FINAL PROJECT

RIZWAN SHAKEEL SINDHU

Rag: 29S-641

Feasibility report on purchase of

POWER PLANT FOR INDUSTRIAL UNIT

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 IN
THE NAME
OF ALLAH,
THE BENEFICENT,
THE MERCIFUL

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 AKNOWLEDGEMENT

All praises and gratitude due to ALLAH who created man in HIS own image and enjoyed

upon him to ravel on the earth and enter into a profound and analytical study of Universe

for spiritual appreciation of ALLAH’s unity and HIS attribute as well as for harnessing

the material manifestation of the world to the mankind’s profitable utilization. In the first

place therefore we express our utmost thanks to ALLAH.

At the next stage I offer gratitude to our Apostle and prospector Prophet MOHAMMAD

(S.A.W) or his golden saying “GAIN KNOWLEDGE TO BE IN CHAINA” and

“GET KNOWLEDGE FROM CRADLE TO GRAVE”

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 DEDICATED

TO MY PARENTS

WHO ALWAYS

LOVE ME

And all those who have a soft corner for me in their hearts and always prayer for me
for my success.

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 DECLARATION

I hereby declare that the project work entitled “Feasibility report on purchase of
power plant for industrial unit”
submitted to the Riphah international University Islamabad, is a record of an original
work done by me under the guidance of My Respectable teacher Mr.Syed Tanvir
Hussain Kazmi, and this project work has don.

Performed the basis for the award of any Degree or diploma/ associate
ship/fellowship and similar project if any.

RIZWAN SHAKEEL SINDHU

29S-641

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 TABLE OF CONTENTS
SR. NO. DESCRIPTION PAGE NO.
1 Executive Summary 7

2 Introduction 8

2.1 Objectives, Scope and Limitations, purpose of study 8

2.2 Introduction to industrial sector 9

2.3 Introduction of textile industry 13

3 Theoretical Aspects 17

3.1 Introduction of ABC Textile mills 17

3.2 Weaving Machine 18

3.3 Production Capacity 20

3.4 Load Estimated 22

3.5 Consumption of WAPDA 23

3.6 Direct & Operating Expanses 24

4 Analysis & Detail discussion 25

4.1 Feasibility 25

4.2 Personal power plant 26

4.3 Rental power plant 43

4.4 Select feasible power plant for industry 54

4.5 Quotations for power plant 55

4.6 Select personal power plant 66

5 Conclusion and recommendation 67

5.1 Conclusion 67

5.2 Recommendation 67

6 Bibliography 68

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 1. EXECUTIVE SUMMARY

This report template provides the method of making feasibility report for industrial unit of
any investment for the production of business. How we choose the best product for
organization to increase its productivity. Moreover, tell about the industry situation in
Pakistan and what is the problems facing now a days.

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 2. INTRODUCTION
2.1.a OBJECTIVES

The main objectives of our research are as follows:

1. To check the feasible product for the industry to overcome the

problems

2. To see how determine the feasible product

2.1.b SCOPE OF THE STUDY

This research is focusing on the problem facing by the textile unit in Pakistan due to the
energy shortfall, how can we remove it, and what is the feasible way to overcome this
problem.

2.1.c LIMITATIONS

The research is based on fake industry but we use the actual values of the product, actual
capacity of production and actual consumption of the equipments. And actual value of the
quotations of gensets on rent and as well on purchase point of view.

2.1.d PURPOSE OF STUDY

The purpose of this research is to determine:

 To understand the problems facing by textile industries (other

industries) in Pakistan due to the short fall of the energy for their
production
 How make a feasibility of any product while go for large
investment.

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 2.2 GENERAL INTRODUCTION TO THE
INDUSTRIAL SECTOR

In recent years economists have begun to pay considerable attention to what are
coming to be called "General Purpose Technologies". The central idea is that there have
been a small number of technologies characterized by a potential for widespread use in
many sectors of the economy and, in addition a high degree of technological dynamism.
Further, the diffusion of these general purpose technologies throughout the economy is
said to give rise to "innovational complementarities," that is, "the productivity of R&D in
a downstream sector increases as a consequence of innovation in the GPT. These
complementarities magnify the effects of innovation in the GPT, and help propagate them
throughout the economy.

Needless to say, the concept of a GPT sounds as if it was specifically "custom-

designed" to provide a basis for examining the history of electrification. In fact, I believe
that there is considerable truth to this assertion. The concept has been articulated in an
attempt to demonstrate why some technologies - for example, steam engines, machine
tools, computers and transistors - are more influential, and consequential, than others. But
a central concern has also been to account for the anomalous fact that the computer has
not, or at least has not yet, generated the productivity-increasing consequences that have
long been expected of it. This has led to a reexamination of certain earlier technologies for
some insight into the behavior of GPT, and the history of electricity has served as the
most compelling example.

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 a. THE SECOND INDUSTRIAL REVOLUTION

Electric power is properly considered as a key element of the so-called "Second

Industrial Revolution" of the last quarter or so of the 19th century and the beginning
of the 20th. This revolution, together with the transformation of the chemical industry
and the internal combustion engine, redefined the whole set of technological
opportunities available to industrializing societies. The electrical and chemical
industries shared the important feature that their development was heavily dependent
upon scientific progress in the 19th century. In the case of chemicals, this intimate
liaison between science and technology dates from the young Perkin's seminal,
serendipitous discovery, in 1856, of mauve, the first of a very long line of synthetic
dyes, but the discovery also marks the birth of modern organic chemistry. It is fair to
say that 20th century industrialization has been, in large measure, a protracted
working out of the trajectories of economic opportunities that were established by
these two major scientific breakthroughs, together with the uniquely-important
internal combustion engine.

