Professional Documents
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KVA
Series 6
Sizes 55 ... 107
Nominal pressure 300 bar
Peak pressure 350 bar
for commercial vehicles, open circuit
Contents Features
Ordering Code / Standard Program 2 – Variable pump with axial tapered piston rotary group of bent
axis design. Designed especially to meet the requirements of
Technical Data 3
commercial vehicles.
DRS - Pressure Control with Load Sensing 6
– The output flow is proportional to the drive speed and pump
EP - Electric Control with Proportional Solenoid 7 displacement and is steplessly variable between maximum
and zero (qv max to qv min = 0).
Unit Dimensions, Size 55 8
– Favourable power/weight ratio, small overall dimensions,
Unit Dimensions, Size 80 10
optimum efficiency and economic design
Unit Dimensions, Size 107 12
– Self aspirating, for open circuit operation
Installation Notes 14
– Flange and shaft designed for direct mounting on truck gear-
General Notes 15 box PTO‘s
– Further Informations:
Fixed pump KFA__________________________ RE 91501
designed especially to meet the requirements of commercial
vehicles.
/16 Bosch Rexroth AG KVA RE 92250/02.07
Operation mode
02 Pump in open circuits O
Size
03 ≈ Displacement Vg max in cm3 55 80 107
Series
05 6
Index
06 3
Direction of rotation
Viewed on shaft end clockwise R
07
counter-clockwise L
Seals
08 FKM (2 back to back shaft seals) M
Shaft end
09 Splined shaft similar DIN ISO 14 (for truck use) E
Mounting flange
10 Special flange ISO 7653-1985 (for truck use) K
Technical Data
Hydraulic fluid Selection diagram
Before starting project planning, please refer to our data -40° -20° 0° 20° 40° 60° 80° 100°
sheets RE 90220 (mineral oil) and RE 90221 (environmentally 1600 1600
1000
acceptable hydraulic fluids) for detailed information regarding 600
the choice of hydraulic fluids and conditions of use. 400
200
VG 68
VG
VG 32
VG 46
VG 2
If environmentally acceptable hydraulic fluids are being used,
10
2
the limitations regarding technical data and seals mentioned in
0
100
RE 90221 must be observed. 60
When ordering please indicate the used hydraulic fluid. 40 36
viscosity ν in mm2/s
nopt.
Attention: 20
For the operation with water-containing HF-fluids the variable 16
pump KVA is not suitable.
10
Viscosity range
We recommend that a viscosity (at operating temperature) for 5 5
optimum efficiency and service life purposes of -40° -25° -10° 0° 10° 30° 50° 70° 90° 115°
temperature t in °C
νopt = opt. operating viscosity 16...36 mm2/s
tmin = -25°C hydraulic fluid temperature range tmax = +115°C
be chosen, taken the tank temperature (open circuits) into
account. Details regarding the choice of hydraulic fluid
The correct selection of hydraulic fluid requires knowledge of
Limits of viscosity range the operating temperature in relation to the ambient tempera-
ture, in an open circuit the tank temperature.
The following values apply in extreme cases:
The hydraulic fluid should be selected so that within the
νmin = 5 mm2/s operating temperature range, the operating viscosity lies within
short term (t < 3 min.) at max. permitted temperature the optimum range (νopt) (see shaded section of the selection
tmax = 115°C. diagram). We recommend that the highest possible viscosity
νmax = 1600 mm2/s range should be chosen in each case.
short term (t < 3 min.) with cold start (p < 30 bar, Example: At an ambient temperature of X° C an operating tem-
n ≤ 1000 rpm, tmin = -25°C). perature of 60° C is set in the circuit. In the optimum viscosity
Note that the maximum hydraulic fluid temperature of 115°C range (νopt; shaded area) this corresponds to the viscosity
must not be exceeded locally either (e.g. bearing area). The classes VG 46 or VG 68; to be selected: VG 68.
temperature in the bearing area is - depending on pressure and Please note: The case drain temperature, which is affected by
speed - up to 12 K higher than the average case drain tempe- pressure and rotational speed, is always higher than the tank
rature. temperature. At no point in the system may the temperature be
This axial piston unit can not be operated in a temperature higher than 115°C.
range of less than -25°C. If this cannot be achieved due to unusual operating parameters
or high ambient temperatures, please contact us.
