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Abstract Novel soy-based thiols and enes were syn- Keywords Biobased, Soybean oil, UV curable,
thesized and characterized. Then, soy-based thiol–ene Coating, Thiol–ene
UV-curable coatings were formulated and their coat-
ing physiochemical properties were investigated in
detail. The use of biorenewable resources, combined Introduction
with environmentally friendly UV-curable technology,
provides a ‘‘green + green’’ solution to the stricter The anticipated depletion of fossil oil reserves and
regulations in the coatings industry. Novel soy-based rising oil prices make the utilization of renewable raw
thiols and enes were synthesized through the Lewis materials a necessary step toward sustainable develop-
acid-catalyzed ring opening reaction of epoxidized ment.1 Soybean oil (SBO) is a bio-renewable resource
soybean oil with multifunctional thiols or hydroxyl with a high annual production in the US.2 Research on
functional allyl compounds. FTIR and NMR confirmed soybean utilization has been of long-term interest in
the formation of the target compounds. The soy-based the chemical industry in order to meet the need for bio-
thiols and enes were formulated with petrochemical- based materials.3–6 Commercialized SBO derivatives
based enes and thiols, respectively, to make thiol–ene such as epoxidized soybean oil (ESBO, generic struc-
UV-curable coatings. Typical coating film properties, ture shown in Fig. 1) are important starting materials
thermal properties, and photopolymerization kinetics for the development and production of biobased
of these coatings were studied. Soy-based thiol–ene industrial products such as adhesives, coatings, plast-
coatings having lower functionality thiols and enes icizers, lubricants, and composites.2,7–14
have poor UV curability and coating properties, which Curing of polymers by radiation is an efficient way
was attributed to the lower crosslink density. Soy- to turn suitable liquid, low viscosity reactive materials
based thiols and enes with higher functionality can be into solid materials having good properties, for appli-
UV-cured in combination with petrochemical-based cations such as coatings, inks, adhesives, and dental
enes or thiols even without the presence of free radical materials.15,16 Curing by light (either visible or ultra-
photoinitiators. Better coating film properties were violet, UV) is a form of radiation curing and is also
obtained from these higher functionality thiol–ene known as photopolymerization. Compared to conven-
systems that were toughened by commercial hyper- tional curing mechanisms, radiation curing technology
branched acrylates. features extremely fast cure (within minutes or even
seconds, compared to hours or days for conventional
Z. Chen, B. J. Chisholm, R. Patani, J. F. Wu, systems), very low energy consumption, and more
S. Fernando, K. Jogodzinski, D. C. Webster importantly, is a solventless, ‘‘green’’ process. It is an
Center for Nanoscale Science and Engineering, environmentally friendly technology experiencing
North Dakota State University, PO Box 6050, Fargo, rapid development and a rapid increase in market
ND 58108, USA share. Free radical radiation-curable technology based
B. J. Chisholm, D. C. Webster (&)
on acrylate/methacrylate chemistry comprises over
Department of Coatings and Polymeric Materials, 90% of the radiation-curable materials market. How-
North Dakota State University, PO Box 6050, Fargo, ever, a major drawback of acrylate/methacrylate
ND 58108, USA chemistry is the inhibition of the photopolymerization
e-mail: dean.webster@ndsu.edu by ambient oxygen.15,17 Fortunately, thiol–ene chemistry
603
J. Coat. Technol. Res., 7 (5) 603–613, 2010
O O O
O ( C H 2)7
UV-curable coating formulation and
( C H 2)4
O O
characterization
O ( C H 2)7 ( C H 2)7
To form films for coating physical property testing, the
liquid materials were cast on aluminum Q-panels with
O ( C H 2)7 ( C H 2)4
a wire-wound drawdown rod to form a thin film with
O O O 50 lm thickness, followed by UV curing using a
ESBO Fusion LC6B Benchtop Conveyor with an F300 UVA
lamp (UVA, intensity 1180 mW/cm2 measured by
Fig. 1: Generic structure of epoxidized soybean oil (ESBO) UV Power Puck II from EIT Inc.), in air, at
RS O2 RS OO . RSH RS OOH
.
