Professional Documents
Culture Documents
0 INDEX
NIT NnITNn
NIT No. 89/EE/CBM Divn. M-131/10-11 for Rs. 39,54,447/- having page
No. 1 to 36 is hereby approved.
The Executive Engineer, CBM Divn. M-131, J.L.N. Marg, Gate No.1, L.N. Hospital, New
Delhi on behalf of the President of India, invites Percentage Rate tenders through e-procurement
portal from approved and eligible contractors of CPWD enlisted in appropriate category for the
following work:-
1. Last date & time for download of the tender : 11-02-2011 Upto 15:00 PM
2. Last date and time for online submission of tender : 14-02-2011 Upto 15:00 PM
3. Date & time of online opening of Qualification Bid : 14-02-2011 At 15:30 PM
4. Date & time of online opening of Financial Bid : 15-02-2011 At 15:00 PM
Earnest Money in the form of Treasury Challan/ deposit at call receipt of a scheduled bank/fixed
deposit receipt of a scheduled bank/Demand Draft of a scheduled bank issued in favour of
Executive Engineer, CBM Divn. M-131, has to be submitted physically/manually in the office of
Executive Engineer, CBM Divn. M-131, L.N. Hospital, New Delhi before the last date & time of
submission of tender as mentioned above.
Eligible contractors of CPWD enlisted in appropriate category can participate in the tender
provided they produce definite proof from appropriate authority which shall be to the satisfaction of
the competent authority of having satisfactorily completed similar
(*) nature works of magnitude specified below
Three similar work each costing not less than Rs. 15.82 Lacs OR two similar work each
costing not less tang Rs. 23.72 Lacs OR one similar work costing not less than Rs. 31.63 Lacs in
last seven years ending last day of the month previous to the one in which the tenders one invited
(*) Similar works means Repair and Rehabilitation of RCC structure consisting of micro concrete
works.
The tender document alongwith all the terms and condition is available on Govt. of Delhi website
https://delhi.govtprocurement.com. The Contractors participating in the tender should have
Class II digital certificate and registration with the ASP (DGS&D).
Not to be published
005-06
CPWD-6
% & ' ## # * # # !
# ! *# " & # && $ ## # "! * ! ! ! % !
& &! $# "! * &! & * $# $ - "
( &$ " # & %
)! $ ( ! ! ./ 0 $ ( !
1 0 $ ( ! 2 0
* * & ! $ !# " ! !! !
)! ( $ + 415616678 ! $ ,! , $ *
"! "
)! "! * $# ## 4) & ! $% % ! $5
# 4) & ! 6 $ !!
! $ ! &
7 $# ,% ! $% $ #" , !"
* ! $ & ! $# # * )! % *&
# ! $% $ & &
& $# #"
$ ! % ! ! " &
" # % 7 $4 71
!! % B & "% ) ! A" ! # "
$ &! & $, ! ! & $# &! $
. )! & ! ( %
--
)! & ! (! % $ % # # & %
2 ) % &$ % "&
&:+2
88-!%
" .' &
:; !>! &0'> "#
'0,; . ;;
@ ?@ @? ) ! % "%$ "# . ;; @ 6 ?@ @?
7 )! $ * ! % # # ,$ ( != @ *>
4$ &' ( ! $ * ! # % ,! $ ! %
# !! ! &! ! ## ! # $ &
$ * )! # $ * !! $ & (
" &# #, ! % "%$ %& 0 $ &
"%$ & ,"# . ;; @ 6 ?@ @? 9" & % %
# %* ! + " , D" @ 4 @ . ; @
6 ?@ @? 7 % &A" & * * % # %* + " @
! "! # " $ # . ;; @ 5 ?@ @?
/ )! ! # , % A" &
" !# & $ " &
.E 7 # &! $" ! ! # # & 3! " 7 )!
" ! % ! &$ & ! " $" ! ;,;;;?
# # & * ! " % ( ?
D ( F ! A" & * ! " % ( ? $
& & * ! " % (? * & * ! " % ( " $"
! ,;;,
;;;? B $ 3 " 7+ # # B"
D & *3! " D ( ! 3 D ( & !! # %
&$ 0#+!&
"!0' & ;#0&
';( #%+&'-!:'+&& "!+#-:!; (
';># 0!.,#; #&!!) & "
&"! :!;'- #+ -0#& !- 0"!-,%! CD
1 0% ,- . &
"! !E&! -!- :!;'- (# *1 &"!
#; !+& ' !*-!:'+& !-$*& "!0' &;#0&';+"#%
%$!(';(
!& !-#,&'>#&0#%%
*) & "',&
# * '&0!& '&
"!0' & ;
#0&';
! ! * *
, ! *# !%
! "%$ %* ! ! % % 5
)! ! &% !B I I ' $# *
!$
1 )! ! A" ! ( # $ ! # & K $ C ,
# " # & # ! ! % # *% +
! " ! # & &! A" ! & * $,
! # % (, ! , % # "$ ! ! ! !
&! ? ! $ ! $ , ! + " ! ?! $ I ,
! % " *
/ & * &
& ? $% " *% !C 6 , ! !
#
! ! " ) 3 :) # # B $
" ? &$ ! #*$ $ #" " &!
)! ) 3 ! % " #*$ % 5" &"" % !
$" & )! ) 3 & ! % " %* ! ! !
&$ :) < ! / * &$ ! &! $ ! ! ! +! %
"
E!0,& ! . !!;
D@ @ B4 )
1
3) ) 0
6 0
D 46 DC :3 4
M4 ' M 4 @8 3JD8 :4 6
(
(0!; #%
% .&
"! ! -!;
E!0,& ! . !!;
D@ @ ,'
H04 @ ,B 4 ,
04 6 # ,4 !
?
