AIRLINE SUPPORT GROUP INC.

CONTACT JOSEPH CUSTY

EMAIL airlinesupport@att.net OR josephcusty@att.net

Company Overview

December 2005
Our Mission:
“To competitively provide our
customers with quality products to
meet their technical requirements”
Products:

„ Custom Machining of Precision Components

„ Tool Design and Manufacturing

„ Metal Fabrication and Welding

„ Assembly and Testing

Industries Served:
„ Aerospace
„ Broadcasting
„ Oilfield Services
„ Rubber Molding
„ PVC Pipe Extrusion
Company Statistics:
Total 200 Employees Including:
„

140 Direct Labor:

„
„Machinists
„CNC Operators
„Welders
„Bench and Assembly
„Others
Company Statistics:
Total 170 Employees Including:
„

60 Indirect Labor Including:

„
„Engineering Team
„CAD Design/CAM manufacturing
„Production and Efficiency
„Quality Assurance
„Purchasing and Logistics
„Administrative and Management
Company Statistics:
Over 100,000 Sq/ft of Property:
„

50,000 Sq/ft of Manufacturing Space

„

5,000 Sq/ft of Office Space

„

„Additional space for Raw Material and

Finished Product Warehousing
Manufacturing Capacity:
•Over 20,000 Man Hours
•Critical Machines can run 24/7
•Cross trained Operators
Manufacturing Capabilities:
„Machining of high temperature alloys with
sizes up to 12” dia. X 40” length, achieving
bore relationships up to 15 : 1 L/D. Accuracy of
.001” is standard practice with finishes of 32
rms or better.
„ Equipment used varies from CNC and
teachable lathes, mill-turn centers and 5th axis
machining centers powered up to 50 hp.
Main Equipment:
 LATHE CNC INDEX G-300

INDEX G-300 FLEX

Description:
Flexible turn mill center with tool changer
and magazine
Control: Sinumerik 840D
One Tool Turret with 12 tools and live tool
Spindle#1: 25/5000rpm 58hp
Spindle#2: 25/5000rpm 58hp
Fast tool changer with double gripper
Cabinet Tool Magazine with 80 tools
 LATHE CNC INDEX G-200

INDEX G-200
Description:
Turn Mill Center with Bar Feeder( 60mm)
Control: Sinumerik 840D
Two Turret with 12 tools each one and live tool
Spindle#1: 25/6300rpm 27hp
Spindle#2: 25/6300rpm 27hp
Turning Length 400mm
Turret #1 with Y/B axis
Identical Main Spindle and Counter Spindle
 LATHE CNC DMG

DMG MF TWIN-65
Gildemeister

Description:

Twin Spindles
Two Tool Turret with 12 tools
Spindle#1: 25/5000rpm 37Hp
Spindle#2: 31/6300rpm 24Hp
Turret#1 with Tool Live
 CNC MORI SEIKI LATHE MACHINE

MORI SEIKI SL-3

Description:
Machine with 2 Axis
Control Fanuc 6M
Maximum Swing 650mm
Standard workpiece diameter 420mm
Maximum cross travel Axis X 235mm
Maximum logitudinal travel Z 610mm
Spindle speed 2500rpm
Hole thru spindle 77mm
Turret with 10 tools
Rapid traverse in the Axis
Tail Stock
Chucks
Mori Seiki NL 2500 YB / 1250

„ Max. turning diameter356 mm (14.0 in.)

„ Standard turning diameter275 mm (10.8 in.)
„ Max. turning length1,298 mm (51.1 in.)
„ TravelX-axis travel260 mm (10.2 in.)
„ Z-axis travel1,345 mm (53.0 in.)
„ Y-axis travel100 <±50> mm (3.9 <±2.0> in.)
„ SpindleMax. spindle speed*4,000 min-1
„ TurretNumber of tool stations12 [10]
„ Max. rotary tool spindle speed*6,000 [10,000] m

15
Mori Seiki ZT 1500 Y / 500

„ Max. turning diameter190 mm (7.4 in.)

„ Max. turning length235 mm (9.3 in.)
„ TravelX-axis travelNo.1: 140 mm (5.5 in.)
No.2: 140 mm (5.5 in.)
„ Z-axis travelNo.1: 700 mm (27.6 in.)
No.2: 690 mm (27.2 in.)
„ Y-axis travel±50 mm (±2.0 in.)
„ Headstock 2 travel <B-axis>775 mm (30.5 in.
„ SpindleSpindle speed range*No.1: 50-5,000 m
No.2: 50-5,000 min-1
„ TurretNumber of tool stationsNo.1: 12 [16]
No.2: 12 [16]
„ Max. rotary tool spindle speed*No.1: 6,000 m
No.2: 6,000 min-1

16
Mori Seiki ZT 1500 Y / 500

„ Max. turning diameter190 mm (7.4 in.)

„ Max. turning length235 mm (9.3 in.)
„ TravelX-axis travelNo.1: 140 mm (5.5 in.)
No.2: 140 mm (5.5 in.)
„ Z-axis travelNo.1: 700 mm (27.6 in.)
No.2: 690 mm (27.2 in.)
„ Y-axis travel±50 mm (±2.0 in.)
„ Headstock 2 travel <B-axis>775 mm (30.5 in.
„ SpindleSpindle speed range*No.1: 50-5,000 m
No.2: 50-5,000 min-1
„ TurretNumber of tool stationsNo.1: 12 [16]
No.2: 12 [16]
„ Max. rotary tool spindle speed*No.1: 6,000 m
No.2: 6,000 min-1