RS .
+ + RS
R' R' R' R'
RSH
RS H
.
+ RS
R'
Scheme 1: Illustration of free radical step-growth polymerization and oxygen scavenging mechanism of thiol–ene
photopolymerization17
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
O ( C H 2)7 ( C H 2)4
O O O
O CH2CH2SH
O
Pentaerythritol tetra-3-mercaptopropionate
THIOCURTM TMPMP O
O CH2CH2SH
TMPMP O
O CH2CH2SH
O CH2CH2SH
O
Trimethylolpropane tri-3-mercaptopropionate
THIOCURTM GDMP O
HSCH2CH2 O
GDMP O CH2CH2SH
O
Glycol di-3-mercaptopropionate
O
Allyl triazine AT
N N
O N O
Allyl isocyanurate AI O
N N
O N O
HO
O
O
O
Tris[4-(vinyloxy) VE
O
butyl] trimellitate O
O O
O O
O O
Irgacure 2022 PI Ciba Specialty 1:4 (by weight) photoinitiator blend of Phenylbis(2,4,
Chemicals 6-trimethylbenzoyl)-phosphine oxide) and
2-Hydroxy-2-methyl-1- phenyl-1-propanone
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
Table 2: Branched/hyperbranched polyester acrylate according to equation: E¢ = 3 meRT. The E¢ value was
oligomers from Sartomer Company Inc. determined in the linear portion at a temperature that
was at least 50C greater than the Tg. DSC experiments
Abbreviation Acrylate Acrylate Surface were performed utilizing a TA Instruments Q1000
functionality equivalent tension DSC with a heat-cool-heat cycle. The sample size
weight (mN/m ranged from 4.5 to 5.5 mg. The temperature was
(grams/mol) at 25C) ramped from 50C to 200C at 10C min 1 in
CN2300 A8 8 163 32.6
nitrogen.
CN2301 A9 9 153 38.4
The real-time FTIR (RTIR) method provides a
CN2302 A16 16 122 37.8
straightforward way of examining the photopolymer-
CN2303 A6 6 194 40.3
ization behavior of UV-curable materials.10,11 The
CN2304 A18 18 96 32.6
RTIR experiments were performed using a Nicolet
Magna-IR 850 spectrometer Series II with detector
type DTGS KBr, with a UV optic fiber mounted in a
sample chamber. The light source was a LESCO Super
RH 25%. The general curing protocol was 1 pass Spot MK II 100 W DC mercury vapor short-arc lamp
through the lamp with a conveyor belt speed of with a UVA bulb. Such a setup directly monitors the
10 in./min. The coatings were tested after being condi- functional group conversion as the photopolymeriza-
tioned under ambient laboratory conditions for at least tion proceeds. Samples were spin-coated onto a KBr
24 h. An automated surface energy measurement unit, plate at 3000 rpm for 15 s, followed by exposure to UV
manufactured by Symyx Discovery Tools, Inc. and First radiation in the FTIR beam for 60 s. Spectra were
Ten Angstroms, was used to measure the water contact taken over a 120 s period at 2 spectra/s. The resolution
angle on the UV-cured thin film materials. Droplets of was 4 cm 1. The UV intensity was 36 mW/cm2
water were deposited on the film surface. A CCD (UVA) as measured by UV Power Puck II from
camera was used to image the droplets. Automated EIT Inc. The experiments were performed in air at
image analysis was used to determine the contact angle. 25 ± 1C. The thiol, ene, and acrylate conversion of
Three drops of water were used for each measurement 7170-T, AT, and HBA were calculated from the
and the average contact angle values were reported. percent peak height decrement at 2570 cm 1, 3086
The standard deviation of water contact angle mea- cm 1, and 810 cm 1, respectively. The functional
surements is ca. ±2. group conversion at 120 s was reported and compared.