' ! +$ ! , ! " , ,D, , , C7, # &
## % , C ,B " , & , " &
,3# ,3! " & C ! "$ " & !
& ! ! "$ & ! (
?
' ! %* ! ? ! ! "$ !
! ! ( ? & "$ ! $$"
&$ ! &$ *# ! ! # !$ ? $?
"! $$" ! $ " ! &$ *$ # 5
" !
& * &!
3 " &
'
"#
E!0,& ! . !!;
1 +'
G
3 6 J0 3
3 6 J0 N F
3! " &A" 4 B&
' 4
3 6 J0 NDF
3! " &$ % " !
3 6 J0 N F
) # %! !
34 # 6 ! # * & "
<
3 6 J0 N F
+ ! " & # & A" $ ? "$ & ! (
,& *
B #
% $ $ ' & $ ;;
" # &
0 & & @(
3 6 J0 N F
3! " & $# & $ ,3 , ! @ ,0% " & #
0 J3 ;
4) 0 D0
;
3 6 J0 N7F
! !;
#% ,%
!+F ;
!0&' +2
&
& E!0,& ! . !!;
1
@ +$"$ # & A" *& $ & (
% + " %* !! % $
3 D
! " C
!( &' +2
! E!0,& ! . !!;
1
+ &$ %"
! # & .E
+ 3 3! " & 3 ;;1 C@ (
+ # $ '
G 3 ' &$ 7 $ ' 1 ;; $ &
"#
%
#,+! 2
)$ & "%$ & &$
" &$ ! & " & &
1 *
#
@ +$"$ % + %* ! *
# # %
%
#,+!@2
"! *& &+ $# " ,:!; &
!- . . !!;
1
"
%
#,+!@ 2
'! ! ! % ## % 4
%
#,+!52
4"$% & *&$ ! " & &
# & ( & ? #*+
@ # ) % B D
%
#,+!B1 B 2
" ## % 2 2 %
#,+!B
%
#,+!72
B ( % ! ! + ? ?? %
#0+
#*$ ? 5"$ & & $
,& * , ! "! # *
$ &
% % $ #*$
%
#,+! ?
0 & A"#$ %# %* ! %
' ! D : # ?
3 B"
@ " # $ C ;$ <
. 2
%
#,+! ?
'! ! " ;D ! % ## % 4
%
#,+! ?
$# &0% " 8 +
# E &) : " &' ( @5K
%
#,+! ?
34 @ " 4 $ & !! D %
! " ! # + %& " %*
$ $ B' ( '
3 & $ % 3 & $ % B' ( '
%#,+! ? 2
" ; % ## % ! /$ !
#" # & $# + ! #
! ! + "$
%
#,+! 2
3# & %& & + " & ( ' # & ;;G : C
! # " "# !
& # &
%
#,+! @2
C $ %* !! " C
! ##*& %" ( ;E
. $ %* !! " C
! ##*& &" ( ;;E
%
#,+! B2
$# "! *& "
%
#,+! A
0 &$ *
, C# % # * %* !
<
'-(!- %
#,+! B 2
= A" $ &) ! # * >
3 @ $"$ !! *!
@ $"$
4 9" & & # %$ &$ !
4"$%
#
! ) ! ? ! &
#
# ) ! &"& # &
+
# " 2
7" '
B " # ;;;;? )
) ! @ )! "
#
#$ .*
&$B ! ! #$ % # !
"
%
#,+!6@ 2
: # $ % ! A"
$ & ( ! $ #"
E #"?
$ "
$ ! . (!
7 ( ! $ #" $
E #"?
$ "
! . ( !
! $ 4
L 9 L
3 # &" !! *! % $
4 & $ &$ !
+ %* # $ % 0 " %*
)! # $ %
$
3 & $
3" " 3 40 40
< D "$ " &
. D "$ " #" &+
#
Executive Engineer
CBM Division M-131
New Delhi
<
2. For water supply, contractor shall make his own arrangement including boring of tubewell,
if necessary, and nothing extra shall be paid by the Department for arrangement of water or
on its treatment to meet the requirements laid down in IS: 456 /2000, para 4.3 or CPWD
specification 2009 Vol. I & II. With upto date correction slips for Cement Mortar, Cement
Concrete and RCC Works.
3. All the materials except the cement will be arranged by the contractor himself.
4. The contractor shall quote the rates for each item in figures and words accurately so that
there is no discrepancy in rates written in figures and words and totals. In case of
discrepancy, procedure specified in the contract document of CPWD shall be followed.
5. Samples of Material:-
5.1 Samples including brand / quality of materials and fittings to be used in the work shall be
got approved from the Engineer-In-Charge, well in advance of actual execution and shall be
preserved till the completion of the work. All the materials procured by the contractor shall
be in conformity with the sample approved by the Engineer-in-charge for the same. Any
material, even though approved by Engineer-In-Charge if found defective subsequently
shall be replaced / removed by the contractor at his own risk & cost.
5.2 Even BIS marked materials except wherever mentioned otherwise, shall be subjected to
quality test as per the specifications described for the item/material. Only important tests,
which govern the quality of product, shall be carried out. The frequency of such tests shall
be 25% of the frequency specified in the CPWD specification 2009 Vol. I & II. With upto
date correction slips for Cement Mortar, Cement Concrete and RCC Works superseding
chapter 3, 4 and 5 of CPWD Specifications 2009 Vol. I.
For certain items, if frequency of tests is not mentioned in the CPWD Specifications then
25% of the frequency mentioned in relevant I.S. Code shall be applied for testing. Wherever
BIS marked materials are brought to the site of work, the contractor shall, if required by the
Engineer-in-charge, furnish manufacturer’s test certificate or test certificate from approved
testing laboratory to establish that the material produced by the contractor for incorporation
in the work satisfies the provisions of BIS codes relevant to the material and/or the work
done.
