TABLE No.

1
INTERLOCKS AND ALARMS - UNIT ALARMAS EN DCS
INTERLOCK TIME DELAY NOMINAL ALARM SET POINT
INSTRUMENT TAG NO. PROCESS DESCRIPTION INTERLOCK ACTION START UP [MANUAL]
No. sec. VALUE VALUE N° TAG. DESCRIPCION
PRESSURE
I-1 PT-10GB_53-CP-001 LOW OIL PRESSURE 5 0.7 barg 0.4 barg ALARM; CANNOT START COMPRESSOR MOTOR 10GB_54CP001_YA04 LOW OIL PRESSURE
RETURN MECH. SEALS 30 STOP COMPRESSOR MOTOR 10GB_35CP003_YA03 HIGH PRESSURE INLET COMPRESOR
I-2 PIT-10GB_51-CP-001 HIGH PRESSURE INLET COMPRESSOR 5 200 mmHg 230 mmHg ALARM
10GB_35CP003_YA03 HIGH PRESSURE INLET COMPRESOR
30 240 mmHg STOP COMPRESSOR MOTOR
I-3 PS-10GB_20-CP-002 LOW PRESSURE INSTRUMENT AIR 5 4 - 7 barg 3 barg ALARM; CANNOT START COMPRESSOR MOTOR 10GB_20CP002_YC04 LOW PRESSURE INSTRUMENT AIR
15 STOP COMPRESSOR MOTOR 10GB_54CP001_YA04 LOW PRESSURE OIL TO BEARINGS
I-4 PT-10GB_54-CP-001 LOW PRESSURE OIL TO BEARINGS 5 0.1-0.3 barg < 0,05 barg ALARM; CANNOT START COMPRESSOR MOTOR 10GB_54CP001_YA04 LOW PRESSURE OIL TO BEARINGS
30 < 0 barg STOP COMPRESSOR MOTOR 10GB_38CP003_YA04 LOW PRESSURE BRINE PUMPS DISCHARGE
I-5 PIT-10GB_38-CP-003 LOW PRESSURE BRINE PUMPS 5 ALARM
DISCHARGE 4,3 bara < 3,0 bara
ZT-10GB_38-CG-001 180 STOP BRINE PUMP
I-6 PIT-10GB_41-CP-004 LOW PRESSURE PRODUCT PUMPS 5 ALARM
DISCHARGE 6.2 bara ≤ 4.5 bara
ZT-10GB_-41-CG001 360 STOP PRODUCT PUMP
I-7 PT-10GB_35-CP-003 CIRCULATION PRESSURE 5 ≤ 0 barg or ALARM 10GB_35CP003_YA03 CIRCULATION PRESSURE
0.6 barg
180 ≥ 1.2 barg STOP COMPRESSOR MOTOR 10GB_61BB001_YA13 BOILER FAULT
I-8 10GB_61-BB-001 BOILER FAULT OR PRESSURE NOT OK ALARM; CANNOT OPEN STEAM VALVE
5
1 - 2 barg ≤ 0.5 barg XV-10GB_61-AA-203 10GB_61BB001_YB13 BOILER FAULT
120 CLOSE STEAM VALVE XV-10GB_61-AA-203
LEVEL
I-10 LIT-10GB_38-CL-001 HIGH LEVEL BRINE 5 50% > 75% ALARM; CAN'T OPEN FEED XV-10GB_30-AA-201
30 (375 mm) (550 mm) CLOSE FEED XV-10GB_30-AA-201
I-11 LS-10GB_38-CL-002 HIGH HIGH BRINE LEVEL 5 - 570 mm STOP COMPRESSOR MOTOR
10GB_41CL002_YA03 HIGH PRODUCT LEVEL
CLOSE FEED CV FCV-10 GB 30-AA-201
I-12 LIT-10GB_41-CL-002 HIGH PRODUCT LEVEL 5 50% > 75% ALARM 10GB_40CL002_YB03 HIGH PRODUCT LEVEL IN COMPRESSOR SIDE
360 375 mm 550mm STOP COMPRESSOR 10GB_41CL002_YA04 LOW LEVEL PRODUCTO
I-13 LS-10GB_40-CL-002 HIGH PRODUCT LEVEL IN 5 - 450 mm STOP/CAN'T START COMPRESSOR MOTOR
10GB_41CL002_YB04 LOW LEVEL PRODUCTO
COMPRESSOR SIDE ALARM
I-14A LIT-10GB_41-CL-002 LOW LEVEL PRODUCT 5 50% < 33% ALARM; CANNOT START PRODUCT PUMPS
375 mm 250 mm
30 CLOSE PRODUCT C.V. LCV-10GB_41-AA-212
I-14B LIT-10GB_41-CL-002 LOW LOW LEVEL PRODUCT 120 50% < 27% STOP PRODUCT PUMPS, BRINE PUMPS & CIRC. PUMPS
375 mm 200 mm
I-15A LIT-10GB_38-CL-001 LOW LEVEL BRINE 5 50% < 33% ALARM; CANNOT START BRINE & CIRC. PUMPS
(375 mm) (250 mm) CANNOT OPEN STEAM VALVE XV-10GB_61-AA-201
CLOSE BRINE C.V. LCV-10GB_38-AA-210 AND
30
CLOSE STEAM VALVE XV-10GB_61-AA-201
I-15B LIT-10GB_38-CL-001 LOW LOW LEVEL BRINE 120 50% < 27% STOP PUMPS: BRINE & CIRC. PUMPS
375 mm 200 mm
I-16A LIT-10GB_45-CL-001 MEDIUM LEVEL IN SEPARATION TANK 10 180 – 220 mm H>48% OPEN SOLENOID 10GB_41-AA-002
TANK 10 H<42% CLOSE SOLENOID 10GB_41-AA-002
I-16B LIT-10GB_45-CL-001 LOW LEVEL IN SEPARATION TANK 10 180 – 220 mm < 35% ALARM; CAN NOT START VACUUM PUMPS
180 () STOP VACUUM PUMPS
I-17 LS-10GB_52-CL-002 LOW LEVEL OIL TANK 5 150 - 300 mm 95 mm ALARM; CAN NOT START OIL PUMP/HEATER