Of course, the chemical industry itself was not new, in the sense that human
beings had been conducting useful chemical transformations for, literally, thousands
of years. What is distinctive about the electricity industry, however, is that it was, in all
respects, a new industry, a product of 19th century scientific progress. Consequently,
it should be dated, with apologies to Volta and Galvani, from Faraday's discovery, in
1831, of electromagnetic induction.

If this paper were an exercise in the history of technology, it would explore in

detail the numerous inventions upon which the later importance of electricity was to
depend: inventions that converted heat or kinetic energy into electricity. This would
include particularly the steam turbine; the inventive activity, especially the work of
Nikola Tesla, that led to the now-ubiquitous electric motor, which converted electricity
into mechanical energy or heat; and the transformer, which made possible the

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transmission of electricity over long distances. Far from least, it would include the
electric meter, without which the efficient utilization of electricity would not have been
possible.

But my focus in this paper is both more narrow and more far-reaching. Electricity
is, of course, not a primary source of energy. It is, rather, a form into which primary
energy sources can be converted. Many of the distinctive advantages of electricity
derive specifically from the form that it can take rather than from any narrow
efficiency calculation as measured in terms of BTUs. Indeed, one of electricity's
greatest, but largely unsung virtues, is that it can make use of many energy sources -
fossil fuels (coal, oil, gas), hydro, nuclear, solar. It therefore makes possible the
substitution of one primary energy source for another, a feature that may sometimes
be of considerable strategic as well as economic value, although it is easy to
underestimate the cost of shifting from one primary energy source to another.

In undertaking to examine, in a short paper, the impact of electricity on the

process of industrial development over the past century, there is only one way to
proceed, and that is to be ruthlessly selective. I will simply take the obvious for
granted, then, that everyone is familiar with the immense profusion of products that
can be, literally, "plugged in" or switched on by any affluent householder in Western
Europe, North America or Japan. In doing so, however, it is important not to forget
the human welfare implications of that which we are taking for granted - from the
incandescent electric light bulb to the personal computer. The conventional
measures of improvements in standards of material well-being are generally
acknowledged to be inadequate in taking account of major changes in technology.
But the inadequacies may be especially large in the case of some electricity-using
technologies.

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 b. FEATURES OF ELECTRIFICATION

Modern industrial societies are commonly described as energy-intensive, which

is, so far as it goes, perfectly accurate. A central feature of industrial development
over the past two centuries is that it has been characterized by a growth in the
amount of energy utilization per worker, or per person. It may also be said, however,
that these societies are, more specifically, electricity-intensive. If one considers the
experience of the US over the past century, one observes a rise in the ratio of total
energy consumption to GNP between 1880 and 1920, but that ratio describes a long,
secular decline after 1920. Closely coinciding with that decline, however, is a steady
rise in the fraction of US total energy consumption that consists of electricity. It may
be said therefore that, in the aggregate, the US economy since the 1920s has
become, simultaneously, less energy-intensive and more electricity-intensive. At first
glance this seems surprising, because there are many times more energy contained
in the primary fuels that are employed in the generation electricity than in the output
of electricity actually produced from that energy - which is to say that there are huge
thermal losses in the generation of electricity.

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2.3 TEXTILE SECTOR- OVERVIEW

The share of textile industry in the economy along with its contribution to exports,
employment, foreign exchange earnings, investment and value added makes it the single
largest manufacturing sector for Pakistan. It contributes around 8.5 percent to GDP,
employs 38 percent of the total manufacturing labor force, and contributes between 60-70
percent to total merchandise exports. Indeed, with exports reaching about $8.6 billion in
2004-05, Pakistan is one of the largest textile exporters in the world.
The variety of products ranges from cotton yarn to knitwear. Garment made-ups and bed
wear are the most important export products with an export value of about $1.35 billion
each. Knitwear, readymade garments and cotton yarn also have important shares in total
exports. Overall, the US and the EU are Pakistan’s largest trading partners accounting for
25 percent and 20 percent share of Pakistani exports respectively. Other major importers
include China, UAE and Saudi Arabia. Textile trade is classified into two broad
categories i.e. textile which include yarn, fabric and made-ups, and clothing which
represents readymade garments.

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Investment in Textile Sector

Textile industry has made an investment of about $6.0 billion during the last
six years. This investment includes both investments through bank loans as well as
own sources. This investment has been made in the form of BMR expansion and new
capacity. Textile machinery worth US$ 0.6 billion has been imported during 2005-
06. the import of textile machinery for the last seven years are documented in Table
and Sector wise Investment is shown in figure

Table Import of Textile Machinery

Year Million US $ % Change

1999-2000 210.9 28.6

2000-01 370.2 75.5

2001-02 406.2 9.9

2002-03 531.9 30.7

2003-04 597.9 12.4

2004-05 700 17

2005-06 (Jul-Mar) 654.2 -6.5

Total 3472

Source: Federal Bureau of Statistics

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Reforms in the Textile Sector

The government is providing support for the local production of textile machinery.
A wide-ranging campaign to produce contamination free cotton in the country with a view
to promoting value addition has already been started. As a result, the cotton prices are
now being quoted on a PSCI grade standard basis. To ensure an abundant supply within
the country, cotton is allowed to be imported and exported freely. To stabilize prices in
the domestic market, the Trading Corporation of Pakistan (TCP) has been intervening as
and when required.
In order to prepare the textile industry in the post quota regime the government has set up
a high level Federal Textile Board with Textile Commissioner’s Organization serving as
its Secretariat. The Board has been entrusted the task of looking into the issues of clean
cotton, labor, social and environment laws, modernization of ginneries, rationalization of
tariffs, facilitation in sales tax issues and developing a package to promote garment sector,
especially by improving their competitiveness in international market.