Hardness testing was performed using a BYK NMR spectra were obtained in deuterated chloro-
Gardener pendulum hardness tester in König mode. form using a JEOL 400 MHz ECA400 spectrometer,
The hardness was reported in seconds. Methyl ethyl equipped with a 24 position autosampler. Spectral
ketone (MEK) double rubs were used to assess the analysis was facilitated using Delta software. MALDI-
solvent resistance of the cured coatings. A 26 oz TOF spectra were obtained using a Bruker Daltonics’
hammer with five layers of cheesecloth wrapped Ultraflex Series II Matrix Assisted Laser Desorption/
around the hammerhead was soaked in MEK for Ionization Time-of-Flight (MALDI-TOF) Mass Spec-
rubbing. After 100 double rubs, the cloth was re-wetted trometer equipped with a 337-nm nitrogen laser. The
with MEK. The number of double rubs needed to mar samples were dissolved in THF (1%) and mixed with a
the coating surface and to expose the substrate were solution of the MALDI-TOF matrix, alpha-cyano-4-
recorded and reported. Falling weight, direct impact hydroxycinnamic acid (HCCA). Trifluoroacetic acid
testing was carried out according to ASTM D2794 with (0.1% in water) was used as obtained as the dopant.
a 2 lb weight. The starting height was increased until
the film was damaged. The maximum height at which
the film was intact was recorded. The results were
reported in inch-lbs. Tensile tests were performed Results and discussion
using an Instron 5542 testing system (Instron Corp.,
Norwood, MA). ASTM D412-D dumbbell specimens Synthesis and characterization of novel soy-based
were used. The strain rate was 0.2% s 1. thiols and enes
Dynamic mechanical thermal analysis (DMTA) was
performed using a TA Instruments Q800 DMA in Four novel soy-based thiols and enes were synthesized
rectangular tension/compression geometry. Free films according to the procedures described in Section 2.2.
of the cured materials were obtained by removing the The synthesis routes, using reactions of ESBO with
material from the aluminum substrate using a razor trifunctional thiol and allyl alcohol, respectively, as
blade. The sample size was 10 9 5 mm2. The film examples, are illustrated in Scheme 2. GDMP and
thickness was measured using a Micromaster micro- TMPMP-functionalized ESBOs (7170-G and 7170-T,
meter. The analysis was carried out from 50C to respectively) are clear, colorless low-viscosity liquids.
200C at a frequency of 1 Hz and a ramp rate of 3C The TAE and AA-functionalized ESBOs (7170-TAE
min 1. Tg was obtained from the maximum peak in the and 7170-AA, respectively) are clear, light yellow
tan d curves. The crosslink density (me) was calculated liquids. The overlay of FTIR spectra for the ESBO,
606
J. Coat. Technol. Res., 7 (5) 603–613, 2010
SH
SH R'
(a) O
HS
R 2' R' R 2'
HS
" S
SH
R2
O OH
R 1' S "
" R2 OH
R1 R R 1' SH
O "
R1 R
n S
R3 + R' BF3, acetone OH
R3 R'
"
"
HS
SH S
ESBO O O R' HO SH
M ultifunctional thiols R 3'
HS HO
R 3' (n=num ber of oxirane SH
S
per E S B O m olecule)
R'
HS
SH
(b)
R 2'
O
R2' O
"
OH "
R2 OH O OH
O R2
BF3, acetone R 1' "
" R1 R
R1 R
O + n HO O
R 1'
R3 R3
" "
allyl alcohol HO
O
ESBO O O (n =number of oxirane
per ESBO molecule) R3'
HO
O
R 3'
Scheme 2: Synthesis of thiol and ene functionalized ESBO through reaction of epoxy ring opening by (a) multifunctional
thiols; and (b) hydroxyl functional enes
7170-G, and 7170-T is shown in Fig. 2a. After reaction, to intermolecular ring opening by the multifunctional
the epoxy peaks of the ESBO at 823 and 843 cm 1 thiol TMPMP.
disappeared. A thiol peak at 2575 cm 1 and a much
stronger hydroxyl peak at around 3450 cm 1 appeared.
These indicated the successful ring opening of the Preliminary observations of UV-cured soy-based
epoxy by the thiols. Figure 2b shows the FTIR spec- thiol–ene coatings
trum overlay of the ESBO, 7170-AA, and 7170-TAE.
