You are on page 1of 404

© Siemens AG 2010

SIMATIC PCS 7 Process Control System


Catalog ST PCS 7 • February 2010

SIMATIC PCS 7
Answers for industry.
© Siemens AG 2010

Related catalogs
SIMATIC ST PCS 7.1 SITRAIN ITC
Add-ons for the SIMATIC PCS 7 Training for Automation and
Process Control System Industrial Solutions

E86060-K4678-A121-A7-7600 E86060-K6850-A101-C1 (in German)

SIMATIC ST PCS 7.2 Interactive Catalog CA 01


Migration solutions with the Products for Automation and Drives
SIMATIC PCS 7
Process Control System

PDF (E86060-K4678-A131-A4-7600) E86060-D4001-A500-C8-7600

SIMATIC ST 70 Industry Mall


Products for Information and Ordering Platform
Totally Integrated Automation in the Internet:
and Micro Automation www.siemens.com/industrymall

E86060-K4670-A101-B2-7600

SIMATIC HMI ST 80
Human Machine Interface Systems

E86060-K4680-A101-B6-7600

SIMATIC NET IK PI
Industrial Communication

E86060-K6710-A101-B6-7600

Process Automation FI 01
Field Instruments for
Process Automation

E86060-K6201-A101-B2-7600
SIMATIC PCS 7
SIMATIC PCS 7 Introduction
1
Process Control System
Industrial Workstation/PC
2
Catalog ST PCS 7 · February 2010
Engineering system
3
Operator system
4

System components
Maintenance Station
5
The products and sys-
tems described in this
catalog are manufac-
tured/distributed under
Automation systems
6
application of a certified
quality management
system in accordance
Communication
7
with DIN EN ISO 9001
(Certified Registration
No. 1323-QM). The cer-
tificate is recognized by
Process I/O
8
all IQNet countries.
SIMATIC PCS 7 software and
System documentation
9
Supersedes:
Batch automation
10
Catalog ST PCS 7 · March 2009
Technology components

The products contained in this catalog


can also be found in the e-Catalog CA 01.
Route control
11
Order No.:
E86060-D4001-A500-C8-7600 Safety Integrated for
Process Automation
12
Please contact
your local
Siemens branch
IT Security
13
© Siemens AG 2010
Connection of IT systems
14
Compact systems and
Basic packages
15
Previous versions
16
Other

Update/upgrade packages
17
Appendix
18
© Siemens AG 2010

1/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Answers for industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and The high quality of our products Check out the opportunities our
low-voltage switching technology as sets industry-wide benchmarks. automation and drive solutions provide.
well as industrial software from stan- High environmental aims are part of And discover how you can sustainably
dard products up to entire industry solu- our eco-management, and we imple- enhance your competitive edge with us.
tions. The industry software enables our ment these aims consistently. Right
industry customers to optimize the en- from product design, possible effects on
tire value chain – from product design the environment are examined. Hence
and development through manufacture many of our products and systems are
and sales up to after-sales service. Our RoHS compliant (Restriction of Hazard-
electrical and mechanical components ous Substances). As a matter of course,
offer integrated technologies for the en- our production sites are certified ac-
tire drive train – from couplings to gear cording to DIN EN ISO 14001, but to us,
units, from motors to control and drive environmental protection also means
solutions for all engineering industries. most efficient utilization of valuable
Our technology platform TIP offers ro- resources. The best example are our
bust solutions for power distribution. energy-efficient drives with energy sav-
ings up to 60 %.

Siemens ST PCS 7 · February 2010 1/3


© Siemens AG 2010

ERP – Enterprise Resource Planning

Management Level MES – Manufacturing Execution Systems

SIMATIC PCS 7
Operations Level Process Control (DCS)

Industrial Software for


• Design and Engineering • Maintenance
• Installation and Commissioning • Modernization and Upgrade
• Operation • Energy Management
Control Level
SIMOTION SINUMERIK
Motion Control System Computer Numeric Control

Field Level
PROFIBUS PA

Process Instrumentation SIMATIC Sensors

Totally HART

Integrated IO-Link

Automation

Setting standards in
productivity and competitiveness.
Totally Integrated Automation.

Thanks to Totally Integrated Automation, Siemens is the only provider

of an integrated basis for implementation of customized automation

solutions – in all industries from inbound to outbound.

1/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Ethernet

02.03.2009
SIMATIC IT
Ethernet

SIMATIC WinCC
SCADA System

Industrial Ethernet

Industrial Ethernet

SIMATIC NET SIMATIC Controllers SIMATIC HMI Safety Integrated


Industrial Modular/Embedded/ Human Machine Interface
Communi- PC-based
cation Low-Voltage Controls
and Distribution

PROFINET
PROFIsafe Industrial Ethernet
PROFIsafe PROFIBUS

SIMATIC Distributed I/O SINAMICS Drive Systems ASIsafe AS-Interface

Totally
Integrated
Power

KNX GAMMA instabus

TIA is characterized by its unique The unique continuity is already


continuity. a defined characteristic at the
development stage of our products
It provides maximum transparency at and systems.
all levels with reduced interfacing re-
quirements – covering the field level, The result: maximum interoperability –
production control level, up to the cor- covering the controller, HMI, drives, up
porate management level. With TIA to the process control system. This re-
you also profit throughout the complete duces the complexity of the automation
life cycle of your plant – starting with solution in your plant. You will experi-
the initial planning steps through oper- ence this, for example, in the engineer-
ation up to modernization, where we ing phase of the automation solution in
offer a high measure of investment se- the form of reduced time requirements
curity resulting from continuity in the and cost, or during operation using the
further development of our products continuous diagnostics facilities of To-
and from reducing the number of inter- tally Integrated Automation for increas-
faces to a minimum. ing the availability of your plant.

Siemens ST PCS 7 · February 2010 1/5


© Siemens AG 2010

Integrated power distribution


from one source.
Totally Integrated Power.

1/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
IEC 61850 PROFINET BACnet
Industrial Ethernet
PROFIBUS
Processes /
industrial automation
KNX EIB

Products and systems


Medium voltage Transformers Low voltage Installation Building
technology automation
≤ 110 kV

Planning and system configuration

03.04.2008
Electrical power distribution in Our portfolio comprises everything
buildings requires integrated solutions. from engineering tools to the matching
Our response: Totally Integrated Power. hardware: from switchgear and
This means innovative and integrated, distribution systems for medium volt-
interface-optimized products and age to transformers, from switching
systems which have been optimally and circuit-protection devices to
coordinated and complemented with low-voltage switchgear and busbar
communication and software modules trunking systems, as far as to the small
that link power distribution to building distribution board and the wall outlet.
automation or industrial automation. It goes without saying that both the
Totally Integrated Power accompanies medium-voltage switchgear, which
power distribution projects from one requires no maintenance, and the
end to the other. From A to Z. low-voltage switchgear are type-tested,
From the planning to the building’s use: and their busbar connections, too.
Totally Integrated Power offers signifi- Comprehensive protection systems
cant advantages in every project ensure the safety of man and machine
stage and to everyone involved in the at any time.
project – the investors, electrical plan-
ning engineers, electricians, users
and building facility managers.

Siemens ST PCS 7 · February 2010 1/7


© Siemens AG 2010

Totally Integrated Automation


with SIMATIC PCS 7 SIMATIC PCS 7
Takes you beyond the limits!

The SIMATIC PCS 7 process control system is a

significant component of Totally Integrated


SIMATIC OS
Automation (TIA), the unique basis offered by PCS 7 BOX Single Station

Siemens for uniform and customized automation

in all sectors of the production, process and

hybrid industries.

Using TIA, Siemens is the only company able to

offer uniform automation technology on one single SIMATIC SIMATIC


ET 200M PCS 7
AS RTX
platform for all applications of process automation,

starting with input logistics, covering production


FOUNDATION
Fieldbus H1
or primary processes as well as downstream

(secondary) processes, up to output logistics.


DP/FF Link
This is suitable for optimization of all operating AS-Interface

sequences of an entire company, i.e. from the DP/AS-Interface link

ERP (Enterprise Resource Planning) level and


Modbus,
serial connection ET 200M
MES (Management Execution System) level to with CP 341
PROFIBUS DP
the control level, right down to the field level.

Integrated Drives

1/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Management information/
INTERNET Web Client Data Monitor SAP Manufacturing Execution System
SIMATIC IT

Office LAN (Ethernet)

OS / Batch / Route Control Security Web Server/ Maintenance Engineering


Clients Modules OpenPCS 7 station client Stations
Network
INTERNET
printer

Terminal bus, single/redundant Industrial Ethernet

OS / Route Control Batch/archive Maintenance


Server server station server

Industrial Ethernet, single/redundant

Standard Fault-tolerant Safety-related


automation automation automation
systems systems systems

SIMATIC ET 200M
SIMATIC ET 200M SIMATIC ET 200M
single/redundant
Standard and
F modules
Weighing systems
MTA SIMATIC ET 200M
Zone 2 Zone 1
SIMATIC ET 200iSP F modules

ET 200M
Ex operator
DP/PA link
Ex I/O, HART terminal DP/PA link PROFIBUS PA with redundant
DP/PA couplers
DP/PA link PROFIBUS PA
Y link Active Field Splitter

PROFIBUS PA

PROFIBUS DP-iS COx, NOx

DP/PA link
SIMATIC
ET 200S ET 200pro
ET 200iSP
HART
SIMATIC
ET 200S
PROFIBUS PA
Active Field Distributors

Siemens ST PCS 7 · February 2010 1/9


© Siemens AG 2010

Totally Integrated Automation Uniform communication


with SIMATIC PCS 7 Uniform communication from the cor-
porate management level down to the
Integrated in a holistic automation field level is based on internationally
solution for a production site, automa- recognized standards such as Industrial
tion of the primary processes is the Ethernet or PROFIBUS, and also sup-
prime task of SIMATIC PCS 7. On the ports the global flow of information via
other hand, secondary processes the Internet. Since the hardware and
(e.g. filling, packaging) or input/output software components involved also use
logistics (e.g. raw material distribution, these communications mechanisms,
storage) are frequently implemented connections are extremely easy to
using the PLC-based or PC-based com- configure, also cross-system or over
ponents of SIMATIC. different networks.

The advantages of Totally Integrated Uniform configuration


Automation, in particular the uniform
data management, communication The use of an engineering system with
and configuration, are already evident a uniform and matched range of tools
during planning and engineering, but minimizes the configuration overhead.
also during installation and commis- The engineering tools for the applica-
sioning, everyday operation as well as tion software, the hardware compo-
maintenance, repairs and moderniza- nents and the communications func-
tion. tions can be called from a central project
manager (SIMATIC Manager). This is
Uniform data management also the basic application for creation,
Uniform data management means that management, saving and documenta-
all software components access a com- tion of a project.
mon database. Within a project, inputs A consistent and homogeneous
and modifications are therefore only Compatibility of further developments overall system
necessary at one point. This reduces the is guaranteed within TIA. This also guar-
work required, and simultaneously antees that the company's investments SIMATIC PCS 7 is a modern process con-
avoids potential faults. Once symbolic have a secure future, and allows the trol system that can be used alone or
identifications have been introduced, company to modernize and expand in combination with other systems, e.g.
they are understood by every software the plants throughout the complete SIMATIC, SIMOTION or drive systems, as
component. Data consistency is also lifecycle. a consistent and homogenous overall
guaranteed even if several persons are system. Its popularity is increasing
working simultaneously on a project. along with the demand for seamlessly
Parameters defined in the engineering integrated universal automation engi-
system can be transferred beyond the neering solutions, which is triggered by
network limits down to sensors, actua- sustained competition and price pres-
tors or drives in the field. sure, the demand for increasingly flexi-
ble production plants, and the need for
increased productivity.

Against the background of ever-increas-


ing complexity, in particular due to the
merging of automation engineering
with information technology, horizontal
and vertical integrated system plat-
forms are being increasingly accepted in
comparison to automation solutions
with so-called "best-in-class products".

1/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Seven advantages

The homogenous and uniform


SIMATIC PCS 7 process control system
with its unique scalable architecture and
outstanding system characteristics is an
ideal basis for cost-effective implemen-
tation and economic operation of pro-
cess control plants.

Specifically extended by seamless inte-


gration of additional functions, e.g. for
batch process automation, material
transport control, asset management,
telecontrol and security applications,
process data analysis/management,
or MES tasks, SIMATIC PCS 7 offers far
more than a typical process control
system.

There are seven advantages in favor


of SIMATIC PCS 7:

• Reduction of total cost of ownership


through integration

• High performance and quality


Based on unique and scalable architec- • OPC-based evaluation and manage- coupled with efficient engineering,
ture, SIMATIC PCS 7 combines uniform ment of process data reliability, and availability
data management, communication, • Direct interface with the IT world
configuration, flexible modular redun- • Advanced security concept for safe- • Flexibility and scalability – from
dancy and high performance with ex- guarding the I&C system small laboratory systems to large
ceptional system properties: plant networks
You are thus provided with the ideal
• Simple and reliable process control prerequisites for cost-effective imple- • Protected investment thanks to incre-
• User-friendly operation and visualiza- mentation and economic operation of mental modernization of Siemens
tion, also using the Internet process control plants. systems and third-party systems
• Powerful, fast and consistent system-
wide engineering • Safety & security – integrated
• System-wide online modifications safety technology and comprehen-
• System openness at all levels sive IT security for reliable protection
• Flexibility and scalability of personnel and environment, as
• Redundancy at all levels well as process and plant
• Safety-related automation solutions
• Extensive fieldbus integration • Continuous technological
• Flexible solutions for batch processes innovations – from the world's
• Efficient control of material transport leading provider of automation
• Asset management for I&C equip- technology
ment (diagnostics, preventive main-
tenance and repairs) • Global Network of Experts – local
service and support through a global
network of experts and authorized
partners

Siemens ST PCS 7 · February 2010 1/11


© Siemens AG 2010

Flexibility and scalability Open for the future

The architecture of the SIMATIC PCS 7 SIMATIC PCS 7 is based on modular


Process Control System is designed in hardware and software components,
such a manner that instrumentation which are perfectly matched to one an-
and control can be configured in accor- other due to their conformance with
dance with customer requirements and TIA. These components can be ex-
optimally matched to the dimensions of panded and innovated seamlessly and
the plant. SIMATIC PCS 7 instrumenta- with little effort and are open for the
tion and control can be subsequently future via long-term stable interfaces.
expanded or reconfigured with ease if This makes long-term protection of cus-
there is an increase in capacity or a tomer investments possible, despite
technological modification. Provision of the fast pace of innovation and short
expensive reserve capacity is unneces- product cycles.
sary.
SIMATIC PCS 7 consistently applies new,
For entry in the lower performance powerful technologies together with
range, attractive complete systems are internationally established industrial
available with functionality for automa- standards such as IEC, XML, PROFIBUS,
tion, operation, and monitoring, as well Ethernet Gigabit technology, TCP/IP,
as engineering: OPC, ISA-88 or ISA-95, just to mention
a few.
• SIMATIC PCS 7 BOX RTX
• SIMATIC PCS 7 BOX 416 Openness with SIMATIC PCS 7 covers all
• SIMATIC PCS 7 Lab (see Catalog levels, and equally applies to automa-
ST PCS 7.1, Add-ons for the tion systems and process I/Os as to
SIMATIC PCS 7 Process Control industrial communications networks,
System) operator systems or engineering sys-
tems.
With approximately 60 tags, these
systems represent the lower end of Not just system architecture and com-
the scale. Scalability extends up to the munication are characterized by open-
distributed multi-user system in client/ ness. This is a feature also evident in the
server architecture with up to programming and data transfer inter-
60 000 tags for automation of a very faces for user programs as well as in
large production facility, or of a plant the import and export functions for
network at one production location. graphics, text and data, e.g. from the
This corresponds approximately to a CAD/CAE world. SIMATIC PCS 7 can
scale ranging from 100 to 120 000 I/Os. therefore also be combined with com-
ponents from other vendors, and inte-
grated in existing infrastructures.

1/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Additional functionality can be


integrated using add-on products

Modularity, flexibility, scalability, and Many supplementary add-on products


the openness of SIMATIC PCS 7 offer for SIMATIC PCS 7 have been developed
optimal prerequisites for integrating by Siemens as well as by external part-
supplemental components and solu- ners (see Catalog ST PCS 7.1, Add-ons
tions in the Process Control System in for the SIMATIC PCS 7 Process Control
an applicative manner and thus extend System). These software packages and
and round out its functionality. hardware components authorized by
the system manufacturer enable cost-
effective implementation of SIMATIC
PCS 7 for special automation tasks.

Siemens ST PCS 7 · February 2010 1/13


© Siemens AG 2010

With the future-oriented SIMATIC PCS 7


process control system, innovative mi-
gration solutions and services, many
years of know-how in process auto-
mation and migration, as well as con-
tinuous worldwide servicing, Siemens
demonstrates its expertise and offers
the security of a reliable partner.

Migration Support Center


Siemens has established several global
Migration Support Centers which offer
customers further support for migration
projects in addition to product support:

• Migration concepts
• Quotation preparation
• Engineering/project handling

Development of further
migration products and tools
Migration to SIMATIC PCS 7 Migration spectrum Through the development of flexible
The migration of own process control migration solutions and services, com-
Many systems and plants must now systems to SIMATIC PCS 7 is a matter prehensive sector know-how, migration
be expanded and modernized to ensure of course for Siemens, and a significant experience developed over many years,
that companies can continue to provide component of the continued supplier/ and worldwide support, Siemens has
products complying with market re- customer relationship. Siemens is addi- laid the foundation for the development
quirements. However, since the in- tionally able to offer migration solutions of migration solutions for third-party
stalled basis of hardware, application for process control systems from other control systems. This allows users of
software and know-how of the vendors. third-party control systems to take ad-
operating and maintenance engineers vantage of the globally leading SIMATIC
represents an enormous value, the safe- Siemens works closely with the cus- technology in order to safeguard their
guarding of investments for companies tomer's system integrators when imple- investments in new automation tech-
operating the plants is always assigned menting migration projects, for they nology for the future.
a high priority during all modernization have the know-how gained over many
plans. years and exactly know the plant as well For more information, see Catalog
as the customer's requirements. This ST PCS 7.2, Migration solutions for the
Therefore Siemens does not simply con- partnership is a guarantee for the com- SIMATIC PCS 7 process control system.
sider its task to be the complete replace- panies operating plants that they will
ment of an existing system, but to work receive an optimum migration solution.
closely with customers and their system A further important aspect is that
integrators to elaborate an individual, Siemens supports the migration
future-oriented solution on the basis of products as well as the standard
the state-of-the-art SIMATIC PCS 7 pro- products by means of product updating
cess control system – always consider- and customer support. A special
ing the directives: strength of Siemens compared to
other migration providers is the ability
• Step-by-step system innovation to offer customers long-term support
• Adaptable to the special conditions concerning know-how, servicing, and
of the plant delivery of components, spare parts and
• Flexible according to production upgrades.
demands

1/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Selecting
Much more Find your products in the structure tree, in the new "Bread-crumb"
navigation or with the integral search machine with expert functions.
than a catalog. Electronic configurators are also integrated into the Mall. Enter the
various characteristic values and the appropriate product will be dis-
The Industry Mall. played with the relevant order numbers. You can save configurations,
load them and reset them to their initial status.

You have a catalog in your hands that will serve Ordering


you well for selecting and ordering your products. You can load the products that you have selected in this way into the
But have you heard of the electronic online cata- shopping basket at a click of the mouse. You can create your own tem-
log (the Industry Mall) and all its benefits? Take a plates and you will be informed about the availability of the products
look around it sometime: in your shopping cart. You can load the completed parts lists directly
into Excel or Word.
www.siemens.com/industrymall
Delivery status
When you have sent the order, you will receive a short e-mail confir-
mation which you can print out or save. With a click on "Carrier", you
will be directly connected to the website of the carrier where you can
easily track the delivery status.

Added value due to additional information


So you have found your product and want more information about it?
In just a few clicks of the mouse, you will arrive at the image data base,
manuals and operating instructions. Create your own user documen-
tation with My Documentation Manager.
Also available are FAQs, software downloads, certificates and techni-
cal data sheets as well as our training programs. In the image database
you will find, depending on the product, 2D/3Dgraphics, dimension
drawings and exploded drawings, characteristic curves or circuit
diagrams which you can download.

Convinced? We look forward to your visit!


© Siemens AG 2010

1/16 Siemens ST PCS 7 · February 2010


2
© Siemens AG 2010

Industrial Workstation/PC

2/2 Introduction

2/5 Preconfigured bundles


2/5 SIMATIC Rack PC
2/14 SIMATIC Microbox PC

2/18 Expansion components


2/18 Multi-monitor graphics cards
and process monitors
2/20 Redundant terminal bus adapter
2/21 Chipcard reader
2/22 Signal output

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC

Introduction

■ Overview ■ Application
Comparison between SIMATIC Rack PC and
2 SIMATIC Microbox PC
In direct comparison with the client on the basis of the SIMATIC
Rack PC, the SIMATIC PCS 7 OS Client 427C particularly con-
vinces through its compact and rugged design which allows
maintenance-free 24/7 operation without a fan. The version with
solid-state drive (SSD) is particularly resistant to vibration and
shock since there are no rotating storage media. Depending on
the type of assembly and the mounting position, the SSD version
can be used in an extended temperature range from 0 to +50 °C
(for details see technical specifications in catalog section
"SIMATIC Microbox PC", page 2/15).
However, the compact design means that the expansion
options of the SIMATIC PCS 7 OS Client 427C are limited. Of
the products offered in the catalog section "Expansion compo-
nents", only the process monitor and the chipcard reader USB
can currently be used. However, the redundant terminal bus
architecture is supported by two internal 10/100/1000 Mbit/s
We offer a select range of modern and powerful SIMATIC PCS 7 Ethernet interfaces (RJ45).
Industrial Workstations for the systems located above the con- Clients on the basis of the SIMATIC Rack PC offer more expan-
troller level in the SIMATIC PCS 7 system architecture, e.g. for: sion options. They can control up to four process monitors in
• Engineering multi-monitor mode, and have a larger number and variety of in-
• Operating and monitoring (also via Internet/intranet) terfaces. They thus have a wider field of application and permit
universal use.
• Batch Control
• Route Control ■ Design
• Asset management
Types of plant bus communication
• IT applications
A SIMATIC PCS 7 Workstation in the single station or server ver-
The SIMATIC PCS 7 Industrial Workstations based on a SIMATIC sion can be used in different manners on the Industrial Ethernet
Rack PC are optimized for use as single station, server or client, plant bus depending on the type and number of automation sys-
and can be expanded specific to the system. tems connected:
As a supplement to these, the SIMATIC Microbox PC in the ver- Interface Software for AS communica-
sion SIMATIC PCS 7 OS Client 427C offers low-cost client alter- tion
natives for HMI and batch control.
CP 1613 A2/CP 1623 S7-1613 communica- with up to 64 AS single
communications tions software stations
module (not AS redundant sta-
tions)
S7-REDCONNECT with redundant auto-
communications soft- mation systems
ware (redundant stations)
Ethernet card BCE (Basic Communi- with up to 8 AS single
cation Ethernet) stations
license

The PowerPack S7-REDCONNECT is suitable for upgrading the


S7-1613 communications software (for ordering data, see
Chapter "Communication", Section "Industrial Ethernet,
system connection of PCS 7 systems", page 7/25)
The Industrial Ethernet versions of the SIMATIC PCS 7 Industrial
Workstation for single stations and servers are equipped as
standard with a CP 1623 communications module and S7-1613
communications software. The BCE license is involved in the
BCE versions of the SIMATIC PCS 7 Industrial Workstation.

2/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC

Introduction
Upgrade from BCE to CP 1613/1623 communication
■ More information
OS single stations and OS servers with BCE communication can
be subsequently upgraded for communication with Microsoft Windows operating system
CP 1613/1623. Items required:
• Network card for connecting to Industrial Ethernet:
The multi-language Microsoft Windows XP Professional or 2
Server 2003 operating system as well as the SIMATIC PCS 7
- CP 1623 with PCI Express interface or system software for OS or ES/OS are preinstalled on the SIMATIC
- CP 1613 A2 with conventional PCI interface PCS 7 Industrial Workstation. The Microsoft Server 2003 operat-
• S7 communications software for CP 1613/CP 1623 ing system is supplied with 5 CALs (Client Access Licenses).
- SIMATIC NET S7-1613 for communication with AS single sta- If you also replace your existing hardware by new SIMATIC
tions or PCS 7 Industrial Workstations from this catalog when upgrading
- SIMATIC NET S7-REDCONNECT for communication with an existing SIMATIC PCS 7 system, the Windows XP Profes-
AS redundant stations and AS single stations sional or Windows Server 2003 operating systems including
For further information and ordering data for the components 5 CAL (Client Access Licenses) required for SIMATIC PCS 7
mentioned, see Chapter "Communication", Section "Industrial V7.1 are already included.
Ethernet, system connection of PCS 7 systems", page 7/25. However, if you require individual operating systems or addi-
Expansion components tional Client Access Licenses (CAL), you can purchase these
separately:
The core component of the SIMATIC PCS 7 Industrial Worksta-
tion is a SIMATIC industrial PC without keyboard or monitor. This Contact address for quotations and orders
basic hardware can be expanded further depending on the en- Dominikus Besserer
vironment of use and customer requirements:
Phone: +49 821 804-2434
• Accessories E-mail: dominikus.besserer@ts.fujitsu.com
- Memory modules
- Keyboard Note:
- Country-specific power supply cable When ordering, please observe the system requirements applicable to
- Tower Kit the respective SIMATIC PCS 7 version.

• Expansion components
- Multi-monitor graphics cards and process monitors ■ Options
- Redundant terminal bus adapter
Notes on the use of other basic hardware and
- Chip card reader
non-SIMATIC software
- Signal output
Siemens guarantees the compatibility of hardware and software
Multi-monitor operation in a client-server architecture is already
for system configurations based on components in this catalog.
supported as standard by two optional versions of the SIMATIC
PCS 7 Workstation as client: The system test confirms that the system software of the
• SIMATIC PCS 7 OS Client IPC547C WXP with multi-monitor SIMATIC PCS 7 process control system can be run on the
graphics card "2 Screens" SIMATIC PCS 7 Industrial Workstations offered in this catalog.
Despite comprehensive tests, it cannot be excluded that the
• SIMATIC PCS 7 OS Client IPC547C WXP with multi-monitor function of a SIMATIC PCS 7 system could be disturbed or inter-
graphics card "4 Screens" fered with as a result of additional non-SIMATIC software, i.e.
For information on multi-monitor mode as well as ordering data software which has not been explicitly approved for SIMATIC
for multi-monitor graphics cards for expansion of SIMATIC PCS 7 PCS 7.
Industrial Workstations in client or single station versions, see If you use hardware other than the basic hardware offered in this
Section "Multi-monitor graphics cards and process monitors", catalog, or additional non-SIMATIC software, this is at your own
page 2/18. risk. If compatibility problems arise as a result of these hard-
ware/software components, the support provided for elimination
thereof is not free of charge.
The licenses for plant bus communication via Industrial Ethernet,
i.e. for Basic Communication Ethernet (BCE) and CP 1613/1623
communication (IE) are bound to the SIMATIC PCS 7 Industrial
Workstations. Depending on the selected type of communica-
tion, the SIMATIC PCS 7 Industrial Workstations for single sta-
tions and servers are delivered as standard with a network card
plus BCE license or a CP 1623 plus S7-1613 communications
software.
If you are using SIMATIC PCS 7 V7.1 on other computers (not
SIMATIC PCS 7 Industrial Workstations), you additionally require
a SIMATIC PCS 7 BCE V7.1 license (Order No. 6ES7 650-
1CD17-2YB5) for all single stations or servers which are con-
nected to the plant bus via a standard network card and not via
a CP 1623/CP 1613 A2.

Siemens ST PCS 7 · February 2010 2/3


© Siemens AG 2010

Industrial Workstation/PC

Introduction
Requirements on the configuration of the SIMATIC PCS 7
basic hardware
Depending on the application of the SIMATIC PCS 7 basic hard-
2 ware, the following hardware requirements must be observed.

Recommended configuration of basic hardware depending on target system


Target systems Engineering Station (ES) n
Engineering station with
n
server operating system
OS single station n
OS server n
OS client n
Central archive server n
PCS 7 Web server n
Maintenance station (MS) n
BATCH single station n
BATCH server n
BATCH client n
Common OS/BATCH client n
Route Control (RC) single station n
Route Control server n
Route Control client n
Common OS/BATCH/Route Control
n
single station
Technical specifi- PC type SIMATIC IPC547B/C
cations of basic
hardware CPU
• Processor Intel Core 2 Duo E6600/ Intel Core 2 Duo E8400/Intel Core 2 Quad Q9400
• Front Side Bus (FSB) 1333 MHz
• Second Level Cache 6 MB
Main memory (RAM) 2.0 GB 1.0 GB
Hard disks
• Number, storage capacity, type 2 x 250 GB SATA in RAID 1 network for 1 x 250 GB SATA
server and ES/OS single stations;
1 x 250 GB SATA for client systems
• Size of C partition 50 GB 50 GB
Network adapter, RJ45 connection (Gigabit Ethernet) for RJ45 connection (Gigabit Ethernet) for ter-
communications interfaces terminal bus onboard minal bus onboard
RJ45 Ethernet network card --
10/100/1000 Mbit/s with BCE or
CP 1623/CP 1613 A2 for plant bus
(ES, maintenance station,
OS single station/server and
route control single station/server)
Optical drive DVD writer (DVD±RW) for engineering DVD-ROM
station; DVD-ROM for all other target
systems

Additional recommendations/limitations
• It is generally of advantage for the system performance if the • For long-term archiving with large quantity frameworks,
technical specifications of the basic hardware, e.g. clock, we recommend the PCS 7 Premium server from the Catalog
main memory or hard disk, are above the recommended ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 process control
values listed in the table. This particularly applies to multi- system) as the central archive server. This can also be inte-
project engineering. grated into the system diagnostics with the SIMATIC PCS 7
• The SIMATIC PCS 7 Industrial Workstation, the SIMATIC Maintenance Station.
PCS 7 BOX RTX/416, the SIMATIC PCS 7 OS Client 427C • For increased data availability on the central archive server,
and the SIMATIC PCS 7 LAB can be integrated into the sys- we recommend a RAID hard disk system (at least RAID 1).
tem diagnostics with the SIMATIC PCS 7 Maintenance Station
by means of the supplied SIMATIC PC DiagMonitor software.

2/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC

■ Overview 2 slots for 5.25" drives

2 x USB
Status display Line side switch
Hard disk access 3.5" diskette
Fan/temperature status drive Optical drive

DVI-D interface

The SIMATIC PCS 7 Industrial Workstations based on a SIMATIC


Rack PC of type IPC547C are UL-certified and have been as-
signed the CE symbol for use in office and industrial environ-
ments. With their innovative Intel PC architecture of 19" rack
design, their high availability, flexibility and service friendliness
they are highly suitable for the specific requirements associated AC power supply Interfaces for keyboard, Expansion slots:
with process control technology. mouse, 6 x USB 2.0, 4 x PCI, 1 x PCIe x1,
COM1, LPT1, VGA, audio, 1 x PCIe x8, 1 x PCIe x16

■ Application
Gigabit Ethernet

Specially optimized versions are available for operation as


single stations, servers or clients. The operating system and the Further essential features of the
following ES/OS software of the SIMATIC PCS 7 process control SIMATIC PCS 7 Industrial Workstations
system are already preinstalled when delivered: Powerful technology with modern processors and
• Single station: PCS 7 Engineering Software for AS/OS graphic controllers
(including OS Runtime software) • Motherboard based on an Intel Q45 Express chipset of the
• Server: PCS 7 OS Software Server latest generation with powerful and low-energy Intel Core 2
Quad and Core 2 Duo processors
• Client: PCS 7 OS Software Client
• Powerful Intel GMA4500 graphics controller on the PCI-
You only need the corresponding licenses in order to use the Express bus with analog interface (integrated onboard) and
preinstalled SIMATIC PCS 7 software. digital interface (DVI-D extension adapter)
Note: • Optional graphics extension with multi-monitor graphics cards
Please note the standard installation if you use the SIMATIC PCS 7 for connection of up to 4 process monitors
Industrial Workstations within the SIMATIC PCS 7 process control system
for other tasks, e.g. as basic hardware for SIMATIC BATCH, SIMATIC Numerous expansion options and interfaces
Route Control, PCS 7 StoragePlus, Central Archive Server or PCS 7 Web
Server. You can then extend or reject the existing SIMATIC PCS 7 pre- • 2 x 10/100/1000 Mbit/s Ethernet RJ45 port and sound (Line In,
installation, and restore it using one of the supplied restore DVDs Line Out, Mic.) integrated onboard
(for details, see Section "Restore DVDs", page 2/6). • Numerous slots for PCI/PCI-Express expansion modules
- 4 x PCI
■ Design - 1 x PCIe x16
- 1 x PCIe x8 (1 lane)
The SIMATIC PCS 7 Industrial Workstations of type IPC547C - 1 x PCIe x1
have a painted all-metal housing of 19" rack design which is par- • Total of 9 USB 2.0 ports
ticularly protected against dust by a filter and pressurized venti- - 6 on the rear of the device
lation. This mechanically and electromechanically rugged hous- - 2 on the front
ing has a service-friendly design. The SIMATIC PCS 7 Industrial - 1 internal, e.g. for software license dongle ASIA
Workstations of type IPC547C can be positioned and installed
horizontally or vertically. Using an optional tower kit, the Rack PC • Integral serial interfaces
can be converted into an industry tower. The compact dimen- - 2 per server and single station (COM1, COM2)
sions also allow space-saving assembly in 500-mm deep - 1 per client (COM1)
19" control cabinets. • 6 slots for drives (occupied in accordance with configuration):
The SIMATIC PCS 7 Industrial Workstations of type IPC547C are - 3 slots 5.25" (front)
suitable for reliable 24-hour continuous operation at ambient - 1 slot 3.5" (front)
temperatures between 5 and 40 °C. With a full configuration, - 2 slots 3.5" (internal)
they still provide the maximum processor performance up to the
limit of 40 °C. Shocks up to 1 g and vibrations up to 0.2 g can be
tolerated during operation.

Siemens ST PCS 7 · February 2010 2/5


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC
High system availability Practical and service-friendly design for industrial use
• High-quality components with high MTBF values • High EMC
• RAID 1 configuration for server and single station for data • Degree of protection at front: IP30 (with door closed),
2 mirroring on 2 SATA hard disks (also in hot-swap frame) at rear: IP20
• In event of fault, hard disks can be rapidly identified and • Dust protection through fan-controlled pressurized cooling via
replaced as result of unambiguous numbering filter
• Optionally available redundant power supply 110/230 V AC • Filter can be replaced without tools
• Lockable front door provides access protection for swap • Card hold-down device to secure PC modules during trans-
media, USB ports, operator elements (reset, power), fan and portation and to protect them from vibration and shock
air filter on the front • Replacement and expansion of components with just one tool
• Diagnostics and monitoring functions for temperature, fan, (Torx 10)
and program execution (watchdog) • Fast replacement of hard disks using hot-swap frame
• LEDs on front for power, hard disk activity, and status of fan (configuration option)
and temperature • Simple cabinet assembly using telescopic rails
Integration in SIMATIC PCS 7 system diagnostics Restore DVD
• Can be integrated into the system diagnostics with the
SIMATIC PCS 7 Maintenance Station by means of the SIMATIC The operating system and the SIMATIC PCS 7 software are al-
PC DiagMonitor diagnostics software for monitoring the pro- ready preinstalled on the SIMATIC PCS 7 Industrial Worksta-
gram execution (watchdog), temperature, fan speed, hard tions. The supplied restore DVDs permit fast restoring of the de-
disk status and system failure livered status or a new installation for a different application. The
following table shows you the contents of the supplied restore
DVDs and the preinstalled software for each version of the
SIMATIC PCS 7 Industrial Workstation. The restore DVDs 3, 4
and 5 supplied with the server versions support fast configura-
tion of these SIMATIC PCS 7 Industrial Workstations for special
applications.

SIMATIC PCS 7 V7.1 Supplied restore DVDs Preinstalled


Industrial Workstation on delivery
Single station
SIMATIC PCS 7 Restore DVD 1: Windows XP operating system with default settings for optimized
ES/OS 547C BCE WXP SIMATIC PCS 7 operation
Restore DVD 2: Windows XP operating system plus software installation for operation
n
as ES/OS Single Station
SIMATIC PCS 7 Restore DVD 1: Windows XP operating system with default settings for optimized
ES/OS 547C IE WXP SIMATIC PCS 7 operation
Restore DVD 2: Windows XP operating system plus software installation for operation
n
as ES/OS Single Station
Server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2003 operating system with default settings for opti-
OS Server 547C BCE SRV03 mized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2003 operating system plus software installation for
n
operation as OS Server
Restore DVD 3: Windows Server 2003 operating system plus software installation for
operation as Engineering Station
Restore DVD 4: Windows Server 2003 operating system plus software installation for
operation as central archive server (CAS)
Restore DVD 5: Windows Server 2003 operating system plus software installation for
operation as SIMATIC PCS 7 Web Server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2003 operating system with default settings for opti-
OS Server 547C IE SRV03 mized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2003 operating system plus software installation for
n
operation as OS Server
Restore DVD 3: Windows Server 2003 operating system plus software installation for
operation as Engineering Station
Client
SIMATIC PCS 7 Restore DVD 1: Windows XP operating system with default settings for optimized
OS Client 547C WXP, SIMATIC PCS 7 operation
with or without multi-monitor
Restore DVD 2: Windows XP operating system plus software installation for operation
graphics card (2/4 screens) n
as OS Client

2/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC
Individual configuration of Individually configured SIMATIC PCS 7 Industrial Workstations
SIMATIC PCS 7 Industrial Workstations will be built to order. Therefore the average delivery time for such
an order is 15 working days.
By selecting predefined equipment features, you can individu-
ally configure the SIMATIC PCS 7 Industrial Workstation and thus
also its Order No. Selection tables for single station, server and
Preferred types for single station, server and client 2
client are available for this in the Section "Selection and ordering So-called "preferred types" can also be ordered in addition to the
data" (paper catalog) . A configurator for selecting and ordering individually configured SIMATIC PCS 7 Industrial Workstations.
SIMATIC PCS 7 Industrial Workstations by means of the Industry These are available from stock. They are listed with their com-
Mall (online catalog and ordering system) will be available soon. plete Order Nos. in the Section "Selection and ordering data" fol-
lowing the selection tables for the individual configurations. An
advantage of the preferred types is the very short delivery time
of 3 working days on average.

■ Technical specifications
SIMATIC PCS 7 Industrial Workstation (single station/server/client) Slots for drives
Design and equipment features • On the front 1 x 3.5"
(occupied if floppy disk drive
Design 19" rack, 4 HU, for horizontal and selected using configurator)
vertical installation, prepared for
easy mounting with telescopic 3 x 5.25"
rails, 19" fixing bracket with (1 occupied with DVD-
handle, easy to remove ROM/DVD±RW; 2 occupied with
server/single station, or
Degree of protection IP30 with closed front door; 1 occupied with OS client if HDD
IP20 at rear in conformity with swap frame selected)
EN 60529
• On the inside 2 x 3.5" for hard disk drives
Dust protection With closed front door in confor- (2 occupied with server/single
mity with IEC 60529 station; 1 occupied with client if a
Filter class G2 EN 779, swap frame is not use)
particles > 0.5 mm are blocked RAID controller (onboard) RAID controller Intel ICH10DO
by 99 % with Intel Storage Manager soft-
Motherboard D2836-S1 ware (onboard)

Chipset Intel Q45 Hard disks

CPU • Storage volumes, features 250 or 500 GB


3.5" SATA, 7 200 rpm, NCQ
• Processor base LGA 775
• Single station/server SATA-RAID 1 (mirror) with 2 hard
• Processor / clock • Intel Core 2 Duo E8400 disks
(3.0 GHz, 1333 MHz FSB,
6 MB L2C, EM64T, VT) • Client 1 SATA hard disk
• Intel Core 2 Quad Q9400 Interchangeable drives
(2.66 GHz, 1 333 MHz FSB, • floppy disk drive 3.5" floppy disk drive 1.44 MB
6 MB L2 cache, EM64T, VT-X)
• DVD writer drive DVD writer (DVD±RW) 5.25" SATA
Main memory (SDRAM)
Read:
• Type Dual channel DDR2-800 SDRAM
• DVD-ROM: single layer 16x,
• Maximum configuration 4 DIMM receptacles in total dual layer 12x
• Standard configuration 1 GB DDR2 SDRAM (1 x 1.0 GB); • DVD-R/+R: single layer 16x,
single channel dual layer 7x
2 GB DDR2 SDRAM (2 x 1.0 GB); • DVD-RW/+RW 13x
dual channel
• CD-ROM/CD-R 48x,
3 GB DDR2 SDRAM (3 x 1.0 GB);
CD-RW 40x
dual channel
4 GB DDR2 SDRAM (2 x 2.0 GB); Write:
dual channel • DVD+R 20x, DVD+RW 8x,
2 GB and more selectable for DVD-R 20x, DVD-RW 6x
server/single station • DVD+R9 (DL) 8x,
1 GB and more selectable for DVD-R DL 12x
OS client • DVD-RAM 12x
Motherboard slots 4 x PCI • CD-R 48x, CD-RW 32x
1 x PCIe x1
1 x PCIe x8 (1 lane) • DVD-ROM drive DVD-ROM 5.25" SATA
1 x PCIe x16 (Generation 2.0) Read:
All modules up to 312 mm in • DVD-ROM: single layer 16x,
length are supported dual layer 12x
• DVD+R/RW, DVD-R/RW 8x,
DVD-RAM 2x
• CD-ROM, CD-R 32x,
CD-RW 20x

Siemens ST PCS 7 · February 2010 2/7


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC
Graphics card Intel GMA4500 graphics control- Operating systems and diagnostics software
ler,
chipset integrated 2-D and 3-D ES/OS single station/client Microsoft Windows XP Profes-
sional MUI, 6 languages, select-
2
engine, up to 2048 x 1536 at
75 Hz able: German, English, French,
Italian, Spanish, Chinese
• Graphics memory Dynamic video memory technol-
ogy (up to 256 MB) Server Microsoft Windows Server 2003
(standard edition) MUI, 6 lan-
• Resolutions. frequencies, colors • 15-pin VGA connection guages, selectable: German,
Up to 1280 x 1024 at 100 Hz / English, French, Italian, Spanish,
32-bit color depth Chinese
Up to 1600 x 1200 at 100 Hz /
32-bit color depth System tested SIMATIC SIMATIC PC DiagMonitor inte-
Maximum resolution: Industrial Software grated in preinstallation
2048 x 1536 at 75 Hz Monitoring/diagnostics functions
• DVI connection via expansion Watchdog • Monitoring of program execution
module (Add2 card) in the
PCIe x16 slot (optional) • Monitoring time adjustable in
Up to 1600 x 1200 at the software
60 Hz / 32-bit color depth Temperature Violation of permissible
Mouse Optical USB mouse included in operating temperature
scope of delivery, including Fans Speed monitoring for:
USB/PS2 adapter
• Front fan
Interface modules / interfaces
• Processor fan
• Terminal bus interface 2 x Realtek RTL8111CP Ethernet • Power supply fan
Controller with
10/100/1000 Mbit/s Displays Front LEDs
• Plant bus interface module (single • Power (device switched on)
station/server), alternatives • HD (access to hard disk)
- SIMATIC IPC547C BCE Ethernet network card RJ45 • Status (fan/temperature
10/100/1000 Mbit/s monitoring)
• PCS 7 V7.1 + SP1 and higher: Safety
PCIe Express card
Protection class Protection class I in accordance
• In PCS 7 V7.0 + SP3 and PCS 7 with IEC 61140
V6.1 + SP4: Standard PCI card
Safety directives EN 60950-1;
- SIMATIC IPC547C IE CP communications module UL60950;
• PCS 7 V7.1 + SP1 and higher: CSA C22.2 No. 60950-00
CP 1623 (PCIe Express card) Noise level
• In PCS 7 V7.0 + SP3 and PCS 7
V6.1 + SP4: CP 1613 A2 (PCI Operation < 45 dB(A) in accordance with
card) DIN 45635
(40 dB(A) at 20 °C/Windows idle
• USB 9 channels (6 at back, 2 in front, mode)
1 internal)
high current, high speed USB 2.0 Electromagnetic compatibility (EMC)
• USB (on rear panel): Emitted interference (AC) EN 61000-6-3; EN 61000-6-4;
6 x USB 2.0 (500 mA high cur- CISPR22:2004 Class B; FCC
rent) Class A;
EN 61000-3-2 Class D;
• USB (front):
EN 61000-3-3
2 x USB 2.0 (500 mA high cur-
rent) Immunity to conducted interference ± 2 kV (to IEC 61000-4-4, burst)
• USB (internal): on the supply lines ± 1 kV (to IEC 61000-4-5, sym-
1 x USB 2.0, e.g. for USB dongle metrical surge)
± 2 kV (to IEC 61000-4-5, unsym-
• Serial Server/single station: 1 x COM1 metrical surge)
and 1 x COM2 (each V.24),
9-contact Sub-D connector Immunity to interference on signal ± 2 kV (to IEC 61000-4-4; burst;
lines length > 30 m)
Client: 1 x COM1 (V.24), ± 1 kV (to IEC 61000-4-4; burst;
9-contact Sub-D connector length < 30 m)
• Parallel Server/single station: 1 x LPT1 ± 2 kV (to IEC 61000-4-5; sym-
(25-pin, EPP and ECP) metrical surge, length > 30 m)
Client: - Immunity to static discharge ± 4 kV, contact discharge
(to IEC 61000-4-2)
• Audio 1 x Line In; 1 x Micro In; ± 8 kV, atmospheric discharge
1 x Line Out (2 x 0.5 W/8 ); (to IEC 61000-4-2)
Realtek ALC663 Audio Codec
Immunity to high-frequency 1 V/m, 2 to 2.7 GHz, 80 % AM
• VGA 1 x Sub-D socket, 15-contact, for irradiation (to IEC 61000-4-3)
analog connection of a monitor
10 V/m, 80 to 1 000 MHz and
• DVI-D with ADD card (optional) 1 x DVI-D for digital connection of 1.4 to 2 GHz, 80 % AM
a monitor (to IEC 61000-4-3)
• Keyboard 1 x PS/2 10 V, 10 kHz to 80 MHz,
(to IEC 61000-4-6)
• Mouse 1 x PS/2
Magnetic field 100 A/m, 50 Hz/60 Hz
(to IEC 61000-4-8)

2/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC
Climatic conditions Approvals
Temperature Tested according to CE living accommodation (emitted EN 61000-6-3:2001
IEC 60068-2-2, IEC 60068-2-1, interference)

• Operation
IEC 60068-2-14
+5 ... +40 °C (no DVD writer
CE industrial areas (noise immunity) EN 61000-6-2:2005 2
operation), cULus 60950-1
+5 ... +35 °C (without limitation) Special features
CPU up to 95 W power loss Quality assurance according to ISO 9001
Gradient: max. 10 °C/h,
no condensation Power supply

• Storage/transport -20 ... +60 °C Nominal supply voltage • 100 ... 240 V AC
(85 ... 264 V AC)
Gradient: max. 20 °C/h,
no condensation • 2 x 100 ... 240 V AC
(85 ... 264 V AC); redundant
Relative humidity Tested according to power supply
IEC 60068-2-78, IEC 60068-2-30
Frequency 50 ... 60 Hz (minimum 47 Hz to
• Operation 5 ... 80% at 25 °C maximum 63 Hz, sinusoidal)
(no condensation)
Short-term voltage dip 20 ms at 93 V
Gradient: max. 10 °C/h, (max. 10 events per hour;
no condensation recovery time of at least 1 s)
• Storage/transport 5 ... 95 % at 25 °C Power consumption (with 210 W 310 W (approx 68% efficiency)
(no condensation) secondary)
Gradient: max. 20 °C/h, AC input current Continuous current up to 7 A (up
no condensation to 30 A for 5 ms during startup)
Air pressure Refer to the IPC547C manual for Max. current output • +3.3 V: 24 A
further details for larger heights
• +5 V: 26 A
• Operation 1080 ... 795 hPa (a total of 100 W is permissible)
(corresponds to a height of
-1 000 ... 2 000 m) • +12 V: 15 A
• -12 V: 0.2 A
• Storage/transport 1080 ... 660 hPa
(corresponds to a height of • +5 Vaux: 2 A
-1 000 ... 3 500 m) Dimensions and weights
Mechanical environmental conditions Mounting dimensions (W x H x D) 433.5 x 176.5 x 445.5
Vibrations Tested according to in mm
IEC 60068-2-6, 10 cycles Weight 16 ... 23 kg
• Operation 20 ... 58 Hz, amplitude 0.015 mm;
58 ... 200 Hz: 2 m/s²
Note: No mechanical interfer- Keyboards
ences are tolerable when writing
SIMATIC PC keyboard
with CD/DVD writers.
Designation SIMATIC PC keyboard, USB
• Storage/transport 5 ... 8.51 Hz, amplitude 3.5 mm;
8.51 ... 500 Hz: 9.8 m/s² Layout MF2, 105 keys,
German/international
Shock Tested according to
IEC 60068-2-27 Dimensions (L x W x H) in mm 470 x 195 x 44
• Operation Half sine: 9.8 m/s², 20 ms, Weight, approx. 1.62 kg
100 shocks per axis
Connection cable 1.75 m long, USB plug
Note: No mechanical interfer-
ences are tolerable when writing Approvals • UL 1950
with CD/DVD writers. • CSA C22.2 No. 950
• Storage/transport Half sine: 250 m/s², 6 ms, • FCC Part 15, subpart B,
1 000 shocks per axis class B
• VDE-GS (EN 60950/ZHI/618)
• CE
• C-TICK-Mark (Australia)

Siemens ST PCS 7 · February 2010 2/9


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC

■ Selection and Ordering data


Individually configurable SIMATIC PCS 7 Industrial Workstations
2 Order No. Order No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for ES/OS single station for OS server
0 7777 - 2 A77 0 7777 - 2 B77
SIMATIC IPC547C industrial PC SIMATIC IPC547C industrial PC
SIMATIC PCS 7 V7.1 + SP1 preinstalled SIMATIC PCS 7 V7.1 + SP1 preinstalled
Windows XP Professional operating system, Windows Server 2003 operating system,
MUI (German, English, French, Italian, MUI (German, English, French, Italian,
Spanish, Chinese) Spanish, Chinese), 5 CAL
Processor and memory type Processor and memory type
• Core 2 Duo E8400 (3.0 GHz, 1333 MHz FSB, • Core 2 Duo E8400 (3.0 GHz, 1333 MHz FSB,
6 MB L2 Cache, EM64-T, VT) 6 MB L2 Cache, EM64-T, VT)
- ES/OS single station BCE (PCIe card) A - OS server BCE (PCIe card) C
- ES/OS single station IE (CP 1623, PCIe) B - OS server IE (CP 1623, PCIe) D
• Intel Core 2 Quad processor Q9400 • Intel Core 2 Quad processor Q9400
(2.66 GHz, 1 333 MHz FSB, (2.66 GHz, 1 333 MHz FSB,
6 MB L2 cache, EM64-T, VT) 6 MB L2 cache, EM64-T, VT)
- ES/OS single station BCE (PCIe card) F - OS server BCE (PCIe card) H
- ES/OS single station IE (CP 1623, PCIe) G - OS server IE (CP 1623, PCIe) J
Hard disks Hard disks
• RAID1 (2 x 250 GB, HDD SATA); internal C • RAID1 (2 x 250 GB, HDD SATA); internal C
• RAID1 (2 x 500 GB, HDD SATA); internal D • RAID1 (2 x 500 GB, HDD SATA); internal D
• RAID1 (2 x 250 GB HDD SATA); E • RAID1 (2 x 250 GB HDD SATA); E
in swap frame; hot-swap; front in swap frame; hot-swap; front
• RAID1 (2 x 500 GB HDD SATA); F • RAID1 (2 x 500 GB HDD SATA); F
in swap frame; hot-swap; front in swap frame; hot-swap; front
Memory Memory
• 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1 • 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1
• 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2 • 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2
• 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3 • 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3
Changeable media Changeable media
• DVD+/-RW, without 3.5" floppy disk drive 1 • DVD+/-RW, without 3.5" floppy disk drive 1
• DVD+/-RW, with 3.5" floppy disk drive 3 • DVD+/-RW, with 3.5" floppy disk drive 3
Expansion (hardware) Expansion (hardware)
• Without expansions A • Without expansions A
• DVI extension adapter (DVI-D) B • DVI extension adapter (DVI-D) B
Power supply unit, country-specific version Power supply unit, country-specific version
• 110/230 V AC industrial power supply; 0 • 110/230 V AC industrial power supply; 0
European power cable European power cable
• 110/230 V AC industrial power supply; 1 • 110/230 V AC industrial power supply; 1
USA power cable USA power cable
• 110/230 V AC industrial power supply; 2 • 110/230 V AC industrial power supply; 2
GB power cable GB power cable
• 110/230 V AC industrial power supply; 3 • 110/230 V AC industrial power supply; 3
Swiss power cable Swiss power cable
• 110/230 V AC industrial power supply; 4 • 110/230 V AC industrial power supply; 4
Italian power cable Italian power cable
• 110/230 V AC industrial power supply; 5 • 110/230 V AC industrial power supply; 5
Chinese power cable Chinese power cable
• 2 x 110/230 V AC, redundant power supply, 6 • 2 x 110/230 V AC, redundant power supply, 6
without power cable1) without power cable1)
1) 1)
The redundant power supply can only be used together with the hard The redundant power supply can only be used together with the hard
disk version with swap frame (option E or F). disk version with swap frame (option E or F).

2/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC

■Selection and Ordering data ■ Selection and Ordering data Order No.

Individually configurable Preferred types for SIMATIC PCS 7 V7.1


SIMATIC PCS 7 Industrial Workstations
Order No.
SIMATIC PCS 7 Industrial Workstation, single station version
SIMATIC PCS 7 Industrial Work- 2
station ES/OS single station
SIMATIC PCS 7 Industrial Workstation 6ES7 660- IPC547C
for OS client SIMATIC PC in 19" rack, with opti-
0 7777 - 2 A77
SIMATIC IPC547C industrial PC cal mouse, without monitor, key-
board or printer; Intel Core 2 Duo
SIMATIC PCS 7 V7.1 + SP1 preinstalled E8400 (3.0 GHz, 1 333 MHz FSB,
Windows XP Professional operating system, 6 MB L2 cache, EM64-T, VT),
MUI (German, English, French, Italian, RAID1 (2 x 250 GB, HDD SATA),
Spanish, Chinese) internal; 2.0 GB DDR2 SDRAM
(2 x 1.0 GB); DVD±RW, with
Processor and memory type
3.5" floppy disk drive; 110/230 V
• Core 2 Duo E8400 (3.0 GHz, 1333 MHz FSB, AC industrial power supply;
6 MB L2 Cache, EM64-T, VT) European power cable
- OS client E SIMATIC PC DiagMonitor diag-
nostics software and restore
Hard disks DVDs;
SIMATIC PCS 7 ES/OS software
• 1 x 250 GB HDD SATA; internal A
preinstalled
• 1 x 250 GB HDD SATA; swap frame; front B
Windows XP Professional MUI
Memory operating system
(German, English, French, Italian,
• 1.0 GB DDR2 SDRAM (1 x 1.0 GB) 0 Spanish, Chinese)
• 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1 • SIMATIC PCS 7 ES/OS 547C 6ES7 660-0AC13-2AA0 E)
• 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2 BCE WXP
Connection to plant bus with
• 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3 Ethernet network card RJ45
Changeable media (PCIe X1 Express)
10/100/1000 Mbit/s and Basic
• DVD-ROM, without 3.5" floppy disk drive 0 Communication Ethernet (BCE)
for up to 8 automation systems
• DVD-ROM, with 3.5" floppy disk drive 2 (single stations only, not redun-
Expansion (hardware) dant stations)
• Without expansions A • SIMATIC PCS 7 ES/OS 547C 6ES7 660-0BC13-2AA0 E)
IE WXP
• DVI extension adapter (DVI-D) B Connection to plant bus with
• Multi-monitor graphics card "2 Screens" C CP 1623 communications
(SIMATIC PCS 7 option) module (PCIe X1 Express)
• Multi-monitor graphics card "4 Screens" D
(SIMATIC PCS 7 option) E) Subject to export regulations: AL: N, ECCN: 5D992
Power supply unit, country-specific version
• 110/230 V AC industrial power supply; 0
European power cable
• 110/230 V AC industrial power supply; 1
USA power cable
• 110/230 V AC industrial power supply; 2
GB power cable
• 110/230 V AC industrial power supply; 3
Swiss power cable
• 110/230 V AC industrial power supply; 4
Italian power cable
• 110/230 V AC industrial power supply; 5
Chinese power cable
• 2 x 110/230 V AC, redundant power supply, 6
without power cable1)
1)
The redundant power supply can only be used together with the hard
disk version with swap frame (option E or F).

Siemens ST PCS 7 · February 2010 2/11


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Preferred types for SIMATIC PCS 7 V7.1 Additional and expansion components

2
SIMATIC PCS 7 Industrial Workstation, server version
Memory modules for expanding
SIMATIC PCS 7 Industrial Work- the main memory
station OS server IPC547C
• SIMATIC PC, memory expansion 6ES7 648-2AF40-0JA0 B)
SIMATIC PC in 19" rack, with opti- 1.0 GB DDR2 800 SDRAM
cal mouse, without monitor, key- (1 x 1.0 GB), single channel
board or printer; Intel Core 2 Duo
E8400 (3.0 GHz, 1 333 MHz FSB, • SIMATIC PC, memory expansion 6ES7 648-2AF50-0JB0 B)
6 MB L2 cache, EM64-T, VT), 2.0 GB DDR2 800 SDRAM
RAID1 (2 x 250 GB, HDD SATA), (2 x 1.0 GB), dual channel kit
in swap frame, hot-swap, front SIMATIC PC keyboard
2.0 GB DDR2 SDRAM (USB connection)
(2 x 1.0 GB); DVD±RW, with
3.5" floppy disk drive; 110/230 V • German/international key 6ES7 648-0CB00-0YA0
AC industrial power supply; assignment
European power cable
Tower kit for SIMATIC PCS 7
SIMATIC PC DiagMonitor diag- Industrial Workstations
nostics software and restore Based on SIMATIC IPC547C
DVDs;
SIMATIC PCS 7 OS Software • Tower kit for conversion of a 6ES7 648-1AA00-0XC0
Server preinstalled Rack PC into an industrial
Tower PC
Windows Server 2003 MUI
operating system HDD guide frame for
(German, English, French, Italian, swap frame
Spanish, Chinese) Guide frame for low-profile HDD 6ES7 648-0EG00-1BA0
• SIMATIC PCS 7 OS Server 6ES7 660-0CE13-2BA0 E) swap frame for 3.5" hard disk,
547C BCE SRV03 SATA (without hard disk)
Connection to plant bus with 3-m power cable for Rack PC 1)
Ethernet network card RJ45
(PCIe X1 Express) 10/100/1000 • For Great Britain 6ES7 900-0BA00-0XA0
Mbit/s and Basic Communica-
• For Switzerland 6ES7 900-0CA00-0XA0
tion Ethernet (BCE) for up to
8 automation systems (single • For USA 6ES7 900-0DA00-0XA0
stations only, not redundant sta-
tions) • For Italy 6ES7 900-0EA00-0XA0

• SIMATIC PCS 7 OS Server 6ES7 660-0DE13-2BA0 E) • for China 6ES7 900-0FA00-0XA0


547C IE SRV03 SIMATIC NET PowerPack
Connection to plant bus with S7-REDCONNECT
CP 1623 communications for communication with fault-toler-
module (PCIe X1 Express) ant AS systems, see Chapter
Preferred types for SIMATIC PCS 7 V7.1 "Communication", Section "Indus-
SIMATIC PCS 7 Industrial Workstation, client version trial Ethernet – system connection
of PCS 7 system", page 7/25
SIMATIC PCS 7 Industrial Work-
station OS client IPC547C B) Subject to export regulations: AL: N, ECCN: EAR99H
SIMATIC PC in 19" rack, with opti- E) Subject to export regulations: AL: N, ECCN: 5D992
cal mouse, without monitor, key- 1)
The SIMATIC PCS 7 preferred types are delivered as standard with a
board or printer; Intel Core 2 Duo "European power cable". The country-specific versions listed above are
E8400 (3.0 GHz, 1333 MHz FSB, required for some countries.
6 MB L2 cache, EM64-T, VT), 1 x
250 GB HDD SATA, internal;
1.0 GB DDR2 SDRAM (1 x
1.0 GB); DVD-ROM, with 3.5"
floppy disk drive;
110/230 V AC industrial power
supply; European power cable
SIMATIC PC DiagMonitor diag-
nostics software and restore
DVDs;
SIMATIC PCS 7 OS Software
Client preinstalled
Windows XP Professional MUI
operating system
(German, English, French, Italian,
Spanish, Chinese)
• SIMATIC PCS 7 OS Client 547C
WXP
- Without multi-monitor graphics 6ES7 660-0EA02-2AA0 E)
card
- with Multi-monitor graphics 6ES7 660-0EA02-2AC0 E)
card "2 Screens"

2/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Rack PC

■ Accessories
Keyboards Tower Kit
A Tower Kit for converting a SIMATIC PCS 7 Industrial Worksta- 2
tion of Rack PC design into an industrial Tower PC can be or-
dered as an option. The Tower Kit is suitable for SIMATIC PCS 7
Industrial Workstations based on the SIMATIC IPC547C.

The SIMATIC PCS 7 Industrial Workstations are delivered without


a keyboard. The SIMATIC PC keyboard with USB connection
and German/international key assignment, for example, is suit-
able for process operation with SIMATIC PCS 7.
The SIMATIC PC keyboard is a stable standard MF2 keyboard
with 105 keys, without additional special functions. It combines
the convenience of an office keyboard with the rugged design of
an industrial device.
Power supply cable for Rack PC
The SIMATIC PCS 7 preferred types are delivered as standard
with a "European power cable". This can be used in Germany,
France, Spain, Netherlands, Belgium, Sweden, Austria and
Finland.
The country-specific versions listed in the Ordering data are
required for other countries. The following picture shows the
design of a number of power supply plugs:

Europe USA

Great Britain Italy

Switzerland

Country-specific power supply cables for Rack PC

Siemens ST PCS 7 · February 2010 2/13


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Microbox PC

■ Overview ■ Design
Due to their exceptional physical properties, both versions of the
2 SIMATIC PCS 7 OS Client 427C allow maintenance-free 24/7
operation without the support of a fan.
The absence of rotating storage media means that the SSD ver-
sion is particularly resistant to vibration and shock. When oper-
ating in a restricted access location (RAL), e.g. in a lockable
control cabinet, operating temperatures from 0 °C to +50 °C are
permissible for this version. The special properties also allow it
to be used on ships. This is certified by a number of classifica-
tion societies (see technical specifications, page 2/16).
The compact design of the SIMATIC PCS 7 OS Client 427C
(HDD/SSD) and the flexible assembly options (DIN rail, wall or
portrait mounting) in a horizontal or vertical orientation help to
achieve a space-saving design.
Expansions/interfaces
However, expansions and the number of interfaces are limited as
a result of the compact design. The SIMATIC PCS 7 OS Client
The SIMATIC PCS 7 OS Client 427C based on the SIMATIC 427C (HDD/SSD) has:
IPC427C (Microbox) can be used in SIMATIC PCS 7 systems as • 4 USB ports (2.0/high-speed)
a client for the operator system and SIMATIC BATCH. It is an ex-
• 1 COM1 port (RS 232)
cellent alternative to the SIMATIC PCS 7 Workstation for these
applications. • 1 DVI-I port (combined DVI/VGA)
The SIMATIC PCS 7 OS Client 427C is available in two versions. • 2 Ethernet interfaces 10/100/1000 Mbit/s (RJ45)
These differ with regard to the data storage medium used: The two integral Ethernet interfaces have a teaming capability
• SIMATIC PCS 7 OS Client 427C (HDD) and are thus suitable for connection to a redundant terminal bus
with a hard disk drive 2.5" SATA-HDD, 80 GB (for details on implementation, refer to the function manual
"Fault-tolerant process control systems", Section "Redundant,
• SIMATIC PCS 7 OS Client 427C (SSD)
fault-tolerant terminal bus").
with a solid-state drive 2.5" SATA-SSD, 32 GB
The SIMATIC PCS 7 OS Client 427C (HDD/SSD) is supplied
without input/output devices. In addition to mouse and key-
board, two further input/output devices can be externally con-
nected via the existing USB ports, e.g. 3.5" floppy disk drive, op-
tical drive (DVD-ROM/DVD±RW) or chipcard reader USB.
A process monitor with analog (VGA) or digital (DVI) connection
can be operated at the DVI-I port. The adapter cable required for
the analog VGA connection belongs to the scope of delivery of
the SIMATIC PCS 7 OS Client 427C (HDD/SSD). Multi-monitor
mode is not currently supported.
Monitoring functions
Parameterizable monitoring functions can be recorded and
evaluated via SIMATIC PC DiagMonitor and SIMATIC PCS 7
Maintenance Station. These monitoring functions include:
• Program execution (watchdog)
• Processor and board temperature
• Enhanced diagnostics/messages, e.g. operating hours
counter, hard disk status or system status
The "Power" and "Watchdog" signals are displayed on LEDs.
Preinstalled software
The following software is preinstalled on the SIMATIC PCS 7
OS Client 427C (HDD/SSD):
• Windows XP Professional MUI operating system (German,
English, French, Italian, Spanish, Chinese)
• SIMATIC PCS 7 OS Software Client V7.1 incl. SP
• SIMATIC PC DiagMonitor diagnostics software

2/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Microbox PC

■ Technical specifications
SIMATIC IPC427C (Microbox), Monitoring/diagnostics functions
SIMATIC PCS 7 OS Client 427C version
Design and equipment features
Watchdog • Monitoring of program
execution 2
Design • DIN rail or wall mounting; hori- • Restart can be parameterized
zontal (preferred) or vertical following faults
• Portrait assembly; vertical • Monitoring time adjustable in
the software
Degree of protection to EN 60529 IP20
Temperature • Processor
CPU • Motherboard
• Processor Intel Pentium Core 2 Duo (via SIMATIC PC DiagMonitor
1.2 GHz and SIMATIC PCS 7
• Front Side Bus 800 MHz Asset Management)

• Second Level Cache 3 MB Runtime meter (via SIMATIC PC DiagMonitor


and SIMATIC PCS 7
Chipset Intel GM45/ICH9M Asset Management)
Main memory 1024 MB DDR3-SDRAM Safety
SO-DIMM modules
Protection class Protection class I in accordance
Graphic with IEC 61140
• Graphic controller Intel GMA4500 integrated in the Safety directives EN 60950-1; UL 60950;
chipset CAN/CSA-C22.2 No. 60950-1;
UL 508;CAN/CSA-C22.2 No. 142
• Graphics memory 32 ... 256 MB shared memory or CAN/CSA-C22.2 No. 14-05
• Resolutions/frequencies Noise level
- CRT Up to 1920 x 1200, 60 ... 120 Hz Operation < 40 dB (A) to DIN 45635-1
- DVI Up to 1920 x 1200, 60 Hz Electromagnetic compatibility
Drives, alternative (EMC)
• Hard disk drive 1 x 2.5" SATA-HDD Radiated interference EN 61000-6-3 , EN 61000-6-4,
CISPR22:2004 Class B;
• Solid State Disk 1 x 2.5" SATA-SSD FCC Class A
• CD-ROM/DVD-RW/diskette Connectable via USB (not Immunity to conducted interference ± 2 kV (to IEC 61000-4-4; burst)
included in scope of delivery) on the supply lines ± 1 kV (to IEC 61000-4-5; sym-
Interfaces metrical surge)
• Ethernet 2 x Ethernet port (RJ45) Intel ± 2 kV (to IEC 61000-4-5; asym-
82574L metrical surge)
10/100/1000 Mbps, isolated, Immunity to interference on signal ± 1 kV (to IEC 61000-4-4; burst;
two independent controllers, lines length < 3 m)
teaming-capable
± 2 kV (to IEC 61000-4-4; burst;
• USB 4 x USB 2.0/high-speed length > 3 m)
• Serial 1 x COM1 RS 232, 115 kbit/s ± 2 kV (to IEC 61000-4-5; surge;
max., 9-contact Sub-D connector length > 30 m)
• Parallel - Immunity to static discharge ± 6 kV contact discharge
(to IEC 61000-4-2)
• Graphics connection 1 x DVI-I (DVI/VGA combined)
± 8 kV air discharge
• DVI: Digital (to IEC 61000-4-2)
• VGA: Analog
Immunity to high-frequency irradia- 10 V/m, 80 to 1 000 MHz and
• Keyboard/mouse Connectable via USB (not tion 1.4 to 2 GHz, 80 % AM
included in scope of delivery) (to IEC 61000-4-3)
LED displays • Power 1 V/m, 2 to 2.7 GHz, 80 % AM
(to IEC 61000-4-3)
• Watchdog
10 V, 10 kHz to 80 MHz,
Operating system / 80 % AM (to IEC 61000-4-6)
basic software
Immunity to magnetic fields 100 A/m rms value 50/60 Hz
Operating system Windows XP Professional MUI to IEC 61000-4-8
operating system
(German, English, French, Italian,
Spanish, Chinese)
System-tested SIMATIC industrial SIMATIC PC DiagMonitor inte-
software grated in preinstallation

Siemens ST PCS 7 · February 2010 2/15


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Microbox PC
Climatic conditions Standards, specifications,
approvals
Temperature Tested according to
IEC 60068-2-1, IEC 60068-2-2, Residential area, business and
2 • Operation
IEC 60068-2-14 commercial operations, and
small businesses
• Radiated interference EN 61000-6-3: 2007
- Horizontal mounting position • Operation with hard disk:
with max. 3 expansion modules • Noise immunity EN 61000-6-1: 2007
(max. load 9 W): +5 to +40 °C
CE industrial environment
• Operation with SSD:
with max. 3 expansion modules • Radiated interference EN 61000-6-4: 2007
(max. load 9 W): 0 to +45 °C • Noise immunity EN 61000-6-2: 2005
• Operation with SSD in RAL1) with
max. 3 expansion modules cULus Underwriters Laboratories (UL)
(max. load 9 W): 0 to +50 °C compliant with
Standard UL 60950-1,
- Vertical / portrait mounting posi- • Operation with hard disk File E115352 and
tion with max. 3 expansion modules Canadian National Standard
(max. load 9 W): +5 to +40 °C CAN/CSA-C22.2 No. 60950-1
• Operation with SSD in RAL1) with (I.T.E) or with UL 508, File E85972
max. 3 expansion modules and Canadian National Standard
(max. load 9 W): 0 to +45 °C CAN/CSA-C22.2 No. 142
(IND.CONT.EQ) or with
- Horizontal mounting position • Operation with SSD Canadian National Standard
without expansion modules: CAN/CSA-C22.2 No. 14-05
0 to +40 °C
Ship specifications for
• Storage/transport -40 ... +60 °C (HDD) or SIMATIC PCS 7 OS Client 427C
-40 ... +70 °C (SSD) (SSD)
• Gradient Operation: Max. 10 °C/h; • Shipping Europe of Yes
storage: 20 °C/h; no condensa- American Bureau Ltd. (ABS)
tion
• Bureau Veritas (BV) Yes
Relative humidity Tested according to
IEC 60068-2-78, IEC 60068-2-30 • Det Norske Veritas (DNV) Yes

• Operation 5 ... 80% at 25 °C • Germanischer Lloyd (GL) Yes


(no condensation) • Lloyds Register of Shipping (LRS) Yes
• Storage/transport 5 ... 95 % at 25 °C • Nippon Kaiji Kyokai (NK) Yes
(no condensation)
Special features
Mechanical environmental
conditions Quality assurance according to ISO 9001
Vibrations Tested according to Power supply
IEC 60068-2-6 (electrically isolated)
• Operation Supply voltage 24 V DC (19.2 ... 28.8 V)
- With SSD 5 ... 9 Hz: 3.5 mm Short-term voltage dip Min. 15 ms (at 20.4 V)
9 ... 500 Hz: 9.8 m/s² Max. 10 events per hour;
recovery time of at least 1 s
- With hard disk and wall installa- 10 ... 58 Hz: 0.0375 mm
tion Max. current consumption 4 A (at 24 V)
58 ... 200 Hz: 4.9 m/s² (at 24 V DC)
- With hard disk and DIN rail Starting prohibited Dimensions and weights
mounting or vertical installation
Dimensions (W x H x D in mm) 262 x 142 x 47
• Storage/transport 5 ... 9 Hz: 3.5 mm,
9 to 500 Hz: 9.8 m/s² Weight Approx. 2 kg
Shock Tested according to 1)
RAL = Restricted Access Location: Installation of device in operating envi-
IEC 60068-2-27 ronment with restricted access, e.g. a locked switchgear cabinet
• Operation Without hard disk drive:
150 m/s², 11 ms;
with hard disk drive:
50 m/s², 30 ms
• Storage/transport 250 m/s², 6 ms

2/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Preconfigured bundles
SIMATIC Microbox PC

■ Selection and Ordering data Order No. ■ Accessories


SIMATIC IPC427C (Microbox), Portrait installation kit
SIMATIC PCS 7 OS Client 427C
version 2
SIMATIC IPC427C for use as
SIMATIC PCS 7 OS Client/Batch
Client
Intel Core 2 Duo 1.2 GHz,
800 MHz FSB, 3 MB L2 cache;
1.0 GB DDR3 SDRAM 1066
(SO-DIMM module); 2 x Ethernet
10/100/1000 Mbit/s (RJ45)
onboard;
without 3.5" floppy disk drive,
optical drive, mouse, keyboard or
monitor
SIMATIC PC DiagMonitor diag-
nostics software and restore
DVDs;
SIMATIC PCS 7 OS Software
Client V7.1 + SP1 preinstalled
Windows XP Professional MUI
operating system
(German, English, French, Italian, Portrait installation kit for SIMATIC Microbox PC results in interfaces at the
Spanish, Chinese) front
• SIMATIC PCS 7 OS Client 427C 6ES7 650-0RG17-0YX0 E) The portrait assembly kit allows space-saving installation of
(HDD) the SIMATIC Microbox PC in the control cabinet. The technical
version with hard disk drive,
1 x 80 GB, HDD SATA
specifications of the SIMATIC Microbox PC correspond in this
design form to those with a vertical DIN rail assembly.
• SIMATIC PCS 7 OS Client 427C 6ES7 650-0RG17-0YX1 E)
(SSD) As a result of the portrait assembly, the mounting area required
version with solid-state drive, (W x H in mm) is reduced from 262 x 133 to 62 x 316. Together
1 x 32 GB, SSD SATA with the kit, the SIMATIC Microbox PC occupies a mounting
depth of 163 mm in the control cabinet. Since all interfaces of the
SIMATIC Microbox PC are accessible from the front, this type of
Additional and expansion components assembly is very convenient for commissioning.
2.0 GB main memory 6ES7 648-2AH50-0KA0 B) When using the portrait assembly kit for the SIMATIC
DDR3-SDRAM 1066
(SO-DIMM module) Microbox PC, please also observe the information on
operation planning and device installation in the manual
SIMATIC PC adapter cable, 6ES7 648-3AB00-0XA0 "SIMATIC Microbox PC 427C industrial PC".
DVI-I compliant with VGA,
250 mm
Portrait assembly
Portrait installation kit 6ES7 648-1AA20-0YB0 B)
for space-saving installation of
the SIMATIC PCS 7
OS Client 427C (front)
B) Subject to export regulations: AL: N, ECCN: EAR99H
E) Subject to export regulations: AL: N, ECCN: 5D992

Siemens ST PCS 7 · February 2010 2/17


© Siemens AG 2010

Industrial Workstation/PC
Expansion components
Multi-monitor graphics cards
and process monitors

■ Overview
Multi-monitor graphics cards
2

The SIMATIC PCS 7 industrial workstations are supplied as stan- Using a multi-monitor graphics card, the visualization of a
dard with a graphics interface module for controlling one pro- project/subproject when engineering or a plant/unit in process
cess monitor. The multi-monitor graphics cards "2 Screens" and operation can be divided among up to 4 process monitors per
"4 Screens" are available for multi-channel mode with 2 or up to operator station with application of different views. These
4 process monitors. project/plant sections can all be operated using just one key-
board and one mouse. Compared to single-channel mode, it is
thus possible to enormously improve the efficiency, convenience
and ergonomics of engineering and process control.

Process monitors
We recommend the SCD 19101-D industrial monitor (LCD color
monitor) for the SIMATIC PCS 7 process control system.
In addition, industrial LCD monitors with IP65 degree of protec-
tion (front) are available for installation in desks, control cabinets
or 19" racks. These are available from Industry Mall/CA 01 under
"Automation and Control Systems – SIMATIC HMI Operator Con-
trol and Monitoring Systems – Industrial LCD Monitors"

2/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Expansion components
Multi-monitor graphics cards
and process monitors

■ Technical specifications ■ Selection and Ordering data Order No.


Multi-monitor graphics Graphics card Graphics card Multi-monitor graphics cards
cards
Memory
"2 Screens"
512 MB DDR 2
"4 Screens"
512 MB DDR 2
Multi-monitor graphics card
"2 Screens"
6ES7 652-0XX04-1XE0 B)
2
for operation of 2 process moni-
Resolution tors on 1 station
• Max. analog resolution 2048 x 1536 1920 x 1200 Type of delivery:
per channel dual graphics card, driver CD,
1 dual DVI cable for 2 digital out-
• Max. digital resolution 1920 x 1200 1920 x 1200 puts, 2 adapters for VGA outputs
per channel
Multi-monitor graphics card 6ES7 652-0XX04-1XE1 B)
Electromagnetic Class B Class B "4 Screens"
compatibility (EMC) for operation of 4 process moni-
Slot requirement 1 x PCIe (Express) 1 x PCIe (Express) tors on 1 station
x16 x16 Type of delivery:
Low-profile format The format of the cards is "low profile" quad graphics card, driver CD,
2 dual DVI cables for 4 digital out-
Scope of delivery: puts, 4 adapters for VGA outputs
2 retaining clamps for installation in "low-pro-
file systems" and also in systems for the full Process monitors
height of the ATX format SCD 19101-D industrial LCD 6GF6 220-1DA01 B)
Passive cooling and low Design without fan for silent operation and to monitor
current consumption improve product reliability (design same as SCD 1898-I)
Desktop unit 230 V AC,
SCD 19101-D process monitor screen diagonal 19" (48 cm),
horizontal frequency 50...97 kHz,
Screen 19" (48 cm) TFT color monitor, degree of protection IP20
1280 x 1024 pixels, 16 million colors
B) Subject to export regulations: AL: N, ECCN: EAR99H
Line frequency 50 ... 97 kHz
Display refresh rate 30 ... 100 Hz
Power supply 110/230 V AC
Dimensions (W x H x D) 465 x 444 x 91
in mm (depth of stand 240)
Degree of protection IP20
Weight Approx. 10 kg

Detailed technical data of the process monitors can be found in


the Industry Mall/CA 01 under "Automation and Control Systems
– SIMATIC HMI Operator Control and Monitoring Systems –
Industrial LCD Monitors"

Siemens ST PCS 7 · February 2010 2/19


© Siemens AG 2010

Industrial Workstation/PC
Expansion components
Redundant terminal bus adapter

■ Overview ■ Selection and Ordering data Order No.


Components for connecting a SIMATIC PCS 7 Industrial Worksta-

2 tion to a redundant terminal bus


SIMATIC PCS 7 Redundant 6ES7 652-0XX01-1XF0 B)
Terminal Bus Adapter Package
Client Client PCI
Server and desktop adapter with
conventional PCI interface for
establishment of a redundant ter-
minal bus,
consisting of 2 Intel PCI network
cards for connection to Industrial
Terminal bus (Ethernet), ring 1 Terminal bus (Ethernet), ring 2 Ethernet (10/100/1000 Mbit/s),
with RJ45 connection
SIMATIC PCS 7 Redundant 6ES7 652-0XX01-1XF1 B)
Terminal Bus Adapter Package
PCIe
Server and desktop adapter with
PCI Express interface for estab-
Redundant servers lishment of a redundant terminal
bus,
consisting of 2 Intel PCIe network
You can connect SIMATIC PCS 7 Industrial Workstations to a cards for connection to Industrial
non-redundant terminal bus using the onboard Ethernet inter- Ethernet (10/100/1000 Mbit/s),
face or a desktop adapter network card. With a redundant termi- with RJ45 connection
nal bus where two rings are connected together via two pairs of
switches, each SIMATIC PCS 7 Industrial Workstation must be B) Subject to export regulations: AL: N, ECCN: EAR99H
connected to both rings using a SIMATIC PCS 7 redundant ter-
minal bus adapter package.

■ Design
The SIMATIC PCS 7 redundant terminal bus adapter package
consists of server and desktop adapter network cards (for de-
tails on the configuration, refer to the Manual "Fault-tolerant pro-
cess control systems").
It is available in two versions which use different slots in the
SIMATIC PCS 7 Industrial Workstation because of the different
bus interfaces:
• Redundant Terminal Bus Adapter Package for the conven-
tional PCI bus
• Redundant Terminal Bus Adapter Package for the
PCI Express bus (PCIe)
You can then be very flexible in the use of the PCI/PCIe inter-
faces provided by the SIMATIC PCS 7 Industrial Workstation.
You can choose one of the two types of interface depending on
availability and requirements.
Note:
It should be observed that the decision always applies to the
complete package, i.e. to the server and desktop adapter net-
work cards of a station. It is not permissible to mix PCIe and PCI
cards of two redundant terminal adapter packages of different
types. You cannot operate a desktop adapter network card on a
PCI slot and the server adapter network card on a PCIe slot of
the station, or vice versa.

2/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Industrial Workstation/PC
Expansion components
Chipcard reader

■ Overview ■ Technical specifications


Type USB chipcard reader Serial chipcard

Interface
reader
2
Interface type USB 2.0 CCID (Chip Serial, RS 232 COM
Card Interface port
Device),
USB 1.1 compatible
Transmission rate 12 Mbit/s 115 kbit/s
Power supply Via USB Via PS/2 (incl. PS/2
keyboard adapter)
Design and equipment
Design Desktop unit with foot for vertical positioning;
adhesive pad at rear for optional mounting
Material ABS
Color Two shades of gray
Status display Two-color LED

A chipcard reader can be used to check operator privileges on Cable length 1.8 m
a single station or client. The chipcard reader then works to- Dimensions and weights
gether with SIMATIC Logon, the user administration and access Dimensions (LxWxD in 80 x 67 x 28
control function integrated in SIMATIC PCS 7 (see Chapter mm)
"Complete system", Section "SIMATIC Logon", page 13/4).
Weight without foot 110 g
The chipcard has the function of a "key" for the operator station.
Weight with foot 141 g
Inputs are only permissible as long as it is inserted in the reader.
Such unambiguous identification is particularly necessary for Ambient temperatures during operation
plants having to comply with validation requirements. Temperature 0 … 55 °C
Two devices are available for operation on the SIMATIC PCS 7 Humidity 10 … 90 %
Industrial Workstation:
Service life/MTBF
• Serial chipcard reader for connection to COM1 or COM2
Insertion cycles 100 000
• USB chipcard reader for connection to a USB interface
MTBF (Mean Time 500 000 h
Between Failures)
■ Selection and Ordering data Order No. Test symbols/ • Microsoft WHQL • Microsoft WHQL
USB chipcard reader 6ES7 652-0XX02-1XC0 B) approvals (Windows Hardware • ISO 7816
Desktop unit with USB cable Quality Lab)
Serial chipcard reader 6ES7 652-0XX11-1XC0 D) • ISO 7816
Desktop unit with cable for a • USB 2.0 (USB 1.1
serial RS 232 COM port and PS/2 compatible)
keyboard adapter for power sup- • CCID (Chip Card
ply Interface Device)
Chipcard for USB/serial chip- 6ES7 652-0XX05-1XD1 • GSA Fips201 ap-
card reader proved product list
Pack with 10 units; 1 card is
required per user Safety/environmental • CE • CE
standards • WEEE • WEEE
B) Subject to export regulations: AL: N, ECCN: EAR99H
• FCC • FCC
D) Subject to export regulations: AL: N, ECCN: EAR99T
• UL • UL
• VCCI • RoHS
• MIC
• RoHS

Siemens ST PCS 7 · February 2010 2/21


© Siemens AG 2010

Industrial Workstation/PC
Expansion components
Signal output

■ Overview ■ Selection and Ordering data Order No.


PCI Signal Module 6DS1 916-8RR B)

2 Signal module External circuit


PCI card for installing in an opera-
tor station
Connecting cable
Driver For connecting an external audio
detector to a signal module
Acknowledgeable contact •3m 6XV2 175-8AH30
Acknowledgement input • 10 m 6XV2 175-8AN10
• 32 m 6XV2 175-8AN32
Contact channel 1
• 50 m 6XV2 175-8AN50
Contact channel 2
B) Subject to export regulations: AL: N, ECCN: EAR99H
Contact channel 3

OS single station and OS client can be expanded by a signal


module. These signal modules can control a horn and up to 3 dif-
ferent lamps or buzzer tones that represent a variety of message
classes. Using a hardware timer (watchdog), the signal modules
can detect and signal the failure of an operator station. A hard-
ware acknowledgment button can also be connected.
The signal modules are installed in a PCI slot in the operator sta-
tion.

2/22 Siemens ST PCS 7 · February 2010


3
© Siemens AG 2010

Engineering system

3/2 Introduction

3/3 ES software
3/3 Introduction
3/4 Standard engineering software
3/11 Version Cross Manager
3/12 Version Trail
3/13 Import/Export Assistant
3/14 SIMATIC PDM Process Device Manager

3/21 Simulation
3/21 Simulation with S7-PLCSIM

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system

Introduction

■ Overview ■ Design
The architecture of the engineering system depends on how the
SIMATIC PCS 7 project is processed:
• Locally, on a central engineering station
• In the engineering network (concurrent engineering)
3 Central engineering station
Hardware platform for the central engineering station is the
SIMATIC PCS 7 Industrial Workstation in the single station
version. This is based on the SIMATIC IPC547C and is already
prepared for installation in 19" rack systems. It is available in
two versions which have different communication links to the
Industrial Ethernet plant bus:
• SIMATIC PCS 7 ES/OS 547C BCE WXP
Connection to plant bus with 10/100/1000 Mbit/s RJ45 net-
work card and Basic Communication Ethernet (BCE) for com-
munication with up to 8 automation systems (not redundant
stations)
• SIMATIC PCS 7 ES/OS 547C IE WXP
Connection to plant bus with CP 1613 A2/1623 communica-
tions module for communication with max. 64 automation sys-
tems
A 10/100/1000 Mbit/s Ethernet RJ45 port for connecting to the
terminal bus is already onboard.
The engineering system of the SIMATIC PCS 7 process control The Windows XP Professional operating system and the
system is based on powerful PC technology combined with the SIMATIC PCS 7 engineering software for AS/OS are preinstalled
Windows XP Professional/Server 2003 operating system. These on the SIMATIC PCS 7 Industrial Workstation on delivery. The
can be used in offices as well as industrial environments. scope of performance of the preinstalled SIMATIC PCS 7 engi-
neering software is defined by installation of the purchased soft-
The engineering software executed in the engineering system ware licenses.
can be optimally matched to different customer requirements
and tasks. The basic functionality defined by the standard engi- Engineering network
neering software can be optionally expanded depending on the
project-specific task and its implementation. With concurrent engineering in an engineering network, the
project is localized on one of the participating Engineering
Licensing of the standard engineering software is based on two Stations, the "Project server". The engineering stations working
system versions with different applications: as "Project clients" can access the project server data via
• Classic, exclusive engineering station LAN/WAN. Every engineering station in the network (project
Not suitable for productive operation as an operator station; server/client) is able to download configuration data to a
2-hour OS test operation possible SIMATIC PCS 7 subsystem provided it has the required commu-
nication connections.
• Combined engineering/operator station for
small applications With this architecture, it is appropriate to install the project server
Also suitable for productive operation as an operator station on a SIMATIC PCS 7 Industrial Workstation, server version. The
Windows Server 2003 operating system and the SIMATIC PCS 7
OS Software server are preinstalled on this when delivered
(adaptation/expansion of SIMATIC PCS 7 installation required).
Like the single station version of the SIMATIC PCS 7 Industrial
Workstation, the server version is also available in two versions
which differ with regard to the plant bus communication:
• SIMATIC PCS 7 OS Server 547C BCE SRV03
Connection to plant bus with 10/100/1000 Mbit/s RJ45 net-
work card and Basic Communication Ethernet (BCE) for com-
munication with up to 8 automation systems (not redundant
stations)
• SIMATIC PCS 7 OS Server 547C IE SRV03
Connection to plant bus with CP 1613 A2/1623 communica-
tions module for communication with max. 64 automation sys-
tems
With the SIMATIC PCS 7 Industrial Workstation, single station
version, you can use the same hardware platform for the project
clients as for the central engineering station.
Configuration can be made easier by connecting up to
4 process monitors via a multi-monitor graphics card, both for
a central engineering station and for individual stations in an
engineering network.
See Chapter "Industrial Workstation/PC" for ordering data and
detailed information on the scope of delivery and technology of
the SIMATIC PCS 7 Industrial Workstations.

3/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Introduction

■ Overview
The functionality of the engineering system is largely covered by • Engineering Process Safety (see also chapter 12 "Safety Inte-
the standard engineering software. The following software op- grated for Process Automation")
tions are available in addition for special functions: • SIMATIC PCS 7 Maintenance Station Engineering (see also
• SIMATIC Version Cross Manager chapter 5 "Maintenance Station")
• SIMATIC Version Trail
• SIMATIC PCS 7 Import/Export Assistant
• SIMATIC Route Control Engineering (see also chapter 11
"Route Control") 3
• SIMATIC PDM Process Device Manager for SIMATIC PCS 7 • S7-PLCSIM for the functional testing of CFC/SFC programs

■ Design
SIMATIC PCS 7 Engineering System
with Windows XP Professional/Windows Server 2003 operating system
Field of application Classic, Combined
exclusive engineering station engineering/operator
station for small
applications
Can be used as operator station for productive operation – k
Version Project server Project client Single station Single station

BCE IE BCE IE BCE IE BCE IE

SIMATIC PCS 7 Industrial Workstation including operating system


SIMATIC PCS 7 ES/OS 547C BCE
Communication: BCE for up to
WXP
k k k
8 automation systems
SIMATIC PCS 7 OS Server 547C BCE
(single stations only)
SRV03
k
SIMATIC PCS 7 ES/OS 547C IE WXP k k k
Communication:
SIMATIC PCS 7 OS Server 547C IE
Industrial Ethernet (IE)
SRV03
k
Additional Industrial Ethernet communications software
SIMATIC NET PowerPack S7-REDCONNECT/2008 for IE communication
with redundant automation systems (additive to S7-1613)
k k k k
Standard engineering software, alternatives
AS and OS,
SIMATIC PCS 7 Engineering
incl. 2-hour OS test operation
k k k
Software V7.1,
without OS Runtime license for OS, incl. 2-hour OS test operation k k k
productive operation AS k k k
SIMATIC PCS 7 Engineering
Software V7.1, with OS Runtime AS and OS k
license for productive operation
Supplementary engineering software (optional)

Import/Export Assistant V7.1 k k k k


Version Cross Manager V7.1 k k k k
S7 F Systems V6.1 k k k k
Engineering Process Safety
Safety Matrix Tool V6.1 k k k k
PCS 7 Maintenance Station Engineering V7.1 k k k k
SIMATIC Route Control Engineering V7.1 k k k k
SIMATIC PDM PCS 7 V7.0 k k k k
Simulation with S7-PLCSIM V5.4 k k k k
Available hardware and software components of the engineering system, as well as possible configurations
Note on Microsoft SQL Server software
The "SQL Server" software from Microsoft delivered with
SIMATIC PCS 7 may not be used outside the SIMATIC PCS 7
environment without the written approval of Siemens.

Siemens ST PCS 7 · February 2010 3/3


© Siemens AG 2010

Engineering system
ES software
Standard engineering software

■ Overview Combined engineering/operator station for small


applications (scalable Engineering and Runtime POs)
The standard engineering software provides the basic function- To support compact process control plants, an ES/OS software
ality for configuration of SIMATIC PCS 7 plants with: combination of limited volume is offered with 250, 1 000 or
• Automation systems 2 000 POs. In addition to the engineering licenses for AS and
• Process I/O OS, these "All-in-one Licenses" also contain the corresponding
runtime licenses with an identical number of POs.
3 • Communication networks
• Operator systems
PowerPacks enable further expansion of the volume:
• From 250 to 1 000 POs (AS/OS Engineering and
• Maintenance station
Runtime POs)
• SIMATIC BATCH
• From 1 000 to 2 000 POs (AS/OS Engineering and
• SIMATIC Route Control Runtime POs)
Licensing of the standard engineering software depends on use • From 2 000 to unlimited POs (only AS/OS Engineering POs;
of the engineering station as: the number of existing AS/OS Runtime POs remains un-
• Classic, exclusive engineering station (not suitable for pro- changed)
ductive operation as an operator station) Division of work during engineering
• Combined engineering/operator station for small applications
To enable engineering to be carried out in the shortest possible
(suitable for productive operation as an operator station)
time, it is necessary to use resources optimally. The engineering
system of the SIMATIC PCS 7 process control system not only
■ Application supports uniform engineering of the project on an engineering
station but also provides various options for dividing the work.
Classic, exclusive engineering station with
unlimited number of process objects for engineering Concurrent Engineering
(Engineering unlimited POs) With Concurrent Engineering multiple project engineers can
Three software versions with Engineering unlimited POs are work concurrently on one project in CFC and SFC, without hav-
available for the classic engineering station: ing to split the project up into sub-projects beforehand. During
commissioning, for example, plans can be used in the online
• AS/OS – for engineering of automation systems (AS) and
(debug) mode and at the same time changes can be made to
operator systems (OS)
the project.
• OS – only for OS engineering
The project is localized on one of the participating engineering
• AS – only for AS engineering stations, the "Project server". The engineering stations working
With the OS and AS/OS software versions, the OS configuration as "Project clients" can access the project data via LAN/WAN.
can be tested in an OS test mode limited to 2 hours. This OS test CFC and SFC charts can be opened and viewed by multiple
mode is not suitable for productive operation. After 2 hours, the project engineers concurrently. However, the system rejects
engineering station automatically switches to demonstration concurrent write accesses to the database.
mode. Every engineering station in the network (project server/client) is
The AS/OS software version is additionally upgraded by adding able to download configuration data to a SIMATIC PCS 7 sub-
an AS runtime license for 600 POs. system provided it has the required communication connec-
tions.
Rental License
Multiproject Engineering
By means of a Rental License limited to 30 days or 50 hours for
AS engineering or OS engineering (unlimited POs in each case), Multi-project engineering permits division of a complex project
a cost-effective alternative is offered for short-term projects or into several subprojects in accordance with technological crite-
short-term capacity bottlenecks. ria in order to allow several teams to work on the project in par-
allel. To achieve this, a host "Multi-project" is defined in the
The licenses for 30 days and 50 hours differ as follows with re- SIMATIC Manager. The individual projects can be added or re-
gard to runtime billing: moved from a multiproject at any time. Similarly, projects can be
• With the 30-day license, the uninterruptible timer starts at the divided or combined (Branch & Merge).
time of first usage. Time billing is thus independent of usage.
Central configuration functions for multi-projects help to reduce
• With the 50-hour license, only the actual duration of use is the configuration overhead. For example, a hierarchy folder can
billed, i.e. the timer stops when the SIMATIC PCS 7 application be created in the current project and also automatically in all
is exited, and restarts when the application is opened again. other projects. It cannot be modified there, but objects can be
inserted. All block types used in a multi-project can also be up-
dated centrally.
The subprojects in a multiproject are stored on a central server
and moved to the local engineering stations for editing. The en-
gineering performance is then not affected by network access.

3/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Standard engineering software

■ Function
Essential tools of the standard engineering software and their Using SIMATIC Logon, the administrator can assign specific
functions: access privileges to groups of users, thus controlling the possi-
bilities for data access. Operator interventions in the engineering
SIMATIC Logon system as well as all online modifications which affect the auto-
SIMATIC Logon is a user administration and access control func- mation systems, operator systems, SIMATIC BATCH or SIMATIC
tion integrated in the engineering system. Together with the ver-
satile recording facilities provided by the modification logbook,
Route Control can be recorded in the modification reports.
3
If the modification reports are linked to the data of SIMATIC
SIMATIC Logon offers plant owners exceptional system support Logon during evaluation, it can be clearly proven who has
when complying with FDA requirements. carried out a specific modification and at what time.

OS
Technological engineering
function blocks

SIMATIC PCS 7 engineering

Import/
HW Graphics Faceplate SIMATIC S7 SIMATIC
Export CFC/SFC Libraries
Config Designer Designer BATCH F Systems PDM
Assistant

SIMATIC Manager /
uniform database

Engineering for Engineering for network/ Engineering for Parameterization


automation communication/hardware fail-safe systems of field devices

SIMATIC Manager Technologists as well as process and production engineers can


carry out planning and configuration in their acquainted environ-
The SIMATIC Manager is the control center of the engineering ments when using this range of tools as well as predefined
system. It is the integration platform for the engineering toolset blocks (tag types) and plans (example solutions).
as well as the configuration basis for all engineering tasks of the
SIMATIC PCS 7 process control system. All aspects of the The hardware required for use in a SIMATIC project, such as au-
SIMATIC PCS 7 project are created, managed, archived and tomation systems, communications components and process
documented here. I/O, is stored in an electronic catalog. The hardware can be con-
figured and parameterized using the HW-Config tool.
The engineering toolset contains tools which are optimally
matched to one another for system-wide project-oriented engi- To implement the automation logic, standardized function blocks
neering, and which simultaneously provide the basis for asset must be combined with one another in the graphic configuration
management of the I&C equipment. These include tools for ef- tool CFC according to technological specifications. You can sim-
fective engineering of the following components: ply select predefined blocks (process tag types) or charts (ex-
• Control system hardware including distributed I/O and field ample solutions) for this purpose from a catalog and then posi-
devices tion, graphically interconnect and parameterize them in the
working area. The process tag data relevant to operation and
• Communication networks monitoring, such as messages and variables, are generated at
• Automation functionality for continuous and batch processes the same time.
(AS engineering)
Sequential controls permit control and selective processing of
• Operation and monitoring functionality (OS engineering) the basic automation functions created per CFC by means of
• Safety applications (Safety Integrated for Process Automa- changes in operating mode and status. Convenient editing func-
tion) tions for the graphic configuration of sequential controls as well
• Diagnostics and asset management functionality as powerful test and commissioning functions are offered by the
SFC editor.
• Batch processes automated using SIMATIC BATCH
• Material transports controlled using SIMATIC Route Control
• Cooperation with higher-level CAD/CAE planning tools (im-
porting and exporting of tags and example solutions)

Siemens ST PCS 7 · February 2010 3/5


© Siemens AG 2010

Engineering system
ES software
Standard engineering software

Process tags in the process object view


Complete SIMATIC PCS 7 projects or all project modifications
can be compiled in one working step and downloaded to the tar-
get systems involved, e.g. to automation systems, operator sys-
tem or SIMATIC BATCH. The engineering system automatically
ensures that the sequence is correct. The procedure is dis-
played and controlled in a central dialog.
Selective configuration modifications can be downloaded online
to the corresponding target systems. Short turnaround times re-
sult in short waiting times for the commissioning engineer, and
have a favorable effect on the commissioning costs. Program
modifications relevant to automation systems can be initially de-
bugged in a test system prior to downloading to the target sys-
tem of the running plant.
Project views
The SIMATIC Manager supports the various tasks for creating a
plant project by means of the following project views:
Component view: hardware configuration in the SIMATIC Manager with
• Component view (HW-Config) HW-Config
for configuration of hardware such as automation systems,
bus components or process I/O Common displays can be positioned in pictures by means of
• Process object view the image hierarchy, and automatically linked to subordinate
as the central development environment for all aspects of pro- images. The configuration engineer is only responsible for the
cess tags/objects correct positioning. Since the number of common display fields
and their semantics can be configured, it is also possible to im-
The process object view of the SIMATIC Manager supports the plement customized alarm configurations.
work of a process engineer by providing a universal view of the
process tag. It shows the technological hierarchy of the plant Using the process object view, "Smart Alarm Hiding" can also be
(presented in tree form) in combination with a tabular view of all configured. This function is understood as the dynamic hiding of
aspects of the process tag/object (general data, blocks, param- messages (alarms) of the technological blocks grouped in a
eters, signals, messages, image objects, archive variables, hier- plant unit which are of secondary importance depending on the
archy folders, equipment properties and global declarations). operating state of this unit (startup, service, etc.). Alarms can be
This provides the technologist with fast orientation. displayed or hidden separately for each of the maximum
32 operating states through selection of option boxes in the
All objects in the marked branch of the hierarchy are displayed alarm matrix of the process object view. Although hidden alarms
in the table so that they can be directly processed with user- are not signaled visually and audibly, they are still logged and ar-
friendly edit, filter, replace, import and export functions. A spe- chived as before.
cial test mode offers the facility for testing process tags and
CFCs online and for starting them up.
The OS areas and the image hierarchy for process control, as
well as the SIMATIC PCS 7 asset management, can be derived
from the technological hierarchy. Furthermore, it also forms the
basis for the plant-oriented identification of process objects.