6. List of approved makes and brands of materials for civil works, sanitary works are annexed
at 11.1 to 11.3 on Page 27 to 29 respectively. Makes & brands of materials specified there
in shall only be used on work. The contractor shall submit brand/make of various materials
to be used for the approval of Engineer-in-charge along with samples and once approved, he
shall stick to it.
.
7. Samples of Testing: -
7.1 The cost of tests shall be borne by the contractor/department in the manner indicated
below:-
(a) By the contractor, if the results show that the material does not conform to relevant
specification.
(a) By the department, if the results show that the material conforms to relevant specification.
7.2 However, if any load testing or special testing is to be done for concrete whose strength is
doubtful, the cost of the same shall be borne by the contractor.
7.3 In case there is any discrepancy in frequency of testing as given in list of mandatory tests
provided in CPWD Specifications and that in individual sub-heads of work as per CPWD
Specifications higher of the two frequencies of testing shall be followed and nothing extra
shall be payable on this account.
8. The contractor shall ensure quality control measures on different aspects of construction i/c
materials, workmanship and correct construction methodologies to be adopted.
8.1 All material shall only be brought at site as per programme finalised with the Engineer-in-
Charge. Any pre-delivery of the material, not required for immediate consumption shall not
be accepted and thus not paid for.
8.2. Contractor shall engage well experienced skilled labour and deploy modern T & P and other
equipments to execute the work
9. Except for the items, for which particular specifications are given or where it is specifically
mentioned otherwise in the description of the items in the schedule of quantities, the work
shall generally be carried out in accordance with the “CPWD specification 2009 Vol. I & II.
With upto date correction slips for Cement Mortar, Cement Concrete and RCC Works
superseding chapter 3, 4 and 5 of CPWD Specifications 2009 Vol. I (Hereinafter to be
referred to as CPWD Specifications) and instructions of Engineer-In-Charge. Wherever
CPWD Specifications are silent, the latest IS Codes / Specifications shall be followed. In
case I.S. specifications are also not available, the decision of the Engineer-in-charge, given
in writing based on acceptable sound engineering practices and local usage shall be final.
10. A reference made to any Indian Standard Specifications in these documents, shall imply to
the latest version of that standard, including such revisions / amendments as issued by the
Bureau of Indian Standards upto last date of receipt of tenders. The Contractor shall keep
at his own cost all such publications of relevant Indian Standard applicable to the
work at site.
11. Unless otherwise specified in the schedule of quantities, the rates tendered by the contractor
shall be inclusive of all lifts, heights & depths, floors including terrace, and nothing extra
shall be payable on this account.
12. The rates for all items of work shall, unless clearly specified otherwise, include cost of all
labour, material, tools and plants and other inputs involved in the execution of the item.
Nothing extra shall be paid either on this account or on account of any conditions and
specifications mentioned in the tender documents, unless specifically specified otherwise.
13. The work shall be executed and measured as per metric dimensions given in the schedule of
quantities, drawings etc. (FPS units wherever indicated are for guidelines only)
14. The contractor shall indemnify the Govt. against any claims or obligations arising out of any
damage to adjacent property, structure or to building work done by him.
15. Contractor shall take all precautionary measures to avoid any damage to adjoining
property./structure. All necessary arrangement shall be made at his own cost.
2
16. The contractor shall take all precautions to avoid accidents by exhibiting necessary
caution boards day and night, speed limit boards, red flags, red lights and providing barriers.
He shall be responsible for all damages and accidents caused to existing / new work
adjacent properties/structures due to negligence on his part. No hindrances shall be caused
to traffic as well as running of hospital services during the execution of the work.
17. The contractor shall act in close co-ordination with client department so as to ensure
unhindered construction activity as well as smooth functioning of
hospital/school/institute/office/residence.
18. The contractor shall honour the existing instructions of the security guard & other relevant
instructions/restrictions imposed for the safe secure & proper functioning of the hospital
services, and plan the movement of material & labour accordingly for the purpose of
execution of the work without making any claim for the same.
19. The contractor shall conduct his work, so as not to interfere with or hinder the progress or
completion of the work being performed by other contractor(s) or by the Engineer-In-
Charge and shall as far as possible arrange his work and shall place and dispose off the
materials being used or removed so as not to interfere with the operations of other
contractor and he shall arrange his work with that of the others in an acceptable manner and
in proper sequence and co-ordination with others.
20. Normally contractors shall not be allowed to work at night. Work at night shall, however, be
allowed if the site conditions/circumstances so demand. However, if the work is carried out
in more than one shift or at night, no claim on this account shall be entertained. In such
situations the contractor shall make available to the department proper means of transport
such as vehicle at his own cost.
21. Labour cess @ 1% will be deducted from gross amount of every bill.
22. Licences
22.1. The contractor shall pay to the municipal, police or other authorities all the fees etc. that
may be required by law and obtain requisite licences for temporary constructions,
enclosures required in the course of execution of the contract and pay all fees taxes and
charges which shall be leviable on that account. No extra claim will be entertained on this
account.All licensing fees, royalty charges for property rights etc. shall be paid by the
contractor direct to the authorities concerned. No extra claim will be entertained on this
account.
23. No payment shall be made to the contractor for any damage caused by rain, floods,
earthquake or any other natural causes whatsoever during execution of work. The contractor
at his own cost will make the damages to the work good and no claim on this account shall
be entertained.
24. Existing cables, pipe cables, overhead wires, sewer lines, water lines and similar services
encountered in the course of execution of work shall be protected against the damages by
the contractor at his own cost. The contractor shall not store materials or otherwise occupy
any part of the site in a manner likely to hinder the operation of such services. In no case
such services should be stopped to the existing buildings.
1
The contractor shall, at his own expense procure and provide all materials including cement
and steel required for the work.
