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of minerals similar in appearance to graphite; however, There are significant differences between naturally and
graphite’s intrinsic properties make it easy to distinguish. synthetically produced graphite as, while natural graphite is
generally less pure than its synthetic equivalent due to a
A useful classification of graphite depends on the mode of more defective crystal structure, synthetic graphite is less
formation that leads to three physically distinct common conductive. While natural graphite usually has to be puri-
varieties: amorphous (micro-crystalline) graphite, which fied and upgraded, synthetic graphite can be engineered
has a carbon content of 70-85%; high crystalline graphite that has 99.9% and higher carbon. Technology now allows
(lump, vein or crystalline vein), which has a carbon content natural graphite material to be upgraded to more than
of 90-99%; and flake graphite, which has a carbon range of 99.5% carbon. Purification techniques have improved to
80-98%. the point that even low-quality graphite can be used in
high-tech applications that were once the domain of syn-
Flake graphite (i.e., flat plate-like grains from <1 mm to thetic material.
2.5 cm in size) is sold in two particle size distributions:
coarse flake (-20 to +100 mesh) and fine flake (-100 to Natural graphite is a lustrous black carbon mineral, crystal-
+325 mesh). Crystalline graphite ranges from chip or dust lized in the hexagonal2 system with rhombohedral sym-
to fine or amorphous lump, to coarse or crystalline lump. metry. Flake graphite is opaque, flexible and sectile, and
exhibits perfect basal cleavage. Natural graphite is unc-
The term “flake” is self-explanatory; flake forms occur tuous and relatively soft with a hardness of 1-2 on the
disseminated in rock. Lump graphite occurs in fissure-filled Mohs scale. It has a black streak on glaze porcelain. Its
veins in pegmatite dykes, also associated with chips and the
rarer needle forms. Amorphous graphite occurs in beds
that were once coal, but fine-grained, easily ground vein
1 Fullerenes are similar in structure to graphite, which is com-
graphite is also classified as amorphous.
posed of stacked sheets of linked hexagonal rings, but may also
All graphite has a crystalline structure, but only certain contain pentagonal (or sometimes heptagonal) rings that would
prevent a sheet from being planar. Fullerenes are a form of carbon
kinds and sizes of natural graphite are commercially classi- molecule that is neither graphite nor diamond. They consist of a
fied as “crystalline,” a term used for import duty purposes. spherical, ellipsoid, or cylindrical arrangement of dozens of car-
Natural graphite, the mineral form of graphitic carbon, bon atoms. Spherical fullerenes are often called “buckyballs,”
occurs worldwide. It differs from the carbon of coal and whereas cylindrical fullerenes are known as “buckytubes” or
diamond in its predominantly lamellar hexagonal crystal “nanotubes.”
structure. The ore usually contains associated silicate min-
2 Graphite is formed of parallel sheets of carbon atoms in a hex-
erals that vary in kind and amount with the source. Graph-
ite is one of three forms of crystalline carbon; the others are agonal arrangement. It is possible to insert other atoms between
diamonds and fullerenes.1 the sheets in a process that is called intercalation. The insertion of
other atoms makes dramatic changes in the properties of graphite.
Graphite can be intercalated with sulphuric and nitric acid to pro-
Synthetic graphite has a higher purity but lower crystallin-
duce expanded graphite.
ity than natural graphite and is divided into: primary or
25.2 CANADIAN MINERALS YEARBOOK, 2007
specific gravity is 2.26 g/cm3. Molybdenite, commonly In Quebec, graphite deposits are located mainly along the
confused with graphite, is heavier and not smudgy, and it is Grenville series in several townships of western Quebec:
also metallic bluish silver in colour. Graphite is one of Buckingham, Argenteuil, and Pontiac. The disseminated
those “tip of the iceberg” materials. For example, large flake graphite variety is dominant in biotite gneiss and
amounts of graphite are used to make “lead” pencils, so- crystalline limestone associated with biotite quartzite, but
called because graphite resembles lead in colour, but which the vein variety is also reported along the contact of intru-
in reality is graphite mixed with clay. sive rocks and crystalline limestone. Occurrences of graph-
ite are associated with metasedimentary rocks that have
Graphite has properties of both metals and nonmetals, been subjected to several deformations and where meta-
which make it suitable for many industrial applications. morphism has reached amphibolitic or granulitic phases.