3/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Standard engineering software
Continuous function chart (CFC) Sequential function chart (SFC)

Continuous function chart Sequential function chart


The CFC editor is the tool for graphical configuration and com- The SFC editor is used for the graphical configuration and com-
missioning of continuous automation functions. Preengineered missioning of sequential controls for batch production opera-
function blocks can be positioned, configured and intercon- tions. It possesses convenient editing functions as well as
nected within CFCs with the support of powerful autorouting and powerful test and commissioning functions.
integral configuration of HMI messages. Special configuration
techniques such as chart-in-chart for implementing hierarchical Using a sequential control, basic automation functions usually
plans or the multiple usage of chart block types (chart compiled created using CFC are controlled and selectively processed by
as block type) or SFC types (standardized sequential controls) means of changes in operating mode and status. Depending on
in the form of instances offer an additional rationalization poten- the subsequent use, the sequential controls can be created ei-
tial. ther as a SFC plan or SFC type

When creating a new CFC, a new runtime group with the same SFC plan
name as the chart is created. All the blocks that are subse- The SFC plan can be used to implement sequential controls
quently entered in the chart are automatically added to this runt- which can be applied once and which access several partial
ime group. Each block is therefore already assigned runtime areas of the production plant. Each SFC plan contains standard-
properties when inserting, and these properties can be opti- ized inputs and outputs for status information and for control by
mized by means of modifications in the runtime editor or by the user program or the user. The SFC plan can be positioned
using algorithms. and linked as a block in the CFC. The required CFC block con-
The algorithm first determines the optimum block sequence sep- nections are selected by simple operations and connected to
arately for each runtime group, and then the optimum sequence the steps or transitions of the step chains. An ISA 88-conform
of runtime groups. status manager enables the configuration of up to 8 separate
sequence chains within a single SFC, e.g. for states such as
In addition to convenient editing functions, the scope of CFC HOLDING or ABORTING, for SAFE STATE or for different
functions also includes powerful test and commissioning func- operating modes.
tions as well as individually configurable documentation func-
tions SFC type

Note: SFC types are standardized sequential controls which can be


The CFC is is not only a component of the standard engineering software applied repeatedly and which access one partial area of the pro-
of the SIMATIC PCS 7 process control system. As a separate product, it duction plant. They can be organized in libraries, and handled
can also be used in the context of Totally Integrated Automation (TIA) to- like normal function blocks, i.e. they can be selected from a
gether with other SIMATIC products. This SIMATIC CFC is a component catalog and positioned, interconnected and parameterized
of Catalog ST 70, Chapter "SIMATIC Industrial Software" (Order No. of the as an instance in a CFC plan.
current SIMATIC CFC V7.1: 6ES7 658-1EX17-2YA5).
Changes to the original automatically result in corresponding
changes in all instances. An SFC type may contain up to
32 sequences. Using the function "Create/update block sym-
bols", a block symbol is automatically positioned and intercon-
nected in the associated process display for all SFC instances
with HMI features.

Siemens ST PCS 7 · February 2010 3/7


© Siemens AG 2010

Engineering system
ES software
Standard engineering software
I&C libraries Some examples include:
The basic elements for the graphic configuration of automation • New operating modes:
solutions are the preconfigured and tested blocks, faceplates - "Local" for integration and application of local control options
and symbols organized in I&C libraries. The use of these library - "Shutdown" for deactivating a measuring point for mainte-
elements plays a major role in minimizing the engineering input nance and service
and project costs. • New faceplate views:

3 The standard engineering software of SIMATIC PCS 7 V7.1 in- - "Preview" with status information on the I/O signals, the auto-
cludes two I&C libraries: matic control, and possible/permissible operator inputs
- "Memo view" for temporary information from operating per-
• PCS 7 Standard Library sonnel
• Advanced Process Library • New and convenient interlocking blocks with initial signal in-
The comprehensive range of blocks of these two libraries can be formation, can be directly called from the technological func-
categorized as follows: tion blocks, e.g. from a motor block
• Blocks for mathematical operations, analog and digital logic • Improved protection against maloperations as result of addi-
tional grading of user privileges
• Interlocking blocks
• Flexible adaptation of functions in the library blocks
• Technological function blocks with integral display, operation
and signaling functions, e.g.: • Commissioning support through direct simulation on the oper-
- Standard Control and Advanced Process Control blocks ator station
- Motor and valve blocks Advanced Process Control (APC) functions
- Counter blocks
- Dosing block The PID-based control functions of SIMATIC PCS 7 can be ex-
panded by APC functions with more advanced control algo-
• Blocks for the integration of field devices rithms. The following APC functions are already integrated as
• Operator control and monitoring blocks technological function blocks in the PCS 7 Standard Library and
• Message and diagnostics blocks Advanced Process Library:
Advanced Process Library • Model-based multi-variable controller
The model-based ModPreCon multivariable control system
separately analyses the behavior of up to four interdependent
values for complex processes over a longer period. A parameter
matrix is calculated based on the results, which it then uses for
optimized control of these values. Thus disadvantageous inter-
play when regulating dependent values does not occur.
Note:
The ModPreCon makes great demands on memory and processing time
of the designated automation system. For that reason, please check
the resources of the designated automation system before using the
ModPreCon. We recommend the use of an automation system of type
AS 416 or higher.
• Setting of control parameters dependent on working point
The GainSched component enables infinite adjustment of the
controller parameters in non-linear processes depending on
the operating point. The block, which works in a similar manner
to the polygon block, can derive three separate output values
Examples of OS standard faceplates from the SIMATIC PCS 7 Advanced from one input value (measured variable X), which serve as
Process Library, valves regulating parameters for an interconnected controller block.
The Advanced Process Library (APL) is a further development of Depending on the characteristic of the measured variable X, the
the PCS 7 Standard Library, based on the extensive experience GainSched changes the regulating parameters of the combined
of planning engineers and plant operators, and taking into ac- closed-loop controller in a sliding manner.
count current NAMUR recommendations and PNO specifica- The faceplate of the GainSched block can be called from the
tions. New and improved functions as well as visually attractive faceplate of the associated controller.
GUIs for a high level of operator convenience facilitate and also
force interaction of operators with the plant. • Monitoring of control quality
The ConPerMon block is interconnected with setpoint, actual
value, and manipulated variable of the control block (e.g. tech-
nology controller) and determines its control quality based on
the online values. Depending on deviation of the comparison
quality, e.g. the control quality at commissioning, it can trigger
a warning or an alarm. The faceplates of all control quality
monitoring of a plant or a plant unit can be summarized in
OS screens, which enables problems to be detected early on,
analyzed, and specifically corrected.

3/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Standard engineering software
PID Tuner
■ More information
Regional product versions
All SIMATIC PCS 7 software products were previously designed
for international use, i.e. there was only one product version for
global application. A product was offered in up to 6 languages:
German, English, French, Italian, Spanish and Chinese. How-
ever, the number of supported languages was not uniform, but 3
could vary depending on the product.
The product version for international use will continue to be avail-
able for the SIMATIC PCS 7 Software V7.1. A new feature is that
a regional "ASIA" product version will also be offered for the
SIMATIC PCS 7 data medium package and specific SIMATIC
PCS 7 software products of the system components "Engineer-
ing System" and "Operator System". ASIA products are explicitly
identified in the name by the supplement "ASIA". They currently
support English and Chinese.
If a product listed in this catalog does not have the regional iden-
tification ASIA, it can always be used globally. However, the fol-
lowing restriction applies: if a regional ASIA product is offered,
the pendant for international use does not support the Asian lan-
guages (currently Chinese) present in the ASIA product.

The PID Tuner is a function integrated in the CFC for optimization The following special points must be observed as a result of the
of the CTRL_PID and CTRL_S software controllers. The optimum definition of separate products for installation software and li-
parameters for a control loop can then be determined for PID, PI censes. The SIMATIC PCS 7 installation software V7.1 is avail-
and P control modes in defined steps. able in the form of two data medium packages:
• SIMATIC PCS 7 Software Media Package
The tool is suitable for optimizing controlled systems with or
without an integral component. Optimization can be carried out • SIMATIC PCS 7 Software Media Package ASIA
in manual or automatic mode. The transient response of the con- The specific ASIA software licenses harmonize exclusively with
trollers with the determined parameters can be checked by de- the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
fining jumps. The controller parameters can be saved, and re- PCS 7 software licenses for which there is no ASIA pendant can
called as required. be used with both SIMATIC PCS 7 Software Media Packages.
During determination of the controller parameters, the typical
controller values (actual value, setpoint, manipulated variable)
are recorded by a trend function.
Graphics designer and faceplate designer
The project data for the engineering of the operator systems
are organized with the SIMATIC Manager. All the data relevant to
operation and monitoring of a process tag, such as messages
and HMI variables, are generated automatically during definition
of the automation function. A powerful graphics designer is
available for the generation of process displays.
In addition to the standard faceplates, the faceplate designer is
used to simply generate customized faceplates for operation
and monitoring of process tags or plant components. Block sym-
bols can be conveniently interconnected to process tags using
Drag & Drop.
DOCPRO
DOCPRO is a tool for effective generation and management of
plant documentation in accordance with defined standards.
DOCPRO permits you to structure your project data in any man-
ner, to process them in the form of standardized circuit manuals,
and to print them in a uniform layout. You can incorporate your
own cover sheets, layouts, graphics, logos or title block data.
It is easy to control printing, i.e. you can specifically output indi-
vidual parts of the project or all project data on the printer.

Siemens ST PCS 7 · February 2010 3/9


© Siemens AG 2010

Engineering system
ES software
Standard engineering software

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
A classic, exclusive engineering station without limitation of quanti- A combined engineering/operator station for small applications,
ties, not suitable for productive operation as an operator station suitable for productive operation as an operator station
SIMATIC PCS 7 Engineering SIMATIC PCS 7 Engineering
Software V7.1 Software V7.1
Executes with Windows Executes with Windows

3 XP Professional or Windows
Server 2003, software class A,
floating license for 1 user
XP Professional or Windows
Server 2003, software class A,
floating license for 1 user
Type of delivery: License Key Type of delivery: License Key
Memory Stick, Certificate of Memory Stick, Certificate of
License incl. Terms and Condi- License incl. Terms and Condi-
tions tions
AS/OS engineering software, AS/OS Engineering Software for
enabled for two-hour OS test productive operation
operation
• 250 AS/OS Engineering and
• AS/OS Engineering unlimited Runtime POs
POs, including AS Runtime li-
cense for 600 POs - 5 languages1) 6ES7 658-5AA17-0YA5

- 5 languages1) 6ES7 658-5AF17-0YA5 - ASIA, 2 languages2) 6ES7 658-5AA17-0CA5

- ASIA, 2 languages2) 6ES7 658-5AF17-0CA5 • 1 000 AS/OS Engineering and


Runtime POs
OS engineering software,
enabled for two-hour OS test - 5 languages1) 6ES7 658-5AB17-0YA5
operation - ASIA, 2 languages2) 6ES7 658-5AB17-0CA5
• OS Engineering unlimited POs • 2 000 AS/OS Engineering and
- 5 languages1) 6ES7 658-2DF17-0YA5 Runtime POs

- ASIA, 2 languages2) 6ES7 658-2DF17-0CA5 - 5 languages1) 6ES7 658-5AC17-0YA5

AS engineering software - ASIA, 2 languages2) 6ES7 658-5AC17-0CA5

• AS Engineering unlimited POs SIMATIC PCS 7 Engineering


PowerPack AS/OS V7.1
- 5 languages1) 6ES7 658-1AF17-0YA5 for expansion of PO volume of a
combined ES/OS station
- ASIA, 2 languages2) 6ES7 658-1AF17-0CA5
Can be used for all offered
SIMATIC PCS 7 Engineering languages, software class A,
Software V7.1 executes with Windows XP Pro-
AS Engineering unlimited POs fessional or Windows Server
Rental License 2003, floating license for 1 user
6 languages (German, English,
French, Italian, Spanish, Chi- Type of delivery: License Key
nese), software class A, executes Memory Stick, Certificate of
with Windows XP Professional or License incl. Terms and Condi-
Windows Server 2003 tions
Type of delivery: License Key • From 250 to 1 000 POs (AS/OS 6ES7 658-5AB17-0YD5
Memory Stick, Certificate of Engineering and Runtime POs)
License incl. Terms and Condi- • From 1 000 to 2 000 POs (AS/OS 6ES7 658-5AC17-0YD5
tions Engineering and Runtime POs)
• Rental license for 30 days (time 6ES7 658-1AF17-0YA6 • From 2 000 to unlimited POs 6ES7 658-5AF17-0YD5
billing independent of use) (only AS/OS Engineering POs;
• Rental license for 50 hours (time 6ES7 658-1AF17-0YG6 the number of existing AS/OS
billing dependent on use) Runtime POs remains un-
changed)
SIMATIC PCS 7 Engineering
Software V7.1 1) Languages: German, English, French, Italian, Spanish.
OS Engineering unlimited POs Delivery with SIMATIC PCS 7 Software Media Package V7.1
Rental License 2) Languages: English, Chinese. Delivery with SIMATIC PCS 7 Software
Executes with Windows Media Package ASIA V7.1
XP Professional or Windows 3) Languages: German, English, French, Italian, Spanish.
Server 2003, software class A Delivery without SIMATIC PCS 7 Software Media Package V7.1
Type of delivery: License Key 4) Languages: English, Chinese. Delivery without SIMATIC PCS 7 Software
Memory Stick, Certificate of Media Package ASIA V7.1
License incl. Terms and Condi-
tions For further information on the Software Media Package, see Chapter 9
"SIMATIC PCS 7 Software".
• Rental license for 30 days (time
billing independent of use)
- 5 languages3) 6ES7 658-2DF17-0YA6
- ASIA, 2 languages4) 6ES7 658-2DF17-0CA6
• Rental license for 50 hours (time
billing dependent on use)
- 5 languages3) 6ES7 658-2DF17-0YG6
- ASIA, 2 languages4) 6ES7 658-2DF17-0CG6

3/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Version Cross Manager

■ Overview ■ Selection and Ordering data Order No.


SIMATIC Version Cross 6ES7 658-1CX17-2YA5
Manager V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, floating
license for 1 user
3
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions as well as TIA Engi-
neering Toolset CDs V7.1

The SIMATIC Version Cross Manager is a user-friendly tool


for determining the differences between various versions of indi- ■ More information
vidual projects or multi-projects by: Upgrade
• Tracing missing, additional or differing objects by comparing
hardware configuration, communication, technological hierar- SIMATIC PCS 7 engineering systems with Engineering Software
chy, CFC/SFC charts, SFC details, block types, alarms, global V6.0, V6.1 or V7.0 can be upgraded to Version 7.1 using
variables, signals and run sequences SIMATIC PCS 7.1 Engineering Upgrade Packages. These up-
grade packages also include the upgrade from SIMATIC Version
• Graphic display of comparison results in a combination of tree Cross Checker V6.0/V6.1 or SIMATIC Version Cross Manager
and tabular formats V7.0 to SIMATIC Version Cross Manager V7.1.
• Clear hierarchical structuring according to the technological
hierarchy of the plant For further information, see Chapter 17 "Update/upgrade
packages".
• Color-coded identification of the differences
For applications outside SIMATIC PCS 7, separate SIMATIC
■ Function Version Cross Manager Upgrades are available for upgrading
SIMATIC Version Cross Checker V6.0/V6.1 to SIMATIC Version
Data exchange with planning tools Cross Manager V7.0 and for upgrading SIMATIC Version Cross
Manager V7.0 to V7.1.
Using the SIMATIC Version Cross Manager you can also ex-
change data with planning tools (CAx data). It supports the fol- TIA applications
lowing exchange functions: The Version Cross Manager is not only a software component of
• Export of CAx-relevant data, e.g. global declarations, techno- the SIMATIC PCS 7 Engineering System. As a separate product,
logical hierarchy or measuring points it can also be used together with other SIMATIC products in the
• Export of files in SIMATIC XML format (SML) context of Totally Integrated Automation (TIA). This SIMATIC Ver-
sion Cross Manager is a component of Catalog ST 70, Chapter
• Import of CAx data present in SIMATIC XML format "SIMATIC industrial software":
• SIMATIC Version Cross Manager V7.1: Order No. 6ES7 658-
1CX17-2YA5
In the context of TIA, separate SIMATIC Version Cross Manager
Upgrades are available in each case:
• Upgrading of SIMATIC Version Cross Checker
- V6.0/V6.1 to V7.0: Order No. 6ES7 658-1CX07-2YE5
- V7.0 to V7.1: Order No. 6ES7 658-1CX17-2YE5

Example of an XML export

Siemens ST PCS 7 · February 2010 3/11


© Siemens AG 2010

Engineering system
ES software
Version Trail

■ Overview ■ Selection and Ordering data Order No.


SIMATIC Version Trail V7.1 6ES7 658-1FX17-2YA5
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
Project with Windows XP Professional or
Windows Server 2003, floating
3
Multi project
Versioned project 1 license for 1 user
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions as well as TIA Engineering
Library Toolset CDs V7.1
Versioned project 2

■ More information
Upgrade
SIMATIC Version Trail is a software option for engineering which,
together with the SIMATIC Logon central user administration, SIMATIC PCS 7 engineering systems with Engineering Software
can assign a version history to libraries, projects and multi- V6.0, V6.1 or V7.0 can be upgraded to Version 7.1 using
projects. SIMATIC PCS 7.1 Engineering Upgrade Packages. A compo-
nent of these upgrade packages is also the upgrade for
■ Function SIMATIC Version Trail from V6.1 or V7.0 to V7.1.
For further information, see Chapter 17 "Update/upgrade
When archiving, SIMATIC Version Trail in association with packages".
SIMATIC Logon creates a version history with the following infor-
mation: For applications outside SIMATIC PCS 7, separate SIMATIC Ver-
sion Trail Upgrades are available for upgrading SIMATIC Version
• Version Trail from V6.1 to V7.0 and from V7.0 to V7.1.
• Version name
TIA applications
• Date and time
• User SIMATIC Version Trail is not only a software component of
the SIMATIC PCS 7 Engineering System. It is also a separate
• Comment product which can be used in the context of Totally Integrated
This version history can be displayed and printed. Individual ver- Automation (TIA) together with other SIMATIC products. As such
sion releases can be dearchived from the version history and it is a component of Catalog ST 70, Chapter "SIMATIC industrial
used further. SIMATIC Logon organizes the access protection. software":
• SIMATIC Version Trail V7.1: Order No. 6ES7 658-1FX17-2YA5
In the context of TIA, separate SIMATIC Version Trail Upgrades
are available in each case:
• Upgrading of SIMATIC Version Trail
- V6.1 to V7.0: Order No. 6ES7 658-1FX07-2YE5
- V7.0 to V7.1: Order No. 6ES7 658-1FX17-2YE5

Note:
Please note that Version Trail cannot be used on its own, but only
in combination with SIMATIC Logon (see Chapter "IT security",
page 13/4).

3/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
Import/Export Assistant

■ Overview ■ Function
• Generation/modification of process tag types or example so-
lutions
CAD/CAE Higher-level planning tools
• Importing of data from plant planning
- Generation of process tags from process tag types and de-
Typical libraries: rivatives from example solutions; provision with data from the
Example solutions and
process object types
import file (one process tag/derivative per import file line in
each case)
3
Import/export (e.g. control, motor,
valve)
- Assignment of an import file to a process tag type, and
assistant
checking of the assignment
- Generation of a template for an input file for the process tag
• Exporting of data for plant planning
Process - Generation of an export file per process tag type/example
object plans solution in each case, with one line for each process tag of
this type or each derivative of this example solution
• Matching of process tags
OS display hierarchy - Removal of parameter/signal connection points not present
on the process tag type and of messages from the process
tags
- Addition of parameter/signal connection points and mes-
Technological sages newly defined on the process tag type
hierarchy - Correction of modified categories of process tag type
OS displays - Display of inconsistencies between process tag and type
which cannot be matched automatically

■ Selection and Ordering data Order No.


Efficient processing of mass data
SIMATIC PCS 7 Import/Export 6ES7 658-1DX17-2YB5
The import/export assistant (IEA) is an effective tool for rational Assistant V7.1
engineering of mass data, and is based on multiple use of pro- 6 languages (German, English,
cess tag types and example solutions. It is particularly suitable French, Italian, Spanish, Chi-
for large plants with many process tags of the same type or with nese), software class A, executes
with Windows XP Professional or
several plant components of the same type. Plant data which Windows Server 2003, floating
have already been configured (such as process tag lists or license for 1 user
charts from the CAD/CAE world) can be imported into the engi-
Type of delivery:
neering system and used for largely automatic generation of License Key Memory Stick, Certif-
process tags. The data of the host planning system can be sub- icate of License incl. Terms and
sequently matched again with the parameters optimized during Conditions
commissioning.
To permit simple and fast modification, the PCS 7 projects can
also be exported, the data processed using the IEA editor or
other programs (e.g. Microsoft Excel or Access), and subse- ■ More information
quently reimported. SIMATIC PCS 7 engineering systems with Engineering Software
V6.0, V6.1 or V7.0 can be upgraded to Version 7.1 using
■ Benefits SIMATIC PCS 7.1 Engineering Upgrade Packages.
A component of these upgrade packages is also the upgrade
The import/export assistant offers the following benefits when for SIMATIC PCS 7 Import/Export Assistant from V6.0/V6.1 or
using previously configured plant data: V7.0 to V7.1.
7 Importing of previously configured plant data from the host
CAD/CAE world, such as process tag list For further information, see Chapter17 "Update/upgrade
- No multiple inputs with the associated input errors packages".
- Simple handling, easy-to-use graphic environment
7 Automatic and reproducible generation of process tags and
derivatives based on the imported process tag lists and exam-
ple solutions (technological hierarchy, charts of the individual
process tags)
- Drastic reduction in time required, and avoidance of errors
7 Automatic derivation of the OS display hierarchy, automatic in-
terconnecting of blocks and positioning in displays
- Considerable reduction in time required and costs
7 Commissioning of individual process tags with the user-
friendly CFC and SFC graphic tools
7 Exporting of parameters optimized during commissioning
back to the CAD/CAE world
- Consistent data in the host planning tools

Siemens ST PCS 7 · February 2010 3/13


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Overview
SIMATIC PCS 7 engineering station Device on
with SIMATIC PDM the workbench

3 Plant bus

SITRANS P
S7-400 S7-400
Stand-alone
computer
with SIMATIC PDM

PROFIBUS DP fieldbus Up to 12 Mbit/s HART protocol


RS 232/RS 485
DP/PA MICROMASTER ET 200M SIMOCODE
link (IM 153-2 with pro ET HART
HART modules) 200iSP multiplexer

HART
PROFIBUS PA
SITRANS P
DSIII HART

SIPART PS2 SITRANS P SITRANS


DS III PA TH400 Possible connection point
of a PG/PC with SIMATIC PDM
SITRANS LR SITRANS F M SIPART PS2 (stand-alone operation)

Configuration options with SIMATIC PDM


SIMATIC PDM (Process Device Manager) is a universal, vendor- From the viewpoint of device integration, SIMATIC PDM is the
independent tool for the configuration, parameterization, com- most powerful open device manager available in the world. De-
missioning, diagnostics and servicing of intelligent field devices vices which previously were not supported can be easily inte-
(sensors and actuators) and field components (remote I/Os, grated in SIMATIC PDM at any time by importing their device de-
multiplexers, control-room devices, compact controllers), which scriptions (EDD). This provides security for your investment and
in the following sections will be referred to simply as devices. saves you investment costs, training expenses and consequen-
tial costs.
Using one software, SIMATIC PDM enables the processing of
more than 1 300 devices from Siemens and over 120 vendors SIMATIC PDM is integrated in the asset management of SIMATIC
worldwide on one homogeneous user interface. Parameters and PCS 7. The Process Device Manager provides wider information
functions for all supported devices are displayed in a consistent for all devices described by the Electronic Device Description
and uniform fashion independent of their communications inter- (EDD), e.g. detailed diagnostics information (vendor informa-
face. tion, information on fault diagnostics and troubleshooting, further
documentation), modification logbook (audit trial), parameter in-
formation. It is possible to change directly to SIMATIC PDM from
the diagnostics faceplates in the maintenance station.

3/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Application
SIMATIC PDM SIMATIC PDM stand-alone SIMATIC PDM system-integrated
product structure
Minimum Components for indi-
Predefined product configurations
configuration vidual configuration

3
Product name SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM
Single Point Basic Service S7 PCS 7
Components/TAGs included in SIMATIC PDM Basic/ SIMATIC PDM Basic/ SIMATIC PDM Basic/
1 4
scope of delivery 128 128 128
TAG options PowerPacks
- 128 TAGs - From 128 to 512 TAGs
- 512 TAGs - From 512 to 1 024 TAGs
TAG expansions
- 1 024 TAGs - From 1 024 to 2 048 TAGs
- 2 048 TAGs - From 2 048 to unlimited TAGs
Not and/or PowerPacks
expandable
Option
"Integration in STEP 7/PCS 7"
○ ○ ● ●
Option "Routing through S7-400" ○ ○ ○ ●
Option "Communication through
standard HART multiplexer"
○ ○ ○ ○
● Components included in delivery of individual PDM configurations
○ Can be ordered as options

Table with SIMATIC PDM product structure


Note: For definition of TAG, see under TAG options/PowerPacks
Customer-oriented product structure The selection depends on the application range and environ-
ment of use:
The SIMATIC PDM Process Device Manager can be used in a
versatile manner in the context of Totally Integrated Automation • System-integrated in a SIMATIC PCS 7/S7 configuration envi-
(TIA). Use in the engineering system of SIMATIC PCS 7 is one ronment:
possible application. - SIMATIC PDM PCS 7 (for integration in an engineering sys-
tem for SIMATIC PCS 7)
The customer-oriented products structure of SIMATIC PDM - SIMATIC PDM S7 (for integration in a SIMATIC S7 configura-
supports you in adaptation of the scope of functions and tion environment)
performance to your individual requirements. You can select
the minimum configuration SIMATIC PDM Single Point, one of • SIMATIC PDM stand-alone as service tool for operation on a
the application-specific, predefined product configurations mobile computer on the PROFIBUS or with direct connection
SIMATIC PDM Service, SIMATIC PDM PCS 7 or SIMATIC PDM to the device:
S7, or produce your desired configuration from the individual - SIMATIC PDM Single Point (for processing of a single field
components offered (see table). device via a point-to-point coupling)
- SIMATIC PDM Service (for enhanced servicing, including
modification logbook and lifelist detailed diagnostics)

■ Design
Minimum configuration SIMATIC PDM Single Point The following system functions of SIMATIC PDM Basic are not
available with SIMATIC PDM Single Point:
This low-cost minimum configuration with handheld functionality
is tailored to processing exactly one field device via a point-to- • EDD-based diagnostics in the lifelist
point coupling. All device functions are supported as defined in • Project editing
the device description. These functions include: • Storage function (only exporting and importing of parameter
• Unlimited selection of devices / management of device cata- data)
log • Recording functions
• Communication via PROFIBUS DP/PA or HART modem • Routing
• Parameterization and diagnostics in accordance with the de- • Communication with HART field devices via remote I/Os
vice description
• Exporting and importing of parameter data The functions of SIMATIC PDM Single Point cannot be extended
(e.g. to SIMATIC PDM Basic or with the routing option through
• Device identification S7-400), nor can it be expanded with TAG options or Power-
• Lifelist Packs.

Siemens ST PCS 7 · February 2010 3/15


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager
Predefined product configurations SIMATIC PDM Basic without TAG expansion can manage
projects with as many as 4 TAGs and, provided the system re-
SIMATIC PDM Service quirements are met, can be used for stand-alone operation on
This is a predefined product configuration especially for mobile any computers (PCs/notebooks) with local connection to bus
use in servicing for projects with up to 128 TAGs. It offers service segments or with direct connection to the device.
engineers all functions of SIMATIC PDM Basic, including change SIMATIC PDM Basic can be expanded by functional options and
log, calibration report and detailed diagnostics in the lifelist. TAG options/PowerPacks. Use of the following functions requires
3 The following program components are part of SIMATIC PDM
Service:
at least 128 TAGs:
• Change log
• SIMATIC PDM Basic • Calibration report
• Option: 128 TAGs • Detailed diagnostics in the lifelist
SIMATIC PDM Service can be expanded by the functional op- SIMATIC PDM Basic is also available in the form of a rental li-
tions "Integration in STEP 7/PCS 7", "Routing through S7-400" cense for 50 operating hours for low-cost processing of short-
and "Communication via standard HART multiplexer" as well term projects.
as by SIMATIC PDM PowerPacks (see under TAG options/
PowerPacks, page 3/16). SIMATIC PDM option: Integration in STEP 7/PCS 7
SIMATIC PDM PCS 7 This option is required for use of SIMATIC PDM within a
SIMATIC S7 or SIMATIC PCS 7 project with a local connection to
SIMATIC PDM PCS 7 is a predefined product configuration for the PROFIBUS. SIMATIC PDM can then be started directly from
integration into the engineering system (engineering tool set) the hardware project (HW-Config).
and the maintenance station of SIMATIC PCS 7. The product ver-
sion designed for projects with up to 128 TAGs allows the use of SIMATIC PDM option: Routing through S7-400
all functions of SIMATIC PDM Basic (including change log, cali- This option is required additive to the option "Integration in
bration report and detailed diagnostics in the lifelist). In addition, STEP7/PCS 7" if SIMATIC PDM is to be used in a engineering
it contains the functionality for integration of the SIMATIC PDM system for SIMATIC PCS 7/S7 with Ethernet bus connection to
into HW-Config as well as the routing from the central engineer- the automation systems for plant-wide configuration, parameter-
ing system to the field devices. ization, commissioning and diagnostics of field devices.
The following program components are part of SIMATIC PDM SIMATIC PDM option: Communication via standard
PCS 7: HART multiplexer
• SIMATIC PDM Basic
This option permits SIMATIC PDM to use the HART OPC server
• Option: 128 TAGs for communication with HART field devices via HART multiplex-
• Option: Integration in STEP 7/SIMATIC PCS 7 ers.
• Option: Routing through S7-400 TAG options/PowerPacks
SIMATIC PDM PCS 7 can be expanded by the option "Commu- A TAG corresponds to a SIMATIC PDM object, which represents
nication via standard HART multiplexer" and by SIMATIC PDM individual field devices or components within a project, e.g.
PowerPacks (see under TAG options/PowerPacks, page 3/16). measuring instruments, positioners, switching devices or remote
SIMATIC PDM S7 I/Os. TAGs are also relevant for diagnostics with the lifelist of
SIMATIC PDM. In this case, TAGs are considered to be all rec-
SIMATIC PDM S7 is a predefined product configuration tailored ognized devices with diagnostics capability, whose detailed
to the use of SIMATIC PDM in a SIMATIC S7 configuration envi- diagnostics is effected through the device description (EDD).
ronment. It offers all functions of SIMATIC PDM Basic (including
change log, calibration report and detailed diagnostics in the In contrast to PowerPacks, TAG options are only suitable for
lifelist) as well as the functionality for integration of PDM in product configurations on the basis of individual components.
HW-Config. Using the SIMATIC PDM TAG options, the basic software
SIMATIC PDM Basic can be expanded from 4 TAGs to 128, 512,
The following program components are part of SIMATIC 1 024 or 2 048 TAGs, and with the help of an additive PowerPack
PDM S7: also to unlimited TAGs.
• SIMATIC PDM Basic The number of available TAGs can be subsequently increased
• Option: 128 TAGs for all SIMATIC PDM product configurations by means of the
• Option: Integration in STEP 7/SIMATIC PCS 7 SIMATIC PDM PowerPacks. PowerPacks are available for ex-
pansion to 512, 1 024, 2 048 and unlimited TAGs.
SIMATIC PDM S7 can be expanded by the functional options
"Routing through S7-400" and "Communication via standard Demonstration software
HART multiplexer" as well as by SIMATIC PDM PowerPacks (see A demonstration version of SIMATIC PDM is also available.
under TAG options/PowerPacks, page 3/16). Online communication and storage functions are not available
Components for individual configuration with this version.

SIMATIC PDM Basic


SIMATIC PDM Basic is the basic component for production of in-
dividual SIMATIC PDM configurations from single components.
It contains all functions required for operation and parameteriza-
tion of the devices, as well as enabling for the following commu-
nication modes:
• PROFIBUS DP/PA
• HART communication (modem, RS 232 and PROFIBUS)
• MODBUS
• SIREC bus
• SIPART DR

3/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Function
Graphical user interface
The GUI of SIMATIC PDM satisfies the requirements of the direc-
tives VDI/VDE GMA 2187 and IEC 65/349/CD. Even complex de-
vices with several hundred parameters can thus be represented
clearly and processed quickly. Using SIMATIC PDM it is very
easy to navigate in highly complex stations such as remote I/Os 3
and even connected field devices.
Several views are available to users to help them with their tasks:
• Hardware project view
• Process device network view (preferably for stand-alone ap-
plication)
• Process device plant view as TAG-related view, also with dis-
play of diagnostics information
• Parameter view for parameterizing the field devices
Parameter view of SIMATIC PDM with trend curve and online display • Lifelist view for commissioning and service

Core functions Communication


• Adjustment and modification of device parameters SIMATIC PDM supports several communication protocols and
• Comparing (e.g. project and device data) components for communicating with devices that have the fol-
lowing interfaces:
• Plausibility testing of data input
• PROFIBUS DP/PA interface
• Device identification and testing
• HART interface
• Device status indication with operating modes, alarms and
states • Modbus interface
• Simulation • Special interface from Siemens
• Diagnostics (standard, detailed) Further communication protocols on request.
• Management (e.g. networks and PCs) Routing
• Export/import (parameter data, reports) From the central engineering system of the SIMATIC PCS 7 pro-
• Commissioning functions, e.g. measuring circuit tests of de- cess control system, you can navigate with SIMATIC PDM
vice data through the various bus systems and remote I/Os down to the
• Device replacement (lifecycle management) connected devices. Throughout the plant, every device which
can be parameterized per EDD can be processed using this
• Global and device-specific modification logbook for user routing functionality. The following processing functions are
operations (audit trail) available:
• Device-specific calibration reports • Read diagnostics information from the device
• Graphic presentations of echo envelope curves, trend dis- • Modify device settings
plays, valve diagnosis results etc.
• Adjust and calibrate devices
• Presentation of incorporated manuals
• Monitor process values
• Document manager for integration of up to 10 multimedia files
• Generate simulation values
Support of system management • Reparameterize devices
SIMATIC PDM supports the operative system management in
particular through:
• Uniform presentation and operation of devices
• Indicators for preventive maintenance and servicing
• Detection of changes in the project and device
• Increasing the operational reliability
• Reducing the investment, operating and maintenance costs
• Graded user privileges including password protection

PDM lifelist with status and diagnostics display

Siemens ST PCS 7 · February 2010 3/17


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Integration ■ Technical specifications


Device Integration Hardware minimum requirements • PG/PC/notebook with processor
corresponding to operating sys-
SIMATIC PDM supports all devices described by EDD (Elec- tem requirements
tronic Device Description). EDD is standardized to EN 50391 • Main memory 256 MB
and IEC 61804. Internationally it is the most widely used stan-
• Vacant hard disk 370 MB
3 dardized technology for device integration. At the same time it is
the directive of the established organizations for PROFIBUS Operating systems (alternative) • Microsoft Windows 2000 Profes-
sional SP3/SP4
(PNO: PROFIBUS International) and HART (HCF: HART Commu-
nication Foundation). • Microsoft Windows XP Profes-
sional SP2/SP3
The devices are directly integrated in SIMATIC PDM through
• Microsoft Windows Server 2003
their EDD or the current HCF catalog. In the EDD the device is SP2 (only for operation with a
described in terms of its functions and construction using the SIMATIC PCS 7 Engineering
Electronic Device Description Language (EDDL) specified by Station)
PNO. Using this description, SIMATIC PDM automatically cre-
ates its user interface with the specific device data. Further software components
• SIMATIC PDM option "Integration STEP 7 V5.2 + SP1
The current device catalog of SIMATIC PDM covers more than in STEP 7/PCS 7"
1 300 devices from more than 120 manufacturers world-wide. In STEP 7 V5.3 + SP3
addition, devices from all manufacturers can be integrated in STEP 7 V5.4 + SP4
SIMATIC PDM by simply importing their EDDs. It is thus possible SIMATIC PCS 7 V6.1 + SP2/SP3
to keep the device range up to date at all times and to add to the SIMATIC PCS 7 V7.0 + SP2
number of manufacturers and devices supported by SIMATIC
SIMATIC PCS 7 V7.1
PDM. To permit improved transparency, SIMATIC PDM also al-
lows the creation of project-specific device catalogs. If devices
are to be used which cannot be found in the SIMATIC PDM de-
vice catalog, we will be glad to help you integrate them.
Contact addresses
Siemens AG, Automation and Drives,
Technical Support
Europe
Phone: +49 180 50 50 222
Fax: +49 180 50 50 223
E-mail: FPlease fill in a Support Request on the Internet
(see below for address)
Asia/Pacific
Phone: +86 1064 719 990
Fax: +86 1064 747 474
E-mail: adsupport.asia@siemens.com
America
Phone: +1 423 262 2522
Fax: +1 423 262 2200
E-mail: techsupport.sea@siemens.com
Support Request
You can also obtain corresponding support over the Internet per
Support Request:
www.siemens.com/automation/support-request

3/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Selection and ordering Data Selection and ordering data for TIA applications

SIMATIC PDM belongs to the SIMATIC products which can be ■ Selection and Ordering data Order No.
used both in the context of SIMATIC PCS 7 and in the extended Minimum configuration SIMATIC PDM Single Point
context of Totally Integrated Automation (TIA). Depending on the
SIMATIC PDM Single Point V6.0 6ES7 658-3HX06-0YA5
field of application, SIMATIC PDM is used in various product ver- for operation and parameteriza-
sions with different functionalities, ordering data and type of de-
3
tion of one field device; communi-
livery. To provide a better overview and to avoid faulty ordering, cation via PROFIBUS DP/PA or
the special selection and ordering data for SIMATIC PCS 7 are HART modem, including 1 TAG
listed separately. cannot be expanded with respect
to functions or with TAG
Selection and ordering data option/PowerPack
for SIMATIC PCS 7 applications
6 languages (German, English,
■ Selection and Ordering data Order No.
French, Spanish, Italian, Chi-
nese), software class A, executes
SIMATIC PDM PCS 7 V6.0 6ES7 658-3LX06-0YA5 with Windows 2000 Professional
Complete package for integra- or Windows XP Professional
tion into the engineering toolset of Floating license for 1 user
the SIMATIC PCS 7 engineering
system Type of delivery:
License Key Disk, Certificate of
6 languages (German, English, License incl. Terms and Condi-
French, Italian, Spanish, Chi- tions; CDs with SIMATIC PDM
nese), software class A, executes V6.0 and device library
with Windows XP Professional
Predefined SIMATIC PDM V6.0 product configurations
Floating license for 1 user, with for special applications
• SIMATIC PDM Basic
SIMATIC PDM Service V6.0 6ES7 658-3JX06-0YA5
• Integration in STEP 7 / PCS 7 Complete package for stand-
• Routing via S7-400 alone users for servicing, with
• 128 TAGs • SIMATIC PDM Basic V6.0
Type of delivery: • 128 TAGs
License Key Disk, Certificate of 6 languages (German, English,
License incl. Terms and Condi- French, Italian, Spanish, Chi-
tions; CDs with SIMATIC PDM nese), software class A, executes
V6.0 and device library with Windows 2000 Professional
PowerPacks or Windows XP Professional,
floating license for 1 user
SIMATIC PDM PowerPack
Type of delivery:
for expanding the TAGs of
License Key Disk, Certificate of
SIMATIC PDM PCS 7 V6.0
License incl. Terms and Condi-
6 languages (German, English, tions; CDs with SIMATIC PDM
French, Italian, Spanish, Chi- V6.0 and device library
nese),software class A, executes
with Windows XP Professional SIMATIC PDM S7 V6.0 6ES7 658-3KX06-0YA5
Complete package for use in a
Floating license for 1 user SIMATIC S7 configuration envi-
Type of delivery: ronment, with
License Key Disk, Certificate of • SIMATIC PDM Basic V6.0
License incl. Terms and Condi-
tions • Integration in STEP 7 / PCS 7
• 128 TAGs
• From 128 TAGs to 512 TAGs 6ES7 658-3XB06-2YD5
6 languages (German, English,
• From 512 TAGs to 1 024 TAGs 6ES7 658-3XC06-2YD5 French, Italian, Spanish, Chi-
• From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD06-2YD5 nese), software class A, executes
with Windows 2000 Professional
• From 2 048 TAGs to unlimited 6ES7 658-3XH06-2YD5 or Windows XP Professional,
TAGs floating license for 1 user
Demonstration software Type of delivery:
License Key Disk, Certificate of
SIMATIC PDM Demo V6.0 6ES7 658-3GX06-0YC8 License incl. Terms and Condi-
without online communication tions; CDs with SIMATIC PDM
and storage functionality V6.0 and device library
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional
Type of delivery:
CDs with SIMATIC PDM V6.0 and
device library

Siemens ST PCS 7 · February 2010 3/19


© Siemens AG 2010

Engineering system
ES software
SIMATIC PDM Process Device Manager

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Components for individual configuration TAG options / PowerPacks
SIMATIC PDM Basic V6.0 SIMATIC PDM TAG option
for operation and parameteriza- for TAG expansion, additive to
tion of field devices and compo- SIMATIC PDM Basic V6.0
nents, communication via 6 languages (German, English,
3 PROFIBUS DP/PA, HART
(modem, RS 232, PROFIBUS)
and Modbus, including 4 TAGs
French, Spanish, Italian, Chi-
nese), software class A, executes
with Windows 2000 Professional
6 languages (German, English, or Windows XP Professional
French, Spanish, Italian, Chi- Floating license for 1 user
nese), software class A, executes
with Windows 2000 Professional Type of delivery:
or Windows XP Professional License Key Disk, Certificate of
License incl. Terms and Condi-
Type of delivery: tions
License Key Disk, Certificate of
License incl. Terms and Condi- • Up to 128 TAGs 6ES7 658-3XA06-2YB5
tions; CDs with SIMATIC PDM
V6.0 and device library • Up to 512 TAGs 6ES7 658-3XB06-2YB5

• Floating license for 1 user 6ES7 658-3AX06-0YA5 • Up to 1 024 TAGs 6ES7 658-3XC06-2YB5

• Rental license for 50 hours 6ES7 658-3AX06-0YA6 • Up to 2 048 TAGs 6ES7 658-3XD06-2YB5

Integration in STEP 7 / SIMATIC PDM PowerPack


SIMATIC PCS 7 for subsequent TAG expansion of
Only required if integration of all SIMATIC PDM V6.0 product
SIMATIC PDM into HW-Config is configurations
to be used 6 languages (German, English,
6 languages (German, English, French, Spanish, Italian, Chi-
French, Spanish, Italian, Chi- nese), software class A, executes
nese), software class A, executes with Windows 2000 Professional
with Windows 2000 Professional or Windows XP Professional
or Windows XP Professional Floating license for 1 user
Type of delivery: Type of delivery:
License Key Disk, Certificate of License Key Disk, Certificate of
License incl. Terms and Condi- License incl. Terms and Condi-
tions tions
• Floating license for 1 user 6ES7 658-3BX06-2YB5 • From 128 TAGs to 512 TAGs 6ES7 658-3XB06-2YD5
Routing via S7-400 • From 512 TAGs to 1 024 TAGs 6ES7 658-3XC06-2YD5
6 languages (German, English,
• From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD06-2YD5
French, Spanish, Italian, Chi-
nese), software class A, executes • From 2 048 TAGs to unlimited 6ES7 658-3XH06-2YD5
with Windows 2000 Professional TAGs
or Windows XP Professional
Demonstration software
Type of delivery:
License Key Disk, Certificate of SIMATIC PDM Demo V6.0 6ES7 658-3GX06-0YC8
License incl. Terms and Condi- without online communication
tions and storage functionality
• Floating license for 1 user 6ES7 658-3CX06-2YB5 6 languages (German, English,
French, Spanish, Italian, Chi-
Communication via standard nese), software class A, executes
HART multiplexer with Windows 2000 Professional
6 languages (German, English, or Windows XP Professional
French, Spanish, Italian, Chi- Type of delivery:
nese), software class A, executes CDs with SIMATIC PDM V6.0 and
with Windows 2000 Professional device library
or Windows XP Professional
Type of delivery:
License Key Disk, Certificate of
License incl. Terms and Condi-
tions ■ More information
• Floating license for 1 user 6ES7 658-3EX06-2YB5 Update/Upgrade
All SIMATIC PDM product variants and combinations with
Version 5.x can be upgraded to Version 6.0 per SIMATIC PDM
Upgrade. In addition, a Software Update Service in the form of a
subscription is offered for SIMATIC PDM.
For further information, see Sections "Updates/upgrades asyn-
chronous to the PCS 7 version", page 17/19, and "Software Up-
date Service", page 17/2.

3/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Engineering system
Simulation
Simulation with S7-PLCSIM

■ Overview ■ Selection and Ordering data Order No.


S7-PLCSIM V5.4
OS clients / multi-clients Functional testing on PC/PG of
programs created with CFC/SFC
5 languages (German, English,
French, Spanish, Italian), exe-

OS server
cutes with Windows 2000 Profes-
sional, Windows XP Professional
or Windows Server 2003, floating
3
license for 1 user
Type of delivery: License Key
Memory Stick, Certificate of
AS simulation Automation License incl. Terms and Condi-
with S7-PLCSIM systems tions; software and electronic
documentation on CD

352),%86'3
• S7-PLCSIM V5.4 6ES7 841-0CC05-0YA5
• S7-PLCSIM upgrade from V3.x, 6ES7 841-0CC05-0YE5
Fieldbus ET 200M
V4.x, V5.0, V5.2 or V5.3 to V5.4
simulation with S7-PLCSIM Software Update 6ES7 841-0CA01-0YX2
SIMBApro FAT Service
Field devices Subscription for 1 year with auto-
matic extension; requirement:
current software version
Dynamic
plant simulation For further programs concerning testing and simulation, see the catalog
with SIMIT "Add Ons for the SIMATIC PCS 7 Process Control System".

■ More information
LT
T2659
WT

Update/Upgrade
LT S7-PLCSIM Versions 3.x, 4.x, 5.0, 5.2 or 5.3 can be upgraded to
Version 5.4. In addition, a Software Update Service in the form of
Reactor a subscription is offered for S7-PLCSIM.
For further information, see Sections "Updates/upgrades asyn-
chronous to the PCS 7 version", page 17/19, and "Software Up-
date Service", page 17/2.
Overview of simulation software for SIMATIC PCS 7 ■
Using the S7-PLCSIM simulation software, user programs cre-
ated with CFC/SFC can be tested on a PG/PC, regardless of
whether the target hardware is available. The detection and
elimination of errors is thus brought forward into an early phase
of development. This results in faster commissioning, lower
costs and better program quality.

■ Function
S7-PLCSIM simulates a SIMATIC S7 CPU with the associated
process images. The program to be tested is loaded into the
simulated S7 CPU in a manner identical to the procedure with
real hardware, and is executed there. S7-PLCSIM is completely
integrated in STEP 7. Process data can be exchanged between
S7-PLCSIM and other Windows applications via an interface.

Siemens ST PCS 7 · February 2010 3/21


© Siemens AG 2010

Engineering system

3/22 Siemens ST PCS 7 · February 2010


4
© Siemens AG 2010

Operator system

4/2 Introduction

4/5 OS software
4/5 Introduction
4/10 OS standard software
for single station/server/client
4/12 SFC Visualization

4/13 Redundant operator systems


4/13 OS redundancy

4/17 OS archiving
4/17 Introduction
4/18 OS short-term archiving
4/19 OS long-term archiving with StoragePlus
4/21 OS long-term archiving
with Central Archive Server
4/23 SIMATIC PCS 7 Web server

4/23 Operation and monitoring via Web

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system

Introduction

■ Overview ■ Benefits
7 Flexible, modular architecture with scalable hardware and
software components for single-user and multi-user systems
7 High-performance operated stations based on standard
PC technology with Microsoft Windows XP Professional /
Server 2003, can be used in office or industrial environments
7 Client/server multi-user systems with up to 12 OS servers/
pairs of servers, each for 8 500 process objects (PO) and
up to 32 OS clients per server/pair of servers

4 7 High-performance archive system based on Microsoft SQL


server with cyclic archives and integral data backup, option-
ally with long-term archiving via StoragePlus/central archive
server (CAS)
7 OS health check for monitoring important server applications
7 Integration of modifications without interrupting runtime oper-
ations, and online testing through selective loading of redun-
dant servers
7 Optimized AS/OS communication:
data transmission only following change in data, independent
of AS reply cycle; suppression of nuisance alarms
7 User-friendly process control and high operational reliability,
also in conjunction with multi-screen technology
7 Extended status displays through combination of status and
analog values with alarm information
The operator system of the SIMATIC PCS 7 process control sys- 7 Highly effective alarm management provides support for
tem permits user-friendly and secure execution of the process operating personnel
by the operating personnel. The operator can observe the pro- - Assignment of up to 16 message priorities as supplementary
cess sequence by means of various views and intervene to con- attribute to the message classes
trol the system when necessary. - Visual and audible suppression of messages which are
irrelevant to a specific operating state (dynamic or manual)
The operator system architecture is extremely variable and can - Suppression of sensor/actuator alarms during startup or in
be flexibly adapted to different plant architectures and customer event of malfunction
requirements.
7 Central user management, access control, electronic signa-
The basis is formed by perfectly coordinated operator stations ture
for single-user systems (OS single stations) and for multi-user
7 Sign-of-life monitoring for subordinate systems connected to
systems with client/server architecture.
the plant bus
The system software of the operator stations is available in differ- 7 System-wide time synchronization based on UTC (Universal
ent levels based on the number of process objects (PO) used: Time Coordinated)
• 250, 1 000, 2 000, 3 000 or 5 000 POs per OS single station
• 250, 1 000, 2 000, 3 000, 5 000 or 8 500 POs per OS server
(with client/server architecture)
The number of POs for an operator station can be increased up
to 5 000 (OS single station) or 8 500 (OS server) at any time by
means of PowerPacks to allow for higher requirements or system
expansions.

4/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system

Introduction

■ Design
All operator stations are based on modern SIMATIC PCS 7 Multi-user system with client/server architecture
Industrial Workstations optimized for use as OS single station,
OS client or OS server. The SIMATIC PCS 7 industrial worksta-
Central Archive OS clients
tions are characterized by powerful PC technology combined
Server (CAS) (max. 32 in multi-client mode)
with the Microsoft Windows XP Professional or Server 2003
operating system. They can be used in harsh industrial environ-
ments or also in offices. Standard components and interfaces
from the PC world offer generous scope for system-, customer-
or sector-specific options and expansions.
The operating system and the following ES/OS software of the 4
SIMATIC PCS 7 process control system are already preinstalled Terminal bus
when delivered:
• Single station: PCS 7 Engineering Software for AS/OS OS servers
(including OS Runtime software) (max. 12
redundant)
• Server: PCS 7 OS Software Server
• Client: PCS 7 OS Software Client
Industrial Ethernet
You only need the corresponding software licenses in order to Automation systems
use the preinstalled SIMATIC PCS 7 software.
Depending on the customer’s particular requirements and
whether used as OS single station, OS server or OS client, you A multi-user system consists of operator terminals (OS clients)
can expand the SIMATIC PCS 7 Industrial Workstations with op- which receive data (project data, process values, archives,
tions, e.g. with: alarms and messages) from one or more OS servers over a
terminal bus. The terminal bus can share the transmission me-
• Hardware and software components for redundant operation dium with the plant bus or it can be designed as a separate bus
• Signal module for audible and visual signaling of messages (Industrial Ethernet with TCP/IP).
• Chipcard reader for access protection In this architecture, redundant OS servers may be set up to meet
• Multi-monitor graphics card for operation of up to 4 process higher availability requirements. Critical applications running on
monitors the OS server are monitored by Health Check for software faults.
• Process monitors for office and industrial environments If a fault is detected, switchover to the redundant system is trig-
gered. Synchronization of the redundant OS servers takes place
See Chapter "Industrial Workstation/PC" for ordering data and automatically and at high speed.
detailed information on the scope of delivery and technology of
the SIMATIC PCS 7 Industrial Workstations. OS clients can access the data of not only one OS server/server
pair, but from several OS servers/pairs of servers simultaneously
Single-user system (OS single station) (multi-client mode). This makes it possible to divide a plant into
technological units and to distribute the data accordingly to
In a single station system architecture, all operation and monitor- several OS servers/pairs of servers. In addition to scalability, the
ing functions for a complete project (plant/unit) are concentrated advantage of distributed systems is the ability to decouple plant
in one station. areas from each other, which results in higher availability.
This OS single station can be operated on the plant bus together SIMATIC PCS 7 supports multi-user systems with up to
with other single-user systems or parallel to a multi-user system. 12 OS servers or 12 redundant OS pairs of servers. In multi-
Redundant operation of two OS single stations is also possible client mode, OS clients can access data from one or more of the
(SIMATIC PCS 7 single station redundancy). 12 OS servers/pairs of servers in parallel (up to 32 OS clients si-
Depending on the version (IE or BCE), the OS single station can multaneously on all).
be connected to the Industrial Ethernet plant bus via one of the The OS servers are designed in addition with client functions
following network components: which permit them to access the data (archives, messages,
• IE: CP 1623 communications module (preinstalled in SIMATIC tags, variables) from the other OS servers of the multi-user
PCS 7 Industrial Workstation) or CP 1613 A2 communications system. This means that process graphics on one OS server can
module (alternative) for communication with up to also be linked with variables on other OS servers (area-indepen-
64 automation systems dent displays).
• BCE standard Ethernet card (10/100/1000 Mbit/s) and Basic
Communication Ethernet
for communication with up to 8 automation systems (not re-
dundant stations)
A 10/100/1000 Mbit/s Ethernet RJ45 port for use as desired is al-
ready onboard.
The OS engineering is located as standard in a separate engi-
neering system In the case of a single station system applied for
small applications, engineering and the operator functionality for
plant management can also be combined in one station, except
for redundant systems. A combined engineering/operator sta-
tion can be ordered in the Chapter 3 "Engineering System".

Siemens ST PCS 7 · February 2010 4/3


© Siemens AG 2010

Operator system

Introduction
Like the OS single stations, the OS servers can be connected to
Process OS variables (approx.)
the Industrial Ethernet plant bus using one of the following net- objects
work components
250 15 000
• IE: CP 1623 communications module (preinstalled in SIMATIC
PCS 7 Industrial Workstation) or CP 1613 A2 communications 1 000 60 000
module (alternative) for communication with up to 2 000 120 000
64 automation systems
3 000 180 000
• BCE standard Ethernet card (10/100/1000 Mbit/s) and Basic
Communication Ethernet 5 000 300 000
for communication with up to 8 automation systems (not re- 8 500 510 000

4
dundant stations)
OS quantity framework
A 10/100/1000 Mbit/s Ethernet RJ45 port which can be used for
connecting to the terminal bus is already onboard. Max. number of OS servers / pairs 12
of servers
OS archiving
Max. number of automation systems 64
The operator system already includes a high-performance ar- per OS server / pair of servers
chiving system based on Microsoft SQL Server with cyclic ar- Max. number of OS clients 32
chives for short-term saving of process values and mes- in multi-client mode 1)
sages/events (alarms). This short-term archive can be (per multi-user system)
combined with a long-term archive on the basis of StoragePlus
Max. number of monitors per 4
or the central archive server (CAS). operator station with multi-channel
The StoragePlus provided for the bottom performance range is operation
able to archive approx. 1 600 process values/s from a total of Max. number of OS areas 64
4 single stations/servers/pairs of servers. The powerful CAS
Max. number of windows per moni- 1 to 16 (adjustable)
satisfies much higher requirements. It can be configured as a tor
single server or as a redundant pair of servers, and can archive
approx. 10 000 values/s from up to 11 servers/pair of servers. Number of trends per trend window 10
The data managed in StoragePlus and in the CAS can be saved Selection time for OS area display <2s
on all storage media supported by the operating system. This re- (100 process symbols)
quires additional hardware and software, e.g. a DVD writer with
Max. number of process objects:
suitable burning software.
• Per OS single station 5 000 POs
The StoragePlus computer and the CAS are only nodes on the
terminal bus. • Per OS server 8 500 POs
Max. number of configurable mes- 150 000
■ Technical specifications sages per server/single station
Number of process tags
Definitions
• Per OS single station Approx. 3 000
Process A process object (PO) is a synonym for an operable
object (PO) and observable block with approx. 30 to 60 individual • Per OS server Approx. 5 000
OS variables (parameters), where motors, valves etc.
require fewer variables, and controls, dosing etc. • Per multi-user system Approx. 60 000
require more variables. Thus the quantity framework Integral high-performance
data of the engineering system can be compared with archive system
those of the operating system.
(cyclic buffer),
OS variable An OS variable or parameter is a defined memory loca- based on Microsoft SQL server, for:
tion required for operating and monitoring with the
operator system; values can be written into it and read • Process value archiving (per Approx. 1 000/s
from it (e.g. setpoint, actual value etc.). A PO usually OS server / single station)
has several OS variables (which can be operated and • Message archiving Steady-state load approx. 10/s
monitored). (per OS server / single station) Message peak approx. 3 000 / 4 s
Licensing As of SIMATIC PCS 7 V7.0, the OS software will only be Long-term archiving
licensed on the basis of POs. This significantly simpli-
fies calculation of the required license. 60 OS variables • Process value archiving with Process values from up to
are calculated for one PO. Checking of the license will StoragePlus 4 single stations, servers or pairs
also be carried out using the POs, and additionally of servers
includes checking of the total number of OS variables - Process values of one server Approx. 1 000/s
used.
- Process values of all servers Approx. 1 600/s
Every block fulfilling the following criteria is counted
and calculated as a PO: • Process value archiving with cen- Process values from up to
• The block is not a driver block tral archive server (CAS) 11 servers or pairs of servers
• The block can be operated and monitored - Process values of one server Approx. 1 000/s
• This block can handle messages - Process values of all servers Approx. 10 000/s
1)
If every OS client has access to all OS servers/pairs of servers

4/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS software
Introduction

■ Overview Single-user system

The SIMATIC PCS 7 Industrial Workstation, the operating sys- OS single station Redundancy
with Windows XP Professional operating system
tem, and the OS software are matched to one another in accor- w/o with
dance with the application as OS single station, OS server or SIMATIC PCS 7 Industrial Workstation
OS client. including operating system, alternatives

■ Design SIMATIC PCS 7 ES/OS 547C BCE WXP


with BCE communication for up to 8 automation
1 2

systems (not redundant stations)


The OS standard software is already preconfigured for the cor-
responding OS single station, OS server or OS client as the tar- SIMATIC PCS 7 ES/OS 547C IE WXP 1 2
get system, and preinstalled on it. You only need the corre-
sponding software licenses in order to use the preinstalled OS
with Industrial Ethernet communication
Additional IE communications software
4
standard software. for SIMATIC PCS 7 ES/OS 547C IE WXP
Starting from this, the OS software can be extended as required SIMATIC NET PowerPack S7-REDCONNECT 1 2
using additive software components and licenses. OS standard software
OS single stations and OS clients can be additionally equipped SIMATIC PCS 7 OS Software Single Station V7.1 1) 1 --
with SIMATIC PCS 7 SFC Visualization and Safety Matrix Viewer.
SIMATIC PCS 7 Single Station Redundancy V7.1 -- 1
Please note in this context that the OS standard software for including RS 232 connecting cable, 10 m
OS single station or OS client in combination with the SIMATIC
Safety Matrix Viewer is also available as the cost-effective Supplementary OS software (optional)
SIMATIC PCS 7 Safety Matrix OS Package (see Section SIMATIC PCS 7 SFC Visualization V7.1 1 2
"SIMATIC PCS 7 Safety Packages", page 12/8).
SIMATIC Safety Matrix Viewer V6.1 1) 1 2
The high-performance cyclic buffer archiving system integrated SIMATIC PCS 7 Archive for expansion of short-term 1 2
as standard in OS single station and OS server for short-term ar- cyclic buffer archive
chiving of up to 512 variables can be expanded within the limit
of 10 000 variables using SIMATIC PCS 7 archive licenses Multi-user system with client/server architecture
(for order information, see Section "OS archiving", page 4/17).
These Count Relevant Licenses are cumulative. OS server Redundancy
with Windows 2003 Server operating system
w/o with
The short-term archive can also be combined with a long-term
archive. StoragePlus is available for long-term archiving in the SIMATIC PCS 7 Industrial Workstation
bottom performance range, and the central archive server (CAS) including operating system, alternatives
is envisaged for the top performance range. See the Section SIMATIC PCS 7 OS Server 547C BCE SRV03 1 2
"OS archiving", page 4/17, for details. with BCE communication for up to 8 automation
systems (not redundant stations)
You can also implement redundant system configurations with
OS single stations and OS servers. See the Section "OS redun- SIMATIC PCS 7 OS Server 547C IE SRV03 1 2
dancy", page 4/13, for details. with Industrial Ethernet communication

The following tables provide a selection aid for ordering an Additional IE communications software f
or SIMATIC PCS 7 OS Server 547C IE SRV03
operator station. Depending on whether a redundant or non-
redundant design is selected, the tables indicate the respec- SIMATIC NET PowerPack S7-REDCONNECT 1 2
tively required number of OS standard software
• SIMATIC PCS 7 Industrial Workstations, SIMATIC PCS 7 OS Software Server V7.1 1 --
• licenses for OS standards software, and PCS 7 Server Redundancy V7.1, -- 1
• licenses for optionally used supplementary OS software. including RS 232 connecting cable, 10 m
Supplementary OS software (optional)
SIMATIC PCS 7 Archive for expansion of short-term 1 2
cyclic buffer archive
OS client
with Windows XP Professional operating system
SIMATIC PCS 7 Industrial Workstation
including operating system, alternatives
Note on Microsoft SQL Server software Connection for terminal bus onboard: 1
The "SQL Server" software from Microsoft which is delivered to- SIMATIC PCS 7 OS Client 547C WXP, alternatively
gether with SIMATIC PCS 7 is exclusively intended for this pro- with:
cess control system. It must not be used in any other context • onboard standard graphics,
without previous written approval by Siemens. • Multi-monitor graphics card "2 Screens" or
• Multi-monitor graphics card "4 Screens"
OS standard software
SIMATIC PCS 7 OS Software Client V7.1 2) 1
1)
SIMATIC PCS 7 OS Software Single Station and SIMATIC Safety Matrix
Supplementary OS software (optional)
Viewer are available together as the cost-effective SIMATIC PCS 7 Safety SIMATIC PCS 7 SFC Visualization V7.1 1
Matrix OS Single Station Package.
2) SIMATIC Safety Matrix Viewer V6.1 2) 1
SIMATIC PCS 7 OS Software Client and SIMATIC Safety Matrix Viewer are
available together as the cost-effective SIMATIC Safety Matrix OS Client
Package.

Siemens ST PCS 7 · February 2010 4/5


© Siemens AG 2010

Operator system
OS software
Introduction

■ Function
The project editor in the operator system offers a wide range of
different image formats and resolutions for displaying process
graphics:
Graphic standard Format Resolution Support of
multi-monitor
mode
XGA 4:3 1024 x 768 Yes
XGA+ 4:3 1152 x 864 Yes
4 SXGA 5:4 1280 x 1024 Yes
UXGA 4:3 1600 x 1200 Yes
WSXGA+ 16:10 1680 x 1050 Yes
HD 1080 (Full HD) 16:9 1920 x 1080 Yes
WUXGA 16:10 1920 x 1200 Yes
WQXGA 16:10 2560 x 1600 --
OS process control with freely-positionable windows
Their use depends on how the graphics controller of the opera-
Graphical user interface (GUI) tor station and the process monitors controlled by it are de-
signed.
The predefined user interface of the operator system has all the
features typical of a control system. It is multilingual, clearly The representative and functional display of your plant is sup-
structured, ergonomic and easy to understand. Operators can ported by a high-quality, modern design. The global appear-
survey the process extremely easily, and rapidly navigate be- ance can be set using predefined or user-specific designs: color
tween different views of the plant. The system supports them in palette, colors, styles (fill patterns), optical effects (2D/3D, shad-
this process with hierarchical display structures that can be con- ing, transparency, colored identification of an image object when
figured as required. These facilitate the direct selection of lower- selected, etc.). These can be changed locally for each image
level areas during process control. The current position within object.
the hierarchy can always be recognized in a window of the
Picture Tree Manager. In addition, the design is fundamentally influenced using a wide
range of attractive elements provided by the Graphics Designer
Process displays and process tags can also be called directly when configuring in the engineering system:
by their name, or by a "Loop-in-alarm" starting from a selected • Object palettes with styles, controls (applications for control
message An online language selector permits the user to and monitoring, e.g. for curve and message display), stan-
change the display language during runtime. dard objects and smart objects
A standard view and a server view are available for the techno- • Global symbol library with standardized display objects for
logical representation of a plant, each with variously designed plants and units
area overviews. Features provided in both views include: • Symbols and faceplates from the SIMATIC PCS 7 libraries,
• Message line for the last received message, configurable for especially the Advanced Process Library (APL)
priority-based display of message with highest message
class or priority
• Date, time and name of the operator
• Area overview; number of displayed areas depends on reso-
lution: up to 36 (lowest/XGA), up to 144 (highest/WQXGA)
• Working area for plant displays and movable windows for
faceplates, trends, messages etc.
• System function keys

4/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS software
Introduction
TrendControls function for table displays and curve displays Table window
One or more value columns can be configured for a time column
in the table window. In accordance with this configuration, each
line displays the process values recorded at a particular time.
Analogous to this, it is also possible to combine several time col-
umns with other value columns in a table window. The layout can
be adapted during runtime by shifting, showing or hiding col-
umns.
In run-time mode, operators can also modify the time data, man-
ually change displayed values, and save these modified values.
Trend window 4
One or more time axes correlate in the trend window with one or
more value axes whose range value is fixed or dynamic. The
scale for the value axes can be linear, logarithmic, percentage
or freely-configurable.
A trend displays a corresponding process value at every point in
time. The number of curves displayed in a trend window is freely-
selectable. Styles and colors can be configured individually,
possibly with a limit-dependent change in color. Grids and rulers
can be used to improve readability and orientation.
Several trends can be combined in a trend group with common
Trend window on the operator station time and value axes. It is also possible to configure several curve
The TrendControls function permits operators to display ar- windows. These can be linked together if required, e.g. to com-
chived values of archive tags from the process value archive as pare process values. Linked curve windows have a common
well as online values of process tags from the tag management time axis, zoom, scroll bar and ruler.
in relation to time (table/trend window) or in relation to another Operators additionally have the following options for adaptation
value (function window). The time can be defined statically (ab- during runtime:
solute, as configured) or dynamically (in relation to the actual
• Enlarging of any sections of the trend window
system time) as:
• Shifting of a section along the time and value axes
• Start and end times
• Shifting, showing and hiding of time and value axes of
• Start time and period
individual curves using the mouse
• Start time and number of measuring points
• Changing the displayed time interval
All TrendControls have scrolling functions and a function for • Showing/hiding of individual curves, and fetching into fore-
directly selecting the start or end. ground
During runtime, operators can individually adapt the Function window
TrendControls functions which have already been predefined
during plant configuration, and save the settings globally or The function window is similar to the trend window except that
user-specific. They are able to change the data link during run- the time axis is replaced by a value access. Process values can
time, and to access other data. It is also possible to integrate then be displayed in relation to other process values, e.g. pres-
exported archive databases online. sure depending on temperature Setpoint curves from user ar-
chives can also be included in the display.
The displayed data can be processed further by:
Fixed or dynamic value ranges with linear or logarithmic scaling
• Exporting per CSV file
can be assigned to the X and Y axes. The values which are re-
• Output in a predefined print job lated to one another are based on different variables whose up-
TrendControls functions can also be combined with a ruler win- dating cycles must be the same. The time range in which the val-
dow. The ruler window positioned in the process display inde- ues are displayed (static or dynamic) can be entered separately
pendent of the connected TrendControl function shows addi- by operators for each curve.
tional information in three views depending on the selection of a Properties, functions and configuration options are otherwise
time or time range in the trend/table window using a ruler: largely identical to the trend window.
• Coordinate window with X and Y coordinates of the curve
points at the points of intersection of the rulers
• Statistics range window with the values lying within a selected
range
• Statistics window with statistical information on a selected
range: minimum, maximum, average, standard deviation, inte-
gral

Siemens ST PCS 7 · February 2010 4/7


© Siemens AG 2010

Operator system
OS software
Introduction
AlarmControl function for message display and processing The displayed data can be processed further by:
Up to 150 000 messages can be configured per OS single sta- • Exporting per CSV file
tion/OS server: • Output in a predefined print job
• Predefined system messages, triggered by a system event After a power failure, the last messages (e.g. 60) can be re-
• Individual or group messages, initiated by a change in pro- loaded from the message archive to the message window. Thus,
cess states when the system is restarted, the last message map prior to the
• Operator input messages, resulting from the manual operation power failure is reconstructed.
of objects With large quantity frameworks and a high number of messages,
The message system integrated in the operator system records the following measures can be used to noticeably reduce the

4 these process messages and local events, saves them in mes-


sage archives, and displays them by means of the freely-config-
operator workload by reducing the relevant messages and im-
proving the transparency:
urable AlarmControl function (message view/window). • Visual and audible hiding of messages which are of reduced
importance in certain situations for the safe and fault-free
Operators can use the toolbar to select various standardized operation of the plant, e.g. process signals (logging and
lists with integral scrolling function: archiving are not influenced):
• Entered state list: currently present, unacknowledged mes- - Dynamically, i.e. depending on preconfigured definition for
sages up to 32 operating states (Smart Alarm Hiding)
• Acknowledged list: currently present, acknowledged mes- - Manually, for a limited period
sages • Assignment of priorities using up to 16 message priorities as
• Exited state list: unacknowledged messages, but already additional attribute to the known message classes
exited • Intentional blocking and enabling of messages from an indi-
• Operator list: current and archived operator input messages vidual process tag or all process tags of the display/area by
the operator in the event of faults on a sensor/actuator or dur-
• Process control list: current and archived I&C messages ing commissioning (recording of blocking and enabling in the
• Chronicle: all currently present and archived messages ar- operator activity log)
ranged in chronological order
The "Loop-in-alarm" and "Select display using process tag" func-
• List of manually or automatically suppressed messages tions support the quick evaluation and resolution of faults. Using
• List of messages to be suppressed when they occur "Loop-in-alarm", the operator can jump directly from a message
selected in the message window to the process display with the
The AlarmControl function displays: object which caused the fault, and can then call up the associ-
• Each message in a separate message line ated faceplate (loop display) through the process tag whose
• Message state and color according to the configured mes- block icon is colored (cyan). The faceplate window (loop dis-
sage class (e.g. fault requiring acknowledgment) and mes- play) can be anchored so that it remains visible even when the
sage type (e.g. alarm or warning) display is changed.
• Selected message blocks, each in a separate column: Group displays visually signal the messages currently present in
- System blocks: system data such as date and time, priority, the process display. They also provide information on whether
triggering CPU/station, user name, loop-in-alarm, message messages are disabled or not.
state (UP/DOWN), acknowledgment status (acknowledged/
not yet acknowledged, duration from UP to DOWN/acknowl- The last message to have arrived – or the message with the
edged) highest priority when alarm priorities are utilized – is displayed at
- Process value blocks: current process value at time of mes- the top edge of the standard view. Using the button "Extended
sage, e.g. temperature message line", the AlarmControl function can be displayed as a
- User text blocks: 255 characters of text, e.g. message text window with all received messages. A list of all messages cur-
with fault location and cause of malfunction rently present with maximum priority 16 can also be directly
called using a button.
• Status and info text represented as symbol
Parallel to the display, all messages recorded during runtime
and their changes in state can be documented in chronological
order in a message sequence log.
Flexible setting options for audible output and priorities which
can be defined using signal variables additionally support the
signaling of messages through a sound card or by controlling
external sensors via a signal module.
Operators can individually adapt the AlarmControl function dur-
ing runtime by filtering, selecting or sorting the display accord-
ing to the contents of individual message blocks, e.g. chronolog-
ically according to message priority or fault location, and save
the settings globally or user-specific. It is also possible to inte-
grate exported archive databases online.

Message window on the operator station

4/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS software
Introduction
Reporting and reports system Sign-of-life monitoring
Whereas the reporting system is provided to document the With the "Sign-of-life monitoring" function, the operator system is
project during its configuration, the reports system is used to able to monitor the correct operation of all subordinate systems
print out the data recorded during operation in a clear manner. connected to the plant bus. A graphical plant configuration dis-
Different types of predefined logs are available: play shows the operating state of each monitored component.
• Message sequence log Additional functionality in this respect is offered by the SIMATIC
PCS 7 Maintenance Station (see Chapter 5 "Maintenance Sta-
• Message and archive log tion").
• Measured value log
Time-of-day synchronization
• Operator activity log
• System message log
• User log
4
However, a page layout editor can be used to create completely
new page layouts or to individually adapt predefined ones. Log
objects to be printed are simply selected from the editor’s object
palette, positioned and configured.
The log objects are categorized as follows:
• Host log objects, e.g.
- Static objects (circle, rectangle etc.)
- Dynamic objects that are assigned current values during
output
- System objects (date/time, project name etc.)
- Special runtime log objects
• OS-specific log objects, e.g.:
- Control objects (windows for messages, tables, trends, func-
tions, and user data)
- Current value of a process tag
- Contents of user archives SICLOCK TC 400 central plant clock
- Embedded layout Together with a SICLOCK time generator (see Catalog
- Hardcopy "ST PCS 7.1, Add-ons for SIMATIC PCS 7"), the operator system
• Log objects for integration of external data, e.g.: of the SIMATIC PCS 7 process control system can implement the
- CSV provider (CSV data as table or curve) system-wide time-of-day synchronization on the basis of UTC
- ODBC data source (field as text or table) (Universal Time Coordinated). This feature is especially benefi-
- COM provider (COM objects as text, table or image) cial for widely distributed plants present in different time zones,
e.g. pipelines.
The current data of the log defined in the page layout is output
on the printer by means of a predefined or self-generated print Script languages
job. Prior to output on the printer, the logs can be saved in EMF
format and displayed as a preview on the screen. Print jobs can Visual Basic and C are the scripting languages available for
be started manually, time-controlled or event-controlled. Opera- custom programming of OS applications.
tors are able to scan the status of the print jobs online.
Central user administration, access control and electronic
signature
With SIMATIC Logon, the operator system has central user ad-
ministration with access control that complies with the validation
requirements of 21 CFR Part 11. The administrator can divide
the users into groups and assign differently defined access
rights (roles) to these groups. The operator obtains the specific
rights when logging on within the scope of the access control.
Apart from the keyboard, an optional chipcard reader, for exam-
ple, can be used as the logon device. In addition, SIMATIC
Logon offers the "electronic signature" function.
SIMATIC Logon is fully integrated in SIMATIC PCS 7. In the con-
text of SIMATIC PCS 7, no software licenses need be ordered for
this. For further information on SIMATIC Logon as well as order-
ing data for an optional chipcard reader, see Section "Expansion
components, chipcard reader" in Chapter "Industrial Worksta-
tion/PC", page 2/21.

Siemens ST PCS 7 · February 2010 4/9


© Siemens AG 2010

Operator system
OS software
OS standard software
for single station/server/client

■ Overview ■ Selection and Ordering data Order No.


The OS standard software is adapted to the SIMATIC PCS 7 In- OS Software Single Station
dustrial Workstations offered (OS single station, OS server and SIMATIC PCS 7 OS Software
OS client). Single Station V7.1
5 languages(German, English,
The OS standard software for OS single stations and OS servers French, Italian, Spanish), software
can be adapted to plants of various size by means of the number class A, executes with Windows
of process objects (PO). The number of POs can be increased XP Professional, single license for
at any time by adding more PowerPacks in order to allow for 1 installation
higher requirements of system expansions. Type of delivery: License Key

4 The OS standard software for a redundant pair of OS servers or


two redundant OS single stations is combined in a package
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
(SIMATIC PCS 7 Server Redundancy/SIMATIC PCS 7 Single Sta- Delivery with SIMATIC PCS 7
tion Redundancy). See Section "OS redundancy", page 4/13, for Software Media Package V7.1
details. • 250 POs 6ES7 658-2AA17-0YA0
The OS standard software for OS single station/client is also • 1 000 POs 6ES7 658-2AB17-0YA0
available together with the SIMATIC Safety Matrix Viewer as a
low-price SIMATIC PCS 7 Safety Matrix OS package. See Sec- • 2 000 POs 6ES7 658-2AC17-0YA0
tion "SIMATIC PCS 7 Safety packages", page 12/8, for details. • 3 000 POs 6ES7 658-2AD17-0YA0
Subsequent extension of the software license from • 5 000 POs 6ES7 658-2AE17-0YA0
OS Single Station to OS Server SIMATIC PCS 7 OS Software
It frequently happens in practice that systems based on Single Station ASIA V7.1
2 languages (English, Chinese),
OS single stations are later expanded to client-server configura- software class A, executes with
tions. The WinCC/Server V7.0 runtime software gives you the op- Windows Windows XP Profes-
portunity of extending the software license of your existing OS sional, Single License for
single station to an OS server license at a later date. 1 installation
Type of delivery: License Key
■ More information Memory Stick, Certificate of
License incl. Terms and Condi-
Regional product versions tions
Delivery with SIMATIC PCS 7
All SIMATIC PCS 7 software products were previously designed Software Media Package ASIA
for international use, i.e. there was only one product version for V7.1
global application. A product was offered in up to 6 languages: • 250 POs (ASIA) 6ES7 658-2AA17-0CA0
German, English, French, Italian, Spanish and Chinese. How-
ever, the number of supported languages was not uniform, but • 1 000 POs (ASIA) 6ES7 658-2AB17-0CA0
could vary depending on the product. • 2 000 POs (ASIA) 6ES7 658-2AC17-0CA0
The product version for international use will continue to be avail- • 3 000 POs (ASIA) 6ES7 658-2AD17-0CA0
able for the SIMATIC PCS 7 Software V7.1. A new feature is that • 5 000 POs (ASIA) 6ES7 658-2AE17-0CA0
a regional "ASIA" product version will also be offered for the
SIMATIC PCS 7 data medium package and specific SIMATIC SIMATIC PCS 7 OS Software
PCS 7 software products of the system components "Engineer- Single Station PowerPack V7.1
for extending the OS Software
ing System" and "Operator System". ASIA products are explicitly Single Station
identified in the name by the supplement "ASIA". They currently
support English and Chinese. Can be used for all offered lan-
guages, software class A,
If a product listed in this catalog does not have the regional iden- executes with Windows XP Pro-
tification ASIA, it can always be used globally. However, the fol- fessional, Single License for
lowing restriction applies: if a regional ASIA product is offered, 1 installation
the pendant for international use does not support the Asian lan- Type of delivery: License Key
guages (currently Chinese) present in the ASIA product. Disk, Certificate of License incl.
Terms and Conditions
The following special points must be observed as a result of • From 250 POs to 1 000 POs 6ES7 658-2AB17-0YD0
the definition of separate products for installation software and
licenses. The SIMATIC PCS 7 installation software V7.1 is avail- • From 1 000 POs to 2 000 POs 6ES7 658-2AC17-0YD0
able in the form of two data medium packages: • From 2 000 POs to 3 000 POs 6ES7 658-2AD17-0YD0
• SIMATIC PCS 7 Software Media Package • From 3 000 POs to 5 000 POs 6ES7 658-2AE17-0YD0
• SIMATIC PCS 7 Software Media Package ASIA
The specific ASIA software licenses harmonize exclusively with
the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
PCS 7 software licenses for which there is no ASIA pendant can
be used with both SIMATIC PCS 7 Software Media Packages.

4/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS software
OS standard software
for single station/server/client

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
OS Software Server OS Software Client
SIMATIC PCS 7 OS Software SIMATIC PCS 7 OS Software 6ES7 658-2CX17-0YA5
Server V7.1 Client V7.1
5 languages(German, English, 5 languages(German, English,
French, Italian, Spanish), software French, Italian, Spanish), software
class A, executes with Windows class A, executes with Windows
Server 2003, single license for XP Professional, floating license
1 installation for 1 user
Type of delivery: License Key Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
4
Delivery with SIMATIC PCS 7 Delivery without SIMATIC PCS 7
Software Media Package V7.1 Software Media Package V7.1
• 250 POs 6ES7 658-2BA17-0YA0 SIMATIC PCS 7 OS Software 6ES7 658-2CX17-0CA5
Client ASIA V7.1
• 1 000 POs 6ES7 658-2BB17-0YA0 2 languages (English, Chinese),
• 2 000 POs 6ES7 658-2BC17-0YA0 software class A, executes with
Windows Windows XP Profes-
• 3 000 POs 6ES7 658-2BD17-0YA0 sional, Floating License for 1 user
• 5 000 POs 6ES7 658-2BE17-0YA0 Type of delivery: License Key
Memory Stick, Certificate of
• 8 500 POs 6ES7 658-2BF17-0YA0
License incl. Terms and Condi-
SIMATIC PCS 7 OS Software tions
Server ASIA V7.1 Delivery without SIMATIC PCS 7
2 languages (English, Chinese), Software Media Package ASIA
software class A, executes with V7.1
Windows Windows Server 2003,
Single License for 1 installation For further information on the Software Media Package, see Chapter 9
"SIMATIC PCS 7 Software".
Type of delivery: License Key
Memory Stick, Certificate of Note:
License incl. Terms and Condi- A process object (PO) is a synonym for an operable and observable
tions block with approx. 30 to 50 individual OS variables (parameters).
Delivery with SIMATIC PCS 7 When licensing, an average of 60 OS variables is calculated for one PO.
Software Media Package ASIA
V7.1
• 250 POs (ASIA) 6ES7 658-2BA17-0CA0
• 1 000 POs (ASIA) 6ES7 658-2BB17-0CA0
• 2 000 POs (ASIA) 6ES7 658-2BC17-0CA0
• 3 000 POs (ASIA) 6ES7 658-2BD17-0CA0
• 5 000 POs (ASIA) 6ES7 658-2BE17-0CA0
• 8 500 POs (ASIA) 6ES7 658-2BF17-0CA0
SIMATIC PCS 7 OS Software
Server PowerPack V7.1
for extending the OS Software
Server
Can be used for all offered lan-
guages, software class A, exe-
cutes with Windows Server 2003,
Single License for 1 installation
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
• From 250 POs to 1 000 POs 6ES7 658-2BB17-0YD0
• From 1 000 POs to 2 000 POs 6ES7 658-2BC17-0YD0
• From 2 000 POs to 3 000 POs 6ES7 658-2BD17-0YD0
• From 3 000 POs to 5 000 POs 6ES7 658-2BE17-0YD0
• From 5 000 POs to 8 500 POs 6ES7 658-2BF17-0YD0

Siemens ST PCS 7 · February 2010 4/11


© Siemens AG 2010

Operator system
OS software
SFC Visualization

■ Overview ■ Selection and Ordering data Order No.


SIMATIC PCS 7 6ES7 652-0XD17-2YB5
SFC Visualization V7.1
For displaying and operating SFC
sequence controls on an operator
station
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, floating
4 license for 1 user
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions

The SFC visualization function of the operator system enables


you to display and operate the sequence controls configured
with the SFC tool in the same way as on the engineering system.
No additional configuration work is necessary.
In an overview display it is possible, for example, to open step
and transition displays and to present step comments or dynam-
ically supplied step enabling conditions.

4/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
Redundant operator systems
OS redundancy

■ Overview
OS single stations and OS servers can have a redundant design
Client Client if necessary:
• A SIMATIC PCS 7 Single Station Redundancy programming
package is required to design redundant OS single stations.
This contains:
- OS Software Single Station for 2 installations
- Software WinCC/Redundancy for 2 installations
- RS 232 cable connector for optimization of internal commu-

4
nication between the two OS single stations
• A SIMATIC PCS 7 Server Redundancy programming package
Terminal bus, ring 1 Terminal bus, ring 2 is required to design redundant OS servers. This contains:
- OS Software Server for 2 installations
- Software WinCC/Redundancy for 2 installations
- RS 232 cable connector for optimization of internal server-
server communication
A separate Ethernet connection can be used instead of the serial
Redundant
servers
RS 232 connection for optimization of internal communication
between the two redundant stations (OS single stations/
OS servers). This is an alternative e.g. with larger distances
between the stations or if the COM interface is required else-
where.
Redundant Industrial Ethernet An optical or electrical connection can be used depending on
plant bus (double ring) the environmental conditions and the distance between the re-
dundant stations, e.g. up to 100 m per crossover network cable
with RJ45 connectors. For further information, refer to the
Manual "Fault-tolerant process control systems"; for appropriate
cable material and further accessories, refer to Catalog IK PI
(Industrial Communication).
AS 412H What further components are required depends on the plant ar-
AS 414H chitecture. The design of the plant bus and terminal bus is of
AS 417H
particular importance, as well as the type and number of sub-
ordinate automation systems. The maximum requirements are
determined by the redundant configuration shown in the figure
OS redundancy shown in a client/server architecture with high availability with a fault-tolerant automation system and two redundant rings
each for the plant bus and terminal bus.

■ Design
The following table provides an overview of which components
are required for a redundant OS single station or OS pair of
servers depending on certain criteria:

Hardware and software components 9 to 64 AS per


Up to 8 AS per single Min.
single station/pair
station/pair of servers 1 redundant AS
of servers

SIMATIC PCS 7 Industrial Workstation,


single station or server version, alternatives
• Incl. Ethernet network card 10/100/1000 Mbit/s and BCE 2 – –

• Incl. CP 1613 A2/CP 1623 and S7-1613 software 2 (alternative to BCE) 2 2

Software
SIMATIC PCS 7 Single Station/Server Redundancy V7.1
1 1 1
(incl. RS 232 cable)
S7-REDCONNECT PowerPack – – 2
Connection to redundant plant bus (2 rings), alternatives
• BCE Desktop adapter network card 2 – –

• CP 1613 A2/ CP 1613 A2/CP 1623 communications module 2 (alternative to BCE) 2 2


CP 1623
S7-1613 software 2 (alternative to BCE) 2 –

S7-REDCONNECT software – – 2

Connection to redundant terminal bus (2 rings)


SIMATIC PCS 7 Redundant Terminal Bus Adapter Package 2 2 2

Siemens ST PCS 7 · February 2010 4/13


© Siemens AG 2010

Operator system
Redundant operator systems
OS redundancy

Redundant OS single stations / OS servers Redundant OS single stations / OS servers


with BCE communication with CP 1623/1613 A2 communication

• FastEthernet card • CP 1623/1613 A2 • CP 1623/1613 A2


• PCS 7 single station • S7-1613 software • S7-1613 software
redundancy or • PCS 7 single station + PowerPack
PCS 7 server redundancy or S7-REDCONNECT
redundancy PCS 7 server • PCS 7 single station
redundancy redundancy or
PCS 7 server redundancy

4
Plant bus Plant bus Plant bus

Max. 8 automation systems Max. 64 automation systems Redundant systems


per single station/pair of servers per single station/pair of servers AS 414H, AS 417H

Connection of redundant OS single stations / OS servers on the plant bus


Connection to plant bus Connection to terminal bus
The operator systems (single stations or servers) communicate You can connect clients and servers to a non-redundant terminal
with the automation systems via the Industrial Ethernet plant bus. bus using the onboard Ethernet interface or a desktop adapter
The following special points must be observed for redundant network card. With a redundant terminal bus where two rings are
configurations: connected together via two pairs of switches, each station must
• BCE communication via Ethernet network card be connected to both rings using a SIMATIC PCS 7 redundant
10/100/1000 Mbit/s is generally also sufficient for redundant terminal bus adapter package. The SIMATIC PCS 7 Redundant
operator stations. Up to 8 automation systems can be con- Terminal Bus Adapter Package consists of server and desktop
nected per pair of servers in this manner (only AS single sta- adapter network cards (for further information, see Section
tions, not AS redundant stations). "Expansion components, redundant terminal bus adapter",
page 2/20; for details on the configuration, refer to the
• Industrial Ethernet communication via CP 1623 (preinstalled Manual "Fault-tolerant process control systems").
in SIMATIC PCS 7 Industrial Workstation) or CP 1613 A2 (alter-
native) is necessary in the following cases:
- The number of automation systems per OS is larger than 8.
- Redundant automation systems (AS redundant stations) are
used.
• A SIMATIC PCS 7 Industrial Workstation with
CP 1613 A2/CP 1623 is delivered with the S7-1613 communi-
cations software. If subordinate automation systems (AS re-
dundant stations) are to be connected, the S7-REDCONNECT
communications software is required. In this case, the
S7-REDCONNECT PowerPack must be ordered.
• If an operator station with BCE communication is to be up-
graded for operation with redundant automation systems
(AS redundant stations), a CP 1623 or CP 1613 A2
communications module is required in addition to the
S7-REDCONNECT communications software.
• If the plant bus is to be designed as a redundant dual ring, you
require two interface modules (2 x Ethernet network cards
10/100/1000 Mbit/s or 2 x CP 1613 A2/CP 1623) per OS sin-
gle station / OS server.

4/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
Redundant operator systems
OS redundancy

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Design of redundant OS single stations Design of redundant OS servers
SIMATIC PCS 7 Single Station SIMATIC PCS 7
Redundancy V7.1 Server Redundancy V7.1
5 languages(German, English, 5 languages(German, English,
French, Italian, Spanish), software French, Italian, Spanish), software
class A, executes with Windows class A, executes with Windows
XP Professional, single license for Server 2003, single license for
2 installations 2 installations
with OS Software Single Station with OS Software Server and

4
and WinCC/Redundancy as well WinCC/Redundancy as well as
as RS 232 connecting cable, RS 232 connecting cable, 10 m
10 m Type of delivery: 1 License Key
Type of delivery: 1 License Key Memory Stick, Certificate of
Memory Stick, Certificate of License incl. Terms and Condi-
License incl. Terms and Condi- tions as well as RS 232 connect-
tions as well as RS 232 connect- ing cable, 10 m
ing cable, 10 m Delivery with SIMATIC PCS 7
Delivery with SIMATIC PCS 7 Software Media Package V7.1
Software Media Package V7.1
• 250 POs 6ES7 652-3BA17-2YA0
• 250 POs 6ES7 652-3AA17-2YA0
• 1 000 POs 6ES7 652-3BB17-2YA0
• 1 000 POs 6ES7 652-3AB17-2YA0
• 2 000 POs 6ES7 652-3BC17-2YA0
• 2 000 POs 6ES7 652-3AC17-2YA0
• 3 000 POs 6ES7 652-3BD17-2YA0
• 3 000 POs 6ES7 652-3AD17-2YA0
• 5 000 POs 6ES7 652-3BE17-2YA0
• 5 000 POs 6ES7 652-3AE17-2YA0
• 8 500 POs 6ES7 652-3BF17-2YA0
SIMATIC PCS 7 Single Station
Redundancy ASIA V7.1 SIMATIC PCS 7
2 languages (English, Chinese), Server Redundancy ASIA V7.1
software class A, executes with 2 languages (English, Chinese),
Windows Windows XP Profes- software class A, executes with
sional, single license for Windows Windows Server 2003,
2 installations single license for 2 installations
with OS Software Single Station with OS Software Server and
and WinCC/Redundancy as well WinCC/Redundancy as well as
as RS 232 connecting cable, RS 232 connecting cable, 10 m
10 m Type of delivery: 1 License Key
Type of delivery: Memory Stick, Certificate of
1 License Key Memory Stick, Cer- License incl. Terms and Condi-
tificate of License incl. Terms and tions as well as RS 232 connect-
Conditions as well as RS 232 con- ing cable, 10 m
necting cable, 10 m Delivery with SIMATIC PCS 7
Delivery with SIMATIC PCS 7 Software Media Package ASIA
Software Media Package ASIA V7.1
V7.1 • 250 POs (ASIA) 6ES7 652-3BA17-2CA0
• 250 POs (ASIA) 6ES7 652-3AA17-2CA0 • 1 000 POs (ASIA) 6ES7 652-3BB17-2CA0
• 1 000 POs (ASIA) 6ES7 652-3AB17-2CA0 • 2 000 POs (ASIA) 6ES7 652-3BC17-2CA0
• 2 000 POs (ASIA) 6ES7 652-3AC17-2CA0 • 3 000 POs (ASIA) 6ES7 652-3BD17-2CA0
• 3 000 POs (ASIA) 6ES7 652-3AD17-2CA0 • 5 000 POs (ASIA) 6ES7 652-3BE17-2CA0
• 5 000 POs (ASIA) 6ES7 652-3AE17-2CA0 • 8 500 POs (ASIA) 6ES7 652-3BF17-2CA0
PowerPacks for PO expansion PowerPacks for PO expansion
See under OS Software Single See under OS Software Server
Station PowerPack V7.1 PowerPack V7.1 (2 PowerPacks
(2 PowerPacks each required) each required)
Individual components for redundancy upgrading with existing
OS single stations / OS servers
WinCC/Redundancy V7.0 6AV6 371-1CF07-0AX0
For alignment of archives follow-
ing OS restart; single license for
2 installations
Installation required on each of
the two redundant SIMATIC
PCS 7 Industrial Workstations
RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0

Siemens ST PCS 7 · February 2010 4/15


© Siemens AG 2010

Operator system
Redundant operator systems
OS redundancy

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Expansion components for OS single stations / OS servers Components for connection of OS single stations/OS servers/
For connection to redundant plant bus (BCE or CP 1613/1623), for OS clients to a redundant terminal bus
upgrading from BCE to CP 1613/1623 including communication with
redundant AS SIMATIC PCS 7 Redundant Ter-
minal Bus Adapter Package
Desktop adapter network card Server and desktop adapter for
for BCE and as spare part for designing a redundant terminal
redundant terminal bus bus,
INTEL PCI network card for con- consisting of 2 Intel network cards
nection to Industrial Ethernet for connection to Industrial Ether-

4 (10/100/1000 Mbit/s), with RJ45


connection
net (10/100/1000 Mbit/s), with
RJ45 connection
• With conventional PCI interface A5E00718412 B) • With conventional PCI interface 6ES7 652-0XX01-1XF0 B)
• With PCI Express interface A5E01579552 B) • With PCI Express interface 6ES7 652-0XX01-1XF1 B)
CP 1613 A2 6GK1 161-3AA01 B) Subject to export regulations: AL: N, ECCN: EAR99H
PCI card for connection to Indus-
E) Subject to export regulations: AL: N, ECCN: 5D992
trial Ethernet, with ITP and RJ45
connections For further information on the Software Media Package, see Chapter 9
CP 1623 6GK1 162-3AA00 "SIMATIC PCS 7 Software".
PCI Express x1 card for connec-
tion to Industrial Ethernet
(10/100/1000 Mbit/s), with 2-port
■ More information
switch (RJ45) Regional product versions
SIMATIC NET S7-1613/2008 for 6GK1 716-1CB71-3AA0 E) All SIMATIC PCS 7 software products were previously designed
Industrial Ethernet
S7 communications software for
for international use, i.e. there was only one product version for
CP 1613 A2/1623, global application. A product was offered in up to 6 languages:
runtime software, in 2 languages German, English, French, Italian, Spanish and Chinese. How-
(German, English), executes with ever, the number of supported languages was not uniform, but
Windows XP Professional/ could vary depending on the product.
Server 2003, single license for
1 installation, The product version for international use will continue to be avail-
software and electronic manual able for the SIMATIC PCS 7 Software V7.1. A new feature is that
on CD-ROM, license key on a regional "ASIA" product version will also be offered for the
memory stick SIMATIC PCS 7 data medium package and specific SIMATIC
Communications software when using redundant AS PCS 7 software products of the system components "Engineer-
To be used instead of the S7-1613 software ing System" and "Operator System". ASIA products are explicitly
identified in the name by the supplement "ASIA". They currently
SIMATIC NET 6GK1 716-0HB71-3AA0 E)
support English and Chinese.
S7-REDCONNECT/2008
Software for fail-safe S7 commu- If a product listed in this catalog does not have the regional iden-
nication over redundant networks, tification ASIA, it can always be used globally. However, the fol-
for CP 1613 A2/1623, runtime
software, in 2 languages (Ger-
lowing restriction applies: if a regional ASIA product is offered,
man, English), executes with Win- the pendant for international use does not support the Asian lan-
dows XP Professional/ guages (currently Chinese) present in the ASIA product.
Server 2003, single license for
The following special points must be observed as a result of the
1 installation, software and elec-
tronic manual on CD-ROM, definition of separate products for installation software and li-
license key on memory stick censes. The SIMATIC PCS 7 installation software V7.1 is avail-
able in the form of two data medium packages:
Upgrading for communication with redundant AS
Starting from OS single stations / OS servers with CP 1613 A2/CP 1623 • SIMATIC PCS 7 Software Media Package
and S7-1613 software • SIMATIC PCS 7 Software Media Package ASIA
SIMATIC NET PowerPack 6GK1 716-0HB71-3AC0 E) The specific ASIA software licenses harmonize exclusively with
S7-REDCONNECT/2008
Software for expansion of the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
S7-1613 on S7-REDCONNECT, PCS 7 software licenses for which there is no ASIA pendant can
runtime software, in 2 languages be used with both SIMATIC PCS 7 Software Media Packages.
(German, English), executes with
Windows XP Professional/
Server 2003, single license for
1 installation, software and elec-
tronic manual on CD-ROM,
license key on memory stick

4/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS archiving
Introduction

■ Overview The data managed in StoragePlus and in the central archive


server can be saved on commercially available storage media
(e.g. DVD). This requires additional hardware and software
OS server: which support the respectively used operating system, e.g. a
short-term archiving (cyclic) DVD writer with appropriate writer software.
Process values The StoragePlus computer and the central archive server are
stations on the terminal bus, and are not connected to the plant
Slow bus. When using a SIMATIC PCS 7 Industrial Workstation
archiving cycle Automatic saving (BCE version) as the hardware platform, the Ethernet interface
> 1 min 30 byte/ e.g. daily (Ethernet RJ45 port) already onboard can be used for connect-
value
4
ing to the terminal bus.
e.g.
2 weeks Central archive server: Through a redundant design of the central archive server, the
long-term archiving availability of long-term data is increased, and these can also be
accessed by the OS clients or the OpenPCS 7 station. SIMATIC
Fast BATCH does not yet swap out the batch data to the two central
archiving cycle
Max. archive servers. However, following automatic matching of the
≤ 1 min Microsoft
30 byte/ archives, the batch data are available on both central archive
SQL server
e.g. value servers following swapping out.
7 days
Saving on
hard disk ■ Function
Messages/events e.g. for 6 months
Features of the archive variables and licensing of
Alarm archive short-term and long-term archiving
172 byte/
e.g. Automatic • There is only one type of archive variable for OS short-term
event
2 months saving archiving and CAS long-term archiving, the "SIMATIC PCS 7
(applicative) Archives". These are available for universal use - both for the
e.g. weekly operator system and for the CAS.
Batch server • The "SIMATIC PCS 7 Archives" are Count Relevant Licenses,
i.e. the archive variables of several licenses are cumulative.
Batch data Starting with the smallest cumulative number of 1 500 vari-
XML ables, any combinations are possible with consideration of
On user request, files
the expansion limits of 10 000 variables for OS short-term
transfer following Backup
archiving
archiving and 120 000 variables for CAS long-term archiving,
end of a batch e.g. 2 x 1 500 or 1 x 1 500 with 1 x 5 000 variables.
on DVD
• If a CAS is not used, the licenses of the SIMATIC PCS 7
Overview of short-term and long-term archiving
Archive are installed on the OS single stations and OS servers
of the system. Otherwise the installation is only on the CAS.
The operator system already includes a high-performance ar- OS single stations and OS servers then "book" their archive
chiving system based on Microsoft SQL Server with cyclic ar- variables from the CAS’s stock of variables. It is therefore un-
chives for short-term saving of process values (typically 1 to necessary to carry out the complex installation of archive vari-
4 weeks) and messages/events (typically 2 months). Data from able licenses on all OS single stations and OS servers in the
the short-term archive as well as OS reports and batch data from system.
SIMATIC BATCH can be exported time-controlled or event-con- • Operator systems (OS single stations and OS servers) are as-
trolled for permanent archiving in a long-term archive. signed 512 archive variables each by the OS software, the
CAS is immediately provided with 1 500 archive variables by
■ Design the central archive server basic package. If the short-term ar-
chiving of the operator systems is combined with the CAS
Two alternatives with different features are available for the long-term archiving, the 512 archive variables of the OS single
OS long-term archiving: stations and OS servers are omitted. The 1 500 archive vari-
• StoragePlus: ables of the CAS are then available universally for short-term
More economical version for the lower performance range; for and long-term archiving.
the archiving of about 1 600 values/s from as many as four sin- • In the case of redundant systems, two archives must be con-
gle stations, servers or pairs of servers figured with the corresponding number of archive variables.
• Central Archive Server (CAS), for single or redundant config-
uration:
High-performance version for archiving about 10 000 values/s
from as many as 11 servers or pairs of servers
During long-term archiving with StoragePlus, the archived data
can be visualized by means of the StoragePlus viewer. Process
values and messages exported to the central archive server can
also be accessed from an OS client.