Filtration
The finer the filtration, the cleaner the fluid and the longer the
service life of the axial piston unit.
To ensure proper function of the axial piston unit, the hydraulic
fluid must have a cleanliness level of at least
20/18/15 according to ISO 4406.
At very high hydraulic fluid temperatures (90°C to max. 115°C),
a cleanliness level of at least
19/17/14 according to ISO 4406 is required.
Please contact us, if these cleanliness levels cannot be achie-
ved.
/16 Bosch Rexroth AG KVA RE 92250/02.07
Technical Data
Operating pressure range Temperature range
Inlet The FKM shaft seal ring is admissible for a case temperature
range from -25°C bis +115°C.
Pressure at port S
Note:
The minimum inlet pressure depends on the speed.
This axial piston unit can not be operated in a temperature
The following limits may not be exceeded.
range of less than -25°C.
pabs min_______________________________________ 0,8 bar
The maximum pressure pabs max also depends on speed (see Direction of flow
succeeding diagram).
Direction of rotation, viewed on shaft end
clockwise counter-clockwise
Minimum inlet pressure at S to B S to A
suction port S with increased speed
In order to avoid damage of the pump a minimum inlet pressure
at the suction port must be assured. The minimum inlet pres-
sure is related to the rotational speed and the displacement of
the variable pump.
1,5
1,4 2,0
1,9
1,8
1,3 1,7
Inlet pressure pabs in bar
n max 1
1,6
1,2 1,5
1,4
n
1,3
1,1 1,2
1,1
Speed
1,0 1,0
0,9
0,9
0,8
0,8
0,6 0,7 0,8 0,9 1,0
Vg
Displacement
Vg max
Note:
– max. permissible speed nmax perm. (speed limit, see page 5)
– min. and max. permissible inlet pressure at port S
Outlet
Maximum pressure at port A or B
(pressure specifications in according to DIN 24312)
Nominal pressure pN__________________________ 300 bar
Peak pressure pmax_ __________________________ 350 bar
Case drain
The case of the pump is connected to the inlet port. A separate
case drain is therefore not required (purge port R is plugged)
Exception:
When using the DRS control a separate drain line from port T
to the tank is mandatory (not required for EP control).
RE 92250/02.07 KVA Bosch Rexroth AG /16
Technical Data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size 55 80 107
Displacement Vg max cm3 54,8 80 107
Speed max. 1)
at Vg max nmax1 rpm 2500 2240 2150
at Vg < 0,74 • Vg max (see diagram, page 4) nmax2 rpm 3400 3000 2900
Speed max. 2) nmax perm. rpm 3750 3350 3200
Flow at nmax 1 and Vg max qv max 1 L/min 137 179 230
Power at qv max 1 and Δp = 300 bar Pmax 1 kW 68 90 115
Torque at Vg max and Δp = 300 bar T Nm 261 382 510
Mass moment TG Nm 21 28,5 41
Moment of inertia (of the rotating parts) J kgm2 0,0034 0,0064 0,0102
Filling capacity V L 0,6 0,8 1,2
Mass (approx.) m kg 16 20 24
1) The values shown are valid for an absolute pressure pabs = 1 bar at the suction port »S« and when operated on mineral fluid
with a specific mass of 0,88 kg/L.