The metallic properties include electrical and thermal con-
ductivity. The nonmetallic properties include high thermal Graphite also occurs in Esmanville Township, south of
resistance, inertness, and lubricity. Fermont. Several graphite-rich schist zones, measuring
1-25 m in thickness, are found interlayered with quartz-
The many useful properties of graphite give rise to a wide feldspar gneiss. Some graphite zones locally contain more
variety of products (30 different applications with hundreds than 15% graphite in the form of fine and well-crystallized
of formulations): unctuous – dry lubricant; marks readily – flakes.
writing and drafting pencils; combination of lubricity and
electrical conductivity – motor and generator brushes; In Ontario, graphite deposits are found in several townships
excellent weathering properties and inertness – industrial of eastern Ontario in rocks of the Grenville series. Flake
paint pigment; solubility in molten iron – carbonraiser for graphite occurs disseminated in marble and gneiss. The
steel; poorly wet by most metals and alloys – foundry mold occurrences of major interest are in semipelitic and pelitic
facings; and burns slowly, conducts heat, and retains gneiss units within paragneiss sequences. Graphite is
strength over a large temperature range – refractories such present in amounts up to 10%. Accessory minerals consist
as crucibles, carbon-magnesite brick, continuously casting of biotite, garnet, and pyrite; trace elements in these graph-
ware, and stopper heads for steel ladles. Some additional itic rocks include nickel, cobalt, boron, and vanadium.
properties of interest include hydrophobicity, forms water-
in-oil emulsions, carries a negative charge, has low photo- In southeastern British Columbia, the Hoder Creek and
electric sensitivity, is strongly diamagnetic, and is an infra- Little Slocan River Valley’s graphite deposits’ host rocks,
red absorber. Therefore, graphite is an excellent conductor located in the Regolith zone, were metamorphosed primar-
of heat and electricity and has a high melting temperature ily from limestone to marble of other limey metasediments.
of 3500°C. It is extremely resistant to acid, chemically The granites within the batholith were metamorphosed to
inert, and highly refractory. hybrid or mixed gneisses. This calc-silicate metasediment
is regional (typical of crystal graphite deposits) with num-
erous occurrences of graphite. In the west-central coastal
GRAPHITE DEPOSITS IN CANADA Bentinck Arm area, the graphite showing occurs as small,
thin graphite flakes widely dispersed in a quartz-rich gneiss
Graphite deposits of potentially commercial interest in in an area that is underlain by metavolcanic rocks that have
Canada occur principally in rocks of the Grenville series of been intruded by a now foliated granodiorite.
eastern Canada. The mineral is found in disseminated crys-
talline flake and vein forms. Most Canadian graphite
deposits are associated with graphite gneiss and crystalline CANADIAN PRODUCTION
limestones that have been subjected to contact metamorph-
ism associated with tectonic features such as folding, com- There is presently one graphite deposit being exploited
pression and fracturing, and with pegmatitic intrusions. The in Canada; therefore, production values and quantities
richest ore zones occur as a succession of veins or lenticu- (Table 1) cannot be released by Natural Resources Canada
lar bodies that gradually merge into the adjacent non- due to a confidentiality agreement with the Canadian pro-
graphitic host rock and that are bordered by lenses of ducer. Expected within the next few years is an influx of
lower-grade ore. additional graphite producers (i.e., Industrial Minerals Inc.
[IMI], Fortune Graphite Inc., Quinto Mining Corp., and
Fine-to-coarse flake graphite deposits have been reported Worldwide Graphite Producers Ltd.).
mainly in Quebec and Ontario, but also in New Brunswick,
Nova Scotia, Saskatchewan, Newfoundland and Labrador, Quebec
and British Columbia. The more important occurrences are
those found in metasomatic-hydrothermal deposits and in Timcal Canada Inc. (part of the graphite business unit
sedimentary rocks that have been subjected to regional or “Timcal Graphite” of Imerys SA of France) operates the
thermal metamorphism. Marble, gneiss, and schist are the Lac-des-Îles graphite mine near Mont-Laurier. To diversify
more common rock types in which economic graphite production, it invested US$10 million in a new processing
deposits occur.
