Project: Jenbacher Gas Engines Combustion Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

PRICE SUMMARY

Tag Model Location Qty

CHILLER HXWC-1 HXWC240-5PR(DBM) 1
CHILLER AFHX-5HR-1 AFHX 265-5HR(DBM) 1
AHU CS3-1 AHD1 FS 080 H M 1

91292 10-Feb-11 Page 1 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER HXWC-1
PERFORMANCE SUMMARY
Location:

Screw Compressor Water Cooled Package Chiller

Model # HXWC240-5PR(DBM)
Quantity 1 Rating version HXWC16

Physical Specifications
Compressors (Qty) HX 1811(2) Shipping weight (lb) 12,092
Length (in) 171.00 Operating weight (lb) 13,062
Width (in) 58.63 Refrigerant R-134a
Height (in) 86.13 Approx. refrigerant charge (lb) 584

Conditions of service
Percent of full load 100% Unit power (kW) 146.61
Capacity (Tons) 209.42 Energy efficiency (EER) 17.14
NPLV (EER) 20.84

Evaporator Condenser
Model (Qty) X2R(1) Model (Qty) Z2R(1)
Number of passes 2 Number of passes 3
Fluid Water Fluid Water
Fluid flow rate (USgpm) 503.2 Fluid flow rate (USgpm) 628.3
Entering fluid temp. (°F) 54.0 Entering fluid temp. (°F) 90.0
Leaving fluid temp. (°F) 44.0 Leaving fluid temp. (°F) 99.6
Fouling factor (hr·ft·°F/Btu) 0.00010 Fouling factor (hr·ft·°F/Btu) 0.00050
Pressure drop (psi/ft w.g.) 5.1/11.7 Pressure drop (psi/ft w.g.) 17.3/40.0
Fluid freezing point (°F) 32.0 Fluid freezing point (°F) 32.0

Electrical characteristics
Unit power supply 400V/3ph/50Hz Unit min. circuit ampacity 277
Unit max. fuse size 400 Comp. rated load amps 123/123
Comp. locked rotor amps 745/745

Notes
- Certified in accordance with the AHRI Water-Chilling Packages - Meets ASHRAE 90.1-2007 chiller minimum efficiency
Using the Vapor Compression Cycle Certification Program, guidelines.
which is based on AHRI Standard-550/590-2003. - Refrigerant charge may vary. Unit nameplate will show final
factory charge.

NPLV Points
% Full load Tons Unit kW kw/Ton Cond. EFT Type
100% 209.42 146.61 0.700 90.0 Actual
75% 157.07 97.50 0.621 77.5 Actual
50% 104.71 55.01 0.525 65.0 Actual
25% 52.36 33.17 0.634 65.0 Actual

Sound Data
Total
Frequency (Hz) 63 125 250 500 1000 2000 4000 8000 dB(A)
Sound Pressure Level (free field) at 3.28 ft 66 64 69 67 78 75 70 57 81
*Sound Pressure Level (free field) ± 2 dB(A) Tolerance
Standard Equipment
Compressor
▪ HX horizontal screw ▪ Oil level Sight glass
▪ Cast iron housing ▪ One -1 year warranty
▪ Slide valve unloading ▪ Compressor liquid and vapour injection
▪ Suction shut off valve ▪ Star Delta Starter
▪ Discharge check valve ▪ External Oil separator for R134a unit
▪ Semi-hermetic compressors ▪ IP54 Terminal box
▪ Compressor oil sump heaters ▪ Integral lubrication system using pressure differential
▪ Relief valve if required
Evaporator/Condenser
▪ Vessels constructed in accordance to ASME CODES Sections ▪ drain and vent plugs
VIII Division I for unfired pressure vessels. ▪ Full pump down capacity in condenser

91292 10-Feb-11 Page 2 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER HXWC-1
PERFORMANCE SUMMARY
Location:

