HTCC Room padeye calculations sheet

Job No.
2
CALCULATION SHEET 7020
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VALHALL LQ MODULE STRUCT 001
Title By Date Chkd. Date

HTCC Room - padeye calculations NKA 24/03/09
Padeye calculations
Loads
Max. Unfactored lifting Load, P = 19.62 kN 2 MT
Dynamic Amplification factor, DAF = 1.1
Consequence Factor, gc = 1.25
Maximum design vertical load, V = 27.0 kN 2.75 MT
Maximum design horizontal load, 50% of vertical load, H = 13.5 kN 1.38 MT
Maximum design lateral load, 5% of vertical load, LT = 1.35 kN 0.138 MT
LT
A A
H
V
Shackle Selection : Bow Shackle - Refer EN:13889:2003(E)
Static load for shackle selection = 19.62 kN 2 MT
Working load limit as per EN:13889:2003(E) = 63.8 kN 6.5 MT
Shackle pin diameter, Dpin ( D in fig) = 25 mm
Inside width of shackle (w, in fig) = 36.5 mm
Inside length of shackle (s, in fig) = 76 mm
Padeye geometry
Radius of the main plate, rmp = 58 mm
Thickness of the main plate, tmp = 20 mm
Width of main plate, Wmp = 116 mm
Diameter of padeye hole, Dhole = 28 mm
Diameter of sling, Dsling = 10 mm
Date
Job No.
2


Check for adequacy

Dia. of the padeye hole should be more than shackle pin dia.by 3mm 28 mm Ok
Thk. of main plate should be between 0.6 to 0.8times inside width o 21.9 - 29.2 mm Ok
Minimum Clearance inside the shackle to be 0.5 times sling dia. 8 mm Ok
Padeye Design
Young's Modulus, E = 2E+06 N/mm2
Material Factor, gM = 1.15
Yield Strength, fy = 355 N/mm2
Design Criteria, as per EC3

Axial Tension, 0.6 fy = 185 N/mm2
Compression, 0.6 fy = 185 N/mm2
Bending, 0.66fy = 204 N/mm2
Shear, 0.4fy = 123 N/mm2
Bearing, Fb = 0.9fy = 278 N/mm2
Combined, 0.66 fy = 204 N/mm2
Equivalent stress, 0.75 fy = 232 N/mm2
Check for Bearing stress

Factored vertical load, V = 27.0 kN
Bearing Thickness, Tbearing = 20.0 mm
Bearing Area, Abearing = Dpin X Tbearing = 500.0 mm2
Calculated Bearing Stress, fb = 54.0 N/mm2
Unity Check ratio = 0.2 Ok
Check for Shackle-pin shear pull out

Area under shear-pull out, A s = (2xrmp - Dhole) x tmp = 1760.0 mm2
Calculated Shear Stress, fv = 15.33 N/mm2
Check for tension and combined stress at section A-A

Tensile area , A t = (2xrmp - Dhole) x tmp = 1760.0 mm2
Calculated Shear Stress, Ft = 15.33 N/mm2
Shear stress at section A-A

The horizontal component of vertical load, H = 13.5 kN
Shear area, Ashear (same as tensile area) = 1760.0 mm2
Calculated Shear stress at section A-A, t v = 7.66 N/mm2
Date
Job No.
2


Check for bending

At section AA only bending load is due to lateral load, L T = 1.35 kN
Distance taken conservatively from center of pin to the
= 88.50 mm
inside length of shackle, (Dpin/2+S)
Bending moment = 119375 N-mm
Max. bending stress occurs at outer fibre of main plate, tmp/3 = 10 mm
Moment of inertia at section A-A, (2xrmpx(tmp)3)/12 = 77333 mm4
LT
A A
Maximum bending stress, Fb = 15.44 N/mm2

Allowable Bending stress, 0.66fy = 204 N/mm2
Unity Check ratio 0.1 Ok
Check for Equivalent Stress, se
Equivalent Stres, se = Ö ( Ft2 + Fb2 + 3 t v 2 ) = 25.5 N/mm2
Allowable Equivalent stress, 0.75fy = 232 N/mm2

Tensile and Combined stress at the attachment of padeye to the structure
B
H
V
Tensile stress check
Tensile area, Aten = Wmp X Tmp = 2320 mm2
Tensile stress, Ft1 = V/Aten = 12 N/mm2
Shear stress check

The horizontal component of vertical load, H = 13.5 kN
Shear area, Ashear = Wmp X Tmp = 2320 mm2
Shear stress, tv1= H/Ashear = 6 N/mm2
Date
Job No.
2


Check for In-Plane Bending

Inplane bending caused by horizontal component, H acting at the padeye hole
Inplane Bending Moment, Mipb = 539550 N-mm
Maximum Bending stress acts at the outer extremity of padeye plate, point B in the figure
Moment of inertia at section A-A, (2xrmp)^3x(tmp))/12 = 3E+06 mm4
H
116 mm
C C
20
Maximum bending stress, Fb = 12.0 N/mm2
Check for Out-of-Plane Bending