The spectral changes are similar to those seen for 7170- The synthesized soy-based thiols (7170-G, 7170-T) and
G and 7170-T; the exception being that a double bond enes (7170-AA and 7170-TAE) were combined with
peak at 1648 cm 1 appeared instead of the appearance either soy-based or petroleum-based enes and thiols
of the thiol peak, indicating that the attachment of enes according to theoretical stoichiometric ratios, followed
to the ESBO molecule was completed. In Figs. 3a and by UV curing with and without 3 wt% PI. A general
3b, the NMR and MALDI-TOF spectra of reaction trend was observed that coatings composed of lower
product 7170-T are shown. In the NMR spectrum, the functionality soy-based thiols and enes (such as 7170-G
characteristic epoxy peaks of ESBO, at 2.75–3.15 ppm, and 7170-AA) could only be UV-cured to a tacky state
diminished and were overlapped by the characteristic even with the aid of a photoinitiator. Higher function-
peaks of the thiol TMPMP. The FTIR and NMR data ality soy-based thiol–ene coatings could be cured to a
indicated the completion of the epoxy ring opening tack-free film with one pass through the UV lamp
reaction of ESBO. Figure 3b shows the MALDI-TOF without photoinitiator. However, the coating film prop-
spectrum of 7170-T. The data indicate that the final erties such as solvent resistance, hardness, etc., were
product 7170-T was a mixture composed of a group of poor, and the glass transition temperature for these
TMPMP and ESBO reaction products with films are all lower than 10C (from DSC, data not
TMPMP:ESBO ratios ranging from 1 to 5, as indicated shown). The poor film properties are attributed to the
by the molecular mass peak distribution. It was flexible SBO structure and the flexible C–S-C bond
concluded from these data that although all of the formed in the crosslinked network. In addition, the
epoxy groups of ESBO were reacted as determined by existence of modified ESBO molecules with lower
FTIR and NMR, the product obtained possessed functionalities, as shown by the MALDI-TOF analysis,
various functionalization degrees, which may be due will not only lower the crosslink density, but also
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
2.0 (a)
1.9
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0
Absorbance
0.9
Disappearance
0.8 of epoxy peak
0.7 Appearance
0.6 of thiol peak
0.5 7170-T
0.4
0.3
0.2
0.1
–0.0
7170-G
–0.1
–0.2
–0.3
ESBO
–0.4
Wavenumbers (cm–1)
0.60 (b)
0.55
0.50
0.45
0.40
Disappearance
0.35 of epoxy peak
Absorbance
0.30
Appearance
0.25
of double
0.20 bond peak
0.15
7170-TAE
0.10
0.05
7170-AA
–0.00
–0.05
ESBO
Wavenumbers (cm–1)
Fig. 2: Overlay of FTIR spectra of (a) ESBO, 7170-G, and 7170-T; (b) ESBO, 7170-TAE, and 7170-AA
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
(a)
7170
TMPMP
7170-T
(b)
+ 1 TMPMP
+ 2 TMPMP
+ 3 TMPMP
+ 4 TMPMP
+ 5 TMPMP
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
transparent
glossy film
SOY-T + 20
ization tendency than reaction with thiols as an ene.26
wt% A18
SOY-18
Tack-free
Due to the greater tendency of HBAs to form higher
14/19
crosslinked UV-cured networks, it was expected that in
160
the 7170-T + AT + HBA system, two networks com-
49
98
posed of homopolymer of HBAs and soy-based thiol–
ene–HBAs would be formed after UV irradiation.
transparent These two networks were expected to have enhanced
glossy film
SOY-T + 20
Tack-free
18/26
100 (the reference formulation) together with a PI. The
160
30
glossy film
SOY-T + 20
wt% A9
Tack-free
made of TMPMP and AT, which did not show any change
30/55
93
wt% A8
Tack-free
98
the other four HBAs all gave good compatibility with the
SOY-T + 20
SOY-6
wt% A6
80
sacrificed.