180 STOP OIL PUMP/HEATER

ALARM, DRAIN CONDENSATE TRAP
30 - 240mm
I-18 LSH-10GB_51-CL-002 HIGH LEVEL IN CONDENSATE TRAP CANNOT START COMPRESSOR
7200 - 240mm STOP COMPRESSOR MOTOR 10GB_52EA001_YB04 LOW LEVEL COOLANT
I-19 A LIT-10GB_56-CL-003 ANTI-SCALANT FEED TANK 7200 -1.5 mm/hr -1 mm/hr ALARM, LOW ANTISCALANT FLOW
I-19 B LIT-10GB_57-CL-003 ANTI-FOAM TANK 5 310-1200 mm 300 mm ALARM, LOW ANTIFAOM LEVEL
25 STOP ANTIFAOM MIXER 10GB_AM001

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 INTERLOCKS AND ALARMS - UNIT ALARMAS EN DCS
INTERLOCK TIME DELAY NOMINAL ALARM SET POINT
INSTRUMENT TAG NO. PROCESS DESCRIPTION INTERLOCK ACTION START UP [MANUAL]
No. sec. VALUE VALUE N° TAG. DESCRIPCION
FLOW
I-20A FIS-10GB_45-CF-001 LOW FLOW COOLANT TO 5 21 l /min 12 l /min ALARM
VACUUM PUMP A 10GB_49-AP-001 60 STOP VACUUM PUMP A 10GB_49-AP-001
I-20B FIS-10GB_45-CF-002 LOW FLOW COOLANT TO 5 21 l /min 12 l /min ALARM
VACUUM PUMP B 10GB_49-AP-002 60 STOP VACUUM PUMP B 10GB_49-AP-002
I-21 FIT-10GB_44-CF-001 LOW FLOW MECHANICAL SEAL 5 36 l /min < 25 l /min ALARM CAN NOT START CIRC. & BRINE PUMPS
180 < 22 l /min STOP PUMPS WITH DOUBLE MECH. SEAL, STOP PRODUCT PUMPS
20 < 10 l /min STOP PUMPS WITH DOUBLE MECH. SEAL, STOP PRODUCT PUMPS
I-22 FIQ-10GB_30-CF-001 LOW FLOW FEED IN Feed<
60 10GB_30CF001_YA05 LOW LOW FLOW FEED IN
74 m3/hr [2.1 x Product]
60 < 40m3hr 10GB_30CF001_YC05 LOW LOW FLOW FEED IN
I-23 FIQ-10GB_30-CF-001 LOW LOW FLOW FEED IN Feed< FALTA ALARMA
600
74 m3/hr [1.9 x Product] NO REFLEJA ALARMA
180 <30 m3/hr
NO REFLEJA DISPARO
TEMPERATURE
I-30 TT-10GB_35-CT-001 HIGH TEMPERATURE CIRCULATION 30 ALARM 10GB_46CT007_YA03 HIGH TEMP. COMPRESSOR SHROUD
67.5ºC > 71 °C STOP COMPRESSOR MOTOR
300 10GB_46CT007_YA03 HIGH TEMP. COMPRESSOR SHROUD
CLOSE STEAM VALVE XV-10GB_61-AA-201
I-31 TT-10GB_46-CT-007 HIGH TEMP. COMPRESSOR SHROUD 30 105 ºC > 115 °C ALARM CANNOT START COMP. 10GB_46CT004_YA03 HIGH TEMP. COMPRESSOR MOTOR BEARING FRONT