Siemens ST PCS 7 · February 2010 4/17


© Siemens AG 2010

Operator system
OS archiving
OS short-term archiving

■ Overview ■ Selection and Ordering data Order No.


An integral component of the OS software of OS single stations Expansion of integral high-performance cyclic buffer archive
and OS servers is a high-performance archiving system which (512 variables) of OS Single Station and OS Server
can be configured during runtime and which is based on SIMATIC PCS 7 Archive
Microsoft SQL server technology. It is used to record process 6 languages (German, English,
data (typical period 1 to 4 weeks) and messages/events (typical French, Italian, Spanish, Chi-
period 2 months) in cyclic archives. nese), software class A, executes
with Windows XP Professional or
The data from the short-term archive as well as OS reports and Windows Server 2003, single
batch data from SIMATIC BATCH can be exported time-con- license for 1 installation (Count

4 trolled or event-controlled for permanent archiving in Relevant License)


StoragePlus or in a central archive server (CAS). Type of delivery:
License Key Memory Stick, Certif-
Commencing with the 512 archive variables present in the sys- icate of License incl. Terms and
tem, the short-term archive for process data can be expanded Conditions
within the limit of 10 000 archive variables with accumulated • 1 500 variables 6ES7 658-2EA00-2YB0
SIMATIC PCS 7 archives (Count Relevant Licenses) or SIMATIC
PCS 7 Archive PowerPacks. • 5 000 variables 6ES7 658-2EB00-2YB0

Further information on licensing, in particular in combination with • 10 000 variables 6ES7 658-2EC00-2YB0
long-term archiving per CAS,can be found under "Features of
archive variables and licensing of short-term and long-term
archiving" in the main section "OS archiving", page 4/17.

4/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS archiving
OS long-term archiving with StoragePlus

■ Overview ■ Function
StoragePlus manages the process values, messages and
OS reports which are swapped out of the OS archives, as well as
OS clients batch data from SIMATIC BATCH, in a central database and
StoragePlus makes these data available independent of the PCS 7 runtime
(separate systems:
computer)
• All data can be visualized in a graphic and clear manner using
the Internet Explorer, selection of the data is selected by inte-
Terminal bus
grated filter functions.
• Messages and process values can be shown in table form,
and process values also in graphic form. 4
• Tables of process values can be exported in CSV format for
processing in other Windows applications, e.g. Microsoft
OS server Batch server
Excel.
(redundant) (redundant)
The data managed by StoragePlus and the cataloging can be
Plant bus swapped out onto all commercially available storage media. You
require additional hardware and software for this which support
the StoragePlus operating system, e.g. DVD writer with appropri-
ate writer software.
Automation
systems StoragePlus is able to read in data which was swapped out us-
ing StoragePlus V1.0 / V1.1 and to convert it into the current data
format.
StoragePlus is a program package for long-term archiving of
Overview of functions
• OS archive data (process values and messages),
• Archiving of messages, process values and reports of the
• OS reports and SIMATIC PCS 7 V7.1operator systems
• batch data of the SIMATIC PCS 7 process control system. • Archiving of batch data from SIMATIC BATCH V7.1
StoragePlus manages the process values and messages ex- • Cataloging of all StoragePlus data
ported from the OS archives, the OS reports as well as batch • Swapping out of all StoragePlus data as well as the cataloging
data from SIMATIC BATCH in a central database. All these data onto external storage media
can be visualized in a graphic and clear manner using the
Internet Explorer. • Reading-in of the swapped-out StoragePlus data and catalog-
ing from external storage media
■ Application • Parameterizing of views (display windows and masks) includ-
ing the selection criteria for displaying the data
StoragePlus can be used for long-term archiving of process • Visualizing of messages in table form dependent on filter func-
values and messages, OS reports and SIMATIC BATCH data tions
from up to 4 single stations/servers/pairs of servers of the
SIMATIC PCS 7 V7.1 process control system. For this purpose • Displaying of process values in table or graphic form depen-
StoragePlus has to be installed on a separate computer with dent on filter functions
Windows XP Professional or Windows Server 2003 (see • Exporting of process values in CSV format,
Chapter 2 "Industrial Workstation/PC") which is connected by e.g. to Microsoft Excel
terminal bus to the OS and batch servers/single stations of the • Visualizing a batch overview (selecting the detailed protocol
SIMATIC PCS 7 system. of a batch from the batch overview is possible)
• Web-based presentation of data
• Access protection with user-specific rights
• Migration of messages and measurement values from
StoragePlus V1.0 / V1.1

Siemens ST PCS 7 · February 2010 4/19


© Siemens AG 2010

Operator system
OS archiving
OS long-term archiving with StoragePlus

■ Technical specifications ■ Selection and Ordering data Order No.


StoragePlus SIMATIC PCS 7 StoragePlus 6ES7 652-0XC17-2YB0
V7.1
Long-term archiving Up to 4 single stations, servers or Software for long-term archiving
pairs of servers simultaneously of data from up to 4 single sta-
Data input for process-value Approx. 1 000/s tions, servers or pairs of servers
archiving by one server 4 languages (German, English,
French, Chinese), software class
Data input for process-value Approx. 1 600/s A, executes with Windows
archiving by all servers XP Professional or Windows
Server 2003, single license for
4
Max. data volume input per day 500 MB
1 installation
Hardware requirements
Type of delivery:
Main memory 512 MB or more, 2 GB recom- License Key Memory Stick, Certif-
mended icate of License incl. Terms and
Conditions
Hard disk memory recommended
• Security EIDE-RAID 1 with 2 hard disks for
80 GB or more
• Capacity 2 hard disks for 80 GB or more for
separating database and log files
Software requirements
Operating system / applications • Microsoft Windows
XP Professional including SP2
or Windows Server 2003
including SP1
• Microsoft Internet Explorer V6.0
including SP1
• Microsoft Internet Information
Services (IIS) and installed
Message Queuing

Software required for StoragePlus • Microsoft SQL Server 2005


from the scope of delivery of • OS client SIMATIC PCS 7 V7.1
SIMATIC PCS 7; when used for
StoragePlus, no additional licenses • Client software SIMATIC BATCH
are required. V7.1

4/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
OS archiving
OS long-term archiving
with Central Archive Server

■ Overview Single central


archive server
Redundant
central archive
(CAS) server (CAS)
OS clients
SIMATIC PCS 7 Industrial Worksta- 1 2
tion, server version
incl. Ethernet network cards and
BCE
Central archive server 1 2
basic package
Terminal bus
SIMATIC PCS 7 Archive licenses Licenses for Licenses for
for additional archive variables
WinCC option "Redundancy"
1 server
--
2 servers
1
4
RS 232 connecting cable, 10 m -- 1
OS server Batch server Central Archive
(redundant) (redundant) Server (CAS) Instead of the serial RS 232 connection, it is also possible to use
a separate Ethernet connection for optimization of internal com-
Plant bus munication between the redundant central archive servers, e.g.
as an alternative for larger distances.

Automation
■ Function
systems The central archive server (CAS) can archive approx.
10 000 process values/s from as many as 11 servers or pairs
of servers of the SIMATIC PCS 7 V7.1 process control system.
The central archive server (CAS) can be used for long-term It is configured in a SIMATIC PCS 7 project like other stations
archiving of of the SIMATIC PCS 7 process control system (e.g. OS server,
• OS archive data (process values and messages), batch server, route control server, all clients or OpenPCS 7
• OS reports and station).
• batch data of the SIMATIC PCS 7 process control system. The process values and messages managed in the database
of the CAS can be visualized clearly on the OS clients. The
The process values and messages exported from the OS ar- StoragePlus Viewer of the CAS can be used for data visualiza-
chives, as well as the OS reports and batch data from SIMATIC tion on the OS single station. Data selection is supported by in-
BATCH are managed by the CAS in a central database. They tegrated filter functions. Messages and process values can be
can be visualized directly on the OS clients or with the shown in table form, and process values also in graphic form.
StoragePlus viewer of the CAS. Tables of process values can be exported in CSV format for pro-
cessing in other Windows applications, e.g. Microsoft Excel.
■ Design The data managed by CAS and the cataloging can be swapped
The SIMATIC PCS 7 OS Server (BCE version) with the Microsoft out onto all commercially available storage media. This requires
Windows Server 2003 operating system offered in chapter 2 additional hardware and software which support the CAS oper-
"Industrial Workstation/PC" can be used as the basic hardware ating system, e.g. a DVD writer with appropriate writer software.
for the CAS. The OS Software server of the SIMATIC PCS 7 V7.1 Swapping-out can be initiated either by an operator input or
process control system is preinstalled on this basic device in ad- when a certain amount of the hard disk is full.
dition to the operating system. Overview of functions
The Central Archive Server Basic Package is required to config- • Archiving of messages, process values and reports of the
ure the CAS. This can be expanded up to 120 000 archive vari- SIMATIC PCS 7 V7.1operator systems
ables using the Count Relevant Licenses "SIMATIC PCS 7 Ar-
• Archiving of batch data from SIMATIC BATCH V7.1
chives". Detailed information on licensing of the CAS in
combination with OS short-term archiving can be found under • Cataloging of all data
"Features of archive variables and licensing of short-term and • Swapping out of all data as well as cataloging onto external
long-term archiving" in the main section "OS archiving", page storage media
4/17.
• Reading-in of the swapped-out data and cataloging from ex-
The CAS does not require a connection to the plant bus. It can ternal storage media
be connected to the OS and batch servers of the SIMATIC PCS 7 • Data visualization on the OS clients:
system via terminal bus, e.g. via the integral network connection - Parameterizing of views (display windows and masks) in-
(Ethernet RJ45 port onboard) of the server. cluding the selection criteria for displaying the data
Redundant design of central archive server - Visualizing of messages in table form dependent on filter
functions
The CAS can also have a redundant design. This increases the - Displaying of process values in table or graphic form depen-
availability of the long-term data that are accessible from the dent on filter functions
OS clients or the OpenPCS 7 station. SIMATIC BATCH does not - Visualizing a batch overview (selecting the detailed protocol
yet swap out the batch data to the two central archive servers. of a batch from the batch overview is possible)
However, following automatic matching of the archives, the • Exporting of process values in CSV format, e.g. to Microsoft
batch data are available on both central archive servers follow- Excel
ing swapping out.
• Access protection with user-specific privileges, also using
The following table shows the corresponding number of compo- SIMATIC logon
nents required for single and redundant CAS configurations.
• Configurable redundancy mode

Siemens ST PCS 7 · February 2010 4/21


© Siemens AG 2010

Operator system
OS archiving
OS long-term archiving
with Central Archive Server

■ Technical specifications ■ More information


Central archive server (CAS) Regional product versions
Long-term archiving Up to 11 servers/server pairs All SIMATIC PCS 7 software products were previously designed
simultaneously
for international use, i.e. there was only one product version for
Data input for process-value Approx. 1 000/s global application. A product was offered in up to 6 languages:
archiving by one server German, English, French, Italian, Spanish and Chinese. How-
Data input for process-value Approx. 10 000/s ever, the number of supported languages was not uniform, but
archiving by all servers could vary depending on the product.

4
Message input by one server Steady-state load approx. 10/s The product version for international use will continue to be avail-
(limited by the performance of Message peak approx. 3 000/4 s able for the SIMATIC PCS 7 Software V7.1. A new feature is that
short-term archiving) a regional "ASIA" product version will also be offered for the
SIMATIC PCS 7 data medium package and specific SIMATIC
PCS 7 software products of the system components "Engineer-
■ Selection and Ordering data Order No. ing System" and "Operator System". ASIA products are explicitly
identified in the name by the supplement "ASIA". They currently
Central Archive Server (CAS)
support English and Chinese.
Central Archive Server
Basic Package V7.1 If a product listed in this catalog does not have the regional iden-
including 1 500 variables tification ASIA, it can always be used globally. However, the fol-
Expandable per SIMATIC PCS 7 lowing restriction applies: if a regional ASIA product is offered,
Archive licenses up to the pendant for international use does not support the Asian lan-
120 000 variables; software guages (currently Chinese) present in the ASIA product.
class A, executes with Windows
Server 2003, Single License for The following special points must be observed as a result of the
1 installation definition of separate products for installation software and li-
Type of delivery: censes. The SIMATIC PCS 7 installation software V7.1 is avail-
License Key Memory Stick, Certif- able in the form of two data medium packages:
icate of License incl. Terms and
Conditions • SIMATIC PCS 7 Software Media Package
• 5 languages1) 6ES7 658-2FA17-0YB0 • SIMATIC PCS 7 Software Media Package ASIA
• ASIA, 2 languages2) 6ES7 658-2FA17-0CB0 The specific ASIA software licenses harmonize exclusively with
the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
SIMATIC PCS 7 Archive
Can be used for all offered lan- PCS 7 software licenses for which there is no ASIA pendant can
guages, software class A, be used with both SIMATIC PCS 7 Software Media Packages.
executes with Windows XP Pro-
fessional or Windows Server
2003, single license for
1 installation (Count Relevant
License)
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
• 1 500 variables 6ES7 658-2EA00-2YB0
• 5 000 variables 6ES7 658-2EB00-2YB0
• 10 000 variables 6ES7 658-2EC00-2YB0
• 30 000 variables 6ES7 658-2ED00-2YB0
• 80 000 variables 6ES7 658-2EE00-2YB0
• 120 000 variables 6ES7 658-2EF00-2YB0
Additional components for redundant CAS
WinCC/Redundancy V7.0 6AV6 371-1CF07-0AX0
For alignment of archives follow-
ing restart; single license for
2 installations
Installation required on each of
the redundant SIMATIC PCS 7
Industrial Workstations
RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0
1) Languages: German, English, French, Italian, Spanish.
Delivery without SIMATIC PCS 7 Software Media Package V7.1
2) Languages: English, Chinese. Delivery without SIMATIC PCS 7 Software
Media Package ASIA V7.1
For further information on the Software Media Package, see Chapter 9
"SIMATIC PCS 7 Software".

4/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Operator system
Operation and monitoring via Web
SIMATIC PCS 7 Web server

■ Overview ■ Design
The products offered in the context of SIMATIC PCS 7 for opera-
SIMATIC PCS 7 tion and monitoring via Web permit cost-optimized solutions for
Web clients both types of task:
• Server-based licensing is recommended for the "Standard"
type of application. In this case, each SIMATIC PCS 7 Web
server requires a SIMATIC PCS 7 Web Server license which in-
Modem cludes the simultaneous access of 3, 10, 25 or 50 Web clients.
Licenses are not installed on the Web clients themselves.
LAN intranet

4
INTERNET

• Diagnostics licenses are tailored for such types of application.


The SIMATIC PCS 7 Web Diagnostics license available for the
Web server in a Web diagnostics client allows the latter access to the as-
SIMATIC PCS 7 signed SIMATIC PCS 7 Web diagnostics servers/single-user
client systems at all times. On the server side, a SIMATIC PCS 7
Web Diagnostics Server license or SIMATIC PCS 7 Web
Server license is required per SIMATIC PCS 7 Web server/sin-
gle station system. Since there are no functional differences
between the license-free Web client and the Web client with
Terminal bus
SIMATIC PCS 7 Web Diagnostics license, mixed operation is
possible.
Plant bus
The SIMATIC PCS 7 OS server with the Microsoft Windows
Server 2003 operating system offered in Section "Industrial
Workstation/PC" can be used as the basic hardware for the
SIMATIC PCS 7 Web server. The OS software server of the
SIMATIC PCS 7 V7.1 process control system is preinstalled on
this basic device in addition to the operating system. In order to
configure the SIMATIC PCS 7 Web server, you require the li-
The SIMATIC PCS 7 Web server can be used to operate and cense "OS Software Client" in addition to the SIMATIC PCS 7
monitor a system via intranet/Internet. The SIMATIC PCS 7 Web Web Server license or SIMATIC PCS 7 Web Diagnostics Server
server uses the mechanisms of a multi-client for accessing the license. Deviating from the specification in the ordering data, the
subordinate OS servers, and makes the project data globally license of the OS Software Client in this special application is en-
available via intranet/Internet. The project-specific process data abled for the Microsoft Windows Server 2003 operating system.
in the SIMATIC PCS 7 Web server are accessed via Web clients
which are equipped with Internet Explorer. ■ Function
■ Application The Web clients equipped with Internet Explorer and with plug-
ins installable via the World Wide Web access the project data
A differentiation is basically made between the following types of provided by the SIMATIC PCS 7 Web server via intranet/Internet.
application when operating and monitoring SIMATIC PCS 7 sys- The process displays are converted by "Publishing" into a form
tems via the Web: suitable for presentation by the Internet Explorer.
• Standard: A plant can be operated and monitored via the Web clients in the
Up to 50 Web clients access the data of one SIMATIC PCS 7 same manner as via the OS clients. The user must log on with the
Web server over intranet/Internet. Web client just as with an OS client, and the rules for assignment
of privileges are also identical. The input operations made on the
• Diagnostics:
Web clients are recorded in the OS operating log.
One or only a few Web clients have access to several
SIMATIC PCS 7 Web servers/single-user systems for The integral OS user management guarantees high security
remote operation, diagnostics or monitoring. when accessing the OS servers from the SIMATIC PCS 7 Web
server. In line with the security requirements of the respective
system, access protection is possible using password, firewall
technology and individual security strategies.

Siemens ST PCS 7 · February 2010 4/23


© Siemens AG 2010

Operator system
Operation and monitoring via Web
SIMATIC PCS 7 Web server

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Web Server OS Software Client
V7.1
6 languages (German, English, SIMATIC PCS 7 OS Software 6ES7 658-2CX17-0YA5
French, Italian, Spanish, Chi- Client V7.11)
nese), software class A, executes 5 languages(German, English,
with Windows Server 2003, sin- French, Italian, Spanish), software
gle license for 1 installation class A, executes with Windows
XP Professional, floating license
Type of delivery: for 1 user
License Key Memory Stick, Certif-
icate of License incl. Terms and Type of delivery: License Key

4 Conditions
• For 3 clients 6ES7 658-2GA17-2YB0
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
Delivery without SIMATIC PCS 7
• For 10 clients 6ES7 658-2GB17-2YB0 Software Media Package V7.1
• For 25 clients 6ES7 658-2GC17-2YB0 SIMATIC PCS 7 OS Software 6ES7 658-2CX17-0CA5
• For 50 clients 6ES7 658-2GD17-2YB0 Client ASIA V7.11)
2 languages (English, Chinese),
SIMATIC PCS 7 PowerPack Web software class A, executes with
Server V7.1 Windows Windows XP Profes-
6 languages (German, English, sional, Floating License for 1 user
French, Italian, Spanish, Chi-
nese), software class A, executes Type of delivery: License Key
with Windows Server 2003, sin- Memory Stick, Certificate of
gle license for 1 installation License incl. Terms and Condi-
tions
Type of delivery: Delivery without SIMATIC PCS 7
License Key Memory Stick, Certif- Software Media Package ASIA
icate of License incl. Terms and V7.1
Conditions
SIMATIC PCS 7 Web Diagnos- 6ES7 658-2JX17-2YB0
For expansion of PCS 7 Web tics Client V7.1
server license 6 languages (German, English,
• From 3 to up to 10 clients 6ES7 658-2GB17-2YD0 French, Italian, Spanish, Chi-
nese), software class A, executes
• From 10 to up to 25 clients 6ES7 658-2GC17-2YD0 with Windows XP Professional,
• From 25 to up to 50 clients 6ES7 658-2GD17-2YD0 single license for 1 installation
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
SIMATIC PCS 7 Web Diagnos- 6ES7 658-2HX17-2YB0
tics Server V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows Server 2003, sin-
gle license for 1 installation
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
1) Deviating from the specification in the ordering data, the license of the
OS Software Client V7.1 in this special application is also enabled for the
Microsoft Windows Server 2003 operating system.

4/24 Siemens ST PCS 7 · February 2010


5
© Siemens AG 2010

Maintenance Station

5/2 Introduction

5/4 Maintenance Station Software

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Maintenance Station

Introduction

■ Overview
In addition to process management, the Maintenance Station
Automation Maintenance also provides integrated maintenance information and functions
for the system components of the plant (assets):
• Via the operator system the plant operator receives all the
information relevant to the process and can intervene specifi-
Enterprise Resource Enterprise Asset cally in the process.
Planning Management
(ERP level) System • The maintenance engineer checks the hardware of the auto-
mation system via the Maintenance Station, processes its
diagnostics messages and maintenance requests. Via the
Manufacturing MES
Execution Systems Maintenance
Maintenance Station he has access to:
(MES level) Operations - Components of the process control system, e.g. intelligent
field devices and IO modules, fieldbus, controller, network
5 Controls Plant Asset
components and plant bus as well as servers and clients of
the operator systems
(Process and Management - Assets that do not belong directly to the process control sys-
field level)
tem, such as pumps, motors, centrifuges, heat exchangers
or control loops (passive or indirect assets) - represented by
proxy objects in which the diagnostics rules are stored
The advantages are obvious. Maintenance functions and infor-
The Maintenance Station integrated in SIMATIC PCS 7 supple- mation are no longer only available in a separate level indepen-
ments the process control system with a valuable instrument for dent of the production. Supplementary hardware or software
minimizing the total cost of ownership throughout the entire plant tools for plant asset management are superfluous.
life cycle.

■ Design
The maintenance station uses the hardware and software com- Depending on the architecture of the SIMATIC PCS 7 system,
ponents of the engineering system and operator system. As a the maintenance station (MS) can be implemented based on
result of the close interlacing, ES, OS and asset management a SIMATIC PCS 7 BOX RTX/416, PCS 7 single station or client/
functions execute on common hardware. Such a multi-functional server combination.
station cannot only be used for asset management, but also for
system engineering or HMI. The following table shows possible hardware/software configu-
rations of the maintenance station (MS).

Required SIMATIC PCS 7 SIMATIC PCS 7 BOX SIMATIC PCS 7 MS/ES MS


hardware/software RTX/416 ES Single Station Client Server
Basic hardware
SIMATIC PCS 7 BOX RTX/416 all-in-one system n
(Windows XP operating system)
SIMATIC PCS 7 ES/OS 547C BCE/IE WXP n n
(Windows XP operating system)
SIMATIC PCS 7 OS Server 547C BCE/IE SRV03 n
(Windows Server 2003 operating system)
Required SIMATIC PCS 7 software corresponding
to operating system or basic hardware
(without taking into account the quantity frameworks)
SIMATIC PCS 7 Engineering Software V7.1 AS/OS n n
SIMATIC PDM PCS 7 V6.0 n n n
SIMATIC PCS 7 OS Software Server V7.1 n
SIMATIC PCS 7 OS Software Client V7.1 n
SIMATIC PCS 7 Maintenance Station Engineering V7.1 n n n
SIMATIC PCS 7 Maintenance Station Runtime V7.1 n n n
(basic package and additional asset TAGs)

Two MS servers can also be operated as a redundant pair of The SIMATIC PCS 7 Maintenance Station Runtime basic pack-
servers. The redundant MS servers must be configured like re- age already contains 100 asset TAGs. These can be expanded
dundant OS servers and expanded by the SIMATIC PCS 7 Main- by cumulative SIMATIC PCS 7 Maintenance Station Runtime li-
tenance Station Runtime software. censes for 100 or 1 000 asset TAGs (Count Relevant Licenses).

5/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Maintenance Station

Introduction

■ Function
Plant Asset Management Typical maintenance cycle
Plant asset management for plant engineering is the administra- The main features of the maintenance cycle are summarized be-
tion and management of plant equipment, particularly the I&C low. All activities are documented on the maintenance station
equipment, as well as all activities and measures that serve to re- without gaps – automatically and without additional configura-
tain or increase the value of the plant. These include in particu- tion overhead.
lar: • Monitoring of the status of a component or device:
• Corrective maintenance - Intelligent sensors detect and signal impending failures long
Response to existing fault and diagnostics messages before the actual failure
• Preventive maintenance - Recording of diagnostics information on network compo-
Preventive diagnostics and maintenance nents and PC basic devices per OPC SNMP coupling
• Predictive maintenance • Signaling of "maintenance requirement" in:
Predictive maintenance and diagnostics
When implementing the plant asset management in the SIMATIC
- Group display
- Symbol graphics of affected components/devices, e.g. of a 5
sensor
PCS 7 Maintenance Station, consistent attention was paid to the - Alarm log
conformity with international standards, specifications and rec- • Navigation to component/device with "maintenance require-
ommendations. The asset management functionality of the ment", and information on specific data such as measuring-
Maintenance Station is oriented e.g. according to the NAMUR point number, mounting location and device type
requirements (process control standards committee in the
chemical and pharmaceutical industries) defined in the follow- • Calling of detailed diagnostics information (depending on de-
ing documents for systems for asset management at plant level vice type and vendor), e.g.
and for status messages from field devices: - Error description
- Error cause
• NAMUR recommendation NE91 (requirements for systems for - Trend statement
Asset Management at plant level) - Information on actions
• NAMUR recommendation NE 105 (requirements for the inte- • Evaluation, commenting and, if applicable, changing the pri-
gration of fieldbus devices in engineering tools) ority of the "maintenance requirement"
• NAMUR recommendation NE107 (status messages "Device • Initiation of a maintenance measure per maintenance request
failure", "Maintenance requirements", "Function check" from and tracking of execution; symbolic visualization of current
field devices) status of maintenance measure
In addition, it observes the IEC 61804-2 for describing devices • Conclusion of maintenance measure; all status displays are
by means of the Electronic Device Description Language reset to their normal state
(EDDL) and specifications made by the PROFIBUS & PROFINET
International (PI) organization, e.g.:
• PROFIBUS Profile Guidelines Identification & Maintenance
Functions
• PROFIBUS PA Profile for Process Control Devices

Siemens ST PCS 7 · February 2010 5/3


© Siemens AG 2010

Maintenance Station

Maintenance Station Software

■ Overview ■ Function

Diagnostics message of a component in the faceplate view "Identity"


The maintenance station provides maintenance engineers with
comprehensive maintenance information on the system compo-
nents of the plant (assets). Starting from the overview display,
maintenance engineers can navigate to the diagnostics displays
of the subordinate hardware levels to obtain information on the
diagnostics status of individual plant areas or components. If a
fault is signaled in the overview display, the "loop in alarm" func-
The maintenance station software is based on the hardware and tion permits rapid switching to the diagnostics faceplate of the
software project of the application which is generated during the associated component.
standard configuration with the SIMATIC PCS 7 engineering sys-
tem. With system support, all data relevant to the plant-level as- The scope of information available depends on the individual
set management are derived from the project data of the appli- possibilities of the asset, and is filtered according to the user’s
cation, and the diagnostics displays are also generated, simply area of responsibility.
by pressing a button. The names of the pictures, symbols etc.
transferred from the project can be changed depending on per- The following information is available:
sonal preferences or project-specific features. These modifica- • Display of diagnostics status determined by the system
tions are retained during further operations • Information on components such as tag name, vendor or se-
The message system, user desktop, display hierarchy and oper- rial number
ator prompting are oriented according to the HMI philosophy of • Display of diagnostics messages of a component
the operator system. The diagnostics data of all assets are dis- • Visualization of type and current state of initiated maintenance
played on uniform faceplates whose contents depend on the in- measure
telligence of the respective component. This means that working
with the maintenance station is simple and intuitive – complex fa- Information on passive or indirect assets
miliarization is not required.
For passive or indirect assets without self-diagnostics (pumps,
The diagnostics displays structured according to the plant hier- motors, control loops etc.), inadmissible operating states can be
archy with the operating states of the SIMATIC PCS 7 compo- derived from various measured values and their deviations from
nents can be displayed on the maintenance station and also on a defined normal status using the programmable logic block
the OS clients. The faceplates of these stations also display en- AssetMon. These are displayed as a maintenance alarm on the
hanced diagnostics information determined by SIMATIC PDM. maintenance station. AssetMon is able to process up to 3 analog
However, enhanced online diagnostics functions in conjunction values and up to 16 binary values.
with HW-Config can only be called from the maintenance station.
In addition, AssetMon is suitable for implementing the following
The user management and access control for the maintenance tasks:
station accept the SIMATIC Logon integrated in SIMATIC PCS 7. • Individual diagnostics structures
• Project-specific diagnostics rules
• Condition monitoring functions

5/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Maintenance Station

Maintenance Station Software


Enhanced information for assets according to IEC 61804-2
■ Selection and Ordering data Order No.
Further information can be called for assets described by the
SIMATIC PCS 7 Maintenance 6ES7 658-7GB17-0YB0
electronic device description (EDD) according to IEC 61804-2. Station Runtime Basic Package
This information is automatically read out of the components and V7.1
made available by SIMATIC PDM in the background. including SNMP OPC server
• Detailed diagnostics information license and 100 asset TAGs 1)
- Device-specific information from the vendor For installation on SIMATIC PCS 7
- Information on fault diagnostics and troubleshooting BOX RTX/416, single station or
- Additional documentation server
• Results of internal condition monitoring functions 6 languages (German, English,
French, Italian, Spanish, Chi-
• Status information (e.g. local operation, local configuration nese), software class A, executes
changes) with Windows XP Professional or
Windows Server 2003, single
• Display of modification logbook (audit trail) of the component
5
license for 1 installation
with all entries on the persons, times and types of operator in-
tervention on the component Type of delivery:
License Key Memory Stick,
• Parameter view of the assets (display of parameters saved in Certificate of License incl.
the component and in the project; if required, also differences Terms and Conditions
between them) SIMATIC PCS 7 Maintenance
Station Runtime
Visualization of the maintenance information for expansion of asset TAGs
(Count Relevant License)
6 languages (German, English,
Good Maintenance Maintenance French, Italian, Spanish, Chi-
requirement job unknown/
(low) not requested nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, single
Simulation Maintenance Maintenance license for 1 installation
request job
(medium) requested Type of delivery:
License Key Memory Stick,
Change in Maintenance Maintenance
Certificate of License incl.
configuration alarm job Terms and Conditions
detected (high) in progress • 100 asset TAGs 6ES7 658-7GB00-2YB0
• 1 000 asset TAGs 6ES7 658-7GC00-2YB0
Uniform symbols for visualization of the maintenance status and for HMI Maintenance Station Engineering
on the maintenance station
SIMATIC PCS 7 Maintenance 6ES7 658-7GX17-0YB5
The hierarchical structuring of information and the uniform sym- Station Engineering V7.1
bols support the overview, facilitate orientation, and permit the For installation on SIMATIC PCS 7
maintenance engineer to rapidly access detailed information BOX 416, single station or client
starting from the plant overview. 6 languages (German, English,
French, Italian, Spanish, Chi-
The symbol set defined for the plant-level asset management nese), software class A, executes
contains symbols which identify the diagnostics status of the de- with Windows XP Professional /
vices/components, the relevance of the maintenance request, Server 2003, floating license for
and the status of the maintenance measure. 1 user
Type of delivery:
Group displays in the plant overview visualize the diagnostics License Key Memory Stick,
status of the subordinate structures/components according to a Certificate of License incl.
type of traffic light with red, yellow or green. Terms and Conditions
Diagnostics displays represent the status of components and 1)
With asset TAGs, the number of asset objects monitored in SIMATIC PCS 7
subordinate devices/components through standardized sym- is licensed. An asset object represents individual hardware components
bols with the following elements. within a SIMATIC PCS 7 project, e.g.
- measuring devices, positioners, switchgear or remote I/O stations
• Bitmap of component monitored per EDD or
• Tag identification of component - basic devices or Ethernet components monitored in the maintenance
station via an SNMP OPC link.
• Maintenance state display The asset TAGs of the SIMATIC PCS 7 Maintenance Station Runtime
licenses (groups of 100 and 1000) are cumulative (Count Relevant
• Group display for diagnostics status of subordinate compo- Licenses).
nents
Clicking an element in the symbol display either opens the sub-
ordinate hierarchy level or a component faceplate. The compo- ■
nent faceplate offers various views of the associated component
with further device-specific information, e.g. an identification,
message or maintenance view.

Siemens ST PCS 7 · February 2010 5/5


© Siemens AG 2010

Maintenance Station

5/6 Siemens ST PCS 7 · February 2010


6
© Siemens AG 2010

Automation systems

6/2 Introduction

6/5 Microbox automation system

6/9 Standard automation systems

6/17 Fault-tolerant automation systems

6/27 Safety-related automation systems

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Introduction

■ Overview In accordance with their functionalities, the modular automation


systems of the S7-400 range can be classified into:
• Standard automation systems
• Fault-tolerant automation systems
Microbox Standard automation systems • Safety-related automation systems
automation system of S7-400 series with
with software controller hardware controller Various automation systems are available with a price/perfor-
mance ratio which can be tailored to your system requirements.
The CPU of the automation systems is already equipped as stan-
dard with an onboard PROFIBUS DP fieldbus connection. De-
pending on the type of CPU, 1 or 2 further PROFIBUS DP inter-
faces are possible using additional IF 964-DP interface
modules. PROFIBUS communication modules can be addition-
ally fitted if required.

■ Design
SIMATIC PCS 7
AS 414 AS 416 AS 417 Microbox automation system
AS RTX
6 The compact and rugged automation system based on the
SIMATIC Microbox PC 427B has been designed for mainte-
nance-free 24-hour continuous operation at ambient tempera-
Scalable automation systems, overview tures up to 55 °C. Since there are no fans or rotating storage me-
The SIMATIC PCS 7 process control system offers a wide range dia, it is resistant to vibration and shock.
of automation systems whose performances are finely matched The Windows XP Embedded operating system, the WinAC RTX
to one another within wide limits. This results in fine scaling of the controller software, and the SIMATIC PC DiagMonitor diag-
automation performance over the complete performance range. nostics software are preinstalled on the supplied 4-GB
The automation systems offered can be differentiated according CompactFlash card. The scope of delivery also includes
to various criteria. In accordance with the design, they are cate- an AS runtime license for 250 POs.
gorized as: Modular automation systems of the S7-400 range
• Microbox automation system with software controller
The SIMATIC PCS 7 automation systems of the S7-400 range
• Modular automation systems of the S7-400 range with hard- (AS bundles) are available in two types:
ware controller
• Individual components, combined per system in one consign-
ment
■ Application • Preassembled and tested complete systems (no extra charge
Microbox automation system compared to delivery of individual components)
The SIMATIC PCS 7 AS RTX Microbox automation system repre- Each of these AS bundles already includes a SIMATIC PCS 7
sents the starter system in the lower performance range of AS Runtime license for 100 process objects (PO).
SIMATIC PCS 7. As a result of its exceptional physical properties The configuration of the AS bundles and their Order Nos. can be
and small dimensions, it is particularly suitable for use at plant individually combined by selecting preconfigured ordering
level in industrial applications. units. System-specific ordering configurations are available for
Modular automation systems of the S7-400 range this purpose in the Sections "Standard automation systems",
"Fault-tolerant automation systems" and "Safety-related automa-
In these "Automation system bundles", selected components of tion systems".
the SIMATIC S7-400 are combined together.
In order to facilitate ordering of the current preferred configura-
The following characteristics make the SIMATIC S7-400 predes- tions, these are additionally listed with their complete Order No.
tined for use as a SIMATIC PCS 7 automation system: directly following the ordering configurations.
7 Modular design without fans In order to make the ordering data more transparent and to facil-
7 High expansion capability and ruggedness itate their selection, not all possible combinations for the system-
7 Single or redundant design specific ordering configurations are offered in this catalog. For
example, the selection options for the memory card are already
7 Comprehensive communication facilities matched to the performance of the corresponding CPU.
7 Integral system functions
7 Integrable safety functions (Safety Integrated)
7 Simple linking of central or distributed I/O

6/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Introduction
The complete range for selection is available using two configu- Depending on the configuration as Single Station or Redundant
rators in the Industry Mall (www.siemens.com/industrymall); Station, an AS bundle is equipped with the following compo-
these configurators can be used as alternatives to this catalog nents:
for ordering the AS bundles: • 1 or 2 racks with 9 or 18 slots
• SIMATIC PCS 7 AS Single Station configurator • 1 or 2 SIMATIC S7-400 CPUs
• SIMATIC PCS 7 AS Redundant Station configurator • 1, 2 or 4 PS 405 (24 V DC) or PS 407 (120/230 V AC) power
The number of process objects (PO) serves as orientation for the supplies, each without backup batteries
selection of appropriate combinations. It should be remembered • 1 or 2 x RAMs from 768 KB to 30 MB
that the POs of the CPU always indicate the upper limit for the • 1 or 2 memory cards with 1 to 64 MB RAM
automation system. This cannot be exceeded by using a
memory card with a higher PO capacity. On the other hand, • 1, 2 or 4 interface modules for Industrial Ethernet plant bus
a reduction is possible by using a memory card for fewer POs. (via CP or integrated in CPU)
Example of AS 414-3 • Additive PROFIBUS communications processors (by means
of configurator up to 4 per Single Station, up to 8 per Redun-
Number of process Number of process Number of process dant Station)
objects (PO) with objects (PO) with objects available for
CPU 414-3 memory card the AS • 4 sync modules for a range up to 10 m or 10 km and 2 fiber-
optic sync cables, 1 m (longer lengths can be ordered sepa-
6
Up to approx. 250 2 MB RAM: up to Up to approx. 180 rately)
approx. 180
Up to approx. 250 4 MB RAM: up to Up to approx. 250
approx. 300
Note:
The number of process objects is not an absolute value but depends on
the library used as well as the number and type of blocks used in the ap-
plication.

■ Technical specifications
AS 412 H/F/FH AS 414-3IE AS 416-2 AS 416-3 AS 417-4
AS 414-3 AS 416-3IE AS 417 H/F/FH
AS 414 H/F/FH
Memory card [in MB] 2 4 8 16 8 16
Analog value measurements 10 35 125 200 150 700
Digital value measurements 15 110 350 450 400 1 200
PID controls 6 35 110 150 130 300
Motors 10 50 125 250 150 450
Valves 10 50 125 250 150 450
SFC 0 15 40 100 50 200
Steps 0 150 400 1 000 500 2 000
Dosing 0 3 15 25 15 45

Digital inputs DI 50 220 800 1 200 850 2 000


Digital outputs DO 25 110 300 500 315 1 000
Analog inputs AI 20 80 250 400 275 800
Analog outputs AO 10 40 110 180 130 400

Process objects (PO) 50 283 890 1 400 995 3 145


Typical mixed quantity frameworks for SIMATIC PCS 7 S7-400 automation systems
Note:
The values quoted here are not AS-specific maximum values for the par-
ticular item but represent a typical distribution of the available total ca-
pacity of the AS during mixed operation of all the items of an assembled
block.

Siemens ST PCS 7 · February 2010 6/3


© Siemens AG 2010

Automation systems

Introduction
Comparison of main memory and processing time of the Every CPU is already provided with a combined MPI/DP inter-
S7-400 automation systems face (MPI/DP) where the number of connectable PROFIBUS DP
nodes is limited to 32. A complete PROFIBUS DP interface (DP)
AS type Integrated Processing time
main memory in MB in ns is additionally integrated in some CPUs. With the exception of
the CPU 416-2, all CPUs of the standard automation systems
AS 414-3/414-3IE 2.8 45 can be expanded by optional PROFIBUS DP interface modules
AS 416-2 5.6 30 (IF).
AS 416-3/416-3IE 11,2 30 In addition, all automation systems can be expanded by additive
AS 417-4 30 18
PROFIBUS DP interface modules CP 443-5 Extended (CP). The
PROFIBUS DP interface modules CP 443-5 Extended also sup-
AS 412H/F/FH 0.768 75 port the routing from the SIMATIC PDM Process Device Manager
AS 414H/F/FH 2.8 45 in the central engineering system via the fault-tolerant/safety-
related automation systems to the field devices.
AS 417H/F/FH 30 18

With the configurators for SIMATIC PCS 7 automation systems in ■ Accessories


the Industry Mall as well as in the following Chapters "Standard
automation systems", "Fault-tolerant automation systems" and Modular automation systems of the S7-400 range
"Safety-related automation systems" you will be able to configure
6
Lithium backup batteries of type AA with 2.3 Ah are used in the
up to 8 PROFIBUS interfaces for an automation system. The power supply modules of all SIMATIC PCS 7 automation systems
number and type of available PROFIBUS interfaces depends on of the S7-400 range (AS bundles). Since lithium batteries are rel-
the type of automation system (see table). atively flammable, more rigorous transport and storage regula-
Summary of number and type of configurable PROFIBUS in- tions apply to them.
terfaces So that these more rigorous transport and storage regulations
AS type PROFIBUS interfaces are not transferred to the AS bundles, the backup batteries
should be ordered and dispatched separately (Order No.
1 2 3 4 5 6 7 8 6ES7 971-0BA00).
AS 412-3-1H / MPI/DP CP CP CP CP
AS 412F The following buffer batteries are required depending on the
configuration of the AS bundles:
AS 412-3-2H / MPI/DP CP CP CP CP
AS 412FH • SIMATIC PCS 7 AS Single Station:
- With 1 power supply module: 2 units
AS 414-4-1H / MPI/DP DP CP CP CP CP - With 2 redundant power supply modules: 4 units
AS 414F
• SIMATIC PCS 7 AS Redundant Station:
AS 414-4-2H / MPI/DP DP CP CP CP CP - With 2 power supply modules: 4 units
AS 414FH
- With 2 x 2 redundant power supply modules: 8 units
AS 417-4-1H / MPI/DP DP CP CP CP CP
AS 417F
AS 417-4-2H / MPI/DP DP CP CP CP CP
AS 417FH
AS 416-2 MPI/DP DP CP CP CP CP
AS 414-3IE MPI/DP IF CP CP CP CP
AS 416-3IE MPI/DP IF CP CP CP CP
AS 414-3 MPI/DP DP IF CP CP CP CP
AS 416-3 MPI/DP DP IF CP CP CP CP
AS 417-4 MPI/DP DP IF IF CP CP CP CP
MPI/DP = integral MPI/DP interface (for up to 32 PROFIBUS DP nodes)
DP = integral PROFIBUS DP interface
IF = optional PROFIBUS DP interface module
CP = additive PROFIBUS DP interface module CP 443-5 Extended (also
supports routing with H/F/FH systems)

6/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Microbox automation system

■ Overview ■ Design

4x 2 x Gigabit PROFIBUS
Cooling slots USB 2.0 Ethernet 12 Mbit/s

24 V DC DVI-I connection COM1


power supply (DVI/VGA combined)

All-metal enclosure

6
SIMATIC PCS 7 AS RTX
Displays: Interface inscriptions
With consideration of the scalable automation performance, the Power
SIMATIC PCS 7 AS RTX Microbox automation system represents Watchdog
the starter system in the bottom performance range of SIMATIC
PCS 7.
• Resistant to vibration and shock as result of:
- Compact and robust design
- Complete absence of fans and rotating storage media
• Maintenance-free 24-hour continuous operation at ambient Design of the SIMATIC PCS 7 AS RTX
temperatures up to 55 °C
The SIMATIC PCS 7 AS RTX Microbox automation system is
It is therefore an excellent alternative particularly in small appli- based on a SIMATIC Microbox PC 427B with a system-specific
cations to standard automation systems of S7-400 design. configuration. The following are preinstalled on the supplied
4-GB CompactFlash card:
■ Application • Windows XP Embedded operating system
As a result of its exceptional physical properties and small di- • WinAC RTX controller software
mensions, the SIMATIC PCS 7 AS RTX Microbox automation sys- • SIMATIC PC DiagMonitor diagnostics software
tem is exceptionally suitable for industrial use at plant level. Just
like the runtime systems (AS plus OS) and complete systems
(AS plus OS and ES) based on SIMATIC PCS 7 BOX, it can be
used for:
• Small production applications
• Package units
• Laboratory automation
SIMATIC PCS 7 AS RTX can also be combined with SIMATIC
PCS 7 BOX or automation systems of S7-400 design within a
plant.

Microbox automation system with CompactFlash card


The SIMATIC PCS 7 AS RTX has an integral power supply with
electrical isolation and mains buffering. Process data can be
safely saved by a buffered 2-MB SRAM.

Siemens ST PCS 7 · February 2010 6/5


© Siemens AG 2010

Automation systems

Microbox automation system


Parameterizable monitoring functions (program execution/ Interfaces
watchdog, processor and board temperatures) as well as en-
hanced diagnostics/messages (e.g. operating hours counter, • PROFIBUS/MPI 12 Mbit/s (electrically isolated,
CP 5611-compatible), 9-contact
hard disk/system status) can be recorded via SIMATIC PC Sub-D socket
DiagMonitor and the maintenance station (PCS 7 asset manage-
ment), and evaluated or signaled by LED (power/watchdog). • Ethernet 2 x 10/100/1000 Mbit/s (RJ 45),
two independent controllers
Two Ethernet interfaces 10/100/1000 Mbit/s (RJ45) are inte-
grated in the SIMATIC PCS 7 AS RTX for plant bus communica- • USB 4 x USB 2.0/high-speed
tion with SIMATIC PCS 7 subsystems such as operator system, • Serial 1 x COM1 (V.24), 9-contact Sub-D
engineering system or maintenance station. connector

ET 200M, ET 200iSP, ET 200S and ET 200pro I/O stations can be • Parallel -


linked over a PROFIBUS DP interface to a comprehensive range • Graphics connection 1 x DVI-I (DVI/VGA combined):
of low-cost signal/function modules as well as intelligent • DVI: digital
field/process devices on the PROFIBUS PA.
• VGA analog
The SIMATIC PCS 7 AS RTX is configured using the central en- • Keyboard/mouse Connectable via USB (not
gineering system of the SIMATIC PCS 7 process control system. included in scope of delivery)

6
The engineering system also administers the AS Runtime li- LED displays • Power
censes of the SIMATIC PCS 7 AS RTX. The scope of delivery • Watchdog
of the SIMATIC PCS 7 AS RTX already includes an AS Runtime
license for 250 POs. This can be expanded by further AS Run- Operating system /
time licenses for 100 POs. The process objects of additional basic software
AS Runtime licenses are then added to process objects which Operating system Windows XP Embedded prein-
already exist. stalled on CompactFlash card
(CF card) 4 GB, no activation
■ Technical specifications System-tested SIMATIC industrial
required
WinAC RTX
Design and equipment features software DiagMonitor
Design • DIN rail or wall mounting; hori- Monitoring/diagnostics functions
zontal (preferred) or vertical
• Portrait assembly; vertical Watchdog • Monitoring of program execution
• Restart can be parameterized
Degree of protection to EN 60529 IP20 following faults
(front/rear)
• Monitoring time adjustable in the
CPU software
• Processor Intel Pentium M 1.4 GHz Temperature • Processor
• Front Side Bus 400 MHz • Motherboard
• Second Level Cache 2 MB (via SIMATIC PC DiagMonitor and
SIMATIC PCS 7 Maintenance Sta-
Chipset Intel Alviso 910GML tion)
Main memory 1 GB DDR2-SDRAM Operating hours counter (via SIMATIC PC DiagMonitor and
(SO-DIMM modules) SIMATIC PCS 7 Maintenance Sta-
Graphics tion)

• Graphics controller Intel 2D/3D GMA900, integrated Safety


in chipset Protection class Protection class I compliant with
• Graphics memory Dynamic video memory 8 to IEC 61140
128 MB Safety directives EN 60950-1; UL 60950;
• Resolutions/colors/frequencies CAN/CSA-C22.2 No. 60950-1;
UL 508; CAN/CSA-C22.2 No. 142
- CRT Up to 1600 x 1200 / 32 bit colors / or CAN/CSA-C22.2 No. 14-05
60 to 120 Hz
Noise level
- DVI Up to 1600 x 1200 / 32 bit colors
Operation < 40 dB (A) to DIN 45635-1
Drives
• Flash drive For CompactFlash card, 4 GB
• CD-ROM / DVD-RW / diskette Connectable via USB (not
included in scope of delivery)

6/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Microbox automation system


Electromagnetic compatibility Mechanical environmental
(EMC) conditions
Emitted interference EN 55022 Class B; FCC Class A Vibrations Tested according to
IEC 60068-2-6
Immunity to conducted interference ± 2 kV (to IEC 61000-4-4; burst)
on the supply lines ± 1 kV (to IEC 61000-4-5; sym- • Operation 10 ... 58 Hz: 0.075 mm,
metrical surge) 58 ... 500 Hz: 9.8 m/s²
± 2 kV (to IEC 61000-4-5; asym- • Storage/transport 5 ... 9 Hz: 3.5 mm,
metrical surge) 9 to 500 Hz: 9.8 m/s²
Immunity to interference on signal ± 1 kV (to IEC 61000-4-4; burst; Shock Tested according to
lines length < 3 m) IEC 60068-2-27, IEC 60068-2-29
± 2 kV (to IEC 61000-4-4; burst; • Operation 150 m/s², 11 ms
length > 3 m)
• Storage/transport 250 m/s², 6 ms
± 2 kV (to IEC 61000-4-5; surge;
length > 30 m) Approvals
Immunity to static discharge ± 6 kV contact discharge (to CE living accommodation
IEC 61000-4-2) • Emitted interference EN 61000-6-3: 2001
± 8 kV air discharge (to
IEC 61000-4-2) • Noise immunity
CE industrial environment
EN 61000-6-1: 2001
6
Immunity to high-frequency irradia- 10 V/m, 80 ... 1000 MHz and 1.4
tion ... 2 GHz, 80 % AM (to • Emitted interference EN 61000-6-4: 2001
IEC 61000-4-3)
• Noise immunity EN 61000-6-2: 2005
1 V/m, 2 ... 2.7 GHz, 80 % AM (to
IEC 61000-4-3) cULus UL 60950-1, Report E11 5352
10 V, 10 kHz – 80 MHz, 80 % AM and CAN/CSA-C22.2
(to IEC 61000-4-6) No. 60950-1; UL 508 and
CAN/CSA-C22.2 No. 142;
Immunity to magnetic fields 100 A/m, 50/60 Hz (to CAN/CSA-C22.2 No. 14-05
IEC 61000-4-8)
Power supply
Climatic conditions (electrically isolated)
Temperature Tested according to Power supply 24 V DC (20.4 ... 28.8 V)
IEC 60068-2-1, IEC 60068-2-2,
IEC 60068-2-14 Short-term voltage dip Max. 10 ms at 0.85 nominal sup-
ply voltage (max. 10 events per
• Operation Horizontal mounting: hour; recovery time min. 1 s)
• 0 ... +50 °C Max. current consumption 2.5 A
• 0 ... +55 °C (reduced perfor- (at 24 V DC)
mance) Power failure signaling Power Fail signal
Vertical mounting:
Dimensions and weights
• 0 ... +45 °C
Dimensions (W x H x D) in mm 262 x 133 x 47
• Storage/transport -20 ... +60 °C
Weight Approx. 2 kg
• Gradient Operation: max. 10 °C/h; stor-
age: 20 °C/h, no condensation
Relative humidity Tested according to IEC 60068-2-
78, IEC 60068-2-30
• Operation 5 ... 80 % at 25 °C (no condensa-
tion)
• Storage/transport 5 ... 95 % at 25 °C (no condensa-
tion)

Siemens ST PCS 7 · February 2010 6/7


© Siemens AG 2010

Automation systems

Microbox automation system

■ Selection and Ordering data Order No. ■ Accessories


SIMATIC PCS 7 AS RTX 6ES7 654-0UE12-0XX0 G) Portrait assembly kit
Assembled and preinstalled auto-
mation system on the basis of the
SIMATIC Microbox PC 427B with
Windows XP Embedded operat-
ing system, WinAC RTX controller
software and SIMATIC PC
DiagMonitor diagnostics software
on 4-GB CompactFlash card
SIMATIC PCS 7 AS Runtime
license for 250 POs
Additional and expansion components
SIMATIC PCS 7 AS Runtime
license (can be added to exist-
ing licenses)
Executes with Windows XP Pro-
fessional/Embedded, single

6 license for 1 installation


Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
SIMATIC PCS 7 AS RTX with portrait assembly kit, interfaces at front
• 100 POs 6ES7 653-2BA00-0XB5
Portrait assembly The portrait assembly kit allows space-saving installation of the
SIMATIC PCS 7 AS RTX in the control cabinet. The technical
Portrait assembly kit 6ES7 648-1AA20-0YB0 B) specifications correspond to those of a SIMATIC PCS 7 AS RTX
for space-saving installation of mounted vertically on a DIN rail.
the SIMATIC PCS 7 AS RTX (inter-
faces at front) As a result of the portrait assembly, the mounting area required
Individual components (WxH in mm) is reduced from 262 x 133 to 62 x 316. Together
(included in scope of delivery of SIMATIC PCS 7 AS RTX) with the kit, the SIMATIC PCS 7 AS RTX occupies a mounting
depth of 163 mm in the control cabinet. Since all interfaces of the
SIMATIC PC CompactFlash SIMATIC PCS 7 AS RTX are accessible from the front, this type
card
of assembly is very convenient for commissioning.
• 4 GB 6ES7 648-2BF02-0XG0 B)
When using the portrait assembly kit for the SIMATIC PCS 7
B) Subject to export regulations: AL: N, ECCN: EAR99H AS RTX, please also observe the information on operation plan-
G) Subject to export regulations: AL: N, ECCN: 5D002ENC3 ning and device installation in the manual "SIMATIC Microbox
PC 427B industrial PC".

6/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Standard automation systems

■ Overview ■ Design
The standard automation systems for SIMATIC PCS 7 are avail-
able as follows:
• Individual components, combined per station in one consign-
ment
• Preassembled and tested complete systems (no extra charge
compared to delivery of individual components)
Depending on the type of automation system, the RAM of these
AS bundles varies as follows:
AS type RAM
AS 414-3 / 414-3IE 2.8 MB (1.4 MB each for program and data)
AS 416-2 5.6 MB (2.8 MB each for program and data)
AS 416-3 / 416-3IE 11.2 MB (5.6 MB each for program and data)
AS 417-4 30 MB (15 MB each for program and data)

The firmware of the standard automation systems listed in this


catalog can be updated in two ways:
6
The AS 414-3 / 414-3IE, AS 416-2, AS 416-3 / 416-3IE and • Per Flash-EPROM memory card (8 MB)
AS 417-4 standard automation systems are extremely robust, • From the central engineering system via the Industrial Ether-
and feature high processing and communications perfor- net plant bus
mances.
Redundant power supply
■ Application If you have two separate power supply networks for your plant,
you can increase the availability of the standard automation sys-
The AS 414-3 / 414-3IE automation systems are tailored for small tems by equipping these with two redundant power supplies.
applications with small quantity frameworks. They therefore fulfill
the requirements for a low-cost starter solution with a modular Runtime licenses
and scalable system based on the S7-400 controller range.
Larger quantity frameworks can be implemented using the The SIMATIC PCS 7 AS Runtime license for 100 POs already
AS 416-2, AS 416-3 / 416-3IE and AS 417-4 automation sys- integrated in each AS bundle can be expanded by additional
tems. These systems are preferred for medium-sized systems Runtime licenses for 100, 1 000 or 10 000 POs. The process ob-
and bigger. jects of additional Runtime licenses can be added to process
objects which already exist. The number and type (e.g. 100 or
Automation systems with integral 1000) of additional Runtime licenses are irrelevant with regard to
Industrial Ethernet interface the implementable quantity framework. The AS Runtime licenses
are administered in the engineering system of the SIMATIC
In addition to the AS 414-3 and AS 416-3 systems with Industrial PCS 7 process control system (on an engineering station or in
Ethernet connection via CP 443-1, two automation systems are the SIMATIC PCS 7 BOX).
offered where the Industrial Ethernet interface is integrated in the
CPU. These AS 414-3IE and AS 416-3IE systems are a little Individual configuration of AS bundles
cheaper than the comparable AS 414-3 and AS 416-3 systems
with the same performance, but differ in their time synchroniza- The equipment of the standard automation systems as well as
tion (NTP instead of S7). their Order Nos. can be individually compiled by selecting pre-
configured ordering units.
When using the AS 414-3IE and AS 416-3IE systems, there are
therefore two separate time synchronization circuits within the Combinations typical for the respective system can be selected
SIMATIC PCS 7 system. This results in two alternatives for users: using the system-specific ordering configurations in the Chapter
"Selection and ordering data". The complete range for selection
• Create two different servers as masters for NTP and S7 time is available using two configurators in the Industry Mall
synchronization, and tolerate any time differences which may (www.siemens.com/industrymall):
result
• SIMATIC PCS 7 AS Single Station configurator
• Use a SICLOCK central plant clock as the common time mas-
ter • SIMATIC PCS 7 AS Redundant Station configurator
To grant you fast access to the ordering data of frequently used
preferred configurations, these are listed following the system-
specific ordering configurations in the Section "Selection and
ordering data" with their complete Order No.in addition.

Siemens ST PCS 7 · February 2010 6/9


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and ordering Data


Order No. Order No.
AS 414-3 6ES7 654- AS 416-2 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777 - 77B7 100 POs 77777 - 77B7
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 2 interfaces (MPI/DP and DP)
IF module) 5.6 MB RAM (2.8 MB each for program and
2.8 MB RAM (1.4 MB each for program and data)
data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)

6 • Memory card 4 MB RAM (up to approx.


300 POs)
C • Memory card 8 MB RAM (up to approx.
800 POs)
D

CPU type CPU type


• CPU 414-3 (up to approx. 300 POs) C • CPU 416-2 (up to approx. 800 POs) G
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1
Interface module to Interface module to
Industrial Ethernet plant bus Industrial Ethernet plant bus
• 1 x CP 443-1EX20 3 • 1 x CP 443-1EX20 3
Module rack Module rack
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended 2 • 2 x CP 443-5 Extended 2
• 3 x CP 443-5 Extended1) 3 • 3 x CP 443-5 Extended 3
• 4 x CP 443-5 Extended1) 4 • 4 x CP 443-5 Extended1) 4
1) 1)
With the UR2 rack in combination with a redundant power supply, the With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2. number of additive CP 443-5 Extended is limited to 3.

6/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and ordering Data


Order No. Order No.
AS 416-3 6ES7 654- AS 417-4 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 4 interfaces (MPI/DP, DP and 2 slots
IF module) for IF modules)
11.2 MB RAM (5.6 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • Memory card 4 MB RAM (up to approx. C
300 POs) 300 POs)
• Memory card 8 MB RAM (up to approx.
800 POs)
D • Memory card 8 MB RAM (up to approx.
800 POs)
D
6
• Memory card 16 MB RAM (up to approx. E • Memory card 16 MB RAM (up to approx. E
3 000 POs) 3 000 POs)
CPU type CPU type
• CPU 416-3 (up to approx. 1 400 POs) H • CPU 417-4 (up to approx. 3 000 POs) K
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1 • 1 x IF 964-DP 1
• 2 x IF 964-DP 2
Interface module to Interface module to
Industrial Ethernet plant bus Industrial Ethernet plant bus
• 1 x CP 443-1EX20 3 • 1 x CP 443-1EX20 3
Module rack Module rack
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended 2 • 2 x CP 443-5 Extended 2
• 3 x CP 443-5 Extended1) 3 • 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4 • 4 x CP 443-5 Extended1) 4
1) 1)
With the UR2 rack in combination with a redundant power supply, the With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2. number of additive CP 443-5 Extended is limited to 2.

Siemens ST PCS 7 · February 2010 6/11


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and ordering Data


Order No. Order No.
AS 414-3IE 6ES7 654- AS 416-3IE 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 DP interfaces (MPI/DP and slot for CPU with 2 DP interfaces (MPI/DP and slot for
IF module) IF module)
2.8 MB RAM (1.4 MB each for program and 11.2 MB RAM (5.6 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)

6 • Memory card 4 MB RAM (up to approx.


300 POs)
C • Memory card 8 MB RAM (up to approx.
800 POs)
D

• Memory card 16 MB RAM (up to approx. E


3 000 POs)
CPU type CPU type
• CPU 414-3 PN/DP (up to approx. 300 POs) D • CPU 416-3 PN/DP (up to approx. 1 400 POs) J
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1 • 1 x IF 964-DP 1
Interface module to Interface module to
Industrial Ethernet plant bus Industrial Ethernet plant bus
• Integrated, without CP 443-1 0 • Integrated, without CP 443-1 0
Module rack Module rack
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended 2 • 2 x CP 443-5 Extended 2
• 3 x CP 443-5 Extended 3 • 3 x CP 443-5 Extended 3
• 4 x CP 443-5 Extended1) 4 • 4 x CP 443-5 Extended1) 4
1) 1)
With the UR2 rack in combination with a redundant power supply, the With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 3. number of additive CP 443-5 Extended is limited to 3.

6/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Standard automation systems


Recommended preferred types
■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 standard automation systems with AS 416-2 automation system
Industrial Ethernet interfacing via CP, with SIMATIC PCS 7
recommended preferred types AS Runtime license for 100 POs
Preassembled and tested, without
AS 414-3 automation system additive IF 964-DP and without
with SIMATIC PCS 7 CP 443-5 Extended, comprising:
AS Runtime license for 100 POs
Preassembled and tested, without CPU 416-2 with 2 interfaces
additive IF 964-DP and without (MPI/DP and DP), 5.6 MB RAM
CP 443-5 Extended, comprising: (2.8 MB each for program and
data), CP 443-1EX20 communi-
CPU 414-3 with 3 interfaces cations processor for connection
(MPI/DP, DP and slot for IF mod- to Industrial Ethernet plant bus as
ule), 2.8 MB RAM (1.4 MB each well as
for program and data),
CP 443-1EX20 communications • Aluminum UR1 rack (18 slots)
processor for connection to
Industrial Ethernet plant bus as - PS 407 power supply; 20 A for 6ES7 654-8CG03-5DB0
well as 120/230 V AC, without backup

• Aluminum UR1 rack (18 slots)


batteries, memory card 4 MB
RAM 6
- PS 407 power supply; 20 A for 6ES7 654-8BC03-5DB0 - PS 407 power supply; 20 A for 6ES7 654-8DG03-5DB0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card 2 MB batteries, memory card 8 MB
RAM RAM
- PS 407 power supply; 20 A for 6ES7 654-8CC03-5DB0 - PS 405 power supply; 20 A for 6ES7 654-8CG03-5JB0
120/230 V AC, without backup 24 V DC, without backup bat-
batteries, memory card 4 MB teries, memory card 4 MB
RAM RAM
- PS 405 power supply; 20 A for 6ES7 654-8BC03-5JB0 - PS 405 power supply; 20 A for 6ES7 654-8DG03-5JB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 2 MB teries, memory card 8 MB
RAM RAM
- PS 405 power supply; 20 A for 6ES7 654-8CC03-5JB0 • UR2 aluminum rack (9 slots)
24 V DC, without backup bat-
teries, memory card 4 MB - PS 407 power supply; 10 A for 6ES7 654-8CG03-3BB0
RAM 120/230 V AC, without backup
batteries, memory card 4 MB
• UR2 aluminum rack (9 slots) RAM
- PS 407 power supply; 10 A for 6ES7 654-8BC03-3BB0 - PS 407 power supply; 10 A for 6ES7 654-8DG03-3BB0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card 2 MB batteries, memory card 8 MB
RAM RAM
- PS 407 power supply; 10 A for 6ES7 654-8CC03-3BB0 - PS 405 power supply; 10 A for 6ES7 654-8CG03-3GB0
120/230 V AC, without backup 24 V DC, without backup bat-
batteries, memory card 4 MB teries, memory card 4 MB
RAM RAM
- PS 405 power supply; 10 A for 6ES7 654-8BC03-3GB0 - PS 405 power supply; 10 A for 6ES7 654-8DG03-3GB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 2 MB teries, memory card 8 MB
RAM RAM
- PS 405 power supply; 10 A for 6ES7 654-8CC03-3GB0
24 V DC, without backup bat-
teries, memory card 4 MB
RAM

Siemens ST PCS 7 · February 2010 6/13


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
AS 416-3 automation system AS 417-4 automation system
with SIMATIC PCS 7 with SIMATIC PCS 7
AS Runtime license for 100 POs AS Runtime license for 100 POs
Preassembled and tested, without Preassembled and tested, without
additive IF 964-DP and without additive IF 964-DP and without
CP 443-5 Extended, comprising: CP 443-5 Extended, comprising:
CPU 416-3 with 3 interfaces CPU 417-4 with 4 interfaces
(MPI/DP, DP and slot for IF mod- (MPI/DP, DP and 2 slots for IF
ule), 11.2 MB RAM (5.6 MB each modules), 30 MB RAM (15 MB
for program and data), each for program and data),
CP 443-1EX20 communications CP 443-1EX20 communications
processor for connection to processor for connection to
Industrial Ethernet plant bus as Industrial Ethernet plant bus as
well as well as
• Aluminum UR1 rack (18 slots) • Aluminum UR1 rack (18 slots)
- PS 407 power supply; 20 A for 6ES7 654-8DH03-5DB0 - PS 407 power supply; 20 A for 6ES7 654-8CK03-5DB0
120/230 V AC, without backup 120/230 V AC, without backup

6 batteries, memory card 8 MB


RAM
batteries,
memory card 4 MB RAM
- PS 407 power supply; 20 A for 6ES7 654-8EH03-5DB0 - PS 407 power supply; 20 A for 6ES7 654-8EK03-5DB0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card 16 MB batteries,
RAM memory card 16 MB RAM
- PS 405 power supply; 20 A for 6ES7 654-8DH03-5JB0 - PS 405 power supply; 20 A for 6ES7 654-8CK03-5JB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 8 MB teries,
RAM memory card 4 MB RAM
- PS 405 power supply; 20 A for 6ES7 654-8EH03-5JB0 - PS 405 power supply; 20 A for 6ES7 654-8EK03-5JB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 16 MB teries,
RAM memory card 16 MB RAM
• UR2 aluminum rack (9 slots) • UR2 aluminum rack (9 slots)
- PS 407 power supply; 10 A for 6ES7 654-8DH03-3BB0 - PS 407 power supply; 10 A for 6ES7 654-8CK03-3BB0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card 8 MB batteries,
RAM memory card 4 MB RAM
- PS 407 power supply; 10 A for 6ES7 654-8EH03-3BB0 - PS 407 power supply; 10 A for 6ES7 654-8EK03-3BB0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card 16 MB batteries,
RAM memory card 16 MB RAM
- PS 405 power supply; 10 A for 6ES7 654-8DH03-3GB0 - PS 405 power supply; 10 A for 6ES7 654-8CK03-3GB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 8 MB teries,
RAM memory card 4 MB RAM
- PS 405 power supply; 10 A for 6ES7 654-8EH03-3GB0 - PS 405 power supply; 10 A for 6ES7 654-8EK03-3GB0
24 V DC, without backup bat- 24 V DC, without backup bat-
teries, memory card 16 MB teries,
RAM memory card 16 MB RAM

6/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 standard automation systems with integral Runtime licenses for SIMATIC PCS 7 automation systems (can be
Industrial Ethernet interface module, recommended preferred types added to existing licenses)
AS 414-3IE automation system SIMATIC PCS 7 AS Runtime
with SIMATIC PCS 7 license
AS Runtime license for 100 POs Executes in the engineering sys-
Preassembled and tested, without tem with Windows XP Profes-
CP 443-5 Extended, comprising: sional, floating license for
CPU 414-3 PN/DP with 2 DP inter- 1 installation
faces (MPI/DP and preassembled Type of delivery:
IF 964-DP module), 2.8 MB RAM License Key Memory Stick, Certif-
(1.4 MB each for program and icate of License incl. Terms and
data), as well as Conditions
• UR2 aluminum rack (9 slots) • 100 POs 6ES7 653-2BA00-0XB5
- PS 407 power supply; 10 A for 6ES7 654-8BD10-3BB0 • 1 000 POs 6ES7 653-2BB00-0XB5
120/230 V AC, without backup
batteries, memory card 2 MB • 10 000 POs 6ES7 653-2BC00-0XB5

6
RAM
- PS 407 power supply; 10 A for 6ES7 654-8CD10-3BB0
120/230 V AC, without backup Individual components
batteries, memory card 4 MB
RAM ■ Selection and Ordering data Order No.

- PS 405 power supply; 10 A for 6ES7 654-8BD10-3GB0 Individual components for


24 V DC, without backup bat- standard SIMATIC PCS 7 automation systems
teries, memory card 2 MB CPU 414-3 6ES7 414-3XM05-0AB0
RAM RAM 2.8 MB (1.4 MB each for
- PS 405 power supply; 10 A for 6ES7 654-8CD10-3GB0 program and data);
24 V DC, without backup bat- module occupies 2 slots
teries, memory card 4 MB CPU 416-2 6ES7 416-2XN05-0AB0
RAM RAM 5.6 MB (2.8 MB each for
AS 416-3IE automation system program and data);
with Runtime license for module occupies 1 slot
100 POs CPU 416-3 6ES7 416-3XR05-0AB0
Preassembled and tested, without RAM 11.2 MB (5.6 MB each for
CP 443-5 Extended, comprising: program and data);
CPU 416-3 PN/DP with 2 DP inter- module occupies 2 slots
faces (MPI/DP and preassembled CPU 417-4 6ES7 417-4XT05-0AB0
IF 964-DP module), 11.2 MB RAM RAM 30 MB (15 MB each for pro-
(5.6 MB each for program and gram and data);
data), as well as module occupies 2 slots
• UR2 aluminum rack (9 slots) CPU 414-3 PN/DP 6ES7 414-3EM05-0AB0
- PS 407 power supply; 10 A for 6ES7 654-8CJ10-3BB0 RAM 2.8 MB (1.4 MB each for
120/230 V AC, without backup program and data);
batteries, memory card 4 MB module occupies 2 slots
RAM CPU 416-3 PN/DP 6ES7 416-3ER05-0AB0
- PS 407 power supply; 10 A for 6ES7 654-8EJ10-3BB0 RAM 11.2 MB (5.6 MB each for
120/230 V AC, without backup program and data);
batteries, memory card 16 MB module occupies 2 slots
RAM Memory card RAM
- PS 405 power supply; 10 A for 6ES7 654-8CJ10-3GB0 • 2 MB 6ES7 952-1AL00-0AA0
24 V DC, without backup bat-
teries, memory card 4 MB • 4 MB 6ES7 952-1AM00-0AA0
RAM
• 8 MB 6ES7 952-1AP00-0AA0
- PS 405 power supply; 10 A for 6ES7 654-8EJ10-3GB0
24 V DC, without backup bat- • 16 MB 6ES7 952-1AS00-0AA0
teries, memory card 16 MB • 64 MB 6ES7 952-1AY00-0AA0
RAM
Memory Card Flash-EPROM
Only required to update firmware
• 8 MB 6ES7 952-1KP00-0AA0

Siemens ST PCS 7 · February 2010 6/15


© Siemens AG 2010

Automation systems

Standard automation systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
CP 443-1 6GK7 443-1EX20-0XE0 PS 405 power supply module; 6ES7 405-0DA02-0AA0
Communications module for con- 4A
necting SIMATIC S7-400 to Indus- 24 V DC; 5 V DC/4 A, 24 V
trial Ethernet through TCP/IP, DC/0.5 A;
ISO and UDP; integrated real- with battery compartment for
time switch ERTEC with two ports; 1 backup battery, module occu-
2 x RJ45 interface; S7 communi- pies 1 slot
cation, open communication
(SEND/RECEIVE) with PS 405 power supply module; 6ES7 405-0KA02-0AA0
FETCH/WRITE, with or without 10 A
RFC 1006, DHCP, SNMP V2, 24 V DC; 5 V DC/10 A, 24 V
diagnostics, multicast, access DC/1 A;
protection over IP access list, ini- with battery compartment for
tialization over LAN 2 backup batteries, module occu-
10/100 Mbit/s; with electronic pies 2 slots
manual on DVD PS 405 power supply module; 6ES7 405-0KR02-0AA0
CP 443-5 Extended 6GK7 443-5DX04-0XE0 10 A, redundant design possi-
Communications processor for ble

6 connection of SIMATIC S7-400 to 24 V DC; 5 V DC/10 A, 24 V


PROFIBUS as DP master or for S7 DC/1 A;
communication, for increasing the with battery compartment for
number of DP lines, for data set 2 backup batteries, module occu-
routing with SIMATIC PDM and for pies 2 slots
10-ms time stamp, electronic PS 405 power supply module; 6ES7 405-0RA02-0AA0
manual on CD; module occupies 20 A
1 slot 24 V DC; 5 V DC/20 A, 24 V
IF 964-DP 6ES7 964-2AA04-0AB0 DC/1 A;
Interface module for connection with battery compartment for
of another PROFIBUS DP line, for 2 backup batteries, module occu-
plugging into a free DP module pies 2 slots
slot of the CPU Backup battery 6ES7 971-0BA00
PS 407 power supply module; 6ES7 407-0DA02-0AA0 Type AA, 2.3 Ah
4A Aluminum UR1 rack 6ES7 400-1TA11-0AA0
120/230 V AC; 5 V DC/4 A, 24 V 18 slots
DC/0.5 A;
with battery compartment for Aluminum UR2 rack 6ES7 400-1JA11-0AA0
1 backup battery, module occu- 9 slots
pies 1 slot Aluminum CR3 rack 6ES7 401-1DA01-0AA0
PS 407 power supply module; 6ES7 407-0KA02-0AA0 4 slots
10 A Steel UR1 rack 6ES7 400-1TA01-0AA0
120/230 V AC; 5 V DC/10 A, 18 slots
24 V DC/1 A;
with battery compartment for Steel UR2 rack 6ES7 400-1JA01-0AA0
2 backup batteries, module occu- 9 slots
pies 2 slots
PS 407 power supply module; 6ES7 407-0KR02-0AA0
10 A, redundant design possi-
ble
120/230 V AC; 5 V DC/10 A,
24 V DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
PS 407 power supply module; 6ES7 407-0RA02-0AA0
20 A
120/230 V AC; 5 V DC/20 A,
24 V DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots

6/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Overview
Fault-tolerant automation systems are used to reduce the risk of
production failures. The higher investment costs for fault-tolerant
automation systems are frequently negligible compared to the
costs resulting from production failures. The higher the costs of
a production failure, the more worthwhile it is to use a fault-
tolerant system.
The SIMATIC PCS 7 fault-tolerant automation systems can be
used on their own in a plant configuration, or together with stan-
dard and safety-related automation systems. In accordance with
their basic design, they are categorized as:
• Single station with only one CPU
• Redundant station with two redundant CPUs

■ Application
Flexible and scalable availability

■ Single power supply ■ Double power supply ■ Single power supply ■ Double power supply
■ Single plant bus communi- ■ Single plant bus communi- ■ Double plant bus ■ Double plant bus
cation cation communication communication
(Single Controller)
Single Station

■ Double power supply ■ Quadruple power supply ■ Double power supply ■ Quadruple power supply
■ Double plant bus communi- ■ Double plant bus communi- ■ Quadruple plant bus ■ Quadruple plant bus
cation cation communication communication
Redundancy Station
(Double Controller)

A special feature of the fault-tolerant SIMATIC PCS 7 automation The redundant station with its two redundant CPUs already of-
systems is their modularity which allows flexible scaling of the fers an increased level of availability. It operates according to the
availability as required. 1oo2 principle where a switch is made from the active sub-
system to the standby subsystem in the event of a fault. Starting
In the context of your total system planning, you already have the from here, you can double the power supply or the Industrial
option with a single station for individually increasing the avail- Ethernet communications module for each subsystem as with
ability through use of a redundant configuration of the power the single station, and combined these measures together.
supply or the Industrial Ethernet communications module, and to
combine these measures together.

Siemens ST PCS 7 · February 2010 6/17


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Design
A single station with only one CPU can be mounted on a UR1 Runtime licenses
(18 slots) or UR2 (9 slots) rack.
Each automation system is already provided as standard with
The redundant station consisting of two electrically isolated re- the SIMATIC PCS 7 AS Runtime license for 100 process objects
dundant subsystems can be mounted on a UR2-H compact rack (PO). The number of process objects can be extended by addi-
with divided backplane bus or on two separate racks (UR1 or tional Runtime licenses for 100, 1 000 or 10 000 POs. The pro-
UR2). The design in two racks allows physical separation of the cess objects of additional Runtime licenses can be added to
redundant subsystems, e.g. by a fireproof partition and over a process objects which already exist. The number and type (e.g.
distance of up to 10 km. As a result of the electrical isolation, the 100 or 1 000) of additional Runtime licenses are irrelevant. The
system is insensitive to EMC interferences. AS Runtime licenses are administered on a SIMATIC PCS 7 en-
gineering system or in the SIMATIC PCS 7 BOX.
Depending on the type of automation system, the RAM of the
single station and of the two subsystems of the redundant station Individual configuration of AS bundles
varies as follows:
Fault-tolerant automation systems for SIMATIC PCS 7 are avail-
AS type RAM able as AS bundles as follows:
AS 412H 768 KB (512 KB for program and 256 KB for data) • Individual components, combined per station in one consign-

6 AS 414H 2.8 MB (1.4 MB each for program and data) ment


AS 417H 30 MB (15 MB each for program and data) • Preassembled and tested complete systems (no extra charge
compared to delivery of individual components)
The firmware can be updated in two different ways:
The equipment of the these AS bundles as well as their Order
• Per Flash-EPROM memory card (8 MB) Nos. can be individually compiled by selecting preconfigured
• From the central engineering system via the Industrial Ether- ordering units.
net plant bus Combinations typical for the respective system can be selected
Connection of process I/Os using system-specific ordering configurations in the Chapter
"Selection and ordering data". These ordering configurations are
Several PROFIBUS DP lines with distributed process I/Os can divided into:
be operated on the single or redundant station. A table in the
• Single stations: AS 412-3-1H, AS 414-4-1H and AS 417-4-1H
Chapter "Automation systems, introduction" provides an over-
with only one CPU, e.g. for the following individual cases:
view of the number and type of configurable PROFIBUS inter-
- Subsequent expansion to a redundant system
faces.
- Redundant configuration on UR1 racks, comprising 2 Single
With two redundant PROFIBUS DP lines, the process I/Os can Stations, 4 sync modules and 2 sync fiber-optic cables
be connected to a redundant station as follows: • Redundant stations: AS 412-3-2H, AS 414-4-2H and
• ET 200M remote I/Os stations with two IM 153-2 High Feature AS 417-4-2H with two redundant CPUs, mounted on one com-
interface modules on a special bus module mon rack (UR2-H) or two separate racks (UR2)
• ET 200iSP remote I/Os stations with two IM 152-1 on a special The complete range for selection is available using two
terminal module appropriately organized configurators in the Industry Mall
• Field devices on the PROFIBUS PA over a DP/PA link to two re- (www.siemens.com/industrymall):
dundant IM 153-2 High Feature interface modules • SIMATIC PCS 7 AS Single Station configurator
• Non-redundant PROFIBUS DP devices, e.g. ET 200S or • SIMATIC PCS 7 AS Redundant Station configurator
ET 200pro remote I/O stations per Y-Link.
To grant you fast access to the ordering data of frequently used
Communication over the plant bus preferred configurations, these are listed following the system-
specific ordering configurations in the Section "Selection and or-
The single station and the two subsystems of the redundant sta-
dering data" with their complete Order No.in addition.
tion are each connected as standard to a communications pro-
cessor on the plant bus. Ordering information
The plant bus can be implemented in the form of a ring structure, For a redundant configuration based on 2 Single Stations, you
which can also be configured with redundant architecture if the additionally require 4 sync modules (up to 10 m or 10 km) and
availability requirements are high. When there are two redundant 2 fiber-optic sync cables. Their selection depends on the dis-
rings it makes sense to use two communications processors in tance between the two Single Stations.
each case and to distribute their connections between the two The AS 412H (AS 412-3-1H/AS 412-3-2H) automation systems
rings (4-way connection). Double faults such as failure of the currently only support sync modules with a range up to 10 m.
OSM/SCALANCE switch on ring 1 with simultaneous interruption Fiber-optic sync cables longer than 1 m must always be ordered
in the bus cable on ring 2 can thus be tolerated. separately (2 of each required).

6/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Selection and ordering Data


Order No. Order No.
AS 412-3-1H (Single Station) 6ES7 654- AS 414-4-1H (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 1 interface (MPI/DP master) CPU with 2 interfaces (MPI/DP master and DP
768 KB RAM (512 KB for program and 256 KB master)
for data) 2.8 MB RAM (1.4 MB each for program and
data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 1 MB RAM (up to approx. A • Memory card 2 MB RAM (up to approx. B
50 POs) 180 POs)
• Memory card 2 MB RAM (up to approx.
180 POs)
B • Memory card 4 MB RAM (up to approx.
300 POs)
C
6
CPU type CPU type
• CPU 412-3H (up to approx. 50 POs) A • CPU 414-4H (up to approx. 250 POs) E
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
Interface module to Interface module to
Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3 • 1 x CP 443-1EX201) 3
• 2 x CP 443-1EX20 for redundant interface 4 • 2 x CP 443-1EX20 for redundant interface 4
module1) module1)
Module rack Module rack
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2 • 2 x CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3 • 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4 • 4 x CP 443-5 Extended1) 4
1) Up to 5 CPs can be plugged into the UR2 rack with a single power 1) Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 6/19


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Selection and ordering Data


Order No. Order No.
AS 417-4-1H (Single Station) 6ES7 654- AS 412-3-2H (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 interfaces (MPI/DP master and DP 2 x CPU with 1 interface each (MPI/DP master)
master) 2 x 768 KB RAM (512 KB each for program
30 MB RAM (15 MB each for program and and 256 KB each for data)
data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • 2 x memory card 1 MB RAM (up to approx. A
300 POs) 50 POs)

6 • Memory card 8 MB RAM (up to approx.


800 POs)
D • 2 x memory card 2 MB RAM (up to approx.
180 POs)
B

• Memory card 16 MB RAM (up to approx. E


3 000 POs)
CPU type CPU type
• CPU 417-4H (up to approx. 2 500 POs) M • 2 x CPU 412-3H (up to approx. 50 POs) A
Additive IF 964-DP interface module Sync modules and cables
• Without additive IF 964-DP 0 • 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m
• 1 x IF 964-DP 1

Interface module to Interface module to


Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3 • 2 x CP 443-1EX20 for redundant interface 3
module1)
• 2 x CP 443-1EX20 for redundant interface 4
module1) • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
Module rack Module rack
• UR2 (9 slots), aluminum 3 • 1 x UR2-H (2 x 9 slots), aluminum 1
• UR2 (9 slots), steel 4 • 1 x UR2-H (2 x 9 slots), steel 2
• UR1 (18 slots), aluminum 5 • 2 x UR2 (9 slots), aluminum 3
• UR1 (18 slots), steel 6 • 2 x UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 2 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
cy possible dancy possible
• 1 x PS 405, 10 A for 24 V DC G • 2 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 2 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2 • 2 x 2 CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3 • 2 x 3 CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4 • 2 x 4 CP 443-5 Extended1) 4
1) 1)
Up to 5 CPs can be plugged into the UR2 rack with a single power Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

6/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Selection and ordering Data


Order No. Order No.
AS 414-4-2H (Redundant Station) 6ES7 656- AS 417-4-2H (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• 2 x memory card 4 MB RAM (up to approx.
300 POs)
C • 2 x memory card 8 MB RAM (up to approx.
800 POs)
D
6
• 2 x memory card 16 MB RAM (up to approx. E
3 000 POs)
CPU type CPU type
• 2 x CPU 414-4H (up to approx. 250 POs) E • 2 x CPU 417-4H (up to approx. 2,500 POs) M
Sync modules and cables Sync modules and cables
• 2 x 2 sync modules for distances up to 10 m 3 • 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m and 2 x FO sync cable, 1 m
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for up to 10 km and 2 x FO 4
sync cable, 1 m, for testing sync cable, 1 m, for testing
Interface module to Interface module to
Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 2 x CP 443-1EX20 for redundant interface 3 • 2 x CP 443-1EX20 for redundant interface 3
module1) module1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
Module rack Module rack
• 1 x UR2-H (2 x 9 slots), aluminum 1 • 1 x UR2-H (2 x 9 slots), aluminum 1
• 1 x UR2-H (2 x 9 slots), steel 2 • 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), aluminum 3 • 2 x UR2 (9 slots), aluminum 3
• 2 x UR2 (9 slots), steel 4 • 2 x UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC B • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible dancy possible
• 2 x PS 405, 10 A for 24 V DC G • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 20 A for 24 V DC J
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 2 x CP 443-5 Extended 1 • 2 x CP 443-5 Extended 1
• 2 x 2 CP 443-5 Extended1) 2 • 2 x 2 CP 443-5 Extended1) 2
• 2 x 3 CP 443-5 Extended1) 3 • 2 x 3 CP 443-5 Extended1) 3
• 2 x 4 CP 443-5 Extended1) 4 • 2 x 4 CP 443-5 Extended1) 4
1) 1)
Up to 5 CPs can be plugged in per subsystem with a single power Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 6/21


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems


Recommended preferred types
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No.
AS 417-4-1H automation sys-
Fault-tolerant SIMATIC PCS 7 automation systems - tem with SIMATIC PCS 7
Single Stations, recommended preferred types AS Runtime license for 100 POs
Preassembled and tested, without
AS 412-3-1H automation sys- CP 443-5 Extended, without sync
tem with SIMATIC PCS 7 modules and cables, comprising:
AS Runtime license for 100 POs
Preassembled and tested, without 1 x CPU 417-4H with 2 integrated
CP 443-5 Extended, without sync interfaces (MPI/DP master and
modules and cables, comprising: DP master), 30 MB main memory
(15 MB each for program and
1 x CPU 412-3H with one inte- data), CP 443-1EX20 communi-
grated interface (MPI/DP mas- cations processor for connection
ter), 768 KB main memory to Industrial Ethernet plant bus as
(512 KB for program and 256 KB well as
for data), CP 443-1EX20 commu-
nications processor for connec- • UR2 aluminum rack (9 slots)
tion to Industrial Ethernet plant - PS 407 power supply; 10 A for 6ES7 654-8CM03-3CB0
bus as well as 120/230 V AC, redundancy

6 • UR2 aluminum rack (9 slots)


- PS 407 power supply; 10 A for 6ES7 654-8BA03-3CB0
possible, without backup bat-
teries, memory card 4 MB
RAM
120/230 V AC, redundancy
possible, without backup bat- - PS 407 power supply; 10 A for 6ES7 654-8EM03-3CB0
teries, memory card 2 MB 120/230 V AC, redundancy
RAM possible, without backup bat-
teries, memory card 16 MB
- PS 405 power supply; 10 A for 6ES7 654-8BA03-3GB0 RAM
24 V DC, without backup bat-
teries, memory card 2 MB - PS 405 power supply; 10 A for 6ES7 654-8CM03-3GB0
RAM 24 V DC, without backup bat-
teries, memory card 4 MB
AS 414-4-1H automation sys- RAM
tem with SIMATIC PCS 7
AS Runtime license for 100 POs - PS 405 power supply; 10 A for 6ES7 654-8EM03-3GB0
Preassembled and tested, without 24 V DC, without backup bat-
CP 443-5 Extended, without sync teries, memory card 16 MB
modules and cables, comprising: RAM
1 x CPU 414-4H with 2 integrated Fault-tolerant SIMATIC PCS 7 automation systems -
interfaces (MPI/DP master and Redundant stations, recommended preferred types
DP master), 2.8 MB main memory
(1.4 MB each for program and AS 412-3-2H automation sys-
data), CP 443-1EX20 communi- tem with SIMATIC PCS 7
cations processor for connection AS Runtime license for 100 POs
to Industrial Ethernet plant bus as Preassembled and tested, without
well as CP 443-5 Extended, comprising:
2 x CPU 412-3H with 2 x
• UR2 aluminum rack (9 slots) 1 integrated interface (MPI/DP
- PS 407 power supply; 10 A for 6ES7 654-8BE03-3CB0 master), 2 x 768 KB main memory
120/230 V AC, redundancy (512 KB each for program and
possible, without backup bat- 256 KB each for data), two
teries, memory card 2 MB CP 443-1EX20 communications
RAM processors for connection to
Industrial Ethernet plant bus as
- PS 407 power supply; 10 A for 6ES7 654-8CE03-3CB0 well as
120/230 V AC, redundancy
possible, without backup bat- • Aluminum UR2-H rack (2 x
teries, memory card 4 MB 9 slots),
RAM 4 sync modules for distances up
to 10 m and 2 fiber-optic sync
- PS 405 power supply; 10 A for 6ES7 654-8BE03-3GB0 cables, 1 m
24 V DC, without backup bat-
teries, memory card 2 MB - Two PS 407 power supplies; 6ES7 656-8BA33-1CB0
RAM 10 A for 120/230 V AC, redun-
dancy possible, without back-
- PS 405 power supply; 10 A for 6ES7 654-8CE03-3GB0 up batteries, 2 memory cards
24 V DC, without backup bat- of 2 MB RAM each
teries, memory card 4 MB
RAM - Two PS 405 power supplies; 6ES7 656-8BA33-1GB0
10 A for 24 V DC, without
backup batteries, 2 memory
cards of 2 MB RAM each

6/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
AS 414-4-2H automation sys- AS 417-4-2H automation sys-
tem with SIMATIC PCS 7 tem with SIMATIC PCS 7
AS Runtime license for 100 POs AS Runtime license for 100 POs
Preassembled and tested, without Preassembled and tested, without
CP 443-5 Extended, comprising: CP 443-5 Extended, comprising:
2 x CPU 414-4H with 2 x CPU 417-4H with 2 x
2 x 2 integrated interfaces 2 integrated interfaces (MPI/DP
(MPI/DP master and DP master), master and DP master),
2 x 2.8 MB main memory 2 x 30 MB main memory
(1.4 MB each for program and (15 MB each for program and
data), 2 x CP 443-1EX20 commu- data), 2 x CP 443-1EX20 commu-
nications processors for connec- nications processors for connec-
tion to Industrial Ethernet plant tion to Industrial Ethernet plant
bus as well as bus as well as
• Aluminum UR2-H rack • Aluminum UR2-H rack
(2 x 9 slots), (2 x 9 slots),
4 sync modules for distances up 4 sync modules for distances up
to 10 m and 2 fiber-optic sync to 10 m and 2 fiber-optic sync
cables, 1 m
- Two PS 407 power supplies; 6ES7 656-8BE33-1CB0
cables, 1 m
- Two PS 407 power supplies; 6ES7 656-8CM33-1CB0
6
10 A for 120/230 V AC, redun- 10 A for 120/230 V AC, redun-
dancy possible, without back- dancy possible, without back-
up batteries, 2 memory cards up batteries, 2 memory cards
of 2 MB RAM each of 4 MB RAM each
- Two PS 407 power supplies; 6ES7 656-8CE33-1CB0 - Two PS 407 power supplies; 6ES7 656-8DM33-1CB0
10 A for 120/230 V AC, redun- 10 A for 120/230 V AC, redun-
dancy possible, without back- dancy possible, without back-
up batteries, 2 memory cards up batteries, 2 memory cards
of 4 MB RAM each of 8 MB RAM each
- Two PS 405 power supplies; 6ES7 656-8BE33-1GB0 - Two PS 407 power supplies; 6ES7 656-8EM33-1CB0
10 A for 24 V DC, without 10 A for 120/230 V AC, redun-
backup batteries, 2 memory dancy possible, without back-
cards of 2 MB RAM each up batteries, 2 memory cards
of 16 MB RAM each
- Two PS 405 power supplies; 6ES7 656-8CE33-1GB0
10 A for 24 V DC, without - Two PS 405 power supplies; 6ES7 656-8CM33-1GB0
backup batteries, 2 memory 10 A for 24 V DC, without
cards of 4 MB RAM each backup batteries, 2 memory
cards of 4 MB RAM each
- Two PS 405 power supplies; 6ES7 656-8DM33-1GB0
10 A for 24 V DC, without
backup batteries, 2 memory
cards of 8 MB RAM each
- Two PS 405 power supplies; 6ES7 656-8EM33-1GB0
10 A for 24 V DC, without
backup batteries, 2 memory
cards of 16 MB RAM each
Runtime licenses for SIMATIC PCS 7 automation systems
(can be added to existing licenses)
SIMATIC PCS 7 AS Runtime
license
Executes in the engineering sys-
tem with Windows XP Profes-
sional, floating license for
1 installation
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
• 100 POs 6ES7 653-2BA00-0XB5
• 1 000 POs 6ES7 653-2BB00-0XB5
• 10 000 POs 6ES7 653-2BC00-0XB5

Siemens ST PCS 7 · February 2010 6/23


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems


Individual components
■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Individual components of the fault-tolerant Memory Card RAM
SIMATIC PCS 7 automation systems
• 1 MB 6ES7 952-1AK00-0AA0
CPU 412-3H 6ES7 412-3HJ14-0AB0
RAM 768 KB (512 KB for program • 2 MB 6ES7 952-1AL00-0AA0
and 256 KB for data) • 4 MB 6ES7 952-1AM00-0AA0
Module occupies 2 slots
• 8 MB 6ES7 952-1AP00-0AA0
CPU 414-4H 6ES7 414-4HM14-0AB0
RAM 2.8 MB (1.4 MB each for • 16 MB 6ES7 952-1AS00-0AA0
program and data) • 64 MB 6ES7 952-1AY00-0AA0
Module occupies 2 slots
Memory Card Flash-EPROM
CPU 417-4H 6ES7 417-4HT14-0AB0 Only required to update firmware.
RAM 30 MB (15 MB each for pro- Alternative: firmware update via
gram and data) the engineering system
Module occupies 2 slots
• 8 MB 6ES7 952-1KP00-0AA0
Sync set

6 For linking the two redundant CP 443-1 6GK7 443-1EX20-0XE0


412-3H, 414-4H or 417-4H CPUs; Communications module for con-
for distances up to necting SIMATIC S7-400 to Indus-
trial Ethernet through TCP/IP, ISO
• 10 m, consisting of 4 sync mod- 6ES7 656-7XX30-0XX0 and UDP; integrated real-time
ules for up to 10 m and 2 fiber- switch ERTEC with two ports;
optic sync cables, 1 m each 2 x RJ45 interface; S7 communi-
• 10 km, consisting of 4 sync mod- 6ES7 656-7XX40-0XX0 B) cation, open communication
ules for up to 10 km (SEND/RECEIVE) with
Note: please order fiber-optic FETCH/WRITE, with or without
sync cables (2 units) in the re- RFC 1006, DHCP, SNMP V2,
quired length separately. diagnostics, multicast, access
protection over IP access list, ini-
Sync module tialization over LAN
For linking the two CPUs 412-3H, 10/100 Mbit/s; with electronic
414-4H or 417-4H; manual on DVD
two modules required per CPU
CP 443-5 Extended 6GK7 443-5DX04-0XE0
For distances of up to Communications processor for
• 10 m 6ES7 960-1AA04-0XA0 connection of SIMATIC S7-400 to
PROFIBUS as DP master or for
• 10 km 6ES7 960-1AB04-0XA0 B) S7 communication, for increasing
Sync cable (fiber-optic cable) the number of DP lines, for data
For connecting the two 412-3H, set routing with SIMATIC PDM
414-4H or 417-4H CPUs; and for 10-ms time stamp,
each redundant automation sys- electronic manual on CD;
tem requires 2 cables module occupies 1 slot

•1m 6ES7 960-1AA04-5AA0


B) Subject to export regulations: AL: N, ECCN: EAR99H
•2m 6ES7 960-1AA04-5BA0
• 10 m 6ES7 960-1AA04-5KA0
Other lengths On request

6/24 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
PS 407 power supply module; 6ES7 407-0KA02-0AA0 Y Link
10 A
120/230 V AC; 5 V DC/10 A, Y Link 6ES7 197-1LA11-0XA0 B)
24 V DC/1 A; For connection of devices with
with battery compartment for only one PROFIBUS DP interface
2 backup batteries, module occu- to a fault-tolerant automation sys-
pies 2 slots tem

PS 407 power supply module; 6ES7 407-0KR02-0AA0 B) Subject to export regulations: AL: N, ECCN: EAR99H
10 A, redundant design possi-
ble
120/230 V AC; 5 V DC/10 A,
24 V DC/1 A;
with battery compartment for
■ Options
2 backup batteries, module occu- Y Link
pies 2 slots
• Bus coupler for transition from a redundant PROFIBUS DP
PS 407 power supply module; 6ES7 407-0RA02-0AA0 master system to a single-channel PROFIBUS DP master sys-
20 A
tem
6
120/230 V AC; 5 V DC/20 A,
24 V DC/1 A; • For connecting devices with only one PROFIBUS DP interface
with battery compartment for to the redundant PROFIBUS DP master system AS 412H /
2 backup batteries, module occu- AS 414H / AS 417H
pies 2 slots
The Y Link comprises:
PS 405 power supply module; 6ES7 405-0KA02-0AA0
10 A • Two IM 153-2 High Feature interface modules for extended
24 V DC; 5 V DC/10 A, temperature range
24 V DC/1 A;
with battery compartment for
• One Y coupler incl. RS 485 repeater
2 backup batteries, module occu- • One IM157 (IM/IM) bus module for two IM 153-2 High Feature
pies 2 slots modules, for extended temperature range
PS 405 power supply module; 6ES7 405-0KR02-0AA0 • One BM Y coupler bus module
10 A, redundant design
24 V DC; 5 V DC/10 A, Evaluation of the Y Link diagnostics (and hence indirectly of the
24 V DC/1 A; connected DP standard slaves) is supported by driver blocks.
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
PS 405 power supply module; 6ES7 405-0RA02-0AA0
20 A
24 V DC; 5 V DC/20 A,
24 V DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
Backup battery 6ES7 971-0BA00
Type AA, 2.3 Ah
Aluminum UR1 rack 6ES7 400-1TA11-0AA0
18 slots
Aluminum UR2 rack 6ES7 400-1JA11-0AA0
9 slots
Aluminum UR2-H rack 6ES7 400-2JA10-0AA0
For divided central controllers;
2 x 9 slots
Steel UR1 rack 6ES7 400-1TA01-0AA0
18 slots
Steel UR2 rack 6ES7 400-1JA01-0AA0
9 slots
Steel UR2-H rack 6ES7 400-2JA00-0AA0
For divided central controllers;
2 x 9 slots

Siemens ST PCS 7 · February 2010 6/25


© Siemens AG 2010

Automation systems

Fault-tolerant automation systems

■ Options
SIPLUS extreme bundles SIPLUS extreme bundles are appropriately refined AS bundles
based on recommended preferred types. The following table
The fault-tolerant SIMATIC PCS 7 automation systems are elec- compares the SIPLUS extreme bundles available for SIMATIC
trically and mechanically extremely rugged, but can only be PCS 7 with the identically configured AS bundles.
used to a limited extent under extreme ambient conditions.
An overview of the complete range of SIPLUS extreme products
The SIPLUS extreme bundles for SIMATIC PCS 7 are excellent as well as further information on the SIPLUS extreme bundles for
alternatives if the environment of use is as follows: SIMATIC PCS 7 can be found on the Internet at
• High humidity
www.siemens.com/siplus
• Condensation
• Chemically, mechanically or biologically active materials SIPLUS extreme bundle configurations which are not listed here
can be separately requested on this SIPLUS Web sites under
"Products & Solutions" using the "Request form for new prod-
ucts".