The contractor shall procure all the materials in advance so that there is sufficient
time to testing and approving of materials and clearance of the same before use in work.
All materials brought by the contractor for use in the work shall be got checked from the
Engineer-in-charge or his authorised representative of the work on receipt the same at site
before use.
Contractor has to produce manufactures test certificate for each lot of cement & steel
procured at site.
1. The contractor shall procure 43 grade (conforming to IS : 269, IS : 8112 OR IS:12269)
ordinary Portland cement required in the work from reputed manufacturers of cement such
as ACC, L & T, J.P. Rewa, Vikram, J.K. Cement, Birla having a production capacity of one
million tonnes as approved by Ministry of industry, Government of India and holding
licence to use ISI certification mark for their product whose name shall be got approved
from Engineer-in-charge. Supply of cement shall be taken in 50 kg bags bearing
manufacturer’s name and ISI marking, along with manufacturers test certificate for each lot.
Samples of cement arranged by the contractor shall be taken by the Engineer-in-charge and
got tested in accordance with provisions of relevant BIS codes. The cement for such testing
purpose shall be supplied by the contractor does not conform to the relevant BIS Codes, the
same shall stand rejected and shall be removed from the site by the contractor at his own
cost within a week’s time of written order from the Engineer-in-charge to do so.
2. The cement shall be brought at site in bulk supply of approximately 25 tones or as decided
by the Engineer-in-charge.
3. The cement go-down of the capacity to store a minimum of 1000 bags of cement shall be
constructed by the contractor at site for which no extra payment shall be made. Double lock
provision shall be made to the door of the cement go-down. The keys of one lock shall
remain with the Engineer-in-charge or his authorised representative and the kay of the other
lock shall remain with the contractor. The contractor shall be responsible for the watch and
ward and safety of the cement go-down. The contractor shall facilitate the inspection of the
cement go-down by the Engineer-in-charge at any time.
4. The actual issue and consumption of cement of work shall be regulated and proper accounts,
maintained as provided in Clause – 10 of the contract. The theoretical consumption of
cement shall be worked out as per procedure prescribed in clause – 42 of the contract and
shall be governed by the conditions laid therein.
5. If the quantity of cement actually used in the work is found to be more than the theoretical
quantity of cement including authorised variation, nothing extra shall be payable to the
contractor on this account. In the event of it being discovered that after the completion of
the work, the quantity of cement used is less than the quantity ascertained as herein before
provided (allowing variation on the minus side as stipulated in Clause – 42), the cost of
quantity of cement not so used shall be recovered from the contractor @ Rs. 5,000/-
(Rupees five thousand only) per metric tonne. Decision of the Engineer-in-charge in this
regard of theoretical quantity of cement which should have actually been used as per the
schedule and recovered at the rates specified, shall be final and binding on the contractor.
/
For non-scheduled items, the decision of the Superintending Engineer, regarding
theoretical quantity of the cement which should have been actually used, shall be final and
binding of the contractor.
6. Cement brought to site and cement remaining unused after completion of work shall not be
removed from site without written permission of the Engineer-in-charge.
7. In the case contractor brings surplus quantity of cement the same shall be removed from the
site after completion of work by the contractor at his own cost after approval of the
Engineer-in-charge.
8. The cement in bags shall be stacked by the contractor in two go-downs. One for fresh
arrival of cement to be tested for quality and another already tested in use. The go-downs
shall be having weather proof roof and walls and on a proper floor consisting of two layers
of dry bricks lain on well consolidated earth at a level at least 30 cm above the ground level.
These stacks shall be in rows of two bags deep and 10 bags high with a minimum of 60cm.
Clear space all around. The bags should be placed horizontally continuous in each line as
shown in the sketch given in CPWD specifications – 2009. The sketch is only for guidance.
Actual size/shape of godowns shall be as per site requirement and nothing extra shall be
paid on this account.
9. Cement register for the cement shall be maintained at site. The account of daily receipts
and issue of cement shall be maintained in the register by the authorised representative of
the Engineer-in-charge and signed daily by contractor or his authorised agent.
Cement that is not used within 90 days from it is date of manufacture shall be tested at
laboratory approved by the Govt. until the result of such tests are found satisfaction. It shall
not be used in any work:
G
The contractor shall procure Thermo-mechanically treated (T.M.T.) steel reinforcement bars
conforming to IS: 1786 of grade Fe 500 as per specifications detailed hereunder from main
producers only. The contractor shall have to obtain original purchase invoices or other
invoices accompanied with duly endorsed test certificates and furnish to the Engineer-in-
charge in respect of all the lots of steel brought by him to the site of work. Samples shall
also be taken and got tested by the Engineer-in-charge as per the provisions in this regard in
relevant BIS codes. In case the test results indicate that the steel arranged by the contractor
does not conform to BIS codes; the same shall stand rejected and shall be removed from the
site of work by the contractor at his cost within a week’s time from written orders from the
Engineer-in-charge to do so. Unless specified elsewhere in the contract document, the
testing shall be done as per samples to be taken as given below:-
2. The steel reinforcement shall be brought in bulk supply as per decided by the Engineer-in-
charge alongwith manufacturer test certificate for each lot.
3. The steel reinforcement shall be stored by the contractor at site of work about 30cm to 45cm
above ground. A coat of cement slurry shall be applied to steel bars when stored at site for
long duration so as to prevent corrosion. Nothing extra shall be paid on this account. Bars
of different sizes and lengths shall be stored separately to facilitate easy counting and
checking.
4. The actual issue and consumption of steel on work shall be regulated and proper account
maintained as provided in Clauses 10 of the contract. The theoretical consumption of steel
shall be worked out as per procedure prescribed in Clause-42 of the contract and shall be
governed by conditions laid therein.
