Assembly instructions

KaVo Amadeus 1077

st
1 edition
B Assembly

B1 Important notes

The installation services must be executed

only an authorized technician, duly identified.

B 1.1 Prerequisites for proper

operation

The safety, reliability and performance of the

equipment are guaranteed subject to the
following conditions:

- Assembly, extensions, adjustments,

modifications or repairs must be carried put
by technicians authorized by KaVo, and the
completion of the installation must be
reported to KaVo by means of a delivery
record.
- The electrical installation of the surgery
must comply with the requirements and
specifications of VDE 0107and VDE 0100.
- The unit must be operated in accordance
with the operating instructions.

B 1.2 Water

The installer must contact the competent

water works before connecting the unit in
order to obtain information on the local water
regulations.

- Water supply pressure between 2.5 and 6.0

bar.
- Water inlet flow: 3,5 l/min
- Free from contamination (drinking water
quality).
- Install a water filter if necessary (50 µm).
- Hardness approx. 6 to 10 dH = 1.074 –
1.790 mmol / l.
- Higher water hardness values may result in
increased calcium deposits. Water hardness
levels above the lower range limit may result
in algae formation.
Flush lines before installation.

B 1.3 Air

- Use a compressor with a dry air system.

- The air supply pressure should be between
5.5 and 7.0 bar.
- Air inlet flow: min. 100 l/min
- The supplied air must be free from
contamination and oil.
- Install an air filter if necessary (50 µm).
- Blow out the lines before installation.

B 1.4 Drain

Observe local waste water regulations.

- Nominal pipe diameter 40 mm.
- Gradient at least 1cm/m.
- Drain outlet flow: 1 liter in 15 seconds

B 1.5 Suction

- Nominal pipe diameter 40mm.

- To avoid poor suction, do not use elbows in
the suction lione. Instead, use only bends

B 1.6 Electrical connection

- Wiring: 2.5 mm².

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 B 1.7 Transportation and storage

Please observe the instructions printed on

the outside of the boxes concerning
transportation and storage.

...°C max.
- transport and store the package respecting
the indicated temperature limits.
...°C min.

- transport and store the package with the

arrows upwards.

- protect against shocks.

- protect against humidity.

- maximum weight on package.

- Humidity limitation

- Atmospheric pressure limitation

B2 Preparation of the place to

install the product

The preparation of the installation area by the

customer beforehand should follow the
“Guidelines for preparing the KaVo products
installation area,”ref. 0.485.1706.

This document contains information on the

positioning and form of tubing and supply
values.

- Covers for above floor connection are not

included in the delivery.

Floor attachment
- Avoid damage to floor heating systems
when drilling!
- Special fasteners must be used for wood
floors, hollow block floors or similar floors.
Such fasteners are not included in the
delivery. The technician is responsible for
mounting the unit correctly using appropriate
fastening materials.
- A steel mounting plate is available for
installation on unstable floors.

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 B3 Installation of the KaVo
Amadeus 1077 T unit, models
with/without electric micro
motor for right-handed
persons, without accessories

Basic packaging:

1- Chair
2- Upholstery
3- Equipment’s table
4- Equipment’s arm
3 2 5- Reflector
4 6- Suction unit with support

Optional items packaging (as per

5 Purchase Order)
- D 6.3-mm suction hose
- D 9.5-mm suction hose
- Central suction installation kit
- Water suction kit
- High pressure kit
6 - Borden universal hose
- Midwest universal hose
- Multiflex Lux hose
1 - No light Multiflex hose
- Air return kit

Place the template reference nr.

1.003.4803-2 on the installation site. Mark
up the position of the bores on the floor
and drill them, following the guidance
contained on the template regarding both
the diameter and depth of the bores.
For wooden, hollow blocks and similar
floors, special fixation means will be used.
These means are not part of the
equipment.

Cut the plastic tapes and to take the

cardboard cover out.

Take the protection plate out.

4
Take the protective cardboard out.

The picture shows as the product lies

inside the package.

Take out both chair arms from its bottom

of the package.

Take the protective cardboard out.

Extract both screws that fixate the hood in

the chair. These screws will be reused
later.

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Extract the cover.

Take the pack with loose components out.

The figure shows the loose components.

Take the baseplate out of the distribution

box.

Take the foot control out.

Take the chair out of the package's bottom
and place it in the installation site.

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Extract the screw that fixates the backrest,
as shown in the figure.

Cut the plastic fastener out.

Extract the screws that fixate the seat's

upholstery frame in the chair;

Take the upholstery frame out.

Take the transporting support out.

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Take out the backrest’s fixing shaft.

Take out the four screws fixing the seat’s

rear protection.

Take the rear protection out.

Note: hold up the bars so that they do
not damage the painting.

Place the backrest’s fixing shaft again.

Fixate the backrest.

8
Take the chair’s arm finishing out.

Place the frame and arm of the chair on

the arm’s supporting shaft.

Fixate the arm on the chair.