Configuration Order no.


6 SIPLUS extreme bundle Corresponding AS bundle
AS 412-3-2H automation system
with SIMATIC PCS 7 AS Runtime license for 100 POs
Preassembled and tested, without CP 443-5 Extended, comprising:
2 x CPU 412-3H with 2 x 1 integrated interface (MPI/DP master), 2 x 768 KB main
memory (512 KB each for program and 256 KB each for data), two CP 443-1EX20
communications processors for connection to Industrial Ethernet plant bus as well as
• Aluminum UR2-H rack (2 x 9 slots),
4 sync modules for distances up to 10 m and 2 fiber-optic sync cables, 1 m
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8BA33-4CB0 6ES7 656-8BA33-1CB0
backup batteries, 2 memory cards of 2 MB RAM each
AS 414-4-2H automation system
with SIMATIC PCS 7 AS Runtime license for 100 POs
Preassembled and tested, without CP 443-5 Extended, comprising:
2 x CPU 414-4H with 2 x 2 integrated interfaces (MPI/DP master and DP master),
2 x 2.8 MB main memory (1.4 MB each for program and data), 2 x CP 443-1EX20
communications processors for connection to Industrial Ethernet plant bus as well as
• Aluminum UR2-H rack (2 x 9 slots),
4 sync modules for distances up to 10 m and 2 fiber-optic sync cables, 1 m
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8BE33-4CB0 6ES7 656-8BE33-1CB0
backup batteries, 2 memory cards of 2 MB RAM each
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8CE33-4CB0 6ES7 656-8CE33-1CB0
backup batteries, 2 memory cards of 4 MB RAM each
- Two PS 405 power supplies; 10 A for 24 V DC, without backup batteries, 6AG1 656-8CE33-4GB0 6ES7 656-8CE33-1GB0
2 memory cards of 4 MB RAM each
AS 417-4-2H automation system
with SIMATIC PCS 7 AS Runtime license for 100 POs
Preassembled and tested, without CP 443-5 Extended, comprising:
2 x CPU 417-4H with 2 x 2 integrated interfaces (MPI/DP master and DP master),
2 x 30 MB main memory (15 MB each for program and data), 2 x CP 443-1EX20
communications processors for connection to Industrial Ethernet plant bus as well as
• Aluminum UR2-H rack (2 x 9 slots),
4 sync modules for distances up to 10 m and 2 fiber-optic sync cables, 1 m
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8CM33-4CB0 6ES7 656-8CM33-1CB0
backup batteries, 2 memory cards of 4 MB RAM each
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8DM33-4CB0 6ES7 656-8DM33-1CB0
backup batteries, 2 memory cards of 8 MB RAM each
- Two PS 407 power supplies; 10 A for 120/230 V AC, redundancy possible, without 6AG1 656-8EM33-4CB0 6ES7 656-8EM33-1CB0
backup batteries, 2 memory cards of 16 MB RAM each
- Two PS 405 power supplies; 10 A for 24 V DC, without backup batteries, 6AG1 656-8CM33-4GB0 6ES7 656-8CM33-1GB0
2 memory cards of 4 MB RAM each
- Two PS 405 power supplies; 10 A for 24 V DC, without backup batteries, 6AG1 656-8DM33-4GB0 6ES7 656-8DM33-1GB0
2 memory cards of 8 MB RAM each
- Two PS 405 power supplies; 10 A for 24 V DC, without backup batteries, 6AG1 656-8EM33-4GB0 6ES7 656-8EM33-1GB0
2 memory cards of 16 MB RAM each

6/26 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Overview
Safety-related automation systems are used for critical applica-
tions where a fault could endanger life or result in damage to the
plant or the environment. These F/FH systems also referred to as
"fail-safe automation systems" detect both faults in the process
and their own internal faults in association with the safety-related
F modules of the ET 200 distributed I/O systems or fail-safe
transmitters connected directly via the fieldbus. They automati-
cally transfer the plant to a safe state in the event of a fault.

6
■ Design
Design variants functions can be combined flexibly, not only in the area of distrib-
uted I/O. Even at the controller level, they can be combined in
In general, two design versions are differentiated across all ar- one system or separated. In addition, there are numerous possi-
chitectural levels of a system based on Safety Integrated for bilities arising from the use of flexible modular redundancy.
Process Automation:
• Single-channel, non-redundant design At the individual architectural levels (controller, fieldbus, distrib-
uted I/O) the configuration alternatives shown in the figure are
• Redundant, fault-tolerant design available depending on the distributed I/O used (ET 200M and
These two design versions are highly variable and offer a wide ET 200S remote I/O stations or PROFIBUS PA devices accord-
scope for design with regard to different customer requirements. ing to Profile 3.0).
Standard automation (basic process control) and safety-related

Single-channel, Redundant, high-availability Flexible Modular Redundancy


non-redundant configuration and fault-tolerant configuration at module or device level

Distributed I/O and Distributed I/O Direct fieldbus interfacing


direct fieldbus interfacing

AS 412F/ AS 412FH/ AS 412FH/


AS 414F/ AS 414FH/ AS 414FH/
AS 417F AS 417FH AS 417FH

ET 200M DP/PA Link


ET 200M
F-modules PROFIBUS PA
F-modules
ET 200M
ET 200M
F- and standard modules DP/PA Link
F- and standard modules with redundant
ET 200M DP/PA couplers
ET 200M Active field
Standard modules splitter PROFIBUS PA
Standard modules
ET 200S
F- and
standard
ET 200M
modules Module or channel DP/PA Link
redundancy over with redundant
several separate DP/PA couplers
DP/PA Link stations

F- and standard modules Active field distributors


PROFIBUS PA
ET 200S

Y-Link
PROFIBUS DP
PROFIBUS PA

Design versions for safety-related systems

Siemens ST PCS 7 · February 2010 6/27


© Siemens AG 2010

Automation systems

Safety-related automation systems


The safety-related SIMATIC PCS 7 automation systems at the Connection of process I/Os
controller level (F/FH systems) are based on the hardware of the
fault-tolerant AS 412H, AS 414H or AS 417H automation sys- Several PROFIBUS DP lines with distributed process I/Os can
tems which have been expanded by safety functions by means be operated on an F/FH system. A table in the Chapter "Automa-
of S7 F Systems. tion systems, introduction" provides an overview of the number
and type of configurable PROFIBUS interfaces.
In accordance with the design variant, they are categorized as:
Connection of the process I/Os to two redundant PROFIBUS DP
• Single stations lines of an FH system (redundant station) is carried out as de-
AS 412F, AS 414F and AS 417F with only one CPU (safety- scribed in the Chapter "Fault-tolerant automation systems".
related)
• Redundant stations Communication over the plant bus
AS 412FH, AS 414FH and AS 417FH with two redundant The safety-related automation systems are connected as stan-
CPUs (safety-related and fault-tolerant) dard to the plant bus using one communications processor per
As with the fault-tolerant automation systems, the availability can AS (F-systems) or AS subsystem (FH-systems).
also be flexibly increased for these through redundant design of The plant bus can be implemented in the form of a ring structure,
the power supply or the Industrial Ethernet communications which can also be configured with redundant architecture if the
module (for details, see "Flexible and scalable availability" in availability requirements are high. When there are two redundant
the Chapter "Fault-tolerant automation systems", page 6/17). rings it makes sense to use two communications processors per
6 All F/FH systems are TÜV-certified and comply with the safety
requirements up to SIL 3 according to IEC 61508.
AS (F-systems) or AS subsystem (FH-systems) and to distribute
their connections between the two rings(4-way connection).
Double faults such as failure of the OSM/SCALANCE switch on
In these systems with multitasking capability, several programs ring 1 with simultaneous interruption in the bus cable on ring 2
can be executed simultaneously in one CPU – basic process can thus be tolerated.
control (BPCS) applications or also safety-related applications.
The programs are reaction-free, i.e. faults in BPCS applications Runtime licenses
have no effect on safety-related applications, and vice versa. Each safety-related automation system is already provided as
Special tasks with very short response times can also be imple- standard with the SIMATIC PCS 7 AS Runtime license for
mented. 100 process objects (PO) and the S7 F Systems RT license.
The redundant FH systems operating according to the 1-out-of- The 100 POs of the SIMATIC PCS 7 AS Runtime license can
2 principle consist of two subsystems of identical design. These be expanded by additional Runtime licenses for 100, 1 000 or
are electrically isolated from each other to achieve optimum 10 000 POs. The process objects of additional Runtime licenses
EMC, and are synchronized with each other via fiber-optic ca- can be added to process objects which already exist. The num-
bles. A bumpless switchover is made from the active subsystem ber and type (e.g. 100 or 1000) of additional Runtime licenses
to the standby subsystem in the event of a fault. The two sub- are irrelevant. The AS Runtime licenses are administered on a
systems can be present in the same rack or separated by up to SIMATIC PCS 7 engineering system or in the SIMATIC PCS 7
10 km. The spatial separation provides additional security in the BOX.
case of extreme influences in the environment of the active sub-
system, e.g. resulting from a fire.
The redundancy of the FH systems is only used to increase the
availability. It is not relevant to processing of the safety functions
and the associated fault detection.
Depending on the type of automation system, the RAM varies as
follows:
AS type RAM
AS 412F/FH 768 KB (512 KB for program and 256 KB for data)
AS 414F/FH 2.8 MB (1.4 MB each for program and data)
AS 417F/FH 30 MB (15 MB each for program and data)

The firmware can be updated in two different ways:


• Per Flash-EPROM memory card (8 MB)
• From the central engineering system via the Industrial Ether-
net plant bus

6/28 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems


Individual configuration of AS bundles
■ Function
Safety-related automation systems for SIMATIC PCS 7 are avail-
able as AS bundles as follows: Safety functions
• Individual components, combined per station in one consign- The safety functions of an application are implemented by the
ment safety-related program executed in the CPU of the F/FH systems
• Preassembled and tested complete systems (no extra charge together with the safety-related F-modules of the ET 200 distrib-
compared to delivery of individual components) uted I/O systems or directly by failsafe transmitters connected
via the fieldbus.
The equipment of the safety-related automation systems as well
as their Order Nos. can be individually compiled by selecting The PROFIsafe profile is used for the safe PROFIBUS DP com-
preconfigured ordering units. munication between CPU and process I/O. With PROFIsafe, the
message frames are extended by additional information. Using
Combinations typical for the respective system can be selected this information, the PROFIsafe communication partners can de-
using the system-specific ordering configurations in the Chapter tect and compensate transmission errors such as:
"Selection and ordering data".
• Delay
These ordering configurations are divided into: • Incorrect sequence
• Single stations: AS 412F, AS 414F and AS 417F with only one • Repetition
CPU
• Redundant stations: AS 412FH, AS 414FH and AS 417FH with
• Loss
• Faulty addressing
6
two redundant CPUs, mounted on one common rack (UR2-H)
or two separate racks (UR2) • Data falsification
The complete range for selection is available using two appro- Standard modules can be used in F/FH systems in addition to
priately organized configurators in the catalog & online ordering safety-related F-modules - mixed in a remote I/O station or in
system (www.siemens.com/automation/mall): separate stations, in a common PROFIBUS segment or in sepa-
• SIMATIC PCS 7 AS Single Station configurator rate PROFIBUS segments. Basic process control (BPCS) appli-
cations and safety applications can be automated in such mixed
• SIMATIC PCS 7 AS Redundant Station configurator configurations with one and the same system and configured
To grant you fast access to the ordering data of frequently used with uniform standard tools.
preferred configurations, these are listed following the system- One CPU processes BPCS and safety functions in parallel. Mu-
specific ordering configurations in the Section "Selection and or- tual interference during processing is prevented by ensuring
dering data" with their complete Order No.in addition. that the BPCS programs and the safety-related programs are
Ordering information kept strictly separate and that the data exchange is by means of
special conversion function blocks. The safety functions are pro-
The AS 412F/FH automation systems currently only support cessed twice in different sections of a CPU by means of redun-
sync modules with a range up to 10 m. Fiber-optic sync cables dant, diverse instruction processing. Potential errors are de-
longer than 1 m must always be ordered separately (2 of each tected by the system during the subsequent comparison of
required). results.
The components required for engineering the safety-related ap- Safety programs being executed on different F/FH systems of a
plications can be ordered in the Chapter "Safety Integrated for plant can also carry out safety-related communication with each
Process Automation": other over the Industrial Ethernet plant bus.
• S7 F Systems The S7 F Systems engineering tool as a component of the
F programming tool with F block library for programming SIMATIC Manager allows parameterization of the F/FH systems
safety-related user programs on the engineering system and the safety-related F-modules from the ET 200 series. It sup-
• SIMATIC Safety Matrix ports configuration by means of functions for:
The convenient safety lifecycle tool for configuration, opera- • Comparison of safety-related F-programs
tion and servicing
• Detection of changes in the F-program using the checksum
• Separation of safety-related and standard functions.
Access to the F-functions can be password-protected.
The F-block library integrated in S7 F Systems contains pre-
defined function blocks for generation of safety-related applica-
tions with the CFC or the SIMATIC Safety Matrix based on it. The
certified F-blocks are extremely robust and intercept program-
ming errors such as division by zero or out-of-range values. They
avoid the need for diverse programming tasks for detecting and
reacting to errors.

Siemens ST PCS 7 · February 2010 6/29


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and ordering Data


Order No. Order No.
AS 412F (Single Station) 6ES7 654- AS 414F (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 1 interface (MPI/DP master) CPU with 2 interfaces (MPI/DP master and DP
768 KB RAM (512 KB for program and 256 KB master)
for data) 2.8 MB RAM (1.4 MB each for program and
data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 1 MB RAM (up to approx. A • Memory card 2 MB RAM (up to approx. B
50 POs) 180 POs)

6 • Memory card 2 MB RAM (up to approx.


180 POs)
B • Memory card 4 MB RAM (up to approx.
300 POs)
C

CPU type CPU type


• CPU 412-3H with S7 F Systems RT license B • CPU 414-4H with S7 F Systems RT license F
(up to approx. 50 POs) (up to approx. 250 POs)
Additive interface modules Additive interface modules
• Without additive interface module 0 • Without additive interface module 0
Interface module to Interface module to
Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3 • 1 x CP 443-1EX201) 3
• 2 x CP 443-1EX20 for redundant interface 4 • 2 x CP 443-1EX20 for redundant interface 4
module1) module1)
Module rack Module rack
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6 • UR1 (18 slots), steel 6
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2 • 2 x CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3 • 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4 • 4 x CP 443-5 Extended1) 4
1) 1)
Up to 5 CPs can be plugged into the UR2 rack with a single power Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

6/30 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and ordering Data


Order No. Order No.
AS 417F (Single Station) 6ES7 654- AS 412FH (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 interfaces (MPI/DP master and DP 2 x CPU with 1 interface each (MPI/DP master)
master) 2 x 768 KB RAM (512 KB each for program
30 MB RAM (15 MB each for program and and 256 KB each for data)
data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • 2 x memory card 1 MB RAM (up to approx. A
300 POs) 50 POs)
• Memory card 8 MB RAM (up to approx.
800 POs)
D • 2 x memory card 2 MB RAM (up to approx.
180 POs)
B
6
• Memory card 16 MB RAM (up to approx. E
3 000 POs)
CPU type CPU type
• CPU 417-4H with S7 F Systems RT license N • 2 x CPU 412-3H with S7 F Systems RT license B
(up to approx. 2 500 POs) (up to approx. 50 POs)
Additive interface modules Sync modules and cables
• Without additive interface module 0 • 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m
• 1 x IF 964-DP 1

Interface module to Interface module to


Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3 • 2 x CP 443-1EX20 for redundant interface 3
module1)
• 2 x CP 443-1EX20 for redundant interface 4
module1) • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
Module rack Module rack
• UR2 (9 slots), aluminum 3 • 1 x UR2-H (2 x 9 slots), aluminum 1
• UR2 (9 slots), steel 4 • 1 x UR2-H (2 x 9 slots), steel 2
• UR1 (18 slots), aluminum 5 • 2 x UR2 (9 slots), aluminum 3
• UR1 (18 slots), steel 6 • 2 x UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B • 2 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
cy possible dancy possible
• 1 x PS 405, 10 A for 24 V DC G • 2 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 1 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1 • 2 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2 • 2 x 2 CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3 • 2 x 3 CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4 • 2 x 4 CP 443-5 Extended1) 4
1) 1)
Up to 5 CPs can be plugged into the UR2 rack with a single power Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 6/31


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and ordering Data


Order No. Order No.
AS 414FH (Redundant Station) 6ES7 656- AS 417FH (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)

6 • 2 x memory card 4 MB RAM (up to approx.


300 POs)
C • 2 x memory card 8 MB RAM (up to approx.
800 POs)
D

• 2 x memory card 16 MB RAM (up to approx. E


3 000 POs)
CPU type CPU type
• 2 x CPU 414-4H with S7 F Systems RT license F • 2 x CPU 417-4H with S7 F Systems RT license N
(up to approx. 250 POs) (up to approx. 2 500 POs)
Sync modules and cables Sync modules and cables
• 2 x 2 sync modules for distances up to 10 m 3 • 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m and 2 x FO sync cable, 1 m
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for up to 10 km and 2 x FO 4
sync cable, 1 m, for testing sync cable, 1 m, for testing
Interface module to Interface module to
Industrial Ethernet plant bus1) Industrial Ethernet plant bus1)
• 2 x CP 443-1EX20 for redundant interface 3 • 2 x CP 443-1EX20 for redundant interface 3
module1) module1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
Module rack Module rack
• 1 x UR2-H (2 x 9 slots), aluminum 1 • 1 x UR2-H (2 x 9 slots), aluminum 1
• 1 x UR2-H (2 x 9 slots), steel 2 • 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), aluminum 3 • 2 x UR2 (9 slots), aluminum 3
• 2 x UR2 (9 slots), steel 4 • 2 x UR2 (9 slots), steel 4
Power supply (without backup batteries) Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC B • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible dancy possible
• 2 x PS 405, 10 A for 24 V DC G • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible possible
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 20 A for 24 V DC J
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible possible
Additive PROFIBUS DP interface modules1) Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0 • Without CP 443-5 Extended 0
• 2 x CP 443-5 Extended 1 • 2 x CP 443-5 Extended 1
• 2 x 2 CP 443-5 Extended1) 2 • 2 x 2 CP 443-5 Extended1) 2
• 2 x 3 CP 443-5 Extended1) 3 • 2 x 3 CP 443-5 Extended1) 3
• 2 x 4 CP 443-5 Extended1) 4 • 2 x 4 CP 443-5 Extended1) 4
1) Up to 5 CPs can be plugged in per subsystem with a single power 1) Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. supply, or up to 3 with a redundant power supply.

6/32 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems


Recommended preferred types
■ Selection and Ordering data Order No
■ Selection and Ordering data Order No
AS 414F automation system
Safety-related SIMATIC PCS 7 automation systems - with SIMATIC PCS 7
Single Stations, recommended preferred types AS Runtime license for 100 POs
and S7 F Systems RT license
AS 412F automation system Preassembled and tested, without
with SIMATIC PCS 7 CP 443-5 Extended, without sync
AS Runtime license for 100 POs modules and cables, comprising:
and S7 F Systems RT license
Preassembled and tested, without 1 x CPU 414-4H with 2 integrated
CP 443-5 Extended, without sync interfaces (MPI/DP master and
modules and cables, comprising: DP master), 2.8 MB RAM (1.4 MB
each for program and data) as
1 x CPU 412-3H with one inte- well as
grated interface (MPI/DP mas-
ter), 768 KB RAM (512 KB for • UR2 aluminum rack (9 slots)
program and 256 KB for data) as - PS 407 power supply; 10 A for 6ES7 654-8CF03-3BB0
well as 120/230 V AC/DC, without
• UR2 aluminum rack (9 slots) backup batteries, memory
card 4 MB RAM, 1 x CP 443-

6
- PS 407 power supply; 10 A for 6ES7 654-8AB03-3BB0 1EX20 communications pro-
120/230 V AC/DC, without cessor for connection to plant
backup batteries, memory bus
card 1 MB RAM, 1 x CP 443-
1EX20 communications pro- - PS 407 power supply; 10 A for 6ES7 654-8CF04-3BB0
cessor for connection to plant 120/230 V AC/DC, without
bus backup batteries, memory
card 4 MB RAM, 2 x CP 443-
- PS 407 power supply; 10 A for 6ES7 654-8AB04-3BB0 1EX20 communications pro-
120/230 V AC/DC, without cessor for connection to plant
backup batteries, memory bus
card 1 MB RAM, 2 x CP 443-
1EX20 communications pro- - PS 405 power supply; 10 A for 6ES7 654-8CF03-3GB0
cessor for connection to plant 24 V DC, without backup bat-
bus teries, memory card 4 MB
RAM, 1 x CP 443-1EX20 com-
- PS 405 power supply; 10 A for 6ES7 654-8AB03-3GB0 munications processor for
24 V DC, without backup bat- connection to plant bus
teries, memory card 1 MB
RAM, 1 x CP 443-1EX20 com- - PS 405 power supply; 10 A for 6ES7 654-8CF04-3GB0
munications processor for 24 V DC, without backup bat-
connection to plant bus teries, memory card 4 MB
RAM, 2 x CP 443-1EX20 com-
- PS 405 power supply; 10 A for 6ES7 654-8AB04-3GB0 munications processor for
24 V DC, without backup bat- connection to plant bus
teries, memory card 1 MB
RAM, 2 x CP 443-1EX20 com-
munications processor for
connection to plant bus

Siemens ST PCS 7 · February 2010 6/33


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and Ordering data Order No ■ Selection and Ordering data Order No
AS 417F automation system Safety-related SIMATIC PCS 7 automation systems -
with SIMATIC PCS 7 Redundant Stations, recommended preferred types
AS Runtime license for 100 POs
and S7 F Systems RT license AS 412FH automation system
Preassembled and tested, without with SIMATIC PCS 7
CP 443-5 Extended, without sync AS Runtime license for 100 POs
modules and cables, comprising: and S7 F Systems RT license
Preassembled and tested, without
1 x CPU 417-4H with 2 integrated CP 443-5 Extended, comprising:
interfaces (MPI/DP master and
DP master), 30 MB RAM (15 MB 2 x CPU 412-3H, each with inte-
each for program and data) as grated interface (MPI/DP mas-
well as ter), 2 x 768 KB RAM (512 KB
each for program and 256 KB
• UR2 aluminum rack (9 slots) each for data) as well as
- PS 407 power supply; 10 A for 6ES7 654-8EN03-3BB0 • Aluminium UR2-H rack
120/230 V AC/DC, without (2 x 9 slots),
backup batteries, memory 4 sync modules for distances up
card 16 MB RAM, 1 x CP 443- to 10 m and 2 fiber-optic sync

6 1EX20 communications pro-


cessor for connection to plant
bus
cables, 1 m
- 2 x 2 PS 407 power supplies; 6ES7 656-8AB33-1EB0
10 A for 120/230 V AC, redun-
- PS 407 power supply; 10 A for 6ES7 654-8EN04-3BB0 dancy possible, without back-
120/230 V AC/DC, without up batteries, 2 memory cards
backup batteries, memory with 1 MB RAM each,
card 16 MB RAM, 2 x CP 443- 2 x CP 443-1EX20 communi-
1EX20 communications pro- cations processor for connec-
cessor for connection to plant tion to plant bus
bus
- 2 x 2 PS 407 power supplies; 6ES7 656-8AB34-1EB0
- PS 405 power supply; 10 A for 6ES7 654-8EN03-3GB0 10 A for 120/230 V AC, redun-
24 V DC, without backup bat- dancy possible, without back-
teries, memory card 16 MB up batteries, 2 memory cards
RAM, 1 x CP 443-1EX20 com- with 1 MB RAM each, 2 x 2
munications processor for CP 443-1EX20 communica-
connection to plant bus tions processors for connec-
tion to plant bus
- PS 405 power supply; 10 A for 6ES7 654-8EN04-3GB0
24 V DC, without backup bat- - 2 PS 405 power supplies; 10 A 6ES7 656-8AB33-1GB0
teries, memory card 16 MB for 24 V DC, without backup
RAM, 2 x CP 443-1EX20 com- batteries, 2 memory cards with
munications processor for 1 MB RAM each, 2 x CP 443-
connection to plant bus 1EX20 communications pro-
cessor for connection to plant
bus
- 2 PS 405 power supplies; 10 A 6ES7 656-8AB34-1GB0
for 24 V DC, without backup
batteries, 2 memory cards with
1 MB RAM each, 2 x 2 CP 443-
1EX20 communications pro-
cessors for connection to plant
bus

6/34 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and Ordering data Order No ■ Selection and Ordering data Order No
AS 414FH automation system AS 417FH automation system
with SIMATIC PCS 7 with SIMATIC PCS 7
AS Runtime license for 100 POs AS Runtime license for 100 POs
and S7 F Systems RT license and S7 F Systems RT license
Preassembled and tested, without Preassembled and tested, without
CP 443-5 Extended, comprising: CP 443-5 Extended, comprising:
2 x CPU 414-4H, each with 2 x CPU 417-4H, each with
2 integrated interfaces (MPI/DP 2 integrated interfaces (MPI/DP
master and DP master), master and DP master),
2 x 2.8 MB RAM (1.4 MB each for 2 x 30 MB RAM (15 MB each for
program and data) as well as program and data) as well as
• Aluminium UR2-H rack • Aluminium UR2-H rack
(2 x 9 slots), (2 x 9 slots),
4 sync modules for distances up 4 sync modules for distances up
to 10 m and 2 fiber-optic sync to 10 m and 2 fiber-optic sync
cables, 1 m cables, 1 m
- 2 x 2 PS 407 power supplies; 6ES7 656-8CF33-1EB0 - 2 x 2 PS 407 power supplies; 6ES7 656-8EN33-1EB0
10 A for 120/230 V AC, redun-
dancy possible, without back-
up batteries, 2 memory cards
10 A for 120/230 V AC, redun-
dancy possible, without back-
up batteries, 2 memory cards
6
with 4 MB RAM each, with 16 MB RAM each,
2 x CP 443-1EX20 communi- 2 x CP 443-1EX20 communi-
cations processor for connec- cations processor for connec-
tion to plant bus tion to plant bus
- 2 x 2 PS 407 power supplies; 6ES7 656-8CF34-1EB0 - 2 x 2 PS 407 power supplies; 6ES7 656-8EN34-1EB0
10 A for 120/230 V AC, redun- 10 A for 120/230 V AC, redun-
dancy possible, without back- dancy possible, without back-
up batteries, 2 memory cards up batteries, 2 memory cards
with 4 MB RAM each, with 16 MB RAM each,
2 x 2 CP 443-1EX20 communi- 2 x 2 CP 443-1EX20 communi-
cations processors for con- cations processors for con-
nection to plant bus nection to plant bus
- 2 PS 405 power supplies; 10 A 6ES7 656-8CF33-1GB0 - 2 PS 405 power supplies; 10 A 6ES7 656-8EN33-1GB0
for 24 V DC, without backup for 24 V DC, without backup
batteries, 2 memory cards with batteries, 2 memory cards with
4 MB RAM each, 2 x CP 443- 16 MB RAM each, 2 x CP 443-
1EX20 communications pro- 1EX20 communications pro-
cessor for connection to plant cessor for connection to plant
bus bus
- 2 PS 405 power supplies; 10 A 6ES7 656-8CF34-1GB0 - 2 PS 405 power supplies; 10 A 6ES7 656-8EN34-1GB0
for 24 V DC, without backup for 24 V DC, without backup
batteries, 2 memory cards with batteries, 2 memory cards
4 MB RAM each, 2 x 2 CP 443- with 16 MB RAM each,
1EX20 communications pro- 2 x 2 CP 443-1EX20 communi-
cessors for connection to plant cations processors for con-
bus nection to plant bus
Runtime licenses for SIMATIC PCS 7 automation systems
(can be added to existing licenses)
SIMATIC PCS 7 AS Runtime
license
Executes in the engineering sys-
tem with Windows XP Profes-
sional, floating license for
1 installation
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
• 100 POs 6ES7 653-2BA00-0XB5
• 1 000 POs 6ES7 653-2BB00-0XB5
• 10 000 POs 6ES7 653-2BC00-0XB5
AS 412F/FH, AS 414F/FH and AS 417F/FH engineering
See Section "Safety Integrated for Process Automation", S7 F Systems,
page 12/4

Siemens ST PCS 7 · February 2010 6/35


© Siemens AG 2010

Automation systems

Safety-related automation systems


Individual components
■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Individual components of the s Memory Card RAM
afety-related SIMATIC PCS 7 automation systems
• 1 MB 6ES7 952-1AK00-0AA0
S7 F Systems RT License 6ES7 833-1CC00-6YX0
For processing safety-related • 2 MB 6ES7 952-1AL00-0AA0
application programs, for one • 4 MB 6ES7 952-1AM00-0AA0
AS 412F/FH, AS 414F/FH or
AS 417F/FH system • 8 MB 6ES7 952-1AP00-0AA0
CPU 412-3H 6ES7 412-3HJ14-0AB0 • 16 MB 6ES7 952-1AS00-0AA0
RAM 768 KB (512 KB for program • 64 MB 6ES7 952-1AY00-0AA0
and 256 KB for data)
Module occupies 2 slots Memory Card Flash-EPROM
Only required to update firmware;
CPU 414-4H 6ES7 414-4HM14-0AB0 alternative: firmware update via
RAM 2.8 MB (1.4 MB each for the engineering system
program and data)
Module occupies 2 slots • 8 MB 6ES7 952-1KP00-0AA0

6 CPU 417-4H 6ES7 417-4HT14-0AB0 CP 443-1 6GK7 443-1EX20-0XE0


RAM 30 MB (15 MB each for pro- Communications module for con-
gram and data) necting SIMATIC S7-400 to Indus-
Module occupies 2 slots trial Ethernet through TCP/IP, ISO
and UDP; integrated real-time
Sync set switch ERTEC with two ports;
For linking the two redundant 2 x RJ45 interface; S7 communi-
412-3H, 414-4H or 417-4H CPUs; cation, open communication
for distances up to (SEND/RECEIVE) with
• 10 m, consisting of 4 sync mod- 6ES7 656-7XX30-0XX0 FETCH/WRITE, with or without
ules for up to 10 m and 2 fiber- RFC 1006, DHCP, SNMP V2,
optic sync cables, 1 m each diagnostics, multicast, access
protection over IP access list, ini-
• 10 km, consisting of 4 sync mod- 6ES7 656-7XX40-0XX0 B) tialization over LAN
ules for up to 10 km 10/100 Mbit/s; with electronic
Note: please order fiber-optic manual on DVD
sync cables (2 units) in the re-
quired length separately. CP 443-5 Extended 6GK7 443-5DX04-0XE0
Communications processor for
Sync module connection of SIMATIC S7-400 to
For linking the two 412-3H, PROFIBUS as DP master or for S7
414-4H or 417-4H CPUs; two communication, for increasing the
modules required per CPU number of DP lines, for data set
For distances of up to routing with SIMATIC PDM and for
• 10 m 6ES7 960-1AA04-0XA0 10-ms time stamp,
electronic manual on CD;
• 10 km 6ES7 960-1AB04-0XA0 B) module occupies 1 slot
Sync cable (fiber-optic cable) PS 407 power supply module; 6ES7 407-0KA02-0AA0
For connecting the two 412-3H, 10 A
414-4H or 417-4H CPUs; 120/230 V AC; 5 V DC/10 A,
each redundant automation sys- 24 V DC/1 A;
tem requires 2 cables with battery compartment for
2 backup batteries, module occu-
•1m 6ES7 960-1AA04-5AA0 pies 2 slots
•2m 6ES7 960-1AA04-5BA0 PS 407 power supply module; 6ES7 407-0KR02-0AA0
• 10 m 6ES7 960-1AA04-5KA0 10 A, redundant design possi-
ble
Other lengths On request 120/230 V AC; 5 V DC/10 A,
24 V DC/1 A;
with battery compartment for
B) Subject to export regulations: AL: N, ECCN: EAR99H 2 backup batteries, module occu-
pies 2 slots
PS 407 power supply module; 6ES7 407-0RA02-0AA0
20 A
120/230 V AC; 5 V DC/20 A,
24 V DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
PS 405 power supply module; 6ES7 405-0KA02-0AA0
10 A
24 V DC; 5 V DC/10 A,
24 V DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots

6/36 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Automation systems

Safety-related automation systems

■ Selection and Ordering data Order No.


PS 405 power supply module; 6ES7 405-0KR02-0AA0
10 A, redundant design possi-
ble
24 V DC; 5 V DC/10 A, 24 V
DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
PS 405 power supply module; 6ES7 405-0RA02-0AA0
20 A
24 V DC; 5 V DC/20 A, 24 V
DC/1 A;
with battery compartment for
2 backup batteries, module occu-
pies 2 slots
Backup battery 6ES7 971-0BA00
Type AA, 2.3 Ah
Aluminum UR1 rack
18 slots
6ES7 400-1TA11-0AA0
6
Aluminum UR2 rack 6ES7 400-1JA11-0AA0
9 slots
Aluminum UR2-H rack 6ES7 400-2JA10-0AA0
For divided central controllers;
2 x 9 slots
Steel UR1 rack 6ES7 400-1TA01-0AA0
18 slots
Steel UR2 rack 6ES7 400-1JA01-0AA0
9 slots
Steel UR2-H rack 6ES7 400-2JA00-0AA0
For divided central controllers;
2 x 9 slots

Siemens ST PCS 7 · February 2010 6/37


© Siemens AG 2010

Automation systems

6/38 Siemens ST PCS 7 · February 2010


7
© Siemens AG 2010

Communication

7/2 Introduction

7/3 Industrial Ethernet


7/3 Introduction
7/6 SCALANCE X
Industrial Ethernet switches
7/16 OSM/ESM/OMC
Industrial Ethernet switches
7/18 Passive network components:
FastConnect
7/22 Passive network components:
ITP cables and connectors
7/23 Passive network components:
Fiber-optic conductors
7/25 System connection PCS 7 systems
7/27 Industrial Wireless LAN

7/31 PROFIBUS
7/31 Introduction
PROFIBUS DP
7/32 Introduction
7/33 Electrical networks
7/35 Optical networks
7/37 AS connection
7/38 Y Link
PROFIBUS PA
7/39 Introduction
7/41 Routers: DP/PA link and DP/PA coupler
7/45 Active field distributor AFD and
active field splitter AFS
7/46 FastConnect/SpliTConnect

7/47 Other communication


7/47 AS-Interface
7/48 Modbus

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication

Introduction

■ Overview ■ Design
Incorporated in Totally Integrated Automation, the unique basis
offered by Siemens for uniform automation of all sectors in the
production, process or hybrid industries, the SIMATIC NET bus-
ses promote fast and reliable communication between the indi-
vidual systems/applications of the SIMATIC PCS 7 process con-
trol systems such as:
• Automation systems, distributed I/Os and field components
• Engineering system, operator system and maintenance sta-
tion
• SIMATIC BATCH and SIMATIC Route Control
• Web clients and Web servers for operator control and monitor-
ing via Internet/Intranet as well as IT applications
Industrial Ethernet plant bus
Industrial Ethernet is used as the plant bus as well as terminal
bus for multi-user systems with client/server architecture. For
small systems, the "Basic Communication Ethernet" (BCE) inte-
grated in the SIMATIC PCS 7 Industrial Workstations permits op-
eration of single stations and servers on the plant bus even with-
7 out a CP 1613/CP 1623 communications processor.
In medium and large plants characterized by high requirements,
SIMATIC PCS 7 applies modern Gigabit and FastEthernet tech-
nology which combines the high security provided by redundant
optical rings with the scalable performance provided by switch-
The SIMATIC NET network components based on globally es- ing technology and high transmission rates up to 1 Gbit/s.
tablished standards provide SIMATIC PCS 7 with a powerful and
rugged range of products for implementing totally integrated PROFIBUS fieldbus
communications networks for reliable data exchange between
PROFIBUS in the DP or PA version is used as the communica-
all system components and levels of a plant.
tions medium for interfacing intelligent distributed I/O devices,
The SIMATIC NET products specially developed for industrial transmitters and actuators to the controller level. The rugged
applications are completely suitable for all types of plant in all and reliable PROFIBUS is a universal, open fieldbus complying
industrial sectors. They are matched to one another and meet with the IEC 61158 and IEC 61784 international standards. The
high standards, especially in areas where they are subject to PROFIBUS can be connected intrinsically-safe into hazardous
extreme influences, such as areas of zone 1:
• interfering electromagnetic fields, • With series-connected isolating transformer (RS 485-iS cou-
• corrosive liquids and atmospheres, pler) or
• explosion hazards, • in the PA version which permits digital data transmission and
power supply to the field devices over a two-wire cable
• high mechanical loads.
The SIMATIC NET products guarantee expandability and safe-
guard investments through compatible further developments as
well as uniformity from incoming goods to outgoing goods and
from field devices up to the management information system.

7/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Introduction

■ Overview ■ Benefits
Ethernet currently has a market share of over 80 % with a ten-
OS clients dency to rise further, thus placing it in pole position in the global
LAN landscape. Ethernet offers important characteristics that
can give you significant advantages for your application:
7 Fast commissioning through simple connections
Remote
client 7 High flexibility since existing networks can be extended with-
out any adverse effects
Terminal bus 7 High availability thanks to redundant network topologies
(optical/electrical)
7 Almost unlimited communications performance because scal-
SCALANCE able performance is available through switching technology if
X-400 required
SCALANCE SCALANCE 7 Networking of different application areas such as office and
X-300 W788-1PRO
production areas
Redundant OS servers
7 Investment protection through continuous and compatible fur-
ther development
7 Plant-wide clock system permits exact assignment of events
Engineering within the complete plant
station

7
SCALANCE X-400 Ethernet technology for industrial environment
With Industrial Ethernet, SIMATIC NET expands the Ethernet
SCALANCE
technology by special components and capabilities for use in
X-200/X-200 IRT industrial environments:
OSM/ 7 Network components for tough industrial environments
Plant bus SIMATIC
ESM 7 Fast local assembly using the FastConnect cabling system
Industrial Ethernet PCS 7 BOX
(optical/electrical) with RJ45 technology
7 Failsafe networks with fast switchover to redundant system
( 300 ms)
7 Continuous monitoring of network components through a sim-
ple yet effective signaling concept
SCALANCE X-400 7 Future-oriented network components with the SCALANCE X
AS 412H/ AS 414/ Ethernet product family
AS 414H/ AS 416/
AS 417H AS 417

AS 412H/
AS 414H/
AS 417H

Industrial Ethernet, connection examples


The plant bus and the terminal bus for multi-user systems with
client/server architecture are implemented with Industrial Ether-
net, a powerful area and cell network for industrial applications
in line with the international IEEE 802.3 standard (Ethernet). Bus
structures with optical rings are particularly suitable for this be-
cause of their high noise immunity and high availability.
In medium-sized and large plants characterized by high
requirements, SIMATIC PCS 7 applies modern Gigabit and
FastEthernet technology. This combines the high reliability of
optical rings with the scalable performance of switching tech-
nology and high transmission rates up to 1 Gbit/s.

Siemens ST PCS 7 · February 2010 7/3


© Siemens AG 2010

Communication
Industrial Ethernet
Introduction

■ Design
The following Ethernet communications interfaces are used in Terminal bus
the various SIMATIC PCS 7 subsystems (ES, OS, AS etc.):
Client-server and server-server communication is carried out on
• Interfaces integrated onboard a dedicated Ethernet LAN. The communication network identi-
• Simple network cards fied as terminal bus can be implemented with standard SIMATIC
• Special communication modules, e.g. CP 1613 A2/CP 1623 NET components such as switches, onboard interfaces, network
cards, communications processors (CP), cables etc.
These are defined when selecting the respective system compo-
nents depending on the requirements. For further information, A ring design avoids communication failures if e.g. the line is
see Section "System connection of PCS 7 systems", page 7/25. damaged or opened at a particular point. To increase the avail-
ability even further, the terminal bus can also be distributed re-
The nodes participating in communication are integrated into the dundantly between two rings which are connected together by
bus using Industrial Ethernet switches. The modern Industrial two pairs of switches (see example configuration). The switches
Ethernet switches from the SCALANCE X range are to be recom- from the SCALANCE X-400, X-300 and X-200 IRT ranges have
mended in particular. These offer scalable performance at an at- the standby redundancy function required for this. Each of the
tractive price and support a wide variety of possible configura- redundant servers and clients can then be connected to both
tions. Further alternatives result by using the tried and tested rings via two separate interface modules (redundant terminal
ESM and OSM switches. bus adapter package). Communication is as standard on ring 1.
Communication on ring 2 is only activated in the event of a fault
Client Client on ring 1 which is relevant to the redundant switchover.
Industrial Ethernet plant bus
7 The automation systems (AS) communicate with one another
and with the engineering system and operator systems (serv-
ers/single stations) over the Industrial Ethernet plant bus. This
can be designed analogous to the terminal bus with standard
SIMATIC NET components such as switches, network cards,
communications processors (CP), cables etc. In the case of
small plants with up to 8 standard automation systems per
Terminal bus, ring 1 Terminal bus, ring 2 operator system, single stations and servers can be operated
cost-effectively on the plant bus using "Basic Communication
Ethernet" (BCE) and a FastEthernet network card. The
CP 1613 A2/CP 1623 communications processor is always
required if more than 8 automation systems or redundant auto-
mation systems are used.
Redundant
servers
As far as availability is concerned, ring topologies are always the
first choice for the plant bus. With particularly high availability re-
quirements, the plant bus can also be configured as a redundant
double ring (two CPs per AS CPU and OS server). Double faults
such as a switch failure on ring 1 with a simultaneous interruption
in the bus cable on ring 2 can then be tolerated. The two rings in
Redundant Industrial Ethernet such a configuration are physically separated. The coupling
plant bus (double ring)
partners are linked together logically when configuring with
NetPro over a fault-tolerant S7 connection (4-way redundancy).
One switch each takes over the function of the redundancy
manager for each ring. The current switches of the SCALANCE
X-400, X-300, X-200 IRT and X-200 ranges can be used as the
redundancy manager in a ring.
AS 412H
AS 414H
Note:
AS 417H Detailed information on Industrial Ethernet and on the network compo-
nents can be found in Catalog IK PI, in the Industry Mall, or in Catalog
CA 01 under "Industrial Communication".

Plant and terminal buses: Example configuration with two redundant


rings

7/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Introduction

■ Function
Decision aid for Industrial Ethernet switches SCALANCE X-200 IRT
Different types of switches can be used for the Industrial Ether- 7 Compact design
net communication within the SIMATIC PCS 7 process control 7 IP30 protection
system. In addition to the OSM/ESM switches, these are cur- 7 Max. 4 ports
rently the SCALANCE X switches of the product ranges X-400,
X-300, X-200, and X-200 IRT 7 100-Mbit ports (electrical/optical; number and version depend
on device)
In order to support you when selecting, the following list shows
7 Redundant 24 V DC supply
important properties of the various switch ranges.
7 Redundancy manager for the ring
SCALANCE X-400
7 Standby redundancy between two rings
7 1-Gbit ports and 100-Mbit ports (optical/electrical, number
7 Variable assembly (DIN rail, SIMATIC rail, horizontal and verti-
and version depend on device)
cal wall mounting)
7 Modular design for flexible electrical or optical Industrial
7 Electrical ports with collar for FastConnect cabling system
Ethernet networks; variable network topology, type and num-
ber of ports (retrofitting of optical ports, extension by 8 further 7 Option: C-PLUG swap medium for simple replacement of
ports with X414-3E) devices in event of fault
7 Digital inputs SCALANCE X-200
7 Redundant 24 V DC supply 7 Compact design
7 Redundancy manager for the ring
7 Standby redundancy (redundant connection between two
7 IP30 protection 7
7 6 to 24 ports
rings)
7 100-Mbit ports (electrical/optical; number and version depend
7 Many ports at one central position in the control cabinet on device)
7 IP20 protection 7 Redundant 24 V DC supply
7 Electrical 100-Mbit ports with collar for FastConnect cabling 7 Redundancy manager for the ring
system
7 Variable assembly (DIN rail, SIMATIC rail, horizontal and verti-
7 Router functionality (X414-3E; connection of two subnets) cal wall mounting)
7 Support of office standards such as virtual LANs incl. priority 7 Electrical ports with collar for FastConnect cabling system
assignment (port-based VLANs), Rapid Spanning Tree
7 Operation of SCALANCE X208 in temperature range from
(RSTP), Simple Network Management Protocol (SNMP) or
IP Multicast filtering (e.g. for video applications) permits inte- -20 to +70 °C
gration of automation networks into company networks 7 Option: C-PLUG swap medium for simple replacement of
7 Configuration of MAC address filters
devices in event of fault
7 Slot numbering and labeling strips OSM/ESM
7 Option: C-PLUG swap medium for simple replacement of 7 Standby redundancy between two rings
devices in event of fault 7 Redundancy manager for the ring
SCALANCE X-300 7 Digital inputs
7 Compact design 7 Configuration of MAC address filters
7 IP30 protection
7 10 ports ■ Technical specifications
7 3 x 1-Gbit ports and 7 x 100-Mbit ports (optical/electrical, Plant bus / terminal bus Industrial Ethernet
device-dependent version) or 10 electrical 100-Mbit ports Number of stations 1 023 per network segment
(X310FE) (IEEE 802.3 standard)
7 Redundant 24 V DC supply Number of switches Up to 50
7 Redundancy manager for the ring Length of the network
7 Standby redundancy between two rings
Local network Electrical up to approx. 5 km
7 Variable assembly (DIN rail, SIMATIC rail, horizontal and verti- Optical up to approx. 150 km
cal wall mounting) WAN Worldwide with TCP/IP
7 Electrical ports with collar for FastConnect cabling system
Topology Line, tree, ring, star
7 Option: C-PLUG swap medium for simple replacement of
devices in event of fault

Siemens ST PCS 7 · February 2010 7/5


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches

■ Overview
Operator station (OS) OS SIMATIC IT SIMATIC BATCH OS Engineering station (ES)

SCALANCE X408-2 SCALANCE X408-2


Terminal bus
1 000 Mbit/s
Industrial Ethernet
(electrical)

OS Server OS Server
(redundant) 1 000 Mbit/s (redundant)

7
SCALANCE X408-2 SCALANCE X408-2
Plant bus

Industrial Ethernet 1 000 Mbit/s


(optical)

SCALANCE X414-3E SCALANCE X414-3E

AS 414H/AS 417H
redundant controller

ET 200M ET 200M

PROFIBUS PROFIBUS

Example of the use of SCALANCE X-400 switches in the SIMATIC PCS 7 process control system
Switches are active network components that specifically dis-
tribute data to the relevant addressees. SCALANCE X is the
modern range of Industrial Ethernet switches from SIMATIC NET.
The SCALANCE X family comprises product lines that comple-
ment each other and are carefully tuned to the specific automa-
tion task.

7/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches

■ Application
The products referred to below from the SCALANCE X-400, SCALANCE X-300
X-300, X-200 IRT and X-200 ranges are suitable for use in
SIMATIC PCS 7 systems. SCALANCE X-300 switches can be used to implement Industrial
Ethernet structures with a line, star or ring topology (non-redun-
SCALANCE X-400 dant and redundant rings). With the exception of the X310FE,
which only has FastEthernet RJ45 ports for transmission rates up
SCALANCE X-400 switches are suitable for designing a plant to 100 Mbit/s, they each contain 3 ports (optical/electrical) for
bus and terminal bus with an electrical or optical Gigabit ring transmission rates up to 1 000 Mbit/s.
technology (non-redundant and redundant rings).
SCALANCE X-200 IRT
Both versions permit a maximum communications performance,
in particular with very large plants with comprehensive quantity SCALANCE X-200 IRT switches are used for Industrial Ethernet
frameworks and expansive communication networks. structures with a line, star or ring topology (non-redundant and
redundant rings) with transmission rates up to 100 Mbit/s.
SCALANCE X-200
SCALANCE X-200 switches are suitable for Industrial Ethernet
structures with a line, star or ring topology with transmission
rates up to 100 Mbit/s (non-redundant and redundant rings).
However, they do not have a standby redundancy functionality
(see table with product characteristics).

Industrial Ethernet switches 7


SCALANCE X-400 (up to 1 Gbit/s)

For electrical or optical gigabit rings (single and redundant):


• SCALANCE X414-3E with 2 Gigabit Ethernet ports (electrical/optical), 12 electrical FastEthernet ports and optionally 4
optical FastEthernet ports; expandable with 8 electrical or 8 optical FastEthernet ports
• SCALANCE X408-2 with 4 Gigabit Ethernet ports (electrical/optical) and 4 FastEthernet ports (electrical/optical)

SCALANCE X-300 (up to 1 Gbit/s)

For optical line, star or ring structures (up to 1 Gbit/s):


• SCALANCE X307-3 (optical ports for glass multi-mode fiber-optic cable up to 750 m)
• SCALANCE X307-3LD (optical ports for glass single-mode fiber-optic cable up to 10 km)
each with 3 optical Gigabit Ethernet ports and 7 electrical FastEthernet ports
• SCALANCE X308-2 (optical ports for glass multi-mode fiber-optic cable up to 750 m)
• SCALANCE X308-2LD (optical ports for glass single-mode fiber-optic cable up to 10 km)
• SCALANCE X308-2LH (optical ports for glass single-mode fiber-optic cable up to 40 km)
• SCALANCE X308-2LH+ (optical ports for glass single-mode fiber-optic cable up to 70 km)
each with 2 optical Gigabit Ethernet ports, 1 electrical Gigabit Ethernet port and 7 electrical FastEthernet ports
For electrical line, star or ring structures (up to 1 Gbit/s):
• SCALANCE X310 with 3 electrical Gigabit Ethernet ports and 7 electrical FastEthernet ports
For electrical line, star or ring structures (up to 100 Mbit/s):
• SCALANCE X310FE with 10 electrical FastEthernet ports

SCALANCE X-200 IRT (up to 100 Mbit/s)

For line, star or ring structures (electrical/optical, depending on type of port):


• SCALANCE X204 IRT with 4 electrical ports
• SCALANCE X202-2 IRT with 2 electrical ports and 2 glass fiber optic cable ports
• SCALANCE X202-2P IRT with 2 electrical ports and 2 plastic optical fiber (POF) cable ports
• SCALANCE X201-3P IRT with 1 electrical port and 3 plastic optical fiber (POF) ports
• SCALANCE X200-4P IRT with 4 plastic optical fiber (POF) ports

SCALANCE X-200 (up to 100 Mbit/s)

For electrical line, ring, or star structures:


• SCALANCE X224 with 24 electrical ports
• SCALANCE X216 with 16 electrical ports
• SCALANCE X208 with 8 electrical ports
For optical line or ring structures:
• SCALANCE X204-2 with 2 optical ports for glass multi-mode fiber-optic cable up to 3 km and 4 electrical ports
• SCALANCE X212-2 with 2 optical ports for glass multi-mode fiber-optic cable up to 3 km and 12 electrical ports
• SCALANCE X212-2LD with 2 optical ports for glass single-mode fiber-optic cable up to 26 km and 12 electrical ports
For star structures as well as line or ring structures with electrical and optical transmission links:
• SCALANCE X206-1LD with 1 optical port for glass single-mode fiber-optic cable up to 26 km and 6 electrical ports

Siemens ST PCS 7 · February 2010 7/7


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches

■ Design
Product characteristics
Features X414-3E X408-2 X310, X310FE X204 IRT, X201-3P IRT, X224, X216, X208,
X308-2/-2LD/ X202-2 IRT, X200-4P IRT X212-2, X206-1LD,
-2LH/-2LH+, X202-2P IRT X212-2LD X204-2
X307-3/-3LD
Compact enclosure n n n n n n
LED diagnostics n n n n n n n n
SIMATIC world n n n n n n n n
2 x 24 V DC n n n n n n n n
Signaling contact n n n n n n n n
Local display (set button) n n n n n n n n
Diagnostics: Web, SNMP n n n n n n n n
PROFINET diagnostics n n n n n n n n
C-PLUG n n n n n n n n
Ring redundancy with RM n n n n n 1) n 1) n n
n n n n n 1) n1)
7
Standby redundancy
IRT capability n n
Gigabit technology n n n
Modular design n n
Digital inputs 8
IT features (VLAN, RSTP, IGMP, ...) n n n n
Layer 3 switching (IP routing) n
1) SCALANCE X-200 IRT switches cannot be redundancy manager and
standby manager simultaneously.

7/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches
Summary of interfaces

Module type Type and number of ports


Gigabit Ethernet 1000 Mbit/s Fast Ethernet 100 Mbit/s
Electrical (TP) Optical (FO) Electrical (TP) Optical (FO)
RJ45 socket SC socket RJ45 socket Plastic FO: (POF/ Glass FO:
PCF) ST socket (BFOC
SC RJ socket connection)
X414-3E 2 2 (multimode or 12 / 201) – 42) / 123) (multi-
(Gigabit ports either optical or electrical) singlemode) mode or sin-
glemode)
X408-2 4 4 (multimode or 4 – 42)(multimode or
(Gigabit and FastEthernet ports each either optical or singlemode) singlemode)
electrical)
X310 3 – 7 – –
X310FE 10 – – – –
X308-2 1 2 (multimode) 7 – –
X308-2LD 1 2 (singlemode), 7 – –
for up to 10 km
X308-2LH 1 2 (singlemode),
for up to 40 km
7 – –
7
X308-2LH+ 1 2 (singlemode), 7 – –
for up to 70 km
X307-3 – 3 (multimode) 7 – –
X307-3LD – 3 (singlemode), 7 – –
for up to 10 km
X204 IRT – – 4 – –
X202-2 IRT (optical and electrical ports additive) – – 2 – 2 (multimode)
X202-2P IRT (optical and electrical ports additive) – – 2 2 –
X201-3P IRT (optical and electrical ports additive) – – 1 3 –
X200-4P IRT – – – 4 –
X224 – – 24 – –
X216 – – 16 – –
X212-2 – – 12 – 2 (multimode)
X212-2LD – – 12 – 2 (singlemode)
X208 – – 8 – –
X206-1LD – – 6 – 1 (singlemode)
X204-2 (optical and electrical ports additive) – – 4 – 2 (multimode)
1)
With additional EM495-8 extender module
2)
2 additive plug-on media modules
3)
With EM496-4 extender module and 4 plug-on media modules additive
to 2)

Siemens ST PCS 7 · February 2010 7/9


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches
• Hot swapping of extenders (only X414-3) and media modules
• Max. cable lengths between two modules for communication
via multimode FOC (for cables, see section on passive net-
work components):
- Up to 3 000 m via 100BaseFX ports (100 Mbit/s)
- Up to 750 m via 1000BaseSX ports (1 000 Mbit/s)
• Max. cable lengths between two modules for communication
via twisted-pair (for cables, see section on passive network
components):
- Up to 100 m via 10/100BaseTX (10/100 Mbit/s) or
1000BaseTX Ports (1 000 Mbit/s)
• Detection of failure of a transmission link or a switch in the ring,
and activation of the replacement link within 0.3 s (also in
large networks):
- With Gigabit Ethernet (SCALANCE X-400 switches in ring)
just like
- with Fast Ethernet (SCALANCE X-400 switches in ring with
SCALANCE X-200, X-200 IRT or OSM/ESM)
SCALANCE X414-3E and X408-2 • Standby functionality for redundant connection of two rings
• Modular switches with IP20 protection for installation in control • Slot numbering and labeling strips for unambiguous port iden-
cabinets; can be combined with media modules (X414-3E and tification
7 X408-2) and extenders (only X414-3E)
• Mounting possibilities: SIMATIC S7-300 rail or 35 mm DIN rail
• Suitable for operating temperatures from 0 to +60 °C

• Redundant 24 V DC supply 6&$/$1&(; ([DPSOH        

• 10/100/1000 Mbit/s technology for various transmission media

00/+
00/+
00/'
)DVW(WKHUQHW

00
(8-core electrical, twisted pair or fiber-optic, multi/single-

*LJDELWRU
RSWLRQDOO\
mode)
• Two (X414-3E) or four (X408-2) integral Gigabit Ethernet 6ORW HJIRUXVHLQWKHRSWLFDOJLJDELWULQJ
twisted-pair interfaces (10/100/1000 Mbit/s, RJ45 sockets) for QXPEHU        ZLWKVLQJOHPRGHIRUURXWHVRIXSWR
connecting several switches together NPLQOHQJWKDQGZLWKRSWLRQIRU
FRQQHFWLQJWZRUHPRWHRSWLFDODQGDV
• Node connection via 12 (X414-3E) or 4 (X408-2) Fast Ethernet PDQ\DVIRXUHOHFWULFDOQRGHV
twisted-pair ports integrated in the switch (10/100 Mbit/s;
RJ45 sockets with retaining collar) ([DPSOH       

• Extender interface for expansion by 8 Fast Ethernet ports

00
(only X414-3E): *LJDELW RU )DVW
- Electrical ports with Fast Ethernet extender (can be docked (WKHUQHW
on right of switch) or
RU RU RU RU HJIRUXVHLQWKHRSWLFDO*LJDELW
- optical ports with module extender and media modules
00/+

ULQJDQGZLWKRSWLRQIRUFRQQHFWLQJXSWR
00/+
00/'

00/'

00/+

• Implementation of optical Gigabit rings with 2-port Gigabit VL[HOHFWULFDOQRGHV


00

00

*B,.B;;B
RU
Ethernet media module for conversion of integral Gigabit IRUWKHUHGXQGDQWFRXSOLQJRIRSWLFDO
Ethernet ports to fiber-optic conductors (FOC): *LJDELWULQJVYLDHOHFWULFDO*LJDELWURXWHV
- Module version for multimode (1000BaseSX ports for up to DQGZLWKRSWLRQRIFRQQHFWLQJXSWR
IRXUHOHFWULFDOQRGHV
750 m FOC) and
- single-mode (1000BaseLX ports for up to 120 km FOC, see
Catalog IK PI)
Possible applications of media modules with SCALANCE X-408-2
• SCALANCE X414-3 has 2 slots for optical Fast Ethernet media
modules with 2 ports, SCALANCE X408-2 has 2 universal
slots which can be alternatively used for optical Fast Ethernet
or Gigabit Ethernet media modules with 2 ports
• Integration in optical 100 Mbit/s rings using plug-in 2-port
Fast Ethernet media module for multi-mode FOC up to 3 km or
single-mode FOC up to 70 km
• Optical interfacing of remote nodes via a second plug-in
2-port FOC media module for Fast Ethernet

7/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches
SCALANCE X-300

6&$/$1&(;( 6&$/$1&(;(

733RUWV
(WKHUQHW

(WKHUQHW
*LJDELW
)DVW

)DVW
                   

00
00
00
*LJDELW )DVW(WKHUQHW HJIRUXVHLQWKHRSWLFDO*LJDELW
RU RU RU RU ULQJDQGZLWKFRQQHFWLRQRIIRXU
00/+

UHPRWHRSWLFDOQRGHVDQGDV
00/+
00/'

00/'

00/+

PDQ\DVHOHFWULFDOQRGHV
00

00

6&$/$1&(;( ([WHQGHU 6&$/$1&(;( ([WHQGHU


PRGXOH PRGXOH
(0 (0

                           

7
00/'
00

00
00
00

)DVW(WKHUQHW HJIRUXVHLQWKHHOHFWULFDO
RU *LJDELWULQJDQGZLWKFRQQHFWLRQ With the X310, X308-2, X308-2LD, X308-2LH, X308-2LH+,
00/'

RIWHQUHPRWHRSWLFDOQRGHVDQG X307-3 and X307-3LD switches from the SCALANCE X-300


00

DVPDQ\DVHOHFWULFDOQRGHV
range, it is possible to implement line and star topologies as well
as low-cost electrical or optical ring topologies with transmission
rates up to 1 000 Mbit/s. SCALANCE X310FE is additionally
available for electrical line, star and ring topologies with trans-
6&$/$1&(;( ([WHQGHU 6&$/$1&(;( ([WHQGHU mission rates up to 100 Mbit/s (FastEthernet). All switches can
PRGXOH PRGXOH be used in the ring as redundancy managers. They additionally
(0 (0 support standby redundancy for bus configurations with two re-
dundant rings. As a redundancy manager, an X-300 switch mon-
                        itors the SCALANCE X switches connected via its ring ports, and
switches without interruption to the substitute link on failure of a
00/'
00

transmission link or a switch in the ring.


Each X-300 switch has 10 ports which are designed as follows
depending on the device type:
HJIRUXVHLQWKHRSWLFDO*LJDELW
• SCALANCE X310 with
*B,.B;;B

ULQJZLWKVLQJOHPRGHIRUOLQNVRIXS
WRNPLQOHQJWKZLWKFRQQHFWLRQ - 3 electrical Gigabit Ethernet RJ45 ports (1000BaseTX)
RIWZRUHPRWHRSWLFDOQRGHVDQGDV - 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
PDQ\DVHOHFWULFDOQRGHV
• SCALANCE X310FE with 10 electrical FastEthernet RJ45 ports
(10/100BaseTX)
• SCALANCE X308-2 with
Possible applications of media and extender modules with SCALANCE - 2 optical Gigabit Ethernet SC ports for glass multi-mode
X-414-3 FOC (1000BaseSX) up to 750 m
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
• SCALANCE X308-2LD with
- 2 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 10 km
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
• SCALANCE X308-2LH with
- 2 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 40 km
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
• SCALANCE X308-2LH+ with
- 2 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 70 km
- 1 electrical Gigabit Ethernet RJ45 port (1000BaseTX)
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)

Siemens ST PCS 7 · February 2010 7/11


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches
• SCALANCE X307-3 with SCALANCE X-200 IRT
- 3 optical Gigabit Ethernet SC ports for glass multi-mode
FOC (1000BaseSX) up to 750 m
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
• SCALANCE X307-3LD with
- 3 optical Gigabit Ethernet SC ports for glass single-mode
FOC (1000BaseLX) up to 10 km
- 7 electrical FastEthernet RJ45 ports (10/100BaseTX)
Features of the X-300 switches
• Rugged metal enclosure of S7-300 format, IP30 protection, for
installation in control cabinets
• Mounting possibilities: DIN rail, SIMATIC S7-300 rail, direct
wall mounting
• Redundant 24 V DC supply
• Cable length between two devices with electrical transmission
per TP ports 1000BaseTX with RJ45 sockets:
- Depending on the cable type, up to 90 m with IE FC cable,
IE FC RJ45 Modular Outlet and patch cable, up to 10 m with
TP-Cord (see Section "Passive network components" in this
catalog, page 7/18, or in Catalog IK PI)

7 • Cable length between two devices with optical transmission:


- Up to 750 m via 1000BaseSX ports (1 000 Mbit/s) and Indus-
trial Ethernet glass multimode FOC (see Section "Passive
network components" in this catalog, page 7/23, or in Cata-
log IK PI)
- Up to 10 km via 1000BaseLX ports (1 000 Mbit/s) from With the X204 IRT, X202-2 IRT, X202-2P IRT, X201-3P IRT and
X307-3LD or X308-2LD and Industrial Ethernet glass single- X200-4P IRT switches from the SCALANCE X-200 IRT range, it is
mode FOC (see Section "Passive network components" in possible to implement line and star topologies as well as low-
Catalog IK PI) cost electrical or optical ring topologies with transmission rates
- Up to 40 km via 1000BaseLX ports (1 000 Mbit/s) from up to 100 Mbit/s. All switches can be used in the ring as redun-
X308-2LH and Industrial Ethernet glass single-mode FOC dancy managers, and additionally support the standby redun-
(see Section "Passive network components" in Catalog IK PI) dancy for bus configurations with two redundant rings. As a re-
- Up to 70 km via 1000BaseLX ports (1 000 Mbit/s) from dundancy manager, an X-200 IRT switch monitors the
X308-2LH+ and Industrial Ethernet glass single-mode FOC SCALANCE X switches connected via its ring ports, and
(see Section "Passive network components" in Catalog IK PI) switches without interruption to the substitute link on failure of a
transmission link or a switch in the ring. Each X-200 IRT switch
• Cable length between two devices with electrical transmission has 4 FastEthernet ports which are designed as follows depend-
per TP ports 10/100BaseTX with RJ45 sockets: ing on the device type:
- Depending on the cable type, up to 100 m with IE FC cable
and IE FC RJ45 Plugs (see Section "Passive network compo- • SCALANCE X204 IRT with
nents" in this catalog, page 7/18, or in Catalog IK PI) - 4 electrical RJ45 ports (10/100BaseTX)
- Up to 10 m with TP-Cord (see Section "Passive network com- • SCALANCE X202-2 IRT with
ponents" in Catalog IK PI) - 2 electrical RJ45 ports (10/100BaseTX)
• Switches identified LH/LH+ allow very large optical Gigabit - 2 optical BFOC ports (100BaseFX) for glass multi-mode
rings: FOC
- Network sizes up to 2 000 km (ring with max. 50 X308-2LH) • SCALANCE X202-2P IRT with
or 3 500 km (ring with max. 50 X-308-2LH+) - 2 electrical RJ45 ports (10/100BaseTX)
- Redundant ring coupling (standby redundancy) up to 40 km - 2 optical POF (Polymer Optical Fiber) ports (100BaseFX)
(X308-2LH) or 70 km (X-308-2LH+) • SCALANCE X201-3P IRT with
• Permissible operating temperature for all device types: 0 to - 1 electrical RJ45 port (10/100BaseTX)
+60°C - 3 optical POF ports (100BaseFX)
• SCALANCE X200-4P IRT with
- 4 optical POF ports (100BaseFX)

7/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches
Features of the X-200 IRT switches The SCALANCE X-200 switches have 6 to 24 FastEthernet ports
• Rugged metal enclosure of S7-300 format, IP30 protection, for which are designed as follows depending on the device type:
installation in control cabinets • SCALANCE X224 with
• Mounting possibilities: DIN rail, SIMATIC S7-300 rail, direct - 24 electrical RJ45 ports (10/100BaseTX)
wall mounting • SCALANCE X216 with
• Redundant 24 V DC supply - 16 electrical RJ45 ports (10/100BaseTX)
• Cable length between two devices with electrical transmission • SCALANCE X208 with
per TP ports 10/100BaseTX with RJ45 sockets: - 8 electrical RJ45 ports (10/100BaseTX)
- Depending on the cable type, up to 100 m with IE FC cable • SCALANCE X204-2 with
and IE FC RJ45 Plugs (see Section "Passive network compo- - 4 electrical RJ45 ports (10/100BaseTX)
nents" in this catalog, page 7/18, or in Catalog IK PI) - 2 optical BFOC ports (100BaseFX) for glass multi-mode
- Up to 10 m with TP-Cord (see Section "Passive network com- FOC
ponents" in Catalog IK PI) • SCALANCE X212-2 with
• Cable length of a segment with optical transmission: - 12 electrical RJ45 ports (10/100BaseTX)
- Up to 3 km via 100BaseFX ports with BFOC socket (corre- - 2 optical BFOC ports (100BaseFX) for glass multi-mode
sponds to ST socket) and Industrial Ethernet glass multi- FOC
mode FOC (see Section "Passive network components" in • SCALANCE X212-2LD with
this catalog, page 7/23, or in Catalog IK PI) - 12 electrical RJ45 ports (10/100BaseTX)
- Up to 100 m via POF ports and Industrial Ethernet PCF - 2 optical BFOC ports (100BaseFX) for glass single-mode
(Polymer Cladded Fiber) (see Section "Passive network FOC
components" in Catalog IK PI)
- Up to 50 m via POF ports and Industrial Ethernet POF
(Polymer Optical Fiber) (see Section "Passive network com-
• SCALANCE X206-1LD with
- 6 electrical RJ45 ports (10/100BaseTX) 7
ponents" in Catalog IK PI) - 1 optical BFOC port (100BaseFX) for glass singlemode FOC
• The permissible operating temperatures vary as follows de- Features of the X-200 switches
pending on the device type: • Rugged metal enclosure of S7-300 format, IP30 protection, for
- -20 to +70°C (X204 IRT) installation in control cabinets
- -10 to +60°C (X202-2-IRT)
- 0 to +60°C (X202-2P IRT) • Mounting possibilities: DIN rail, SIMATIC S7-300 rail, direct
- 0 to +50°C (X201-3P IRT) wall mounting
- 0 to +40°C (X200-4P IRT) • Redundant 24 V DC supply
SCALANCE X-200 • Cable length between two devices with electrical transmission
per TP ports 10/100BaseTX with RJ45 sockets:
- Depending on the cable type, up to 100 m with IE FC cable
and IE FC RJ45 Plugs (see Section "Passive network compo-
nents" in this catalog, page 7/18, or in Catalog IK PI)
- Up to 10 m with TP-Cord (see Section "Passive network com-
ponents" in Catalog IK PI)
• Cable length of a segment with optical transmission via
100BaseFX ports with BFOC socket (corresponds to
ST socket):
- Up to 3 km with Industrial Ethernet glass multimode FOC
(see Section "Passive network components" in this catalog,
page 7/23, or in Catalog IK PI)
- Up to 26 km with Industrial Ethernet glass singlemode FOC
(see Section "Passive network components" in Catalog IK PI)
• The permissible operating temperatures vary depending on
the device type:
- X208: -20 to +70 °C
- X204-2: -10 to +60 °C
- All others: 0 to +60 °C

■ Technical specifications
For detailed technical specifications of the SCALANCE X Indus-
trial Ethernet switches, see Catalog IK PI, Chapter "Industrial
Ethernet", Section "Industrial Ethernet switches/media convert-
ers".
With the X208, X216, X224, X204-2, X212-2, X212-2LD and
X206-1LD switches from the SCALANCE X-200 range, it is pos-
sible to implement line and star topologies as well as low-cost
electrical or optical ring topologies with transmission rates up to
100 Mbit/s. All switches can be used in the ring as redundancy
managers. As a redundancy manager, an X-200 switch monitors
the SCALANCE X switches connected via its ring ports, and
switches without interruption to the substitute link on failure of a
transmission link or a switch in the ring.

Siemens ST PCS 7 · February 2010 7/13


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Industrial Ethernet switches SCALANCE X-300
for electrical and/or optical Industrial Ethernet networks with a line, star Industrial Ethernet switches
or ring topology, especially for Fast Ethernet and Gigabit rings
• SCALANCE X310 6GK5 310-0FA00-2AA3
SCALANCE X-400 3 x 10/100/1000 Mbit/s RJ45
Industrial Ethernet switches ports (1000BaseTX)
7 x 10/100 Mbit/s RJ45 ports
• SCALANCE X414-3E 6GK5 414-3FC00-2AA2 (10/100BaseTX)
1 x 2 10/100/1000 Mbit/s RJ45
ports (1000BaseTX) • SCALANCE X310FE 6GK5 310-0BA00-2AA3 B)
3 x 4 10/100 Mbit/s RJ45 ports 10 x 10/100 Mbit/s RJ45 ports
(10/100BaseTX); (10/100BaseTX)
1 Gigabit Ethernet and
2 Fast Ethernet media module • SCALANCE X308-2 6GK5 308-2FL00-2AA3
slots; 2 x 1000 Mbit/s multi-mode SC
1 Extender interface ports (1000BaseSX)
1 x 10/100/1000 Mbit/s RJ45
• SCALANCE X408-2 6GK5 408-2FD00-2AA2 port (1000BaseTX)
2 x 2 10/100/1000 Mbit/s RJ45 7 x 10/100 Mbit/s RJ45 ports
ports (1000BaseTX) (10/100BaseTX)
1 x 4 x 10/100 Mbit/s RJ45 ports
(10/100BaseTX); • SCALANCE X308-2LD 6GK5 308-2FM00-2AA3
2 Gigabit/Fast Ethernet media 2 x 1000 Mbit/s single-mode SC
module slots ports (1000BaseLX) for up to
10 km
7 MM491/MM492 media modules
Media modules with 2 ports;
1 x 10/100/1000 Mbit/s RJ45
port (1000BaseTX)
7 x 10/100 Mbit/s RJ45 ports
1 Gbit/s, SC connection (10/100BaseTX)
• MM492-2 media module 6GK5 492-2AL00-8AA2 • SCALANCE X308-2LH 6GK5 308-2FN00-2AA3
1000BaseSX, multi-mode FO 2 x 1000 Mbit/s single-mode SC
cable up to 750 m ports (1000BaseLX) for up to
• MM492-2LD media module 6GK5 492-2AM00-8AA2 B) 40 km
1000BaseLX, single-mode FO 1 x 10/100/1000 Mbit/s RJ45
cable up to 10 km port (1000BaseTX)
7 x 10/100 Mbit/s RJ45 ports
• MM492-2LH media module 6GK5 492-2AN00-8AA2 (10/100BaseTX)
1000BaseLX, single-mode FO
cable up to 40 km • SCALANCE X308-2LH+ 6GK5 308-2FP00-2AA3
2 x 1000 Mbit/s single-mode SC
• MM492-2LH+ media module 6GK5 492-2AP00-8AA2 ports (1000BaseLX) for up to
1000BaseLX, single-mode FO 70 km
cable up to 70 km 1 x 10/100/1000 Mbit/s RJ45
• MM492-2ELH media module 6GK5 492-2AQ00-8AA2 port (1000BaseTX)
1000BaseLX, single-mode FO 7 x 10/100 Mbit/s RJ45 ports
cable up to 120 km (10/100BaseTX)

Media modules with 2 ports; • SCALANCE X307-3 6GK5 307-3BL00-2AA3


100 Mbit/s, BFOC connection 3 x 1000 Mbit/s multi-mode SC
(ST sockets) or SC connection ports (1000BaseSX)
7 x 10/100 Mbit/s RJ45 ports
• MM491-2 media module 6GK5 491-2AB00-8AA2 (10/100BaseTX)
100BaseFX, BFOC connection,
multi-mode FO cable up to 3 km • SCALANCE X307-3LD 6GK5 307-3BM00-2AA3
3 x 1000 Mbit/s single-mode SC
• MM491-2LD media module 6GK5 491-2AC00-8AA2 ports (1000BaseLX) for up to
100BaseFX, BFOC connection, 10 km
single-mode FO cable up to 7 x 10/100 Mbit/s RJ45 ports
26 km (10/100BaseTX)
• MM491-2LH+ media module 6GK5 491-2AE00-8AA2
100BaseFX, SC connection, sin- B) Subject to export regulations: AL: N, ECCN: EAR99H
gle-mode FO cable up to 70 km
EM495/EM496 extender mod-
ules for SCALANCE X414-3E
• EM495-8 extender module 6GK5 495-8BA00-8AA2
with 8 x 10/100 Mbit/s TP ports
• EM496-4 extender module 6GK5 496-4MA00-8AA2
with 4 slots for 100 Mbit/s media
modules

7/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
SCALANCE X Industrial Ethernet switches

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SCALANCE X-200 IRT SCALANCE X-200
Industrial Ethernet switches Industrial Ethernet switches
with electrical ports and optical
• SCALANCE X204 IRT 6GK5 204-0BA00-2BA3 ports for glass singlemode
4 x 10/100 Mbit/s RJ45 ports FO cable up to 26 km
(10/100BaseTX)
• SCALANCE X206-1LD 6GK5 206-1BC10-2AA3
• SCALANCE X202-2 IRT 6GK5 202-2BB00-2BA3 6 x 10/100 Mbit/s RJ45 ports
2 x 10/100 Mbit/s RJ45 ports (10/100BaseTX)
(10/100BaseTX) 1 x 100 Mbit/s singlemode
2 x 100 Mbit/s multi-mode BFOC BFOC ports (100BaseFX)
ports (100BaseFX)
• SCALANCE X212-2LD 6GK5 212-2BC00-2AA3
• SCALANCE X202-2P IRT 6GK5 202-2BH00-2BA3 B) 12 x 10/100 Mbit/s RJ45 ports
2 x 10/100 Mbit/s RJ45 ports (10/100BaseTX)
(10/100BaseTX) 2 x 100 Mbit/s singlemode
2 x 100 Mbit/s POF/PCF SC RJ BFOC ports (100BaseFX)
ports (100BaseFX)
SCALANCE X-200
• SCALANCE X201-3P IRT 6GK5 201-3BH00-2BA3 B) Industrial Ethernet switches
1 x 10/100 Mbit/s RJ45 port with electrical ports
(10/100BaseTX)
3 x 100 Mbit/s POF/PCF SC RJ • SCALANCE X208 6GK5 208-0BA10-2AA3
ports (100BaseFX) 8 x 10/100 Mbit/s RJ45 ports
(10/100BaseTX)
• SCALANCE X200-4P IRT
4 x 100 Mbit/s POF/PCF SC RJ
ports (100BaseFX)
6GK5 200-4AH00-2BA3 B)
• SCALANCE X216
16 x 10/100 Mbit/s RJ45 ports
6GK5 216-0BA00-2AA3 7
(10/100BaseTX)
SCALANCE X-200
Industrial Ethernet switches • SCALANCE X224 6GK5 224-0BA00-2AA3
with electrical ports and optical 24 x 10/100 Mbit/s RJ45 ports
ports for glass multimode (10/100BaseTX)
FO cable up to 3 km
Accessory for Industrial Ethernet switches
• SCALANCE X204-2 6GK5 204-2BB10-2AA3
4 x 10/100 Mbit/s RJ45 ports C-PLUG 6GK1 900-0AB00
(10/100BaseTX) Swap medium for simple replace-
2 x 100 Mbit/s multi-mode BFOC ment of devices in event of fault;
ports (100BaseFX) for saving of configuration and
application data, can be used in
• SCALANCE X212-2 6GK5 212-2BB00-2AA3 SIMATIC NET products with
12 x 10/100 Mbit/s RJ45 ports C-PLUG slot
(10/100BaseTX)
2 x 100 Mbit/s multi-mode BFOC B) Subject to export regulations: AL: N, ECCN: EAR99H
ports (100BaseFX) Note:
For further components and accessories, especially cable material and
connectors as well as tools and supplementary material for assembly, re-
fer to the Sections "FastConnect" (page 7/18), "ITP cables and connec-
tors" (page 7/22) and "Fiber-optic cables" (page 7/23) as well as to
Catalog IK PI.

Siemens ST PCS 7 · February 2010 7/15


© Siemens AG 2010

Communication
Industrial Ethernet
OSM/ESM/OMC Industrial Ethernet switches

■ Overview Industrial Ethernet media converter


Industrial Ethernet nodes with RJ45 TP interface can be con-
nected via an Industrial Ethernet media converter to one of the
8 optical ports of an OSM BC08. The two types of media con-
verter SCALANCE X101-1 or X101-1LD convert the electric
twisted-pair interface, port type 10/100BaseTX (10/100 Mbit/s,
RJ45 socket) as follows:
• X101-1: into an optical interface for multimode glass FOC
• X101-1LD: into an optical interface for singlemode glass FOC
The port type of the optical interface is 100BaseFX in each case
(100 Mbit/s; 2 x BFOC socket).
Notes:
Just like the OMC TP11 media converter, the SCALANCE X101-1 does
not support diagnostics per SNMP protocol.
For further information on the Industrial Ethernet media converter, see
Catalog IK PI, Section "Active network components - Industrial Ethernet
media converter".

■ Technical specifications
7 Selection support for product versions of OSM and ESM
Type and number Preferentially
of ports for use

Singlemode FO

For terminal bus


Multimode FO

For plant bus


EMC loading
Sub-D (ITP)
The Industrial Ethernet OSM and ESM switches are used to con-

RJ45 (TP)

With high
struct Industrial Ethernet networks at the control level:
• The modules are interconnected (backbone) at 100 Mbit/s
over
- Glass fiber-optic cables (FO) for OSM
OSM TP22 2 – 2 – n1) n n
- Twisted pair cables for ESM
OSM ITP62 – 6 2 – n n n
• Connection of data terminals or network segments depending (standard)
on the OSM/ESM type through
- 2 to 8 twisted pair ports 10/100BaseTX in RJ45 or 9-pole OSM TP62 6 – 2 – n n
Sub-D design for 10/100 Mbit/s OSM ITP62-LD – 6 – 2 n n n
- 3 or 8 FO ports 100BaseFX with BFOC interface (ST socket)
for 100 Mbit/s OSM ITP53 – 5 3 – n n2) n2)

• Integral redundancy manager supports high-speed media re- OSM BC08 – – 8 – n3) n3) n3)
dundancy also for large networks SCALANCE 1 – 1 – n4) n4) n4)
• Very easy network configuration and extension without com- X101-1
plex configuration rules or parameterization SCALANCE 1 – – 1 n4) n4) n4)
X101-1LD
■ Application ESM ITP80 – 8 – – n n5) n
ESM TP40 4 – – – n6) n
Industrial Ethernet OSM and ESM
ESM TP80 8 – – – n6) n
The Industrial Ethernet OSM (Optical Switch Module) and ESM
(Electrical Switch Module) are used in the construction of 1) TP cable preferably inside a control cabinet
switched networks with data transmission rates of 100 Mbit/s in 2) For cross-building connection of Fast Ethernet networks with OSM
the control level range, in which strict demands are placed on 3) For design of an optical network, where TP cables are preferably only used
network availability and comprehensive diagnostics are re- inside control cabinets
quired. 4) Connects a station with RJ45-TP interface to one of the 8 optical ports of
In existing networks, load decoupling and thus increased net- an OSM BC08
5) Inside buildings
work performance can be achieved by creating segments (di-
6)
viding a network into subnetworks/segments) and connecting Inside switchrooms
these segments to an OSM/ESM.
The redundancy manager integrated into OSM/ESM allows In-
dustrial Ethernet rings to be constructed in switching technology
with high-speed switching over of the communication path on
failure of a switch or interruption in the transmission path (recon-
figuration time max. 0.3 seconds).
The transmission rate in the ring is 100 Mbit/s; for each ring, up
to 50 Industrial Ethernet OSMs (optical ring) or ESMs (electrical
ring) can be used. Apart from the 2 ring ports, OSM/ESM has
other ports (with either RJ45, ITP or BFOC interfaces) to which
data terminals or network segments can be connected.
Selection support for the various product versions of OSM is pro-
vided by the table under "Technical specifications".

7/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
OSM/ESM/OMC Industrial Ethernet switches

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Industrial Ethernet OSM TP22 6GK1 105-2AE00 SCALANCE X101-1 Industrial 6GK5 101-1BB00-2AA3 B)
Optical switch module with 2 fiber Ethernet media converter
optic ports 100 Mbit/s, 2 RJ45 For conversion from RJ45 TP to
ports 10/100 Mbit/s and 4 digital multimode fiber optic cable
inputs; redundant 24 V DC supply (BFOC) with 100 Mbit/s;
and signal contact; with network 1 x 10/100 Mbit/s RJ45 Port and
management 1 x 100 Mbit/s multimode BFOC;
redundant 24 V supply and signal
Industrial Ethernet OSM ITP62 6GK1 105-2AA10 contact
Optical switch module with 2 fiber
optic ports 100 Mbit/s, 6 ITP ports SCALANCE X101-1LD Industrial 6GK5 101-1BC00-2AA3 B)
10/100 Mbit/s and 8 digital inputs; Ethernet media converter
redundant 24 V DC supply and For conversion from RJ45 TP to
signal contact; with network man- singlemode fiber optic cable
agement (BFOC) with 100 Mbit/s;
1 x 10/100 Mbit/s RJ45 Port and
Industrial Ethernet OSM TP62 6GK1 105-2AB10 1 x 100 Mbit/s singlemode BFOC;
Optical switch module with 2 fiber redundant 24 V supply and signal
optic ports 100 Mbit/s, 6 RJ45 contact
ports 10/100 Mbit/s and 8 digital
inputs; redundant 24 V DC supply B) Subject to export regulations: AL: N, ECCN: EAR99H
and signal contact; with network
management

7
Industrial Ethernet 6GK1 105-2AC10
OSM ITP62-LD
Optical switch module with 2 fiber
optic ports 100 Mbit/s long dis-
tance (single-mode fiber optic
cable up to 26 km), 6 ITP ports
10/100 Mbit/s and 8 digital inputs;
redundant 24 V DC supply and
signal contact; with network man-
agement
Industrial Ethernet OSM ITP53 6GK1 105-2AD10
Optical switch module with 3 fiber
optic ports 100 Mbit/s, 5 ITP ports
10/100 Mbit/s and 8 digital inputs;
redundant 24 V DC supply and
signal contact; with network man-
agement,
for cross-building connection of
two Fast Ethernet networks with
OSM
Industrial Ethernet ESM TP40 6GK1 105-3AC00
Electrical switch module with
4 RJ45 ports 10/100 Mbit/s and
4 digital inputs; redundant
24 V DC supply and signal con-
tact; with network management,
preferably for terminal bus
Industrial Ethernet ESM ITP80 6GK1 105-3AA10
Electrical switch module with
8 ITP ports 10/100 Mbit/s and
8 digital inputs; redundant
24 V DC supply and signal con-
tact; with network management,
preferably for terminal bus
Industrial Ethernet ESM TP80 6GK1 105-3AB10
Electrical switch module with
8 RJ45 ports 10/100 Mbit/s and
8 digital inputs; redundant
24 V DC supply and signal con-
tact; with network management,
preferably for terminal bus
Industrial Ethernet OSM BC08 6GK1 105-4AA00
Optical switch module with
8 fiber optic ports 100 Mbit/s and
8 digital inputs; redundant
24 V DC supply and signal con-
tact; with network management

Siemens ST PCS 7 · February 2010 7/17


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components: FastConnect

■ Overview
Industrial Ethernet FastConnect (IE FC) is a fast assembly sys- the IE FC cable accurately in a single step. The cable prepared
tem with insulation displacement for easy assembly and wiring in this manner is subsequently assembled on the contacts of the
of 4-core and 8-core IE FC cables. Using the FC Stripping Tool it connection element.
is possible to remove the outer casing and the woven shield of

■ Application
Linking elements
The Linking elements which can be used depend on whether the The following table provides an overview of the available
transmission rate is 10/100 Mbit/s or 1 000 Mbit/s: switches, the transmission rates they support, and the IE FC TP
• IE FC RJ45 Plug 2 x 2 90/180 (10/100 Mbit/s) in association standard cables and IE FC linking elements which can be used.
with 4-core (2 x 2) IE FC cables In addition to the IE FC TP standard cables, Catalog IK PI offers
further IE FC TP cables with special properties.
• IE FC RJ45 Plug 4 x 2 180 (10/100/1000 Mbit/s) in association
with 8-core (4 x 2) IE FC cables
• IE FC Outlet RJ45 (10/100 Mbit/s) in association with 4-core
(2 x 2) IE FC cables
• IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s) with 8-core
(4 x 2) IE FC cables

7 Switches X414-3E, X408-2, X414-3E, X408-2, X310,


X310, X310FE, X308-2, X308-2LD/-2LH/-2LH+, X307-3/-3LD, X308-2/-2LD/-2LH/-2LH+
X204 IRT, X202-2 IRT, X202-2P IRT, X201-3P IRT, X224, X216,
X212-2/-2LD, X208, X206-1LD,X204-2, ESM
Port type 10/100BaseTX 1000BaseTX
Transmission rate 10/100 Mbit/s 1 000 Mbit/s
Max. cable length 100 m 90 m (+ total of 10 m for TP Cord 90 m 90 m (+ total of 10 m for
Patch cables) TP Cord Patch cables)
Cable type IE FC TP Standard Cable IE FC TP Standard Cable 4 x 2 IE FC TP Standard IE FC TP Standard Cable
2x2 Cable 4 x 2 (AWG 24) 4 x 2 (AWG 22)
Linking elements IE FC RJ45 Plug 2 x IE FC RJ45 Modular Outlet with IE FC RJ45 Plug 4 x 2 IE FC RJ45 Modular Outlet
2 90/180, alternative: IE FC insert 2FE + TP Cord 180 with insert 1GE + TP Cord
Outlet RJ45 + TP Cord

6,0$7,&3&6FRPSRQHQWV 6,0$7,&3&6FRPSRQHQWV

,()&5- ,()&5-
3OXJ[ 3OXJ[

,()&&DEOH[

,()&736WDQGDUG&DEOH*3[ 7\SH$
,()&73)OH[LEOH&DEOH*3[ 7\SH%
,()&737UDLOLQJ&DEOH*3[ 7\SH&
,()&7RUVLRQ&DEOH[ 7\SH&
1HWZRUN ,()&737UDLOLQJ&DEOH[ 7\SH& 1HWZRUN
FRPSRQHQW ,()&730DULQH&DEOH[ 7\SH% FRPSRQHQW
,()&73)RRG&DEOH[ 7\SH&
,()&73)51&&DEOH*3[ 7\SH%
*B3&6B;;B

,()&73)HVWRRQ&DEOH*3[ 7\SH%

,IFRPSRQHQWVWKDWGRQRWVXSSRUWDXWRFURVVLQJDUHXVHG
DQ,(73;3FRUGPXVWEHXVHGEHWZHHQWZRQHWZRUNFRPSRQHQWVRUWHUPLQDOV

Use of FastConnect cables 2 x 2 with IE FC RJ45 Plug 2 x 2

7/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components: FastConnect
IE FC RJ45 Plug 2 x 2
The IE FC RJ45 Plugs 2 x 2 suitable for simple and fast on-site ponents at distances up to 100 m. Since the IE FC RJ45 Plugs
assembly of 4-core (2 x 2) twisted pair (TP) FastConnect instal- 2 x 2 have no parts which can be lost, assembly is also possible
lation cables are the ideal solution for Industrial Ethernet com- under difficult conditions. For alternatives to the IE FC TP Stan-
munication connections for transmission rates up to 100 Mbit/s. dard Cable according to the configuration graphics, see Cata-
They can be used to implement point-to-point connections with- log IK PI, Chapter "Industrial Ethernet", Section "Cabling sys-
out patch technology between two terminal units/network com- tems".

SIMATIC PCS 7 components SIMATIC PCS 7 components

IE FC RJ45 IE FC RJ45
Plug 4x2 Plug 4x2

IE FC TP Cable 4x2

Network IE FC TP Standard Cable GP 4x2 (AWG 24) Network

G_PCS7_XX_00234
component IE FC TP Flexible Cable GP 4x2 (AWG 24) component
7
If components that do not support autocrossing are used,
an IE TP XP cord must be used between two network components or terminals.

Use of FastConnect cables 4 x 2 with IE FC RJ45 Plug 4 x 2


IE FC RJ45 Plug 4 x 2
The IE FC RJ45 Plugs 4 x 2 with 180° (straight) outgoing cable tances up to 90 m without patch technology. Crossed cables
are exceptionally suitable for simple and fast on-site assembly of can also be implemented by swapping the transmit and receive
8-core (4 x 2) twisted pair (TP) FastConnect installation cables pairs in a plug. As an alternative to the IE FC TP Standard Cable
(AWG 24) on network components or terminal equipment. according to the configuration graphics, an IE FC Flexible Cable
When using the IE FC TP Standard Cable, uncrossed 10/100/ is also available for distances up to 60 m (for details see Catalog
1000 Mbit/s Ethernet connections can thus be made at dis- IK PI, Chapter "Industrial Ethernet", Section "Cabling systems").

IE FC Outlet RJ45 and IE FC RJ45 Modular Outlet


SCALANCE X-400 SIMATIC PCS 7 Alternatives for conversion from RJ45 to the insulation displace-
automation system ment system are the
• IE FC Outlet RJ45 for 4-core TP (2 x 2) IE FC cables and trans-
mission rates up to 100 Mbit/s and
IE TP Cord
• IE FC RJ45 Modular Outlet for 8-core TP (4 x 2) IE FC cables
and transmission rates up to 1 000 Mbit/s.
The latter has the advantage that the existing wiring can still
IE FC RJ45 IE FC be used if the communication is converted from 100 Mbit/s to
Modular Outlet IE FC
Outlet RJ45 1 000 Mbit/s. It is only necessary to replace the 2FE insert by
Outlet one of type 1GE. In contrast to the plugs, an RJ45 patch cable
Insert 1GE RJ45
SIMATIC PCS 7 (TP Cord) is additionally required for each outlet which connects
IE FC Standard Cable 2x2 Industrial Workstation this to the network components or data terminal.
100 Mbit/s connection with CP 1623
IE FC RJ45 Detailed information on the FastConnect Outlets and the avail-
Modular able TP cords can be found in Catalog IK PI and in the Industry
G_PCS7_XX_00077

Outlet Mall or in CA 01 under "Industrial Communication".


Insert 1GE
IE FC Standard Cable 4x2
Further information on network structures is provided in the
1000 Mbit/s connection manual for TP and fiber-optic networks.
IE TP Cord

Configuration example with IE FC RJ45 Modular Outlet and


IE FC Outlet RJ45

Siemens ST PCS 7 · February 2010 7/19


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components: FastConnect

■ Design
IE FC RJ45 Plugs 4 x 2 and 2 x 2 In contrast to the IE FC RJ45 Plug 4 x 2 which is only offered with
a 180° (straight) outgoing cable, the IE FC RJ45 Plug 2 x 2 is
also available with a 90° (angled) outgoing cable.
All IE FC RJ45 Plugs have a rugged, industry-compatible metal
housing with integral strain relief that provides optimum protec-
tion for the data communication against EMC interferences. The
integral insulation displacement contacts permit simple, fault-
free contacting of the various types of FC cable. Following intro-
duction of the stripped ends of the cables into the tipped-up bar-
rel contacts, the latter are pressed down for secure contacting of
the conductors.
With the housing open, colored marks on the contact cover iden-
tify correct connection of the cable cores. The transparent plas-
tic material of the contact element allows visual inspection of the
contacts.
Owing to their compact size, IE FC RJ45 Plugs can be used both
on devices with individual jacks and on devices with multiple
jacks (blocks).

7 IE FC RJ45 Plug 2 x 2 with 90° outgoing cable (left) and


with 180° outgoing cable (right)
Matching retaining collars on terminal equipment, e.g. on de-
vices from the SCALANCE X and SCALANCE S families, permits
additional protection of the plug connection against tension and
bending stresses.

IE FC RJ45 Plug 4 x 2 with 180° outgoing cable

IE FC RJ45 Modular Outlet


The IE FC RJ45 Modular Outlet (Base Module) designed for
transmission rates up to 1 000 Mbit/s consists of a rugged metal
housing with IP40 degree of protection which is suitable for both
DIN rail and wall mounting. It has 8 barrel contacts for connect-
ing 8-core Industrial Ethernet FC installation cables (AWG 22)
and an interface for the replaceable insert, for example:
• IE FC RJ45 Modular Outlet Insert 2FE with 2 x RJ45 sockets
for 100 Mbit/s
• IE FC RJ45 Modular Outlet Insert 1GE with 1 x RJ45 socket for
1 000 Mbit/s
• IE FC RJ45 Modular Outlet Power Insert with 1 x RJ45 socket
for 100 Mbit/s and 1 x 24 V DC connection (for details on
use and ordering, see Section "Industrial Wireless LAN",
page 7/27)

IE FC RJ Modular Outlet with Insert 1GE

7/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components: FastConnect

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Industrial Ethernet Industrial Ethernet FC RJ45
FC Standard Cable GP 2 x 2 Plug 4 x 2 180
For universal use, for connection RJ45 plug connector for Industrial
to IE FC Outlet RJ45 or IE FC Ethernet (10/100/1000 Mbit/s)
RJ45, 4-core (2 x 2), shielded with a rugged metal enclosure
and integrated insulation dis-
• Cut-to-length; 6XV1 840-2AH10 placement contacts for connect-
max. delivery length 1 000 m, ing Industrial Ethernet FC
minimum ordering length 20 m installation cables; 180° cable
• Preferred length 1 000 m 6XV1 840-2AU10 outlet; for network components
and CPs/CPUs with Industrial
Industrial Ethernet Ethernet interface
FC Standard Cable GP 4 x 2
8-core, shielded TP installation • 1 pack = 1 unit 6GK1 901-1BB11-2AA0
cable for universal applications; • 1 pack = 10 units 6GK1 901-1BB11-2AB0
with UL approval;
sold by the meter; max. length • 1 pack = 50 units 6GK1 901-1BB11-2AE0
1000 m, minimum order 20 m
Industrial Ethernet 6GK1 901-1FC00-0AA0
• AWG 22, 6XV1 870-2E FC Outlet RJ45
for connection to IE FC RJ45
Modular Outlet IE FC RJ45 Modular Outlet with 6GK1 901-1BE00-0AA2
Insert 1GE
• AWG 24, 6XV1 878-2A FastConnect RJ45 Outlet for
for connection to IE FC RJ45
Plug 4 x 2
Industrial Ethernet with a replace-
able insert for 1 x 1 000 Mbit/s
interface
7
Industrial Ethernet 6GK1 901-1GA00
FC Stripping Tool IE FC RJ45 Modular Outlet with 6GK1 901-1BE00-0AA1
Preadjusted stripping tool for fast Insert 2FE
stripping of Industrial Ethernet FastConnect RJ45 Outlet for
FC cables Industrial Ethernet with a replace-
able insert for 2 x 100 Mbit/s inter-
Industrial Ethernet 6GK1 901-1GB00 face
FC Blade Cassettes
Replacement blade cassette for For further IE FC RJ45 Modular
the Industrial Ethernet stripping Outlet versions and replaceable
tool, 5 units; for use with IE FC inserts, see Catalog IK PI
RJ45 Plugs and Modular Outlet Documentation
IE FC RJ45 Plug 2 x 2 180 Manual for TP and fiber-optic
RJ45 plug connector for Industrial networks
Ethernet with a rugged metal Network architecture, compo-
housing and integrated insulation nents, configurations, installation
displacement contacts for con-
necting Industrial Ethernet FC • German 6GK1 970-1BA10-0AA0
installation cables; with 180°
cable outlet; for network compo- • English 6GK1 970-1BA10-0AA1
nents and CPs/CPUs with Indus-
trial Ethernet interface
• 1 pack = 1 unit 6GK1 901-1BB10-2AA0
• 1 pack = 10 units 6GK1 901-1BB10-2AB0
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
Industrial Ethernet FC RJ45
Plug 2 x 2 90
RJ45 plug connector for Industrial
Ethernet with a rugged metal
housing and integrated insulation
displacement contacts for con-
necting Industrial Ethernet FC
installation cables; with 90° cable
outlet
• 1 pack = 1 unit 6GK1 901-1BB20-2AA0
• 1 pack = 10 units 6GK1 901-1BB20-2AB0
• 1 pack = 50 units 6GK1 901-1BB20-2AE0

Siemens ST PCS 7 · February 2010 7/21


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components:
ITP cables and connectors

■ Overview ■ Selection and Ordering data Order No.