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16 – Page
 3. THEORETICAL ASPECTS

3.1 INFORMATION OF ABC TEXTILE INDUSTRY

Suppose a textile firm manufacturing a cotton cloth with having 40 machines

(Toyota Air Jet 710) with effective labor and employees. Situated in Lahore on
raiwind Raod have facing the problem shortage of production.

Resources of the firm

Particulars Rs.

Land and Building 30,000,000

Furniture and fixture 5,000,000

Machines (40 @ 1,000,000) 40,000,000

Electric Instruments 2,000,000

Contingencies 1,000,000

Total 78,000,000

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 3.2 WEAVING MACHINERY
Toyota Industries develops and manufacturers air jet looms, which insert the weft
yarn using air. We provide our customers all over the world with state-of-the-art
weaving machinery that excels in speedy and reliable performance

a. JAT710 (Air Jet Loom)

The JAT710 is designed with the same concept as the JAT610: “weaving the highest quality
fabric at the lowest possible cost,” and boasts improved features such as higher speed, lower
vibration and lower energy consumption. Plus it is equipped with the latest electronics technology
such as a new internet-capable color function panel, taking today’s weaving mill into a new
dimension.

• Weft insertion: single electric drum, 2-, 4-, 6-color exchange electric drum

• Nominal reed space: 140cm, 150cm, 170cm, 190cm, 210cm, 230cm, 250cm, 280cm,
340cm, 360cm, 390cm

• Shedding: negative cam, positive cam, crank, dobby, electric shedding, jacquard

• Selvage: left/right rotary full-leno selvage device

Toyota Industries Corp. started production of its new JAT710 air-jet loom in January this
year.
In developing the JAT710, Toyota took its best-selling JAT610 air-jet loom a step further,
while keeping in mind that the needs of the weaver have become more diverse and
complex as our world becomes increasingly information oriented. The JAT710 has been
designed under the same concept as the JAT610; i.e., “weaving the highest quality fabric
at the lowest possible cost,” and boasts a number of improved features such as higher
speed, lower vibration and lower energy consumption. Moreover, the latest electronics

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technology used on the JAT710 including a new Internet-capable color function panel
takes today’s weaving mill into a new dimension.

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Toyota’s new air-jet loom JAT 710

The JAT710 features 20% less air consumption as new technology achieves further
savings in air consumption compared to the JAT610, which is already well received for its
low air consumption.
Operational speeds of up to 1,250 rpm (190 cm reed space) can be attained thanks to
numerous improvements such as a new weft insertion system, a new frame structure and a
higher CPU processing speed. Machine vibration has been reduced by 30% through
further improvements over the JAT610 in the frame structure and beating motion. State-
of-the-art electronics technologies, including a new color function panel and a high-speed
CPU, offer greatly enhanced communication capabilities for advanced weaving mills.
Furthermore, a full range of standard equipment and a variety of options allow the
JAT710 to weave fabrics that were previously mostly woven on rapier looms, including
ultra-wide home furnishings fabrics, stretch fabrics, fabrics of different yarn varieties and
counts, airbags, seersucker and fabrics with tuck-in selvedges.

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 3.3 PRODUCTION CAPACITY

As there is no any kind of generator facility available so the there is only two shift of
workers doing work and in 16 hours machines works only 10 hours and remaining 6 hours
WAPDA Shut down. And performance of machines is that if 10 machines continuously
worked it make 45360 meter cloth in one hour and 40 machines make 1814400 meter
cloth in one hour and in 10 hour working it make 1814400 meter cloth in one day

Calculation

Actual capacity performance

Units Cloth / Meter
One machine on working one hour produced 4536

One machine on working 16 hours produced 72576

40 Machine on working 16 hours produced 2903040

Monthly production (2903040 X 30) 87091200

Yearly production (97091200 X 12) 1045094400

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Current performance
Units Cloths / Meter
One machine on working one hour produced 4536
One machine on working 10 hours produced 45360
40 Machine on working 10 hours produced 1 814400
Monthly Production (1814400 X 30) 54432000
Yearly Production (54432000 X 12) 653184000

Shortfall of production
Units Cloths / Meter

One machine on working one hour produced 4536

One machine on working 6 hours produced 27216
40 Machine on working 6 hours produced 1088640
Daily short fall of production 1088640
Monthly shortfall of production (30 days) 32659200
Yearly shortfall of production (12 months) 391910400

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 3.4 LOAD ESTIMATED FOR TEXTILE UNIT

Name of Equipment Unit KW Consumption No. of Eqp. Total Consumption KW

Toyota Air Jet 700 3.08 40 123.2

Tube lights for Machineries 0.04 2000 80

Tube Lights for Office use 0.04 150 6

Computers 0.5 20 10

Printer 0.5 5 2.5

Scaner 0.3 3 0.9

UPS 4 3 12

Air Conditioners 3 10 30

Fans 0.08 200 16

Fax 0.7 3 2.1

Telephone Exchange 1.5 1 1.5

Refrigerator 1 1 1

Microwave oven 1.5 1 1.5

Water Pump 5.5 2 11

Television 0.7 3 2.1

Photocopy Machine 2 2 4
Total Consumption KW 303.8
Add 20 % Variation 20X303.8/100 60
Suggested power plant 363.8

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 3.5 Consumption of WAPDA Units

According to units consumption formula one unit consumed when 1 kw electricity

continuously consumed for one hour

1 KW / Hour = 1 unit
304 KW / 10 hours = 3040 units in one day
304 X 30 (Days) = 9120 units in one month

Cost Chart of WAPDA

Units consumed 9120

Units Rate (Rs.) Price (Rs.)
9120 14.00 (9120X7) 127,680
Total 127,680
WAPDA Fixed Charges 10,000

Total Electricity Cost 128,680 Rs.