Use a screw, a bushing and two washers
for each bore on the arm.

Place the arm finishing again.

Place the baseplate of the distribution

box close to the chair’s base.

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 Fixate the baseplate of the distribution
box on the chair’s base by using two
M6X10 screws.

Fixate the grounding wire, as shown in

the figure.

Connect the main switch’s cable.

pr O ma vm = red
vm az az = blue
ma = brown
pr = black
I
pr

The set exits the factory already adjusted

for connection with 220-V networks. For
110/127-V connection, it is necessary:

a. change the network’s input fuse;

110V = T 3.15A
127V = T 2.5A

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b. change the feature label.

c. Alter the red wire (L) connection

according to the voltage supplied by the
network.

d. Replace the existing red label.

Mark the network voltage value on the
new label.

Connect the power supply network’s

wiring.
Energize the chair upon activation of
both the main switch and the safety
switch.
Move the chair up to the maximum
height by activating the foot control.

Insert the plastic bushings into the boring

previously made on the floor.
Fixate the chair on the precedent part by
means of two 8x70-mm diameter screws
and washers.

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Fixate the chair on the rear part by
means of two 8x70-mm diameter screws
and washer.
Insert the plug in the base’s bore.

Place both rubber feet under the fixing

bores of the distribution box’s baseplate.

Fixate the distribution box’s baseplate on

the floor by means of two 4.2x32-mm
diameter screws.

Unpack the suction unit and take the

pack with loose components out.

The pictures show the loose

components.

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Fixate the supports on the chair by using
two M8X20 screws and washers.

Screw both M8X20 screws in the suction

device’s support.

Unscrew the leveling screws on the chair

so that they do not protrude on the
outside of the chair’s support.

Attach the suction device’s support, as

shown in the figure.

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Attach the suction device’s support in the
chair by means of two M8X20 screws.
Use fixing washers.
Remove the previously screwed screws.

Fixate the suction device’s support on

the vertical side of the chair’s seat by
means of both M8X20 screws, then
leveling it up.

Level up the support according to

indicated sense by means of the screws
attached to the chair’s support.

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Unpack the equipment’s arms and take
out the pack with the loose components.

The figure shows the loose components.

Place the roller bearing on the suction

device’s support coupling.
Insert the stop stud into the support’s
coupling bore by gluing it with Loctite.

Attach the equipment’s arms.

Note: place the arms onto a protection to
prevent damages.

Thread up both the hoses and the

electrical wiring inside the support’s
coupling causing them to go out of the
boring existing on the lower part.

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Attach the equipment’s rotating arm on
the suction device’s support coupling.
Screw it and adjust the brake, as shown
in the figure.

Insert the plug into the bore existing on

the equipment’s rotating arm.

Fixate the grounding cable as shown in

the figure.
Screw it and adjust the brake.

Attach the plug into the equipment’s

rotating arm.

Take the fixing screw out.

16
Unpack the equipment’s table.

Remove the cover of the equipment’s

table.

Attach the table on the shaft of the

equipment’s pantographic arm.
Place it again and tighten up the fixing
screw.

Connect hose #36 to the distributor.

Connect hose # 20.

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Connect hose # 44.
Note: hose # 60 will be used only upon
installation of the Assepto Sys kit.
Both cable #10 and the grounding cable
will be not connected.
Shut the table.
Level the table as per checking and
adjustments instructions.

In the model provided with electric micro

motor, it is still necessary to connect both
the grounding cable and the cable #10.

Attach and screw the hoses.

If the hoses are Midwest-type, install the

air return kit.
For that:

a. Fixate the oil collector’s body at the

table by locking with an elastic ring.

b. Connect the ends of the oil collector’s

body with those for connecting the
instrumentation hose.

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Unpack the lighting device and take the
pack with loose components out.

The figure shows the loose components.

Thread up the lighting device’s cables

inside the suction device’s column.
Attach the lighting device’s arm to the
suction unit.

Unscrew the braking system’s screw.

Thread up the cables coming from the
lighting device’s pantographic arm
through the rotating arm’s bore. Attach
the pantographic arm to the rotating arm.
Connect the both grounding cable and
the electric cables.
Tighten and regulate the brake.

Attach the plug on the rotating arm.

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Fixate the handle.

Connect hoses # 20 and 44 placing them

inside the suction device’s support.
Hose # 60 will be used only upon
installation of the Assepto Sys kit.

Thread up both hoses and electrical

cables inside the suction device’s
support.

Thread up the hoses inside the

pantograph of the chair as shown in the
figure.

On the precedent part, place the hoses

as shown in the figure, fixing them with
fasteners.
This should remain attached to the glued
fastener beneath the seat’s support.

20
On the rear part, fixate the hose sets
using a fastener, as shown in the figure.
Note: take care to prevent disconnection
of the connecting board’s cables existing
inside the seat’s mechanism.

The figure shows the output of the hoses

on the connection box.