Electrical transmission media ITP Standard Cable for


Industrial Ethernet
Not preassembled, cut-to-length
Industrial twisted pair cable 2 x 2-core, without connectors 6XV1 850-0AH10
For connection of a terminal; for
Jacket self-assembly of connectors or for
the connection between patch
panel and socket
ITP Standard Cable 9/15
Foil shield around wire pair ITP installation cable for direct
Core Pair 1
connection of terminals with ITP
interface to Industrial Ethernet
Dummy Elements network components with ITP
interface;
G_IK10_XX_10020

with a 9-pin and a 15-pin Sub-D


Overall braided screen
plug

Core Pair 2
•2m 6XV1 850-0BH20
•5m 6XV1 850-0BH50
•8m 6XV1 850-0BH80

7
Terminals can be connected through industrial twisted pairs • 12 m 6XV1 850-0BN12
(ITPs). The preassembled ITP standard cable with Sub-D con- • 15 m 6XV1 850-0BN15
nectors is available for connection between stations and network
components. Line lengths of up to 100 m can be achieved while • 20 m 6XV1 850-0BN20
saving on patch technology. • 30 m 6XV1 850-0BN30
The ITP standard cable 9/15 is equipped with a 9-pin and a • 40 m 6XV1 850-0BN40
15-pin connector. The cable is used for direct connection of ter- • 50 m 6XV1 850-0BN50
minals with ITP interface to Industrial Ethernet components with
ITP interface. • 60 m 6XV1 850-0BN60

The ITP XP standard cable 9/9 is equipped with two 9-pin con- • 70 m 6XV1 850-0BN70
nectors. This cable is crossed for direct connection of two Indus- • 80 m 6XV1 850-0BN80
trial Ethernet network components with ITP interface. • 90 m 6XV1 850-0BN88
The ITP XP standard cable 15/15 is equipped with two 15-pin • 100 m 6XV1 850-0BT10
connectors. This cable is crossed for direct connection of two
terminals with ITP interface. ITP XP Standard Cable 9/9
Crossed ITP installation cable for
The Industrial Ethernet ITP connectors have Sub-D connectors direct connection of two Industrial
made of metal and are available in two versions: Ethernet network components
with ITP interface;
• 9-pin plug with straight cable outlet, for connection to with two 9-pin Sub-D plugs
OSM/ESM, OLM or ELM
•2m 6XV1 850-0CH20
• 15-pin plug with variable cable outlet, for connection to termi-
nals with ITP interface •5m 6XV1 850-0CH50
•8m 6XV1 850-0CH80
Alternatively, the terminals can also be connected to twisted pair
(TP cord) cables. Detailed information on the TP cords can be • 12 m 6XV1 850-0CN12
found in Catalog IK PI, in the Industry Mall, or in Catalog CA 01 • 15 m 6XV1 850-0CN15
under "Industrial Communication".
• 20 m 6XV1 850-0CN20
• 30 m 6XV1 850-0CN30
• 40 m 6XV1 850-0CN40
ITP XP Standard Cable 15/15
Crossed ITP installation cable for
direct connection of two terminals
with ITP interface;
with two 15-pin sub-D plugs
•2m 6XV1 850-0DH20
•6m 6XV1 850-0DH60
• 10 m 6XV1 850-0DN10
ITP Connector for Industrial
Ethernet
• 9-pin, for connection to 6GK1 901-0CA00-0AA0
OSM/ESM, OLM or ELM
• 15-pin, for connection to termi- 6GK1 901-0CA01-0AA0
nals with ITP interface

7/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components:
Fiber-optic conductors

■ Overview Cable type FO


standard cable
FIBER OPTIC
standard cable
Optical transmission media Material
Glass fiber-optic cables are preferably used as the optical trans- • of the FOC core PVC PVC
mission medium. The two types of cable offered are suitable for sheath
above-ground routing indoors or outdoors. They are available in • of the fiber-optic PVC PVC
fixed lengths, precut/preassembled with 2 x 2 BFOC connectors cable sheath
(FIBER OPTIC standard cable) or 2 x 2 SC-connectors
(FO Standard Cable). • of the strain relief Aramide fiber Kevlar fiber and impreg-
nated glass fiber
The FO Standard Cable with 2 x 2 SC connectors is required Color
for optical networks in the Gigabit range, e.g. for implementing
optical Gigabit Ethernet rings with SCALANCE X414-3E and • of the FOC core orange/black gray
MM492-2 media modules. sheath
• of the fiber-optic green black
■ Technical specifications cable sheath
Outer diameter 2,9 mm 3.5 ± 0.2 mm
Switches X414-3E + MM492-2, X414-3E + MM491-2,
X408-2 + MM492-2 X408-2 + MM491-2, Thickness of the 4.5 mm 6.3 mm
X212-2, X212-2LD, cable
X202-2 IRT, X206-1LD, Width of the cable 7.4 mm 9.8 mm
X204-2, OSM
Weight per length 40 kg/km 74 kg/km
Port type
Transmission rate
1000BaseSX
1 000 Mbit/s
100BaseFX
10/100 Mbit/s
Tensile load, max. 500 N – 7
Lateral force per 300 N/cm –
Max. cable length 750 m 3 000 m length
Cable type FO Standard Cable Fiber optic standard Momentary lateral – 2 000 N/cm
cable force per length
FO multimode fiber 50/125 µm 62.5/125 µm Bending radius 65 mm (for one-off 145 mm (when bending
type bending) over the flat side, with
Connector type 2 x 2 SC 2 x 2 BFOC (ST) positioned cable)
Ambient tempera-
ture
Cable type FO FIBER OPTIC • during installation -5 ... +50 ºC -5 ... +50 ºC
standard cable standard cable
• during operation -25 ... +80 ºC -20 ... +60 ºC
Suitability for use Universal cable for Universal cable for
installation indoors and installation indoors and • during storage -25 ... +80 ºC -25 ... +70 ºC
outdoors outdoors
• during transport -25 ... +80 ºC -25 ... +70 ºC
Type of assembled Sold by the meter; pre- Sold by the meter, pre-
fiber-optic cable assembled with assembled with 4 BFOC Transmission link
4 BFOC or SC connec- connectors • 1000BaseSX 750 m –
tors
• 1000BaseLX 2 000 m –
Designation of fiber- AT-W(ZN)YY AT-VYY 2G62.5/125
optic cable 2x1G50/125 3.1B200 + 0.8F600 F Behavior in fire Flame retardant to Flame retardant to
IEC 60332-1 IEC 60332-3 (Cat. C)
Electrical data
Chemical resistance conditional resistance –
Attenuation per to mineral oils and
length grease
• At 850 nm 2.7 dB/km 3.1 dB/km Radiological resis- yes yes
• At 1300 nm 0.7 dB/km 0.8 dB/km tance to UV radiation

Bandwidth length Product property: sil- yes yes


product icone-free

• At 850 nm 600 MHz × km 200 MHz × km Certificate of suit-


ability
• At 1300 nm 1 200 MHz × km 600 MHz × km
• UL approval Yes / OFN (NEC Article –
Mechanical data 770, UL 1651)
Number of fibers per 2 2 • CSA approval Yes / OFN, 90 °C, FT1, –
fiber-optic cable FT4 (CSA Standard
C22.2 No 232-M1988)
Design of optical Multi-mode gradient Multi-mode gradient
fibers fiber 50/125 µm fiber 62.5/125 µm
Design of optical Hollow core, filled, Compact core
fiber core diameter 1 400 µm
Type of fiber-optic Segmentable Segmentable outer con-
cable ductor

Siemens ST PCS 7 · February 2010 7/23


© Siemens AG 2010

Communication
Industrial Ethernet
Passive network components:
Fiber-optic conductors

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
FO Standard Cable BFOC (ST) connector set 6GK1 901-0DA20-0AA0 B)
50/1251) For FIBER OPTIC CABLE stan-
Preferred lengths, preassembled dard cable, 20 units
with 2 x 2 SC connectors: B) Subject to export regulations: AL: N, ECCN: EAR99H
•1m 6XV1 873-6AH10 1)
Special tools and specially trained personnel are required for pre-assem-
bling glass fiber-optic cables.
•3m 6XV1 873-6DH30
Other lengths and other fiber-optic cables can be found in Catalog IK PI.
•5m 6XV1 873-6DH50
• 10 m 6XV1 873-6AN10 Note:
Supplementary components for the SIMATIC NET cable range can be or-
• 20 m 6XV1 873-6DN20 dered from your local contact person. For technical advice contact:
Siemens AG, Industry Sector, Fürth
• 50 m 6XV1 873-6DN50 J. Hertlein
• 100 m 6XV1 873-6AT10 Tel.: +49 911 750-4465
Fax: +49 911 750-134465
• 200 m 6XV1 873-6AT20 E-mail: juergen.hertlein@siemens.com
• 300 m 6XV1 873-6GT30 Further information on assembly is provided in the manual for TP and
FIBER OPTIC CABLE fiber-optic networks.
standard cable
62.5/125, splittable1)
Preferred lengths, preassembled
7 with 2 x 2 BFOC (ST) connectors:
•1m 6XV1 820-5BH10 B)
•3m 6XV1 820-5BH30 B)
•5m 6XV1 820-5BH50 B)
• 10 m 6XV1 820-5BN10 B)
• 20 m 6XV1 820-5BN20 B)
• 50 m 6XV1 820-5BN50 B)
• 100 m 6XV1 820-5BT10 B)
• 200 m 6XV1 820-5BT20 B)
• 300 m 6XV1 820-5BT30 B)

■ More information
The following versions of the optical connections for fiber-optic
cables are available with the network components or terminal
equipment:
Design of Description
optical connection
BFOC connection = BFOC connectors have a bayonet lock for glass fiber-optic cables.
ST (stick and twist) They are suitable for monomode and multimode fibers.

SC connection SC connectors are standard connectors for glass fiber-optic cables.


The SC connector is usually in the duplex version. However, it can also be
used as a simplex connector by separating it from the isolating piece.

SC RJ connection SC RJ is the smallest SC duplex plug connection.

7/24 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
System connection PCS 7 systems

■ Design
Connection of single stations, servers and clients Only the SIMATIC PCS 7 workstation with CP 1623/CP 1613 A2
can communicate with redundant automation systems. This
SIMATIC PCS 7 subsystems for engineering, operation and then requires the S7-REDCONNECT communications software
monitoring (also via Internet/Intranet), batch control, route con- instead of the S7-1613 communications software. The
trol, asset management or IT applications are distributed be- S7-REDCONNECT PowerPack is suitable for upgrading
tween various SIMATIC PCS 7 Industrial Workstations of single the communications software.
station, server or client design depending on the configuration.
Depending on their task and the associated integration into the Single stations and servers with BCE can be subsequently up-
entire plant, these SIMATIC PCS 7 Industrial Workstations are graded to CP 1613/1623 communication. Depending on the cri-
connected either only on the plant bus, only on the terminal bus teria mentioned above, either the S7-1613 or S7-REDCONNECT
or on both buses of the Industrial Ethernet network. The connec- communications software is required for this in addition to the
tion can be redundant or non-redundant, and is made using: CP 1623 or CP 1613 A2 communications module.
• Interfaces integrated onboard Connection to terminal bus
• Simple network cards or SIMATIC PCS 7 Industrial Workstations in client, server or
• Special communication modules, e.g. CP 1623/CP 1613 A2 single station designs are connected as standard to the terminal
bus via the onboard Industrial Ethernet interface. In the case of
servers or single stations without a connection to the plant bus,
the network card envisaged for BCE can be used as an alterna-
tive.
The terminal bus can also have a redundant design where two
rings are connected together using two pairs of switches (see 7
also "Introduction" at the beginning of the catalog section on In-
dustrial Ethernet). A "SIMATIC PCS 7 Redundant Terminal Bus
Adapter Package", comprising one server and desktop adapter
network card each, is required to connect the stations to the two
rings of the redundant terminal bus.
It is available in two versions which use different slots in the
SIMATIC PCS 7 Industrial Workstation because of the different
bus interfaces:
• Redundant Terminal Bus Adapter Package for the conven-
tional PCI bus
• Redundant Terminal Bus Adapter Package for the
PCI Express bus (PCIe)
CP 1623 communications module
You can then be very flexible in the use of the PCI/PCIe inter-
Connection to plant bus faces provided by the SIMATIC PCS 7 Industrial Workstation.
You can choose one of the two types of interface depending on
A SIMATIC PCS 7 workstation, designed as single station or availability and requirements.
server, can be operated on the Industrial Ethernet plant bus
per Ethernet network card (10/100/1000 Mbit/s) and BCE li- Connection of automation systems
cense or per CP 1613 A2/CP 1623 communications module
and S7-1613/S7-REDCONNECT communications software. The SIMATIC PCS 7 automation systems communicate with
other subsystems of the process control system (e.g. operator
The IE versions of the SIMATIC PCS 7 Industrial Workstation for system or engineering system) via the Industrial Ethernet plant
single stations and servers are equipped as standard with a bus. The automation systems are connected to the plant bus
CP 1623 communications module and S7-1613 communications using the CP 443-1 communications processor, also redundant
software. in the case of fault-tolerant systems.
An Ethernet card (10/100/1000 Mbit/s) with BCE license is inte-
grated in the BCE versions of the SIMATIC PCS 7 Industrial
Workstation. A separately available desktop adapter network
card can also be used with this BCE license in a SIMATIC PCS 7
Industrial Workstation.
If you use alternative hardware instead of the SIMATIC PCS 7
Industrial Workstation, you require an additional BCE license for
each station which communicates over the plant bus via BCE
(Basic Communication Ethernet).
With BCE, AS communication is possible with up to 8 automation
systems, with S7-1613 communication via CP 1613 A2/CP 1623,
with up to 64 automation systems (only AS single stations in
each case, no AS redundant stations).

Siemens ST PCS 7 · February 2010 7/25


© Siemens AG 2010

Communication
Industrial Ethernet
System connection PCS 7 systems

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
System connection of single stations, servers and clients System connection of single stations and servers which are not
based on the SIMATIC PCS 7 Industrial Workstation
Desktop adapter network card
for BCE and as spare part for PCS 7 BCE V7.1 6ES7 650-1CD17-2YB5
redundant terminal bus Runtime license for plant bus
Intel network card for connection communication via standard net-
to Industrial Ethernet work card and Basic Communica-
(10/100/1000 Mbit/s), with RJ45 tion Ethernet; already integrated
connection in SIMATIC PCS 7 Industrial Work-
stations,
• With conventional PCI interface A5E00718412 B) in 3 languages (German, English,
French), executes with Windows
• With PCI Express interface A5E01579552 B) XP Professional or Windows
SIMATIC PCS 7 Redundant Server 2003, floating license for
Terminal Bus Adapter Package 1 user
Server and desktop adapter for Type of delivery: License Key
designing a redundant terminal Memory Stick, Certificate of
bus, License incl. Terms and Condi-
consisting of 2 Intel network cards tions
for connection to Industrial Ether- System connection of automation systems
net (10/100/1000 Mbit/s), with
RJ45 connection CP 443-1EX20 6GK7 443-1EX20-0XE0
Communications module for con-
7
• With conventional PCI interface 6ES7 652-0XX01-1XF0 B) necting SIMATIC S7-400 to Indus-
• With PCI Express interface 6ES7 652-0XX01-1XF1 B) trial Ethernet through TCP/IP,
ISO and UDP; integrated real-
CP 1613 A2 6GK1 161-3AA01 time switch ERTEC with two ports;
PCI card for connection to Indus- 2 x RJ45 interface; S7 communi-
trial Ethernet, with ITP and RJ45 cation, open communication
connections (SEND/RECEIVE) with
CP 1623 6GK1 162-3AA00 FETCH/WRITE, with or without
PCI Express x1 card for connec- RFC 1006, DHCP, SNMP V2,
tion to Industrial Ethernet diagnostics, multicast, access
(10/100/1000 Mbit/s), with 2-port protection over IP access list,
switch (RJ45) initialization over LAN
10/100 Mbit/s; with electronic
SIMATIC NET S7-1613/2008 for 6GK1 716-1CB71-3AA0 E) manual on DVD
Industrial Ethernet
S7 communications software for B) Subject to export regulations: AL: N, ECCN: EAR99H
CP 1613 A2/CP 1623, E) Subject to export regulations: AL: N, ECCN: 5D992
runtime software, in 2 languages
(German, English), executes with
Windows XP Professional/
Server 2003, single license for
1 installation, software and elec-
tronic manual on CD-ROM,
license key on memory stick
SIMATIC NET 6GK1 716-0HB71-3AA0 E)
S7-REDCONNECT/2008
Software for fail-safe S7 commu-
nication over redundant networks,
for CP 1613 A2/1623, runtime
software, in 2 languages (Ger-
man, English), executes with
Windows XP Professional/
Server 2003, single license for
1 installation, software and elec-
tronic manual on CD-ROM,
license key on memory stick
SIMATIC NET PowerPack 6GK1 716-0HB71-3AC0 E)
S7-REDCONNECT/2008
Software for expansion of
S7-1613 on S7-REDCONNECT,
runtime software, in 2 languages
(German, English), executes with
Windows XP Professional/
Server 2003, single license for
1 installation, software and elec-
tronic manual on CD-ROM,
license key on memory stick

7/26 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Industrial Wireless LAN

■ Overview ■ Design
SCALANCE W744-1PRO/W746-1PRO Ethernet client
OS clients modules
PCS 7
Web server

Terminal bus
SCALANCE
X414-3

SCALANCE
X204-2/X208

Redundant
OS server
Engineering station
Access point
SCALANCE W788-1PRO

7
The SCALANCE W744-1PRO and W746-1PRO Ethernet client
modules are highly suitable for integrating devices with an
Ethernet Industrial Ethernet connection into Industrial Wireless LAN
Client module (IWLAN) radio networks with reliable communication. The
Mobile remote client SCALANCE Stationary SCALANCE W744-1PRO Ethernet client module administers the
with WLAN interface W746-1PRO remote client wireless connection for one device with Ethernet interface, the
SCALANCE W746-1PRO for up to eight such devices. If one of
SIMATIC PCS 7 allows you to integrate mobile or stationary re- the connected devices is exchanged, the Ethernet client module
mote clients into the terminal bus via a SCALANCE W788-1PRO recognizes this immediately and administers the new address.
or W788-2PRO access point. Special features of the SCALANCE W744-1PRO/W746-1PRO
The following applications can be implemented in this manner: Ethernet client modules
• Use of additional remote OS clients (1 or 2 on IWLAN) • Versatile power supply facilities (operation on 100 V to
240 V AC network with PS791-1PRO power supply)
• Linking of Web clients to a SIMATIC PCS 7 Web server (1 or 2
on IWLAN) • Antenna diversity for reliable reception in complex radio envi-
ronments with two ANT795-4MR omnidirectional antennas in-
• Remote access to an engineering station with application of
stalled on the housing, can be replaced by other types from
Remote Desktop (Windows XP or Server 2003 operating sys-
the SCALANCE W700 range
tem) or PC Anywhere, e.g. during commissioning
• Transmission rate up to 54 Mbit/s at 2.4 GHz and 5 GHz with
Mobile remote clients (e.g. notebooks) possessing a WLAN in- radio approval in more than 30 countries
terface can communicate with the access point via it. Stationary
remote clients in a desktop/tower housing (SIMATIC PCS 7 In- • Conforms to the IEEE 802.11b/g and IEEE 802.11a/h stan-
dustrial Workstations) require a SCALANCE W744-1PRO or dards
W746-1PRO Ethernet client module for the IWLAN communica- • High reliability through reservation of data transfer rate with
tion with the access point. IWLAN communication with SCALANCE W788-1PRO/-2PRO
access point
The SCALANCE W744-1PRO/W746-1PRO Ethernet client mod-
ules and the SCALANCE W788-1PRO/-2PRO access points are • WPA/WPA2 and 128-bit encryption (AES) for high security
very rugged, use state-of-the-art authentication and encryption against illegal access
procedures, and guarantee high reliability of the radio channel. • Rugged metal enclosure resistant to shock and vibration and
Note:
with IP65 dust protection, resistant to electromagnetic fields
Please note that Industrial Wireless LAN is not approved of as a terminal • Can be used at ambient temperatures from -20 to +60 °C
bus or plant bus of SIMATIC PCS 7. (resistant to condensation)
• Can be used in hazardous areas of zone 2
For further information and detailed technical specifications,
refer to Catalog IK PI, the Industry Mall or Catalog CA 01 under
"Industrial Communication - Industrial Wireless Communication".

Siemens ST PCS 7 · February 2010 7/27


© Siemens AG 2010

Communication
Industrial Ethernet
Industrial Wireless LAN
SCALANCE W788-1PRO/-2PRO access points
■ Integration
The data and power connections for the SCALANCE
W744-1PRO/ W746-1PRO Ethernet client modules and the
SCALANCE W788-1PRO/-2PRO access points can be made
using a hybrid cable or separate cables.
Separate cables for data and power connections
With separate cables (preferably over short distances), a 4-core
TP (2 x 2) IE FC Standard Cable (type A) is used as the data ca-
ble. This Industrial Ethernet cable can be connected on site to
the supplied IP67 hybrid plug connector. A Power M12 Cable
Connector PRO is additionally required for the power supply.
IE FC Standard Cable and Power M12 Cable Connector PRO
must be ordered in addition.

SCALANCE
W746-1PRO
PC
The SCALANCE W788-1PRO and W788-2PRO access points (remote client)
are highly suitable for designing Industrial Wireless LAN
7 (IWLAN) radio networks with reliable communication. They
differ in the number of installed radio interfaces (Industrial
Ethernet interfaces for connection to the wired network):
• SCALANCE W788-1PRO: 1 radio interface
• SCALANCE W788-2PRO: 2 radio interfaces
24 V DC
Special features of the SCALANCE W788-1PRO/-2PRO
access points IE FC cable 2x2 Power cable 2x0.75
• Versatile power supply facilities (operation on 100 V to with hybrid with power M12 cable
240 V AC network with PS791-1PRO power supply) plug-in connector connector PRO

• Antenna diversity for reliable reception in complex radio envi-


ronments with two ANT795-4MR omnidirectional antennas in-
stalled on the housing, can be replaced by other types from
the SCALANCE W700 range
• Transmission rate up to 54 Mbit/s at 2.4 GHz and 5 GHz with
radio approval in more than 30 countries
• Conforms to the IEEE 802.11b/g/a/h, IEEE 802.11e and
IEEE 802.11i standards
Example of data and power supply connections using separate cables
• Access control using authentication as well as WPA/WPA2 and
128-bit encryption (AES) for high security against illegal ac-
cess
• Can be integrated in security concepts with Virtual Private
Networks (VPN) and SCALANCE S products
• Rugged metal enclosure resistant to shock and vibration and
with IP65 dust protection, resistant to electromagnetic fields
• Can be used at ambient temperatures from -20 to +60 °C
(resistant to condensation)
• Can be used in hazardous areas of zone 2
For further information and detailed technical specifications,
refer to Catalog IK PI, the Industry Mall or Catalog CA 01 under
"Industrial Communication - Industrial Wireless Communication".

7/28 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Industrial Ethernet
Industrial Wireless LAN
Data and power connection via one line
■ Selection and Ordering data Order No.
If the data and power supply are connected using one cable, an
SCALANCE W746-1PRO
FC Modular Outlet with power insert and the hybrid cable must IWLAN Ethernet client module
be ordered in addition. The hybrid connector included in the with built-in radio interface;
scope of supply and the FC Modular Outlet with power insert IEEE 802.11b/g/a/h radio net-
can be assembled and connected on site. works at 2.4/5 GHz up to
54 Mbit/s. Country approvals;
WPA/AES; Power over Ethernet
SCALANCE X-400 (PoE), IP65 protection, operating
temperature -20 ... +60 °C
for administration of the radio
connection of up to eight linked
devices with Industrial Ethernet
IE Hybrid connection
cable connector Scope of delivery:
Two ANT795-4MR antennas, IP67
hybrid connector, mounting mate-
rial, manual on CD-ROM (Ger-
man, English)
24 V DC
• National approvals for operation 6GK5 746-1AA60-4AA0 F)
IE FC RJ45 Modular outside the USA
Outlet Power Insert
• National approval for operation 6GK5 746-1AA60-4AB0 F)

7
SCALANCE in the USA
W788-1PRO
IE Hybrid Cable 2x2 + 4x0,34 Access points
SCALANCE W788-1PRO
IWLAN access point with one
Example of data and power supply connections using a hybrid cable built-in radio interface;
IEEE 802.11b/g/a/h radio net-
Power supply 100 to 240 V AC works at 2.4/5 GHz up to
If 100 to 240 V AC is available on site, the PS791-1PRO power 54 Mbit/s. National approvals;
WPA/AES; Power over Ethernet
supply can be used (to be ordered in addition). It is supplied (PoE), IP65 protection, operating
including AC connector and cable to the Ethernet client module/ temperature -20 ... +60 °C
access point, but without AC cable.
Scope of delivery:
Two ANT795-4MR antennas, IP67
hybrid connector, mounting mate-
■ Selection and Ordering data Order No.
rial, manual on CD-ROM (Ger-
man, English)
Stationary remote clients • National approvals for operation 6GK5 788-1AA60-2AA0 F)
SCALANCE W744-1PRO outside the USA
IWLAN Ethernet client module • National approval for operation 6GK5 788-1AA60-2AB0 F)
with built-in radio interface; in the USA
IEEE 802.11b/g/a/h radio net-
works at 2.4/5 GHz up to SCALANCE W788-2PRO
54 Mbit/s. Country approvals; IWLAN access point with two
WPA/AES; Power over Ethernet built-in radio interfaces;
(PoE), IP65 protection, operating IEEE 802.11b/g/a/h radio net-
temperature -20 ... +60 °C works at 2.4/5 GHz up to
For administration of the wireless 54 Mbit/s. National approvals;
connection of one device with WPA/AES; Power over Ethernet
Industrial Ethernet connection (PoE), IP65 protection, operating
temperature -20 ... +60 °C
Scope of delivery:
Two ANT795-4MR antennas, IP67 Scope of delivery:
hybrid connector, mounting mate- Two ANT795-4MR antennas, IP67
rial, hybrid connector, mounting mate-
manual on CD-ROM (German, rial, manual on CD-ROM (Ger-
English) man, English)

• National approvals for operation 6GK5 744-1AA60-2AA0 F) • National approvals for operation 6GK5 788-2AA60-2AA0 F)
outside the USA outside the USA

• National approval for operation 6GK5 744-1AA60-2AB0 F) • National approval for operation 6GK5 788-2AA60-2AB0 F)
in the USA in the USA

F) Subject to export regulations: AL: 5A002A1A2, ECCN: 5A002ENC3

Siemens ST PCS 7 · February 2010 7/29


© Siemens AG 2010

Communication
Industrial Ethernet
Industrial Wireless LAN

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Components for system connection Power supply for 100 ... 240 V AC
Data and power connection via PS791-1PRO power supply 6GK5 791-1PS00-0AA6
separate lines AC/DC power supply, 10 W,
IP65, operating temperature
IE FC Standard Cable GP 2 x 2 6XV1 840-2AH10 -20 ... +60 °C),
4-core (2 x 2), shielded TP instal- input: 90 ... 265 V AC,
lation cable for universal use, can output: 24 V DC,
be connected to IE FC Outlet metal enclosure
RJ45/IE FC RJ45 Plug; cut-to-
length; max. delivery unit Scope of delivery:
1 000 m, minimum order quantity AC power 3+PE cable connector,
20 m DC power cord M12, mounting
material, operating instructions
Power M12 Cable Connector 6GK1 907-0DC10-6AA3 (German, English)
PRO
Socket for connection of Accessories
SCALANCE W-700 for 24 V DC For antennas and further acces-
supply; 4-pole, a-coded, with sories for access points and
mounting instructions, 3 units Ethernet client modules, refer to
Data and power connection via Catalog IK PI, the Industry Mall,
common line or Catalog CA 01 under "Indus-
trial Communication - Industrial
IE FC standard cable GP 2 x 2 6XV1 840-2AH10 Wireless Communication"
7 4-core (2 x 2), shielded TP instal-
lation cable for universal use, can
be connected to IE FC Outlet
1) Order directly using Order No. 09 45 125 1300.00 from:
HARTING Deutschland GmbH & Co KG
RJ45/IE FC RJ45 Plug; cut-to- P.O. Box 2451
length; max. delivery unit Tel. +49 571-8896-0
1 000 m, minimum order quantity Fax. +49 571-8896-354
20 m D-32381 Minden
E-mail: de.sales@harting.com
IE FC RJ45 Modular Outlet with 6GK1 901-1BE00-0AA3 Internet: http://www.harting.com</URL>
Power Insert
Fast Connect RJ45 Modular Out- National approvals
let for Industrial Ethernet with a
power insert for 1 x 24 V and Additional information regarding national approvals is available
1 x 100 Mbit/s interface on the Internet
IE Hybrid Cable 2x2 + 4x0.34 6XV1 870-2J www.siemens.com/simatic-net/ik-info
4-core, shielded installation
cable;
cut-to-length; max. delivery unit 1 ■ More information
000 m, minimum ordering quan- Note:
tity 20 m
Supplementary components for the SIMATIC NET cable range
IP 67 hybrid connector1) can be ordered from your local contact person. Technical advice
(1 unit included in delivery of on this subject is available from:
SCALANCE W744/746/788)
Plug for connection of Siemens AG, Industry Sector, Fürth
SCALANCE W-700 to Industrial J. Hertlein
Ethernet and Power over Ethernet Tel.: +49 911 750-4465
(PoE), with mounting instructions, Fax: +49 911 750-134465
1 unit E-mail: juergen.hertlein@siemens.com

7/30 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS
Introduction

■ Overview ■ Benefits
SIMATIC PCS 7 utilizes the benefits of the PROFIBUS from start
Industrial Ethernet to finish:
7 Small planning and engineering overheads as well as low
Automation system
commissioning costs
Long distances 7 Optimum distributed system structure with low hardware and
with fiber-optic space requirements
7 Significantly reduced overhead for wiring, jumpering, distribu-
PROFIBUS DP (RS 485) tion, power supply and field mounting
7 High-speed communication with high measurement accuracy
OLM OLM 7 Efficient engineering, interoperability and replaceability of de-
vices through vendor-independent device description
7 Short commissioning times through short loop tests, easy pa-
rameterization and the elimination of calibration work
PROFIBUS PA (MBP) 7 Bidirectional communication and high amounts of information
permit enhanced diagnostics functions for fast fault locating
DP/PA link
and troubleshooting
7 Optimum life cycle management through processing and
Ex isolation evaluation of diagnostics and status information by an asset
+ repeater
PROFIBUS DP (RS 485-iS)
management system 7
RS 485-iS coupler
■ Function
Users have numerous facilities for communication and line diag-
Communication at field level with PROFIBUS nostics, as well as for diagnostics of the intelligent field devices
connected. Furthermore, the PROFIBUS is fully integrated into
Distributed peripherals such as remote I/O stations with their the global asset management of the SIMATIC PCS 7 process
I/O modules, transmitters, drives, valves or operator terminals control system.
communicate with the automation systems (controllers) at field
level through a powerful real-time bus system. This communica- In addition to all these properties, the following PROFIBUS func-
tion is characterized by: tions are particularly relevant to process automation:
• Cyclic transmission of process data • Integration of previously installed HART devices
• Acyclic transfer of interrupts, parameters and diagnostics • Redundancy
data • Safety-related communication with PROFIsafe up to SIL 3 ac-
cording to IEC 61508
PROFIBUS is predestined for these tasks because it enables
high-speed communication with the intelligent distributed I/Os • Clock synchronization
by means of a communications protocol (PROFIBUS DP) as well • Time tagging
as communication and simultaneous power supply for transmit-
ters and actuators (PROFIBUS PA). On account of its exceptional characteristics, PROFIBUS is now
established in all sectors of the production, process and hybrid
PROFIBUS is simple, rugged and reliable, can be expanded on- industries and has become the most successful open field bus
line by further distributed components, and can be used in both in the world.
standard environments and hazardous areas. It supports the co-
existence of field devices from different vendors on one line (in- PROFIBUS transmission systems
teroperability) as well as the vendor-independent exchangeabil- PROFIBUS DP
ity of devices from one profile family.
7 RS 485: simple and low-cost electrical transmission system
based on shielded two-wire cable.
7 RS 485-iS: intrinsically-safe electrical transmission system for
hazardous areas up to Ex zone 1, implemented using a
shielded two-wire cable with a transmission rate of 1.5 Mbit/s.
7 Fiber-optic: optical transmission system with glass or plastic fi-
ber-optic cables, for fast transmission of large quantities of
data in environments with high interferences or for covering
long distances.
PROFIBUS PA
7 MBP (Manchester Coded; Bus Powered): intrinsically-safe
transmission system which permits simultaneous transmission
of digital data and powering of the field devices on a single
two-wire cable. It is suitable for direct connection of devices in
environments up to Ex zone 1 or 21 and associated sen-
sors/actuators in environments up to Ex zone 0 or 20.

Siemens ST PCS 7 · February 2010 7/31


© Siemens AG 2010

Communication
PROFIBUS DP
Introduction

■ Application
Depending on the type of automation system and the number of
available slots, up to 4 PROFIBUS DP lines can be connected to
a SIMATIC PCS 7 automation system through internal interfaces
in the CPU, and up to 10 PROFIBUS DP lines through additional
CP 443-5 Extended communications processors. On a
PROFIBUS DP line it is possible to operate up to 125 devices,
and on a bus segment up to 31 devices with PROFIBUS DP in-
terface (32 stations).
Electrical and optical transmission technologies offer many dif-
ferent configuration options for PROFIBUS DP networks. Electri-
cal networks can span up to approx. 10 km. With optical trans-
mission systems, the total size of the network is governed
primarily by the cycle times as a result of the almost loss-free
transmission.
With SIMATIC PCS 7, PROFIBUS DP topologies are always im-
plemented through the standard electrical PROFIBUS DP con-
nection on the automation system in the form of electrical or
mixed (electrical/optical) networks. In the case of mixed net-
works, the transition between the two media is implemented by

7 The PROFIBUS DP fieldbus enables the SIMATIC PCS 7 auto-


mation systems (controllers) to communicate with distributed
an optical link module (OLM). As regards communication be-
tween the stations, there is no difference between electrical two-
I/Os from the ET 200 range (remote I/Os) as well as with wire technology and fiber optic technology.
field/process devices, CPUs/CPs and operator terminals that Electrical networks can be configured with a line or tree topol-
have a PROFIBUS DP interface. It is possible to route the ogy. Mixed electrical/optical networks with OLMs as routers can
PROFIBUS DP into Ex zone 1 by using a fieldbus isolating trans- be configured with a line, ring or star topology.
former (RS 485-iS coupler) and the RS 485-iS transmission tech-
nology. Connection of the intelligent, distributed field/process
devices and operator terminals on PROFIBUS PA to the automa-
tion system takes place likewise through PROFIBUS DP.

■ Technical specifications
PROFIBUS DP
Data transmission RS 485 RS 485-iS Fiber-optic
Transmission rate 9.6 kbit/s ... 12 Mbit/s 9.6 kbit/s ... 1.5 Mbit/s 9.6 kbit/s ... 12 Mbit/s
Cable 2-wire shielded 2-wire shielded Plastic as well as multi-mode and
single-mode glass-fiber
Type of protection EEx(ib)
Topology Line, tree Line Ring, star, line
Nodes per segment 32 321) –
Nodes per network (with 126 126 126
repeater)
Cable length per segment depen- 1 200 m at max. 93.75 kbit/s 1 000 m at 187.5 kbit/s1) Max. 80 m (plastic)
dent on transmission rate 1 000 m at 187.5 kbit/s 400 m at 500 kbit/s1) 2 ... 3 km (multi-mode glass-fiber)
400 m at 500 kbit/s 200 m at 1.5 Mbit/s1) >15 km at 12 Mbit/s (single-mode
200 m at 1.5 Mbit/s glass-fiber)
100 m at 12 Mbit/s
Repeater for signal refreshing Max. 9 Max. 91) Not relevant
with RS 485 networks
1) According to PROFIBUS installation guideline 2.262

7/32 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS DP
Electrical networks

■ Overview FastConnect

The simple and cost-effective two-wire RS 485 transmission


technology is exceptionally suitable for networks with a lin-
ear/tree structure and high data transmission rates. Shielded,
twisted pair cables are used as the transmission medium. The
PROFIBUS DP nodes are connected to these bus cables using
bus connectors.

■ Design
Seg- 2 3 4 5
ment
1

200 m at 1.5 Mbit/s Termi-


Seg- 9 8 7 6 nation
ment
2

Re-
Seg-
ment
13 12 11 10 peater
7
3

Seg- 20 19 18 17 16 15 14 FastConnect Stripping Tool


ment
PROFIBUS FastConnect is a system for fast and easy assembly
4
of PROFIBUS copper cables. The system comprises compatible
components:
Segment length Number of devices 2 • FastConnect Standard Cable for fast assembly
1 200 m at max. 93.75 kbit/s Max. 126 devices Address
• FastConnect Stripping Tool
1 000 m at 187.5 kbit/s Max. 9 repeaters DP Master
400 m at 500 kbit/s Max. 32 participiants per
with FastConnect Blade Cassettes (spare blade cassettes for
3 ... 20 the stripping tool)
200 m at 1,5 Mbit/s segment Address
100 m at 12 Mbit/s DP Slaves • FastConnect bus connector for PROFIBUS
Repeater for PROFIBUS
Configuration example of an electrical RS 485 network with linear/tree
structure A repeater links the individual bus segments with RS 485 tech-
The network size with an electrical RS 485 network is in total nology. Main applications are:
smaller than that with an optical network. However, by using seg- • Increase in number of nodes and distances
menting and signal regeneration with up to 9 repeaters, dis- • Electrical isolation of segments
tances from 1 km (at 12 Mbit/s) up to 10 km (at 187.5 kbit/s) can
be achieved depending on the transmission rate. If diagnostics functions for physical cable diagnostics are re-
quired in addition to the standard repeater functionality, a diag-
A segment can have up to 32 participants (master/slaves), and nostic repeater can be alternatively used. It additionally per-
the total network up to 126 participants. The start and end of forms physical online monitoring of the copper bus cables. In the
each segment must be terminated by an active bus resistor event of a fault it sends a diagnostic message with detailed in-
which is typically pre-integrated in the device (e.g. repeater) or formation about the type and location of the fault to the DP mas-
is available as an active RS 485 termination element. ter.
The configuration example (figure at top right) shows a typical Active RS 485 terminating element
addressing scheme for a PROFIBUS DP network made up of
multiple segments. Although repeaters are electrical partici- The active RS 485 terminating element is used to terminate bus
pants on the PROFIBUS, they are not assigned a slave address segments. The component supplied with 24 V DC independent
since they are not directly addressed by the master. of the bus stations provides a defined RS 485 signal level, and
suppresses reflections on the line. Bus stations (e.g. ET 200S)
can be coupled and decoupled without feedback to/from
PROFIBUS networks terminated by active RS 485 terminating
elements.

Siemens ST PCS 7 · February 2010 7/33


© Siemens AG 2010

Communication
PROFIBUS DP
Electrical networks
RS 485-iS coupler
■ Selection and Ordering data Order No.
The RS 485-iS coupler is an isolating transformer with which the
PROFIBUS FastConnect 6GK1 905-6AA00
PROFIBUS DP fieldbus can be routed intrinsically-safe into the Stripping Tool
hazardous area. Preadjusted stripping tool for
The RS 485-iS coupler has the following functions: fast stripping of PROFIBUS
FastConnect bus cables
• Connection of intrinsically-safe PROFIBUS DP stations,
PROFIBUS FastConnect 6GK1 905-6AB00
e.g. ET 200iSP, ET 200iS or devices from other vendors Blade Cassettes
with Ex i DP connection Spare blade cassettes for
• Conversion of the electrical PROFIBUS DP RS 485 transmis- PROFIBUS FastConnect strip-
sion technology into the intrinsically-safe RS 485-iS transmis- ping tool, 5 units
sion technology with a transmission rate of 1.5 Mbit/s PROFIBUS FastConnect bus
• Suitable as a safety barrier connector RS 485 with 90°
cable outlet
• Additional use as a repeater in the hazardous area. With insulation displacement sys-
tem
The RS 485-iS coupler as an open resource can only be used in 15.8 x 59 x 35.6 mm (W x H x D)
housings, cabinets or rooms for electrical equipment. It is as- max. transmission rate 12 Mbit/s
sembled on a SIMATIC S7-300 rail which can be positioned
horizontally or vertically. • No programming port 6ES7 972-0BA52-0XA0
• With programming port 6ES7 972-0BB52-0XA0
The RS 485-iS coupler is integrated into the PROFIBUS as fol-
lows: PROFIBUS FastConnect bus 6GK1 500-0FC10

7 • Connection to standard PROFIBUS DP via standard Sub-D


socket (at the bottom on the RS 485-iS coupler, behind the
connector RS 485 Plug 180
With 180° cable outlet, with insu-
lation displacement system, for
right front door). connection of PC, PG, OP
• Connection of PROFIBUS DP with RS 485-iS transmission Other bus connectors
technology via screw terminals (at the top of the RS 485-iS See Catalog IK PI
coupler, behind the right front door)
RS 485 Repeater for PROFIBUS 6ES7 972-0AA01-0XA0
• The last bus station on the intrinsically-safe PROFIBUS DP Data transfer rate max. 12 Mbit/s,
segment (not further RS 485-iS couplers) must be terminated 24 V DC, IP 20 housing
by a selectable terminating resistor using the connector, Order RS 485 Diagnostic Repeater 6ES7 972-0AB01-0XA0
No. 6ES7 972-0DA60-0XA0. For connection of 1 or 2 segments
to PROFIBUS DP; with online
■ Selection and Ordering data Order No.
diagnostics functions for monitor-
ing of bus cables
PROFIBUS FastConnect Stan- 6XV1 830-0EH10 Active RS 485 Terminating 6ES7 972-0DA00-0AA0
dard Cable, violet Element for PROFIBUS
Standard type with special design For terminating bus segments for
for fast mounting, 2-core, data transfer rates from 9.6 kbit/s
shielded, cut-to-length to 12 Mbit/s
Specify length in m
Max. delivery unit 1 000 m, RS 485-IS Coupler 6ES7 972-0AC80-0XA0
minimum order quantity 20 m Isolating transformer for connec-
tion of PROFIBUS DP segments
Preferred lengths with RS 485 and RS 485-iS trans-
mission technologies
- 20 m 6XV1 830-0EN20
PROFIBUS connector with 6ES7 972-0DA60-0XA0
- 50 m 6XV1 830-0EN50 selectable terminating resistor
- 100 m 6XV1 830-0ET10 For connection of IM 152 to
PROFIBUS DP with RS 485-iS
- 200 m 6XV1 830-0ET20 transmission technology
- 500 m 6XV1 830-0ET50 S7-300 rail
- 1 000 m 6XV1 830-0EU10 Lengths:

PROFIBUS FastConnect Stan- 6XV1 831-2A • 160 mm 6ES7 390-1AB60-0AA0


dard Cable IS GP, blue • 482 mm 6ES7 390-1AE80-0AA0
Cable type for use in potentially
explosive atmospheres, with spe- • 530 mm 6ES7 390-1AF30-0AA0
cial design for fast mounting, • 830 mm 6ES7 390-1AJ30-0AA0
2-core, shielded, cut-to-length
Specify length in m • 2 000 mm 6ES7 390-1BC00-0AA0
Max. delivery unit 1 000 m, mini- Note:
mum order quantity 20 m For further information on electrical PROFIBUS networks as well as com-
Further PROFIBUS cables with See Catalog IK PI ponents and accessories, particularly cable material for special applica-
associated specifications tions, refer to Catalog IK PI, Chapter "PROFIBUS", Section "Network
components for PROFIBUS - Electrical networks".

7/34 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS DP
Optical networks

■ Overview Optical Link Module


Optical Link Modules (OLM) permit the construction of optical
Optical networks are more expensive than electrical RS 485 net- and hybrid (electrical/optical) networks in line, ring or star topol-
works, but are insensitive to electromagnetic interference. In ad- ogy.
dition to purely optical networks, the combination of electrical
and optical networks has been established in practice, provid- OLMs can be combined with each other and individual stations
ing users with the advantages of the respective transmission or complete electrical segments can be integrated into the opti-
technologies. cal PROFIBUS network through an electrical interface.
OLMs are available with one (P11/G11) or two (P12/G12) fiber-
■ Design optic (FO) interfaces with BFOC connections. Depending on the
version, they are suitable for the following distances when com-
bined with the correspondingly specified plastic/glass fiber-op-
Max. 15 km tic cables:
Cable Tray I Distance Fiber-optic conduc- OLM
optical tors

Cable Tray II Up to 80 m POF-FOC OLM/P11


or OLM/P12
Up to 400 m PCF FOC
Up to 3 km Glass multimode FOC Depending on ambi-
OLM ent temperature
• 0 ... +60 °C:

7
OLM/G11 or
2 5 6 7 OLM/G12
electrical
• -25 ... +60 °C:
OLM/G12-EEC
Up to 10 km Glass multimode FOC OLM/G11-1300
or OLM/G12-1300
3 Up to 15 km Glass singlemode
FOC

We preferably recommend the OLM/G12 as the standard com-


Length between 2 OLM‘s Number of devices
ponent for optical PROFIBUS networks indoors and outdoors.
Plastic: 80 m Max. 32 electrical participiants The OLMs have a compact metal housing suitable for DIN rail
PCF: 400 m per OLM assembly. They automatically recognize all PROFIBUS data
Glass: 2 - 3 km (15 km - single mode) Max. 122 OLM‘s per OLM Ring transfer rates. Faults can be rapidly located as follows:
Max. 12 Mbit/s (depending on PROFIBUS DP
bus parameters) • Display of module status via floating signaling contact
• Checking of FO link quality (loss per section) via test output for
Configuration example of an optical ring combined with an optical receivers for logging and plausibility checks.
electrical network
Further information and detailed technical specifications on the
A ring structure of the optical network provides fault tolerance various OLM versions can be found in Catalog IK PI, Chapter
since communication is not interrupted in the event that the "PROFIBUS", Section "Network components for PROFIBUS -
cable is damaged at one point or interrupted. Electrical bus Optical networks with OLM".
segments are incorporated into the optical ring using up to
122 optical link modules (OLM). Depending on the version of the Bus cables
OLMs and the bus cable, the distance between two OLMs can Matching the OLM/G12, fiber-optic cables (FOC) made of
be up to 15 km. A maximum of 32 electrical bus participants can glass with 2 multimode fibers are preferably used for optical
be operated on one OLM. PROFIBUS networks indoors and outdoors.
The configuration example shows a typical addressing scheme The standard FIBER OPTIC CABLE is available in fixed lengths
with mixed transmission technologies. Although OLMs are elec- up to 2 000 m. It is preassembled with 4 BFOC connectors.
trical participants within their respective segment, they are not A BFOC connector set with 20 connectors is available as an
assigned a PROFIBUS slave address. accessory.
Further fiber-optic cables as well as detailed technical specifi-
cations can be found in Catalog IK PI, Chapter "PROFIBUS",
Section " Network components for PROFIBUS - Optical networks
with OLM".

Siemens ST PCS 7 · February 2010 7/35


© Siemens AG 2010

Communication
PROFIBUS DP
Optical networks

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
FIBER OPTIC CABLE PROFIBUS OLM/G12-EEC V4.0 6GK1 503-3CD00
Standard glass FO cable, Optical link module with one RS
splittable 485 interface and two glass FOC
Pre-assembled with 4 BFOC con- interfaces (4 BFOC sockets), for
nectors standard distances up to 3 km,
suitable for extended temperature
Preferred lengths range from -25 °C to +60 °C, with
•1m 6XV1 820-5BH10 B) signaling contact and measuring
output
•5m 6XV1 820-5BH50 B)
PROFIBUS OLM/G11-1300 V4.0 6GK1 503-2CC00
• 10 m 6XV1 820-5BN10 B) Optical link module with one RS
• 20 m 6XV1 820-5BN20 B) 485 interface and one glass FOC
interface (2 BFOC sockets),
• 50 m 6XV1 820-5BN50 B) 1 300 nm wavelength for long dis-
tances up to 15 km, with signaling
• 100 m 6XV1 820-5BT10 B)
contact and measuring output
Other lengths and cables See Catalog IK PI
PROFIBUS OLM/G12-1300 V4.0 6GK1 503-3CC00 B)
BFOC Connector Set 1) 6GK1 901-0DA20-0AA0 B) Optical link module with one RS
For standard and trailing FIBER 485 interface and two glass FOC
OPTIC CABLES, 20 units interfaces (4 BFOC sockets),
1 300 nm wavelength for long dis-
PROFIBUS OLM/P11 V4.0 6GK1 503-2CA00 tances up to 15 km, with signaling
7 Optical link module with one
RS 485 interface and one plastic
fiber-optic interface (2 BFOC
contact and measuring output
B) Subject to export regulations: AL: N, ECCN: EAR99H
sockets), with signaling contact 1) Note:
and measuring output, two BFOC Additional components of the SIMATIC NET wiring range can be ordered
plugs for plastic fiber-optic cables from your local contact person.
PROFIBUS OLM/P12 V4.0 6GK1 503-3CA00 B) For technical advice contact:
Optical link module with one Siemens AG, Industry Sector, Fürth
J. Hertlein
RS 485 interface and two plastic
Tel.: +49 911 750-4465
fiber-optic interfaces (4 BFOC Fax: +49 911 750-134465
sockets), with signaling contact E-mail: juergen.hertlein@siemens.com
and measuring output, four BFOC
plugs for plastic fiber-optic cables
PROFIBUS OLM/G11 V4.0 6GK1 503-2CB00
Optical link module with one
RS 485 interface and one glass
FOC interface (2 BFOC sockets),
for standard distances up to
3 000 m, with signaling contact
and measuring output
PROFIBUS OLM/G12 V4.0 6GK1 503-3CB00
Optical link module with one
RS 485 interface and two
glass FOC interfaces (4 BFOC
sockets), for standard distances
up to 3 km, with signaling contact
and measuring output

7/36 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS DP
AS connection

■ Overview ■ Selection and Ordering data Order No.


CP 443-5 Extended 6GK7 443-5DX04-0XE0
Communications processor for
connection of SIMATIC S7-400 to
PROFIBUS as DP master or for S7
communication,
for data set routing of SIMATIC
PDM
IF 964-DP 6ES7 964-2AA04-0AB0
Interface module for connection
of another PROFIBUS DP line, for
plugging into a free DP module
slot of the CPU

PROFIBUS DP lines can be connected to a SIMATIC PCS 7 au-


tomation system (controller) via up to 4 internal interfaces in the
CPU and up to 10 additional CP 443-5 Extended communica- 7
tions processors.
If a module slot provided in the CPU for the PROFIBUS connec-
tion is still vacant, an IF 964-DP interface module is required in
addition. When using data set routing with SIMATIC PDM, use of
the CP 443-5 Extended communications processor is essential
for the PROFIBUS connection.

■ Benefits
Advantages of the CP 443-5 Extended communications module:
• Compact design; 9-contact Sub-D socket for connection to
PROFIBUS DP
• Simple installation
Can be plugged into AS rack slot; connection to the other
S7-400 modules via backplane bus
• Operation without fan; backup battery or memory submodule
are not required

Siemens ST PCS 7 · February 2010 7/37


© Siemens AG 2010

Communication
PROFIBUS DP
Y Link

■ Overview ■ Selection and Ordering data Order No.


Y-Link 6ES7 197-1LA11-0XA0 B)
For connection of devices with
only one PROFIBUS DP interface
to a redundant automation sys-
tem, comprising:
• 2 IM 153-2 High Feature inter-
face modules
• 1 Y-coupler
• 1 BM IM 157 bus module (IM/IM)
• 1 BM Y-coupler bus module
PS 307 Load Power Supply
Including connection assembly;
120/230 V AC; 24 V DC
• 2 A; 40 mm wide 6ES7 307-1BA01-0AA0
• 5 A; 60 mm wide 6ES7 307-1EA01-0AA0
• 5 A, extended temperature 6ES7 307-1EA80-0AA0
range; 80 mm wide
• 10 A, 80 mm wide 6ES7 307-1KA02-0AA0
The Y-link is a bus coupler for transition from a redundant
7 PROFIBUS DP master system to a single-channel
PROFIBUS DP master system. It can be used for connecting de-
PS 305 Load Power Supply
24/48/60/110 V DC; 24 V DC
vices with only one PROFIBUS DP interface to the redundant • 2 A, extended temperature 6ES7 305-1BA80-0AA0
PROFIBUS DP master system AS 414H/ AS 417H. range; 80 mm wide
B) Subject to export regulations: AL: N, ECCN: EAR99H
■ Design
Redundant
automation system

Y-Link
redundant PROFIBUS DP

Connection of non-redundant
PROFIBUS DP devices to
redundant PROFIBUS DP

The Y-link comprises:


• Two IM 153-2 High Feature interface modules for extended
temperature range
• One Y-coupler incl. RS 485 repeater
• One IM 157 (IM/IM) bus module for two IM 153-2 High Feature
modules, for extended temperature range
• One BM Y-coupler bus module
Evaluation of the Y-Link diagnostics (and hence indirectly of the
connected DP standard slaves) is supported by driver blocks.
It is recommendable to have a redundant -24 V DC supply for
the Y-Link, e.g. with two PS 307/PS 305 load power supplies.

7/38 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS PA
Introduction

■ Overview Cable lengths and bus segments


The PROFIBUS PA is based on electrical transmission compo-
nents. A shielded two-wire cable is used for digital data trans-
mission and for the power supply. With line, tree and ring topol-
ogies, it is possible to configure networks with spur lines up to
120 m and bus segments up to approx. 1.9 km for operating en-
vironments up to Ex zone 2. With bus segments for hazardous
areas in line with zone 1, the max. possible length per spur line
is reduced to 30 m and per bus segment to 1 km.
The line lengths actually achievable in practice depend on the
number of PA devices and their current consumption. Bus seg-
ments are terminated either automatically (with active field dis-
tributors AFD in the case of ring topologies) or with the passive
terminating element for PROFIBUS PA (SpliTConnect termina-
tor).
Network transition PROFIBUS PA to PROFIBUS DP
The DP/PA Link is preferred for the gateway from PROFIBUS PA
to PROFIBUS DP. When using the DP/PA Link, the transmission
rate on the PROFIBUS DP is independent of the subordinate
PROFIBUS PA segments. The configuration of the DP/PA Link
Direct interfacing of the devices in the field, especially in the
hazardous area, together with the information content of the
communication, are of significant importance in the process in-
depends on the operating environment (Ex zone) or the selected
redundancy architecture. The types of coupler described in the 7
Section "Gateways - DP/PA link and DP/PA coupler" (page 7/41)
dustry. PROFIBUS PA, which permits both digital data transmis- are used for the configuration. With a small amount of data
sion and the power supply on a two-wire line with the intrinsi- (small quantity framework) and low timing requirements, the
cally-safe MBP transmission technology (Manchester Coded; DP/PA coupler can also be operated in stand-alone mode as a
Bus Powered) is tailored to these requirements. It is optimally gateway.
suitable for direct integration of the pneumatic actuators, sole-
noid valves and sensors positioned in operating environments
up to Ex zone 1 or 0 into the process control system. ■ Benefits
The typical response time of a transmitter of approx. 10 ms indi- Advantages provided by distributed field automation with appli-
cates that short cycle times can be achieved with the cation of the PROFIBUS PA profile included low hardware over-
PROFIBUS PA even in the case of a segment configuration with head, cost-effective engineering, increased operational safety
up to 31 devices. Practically all typical applications of the pro- and problem-free maintenance. These advantages are under-
cess industry can be implemented - both with small or large lined by the following features:
plant distances. Bidirectional communication and high informa- • Modularity and uniformity from the sensor up to the control
tion content allow enhanced diagnostics for fast and exact fault level permit new plant concepts
detection and elimination. The standardized communications
services guarantee interoperability and replaceability between • Implementation of intrinsically-safe applications through use
multi-vendor field devices and remote parameterization of the of the fieldbus in hazardous areas
field devices during operation. • Flexible Modular Redundancy (FMR) from the automation sys-
tem (controller) down to the PROFIBUS PA field device with re-
Safety communication with the PROFIsafe profile dundant architectures for environments up to Ex zone 2 (ring
The PROFIsafe profile allows seamless integration of safety and line topologies with coupler redundancy)
communication into the PROFIBUS PA. You need not configure • Safety-related and fault-tolerant applications with low device
a separate safety bus for your safety-related applications. The and cabling overheads
PROFIBUS PA with the PROFIsafe profile is incorporated in • Reduced configuration costs through simple, central engi-
"Safety Integrated for Process Automation". This comprehensive neering of the field devices (PROFIBUS PA and HART with
range of products and services from Siemens for failsafe, fault- SIMATIC PDM, also cross-vendor)
tolerant applications in the process industry offers you attractive
and cost-effective alternatives to separate safety systems. • Simple installation using two wire cable for common power
supply and data transmission
Redundant architectures • Reduced commissioning costs through simplified loop check
You can define the degree of redundancy separately for the con- • Low servicing costs thanks to simple wiring and comprehen-
troller, fieldbus and I/O levels of your plant depending on the au- sive diagnostics facilities
tomation task and the derived safety requirements, and match
them to the field instrumentation (Flexible Modular Redundancy,
FMR). You can find an overview of the redundant architectures
of PROFIBUS PA under "Design".

Siemens ST PCS 7 · February 2010 7/39


© Siemens AG 2010

Communication
PROFIBUS PA
Introduction

■ Design Ring architecture


Active field distributors (AFD) integrate PROFIBUS PA field
devices via 4 short-circuit proof spur line connections into
Direct fieldbus interfacing a PROFIBUS PA ring with automatic bus termination. The
PROFIBUS PA ring is connected to two FDC 157-0 DP/PA cou-
AS 414FH/ plers of a DP/PA router. The DP/PA router can be operated on a
AS 417FH single or redundant PROFIBUS DP. Up to 8 AFDs can be config-
ured per ring. Flexible Modular Redundancy is possible at the
DP/PA Link device level by grouping individual devices on different AFDs.
Only one ring can be configured on each DP/PA router.
PROFIBUS PA A PROFIBUS PA line with coupler redundancy cannot then
be operated on this router.
The following limits must be observed for a PROFIBUS PA ring
DP/PA Link with respect to the configuration with PROFIBUS PA devices:
with redundant DP/PA couplers
• Max. 31 PROFIBUS-PA devices
Active field • Max. current consumption of all PROFIBUS-PA devices: 1 A
splitter PROFIBUS PA
Particular advantages of the ring architecture:
• High availability
DP/PA Link • Transparent redundancy management of the intelligent
FDC 157-0 DP/PA couplers for the higher-level system
7
with redundant DP/PA couplers

• Active bus terminations for automatic bus termination in the


PROFIBUS DP Active field distributors FDC 157-0 DP/PA couplers and the AFDs permit:
- Automatic, bumpless isolation of defective sub-segments in
event of short-circuit or wire breakage
- Changing of the ring configuration and the instrumentation
during operation, including addition or removal of ring seg-
PROFIBUS PA ments
• Safety-related and fault-tolerant applications with low device
Basic PROFIBUS PA design versions when using the DP/PA link as the and cabling overheads
router
Basic PROFIBUS PA design versions are presented at this point. ■ Technical specifications
In these configuration examples, DP/PA links are used in each
case as the DP/PA router. Up to 5 DP/PA couplers can be oper- PROFIBUS PA
ated in a DP/PA link. Mixed configurations (e.g. line and ring on Data transmission MBP
one link) are also possible. The DP/PA router can also be imple-
Transmission rate 31.25 kbit/s
mented with a DP/PA coupler. In this case, the PROFIBUS DP
connection is directly on the coupler instead of per interface Cable 2-wire shielded
module. Type of protection EEx(ia/ib)
Linear architecture with single coupler Topology Line, tree, ring
In this design version, each PROFIBUS PA line is linked with one PA devices per segment/coupler 31
DP/PA coupler of a DP/PA router. Depending on the operating PA devices per DP/PA link 64
environment, you can use either the FDC 157-0 DP/PA coupler
(up to Ex zone 2) or the Ex [i] DP/PA coupler (up to Ex zone 1). Cable length per segment depen- 1 900 m: standard
The DP/PA router can be connected to a single or redundant dent on transmission rate 1 900 m: EEx(ib)
1 000 m: EEx(ia)
PROFIBUS DP.
Linear architecture with redundant couplers
The active field splitter (AFS) connects a PROFIBUS PA line with
two FDC 157-0 DP/PA couplers of a DP/PA router. This router is
operable on a single or redundant PROFIBUS DP. The AFS
switches the PROFIBUS PA line to the active one of the two re-
dundant couplers. Flexible Modular Redundancy is possible at
the device level by grouping individual devices in different
PROFIBUS PA lines. Only one PROFIBUS PA line can be
configured with coupler redundancy on each DP/PA router.
A PROFIBUS PA ring cannot then be operated on this router.

7/40 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS PA
Routers: DP/PA link and DP/PA coupler

■ Overview ■ Application
The two DP/PA routers are based on two versions of the
DP/PA coupler:
• Ex [i] DP/PA coupler (max. output current 110 mA)
for implementation of PROFIBUS PA networks with a line or
tree topology in environments up to Ex zone 1, not for redun-
dant architectures (coupler redundancy, ring)
• FDC 157-0 DP/PA coupler (max. output current 1000 mA)
for implementation of PROFIBUS PA networks with a line, tree
or ring topology in environments up to Ex zone 2; can be used
for the redundant architectures "Ring" and "Coupler redun-
dancy"
DP/PA couplers are also integral components of the DP/PA link
(see design). The DP/PA link connects PROFIBUS DP and
PROFIBUS PA together, and decouples the transmission rates.
In contrast to the DP/PA coupler which limits the data transmis-
sion rate on the PROFIBUS DP to 45.45 kbit/s, the DP/PA link
does not influence the performance of the PROFIBUS DP.
The DP/PA link functions as a slave on the PROFIBUS DP and as
To create a smooth network transition between PROFIBUS DP a master on the PROFIBUS PA. From the viewpoint of the host
and PROFIBUS PA, the SIMATIC product range offers two ver-
sions: the DP/PA coupler and the DP/PA link.
PROFIBUS DP master, the DP/PA link is a modular slave whose
modules are the devices connected on the PROFIBUS PA. Ad-
7
The following criteria can be applied when choosing the network dressing of these devices is carried out indirectly via the DP/PA
transition: link which itself only requires one node address. The host
PROFIBUS master can scan devices connected to the
• DP/PA coupler: DP/PA link all at once.
For small quantity frameworks (volumes of data) and low
timing requirements; limiting of data transfer rate on the If the router is a DP/PA coupler, the nodes on the PROFIBUS PA
PROFIBUS DP to 45.45 kbit/s are directly addressed by the PROFIBUS DP master (controller).
• DP/PA link: The DP/PA coupler is an electrical node, but is transparent for
For large number of stations and high cycle time require- communication between the master and PA field devices; it
ments; data transfer rate on the PROFIBUS DP up to 12 Mbit/s therefore does not require setting of parameters or addresses
(exception: FDC 157-0 DP/PA coupler used as PROFIBUS diag-
nostics slave).
PROFIBUS diagnostics with FDC 157-0 DP/PA coupler,
configured as PROFIBUS diagnostics slave
FDC 157-0 DP/PA couplers configured as PROFIBUS diagnos-
tics slaves supply extensive diagnostic and status information
via PROFIBUS for swift location and clearance of faults:
• I&M data (Identification & Maintenance)
• Current and voltage values on the main cable
• Redundancy status
• Wire breakage
• Short-circuit
• Signal level
For this purpose, each FDC 157-0 DP/PA coupler requires its
own PROFIBUS address. This applies independent of use in a
DP/PA link or as a DP/PA router.
The DP/PA link and DP/PA couplers as DP/PA routers can
be mounted on an S7-300 profile rail. They are operated with
24 V DC, and can be installed in environments up to Ex zone 2
with extended temperature range.

Siemens ST PCS 7 · February 2010 7/41


© Siemens AG 2010

Communication
PROFIBUS PA
Routers: DP/PA link and DP/PA coupler

■ Design
High Speed solution with DP/PA link Low-cost solution with direct addressing

PROFIBUS master
2 S7-400 2

up to 12 Mbit/s 4 5 45.45 kbit/s PROFIBUS DP

DP/PA coupler

3 PROFIBUS PA
DP/PA link

2 PROFIBUS PA

31.25 kbit/s 1 3 4

3 4 5 6 7 8

7 DP/PA link
• IM 153-2 interface module (single/redundant)
DP/PA coupler
• transparent for communication
• DP/PA couplers (max. 5 per IM 153-2) • Ex version 13.5 V / 110 mA
• Slave on DP side - master on PA side • Non-Ex version 31 V / 1000 mA
• Max. 64 PA devices (244 bytes I/O data)

Configuration examples with DP/PA link and DP/PA coupler


DP/PA link The following basic components are available to configure the
DP/PA link:
The DP/PA link is a modular combination consisting of the
IM 153-2 High Feature PROFIBUS DP interface module (with • IM 153-2 High Feature interface module for extended temper-
optional redundancy) and up to 5 DP/PA couplers (Ex [i] or ature range
FDC 157-0) packaged in an S7-300 design. • DP/PA coupler (Ex [i] and FDC 157-0)
All components of the DP/PA link are interconnected through the • Components for redundant design and for hot swapping
S7 backplane bus. Use of active bus modules on the backplane - DIN rail for hot swapping (as an alternative to the standard
allows hot swapping of individual modules and redundancy of DIN rail)
the IM 153-2 High Feature PROFIBUS DP interface modules and - BM PS/IM for 1 load power supply and 1 IM 153-2 High Fea-
the FDC 157-0 DP/PA coupler. ture module
- IM/IM (IM 157) bus module for two IM 153-2 High Feature
The PS 307 or PS 305 load power supply can be used for the modules, for redundant and non-redundant design and for
24 V DC. With a redundant IM 153-2 High Feature interface extended temperature range
module for PROFIBUS DP, it is also recommendable to have a - DP/PA bus module for one DP/PA coupler Ex [i] or
redundant 24 V DC supply, e.g. with two PS 307/PS 305 load FDC 157-0, for extended temperature range (up to
power supplies. 5 DP/PA couplers possible per DP/PA link)
The PROFIBUS PA lines/rings designed with the DP/PA couplers - DP/PA but module for 2 DP/PA coupler FDC 157-0, for ex-
are physically separated as regards current input, but form one tended temperature range
bus system in communication terms. A PROFIBUS PA ring or a Additive option:
PROFIBUS PA line with coupler redundancy can be operated on
each DP/PA link. Further PROFIBUS PA lines can be operated • PS 307 load power supply for 120/230 V AC; 24 V DC, version
on this DP/PA link using individual couplers. The FDC 157-0 in 2, 5 or 10 A, or
DP/PA couplers provided for the ring coupling or coupler redun- PS 305 load power supply for 24/48/60/110 V DC; 24 V DC,
dancy must always be located at the right-hand end of a se- 2A
quence of up to 5 couplers.

7/42 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS PA
Routers: DP/PA link and DP/PA coupler

■ Technical specifications
DP/PA coupler IM 153-2 High Feature (for extended temperature range)
Connection for PROFIBUS PA Function Linking of PROFIBUS DP
(9.6 kbit/s to 12 Mbit/s, slave
• DP/PA coupler Ex [i] 2 terminals of a 4-pole screw-type functionality) and PROFIBUS PA
terminal, integral terminating with support of the "Configuration
resistor in Run" function
• DP/PA coupler FDC 157-0 4-pole screw-type terminal for The DP/PA link function is only
connection and looping through, implemented by extending the
selectable terminating resistor IM 153-2 High Feature with one or
Connection for PROFIBUS DP 9-pin Sub-D plug, more DP/PA couplers. Stand-
contact assignment as described alone operation of the IM 153-2
in IEC 61158/EN 50170 High Feature is not possible.
1 Y coupler, up to
Backplane bus Connection through S7 back- 5 DP/PA couplers or up to
plane bus connector (only neces- 64 slaves can be connected
sary for DP/PA link); non-floating
Isolation from the higher-level DP
The active BM DP/PA bus mod- master system
ules are required for the hot
swapping function Interfaces
Diagnostic displays • Connection for PROFIBUS DP 9-pin Sub-D plug, contact assign-
ment as described in
7
• DP/PA coupler Ex [i] and Bus activity "DP" (yellow) IEC 61158/EN 50170, Vol. 2
DP/PA coupler FDC 157-0 Bus activity "PA" (yellow)
24 V DC "ON" (green) • Backplane bus Connection through S7 back-
plane bus connector, non-floating
• Additive with DP/PA coupler Group fault "SF" (red)
FDC 157-0 Bus fault "BF" (rot) Bus modules and profile rails for
DP/PA coupler activated, feeding/ hot swapping are required for the
transmitting "ACT" (yellow), only hot swapping function and for a
with PA redundancy redundant PROFIBUS DP inter-
face module.
Power supply 24 V DC (20.4 V ... 28.8 V)
Diagnostic displays Group fault "SF" (red)
Power consumption Bus fault DP "BF 1" (red)
• DP/PA coupler Ex [i] Max. 400 mA Bus fault PA "BF 2" (red)
IM active "ACT" (yellow)
• DP/PA coupler FDC 157-0 Max. 2300 mA 24 V DC "ON" (green)
Voltage at coupler output Power supply 24 V DC
• DP/PA coupler Ex [i] 13 V ... 14 V DC Power consumption
• DP/PA coupler FDC 157-0 31 ± 1 V DC • in the DP/PA link Max. 100 mA
Max. current at coupler output • in the Y-Link Max. 200 mA
• DP/PA coupler Ex [i] 110 mA Power loss
• DP/PA coupler FDC 157-0 1 A (up to 50 °C), 0.8 A (up to • in the DP/PA link Approx. 2 W
60 °C)
• in the Y-Link Approx. 4 W
Power loss
Voltage failure bridging 20 ms
• DP/PA coupler Ex [i] Approx. 7 W
Mechanical design of 4-pin screw terminal, short-cir-
• DP/PA coupler FDC 157-0 Approx. 13.4 W power supply cuiting link between PE and M24;
the short-circuiting link must be
Operating temperature
removed for floating operation
• DP/PA coupler Ex [i] and (independent of this, the DP inter-
DP/PA coupler FDC 157-0 face is always floating)
- Horizontal installation -25 ... +60 °C Permissible operating
temperature
- Vertical installation -25 ... +40 °C
• Horizontal installation -25 ... +60 °C
Dimensions and weight
• Vertical installation -25 ... +40 °C
Dimensions (W x H x D) in mm 80 x 125 x 130
Dimensions and weight
Weight Approx. 515 g
Dimensions (W x H x D) in mm 40 x 125 x 130
Weight Approx. 350 g

Siemens ST PCS 7 · February 2010 7/43


© Siemens AG 2010

Communication
PROFIBUS PA
Routers: DP/PA link and DP/PA coupler

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
DP/PA coupler Components for hot swapping and for redundant design
For transition from RS 485 to MBP
Active bus modules for
• DP/PA coupler Ex [i] 6ES7 157-0AD82-0XA0 hot swapping
• DP/PA coupler FDC 157-0, 6ES7 157-0AC83-0XA0 • BM PS/IM 6ES7 195-7HA00-0XA0
redundant design possible for one load power supply and
one IM 153-2 High Feature mod-
IM 153-2 High Feature 6ES7 153-2BA82-0XB0 ule
Interface module for DP/PA Link
and Y-Link; for extended temper- • BM IM 157 6ES7 195-7HD80-0XA0
ature range For two IM 153-2 High Feature
modules, for redundant and
Accessories non-redundant configuration, for
PS 307 load power supply extended temperature range, for
Including connection assembly; hot swapping function,
120/230 V AC; 24 V DC permissible operating tempera-
ture -25...+60 °C
• 2 A; 40 mm wide 6ES7 307-1BA01-0AA0
• BM DP/PA 6ES7 195-7HF80-0XA0
• 5 A; 60 mm wide 6ES7 307-1EA01-0AA0 For one DP/PA coupler Ex [i] or
• 5 A, extended temperature 6ES7 307-1EA80-0AA0 FDC 157-0,
range; 80 mm wide for extended temperature range,
for hot swapping function,
• 10 A, 80 mm wide 6ES7 307-1KA02-0AA0 permissible operating tempera-
7 PS 305 load power supply
24/48/60/110 V DC; 24 V DC
ture -25 to +60 °C
• BM DP/PA 6ES7 195-7HG80-0XA0 B)
For two DP/PA couplers
• 2 A, extended temperature 6ES7 305-1BA80-0AA0
FDC 157-0,
range; 80 mm wide
for extended temperature range,
Standard profile rails for hot swapping function,
(without hot swapping function) permissible operating tempera-
ture -25 to +60 °C
• 482 mm wide (19 inches) 6ES7 390-1AE80-0AA0
Profile rail for hot swapping
• 530 mm wide 6ES7 390-1AF30-0AA0 For max. 5 active bus modules
• 482 mm wide (19 inches) 6ES7 195-1GA00-0XA0
• 530 mm wide 6ES7 195-1GF30-0XA0
• 620 mm wide 6ES7 195-1GG30-0XA0
B) Subject to export regulations: AL: N, ECCN: EAR99H

7/44 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
PROFIBUS PA
Active field distributor AFD and active field split-
ter AFS

■ Overview ■ Technical specifications


Active field distributor AFD and active field splitter AFS
Active field distributor AFD
Connection of PROFIBUS PA field • Max. 4 per AFD
devices • Max. 31 per ring
• Operating environment up to
zone 2 or 22
• Max. current consumption of all
devices 1 A
Current Imax. per spur line X1 to X4 60 mA
Power supply 16 V DC (16 ... 32 V)
Current consumption Approx. 20 mA
Power loss Approx. 600 mW
Output voltage for PA section 31 V ± 1 V DC
Voltage failure bridging 5 ms
Output current for PA section (for 1A
dimensioning of device configura-
Active field distributor AFD
7
tion)
An active field distributor (AFD) can integrate up to Diagnostic displays Status PA main line PA1, PA2
4 PROFIBUS PA field devices via short-circuit proof spur line (green)
connections into a PROFIBUS PA ring with automatic bus termi- Fault PA main line PA1, PA2 (red)
nation. The PROFIBUS PA ring is connected to two FDC 157-0 Status/fault PA spur line X1 to X4
(green)
DP/PA couplers of a DP/PA router. Up to 8 AFDs and up to
31 PROFIBUS PA devices can be configured per ring. Permissible operating temperature -25 ... +70 °C
The number of PROFIBUS PA devices is additionally limited Dimensions (W x H x D) in mm 120 x 57 x 80
by the max. current consumption of 1 A for all devices.
Weight Approx. 700 g
An AFD can be replaced during operation. The function of the
Active field splitter AFS
PROFIBUS PA devices on the other AFDs is not influenced by
this. Connection of PROFIBUS PA field • Max. 31 per line
devices • Operating environment up to
Active field splitter AFS zone 2 or 22
The active field splitter (AFS) connects a PROFIBUS PA line with • Max. current consumption of all
two redundant FDC 157-0 DP/PA couplers of a DP/PA router. The devices 1 A
AFS switches the PROFIBUS PA line to the active one of the two Power supply 16 V DC (16 ... 32 V)
redundant couplers.
Current consumption Approx. 20 mA
Up to 31 PROFIBUS PA devices can be connected on the
PROFIBUS PA line. This number is additionally limited by the Power loss Approx. 600 mW
max. current consumption of 1 A for all devices. Output voltage for PA section 31 V ± 1 V DC
Voltage failure bridging 5 ms

■ Selection and Ordering data Order No. Output current for PA section (for
dimensioning of device configura-
1A

Active field distributor AFD 6ES7 157-0AF81-0XA0 B) tion)


with 4 short-circuit-proof spur line
connections for integration of field Diagnostic displays Status PA main line PA1, PA2
devices (green)
Fault PA main line PA1, PA2 (red)
Active field splitter AFS 6ES7 157-0AF82-0XA0 B)
for connecting a PROFIBUS PA Permissible operating temperature -25 ... +70 °C
line to 2 redundant FDC 157-0 Dimensions (W x H x D) in mm 120 x 57 x 80
DP/PA couplers; automatic
switchover to the active coupler Weight Approx. 700 g
Profile rail adapter 6ES7 157-0AF83-0XA0
for an active field distributor AFD
or active field splitter AFS,
optional
B) Subject to export regulations: AL: N, ECCN: EAR99H

Siemens ST PCS 7 · February 2010 7/45


© Siemens AG 2010

Communication
PROFIBUS PA
FastConnect/SpliTConnect

■ Overview ■ Selection and Ordering data Order No.


PROFIBUS FC process cables, color-coded for the various ap- FC Process Cable
plications (Ex, non-Ex area) are available for designing field bus 2-core, shielded
networks in accordance with IEC 61158-2 (e.g. PROFIBUS PA). • Blue for Ex applications 6XV1 830-5EH10
The FastConnect stripping tool can be used to strip the FC pro- • Black for non-Ex applications 6XV1 830-5FH10
cess cable for PROFIBUS PA to the correct length for casing and
shield. Sold by the meter:
Max. delivey unit 1000 m, mini-
mum ordering quantity 20 m
■ Design PROFIBUS FastConnect 6GK1 905-6AA00
Stripping Tool
SpliTConnect Stripping tool for rapid stripping
DP/PA link
terminator
of insulation from PROFIBUS
FastConnect bus cables
PROFIBUS FastConnect 6GK1 905-6AB00
Blade Cassettes
Spare blade cassettes for the
SpliTConnect PROFIBUS FastConnect strip-
coupler ping tool, 5 pcs
SpliTConnect Tap 6GK1 905-0AA00

7 SpliTConnect taps For design of PROFIBUS PA seg-


ments and connection of PA field
devices, insulation displacement
FC Process cable system, IP67, 10 pcs
SpliTConnect SpliTConnect M12 Outlet 6GK1 905-0AB10
M12 Jack Replacement element for direct
connection of PA field devices to
the SpliTConnect Tap, 5 pcs
SpliTConnect M12 Outlet SpliTConnect Coupler 6GK1 905-0AC00
for direct connection of
Connection element for cascad-
PA field devices to the ing SpliTConnect Taps in order to
SpliTConnect tap Connector on
PA field device configure star points, 10 pcs
SpliTConnect Terminator
For termination of PROFIBUS PA
segments, 5 pcs
SpliTConnect
• Terminator (Ex); use possible in 6GK1 905-0AD00
The SpliTConnect Tap enables the design of fieldbus segments hazardous area
according to IEC 61158-2 with field device connection points.
• Terminator (non-Ex); use not 6GK1 905-0AE00
The SpliTConnect Coupler can be used to construct a possible in hazardous area
PROFIBUS PA hub by connecting SpliTConnect Taps in series. SpliTConnect M12 Jack 6GK1 905-0AF00
By replacing the contacting screw by the SpliTConnect Termina- Connection element between FC
tor, the SpliTConnect Tap can be used as a bus terminating ele- process cable and M12 plug on
ment. the PROFIBUS PA field device,
5 pcs
Terminal equipment can be connected directly through the
FC process cable. Using the SpliTConnect M12 Outlet, PA field
devices can also be connected to the SpliTConnect Tap by an
M12 connection. The SpliTConnect M12 Jack is a connecting
element between an FC process cable and an M12 connector
on the PROFIBUS PA field device. For details on SpliTConnect
network components, see Catalog IK PI.

7/46 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Communication
Other communication
AS-Interface

■ Overview ■ Selection and Ordering data Order No.


CP 343-2 6GK7 343-2AH01-0XA0 H)
Communications module for the
connection of SIMATIC S7-300
and ET 200M to AS-Interface;
configuration of the AS-i network
by means of SET key; including
manual on CD-ROM (German,
English, French, Spanish, Italian);
without front panel connector
CP 343-2P 6GK7 343-2AH11-0XA0 H)
Communications module for the
connection of SIMATIC S7-300
and ET 200M to AS-Interface;
configuration of the AS-i network
by means of SET key or
HW-Config (STEP 7 V5.2 and
higher); including manual on
CD-ROM (German, English,
French, Spanish, Italian);
without front panel connector
Front Connector 6ES7 392-1AJ00-0AA0
CP 343-2 communications module 20-pin, with screw contacts
The actuator/sensor interface (AS interface) is a heterogeneous
network system for simple, usually binary actuators and sensors
Electronic manuals1)
Communications systems, proto-
6GK1 975-1AA00-3AA0 7
at the lowest field level. However, if the AS-Interface is used in- cols and products on DVD (Ger-
stead, a wire bundle with parallel wiring can be replaced by a man, English)
single two-wire line that is shared by all sensors or actuators. H) Subject to export regulations: AL: N, ECCN: 3A001A7
1)
The AS interface operates according to the master/slave princi- Free download from the Internet at
ple. The sensors/actuators connected by means of the AS-Inter- support.automation.siemens.com/WW/view/de/10805930/133300
face cable are the slaves. They are controlled by the AS-Inter-
face master module CP 343-2 or CP 343-2P used in an ET 200M
remote I/O station. Up to 62 AS-Interface slaves can be oper-
ated on an AS-Interface master module.
Note:
AS-Interface is integrated as a subordinate bus in SIMATIC PCS 7.
For further information on the AS-Interface, see Catalog IK PI.

■ Design
System components
The basic components of a system installation are:
• CP 343-2 or CP 343-2P AS-Interface master module for
ET 200M
• SIMATIC PCS 7 driver blocks for AS-Interface communication
(add-on product for SIMATIC PCS 7)
• AS-Interface shaped cable (use of round cable also possible
if preferred)
• Modules for connecting standard sensors/actuators
• Power supply unit for powering the slaves
• Actuators and sensors with an integrated slave ASIC
• Address programming device for setting the slave address

Siemens ST PCS 7 · February 2010 7/47


© Siemens AG 2010

Communication
Other communication
Modbus

■ Overview ■ Selection and Ordering data Order No.


CP 341 communications pro- 6ES7 341-1AH02-0AE0
cessor
with one RS 232 C (V.24) interface
RS 232 connecting cable
for linking to SIMATIC S7
•5m 6ES7 902-1AB00-0AA0
• 10 m 6ES7 902-1AC00-0AA0
• 15 m 6ES7 902-1AD00-0AA0

CP 341 communications pro- 6ES7 341-1BH02-0AE0


cessor
with one 20 mA (TTY) interface
20 mA (TTY) connecting cable
for linking to SIMATIC S7
•5m 6ES7 902-2AB00-0AA0
• 10 m 6ES7 902-2AC00-0AA0

Modbus is connected to PROFIBUS DP using an ET 200M with • 50 m 6ES7 902-2AG00-0AA0

7 a CP 341 communications processor. The latter enables the fast


and efficient exchange of data through point-to-point coupling.
CP 341 communications pro- 6ES7 341-1CH02-0AE0
The CP 341 communications module is available in 3 versions cessor
with different transmission physics: with one RS 422/485 (X.27) inter-
face
• RS 232C (V.24)
RS 422/485 connecting cable
• 20 mA (TTY) for linking to SIMATIC S7
• RS 422/RS 485 (X.27) •5m 6ES7 902-3AB00-0AA0
The MODBUS Master or MODBUS Slave loadable drivers are • 10 m 6ES7 902-3AC00-0AA0
needed for the Modbus coupling.
• 50 m 6ES7 902-3AG00-0AA0

Loadable drivers for CP 341


MODBUS master (RTU format)
• Single license 6ES7 870-1AA01-0YA0
• Single license, without software 6ES7 870-1AA01-0YA1
or documentation
MODBUS slave (RTU format)
• Single license 6ES7 870-1AB01-0YA0
• Single license, without software 6ES7 870-1AB01-0YA1
or documentation

7/48 Siemens ST PCS 7 · February 2010


8
© Siemens AG 2010

Process I/O

8/2 Introduction

8/4 Centralized I/O for SIMATIC PCS 7


8/4 Central I/O modules
8/5 Expansion units for central I/O

8/6 Terminal modules


8/6 MTA terminal modules

8/9 ET 200M for SIMATIC PCS 7


8/9 Introduction
8/10 Power supply
8/11 Interface modules
8/12 Accessories
8/13 Bundles
8/14 Digital modules
8/18 Analog modules
8/21 Analog modules with HART
8/23 Ex digital/analog modules
8/25 F digital/analog modules
8/28 Closed-loop control modules
8/30 Counter modules

8/31 ET 200iSP for SIMATIC PCS 7


8/31 Introduction
8/33 ET 200iSP power supply unit
8/34 IM 152-1 interface module
8/35 Electronics modules and
watchdog module
8/38 RS 485-IS coupler
8/39 Stainless steel wall enclosure

8/42 ET 200S for SIMATIC PCS 7


8/42 Introduction
8/44 Terminal modules
8/46 Interface modules
8/47 Power modules
8/49 Digital electronics modules
8/51 Analog electronics modules
8/53 Technology modules
8/54 Motor starter
8/58 SIGUARD safety technology

8/61 ET 200pro for SIMATIC PCS 7


8/61 Introduction
8/63 Interface module IM 154-2 DP
High Feature
8/64 Digital electronics modules EM 141,
EM 142
8/65 Analog electronics modules EM 144,
EM 145
8/67 Safety-related electronics modules
8/69 Power module PM-E

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O

Introduction

■ Overview

ET 200 remote I/O stations


The SIMATIC PCS 7 process control system offers various pos-
sibilities for connecting I/O devices and for detecting and emit- ■ Function
ting process signals through sensors and actuators: Possible online modifications among the process I/Os
• Analog and digital I/O modules of the SIMATIC S7-400 oper- ET 200M • Adding of ET 200M stations
ated centrally in the automation system
• Adding of I/O modules for the station
• ET 200M, ET 200S, ET 200iSP and ET 200pro remote I/O sta- • Reparameterization of I/O modules
tions with an extensive range of cost-effective signal and func-
tion modules, connected over PROFIBUS DP to the automa- • Parameterization of connected HART field
devices with SIMATIC PDM
tion system (AS)
• Direct AS connection of intelligent, distributed field/process ET 200iSP • Adding of ET 200iSP stations
devices and operator terminals through PROFIBUS DP/PA • Adding of modules for the station
(redundant or in hazardous zones 0, 1, 2 or 20, 21, 22 also • Reparameterization of modules
possible) • Parameterization of connected HART field
Signal groups of the SIMATIC S7-400 can be operated centrally devices with SIMATIC PDM
in the automation system and are mainly used in small applica- ET 200S • Adding of ET 200S stations
tions or systems of limited distributed expansion. PROFIBUS DP, • Adding of PROFIBUS DP stations
Distributed process I/Os are mainly used nowadays: ET 200 PROFIBUS PA • Adding of DP/PA links and field devices
remote I/Os in conjunction with classical field/process devices • Parameterization of field devices with
and HART field devices or intelligent field/process devices di- SIMATIC PDM
rectly on PROFIBUS. Decisive for this are properties such as:
• Modularity and consistency
• Flexible adaptability to the plant structure
• Minimum cabling and engineering requirements
• Low commissioning, servicing and lifecycle costs
• Wide technical bandwidth

8/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O

Introduction

■ Design
Integration of process I/O in the hazardous area

Process control system


Industrial Ethernet

FM/UL Class I Zone 2 Class I Zone 1 Class I Zone 0


Gas ATEX Zone 2 Zone 1 Zone 0

FM/UL Class II Zone 2 Class II Zone 1 Class II Zone 0


Dust ATEX Zone 22 Zone 21 Zone 20

S7-400 2) ET 200S
1)
SIMOCODE pro 1)
Hazardous area

Ex e, Ex d Ex e, Ex d
Actuators/ Actuators/
sensors sensors

8
1)
ET 200M
Ex i, Ex e, Ex d
Actuators/
sensors
1) 3)
ET 200iSP
1) Fieldbus
Isolating Transformer PROFIBUS DP-iS
Ex i
Actuators/
sensors
1)
DP/PA link PROFIBUS PA

Actuators/
PROFIBUS sensors

1
) Dust atmospheres: installation of components always in an enclosure with IP6x degree of protection
2
) With 10 A DC standard power supply
3
) Also complies with FM/UL according to Class I Division 2

Process I/O in explosive gas and dust atmospheres


The graphic shows the possibilities for connecting SIMATIC Integration of actuators/sensors via ET 200iSP
PCS 7 process I/Os with consideration of different environmental
conditions. The ET 200iSP suitable for gas and dust atmospheres according
to the ATEX directive 94/9/EU can be installed directly in the
Ex input/output modules from the ET 200M range Ex zones 1, 2, 21 or 22 as well as in non-hazardous areas. The
intrinsically-safe sensors, actuators and HART field devices can
ET 200M can be operated in Ex zone 2. The actuators/sensors also be located in zone 0 or 20 if necessary.
can be positioned in Ex zone 1 when suitable Ex input/output
modules are used. Hot swapping of I/O modules within Intrinsically-safe operator panel
Ex zone 2 is allowed with the right permit (e.g. fire certificate).
FM approvals: Class I, Division 2 and Class I, Zone 2. An intrinsically-safe PC operator panel can be used in zone 1, 2,
21 or 22 if necessary. For further information on this operator
PROFIBUS PA-compatible field devices panel, see the catalog "Add-ons for the SIMATIC PCS 7 Process
Control System".
Field/process devices can be directly integrated in
Ex zones 1, 2, 21 or 22 over PROFIBUS, sensors/actuators
also in zone 0 or 20. FM approvals: Class I, Division 1 and
Class I, Zone 0.

Siemens ST PCS 7 · February 2010 8/3


© Siemens AG 2010

Process I/O
Centralized I/O for SIMATIC PCS 7
Central I/O modules

■ Overview ■ Selection and Ordering data Order No.


SM 421 Digital Input Modules
• 32 inputs, 24 V DC 6ES7 421-1BL01-0AA0
• 32 inputs, 120 V AC/DC 6ES7 421-1EL00-0AA0
• 16 inputs, 24 V DC, 6ES7 421-7BH01-0AB0
with process/diagnostics inter-
rupt
• 16 inputs, 24 to 60 V AC/DC, 6ES7 421-7DH00-0AB0
with process/diagnostics inter-
rupt
• 16 inputs, 120/230 V AC/DC, 6ES7 421-1FH20-0AA0
inputs according to IEC 1131-2
Type 2
SM 422 Digital Output Modules
• 32 outputs; 24 V DC, 0.5 A 6ES7 422-1BL00-0AA0
• 32 outputs, 24 V DC, 0.5 A; with 6ES7 422-7BL00-0AB0
diagnostics
• 16 outputs, 24 V DC; 2 A 6ES7 422-1BH11-0AA0
Signal modules from the SIMATIC S7-400 range can be used in
the SIMATIC PCS 7 automation system if necessary. These are • 16 outputs; relay contacts 6ES7 422-1HH00-0AA0
primarily an alternative to use of distributed I/Os in the case of • 16 outputs, 120/230 V AC; 2 A 6ES7 422-1FH00-0AA0
small applications or systems with a small distributed configura- SM 431 Analog Input Modules
tion.
8 For SIMATIC PCS 7, the I/O modules listed in the Ordering data
• 16 inputs, non-floating, 13 bit
• 8 inputs, floating, 13 bit
6ES7 431-0HH00-0AB0
6ES7 431-1KF00-0AB0
have been selected from the range of S7-400 signal modules.
• 8 inputs, floating, 14 bit, with 6ES7 431-1KF10-0AB0
linearization (RTD/TC)
Notes: • 8 inputs, floating, 14 bit 6ES7 431-1KF20-0AB0
Apart from these selected modules it is also possible to use - • 16 inputs, floating, 16 bit; pro- 6ES7 431-7QH00-0AB0
with limitations in functions - all other I/O modules from the cur- cess interrupt capability, with
rent range of S7-400 signal modules. diagnostics interrupt

All process data from the I/O are available for PCS 7 engineering • 8 inputs, floating, 16 bit; process 6ES7 431-7KF00-0AB0
in the CFC, and can be graphically interconnected to the signal interrupt capability, for thermo-
couples, with diagnostics inter-
name in the signal list. Diagnostics information is generated au- rupt
tomatically when using the I/O modules listed here.
• 8 inputs, floating, 16 bit; process 6ES7 431-7KF10-0AB0
When using other I/O modules, integration in SIMATIC PCS 7 is interrupt capability, for thermal
limited to the process data, i.e. the full scope of diagnostics resistors, with diagnostics inter-
functions is not automatically available. These modules can rupt
therefore only be used meaningfully in SIMATIC PCS 7 if the di- SM 432 Analog Output Modules
agnostics capability can be omitted.
• 8 outputs, floating, 13 bit; 6ES7 432-1HF00-0AB0
Online modifications and redundancy are not supported by the for ± 10 V, 0 to 10 V, 1 to 5 V,
central I/O. ± 20 mA, 0 to 20 mA, 4 to 20 mA
Front Connector (1 unit)
■ Technical specifications • With screw contacts 6ES7 492-1AL00-0AA0 B)
You can find the detailed technical data of the S7-400 modules • With spring clamps 6ES7 492-1BL00-0AA0
at the following points:
• With crimp contacts 6ES7 492-1CL00-0AA0 B)
• Catalog ST 70 or
B) Subject to export regulations: AL: N, ECCN: EAR99H
• Industry Mall/CA 01 under "SIMATIC Industrial Automation
Systems / Controllers / SIMATIC S7 Modular Controllers"

8/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
Centralized I/O for SIMATIC PCS 7
Expansion units for central I/O

■ Overview ■ Selection and Ordering data Order No.