Total Yearly Cost (128,680 X 12) 1,544,160 Rs.

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 3.6 DIRECT AND OPERATING EXPANSES
SALARIES OF EMPLOYEES

Name Of Post Monthly Salary No. of Post Total Salary

HR Department -

Admin Manager 30,000 1 30,000

Assistant Admin Manager 18,000 1 18,000

Clerk 8,000 2 16,000

Accounts Dept -

General Manager Finance 40,000 1 40,000

Chief Accountant 30,000 1 30,000

Accountant 20,000 2 40,000

Assistant Accountant 12,000 4 48,000

Cashier 10,000 2 20,000

Clerk 8,000 5 40,000

Sales Department -

Market Manager 35,000 1 35,000

Sales Managers 25,000 3 75,000

Sales Coordinator 12,000 4 48,000

Operator 8,000 1 8,000

Office boys 6,000 2 12,000

Sweepers 4,000 3 12,000

Watchman 7,000 2 14,000

Total 486,000

Annually Salaries 486,000 X 12 5,832,000

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Wages for workers

Name of Post Monthly Salary / Labor Hours No. of Post Total Salary

Production Dept

Production Manager 25,000 2 50,000

Supervisor 15,000 6 90,000

Skilled Worker 10,000 / 42 20 200,000

Unskilled worker 6,000 / 25 10 100,000

Minuteness Dept

Skilled Workers 8,000 / 33 3 24,000

Unskilled worker 6,000 / 25 6 36,000

Electrical Dept

Engineer 20,000 1 20,000

Skilled worker 12,000 6 72,000

Unskilled worker 8,000 / 33 6 48,000

Other Labor

Workers 5,000 5 25,000

Total Wages for Production 785,000

Annual Wages 785,000 X 12 9,420,000

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4. ANALYSIS OF AND DATA DISCUSSION

4.1 Feasibility based on following Characteristics

1. Effective cost
2. Proper use of labor
3. Fully use of machines
4. Less wastage of time
5. Maximum output
6. Maximize the profit
7. Fill filed gap of the shortfall of electricity
8. Supplier advantage
9. Competitive advantages
10. Fulfill the market demand

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 G00012/RM/2011 Feb 12, 2011

M/S ABC Textile Mills

Lahore

Kind Attn: Manager Procurement

QUOTATION FOR FG WILSON 500KVA DIESEL GENERATING SET

Dear Sir,

With Reference to the above mentioned subject and the subsequent telecon regarding
the supply of Diesel Generator, we have pleasure in submitting our most competitive
proposal for your kind consideration. F.G Wilson (Engineering) Ltd is a pioneer in the
design and manufacture of diesel generator sets. For over 40 years, FG Wilson has been a
major global player, world leader in the provision of power generation solutions ensuring
power is provided whenever, and wherever it is needed.

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 Established since 1949, S.M. Jaffer & Co. Headquartered in Karachi has offices in
geographically strategic locations (Lahore, Faisalabad, Islamabad & Peshawar) and hence,
we are by no means out of contact when required. We are sure our offer is as per your
expectations and looking forward to serve you at our best. Thanking and assuring you of
our best services at all times, we remain.

Yours faithfully,

S. M. Jaffer & Co.,

RAHIM BUKSH ABDUL WAJID KURESHI

Deputy Manager Sales Regional Manager

Sales

Cell: 0300-8488544 Cell: 0300-8475932

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TECHNICAL SPECIFICATION

F. G. Wilson Perkins Range diesel engine driven Generator set arranged for manual
electric start / stop operation, with following dominant features. D.G. Set Model P500
(F.G.WILSON)

Prime Rating 500 KVA – 400 KW

Standby Rating 550 KVA – 440 KW

Voltage 380-415 V

Phase 3

Wires 4

Power Factor 0.8

Sound Hz 50

Engine Make PERKINS

Alternator Make F.G.WILSON

Governor Electronic

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ENGINE:

Turbo Charged, 12/V cylinders in line pressure lubricated, 4 stroke, diesel

engine having a continuous output at 500 R.P.M. under NTP conditions with
a 10% overload
capability for one hour in any consecutive 12 hour period.

ENGINE COMPLETE WITH:

Close control electronic governor to BS, Fuel injection equipment with fuel
lift pump. Fuel oil and lubricating oil filters. Replaceable element type
24-volt electric engine starting motor. Engine driven battery charge
alternator.

COOLING SYSTEM

 Engine driven tropical radiator with centrifugal water pump.

 Cooling water circulating pump engine driven.

 Cooling water temperature control thermostat.

 Fan and pulley safety guards.

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ALTERNATOR:

The alternator is brushless, self-exciting, self-regulating, fan ventilated, ingress

protection rating IP23 with class H insulation, pitch windings and interconnected damper
windings. Voltage regulation is maintained within the limit of ± 0.5% from no load to full
load, including cold to hot variations at any power factor between 0.8 lagging and unity.
Radio suppression is inline with British standard.

CONSTRUCTION / BASEFRAME;

The engine and alternator are coupled through a heavy-duty flexible drive. The
engine alternator and radiator are mounted on a robust fabricated steel base frame with
integral lifting points. Anti-vibration mountings are incorporated within the assembly.

STARTING BATTERIES:

A 24-volt lead acid battery assembly of ample capacity is supplied complete with
all necessary connectors and cables. Fitted to the base frame on battery tray complete with
retaining clamp. Batteries are supplied dry charged.