5. The actual issue of steel shall be actual weight of total quantity of Steel received at the site
less actual weight of balance quantity of steel lying unutilized at the work site.
6. Steel brought to site and steel remaining unused shall not be removed from site without the
written permission of the Engineer-in-charge.
7. In case the contractor bring surplus quantity of steel, the same after completion of the work
will be removed from the site by the contractor at his own cost after approval of the
Engineer-in-charge.
8. The mild steel and medium tensile steel bars to be used shall conform to latest version of IS
432 and cold twisted bars and TMT bars shall conform to the latest version of IS: 1786.
;
9(i) Reinforcement including authorised spacer bars and lappages shall be measured in length of
different diameters as actually (not more than as specified in the drawings) used in the work
nearest to a centimetre. Wastage and unauthorised overlaps shall not be measured.
ii) The standard sectional weights referred to as in Table 3 in 5.3 in CPWD Specifications
2009 for Cement Mortar, Cement Concrete and RCC Works will be considered for
conversion of length of various sizes of M.S. Bars, Tor Steel Bars and T.M.T. bars into
Standard Weight.
iii) Records of actual Sectional weights shall also be kept dia-wise and lot-wise. The average
sectional weight for each diameter shall be arrived at from samples from each lot of steel
received at site. The decision of the Engineer-in-charge shall be final for the procedure to be
followed for determining the average sectional weight of each lot. Quantity of each
diameter of steel received at site of work each day will constitute one single lot for the
purpose. The weight of steel by conversion of length of various sizes of bars based on the
actual weighted average sectional weight shall be termed as Derived Actual Weight.
iv) a) If the Derived Weight as in sub-para (iii) above is lesser than the Standard Weight as in
sub-para (ii) above then the Derived Actual Weight shall be taken for payment.
b) If the Derived Actual Weight is found more than the Standard Weight, the Standard Weight
as worked out in sub-para (ii) above shall be taken for payment. In such case nothing extra
shall be paid for the difference between the Derived Actual Weight and the standard weight.
10.1 Thermo-Mechanically Treated Bars (TMT Bars) of Fe 500 Grade, conforming to IS-1786
Specifications shall be used in all R.C.C. works.
10.2 Bars are currently produced in various grades by M/s Steel Authority of India Limited
(SAIL), M/s Tata Steel and M/s Rashtriya Ispat Nigam Ltd. with trade names of SAIL
(TMT), TISCON-TMT and Rebars respectively.
10.3 The grades, chemical and mechanical properties of different varieties are as per Table-I, II
& III.
TABLE-I
CHEMICAL PROPERTIES
IS-1786 Fe 500
CARBON 0.300
SULPHUR 0.055
PHOSPHOROUS 0.055
SULPHUR + PHOSPHOROUS 0.105
TABLE-III
MECHANICAL PROPERTIES
IS-1786
GRADE Fe-500
YIELD STRENGTH (N/mm2) 500
TENSILE STRENGHT (N/mm2) 8% more than 0.2% proof stress but ⊄ 545
N/sqmm.
ELONGATION % 12.0
PARTICULAR SPECIFICATIONS
1. Finishing :-
All painting material shall be brought to the site of work in the original sealed containers.
The material bought to the site of work shall be sufficient for at least 30 days of work. The
material shall be kept under the joint custody of contractor and representative of the
Engineer-in-Charge. The empty containers shall not be removed from the site till the
completion of the work without permission of the Engineer-in-Charge.
2.1. The malba and building rubbish generated through dismantling and demolition is to be
removed continuously. Piling and stacking the same will not be allowed. If Engineer-in-
charge feels that the suspended particles or hazardous dust is becoming more in the area due
to demolition then in such case contractor has to arrange suitable sprinkler system to
mitigate the level of suspended particles. Since the demolition work shall be carried out in
building, necessary curtain/canvas or suitable material shall be provided so as to avoid
inconvenience to the hospital staff and patients in the nearby buildings.
2.2. The malba obtained from dismantling will have to be disposed off at places as allowed by
the MCD or NDMC or/and as directed by the Engineer-in-charge. Charges for dumping
malba, if any, shall be borne by the contractor.
2.3. The contractor shall abide by all the rules and regulations as laid down by the local bodies
e.g. MCD/NDMC/DJB etc. from time to time and in this connection shall make necessary
arrangements in this context or as directed by the Engineer-in-charge without claiming
anything extra on this account.
All the damaged concrete surface shall be chipped off carefully upto the required depth
manually by chisel.
Manually
The chipped of surface shall be cleaned manually where oil free surface exists by wire
brushing, dusting by empty cement bag rags and cleaning by water till all the loose particles
and foreign materials are washed out wherever considered necessary by the Engineer-in-
charge and shall be paid for separately including working platform wherever required,
necessary propping, suitable protective screens, cleaning and disposing off debris within a
lead of 50 metre and other incidental charges.
3.0 CLEANING REINFORCEMENT RUST BY RUST REMOVER AGENT AND
MANUALLY
3.1 The reinforcement steel found rusted in structural R.C.C. member shall be cleaned of the
rust all around it conforming to international standard of steel cleanliness such as B.S. -
7079 SA 2 1/2 finish manually without displacing/damaging the reinforcement by chiseling,
hammering and or with wire brushes, empty cement bag rags rust remover etc. Wherever
required to the satisfaction of the Engineer-in-charge and shall be bent to desired position
for R.C.C. work including straightening.
Water based rust release agent suitable for pretreatment of metal agent. Rust surface gets
cleaned easily and safely.
The rust remover agent container should be shake well before opening. The agent must be
applied over the rusted iron surface by brush liberally as well as the agent should be reached
on back of reinforcement bar. Allow it to react for minimum sixty minutes then rub and
clean the surface with wire brush and then apply second coat in the same way. After wire
brushing clean the surface with damp cloth and wash with water jet before applying a coat
of antirust agent.