IM 460-3 interface module 6ES7 460-3AA01-0AB0
• Transmitter module for central
IM 460-x controller
• Without transmission of voltage
to the expansion unit
Central controller
• Cable up to 100 m long
• With K-bus for communication
with CPs and FMs in the expan-
sion unit
• For connecting as many as
IM 461-x Expansion units 8 expansion units
IM 461-3 interface module 6ES7 461-3AA01-0AA0
I/O modules, Corresponding receiver module
CP and FM for the expansion unit
UR1 rack 6ES7 400-1TA01-0AA0
for central controllers and expan-
IM 461-x
sion units
• 18 slots
• Suitable for redundant power
Expansion units can be used for the distributed expansion of the supply
SIMATIC S7-400. The IM 460-x interface modules are used as
the interface for these expansion units. UR2 rack 6ES7 400-1JA01-0AA0
for central controllers and expan-
Restrictions compared to standard I/O modules from the sion units
ET 200M range
• No redundant interfacing of expansion units
• 9 slots
• Suitable for redundant power
8
supply
• No configuration during normal operation
Accessories
Subracks
468-1 connecting cable
The universal racks (UR) are used for SIMATIC PCS 7. They can for connecting IM 460-0 and
be used as central racks and as expansion racks. Other racks: IM 461-0; IM 460-3 and IM 461-3
see Catalog ST 70. • 0.75 m 6ES7 468-1AH50-0AA0

■ Selection and Ordering data


• 1.5 m 6ES7 468-1BB50-0AA0
Order No.
•5m 6ES7 468-1BF00-0AA0
IM 460-0 interface module 6ES7 460-0AA01-0AB0
Additional lengths for connecting
• Transmitter module for central IM 460-3 and IM 461-3
controller
• 10 m 6ES7 468-1CB00-0AA0
• Without transmission of voltage
to the expansion unit • 25 m 6ES7 468-1CC50-0AA0
• Cable up to 5 m long • 50 m 6ES7 468-1CF00-0AA0
• With K-bus for communication • 100 m 6ES7 468-1DB00-0AA0
with CPs and FMs in the expan-
sion unit Terminator 6ES7 461-0AA00-7AA0
• For connecting as many as for IM 461-0
8 expansion units 468-3 connecting cable
IM 461-0 interface module 6ES7 461-0AA01-0AA0 for connecting IM 460-1 and
Corresponding receiver module IM 461-1
for the expansion unit • 0.75 m 6ES7 468-3AH50-0AA0
IM 460-1 interface module 6ES7 460-1BA01-0AB0 • 1.5 m 6ES7 468-3BB50-0AA0
• Transmitter module for central
controller
• With transmission of the 5 V sup-
ply for I/O modules
• Cable up to 1.5 m long
• Without transmission of the
K-bus, hence solely for commu-
nication from I/O modules
IM 461-1 interface module 6ES7 461-1BA01-0AA0
Corresponding receiver module
for the expansion unit

Siemens ST PCS 7 · February 2010 8/5


© Siemens AG 2010

Process I/O
Terminal modules
MTA terminal modules

■ Overview
MTA terminal modules (Marshalled Termination Assemblies) can
ET 200M ET 200M be used to connect field devices, sensors and actuators to the
redundant single I/O modules of the ET 200M remote I/O stations simply, rapidly
and reliably. They can be used to significantly reduce the costs
and required work for cabling and commissioning, and prevent
wiring errors.
The individual MTA terminal modules are each tailored to spe-
cific I/O modules from the ET 200M range (see design for as-
signment table). MTA versions are available for standard
I/O modules as well as for redundant and safety-related
I/O modules.
MTA MTA
The MTA terminal modules are connected to the I/O modules
using 3 m or 8 m long preassembled cables.
Preassembled
cable with
front connector

8
■ Design
• MTA terminal modules in versions for standard, redundant and • 3 or 8 m long preassembled cables for connecting MTA termi-
safety-related I/O modules of the ET 200M distributed I/O sys- nal module and ET 200M module, in each case with:
tem - 50/25-contact Sub-D socket or 25-contact Sub-D plug, for
• Redundant 24 V DC supply connection to MTA terminal
- 40/20-pole Siemens front connector, female version, for con-
• Power monitor board for diagnostics of the redundant power nection to ET 200M module
supply (can be ordered as option)
• Screw terminals for the 1:1 connection of field devices, sen-
sors and actuators
• Protection of channels frequently by fuse and LED display
• Test and release as SIMATIC PCS 7 system component with
corresponding approvals (FM, UL, CE, ATEX, TÜV)
Product overview with information on combinable ET 200M modules and connection cables
MTA type Input/output area. Order no. of Order No. of Order No. of I/O redun-
MTA and accessories ET 200M module connecting cable dancy
8 channels, AI 1 ... 5 V; ± 5 V; ± 10 V; 6ES7 650-1AA51-2XX0 6ES7 331-7NF00-0AB0 6ES7 922-3BD00-0AS0 (3 m) yes
0 ... 20 mA; 4 ... 20 mA; (from product version 5) 6ES7 922-3BJ00-0AS0 (8 m)
± 20 mA
8 channels, AO 0 ... 20 mA; 4 ... 20 mA 6ES7 650-1AB51-2XX0 6ES7 332-5HF00-0AB0 6ES7 922-3BD00-0AS0 (3 m) yes
(from product version 3) 6ES7 922-3BJ00-0AS0 (8 m)
8 channels, 0 ... 20 mA (without use of 6ES7 650-1AA61-2XX0 6ES7 331-7TF01-0AB0 6ES7 922-3BD01-0AM0 (3 m) yes
AI HART HART) 6ES7 922-3BJ01-0AM0 (8 m)
4 ... 20 mA (with/without use of
HART)
8 channels, 0 ... 20 mA (with/without use of 6ES7 650-1AB61-2XX0 6ES7 332-8TF01-0AB0 6ES7 922-3BD01-0AM0 (3 m) yes
AO HART HART) 6ES7 922-3BJ01-0AM0 (8 m)
4 ... 20 mA (with/without use of
HART)
8 channels, AI TC Thermocouple types B, C, N, 6ES7 650-1AF51-2XX0 6ES7 331-7PF10-0AB0 6ES7 922-3BD00-0AS0 (3 m) No
E, R, S, J, L, T, K, U (from product version 4) or 6ES7 922-3BJ00-0AS0 (8 m)
6ES7 331-7PF11-0AB0
8 channels, Resistance thermometers 6ES7 650-1AG51-2XX0 6ES7 331-7PF00-0AB0 6ES7 922-3BD00-0AS0 (3 m) No
AI RTD Pt100, Pt200, Pt500, Pt1000, (from product version 8) or 6ES7 922-3BJ00-0AS0 (8 m)
Ni100, Ni120, Ni200, Ni500, 6ES7 331-7PF01-0AB0
Ni1000, Cu10
16 channels, DO 24 V DC, 0.5 A 6ES7 650-1AD10-2XX0 6ES7 322-8BH01-0AB0 6ES7 922-3BD00-0AT0 (3 m) yes
6ES7 922-3BJ00-0AT0 (8 m)

8/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
Terminal modules
MTA terminal modules
MTA type Input/output area. Order no. of Order No. of Order No. of I/O redun-
MTA and accessories ET 200M module connecting cable dancy
6 channels F-AI 0 ... 20 mA (standard mode); 6ES7 650-1AH61-5XX0 6ES7 336-1HE00-0AB0 6ES7 922-3BD00-0AS0 (3 m) yes
HART (safety- 4 ... 20 mA (standard and and 2 x 6ES7 650- (from product version 6) 6ES7 922-3BJ00-0AS0 (8 m)
related) safety modes) 1BD51-0XX0
0 ... 20 mA (without use of 6ES7 650-1AH61-5XX0 6ES7 336-4GE00-0AB0 6ES7 922-3BD00-0AU0 (3 m) yes
HART); 6ES7 922-3BJ00-0AU0 (8 m)
4 ... 20 mA (with/without use
of HART)
16 channels, DI 24 V DC 6ES7 650-1AC11-3XX0 6ES7 321-7BH01-0AB0 6ES7 922-3BD01-0AM0 (3 m) yes
(from product version 2) 6ES7 922-3BJ01-0AM0 (8 m)
24 channels F-DI 24 V DC 6ES7 650-1AK11-7XX0 6ES7 326-1BK00-0AB0, 6ES7 922-3BD00-0AS0 (3 m) yes
(safety-related) 6ES7 326-1BK01-0AB0 or 6ES7 922-3BJ00-0AS0 (8 m)
6ES7 326-1BK02-0AB0
10 channels F-DO 24 V DC, 2 A 6ES7 650-1AL11-6XX0 6ES7 326-2BF01-0AB0 6ES7 922-3BD00-0AN0 (3 m) yes
(safety-related) (from product version 2) or 6ES7 922-3BJ00-0AN0 (8 m)
6ES7 326-2BF10-0AB0
16 channels DO 120 … 230 V AC, 5 A; 6ES7 650-1AM30-3XX0 6ES7 322-8BH01-0AB0 6ES7 922-3BD00-0AS0 (3 m) yes
relay 24 V DC, 5 A 6ES7 922-3BJ00-0AS0 (8 m)
10 channels F DO 120 … 230 V AC, 5 A; 6ES7 650-1AM31-6XX0 6ES7 326-2BF01-0AB0 6ES7 922-3BD00-0AS0 (3 m) yes
relays (safety- 24 V DC, 5 A (from product version 2) or 6ES7 922-3BJ00-0AS0 (8 m)
related) 6ES7 326-2BF10-0AB0

■ Selection and Ordering data ■ Selection and Ordering data


MTA terminal modules for SIMATIC PCS 7
Order No.
MTA AI TC terminal module,
Order No.
6ES7 650-1AF51-2XX0 B)
8
8-channel
MTA AI terminal module, 6ES7 650-1AA51-2XX0 Terminal module for connection of
8-channel field devices/sensors to a single
Terminal module for connection of ET 200M analog input module
field devices/sensors to a single 6ES7 331-7PF10-0AB0 or
or two redundant ET 200M analog 6ES7 331-7PF11-0AB0
input modules 6ES7 331-7NF00-
0AB0 Input range: Thermocouple types
B, C, N, E, R, S, J, L, T, K, U
Input range: 1 ... 5 V; ± 5 V; ± 10 V
and 0/4 ... 20 mA; ± 20 mA MTA AI RTD terminal module, 6ES7 650-1AG51-2XX0
8-channel
MTA AO terminal module, 6ES7 650-1AB51-2XX0 Terminal module for connection of
8-channel field devices/sensors to a single
Terminal module for connection of ET 200M analog input module
field devices/actuators to a sin- 6ES7 331-7PF00-0AB0 or
gle or two redundant ET 200M 6ES7 331-7PF01-0AB0
analog output modules 6ES7 332-
5HF00-0AB0 Measuring range: Resistance
thermometers Pt100, Pt200,
Output range: 0/4 ... 20 mA Pt500, Pt1000, Ni100, Ni120,
MTA AI HART terminal module, 6ES7 650-1AA61-2XX0 Ni200, Ni500, Ni1000, Cu10
8-channel MTA DO terminal module, 6ES7 650-1AD10-2XX0
Terminal module for connection of 16-channel
field devices/sensors to a single Terminal module for connection of
or two redundant ET 200M analog field devices/actuators to a sin-
input modules 6ES7 331-7TF01- gle or two redundant ET 200M the
0AB0 digital output modules 6ES7 322-
Input range: 0 ... 20 mA (without 8BH01-0AB0
use of HART), 4 ... 20 mA Output range: 24 V DC, 0.5 A
(with/without use of HART)
MTA AO HART terminal module, 6ES7 650-1AB61-2XX0 B)
8-channel B) Subject to export regulations: AL: N, ECCN: EAR99H
Terminal module for connection of
field devices/actuators to a sin-
gle or two redundant ET 200M
analog output modules 6ES7 332-
8TF01-0AB0
Output range: 0 ... 20 mA
(with/without use of HART),
4 ... 20 mA (with/without use of
HART)

Siemens ST PCS 7 · February 2010 8/7


© Siemens AG 2010

Process I/O
Terminal modules
MTA terminal modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
MTA F-AI HART 6ES7 650-1AH61-5XX0 Preassembled cable for connection of
terminal module, 6-channel ET 200 module and MTA terminal module
Terminal module for connection of
field devices/sensors to a single Connecting cable with 40-con-
or two redundant safety-related tact front plug for ET 200M and
ET 200M analog input modules 50-contact Sub-D socket for
6ES7 336-4GE00-0AB0 or MTA
6ES7 336-1HE00-0AB0 Lengths:
Input range: 0 … 20 mA, •3m 6ES7 922-3BD00-0AS0
4 … 20 mA •8m 6ES7 922-3BJ00-0AS0
Accessories included:
Connecting cable with 40-pole
• 1 x 5.6 V Zener diode board, Or- front connector for ET 200M
der No. 6ES7 650-1BB51-0XX0 and 25-pole Sub-D connector
• 1 x 6.2 V Zener diode board, Or- for MTA
der No. 6ES7 650-1BC51-0XX0 Lengths:
Note: •3m 6ES7 922-3BD00-0AT0
In combination with the F-AI mod-
ule 6ES7 336-1HE00-0AB0, •8m 6ES7 922-3BJ00-0AT0
two FET adapters, Order No. Connecting cable with 40-con-
6ES7 650-1BD51-0XX0, are tact front plug for ET 200M and
required in addition. 25-contact Sub-D socket for
MTA DI terminal module, 6ES7 650-1AC11-3XX0 MTA
16-channel Lengths:
Terminal module for connection of •3m 6ES7 922-3BD00-0AN0
field devices/sensors to a single
8 or two redundant ET 200M digital
input modules 6ES7 321-7BH01-
•8m
Connecting cable with 20-con-
6ES7 922-3BJ00-0AN0

0AB0 tact front plug for ET 200M and


Input range: 24 V DC 25-contact Sub-D socket for
MTA
MTA F-DI terminal module, 6ES7 650-1AK11-7XX0 Lengths:
24-channel
Terminal module for connection of •3m 6ES7 922-3BD01-0AM0
field devices/sensors to a single
or two redundant safety-related •8m 6ES7 922-3BJ01-0AM0
ET 200M digital input modules Connecting cable with 20-con-
6ES7 326-1BK00-0AB0, tact front plug for ET 200M and
6ES7 326-1BK01-0AB0 or 50-contact Sub-D socket for
6ES7 326-1BK02-0AB0 MTA
Input range: 24 V DC Lengths:
MTA F-DO terminal module, 6ES7 650-1AL11-6XX0 •3m 6ES7 922-3BD00-0AU0
10-channel •8m 6ES7 922-3BJ00-0AU0
Terminal module for connection of
field devices/actuators to a sin- Accessories
gle or two redundant safety-
Power monitor board (PMB) 6ES7 650-1BA02-0XX0 B)
related ET 200M digital output
for display of status of redundant
modules 6ES7 326-2BF01-0AB0
MTA power supply
or 6ES7 326-2BF10-0AB0
Output range: 24 V DC, 2A Spare part components for MTA
F-AI HART, 6-channel
MTA DO Relay terminal module, 6ES7 650-1AM30-3XX0
16-channel • 5.6 V Zener diode board 6ES7 650-1BB51-0XX0
Terminal module for connection of • 6.2 V Zener diode board 6ES7 650-1BC51-0XX0
field devices/actuators to a sin-
gle or two redundant ET 200M the B) Subject to export regulations: AL: N, ECCN: EAR99H
digital output modules 6ES7 322-
8BH01-0AB0
Output range: 120 ... 230 V AC,
5 A; 24 V DC, 5 A
MTA F-DO Relay 6ES7 650-1AM31-6XX0
terminal module, 10-channel
Terminal module for connection of
field devices/actuators to a sin-
gle or two redundant safety-
related ET 200M digital output
modules 6ES7 326-2BF01-0AB0
or 6ES7 326-2BF10-0AB0
Output range: 120 ... 230 V AC,
5 A; 24 V DC, 5 A

8/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Introduction

■ Overview In addition to the standard SIMATIC S7 I/O modules, special


I/O modules with diagnostics capability offer the following func-
tions, among others:
• Channel-based diagnostics, e.g. open-circuit, short-circuit,
limit violations
• Internal module monitoring, e.g. parameterization error,
RAM error, tripped fuse
• Flatter monitoring for sensors
• Pulse stretching
• Output of a selectable substitute value on failure of the central
processing unit
In the event of a fault, the modules with diagnostics capability
automatically pass on the corresponding message to the opera-
Within the ET 200 range, ET 200M represents the main series tor station, permitting fast and simple troubleshooting.
of distributed I/O systems for process control applications with The ET 200M stations can be used in standard environments
SIMATIC PCS 7. and also in Ex zone 2. The actuators/sensors can be positioned
The ET 200M I/O system offers a comprehensive range of in Ex zone 1 when suitable Ex input/output modules are used.
I/O modules of S7-300 design, including ones with special Hot swapping of I/O modules within Ex zone 2 is allowed with the
I&C functions: right permit (e.g. fire certificate).
• Standard analog and digital modules
• Redundant I/O modules
■ Technical specifications
• I/O modules with enhanced diagnostics capability You can find detailed technical data on the ET 200M and S7-300
I/O modules in the following places:
• Ex I/O modules
• Controller and counter modules
• Catalog ST 70 or 8
• Industry Mall/CA 01 under "SIMATIC industrial automation
• HART modules
systems"
• F-modules for safety-related applications
When using active bus modules, faulty I/O modules can be re- ■ Options
placed while the plant is in operation (RUN) without influencing
adjacent modules (hot swapping function). SIPLUS extreme range for extended temperature ranges
and corrosive environments
The following actions are possible with the automation system in
RUN: The "standard" properties of an individual device or system are
often insufficient for harsh environmental conditions, applica-
• Addition of new modules within a station tions in corrosive environments or extreme temperature ranges.
• Reparameterization of modules Depending on the location of use, the result could be limitations
• Addition of ET 200M stations in functionality or operational safety or even total failure of the
plant.
The connected HART field devices can be parameterized using
SIMATIC PDM. The SIPLUS extreme range offers individually adapted standard
products which permit retention of the functionality of your plant
or process even under extreme conditions of use. These in-
Note: clude:
Apart from these selected modules it is also possible to use - with limita- • Ambient temperature range from -25 to +60/+70 °C
tions in functions - all other I/O modules from the current range of S7-300
signal modules. • Condensation, high humidity
• Increased mechanical stress
■ Design • Extreme loading by media, e.g. toxic atmospheres
An ET 200M remote I/O station comprises: • Voltage ranges deviating from the standard
• 1 or 2 (redundant) power supply modules (can be omitted in • Increased degree of protection (dust, water)
the case of a central 24 V DC supply for the plant) You can find a summary of the available range of products clas-
• 1 or 2 (redundant) IM 153 interface modules for connection via sified according to their special properties on the Internet. The
PROFIBUS DP with transmission rates of up to 12 Mbit/s corresponding SIPLUS product is assigned there to the stan-
• Up to 12 I/O modules for connection of sensors/actuators dard product:

All I/O modules have optical electrical isolation from the back- www.siemens.com/siplus
plane bus. Up to 12 I/O modules can be connected to an
IM 153-2 High Feature interface module, or up to 8 to an
IM 153-2 FO High Feature interface module. The interface Note:
SIPLUS products are also included in the Catalog ST 70.
modules can also have a redundant design if required.

Siemens ST PCS 7 · February 2010 8/9


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Power supply

■ Overview ■ Selection and Ordering data Order No.


PS 307 Load Power Supply
incl. connecting comb;
• 120/230 V AC; 24 V DC
- 2 A; 40 mm wide 6ES7 307-1BA01-0AA0
- 5 A; 60 mm wide 6ES7 307-1EA01-0AA0
- 5 A, extended temperature 6ES7 307-1EA80-0AA0
range; 80 mm wide
- 10 A, 80 mm wide 6ES7 307-1KA02-0AA0
PS 305 Load Power Supply
incl. connecting comb;
• 24/48/60/110 V DC; 24 V DC
- 2 A, extended temperature 6ES7 305-1BA80-0AA0
range; 80 mm wide

You can use the PS 307 or PS 305 load power supplies as the
power supply module for the ET 200M. You can select different
input voltages and output currents (120/230 V AC with 2 A, 5 A
or 10 A or 24 to 110 V DC with 2 A) depending on the applica-
tion.
8 With a redundant ET 200M configuration, it is also recommend-
able to have a redundant 24 V DC supply, e.g. with two PS 307 /
PS 305 load power supplies.

8/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Interface modules

■ Overview ■ Selection and Ordering data Order No.


IM 153-2 High Feature 6ES7 153-2BA02-0XB0
Slave interface module for con-
nection of an ET 200M to
PROFIBUS DP, with time stamp
(accuracy 1 ms), support of
HART functionality, F modules,
FM modules, "Configuration in
RUN" function; also for use in
redundant systems

The IM 153-2 High Feature interface module (electrical


PROFIBUS DP transmission) is required to connect the ET 200M
remote I/O station to the PROFIBUS DP fieldbus. Depending on
the fieldbus configuration (single/redundant), the ET 200M re-
mote I/O station can be connected via one single or two redun-
dant interface modules. 8
The IM 153-2 High Feature supports the following functions:
• HART configuring of intelligent field devices
• Configuration of ET 200M I/Os in RUN mode of the automation
system
• Connection to redundant AS 412H, AS 414H and AS 417H
automation systems
• Use of ET 200M function modules (controller and counter
modules)
• Operation of up to 12 I/O modules per remote I/O station
• Time stamping (SOE) with the safety-related SM 326F digital
input module (F-DI24)
• Transmission of additional values with HART secondary vari-
ables of the HART SM 331 and SM 332 analog modules (up to
4 per channel or up to 8 per module)
Notes:
In order to use the hot swapping function, it is necessary to use the active
bus modules and the DIN rail for hot swapping (refer to following Section
"Accessories", page 8/12).

Siemens ST PCS 7 · February 2010 8/11


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Accessories

■ Overview ■ Selection and Ordering data Order No.


Following components are available as accessories for the Bus modules for hot swapping
ET 200M: • BM PS/IM for load power supply 6ES7 195-7HA00-0XA0
• Bus modules for hot swapping and IM 153,
incl. 1 bus module cover
• DIN rail for hot swapping
• BM 2x40 for 2 modules, each 6ES7 195-7HB00-0XA0
• Covers for backplane bus and bus modules 40 mm wide
• Front connectors • BM 1x80 for 1 module, 80 mm 6ES7 195-7HC00-0XA0
• Ex partition for ET 200M wide
• LK 393 cable duct • BM IM/IM 6ES7 195-7HD10-0XA0
for two IM 153-2/-2 FOs for de-
• DM 370 dummy module sign of redundant systems
Ex partition DIN rail for hot swapping
A mechanical isolation is required between the IM 153 interface • 482 mm long (19 inches) 6ES7 195-1GA00-0XA0
module and the first Ex I/O module. For the hot swapping func- • 530 mm long 6ES7 195-1GF30-0XA0
tion, an Ex partition is installed which guarantees the prescribed
isolation distance between non-intrinsically-safe and intrinsi- • 620 mm long 6ES7 195-1GG30-0XA0
cally-safe areas of an ET 200M remote I/O station. • 2 000 mm long, for vertical in- 6ES7 195-1GC00-0XA0
stallation
LK 393 cable duct
Covers 6ES7 195-1JA00-0XA0
The LK 393 cable duct provides the prescribed isolation be- Pack with 4 backplane bus
tween the load voltage input and the intrinsically safe inputs/out- covers and 1 bus module cover
puts. The cable duct is easy to fit following insertion of the load Front connector (1 unit)

8
voltage inputs L+.
• 20-pin, with screw contacts 6ES7 392-1AJ00-0AA0
DM 370 dummy module
• 20-pin, with spring contacts 6ES7 392-1BJ00-0AA0
• Reservation of slots for unconfigured I/O modules
• 40-pin, with screw contacts 6ES7 392-1AM00-0AA0
• Retention of design and address assignment when replacing
by I/O module • 40-pin, with spring contacts 6ES7 392-1BM01-0AA0
• 20-pin, FastConnect 6ES7 392-1CJ00-0AA0
■ Design • 40-pin, FastConnect 6ES7 392-1CM00-0AA0
Front connector for Ex analog 6ES7 392-1AJ20-0AA0
Redundant connection input module 6ES7 331-7SF00-
0AB0 (1 unit)
• 20-pin, with screw contacts
Redundant ET 200M Special modules, Enables an accuracy of ± 1.5 °K
IM 153-2 standard 80 mm wide, for the internal cold junction
High Feature modules e.g. FM 355 temperature when taking thermo-
couple temperature measure-
ments in the measuring mode
"internal compensation"
at ambient temperatures of
0 ... 60 °C
Ex partition for ET 200M 6ES7 195-1KA00-0XA0
• Separation of IM 153 and down-
Bus module BM 1x80 stream Ex modules within an
Bus module BM 2x40 ET 200M line
Bus module IM 153/IM 153 • Mixed operation of non-Ex and
Ex modules within an ET 200M
line
• For supporting the hot swapping
Singular connection
function in connection with
IM 153-2
LK 393 cable duct 6ES7 393-4AA00-0AA0
IM 153-2 ET 200M [EEx ib] IIC-conform routing of
High Feature standard modules load voltage cable in front plug,
5 units
DM 370 dummy module 6ES7 370-0AA01-0AA0
including bus connector, labeling
strips

Bus module BM 2x40


Bus module PS/IM

The figure shows use of the various bus modules for hot swap-
ping - at the top for a redundant connection, at the bottom for a
non-redundant connection.

8/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Bundles

■ Overview ■ Selection and Ordering data Order No.


The following preassembled bundles are available for the I/O subsystem for ET 200M 6ES7 654-0XX08-1XA0
ET 200M: for ET 200M stations with up to
8 I/O modules, suitable for hot
• I/O subsystem for ET 200M stations with up to 8 I/O modules swapping, comprising:
suitable for hot swapping, comprising: • DIN rail for active bus modules,
- DIN rail for active bus modules, 482 mm long (19 inches) 482 mm long (19 inches)
- PS/IM bus module • PS/IM bus module
- PROFIBUS DP IM 153-2 High Feature interface module
• PROFIBUS DP IM 153-2 High
• I/O subsystem extended for ET 200M stations with up to Feature interface module
12 I/O modules suitable for hot swapping, comprising:
- DIN rail for active bus modules, 620 mm long I/O subsystem extended for 6ES7 654-0XX08-1XB0
ET 200M
- PS/IM bus module for ET 200M stations with up to
- PROFIBUS DP IM 153-2 High Feature interface module 12 I/O modules, suitable for hot
• IM 153 redundancy bundle swapping, comprising:
for operation of the ET 200M on an AS 412H, AS 414H or • DIN rail for active bus modules,
AS 417H fault-tolerant automation system, comprising: 620 mm long
- 2 PROFIBUS DP IM 153-2 High Feature interface modules • PS/IM bus module
- 1 IM/IM active bus module • PROFIBUS DP IM 153-2 High
Feature interface module
IM 153 redundancy bundle 6ES7 153-2AR03-0XA0
for operation of an ET 200M sta-
tion on the AS 412H, AS 414H or
AS 417H fault-tolerant automa-
tion system, comprising:
• 2 PROFIBUS DP IM 153-2 High
Feature interface modules
8
• 1 IM/IM active bus module

Siemens ST PCS 7 · February 2010 8/13


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Digital modules

■ Overview ■ Selection and Ordering data Order No.


Digital input modules
SM 321 for floating contacts (supply with DC voltage)
16 inputs, 24 V DC 6ES7 321-1BH02-0AA0
Redundant design possible
(module-granular redundancy)
• Electrically isolated in groups
of 16
• Front connector required:
20-contact
16 inputs, 24 V DC 6ES7 321-1BH50-0AA0
• Electrically isolated in groups
of 16; active low
• Front connector required:
20-contact
16 inputs, 24 V DC, high-speed 6ES7 321-1BH10-0AA0
• Electrically isolated in groups
of 16
• 0.05 ms input delay
Digital input modules
• Front connector required:
• Simple signal modules for DC and AC voltage 20-contact
• Modules with diagnostics capability that automatically output 32 inputs, 24 V DC 6ES7 321-1BL00-0AA0
a corresponding message to the operator system in the event Redundant design possible
8 of a fault
Digital output modules
(module-granular redundancy)
• Electrically isolated in groups
of 16
• Simple signal modules for DC and AC voltage with different • Front connector required: 40-pin
output currents per channel, where various relay modules are
available for larger output currents and voltages 16 inputs, 48...125 V DC 6ES7 321-1CH20-0AA0 B)
• Modules with diagnostics capability which provide information • Electrically isolated in groups
of 8
for fault diagnosis and also permit parameterizable reactions
to failure of the automation system • Front connector required:
20-contact
Digital input/output modules 64 inputs, 24 V DC 6ES7 321-1BP00-0AA0
• Standard signal module for DC voltage (24 V DC) with • Electrically isolated in groups
8 digital inputs and 8 digital outputs of 16; active high/low
• For connection of switches, 2-wire proximity switches (BERO), Note:
solenoid valves, contactors, signal lamps 2 connection cables 6ES7392-
4B..0-0AA0 and 2 terminal blocks
6ES7392-1.N00-0AA0 required
per module.
S7-300 cable for 64-channel
modules; 2 units
•1m 6ES7 392-4BB00-0AA0
• 2,5 m 6ES7 392-4BC50-0AA0
•5m 6ES7 392-4BF00-0AA0
Terminal block for 64-channel
modules; 2 units
• With screw contacts 6ES7 392-1AN00-0AA0
• With spring-loaded contacts 6ES7 392-1BN00-0AA0

B) Subject to export regulations: AL: N, ECCN: EAR99H

8/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Digital modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SM 321 for floating contacts (supply with DC/AC voltage) SM 321 modules with diagnostics capability
(IM 153-2 High Feature interface module required)
16 inputs, 24...48 V AC/DC 6ES7 321-1CH00-0AA0 B) for floating contacts (supply with DC voltage)
• Electrically isolated in groups
of 1 16 inputs, 24 V DC 6ES7 321-7BH01-0AB0
Redundant design possible
• Front connector required: 40-pin (channel group-granular redun-
SM 321 for floating contacts (supply with AC voltage) dancy)
• Electrically isolated in groups
32 inputs, 120 V AC 6ES7 321-1EL00-0AA0 B) of 16
• Electrically isolated in groups • Time stamping in association
of 8 with IM 153-2 High Feature,
• Front connector required: 40-pin accuracy 1 ms, rising or falling
edge, can be parameterized
8 inputs, 120/230 V AC 6ES7 321-1FF01-0AA0 B)
channel-granular
Redundant design possible
(module-granular redundancy) • Two short-circuit-proof sensor
supplies for 8 channels each
• Electrically isolated in groups
of 2 • Sensor supply by the module,
additional external redundant
• Front connector required:
sensor supply possible
20-contact
• Diagnostics of missing sensor
16 inputs, 120/230 V AC 6ES7 321-1FH00-0AA0 B) supply for channel group
• Electrically isolated in groups (8 channels)
of 4 • Diagnostics inside module
• Front connector required: • Wire break monitoring

8
20-contact
• Front connector required:
SM 321 for non-floating contacts (supply with AC voltage) 20-contact
8 inputs, 120/230 V AC 6ES7 321-1FF10-0AA0 B) 16 inputs, NAMUR 6ES7 321-7TH00-0AB0
• Electrically isolated in groups Redundant design possible
of 1 (channel-granular redundancy)
• Front connector required: 40-pin • Electrically isolated in groups
of 8
• Time stamping in association
B) Subject to export regulations: AL: N, ECCN: EAR99H with IM 153-2 High Feature, ac-
curacy 10 ms, rising or falling
edge, can be parameterized
channel-granular
• Two sensor supplies (8.2 V DC
or 18 V DC each)
• Connection of NAMUR sensors
or contacts with resistor circuit
• Pulse stretching
• Channel-granular diagnostics
(short-circuit, open-circuit, chat-
ter monitoring, discrepancy with
changeover contacts)
• Diagnostics inside module
• Front connector required: 40-pin

Siemens ST PCS 7 · February 2010 8/15


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Digital modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Digital output modules SM 322 for AC voltage (suitable for AC coils, contactors,
motor starters, small motors and indicator lights)
SM 322 for DC voltage (suitable for solenoid valves,
contactors, indicator lights etc.) 8 outputs, 120/230 V AC / 2 A 6ES7 322-1FF01-0AA0 B)
Redundant design possible
8 outputs, 24 V DC / 2 A 6ES7 322-1BF01-0AA0 (module-granular redundancy)
Redundant design possible
(channel-granular redundancy) • Electrically isolated in groups
of 4
• Electrically isolated in groups
of 4 • Front connector required: 20-pin
• Front connector required: 20-pin 16 outputs, 120/230 V AC / 1 A 6ES7 322-1FH00-0AA0 B)
16 outputs, 24 V DC / 0.5 A 6ES7 322-1BH01-0AA0 • Electrically isolated in groups
of 8
• Electrically isolated in groups
of 8 • Front connector required: 20-pin
• Front connector required: 20-pin 32 outputs, 120/230 V AC / 1 A 6ES7 322-1FL00-0AA0 B)
16 outputs, 24 V DC / 0.5 A, 6ES7 322-1BH10-0AA0 • Electrically isolated in groups
high-speed of 8
• Electrically isolated in groups • Front connector required:
of 8 2 x 20-pin
• Output delay max. 0.2 ms SM 322 for relay output (suitable for AC/DC solenoid valves,
• Front connector required: 20-pin contactors, motor starters, small motors and indicator lights)

32 outputs, 24 V DC / 0.5 A 6ES7 322-1BL00-0AA0 8 outputs, 24 ... 120 V DC, 6ES7 322-1HF01-0AA0
Redundant design possible 48 ... 230 V AC, max. 2 A
(module-granular redundancy) • Electrically isolated in groups
8 • Electrically isolated in groups
of 8
of 2
• Front connector required: 20-pin
• Front connector required: 40-pin 8 outputs, 24 ... 120 V DC, 6ES7 322-1HF10-0AA0
8 outputs, 48...125 V DC / 1.5 A 6ES7 322-1CF00-0AA0 B) 48 ... 230 V AC, max. 5 A
• Electrically isolated in groups • Electrically isolated in groups
of 4 of 1
• Front connector required: 20-pin • Front connector required: 40-pin

64 outputs, 24 V DC, 0.3 A, 6ES7 322-1BP00-0AA0 16 outputs, 24 ... 120 V DC, 6ES7 322-1HH01-0AA0
source output 48 ... 230 V AC, max. 2 A
• Electrically isolated in groups • Electrically isolated in groups
of 16 of 8
Note: • Front connector required: 20-pin
2 connection cables 6ES7392-
4B..0-0AA0 and 2 terminal blocks
B) Subject to export regulations: AL: N, ECCN: EAR99H
6ES7392-1.N00-0AA0 required
per module.
64 outputs, 24 V DC, 0.3 A, 6ES7 322-1BP50-0AA0
sink output
• Electrically isolated in groups
of 16
Note:
2 connection cables 6ES7392-
4...0-0AA0 and 2 terminal blocks
6ES7392-1.N00-0AA0 required
per module.
S7-300 cable for 64-channel
modules; 2 units
•1m 6ES7 392-4BB00-0AA0
• 2,5 m 6ES7 392-4BC50-0AA0
•5m 6ES7 392-4BF00-0AA0
Terminal block for 64-channel
modules; 2 units
• With screw contacts 6ES7 392-1AN00-0AA0
• With spring-loaded contacts 6ES7 392-1BN00-0AA0

8/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Digital modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SM 322 modules with diagnostics capability for relay output (suitable for AC/DC coils, contactors, motor start-
(with channel and module diagnostics) ers, small motors and indicator lights)
for DC voltage (suitable for solenoid valves,
DC contactors and indicator lights) 8 outputs, 24...120 V DC, 6ES7 322-5HF00-0AB0 B)
24...230 V AC / max. 5 A
8 outputs, 24 V DC / 0.5 A 6ES7 322-8BF00-0AB0 • Electrically isolated in groups
Redundant design possible of 1
(module-granular redundancy)
• With RC suppressor element for
• Electrically isolated in groups protection of contacts per chan-
of 8 nel
• 2 connections per output (with • Connection of a default value by
and without series diode) channel in the event of CPU stop
• Connection of a default value by (parameterizable)
channel in the event of CPU stop • Module-internal diagnostics
(parameterizable) functions
• Wire break monitoring per chan- • Front connector required: 40-pin
nel
• Load voltage monitoring per
channel
Digital input/output modules
• Short-circuit monitoring to M/L+
per channel SM 323 for DC voltage (suitable for switches, BERO proximity
switches, solenoid valves, contactors, indicator lights etc.)
• Module-internal diagnostics
functions • 8 inputs 24 V DC 6ES7 323-1BH01-0AA0
• Front connector required: 20-pin - Suitable for connection of
2-wire proximity switches
16 outputs, 24 V DC / 0.5 A
Redundant design possible
(module-granular redundancy)
6ES7 322-8BH01-0AB0 (BERO) as sensors
• 8 outputs, 24 V DC / 0,5 A 8
• Inputs and outputs electrically
• Electrically isolated in groups isolated in groups of 8
of 4
• Front connector required: 20-pin
• Connection of a default value by
channel in the event of CPU stop
(parameterizable) B) Subject to export regulations: AL: N, ECCN: EAR99H
• Wire break monitoring per chan-
nel (with 0 and 1 signals)
• Signaling of output overload
• Load voltage monitoring or
ground monitoring per channel
group
• Short-circuit monitoring to M/L+
per channel group
• Module-internal diagnostics
functions
• Front connector required: 40-pin
for AC voltage (suitable for AC coils, contactors, motor starters,
small motors and indicator lights)
8 outputs, 120/230 V AC / 2 A 6ES7 322-5FF00-0AB0 B)
• Electrically isolated in groups
of 1
• Connection of a default value by
channel in the event of CPU stop
(parameterizable)
• Module-internal diagnostics
functions
• Front connector required: 40-pin
16 outputs, 24 V/48 DC / 0.5 A 6ES7 322-5GH00-0AB0 B)
• Electrically isolated in groups
of 1
• Connection of a default value by
channel in the event of CPU stop
(parameterizable)
• Module-internal diagnostics
functions
• Front connector required: 40-pin

Siemens ST PCS 7 · February 2010 8/17


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Analog modules

■ Overview ■ Selection and Ordering data Order No.


Analog input modules
SM 331 modules for current, voltage and
temperature measurements
8 inputs, individually parame- 6ES7 331-1KF02-0AB0 B)
terizable
• Resolution 12 bit + sign
• Current measurement
(8 channels) 0/4 ... 20 mA,
± 20 mA (2 wires with external
supply or 4 wires)
• Voltage measurement
(8 channels) 1 ... 5 V, 0 ... 10 V,
± 50 mV, ± 500 mV ± 1 V, ± 5 V,
± 10 V
• Resistance thermometer Pt100,
Ni100, Ni1000, LG-Ni1000
(8 channels; 2, 3 or 4 wires)
• Front connector required: 40-pin
8 inputs in 4 channel groups 6ES7 331-7KF02-0AB0
Analog input modules Redundant design possible
• Multi-function modules for current, voltage and temperature (module-granular redundancy)
measurements • Changeover of measurement
• Special, highly accurate modules for current and voltage mea- type by range module per chan-

8
nel group
surements or temperature measurements
• Resolution 14 bit + sign
All modules automatically supply channel-specific and module- • Current measurement
internal diagnostics data, except module 6ES7 331-1KF01- (8 channels) 0 ... 20 mA,
0AB0. With this module, a channel failure is detected by the ± 3.2 mA, ± 10 mA, ± 20 mA
SIMATIC PCS 7 analog driver block. (4 wires) or 4 ... 20 mA (2 or
4 wires)
The channels of the analog input modules can be parameterized
in groups independent of each other. • Voltage measurement
(8 channels) 1 ... 5 V, 0 ... 10 V,
Analog output modules ± 50 mV, ± 500 mV, ± 1 V, ± 5 V,
± 10 V
• Modules with 12-bit resolution and different numbers of chan-
• Resistance thermometer Pt100,
nels Ni100 (4 channels, 2 or 4 wires)
• Highly accurate module with 15-bit resolution • Thermocouples type E, N, J, K, L
The analog output modules can be parameterized in groups in- (8 channels),
internal compensation or exter-
dependent of each other, and automatically provide all channel- nal compensation with compen-
specific and module-internal diagnostics information. sating box or 0 °C cold junction
• Wire break monitoring
• Diagnostics inside module
• Front connector required: 20-pin
2 inputs in 1 channel group 6ES7 331-7KB02-0AB0
• Changeover of measurement
type by range module
• Adjustable resolution per chan-
nel group: 9/12/14 bits + sign
• Current measurement
(2 channels) 0 ... 20 mA,
± 3.2 mA, ± 10 mA, ± 20 mA
(4 wires) or 4 ... 20 mA (2 or
4 wires)
• Voltage measurement
(2 channels) 1 ... 5 V, ± 80 mV,
± 250 mV, ± 500 mV, ± 1 V,
± 2.5 V, ± 5 V, ± 10 V
• Resistance thermometer Pt100,
Ni100 (1 channel, 2 or 4 wires)
• Thermocouples type E, N, J, K, L
(2 channels),
internal compensation or exter-
nal compensation with compen-
sating box or 0 °C cold junction
• Wire break monitoring
• Diagnostics inside module
• Front connector required: 20-pin

B) Subject to export regulations: AL: N, ECCN: EAR99H

8/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Analog modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SM 331 modules for current and voltage measurements SM 331 modules for temperature measurement
8 inputs in 4 channel groups, 6ES7 331-7HF01-0AB0 8 inputs in 4 channel groups 6ES7 331-7PF01-0AB0
high-speed • Resolution 15 bit + sign
• Resolution 13 bit + sign • Resistance thermometer
• Measurement type and range Pt100 ... 1000, Ni100 ... 1000,
selection adjustable per channel Cu10 (8 channels; 2, 3 or
group 4 wires)
• Current measurement • Resistance measurement 150 ,
0 ... 20 mA, ± 20 mA (4 wires) or 300 , 600 
4 ... 20 mA (2 or 4 wires) • Measuring mode (temperature
• Voltage measurement 1 ... 5 V, or resistance) and measuring
± 1 V, ± 5 V, ± 10 V range adjustable per channel
• Limit monitoring adjustable for group
2channels • Short-circuit-proof
• Fast updating of measured • Wire break monitoring
value • Diagnostics inside module
• Supporting of isochronous • Front connector required: 40-pin
mode
• Diagnostics inside module 8 inputs in 4 channel groups 6ES7 331-7PF11-0AB0
• Front connector required: 20-pin • Resolution 15 bit + sign
• Thermocouples type B, C, N, E,
8 inputs in 4 channel groups 6ES7 331-7NF00-0AB0 R, S, J, L, T, K, U (8 channels),
Redundant design possible internal compensation; external
(channel-granular redundancy)
8
compensation with Pt100
• Resolution 15 bit + sign through separate inputs possi-
• Current measurement ble
0/4 ... 20 mA, ± 20 mA • Measuring range adjustable per
(8 channels; 2 or 4 wires) channel group
• Voltage measurement 1 ... 5 V, • Fast module cycle (10 ms for
± 5 V, ± 10 V (8 channels) 4 channels)
• Wire break monitoring with • Short-circuit-proof
4 ... 20 mA and 1 ... 5 V • Wire break monitoring
• Diagnostics inside module • Diagnostics inside module
• Front connector required: 40-pin • Front connector required: 40-pin
8 inputs in 4 channel groups 6ES7 331-7NF10-0AB0 6 inputs in 6 channel groups 6ES7 331-7PE10-0AB0 B)
Redundant design possible Redundant design possible
(channel-granular redundancy) (channel-granular redundancy)
• Resolution 15 bit + sign • Resolution 15 bit + sign
• Fast module cycle (min. 10 ms • Electrical isolation up to 250 V
for 4 channels) AC between the channels
• Current measurement • Measuring mode (temperature
0/4 ... 20 mA, ± 20 mA or voltage) and measuring
(8 channels, 2 wires with exter- range adjustable per channel
nal supply or 4 wires)
• Temperature measurement with
• Voltage measurement 1 ... 5 V, thermocouple type B, C, N, E, R,
± 5 V, ± 10 V (8 channels) S, J, L, T, K, U, TxK/ XK (L); inter-
• Wire break monitoring with nal compensation; external
4 ... 20 mA and 1 ... 5 V, ± 5 V, compensation possible with
± 10 V Pt100
• Short-circuit-proof • Voltage measurement
• Isolation between channel ±25 mV/±50 mV/±80 mV/
groups ±250 mV/±500 mV/ ±1 V
• Diagnostics inside module • Input impedance 10 M in each
case
• Front connector required: 40-pin
• Programmable diagnostics and
diagnostics alarm
• Programmable process alarm
on limit violation
• Calibration possible using
SIMATIC PDM
• Front connector required: 40-pin

B) Subject to export regulations: AL: N, ECCN: EAR99H

Siemens ST PCS 7 · February 2010 8/19


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Analog modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Analog output modules 8 outputs in 8 channel groups 6ES7 332-5HF00-0AB0
Redundant design possible
SM 332 modules for current and voltage outputs (channel-granular redundancy)
2 outputs in 2 channel groups 6ES7 332-5HB01-0AB0 • Resolution 12 bit/11 bit + sign
• Resolution 12 bit/11 bit + sign • Voltage 1 ... 5 V, 0 ... 10 V;
• Voltage 1 ... 5 V, 0 ... 10 V; ± 10 V (8 channels; 4 wires)
± 10 V (2 channels; 2 or 4 wires) • Current 0/4 ... 20 mA; ±20 mA
• Current 0/4 ... 20 mA; ±20 mA (8 channels; 2 wires)
(2 channels; 2 wires) • Parameterizable substitute
• Parameterizable substitute value output in case of CPU stop
value output in case of CPU stop • Broken wire monitoring (only for
• Broken wire monitoring (only for current)
current) • Short circuit monitoring (only for
• Short circuit monitoring (only for voltage)
voltage) • Diagnostics inside module
• Diagnostics inside module • Front connector required: 40-pin
• Front connector required: 20-pin 4 outputs in 4 channel groups 6ES7 332-7ND02-0AB0
4 outputs in 4 channel groups 6ES7 332-5HD01-0AB0 • Resolution 14/15/16 bit
Redundant design possible
(channel-granular redundancy) • Voltage 1 ... 5 V, 0 ... 10 V;
± 10 V (4 channels; 4 wires)
• Resolution 12 bit/11 bit + sign
• Current 0/4 ... 20 mA; ±20 mA
• Voltage 1 ... 5 V, 0 ... 10 V; (4 channels; 2 wires)
± 10 V (4 channels; 4 wires)
8
• Parameterizable substitute
• Current 0/4 ... 20 mA; ±20 mA value output in case of CPU stop
(4 channels; 2 wires)
• Isolated by channel
• Parameterizable substitute
value output in case of CPU stop • Diagnostics inside module
• Broken wire monitoring (only for • Front connector required: 20-pin
current)
• Short circuit monitoring (only for
voltage)
• Diagnostics inside module
• Front connector required: 20-pin

8/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Analog modules with HART

■ Overview ■ Function
HART is a serial transmission procedure with which additional
parameter data such as measuring ranges, attenuation etc. can
be sent to transmitters and actuators over a 4 to 20-mA current
loop. The HART jobs for each channel can be remotely initiated
over the PROFIBUS DP. This usually takes place from the central
engineering system of the SIMATIC PCS 7 process control sys-
tem per SIMATIC PDM.
The modules with HART have the following features:
• Connections compatible with the conventional analog
modules of the ET 200M
• Additional communications possibility over the current loop
• Up to 8 analog channels per module (2 analog channels with
Ex modules; 6 analog channels with safety-related SM 336
F-AI HART module)
• Each channel is a primary master of the HART protocol
• Selectable input range per channel (AI):
- 0 to 20 mA (without HART function)
- ± 20 mA (without HART function, not with Ex module or
The modules with HART SM 336 F-AI HART module)
(Highway Addressable - 4 to 20 mA (with/without HART function)
Remote Transducer) which • Selectable output range per channel (AO):
can be used in ET 200M - 0 to 20 mA (with/without HART function; in the case of
remote I/O stations (with
IM 153-2 High Feature inter-
Ex module, only without HART function)
- 4 to 20 mA (with/without HART function)
8
face module) permit connection of HART devices to the SIMATIC
PCS 7 automation system. Additional functions of the HART analog modules 6ES7 331-
7TF01-0AB0 and 6ES7 332-8TF01-0AB0:
Transmitters and HART actuators that are certified for digital
communication with the HART protocol can be connected • Supplementary HART variables (up to 4 per channel, up to 8
through these modules. per module) allow the transmission of additional values from/to
the HART devices
With 0/4 to 20 mA technology, conventional transmitters/actua- • Modules can be used redundant (channel-granular redun-
tors without HART protocol can also be connected. dancy)
All modules with HART come with diagnostics capability (chan- Additional functions of the SM 336 F-AI HART module:
nel and module diagnostics). The diagnostics and monitoring
functions are directly available in SIMATIC PCS 7. They require • Modules can be used redundant (channel-granular redun-
no additional engineering. Plain text messages output on the dancy)
operator station provide information on faults or changes in the • HART communication can be activated safety-related in
HART parameter settings. online mode, or switched off
Homogenous integration in the SIMATIC Process Device Note:
Manager (PDM) and the PCS 7 Asset Management permit intui- Two hardware upgrade packages are available for integration of the
tive online diagnostics and parameterization of all connected SM 336 F-AI HART module in SIMATIC PCS 7. These are offered by
field devices from a central position. Industry Automation and Drive Technologies for downloading via the
Internet Portal Service & Support:
http://support.automation.siemens.com/WW/view/de/29000518
http://support.automation.siemens.com/WW/view/de/31481983

Parameterization
• For the analog input modules (AI), it is possible to parameter-
ize e.g. conversion time, input range, limits, alarms, smooth-
ing of measured values
• For the analog output modules (AO), it is possible to parame-
terize e.g. output range, response on stoppage of AS (CPU),
diagnostics
• Remote parameterization (per PROFIBUS DP) of the HART
transmitters and actuators with SIMATIC PDM
• It is still possible to parameterize the HART devices using an
operator terminal (handheld).

Siemens ST PCS 7 · February 2010 8/21


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Analog modules with HART

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SM 331 HART analog input 6ES7 331-7TF01-0AB0 SM 332 HART Ex analog output 6ES7 332-5TB00-0AB0 B)
module module [EEx ib]
Redundant design possible 2 outputs, 0/4 ... 20 mA in
(channel-granular redundancy) 2 channel groups
8 inputs, 0/4 ... 20 mA or ±20 mA • Individually floating channels
• Resolution: 15 bit + sign • Resolution: 12 bit + sign
• Connection of 2-wire or 4-wire • For 2-wire actuators
transmitters possible • Wire break monitoring
• HART (2-wire or 4-wire) • HART
• Wire break monitoring • Front connector required:
• Short-circuit-proof 20-contact
• Front connector required: SM 336 F-AI HART safety-
20-contact related analog input module
SM 332 HART analog output 6ES7 332-8TF01-0AB0 Redundant design possible
module (channel-granular redundancy)
Redundant design possible 6 inputs, 0/4 ... 20 mA
(channel-granular redundancy) For detailed selection and order-
8 outputs, 0/4 ... 20 mA ing data, see Section "F-modules"
• Resolution: 15 bit + sign B) Subject to export regulations: AL: N, ECCN: EAR99H
• For 2-wire actuators
• HART (2-wire)

8
• Wire break monitoring
• Front connector required:
20-contact
SM 331 HART Ex analog input 6ES7 331-7TB00-0AB0 B)
module [EEx ib]
2 inputs, 0/4 ... 20 mA in
2 channel groups
• Individually floating channels
• Resolution: 15 bit + sign
• Connection of 2-wire or 4-wire
transmitters possible
• Wire break monitoring
• Short-circuit-proof
• HART (2-wire or 4-wire)
• Front connector required:
20-contact

8/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Ex digital/analog modules

■ Overview ■ Selection and Ordering data Order No.


Ex digital input modules
4 NAMUR inputs in 4 channel 6ES7 321-7RD00-0AB0
groups
Redundant design possible
(channel-granular redundancy)
• Voltage supply to sensors 8.2 V
• Individually floating channels
• Time stamping in association
with IM 153-2 High Feature, ac-
curacy 10 ms, rising or falling
edge, can be parameterized
channel-granular
• Wire break and short-circuit
monitoring (directly at the con-
tact for contacts with external re-
sistor circuit)
• Diagnostics inside module
• Front connector required: 20-pin
Ex digital output modules
The following analog and digital input and output modules are
suitable for use in hazardous plants. They separate the non-in- 4 outputs, 24 V DC / 10 mA in 6ES7 322-5SD00-0AB0
trinsically safe electrical circuits of the automation system and 4 channel groups
Redundant design possible
the intrinsically safe electrical circuits of the process. Sensors (channel-granular redundancy)
and actuators suitable for placing in zone 1 or 21 and 2 or 22
hazardous areas as well as intrinsically safe equipment compli-
ant with DIN 50020 and [EEx ib] IIC can be operated on these
• Individually floating channels
• Wire break monitoring 8
modules. • Short-circuit monitoring
All Ex modules come with diagnostics capability (channel and • Diagnostics inside module
module diagnostics). • Front connector required: 20-pin
Ex modules identified by "redundant design possible" 4 outputs, 15 V DC / 20 mA in 6ES7 322-5RD00-0AB0
(6ES7 321-7RD00-0AB0, 6ES7 322-5SD00-0AB0, 6ES7 331- 4 channel groups
7RD00-0AB0, 6ES7 332-5RD00-0AB0) can also be configured • Individually floating channels
redundant when used in non-hazardous plants. • Wire break monitoring
• Short-circuit monitoring
• Diagnostics inside module
• Front connector required: 20-pin

Siemens ST PCS 7 · February 2010 8/23


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Ex digital/analog modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Ex analog input modules Ex analog output modules
4 inputs, 0/4 ... 20 mA in 6ES7 331-7RD00-0AB0 4 outputs, 0/4 ... 20 mA in 6ES7 332-5RD00-0AB0
4 channel groups 4 channel groups
Redundant design possible Redundant design possible
(channel-granular redundancy) (channel-granular redundancy)
• Individually floating channels • Individually floating channels
• Resolution 15 bit + sign • Resolution 15 bit
• Connection of 2-wire or 4-wire • For 2-wire transmitters
transmitters possible • Wire break monitoring
• Wire break monitoring • Diagnostics inside module
• Measurement range monitoring • Front connector required: 20-pin
• Short-circuit-proof
For additional Ex modules, refer to the previous Section "Analog modules
• Diagnostics inside module with HART", page 8/21.
• Front connector required: 20-pin
8 inputs in 4 channel groups 6ES7 331-7SF00-0AB0
• Resolution 15 bit + sign
• Thermocouples type T, U, E, J,
L, K, N, R, S, B (8 channels)
Internal compensation; external
compensation with Pt100
(2 channels), compensating box
or 0/50 °C cold junction

8 • Resistance thermometer Pt100,


Pt200, Ni100 (4 channels; 2-wire
or 4-wire, 3-wire Pt100 on re-
quest)
• Wire break monitoring
• Diagnostics inside module
• Front connector required: 20-pin
Note:
A special front connector for the
Ex analog input module 6ES7
331-7SF00-0AB0 enables greater
accuracy when making thermo-
couple temperature measure-
ments in "internal compensation"
measuring mode (see the section
"Accessories").

8/24 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
F digital/analog modules

■ Overview ■ Selection and Ordering data Order No.


SM 326 F-DI safety-related digital input module
for floating contacts
24 inputs, 24 V DC 6ES7 326-1BK02-0AB0
80 mm wide
Electrically isolated in groups
of 12
Redundant design possible
(channel-granular redundancy)
• 4 short-circuit-proof sensor
power supplies, each for
6 channels, isolated in groups
of 3
• External sensor power supply
possible
• SIL 2: 1oo1 evaluation, 24 chan-
nels
• SIL 3: 1oo2 evaluation on the
module, 12 channels (adjust-
able discrepancy time)
The safety functions of the AS 412F/FH, AS 414F/FH and • SIL 3 achievable without isolat-
ing module
AS 417F/FH automation systems are matched to the safety-
related I/O modules (F modules) of the ET 200M distributed • Short-circuit monitoring to L+
I/O system. The F-signal modules (DI/DO/AI) in the ET 200M • Discrepancy monitoring
remote I/O stations comply with safety requirements up to SIL 3
8
• Supports 20 ms time stamping
(IEC 61508). They can diagnose both internal and external (SOE)
faults. To this end, they carry out self-tests, e.g. for short-circuit • Diagnostics inside module
or open-circuit, and automatically monitor the discrepancy time
• PROFIsafe telegram
defined in the parameter settings. They are able to guarantee
plant safety even if there is a CPU failure in the automation sys- • Front connector required: 40-pin
tem. 8 inputs, NAMUR [EEx ib] 6ES7 326-1RF00-0AB0
80 mm wide
Depending on the version, the input modules support 1oo1 and Isolated by channel
1oo2 evaluation on the module. 2oo3 evaluation of three sensors
is possible using the corresponding voter block (component of Redundant design possible
(channel-granular redundancy)
the S7 F block library) within the safety program.
• 8 short-circuit-resistant sensor
In the event of a faulty output, the digital output modules allow a power supplies, each for
safe shutdown via a second shutdown path. 1 channel, mutually isolated
• SIL 2: 1oo1 evaluation, 8 chan-
■ Design nels
• SIL 3: 1oo2 evaluation on the
SM 336 F-AI HART analog input module module, 4 channels (adjustable
discrepancy time)
The safety-related SM 336 F-AI HART analog input module has
• Wire break and short-circuit
6 inputs for current measurements in the range from 0 to 20 mA monitoring (for contacts with ex-
or 4 to 20 mA, all of which are designed for SIL 3. The compact ternal resistor circuit)
width of 40 mm means that a relatively high packing density can
• Discrepancy monitoring
be achieved for F modules, allowing a design which saves
space and costs. • Diagnostics inside module
• PROFIsafe telegram
The module can also handle HART communication with appro-
priate HART field devices. HART communication can be acti- • Front connector required: 40-pin
vated safety-related in online mode, or switched off.
Digital output module SM 326 F-DO
The 40-mm wide safety-related SM 326 F-DO digital output mod-
ule with 10 outputs (24 V DC, 2 A) and parameterizable redun-
dancy extends the range of compact F-modules commenced
with the SM 336 F-AI HART. The module features short response
times, and can be used in SIL 3 applications even without an iso-
lating module. It supports the "Keep last valid value" function as
well as channel-selective passivation.

Siemens ST PCS 7 · February 2010 8/25


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
F digital/analog modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SM 326 F-DO safety-related digital output module, SM 336 F-AI HART safety-related analog input module
suitable for solenoid valves, DC contactors and signal lamps
6 inputs, 0 ... 20 mA or 6ES7 336-4GE00-0AB0 B)
10 outputs, 24 V DC, 2 A 6ES7 326-2BF01-0AB0 4 ... 20 mA
80 mm wide 40 mm wide
Electrically isolated in groups of 5 Electrically isolated in groups of 3
(outputs with internal diode) Redundant design possible
Redundant design possible (channel-granular redundancy)
(channel-granular redundancy) • Resolution: 15 bits + sign
• SIL 2, SIL 3 parameterizable • 2-wire or 4-wire connection
(10 channels)
• 6 short-circuit-proof sensor sup-
• P/P-switching (for non-floating plies for 1 channel each
loads; ground and earth con-
nected together) • External sensor power supply
possible
• Wire break and short-circuit
monitoring • SIL 3: 1oo1 evaluation
(6 channels) and 1oo2 evalua-
• Diagnostics inside module tion (3 channels) on the module
• PROFIsafe telegram • SIL 3 achievable without isolat-
• Front connector required: 40-pin ing module
10 outputs, 24 V DC, 2 A 6ES7 326-2BF10-0AB0 B) • Discrepancy monitoring with
40 mm wide 1oo2 evaluation (adjustable dis-
Electrically isolated in groups of 5 crepancy time)
(outputs with internal diode) • Wire break monitoring
Redundant design possible • Module and channel diagnos-

8 (channel-granular redundancy)
• 10 outputs, two electrically iso-
tics
• HART communication in mea-
lated groups of 5 suring range 4 ... 20 mA (can be
• SIL 3 achievable without isolat- switched on/off online)
ing module • HART status display
• P/P-switching (for non-floating • PROFIsafe telegram
loads; ground and earth con-
nected together) • Front connector required: 20-pin
• Wire break and short-circuit
monitoring
• Parameterizable diagnostics
• "Keep last valid value" parame-
ter
• Channel-selective passivation
• PROFIsafe telegram
• Front connector required: 40-pin
8 outputs, 24 V DC, 2 A 6ES7 326-2BF41-0AB0
80 mm wide
Electrically isolated in groups of 4
• SIL 2, SIL 3 parameterizable
(8 channels)
• SIL 3 achievable without isolat-
ing module
• P/M-switching (for floating
loads; ground and earth sepa-
rate)
• Wire break and short-circuit
monitoring
• Diagnostics inside module
• PROFIsafe telegram
• Front connector required: 40-pin

8/26 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
F digital/analog modules

■ Selection and Ordering data Order No. ■ Options


Options
Isolating
Isolating module 6ES7 195-7KF00-0XA0 module F-modules
For F modules, 40 mm wide
IM 153-2
• For isolation of F and standard
modules in an ET 200M rack ET 200 rack
only for SIL 3 operation,
• For signal isolation when using SIL 2 also possible
a copper bus connection (only without isolating module
F modules in a rack with
IM 153-2)
Isolating bus module 6ES7 195-7HG00-0XA0
80 mm wide, for isolating module, PROFIBUS Isolating bus submodule
when using an active backplane copper connection for active
bus backplane bus

B) Subject to export regulations: AL: N, ECCN: EAR99H


IM 153-2
ET 200 rack

PROFIBUS Isolating module for isolation of


copper connection standard and F-modules

8
or fiber-optic cable

Isolating module
The following components are available as accessories for the
F modules:
• Isolating module
- Isolation of F and standard modules in an ET 200M remote
I/O station
- Signal isolation when using a copper bus connection (only
F modules in an ET 200M remote I/O station with IM 153-2)
• Isolating bus submodule for isolating module, when using an
active backplane bus
The isolating module is required in SIL 3 applications with F sig-
nal modules SM 326; AI 6 x 13 bit, SM 326; DI 8 x NAMUR and
SM 326; DO 10 x DC 24 V/2 A (width 80 mm) in the following
cases:
• Design of PROFIBUS DP with copper cables
• Design of PROFIBUS DP with fiber-optic cables and
joint operation of the mentioned F signal modules with stan-
dard modules in an ET 200M station
Note:
The isolating module for F modules and the isolating bus submodule can
only be used together. The 40-mm wide gap cannot be used for other
modules.

Siemens ST PCS 7 · February 2010 8/27


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Closed-loop control modules

■ Overview ■ Function
The FM 355 / FM 355-2 modules have four separate control
channels. These controllers have the following features:
• Predefined controller structures for
- fixed-setpoint control,
- cascade control,
- ratio control,
- 3-component control
• Various operating modes:
- automatic mode,
- manual mode,
- safety mode,
- follow-up mode,
- backup mode
• Sampling interval (dependent on the resolution of the analog
inputs and the compensation input):
- at 12 bit: 20 ms to 100 ms (only FM 355-2)
- at 14 bit: 100 ms to 500 ms (dependent on the number of
enabled analog inputs)
The FM 355 is an intelligent 4-channel controller module for uni- • 2 control algorithms:
versal control tasks. It can be used to control temperature, pres- - self-optimized temperature control algorithm,
sure and flow. - PID algorithm
The following versions of the FM 355 are available: • Integrated online self-optimization without configuration (only
FM 355-2)
8 • FM 355 C
Continuous-action controller with 4 analog outputs for control-
- for faster adoption of the operating point
ling analog actuators • User-friendly controller optimization
• FM 355 S • Backup mode: The controller can maintain its control function
Step or pulse controller with 8 digital outputs for controlling in the event of CPU failure or CPU stop. Programmable safety
motor-driven (integrating) actuators or binary controlled setpoint values or safety manipulated variables are set for this
actuators (e.g. electrical heating strips and cartridges) purpose.
• FM 355-2 C/S • Feedforward control: The analog inputs can be optionally
Specially optimized for temperature controls with user-friendly used for feedforward control as well as for actual value acqui-
online self-optimization integrated sition.

8/28 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Closed-loop control modules

■ Integration ■ Selection and Ordering data Order No.


FM 355 C controller module 6ES7 355-0VH10-0AE0
With 4 analog outputs for
OP Automation 4 continuous-action controllers
system
Required front connector:
2 x 20-pin
Incl. multi-lingual configuration
package, manual and Getting
Started (German, English,
French, Italian) on CD-ROM
FM 355 S controller module 6ES7 355-1VH10-0AE0
FM-355 module
With 8 digital outputs for 4 step or
IM 153-2
pulse controllers
(80 mm wide)
Required front connector:
2 x 20-pin
ET 200 Rack Incl. multi-lingual configuration
package, manual and Getting
Started (German, English,
Standard French, Italian) on CD-ROM
modules
FM 355-2 C temperature con- 6ES7 355-2CH00-0AE0
troller module
Use in SIMATIC PCS 7 with 4 analog outputs for
4 continuous-action controllers
The FM 355 / FM 355-2 modules can be used to implement con-
Required front connector:
trol tasks outside the SIMATIC PCS 7 automation system. The 2 x 20-pin
modules have not only controller structures but also analog and
digital channels, thus eliminating the need for additional mod-
ules to detect the setpoint/actual value or to control the actuator.
Incl. multi-lingual configuration
package, manual and Getting 8
Started (German, English,
On the one hand this reduces the work load for the CPU, on the French, Italian) on CD-ROM
other hand it enables backup mode with which the control sys- FM 355-2 S temperature con- 6ES7 355-2SH00-0AE0
tem continues to work even if the CPU fails. In this case the troller module
FM 355 module can be operated further with an OP operator With 8 digital outputs for 4 step or
panel (does not apply to FM 355-2). pulse controllers
Required front connector:
The operator panel is connected to the PROFIBUS DP fieldbus 2 x 20-pin
for this purpose. The CPU of the automation system can surren-
Incl. multi-lingual configuration
der input privilege to the operator panel in normal operation as
package, manual and Getting
well. The parameters that can be accessed with the operator Started (German, English,
panel are the setpoint and manipulated variable. If the FM 355 French, Italian) on CD-ROM
module is operated from the operator panel, the automation sys-
tem reads back the values accessible from the operator panel Note:
after the input privilege is withdrawn or recovered again. Bump- In the case of the FM 355 C and FM 355 S controller modules, the chan-
less continuation of the operations is thus assured. nels are not electrically isolated from one another

IM 153-2 High Feature interface modules are needed for the


PROFIBUS DP connection when the FM 355 / FM 355-2 control-
ler modules are used in ET 200M.
PCS 7 blocks
CFC blocks with OS faceplates for all FM 355 modules are in-
cluded in the scope of supply of the standard SIMATIC PCS 7 li-
brary (part of engineering software). These blocks are integrated
into the PCS 7 driver concept. This guarantees homogenous
system integration (including automatic diagnostics messages).
Parameterization in HW-Config
A configuration package containing all parameterization masks
required for configuring, parameterizing and commissioning is
included in the scope of supply of the FM 355 controller mod-
ules.

Siemens ST PCS 7 · February 2010 8/29


© Siemens AG 2010

Process I/O
ET 200M for SIMATIC PCS 7
Counter modules

■ Overview ■ Selection and Ordering data Order No.


FM 350-1 counter module 6ES7 350-1AH03-0AE0
Counting functions up to 500 kHz
1 channel for the connection of
5 V and 24 V incremental encod-
ers
Required front connector:
1 x 20-pin
incl. configuration package on
CD-ROM
FM 350-2 counter module 6ES7 350-2AH01-0AE0
8 channels with max. 20 kHz
counting frequency; for 24 V
encoders, for the following tasks:
counting, frequency measure-
ment, speed measurement,
period measurement, dosing
Required front connector:
1 x 40-pin
incl. configuration package on
CD-ROM
The FM 350-1 counter module is a single-channel intelligent
counter module for simple counting tasks, suitable for the direct
connection of incremental encoders. It provides a comparison
function with 2 preselectable reference values, as well as inte-
grated digital outputs for outputting a reaction upon reaching the
8 reference value.
The FM 350-2 counter module is an eight-channel intelligent
counter module for universal counting and measuring tasks, as
well as for simple positioning jobs (max. 4 axes).

8/30 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Introduction

■ Overview ■ Design

The ET 200iSP is a modular, intrinsically-safe I/O system in IP30 The ET 200iSP consists of the following components:
degree of protection, and can be configured with up to 32 elec-
tronics modules (2/4/8-channel):
• Digital input module DI NAMUR, can also be used as counter
• Carrier system with terminal modules for prewiring, and also
for inserting power supply, interface and electronics modules, 8
mounted on an S7-300 rail
or frequency meter
• 1 or 2 (redundant) power supply modules PS with pressurized
• Digital output modules DO enclosure
- With external actuator switch-off via High or Low signal
(H/L switch-off) • 1 or 2 (redundant) IM 152 interface modules for
- With relay outputs PROFIBUS DP
• Analog input modules AI • Up to 32 electronics modules (2/4/8-channel) in any combina-
- For current measurements in combination with 2-wire/4-wire tion, including watchdog module
transmitters (with/without HART functionality) • Terminating module (included in scope of delivery of terminal
- For resistance measurements and for temperature measure- modules for the PROFIBUS interface)
ments per resistance thermometer
Assembly is quick and easy:
- For thermoelectric EMF measurements and for temperature
measurements per thermocouple • Latching of terminal modules onto the S7-300 rail
• Analog output module AO for output of current signals to field • Prewiring of process signal cables on the terminal modules
devices (with/without HART functionality) using spring-loaded or screw-type connections
The ET 200iSP suitable for gas and dust atmospheres according • Plugging-in of power supply, interface and electronics mod-
to the ATEX directive 94/9/EU can be installed directly in the ules without the need for additional tools
Ex zones 1, 2, 21 or 22 as well as in non-hazardous areas. The The maximum number of electronics modules which can be
intrinsically-safe sensors, actuators and HART field devices can used per station may be limited depending on the current con-
also be located in zone 0 or 20 if necessary. sumption of the modules required to solve the automation task.
However, up to 16 electronics modules can be used without lim-
itation.
If the ET 200iSP is used in a hazardous area, it must be installed
in an appropriate Ex housing which at least corresponds to the
IP54 degree of protection. Appropriate versions of an IP65 hous-
ing are offered in the Section "Stainless steel wall housings",
page 8/39.
Exceptional features of the ET 200iSP architecture
• Installation and testing of the wiring is possible in advance
without the electronics module
• Isolation of the mechanical and electronic systems, in con-
junction with the independent process wiring, permits fast and
easy replacement of the electronics modules
• Mechanical coding which is carried out when an electronics
module is plugged onto a terminal module for the first time
prevents the connection of incorrect replacement modules
• Hot swapping of the power supply modules and electronics
modules is possible without a fire certificate

Siemens ST PCS 7 · February 2010 8/31


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Introduction

■ Integration
Distributed ET 200iSP stations are connected to the SIMATIC The ET 200iSP is integrated into SIMATIC PCS 7 using standard
PCS 7 automation systems (controllers) via the PROFIBUS DP, driver blocks. You can therefore configure and parameterize the
which can be routed intrinsically-safe into Ex zone 1 using an ET 200iSP in the SIMATIC Manager of the engineering system
isolating transformer (RS485-iS coupler) as barrier. Data transfer extremely simply using HW-Config. The system function CiR
rates of up to 1.5 Mbit/s are possible. (Configuration in Run) is also supported, and permits the follow-
ing changes to be made to the configuration during runtime:
The modern architecture with independent wiring and automatic
slot coding supports simple and reliable hot swapping of individ- • Adding of an ET 200iSP station
ual modules without a fire certificate. To increase plant availabil- • Adding of a module in an ET 200iSP station
ity, both the power supply and the PROFIBUS DP interface can • Reparameterization of modules
be of redundant design.
Vendor-specific information and maintenance data are saved
powerfail-proof on the electronics modules.
The existing standard diagnostics drivers preprocess the diag-
nostics messages generated by internal or external faults (e.g.
wire breakage or short-circuit) as well as status messages of the
connected HART field devices for the host operator system and
the maintenance station of the PCS 7 asset management.
The ET 200iSP and the HART field devices can also be parame-
terized using SIMATIC PDM (process device manager). With
SIMATIC PDM you can directly access the HART field devices
on the ET 200iSP by routing via PROFIBUS DP.

■ Technical specifications
8 ET 200iSP – general
Degree of protection IP30
Ambient temperature -20 ... +70 °C
Loading of media According to ISA-S71.04 severity level G1; G2; G3 (except for NH3, only level G2 in this case)
EMC Electromagnetic compatibility according to NE21
Vibration resistance 0,5 g continuously, 1 g occasionally
Approvals, standards
• ATEX II 2 G (1) GD Ex de [ia/ib] IIC T4
I M2 Ex de [ia/ib] I
• IECEx Zone 1 Ex de [ia/ib] IIC T4
• INMETRO Zone 1 BR-Ex de [ia/ib] IIC T4
• cFMus Class I,II,II NI Division 2, Groups A, B, C, D, E, F, G T4
AIS Division 1, Groups A, B, C, D, E, F, G
Class I Zone 1, AEx de [ia/ib] IIC T4
• cULus Class I,II,II Division 2, Groups A, B, C, D, E, F, G T4
providing int. safe circuits for Division 1, Groups A, B, C, D, E, F, G
Class I Zone 1, AEx de [ia/ib] IIC T4
• PROFIBUS EN 50170, Volume 2
• IEC IEC 61131, Part 2
• CE According to 94/9/EU (ATEX 100a), 89/336/EEC and 73/23/EEC
• Shipbuilding approval Classification companies
• ABS (American Bureau of Shipping)
• BV (Bureau Veritas)
• DNV (Det Norske Veritas)
• GL (Germanischer Lloyd)
• LRS (Lloyds Register of Shipping)
• Class NK (Nippon Kaiji Kyokai)

For detailed technical specifications, especially on individual


components such as power supply module, interface module or
electronics modules, see:
• Catalog IK PI
• Industry Mall/CA 01 under "Automation and Control Systems –
SIMATIC Industrial Automation Systems – SIMATIC ET 200 dis-
tributed I/O"

8/32 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
ET 200iSP power supply unit

■ Overview ■ Design
Depending on the operating mode (standard or redundant), one
or two power supply modules are plugged onto the correspond-
ing terminal modules. In standard mode, a PS power supply
module is combined with a TM-PS-A terminal module. In redun-
dant mode, a second power supply unit is provided on the right
of the first one. This consists of a PS power supply module and
a TM-PS-B terminal module.
The power supply modules can also be used in hazardous ar-
eas. The explosion protection is guaranteed by an explosion-
proof metal enclosure (explosion protection EEx d).
The power source (24 V DC or 120/230 V AC) must be installed
in the safe area. It is connected to the terminal module of the
power supply unit via EX e terminals. The power source must not
be connected or disconnected in the hazardous area, but only
in a safe environment.
The power supply module is moved into its working position by
means of a slide system, and manually fixed there by means of
a mechanical lock. Replacement through disconnection of the
An ET 200iSP power supply unit consists of a TM-PS terminal existing power supply module and insertion of a new module is
module (A or B) and a PS power supply module which is also permissible in the hazardous area. To replace the module,
plugged onto this. Terminal modules and power supply modules the mechanical lock must first be released to remove the module
must be ordered separately. from its working position using the slide.
The power supply modules are suitable for both individual oper-
ation (standard) and redundant operation. Depending on the op- ■ Selection and Ordering data Order No. 8
erating mode, they must be combined with the terminal modules
as follows: Power supply units for 24 V DC supply

• Standard: 1 x PS on TM-PS-A PS 24 V DC power supply 6ES7 138-7EA01-0AA0


module for ET 200iSP
• Redundancy: 1 x PS on TM-PS-A (left) plus 1 x PS on TM-PS-B
(right) TM-PS-A terminal module 6ES7 193-7DA10-0AA0
for standard operation
Power supply modules are available for supplies of 24 V DC and TM-PS-B terminal module 6ES7 193-7DB10-0AA0
120/230 V AC. These can only be used together with the match- Additional terminal module for
ing terminal module versions. redundant operation
The operating state of the power supply modules is indicated by Power supply units for 120/230 V AC supply
two LEDs on the IM 152 interface module (one for each module). PS 120/230 V AC power supply 6ES7 138-7EC00-0AA0 B)
module for ET 200iSP
■ Application TM-PS-A UC terminal module 6ES7 193-7DA20-0AA0 B)
For standard operation
Functions of the power supply modules
TM-PS-B UC terminal module 6ES7 193-7DB20-0AA0 B)
• Supply of ET 200iSP with safely isolated operating voltages for Additional terminal module for
- Power bus redundant operation
- Backplane bus
- Interface module (IM 152-1) B) Subject to export regulations: AL: N, ECCN: EAR99H
• Safety-related limiting of output voltages

Siemens ST PCS 7 · February 2010 8/33


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
IM 152-1 interface module

■ Overview ■ Design
The terminal module of the IM 152 (TM-IM/EM or TM-IM/IM) is
connected directly next to the power supply unit on the DIN rail.
The PROFIBUS DP connection of the IM 152 is made using the
standard Sub-D socket on the terminal module. The matching
connection element we provide is a special terminating plug with
selectable terminating resistance. The terminating resistance
must be activated on the last ET 200iSP station of each
PROFIBUS DP segment.
Hot swapping of the IM 152 and the PROFIBUS connector is per-
missible under hazardous conditions.
A terminating module is provided together with the IM 152, and
must be fitted at the right end of each ET 200iSP station following
the last electronics module.
The IM 152 has a slot for micro memory cards (MMC). The firm-
ware can therefore be updated either via the PROFIBUS DP or
using MMCs.
The PROFIBUS addresses can be set using DIL switches at the
The IM 152 interface module connects the ET 200iSP to the front which are protected by a cover.
PROFIBUS DP with intrinsically-safe RS 485-iS transmission LEDs on the front of the IM 152 signal the supply voltage, group
technology with transmission rates up to 1.5 Mbit/s. A redundant faults, bus faults, the active IM with redundant operation, and the
connection is also possible. In this case the ET 200iSP is con- operating state of the fitted power supply modules.
nected via two interface modules to two redundant
8 PROFIBUS DP segments of a fault-tolerant automation system.
■ Selection and Ordering data Order No.
The IM 152 is plugged onto a special terminal module (to be or-
dered separately). The following terminal modules are available: ET 200iSP interface module 6ES7 152-1AA00-0AB0
IM 152-1
• TM-IM/EM60 terminal module for one interface module and
one electronics module (with screw-type or spring-loaded ter- ET 200iSP terminal module
minals) TM-IM/EM60
for an IM 152 and an electron-
• TM-IM/IM terminal module for two interface modules (for re- ics/reserve module (except 2 DO
dundant PROFIBUS DP connection) Relay), including terminating
module
Tasks of the IM 152 interface module
• TM-IM/EM60S (screw-type ter- 6ES7 193-7AA00-0AA0 B)
• Connection of ET 200iSP to the intrinsically-safe minals)
PROFIBUS DP
• TM-IM/EM60S (spring-loaded 6ES7 193-7AA10-0AA0 B)
• Autonomous communication with the host automation system terminals)
• Preparation of data for the fitted electronic modules ET 200iSP terminal module 6ES7 193-7AB00-0AA0
• Saving of parameters of the electronics modules TM-IM/IM
for two IM 152 modules (redun-
• The IM 152 can assign a 20-ms time stamp to digital process dant operation), including termi-
signals. nating module
The maximum address space of the interface module is Accessories
244 bytes for inputs, and 244 bytes for outputs.
PROFIBUS connector with 6ES7 972-0DA60-0XA0
selectable terminating resistor
for connection of IM 152 to
PROFIBUS DP with RS 485-iS
transmission technology
RS 485-IS coupler 6ES7 972-0AC80-0XA0
Isolating transformer for connec-
tion of PROFIBUS DP segments
with RS 485 and RS 485-iS trans-
mission technologies
S7-300 rails
• 585 mm long, suitable for as- 6ES7 390-1AF85-0AA0
sembly of ET 200iSP in a 650-
mm wide wall housing
• 885 mm long, suitable for as- 6ES7 390-1AJ85-0AA0
sembly of ET 200iSP in a 950-
mm wide wall housing
B) Subject to export regulations: AL: N, ECCN: EAR99H
For additional accessories such as labeling strips or plates, refer to
Catalog IK PI or the Industry Mall/Catalog CA 01 under "Automation and
Control Systems – SIMATIC Industrial Automation Systems – SIMATIC
ET 200iSP distributed I/O"

8/34 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Electronics modules and watchdog module

■ Overview
• 4-channel analog input module AI 4 WIRE HART EEx i for cur-
rent measurements in the range 0/4 to 20 mA, suitable for con-
nection of four-wire transmitters (with/without HART functional-
ity)
- Resolution 12 bit + sign
- Max. load of transmitter 750 
- Wire break monitoring
• 4-channel analog input module AI RTD EEx i for resistance
measurements and for temperature measurements per
Pt100/Ni100 resistance thermometer
- Resolution 15 bit + sign
- 2-wire, 3-wire or 4-wire connection possible
- Resistance measurements 600  absolute and 1 000  ab-
solute
- Wire break monitoring
• 4-channel analog input module AI TC EEx i for thermoelectric
EMF measurements and for temperature measurements per
thermocouple, type B, E, N, J, K, L, S, R, T, U
- Resolution 15 bit + sign
Electronics modules - Internal temperature compensation possible using TC sen-
sor module (included in scope of delivery of module)
The current range of electronics modules covers:
- External temperature compensation by means of a tempera-
• 8-channel digital input module DI NAMUR EEx i, for evaluation ture value acquired at an analog module of the same ET
of NAMUR sensors, connected and non-connected contacts,
8
200iSP station
as well as for use as counter or frequency meter - Wire break monitoring
Parameterizable connections:
• 4-channel analog output module AO I HART EEx i for output of
- NAMUR sensor on/off
current signals in the range 0/4 to 20 mA to field devices
- NAMUR changeover contact
(with/without HART functionality)
- Single contact connected (mechanical NO contact)
- Resolution 14 bit
- Changeover contact connected (mechanical changeover
- Parameterizable substitute value in case of CPU failure
contact)
- Short-circuit and wire break monitoring
- Single contact non-connected (mechanical NO contact with
single contact) A TC sensor module for internal temperature compensation is
- Changeover contact non-connected (mechanical provided with the 4 AI TC module, and is fitted on the corre-
changeover contact) sponding terminals of the associated terminal module. External
- Counting function: optional use of 2 channels for recording temperature compensation is possible via a Pt100 on a 4-AI-RTD
counter pulses or for frequency measurement module.
- Short-circuit and wire break monitoring
The 4-DO EEx i modules have a switch-off function which is trig-
• 4-channel digital output modules DO EEx i, 23.1 V DC/20 mA, gered by an external signal (High or Low) from a switch-off de-
17.4 V DC/27 mA or 17.4 V DC/40 mA, with external actuator vice in the hazardous area. This permits implementation of an
switch-off via High or Low signal (H/L switch-off) external switch-off independent of the automation system (con-
- Load-free switching of outputs via external intrinsically-safe troller). It is also possible to combine several DO modules into a
signal switch-off group for this purpose. The intrinsically-safe power
- Power boosting through parallel connection of two outputs supply for the switch-off device is either via the watchdog mod-
for one actuator with 4 DO 17.4 V DC/27 mA or 4 DO 17.4 V ule or a separate intrinsically-safe source.
DC/40 mA
- Short-circuit and wire break monitoring Watchdog module
• 2-channel digital output module DO Relay EEx e, e.g. for The watchdog module has two fundamental functions:
switching solenoid valves, DC contactors or signaling lamps
• Monitoring of the ET 200iSP remote I/O station for hardware
- Can be plugged onto TM-RM/RM terminal module
failures (hardware lifebeat); external, applicative failure moni-
- Output current up to 2 A with 60 V AC/DC for each of the two
toring is also possible via an I/O address area of the module
relay outputs
- Installation up to Ex zone 1 • Intrinsically-safe power supply for external actuator switch-off
- Intrinsically-safe and non-intrinsically-safe signals can be The watchdog module must be plugged onto a terminal module
mixed in a station (order separately). The first slot directly next to the interface
• 4-channel analog input module AI 2 WIRE HART EEx i for cur- module is provided for the watchdog module. You can use the
rent measurements in the range 4 to 20 mA, suitable for con- same terminal modules for the watchdog module as for the elec-
nection of two-wire transmitters (with/without HART functional- tronics modules.
ity)
- Resolution 12 bit + sign
- Max. load of transmitter 750 
- Short-circuit and wire break monitoring

Siemens ST PCS 7 · February 2010 8/35


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Electronics modules and watchdog module

■ Design ■ Selection and Ordering data Order No.


• The electronics modules are installed on terminal modules 4 DO DC 17.4 V/27 mA 6ES7 132-7RD11-0AB0
which must be ordered in addition. • 4 channels with 27 mA each or
The electronics module 2 DO Relay must be plugged onto the • 2 outputs connected in parallel
terminal module TM-RM/RM 60S (screw-type connections). with 54 mA each
• All other electronics modules are plugged as planned onto ter- • Short-circuit monitoring
minal modules using screw-type systems (TM-EM/EM60S) or • Wire break monitoring
spring-loaded systems (TM-EM/EM60C).
• Parameterizable connection of
• Using a spare module plugged onto a terminal module substitute value in case of CPU
TM-EM/EM60S, TM-EM/EM60C, TM-RM/RM 60S or failure
TM-RM/RM 60C, you can reserve a slot for an electronics • Load-free switching of outputs
module or close a gap resulting from the design. The spare via external intrinsically-safe sig-
module can be simply replaced by the electronics module at nal
a later point in time.
4 DO DC 17.4 V/40 mA 6ES7 132-7RD21-0AB0
• The mechanical coding of the terminal module which is car- • 4 channels with 40 mA each or
ried out when an electronics module is plugged on for the first
time prevents the connection of incorrect replacement mod- • 2 outputs connected in parallel
with 80 mA each
ules.
• Short-circuit monitoring
• Hot swapping of individual modules is possible under hazard-
ous conditions. • Wire break monitoring
• Parameterizable connection of
• The process signals are connected to the terminals of the ter- substitute value in case of CPU
minal modules assigned according to the plan, using either failure
conventional screw-type or spring-loaded systems (conduc-
• Load-free switching of outputs
tor cross-sections 0.14 to max. 2.5 mm²) depending on the
8
via external intrinsically-safe sig-
type of module. nal
Digital output modules EEx i with
■ Selection and Ordering data Order No. L switch-off
(external actuator switch-off via
Digital electronics modules L-signal);
Digital input modules EEx i for switching of solenoid valves,
DC relays, signal lamps, actua-
8 DI NAMUR 6ES7 131-7RF00-0AB0 tors
For evaluation of NAMUR sen-
sors, connected/non-connected 4 DO DC 23.1 V/20 mA 6ES7 132-7GD00-0AB0 B)
contacts, as well as for recording • 4 channels with 20 mA each
counter pulses or measuring fre-
• Short-circuit monitoring
quencies
• Wire break monitoring
• 8 x NAMUR (NAMUR sensor
on/off, NAMUR changeover con- • Parameterizable connection of
tact) or connected/non-connect- substitute value in case of CPU
ed inputs (single/changeover failure
contact) • Load-free switching of outputs
• 2 channels optionally usable as via external intrinsically-safe sig-
counters (max. 5 kHz) or fre- nal
quency meters (1 Hz ... 5 kHz) 4 DO DC 17.4 V/27 mA 6ES7 132-7GD10-0AB0
• Time tagging 20 ms, rising or • 4 channels with 27 mA each or
falling edge
• 2 outputs connected in parallel
• Wire break monitoring with 54 mA each
• Short-circuit monitoring • Short-circuit monitoring
• Sensor power supply monitoring • Wire break monitoring
• Flutter monitoring • Parameterizable connection of
Digital output modules EEx i with substitute value in case of CPU
H switch-off failure
(external actuator switch-off via • Load-free switching of outputs
H-signal); via external intrinsically-safe sig-
for switching of solenoid valves, nal
DC relays, signal lamps, actua-
tors 4 DO DC 17.4 V/40 mA 6ES7 132-7GD20-0AB0
4 DO DC 23.1 V/20 mA 6ES7 132-7RD01-0AB0 B) • 4 channels with 40 mA each or
• 4 channels with 20 mA each • 2 outputs connected in parallel
with 80 mA each
• Short-circuit monitoring
• Short-circuit monitoring
• Wire break monitoring
• Wire break monitoring
• Parameterizable connection of
substitute value in case of CPU • Parameterizable connection of
failure substitute value in case of CPU
failure
• Load-free switching of outputs
via external intrinsically-safe sig- • Load-free switching of outputs
nal via external intrinsically-safe sig-
nal

8/36 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Electronics modules and watchdog module

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Digital output module EEx e Analog output modules EEx i
For switching of solenoid valves,
DC contactors or indicator lights 4 AO I HART 6ES7 135-7TD00-0AB0 B)
For output of currents to field
2 DO Relay, 60 V AC/DC, 2 A 6ES7 132-7HB00-0AB0 devices with/without HART func-
• Can be plugged onto tionality
TM-RM/RM terminal module • 4 x 0/4 ... 20 mA, HART (max.
• Output current up to 2 A with load 750 )
60 V AC/DC for each of the two • Resolution 14 bit
relay outputs • Short-circuit monitoring
• Installation up to Ex zone 1 • Wire break monitoring
• Parameterizable connection of • Parameterizable substitute
substitute value in case of CPU value in case of CPU failure
failure
Watchdog module 6ES7 138-7BB00-0AB0 B)
Analog electronics modules For failure monitoring and for the
Analog input modules EEx i intrinsically-safe power supply of
an external actuator switch-off
4 AI I 2 WIRE HART 6ES7 134-7TD00-0AB0 B)
For measuring currents with Terminal modules
2-wire transmitters with/without ET 200iSP terminal module
HART functionality TM-EM/EM60
• 4 x 4 ... 20 mA, HART, 2-wire For two modules (reserve module
transmitter and all electronics modules
• Transmitter load: max. 750  except 2 DO Relay can be
plugged-in)

8
• Resolution 12 bit + sign
• TM-EM/EM60S (screw-type ter- 6ES7 193-7CA00-0AA0 B)
• Short-circuit monitoring minals)
• Wire break monitoring
• TM-EM/EM60C (spring-loaded 6ES7 193-7CA10-0AA0 B)
4 AI I 4 WIRE HART 6ES7 134-7TD50-0AB0 terminals)
For measuring currents with
4-wire transmitters with/without ET 200iSP terminal module
HART functionality TM-RM/RM 60
For two modules (electronics
• 4 x 0/4 ... 20 mA, HART, 4-wire module 2 DO Relay and reserve
transmitter module can be plugged-in)
• Transmitter load: max. 750 
• TM-RM/RM 60S (screw-type ter- 6ES7 193-7CB00-0AA0
• Resolution 12 bit + sign minals)
• Wire break monitoring Accessories
4 AI RTD 6ES7 134-7SD51-0AB0 Reserve module 6ES7 138-7AA00-0AA0 B)
For measuring resistances as well For any electronics module
as for temperature measurements
with resistance thermometers S7-300 rail
• 4 x RTD, resistance thermometer • 585 mm long, suitable for as- 6ES7 390-1AF85-0AA0
Pt100/Ni100 sembly of ET 200iSP in a
• 2-, 3-, 4-wire 650-mm wide wall housing
• Resolution 15 bit + sign • 885 mm long, suitable for as- 6ES7 390-1AJ85-0AA0
• Short-circuit monitoring sembly of ET 200iSP in a
950-mm wide wall housing
• Wire break monitoring
B) Subject to export regulations: AL: N, ECCN: EAR99H
4 AI TC 6ES7 134-7SD00-0AB0
For measuring thermal e.m.f. as For additional accessories such as labeling strips or plates, see Catalog
well as for temperature measure- IK PI or Industry Mall/CA 01 under "Automation and Control Systems –
ments with thermocouples SIMATIC Industrial Automation Systems – SIMATIC ET 200 distributed
• 4 x TC (thermocouples) I/O"
• Type B [PtRh-PtRh]
• Type N [NiCrSi-NiSi]
• Type E [NiCr-CuNi]
• Type R [PtRh-Pt]
• Type S [PtPh-Pt]
• Type J [Fe-CuNi]
• Type L [Fe-CuNi]
• Type T [Cu-CuNi]
• Type K [NiCr-Ni]
• Type U [Cu-CuNi]
• Resolution 15 bit + sign
• Internal compensation of cold
junction temperature possible
using TC sensor module (includ-
ed in scope of delivery of mod-
ule)
• External temperature compen-
sation via Pt100 connected to
RTD module of same ET 200iSP
station
• Wire break monitoring

Siemens ST PCS 7 · February 2010 8/37


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
RS 485-IS coupler

■ Overview ■ Selection and Ordering data Order No.


RS 485-IS coupler 6ES7 972-0AC80-0XA0
Isolating transformer for connec-
tion of PROFIBUS DP segments
with RS 485 and RS 485-iS trans-
mission technologies
Accessories
PROFIBUS connector with 6ES7 972-0DA60-0XA0
selectable terminating resistor
For connection of IM 152 to
PROFIBUS DP with RS 485-iS
transmission technology
S7-300 rails
Lengths:
• 160 mm 6ES7 390-1AB60-0AA0
• 482 mm 6ES7 390-1AE80-0AA0
• 530 mm 6ES7 390-1AF30-0AA0
• 830 mm 6ES7 390-1AJ30-0AA0

Tasks of the RS 485-iS coupler • 2 000 mm 6ES7 390-1BC00-0AA0

• Conversion of the electrical PROFIBUS DP RS 485 transmis- PROFIBUS Fast Connect bus 6XV1 830-0EH10
sion technology into the intrinsically-safe RS 485-iS transmis- cable
Standard type with special design
sion technology with a transmission rate of 1.5 Mbit/s for fast mounting, 2-core,
8 • Required to connect intrinsically-safe PROFIBUS DP stations,
e.g. ET 200iSP, ET 200iS or devices from other vendors with
shielded, cut-to-length; max.
delivery unit 1 000 m, minimum
Ex i DP connection ordering quantity 20 m
• Functionality as a safety barrier
• Additional use as a repeater in the hazardous area
• Passive bus station (no configuration necessary)
• Certified according to ATEX 100a

■ Design
• The RS 485-iS coupler is an open unit; assembly is only per-
missible in housings, cabinets or rooms for electrical equip-
ment.
• The RS 485-iS coupler is approved for use in hazardous areas
of zone 2.
It must be fitted in a housing which at least corresponds to the
IP54 degree of protection. A manufacturer’s declaration for
zone 2 (according to EN 50021) is required for the housing
and the necessary cable glands.
• The RS 485-iS coupler can be used in a horizontal or vertical
position.
• Installation is on a SIMATIC S7-300 rail.
• Diagnostics LEDs on the front panel signal the operating sta-
tus.
Connection to PROFIBUS DP
• Connection to standard PROFIBUS DP via standard Sub-D
socket (at the bottom on the RS 485-iS coupler, behind the
right front door).
Integral bus connection for PROFIBUS DP with
RS 485-iS transmission technology
• Connection of PROFIBUS DP with RS 485-iS transmission
technology via screw terminals (at the top of the RS 485-iS
coupler, behind the right front door)
• The last bus station on the intrinsically-safe PROFIBUS DP
segment (not further RS 485-iS couplers) must be terminated
by a selectable resistance using the connector, Order No.
6ES7 972-0DA60-0XA0.

8/38 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Stainless steel wall enclosure

■ Design ■ Selection and Ordering data Order No.


• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD51
bus cables, 65 x M16 (5 rows)
for signal lines, all cable inlets of
metal, for extended temperature
range -40 °C to +70 °C
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD52
bus cables, 65 x M16 (5 rows)
for signal lines, cable inlets M20
and M16 of blue plastic, M32 of
black plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD62
bus cables, 60 x M20 (5 rows)
for signal lines, cable inlets M20
of blue plastic, M32 of black
plastic
Enclosure with hinged cover
950 x 450 x 230
For installation of max.
25 ET 200iSP modules, for use in
gaseous area, for temperature
ET 200iSP modules can also be installed in stainless steel wall range -20 °C to +70 °C,
with PA bus and cable inlets:
housings designed to meet more exacting protection require-
ments. The housings are available in three different sizes. They • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE30
comply with degree of protection IP65 and can also be used in bus cables, 66 x M16 (3 rows)
Ex zones 1 and 21. for signal lines and 2 rows of
blanking plugs, all cable inlets of
black plastic 8
■ Selection and Ordering data Order No. • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE32
Stainless steel enclosure IP65, protection class Ex e, bus cables, 66 x M16 (3 rows)
suitable for Ex zones 1 and 21 for signal lines and 2 rows of
blanking plugs, cable inlets M20
Empty enclosure without installation of modules, and M16 of blue plastic, M32 of
for use in gaseous area (zones 1 and 2), IP65 black plastic
Enclosure with hinged cover • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE42
650 x 450 x 230 bus cables, 57 x M20 (3 rows)
For installation of max. for signal lines and 2 rows of
15 ET 200iSP modules, for use in blanking plugs, cable inlets M20
gaseous area, for temperature of blue plastic, M32 of black
range -20 °C to +70 °C, plastic
with PA bus and cable inlets:
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE50
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD30 bus cables, 110 x M16 (5 rows)
bus cables, 39 x M16 (3 rows) for signal lines, all cable inlets of
for signal lines and 2 rows of black plastic
blanking plugs, all cable inlets of
black plastic • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE51
bus cables, 110 x M16 (5 rows)
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD32 for signal lines, all cable inlets of
bus cables, 39 x M16 (3 rows) metal, for extended temperature
for signal lines and 2 rows of range -40 °C to +70 °C
blanking plugs, cable inlets M20
and M16 of blue plastic, M32 of • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE52
black plastic bus cables, 110 x M16 (5 rows)
for signal lines, cable inlets M20
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD42 and M16 of blue plastic, M32 of
bus cables, 36 x M20 (3 rows) black plastic
for signal lines and 2 rows of
blanking plugs, cable inlets M20 • 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AE62
of blue plastic, M32 of black bus cables, 90 x M20 (5 rows)
plastic for signal lines, cable inlets M20
of blue plastic, M32 of black
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0AD50 plastic
bus cables, 65 x M16 (5 rows)
for signal lines, all cable inlets of
black plastic

Siemens ST PCS 7 · February 2010 8/39


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Stainless steel wall enclosure

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Empty enclosure without installation of modules, for use in dusty • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD50 B)
area (zones 21 and 22), IP65 bus cables, 65 x M16 (5 rows)
for signal lines, all cable inlets of
Enclosure with hinged cover black plastic
650 x 450 x 230
For installation of max. • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD52 B)
15 ET 200iSP modules, for use in bus cables, 65 x M16 (5 rows)
dusty area, for temperature range for signal lines, cable inlets M20
-20 °C to +70 °C, and M16 of blue plastic, M32 of
with PA bus and cable inlets: black plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0DD30 • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD62
bus cables, 39 x M16 (3 rows) bus cables, 60 x M20 (5 rows)
for signal lines and 2 rows of for signal lines, cable inlets M20
blanking plugs, all cable inlets of of blue plastic, M32 of black
black plastic plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0DD50 Enclosure with hinged cover
bus cables, 65 x M16 (5 rows) 950 x 450 x 230
for signal lines, all cable inlets of For installation of max.
black plastic 25 ET 200iSP modules, for use in
gaseous area, for temperature
Enclosure with hinged cover range -20 °C to +70 °C,
950 x 450 x 230 with PA bus and cable inlets:
For installation of max.
25 ET 200iSP modules, for use in • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE30 B)
dusty area, for temperature range bus cables, 66 x M16 (3 rows)
-20 °C to +70 °C, for signal lines and 2 rows of
with PA bus and cable inlets: blanking plugs, all cable inlets of

8 • 2 x M32 for infeed, 4 x M20 for


bus cables, 66 x M16 (3 rows)
6DL2 804-0DE30
black plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE32 B)
for signal lines and 2 rows of bus cables, 66 x M16 (3 rows)
blanking plugs, all cable inlets of for signal lines and 2 rows of
black plastic blanking plugs, cable inlets M20
and M16 of blue plastic, M32 of
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-0DE50 black plastic
bus cables, 110 x M16 (5 rows)
for signal lines, all cable inlets of • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE42
black plastic bus cables, 57 x M20 (3 rows)
for signal lines and 2 rows of
Enclosure with installation of ET 200iSP modules, blanking plugs, cable inlets M20
for use in gaseous area (zones 1 and 2), IP65 1) of blue plastic, M32 of black
Enclosure with hinged cover plastic
650 x 450 x 230 • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE50 B)
For installation of max. bus cables, 110 x M16 (5 rows)
15 ET 200iSP modules, for use in for signal lines, all cable inlets of
gaseous area, for temperature black plastic
range -20 °C to +70 °C,
with PA bus and cable inlets: • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE52 B)
bus cables, 110 x M16 (5 rows)
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD30 B) for signal lines, cable inlets M20
bus cables, 39 x M16 (3 rows) and M16 of blue plastic, M32 of
for signal lines and 2 rows of black plastic
blanking plugs, all cable inlets of
black plastic • 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AE62
bus cables, 90 x M20 (5 rows)
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD32 B) for signal lines, cable inlets M20
bus cables, 39 x M16 (3 rows) of blue plastic, M32 of black
for signal lines and 2 rows of plastic
blanking plugs, cable inlets M20
and M16 of blue plastic, M32 of
black plastic B) Subject to export regulations: AL: N, ECCN: EAR99H
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1AD42
bus cables, 36 x M20 (3 rows)
for signal lines and 2 rows of
blanking plugs, cable inlets M20
of blue plastic, M32 of black
plastic

8/40 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200iSP for SIMATIC PCS 7
Stainless steel wall enclosure

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Enclosure with installation of ET 200iSP modules, Enclosure with installation of ET 200iSP and AirLINE EX modules,
for use in dusty area (zones 21 and 22), IP65 1) for use in dusty area (zones 21 and 22), IP65 2)
Enclosure with hinged cover Enclosure with hinged cover
650 x 450 x 230 950 x 450 x 230
For installation of max. For installation of max.
15 ET 200iSP modules, for use in 25 ET 200iSP modules, for use in
dusty area, for temperature range dusty area, for temperature range
-20 °C to +70 °C, -20 °C to +70 °C,
with PA bus and cable inlets: with PA bus and cable inlets:
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1DD30 B) • 2 x M32 for infeed, 4 x M20 for 6DL2 804-2DE50 B)
bus cables, 39 x M16 (3 rows) bus cables, 110 x M16 (5 rows)
for signal lines and 2 rows of for signal lines, all cable inlets of
blanking plugs, all cable inlets of black plastic
black plastic
Special configurations
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1DD50 B)
bus cables, 65 x M16 (5 rows) See the section entitled "Options".
for signal lines, all cable inlets of
black plastic B) Subject to export regulations: AL: N, ECCN: EAR99H
Enclosure with hinged cover 1)
950 x 450 x 230 The ET 200iSP components must be ordered separately
2)
For installation of max. The AirLINE Ex components (see Catalog ST PCS 7.1, Add-ons for
25 ET 200iSP modules, for use in SIMATIC PCS 7) and the ET 200iSP components must be ordered sepa-
dusty area, for temperature range rately
-20 °C to +70 °C,
with PA bus and cable inlets:
■ Options
• 2 x M32 for infeed, 4 x M20 for
bus cables, 66 x M16 (3 rows)
6DL2 804-1DE30 B)
Special configurations
8
for signal lines and 2 rows of
blanking plugs, all cable inlets of For all configurations which deviate from the described standard
black plastic configurations the order no. 6DL5 711-8AB must be listed as an
additional order number alongside one of the specified basic or-
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-1DE50 B)
bus cables, 110 x M16 (5 rows)
der numbers.
for signal lines, all cable inlets of Furthermore, this order number must be supplemented with the
black plastic following additional information:
Enclosure with installation of ET 200iSP and AirLINE EX modules, • Specification/description of the supplementary service
for use in gaseous area (zones 1 and 2), IP65 2) and/or
Enclosure with hinged cover • Reference to an offer
650 x 450 x 230
For installation of max.
15 ET 200iSP modules, for use in
gaseous area, for temperature
range -20 °C to +70 °C,
with PA bus and cable inlets:
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-2AD30 B)
bus cables, 39 x M16 (3 rows)
for signal lines and 2 rows of
blanking plugs, all cable inlets of
black plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-2AD50 B)
bus cables, 65 x M16 (5 rows)
for signal lines, all cable inlets of
black plastic
Enclosure with hinged cover
950 x 450 x 230
For installation of max.
25 ET 200iSP modules, for use in
gaseous area, for temperature
range -20 °C to +70 °C,
with PA bus and cable inlets:
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-2AE30 B)
bus cables, 66 x M16 (3 rows)
for signal lines and 2 rows of
blanking plugs, all cable inlets of
black plastic
• 2 x M32 for infeed, 4 x M20 for 6DL2 804-2AE50 B)
bus cables, 110 x M16 (5 rows)
for signal lines, all cable inlets of
black plastic

Siemens ST PCS 7 · February 2010 8/41


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Introduction

■ Overview ■ Design

Power module Electronic Power module


PM-E module PM-D
Motor starter

Bus
termination
module
Interface Terminal
module IM 151 modules

Terminal module TM-D


with integrated energy
bus PE/N module

8 ET 200S with safety-related and standard I/Os Main components of the ET 200S distributed I/O system:
The ET 200S is a bit-modular distributed I/O system in IP 20 de- • Terminal modules enable the electrical and mechanical
gree of protection and is approved for operation in Ex zone 2 connection of the I/O modules and carry the terminals for the
or 22 (except for operation with motor starters). It is designed process wiring:
with independent wiring that supports the hot swapping of I/O - TM-P terminal modules for power modules
modules (with fire certificate). - TM-E terminal modules for electronics modules
The range of I/Os that can be used with SIMATIC PCS 7 includes - TM-DS/TM-RS terminal modules for motor starters and
power modules for electronics modules and motor starters, ana- TM-xB expansion modules
log and digital signal modules, and motor starters up to 7.5 kW. • IM 151 interface module for connecting the PROFIBUS DP to
the ET 200S station. The terminal module is included in the
The implementation of safety engineering applications is sup- scope of delivery.
ported by:
• Power modules for PM-E electronics modules and PM-D
• Safety-related F-components which are integrated in the motor starters
SIMATIC Safety Integrated System, e.g. terminal, power and - Individual grouping of load and sensor supply voltages and
electronics modules as well as motor starters their monitoring, as well as
• SIGUARD safety engineering for motor starter applications for the safe shutting down of digital output modules
with conventional safety logic in plants of safety categories - Supplying and monitoring the auxiliary voltages for motor
2 to 4 (EN 954-1) starters, as well as for the shutting down of a complete group
Note: of motor starters
In addition to the selected modules, all other current ET 200S • Electronics modules for process data exchange
electronics modules can be used, but with limited functionality. - Digital electronics modules for connecting digital sensors
Use of components from the SIPLUS extreme range in extended and actuators
temperature ranges and under medial loading on request. - Analog electronics modules for connecting analog sensors
and actuators
• Technology modules
- 1 COUNT 24 V/100 kHz counter module
• Motor starter modules for switching and protecting any
three-phase loads
• Accessories
- Reserve module for reserving a slot for any electronics
module
- Label sheets for printing ID labels on a laser printer
- Shield connection: shield connecting element, shield termi-
nal, ground terminal, copper voltage bus 3 x 10 mm;
components for the low-impedance connection of cable
shielding at low cost of installation

8/42 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Introduction
Mounting
■ Technical specifications
The terminal modules that can be mounted on a DIN rail
(35 x 15 x 7.5 or 15 mm) form the carrier system for the For detailed technical specifications on ET 200S refer to:
I/O modules. They are used for the process wiring and enable • Catalog IK PI
the electrical and mechanical connection of the I/O modules. • Industry Mall/CA 01 under "Automation and Control Systems –
The terminal modules can be prewired and tested without the SIMATIC Industrial Automation Systems – SIMATIC ET 200 dis-
I/O modules. The I/O modules are simply plugged in place later. tributed I/O"
Terminal modules are available with screw connections, spring-
loaded terminals or FastConnect design for fast mounting.
The automatic coding of the I/O modules reliably prevents the
risk of injury to persons and/or destruction of modules through
accidental mounting of the wrong module.
Expansion limits
Depending on the IM 151 interface module used, the expansion
of an ET 200S station is subject to the following limits:
• A maximum total of 63 I/O modules per station can be inserted
between interface module and terminating module
• The maximum permissible width of an ET 200S station is 2 m
• The maximum address volume of all the inserted I/O modules
is 244 byte for input data and 244 byte for output data
• The maximum number of parameters is restricted to 244 byte
per station
ET 200S configuration
The SIMATIC ET 200 configurator can be used to compile an
8
ET 200S station rapidly and simply. It knows the configuration
rules, and supports selection of all components and associated
accessories in interactive mode. The SIMATIC ET 200 is avail-
able in the current CD-ROM Catalog CA 01 and on the Internet.
Additional information is available on the Internet at:
http://www.siemens.com/et200

Siemens ST PCS 7 · February 2010 8/43


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Terminal modules

■ Overview ■ Selection and Ordering data Order No.