GUARDS:

Protection is provided for all rotating parts - i.e. fan cooling and alternator air
intake and outlet grills.

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POWER WIZARD 1.0 SERIES CONTROL PANEL
• Common look and from 10 to 2000kVA for ease of

Operation and service

• 9-32V DC providing a single module to cover whole product range

• Simple menu layout for ease of navigation and

Monitoring
• Two display languages, (English and a customer

Language*) to aid service and commissioning

• Last 20 event log to aid fault finding

• Robust electronics package for industry leading reliability

• Configurable using front key pad/laptop

• Shortcut keys for immediate access to engine or AC metering

• Integrated metering and controls reducing components and wiring aiding reliability and
ease of service

• Common engine wiring system allows simple upgrading between levels of panel

• Can be serviced using standard EST tool

STANDARD FEATURES

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PANEL CONSTRUCTION AND FINISH

• Components installed in a heavy duty sheet steel enclosure

• Phosphate chemical pre-coating of steel provides

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Corrosion resistant surface

• Polyester composite powder topcoat forms high gloss and extremely durable finish

• Lockable-hinged panel door provides for easy

Component access
MOUNTING

• Mounted to generating set base frame on robust steel stand

• Vibration isolated from generating set

INSTRUMENTATION

• LCD display with adjustable contrast and backlight with auto power off

• AC Meter

o Volts 3-phase (L-L & L-N)

o Amps (per phase & average)

o Frequency

• DC Meter

o Battery Volts

o Engine Hours Run

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o Engine Jacket Water Temperature (in 0C or 0F)

o Lube Oil Pressure (in Psi, KPa or bar)

o Engine Speed (RPM)

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PROTECTION

• Fail to Start

• Low Oil Pressure

• High Engine Temperature

• Low / High Battery Voltage

• Battery Charger Failure (if fitted)

• Under speed, Over speed

• Loss of Engine Speed Detection

• 2 Spare fault channels

• 20 Event fault log (name of event, engine hours at first occurrence of event, engine

• Hours at latest occurrence of event, number of occurrences of event)

CONTROLS
• 2 LED status indicators (1 red shutdown, 1 amber warning)

• Run key & LED indicator

• Auto key & LED indicator

• Stop key & LED indicator

• Lamp Test key

• Alarm Acknowledge key

• Menu navigation key

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• Engine and AC metering shortcut keys

• All control module keys have tactile feedback

• Lock down emergency stop push button

• CAN 1 data link – J1939 for communicating with electronic engine control modules

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BATTERY CHARGER

Static battery charger will be provided for both trickle and boost charging of the batteries
when the engine is not in operation.

OUTGOING CIRCUIT BREAKER CUBICLE

A free standing steel formed cubicle containing the 3 pole Air circuit breaker of suitable
rating, Magnetic and thermal trips are provided for plant protection against plant overload
and short circuit conditions.

EXHAUST SYSTEM
The exhaust system incorporates the following loose equipment:
• Flexible pipe section

• Residential silencer

WORKS TESTS:
The equipment is tested against a resistive load, plus a full functional check on the
control equipment. A copy of our works Test Certificate will be supplied

FINISH
The equipment is finished with a self-etching primer applied to the complete generator set
with final finish in high gloss enamel paint.

HANDBOOKS, ETC
One set of the following are supplied in our standard format:

Engine operation and maintenance manual

Circuit diagram and general arrangements

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Control system manual

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NOTE:
1. Any item other then B.O.Q shall be charged extra

2. Any kind of permission is not included in above prices.

3. Crane if required will be charged extra.(For Roof Top Delivery)

4. All prices other than Genset are exclusive of G.S.T

5. Sound Level of Locally Fabricated Canopy is 85dB (A) @ 1 meter.

6. Cables to be charged at actual.

7. R.C.C Foundation Pad is of our standard scope and size.

PLEASE CHECK THE COMPLETE PRICES WITH DETAILS

IN BELOW MENTIONED B.O.Q

TERMS AND CONDITIONS:

Delivery : Immediate from stock, subject to the prior sale.

Payment : 100% advance with confirmed order.

Force Majeure : Our offer is subject to Force Majeure Condition.

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FG WILSON

ENGINE : PERKINS UK

ORIGIN : UK

Validity : Our Offer is valid for 15 Days Only.

Guarantee : 12 months or 2000 hours whichever comes first against any

Manufacturing defective Parts.

Currency Rate : Our quoted prices are firm and final for the validity period

mentioned above. However our prices are based on present day

import levies and exchange rate. Incase of any change in above

the price will be adjusted accordingly.

Note:

• We are exempt from deduction of Income Tax as per S.R.O. 97(I)/2002 dd 12-02-
2002 as the income tax has been paid at the import stage.

• D.G.Set price is based on zero rated Sales Tax as per custom S.R.O.

42 – Page
PRICE B.O.Q FOR FG WILSON 500 KVA GENSET

S.No Description Qty Unit Rate (Rs.) Amount (Rs.)

01. Diesel Generating Set (500KVA

Prime Rating) 01 No. 5,500,000.00 5,500,000.00
As per Specifications
,
Locally Fabricated Sound Proof 500,000.00 500,000.00
02. Canopy 01 No.
Sound Level 85dB(A)

03. AMF/ATS Panel 03 Pole 01 No. 70,000.00 70,000.00

(for 01 WAPDA meter only)

04. Transportation / Loading & 01 Job 15,000.00 15,000.00

Unloading at Ground Floor
(Up to Site)

05. Supply, Laying & Termination of

Power Cable 300sq.mm, 4 Core Mtr 1616/- To be charged at
with all allied materials. actual

07. Supply, Laying & Termination of Mtr 450/- To be charged at

Earth Cable 240sq.mm, 1 Core. actual.