It is very essential that the cleaning process is complete. To ensure this, a final
wash of concrete substrate and reinforcement shall be carried out to ensure removal of all
contamination and washing of rest remover chemical.
When corrosion products have been removed, and if directed by Engineer-in-charge, the
dimension of the reinforcement shall be measured. If considered necessary (more than 15
% of reduction in size) by the supervising Officer, the existing reinforcement shall be cut
out and replaced additional bars added in accordance with his instructions.
3.3 Product
3.4 Coverage
3.5 Measurements
Payment for this item shall be made on the basis of surface area of reinforcement.
3.6 Rate
Rate shall include the cost of all material, tools, scaffolds, working platform wherever
required and labour required for all operations detailed above.
11.1. General
The bonding agent shall be an epoxy based resin system of makes as per Appendix I or
approved by Engineer-in-charge. The bonding agent should remain in tacky state prior to
placing of the freshly mixed concrete or mortar.
11.2. Submittals :
11.3. The contractor shall submit manufacturer’s certificates verifying conformance to material
specification as specified hereunder :
Labelling :
a) Name of manufacturer
The contractor shall submit and get approved the mixing and application procedures prior to
its use as per manufacturers specification.
11.5.1. Delivery of materials - Contractor shall deliver all materials in factory sealed containers
with labels legible and intact.
11.5.2. Storage of materials - contractor shall deliver all materials in factory sealed containers with
labels legible and intact.
11.5.3 Handling of materials : All materials shall be handled in a safe manner and in a way to
avoid breaking container seals.
11.6.2. Product: The epoxy formulation as approved by the Engineer-in-charge shall be used.
11.7. Execution :
11.7.2. Concrete surfaces to which epoxies are to be applied shall be exposed parent concrete, free
of loose and unsound materials. Surfaces shall be prepared by mechanical abrasion using
sand blasting or as instructed by Engineer-in-charge. The operation involved in preparation
of surface shall be paid in relevant items of work separately.
11.8.1 All concrete surface prior to applications of adhesive shall be thoroughly inspected and got
approved by the Engineer-in-charge.
11.8.2 Surfaces shall be free from any deleterious materials such as oil, dust, dirt etc.
11.9.1. Epoxy components shall be mixed in a clear container free from harmful residue or foreign
particles.
11.9.2 Epoxy component shall be thoroughly blended with a mechanical mixer to a uniform and
homogeneous mixture. Small batches (upto 1 litre) when permitted by Engineer-in-charge
shall however be allowed by manual mixing using spatulas, palette knives etc.
.
11.10.1 Work of application of epoxy adhesive and concrete/mortar placements shall not be
allowed to be performed beyond recommended temperature by the manufacturer.
11.10.2 Epoxy adhesive shall be applied to concrete surfaces by spray equipment. However,
contractor may apply the adhesive by stiff nylon bristle brushes subject to the
permission of Engineer-in-charge.
Fresh plastic concrete/mortar shall be applied while adhesive is still tacky. If epoxy
adhesive cures to extent of loosing its tack before plastic concrete/mortar is placed, the
same shall be removed or slightly abraded and second coat of epoxy adhesive applied.
11.10.4 Freshly placed plastic concreted shall be thoroughly consolidated to ensure full
bonding of new concrete.
11.10.5 Clean Up :
11.10.5.1 All concrete surface shall be well protected beyond limits of surface receiving
adhesive against spillage.
11.10.5.2 Safety - Contractor shall advise all workers working with epoxies to avoid contact
with eyes and skin, inhalation of vapours, and ingestion. Necessary protective and
safety equipments in the form of hand gloves, welders’ goggles, shall be provided by
the contractor and be used on site.
11.11. Curing
The item shall be paid on per square metre basis. The rate shall include cost of all T&P,
materials and labour required for all operations described above except mentioned
otherwise. Where silica flour is to be added as per manufacturers specification, the same
shall be added by the Contractor into the epoxy formulation at no extra cost. No payment
formulation at no extra cost. No payment shall be made for hardened and discarded epoxy.
2
16.1 Admixture
Admixture shall only be used if approved by the Engineer-in-charge who shall be furnished
with all required literature pertaining to its efficacy. Shotcrete admixture & quick setting
agents may be used to minimize the rebound loss and increase the bond & enable thicker
layers per coat. However nothing extra shall be paid on this account unless otherwise
specified to the contrary. The admixture shall meet the requirement of I.S. 456 and I.S 9103
& should be free from chlorides.
16.2 Concrete
The grade of concrete shall be as specified i.e. the charateristic compressive strength of
15cm cube at 28 days should be as specified, however, minimum cement content of
manufactured concrete (shotcreted material including rebound loss shall not be less than
400 Kg/cum.
The shotcrete mix required shall be developed by laboratory tests and field trials. The mix
design shall be carried out as per IS 456. The water cement ratio for shotcrete shall be
within the range 0.45 – 0.55 by mass.
The strength test and acceptance of concrete for shotcreting shall conform to IS 456.
16.3 Equipment
Batching and mixing equipment – Batching shall be done by mass.the moisture content of
the sand shall be such that the sand cement mixture will flow at a uniform rate, without
slugs, through the delivery hose. The sand shall be moistened or dried as required to bring
the moisture content to a satisfactory level, fluctuations in moisture content shall be
avoided.
The mixing equipment shall be capable of thoroughly mixing the sand and cement in
sufficient quantity to maintain continuity of placing, the mixing time shall be not less than 1
minute in a drum type mixer, where other mixers are proposed, satisfactory evidence shall
be presented to the Engineer-in-charge that they are capable of thorough mixing. The mixer
shall be self cleaning, capable of discharging all mix material without any carry over from
one batch to the next. It shall be inspected and thoroughly cleaned at least once in a day and
more often if instructed by Engineer-in-charge to prevent accumulations of batched
material.