300 STOP COMPRESSOR MOTOR 10GB_46CT004_YB03 HIGH TEMP. COMPRESSOR MOTOR BEARING FRONT
I-32 TT-10GB_46-CT-004 HIGH TEMP. COMPRESSOR MOTOR 5 60°C - 80°C > 90 °C ALARM CANNOT START COMP. 10GB_46CT005_YA03 HIGH TEMP. COMPRESSOR MOTOR BEARING BACK
BEARING FRONT 30 STOP COMPRESSOR MOTOR 10GB_46CT005_YB03 HIGH TEMP. COMPRESSOR MOTOR BEARING BACK
I-33 TT-10GB_46-CT-005 HIGH TEMP. COMPRESSOR MOTOR 5 60°C - 80°C > 90 °C ALARM CANNOT START COMP. 10GB_46EA001_YA03 HIGH TEMP. COMP. MOTOR WINDING
BEARING BACK 30 STOP COMPRESSOR MOTOR 10GB_46EA001_YB03 HIGH TEMP. COMP. MOTOR WINDING
I-34 TT-10GB_46-CT-001 / 2 / 3 HIGH TEMP. COMP. MOTOR WINDING 5 120 ºC > 130 °C ALARM CANNOT START COMP. 10GB_52CT001_YA02 HIGH HIGH TEMP. OIL TANK
30 > 140 ° C STOP COMPRESSOR MOTOR 10GB_52CT001_YB02 HIGH HIGH TEMP. OIL TANK
I-35 TIS-10GB_52-CT-001 HIGH HIGH TEMP. OIL TANK 10 ALARM 10GB_54EA001_YA03 OIL TO BEARINGS TEMPERATURE
60 ÷ 80 ºC T>85 ºC
600 STOP COMPRESSOR MOTOR 10GB_54EA001_YB03 OIL TO BEARINGS TEMPERATURE
I-36 TIS-10GB_54-CT-001 OIL TO BEARINGS TEMPERATURE 10 55 ÷ 75 ºC T>80 ºC START OIL FAN
20 T<65 ºC STOP OIL FAN
I-37 TIS-10GB_54-CT-001 LOW TEMP. OIL TO BEARING 10 67 ÷ 72 ºC >Tc + 6 °C STOP OIL HEATER
Tc = TT-10GB_35-CT-001 WHILE COMPRESSOR IS RUNNING 20 < Tc + 3 °C START OIL HEATER
I-38 TIS-10GB_52-CT-001 LOW TEMP. OIL TANK AT START UP 10 50 ÷ 55 ºC T>55 ºC STOP OIL HEATER
20 T<50 ºC START OIL HEATER

PRESSURE AND TEMPERATURE

I-39 TT-10GB_35-CT-001 PRESSURE & TEMP. LIMITATIONS FOR Allowable P & T for starting the compressor (see chart ENABLE START OF COMPRESSOR MOTOR
PIT-10GB_51-CP-001 COMPRESSOR START page 6):
Sucion Pressure (mmHg) ≤
0.0768 T2 (oC) - 2.7485 * T + 51.839
ANALYTICAL
I-40 YT-10GB_46-CY-001 HIGH VIBRATION COMPRESSOR 5 1 mm/sec > 3 mm/sec ALARM
10GB_41CQ001_YA03 PRODUCT HIGH CONDUCTIVITY