08 Supply, Laying & Termination of

Control Cable 2.5sq.mm, 3 Core. Mtr. 450/- To be charged at
actual.

08. Making of Earth pit for the neutral 03 No.s 5,000.00 5,000.00
& body of Genset (without boring)
As per our Standard

09. Commissioning of DG Set without 01 Job 5,000.00 5,000.00

Fuel & Material

43 – Page
10. Making of R. C.C Foundation Pad 01 Job 25,000.00 25,000.00
as per standard scope and size.

11. Labor & Installation Charges 01 Job 5,000.00 5,000.00

TOTAL FOR ABOVE (without Cables) Rs. 6,055,000.00

44 – Page
45 – Page
Genset operating cost
Fuel Cost

Fuel Consumption (0.2 X 500) 100 liter

But we use 70 % capacity of the genset and at that time consumed fuel 70 liter per
hour
Rs.
70 X 70 at one hour 4,900
For Six hour 6 X 4900 29,400
Monthly cost for 30 days 782,000
Yearly Cost 782000 X 12 9,384,000
Total –A 9,384,000

Maintenance Cost
Genset Service required after 200 hours

Following items are required for service

Fuel Filter 931 5,000
Fuel Filter 930 5,000
Oil Filter 929 5,000
Lube oil 68 liter @ 400 27,200
Total Cost 42,200

Monthly running the genset 6 X 30 180

Yearly Running the genset 180 X 12 2160
Service required yearly 2160/200 10 Times
Total Service Cost 42,200 X 10 422,000
Total – B 422,000

46 – Page
Depreciation

Total Genset Value including Installation 6,055,000.00

Annually Deprecation @ 10 % 605,500.00
After ten years residual value of genset is 1,000,000.00
As per market value

Total Annual Cost for Genset

Rs.
Fuel Cost 9,384,000
Maintenance Cost 422,000
Depreciation 605,500

Total 1 0,411,500

47 – Page
New Generation Technology From

Suite # 216 Mashrique Centre Block 14, Gulshan-e-Iqbal, Karachi.

Web Site: www.raeng.com E-mail: rarental@raeng.com
Tel # 0213 – 485 2125 , 0213 -485 2126 - Fax # 021-34142300

Ref: 212-2011 Dated: 1-2-2011

M/S: ABC Textile Mills

Lahore

Kind Attn: Manager Procurement

Subject: QUOTATION FOR 500KVA DIESEL GENERATING SET

Dear Sir,

With Reference to the above-mentioned subject and the subsequent telecon regarding
the supply of Diesel Generator, we have pleasure in submitting our most competitive
proposal for your kind consideration.

Yours faithfully,

R.A. Engineering & Services

Mr. Azeem

Deputy Manager Sale

48 – Page
TECHNICAL SPECIFICATION

F. G. Wilson Perkins Range diesel engine driven Generator set arranged for manual
electric start / stop operation, with following dominant features. D.G. Set Model P-500
(F.G.WILSON)

Prime Rating 500 KVA – 400 KW

Standby Rating 550 KVA – 440 KW

Voltage 380-415 V

Phase 3

Wires 4

Power Factor 0.8

Sound Hz 50

Engine Make PERKINS

Alternator Make F.G.WILSON

Governor Electronic

ENGINE:

Turbo Charged, 12/V cylinders in line pressure lubricated, 4 stroke, diesel

engine having a continuous output at 500 R.P.M. under NTP conditions with
a 10% overload
capability for one hour in any consecutive 12 hour period.

49 – Page
ENGINE COMPLETE WITH:

Close control electronic governor to BS, Fuel injection equipment with fuel
lift pump. Fuel oil and lubricating oil filters. Replaceable element type
24-volt electric engine starting motor. Engine driven battery charge
alternator.

COOLING SYSTEM

Engine driven tropical radiator with centrifugal water pump.

Cooling water circulating pump engine driven.

Cooling water temperature control thermostat.

Fan and pulley safety guards.

ALTERNATOR:

The alternator is brushless, self-exciting, self-regulating, fan ventilated, ingress

protection rating IP23 with class H insulation, pitch windings and interconnected damper
windings. Voltage regulation is maintained within the limit of ± 0.5% from no load to full
load, including cold to hot variations at any power factor between 0.8 lagging and unity.
Radio suppression is inline with British standard.

CONSTRUCTION / BASEFRAME;

50 – Page
 The engine and alternator are coupled through a heavy-duty flexible drive. The
engine alternator and radiator are mounted on a robust fabricated steel base frame with
integral lifting points. Anti-vibration mountings are incorporated within the assembly.

STARTING BATTERIES:

A 24-volt lead acid battery assembly of ample capacity is supplied complete with
all necessary connectors and cables. Fitted to the base frame on battery tray complete with
retaining clamp. Batteries are supplied dry charged.

GUARDS:

Protection is provided for all rotating parts - i.e. fan cooling and alternator air
intake and outlet grills.

PRICE B.O.Q FOR 500 KVA GENSET FOR RENT FOR ONE YEAR

S.No Description Qty Unit Rate (Rs.) Amount (Rs.)

01. Diesel Generating Set (500KVA 365 One

Prime Rating) Days Day 10,000.00 3,650,000.00
As per Specifications

04. Transportation / Loading & 01 Job 15,000.00 15,000.00

Unloading at Ground Floor
(Up to Site)

05. Supply, Laying & Termination of Charged damage

Power Cable 300sq.mm, 4 Core Mtr The length
with all allied materials. required

07. Supply, Laying & Termination of Mtr Charged damage

51 – Page
 Earth Cable 240sq.mm, 1 Core. The length
required
08 Supply, Laying & Termination of
Control Cable 2.5sq.mm, 3 Core. Mtr. Charged damage
The length
required

08. Making of Earth pit for the neutral 03 No.s 5,000.00 5,000.00
& body of Genset (without boring)
As per our Standard

09. Commissioning of DG Set witht 01 Job 5,000.00 5,000.00

Fuel & Material

10. Making of R. C.C Foundation Pad 01 Job 25,000.00 25,000.00

as per standard scope and size.