▪ Flooded design for higher capacity and easy maintenance ▪ 1" thick PE foam closed cell evaporator insulation,thermal
▪ Cleanable integral fin copper tubes for easy serviceability conductivity 0.040W/m.K at 40°C (0.28Btu in/hr.ft2°F at 104°F.)
▪ One, two or three water passes available ▪ 1/2" thick PE foam closed cell suction line insulation/thermal
▪ Removable water heads conductivity 0.040W/m.K at 40°C (0.28Btu in/hr.ft2°F at 104°F)
▪ Victaulic groove water connections ▪ Carbon steel header, shell and tube sheet
▪ Relief valve(s), ѕ" FPT
Refrigerant Specialties
▪ Liquid level float control ▪ Charging and gauge connections
▪ Flash economizer usage to boost capacity ▪ High Pressure relief valves
▪ Sight glass with moisture indicator ▪ Refrigerant charge
▪ V. I. check valves on multiple compressor units ▪ Oil Charge
▪ Replaceable core filter drier ▪ Discharge check valves on multiple compressor units
Standard Electrical Components
▪ Compressor MCCB and contactors ▪ Single point power connection
▪ Compressor solid state overloads ▪ Control circuit transformer
▪ Low voltage/phase failure/phase reversal relay ▪ Current transformer
▪ On-off switch in the unit control circuit and each compressor
control circuit
Indicator lights Warranty and Testing
▪ Compressor overloads, ▪ High pressure, low ▪ Standard one year warranty on unit and on compressors
each compressor pressure, and freeze ▪ Factory run tested
▪ High motor temperature, ▪ Control power
each compressor
Code Compliance
▪ ASME std. B31.5 Refrigeration Piping code ▪ ASME Boiler and Pressure Vessel Code, Section VIII Division 1
▪ Units conform to NEC,NEMA and ASHRAE 15 safety code for "Unfired Pressure Vessels".
mechanical refrigeration ▪ Meets ASHRAE 90.1-2001 chiller minimum efficiency guidelines.
▪ Rated in accordance with AHRI 550/590 std. ▪ JKKP
▪ IEEE
Unit Protection Analog Readouts
▪ High and low pressures ▪ Evaporator and condenser refrigerant pressure
▪ High discharge temperature ▪ Compressor amps (each compressor)
▪ Freeze protection ▪ Water sensor: Evaporator leaving - Standard sensor to provide
▪ Low pressure differential temperature readout for water leaving the evaporator.
▪ Low oil level
▪ Compressor run error and over current
▪ Chilled water flow loss
▪ Compressor anti-recycle
▪ Sensor error
Controllers
▪ Vision 2020i Advanced microprocessor based DDC controller ▪ Oil level status
with 132x64 pixels DBG1 semi-graphic display panel with ▪ Fluid temperature reset value
menu driven software digital readout, pushbutton keyboard ▪ Water flow switch status
▪ Selection on English (Imperial) or metric display units ▪ External stop/start command status
▪ Remote monitoring via RS-485 port ▪ Identification of up to 99 most recent alarms with critical data
▪ Leaving chilled fluid temperature stamping
▪ Evaporator and condenser pressure ▪ OPTIONAL (BMS Communication option)
▪ Single phase amp draw, each compressor ▪ Optional Return water temperature sensor
▪ No. of compressor starts ▪ Optional Remote and stop signal
▪ Elapsed run time, each compressor
Digital Readouts Capacity control Setpoints
▪ Compressor contactor ▪ Elapsed compressor run ▪ Leaving water temperature ▪ Amp limit
status time ▪ Freeze up temperature ▪ Ramp up
▪ Flow switch status ▪ External enable/disable ▪ High and low pressure
▪ Oil level status status
▪ Number of compressor ▪ Liquid injection solenoid
starts state
Code Compliance (Standard Units)
▪ ASME std. B31.5 Refrigeration Piping code ▪ ASME Boiler and Pressure Vessel Code, Section VIII Division 1
▪ Units conform to NEC,NEMA and ASHRAE 15 safety code for "Unfired Pressure Vessels".
mechanical refrigeration ▪ Meets ASHRAE 90.1-2001 chiller minimum efficiency guidelines.
▪ Rated in accordance with AHRI 550/590 std. ▪ JKKP
▪ IEEE

Optional Equipment/Service Included

Factory Mounted Options Included
▪ Over and under voltage and phase protection relay (UVR2 or ▪ Condenser connection hand: Right

91292 10-Feb-11 Page 3 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER HXWC-1
PERFORMANCE SUMMARY
Location:

UVR4) - protects against high and low incoming voltage
conditions as well as single phasing, phase reversal and phase
imbalance by opening the control circuit. It is an automatic reset
device, but the microcomputer can be set up for manual reset to
prevent unwanted restarts.
▪ Soft starter with bypass contactors
Service
▪ IEC panel (IEC)
▪ Evaporator connection hand: Right
▪ Chilled water pump control (CWPC) - provides a contact closure
for pump starting prior to starting of the chiller.
▪ Cooling tower fan staging (CTFS) - control provides up to three
stage of output on fans based on condenser pressure.
Accessories (Shipped Loose)
▪ Spring isolators (SPG) - designed for 1" deflection, these
housed spring assemblies have a neoprene friction pad on the
bottom to help prevent the passage of noise and a spring locking
leveling bolt at the top. Neoprene inserts prevent contact
between the steel upper and lower housings. Suitable for more
critical applications than RIS isolators.