TM-P terminal modules for power modules
TM-P15S23-A1 terminal module 6ES7 193-4CC20-0AA0
2 x 3 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, screw-type terminals
Ordering unit 1 item
TM-P15C23-A1 terminal module 6ES7 193-4CC30-0AA0
2 x 3 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, spring-loaded termi-
nals
Ordering unit 1 item
TM-P15N23-A1 terminal module 6ES7 193-4CC70-0AA0
2 x 3 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, Fast Connect
Ordering unit 1 item
TM-P15S23-A0 terminal module 6ES7 193-4CD20-0AA0
2 x 3 terminals, terminal access to
• Terminal modules are mechanical modules for integrating the AUX1 bus, AUX1 interrupted to
power and electronics modules as well as the motor starters the left, screw-type terminals
and expansion modules (Ordering data of the terminal mod- Ordering unit 1 item
ules for motor starters and expansion modules can be found
under "Motor starters") TM-P15C23-A0 terminal module 6ES7 193-4CD30-0AA0

8 • For constructing the independent wiring using self-assem-


bling voltage buses
2 x 3 terminals, terminal access to
AUX1 bus, AUX1 interrupted to
the left, spring-loaded terminals
• Alternatively with screw-type or spring-loaded terminals and Ordering unit 1 item
Fast Connect design
TM-P15N23-A0 terminal module 6ES7 193-4CD70-0AA0
• Replaceable terminal box 2 x 3 terminals, terminal access to
• Automatic coding of the electronics modules AUX1 bus, AUX1 interrupted to
the left, Fast Connect
• Build-as-you-go shielding of the backplane bus for high data Ordering unit 1 item
security
TM-P15S22-01 terminal module 6ES7 193-4CE00-0AA0
• Optional plug-in shield connection 2 x 2 terminals, no terminal
• Color coding facility for the terminals and for identifying the access to AUX1 bus, AUX1 inter-
slot numbers connected to the left, screw-type
terminals
Ordering unit 1 item
TM-P15C22-01 terminal module 6ES7 193-4CE10-0AA0
2 x 2 terminals, no terminal
access to AUX1 bus, AUX1 inter-
connected to the left, spring-
loaded terminals
Ordering unit 1 item
TM-P15N22-01 terminal module 6ES7 193-4CE60-0AA0
2 x 2 terminals, no terminal
access to AUX1 bus, AUX1 inter-
connected to the left, Fast Con-
nect
Ordering unit 1 item
TM-P30S44-A0 terminal module 6ES7 193-4CK20-0AA0
7 x 2 terminals, terminal access to
AUX1 bus, AUX1 interrupted to
the left, screw-type terminals for
PM-E F PROFIsafe
Ordering unit 1 item
TM-P30C44-A0 terminal module 6ES7 193-4CK30-0AA0
7 x 2 terminals, terminal access to
AUX1 bus, AUX1 interrupted to
the left, spring-loaded terminals
for PM-E F PROFIsafe
Ordering unit 1 item

8/44 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Terminal modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
TM-E terminal modules for electronic modules TM-E30S44-01 terminal module 6ES7 193-4CG20-0AA0
4 x 4 terminals, no terminal
TM-E15S24-A1 terminal module 6ES7 193-4CA20-0AA0 access to AUX1 bus, AUX1 inter-
2 x 4 terminals, terminal access to connected to the left, screw-type
AUX1 bus, AUX1 interconnected terminals
to the left, screw-type terminals
Ordering unit 1 item
Ordering unit 5 items
TM-E30C44-01 terminal module 6ES7 193-4CG30-0AA0
TM-E15C24-A1 terminal module 6ES7 193-4CA30-0AA0 4 x 4 terminals, no terminal
2 x 4 terminals, terminal access to access to AUX1 bus, AUX1 inter-
AUX1 bus, AUX1 interconnected connected to the left, spring-
to the left, spring-loaded termi- loaded terminals
nals
Ordering unit 1 item
Ordering unit 5 items
TM-E30S46-A1 terminal module 6ES7 193-4CF40-0AA0
TM-E15N24-A1 terminal module 6ES7 193-4CA70-0AA0 4 x 6 terminals, terminal access to
2 x 4 terminals, terminal access to AUX1 bus, AUX1 interconnected
AUX1 bus, AUX1 interconnected to the left, screw-type terminals
to the left, Fast Connect
Ordering unit 1 item
Ordering unit 5 items
TM-E30C46-A1 terminal module 6ES7 193-4CF50-0AA0
TM-E15S24-01 terminal module 6ES7 193-4CB20-0AA0 4 x 6 terminals, terminal access to
2 x 4 terminals, no terminal AUX1 bus, AUX1 interconnected
access to AUX1 bus, AUX1 inter- to the left, spring-loaded termi-
connected to the left, screw-type nals
terminals
Ordering unit 1 item
Ordering unit 5 items

8
TM-E15S24-AT terminal module 6ES7 193-4CL20-0AA0
TM-E15C24-01 terminal module 6ES7 193-4CB30-0AA0 For internal temperature compen-
2 x 4 terminals, no terminal sation with 2AI TC High Feature,
access to AUX1 bus, AUX1 inter- screw-type terminals
connected to the left, spring-
loaded terminals Ordering unit 1 item
Ordering unit 5 items TM-E15C24-AT terminal module 6ES7 193-4CL30-0AA0
For internal temperature compen-
TM-E15N24-01 terminal module 6ES7 193-4CB70-0AA0 sation with 2AI TC High Feature,
2 x 4 terminals, no terminal spring-loaded terminals
access to AUX1 bus, AUX1 inter-
connected to the left, Fast Con- Ordering unit 1 item
nect
For accessories for the terminal modules, see Catalog IK PI, Industry
Ordering unit 5 items Mall/CA 01 under "Automation and Control Systems – SIMATIC Industrial
TM-E15S23-01 terminal module 6ES7 193-4CB00-0AA0 Automation Systems – SIMATIC ET 200 distributed I/O"
2 x 3 terminals, no terminal
access to AUX1 bus, AUX1 inter-
connected to the left, screw-type
terminals
Ordering unit 5 items
TM-E15C23-01 terminal module 6ES7 193-4CB10-0AA0
2 x 3 terminals, no terminal
access to AUX1 bus, AUX1 inter-
connected to the left, spring-
loaded terminals
Ordering unit 5 items
TM-E15N23-01 terminal module 6ES7 193-4CB60-0AA0
2 x 3 terminals, no terminal
access to AUX1 bus, AUX1 inter-
connected to the left, Fast Con-
nect
Ordering unit 5 items
TM-E15N26-A1 terminal module 6ES7 193-4CA80-0AA0
2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, Fast Connect
Ordering unit 5 items
TM-E15S26-A1 terminal module 6ES7 193-4CA40-0AA0
2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, screw-type terminals
Ordering unit 5 items
TM-E15C26-A1 terminal module 6ES7 193-4CA50-0AA0
2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected
to the left, spring-loaded termi-
nals
Ordering unit 5 items

Siemens ST PCS 7 · February 2010 8/45


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Interface modules

■ Overview ■ Selection and Ordering data Order No.


IM151-1 interface module 6ES7 151-1BA02-0AB0
for ET 200S, High Feature

• IM 151-1 High Feature (RS 485)


• Interface module for electrical connection of the ET 200S to
PROFIBUS DP using copper bus cables
• Handles all data exchange with the PROFIBUS DP master

8 • Delivery including terminating module

8/46 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Power modules

■ Overview

PM-E power module PM-E F power module


• For all types of electronics modules (including safety-related • For all non-safety-related types of electronics modules with
electronics modules); limitations resulting from the supply volt- 24 V DC power supply
age for PM-E DC 24 V • For monitoring the power supply for electronics modules pro-
• For monitoring and – depending on the version – fusing the
power supply for electronics modules provided via the TM-P
vided via the TM-P terminal module (load and sensor power
supply) 8
terminal module (load and sensor power supply) • For safe switching off of series-connected digital standard
• Diagnostics signals for voltage and blown fuse (can be output modules 24 V DC (up to 10 A) via relay contacts (up to
switched off in the configuration) Cat. 3 in accordance with EN 954 or SIL 2 in accordance with
• Two versions with different power supplies: IEC 61508):
- PM-E DC 24 V (not for 2 DI 120 V AC, 2 DI 230 V AC and - 2 DO / 0.5 A Standard, 6ES7 132-4BB01-0AA0
2 DO 24 to 230 V AC) - 2 DO / 2 A Standard, 6ES7 132-4BB31-0AA0
- PM-E DC 24 to 48 V; 24 to 230 V AC; with additional fuse - 2 DO / 0.5 A High Feature, 6ES7 132-4BB01-0AB0
- 2 DO / 2 A High Feature, 6ES7 132-4BB31-0AB0
- 4 DO / 0.5 A Standard, 6ES7 132-4BD02-0AA0
- 4 DO / 2 A Standard, 6ES7 132-4BD32-0AA0
• Design PM-E F pm DC 24 V PROFIsafe for floating loads
(ground and earth separated); with two additional safety-re-
lated digital outputs (switching to high/low, up to SIL 3)
Diagnostics functions:
- Channel: short-circuit, overload, wire break, safety-related
shutdown
- Module: overtemperature, internal fault, parameterization er-
ror, sensor/load voltage missing, communication fault
• Design PM-E F pp DC 24 V PROFIsafe for non-floating
loads (ground and earth connected), e.g. actuators for con-
nection to a central ground (switching to high/high, up to
SIL 3)
Diagnostics functions:
- Channel: short-circuit, safety-related shutdown
- Module: overtemperature, internal fault, parameterization er-
ror, sensor/load voltage missing, communication fault

Siemens ST PCS 7 · February 2010 8/47


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Power modules

■ Design ■ Selection and Ordering data Order No.


Depending on the possible combinations listed in the table, the PM-E power module for electronics modules
power modules are plugged onto corresponding TM-P terminal PM-E power module
modules. Power modules are suitable for dividing the ET 200S
• 24 V DC / 10 A 6ES7 138-4CA01-0AA0 B)
into potential groups. A power module must be provided at the - Monitoring of the load voltage
beginning of each potential group. In addition, the first module
following the IM 151-1 High Feature interface module must al- • 24 ... 48 V DC; 24 ... 230 V AC 6ES7 138-4CB11-0AB0
ways be a power module. - Monitoring of the fuse
- Monitoring of the load voltage
The TM-P terminal module of the power module interrupts the
PM-E F power module
voltage buses (P1/P2) and therefore opens up a new potential
group. All sensor and load supplies of the downstream electron- • PM-E F pm DC 24 V PROFIsafe 6ES7 138-4CF03-0AB0
ics modules are fed from the TM-P and monitored by the power - 1 x relay 24 V DC/10 A, switch-
module. The total current of all modules of a potential group is ing to high/low, for switching
off of series-connected stan-
limited by the maximum current carrying capacity of the power dard digital output modules
module (up to 10 A depending on the voltage and temperature (up to SIL 3)
range; for details, refer to the technical specifications of the - 2 x 24 V DC/2 A, switching to
power modules in Catalog IK PI). high/low
- Safe monitoring of communi-
Possible combinations of the TM-P terminal modules and cation with PROFIsafe
PM-E power modules - Channel-specific diagnostics:
short-circuit, overload, wire
TM-P terminal modules for power modules
break, safety-related shut-
Screw terminal TM- TM- TM- TM- down
P15S23-A1 P15S23-A0 P15S22-01 P30S44-A0 - Module diagnostics: overtem-
6ES7 193-...
perature, internal fault, param-

8
...4CC20-0AA0 ...4CC20- ...4CD20- ...4CE00- ...4CK20- eterization error, sensor/load
0AA0 0AA0 0AA0 0AA0 voltage missing, communica-
tion fault
Spring terminal TM- TM- TM- TM-
6ES7 193-... P15C23-A1 P15C23-A0 P15C22-01 P30C44-A0 • PM-E F pp DC 24 V PROFIsafe 6ES7 138-4CF42-0AB0
- 1 x relay 24 V DC/10 A, switch-
...4CC30-0AA0 ...4CC30- ...4CD30- ...4CE10- ...4CK30- ing to high/high, for switching
0AA0 0AA0 0AA0 0AA0 off of series-connected stan-
dard digital output modules
Fast Connect TM- TM- TM- -- (up to SIL 3)
6ES7 193-... P15N23-A1 P15N23-A0 P15N22-01 - Safe monitoring of communi-
cation with PROFIsafe
...4CC70-0AA0 ...4CC70- ...4CD70- ...4CE60- - Channel-specific diagnostics:
0AA0 0AA0 0AA0 short-circuit, safety-related
Power modules shutdown
- Module diagnostics: overtem-
PM-E 24 V DC n n n perature, internal fault, param-
eterization error, sensor/load
PM-E
voltage missing, communica-
24 ... 48 V DC/ n n n
tion fault
24 ... 230 V AC
PM-E F 24 V DC B) Subject to export regulations: AL: N, ECCN: EAR99H
n
PROFIsafe

8/48 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Digital electronics modules

■ Overview
• 2, 4 and 8-channel digital inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic
coding.
• High-feature versions for enhanced plant availability, addi-
tional functions and comprehensive diagnostics
• Hot swapping of modules possible
• Safety-related digital input module 4/8 F-DI PROFIsafe
• Safety-related digital output module 4 F-DO PROFIsafe
24 V DC/2 A
• Isolated from the backplane bus

■ Design
Possible combinations of the TM-E terminal modules and digital modules

8
TM-E terminal modules for electronics modules
Screw terminal TM- TM- TM- TM- TM- TM- TM-
Order number 6ES7 193… E15S26-A1 E15S24-A1 E15S24-01 E15S23-01 E15S24-AT E30S44-01 E30S46-A1
…4CA40- …4CA20- …4CB20- …4CB00- …4CL20- …4CG20- …4CF40-
0AA0 0AA0 0AA0 0AA0 0AA0 0AA0 0AA0
Spring terminal TM- TM- TM- TM- TM- TM- TM-
Order number 6ES7 193… E15C26-A1 E15C24-A1 E15C24-01 E15C23-01 E15C24-AT E30C44-01 E30C46-A1
…4CA50- …4CA30- …4CB30- …4CB10- …4CL30- …4CG30- …4CF50-
0AA0 0AA0 0AA0 0AA0 0AA0 0AA0 0AA0
Fast Connect TM- TM- TM- TM-
Order number 6ES7 193… E15N26-A1 E15N24-A1 E15N24-01 E15N23-01
-- -- --
…4CA80- …4CA70- …4CB70- …4CB60-
0AA0 0AA0 0AA0 0AA0
Electronics modules
2DI 24 V DC Standard
2DI 24 V DC High Feature
n n n n
4DI 24 V DC Standard
4DI 24 V DC High Feature
4DI UC 24 … 48 V High Feature n n n n
4 DI NAMUR n n n n
8 DI 24 V DC Standard n n n n
2DI 120 V AC Standard n n n n
2DI 230 V AC Standard n n n n
2 DO 24 V DC/0.5 A Standard
2 DO 24 V DC/0.5 A High Feature n n n n
4 DO 24 V DC/0.5 A Standard
8 DO 24 V DC/0.5 A Standard n n n
2 DO 24 V DC/2 A Standard
2 DO 24 V DC/2 A High Feature n n n n
4 DO 24 V DC/2 A Standard
2 DO 24 … 230 V AC/2 A n n n n
2RO, 24 … 120 V DC/5 A,
24 … 230 V AC/5 A
n n n n
2RO, 24 … 48 V DC/5 A,
24 … 230 V AC/5 A
4/8 failsafe DI 24 V DC1) n n
4 failsafe DO 24 V DC/2 A1) n n
Reserve (width 15 mm) n n n n n
Reserve (width 30 mm) n n
1)
See Manual "ET 200S failsafe modules" in the documentation packages "S7 F Systems" and "S7 Distributed Safety"

Siemens ST PCS 7 · February 2010 8/49


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Digital electronics modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Digital inputs for floating contacts DO 2 x 24 V DC/2 A, High Fea- 6ES7 132-4BB31-0AB0 B)
ture, with diagnostics
DI 2 x 24 V DC, standard 6ES7 131-4BB01-0AA0 B)
• Connection of a default value
Ordering unit 5 items bychannel in the event of CPU
DI 4 x 24 V DC, standard 6ES7 131-4BD01-0AA0 B) failure (parameterizable)
Ordering unit 5 items • Short-circuit monitoring by
channel
DI 2 x 24 V DC, High Feature; 6ES7 131-4BB01-0AB0 B)
with diagnostics • Broken wire monitoring by chan-
nel (when "1" signal)
• Short-circuit monitoring
Ordering unit 5 items
Ordering unit 5 items
DO 4 x 24 V DC/0.5 A, standard 6ES7 132-4BD02-0AA0
DI 4 x 24 V DC, High Feature; 6ES7 131-4BD01-0AB0
with diagnostics Ordering unit 5 items
• Short-circuit monitoring DO 8 x 24 V DC/0.5 A, standard 6ES7 132-4BF00-0AA0 B)
Ordering unit 5 items Ordering unit 1 item
DI 4 x 24 ... 48 V AC/DC, High 6ES7 131-4CD00-0AB0 B) DO 4 x 24 V DC/2 A, standard 6ES7 132-4BD32-0AA0
Feature; with parameterizable Ordering unit 5 items
diagnostics
Digital output for AC voltage (suitable for solenoid valves,
• Wire break monitoring (external AC contactors, indicator lights etc.)
resistance circuit required)
• Monitoring of the fuse DO 2 x 24...230 V AC, 2 A 6ES7 132-4FB01-0AB0
• Monitoring of the load voltage • Connection of a default value
bychannel in the event of CPU
Ordering unit 5 items
8
failure (parameterizable)
DI 4 x 24 V DC, NAMUR, with 6ES7 131-4RD00-0AB0 B) Ordering unit 5 items
diagnostics
Relay output (suitable for solenoid valves, contactors,
• Adjustable diagnostics interrupt motor starters, miniature motors and indicator lights)
Ordering unit 1 item 2 x RO, NO contact 6ES7 132-4HB01-0AB0
DI 8 x 24 V DC, High Speed 6ES7 131-4BF00-0AA0 24 ... 120 V DC/5 A
24 ... 230 V AC/5 A
Ordering unit 1 item
• Connection of a default value
DI 2 x 120 V AC, standard 6ES7 131-4EB00-0AB0 B) by channel in the event of CPU
Ordering unit 5 items failure (parameterizable)
DI 2 x 230 V AC, standard 6ES7 131-4FB00-0AB0 Ordering unit 5 items
Ordering unit 5 items 2 x RO, changeover contact 6ES7 132-4HB10-0AB0 B)
24 ... 48 V DC/5 A
Safety-related digital input 24 ... 230 V AC/5 A
4/8 F-DI 24 V DC PROFIsafe 6ES7 138-4FA04-0AB0 • Connection of a default value
8 DI safety-related SIL 2 (1oo1) or by channel in the event of CPU
4 DI safety-related SIL 3 (1oo2), failure (parameterizable)
with diagnostics
Ordering unit 5 items
• Cyclic short-circuit test
Safety-related digital output
• Discrepancy monitoring of
2 channels for SIL 3 (adjustable 4 F-DO 24 V DC/2 A PROFIsafe 6ES7 138-4FB03-0AB0
discrepancy time) Safety-related up to SIL 3, with
• Safe monitoring of communica- diagnostics, switching to low/high
tion with PROFIsafe • Channel-specific diagnostics:
Ordering unit 1 item short-circuit, overload, wire
break (with "1" signal), safety-
Digital outputs for DC voltage (suitable for solenoid valves, related shutdown
DC contactors, indicator lights etc.) • Module diagnostics: overtem-
DO 2 x 24 V DC/0.5 A, standard 6ES7 132-4BB01-0AA0 B) perature, internal fault, parame-
terization error, sensor/load
Ordering unit 5 items voltage missing, communication
DO 2 x 24 V DC/2 A, standard 6ES7 132-4BB31-0AA0 fault
Ordering unit 5 items • Safe monitoring of communica-
tion with PROFIsafe
DO 2 x 24 V DC/0.5 A, 6ES7 132-4BB01-0AB0
High Feature, with diagnostics Ordering unit 1 item
• Connection of a default value by Accessories
channel in the event of CPU fail- Reserve modules for ET 200S
ure (parameterizable) for reserving unused slots for any
• Short-circuit monitoring by electronics module
channel
• 15 mm wide (Ordering unit 6ES7 138-4AA01-0AA0 B)
• Broken wire monitoring by chan- 5 items)
nel (when "1" signal)
• 30 mm wide (Ordering unit 6ES7 138-4AA11-0AA0 B)
Ordering unit 5 items 1 item)
For additional accessories, e.g.
for labeling, see Catalog IK PI
B) Subject to export regulations: AL: N, ECCN: EAR99H

8/50 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Analog electronics modules

■ Overview
• Analog inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic
coding.
• High-feature variants with enhanced accuracy and resolution
• Hot swapping of modules possible

■ Design
Possible combinations of the TM-E terminal modules and analog modules

8
TM-E terminal modules for electronic modules
Screw terminal TM-E15S26-A1 TM-E15S24-A1 TM-E15S24-01 TM-E15S23-01 TM-E15S24-AT
Order number 6ES7 193… …4CA40-0AA0 …4CA20-0AA0 …4CB20-0AA0 …4CB00-0AA0 …4CL20-0AA0
Spring terminal TM-E15C26-A1 TM-E15C24-A1 TM-E15C24-01 TM-E15C23-01 TM-E15C24-AT
Order number 6ES7 193… …4CA50-0AA0 …4CA30-0AA0 …4CB30-0AA0 …4CB10-0AA0 …4CL30-0AA0
Fast Connect TM-E15N26-A1 TM-E15N24-A1 TM-E15N24-01 TM-E15N23-01 --
Order number 6ES7 193… …4CA80-0AA0 …4CA70-0AA0 …4CB70-0AA0 …4CB60-0AA0
Electronics modules
2AI U Standard n n
n n
2AI U High Feature
2AI I 2WIRE Standard n n n n
2AI I 2/4WIRE High Feature n n
2 AI I 4WIRE Standard n n
2AI RTD Standard n n
2AI RTD High Feature n n n n
2 AI TC Standard n n n n
2 AI TC High Feature n
2AO U Standard
n n
2AO U High Feature
2 AO I Standard
n n n n
2AO I High Feature
Reserve (width 15 mm) n n n n n

Siemens ST PCS 7 · February 2010 8/51


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Analog electronics modules

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Analog input • AI 2 x RTD / 15 bit, High Feature 6ES7 134-4NB51-0AB0
- Diagnostics inside module
• AI 2 x U (± 5 V, 1 ... 5 V, ± 10 V) / 6ES7 134-4FB01-0AB0 - Overflow/underflow diagnos-
13 bit, standard tics
- Diagnostics inside module - Wire break monitoring
- Overflow/underflow diagnos- - Resistance thermometer
tics Pt100/200/500/1000,
• AI 2 x I, 2-wire transmitter 6ES7 134-4GB01-0AB0 B) Ni100/1000 (2, 3 or 4 wires)
(4 ... 20 mA) / 13 bit, standard - Temperature in Celsius or
- Diagnostics inside module Fahrenheit
- Overflow/underflow diagnos- Analog output
tics
- Wire break monitoring • AO 2 x U (1 ... 5 V / 12 bit, 6ES7 135-4FB01-0AB0 B)
±10 V / 13 bit), standard
• AI 2 x I, 4-wire transmitter 6ES7 134-4GB11-0AB0 B) - Diagnostics inside module
(± 20 mA, 4 ... 20 mA) / 13 bit, - Connection of substitute value
standard in event of CPU stop (parame-
- Diagnostics inside module terizable)
- Overflow/underflow diagnos- - Short-circuit monitoring
tics
- Wire break monitoring • AO 2 x I (± 20 mA, 4 ... 20 mA) / 6ES7 135-4GB01-0AB0 B)
13 bit, standard
• AI 2 x TC standard for thermo- 6ES7 134-4JB01-0AB0 B) - Diagnostics inside module
couple or voltage measurement - Connection of substitute value
- Resolution 15 bit + sign in event of CPU stop (parame-
- Temperature measurement terizable)
with thermocouple type E, N, J, - Wire break monitoring
K, L, S, R, B, T

8 - Voltage measurement ± 80 mV
- Module diagnostics: Over-
flow/underflow, internal faults,
• AO 2 x U (1 ... 5 V, ± 10 V) /
15 bit, High Feature
- Diagnostics inside module
6ES7 135-4LB02-0AB0 B)

parameterization errors - Connection of substitute value


- Wire break monitoring per in event of CPU stop (parame-
channel for measurement with terizable)
thermocouple - Short-circuit monitoring
- Compensation through exter-
nal Pt100 in the same station • AO 2 x I (± 20 mA, 4 ... 20 mA) / 6ES7 135-4MB02-0AB0 B)
with AI 2/4 x RTD standard 15 bit, High Feature
- Extended temperature range - Diagnostics inside module
from 0 to 50 °C when installed - Connection of substitute value
vertically in event of CPU stop (parame-
terizable)
• AI 2/4 x RTD standard for resis- 6ES7 134-4JB51-0AB0 B) - Wire break monitoring
tance thermometer or resistance
measurement Accessories
- 2 inputs (3-wire and 4-wire Reserve module for ET 200S
connection) / 4 inputs (2-wire for reserving unused slots for any
connection) electronics module
- Max. resolution 15 bits + sign
- Resistance thermometer • 15 mm wide (5 units) 6ES7 138-4AA01-0AA0 B)
Pt100, Ni100 For additional accessories, e.g.
- Module diagnostics: Over- for labeling, see Catalog IK PI
flow/underflow, internal faults,
parameterization errors B) Subject to export regulations: AL: N, ECCN: EAR99H
- Wire break monitoring per
channel
• AI 2 x U (1 ... 5 V, ± 5 V, ± 10 V) / 6ES7 134-4LB02-0AB0 B)
15 bit, High Feature
- Diagnostics inside module
- Overflow/underflow diagnos-
tics
• AI 2 x I, 2/4-wire transmitter 6ES7 134-4MB02-0AB0 B)
(± 20 mA, 4 ... 20 mA) / 15 bit,
High Feature
- Diagnostics inside module
- Overflow/underflow diagnos-
tics
- Wire break monitoring
• AI 2 x TC / 15 bit, High Feature 6ES7 134-4NB01-0AB0 B)
- Diagnostics inside module
- Overflow/underflow diagnos-
tics
- Wire break monitoring
- Internal temperature compen-
sation with TM-E15S24-AT or
TM-E15C24-AT terminal mod-
ule

8/52 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Technology modules

■ Overview ■ Function
1 COUNT 24 V/100 kHz counter module
• 1 channel for up and down counting; counting range ±31 bit
• Counting frequency up to 100 kHz
• 6 different operating modes:
- Continuous counting
- Single counting
- Periodic count
- Frequency measurement
- Speed measurement
- Period measurement
• Gate control via level at digital input (HW gate) as well as soft-
ware control (SW gate)
• 1-, 2- or 4-fold evaluation
• Response on reaching a comparison value or on exceeding a
range
• Loading of counter with defined starting value
• Once-only or periodic synchronization
1 COUNT 24 V/100 kHz counter module
• Latch function: saving of current counter values through set-
• Single-channel, intelligent 32 bit counter module for universal ting of digital input
counting and time-based measuring tasks (frequency, speed
and period measurements) • Parameterizable response in case of CPU failure: abort, con-
tinue, connection of substitute value, holding of last value
• For direct connection of 24 V DC incremental encoders or ini-
tiators 8
• Comparison functions with definable comparison values
■ Selection and Ordering data Order No.

• Integrated digital output for output of the response on reach- 1 COUNT 24 V/100 kHz counter 6ES7 138-4DA04-0AB0
module
ing the comparison value For universal counting and mea-
• Can be plugged onto TM-E terminal modules with automatic suring tasks with ET 200S
coding Accessories
• Hot swapping of modules possible For SIMODRIVE sensor incremen-
• Simple parameterization without additional software tal encoders, signal lines, shield
clamps and connections as well
as further accessories, e.g. label-
■ Design ing sheets, see "Automation and
Control Systems - SIMATIC Indus-
Possible combinations of the TM-E terminal modules and trial Automation Systems -
technology modules SIMATIC ET 200 distributed I/O" in
the Industry Mall or in the Cata-
TM-E terminal modules for logs IK PI and CA 01.
electronic modules
Screw terminal TM-E15S26-A1 TM-E15S24-01
Order number 6ES7 193… …4CA40-0AA0 …4CB20-0AA0
Spring terminal TM-E15C26-A1 TM-E15C24-01
Order number 6ES7 193… …4CA50-0AA0 …4CB30-0AA0
Fast Connect TM-E15N26-A1 TM-E15N24-01
Order number 6ES7 193… …4CA80-0AA0 …4CB70-0AA0
Technology modules
1 COUNT 24 V/100 kHz n n

Siemens ST PCS 7 · February 2010 8/53


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Motor starter

■ Overview ■ Design
Power modules and motor starters are operated on the terminal
modules which are assigned to them in the tables in the sections
"High Feature motor starters" and "Safety-oriented motor start-
ers". The terminal modules are a carrier system which is simulta-
neously used for the power supply to the motor starters (elec-
tronics: 24 V DC and load: 400 V AC).
24 V DC for the electronics is provided by the power module in-
serted to the left of the first motor starter. The power module and
the downstream motor starters constitute a potential group
whose scope is limited by the current carrying capacity of the
power module. When this limit is reached, a new potential group
must be established with a further power module.
The load current is applied to the first (left) TM-xxxxS32 motor
starter terminal module, and reaches the other motor starters via
the power bus of the adjacent TM-xxxxS31 terminal modules.
The power bus is designed for loads up to 50 A. When this limit
is reached, a new load group must be started with a further
TM-xxxxS32 terminal module, and provided with load current.
• Completely factory-wired motor starters for switching and pro-
tecting any three-phase loads Brake control modules for motor starters
• Can be used as a direct-on-line, reversing or soft starter High Feature and safety-oriented motor starters can be ex-
panded by a brake control module for controlling electrome-
• High Feature motor starter with a combination comprising chanical brakes in three-phase motors. The following modules
8
starter circuit-breaker, solid-state overload protection and are available:
contactor or soft starter up to 7.5 kW
• For brakes with external supply 24 V DC/4 A:
• Safety-oriented motor starters based on the High Feature mo- - xB3 (with two optional inputs for special functions)
tor starters (direct-on-line and reversing starters) with integral - xB1
redundancy function for shutdown reliability up to Category 4
(EN 954-1) • For brakes with internal supply 500 V DC/0.7 A:
- xB4 (with two optional inputs for special functions)
• With self-assembling 50 A power bus, i.e. the load current is - xB2
only supplied once for a group of motor starters
• Hot swapping is permissible The externally supplied 24 V DC brakes can be released inde-
pendent of the switching status of the motor starter. The 500 V
• Inputs and outputs for activating and signaling the states have DC brakes, on the other hand, are generally supplied direct from
been integrated the junction plate of the motor via a rectifier module and cannot
• Diagnostics capability for active monitoring of the switching be released if the motor starter is switched off. These brakes
and protection functions cannot be used in conjunction with the DSS1e-x motor starter
• Can be combined with brake control module for controlling (direct-on-line soft starter).
electromechanical brakes in three-phase motors The outputs of the brake control modules can also be used for
other purposes e.g. for controlling DC valves. Independent spe-
cial functions can be implemented with the help of two optional
local inputs each on a brake control module xB3 or xB4 and a
control module 2DI of the High Feature motor starter. These
operate independently of the bus and higher-level control, e.g.
to implement rapid stop functions for slide controls.
Brake control modules are operated on different terminal
modules depending on the design:
Brake control Terminal module for
module brake control module
xB1 or xB2 TM-xB15S24-01 --
3RK1 903-0AG00
xB3 or xB4 -- TM-xB215S24-01
3RK1 903-0AG01

8/54 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Motor starter
High Feature motor starters
Terminal modules for motor starters,
The High Feature motor starters are used together with the PM-D power modules and supplementary/
power module. Combined with a terminal module according to expansion modules
the table, a PM-D power module opens up a new potential With power bus supply TM-FD65- TM-FRS130- --
group. The scope of the group is limited in that the value speci- for one load group, S32 S32
fied for the current carrying capacity of the power module (10 A including 3 caps for ter- 3RK1 903- 3RK1 903-
for PM-D) must not be exceeded by the total current of all mination of power bus 3AC00 3AD00
modules in a potential group. With power bus bushing TM-FD65- TM-FRS130- --
S31 S31
The PM-D handles the following tasks for the motor starters in a 3RK1 903- 3RK1 903-
potential group: 3AC10 3AD10
• Supply of voltages for the electronics via the voltage buses of With screw terminals -- -- TM-
the terminal modules PF30S47-F0
• Monitoring of voltages for the electronics and contactors 3RK1 903-
3AA00
Terminal modules for motor starters and
power modules Power module

With power bus supply TM-DS65- TM-RS130- -- PM-D F PROFIsafe n


for one load group, S32 S32
Motor starters
including 3 caps for ter- 3RK1 903- 3RK1 903-
mination of power bus 0AK00 0AL00 F-DS1e-x
With power bus bushing TM-DS65- TM-RS130- -- High Feature direct-on- n
S31 S31 line starter
3RK1 903- 3RK1 903- F-RS1e-x
0AK10 0AL10 High Feature reversing n
With screw terminals -- -- TM-P15-S27- starter
01
3RK1 903- Supplementary/expansion modules for safety-oriented
motor starter applications
8
0AA00
Power module The PM-D F X1 power/expansion module permits selective shut-
down of 1 to 6 shut-down groups through external safety de-
PM-D 24 V DC n vices (e.g. safety relay or AS-i safety monitor). The PM-D F X1
Motor starters uses the safety-oriented shut-down signals connected to the
module to trigger the downstream failsafe motor starters which
DS1e-x then safely switch off the assigned motors.
High Feature direct- n
on-line starter In addition, external safety devices can also be powered by a
DSS1e-x safe 24 V DC voltage V1 via the safety-oriented PM-D F X1
High Feature direct- n power/expansion module.
on-line soft starter
The F-CM contact multiplier equipped with four safe floating
RS1e-x contacts (NO contacts) can be used together with the PM-D F
High Feature reversing n PROFIsafe or the PM-D F X1 as an interface to plants with con-
starter ventional safety engineering. It has internal diagnostics func-
tions, and can be set to one of 6 shut-down groups.
Safety-oriented motor starters
Terminal modules for
In EMERGENCY STOP applications, safety-oriented motor start- supplementary/expansion modules
ers can be shut down selectively by means of the upstream
PM-D F PROFIsafe power module. Up to 6 shut-down groups Without supply from left TM-PFX30 S47- --
can be formed per power module. The PM-D F PROFIsafe ob- (as power module) G1
3RK1 903-3AE00
tains the shut-down signal from the F/FH automation system via
the interface module of the ET 200S. With supply from left TM-PFX30 S47- --
(for expansion) G0
Combined with a terminal module according to the table, a 3RK1 903-3AE10
PM-D F PROFIsafe power module opens up a new potential
-- TM-FCM30-S47
group. The scope of the group is limited in that the total current 3RK1 903-3AB10
of all modules in a potential group must not exceed the current
carrying capacity of the power module (with PM-D F PROFIsafe: Additional/expansion
inrush current 10 A; continuous current 5 A). modules
PM-D F X1
safety-oriented power/expan- n
sion module
F-CM
safety-oriented contact n
multiplier

Siemens ST PCS 7 · February 2010 8/55


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Motor starter

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
High Feature motor starters Control modules
With diagnostics, expandable with brake control module
• Control module 2DI COM 3RK1 903-0CH10 A)
DS1e-x direct-on-line starters DC 24 V
Mechanical switching, electronic Digital input module with two in-
overload protection puts for parameterizable motor
starters, for mounting on front of
• Up to 1.1 kW/400 V; 0.3 ... 3.0 A 3RK1 301-0AB10-0AA4 motor starter, with PC connec-
• Up to 3.0 kW/400 V; 2.4 ... 8.0 A 3RK1 301-0BB10-0AA4 tion (LOGO! PC cable 6ED1057-
1AA00-0AB0 required)
• Up to 7.5 kW/400 V; 3RK1 301-0CB10-0AA4
2.4 ... 16.0 A • Control module 2DI LC COM 3RK1 903-0CH20 A)
DC 24 V
DSS1e-x soft starters Like control module 2DI COM,
Electronic switching, electronic plus input for switching to manu-
overload protection al local mode
• Up to 1.1 kW/400 V; 0.3 ... 3.0 A 3RK1 301-0AB20-0AA4 M65-PEN-F infeed module 3RK1 903-2AC00
• Up to 3.0 kW/400 V; 2.4 ... 8.0 A 3RK1 301-0BB20-0AA4 65 mm wide, incl. two caps,
in combination with TM-DS65-
• Up to 7.5 kW/400 V; 2.4 ... 16.0 A 3RK1 301-0CB20-0AA4 32/TM-RS130-S32
RS1e-x reversing starters M65-PEN-S connection module 3RK1 903-2AC10
Mechanical switching, electronic 65 mm wide, in combination with
overload protection TM-DS65-31/TM-RS130-S31
• Up to 1.1 kW/400 V; 0.3 ... 3.0 A 3RK1 301-0AB10-1AA4 Brake control expansion
module
• Up to 3.0 kW/400 V; 2.4 ... 8.0 A 3RK1 301-0BB10-1AA4
For motors with mechanical brake

8
• Up to 7.5 kW/400 V; 2.4 ... 16.0 A 3RK1 301-0CB10-1AA4
• xB1 3RK1 903-0CB00 A)
Accessories 24 V DC / 4 A
Terminal modules for motor • xB2 3RK1 903-0CC00
starters 500 V DC / 0.7 A
• TM-DS65-S32 3RK1 903-0AK00 A) • xB3 3RK1 903-0CE00 A)
for DS1e-x, DSS1e-x direct start- 24 V DC / 4 A, DI 2 x 24 V DC
ers with supply connection for with two optional inputs
power bus, incl. 3 caps for ter-
• xB4 3RK1 903-0CF00 A)
minating the power bus
500 V DC / 0.7 A, DI 2 x 24 V DC
• TM-DS65-S31 3RK1 903-0AK10 A) with two optional inputs
for DS1e-x, DSS1e-x direct start-
Terminal modules for brake
ers without supply connection
control expansion module
for power bus
• TM-xB15S24-01 3RK1 903-0AG00
• TM-RS130-S32 3RK1 903-0AL00 A)
for xB1 or xB2
for RS1e-x reversing starter with
supply connection for power • TM-xB215S24-01 3RK1 903-0AG01 A)
bus, incl. 3 caps for connecting for xB3 or xB4
the power bus
Safety-related motor starters
• TM-RS130-S31 3RK1 903-0AL10 A) With diagnostics, expandable with brake control module
for RS1e-x reversing starter with-
out supply connection for power F-DS1e-x safety-related direct
bus starter
Mechanical switching, electronic
PM-D power module 3RK1 903-0BA00 A) overload protection
for direct and reversing starters;
24 V DC, with diagnostics • Up to 1.1 kW/400 V; 0.3 ... 3.0 A 3RK1 301-0AB13-0AA4

Terminal module for PM-D 3RK1 903-0AA00 • Up to 3.0 kW/400 V; 2.4 ... 8.0 A 3RK1 301-0BB13-0AA4
power module • Up to 7.5 kW/400 V; 2.4 ... 16.0 A 3RK1 301-0CB13-0AA4
TM-P15-S27-01
F-RS1e-x safety-related revers-
Jumper modules ing starter
• M15-PEN 3RK1 903-0AH00 Mechanical switching, electronic
Terminal block PE/N, for jumper- overload protection
ing a gap in the PE/N bus, • Up to 1.1 kW/400 V; 0.3 ... 3.0 A 3RK1 301-0AB13-1AA4
15 mm wide
• Up to 3.0 kW/400 V; 2.4 ... 8.0 A 3RK1 301-0BB13-1AA4
• M30-PEN 3RK1 903-0AJ00
Terminal block PE/N, for jumper- • Up to 7.5 kW/400 V; 2.4 ... 16.0 A 3RK1 301-0CB13-1AA4
ing a gap in the PE/N bus,
30 mm wide
A) Subject to export regulations: AL: N, ECCN: EAR99
• M15-L123 3RK1 903-0AE00
Terminal block L1/L2/L3, for jum-
pering a gap in the power bus,
15 mm wide
• M30-L123 3RK1 903-0AF00
Terminal block L1/L2/L3, for jum-
pering a gap in the power bus,
30 mm wide

8/56 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
Motor starter

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Accessories PM-D F X1 power module 3RK1 903-3DA00 A)
For power supply of emergency
Terminal modules for safety- stop signals of external safety
related motor starters units; for 6 switch-off groups,
• For F-DS1e-x direct starter, with 24 V DC
coding Terminal module for PM-D F X1
- TM-FDS65-S32 with supply 3RK1 903-3AC00 A) power module
connection for power bus • TM-PFX30 S47-G0 3RK1 903-3AE10 A)
- TM-FDS65-S31 without supply 3RK1 903-3AC10 A) With infeed on left
connection for power bus • TM-PFX30 S47-G1 3RK1 903-3AE00 A)
• For F-RS1e-x reversing starter, Without infeed on left
with coding F-CM contact multiplexer 3RK1 903-3CA00
- TM-FRS130-S32 with supply 3RK1 903-3AD00 A) With 4 safe floating contacts
connection for power bus Terminal module for F-CM 3RK1 903-3AB10
- TM-FRS130-S31 without sup- 3RK1 903-3AD10 A) contact multiplexer
ply connection for power bus TM-FCM30 S47-F01
PM-D F PROFIsafe 3RK1 903-3BA02 A) A) Subject to export regulations: AL: N, ECCN: EAR99
power module
for direct and reversing starters; Note:
24 V DC, with diagnostics For color-coded labels and further accessories for ET 200S configura-
tions with High Feature motor starters and for ET 200S configurations with
Terminal module for 3RK1 903-3AA00 A) safety-related motor starters, refer to "Automation and Control Systems -
PM-D F PROFIsafe SIMATIC Industrial Automation Systems - SIMATIC ET 200 distributed I/O"
power module in the Industry Mall or in the catalogs IK PI and CA 01.
TM PF30 S47-F0
Jumper modules and
8
control modules
See under High Feature motor
starters
M65-PEN-F infeed module 3RK1 903-2AC00
65 mm wide, incl. two caps, in
combination with TM-DS65-32 /
TM-RS130-S32
M65-PEN-S connection module 3RK1 903-2AC10
65 mm wide, in combination with
TM-DS65-31/TM-RS130-S31
Brake control expansion
module
For motors with mechanical brake
• xB3 3RK1 903-0CE00 A)
24 V DC / 4 A, DI 2 x 24 V DC
with two optional inputs
• xB4 3RK1 903-0CF00 A)
500 V DC / 0.7 A, DI 2 x 24 V DC
with two optional inputs
Terminal modules for brake 3RK1 903-0AG01 A)
control expansion module
TM-xB215S24-01 for xB3 or xB4

Siemens ST PCS 7 · February 2010 8/57


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
SIGUARD safety technology

■ Overview ■ Application
The following ET 200S motor starters can be combined with the
safety modules of the SIGUARD safety system:
• Standard motor starter (see Catalog IK PI) with additive fail-
safe kit 1 or 2
• High Feature motor starters
This results in versatile options for use. Several safety circuits
can be designed without problem. Typical application examples
are presented in the manual "SIMATIC ET 200S motor starters".

AS 41x

PM-D F1 PM-D F2
PM-X PM-X

PROFIBUS

The SIGUARD safety system based on the PM-D F1, F2, F3, F4, ET 200S
F5 and PM-X safety modules can be combined with ET 200S
motor starters to enable local safety applications up to
category 4 in accordance with EN 954-1, independent of the

8
safety-related control carried out by the PLC. The costs involved
in the configuration and wiring of conventional safety systems
are no longer incurred.
Motor 1 Motor 2 Motor 3 Motor 4 Motor 5
The safety sensors are directly connected to the safety modules.
Instead of the safety relays which are otherwise essential, the
safety modules available with functions for evaluating emer-
gency stop circuits, for monitoring protective doors or for imple-
mentation of time-delayed shut-downs safely switch off down-
stream motor starters. In addition, they monitor their auxiliary EMERGENCY-STOP Bowden wire
voltages.

Example of safety application with 2 safety circuits (switch-off groups)

8/58 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
SIGUARD safety technology

■ Design
Components required in relation to safety requirement Failsafe kit
Components required Safety category acc. to EN 954-1 Every standard motor starter in a safety segment has to be sup-
2 3 4 plemented by the failsafe kit (F-kit) in order to monitor the switch-
ing function. F-Kit 1 supplements the DS1-x direct-on-line
PM-D F1...5 n n n1) starter, F-Kit 2 the RS1-x reversing starter.
TM-PF30 S47-.. n n n The F-kits comprise:
F kit 1/2 n 2) n 2) n 2) • Contact carriers for the terminal modules
PM-X n n n • 1 or 2 auxiliary switch blocks for the contactor(s) of the motor
TM-X15 S27-01 n n n starter
Redundantly switch- • Connecting lines
ing, external infeed n n
contactor
High Feature motor starters and their terminal modules come
equipped with the F-Kit functions.
1) PM-D F3 power module only approved up to Category 3
2) TM-PF30 terminal modules for PM-D F1 ... F5 safety modules
F kit required for Standard motor starter only; already integrated into
High Feature motor starter The TM-PF30 terminal modules are used to accommodate the
PM-D F1 ... F5 safety modules (see table for possible combina-
Possible combinations of safety and terminal modules tions). Depending on the version, they are suitable for:
PM-D PM-D PM-D PM-D PM-D PM-X • Supply of 24 V DC for the electronics (U1) and the contactors
F1 F2 F3 F4 F5 of the motor starters (U2)
TM-PF30 S47-B1 3) n n • Sensor connection: connection of 2-channel sensor circuit
(e.g. emergency stop button) and a reset button
TM-PF30 S47-B0 4)
TM-PF30 S47-C1 5)
n n
n n
• Design of separate safety circuits 8
• Cascading of safety circuits
TM-PF30 S47-C0 6) n n
Summary of product range with important differences in fea-
TM-PF30 S47-D0 n tures:
TM-X15 S27-01 n • TM-PF30 S47-B1
1) For F1 or F2 in higher-level or individual safety group (voltage group)
- Carrier for PM-D F1 or PM-D F2 safety module
2) - Creates a safety circuit
For F1 or F2 in lower-level cascaded safety group (partial voltage group)
3)
- Supply of U1 and U2
For expansion with F3 or F4 in separate ET 200S station (voltage group) - Sensor connection
4) For expansion with F3 or F4 in the same ET 200S station (partial voltage
group)
• TM-PF30 S47-B0
- Carrier for PM-D F1 or PM-D F2 safety module
Safety modules PM-D F1/F2/F3/F4/F5 - Creates a subordinate (cascaded) safety circuit
- No separate supply of U1 and U2; (U1 and U2 are present on
In the case of safety applications with SIGUARD systems, the the voltage buses)
following safety modules are used individually or combined in- - Sensor connection
stead of the PM-D standard power module:
• TM-PF30 S47-C1
• PM-D F1 for evaluating emergency stop circuits with the func- - Carrier for PM-D F3 or PM-D F4 safety module
tion "Monitored start" - Creates the expansion of a safety circuit in a new station
• PM-D F2 for monitoring of protective doors with the function - Supply of U1 and U2
"Automatic start" - Control input IN+/IN-
• PM-D F3 as expansion for PM-D F1/F2 for time-delayed trip- - No sensor connection
ping • TM-PF30 S47-C0
• PM-D F4 for expanding safety circuits with other ET 200S - Carrier for PM-D F3 or PM-D F4 safety module
motor starters, e.g. in a different tier (station) - Creates a subordinate (cascaded) safety circuit
- Separate supply of U2 (U1 is present on the voltage buses)
• PM-D F5 for transmitting the status of PM-D F1...4 over four - No sensor connection
floating relay circuits to external safety devices (contact multi-
pliers) • TM-PF30 S47-D0
- Carrier for PM-D F5 safety module
These serve as safety relays for downstream ET 200S motor - Arrangement between a TM-PF30 S47-B0, B1, C0 or C1 and
starters. a TM-X
The PM-D F1 and PM-D F2 safety modules can be combined - No sensor connection
with the PM-D F3 or PM-D F4 modules. A PM-D F5 can be ar- TM-X terminal module for PM-X safety module
ranged in any position between a PM-D F1...4 and a PM-X.
The TM-X 15 S27-01 terminal module (TM-X) is a carrier for the
Every safety circuit starting with a PM-D F1 ... 4 must be termi- PM-X safety module. It must be positioned on the right next to the
nated by a PM-X. An additional PM-D power module is not re- last motor starter of a safety circuit.
quired.
The TM-X is suitable for connecting an external supply contactor
The PM-D F1 ... F4 safety modules monitor the auxiliary voltages (second switch-off possibility). It has terminals for connecting
U1 and U2. A voltage failure is communicated in the form of a di- the contactor coil and the feedback contact.
agnostics message via bus.

Siemens ST PCS 7 · February 2010 8/59


© Siemens AG 2010

Process I/O
ET 200S for SIMATIC PCS 7
SIGUARD safety technology

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIGUARD safety modules SIGUARD terminal modules
PM-D F1 3RK1 903-1BA00 A) TM-PF30 S47-B1 terminal 3RK1 903-1AA00 A)
Safety module with diagnostics; module
for emergency stop applications For PM-D F1/2 safety modules;
with the function "Monitored start"; with incoming supply U1/U2 and
2-channel sensor connection
PM-D F2 3RK1 903-1BB00 A) TM-PF30 S47-B0 terminal 3RK1 903-1AA10 A)
Safety module with diagnostics; module
for protective door monitoring For PM-D F1/2 safety modules;
with the function "Automatic start"; with sensor connection
2-channel
TM-PF30 S47-C1 terminal 3RK1 903-1AC00 A)
PM-D F3 3RK1 903-1BD00 module
Safety module with diagnostics; For PM-D F3/4 safety modules;
for expansion of PM-D F1/2 for an with incoming supply U1/U2 and
additional voltage group; time control input IN+/IN-
delay 0 to 15 s
TM-PF30 S47-C0 terminal 3RK1 903-1AC10
PM-D F4 3RK1 903-1BC00 module
Safety module with diagnostics; For PM-D F3/4 safety modules;
for expansion of PM-D F1/2 for an with incoming supply U2
additional voltage group
TM-PF30 S47-D0 terminal 3RK1 903-1AD10
PM-D F5 3RK1 903-1BE00 module
Expansion to PM-D F1 up to For PM-D F5 safety module
PM-D F4, contact multiplier
TM-X15 S27-01 terminal module 3RK1 903-1AB00 A)
Accessories For PM-X safety module
8 PM-X
Safety module with diagnostics;
3RK1 903-1CB00 A) A) Subject to export regulations: AL: N, ECCN: EAR99

for connecting a safety group and


for connecting an external incom-
ing-feeder contactor or for con-
necting an external safety circuit
F-Kit 1 3RK1 903-1CA00 A)
Failsafe kit for DS1-x standard
motor starter (not necessary for
High Feature motor starter)
F-Kit 2 3RK1 903-1CA01 A)
Failsafe kit for RS1-x standard
motor starter (not necessary for
High Feature motor starter)

8/60 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Introduction

■ Overview ■ Design
The architecture of the ET 200pro is based on the proven sepa-
ration of modules from the bus/power supply connection system.
This permits the T functionality for bus and 24 V DC power sup-
ply for the interface module, and prewiring of sensor/actuator
connections for the electronics modules (independent wiring).
When servicing, the independent wiring permits hot swapping of
an electronics module without having to switch off the remaining
station. This can continue without interruption during the re-
placement. When replacing an electronics module, the com-
plete I/O wiring remains on the connection module, and need be
neither labeled nor removed.
Up to 16 electronics modules can be arranged in any order be-
tween the interface module (left) and the terminating module
(right limit).
Modules of an ET 200pro station
The ET 200pro modules are usually designed in two or three
parts. Interface and power modules as well as digital and analog
electronics modules comprise:
SIMATIC ET 200pro is a modular I/O system with high IP65/66/67
protection suitable for use at machine level outside the control • Bus module as mechanical and electrical connection element
cabinet. As a result of the innovative design, the ET 200pro has of the individual ET 200pro modules (they form the backplane
a relatively small size and can be flexibly adapted to the require- bus of the system)
ments of the respective automation task with regard to the con- • Electronics or interface module
nection system and I/Os. Summary of the most important fea-
tures of the SIMATIC ET 200pro:
• Connection module 8
• Distributed I/O system with IP65/67 protection for use without The ET 200pro modules are fitted when delivered on the associ-
a control cabinet at machine level ated bus module.
• Small, multi-functional complete solution: analog and digital An ET 200pro station comprises:
I/O modules as well as safety-related digital I/O modules • Module support
• Communication over PROFIBUS DP, transmission rate up to • Interface module for PROFIBUS DP
12 Mbit/s • Connection module for the PROFIBUS DP interface module
• Mixed design of fail-safe and standard modules possible in - CM IM DP direct with up to 6 M20 cable glands
the same station - CM IM DP ECOFAST Cu
• Free selection of connection system: direct, ECOFAST or - CM IM DP M12 7/8"
M12 7/8" • Max. 16 electronics modules with associated connection
• Power module for simple implementation of load groups modules which may be assembled up to a station width of 1 m
• Hot swapping of modules • Terminating module (included in scope of delivery of interface
module)
• Simple assembly and independent wiring
• Comprehensive diagnostics: exact to the module or channel Expansion modules
The following expansion modules are available:
• Digital electronics modules
• Analog electronics modules
• Safety-related electronics modules
• I/O connection modules
- CM IO 4 x M12 for digital or analog electronics modules
- CM IO 8 x M12 for digital electronics modules
- CM IO 12 x M12 for 4/8 F-DI/4 F-DO
- CM IO 16 x M12 for 8/16 F-DI
• Power module electronics PM-E
• Connection modules for power module
- CM PM-E direct with up to 2 M20 cable glands
- CM PM-E ECOFAST Cu
- CM PM-E 7/8"

Siemens ST PCS 7 · February 2010 8/61


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Introduction
Module support
■ Integration
Various module supports are available for mounting the
ET 200pro: The distributed ET 200pro system is connected to SIMATIC
PCS 7 automation systems (controllers) over PROFIBUS DP.
• Narrow module support Data transfer rates of up to 12 Mbit/s are possible.
The narrow module support permits complete preassembly
on a workbench as a result of two mounting flanges outside The ET 200pro is integrated into SIMATIC PCS 7 using standard
the ET 200pro station. driver blocks. You can therefore configure and parameterize the
ET 200pro in the SIMATIC Manager of the engineering system
extremely simply using HW-Config.

■ Technical specifications
ET 200pro
General technical specifications
Electronics modules • Digital inputs/outputs
• Analog inputs/outputs
• Safety-related digital inputs/out-
puts
Connection system for actua- M12 round plug connection with
tor/sensor standard assignments for actua-
tor/sensor
Data transfer rate, max. 12 Mbit/s (PROFIBUS DP)
Power supply 24 V DC

8 Current consumption of an
ET 200pro (internal and sensor
5A

supply, non-switched voltage),


• Compact-narrow module support up to 55 °C, max.
The compact-narrow module support permits the most space- Load current for ET 200pro per 10 A
saving design. incoming supply (IM, PM, switched
voltage), up to 55 °C, max.
For total configuration with looping 16 A (with direct connection
through (several ET 200pro), module)
up to 55 °C, max.
Degree of protection IP65/66/IP67 for interface, digital
and analog modules
Material Thermoplast (glass-fiber
reinforced)
Ambient conditions
Temperature 0 ... 55 °C (-25 °C on request)
Relative humidity 5 ... 100 %
Atmospheric pressure 795 ... 1 080 hPa
Mechanical stress
Vibrations Vibration test according to
IEC 60068, Part 2-6 (sinusoidal)
• Constant acceleration 5 g,
Expansion limits occasionally 10 g, for interface,
digital and analog modules
• Number of electronics modules per station (between interface • 2 g for motor starters
module and terminating module): up to 16
Shock • Shock test according to
• Max. width (without module support): 1 m IEC 680068 Part 2-27, half-sine,
• Electronics/sensor supply 1L+ max. 5 A per ET 200pro station 30 g, 18 ms duration for inter-
face, digital and analog
• Load voltage supply 2L+ max. 10 A per potential group modules
• Maximum address range of an ET 200pro station: 244 bytes • 15 g, 11 ms duration for
for inputs and 244 bytes for outputs motor starters
ET 200pro configuration Approvals UL, CSA and cULus

The SIMATIC ET 200 configurator can be used to compile an For detailed technical specifications, especially for individual
ET 200pro station rapidly and simply. It knows the configuration components such as interface module, power module and elec-
rules, and supports selection of all components and associated tronics modules, see:
accessories in interactive mode. The SIMATIC ET 200 is avail- • Catalog IK PI
able in the current CD-ROM Catalog CA 01 and on the Internet:
• Industry Mall/CA 01 under "Automation and Control Systems –
www.siemens.com/et200 SIMATIC Industrial Automation Systems – SIMATIC ET 200 dis-
tributed I/O"

8/62 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Interface module IM 154-2 DP High Feature

■ Overview ■ Selection and Ordering data Order No.


IM154-2 High Feature interface 6ES7 154-2AA00-0AB0 B)
module
for ET 200pro; for communication
between ET 200pro and host
masters over PROFIBUS DP;
support of PROFIsafe
Connection module for IM154-2
High Feature interface module
• CM IM DP ECOFAST connection 6ES7 194-4AA00-0AA0 B)
module
for connection of PROFIBUS DP
and 24 V DC power supply to
PROFIBUS interface modules,
2 ECOFAST Cu connections
• CM IM DP direct connection 6ES7 194-4AC00-0AA0 B)
module
for direct connection of
PROFIBUS DP and 24 V DC
power supply to PROFIBUS in-
terface modules, up to six M20
cable glands
The IM 154-2 DP High Feature interface module is responsible
for PROFIBUS communication between the ET 200pro station • CM IM DP M12 7/8" connection 6ES7 194-4AD00-0AA0
and the host automation system (controller) as PROFIBUS DP module
master. The scope of delivery of the interface module also in- for connection of PROFIBUS DP
and 24 V DC power supply to
cludes a terminating module which is plugged in following the
last electronics module of the station.
PROFIBUS interface modules,
2 x M12 and 2 x 7/8" 8
■ Function Cables and further accessories
For cables and further accesso-
Features of the IM 154-2 DP High Feature interface module ries for CM IM DP ECOFAST,
CM IM DP direct and CM IM DP
• Mounted on delivery on the bus module M12 7/8" connection modules,
• Connects the ET 200pro station to the PROFIBUS DP via the see Catalog IK PI or Industry
connection module Mall/CA 01 under "Automation
and Control Systems – SIMATIC
• Prepares the data for the connected electronics modules Industrial Automation Systems –
• Max. 16 electronics modules can be operated on an interface SIMATIC ET 200 distributed I/O"
module - also safety-related General accessories
• PROFIBUS DP address of the ET 200pro station can be set on ET 200pro module support
the connection module
• Narrow, for interface, electronics
• Terminating resistor of the PROFIBUS DP can be switched on and power modules
and off on the connection module
- 500 mm 6ES7 194-4GA00-0AA0
• Maximum address range: 244 bytes for inputs and 244 bytes
for outputs - 1 000 mm 6ES7 194-4GA60-0AA0

• Powers the ET 200pro station via the connection module with - 2 000 mm, can be cut to length 6ES7 194-4GA20-0AA0
the sensor/electronics supply 1L+ and the load power supply • Compact-narrow, for interface,
2L+ electronics and power modules
• Integral power module for the load power supply 2L+ - 500 mm 6ES7 194-4GC70-0AA0
- 1 000 mm 6ES7 194-4GC60-0AA0
■ Accessories - 2 000 mm, can be cut to length 6ES7 194-4GC20-0AA0
Connection modules Spare fuse 6ES7 194-4HB00-0AA0
12.5 A fast-blow, for interface and
The connection module for the IM 154-2 DP High Feature inter- power modules, 10 units per pack
face module (to be ordered separately) is available in three dif-
ferent connection versions: B) Subject to export regulations: AL: N, ECCN: EAR99H
• CM IM DP direct
• CM IM DP ECOFAST Cu
• CM IM DP M12 7/8"
The PROFIBUS address can be set on the connection module
per DIL switch. The segmenting terminating resistor can be con-
nected using a further DIL switch.

Siemens ST PCS 7 · February 2010 8/63


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Digital electronics modules EM 141, EM 142

■ Overview ■ Selection and Ordering data Order No.


Digital electronics modules
Digital input modules
Digital input module 8 DI High 6ES7 141-4BF00-0AB0 B)
Feature
24 V DC, with channel diagnos-
tics, including bus module. Con-
nection module must be ordered
separately
Digital output modules
Digital output module 4 DO 6ES7 142-4BD00-0AB0 B)
High Feature
24 V DC, 2 A, with channel diag-
nostics, including bus module.
Connection module must be
ordered separately
Accessories
Connection module CM IO 6ES7 194-4CA00-0AA0
4 x M12
4 M12 sockets for connecting
The following digital electronics modules can be used for con- digital or analog sensors/actua-
necting actuators/sensors in the context of SIMATIC PCS 7: tors to ET 200pro
Digital input modules Connection module CM IO 6ES7 194-4CB00-0AA0
8 x M12
• EM 8 DI DC 24 V High Feature
8
8 M12 sockets for connecting
- Digital electronics module with eight inputs digital sensors/actuators to
- Suitable for standard switches and proximity switches ET 200pro
(BEROs)
Module labels 6ES7 194-4HA00-0AA0
- Rated input voltage 24 V DC for color-coded identification of
- Diagnostics "Short-circuit of sensor supply to ground" per the CM IOs in white, red, blue and
channel green; pack with 100 units of
- Diagnostics "Open-circuit" per channel each color
- Process alarm
Further accessories
- Parameterizable input delay
For connectors, cables and other
Digital output modules accessories, see Catalog IK PI or
• EM 4 DO DC 24 V; 2 High Feature Industry Mall/CA 01 under "Auto-
mation and Control Systems –
- Digital electronics module with four outputs SIMATIC Industrial Automation
- Suitable for solenoid valves, DC contactors and indicator Systems – SIMATIC ET 200 dis-
lights tributed I/O"
- Output current 2 A per output
- Rated load voltage 24 V DC B) Subject to export regulations: AL: N, ECCN: EAR99H
- Diagnostics "Short-circuit of outputs to ground" per channel
- Diagnostics "Short-circuit of outputs to P" per channel
- Diagnostics "Open-circuit in outputs" per channel
- Diagnostics "Load voltage missing" per module ■ Accessories
- Parameterizable substitute value
Connection modules
Actuators and sensors are connected using commercially-avail-
able 5-contact M12 plugs on the connection module. The con-
nection module is plugged onto the electronics module, and
screwed to the latter. The following connection modules (to be
ordered separately) are available for the above-mentioned elec-
tronics modules:
• CM IO 4x M12 (for EM DI and EM DO)
• CM IO 8x M12 (for EM DI)
Depending on the selected connection module, each plug for
the 8-channel digital input module has one or two channels:
• 4 x M12 round plug connections with 2 channels per plug
(double assignment)
• 8 x M12 round plug connections with 1 channel per plug
(single assignment)

8/64 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Analog electronics modules EM 144, EM 145

■ Overview
EM 4 AI RTD High Feature
• 4 inputs for isolated (floating) resistance measurements or
resistance thermometers with 2-, 3- and 4-wire connections
• Input ranges:
- Resistance measurement: 150 ; 300 ; 600 ; 3000 ;
resolution 15 bit
- Resistance thermometer: Pt100; Ni100; Ni120; Pt200; Ni200;
Pt500; Ni500; Pt1000; Ni1000; resolution 15 bit + sign
• Automatic compensation of line resistances with 3-wire and
4-wire connections
• Parameterizable temperature coefficient with resistance-type
sensors
• Electrically isolated from load voltage supply 1L+ and 2L+
• Linearization of sensor characteristics
• Diagnostics "Open-circuit" per channel (terminals 1 and 3 are
monitored for open-circuit)
• Permissible common mode voltage 10 V AC pp
The following analog electronics modules can be used for con-
necting actuators/sensors in the context of SIMATIC PCS 7: Analog output modules
Analog input modules EM 4 AO U High Feature
• 4 outputs for voltage output
8
EM 4 AI U High Feature
• 4 inputs for voltage measurements • Output ranges:
- ± 10 V, resolution 15 bit + sign
• Input ranges: - 1 to 5 V, resolution 14 bit
- ± 10 V, resolution 15 bit + sign - 0 to 10 V, resolution 15 bit
- ± 5 V, resolution 15 bit + sign
- 0 to 10 V, resolution 15 bit • Electrically isolated from sensor supply voltage 1L+
- 1 to 5 V, resolution 15 bit • Diagnostics "Short-circuit of sensor supply to M" per module
• Electrically isolated from load voltage 2L+ • Diagnostics "Open-circuit in outputs" per channel
• Diagnostics "Short-circuit of sensor supply to M" per module • Substitute value output
• Diagnostics "Short-circuit, open-circuit" per channel (depend- EM 4 AO I High Feature
ing on measuring range) • 4 outputs for current output
• Process interrupt with limit violation on channel 0 • Output ranges:
• Permissible common mode voltage 5 V AC pp - ± 20 mA, resolution 15 bit + sign
EM 4 AI I High Feature - 4 to 20 mA, resolution 14 bit
- 0 to 20 mA, resolution 15 bit
• 4 inputs for current measurements
• Electrically isolated from sensor supply voltage 1L+
• Input ranges:
- ± 20 mA, resolution 15 bit + sign • Diagnostics "Short-circuit of sensor supply to M" per module
- 0 to 20 mA, resolution 15 bit • Diagnostics "Open-circuit" per channel
- 4 to 20 mA, resolution 15 bit • Substitute value output
• Two-wire and four-wire transmitters can be connected
• Electrically isolated from load voltage 2L+
• Diagnostics "Short-circuit of sensor supply to M" per module
• Diagnostics "Short-circuit, open-circuit" per channel (depend-
ing on measuring range)
• Process interrupt with limit violation on channel 0
• Permissible common mode voltage 5 V AC pp

Siemens ST PCS 7 · February 2010 8/65


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Analog electronics modules EM 144, EM 145

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Analog electronics modules Accessories
Analog input modules Connection module CM IO 6ES7 194-4CA00-0AA0
4 x M12
Analog input module 4 AI U 6ES7 144-4FF00-0AB0 B) 4 M12 sockets for connecting
High Feature, ±10 V; ±5 V; 0 to digital or analog sensors/actua-
10 V; 1 to 5 V, channel diagnos- tors to ET 200pro
tics, including bus module. Con-
nection module must be ordered Module labels 6ES7 194-4HA00-0AA0
separately for color-coded identification of
the CM IOs in white, red, blue and
Analog input module 4 AI I 6ES7 144-4GF00-0AB0 B) green; pack with 100 units of
High Feature, ±20 mA; 0 to 20 each color
mA; 4 to 20 mA, channel diagnos-
tics, including bus module. Con- Further accessories
nection module must be ordered
separately For connectors, cables and other
accessories, see Catalog IK PI or
Analog input module 4 AI RTD 6ES7 144-4JF00-0AB0 B) Industry Mall/CA 01 under "Auto-
High Feature; resistances: 150, mation and Control Systems –
300, 600 and 3000 Ohm; resis- SIMATIC Industrial Automation
tance thermometers: Pt100, 200, Systems – SIMATIC ET 200 dis-
500, 1000, Ni100, 120, 200, 500 tributed I/O"
and 1000; channel diagnostics,
including bus module. Connec- B) Subject to export regulations: AL: N, ECCN: EAR99H
tion module must be ordered sep-
arately
Analog output modules
■ Accessories
8 Analog output module 4 AO U
High Feature, ±10 V; 0 to 10 V;
6ES7 145-4FF00-0AB0 B)
Connection modules
1 to 5 V, channel diagnostics,
including bus module. Connec- Actuators and sensors are connected using commercially-avail-
tion module must be ordered sep- able 5-contact M12 plugs on the connection module. The con-
arately nection module is plugged onto the electronics module, and
Analog output module 4 AO I 6ES7 145-4GF00-0AB0 B) screwed to the latter. The connection module CM IO 4 x M12 (to
High Feature, ±20 mA; 0 to 20 be ordered separately) is available for the electronics modules.
mA; 4 to 20 mA, channel diagnos-
tics, including bus module. Con-
nection module must be ordered
separately

8/66 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Safety-related electronics modules

■ Overview ■ Design
The following modules are available:
Safety-related digital input module EM 8/16 F-DI PROFIsafe
• 16 inputs (SIL2/Cat.3) or 8 inputs (SIL3/Cat.3 or Cat.4)
• Suitable for standard switches and 3/4-wire proximity switches
(BEROs)
• Rated input voltage 24 V DC
• 4 short-circuit-proof sensor supplies for 4 inputs each
• External sensor power supply possible
• Group fault display (SF; red LED)
• Fault display for each sensor power supply (Vs1F to Vs4F) is
output on the VsF LED and the associated channels
• Status and fault displays per input (dual-color green/red LED)
• Identification data
• Parameterizable diagnostics
• Can only be operated in safety mode
In combination with the safety-related automation systems of the
SIMATIC PCS 7 process control system, the safety-related elec- Safety-related digital input/output module EM 4/8 F-DI,
tronics modules of SIMATIC ET 200pro can be used to imple- 4 F-DO 2 A
ment safety applications. The safety-related digital inputs record • Inputs
the signal statuses from safety-related sensors, and generate - 8 inputs (SIL 2/Cat. 3) or 4 inputs (SIL 3/Cat. 3 or Cat. 4)
corresponding safety telegrams for the automation system. De-
pending on the safety telegrams of the automation system, the
- Suitable for standard switches and 3/4-wire proximity
switches (BEROs) 8
safety-related digital outputs trigger safe shut-down procedures. - Rated input voltage 24 V DC
They are also responsible for monitoring short-circuits and - 2 short-circuit-proof sensor supplies for 4 inputs each
cross-circuits up to the actuator. The safe communication with - External sensor power supply possible
the automation systems is carried out over PROFIBUS with • Outputs
PROFIsafe. - 4 outputs, current sourcing/sinking
All modules are certified up to SIL 3 (IEC 61508) and Cat. 4 - Output current 2 A
(EN954-1). - Rated load voltage 24 V DC
- Suitable for solenoid valves, DC contactors and indicator
lights
• Group fault display (SF; red LED)
• Fault display for each sensor power supply (Vs1F to Vs2F) is
output on the VsF LED and the associated channels
• Status and fault displays per input/output (dual-color
green/red LED)
• Identification data
• Parameterizable diagnostics
• Achievable safety class SIL 3
• Can only be operated in safety mode

Siemens ST PCS 7 · February 2010 8/67


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Safety-related electronics modules

■ Selection and Ordering data Order No. ■ Accessories


Safety-related Connection modules
electronics modules
Safety-related digital Actuators and sensors are connected using commercially-avail-
input module able 5-contact M12 plugs on the connection module. The con-
nection module is plugged onto the electronics module, and
Safety-related digital input 6ES7 148-4FA00-0AB0 B) screwed to the latter. One of the following connection modules
module 8/16 F-DI PROFIsafe
24 V DC, including bus module.
(to be ordered separately) is required for each of the above-
Connection module must be mentioned electronics modules:
ordered separately • Connection module CM IO 16 x M12
Safety-related digital for the electronics module 8/16 F-DI, 24 V DC/2 A
input/output module • Connection module CM IO 12 x M12
Safety-related digital input/out- 6ES7 148-4FC00-0AB0 B) for the electronics module 4/8 F-DI/4 F DO, 24 V DC/2 A
put module 4/8 F-DI, 4 F-DO 2 A
24 V DC, including bus module.
Connection module must be
ordered separately
Accessories
Connection module
• CM IO 16 x M12 for the 6ES7 194-4DD00-0AA0
electronics module 8/16 F-DI,
24 V DC/2 A
• CM IO 12 x M12 for the 6ES7 194-4DC00-0AA0
electronics module 4/8 F-DI/
8 4 F DO, 24 V DC/2 A
Further accessories
For connectors, cables and other
accessories, see Catalog IK PI or
Industry Mall/CA 01 under "Auto-
mation and Control Systems –
SIMATIC Industrial Automation
Systems – SIMATIC ET 200 dis-
tributed I/O"
B) Subject to export regulations: AL: N, ECCN: EAR99H

8/68 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Process I/O
ET 200pro for SIMATIC PCS 7
Power module PM-E

■ Overview ■ Selection and Ordering data Order No.


Power module
Power module PM-E DC 24 V 6ES7 148-4CA00-0AA0 B)
For generating 24 V DC load volt-
age groups for electronics mod-
ules within an ET 200pro station.
Accessories
Connection modules for
power module
• Connection module 6ES7 194-4BA00-0AA0 B)
CM PM-E ECOFAST
for supply of 24 V DC load volt-
age, 1 ECOFAST Cu connection
• Connection module 6ES7 194-4BC00-0AA0
CM PM-E direct
for supply of 24 V DC load volt-
age, up to two M20 cable
glands
• Connection module 6ES7 194-4BD00-0AA0 B)
CM PM-E 7/8"
The power module PM-E DC 24 V is used within an ET 200pro for supply of 24 V DC load volt-
station when generating 24 V DC load voltage groups for elec- age, 1 x 7/8"
tronics modules.
Spare fuse 6ES7 194-4HB00-0AA0
You can position power modules in an ET 200pro station any- 12.5 A fast-blow, for interface and

8
where to the right of the interface module. The first power mod- power modules, 10 units per pack
ule is already integrated in the interface module. Further accessories
Each power module which you install in the ET 200pro station in- For connectors, cables and other
terrupts the load voltage busbar, and opens up a new potential accessories, see Catalog IK PI or
group (common potential) for the load voltage supply 2L+. All Industry Mall/CA 01 under "Auto-
subsequent load voltages of the electronics modules are fed mation and Control Systems –
from this power module. Each power module has a replaceable SIMATIC Industrial Automation
Systems – SIMATIC ET 200 dis-
fuse for protecting the device. Only line protection according to tributed I/O"
DIN VDE 0100 need be provided externally in addition.
B) Subject to export regulations: AL: N, ECCN: EAR99H
The electronics/sensor supply 1L+ is not interrupted by the
power module, it is looped through.

■ Accessories
The power module is fitted on the associated bus module when
delivered.
Connection module
The connection module for the power module PM-E is used to
connect the load voltage 2L+. It is fitted on the power module.
The module must be ordered separately, and is available with
the following types of connection:
• CM PM-E direct
• CM PM-E ECOFAST
• CM PM-E 7/8"

Siemens ST PCS 7 · February 2010 8/69


© Siemens AG 2010

Process I/O

8/70 Siemens ST PCS 7 · February 2010


9
© Siemens AG 2010

SIMATIC PCS 7 software and


System documentation

9/2 SIMATIC PCS 7 software

9/4 System documentation

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

SIMATIC PCS 7 Software and system documentation

SIMATIC PCS 7 Software

■ Design
Separate products for installation software and licenses To ensure that this conversion does not result in major ordering
and delivery problems, a gentle transition was initially selected
The SIMATIC PCS 7 and TIA software products offered in the for the introduction of SIMATIC PCS 7 V7.1. When ordering a
Catalog ST PCS 7 could previously be basically categorized as specific software product (software license) represented by the
follows: license key for a SIMATIC PCS 7 core product (e.g. SIMATIC
• Core products (single, floating or rental license) with: PCS 7 OS Software Single Station V7.1), the SIMATIC PCS 7
- Installation software on data medium Software Media Package with the SIMATIC PCS 7 installation
- License key for software licensing software was automatically provided in addition to the software
• Secondary products (single, floating or rental license) with: license and sealed with this in one delivery unit. The SIMATIC
- License key for licensing of installation software delivered PCS 7 Software Media Package thus simply replaced the data
with a core product media with the installation software previously integrated in the
core product.
• PowerPacks/Count Relevant Licenses with:
- License key for expansion of license volume Change in ordering and delivery logistics for
SIMATIC PCS 7 software products as of V7.1 + SP1
Starting with SIMATIC PCS 7 V7.1, the SIMATIC PCS 7 core
products are divided as follows: Starting with SIMATIC PCS 7 V7.1 + SP1, software licenses and
• SIMATIC PCS 7 Software Media Package with the SIMATIC SIMATIC PCS 7 Software Media Packages are completely inde-
PCS 7 installation software pendent packages. They are no longer sealed together in one
delivery unit.
• Specific SIMATIC PCS 7 software product (software license)
with license key for licensing of the installation software deliv- Contrary to the standard practice so far, the SIMATIC PCS 7 Soft-
ered per SIMATIC PCS 7 Software Media Package ware Media Package will now be delivered only once per order-
ing position. For example, if you order three software products
This results in increased flexibility, and provides sustained im- SIMATIC PCS 7 OS Software Single Station V7.1 by means of
provement to the efficiency of development, test and sales of one ordering position, you will only receive one SIMATIC PCS 7
SIMATIC PCS 7 products. Software Media Package. However, if you distribute the order
between three ordering positions, you will receive a SIMATIC
PCS 7 Software Media Package for each of the three software

9 licenses.
Further SIMATIC PCS 7 Software Media Packages can be or-
dered separately as required.
The following table clarifies the new ordering and delivery logis-
tics using an example of ordering three software products
SIMATIC PCS 7 OS Software Single Station.

Order Scope of supply


Position Quan- Product name Order No. Quan- Components
No. tity tity
Ordering of 3 units with one ordering position
010 3 SIMATIC PCS 7 OS Software Single Station 6ES7 658-2AA17-0YA0 3 License key memory stick, certificate of
V7.1, 250 POs license
1 SIMATIC PCS 7 Software Media Package
Ordering of 3 units with three ordering positions
010 1 SIMATIC PCS 7 OS Software Single Station 6ES7 658-2AA17-0YA0 1 License key memory stick, certificate of
V7.1, 250 POs license
1 SIMATIC PCS 7 Software Media Package
020 1 SIMATIC PCS 7 OS Software Single Station 6ES7 658-2AA17-0YA0 1 License key memory stick, certificate of
V7.1, 250 POs license
1 SIMATIC PCS 7 Software Media Package
030 1 SIMATIC PCS 7 OS Software Single Station 6ES7 658-2AA17-0YA0 1 License key memory stick, certificate of
V7.1, 250 POs license
1 SIMATIC PCS 7 Software Media Package

This method is not used for the following SIMATIC PCS 7 soft-
ware products:
• Secondary products
• Core products with rental license
• Client software
These products are delivered without the SIMATIC PCS 7 Soft-
ware Media Package.
You can order SIMATIC PCS 7 Software Media Packages sepa-
rately depending on your requirements.

9/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

SIMATIC PCS 7 Software and system documentation

SIMATIC PCS 7 Software


Regional product versions
■ Selection and Ordering data Order No.
All SIMATIC PCS 7 software products were previously designed
SIMATIC PCS 7 Software Media
for international use, i.e. there was only one product version for Packages
global application. A product was offered in up to 6 languages:
German, English, French, Italian, Spanish and Chinese. How- SIMATIC PCS 7 Software Media 6ES7 658-4XX17-0YT8
ever, the number of supported languages was not uniform, but Package V7.1
Installation software and elec-
could vary depending on the product. tronic documentation on CD/DVD,
The product version for international use will continue to be avail- 5 languages (German, English,
able for the SIMATIC PCS 7 Software V7.1. A new feature is that French, Italian, Spanish)
a regional "ASIA" product version will also be offered for the SIMATIC PCS 7 Software Media 6ES7 658-4XX17-0CT8
SIMATIC PCS 7 Software Media Package and specific SIMATIC Package ASIA V7.1
PCS 7 software products of the system components "Engineer- Installation software and elec-
ing System" and "Operator System". ASIA products are explicitly tronic documentation on CD/DVD,
identified in the name by the supplement "ASIA". They currently 2 languages (English, Chinese)
support English and Chinese (simplified).
If a product listed in this catalog does not have the regional iden-
tification ASIA, it can always be used globally. However, the fol-
lowing restriction applies: if a regional ASIA product is offered,
the pendant for international use does not support the Asian
languages (currently Chinese simplified) present in the ASIA
product.
The following special points must be observed as a result of
the definition of separate products for installation software and
licenses. The SIMATIC PCS 7 installation software V7.1 is avail-
able in the form of two data medium packages:
• SIMATIC PCS 7 Software Media Package
• SIMATIC PCS 7 Software Media Package ASIA
The specific ASIA software licenses harmonize exclusively with
the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC 9
PCS 7 software licenses for which there is no ASIA pendant can
be used with both SIMATIC PCS 7 Software Media Packages.

Siemens ST PCS 7 · February 2010 9/3


© Siemens AG 2010

SIMATIC PCS 7 Software and system documentation

System documentation

■ Overview
SIMATIC Manual Collection
As a supplement to the SIMATIC PCS 7 system documentation,
the SIMATIC Manual Collection provides a comprehensive li-
brary of manuals in electronic form. An interactive DVD allows
the use of clever navigation and search functions for fast access
to the contents of the manuals and brochures covering the fol-
lowing topics:
• LOGO!
• SIMADYN
• SIMATIC bus components
• SIMATIC C7
• SIMATIC HMI
• SIMATIC S7
• SIMATIC PC Based Automation
• SIMATIC PCS 7
• SIMATIC NET
• SIMATIC Distributed I/O
• SIMATIC sensors
The system documentation of the SIMATIC PCS 7 process con-
trol system is an integral component of the SIMATIC PCS 7 sys- • SIMATIC PD / PC
tem software. It is available in two versions: • SIMATIC Software
• Online help (HTML help) • SIMATIC TDC
• Electronic documentation in Acrobat Reader format (PDF) Many of these manuals and brochures are available in 5 lan-

9 The documentation which is usually in 4 languages (German,


English, French, Chinese) provides both beginners and experi-
guages (German, English, French, Italian, Spanish). The integral
SIMATIC PCS 7 system documentation is mostly available in
enced users with valuable information on all aspects of the pro- 3 languages (German, English, French).
cess control system. The range extends from the system intro- The SIMATIC Manual Collection is updated several times a year.
duction, covers initial steps and cross-system topics, up to a An electronic update service on the DVD leads you by bookmark
description of individual system components. With the "Getting to current update packages on the Internet.
Started" documentation you can gain initial practical experience
using example projects. When purchasing the SIMATIC Manual Collection with integral
updating service, you remain up-to-date for one year. You are
provided with a DVD with the edition valid at the time of delivery
as well as all editions in the following 12 months.
TELEPERM M Manual Collection
For the migration of existing plants, you may also require de-
tailed information on the system components of TELEPERM M.
The TELEPERM M Manual Collection comprises TELEPERM M
manuals in 2 languages (German, English) on CD.

9/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

SIMATIC PCS 7 Software and system documentation

System documentation

■ Selection and Ordering data Order No. ■ More information


SIMATIC S7 manuals
SIMATIC Manual Collection 6ES7 998-8XC01-8YE0 C)
Electronic manuals on DVD, in
5 languages (German, English,
French, Italian, Spanish)
SIMATIC Manual Collection incl. 6ES7 998-8XC01-8YE2 E)
update service for 1 year
Type of delivery: Current DVD
"SIMATIC Manual Collection" and
all updates within the next
12 months
TELEPERM M migration manuals
TELEPERM M Manual Collec- 6DL5 900-8AX03-8YX8 E)
tion
Electronic manuals on CD, in
2 languages (German, English)
C) Subject to export regulations: AL: N, ECCN: EAR99S
E) Subject to export regulations: AL: N, ECCN: 5D992

The "SIMATIC Guide Manuals" on the Internet directs you


straight to the complete range of technical documentation avail-
able for SIMATIC products and systems in German, English,
French, Italian, Spanish and Chinese. If other languages are
available, you can also find them there. You can select individual
documents from this range for viewing or downloading.
Additional information is available on the Internet at: 9
www.siemens.com/simatic-docu

Siemens ST PCS 7 · February 2010 9/5


© Siemens AG 2010

SIMATIC PCS 7 Software and system documentation

9/6 Siemens ST PCS 7 · February 2010


10
© Siemens AG 2010

Batch automation

10/2 SIMATIC BATCH


10/2 Introduction

10/4 SIMATIC BATCH software


10/4 Introduction
10/5 Server Basic Package
10/6 Batch Control Center
10/7 Recipe System
10/8 Batch Planning
10/9 Hierarchical Recipe
10/10 ROP Library
10/10 Separation Procedures/Formulas
10/10 SIMATIC BATCH API

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Batch automation
SIMATIC BATCH
Introduction

■ Overview SIMATIC BATCH clients and OS clients Engineering


System

Terminal bus

Batch server OS server

Plant bus

Automation
systems

SIMATIC PCS 7 multi-user system with SIMATIC BATCH

In the process industry, discontinuous processes – so-called The modularity and flexibility of SIMATIC BATCH are optimally
batch processes – are of great significance. Permanently shorter supported by the hardware available. The basic hardware from
product lifecycles as well as the versatility required by consum- the Chapter 2 "Industrial Workstation/PC" can be used for
ers are two of the reasons for this. SIMATIC BATCH. Please note that the operating system and the
ES/OS software of the SIMATIC PCS 7 process control system
Product quality that stays the same even in the umpteenth batch, are preinstalled as standard on the single station, server or client
quick response to changed market conditions, traceability for as the basic device. If these basic devices are used for SIMATIC
production (FDA compliance), fulfillment of legal standards, as BATCH, it is possible to extend or reject the existing SIMATIC
well as the economic and technical pressure to utilize production PCS 7 installation, and restore it for the operating system using
plants flexibly and optimally – all of this places high demands on the restore DVD.
plant automation.
Hardware for small plants
10 The SIMATIC PCS 7 process control system with the SIMATIC
BATCH software package for low-cost and effective implemen- For small plants, SIMATIC BATCH can be installed together with
the OS software on a single station system.
tation of batch processes offers the suitable solution for this.
SIMATIC BATCH is completely integrated in SIMATIC PCS 7, A further alternative for small plants is operation of the SIMATIC
both in the visualization and in the engineering system. Thanks BATCH on the SIMATIC PCS 7 BOX 416 or SIMATIC PCS 7 LAB
to the modular design and the flexible scaling, it can be used in starter systems (see Catalog ST PCS 7.1, Add-ons for the
small test centers as well as in production plants of any size. SIMATIC PCS 7 Process Control System, Chapter "Laboratory
automation").
■ Design Client/server configuration
Scalability Batch process automation typically has a distributed client/
server configuration with one batch server and several batch
SIMATIC BATCH is configured as a single station system or as a clients, which together process a plant project. The batch server
client/server system, and can be used in plants of any size due of such a configuration can be configured with redundancy in or-
to its modular architecture and scalability in 5 steps using 10, 20, der to increase availability.
40, 100 and unlimited units (instances of plant units). For small
applications, e.g. for laboratory automation, SIMATIC BATCH SIMATIC BATCH clients and OS clients can run on separate or
can also be combined with the PC-based starter system common basic hardware. The batch server software is usually
SIMATIC PCS 7 BOX 416. The capacity of SIMATIC BATCH executed on separate server hardware (Batch Server). Depend-
is limited to 10 units in this case. ing on the load on the operator system, the OS and batch server
software can also be executed on common server hardware
However, characteristic for the automation of batch processes (OS/Batch Server).
using SIMATIC BATCH are client/server architectures with which
one batch server and several batch clients process a plant Since the batch server is only a node on the terminal bus, we
project together. The batch server can also be configured with recommend that only the server version of the SIMATIC PCS 7
redundancy in order to increase availability. Industrial Workstation with BCE communication be used. The
10/100/1000 Mbit/s Ethernet RJ45 port is already onboard and
can be used for connecting to the terminal bus.

10/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Batch automation
SIMATIC BATCH
Introduction
Redundancy
■ Integration
The batch server redundancy is supported by the SIMATIC
BATCH basic package. The two batch servers of a redundant Integration in SIMATIC PCS 7
pair of servers have identical configurations. Contrary to the SIMATIC BATCH is fully integrated in SIMATIC PCS 7. The plant
case of OS redundancy, they must always be connected via a data can be configured entirely using the engineering system.
separate Ethernet connection in order to optimize the internal The engineering system transfers all data required for creating
communication. Since the batch server is not usually connected recipes to the batch server. It is therefore possible to edit recipes
to the plant bus, the Ethernet network card of the SIMATIC PCS 7 separate from the engineering system. Changes to the configu-
Industrial Workstation which is provided as standard for the plant ration which are made on the engineering system are available
bus connection can be used for the redundant communication. to the batch server using an update function (online/offline).
An optical or electrical connection can be used depending on The SIMATIC Logon integrated in SIMATIC PCS 7 implements
the environmental conditions and the distance between the two the following functions:
batch servers, e.g. up to 100 m per crossover network cable
(RJ45 connectors). For details, refer to Manual "Fault-tolerant • Central user administration with access control
process control systems"; for appropriate cable material and • Function "Electronic Signature"
further accessories, refer to Catalog IK PI. This means that operations cannot be performed until enabled
by authorized Windows users/user groups.
If the SIMATIC BATCH software and the SIMATIC PCS 7
OS software are installed together on a redundant pair of serv- A chipcard reader suitable as a logon device is offered in Chap-
ers, the two servers must be connected together via an addi- ter "Industrial Workstation/PC", Section "Expansion components,
tional desktop adapter network card for the redundant commu- chipcard reader", page 2/21.
nication. The serial RS 232 connection described in the Section
"OS redundancy" (page 4/13) is omitted. Communication with the automation systems
For information and components for connection to a redundant SIMATIC BATCH communicates with the automation system
terminal bus, see "Communication, Industrial Ethernet" in the through the operator system. The PCS 7 operator stations rele-
Sections "Introduction" and "System connection of PCS 7 sys- vant to the batch are made known to the batch server during
tems", page 7/25. configuration of the batch applications. Operator instructions
and dialogs can also be integrated into the batch-AS communi-
Expansion options cation. Attention is then drawn to necessary operator inputs, or
data input is made possible, e.g. for laboratory values. SIMATIC
The basic hardware can be expanded by the following options
BATCH provides special standard faceplates for controlling and
according to the customer’s particular requirements and
monitoring plant units and equipment modules.
whether the hardware is used as single station, server or client:
SFC instances derived from a SFC type template are generally
10
• Multi-monitor graphics card for connection of up to 4 monitors
used as the interface to the subordinate automation level. The
• Process monitors (see Chapter "Industrial Workstation/PC", properties of the SFC type can be defined in a features dialog,
Section "Multi-monitor graphics cards and process monitors", including:
page 2/18)
• Control strategies
The multi-monitor graphics cards "2 Screens" and "4 Screens"
• Setpoint/actual value
are offered for multichannel operation of an OS/batch single sta-
tion or a batch client with 2 up to 4 process monitors. Using a • Instance parameters
multi-monitor graphics card, the visualization of the plant/unit • Timers
can be divided among 2 to 4 process monitors per operator sta-
tion by using different views. These plant sections can all be op- It is also possible to use special batch interface blocks for com-
erated using just one keyboard and one mouse. munication with the processing programs in the automation sys-
tems, e.g. for plant expansions or for connection of non-SIMATIC
Note: systems.
Since all messages from SIMATIC BATCH are processed in the operator
system’s message system, the use of a signal module is only recom-
mendable with multi-function OS/batch stations (clients, single stations).

Siemens ST PCS 7 · February 2010 10/3


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Introduction

■ Overview
The basic software for all SIMATIC BATCH system configurations The basic software is always required. It provides everything
(single stations or client/server systems) is the SIMATIC BATCH needed to implement a small SIMATIC BATCH project on the
Server Basic Package, configured with hardware of a SIMATIC PCS 7 BOX 416/LAB, a single station or
• Batch server software for 10 units (instances of plant units) a client/server configuration consisting of a batch client and a
batch server. It also includes the SIMATIC Logon for central user
• 1 x SIMATIC BATCH BatchCC (Batch Control Center) administration with access control and for the electronic signa-
• 1 x SIMATIC BATCH Recipe System (recipe editor) ture.

■ Design
Software components SIMATIC Batch Batch server Batch cli- Batch
Single Redundant
PCS 7 Server ent Client
Station
BOX 416/LAB single Server A Server B 1 1+n

Basic software
Batch server for 10 UNITs ● ● ● ● ●
SIMATIC BATCH Server
Basic Package
Batch Control Center ● ● ●
Recipe System ● ● ●
Option packages
SIMATIC BATCH ROP Library ○ ○ ○ ○ ○
SIMATIC BATCH Hierarchical Recipe ○ ○ ○ ○ ○
SIMATIC BATCH Separation Procedures/Formulas ○ ○ ○ ○ ○
SIMATIC BATCH API ○ ○ ○ ○
SIMATIC BATCH Batch Planning ○ ○ ○ ○
SIMATIC BATCH Batch Control Center ○
SIMATIC BATCH Recipe System ○
SIMATIC BATCH PO options

10 Expansion of
20 UNITs
40 UNITs








SIMATIC BATCH Server
Basic Packages to
100 UNITs ○ ○ ○ ○
Unlimited UNITs ○ ○ ○ ○
● Components included in delivery of basic software ○ Can be ordered as options

SIMATIC BATCH software components for SIMATIC PCS 7 416/LAB, single station, batch server and batch client
The capacity of the SIMATIC BATCH server basic packages can SIMATIC BATCH works closely with the operator system and
be expanded by SIMATIC BATCH PO options and PowerPacks. communicates through it with the automation systems. For small
An appropriate number of SIMATIC BATCH BatchCC and plants, SIMATIC BATCH can therefore be installed together with
SIMATIC BATCH Recipe System option packages is needed the OS software on a single station or a SIMATIC PCS 7
to expand the client/server configuration with additional batch BOX 416/LAB. The ordering data for the OS software can be
clients. The functions of SIMATIC PCS 7 BOX 416, single sta- found in the Chapter 4 "Operator system".
tions, batch clients and batch servers can be expanded using
optional packages (see table).