11. Labor & Installation Charges 01 Job 5,000.00 5,000.00

TOTAL FOR ABOVE (with Cables) Rs. 3,705,000.00

Less Special discount
(5,000.00)

Total Annul Rent including all material Rs. 3,700,000.00

52 – Page
53 – Page
54 – Page
55 – Page
56 – Page
Genset operating cost (Rental Genset)
Fuel Cost
Fuel Consumption (0.2 X 500) 100 liter
But we use 70 % capacity of the genset and at that time consumed fuel 70 liter per
hour
Rs.
70 X 70 at one hour 4,900
For Six hour 6 X 4900 29,400
Monthly cost for 30 days 782,000
Yearly Cost 782000 X 12 9,384,000
Total –A 9,384,000
Maintenance Cost
Genset Service required after 200 hours
Following items are required for service Rs.
Fuel Filter 931 5,000
Fuel Filter 930 5,000
Oil Filter 929 5,000
Lube oil 68 liter @ 400 27,200
Total Cost 42,200
Monthly running the genset 6 X 30 180
Yearly Running the genset 180 X 12 2160
Service required yearly 2160/200 10 Times
Total Service Cost 42,200 X 10 422,000
Total – B 422,000

57 – Page
Rental Cost

Total Genset Rent including Installation 3,700,000.00

Total Annual Cost for Genset

Rs.
Fuel Cost 9,384,000
Maintenance Cost 422,000
Annual rent 3,700,000

Total 13,506,000

58 – Page
 4.4 SELECTION THE FEASIBLE POWER PLANT FOR
INDUSTRIAL UNIT

COMPARISON THE POWER PLANT ON RENT AND PURCHASED

Cost Rental plant Personal Plant

Fuel Cost Annually 9,384,000 9,384,000

Maintenance Cost 422,000 422,000

Depreciation Nill 605,500

Rental cost 3,700,000 Nill

Total Annually Cost 13,506,000 10,411,500

Rental power plant annually cost Rs. 13,506,000

Personal power plant Annually cost Rs. 10,411,500

59 – Page
 14000000
12000000
10000000
8000000
Rental Plant
6000000
4000000 Personal Plant
2000000
0
Fuel Cost Depriciation
Comments:
As we see in the graph compression of rental and persona power plant there are fuel cost
and maintenance cost is equal. and the difference between depreciation and rental cost is
too much if we go for rental power plant we have to bear to much rental cost and if we go
for personal power plant we only bear the depreciation cost which is to much less as
compare to rental power plant.

So personal power plant is more feasible as compare to rental plant

60 – Page
4.5. Quotation for plant

Services & Supply inc www.dieselserviceandsupply.com

Contact Us800-853-2073

M/s: ABC Textile Mills

Lahore

Kind Attn: Procurement Incharge

Sub: QUOTATION FOR 500 KVA GENSET

Dear Sir,

With Reference to the above mentioned subject and the subsequent telecon
regarding the supply of Diesel Generator, we have pleasure in submitting our most
competitive proposal for your kind consideration.

(Option – 1)

Introduction about product

New 515 kW Standby Rated (460 kW Prime Rated) Diesel Kohler Generator Set.
Powered by a Volvo TAD1641GE engine which conforms to EPA Tier 2 non-road
emissions regulations. 10/12-lead reconnectable (190 - 600 V, three phase) @ 60 Hz with
a brushless, permanent-magnet alternator. This generator set offers a UL 2200 listing and
a one-year limited warranty that covers all systems and components. Comes enclosed in a
weatherproof housing.

61 – Page
Generator Specification

 Kohler Co. provides one-source responsibility for the generating system and
accessories.
 The generator set and its components are prototype-tested, factory-built, and
production-tested.
 The 60 Hz generator set offers a UL 2200 listing.
 The generator set accepts rated load in one step.
 The 60 Hz generator set complies with ISO 8528-5, Class G3, requirements for
transient performance.
 The 60 Hz generator set engine is certified by the Environmental Protection
Agency (EPA) to conform to Tier 2 nonroad emissions regulations.
 A one-year limited warranty covers all systems and components. Two-, five-, and
ten-year extended warranties are also available.

Alternator features:

 The pilot-excited, permanent-magnet (PM) alternator provides superior short-

circuit capability.
 The brushless, rotating-field alternator has broad range reconnectability.
 NEMA MG1 ,IEEE, and ANSI standards compliance for temperature rise and
motor starting.
 Sustained short-circuit current of up to 300% of the rated current for up to 10
seconds.
 Sustained short-circuit current enabling down stream circuit breakers to trip
without collapsing the alternator field.
 Self-ventilated and dripproof construction.
 Superior voltage waveform from a two-thirds pitch stator and skewed rotor.
 Digital solid-state, volts-per-hertz voltage regulator with ±0.25% no-load to full-
load regulation.

62 – Page
 Brushless alternator with brushless pilot exciter for excellent load response.

63 – Page
 Other features:

 Controllers are available for all applications.

 The low coolant level shutdown prevents overheating (standard on radiator models
only).
 Integral vibration isolation eliminates the need for under-unit vibration spring
isolators.
 An electronic, isochronous governor delivers precise frequency regulation.