The tensile test results and the glass transition
160
92
hazy film
Tack-free
1/2
25
98
Pendulum
(in.-lbs)
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
HBA-toughened coatings have water contact angles The thermal weight loss profiles for the HBA-
around 70. In addition, most of the coatings have a toughened soy-based thiol–ene coatings are shown in
high 20 gloss value, the exception being SOY-T-8, Fig. 7. Comparison of coatings SOY-T and SOY-T no
which had a value of approximately 85. PI shows that SOY-T has a slightly higher thermal
decomposition temperature than SOY-T no PI. This
observation can be explained by the presence of
Tensile modulus (MPa) Strain at break (%)
enhanced crosslinking and the resultant higher glass
10 60
transition temperature caused by the addition of 3%
9
50
PI. The HBA-toughened coatings all have higher
8 thermal decomposition temperatures than SOY-T,
7
40 which is a direct result of the improved crosslink
6 density and the diluted fatty acid ester concentration in
5 30 the cured film.
4 Real-time FTIR experiments were conducted to
3
20 evaluate the photopolymerization kinetics of the soy-
2
based thiol–ene–HBA ternary systems, in comparison
10 to soy-based thiol–ene formulations, with and without
1
the addition of 3 wt% PI. The functional group
0 0
SOY-T no PI SOY-T SOY-6 SOY-8 SOY-9 SOY-16 SOY-18 conversion curves for SOY-T no PI, SOY-T, and
SOY-T-8 are shown in Fig. 8, and the 120 s functional
Fig. 4: Tensile modulus and elongation data for HBA- group conversion for different formulations are shown
toughened soy-based thiol–ene coatings in Table 4. From Fig. 8 and Table 4 it can be seen that,
while the soy-based thiol–ene formulation can be
16 40
UV-cured to a tack-free film, the conversions of thiol
Glass transition tem perature (°C)
80
120
70
Water contact angle (°)
100
60
20° gloss
80 50
60 40
30
40
20
20
10
0 0
SOY-T no PI SOY-T SOY-6 SOY-8 SOY-9 SOY-16 SOY-18
Fig. 6: Gloss and water contact angle for HBA-toughened soy-based thiol–ene coatings
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
1.4
SOY-T no PI
SOY-T
SOY-T-18
SOY-T-8
SOY-T-9
0.4
-0.1
0 100 200 300 400 500 600
Universal
Temperature (°C)
Fig. 7: TGA weight loss derivative curves for HBA-toughened soy-based thiol–ene coatings
1 1
0.9 0.9
0.8 0.8
Conversion (x100%)
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
Fig. 8: Thiol (left), ene and acrylate (right) conversion curve in RTIR experiments for formulations SOY-T no PI, SOY-T, and
SOY-8
Table 4: Functional group conversion at 120 s in RTIR experiments for different soy-based thiol-ene-HBA ternary
formulations
SOY-T no PI SOY-T SOY-6 SOY-8 SOY-9 SOY-16 SOY-18
of the chain transfer mechanism that was induced by thiol–ene copolymerization step. It was noticed that
the thiol.27 This is evidenced by the lack of an SOY-16 had a lower ene conversion compared to the
induction period for the acrylate conversion as indi- other HBA-toughened formulations. This observation
cated in the RTIR conversion curve, shown in Fig. 8. may explain why no significant film property (solvent
The chain transfer mechanism also further consumes resistance, hardness, tensile strength, and glass tran-
and improves the thiol conversion (>95% for HBA sition temperature) improvements were observed
added formulations) in the soy-based thiol–ene–HBA, compared to SOY-T. In conclusion, the addition of
as shown in Table 4. However, the ene conversion in HBA to the soy-based thiol–ene system seemed to
such ternary formulation systems is generally lower have a synergistic effect which resulted in very high
than that in the thiol–ene system due to the con- final conversions of the acrylate, thiol, and ene
sumption of thiol in the acrylate homopolymeriza- functional groups in the formulation, during photo-
tion stage and reduced system mobility in the later polymerization.
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J. Coat. Technol. Res., 7 (5) 603–613, 2010
613