The out-of-plane is due to the lateral component of vertical load and it is to be checked at point E
Lateral load, LT = 1.35 kN
Lateral load acting at the distance from center of padeye hole, = 40 mm
Bending moment, = 53955 N-mm
Moments of inertia about minor axis = 77333 mm4
150X75 PFC
E
20
100 116
40 E
LT
Bending stress at point E, Fb = 6.98 mm4
Check for Equivalent Stress, se
Equivalent Stres, s e
= Ö ( Ft2 + Fb2 + 3 t v 2 ) = 20.7 N/mm2
Allowable Equivalent stress, 0.75fy = 232 N/mm2
Result
Hence Padeye passess all the design calculation checks
Date
Job No.
2


Check for Weld

Type 1 : Connecting padeye to the 150X75 PFC facia channel
The welds need to be checked for all three forces acting on the padeye
Steel Tensile strength (Ft) = 460 N/mm^2
EC3 Material Factor weld = 1.25
EC3 Correlation Factor weld = 0.9
Y 104
3
X X
100
r
LT
H
1 2
V
Y
assume throat weld = 6
no width depth Area y x Ay Ax Ay2 Ax2 Ixx Iyy
1 6 100 600 3 50 1800 30000 5400 ### 500000 1800
2 6 100 600 113 50 67800 30000 8E+06 ### 500000 1800
3 104 6 624 58 97 36192 60528 2E+06 ### 1872 562432
1824 105792 120528 1E+06 566032
Centroid
X = 66.1 mm Ixx = 2E+06 mm4 Ip = 6E+06 mm4
Y = 58 mm Iyy = 4E+06 mm4 r = 123 mm
V/2 = 13.5 V/2 = 13.5 13 kN 13 kN

28.9
MT * 1431 MT* = reaction moment
H
H= 13.5
V = 27 kN
Force due to vertical load, V/2 = 13.5 kN

Moment due to horizontal load, MT = 1431 kN-mm
Force on weld due to reaction moment = 13 kN
Maximum reaction on weld = 26 kN
Shear stress on weld due to max reaction force, tv = 62.46 N/mm2
Allowable shear stress on weld = 409 N/mm2
Max weld utilization ratio = 0.15 Ok
Date
Job No.
2


Check for Weld
Resultant
due to LT
150X75 PFC
H
116
100
MT* = reaction moment
MT*
40 E
LT
H
Force due to lateral load, LT = 1.3 kN
Moment due to horizontal load, MT = 54 kN-mm
Max force on weld due to reaction moment = 4.72 kN
Resultant force on the weld = 14 kN
Shear stress on weld due to max reaction force, tv = 29.04 N/mm2
Hence Resultant shear stress = 68.88 N/mm2
EC3 Allowable shear stress on weld = 409 N/mm2
Type 2 : Connecting padeye to the 254UB146 beam
LT
H LT V
Weld Length, WL = 116 mm

Force due to Vertical load, V/2 = 13.5 kN
Shear stress on weld due to vertical force, tv = 27.41 N/mm2
Date
Job No.
2


58
251 mm
MT*
126
40 VT
MT* = reaction moment
Moment due to horizontal force, MT = 2235 kN-mm

Max force on weld due to reaction moment = 9 kN
Moment due to Lateral force, LT = 224 kN-mm
Max force on weld due to reaction moment = 1 kN
Resultant Force on weld = 8.93 kN
Shear stress on weld due to resultant force, th = 18 N/mm2
Hence the resultant stress on combined forces = 33 N/mm2
EC3 Allowable shear stress on weld = 409 N/mm2
Date

HTCC Room padeye calculations sheet

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Job No.

Project Discipline Page

Title By Date Chkd. Date

Project Discipline Page

Title By Date Chkd. Date

Check for adequacy

Design Criteria, as per EC3

Check for Bearing stress

Check for Shackle-pin shear pull out

Check for tension and combined stress at section A-A

Shear stress at section A-A

Project Discipline Page

Title By Date Chkd. Date

Check for bending

Maximum bending stress, Fb = 15.44 N/mm2

Check for Equivalent Stress, se

Equivalent Stres, se = Ö ( Ft2 + Fb2 + 3 t v 2 ) = 25.5 N/mm2

Allowable Equivalent stress, 0.75fy = 232 N/mm2

Tensile and Combined stress at the attachment of padeye to the structure

Shear stress check

Project Discipline Page

Title By Date Chkd. Date

Check for In-Plane Bending

Check for Out-of-Plane Bending

Bending stress at point E, Fb = 6.98 mm4

Check for Equivalent Stress, se

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Check for Weld

V/2 = 13.5 V/2 = 13.5 13 kN 13 kN

MT * 1431 MT* = reaction moment

Force due to vertical load, V/2 = 13.5 kN

Project Discipline Page

Title By Date Chkd. Date

Check for Weld

Type 2 : Connecting padeye to the 254UB146 beam

Weld Length, WL = 116 mm

Project Discipline Page

Title By Date Chkd. Date

MT* = reaction moment

Moment due to horizontal force, MT = 2235 kN-mm

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