2) Maximum speed (speed limit) for an increase in the inlet pressure p
abs at the suction port S and Vg < Vg max
Size 55 80 107
when stopped or when axial piston unit
± Fax max N 0 0 0
working in pressureless conditions
max. 10 bar
The pressure control keeps the pressure in a hydraulic system
constant within its control range even under varying flow condi- max
350
tions. The variable pump only moves as much hydraulic fluid as
is required by the actuators. If the operating pressure exceeds
500 S
400
300
200
EP4 (Size 107)
100 EP4
Nominal resistance
22,7 Ω 24,2 Ω
(at 20°C)
Dither frequency 100 Hz 100 Hz
Duty cycle 100 % 100 %
Type of protection IP 65 IP 54
Hirschmann to
AMP-
DIN EN
Connector Junior Timer
175 301 - 803-A /
2 pin
ISO 4400
/16 Bosch Rexroth AG KVA RE 92250/02.07
267
214
156
X T
130*)
80
15 R
122
120
110
-0.05
ø80 -0.03
R120
105
113
80
32
0'
10*)
3
76
12°
91
Y
ø13
9 180 110 ± 0.4
39
A1
R1
229
232
242
View Y View Y
conter-clockwise rotation clockwise rotation 105
40
12 T
T
X X
S A B S
17
G3/4
G1
14
R1 A1
A1 R1
27.5 27.5
118
*) center of gravity
RE 92250/02.07 KVA Bosch Rexroth AG /16
131
2. Turn the magnet body (2) to the desired position
3. Tighten the fastening nut
Tightening torque of fastening nut: 5+1 Nm
R1 Y (width across flat 26, double hexagon DIN 3124)
A1
(2)
(1)
View Y View Y
conter-clockwise rotation clockwise rotation
R1 A1 A1 R1
S A B S
Shaft end
E Splined shaft similar DIN ISO 14
8x32x35
26.1
ø34.9 -0.1
28
9.5
M12x1.751)2)
ø8.1
12
36.8
groove for retaining ring 55
35x1.5 DIN 471
Ports
A, B Service line ports (high pressure series) DIN ISO 228 G 3/4, 16 deep 330 Nm2)
S Suction port DIN ISO 228 G 1; 18 deep 480 Nm2)
T Case drain (only DRS) ISO 6149 M12x1,5; 12 deep 50 Nm2)
A1 Gauge port - high pressure ) 3 ISO 6149 M10x1; 8 deep 30 Nm2)
R1 Gauge port - suction pressure ) 3 ISO 6149 M10x1; 8 deep 30 Nm2)
R 3
Air bleed ) ISO 6149 M18x1,5 60 Nm2)
X Port for Dp control (load sensing) ISO 11926 7/16-20UNF-2B; 11,5 deep 40 Nm2)
1) centering bore according to DIN 332 (thread according to DIN13)
2) please observe the general notes for the max. tightening torques on page 15.
3) plugged
10/16 Bosch Rexroth AG KVA RE 92250/02.07
289
236
178
X T
142*)
80
R
15
128
126
116
R120
-0.05
ø80 -0.03
105
128
80
36
0'
12*)
86
3
103
12°
ø13
9 117 ± 0.4
37
A1 195
R1
248
252
263
S A B S
14 18
G1
G1 1/4
R1 A1 A1 R1
30 30
128
*) center of gravity
RE 92250/02.07 KVA Bosch Rexroth AG 11/16
Shaft end
E Splined shaft similar DIN ISO 14
8x32x35
26.1
ø34.9 -0.1
28
9.5
M12x1.751)2)
ø8.1
12
36.8
groove for retaining ring 55
35x1.5 DIN 471
Ports
A, B Service line ports (high pressure series) DIN ISO 228 G 1, 18 deep 480 Nm2)
S Suction port DIN ISO 228 G 1 1/4; 20 deep 720 Nm2)
T Case drain (only DRS) ISO 6149 M12x1,5; 12 deep 50 Nm2)
A1 Gauge port - high pressure 3) ISO 6149 M10x1; 8 deep 30 Nm2)
R1 Gauge port - suction pressure 3) ISO 6149 M10x1; 8 deep 30 Nm2)
R 3
Air bleed ) ISO 6149 M18x1,5; 60 Nm2)
X Port for Dp control (load sensing) ISO 11926 7/16-20UNF-2B; 11,5 deep 40 Nm2)
1) centering bore according to DIN 332 (thread according to DIN13)
2) please observe the general notes for the max. tightening torques on page 15.
3) plugged
12/16 Bosch Rexroth AG KVA RE 92250/02.07
Unit Dimensions, Size 107 Before finalizing your design, please request
approved installation drawing. Dimensions in mm.