GRAPHITE 25.3
Size reduction is usually accomplished by jaw, cone, or As for Canadian trade (Table 1), Statistic Canada reported
hammer mill-type crushers; screening to recover coarse that the total value of Canadian exports of graphite
flakes or to reject coarse hard impurities is accomplished increased by 27.5% to $37.9 million in 2007 from
by trommel or vibratory screens. The recovery of inter- $29.7 million in 2006. Of these exports, $20.0 million
mediate and fine flake graphite is possible by roll crushing, (20 238 t) was natural graphite, the balance being refrac-
ball, rod milling, or jet milling, followed by additional tory products and carbon/graphite brushes. The United
screening, air classification, wet tabling, or flotation. States was the main destination of Canadian natural graph-
ite, valued at $14.1 million (13 890 t). Imports into Canada
Graphite is naturally floatable and particles as coarse as totaled $33.0 million in 2007, a decrease of 9.2% from
1 mm may be floated in a slightly alkaline pH medium. $36.4 million in 2006. Of these imports, $4.2 million
Pine oil and kerosene are the standard reagents and are (3748 t) was natural graphite and the balance was refrac-
usually employed together. Pine oil acts as a frother. The tory products and carbon/graphite brushes. The United
function of kerosene or fuel oil is as a promoter to recover States exported into Canada $1.2 million worth (1520 t) of
unliberated graphite middlings. Flotation is fairly fast and natural graphite in 2007, a 32% decrease in value from
multiple cleanings are necessary for recoveries of 80-85%; 2006, but a 9.0% (151-t) decrease in volume. As for
recovery can be improved by regrinding and reflotation, China’s 2007 exports to Canada of natural graphite, imports
but careful regrinding is necessary to avoid the smearing of were valued at $2.7 million (2135 t), an increase of 6.1% in
gangue minerals and the production of slime graphite. value and 20.4% in quantity from 2006.
Flake graphite has the advantage of being sold into a wider As an example, a research group associated with the
range of markets and enjoys higher prices than amorphous University of New South Wales in Sydney developed a new
from Mexico or lump from Sri Lanka. As a general rule, form of very-high-density graphite (VHD graphite) that
the larger flake sizes sell at the highest prices among the provides advantages over conventional graphite in four key
natural graphite products. areas: porosity, composition, and electrical and thermal
conductivity. VHD graphite is manufactured at lower tem-
peratures than conventional graphite and the processing
time is an order of magnitude shorter.
25.6 CANADIAN MINERALS YEARBOOK, 2007
The nuclear industry uses VHD graphite since the denser applications. Global demand (source: USGS 2006 review
the carbon is, the better it serves as a neutron moderator. It on graphite) may increase to more than 25 000 t/y in the
is not as strong as cast iron, but milling the graphite is next four to five years. The demand is expected to be
about as hard as milling iron. A block of VHD graphite spread between two main consuming sectors: alkaline
10 x 10 x 122 cm (4 x 4 x 48 inches in size) weighed about batteries and lithium-metal ion batteries. Synthetic and
23-27 kg (50-60 lb). natural graphite are used in these batteries. The markets for
graphite used in rubber and plastics (including Styrofoam
VHD provides a range of other possible applications in the coatings) are growing, and continued growth is expected.
following sectors: low friction uses, fuel cells, batteries,
corrosion-resistant electrodes, high-density heat storage Canadian deposits are of the flake type and are relatively
devices, and carbon-reinforced graphite and other related easy to upgrade to +90% carbon; many contain graphite
materials. that is expandable. Products made from expandable graph-
ite command higher prices and the outlook for growth in
Nanocomposites: When intercalated and expanded, these products is good.
graphite nano-flakes are produced with a thickness to
20-50 nanometers. The potential end use of graphite nano-
flakes would be in the aerospace, automobile, and conduct- Notes: (1) For definitions and valuation of mineral produc-
ive plastics sectors. tion, shipments and trade, please refer to Chapter 65.