91292 10-Feb-11 Page 4 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER AFHX-5HR-1
PERFORMANCE SUMMARY
Location:

Screw Compressor Air Cooled Package Chiller

Model # AFHX 265-5HR(DBM)
Quantity 1

Physical Specifications
Compressors (Qty) HX 1813(2) Shipping weight (lb) 25,125
Length (in) 381.00 Operating weight (lb) 25,628
Width (in) 88.00 Refrigerant R-134a
Height (in) 97.50 Approx. refrigerant charge (lb) 676

Conditions of service
Percent of full load 100% Compressor power (kW) 297.62
Capacity (Tons) 225.51 Total Fan Power (kW) 40.00
Unit power (kW) 337.62 Energy efficiency (EER) 8.02
NPLV (EER) 13.10

Evaporator
Models (Qty) J1R(2) Leaving fluid temp. (°F) 44.0
Fluid Water Fouling factor (hr·ft·°F/Btu) 0.00010
Fluid flow rate (USgpm) 541.8 Pressure drop (psi/ft w.g.) 3.8/8.8
Entering fluid temp. (°F) 54.0 Fluid freezing point (°F) 32.0

Condenser
Design ambient (°F) 122.0 Fan Motor Power (Qty) (kW) 2.5 (16)
Altitude (ft) 0 Fan size (Qty) (in) 35.43 (16)

Electrical characteristics
Unit power supply 400V/3ph/50Hz Unit rated load amps 458
Unit max. fuse size 600 Unit min. circuit ampacity 506
Comp. rated load amps 190/190

Notes
- Low ambient control to -20 °F (-28.9 °C) requires 50% - Refrigerant charge may vary. Unit nameplate will show final
minimum load, and a maximum 5 mph wind. factory charge.
- Outside the scope of AHRI Standard-550/590-2003.

NPLV Points
% Full load Tons Unit kW Comp. kW Fan kW EER Ambient Type
100% 225.51 337.62 297.62 40.00 8.02 122.0 Actual
75% 169.14 182.58 142.58 40.00 11.12 96.9 Actual
50% 112.76 89.35 69.35 20.00 15.14 71.8 Actual
25% 56.38 52.83 42.83 10.00 12.81 55.0 Actual

Sound Data
Total
Frequency (Hz) 63 125 250 500 1000 2000 4000 8000 dB(A)
Sound Pressure Level (free field) at 32.80 ft 53 51 57 57 65 62 57 48 68
*Sound Pressure Level (free field) ± 2 dB(A) Tolerance
Standard Equipment
Unit Construction
▪ Unit shall be constructed of heavy gauge G90 galvanized steel ▪ Bolted construction for easy semi knockdown at site in case
▪ All sheet metal parts are painted with oven baked epoxy / hoisting problem
polyester powder paint, sustaining 1000 hour salt spray test in ▪ Cobalt chromed boths and nuts for maximum corrosion
accordance with ASTM B1117 resistance
▪ Rigid Structural base to prevent unit deformation and damage ▪ Control panel IP54
during hoisting
Compressor
▪ HX horizontal screw ▪ Relief valve if required
▪ Cast iron housing ▪ Oil level Sight glass
▪ IP54 Terminal box ▪ One year warranty
▪ Slide valve unloading ▪ Compressor liquid and vapour injection

91292 10-Feb-11 Page 5 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER AFHX-5HR-1
PERFORMANCE SUMMARY
Location:

▪ Suction shut off valve ▪ External Oil separator for R134a unit
▪ Discharge check valve ▪ Star Delta Starter
▪ Semi-hermetic compressors ▪ Oil separator
▪ Compressor oil sump heaters ▪ Integral lubrication system using pressure differential
Air Cooled condenser
▪ Inner ridged copper tubes ▪ Close blade tip clearance with the fan venturis to assure smooth,
▪ Aluminium fins quiet operation
▪ 450 psig test pressure for condenser coils ▪ 6 pole fan motor, IP55, class F insulation with class B
▪ Low noise direct driven propeller and axial fans temperature rise
▪ Galvanized steel tubesheet ▪ Fan cycling low ambient control down to 55°F, and reduce unit
power input at low ambient
Evaporator
▪ Flooded design for higher capacity and easy maintenance ▪ 150 psig on water side design pressure
▪ Cleanable integral fin copper tubes for easy serviceability ▪ drain and vent plugs
▪ Removable water heads ▪ relieve valve
▪ Optional Flanged water connection for quick installation and/or ▪ 1" thick PE foam closed cell evaporator insulation,thermal
service conductivity 0.040W/m.K at 40°C (0.28Btu in/hr.ft2°F at 104°F.)
▪ Full pump-down capacity in condenser, therefore, pump out unit ▪ 1/2" thick PE foam closed cell suction line insulation/thermal
not required conductivity 0.040W/m.K at 40°C (0.28Btu in/hr.ft2°F at 104°F)
▪ 300 psig on refrigerant side design pressure(For R22 & R407C) ▪ Carbon steel header, shell and tube sheet
▪ 200 psig on refrigerant side design pressure (For R134a)
Code Compliance Indicator lights
▪ ASME std. B31.5 Refrigeration Piping code ▪ Compressor overloads, ▪ High pressure, low
▪ Units conform to NEC,NEMA and ASHRAE 15 safety code for each compressor pressure, and freeze
mechanical refrigeration ▪ High motor temperature, ▪ Control power
▪ Rated in accordance with AHRI 550/590 std. each compressor
▪ Meets ASHRAE 90.1-2001 chiller minimum efficiency guidelines.
▪ IEEE
Refrigerant Specialties
▪ Liquid level float control ▪ Charging and gauge connections
▪ Flash economizer usage to boost capacity ▪ High Pressure relief valves
▪ Sight glass with moisture indicator ▪ Refrigerant charge
▪ liquid line solenoid ▪ Oil Charge
▪ Replaceable core filter drier ▪ Discharge check valves on multiple compressor units
Standard Electrical Components
▪ Compressor MCCB and contactors ▪ Fan control contactors
▪ Compressor solid state overloads ▪ Control circuit transformer
▪ Low voltage/phase failure/phase reversal relay ▪ Current transformer
▪ On-off switch in the unit control circuit and each compressor ▪ Optional Ambient temperature sensor
control circuit
Warranty and Testing Analog readouts
▪ Standard one year warranty on unit and on compressors ▪ Evaporator and condenser refrigerant pressure
▪ Factory run tested ▪ Compressor amps (each compressor)
▪ Water sensor: Evaporator leaving - Standard sensor to provide
temperature readout for water leaving the evaporator.
Controller
▪ Vision 2020i Advanced microprocessor based DDC controller ▪ Fluid temperature reset value
with 132x64 pixels DBG1 semi-graphic display panel with ▪ Water flow switch status
menu driven software digital readout, pushbutton keyboard ▪ External stop/start command status
▪ Selection on English (Imperial) or metric display units ▪ Condenser fan cycling
▪ Remote monitoring via RS-485 port ▪ Low ambient lockout
▪ Leaving chilled fluid temperature ▪ Identification of up to 99 most recent alarms with critical data
▪ Evaporator and condenser pressure stamping
▪ Single phase amp draw, each compressor ▪ OPTIONAL (BMS Communication option)
▪ No. of compressor starts ▪ Optional Ambient temperature sensor
▪ Elapsed run time, each compressor ▪ Optional Return water temperature sensor
▪ Oil level status ▪ Optional Remote and stop signal
Digital readouts Capacity control Setpoints
▪ Compressor contactor ▪ Elapsed compressor run ▪ Leaving water temperature ▪ Amp limit
status time ▪ Freeze up temperature ▪ Ramp up
▪ Flow switch status ▪ External enable/disable ▪ High and low pressure
▪ Oil level status status
▪ Number of compressor ▪ Liquid injection solenoid
starts state
Unit Protection
▪ High and low pressures
▪ High discharge temperature

91292 10-Feb-11 Page 6 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER AFHX-5HR-1
PERFORMANCE SUMMARY
Location:

▪ Freeze protection
▪ Low pressure differential
▪ Low oil level
▪ Compressor run error and over current
▪ Power loss
▪ Chilled water flow loss
▪ High/Low System voltage
▪ Sensor error
▪ Compressor anti-recycle