307
250
191
172*) X T
15
R 80
134
132
124
R120
ø80 -0.06
-0.03
105
138
80
40
14*)
0'
91
3
110
12°
ø13
9
124 ± 0.4
206
43 Y
A1
R1
259
264
282
S A B S
14
G1 1/4
G1
A1 19.5
A1
R1 R1
31.5 31.5
139
*) center of gravity
RE 92250/02.07 KVA Bosch Rexroth AG 13/16
Unit Dimensions, Size 107 Before finalizing your design, please request
approved installation drawing. Dimensions in mm.
306
178
Y
A1
R1
View Y View Y
conter-clockwise rotation clockwise rotation
S A B S
R1 A1 A1 R1
Shaft end
E Splined shaft similar DIN ISO 14
8x32x35
26.1
ø34.9 -0.1
28
9.5
M12x1.751)2)
ø8.1
12
36.8
groove for retaining ring 55
35x1.5 DIN 471
Ports
A, B Service line ports (high pressure series) DIN ISO 228 G 1, 18 deep 480 Nm2)
S Suction port DIN ISO 228 G 1 1/4; 20 deep 720 Nm2)
T Case drain (only DRS) ISO 6149 M12x1,5; 12 deep 50 Nm2)
A1 Gauge port - high pressure ) 3 ISO 6149 M10x1; 8 deep 30 Nm2)
R1 Gauge port - suction pressure ) 3 ISO 6149 M10x1; 8 deep 30 Nm2)
R 3
Air bleed ) ISO 6149 M18x1,5; 60 Nm2)
X Port for Dp control (load sensing) ISO 11926 7/16-20UNF-2B; 11,5 deep 40 Nm2)
1) centering bore according to DIN 332 (thread according to DIN13)
2) please observe the general notes for the max. tightening torques on page 15.
3) plugged
14/16 Bosch Rexroth AG KVA RE 92250/02.07
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be obser-
ved following a relatively long standstill as the system can be drained through the hydraulic lines.
The case is connected to the inlet port S. A seperate case drain to tank is not required.
Exception: version with DRS control. When using the DRS control a drain line from port T to tank is mandatory to maintain thermal
stability.
In all operating conditions, the suction and drain line must flow into the tank below the minimum fluid level.
The minimum suction pressure at port S must not fall below 0,8 bar absolute.
Installation position
As to the examples mentioned below.
1 2 3 4
T T L2 L2
R1 R1
R A1 R A1
S S
S S
R R
T
T
2 R1 S 4 R1 (L2) S (L2)
RE 92250/02.07 KVA Bosch Rexroth AG 15/16
General Notes
– The KVA pump is designed to be used in open circuits.
– Project planning, assembly and commissioning of the pump require the involvement of trained personnel.
– The working and functional ports are only designed to accommodate hydraulic piping.
– There is a danger of burns from the pump and especially the solenoids during and shortly after operation. Suitable safety
precautions, e.g. protective clothing plan.
– The characteristic curve may shift depending on the operating status (operating pressure, fluid temperature) of the pump.
– Tightening torques:
- The tightening torques specified in this data sheet are maximum values and may not be exceeded (maximum value for screw
thread). Manufacturer specifications for the max. permissible tightening torques of the used fittings must be observed!
- For DIN 13 fastening screws we recommend checking the tightening torque individually according to VDI 2230
Edition 2003.
– The data and information contained herein must be adhered to.
16/16 Bosch Rexroth AG KVA RE 92250/02.07
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Product Segment Axial Piston Units reproduced or given to third parties without its consent.
Elchingen Plant The data specified above only serve to describe the product. No statements
Glockeraustraße 2 concerning a certain condition or suitability for a certain application can be
89275 Elchingen, Germany derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered that
Phone +49 (0) 73 08 82-0
our products are subject to a natural process of wear and aging.
Facsimile +49 (0) 73 08 72 74
Subject to change.
info.brm-ak@boschrexroth.de
www.boschrexroth.com/axial-piston-pumps