Screw the connection with two Ø 4.8

ends on the air piping. Use thread-
sealing tape.

Screw the connection with two Ø 7 ends

on the water supply piping, then
considering the placement of the metal
screen. Use thread-sealing tape.

21
Cut the drain piping at approximately two
centimeters above the pavement. Attach
the drain connection to the supply piping
using silicone to seal it up.

Attach the drain hose to the connection.

Use a brace for fixation.
Consider the formation of a siphon along
the hose itself.

Connect both hoses B and C with the

drain connection.

Connect hoses #12 with the air

connection.
Use fasteners for fixation.

22
Attach the flow regulator to hose #51.
Attach both hoses #43 and 51 to the
water supply connection.
Use fasteners for fixation.

Join hoses #36. Use fasteners for

fixation.

Connect the lighting device’s cable with

the control board.

Connect cable 10 coming from the

equipment board to connector X10 of
the central board, in the connection
box.

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Connect the grounding cables, as shown
in the figure.

In case of piping extending across the

floor, the positioning is that shown in the
figure.

Fixate the hood by means of two screws.

If the supply piping inlet lies on the floor,
make the hood’s opening at the front
part.

If there is free room among the hoods

and the plates, adjust their positioning on
the distribution box’s base;

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Place the seat’s rear protection again.

Glue the cover, as shown in the figure.

Unpack the upholstery.

Remove the locking shaft of the seat’s

mechanism.

Attach the locking shaft to the upholstery

frame.
Attach the seat’s upholstery frame to the
chair, as shown in the figure.

25
Take the adhesive tape’s protection out.
Position and glue the frame.

Remove the seat’s upholstery frame.

The figure shows the frame glued on the
suction device’s support.

Glue the plastic frame on the seat’s

upholstery frame on the opposite side of
the suction device.

Position both the upholstery and frame

as shown in the figure.
Fixate the frame to the upholstery using
6 screws.

Fixate the protective cover on the

upholstery.

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Fixate the seat’s upholstery.

Attach the backrest’s upholstery.

Push the upholstery downwards to fixate

it and place it correctly.

Remove the screw from the headrest’s

mechanism.

Attach the headrest’s upholstery.

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Push the upholstery downwards to fixate
it and position it correctly.

Place the screw again.

Fit the sink, debris bearer and the glass-

bearer in the suction device.
On the glass-bearer, the side with the
arrow engraved should be positioned
towards the sink.
Supply and screw the spray water tank.

Take the lighting device’s protective

plastic wrapping out.

Remove the plastic protection from the

equipment’s table emblem.

Check the movements in general, the

arms/table leveling and the
instrumentation working pressure.
Adjust, if necessary, as set forth in the
checking/adjustment instructions.

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B4 Optional items installation:

- 6.3 mm Venturi Suction Kit

- 9.5 mm Venturi Suction Kit
- Water Suction Kit
- Central Pump Installation Kit
- High Pressure Kit

Refer to their accompanying instructions.

B5 Installation of the C Model

Amadeus 1077 unit for right-
handed persons

The differences regarding the installation

of the T model are:

Unpack the cart.

The figure shows the loose components.

Thread up the both the hoses and the

electric cables inside the boring of the
base and column.

Fixate the column on the base. Pay

attention to the right side so that the
table’s fixing shaft remains vertical.

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Attach the corrugated hose’s coupling on
the basis. Pay attention to the correct
fitting of the hose in the coupling.

Attach the table to the cart column’s

shaft.
Place it again and tighten up the fixing
screw.

Take the cover of the connection box’s

plate out.
Thread up the hoses through the plate’s
boring and through the corrugated hose’s
coupling end.

Fit in and fixate the end on the plate.

Fixate the corrugated hose on the end by

means of a fastener.

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Attach the finishing to the suction
device’s support.

B6 Installation of the Amadeus

1077 unit for left-handed persons.

The differences in comparison with the

installation for right-handed persons are
shown below.

Fixate the suction device’s support so

that it remains at the chair’s right side.

Extract the screws fixating the suction

device.

Open the suction device’s table.

Undo the connections of hoses #12, 13,
43, 51, B, C and sewage’s.
Rotate the suction device at 180° around
the column.
Thread up the hoses through the
column’s opposite bore.
Invert the position of hose C.
Shut the suction device’s table.
Note: Place the water faucet for the
cuspidor as per the customer’s needs.

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Thread up both the hoses and electric
cables inside the suction device’s
support.
Place the hoses as shown in the figure,
fixating them using a fastener.

Attach the seat’s upholstery frame to the

chair.
Place the frame for fixation.
Extract the seat’s upholstery frame.
Glue the frame on the suction device’s
support.

Glue the plastic frame on the seat’s

upholstery frame on the suction device’s
opposite side.

Loosen the fastener cable to make the

connection with the main switch possible.
If necessary, unscrew the electric panel.

Invert the positioning of the plates on the

distribution box’s basis as shown in the
figure.

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Connect the grounding cables as shown
in the figure.

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