Delivery equipment or shotcreting equipment – The delivery equipment shall comply with
requirements given in IS 6433.
Air supply – the compressor shall be fitted with a moisture extractor to keep up a supply of
clean, dry air adequate for maintaining a sufficient nozzle velocity for all parts of the work
while simultaneously operating a blow pipe for cleaning away rebound material.
1
The operating pressure shall be measured by a gauge near the material outlet of the gun. The
air pressure shall be uniformly steady (non pulsating).
For lengths of hose up to 30m, air pressure at the gun shall be 0.3 N/sqm or more. Where
length exceeds 30m, the pressure shall be increased by 0.035 N/s sqm for each additional
15m of hose required and by 0.035 N/sqm for each 7.5m that the nozzle is raised above the
gun.
Water supply – the water pressure at the discharge nozzle shall be sufficiently greater than
the operating air pressure to ensure that the water is intimately mixed with the other
materials. If in the line water pressure is inadequate, a water pump shall be introduced into
the line. The water pressure shall be uniformly steady (non pulsating).
All unsound/weak concrete material shall be first removed by the contractor up to the
required depth as directed by Engineer-in-charge. Chipping shall continue until there are no
offsets in the cavity which will cause an abrupt change in the thickness of repaired surface.
No square shoulders shall be left at the perimeter of the cavity, all edges shall be tapered.
The final cut surface shall be critically examined to make sure that it is sound and properly
shaped. The payment for base preparation, chipping etc. shall be paid separately.
16.5 In special cases if directed by Engineer-in-charge it may be necessary that after it has been
ensured that surface to which shotcrete is to be bonded is sound, holes of required depth and
diameter shall be drilled as per spacings shown in the drawing. The drilled holes shall be
thoroughly cleaned off loose particles by oil free blast.
Approved epoxy dipped steel bars of required length, shape and diameter shall then be
driven inside the holes to form shear keys and shall be allowed to set for 24 hours. The
payment for drilling holes in concrete, providing and inserting epoxy dipped mild steel
shear key bar shall be paid.
The concrete surface shall be cleaned off all loose and foreign materials by means of wire
brush, chisel etc. All dust and loose particles resulting from such pre-treatment shall be
removed by oil free air blast. The cleaning of all loose and foreign materials by means of
wire brush, chisel etc. followed by oil free air blast shall be paid separately.
Approved formulation shall be applied to the prepared concrete and reinforcement substrate
as above before shotcreting after tying or welding in new reinforcement wherever specified
in the form of bars or welded wire fabric. Fresh shotcrete shall be applied as soon as
possible after application of approved bonding coat, but always during the open time of
adhesive. Providing mixing and applying boding coat shall be paid.
In general, the maximum thickness to be applied in one pass will be limited to 25mm for
overhead application and 50mm on sides. Where shotcrete is to be placed to a thickness of
more than 50mm on sides or 25mm overhead, it is preferable for it to be built up in more
than one application.
/
16.6 Form work – The forms shall be plywood sheeting or other suitable material true
to line and dimension. They shall be adequately braced to protect against excessive
vibration and shall be constructed so as to permit the escape of air and rebound during the
gunning operation. Short removable bulk heads may be used at intersections. Forms shall be
oiled or dampened and they shall be cleaned just before gunning.
16.7 Reinforcement – All existing exposed reinforcement shall be cleaned of rust and concrete
alround with a 25mm average air gap alround and passivated as specified and provided with
additional reinforcement required as per detained drawings in the form of round bars of
welded wire fabric shall be provided in such a way so as to cause the least interference with
placement of shotcrete. The payment for exposing and cleaning existing rebars providing
reinforcement bars/welded wire fabric shall be paid separately. Mesh reinforcement of
100mm x 100mm x 10 gauge should be fixed in the manner so that it is firmly held at least
12mm away for the parent concrete surface, and cannot belly out during the shotcreting with
consequent lack of cover. In case where shotcrete is to be placed in more than one
application, the reinforcement should be so fixed that it is encased in succeeding layer. No
reinforcement is required to be fixed in first layer of shotcrete.
Sufficient clearance shall be provided around the existing exposed and additional
reinforcement to permit complete encasement with sound shotcrete. The minimum
clearance between the reinforcement and the form or other back put material shall be
provided as per detailed drawings. The wire mesh spacing shall be as specified in the
drawings. Minimum cover to reinforcement shall be as per IS 456.
Lapped reinforcement bars shall not be tied together. They shall be separated by at least
50mm wherever possible. Wire mesh shall be lapped 1-1/2 squares in all direction.
Minimum requirement of lap length of bars shall be as specified in IS 456.
Reinforcement shall be fixed to existing concrete by wiring to nails driven into the concrete
and secured rigidly so that the vibration resulting from the deposition of shotcrete shall not
impair or displace them.
11.10.3Alignment & thickness control – Adequate ground wires shall be install to establish
thickness and surface planes of the shotcrete built-up. Both horizontal and vertical
ground wires shall be installed at the corners and offsets not clearly fixed by the form work,
i.e. at exterior corners of columns and beams and other such locations. Ground wires shall
be tight and true to line and placed in such a manner that they may be further tightened.
16.8 Placing the shotcrete – Each layer of shotcrete shall be built-up by making several pass or
loops of the nozzle over the working area. this will be done by moving the nozzle
arithmetically in series of loops from side to side and up and down. The shotcrete shall
emerge from the nozzle in a steady, uninterrupted flow. If the flow becomes intermittent
due to any cause, the Operator shall direct it away from the work until it again becomes
constant. The distance of nozzle from work (usually between 0.5 and 1.5m) shall be such as
to give the best result for the working conditions. The nozzle shall be held perpendicular to
the surface of application. However, when gunning through and encasing reinforcing bars
the nozzle shall be held closer and at a slight angle from the perpendicular. Also the mix
shall be little wetter than normal but not so wet as to cause sloughing behind the bars.