Optional Equipment/Service Included

Factory Mounted Options Included Service
▪ Evaporator double layer insulation (INS2) - 1 1/2" Evaporator ▪ IEC panel (IEC)
insulation for ice build applications
▪ Over and under voltage and phase protection relay (UVR2 or
UVR4) - protects against high and low incoming voltage
conditions as well as single phasing, phase reversal and phase
imbalance by opening the control circuit. It is an automatic reset
device, but the microcomputer can be set up for manual reset to
prevent unwanted restarts.
▪ Soft starter with bypass contactors
▪ Touch screen display: 256 colors (CLR)
▪ Standard unit operates with fans cycling control for ambient
down to 45°F.
Accessories (Shipped Loose)
▪ Spring isolators (SPG) - designed for 1" deflection, these housed spring assemblies have a neoprene friction pad on the bottom to help
prevent the passage of noise and a spring locking leveling bolt at the top. Neoprene inserts prevent contact between the steel upper
and lower housings. Suitable for more critical applications than RIS isolators.

91292 10-Feb-11 Page 7 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: CHILLER AFHX-5HR-1
PERFORMANCE SUMMARY
Location:

91292 10-Feb-11 Page 8 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: AHU CS3-1
PERFORMANCE SUMMARY
Location:

CS3 Air Handler

Model # AHD1 FS 080 H M Quantity 1
Fan ratings version 3CS10 Insulation (entire unit) 2.5 # Polyurethane
Wall thickness 1" (25 mm)

A. Section 11 Angle filter section

Filter depth 2" (5.08 cm) Access panels One
Filter media 92% Arr. washable Panel hand Left
Pre-filter media N/A Liners Solid GI
Pressure drop (in w.g.) 0.12

B. Section 8 Long cooling coil section

Coil size Large Liners Solid GI
Drain pan Standard Pressure drop (in w.g.) 0.13
Refer coil performance as below.

C. Section 1 Horizontal draw-thru fan section SC

Fan type Forward curved (standard) External static @Actual (in w.g.) 0.50
Frame style SC Internal static @Actual (in w.g.) 0.45
Arrangement Horizontal front Total static @Actual (in w.g.) 0.95
Motor type TEFC Break power @Actual (HP) 3.58
Motor voltage 380V/3/50 Rotations per minute 638
Motor power (HP) 5.50 Altitude (ft) 0
Motor insulation class F Coldest dry bulb temp (°F) 70.0
Motor hand Left Access panels One
Drive Adjustable Liners Solid GI
Air flow (ft^3/min) 8,240 Pressure drop (in w.g.) 0.20
Internal isolation Spring (standard)

Supply Fan Sound Power(dB)

Frequency (Hz) 63 125 250 500 1k 2k 4k 8k Overall
At inlet 55 69 69 73 71 66 59 49 88
At discharge 55 69 69 73 71 66 59 49 88

Air Handler Coil

Coil Tag Model # Qty Location Footnotes

#1 A W H 1 B - 28T x 66 LH 1 Section B - Coil A N/A

Air properties Fluid properties Construction

Air flow (ft^3/min) 8,240 Fluid Water Type / tubes in face A (1/2" OD) /
Altitude (ft) 0 Fluid flow rate (USgpm) 53.0 28
Face velocity (ft/min) 514 Fluid velocity (ft/s) 6.3 Finned height (in) 35.0
Air pressure drop (in 0.13 Entering fluid temp. (°F) 44.0 Finned length (in) 66.0
w.g.) Leaving fluid temp. (°F) 54.0 Face area (ft^2) 16.0
Entering air DB / WB (°F) 120.0 / 90.0 Fluid pressure drop (ft 14.7 Rows / fin spacing 1 / 10
Leaving air DB / WB (°F) 101.3 / 83.6 w.g.) (fins/in)
Air properties measured Actual Number of feeds 14
at Casing construction Air handler
Supply connections 1@1
Coil (qty@in)
Return connections 1@1
Total capacity (MBH) 264.9 (qty@in)
Sensible capacity (MBH) 154.1 Connection type MPT
Fin material Standard
aluminium

91292 10-Feb-11 Page 9 of 10 SPEC ver. 7.0, 11440

 Project: Jenbacher Gas Engines Consultant:

Location: Pakistan Date: 2/10/11 9:52 AM

Tag: AHU CS3-1
PERFORMANCE SUMMARY
Location:

91292 10-Feb-11 Page 10 of 10 SPEC ver. 7.0, 11440