Choice Choice

Normal Module INPUTS in Blue Cells

1 2
1 1.25 1 Normal module ( selected from table) mn 6
1.25 1.375 2 Nomuber of teeth on pinion gear Z1 17
1.5 1.75 3 Number of teeth on wheel gear Z2 90
2 2.25 4 Pressure Angle αn 20
Recommended 2.5 2.75
series as per 5 Helix angle β 13.75
IS:2535 Incase 3 3.5
of helical and 4 4.5
herring bone 6 Centre Distance a 335
gears these 5 5.5
moduks 6 6.5 7 Addendum correction factor (x = x1+x2)
represent the
"normal module" 8 7 for [x1 = x2 = 0] select ==> 1
X 3
As far as 10 9 for [x1 + x2 = 0] select ==> 2
possible choose
from Choice 1, 12 11 for [x1 + x2 ≠ 0 ] select ==> 3
module 6.5 16 14 Pinion
should be
avoided 20 18 1 Type Of Gear - HELICAL
25 22 2 Normal Module mn 6
32 28 3 Number of teeth z 17
40 36 4 Basic Rack - IS2535-78
50 45 5 Pressure Angle αn 20°
Tooth Depth 7 6 Helix Angle β 13° 45' "

Put the measured module 7 Direction of Helix - LH

value of tooth depth 3.11
= 8 Referance Dia d 105.009
9 Tip Dia of the Gear da 121.927
10 Radial run-out ↑ 0.053
11 Base Circle Dia db 98.333

12 Addendum modification coefficient x 0.467

13 Quality grade as per IS:3681-95 - 8

14 Centre Distance a 335.0
-
15 Chordal tooth thickness Sn 11.445

16 Chordal height h-a 8.718

17 Contant Chord S-c

10.122
-
18 Contant Height hc 6.617
 Is there bearing on Pinion gear?
Yes -- 1 0 Is there any butting geometry on
No-- 0 the wheel? 2
Y => 1 , N => 2
- 40 40
- ! ! 70
- ! ! Butt pulsation/Perpendicularity = 0.1
Deg Min Sec
Do You want manual selection of X1 ?
13 45 Yes ==> 1 2
No ==> 2

0
Feedback from inputs Select condition from the list for calculation of X1
Pinion Tip Dia = 121.927 for equal sliding velocity select. ==> 1
Wheel Tip Dia = 571.131 for equal contact pressure (at i>2) select ==> 2 3
Center Distance = 332.746 for equal root stress select ==> 3
Wheel The Add Mod Coff X = 0.7902
HELICAL
6
90
IS2535-78
20°
13° 45' "
RH
555.932
571.1311
0.100
520.585

0.4667 0.3235 0.323

8
+/-0.125 335.0 +/-0.125

11.445 11.4507 11.451

8.7182 8.55692 8.557

10.122 9.56994
-0.09 -0.17
-0.17 -0.29
9.570

6.6165 5.85804 5.858

°
 Drawing No.: PMM-3083 & PMM-3029
Details of Drawing : -

ref drawing no PMM-3083 & PMM-3029

Pinion Gear
1 Type of Gear HELICAL HELICAL
2 Normal Module mn 6 6
3 No. of Teeth z 17 90
4 Basic Rack - IS2535-78 IS2535-78
5 Pressure Angle a 20° 20°
6 Helix Angle b 13° 45' " 13° 45' "
7 Dirction Of Helix Angle - LH RH
8 Reference Diameter d 105.00935063958 555.931856327209
9 Base Circle Diameter db 98.332736019372 520.585073043734

10 Addendum Modification Cofficient x 0.467 0.323

11 Quality Grade as per IS:3681-95 - 8 8

+/-0.125 +/-0.125
12 Center Distance a
335.0 335.0
-0.09 -0.17
Tooth Thickness on Constant S -c
13 -0.17 -0.29
Chord
10.122 9.570
14 Constant Chord Height hc -
6.617 5.858

15 Tip Dia da 121.927 h9 571.131 h9

En 353 (Forged) En 353 (Forged)
16 Material
BS:970-55 BS:970-55

Notes For Pinion

1 Forging shall undergo a reduction of 4:1 (min.)
2 Forging shall be volume Hardened and tempered to 241-270 BHN.
Proof machined blank shall be ultrasonically tested as per BSPS:75022001395, to
3
Acceptance class - II.
Ovality and taper of surfaces f (brg & Coupling) surface shall not be more than half the
4
respective tolerances specified.
Skew and parallel shift of keyway shall not be more than 0.1 mm and 0.12 mm
5
respectively.
6 Gear teeth shall be hardened and tempered to Rc 58± 2 to a depth of 0.3 to 0.5 mm
The teeth to be cut by pre-hob cutter keeping allowance on thickness, hardened &
7
tempered to the value given and ground to get the requisit thickness as indicated.
8 Pinion shaft to be replaced strictly in pair alongwith its mating Gear.
Notes For Gear
1 Forging shall undergo a reduction of 4:1 (min.) and upset of 2.5:1 (max)

Rest of the points will be same as above

Rest of the points will be same as above