1 > 5 mm/sec STOP COMPRESSOR MOTOR 10GB_41CQ001_YB03 PRODUCT HIGH CONDUCTIVITY

I-41 QIT-10GB_41-CQ-001 PRODUCT HIGH CONDUCTIVITY 30 4 µS/cm ን6 µS/cm ALARM
ON CONDUCTIVITY AUTO MODE
60 CLOSE XV-10GB_41-AA-215
OPEN XV-10GB_43-AA-202
I-42 QIT-10GB_41-CQ-001 PRODUCT LOW CONDUCTIVITY 120 4 µS/cm <6 µS/cm ON CONDUCTIVITY AUTO MODE
OPEN XV-10GB_41-AA-215
CLOSE XV-10GB_43-AA-202

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 INTERLOCKS AND ALARMS - UNIT ALARMAS EN DCS
INTERLOCK TIME DELAY NOMINAL ALARM SET POINT
INSTRUMENT TAG NO. PROCESS DESCRIPTION INTERLOCK ACTION START UP [MANUAL]
No. sec. VALUE VALUE N° TAG. DESCRIPCION
PUMPS
I-50 A 10GB_49-AP-001 VACUUM PUMP A NOT OPERATING - - - CLOSE SOLENOID VALVE 10GB_45-AA-004
I-50 B 10GB_49-AP-002 VACUUM PUMP B NOT OPERATING - - - CLOSE SOLENOID VALVE 10GB_45-AA-007
I-51 10GB_49-AP-001 & 2 BOTH VACUUM PUMPS NOT OPERATING - - - CLOSE SOLENOID VALVE 10GB_45-AA-004
CLOSE SOLENOID VALVE 10GB_45-AA-007
CLOSE SOLENOID VALVE 10GB_41-AA-002
I-52 10GB_41-AP-001 & 2 BOTH PRODUCT PUMPS NOT OPERATING CLOSE LCV-10GB_41-AA-212
- - -
CLOSE SOLENOID VALVE 10GB_41-AA-002
STOP PUMPS WITH MECHANICAL SEALS.

10 - -
SWITCH TO MANUAL MODE OF PRODUCT CONDUCTIVITY.

I-53 10GB_38-AP-001 & 2 BOTH BRINE PUMPS NOT OPERATING STOP DOSING PUMPS FOR FEED TREATMENT 10GB_56-AP-001 / 2
- - -
CLOSE LCV-10GB_38-AA-210
180 - -

I-54 10GB_35-AP-001 & 2 BOTH CIRCULATING PUMPS NOT STOP COMPRESSOR; NOTE; ONLY IF COMPRESSOR IS IN OPERATION 10GB_52AP001_YA82 OIL PUMP NOT OPERATING
180 - -
OPERATING
I-55 10GB_35-AP-001 & 2 ONE CIRCULATION PUMP IS RUNNING - - - CAN NOT START UP COMPRESSOR
CLOSE STEAM VALVES XV-10GB_61-AA-201
I-56 10GB_52-AP-001 OIL PUMP NOT OPERATING 5 - - STOP COMPRESSOR MOTOR 10GB_46AN001_YB86 COMPRESSOR MAIN MOTOR NOT
I-57 10GB_46-AN-001-M COMPRESSOR MAIN MOTOR STOPPED 5 - - 1) CHANGE S.P.FEED FLOW TO 40 m3/hr (30AA204)
2) STOP CIRCULATING PUMPS AND WAIT FOR 3 MINUTES.
3) STOP OIL FAN
4) CLOSE 10GB_41-AA-002
5) SWITCH SOLENOIDS OF COOLING WATER TO VACUUM PUMPS, FROM
PRODUCT TO SERVICE: CLOSE 10GB_45-AA-013, OPEN 10GB_42-AA-006