Engine Make : Volvo

Generator End Make : Volvo
Model : 500REOZVB
KW : 515
Fuel Type : Diesel
Serial# : SDMO38

Description : New 515 kW Standby Rated (460 kW

Prime Rated) Diesel Kohler Generator Set. Powered by a Volvo TAD1641GE engine,
which conforms to EPA Tier 2 non-road emissions regulations. 10/12-lead reconnects
able (190 - 600 V, three phase) @ 60 Hz with a brushless, permanent-magnet alternator.
This generator set offers a UL 2200 listing and a one-year limited warranty that covers all
systems and components. Comes enclosed in a weatherproof housing.

64 – Page
Prime Ratings: 460 kW (575 kVa)
Standby Ratings: 515 kW (644 kVa)
Hertz: 60 Hz
Alternator Type: Brushless, Permanent-Magnet
EPA Tier Level: 2
Engine Manufacturer: Volvo
Engine Model: TAD1641GE
Cylinder Arrangement: 6 Inline
Max Power at Rated RPM: 565 kWm (757 BHP)
Prime Fuel Consumption at
100% load: 121.9 Lph (32.2 gph)
75% load: 89.7 Lph (23.7 gph)
50% load: 60.6 Lph (16 gph)
25% load: 33.7 Lph (8.9 gph)
Standby Fuel Consumption at
100% load: 139.3 Lph (36.8 gph)
75% load: 101.4 Lph (26.8 gph)
50% load: 68.1 Lph (18 gph)
25% load: 38.6 Lph (10.2 gph)

Price : $89,886.00

Price in PKR : $89,886 X 86 = 7,730,196

Installation on client end

65 – Page
66 – Page
67 – Page
68 – Page
69 – Page
70 – Page
(Option –2)

Engine Make : Caterpillar

Generator End Make : CATERPILLAR
Model : 500 kW
Model Year : 1995
Hz : 60
KW : 500
Hours : 231
Phase : Three Phase
Fuel Type : Diesel
Serial# : 81Z18403
Unit# : 84127

Description:

Caterpillar 500 kW, Standby Rating, 751 Amp @ 277/480 Volt, Three Phase, 60 Hz,
CATERPILLAR Generator End, Generator End Model: SR4B, Generator End Serial#:
8HG00533, Weatherproof Enclosure, Engine Make Caterpillar, Engine Model: 3412,
Engine Serial #: 81Z18403, 625 kVa, # of Leads: 12, Reconnectable, CPL/Arrangement
#: 107-2878, 742@553kW Hp, @ 1800 RPM, Auto Start/Stop, Safety Shut Down, Air
Cleaner, 800 Amp Circuit Breaker, Muffler, Block Heater, Digital Panel, Digital Engine
Panel, Battery Charger, Radiator, 800 Gallon Double-Wall Base Fuel Tank, Skid
Mounted, Generator Dimensions: 152" L x 71" W x 124" H, Overall Dimensions: 163" L
x 79" W x 184" H, Overall Weight: 19000 lbs.

Price: $64,500.00

Price in PKR $64,500 X 86 = 5,547,000

71 – Page
 4.6. Selection Of Feasible Genset

Company Name Brand Name Genset Prices (Rs.) Installation Cost

S.M.Jaffer & Co. F.G.Willsion 5,500,000.00 555,000.00

Nationwide Diesel Kohler 7,730,196 Client Scope

Nationwide Diesel Caterpillar 5,547,000 Client Scope

9000000
8000000
7000000
6000000
5000000 S.M.Jaffer & Co.
4000000 Nationwide Diesel
3000000 Nationwide Diesel
2000000
1000000
0
Genset Price Insallation Price Total Price

Comments:

The above graph shows the prices of two companies Generators (500kva) with
three different bands the price of S. M.Jaffer & Co. Brand (F.G.Willsion) is Price
Rs.6,055,000/- with installation. The Nationwide Diesel Company Brand (Kohler) is price
Rs. 8,285,196/- with installation and 2nd Brand (Caterpillar) is Price Rs.6,102,000/- with
installation. So I suggest that S.M.Jaffer & Co. Brand F.G.Willsion (UK) is best then
other two brands as the generator price is showed.

72 – Page
 5. CONCLUSION AND RECOMMENDATION

5.1 Conclusion

Textile industry which I have chosen is badly facing the short fall of energy since
a couple of years and bears a lot of shortage of production and cost of employees which
directly effected on the companies per unit cost which reduces the profit margin. So the
final conclusion of my work or research is that if a industry invest the money to purchased
a personal power plant which reduces the short fall of energy and increase the production
capacity of the industry as well as it is useful for future as an assets of the company and
beneficial for coming years.

5.2. Recommendation

I recommended on the basis of above quotations of different brands of different

companies with their quoted price margin is feasible among these is S.M.Jaffer & Co.
with less price of their specific F.G.Willsion (UK) Brand. Which is good for industry to
purchased and installed it.

73 – Page
 6. BIBLIOGRAPHY

Personal interviews

Name of persons Designation Organization Contact

Mr. Adnan Habib Service Manager S.M.Jaffer & co. 0301-8469415

Mr. Nizar Alwani Accounts Manager S.M.Jaffer & co. 0302-8488543

Mr. Asif Installation incharge S.M.Jaffer & co. 0333-4718282

Mr. Azeem Depty sale manager R.A Rental power

Mr. Rahil Saqib Production incharge Master textile Mills 0345-4148156

Though Internet

http:/www.google.com

http://www.smjafferco.com

http://ringpower-systems.com/equipment.html

http://www.dieselserviceandsupply.com/New-Generators/Kohler-515-SDMO38.aspx

http://www.opfblog.com/?s=energy+crises+in+pakistan&searchsubmit=

74 – Page