17
 CNC LATHE MACHINE Ez-PATH
Ez-PATH IIISL (two lathes)
Description:
Bridgeport Control DX32R
Spindle:32/2500rpm 20Hp
Hole diameter through spindle 80mm.
Height of centers 350mm
Distance between centers 2000mm
Swing over bed 686mm
Swing over cross slide 406mm
Swing over carriage wings 540mm
Cross slide X travel 360mm
Rapid traverse in the Axis
Clamp Sets
Tail Stock
Tool Turret
High coolant system
Chucks
Steady Rest
Large Steady Rest
Rapid change tool
 CNC LATHE MACHINE WEILER
WEILER E-30
Description:
Siemens Simodrive 611
Spindle:4/3000rpm 7.5kw
Hole diameter through spindle 54mm.
Height of centers 200mm
Distance between centers 950mm
Swing over bed 410mm
Swing over cross slide 200mm
Longitudinal Z travel 630mm
Cross slide X travel 230mm
Rapid traverse in the Axis
Clamp Sets
Tail Stock
Coolant system
Chucks
Rapid change tool
 DEEP HOLE DRILLING SYSTEM GUN DRILL MACHINE

GUN DRILL M60

Description:
Machine with 1 Axis
Drive Fanuc
Diameter from solid 1.00in
Diameter reaming 1.00in
Maximum hole depth 45”
Spindle speeds 0-1725rpm
High pressure oil coolant 1500psi
Rapid traverse in the Axis
Chip box
Spindle load
Tail Stock
Chucks
Base support
 CNC SWISS AUTOMATIC LATHE

STAR SV-32JII
Description:
Maximum machining diameter of
32mm.
Hydraulic and pneumatic units.
Stand alone type coolant tank.
Coolant oil level detector.
Automatic centralized lubrication unit.
Door interlock unit.
Station toolholder (Gang Tool).
Drive system for power driven
attachment (Gang tool&turret).
Main spindle C-axis control unit.
Revolving guide bush unit.
Broken cut-off tool detector.
Parts ejection detector.
Parts separator.
Sub spindle air blow unit.
 HORIZONTAL BORING MILL MACHINE SUMMIT

SUMMIT HTM4

Description:
Spindle: 14/1400rpm 18Hp
Rotation Table size 48”x60”
Worktable capacity of up 11000
pounds
Boring Spindle hold 4-1/8”
Drawbar 27-1/2”
Axis X travel 78”
Axis Y travel 64”
Axis Z travel 50”
Rapid traverse in the Axis
Clamp Sets
Hoist milling head extension
Rotation Head Elbow
Gun drill capabilities
 MILLING MACHINE CNC KAO-MING#3

Description:

Machine with 4 Axis

ATC with 40 tools
Spindle: 8000rpm 35Hp
X Axis travel 2230 mm
YAxis travel 1400 mm
Z Axis travel 700 mm
Table size
1250x2000mm
 MILLING MACHINE CNC KAO-MING

KAO-MING 1200SD

Description:
Machine with 3 Axis
ATC with 24 tools
Spindle: 3135rpm 15Hp
X Axis travel 1340mm
YAxis travel 860mm
Z Axis travel 508mm
Table size 1200x860mm
 MAKINO A-51

Horizontal Machining Center

Three Axis X,Y,Z,B (rotary table)
Pallet Size: 400mm
Axis Travel X:560mm
Y:640mm
Z:600mm
Max. Spindle Speed: 12000 r.p.m
Capacity Magazine : 40 Tools
Chip to Chip Time: 2.3 sec
Tool Change Time: 0.9 sec
Max.Tool Length: 420mm
Hidraulic Tank Capacity: 20Lts
Spindle Cooling Oil: 25Lts
FANUC Electric Control
Fanuc Robodrill T21

„ Axis travel: 27 x 15 x 12”

„ 100-10,000 rpm
„ BT 30 taper nose
„ 21 tools
„ 1.8 sec. Chip to chip
„ M16 riggid tapping capacity up to
5000 rpm
„ 4th axis capability.

26
 ELECTRIC DISCHARGE MACHINE JOEMARS

JOEMARS HD-150
Description:

Machining Current 150amp

CNC Machine
Control:Heidenhain
Lubricator
Dielectric switch
Handwheel on Y Axis
Handwheel on X Axis
Workhead with DC servo motor
Travel in Axis Z 400mm
Worktable 1400x900mm
Max. Metal Removal Rate 900mmⁿ / m
i
Automatic Tool Changer
Clamp Sets
Chucks
Vises
 MILLING MACHINE CNC HERMLE
HERMLE C800P
Control: Heidenhain TNC 430
Description:
Machine with 5 Axis
Tool Changer with 30 tools
Spindle Speed: 20/8000rpm 10.5kw
X Axis travel 800mm
YAxis travel 500mm
Z Axis travel 500mm
Revolving Table 800mmx500mm
Vises, Clamp Sets
 AGIE WEDM

„ Axis tavels: 20 x 14 x 17” approx.

„ Part size: 41 x 25 x 16”
„ Max. Part weight: 800 lb.
„ Cutting speed: 0.46 in2/min max.
CAD/CAM/CAE Capabilities:
Latest CAD/CAM/CAE capabilites including:
„

•PRO-Engineer Advanced CAD

•Inventor CAD
•PRO-Engineer Manufacturing CAM
•ABACUS Finite element Analysis
 Commitment to Quality
• As a world class company, our commitment
to quality is number one. We strongly believe
in quality standards to produce excellent
products.
• We are equipped with the most modern quality assurance
equipment, including a CMM Automatic Measuring
Machine, most types of digital instruments, optical
comparators and others. We keep all of our instruments
calibrated using computerized calibration software.
• Quality System: Approvals and process to obtain ISO
9001 in progress
• Previous experience from old parent company
certification ISO 9001 process