COMPRESSOR NOT RUNNING 300 7) STOP COMPRESSOR OIL PUMP

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 INTERLOCKS AND ALARMS - UNIT ALARMAS EN DCS
INTERLOCK TIME DELAY NOMINAL ALARM SET POINT
INSTRUMENT TAG NO. PROCESS DESCRIPTION INTERLOCK ACTION START UP [MANUAL]
No. sec. VALUE VALUE N° TAG. DESCRIPCION

PUMPS (CONTINUED)
I-58 PAIR OF PROCESS MOTORS MOTOR FAILURE - - - ALARM
FAULT (SEE NOTE 3)
180 CUALQUIER MOTOR FALLA (Brine pumps, product pumps, circulation pumps, oil
pump, vacuum pumps)
I-59 10GB_46-AN-001-M REPEAT START OF COMPRESSOR MOTOR 900 - - CAN’T START MOTOR 15 MIN. AFTER MOTOR STOP.
MAXIMUM 2 STARTS IN ONE HOUR.
I-60 10GB_56-AP-001 & BOTH FEED DOSING PUMPS NOT 5 - - ALARM: NO FEED TREATMENT
10GB_56-AP-002 OPERATING OR LOW LEVEL IN TANK
or
LS-GBA56-CL-001 / 2 2 46'40" STOP COMPRESSOR
I-61 10GB_61-AA-203 BOILER NOT ACTIVATED FROM PLC - - - CLOSE STEAM VALVE XV-10GB_61-AA203

I-62 10GB_41-AP-001 BOTH PRODUCT PUMPS ARE OPERATING 30 - - ALARM

10GB_41-AP-002 60 STOP PRODUCT PUMP WHICH NOT DEFAULT

I-63 10GB_38-AP-001 BOTH BRINE PUMPS ARE OPERATING 30 - - ALARM

10GB_38-AP-002 60 STOP BRINE PUMP WHICH NOT DEFAULT

I-64 10GB_35-AP-001 BOTH CIRCULATION PUMPS ARE 1 - - ALARM

10GB_35-AP-002 OPERATING 5 STOP CIRCULATION PUMP WHICH NOT DEFAULT
I-65 10GB_41-AP-001 DEFAULT PRODUCT PUMP FAULT
5 - -
I-66 10GB_38-AP-001 DEFAULT BRINE PUMP FAULT 5
- -
10
I-67 10GB_35-AP-001 DEFAULT CIRCULATION PUMP FAULT 5
- -
10
I-68 A 10GB_49-AP-001 VACUUM PUMP A OPERATING - - - OPEN SOLENOID VALVE 10GB_45-AA-004
I-68 B 10GB_49-AP-002 VACUUM PUMP B OPERATING - - - OPEN SOLENOID VALVE 10GB_45-AA-007
I-69 NV (XS-14) LOW VOLTAGE UNDER VOLTAGE RELAY 3 400V - S/D
400V MCC_DCS_DB.DISC_SW_OPEN_XS02_OUT 3S

VALVES
I-70A ZT-10GB_41-CG-001 PRODUCT LCV-10GB_41-AA-212 NOT - - CAN’T START PRODUCT PUMPS:
CLOSED 10GB_41-AP-001 / 002
I-70B ZT-10GB_38-CG-001 BRINE LCV-10GB_38-AA-210 NOT CLOSED - - CAN’T START BRINE PUMPS: 10GB_38-AP-001 / 002
I-71 ZT-10GB_38-CG-001 VALVE LCV-10GB_38-AA-210 CLOSED 180 - - STOP BRINE PUMPS 10GB_38-AP-001 / 002
I-72 ZSH-10GB_41-CG-002 VALVE XV-10GB_41-AA-215 OPEN 900 - - ALLOW SOLENOID VALVE 10GB_41-AA-002 TO OPEN
I-73 ZSL-10GB_61-CG-002 STEAM VALVE XV-10GB_61-AA-201 NOT - - CAN’T START COMPRESSOR MOTOR
CLOSED
I-74 ZSH-10GBA30-CG-001 VALVE XV-10GBA301-AA-201 OPEN 900 - - START ARKAL BACKWASH
I-75 ZSH-10GBA30-CG-001 VALVE XV-10GBA301-AA-201 CLOSED - - - STOP ARKAL BACKWASH

E31404 Interlock list - FieldUpdates 291210 DCS.xls Page 4 of 4