G
16.9 Application shall begin at the bottom for columns and beams and for slabs, the nozzle shall
be held at a slight angle to the perpendicular so that the rebound is blown on to complete
portion from where is shall be removed.
16.10 Rebound – Rebound (material ricocheting off the surface) shall not be worked back into the
construction. If it does not fall clear of the work, it shall be removed. Rebound shall not be
salvaged and included in later batches.
16.11 Theoretical consumption of cement – for working out the theoretical consumption of
cement in shotreting, following coefficients shall be added for accounting for the concrete
wasted as loss due to rebound in various items.
1) Ceiling of R.C.C slab including beams – 40% .
2) R.C.C. columns with face width not exceeding 450mm – 50%.
3) R.C.C. columns with face width exceeding 450 & R.C.C. wall – 45%.
Construction joints – construction joints shall generally be tapered to a thin edge over a
width of 300mm. However, in case of joints, which in the opinion of the Engineer-in-
charge, are likely to be subjected to compressive stresses, square joints, shall be permitted in
which case steps shall be taken by the contractor to avoid or remove trapped rebound at the
joint. The entire joint shall be thoroughly cleaned and the approved bonding coat of epoxy
applied prior to the application of additional shotcrete.
At the end of each day work, or on stopping work any other reason, the shotcrete shall be
sloped off to a thin edge and then the work shall be resumed on next day after cleaning the
surface and applying a bond coat of approved formulation.
16.13 Curing – Shotceted surfaces shall be kept continuously wet for at least 7 days or
alternatively water soluble concrete curing compound shall be brush applied or sprayed by
spray gun as per specification. However the efficacy of the concrete curing compound shall
be tested at site minimum 7 days before its actual use to the satisfaction of Engineer-in-
charge.
16.14 Inspection – The shotcreting shall be continuously inspected by a qualified supervisor who
shall check material, forms, reinforcing ground wires, delivery equipment. Application of
materials, curing, protection against high or low temperatures. Each layer of concrete shall
be systematically sounded with a hammer to check for drummy areas.
;
16.15 The Permissible tolerance on the thickness of work executed by shotcrete shall be
(-) 3mm to (+) 8mm.
Shotcreting upto 50mm thickness shall be measured in square metre of finished surface
area.
Rates includes cost of all T&P material and labour involved in all the operations described
above except specifically otherwise specified.
1) Rust Remover
3) Bonding Agent
a) Epoxy
i) Fosroc’s - Nitobond-EP
ii) Cico’s - CICO Bond EP0
iii) Pidilite - Dr Fixit Epoxy Bonding Agent.
4) PMC
a) Fosroc’s - Renderoc HB-2
b) CICO’s - Tapecrete
c) Pidilite - Dr. Fixit Pidicrete - MPB
6) Paints
i) Fosroc’s Dekguard
ii) M.c Bauchemies Dictament DS
iii) Snowcem plus
7) RMC
i) Birla
ii) Alcon
iii) ACC
AND WHEREAS THE GUARANTOR agreed to give a guarantee to the affect that the said
work will remain structurally stable, leak proof and guaranteed against faulty material and
workmanship, defective anodizing / Powder coat colouring and finishing for five years to be
reckoned from the date after the maintenance period prescribed in the contract expires.
NOW THE GUARANTOR hereby guarantee that work executed by him will be free from
any leakage, seepage, cracks in pipes and guaranteed against faulty material and workmanship,
defective galvanising for five years to be reckoned from the date after the expiry of maintenance
period prescribed in the contract.
The decision of the Engineer-In-Charge with regard to nature and cause of defect shall be
final.
During this period of guarantee, the guarantor shall make good all defects and in case of any
defect being found, rectify the same to the satisfaction of Engineer-in-charge at his cost and shall
commence the work for such rectification within seven days from the date of issue of the notice
from the Engineer-in-charge calling upon him to rectify the defects failing which the work shall be
got done by the Department by some other contractor at the guarantor’s cost and risk and in the
later case the decision of the Engineer-in-Charge as to the cost payable by the Guarantor shall be
final and binding.
That if the guarantor fails to make good all defects or commits breach thereunder, then the
guarantor will indemnify the principal and his successor against all loss, damage, cost expense or
otherwise which may be incurred by him by reason of any default on the part of the GUARANTOR
in performance and observance of this supplementary agreement. As to the amount of loss and/or
damage and/or cost incurred by the Government, the decision of the Engineer-in-charge will be
final and binding on both the parties.
<
1. ............................................... 2. ............................................
1. ..................................... 2. ............................................
.
1. Work shall be carried as per CPWD specification 2009 Vol. I & II. With upto date
correction slips & relevant IS codes for items not covered in the CPWD specifications and
as per direction of the Engineer-in-Charge.
2. Income Tax & Surcharge will be deducted from the gross amount of bill as per prevailing
Govt. rules.
3. D-VAT & other taxes shall be deducted as per prevailing Govt. rules from gross amount of
the bill.
4. Water charges @ 1% shall be deducted from the gross amount of bill.
5. No dumping of Malba shall be allowed in the premises and all the Malba shall be removed
simultaneously.
6. Site of work shall be kept clean of all the debris/Malba etc. at all the times.
7. Labour cess @ 1% will be deducted from gross amount of every bill.
2
SCHEDULE OF QUANTITIES
Name of Work : Rehabilitation of New Boys Hostel building of Maulana Azad Medical College, New Delhi .
(SH: Back Side).
Item No. Sub-heads and item of work Qty Rate Unit Amount
Total 3954447.00