(2) Information in this review was current as of June 30,
2008. (3) This and other reviews, including previous
OUTLOOK editions, are available on the Internet at www.nrcan.gc.ca/
mms/cmy/com_e.html.
Refractory use trends (source: USGS 2006 review on
graphite) for graphite closely follow events in the steel
industry because graphite is mostly used in the manufacture NOTE TO READERS
of refractory brick, which is used in iron and steel furnace The intent of this document is to provide general infor-
linings. Flexible graphite products, such as grafoil (a thin mation and to elicit discussion. It is not intended as a
graphite cloth), will probably be the fastest growing mar- reference, guide or suggestion to be used in trading,
ket, but will use small amounts of natural graphite com- investment, or other commercial activities. The author
pared with major end-use markets such as brake linings and and Natural Resources Canada make no warranty of
refractories. any kind with respect to the content and accept no lia-
bility, either incidental, consequential, financial or
Hybrid and electric vehicles are expected to increase otherwise, arising from the use of this document.
demand for high-purity graphite in fuel cell and battery
TARIFFS
Canada United States EU Japan
Item No. Description MFN GPT USA Canada Conventional Rate (1) WTO (2)
6902.90 Refractory bricks, blocks, tiles and Free Free Free Free 2% 1.5%
similar refractory ceramic constructional
goods, other than those of siliceous
fossil meals or similar siliceous earths:
other
6903.10 Other refractory ceramic goods, other Free Free Free Free 5% 3.5%
than those of siliceous fossil meals or of
similar siliceous earths: containing by
weight more than 50% of graphite or
other carbon, or of a mixture of these
products
Sources: Canadian Customs Tariff , effective January 2007, Canada Border Services Agency; Harmonized Tariff Schedule of the United States , 2008; Official Journal of the
European Union (Tariff Information), September 20, 2007 edition; Customs Tariff Schedules of Japan, 2008 .
(1) The customs duties applicable to imported goods originating in countries that are Contracting Parties to the General Agreement on Tariffs and Trade or with which the European
Community has concluded agreements containing the most-favoured-nation tariff clause shall be the conventional duties shown in column 3 of the Schedule of Duties. (2) WTO rate
is shown; lower tariff rates may apply circumstantially.
GRAPHITE 25.7
Total x x x x x x
EXPORTS
2504.10 Natural graphite in powder or flake
United States 9 917 12 169 9 586 11 187 13 852 14 044
Belgium 418 599 507 694 1 430 1 705
United Kingdom 1 765 1 380 1 795 1 362 1 501 1 153
Turkey 140 93 60 31 663 708
Italy 1 128 899 1 020 724 757 612
Spain 395 258 497 319 647 573
Macedonia 140 65 580 258 403 324
Switzerland 1 324 1 455 888 1 007 302 298
Germany – – – – 239 160
France 18 17 74 69 108 100
Other countries 36 34 213 255 222 258
Total 406 483 10 283 222 895 10 813 190 566 10 722
TABLE 1 (cont'd)
2005 2006 (r) 2007 (p)
IMPORTS (1)
2504.10 Natural graphite in powder or flake
United States 1 895 1 457 1 240 1 380 1 323 944
China 276 300 334 334 227 256
Germany 4 8 111 139 19 91
Japan 10 109 67 61 24 68
Mexico 122 68 50 25 27 16
Other countries 59 64 3 5 7 9
Total 1 132 269 9 323 430 535 9 186 388 852 8 910
(tonnes)
Natural graphite
Foundry facing 2 170 2 217 2 387 2 312 2 394 1 528
Refractories x x – x x x
Other uses (2) x x 1 294 x x x
Synthetic graphite
Foundry facing 1 992 1 943 1 650 1 954 1 759 2 105
Other uses (3) 7 331 8 515 9 343 10 324 10 496 13 718