■ Function
SIMATIC BATCH offers a versatile range of powerful functions for • Creation of master recipe from control recipe
automating batch processes, and these are described in detail - A control recipe can be used as an original for a new master
in the system documentation. The most important functions of recipe.
the various program components are presented in summarized - To do this, you save the control recipe as a master recipe,
form on the following pages. The current system version where the parameters and the plant units used are also
SIMATIC BATCH V7.1 particularly features the following new transferred.
functions: - The new master recipe is in edit mode, and has a new Audit
• Structural online modifications (OSC) of the recipe Trail logbook.
- All objects (RPH, ROP, RUP) and all structure elements
(loops, transitions, synchronization, etc.) can be modified,
deleted and inserted online.
- Implementation of online modifications is protected by spe-
cial privileges and explicit enabling per dialog.

10/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Server Basic Package

■ Overview ■ Selection and Ordering data Order No.


The SIMATIC BATCH server basic package contains: SIMATIC BATCH 6ES7 657-0SA17-0YB0
Server Basic Package V7.1
• Batch server software for 10 units (instances of plant units) (10 units)
• SIMATIC BATCH BatchCC (Batch Control Center) For single station, client/server
configuration or SIMATIC PCS 7
• SIMATIC BATCH Recipe System (recipe editor) BOX 416/LAB, comprising:
An integral component is also SIMATIC Logon for central user • Batch server for 10 units1)
administration and access control as well as for the "Electronic • Recipe System
signature", e.g. for enabling basic recipes, formulas and library • Batch Control Center (BatchCC)
objects.
6 languages (German, English,
A small SIMATIC BATCH project can be implemented on the French, Italian, Spanish, Chi-
hardware of a SIMATIC PCS 7 BOX 416/LAB, single station or nese), software class A, executes
client/server combination (batch client and batch server) with with Windows XP Professional or
Windows Server 2003, single
the SIMATIC BATCH Server Basic Package. license for 1 installation
The capacity of the Server Basic Package can be extended by Type of delivery:
means of SIMATIC BATCH PO options and SIMATIC BATCH License Key Memory Stick, Certif-
PowerPacks to batches with 20, 40, 100 or unlimited units. icate of License incl. Terms and
Conditions
SIMATIC BATCH
PO Option V7.1
For expansion of the SIMATIC
BATCH Server Basic Package
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, single
license for 1 installation
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
• To 20 units 6ES7 657-0XB17-2YB0 10
• To 40 units 6ES7 657-0XC17-2YB0
• To 100 units 6ES7 657-0XD17-2YB0
• To unlimited units 6ES7 657-0XE17-2YB0
SIMATIC BATCH
PowerPack V7.1
For expansion of the units
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, single
license for 1 installation
Type of delivery:
License Key Memory Stick, Certif-
icate of License incl. Terms and
Conditions
• From 20 units to 40 units 6ES7 657-0XC17-2YD0
• From 40 units to 100 units 6ES7 657-0XD17-2YD0
• From 100 units to unlimited units 6ES7 657-0XE17-2YD0
1)
Instances of plant units

Siemens ST PCS 7 · February 2010 10/5


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Batch Control Center

■ Overview ■ Function
BatchCC offers powerful functions for the following tasks:
• Reading in and updating the plant data of the basic automa-
tion
• Definition of user privileges for all functions, for clients, or for
plant units of SIMATIC BATCH
• Definition of material names and codes
• Management of master recipes, and starting the recipe editor
in order to enter the recipe structure
• Management of libraries with recipe elements (library opera-
tions)
• Importing and exporting of basic recipes, formulas and library
objects
• Editing of formula categories and management of associated
formulas (parameter sets)
• Creation of batches with master recipes
• Starting of batch processing and controlling of batches
The SIMATIC BATCH Batch Control Center (BatchCC) is the • Monitoring and diagnostics of batch processing
"command center" for monitoring and controlling batch pro- • Online modification of occupation strategy and assignment of
cesses with SIMATIC BATCH. Using BatchCC you can manage units during batch processing
all data relevant to SIMATIC BATCH through a graphical user in- • Recording and archiving of recipes and batch data
terface.
Note:
The SIMATIC BATCH batch control center option package is included
■ Selection and Ordering data Order No.
once in the SIMATIC BATCH server basic package. SIMATIC BATCH 6ES7 657-0LX17-2YB5
BatchCC V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes

10
with Windows XP Professional or
Windows Server 2003, floating
license for 1 user
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions

10/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Recipe System

■ Overview ■ Function
• Creation of new master recipes and library operations
• Modification of existing master recipes and library operations
(changes in structure or parameters)
• Documentation of master recipes and library operations
• Implementation of plausibility checks
• Selection of unit candidates using limitation of equipment
properties
• Assignment of enabling for test or production of master reci-
pes and library operations
• Routing of products of one batch into specific other units

■ Selection and Ordering data Order No.


SIMATIC BATCH 6ES7 657-0AX17-2YB5
Recipe System V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-
The SIMATIC BATCH recipe system option package presents it- nese), software class A, executes
self to the user in the form of a recipe editor. The recipe editor is with Windows XP Professional or
a convenient tool for simple, intuitive creation and modification Windows Server 2003, floating
license for 1 user
of master recipes and library operations. It has a graphical user
interface, editing functions typical of those in Microsoft Windows Type of delivery: License Key
for single and group objects, and a structural syntax check func- Memory Stick, Certificate of
License incl. Terms and Condi-
tion. tions
The basis for recipe creation are the batch objects created from
the batch plant configuration using the SIMATIC PCS 7 engi-
neering system, e.g. plant units and technological functions. The
batch recipe editor can be started individually, but can also be
called from BatchCC.

Note:
10
The SIMATIC BATCH recipe system option package is included once in
the SIMATIC BATCH server basic package.

Siemens ST PCS 7 · February 2010 10/7


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Batch Planning

■ Overview ■ Function
The range of functions includes not only the planning but also
the modification, canceling, deleting and releasing of batches.
Dividing and saving batches for a production can be performed
manually or, after specifying the number of batches and the pro-
duction quantity, automatically. The following batch parameters
can be selected and changed before the release order is given:
• Quantity to be prepared
• Starting mode (immediately, by operator input or time-con-
trolled)
• Plant unit assignment
• Formula (parameter set)
• Run sequence (interlinking with the previous or next batch)
• Indication of batch runtime
Batch planning and control are conveniently supported and sim-
plified by special displays such as order category list, produc-
The SIMATIC BATCH BatchCC enables the creation of individual tion order list, batch planning list, batch status list and batch re-
production orders and batches. Far more planning functionality sults list.
is offered by the additional SIMATIC BATCH batch planning op-
tion package. BatchCC can then be used to plan batches in ad- All batches and their plant unit assignments can be clearly pre-
vance for a large number of production orders. sented by a combination of Gantt diagram and table. Conflicts
of time or due to multiple assignment of plant units are marked
by symbols. Time conflicts are easily eliminated by moving the
affected batches in the Gantt diagram.

■ Selection and Ordering data Order No.


SIMATIC BATCH 6ES7 657-0BX17-2YB5
Batch Planning V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-

10 nese), software class A, executes


with Windows XP Professional or
Windows Server 2003, floating
license for 1 user
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions

10/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
Hierarchical Recipe

■ Overview
Recipe
Plant procedure

Unit Partial recipe


procedure

Recipe
operation

Technical Recipe
Equipment function

Individual
control unit

Plant Unit Technical Individual


Equipment control unit

Hierarchical recipes according to ISA-88.01


SIMATIC BATCH and SIMATIC PCS 7 form a functional unit that
fully covers the models described in the ISA-88.01 standard. ■ Selection and Ordering data Order No.
SIMATIC BATCH 6ES7 657-0FX17-2YB0
10
The hierarchical recipe structure is mapped on the plant module Hierarchical Recipe V7.1
as follows: 6 languages (German, English,
• Recipe procedure for controlling the process or the produc- French, Italian, Spanish, Chi-
tion in a plant nese), software class A, executes
with Windows XP Professional or
• Partial recipe procedure for controlling a process step in a Windows Server 2003, single
plant unit license for 1 installation
• Recipe operation/function for the process engineering Type of delivery: License Key
task/function in an equipment module Memory Stick, Certificate of
License incl. Terms and Condi-
tions

Siemens ST PCS 7 · February 2010 10/9


© Siemens AG 2010

Batch automation
SIMATIC BATCH software
ROP Library

■ Overview ■ Selection and Ordering data Order No.


The management of recipe operations is conveniently sup- SIMATIC BATCH 6ES7 657-0GX17-2YB0
ported by a user library (ROP library). Library recipe operations ROP Library V7.1
6 languages (German, English,
can be inserted as a reference in recipe procedures and can French, Italian, Spanish, Chi-
thus be modified from a central location. This reduces the re- nese), software class A, executes
quirements for engineering and validation. If the reference link is with Windows XP Professional or
broken, the recipe operation becomes a fixed component of the Windows Server 2003, single
recipe procedure, and is thus independent of further central license for 1 installation
modifications. Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions

Separation Procedures/Formulas
■ Overview ■ Selection and Ordering data Order No.
SIMATIC BATCH 6ES7 657-0HX17-2YB0
Separation Procedures/
Formulas V7.1
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, single
license for 1 installation
Type of delivery: License Key
Formula 1 Formula 2 Formula 3
Memory Stick, Certificate of
Quantity 1 000 kg 500 kg 900 kg License incl. Terms and Condi-
Temperature 90 °C 80 °C 95 °C
tions

10
Time 10 min 15 min 12 min
Salt Yes Yes No
Pepper No No Yes
Sugar 100 g 150 g 50 g

Master Recipe #1 Master Recipe #2 Master Recipe #3

The flexibility achieved by recipes which are independent of


plant units can be increased even further if the procedure and
parameter sets (formulas) are separated from one another.
Various master recipes can be created by linking several formu-
las using a recipe procedure. This enables central modification
of procedures. The formula structure is determined by the for-
mula category defined by the user.

SIMATIC BATCH API

■ Overview ■ Selection and Ordering data Order No.


The SIMATIC BATCH API application programming interface is SIMATIC BATCH API V7.1 6ES7 657-0MX17-2YB0
an open interface for custom expansions. It provides the user 1 language (English),software
class A, executes with Windows
with access to SIMATIC BATCH data and functions and enables XP Professional or Windows
the programming of special industry or project specific applica- Server 2003, single license for
tions. 1 installation
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions


10/10 Siemens ST PCS 7 · February 2010
11
© Siemens AG 2010

Route control

11/2 SIMATIC Route Control


11/2 Introduction
11/5 Route Control runtime software
11/7 Route Control engineering software

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Route control
SIMATIC Route Control
Introduction

■ Overview ■ Application
The possible applications of SIMATIC Route Control extend from
small plants with simple/static lines up to plants in the medium
and upper performance range which have an extensive network
of routes/pipes.
SIMATIC Route Control is particularly recommended for the fol-
lowing conditions:
• Frequent conversions and extensions of the transport network
including actuators and sensors
• Transport routes with high flexibility, characterized by:
- Regularly changing materials
- Dynamic selection of the origin and destination of the mate-
rial transport (including reversal of direction on bidirectional
transport routes)
• Numerous simultaneous material transports
• Plant projects in combination with SIMATIC BATCH

SIMATIC Route Control adds a tool for the configuration, control,


monitoring and diagnostics of material transports in pipeline net-
works. It is not specialized on any particular industry.
With SIMATIC Route Control, which can also be combined with
SIMATIC BATCH, users of SIMATIC PCS 7 are capable of auto-
mating not only their production processes and associated
warehouses but also the material transports linking both areas.
SIMATIC Route Control can handle complex networks as well as
simple transport routes. In particular SIMATIC Route Control is
predestined for plants with a multitude of complex route combi-
nations or extensive tank farms such as are found above all in
the chemical, petrochemical and food and drinks industries.

11

11/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Route control
SIMATIC Route Control
Introduction

■ Design
Redundancy
SIMATIC Route Control clients and OS clients Engineering
System
RC Server redundancy is supported by the SIMATIC Route Con-
trol Server software. Further software components or a separate
connection between the two servers as is the case with the
OS server redundancy or batch server redundancy are not re-
quired.

Terminal bus With the assistance of the SIMATIC Route Control Server soft-
ware, the two redundant RC servers carry out mutual monitoring
during operation. If the active RC server fails, the redundant
partner immediately becomes the master and takes over opera-
tion. The RC clients are automatically switched over to the new
Route Control OS server master in this case. Following the return of the failed RC server,
server data matching is carried out with the active RC server with the
latter remaining the master.
Plant bus For information and components for the redundant bus connec-
tion (plant bus and terminal bus), see "Communication, Indus-
trial Ethernet" in the Sections "Introduction" and "System connec-
Automation
tion of PCS 7 systems", page 7/25.
systems Expansion options
The basic hardware is expandable with the following options ac-
The modularity and flexibility of SIMATIC Route Control are opti- cording to the customer’s particular requirements and whether
mally supported by the hardware available. The basic hardware the hardware is used as RC Single Station, RC Server or Batch
from the Chapter 2 "Industrial Workstation/PC" can be used for Client:
SIMATIC Route Control. • Multi-monitor graphics card for connection of up to 4 monitors
Hardware for small plants • Process monitors (see Chapter "Industrial Workstation/PC",
Section "Multi-monitor graphics cards and process monitors"),
For small plants, SIMATIC Route Control can be installed either page 2/18
alone or together with the OS software on a single station sys-
tem, a SIMATIC PCS 7 BOX 416, or a SIMATIC PCS 7 LAB. You The multi-monitor graphics cards "2 Screens" and "4 Screens"
can select the hardware for the OS/RC single station in the are offered for multi-channel operation of an OS/RC Single Sta-
Chapter "Industrial Workstation/PC". You can find information tion or a client with 2 up to 4 process monitors. Using a multi-
and the ordering data for the SIMATIC PCS 7 BOX 416 in the monitor graphics card, the visualization of the plant/unit can be
Section "SIMATIC PCS 7 BOX 416" of the Chapter "Compact sys- divided among 2 to 4 process monitors per operator station by
tems", page 15/8. You can find information and the ordering data
for the SIMATIC PCS 7 LAB in Catalog ST PCS 7.1, Add-ons for
using different views. These plant sections can all be operated
using just one keyboard and one mouse.
11
the SIMATIC PCS 7 Process Control System, Chapter "Labora-
Note:
tory automation".
Since all messages from SIMATIC Route Control are processed
Client/server configuration in the operator system’s message system, it is not necessary to
use a signal module.
Distributed multi-user systems with client-server architecture,
expandable with up to 32 clients per server, are typical for the Requirements for selection of the automation systems
automation of material transports with SIMATIC Route Control.
SIMATIC Route Control can operate together with the WinAC
Basically it is possible to operate an RC Server, Batch Server
Slot 416 controller in the SIMATIC PCS 7 BOX 416/LAB (up to
and OS Server on shared basic hardware. However, availability
30 simultaneous material transports) and with the following auto-
will be higher and performance better if each component has its
mation systems of the SIMATIC PCS 7 process control system:
own server hardware. The availability of the RC server can be in-
creased further by a redundant design of the server hardware. • AS 416-3 (up to 30 simultaneous material transports)
SIMATIC PCS 7 supports multiple-station systems with up to • AS 417-4
12 servers/server pairs.
• AS 417H
The Route Control Client is represented by the Route Control
Safety-related automation systems, e.g. AS 417F/FH, cannot be
Center (RCC). The RCC can be installed on an OS Client, a
used to control material transport with SIMATIC Route Control.
Batch Client or separate client hardware.
RC server and OS/RC single stations can be connected to the
Industrial Ethernet plant bus via a CP 1613 A2/1623 communi-
cations module or via a simple FastEthernet network card with
BCE (suitable for communication with up to 8 automation sys-
tems; not redundant systems).
The IE versions of the SIMATIC PCS 7 Workstation for single
stations and servers are equipped with a CP 1623 communica-
tions module with the S7-1613 communications software. When
using redundant automation systems, the SIMATIC PCS 7 Work-
station requires the S7-REDCONNECT communications soft-
ware instead of the S7-1613 communications software. The
S7-REDCONNECT PowerPack is suitable for upgrading the
communications software (for ordering data, see Chapter
"Communication", Section "Industrial Ethernet, system connec-
tion of PCS 7 systems", page 7/25).

Siemens ST PCS 7 · February 2010 11/3


© Siemens AG 2010

Route control
SIMATIC Route Control
Introduction

■ Configuration
SIMATIC Route Control is fully integrated in SIMATIC PCS 7 and, Route Control Server/Route Control Center
thanks to the modular architecture and 3-step scalability (up to
30 / up to 100 / up to 300 simultaneous material transports), can After the transport network has been configured and the variants
be flexibly adapted to different sizes of plant. of the material transports tested, the Route Control configuration
data are transferred to the Route Control Server where they can
SIMATIC Route Control provides graded user privileges for en- be activated via the Route Control Center at a suitable time from
gineering, operating and maintenance personnel who are inte- the process engineering viewpoint. From then onwards, the new
grated into the user administration with SIMATIC logon. SIMATIC data are taken into consideration when searching for the route.
Logon is an integral component of SIMATIC PCS 7.
If a material transport is pending during operation, a route (ma-
Route Control in the engineering system terial transport) is requested by the controller (e.g. using an
adapted RC SFC type) or by the operator on the Route Control
The Route Control Engineering Tool, the Route Control Library Center. In addition to selection of the origin and destination as
and the Route Control Assistant are integrated together with the well as up to 10 intermediate plant points (synonyms: nodes,
other engineering tools of the SIMATIC PCS 7 process control locations), this also includes the application of a start signal on
system in the engineering system. the route control block RC_IF_ROUTE in the automation system
In SIMATIC PCS 7, blocks from a SIMATIC PCS 7 library are in- (AS). The AS "informs" the RC Server which then starts searching
serted into CFC plans and connected to plant control blocks in for the route and – if possible – combines the statically defined
accordance with the technological requirements in order to con- sub-routes into a complete transport route. From this point on-
trol and monitor the elements of a plant. These individual con- ward, the Route Control takes over control and monitoring of all
nections are omitted with SIMATIC Route Control (RC). You RC elements involved in the transport route. If faults occur, de-
adapt the standard blocks of the technological elements rele- tailed diagnostics information is provided concerning the cause,
vant to RC (RC elements) using standardized interface blocks e.g. why the search for a suitable transport route was unsuc-
from the RC library, and allow RC to control and monitor the ele- cessful. The plant control program only switches the individual
ments during operation. This is of course also possible with ex- technological functions, everything else is handled by the Route
isting plantswithout an increased overhead. Control.
The blocks of the RC library support redundancy at the controller The Route Control Server (RC Server) supplies the Route Control
level. They can be used with standard automation systems or Clients (Route Control Center) with the necessary data and
also with fault-tolerant systems or mixed configurations. The transfers their operations to the automation systems.
changes in the engineering system can be recorded (Change For maintenance purposes, an automation system can be spe-
log), both in the SIMATIC PCS 7 project and in the RC project. cifically set to "in maintenance" (out of service). The material
The Route Control Assistant functions as the interface between transports being carried out by this automation system are still
the PCS 7 basic configuration expanded by RC components continued until finished. However, new material transports are no
and the RC engineering tool. It analyzes the hardware and soft- longer permitted.
ware configuration of the SIMATIC PCS 7 (multi-)project, and RC block symbols and faceplates
11
generates a database which serves as the basis for further,
RC-specific configuration with the RC engineering tool. In the process displays of the SIMATIC PCS 7 operator systems,
each route block is represented by an RC block symbol and an
During the RC-specific configuration, the elements imported RC faceplate. Through a route block’s RC block symbol it is pos-
from the SIMATIC PCS 7 project by the Route Control Assistant sible to select its RC faceplate, and through a route block’s RC
must be inserted into a sub-route structure. These sub-routes di- faceplate it is possible to select the Route Control Center.
vide the plant. The complete routes will be subsequently "joined
together" from them during the automatic route searching. The
response of the sub-routes in a particular function are already
defined when inserting the elements into them. Functions repre-
sent the technological requirements when operating the plant
(e.g. "Open source", "Pumps" etc.).
As a rule: the more finely divided the sub-route structure, the
more flexible the subsequent automatic route searching. With
purely static routes, a sub-route can already be a complete
route.

11/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Route control
SIMATIC Route Control
Route Control runtime software

■ Overview
Software components (runtime) SIMATIC RC server
Single RC Redundant
PCS 7 RC client
Station Server single
BOX 416/LAB Server A Server B

SIMATIC Route Control Server


SIMATIC Route Control Server
Up to 30 simultaneous material transports
● ● ● ● ●
• From 30 up to
100 simultaneous ○ ○ ○ ○
SIMATIC material transports
Route Control Server
PowerPack • From 100 up to
300 simultaneous ○ ○ ○ ○
material transports

SIMATIC Route Control Center

SIMATIC Route Control Center ● ● ●


● Components included in delivery ○ Can be ordered as options

SIMATIC Route Control software components for SIMATIC PCS 7 BOX 416/LAB, single station, server and client
The Route Control Software is structured such that SIMATIC In the case of multi-user systems with small quantity frameworks
Route Control can be flexibly adapted to different plant sizes and it is also possible to operate the Route Control Server, Batch
architectures (single/multi-user systems): Server and OS Server on shared basic hardware. However,
• Route Control Engineering (component of the SIMATIC PCS 7 availability will be higher and performance better if they are in-
Engineering System) stalled on separate server hardware.
• Route Control Server The Route Control Server program package suitable for up to
• Route Control Center (RCC) 30 simultaneous material transports can be expanded by means
of add-on PowerPacks to meet higher requirements (up to 100 or
SIMATIC Route Control works closely with the operator system, 300 simultaneous material transports).
hence where small plants are concerned it is possible for the
Route Control Center and Route Control Server to be installed The Route Control Client is represented by the Route Control
not only on their own but also together with the OS software on a Center (RCC). The RCC can be installed on an OS Client, a
Batch Client or separate client hardware.
11
SIMATIC PCS 7 BOX 416, a SIMATIC PCS 7 LAB (up to
30 simultaneous material transports in each case) or a single
station. The ordering data for the OS software can be found in
the Chapter "Operator system", page 4/11.

Siemens ST PCS 7 · February 2010 11/5


© Siemens AG 2010

Route control
SIMATIC Route Control
Route Control runtime software

■ Function ■ Selection and Ordering data Order No.

Route Control Server SIMATIC Route Control Server 6ES7 658-7FA17-0YB0


V7.1
The Route Control Server supplies the RC Clients (Route Control for up to 30 simultaneous mate-
Center) with the necessary data and transfers their operations to rial transports
the automation systems. When a material transport is requested For SIMATIC PCS 7 BOX
416/LAB, single station and cli-
through the Route Control Center, it is the job of the RC Server to ent/server configuration
dynamically compile a suitable transport route from the partial
routes which were configured using a map of the automation 6 languages (German, English,
French, Italian, Spanish, Chi-
systems on the basis of the selected parameters (source, desti- nese), software class A, executes
nation and intermediate locations) and with due consideration of with Windows XP Professional or
other parameters (e.g. function catalogs, function IDs or material Windows Server 2003, single
IDs). Configuration changes can be taken immediately into ac- license for 1 installation
count in the determination of a suitable transport route after Type of delivery: License Key
transfer from the Route Control Engineering Tool to the Route Memory Stick, Certificate of
Control Server and subsequent activation through the Route License incl. Terms and Condi-
Control Center (online loading). tions
SIMATIC Route Control Server
PowerPack V7.1
For expansion of SIMATIC Route
Control Server
6 languages (German, English,
French, Italian, Spanish, Chi-
nese), software class A, executes
with Windows XP Professional or
Windows Server 2003, single
license for 1 installation
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
• From 30 to up to 100 simulta- 6ES7 658-7FB17-0YD0
neous material transports
• From 100 to up to 300 simulta- 6ES7 658-7FC17-0YD0
neous material transports
Route Control Center SIMATIC Route Control Center 6ES7 658-7EX17-0YB5
V7.1
11 Route Control Center (RCC)
The RCC can be called either from the faceplate of a route block
6 languages (German, English,
French, Italian, Spanish, Chi-
or from the keyset on the operator station. It displays all of a ma- nese), software class A, executes
terial transport’s relevant route data and error information in sev- with Windows XP Professional or
Windows Server 2003, floating
eral coordinated views license for 1 user
Key functional features are: Type of delivery: License Key
• Overview of all RC elements, partial routes and request details Memory Stick, Certificate of
License incl. Terms and Condi-
• Operation of the selected material transport: tions
- Selection of operating mode: Manual/automatic
- Request, start, stop, continue and terminate material trans-
port in manual mode
- Set/modify request parameters (origin, destination, interme-
diate points) as well as general properties (function catalog,
function ID, material ID and "ignore fault") in manual mode
- Enable/disable sequence functions in manual mode
• Diagnostics of material transport request errors caused by
locked RC elements, locked partial routes, inconsistent actu-
ations or prohibited sequential material
• Diagnostics of currently running material transports: color and
text display of transport route status in the route view of the
RCC; detailed analyses by evaluation of feedback signals
from RC elements
• Server functions: select RC Server, display RC Server status,
update view (read in data again from the RC Server)
• Display of the operator who has logged on
• Definition of route parameters (source, destination, material,
function ID etc.), and saving and loading these settings with
names
• Switchover between "AS in maintenance" and "AS in operation"

11/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Route control
SIMATIC Route Control
Route Control engineering software

■ Overview ■ Function
Locations (synonym: nodes) of partial or complete routes are
configured in the SIMATIC Manager as "Equipment properties of
plant units" and transferred to the RC project together with the
other RC-relevant basic data of the SIMATIC PCS 7 project. The
configuration requirements caused by many repeated se-
quences can be minimized by exporting locations in CSV for-
mat, duplicating and modifying them using a spreadsheet pro-
gram, and then importing them again.
Nodes are parameters for requesting a material transport
(source, destination, intermediate locations/via) and which mark
the start and end of each partial route, and thus also the source
and destination of a material transport.
In addition to the basic tools (SIMATIC Manager, CFC, etc.) of
the SIMATIC PCS 7 engineering system, the following configura-
tion components of the SIMATIC Route Control Engineering pro-
gram package are available for configuration of the route control
applications:
Route Control library
The Route Control library contains blocks for RC and transport
route configuration and interface blocks for RC elements. It is
provided in the catalog of the CFC editor.
The Route Control (RC) configuration supplements the basic
SIMATIC PCS 7 plant configuration with blocks from the PCS 7 Route Control wizard
standard library. Existing plants are then also easy to upgrade
The Route Control wizard is the interface between the SIMATIC
with SIMATIC Route Control. Technological elements of rele-
PCS 7 basic configuration supplemented with RC interface
vance for control of the material transport (RC elements) are
blocks and the actual RC configuration in the RC engineering
adapted in the CFC Editor using uniform interface blocks from
tool. The wizard, which can be called up from the SIMATIC
the Route Control Library. The RC elements include:
Manager menu, accepts the RC-specific configuration data of
• Control elements (actuators) the SIMATIC PCS 7 project into the Route Control engineering. In
• Sensor elements (sensors) doing so, it carries out plausibility checks, defines the AS-OS
and AS-AS communication connections (NetPro and CFC), and
• Parameter elements (setpoints)
configures the RC server signals.
• Connection elements (material information related to partial
Route Control Engineering tool
11
route)
Following importing of the basic data of a SIMATIC PCS 7 project
relevant to the RC into an RC project, the RC-specific objects are
configured using the Route Control Engineering tool:
• Partial routes:
division of the transport paths into partial routes is used to in-
crease the flexibility and minimize the configuring overhead
by means of repeated application. Relevant partial route pa-
rameters: "bidirectional" and "priority" (lowest total of partial
route priorities is decisive when searching for the overall
route).
• Interconnections:
Through inclusion in a partial route, the RC elements receive
additional properties depending on the type, and these can
be edited using configuration dialogs (e.g. in the basic set-
ting: "close valve").
• Function catalogs:
The partial routes can be assigned to function catalogs de-
pending on technological and product-specific aspects, e.g.
"cleaning" or "product transport". In the route search, function
catalogs permit restriction of the resulting quantity to the type
of material transport.
• Function steps/sequence functions:
Function catalogs contain as many as 32 configurable techno-
logical sequence functions which define the sequence of ma-
terial transport by means of the RC elements connected in the
partial routes, e.g. base position of the control elements, open
transport valves, open origin valve, switch on pump).
Configuration of the partial routes and assignment of the RC el-
ements to the partial routes are performed in a matrix of the
Route Control Engineering tool. With the aid of generic elements,
objects or blocks generated on a user-specific basis can be in-
tegrated into the RC project and handled like RC elements.

Siemens ST PCS 7 · February 2010 11/7


© Siemens AG 2010

Route control
SIMATIC Route Control
Route Control engineering software
Special configuration functions make it easier to perform repeti-
tive routine work and extend the range of options for controlling ■ Selection and Ordering data Order No.
material transport, e.g.: SIMATIC Route Control Engi-
• Exporting configuration data in the form of CSV files to neering V7.1
6 languages (German, English,
Microsoft Excel, copying and editing the data there, and then French, Italian, Spanish, Chi-
re-importing the files into Route Control nese), software class A, executes
• Controlling the joint use of partial routes by configurable func- with Windows XP Professional or
tion IDs Windows Server 2003
• Checking material compatibilities and interlocking partial Type of delivery: License Key
Memory Stick, Certificate of
routes in case of incompatible material sequences based on License incl. Terms and Condi-
the material ID saved in the connection element of the partial tions
route
• Floating license for 1 user 6ES7 658-7DX17-0YB5
• Injection of dynamic (external) setpoints coming from the pro-
cess at runtime into the route block (e.g. weighed quantity) • Rental license for 30 days 6ES7 658-7DX17-0YB6

11

11/8 Siemens ST PCS 7 · February 2010


12
© Siemens AG 2010

Safety Integrated for


Process Automation

12/2 Introduction

12/4 SIMATIC Safety Integrated


12/4 S7 F Systems
12/5 SIMATIC Safety Matrix
12/8 SIMATIC PCS 7 safety packages

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Safety Integrated for Process Automation

Introduction

■ Overview

Operator Maintenance Engineering


system station system

,QGXVWULDO(WKHUQHW

Fail-safe, fault-tolerant
High-availability and high-availability

redundant/ redundant/
(70 (70 TÜV
non-redundant non-redundant

Standard Standard/
safety-related

(7L63 (7L63
redundant/non-redundant redundant/non-redundant

Standard Standard

(76 ET 200S
352),%86 352),%86 TÜV

Standard Standard/
safety-related

Common engineering, operates at control and monitoring for basic process control system and safety instrumented system

12 The process industry frequently features complex technological


sequences with high safety demands, and faults and failures in
Safety Integrated for Process Automation is the comprehensive
range of products and services from Siemens for safe, fault-
the process automation could have fatal consequences for per- tolerant applications in the process industry. This is character-
sonnel, machines, plants and the environment. The safety tech- ized by:
nology used must reliably detect errors in the process and also • AS 412F/FH, AS 414F/FH and AS 417F/FH safety-related au-
its own internal errors, and automatically set the plant/applica- tomation systems (see Chapter 6 "Automation systems")
tion to a safe state if an error is detected.
• Failsafe PROFIBUS communication using the PROFIsafe pro-
file (see Chapter "Communication", PROFIBUS, page 7/31)
• Failsafe transmitters (SITRANS P DS III) on the PROFIBUS PA
with PROFIsafe (see Catalog FI 01, Field devices for process
automation)
• ET 200M and ET 200S distributed I/O systems with safety-re-
lated I/O modules (see Chapter 8 "Process I/O")
• SIMATIC safety integrated software for implementation and
operation of safety applications, executes in the engineering
system or operator system: S7 F Systems, SIMATIC Safety
Matrix - individually or as package, also combined with ES/OS
software
• Products for special applications, e.g. for burner management
or the Partial Stroke Test (see Catalog ST PCS 7.1, Add-ons for
the SIMATIC PCS 7 process control system)
• Safety lifecycle management with support of highly qualified
solution partners: services for all phases of the lifecycle of a
safety instrumented system (analysis, implementation and op-
eration)f

12/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Safety Integrated for Process Automation

Introduction

■ Benefits
Safety Integrated for Process Automation permits complete inte- 7 Mixed operation of standard and safety-related I/O modules in
gration of safety engineering into the SIMATIC PCS 7 process ET 200M and ET 200S remote I/O stations
control system. The Basic Process Control System (BPCS) and 7 Uniform data management - no complex data exchange be-
Safety Instrumented System (SIS) melt together into a uniform tween BPCS and safety system
and innovative complete system. The advantages of this fusion
are quite clear: 7 Integration of safety-related applications into process visual-
ization on the operator station
7 One common controller platform
7 Automatic integration of safety-related fault messages with
7 One common engineering system time tagging into the process control system
7 No separate safety bus - standard and safety-related commu- 7 Integration of safety-related hardware into the asset manage-
nication take place on the same fieldbus (PROFIBUS with ment with the SIMATIC PCS 7 Maintenance Station for diag-
PROFIsafe) nostics and preventive maintenance

12

Siemens ST PCS 7 · February 2010 12/3


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
S7 F Systems

■ Overview ■ Selection and Ordering data Order No.


S7 F Systems V6.1 6ES7 833-1CC02-0YA5
Programming and configuration
environment for creating and
using safety-related STEP 7 pro-
grams for a target system based
on S7-400H
Engineering and runtime soft-
ware, 2 languages (German,
English), software class A, exe-
cutes with Windows
XP Professional SP2/SP3 and
Windows Server 2003 SP2, float-
ing license for 1 user
Type of delivery:
Certificate of license as well as
software and electronic docu-
mentation on CD
Upgrades for S7 F Systems
See "Upgrades Process Safety
Software" in Chapter
"Update/upgrade packages",
Section "Updates/upgrades asyn-
The engineering tool S7 F Systems for configuration of safety- chronous to the PCS 7 version",
related SIMATIC PCS 7 automation systems and safety-related page 17/19.
F modules from the ET 200M and ET 200S ranges is integrated Note:
in the SIMATIC Manager. The following functions are available With a S7 F Systems Upgrade
with S7 F Systems based on preconfigured and TÜV-approved from V5.x to V6.0/V6.1, the type of
blocks: S7 F Systems license changes
from single license to floating
• Parameterization of CPU and F signal modules license.
• Creation of safety-related applications in the CFC

■ Configuration ■ Options
S7 F Systems supports configuration by means of functions for:
• Comparison of safety-related F-programs S7 F ConfigurationPack
• Recognition of changes in the F-program using the checksum When using the safety-related SM 326F/336F I/O modules
(AI, DI, DO) as standard I/Os (without F-functionality), an
• Separation of safety-related and standard functions. S7 F ConfigurationPack is required for engineering. This is in-
Access to the F functions can be password-protected. cluded in S7 F Systems V6.1, and is also available on the Inter-
net for downloading:

12
The F-block library integrated in S7 F Systems contains pre-
defined function blocks for generation of safety-related applica- http://support.automation.siemens.com/WW/view/de/15208817
tions with the CFC or the SIMATIC Safety Matrix based on it. The
certified F-blocks are extremely robust and intercept program-
ming errors such as division by zero or out-of-range values. They
save the necessity for performing diverse programming tasks for
detecting and reacting to errors.

12/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
SIMATIC Safety Matrix

■ Overview ■ Design
In the context of SIMATIC PCS 7, the following individual prod-
ucts are offered for the SIMATIC Safety Matrix:
Safety Matrix Tool
for creating, configuring, compiling and downloading the
Safety Matrix as well as for operator control and monitoring on
the SIMATIC PCS 7 Engineering System.
The application covers the complete safety lifecycle from analy-
sis through implementation up to operation and maintenance.
Safety Matrix Editor
for creating, configuring, testing and documenting the Safety
Matrix logic on an external computer independent of the Engi-
neering System (can be optionally used additive to the Safety
Matrix Tool).
The application is focused on planning and configuring in the
analysis and implementation phases.
Safety Matrix Viewer for SIMATIC PCS 7
Operating and monitoring with the Safety Matrix Viewer
for the SIMATIC PCS 7 Operator System; for operator control and
The SIMATIC Safety Matrix which can be used in addition to the monitoring of the SIMATIC Safety Matrix in the operating phase
CFC is an innovative safety lifecycle tool from Siemens that can (component of the SIMATIC PCS 7 Safety Matrix OS packages;
be used not only for user-friendly configuration of safety applica- for ordering data, see Section "SIMATIC PCS 7 Safety Pack-
tions, but also for their operation and service. The tool, which is ages").
based on the proven principle of a cause & effect matrix, is ide-
ally suited to processes where defined statuses require specific Using the Safety Matrix Viewer, you can operate and monitor the
safety reactions. SIMATIC Safety Matrix from the SIMATIC PCS 7 OS Single Sta-
tion or from the SIMATIC PCS 7 OS Client.
The SIMATIC Safety Matrix not only means that programming of
the safety logic is significantly simpler and more convenient, but The Safety Matrix Editor offers the advantage that the Safety
also much faster than in the conventional manner. During the risk Matrix can then also be created, processed further and de-
analysis of a plant, the configuration engineer can assign exactly bugged outside the SIMATIC PCS 7 engineering system. The
defined reactions (effects) to events (causes) which may occur Safety Matrix Editor can be used on a computer with Windows
during a process. XP Professional/Server 2003 or Windows 2000 Professional/
2000 Server. However, generation of the safety-related CFC pro-
■ Benefits gram as well as compilation and downloading to the automation
system are only possible with the Safety Matrix Tool on the
The advantages of the SIMATIC Safety Matrix in the implementa- SIMATIC PCS 7 Engineering System.
tion phase:
7 Simple programming using Cause&Effect method 12
7 No programming knowledge required
7 Automatic generation of CFCs including driver blocks
7 Matrix comparison on basis of created CFC charts
7 Automatic version tracking
7 integrated change tracking
7 1-to-1 printout of Cause&Effect matrix

Siemens ST PCS 7 · February 2010 12/5


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
SIMATIC Safety Matrix

■ Function

Safety Matrix: intersections define the linking of causes and effects Configuration of analog or digital causes and their digital effects
The matrix table is comparable with a spreadsheet program, and
the configuration engineer first enters the possible process
events (inputs) in the horizontal lines, and then configures their
type and number, logical links, possible delays and interlocks,
and any tolerable faults. The reactions (outputs) to a particular
event are then defined in the vertical columns.
The events and reactions are linked by simply clicking the cell at
the intersection point of line and column. Using these data, the
SIMATIC Safety Matrix automatically generates complex, safety-
related CFC programs. No special programming knowledge is
required of the configuration engineer, and he can completely
concentrate on the safety requirements of the plant.

■ Technical specifications
12 Hardware requirements Software requirements
Safety Matrix Tool SIMATIC PCS 7 with AS 412H/F/FH, Alternative SIMATIC PCS 7 versions:
AS 414H/F/FH or AS 417H/F/FH • V6.0 SP3 or higher (incl. post-SP3 fixes)
(S7 F Systems RT license is integrated in the
case of F/FH systems) • V6.1 SP2 or higher
• V7.0 SP1 or higher
• V7.1
Microsoft Windows operating system corresponding to the soft-
ware requirements of the SIMATIC PCS 7 version
S7 F Systems V5.2 + SP1 or higher with S7 F-Lib V1.2 or V1.3
(depends on S7 F Systems version); S7 F Lib V1.3 in combination
with SIMATIC PCS 7 V6.1 + SP2 or higher
Safety Matrix Editor PC Operating system alternatives:
• Windows 2000 Professional SP4 or higher
• Windows 2000 Server SP4 or higher
• Windows XP Professional SP2 or higher
• Windows Server 2003 SP1 or higher
Safety Matrix Viewer SIMATIC PCS 7 with AS 412H/F/FH, Alternative SIMATIC PCS 7 versions:
AS 414H/F/FH or AS 417H/F/FH • V6.0 SP3 or higher (incl. post-SP3 fixes)
(S7 F Systems RT license is integrated in the
case of F/FH systems) • V6.1 SP2 or higher
• V7.0 SP1 or higher
• V7.1
Microsoft Windows operating system corresponding to the soft-
ware requirements of the SIMATIC PCS 7 version

System requirements

12/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
SIMATIC Safety Matrix

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Safety Matrix Tool V6.1 6ES7 833-1SM01-0YA5 Safety Matrix Viewer V6.1
Creation, configuration, compila- Operator control and monitoring
tion and loading of the Safety of the SIMATIC Safety Matrix per
Matrix as well as operator control OS single station/OS client
and monitoring in a SIMATIC Note:
PCS 7 environment The Safety Matrix Viewer is a
2 languages (German, English), component of the SIMATIC PCS 7
software class A, executes with Safety Matrix OS Packages (for
Windows XP Professional/Server ordering data, see Section
2003 or Windows 2000 Profes- "SIMATIC PCS 7 Safety Pack-
sional/2000 Server, floating ages", page 12/8).
license for 1 user
Upgrades for Safety Matrix Tool
Type of delivery: License Key on and Safety Matrix Viewer
Memory Stick and Certificate of See "Upgrades Process Safety
License, software and electronic Software" in Chapter
documentation on CD "Update/upgrade packages",
Safety Matrix Editor V6.1 6ES7 833-1SM41-0YA5 C) Section "Updates/upgrades asyn-
Creation, configuration, debug- chronous to the PCS 7 version",
ging and documentation of the page 17/19
Safety Matrix logic on an external C) Subject to export regulations: AL: N, ECCN: EAR99S
computer without a SIMATIC
PCS 7 / STEP 7 environment
2 languages (German, English),
software class A, executes with
Windows XP Professional/Server
2003 or Windows 2000 Profes-
sional/2000 Server, single license
for 1 installation
Type of delivery: License Key on
Memory Stick and Certificate of
License, software and electronic
documentation on CD

12

Siemens ST PCS 7 · February 2010 12/7


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
SIMATIC PCS 7 safety packages

■ Overview ■ Selection and Ordering data Order No.


The software for basic process control and safety applications SIMATIC PCS 7 Safety Packages for Engineering System
need not be ordered individually. You can also obtain the SIMATIC PCS 7 Safety
SIMATIC PCS 7 ES/OS software together with the software com- ES Package for AS/OS V7.1
ponents for implementation and operation of the integral safety Runs under Windows XP Profes-
technology as low-price SIMATIC PCS 7 Safety Packages. sional/Server 2003

Their composition depends on the SIMATIC Safety Integrated Combination of:


software used and on the target system. • S7 F Systems V6.1, engineering
and runtime software,
In the SIMATIC PCS 7 Safety Packages for the engineering sys- 2 languages (German, English),
tem, S7 F Systems or S7 F Systems and SIMATIC Safety Matrix software class A,
Tool are combined with two different ES software versions de- floating license for 1 user
pending on the application: • SIMATIC PCS 7 Engineering
• 250 POs for configuration of combined engineering/operator Software AS/OS V7.1, engineer-
stations for small applications (productive operation as an op- ing software, 5 languages (Ger-
man, English, French, Italian,
erator station is possible) Spanish), software class A,
• Unlimited POs for exclusive engineering stations without limi- floating license for 1 user
tation of quantities (not suitable for productive operation as an • 250 POs 6ES7 651-6AA17-0YA5
operator station) incl. AS/OS Engineering and
AS/OS Runtime license for
An engineering station can also be subsequently extended by 250 POs (OS productive opera-
S7 F Systems and SIMATIC Safety Matrix Tool using the SIMATIC tion possible)
PCS 7 Safety Matrix ES Extension Package.
• Unlimited POs 6ES7 651-6AF17-0YA5
The SIMATIC PCS 7 Safety Packages for the operator system incl. AS/OS Engineering license
differ with regard to the OS software combined with the Safety for unlimited POs and
Matrix Viewer. This is dependent on whether the Safety Matrix AS Runtime license for 600 POs
Viewer is operated on an OS single station or an OS client. (2-hour OS test mode possible,
OS productive operation not
By means of the SIMATIC PCS 7 Safety Matrix OS Extension possible)
Package, a SIMATIC PCS 7 OS Single Station or a SIMATIC SIMATIC PCS 7 Safety Matrix
PCS 7 OS Client can be subsequently expanded by the Safety ES Package for AS/OS V7.1
Matrix Viewer. Runs under Windows XP Profes-
sional/Server 2003
Note:
The AS/OS Engineering and Runtime PO included in the SIMATIC PCS 7 Combination of:
Safety Packages can be expanded with SIMATIC PCS 7 Engineering • S7 F Systems V6.1, engineering
PowerPacks (see section "ES software" in chapter "Engineering system", and runtime software,
page 3/10). 2 languages (German, English),
software class A,
floating license for 1 user
• Safety Matrix Tool V6.1, engi-

12 neering and runtime software,


2 languages (German, English),
software class A, floating li-
cense for 1 user
• SIMATIC PCS 7 Engineering
Software AS/OS V7.1, engineer-
ing software, 5 languages (Ger-
man, English, French, Italian,
Spanish), software class A,
floating license for 1 user
• 250 PO 6ES7 651-6BA17-0YA5
incl. AS/OS Engineering and
AS/OS Runtime license for
250 POs (OS productive opera-
tion possible)
• Unlimited POs 6ES7 651-6BF17-0YA5
incl. AS/OS Engineering license
for unlimited POs and
AS Runtime license for 600 POs
(2-hour OS test mode possible,
OS productive operation not
possible)

12/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Safety Integrated for Process Automation


SIMATIC Safety Integrated
SIMATIC PCS 7 safety packages

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Safety Matrix 6ES7 651-6BX00-0YA5 SIMATIC PCS 7 Safety Packages for Operator System
ES Extension Package
for expansion of a SIMATIC PCS 7 SIMATIC PCS 7 Safety Matrix 6ES7 652-6AA17-0YA0
Engineering Station V7.0/V7.1 OS Single Station Package V7.1
Runs under Windows XP Profes- Runs under Windows XP Profes-
sional/Server 2003 sional
Combination of: Combination of:
• S7 F Systems V6.1, engineering • SIMATIC PCS 7 OS Software
and runtime software, 2 lan- Single Station V7.1, for 250 POs,
guages (German, English), soft- runtime software, 5 languages
ware class A, floating license for (German, English, French,
1 user Italian, Spanish), software
class A, single license for
• Safety Matrix Tool V6.1, engi- 1 installation
neering and runtime software,
2 languages (German, English), • Safety Matrix Viewer V6.1, run-
software class A, floating li- time software, 2 languages (Ger-
cense for 1 user man, English), software class A,
floating license for 1 user
SIMATIC PCS 7 Safety Matrix 6ES7 652-6CX17-0YA5
OS Client Package V7.1
Runs under Windows XP Profes-
sional
Combination of:
• SIMATIC PCS 7 OS Software
Client V7.1, runtime software,
5 languages (German, English,
French, Italian, Spanish), soft-
ware class A, floating license for
1 user
• Safety Matrix Viewer V6.1, run-
time software, 2 languages (Ger-
man, English), software class A,
floating license for 1 user
SIMATIC PCS 7 Safety Matrix 6ES7 652-6BX00-0YA5
OS Extension Package
For expansion of a SIMATIC
PCS 7 OS single station or a
SIMATIC PCS 7 OS client
V7.0/V7.1
Runs under Windows XP Profes-
sional

12
consisting of: Safety Matrix
Viewer V6.1, runtime software,
2 languages (German, English),
software class A, floating license
for 1 user

Siemens ST PCS 7 · February 2010 12/9


© Siemens AG 2010

Safety Integrated for Process Automation

12

12/10 Siemens ST PCS 7 · February 2010


13
© Siemens AG 2010

IT Security

13/2 Introduction

13/3 Industrial security

13/4 SIMATIC Logon

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

IT security

Introduction

■ Overview
INTERNET

Enterprise Resource
Planning (ERP)

INTERNET
Firewall INTERNET

Manufacturing Execution
System (MES)

Firewall Firewall

Terminal bus 1 Terminal bus 2

Plant bus 1 Plant bus 2

Security cell Security cell

Example of "defense in depth" security architecture


The progressive standardization, opening and networking of rized access to the process automation. Apart from material
control systems has been accompanied by an enormous in- damage, specifically targeted sabotage can also have dan-
crease in security risks. The potential dangers arising from de- gerous consequences for personnel and the environment.
structive programs such as computer viruses, worms or trojans
or from access by unauthorized personnel range from network
overloads or failures, theft of passwords and data, to unautho-

■ Function
With its pioneering security concept, SIMATIC PCS 7 offers com- On the system side, SIMATIC PCS 7 V7.1 supports the imple-
prehensive solutions for protecting a process engineering plant mentation of guidelines and recommendations of the security
which are based on a graded security architecture (defense in concept through:
depth). The speciality of this concept is to be found in its holistic • Compatibility with the current versions of the following virus
approach. It is not just limited to the application of individual se- scanners: Trend Micro OfficeScan, Symantec Norton AntiVirus
curity methods (e.g. encryption) or devices (e.g. firewalls). Its and McAfee Virusscan
strengths are rather to be found in the interaction of a wide
13 variety of security measures in the plant network. The security • Application of the local Windows XP firewall
concept is described in detail in the manual "SIMATIC PCS 7 se- • SIMATIC Security Control (SSC) for automatic setting of safety-
curity concept, recommendations and notes" and also includes related parameters of DCOM, registry and Windows firewall
information and recommendations (best practices) on the fol- already during setup
lowing topics: • Integration of the SCALANCE S602, S612 and S613 industrial
• Generation of a network architecture with graded security (de- security modules of SIMATIC NET (see Section "Industrial se-
fense in depth), combined with segmenting of the plant into curity", page 13/3)
security cells • Operator administration and authentication per SIMATIC
• Network administration with name resolution, assignment of IP Logon (for details, see Section "SIMATIC Logon", page 13/4)
addresses, and distribution in subnets
The manual "SIMATIC PCS 7 security concept, recommenda-
• Operation of plants in Windows domains (active directory) tions and notes" is available on the Internet in the SIMATIC Guide
• Administration of Windows operator privileges and SIMATIC Manuals under "SIMATIC PCS 7 process control system", V7.1:
PCS 7 operator privileges; integration of SIMATIC PCS 7 oper- www.siemens.com/simatic-docu
ator privileges into the Windows administration
• Reliable handling of clock synchronization in the Windows net-
work
• Management of security patches for Microsoft products
• Use of virus scanners and firewalls
• Support and remote access (VPN, IPSec)

13/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

IT security

Industrial security

■ Overview ■ Configuration
Using the supplied configuration tool, it is easy to create and
configure the security modules which are to communicate se-
curely with one another. You do not require any special IT knowl-
edge.
The complete configuration can be saved on the optional swap
medium C-PLUG (order separately) and transmitted to another
security module. This permits easy and fast replacement of
modules in the event of a fault.

■ Selection and Ordering data Order No.


SCALANCE S industrial security modules
SCALANCE S602 6GK5 602-0BA00-2AA3 G)
Industrial security module for
protection against unauthorized
access by means of Stateful
Inspection Firewall
SCALANCE S612 6GK5 612-0BA00-2AA3 F)
Industrial security module for
The SCALANCE S industrial security modules can safeguard in- protection against unauthorized
dustrial systems/devices or network segments of an Ethernet access by means of Stateful
against unauthorized access by means of a firewall. Some of Inspection Firewall as well as for
them, e.g. SCALANCE S612 and S613, additionally use encryp- protection of up to 32 devices per
tion and authentication (VPN) to protect the data transmission VPN tunnel (up to 64 VPN tunnels
between systems/devices or network segments against data simultaneously)
manipulation and espionage. SCALANCE S613 6GK5 613-0BA00-2AA3 F)
Industrial security module for pro-
■ Design tection against unauthorized
access by means of Stateful
Inspection Firewall as well as for
SCALANCE S industrial security modules protection of up to 64 devices per
The following SCALANCE S industrial security modules can be VPN tunnel (up to 128 VPN tun-
used in the context of the SIMATIC PCS 7 security concept: nels simultaneously); suitable for
extended temperature range from
• SCALANCE S602 industrial security module -20 to +70° C
with firewall functionality
Accessories
• SCALANCE S612 industrial security module
C-PLUG 6GK1 900-0AB00
with firewall functionality and VPN (Virtual Private Network) Swap medium for simple replace-
functionality for up to 32 devices (up to 64 simultaneous VPN ment of devices in event of fault;
tunnels) for saving of configuration and
• SCALANCE S613 industrial security module application data, can be used in
with firewall functionality and VPN (Virtual Private Network) SIMATIC NET products with
C-PLUG slot
functionality for up to 64 devices (up to 128 simultaneous

13
VPN tunnels); suitable for extended temperature range from F) Subject to export regulations: AL: 5A002A1A2, ECCN: 5A002ENC3
-20 to +70°C G) Subject to export regulations: AL: N, ECCN: 5D002ENC3

■ Function Note:
For further components and accessories, especially cable material and
connectors as well as tools and supplementary material for assembly, re-
Security functions of the SCALANCE S industrial security fer to Chapter "Communication" in the Sections "FastConnect", "ITP ca-
modules bles and connectors" and "Fiber-optic cables" as well as to Catalog IK PI.
• Firewall functionality (S602, S612 and S613)
- Filtering of data packets as well as enabling or blocking of
communication links on the basis of filter lists (packet filter
firewall); IP and MAC addresses can be filtered, as well as
communication protocols (ports) with incoming and outgo-
ing communication.
- Saving of access data in a log file; for verification purposes
and for recognition of attacks and derivation of preventive
measures.
• VPN functionality (S612 and S613)
- Secure authentication (identification) of the network notes
through monitoring and checking the incoming data traffic
using proven VPN mechanisms
- Data encryption and data integrity checking for protection
against espionage and data manipulation; establishment of
VPN tunnels to other security modules

Siemens ST PCS 7 · February 2010 13/3


© Siemens AG 2010

IT security

SIMATIC Logon

■ Overview ■ Application
SIMATIC Logon was developed for the SIMATIC PCS 7 process
control system but can also be used together with other SIMATIC
products in the context of Totally Integrated Automation (TIA),
e.g. with SIMATIC WinCC. A requirement for working together is
that user groups have already been created in the partner appli-
cations, or can be defined.
Note:
Software and licenses of SIMATIC Logon are integrated in
the system software of the SIMATIC PCS 7 V7 process con-
trol system. The products listed here in the ordering data are
only relevant to use in the TIA environment, but not to
SIMATIC PCS 7.

■ Design
Logon devices
The following logon devices are supported by SIMATIC Logon:
• Keyboard
Central operator management, access protection and • Chipcard reader (see page 2/21)
electronic signatures
• Logon devices which can be operated with a Microsoft device
SIMATIC Logon is a central operator administration function with driver for the respective operating system, e.g. logon devices
access control based on Windows 2000/XP and Windows on a USB interface
Server 2003 for:
If necessary, logon devices can also be connected via sepa-
• System components of SIMATIC PCS 7 rately produced device-specific drivers.
• Non-system components linked via an interface
Number of licenses
It can be used to fulfill the validation requirements of 21 CFR
Part 11. An electronic signature function can also be used in The number of SIMATIC Logon licenses required depends on
conjunction with SIMATIC Logon. the number of clients/single stations that access applications for
which SIMATIC Logon is used for access protection.
SIMATIC Logon Upgrade
All previous versions can be upgraded to the current version.

13

13/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

IT security

SIMATIC Logon

■ Function ■ Selection and Ordering data Order No.

SIMATIC Logon Admin Tool Only for TIA applications


SIMATIC Logon V1.4 6ES7 658-7BX41-2YA0
Using the SIMATIC Logon Admin Tool it is possible to assign the Single license for 1 installation
roles defined in the SIMATIC PCS 7 applications (e.g. Automa-
tion License Manager and SIMATIC BATCH) to the Windows 7 languages (German, English,
French, Spanish, Italian, Chi-
users/user groups. Administrators with the necessary Windows nese, Japanese), executes with
administrator privileges can also use the SIMATIC Logon Admin Windows 2000 Professional SP4,
Tool to edit Windows users and user groups. Windows 2000 Server, Windows
XP Professional SP2, Windows
SIMATIC Logon Service Server 2003 SP1 and R2, Win-
The login dialog of the SIMATIC Logon Service is activated when dows Vista Ultimate
an application is started which is managed by SIMATIC Logon. Engineering software and elec-
The user receives his specific privileges after making the login, tronic documentation on CD
password and domain entries. The SIMATIC Logon Service dia- Type of delivery: CD; License Key
log for logoff, user change or password edit can be called in the Disk, Certificate of License incl.
applications. Terms and Conditions
Note:
SIMATIC Electronic Signature This product is not for
SIMATIC PCS 7 applications!
SIMATIC Logon Upgrade to 6ES7 658-7BX41-2YE0
V1.4
Single license for 1 installation
7 languages (German, English,
French, Spanish, Italian, Chi-
nese, Japanese), executes with
Windows 2000 Professional SP4,
Windows 2000 Server, Windows
XP Professional SP2, Windows
Server 2003 SP1 and R2, Win-
dows Vista Ultimate
Engineering software and elec-
tronic documentation on CD
Type of delivery: CD; License Key
Disk, Certificate of License incl.
Terms and Conditions
Note:
This product is not for
SIMATIC PCS 7 applications!
The SIMATIC Electronic Signature means that operations cannot
be performed until enabled by previously assigned Windows
users/user groups. Users/user groups are assigned to the oper-
ations in the respective application.

At the moment this function is implemented as a system function
only on SIMATIC BATCH. However, the Electronic Signature can
be used on any products in the specific applications.
13

Siemens ST PCS 7 · February 2010 13/5


© Siemens AG 2010

IT security

13

13/6 Siemens ST PCS 7 · February 2010


14
© Siemens AG 2010

Connection of IT systems

14/2 SIMATIC IT

14/4 OpenPCS 7

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Connection of IT systems

SIMATIC IT

■ Overview ■ Design
SIMATIC IT consists of various components designed for differ-
ent tasks which can all be coordinated by the SIMATIC IT Pro-
duction Modeler.
The basic functions are implemented using SIMATIC IT compo-
nents. These are available in the form of the following product
bundles:
• SIMATIC IT Plant Intelligence (formally known as MIS - Man-
agement Information System)
Defines key performance indicators conforming to the plant
model. SIMATIC IT Plant Intelligence allows realistic assess-
ment of the plant performance.
• SIMATIC IT Genealogy Management
For materials management in the entire company, taking into
account the legal terms and conditions. Typical tasks are re-
verse and forwards genealogy, fundamental material monitor-
ing, and synchronization of material master data with the ERP
system.
• SIMATIC IT Order Management
For job management from planning to execution, including
scheduling, materials planning, new planning of sequence,
monitoring and recording of execution.
Further bundles are available, e.g. SIMATIC IT Basic Tracking &
Tracing, SIMATIC IT Basic Production Management or
SIMATIC IT Production Suite, providing a fully-scaled product
portfolio.
Integration and synchronization of all business processes
with SIMATIC IT
In order to remain competitive, manufacturers must shorten their
product launch times, increase production transparency and
flexibility, optimize planning and scheduling, and reduce waste,
storage costs and downtimes. At the same time, directives and Production
high-quality standards must be observed in the global produc- Suite
tion locations, and maximum productivity and optimum costs
must be guaranteed.
Manufacturing Execution Systeme (MES), such as SIMATIC IT Basic Basic
from Siemens, permit effective integration of product processes Production Tracking
and material management systems, and support the coordina- Management & Tracing
tion of all equipment and applications relevant to production dur-
ing all phases.
SIMATIC IT can be used to model the complete production
know-how, to precisely define the operating processes, and to Order Genealogy
record data in real-time from the ERP and production levels. It is MIS
Management Management
then possible to control corporate processes more effectively, to
14 minimize downtimes, production waste and postprocessing, to
optimize stockkeeping, and to react rapidly and flexibly to Order
Management
Material
Management
Data
Management
changing customer requirements.
Historian

Summary of SIMATIC IT bundles


Each of these product bundles contains the optional SIMATIC IT
Client Application Builder (CAB) which provides the GUI for
the MES applications in a complete Web-based environment.
Patented functions for optimization of image updating are avail-
able based on standard technology. The SIMATIC IT Client
Application Builder offers complete support for operator stations
which require practically no administrative overhead (so-called
zero administration cost clients).

14/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Connection of IT systems

SIMATIC IT
Additional options can be separately purchased for each bun-
dle: ■ Function
• SIMATIC IT PDS-I (Predictive Detailed Scheduler - Interactive) SIMATIC IT from Siemens offers significant advantages. The
is the detailed scheduling component of SIMATIC IT. It coordi- model of the business and production processes is transparent,
nates and processes the job list coming from the ERP (Enter- understandable, and independent of the control systems. Even
prise Resources Planning) or APS (Advanced Planning Sys- complex business and production processes are easy to model.
tem) with consideration of all available resources in real-time. Subsequent modifications can be incorporated efficiently and
An advanced, dedicated interface even allows users who without problem.
have no IT or scheduling experience to produce optimum pro-
Modeling of the business and production processes with
duction job planning. A number of predefined steps addition-
SIMATIC IT allows complete documentation as well as effective
ally support users in selection of the best planning scenario.
protection of know-how.
• SIMATIC IT Report Manager
offers comprehensive reporting functions. It provides valuable The plant and production models can be saved in libraries, and
knowledge concerning the company and supports users in then used again in other projects. In this manner, they can be
complying with statutory requirements for ad hoc reporting used at any company location for standardization of procedures.
(e.g. EU directive EC 178/2002 for Europe, US bioterrorism Best practices are therefore available everywhere. This prevents
act for North America). implementation errors, provides investment safeguarding, re-
duces launch and maintenance costs, and results in a signifi-
• SIMATIC IT OEE-DTM Option (Overall Equipment Efficiency / cant shortening in the project duration.
Down Time Management)
offers support for the dedicated configuration for downtime The product architecture and functionality of SIMATIC IT are in
management and efficient utilization of the overall equipment conformance with ISA-95, the internationally recognized stan-
through various predefined KPIs for evaluation of perfor- dard for Manufacturing Execution Systems and Manufacturing
mance and efficiency. It also allows customized performance Operation Management.
calculations as well as real and consistent efficiency analysis
using graphic objects. Thanks to integration within the com-
plete SIMATIC IT infrastructure, it supports the implementation
■ Integration
of corrective and/or preventive actions for avoiding reductions Integration of SIMATIC IT and SIMATIC PCS 7
in quality.
The Product Integration Pack is available for joint projects with
• SIMATIC IT SPC (Statistical Process Control) SIMATIC IT and SIMATIC PCS 7, and includes two data media
is used for the dedicated configuration of statistical process (one each for the two target systems SIMATIC IT and SIMATIC
control through various predefined KPIs for evaluation with the PCS 7). These contain the software updates required for inte-
most common control charts (e.g. Nelson and Western Elec- grated configurations.
tric). It also allows customized KPI calculations as well as con-
sistent statistical analyses with application of graphic objects. A user manual is also enclosed which provides information and
Thanks to integration within the complete SIMATIC IT infra- important notes for persons planning, developing and imple-
structure, it supports the implementation of corrective and/or menting integration projects.
preventive actions for avoiding reductions in quality.
The integration pack can be obtained using the SIMATIC IT pur-
The MES product range of SIMATIC IT is completed by the fol- chasing methods.
lowing components for special ISA-95 functions (also offered as
stand-alone products): ■ More information
• SIMATIC IT Unilab
Laboratory Information System / Laboratory Information Contact partners
Management System (LIMS) for management and control of Siemens
laboratory data and processes. Industry Sector
• SIMATIC IT Interspec Industry Automation Division
Specifications Management System for support of product Industry Automation Systems
lifecycle / Product Lifecycle Management (PLM) for manage- Manufacturing Execution Systems
ment and control of production specifications in the entire
company.
Viale Cembrano, 11
I-16148 Genua, Italy 14
• SIMATIC IT XHQ Tel.: +39 010 3434-1
provides decision-makers in a company with a tool for making Fax: +39 010 383 115
better, faster and more sound decisions at all levels through E-mail: marketing.simatic-it@siemens.com
the assistance of role-based Web views, thus increasing the
company’s total performance. This allows manufacturers to
positively influence the production result through early and Additional information is available on the Internet at:
qualified decisions concerning the production sequence. As www.siemens.com/mes-simaticit
a result of the complete overview of all critical business and
operating data from various sources within the company,
operators and managers are able to check the true perfor-
mance compared to corporate targets. SIMATIC IT XHQ is
initially focused on the chemical and oil & gas industries.

Siemens ST PCS 7 · February 2010 14/3


© Siemens AG 2010

Connection of IT systems

OpenPCS 7

■ Overview OPC HDA (historical data access server)


For read-only access to archived process values according to
OPC Specification OPC HDA V1.20
OS clients OPC clients Microsoft
Visual As an OPC HDA server, the OpenPCS 7 server provides other
OpenPCS 7 Basic for applications with historical data from the OS archive system. The
server Applications OPC client, e.g. a reporting tool, can specifically request the re-
(OS multi-client Microsoft quired data by defining the start and end of a time interval. Nu-
with OpenPCS 7) Excel
merous functions, e.g. variance, mean value or integral, already
SAP permit preprocessing by the HDA server and thus contribute to-
wards reduction of the communications load.
OPC A&E (alarm & events server)
OS server For read-only access to messages, alarms and events accord-
ing to OPC Specification OPC A&E V1.10
As an OPC A&E server, the OpenPCS 7 server passes on OS
messages together with all accompanying process values to
the subscribers at the production and corporate management
levels. They can of course also be acknowledged there. Filter
Automation mechanisms and subscriptions ensure that only selected,
systems
modified data are transmitted.
OPC "H" A&E (historical alarm & events server)
Use the OpenPCS 7 interface to directly integrate a control sys-
tem into host systems for production planning, process data For read-only access to archived alarms and messages
evaluation and management. These host systems (OPC Clients)
can access SIMATIC PCS 7 V7.1 process data by means of the By means of a Siemens extension to the OPC standard interface,
OpenPCS 7 Server. the OpenPCS 7 server is also able to transmit historical alarms
and messages from the archive to the subscribers at the produc-
The OpenPCS 7 server collects data for the OPC clients. De- tion and corporate management levels.
pending on the system configuration, these data may be distrib-
uted across different SIMATIC PCS 7 stations (OS server, central OLE-DB
archive server). It covers the distribution of data with respect to Simple, standardized direct access to the archive data in the
• period (OS1 / OS2 /… / CAS), Microsoft SQL server database of the operator system is possi-
• location (OS1 / OS2 / … ), ble with the OLE-DB. Through this, all OS archive data are ac-
cessible with the accompanying process values, message texts
• redundancy (OS1 master / OS1 standby …) and user texts.
OpenPCS 7 has replaced the @PCS 7 previously offered for
SIMATIC PCS 7. At the same time, it is the pendant to the Con-
nectivity Pack of the WinCC SCADA system. Access to the data
■ Selection and Ordering data Order No.
of SIMATIC BATCH is therefore impossible. Multi-functional OpenPCS 7 server/OS client
SIMATIC PCS 7 OpenPCS 7/OS 6ES7 658-0GX17-2YB0
■ Design Client V7.1
Software for expansion of an
The OpenPCS 7 server can be operated in two different config- existing OS client by OpenPCS 7
urations: server functionality
6 languages (German, English,
• Autonomous OpenPCS 7 server based on a SIMATIC PCS 7 French, Italian, Spanish, Chi-
Industrial Workstation in the client version (recommended pre- nese), software class A, executes
ferred configuration) with Windows XP Professional,
14 • Multi-functional SIMATIC PCS 7 Industrial Workstation, client
version, with OpenPCS 7 server and OS client functionalities
single license for 1 installation
Type of delivery:
(OpenPCS 7 server/OS client) License Key Memory Stick, Certif-
icate of License incl. Terms and
■ Function Conditions
Autonomous OpenPCS 7 server
The OpenPCS 7 interface is based on the OPC specifications SIMATIC PCS 7 OpenPCS 7 6ES7 658-0HX17-2YB0
(Openness, Productivity, Collaboration) that mainly make use of V7.1
Microsoft’s DCOM technology (Distributed Component Object OpenPCS 7 software for a sepa-
Model) for communication between the applications. It supports rate OpenPCS 7 server, based on
the following standardized access options: the hardware of the SIMATIC
PCS 7 Workstation, client version
OPC DA (data access server) 6 languages (German, English,
For read and write access to process values according to OPC French, Italian, Spanish, Chi-
specification OPC DA V1.00, V2.05a, V3.00 nese), software class A, executes
with Windows XP Professional,
As an OPC DA server, the OpenPCS 7 server provides other ap- single license for 1 installation
plications with current data from the OS data management. The Type of delivery:
OPC client can log itself on to ongoing changes or also write License Key Memory Stick, Certif-
values. icate of License incl. Terms and
Conditions

14/4 Siemens ST PCS 7 · February 2010


15
© Siemens AG 2010

Compact systems and


basic packages

15/2 Compact systems


15/2 Introduction
15/4 SIMATIC PCS 7 BOX RTX
15/8 SIMATIC PCS 7 BOX 416

15/13 Basic packages

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
Introduction

■ Overview ■ Design
Two SIMATIC PCS 7 BOX systems with different performances
Runtime system Runtime systems are currently available:
with AS functionality with AS functionality and OS functionality
or complete systems
• SIMATIC PCS 7 BOX RTX with WinAC RTX software controller
with AS, OS, and ES functionality • SIMATIC PCS 7 BOX 416 with WinAC Slot 416 hardware con-
troller
Together with the compact Microbox automation system
SIMATIC PCS 7 AS RTX (see Chapter 6 "Automation systems"),
these permit fine scaling of the automation performance for sub-
processes and autonomous small plants. The achievable quan-
tity framework is approximately comparable with the following
standard automation systems:
• SIMATIC PCS 7 BOX 416 with an AS 416
SIMATIC PCS 7 SIMATIC PCS 7 SIMATIC PCS 7 • SIMATIC PCS 7 BOX RTX with an AS 414
AS RTX with BOX RTX with BOX 416 with
software controller software controller hardware controller
In a direct comparison of the two systems, the SIMATIC PCS 7
WinAC RTX WinAC RTX WinAC Slot 416 BOX RTX impresses primarily due to the following advantages:
• Low price
• Very fast program execution
Scalable automation performance of the SIMATIC PCS 7 compact sys-
tems (for SIMATIC PCS 7 AS RTX, see Chapter 6 "Automation systems") Particular advantages of the SIMATIC PCS 7 BOX 416 are:
SIMATIC PCS 7 BOX systems are compact and rugged indus- • High availability
trial PCs as low-price starter solutions for process automation • Support of changes to the configuration during runtime (CiR)
with SIMATIC PCS 7. They are available in two versions: through the stand-alone WinAC Slot CPU
• SIMATIC PCS 7 all-in-one system • Software expansions permit automation of batch processes
with functionality for automation (AS), HMI (OS) and engineer- with SIMATIC BATCH and control of material transport with
ing (ES) SIMATIC Route Control
• SIMATIC PCS 7 Runtime system
with AS and OS functionality
Expanded by distributed process I/Os on the PROFIBUS, each
version represents a complete process control system for small ES PDM OS
applications.
CPU 416-2 24 V DC

■ Application CP 5611
onboard
DP MPI/DP

The SIMATIC PCS 7 BOX compact systems can be used for var- SIMATIC PCS 7 BOX
ious applications:
PROFIBUS DP PROFIBUS MPI/DP
• Small production applications
• Enclosed subprocesses (package units)
DP/PA
• Automation of a laboratory or test center
link
As a fully adequate member of the SIMATIC PCS 7 range, they
work with the PCS 7 standard system software, are scalable, and PROFIBUS PA
can be expanded without destroying the compatibility. However,

14
the engineering and runtime licenses for AS and OS are limited
to 2 000 POs (process objects).
Use as maintenance station
Using the SIMATIC PC DiagMonitor software, SIMATIC PCS 7
BOX can be incorporated into the diagnostics and plant asset Stand-alone operation using example of a SIMATIC PCS 7 BOX 416
management per SIMATIC PCS 7 Maintenance Station.
Equipped as an all-in-one system with software licenses for
SIMATIC PDM and SIMATIC PCS 7 Maintenance Station, they
are additionally suitable for use on their own as a maintenance
station. For further information, see Chapter 5 "Maintenance Sta-
tion".

15/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
Introduction
SIMATIC PCS 7 BOX systems can be operated in stand-alone
SIMATIC mode and also in the system network with other SIMATIC PCS 7
PCS 7 BOX system components. The two architectures are illustrated using
ES PDM OS
examples of the SIMATIC PCS 7 BOX 416.
CPU 416-2 24 V DC A system produced with SIMATIC PCS 7 BOX can be expanded
Ethernet Ethernet CP 5611 DP MPI/DP at any time by further SIMATIC PCS 7 hardware and software
onboard onboard onboard components. It is just as easy to integrate SIMATIC PCS 7 BOX
into existing SIMATIC PCS 7 systems. The connections on the
PROFIBUS MPI/DP plant bus and terminal bus are made using the Ethernet inter-
PROFIBUS
faces integrated in the SIMATIC PCS 7 BOX.
DP/PA The engineering licenses as well as the runtime licenses for AS
link
and OS are administered by the engineering software.
PROFIBUS PA With a SIMATIC PCS 7 BOX all-in-one system, the runtime li-
censes for AS and OS are components of the engineering soft-
ware, and can be expanded by SIMATIC PCS 7 Engineering
PowerPacks AS/OS to a maximum of 2 000 POs (AS/OS Engi-
neering and Runtime POs).
Terminal bus

With a SIMATIC PCS 7 BOX runtime system, the OS Runtime li-


Plant bus

OS clients censes can be expanded by OS Software PowerPacks, the


AS Runtime licenses by further AS Runtime licenses for 100 or
1 000 POs to a maximum of 2 000 POs. The process objects of
additional AS Runtime licenses are then added to process ob-
jects which already exist. The number and type (100 or 1000) of
OS additional AS Runtime licenses are only limited by the expansion
server limit.

Engineering
system

Automation
systems

Integration in the SIMATIC PCS 7 system network using example of the


SIMATIC PCS 7 BOX 416
SIMATIC PCS 7 BOX systems (SIMATIC PCS 7 BOX RTX as
well as SIMATIC PCS 7 BOX 416) are based on the industrial
SIMATIC Box PC 627B which permits combination of the fre-
quently distributed PCS functionality for automation, HMI and
engineering in one system. They use standard system software
of SIMATIC PCS 7 V7.1, and are integrated in the SIMATIC PCS 7
engineering and the PCS 7 project wizard. This guarantees full
compatibility with SIMATIC PCS 7 V7.1.
SIMATIC PCS 7 BOX can be configured either using the engi-
neering software integrated in the system or a central engineer-
ing system. OS-specific changes in the configuration on the

14
SIMATIC PCS 7 BOX or on the central engineering system can
be downloaded online, i.e. without terminating OS process oper-
ation.
SIMATIC PCS 7 BOX support ET 200M, ET 200iSP, ET 200S and
ET 200pro remote I/O stations connected over PROFIBUS DP by
means of a comprehensive range of low-cost signal/function
modules as well as intelligent field/process devices connected
directly over PROFIBUS DP/PA.

Siemens ST PCS 7 · February 2010 15/3


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX RTX

■ Overview ■ Design
All-metal enclosure,
built-in unit, also suitable
for "portrait assembly"
1 vacant PCI expansion slot,
e.g. for multi-VGA
graphics card 1 x DVI-I (VGA via
supplied adapter)
DP interface (CP 5613)

CompactFlash Card
slot (externally
accessible)

COM1:
serial interface 1

Power supply 4 x USB 2.0 interfaces


24 V DC
On/off button 2 x Gigabit Ethernet
connection for
10/100/1000 Mbit/s
DP interface
Optical drive
DVD +/- R/RW Power supply fan

The SIMATIC PCS 7 BOX RTX is equipped with a WinAC RTX SIMATIC PCS 7 BOX RTX design
software controller. It has an exceptionally good price/perfor-
mance ratio. With regard to the automation performance, it is po- SIMATIC PCS 7 BOX RTX systems are offered in the form of two
sitioned slightly below the SIMATIC PCS 7 BOX 416, but is pri- product bundles:
marily characterized by its very fast program execution. • Preinstalled SIMATIC PCS 7 all-in-one system with AS, ES and
The WinAC RTX software controller operates on the basic hard- OS functionality, including 250 AS/OS Engineering and Run-
ware SIMATIC Box PC 627B. The controller generates only a low time POs
base load, and shows its strengths particularly with applications • Preinstalled SIMATIC PCS 7 Runtime system with AS and OS
that involve real-time requirements and deterministic dynamic functionality, including 250 AS/OS Runtime POs
response. These bundles can be extended by the following expansion
components (see also Chapter 2 "Industrial Workstation/PC"):
• SIMATIC PCS 7 PowerPacks/Runtime licenses for up to
2 000 POs
- AS/OS Software Engineering PowerPack for all-in-one sys-
tem
- OS Software Single Station PowerPack and AS Runtime li-
cense for runtime system
• SIMATIC PDM package for PCS 7
• SIMATIC PC keyboard

14
• LC and CRT displays for office and industrial environments

15/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX RTX

■ Technical specifications
Basic hardware: SIMATIC Box PC 627B Monitoring/diagnostics functions
Design and equipment features Watchdog • Monitoring of program execution
Design Rack-mountable device with rug- • Can be parameterized for fault
ged metal enclosure, suitable for scenario or restart
wall and portrait mounting • Monitoring time adjustable in the
software
Degree of protection to EN 60529 IP20
Temperature • Processor temperature
CPU
• Air inlet temperature
• Processor Intel Core 2 Duo T7400 2.16 GHz
• Temperature in vicinity of power
• Front Side Bus 667 MHz supply
• Second Level Cache 4 MB (via SIMATIC PC DiagMonitor and
SIMATIC PCS 7 Maintenance Sta-
Chipset Intel 945 GM tion)
RAM 2 GB DDR2-667 SDRAM Fans • Failure of device fan and power
(2 x 1 GB) supply fan
Graphics (via SIMATIC PC DiagMonitor and
SIMATIC PCS 7 Maintenance Sta-
• Graphics controller Intel 2D/3D GMA950, integrated tion)
in chipset
Operating hours counter (via SIMATIC PC DiagMonitor and
• Graphics memory Dynamic video memory SIMATIC PCS 7 Maintenance Sta-
8 ... 128 MB tion)
• Resolutions/colors/frequencies • VGA: Max. 1600 x 1200 / Displays • Two-digit 7-segment display for
32 bit colors / 85 Hz visualization of POST codes dur-
• DVI: Max. 1600 x 1200 / ing BIOS booting
32 bit colors / 60 Hz • Two programmable status LEDs
Drives Safety
• Flash drive For CompactFlash card Protection class Protection class I compliant with
• Hard disk 3.5" SATA, 160 GB IEC 61140
• Optical drive DVD ± R/RW Safety directives EN 61131-2; UL508;
CSA C22.2 No 142
• Diskette drive Connectable via USB (not
included in scope of delivery) Noise level
Interfaces Operation < 55 dB (A) to DIN 45635-1
• PROFIBUS (12 Mbit/s) 1 x 9-contact Sub-D socket, Electromagnetic compatibility
CP 5611-compatible, (EMC)
1 x 9-contact Sub-D socket, Emitted interference EN 55022 Class B;
CP 5613 EN 61000-3-2 Class D
• Ethernet 2 x 10/100/1000 Mbit/s (RJ 45) EN 61000-3-3; FCC Class A
• USB 4 x USB 2.0/high-speed Immunity to conducted interference ± 2 kV (to IEC 61000-4-4; burst)
(2 x high-current) on the supply lines ± 1 kV (to IEC 61000-4-5; sym-
• Serial 1 x COM1 (V.24), metrical surge)
9-contact Sub-D connector ± 2 kV (to IEC 61000-4-5; asym-
• Parallel - metrical surge)
• Graphics connection 1 x DVI-I (DVI/VGA combined):
• DVI: digital
Immunity to interference on signal
lines
± 1 kV (to IEC 61000-4-4; burst;
length < 3 m) 14
± 2 kV (to IEC 61000-4-4; burst;
• VGA analog length > 3 m)
• Keyboard/mouse Connectable via USB (keyboard ± 2 kV (to IEC 61000-4-5; surge;
not included in scope of delivery) length > 30 m)
Operating system and diagnos- Immunity to static discharge ± 6 kV contact discharge
tics software (to IEC 61000-4-2)
Operating system Windows XP Professional MUI ± 8 kV air discharge
preinstalled on hard disk and (to IEC 61000-4-2)
enclosed on restore DVD, no acti-
Immunity to high-frequency irradia- 10 V/m, 80 ... 1 000 MHz and
vation necessary
tion 1.4 ... 2 GHz, 80% AM
System-tested SIMATIC industrial SIMATIC PC DiagMonitor (to IEC 61000-4-3)
software 1 V/m, 2 ... 2.7 GHz, 80% AM
(to IEC 61000-4-3)
10 V, 9 kHz ... 80 MHz, 80% AM
(to IEC 61000-4-6)
Immunity to magnetic fields 100 A/m, 50/60 Hz
(to IEC 61000-4-8)

Siemens ST PCS 7 · February 2010 15/5


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX RTX
Climatic conditions Automation: WinAC software PLC
Temperature Tested according to CPU WinAC RTX software controller
IEC 60068-2-1, IEC 60068-2-2, for SIMATIC Box PC 627B with
IEC 60068-2-14 Windows XP Professional operat-
ing system, preconfigured for
• Operation • +5 ... +45 °C (with DVD writer, SIMATIC PCS 7
only up to +40 °C)
• +5 ... +50 °C (power of all slots All-in-one system
max. 20 W) Preinstalled software/license PCS 7 Engineering Software V7.1
• +5 ... +55 °C (power of all slots for AS/OS
max. 10 W) Number of process objects 250 POs (expandable per
• Storage/transport -20 ... +60 °C (AS/OS Engineering and Runtime) PowerPack to 2 000 POs)
• Gradient Operation: max. 10 °C/h; stor- Runtime system
age: 20 °C/h, no condensation Preinstalled software/license PCS 7 OS Software Single Sta-
Relative humidity Tested according to tion V7.1 and
IEC 60068-2-78, IEC 60068-2-30 SIMATIC PCS 7 AS Runtime
license
• Operation 5 ... 80% at 25 °C
(no condensation) Number of process objects (run- • 250 POs for OS (expandable
time) per PowerPack to 2 000 POs)
• Storage/transport 5 ... 95% at 25 °C
(no condensation) • 250 POs for AS (expandable per
AS Runtime license)
Mechanical
environmental conditions
Vibrations Tested according to
IEC 60068-2-6
■ Selection and Ordering data Order No.
SIMATIC PCS 7 BOX RTX V7.1 6ES7 650-2QA17-0YX0 E)
• Operation 10 … 58 Hz: 0.075 mm, all-in-one system (ES, OS and
58 ... 500 Hz: 9.8 m/s² AS)
Limitation with DVD writer: assembled and preinstalled,
10 … 58 Hz: 0.019 mm / comprising:
58 ... 500 Hz: 2.5 m/s² • SIMATIC Box PC 627B, 24 V DC,
Limitation with portrait assembly: with Windows XP Professional
10 … 58 Hz: 0.0375 mm / MUI operating system (German,
58 ... 500 Hz: 4.9 m/s² English, French, Italian, Span-
ish), WinAC RTX software con-
• Storage/transport 5 … 9 Hz: 3.5 mm, troller and SIMATIC PC
9 … 500 Hz: 9.8 m/s² DiagMonitor diagnostics
Shock Tested according to software
IEC 60068-2-27, IEC 60068-2-29 • Mouse
• Operation 50 m/s², 30 ms • SIMATIC PCS 7 AS/OS Engi-
neering Software V7.1 for pro-
Limitation with portrait assembly:
ductive operation, 250 AS/OS
25 m/s², 30 ms
Engineering and Runtime POs,
• Storage/transport 250 m/s², 6 ms 5 languages (German, English,
French, Italian, Spanish), float-
Approvals ing license for 1 user
CE living accommodation SIMATIC PCS 7 BOX RTX V7.1 6ES7 650-2QB17-0YX0 E)
• Emitted interference EN 61000-6-3: 2001 runtime system (OS and AS)
assembled and preinstalled,
• Noise immunity EN 61000-6-1: 2001 comprising:

14 CE industrial environment
• Emitted interference EN 61000-6-4: 2001
• SIMATIC Box PC 627B, 24 V DC,
with Windows XP Professional
MUI operating system (German,
• Noise immunity EN 61000-6-2: 2005 English, French, Italian, Span-
ish), WinAC RTX software con-
cULus UL 60950-1, Report E11 5352 troller and SIMATIC PC
and CAN/CSA-C22.2 DiagMonitor diagnostics
No. 60950-1; UL508 and software
CAN/CSA-C22.2 No. 142;
• Mouse
Power supply • SIMATIC PCS 7 OS Software
(electrically isolated) Single Station V7.1, 250 POs,
Power supply 24 V DC (-15 % / +20 %), SELV 5 languages (German, English,
French, Italian, Spanish), single
DC input current Continuous current up to 8 A license for 1 installation
(up to 14 A for 30 s during star-
tup) • SIMATIC PCS 7 AS Runtime
license, 250 POs,
Max. power consumption 210 W single license for 1 installation
(at 24 V DC)
Dimensions and weights E) Subject to export regulations: AL: N, ECCN: 5D992
Dimensions including DVD writer 297 x 267 x 100
(WxHxD in mm)
Weight Approx. 7 kg

15/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX RTX

■ Selection and Ordering data Order No. ■ Accessories


Additional and expansion components Keyboards
SIMATIC PCS 7 PowerPacks for
all-in-one system The SIMATIC PCS 7 BOX RTX is delivered without a keyboard.
The SIMATIC PC keyboard with USB connection and German/in-
SIMATIC PCS 7 Engineering ternational key assignment, for example, is suitable for process
PowerPack AS/OS V7.1 operation with SIMATIC PCS 7 (for further information and tech-
for extending the engineering
software for AS/OS
nical specifications, see Chapter "Industrial Workstation/PC -
Preconfigured bundles").
5 languages (German, English,
French, Italian, Spanish), exe- Portrait installation kit
cutes with Windows
XP Professional, floating license
for 1 user
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions
• From 250 to 1 000 POs 6ES7 658-5AB17-0YD5
(AS/OS Engineering and
Runtime POs)
• From 1 000 to 2 000 POs (AS/OS 6ES7 658-5AC17-0YD5
Engineering and Runtime POs)
SIMATIC PCS 7 PowerPacks/
licenses for runtime system
SIMATIC PCS 7 OS Software
Single Station PowerPack V7.1
for extending the OS Software
Single Station
5 languages (German, English,
French, Italian, Spanish), exe-
cutes with Windows SIMATIC PCS 7 BOX RTX with portrait installation kit, interfaces at front
XP Professional, single license for The portrait installation kit permits space-saving installation of
1 installation
the SIMATIC PCS 7 BOX RTX in the control cabinet:
Type of delivery: License Key
Memory Stick, Certificate of Mounting area required
License incl. Terms and Condi- (W x H in mm)
tions Rail mounting 298 x 301
• From 250 POs to 1 000 POs 6ES7 658-2AB17-0YD0 Portrait assembly 100 x 316
• From 1 000 POs to 2 000 POs 6ES7 658-2AC17-0YD0
Together with the kit, the SIMATIC PCS 7 BOX RTX occupies a
SIMATIC PCS 7 AS Runtime mounting depth of 365 mm in the control cabinet. The limitations
license (can be added to exist- associated with portrait assembly regarding vibration and shock
ing licenses)
Executes with Windows XP Pro-
resistance are relatively small (see technical specifications).
fessional, single license for Since all interfaces are accessible from the front, this type of
1 installation assembly is very convenient for commissioning.
Type of delivery: License Key When using the portrait installation kit for the SIMATIC PCS 7
Memory Stick, Certificate of BOX RTX, please also observe the information on operation
14
License incl. Terms and Condi- planning and device installation in the manual "SIMATIC Box
tions
PC 627B industrial PC".
• 100 POs 6ES7 653-2BA00-0XB5
• 1 000 POs 6ES7 653-2BB00-0XB5
Further SIMATIC PCS 7 system
software
• SIMATIC PDM V6.0: see Chapter
"Engineering System", Section
"ES software", page 3/14
• SIMATIC PCS 7 Maintenance
Station: see Chapter 5 "Mainte-
nance Station"
SIMATIC PC keyboard
(USB connection)
• International key assignment 6ES7 648-0CB00-0YA0
Portrait assembly kit 6ES7 648-1AA10-0YB0 B)
for space-saving installation of
the SIMATIC PCS 7 BOX RTX
(interfaces at front)
B) Subject to export regulations: AL: N, ECCN: EAR99H

Siemens ST PCS 7 · February 2010 15/7


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX 416

■ Overview ■ Design
All-metal enclosure,
built-in unit, also suitable
for "portrait assembly"

RUN/STOP LEDs 1 x DVI-I (VGA via


supplied adapter)
RUN mode switch
Backup battery 1 vacant PCI expansion
connection slot, e.g. for multi-VGA
MPI/DP interface graphics card

Connection of external
24 V DC supply CompactFlash Card
slot (externally
DP interface accessible)

COM1:
serial interface 1

Power supply
4 x USB 2.0 interfaces
24 V DC

On/off button 2 x Gigabit Ethernet


connection for
10/100/1000 Mbit/s
DP interface
Optical drive
DVD +/- R/RW Power supply fan

The SIMATIC PCS 7 BOX 416 equipped with a WinAC Slot 416 Design of SIMATIC PCS 7 BOX 416
V4.0 hardware controller is based like the SIMATIC PCS 7 BOX
RTX on the industrial PC SIMATIC Box PC 627B. With regards to SIMATIC PCS 7 BOX 416 systems are offered in the form of two
the automation performance, it is positioned slightly above the product bundles:
SIMATIC PCS 7 BOX RTX, and is particularly recommendable if • Preinstalled SIMATIC PCS 7 all-in-one system with AS, ES
high availability or changes to the configuration during operation and OS functionality, including 250 AS/OS Engineering and
(CiR) are relevant factors for the selection. Runtime POs
• Preinstalled SIMATIC PCS 7 Runtime system with AS and OS
functionality, including 250 AS/OS Runtime POs
These bundles can be extended by the following expansion
components (see also Chapter 2 "Industrial Workstation/PC"):
• SIMATIC PCS 7 PowerPacks/Runtime licenses for up to
2 000 POs
- AS/OS Engineering PowerPack for all-in-one system
- OS Software Single Station PowerPack and AS Runtime li-
cense for runtime system
• SIMATIC PDM package for PCS 7
• SIMATIC PC keyboard
• LC and CRT displays for office and industrial environments

14 • SITOP smart power supply 230 AC/24 V DC, 240 W


• SITOP DC UPS module 15 A with RS 232 interface
• DC UPS software for further processing of the signals sent
by the DC UPS module with RS 232 interface on the PC (status
visualization as well as definition of response to various oper-
ating states of the DC UPS module), executes with Windows
NT, 2000 and XP; freeware for downloading at
www.siemens.com/sitop
• SITOP battery module 24 V DC/20 A/7 Ah for DC UPS module
15 A

15/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX 416

■ Function ■ Technical specifications


WinAC Slot 416 V4.0 Basic hardware: SIMATIC Box PC 627B

Through use of the WinAC Slot 416 V4.0, it is possible for the Design and equipment features
automation program in the Slot CPU to execute completely Design Rack-mountable device with rug-
autonomously from the SIMATIC Box PC and its Windows oper- ged metal enclosure, suitable for
ating system. Therefore the system can be restarted even if the wall and portrait mounting
SIMATIC Box PC is switched off or faulty. 24 V DC from a sepa- Degree of protection to EN 60529 IP20
rate source is connected to the Slot CPU to provide a power sup-
ply independent of the PC. Neither software faults on the PC CPU
side, nor a power loss, nor rebooting of the PC have an effect on • Processor Intel Core 2 Duo T7400 2.16 GHz
execution of the automation program in the Slot CPU.
• Front Side Bus 667 MHz
If one of the following events occurs, the automation program is • Second Level Cache 4 MB
immediately informed and can thus react accordingly, e.g. by in-
termediate storage of production data and transfer of the system Chipset Intel 945 GM
to a defined status: RAM 2 GB DDR2-667 SDRAM
• Shutting-down of the Windows operating system (2 x 1 GB)
• Fault in the Windows operating system ("blue screen") Graphics
• Failure of PC-internal communication • Graphics controller Intel 2D/3D GMA950, integrated
in chipset
• Switching-off of the PC (separate 24 V DC supply required)
• Graphics memory Dynamic video memory 8 to
With the SIMATIC PCS 7 BOX 416, the process I/O is connected 128 MB
via the two PROFIBUS DP ports of the WinAC Slot 416 V4.0. In
• Resolutions, colors, frequencies • VGA: Max. 1600 x 1200 /
conjunction with SIMATIC PCS 7 V7.1, the WinAC Slot 416 V4.0 32 bit colors / 85 Hz
also permits changes to the configuration during operation
(CiR). The type and scope of online modifications depend on the • DVI: Max. 1600 x 1200 /
32 bit colors / 60 Hz
process I/O used.
Drives
Since SIMATIC PDM can only access field devices on the
PROFIBUS DP via the onboard CP 5611 communications pro- • Flash drive For CompactFlash card
cessor, an additional link is required between the DP port and • Hard disk 3.5" SATA, 160 GB
the CP 5611. The plug required belongs to the scope of delivery
of the SIMATIC PCS 7 BOX 416. • Optical drive DVD ± R/RW
• Diskette drive Connectable via USB (not
Use with SIMATIC BATCH included in scope of delivery)
SIMATIC PCS 7 BOX 416 systems can also be used for automa- Interfaces
tion of batch processes with SIMATIC BATCH. The capacity of
• PROFIBUS/MPI 1 x 9-contact Sub-D socket,
SIMATIC BATCH is limited to 10 UNITs (instances of plant units) 12 Mbit/s (electrically isolated,
in this case. The following SIMATIC BATCH option packages CP 5611-compatible)
can be executed on the SIMATIC PCS 7 BOX in addition to the
SIMATIC BATCH Server Basic Package for up to 10 UNITs: • Ethernet 2 x 10/100/1000 Mbit/s (RJ 45)

• Batch Control Center • USB 4 x USB 2.0/high-speed


(2 x high-current)
• Recipe System
• Serial 1 x COM1 (V.24),
• Batch Planning 9-contact Sub-D connector
• Hierarchical Recipe • Parallel -
• ROP Library
14
• Graphics connection 1 x DVI-I (DVI/VGA combined):
• Separation Procedures/Formulas • DVI: digital
Use with SIMATIC Route Control • VGA analog

SIMATIC PCS 7 BOX 416 systems are not only suitable for auto- • Keyboard/mouse Connectable via USB (keyboard
mation of batch processes with SIMATIC BATCH, but also for not included in scope of delivery)
control of material transports with SIMATIC Route Control. The Operating system and
capacity of SIMATIC Route Control is limited to 30 simultaneous diagnostics software
material transports in this case. The SIMATIC Route Control Operating system Windows XP Professional MUI
Server and SIMATIC Route Control Center runtime software is preinstalled on hard disk and
then executed on the SIMATIC PCS 7 BOX 416. The Route Con- enclosed on restore DVD, no acti-
trol Engineering is also possible on a SIMATIC PCS 7 BOX 416 vation necessary
all-in-one system. System-tested SIMATIC industrial SIMATIC PC DiagMonitor
software

Siemens ST PCS 7 · February 2010 15/9


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX 416
Monitoring/diagnostics functions Climatic conditions
Watchdog • Monitoring of program execution Temperature Tested according to
• Can be parameterized for fault IEC 60068-2-1, IEC 60068-2-2,
scenario or restart IEC 60068-2-14
• Monitoring time adjustable in the • Operation • +5 ... +45 °C (with DVD writer,
software only up to +40 °C)
Temperature • Processor temperature • +5 ... +50 °C
(power of all slots max. 20 W)
• Air inlet temperature
• +5 ... +55 °C
• Temperature in vicinity of power (power of all slots max. 10 W)
supply
• Storage/transport -20 ... +60 °C
(via SIMATIC PC DiagMonitor and
SIMATIC PCS 7 Maintenance Sta- • Gradient Operation: max. 10 °C/h;
tion) storage: 20 °C/h,
no condensation
Fans • Failure of device fan and power
supply fan Relative humidity Tested according to
(via SIMATIC PC DiagMonitor and IEC 60068-2-78, IEC 60068-2-30
SIMATIC PCS 7 Maintenance Sta- • Operation 5 ... 80% at 25 °C
tion) (no condensation)
Operating hours counter (via SIMATIC PC DiagMonitor and • Storage/transport 5 ... 95 % at 25 °C
SIMATIC PCS 7 Maintenance Sta- (no condensation)
tion)
Mechanical
Displays • Two-digit 7-segment display for environmental conditions
visualization of POST codes dur-
ing BIOS booting Vibrations Tested according to
IEC 60068-2-6
• Two programmable status LEDs
• Operation 10 to 58 Hz: 0.075 mm,
Safety 58 ... 500 Hz: 9.8 m/s²
Protection class Protection class I in accordance Limitation with DVD writer:
with IEC 61140 10 to 58 Hz: 0.019 mm /
Safety directives EN 61131-2; UL508; 58 ... 500 Hz: 2.5 m/s²
CSA C22.2 No 142 Limitation with portrait assembly:
10 to 58 Hz: 0,0375 mm /
Noise level 58 ... 500 Hz: 4.9 m/s²
Operation < 55 dB (A) to DIN 45635-1 • Storage/transport 5 ... 9 Hz: 3.5 mm,
Electromagnetic compatibility 9 ... 500 Hz: 9.8 m/s²
(EMC) Shock Tested according to
Emitted interference EN 55022 Class B; IEC 60068-2-27, IEC 60068-2-29
EN 61000-3-2 Class D • Operation 50 m/s², 30 ms
EN 61000-3-3; FCC Class A Limitation with portrait assembly:
25 m/s², 30 ms
Immunity to conducted interference ± 2 kV (to IEC 61000-4-4; burst)
on the supply lines ± 1 kV (to IEC 61000-4-5; sym- • Storage/transport 250 m/s², 6 ms
metrical surge) Approvals
± 2 kV (to IEC 61000-4-5; asym-
CE living accommodation
metrical surge)
• Emitted interference EN 61000-6-3: 2001
Immunity to interference on ± 1 kV (to IEC 61000-4-4; burst;
signal lines length < 3 m) • Noise immunity EN 61000-6-1: 2001
14 ± 2 kV (to IEC 61000-4-4; burst;
length > 3 m)
CE industrial environment
• Emitted interference EN 61000-6-4: 2001
± 2 kV (to IEC 61000-4-5; surge;
length > 30 m) • Noise immunity EN 61000-6-2: 2005
Immunity to static discharge ± 6 kV contact discharge cULus UL 60950-1, Report E11 5352
(to IEC 61000-4-2) and CAN/CSA-C22.2
± 8 kV air discharge No. 60950-1; UL508 and
(to IEC 61000-4-2) CAN/CSA-C22.2 No. 142

Immunity to high-frequency 10 V/m, 80 ... 1000 MHz and Power supply


irradiation 1.4 ... 2 GHz, 80% AM (electrically isolated)
(to IEC 61000-4-3) Power supply 24 V DC (-15 % / +20 %), SELV
1 V/m, 2 ... 2.7 GHz, 80% AM
DC input current Continuous current up to 8 A
(to IEC 61000-4-3)
(up to 14 A for 30 s during star-
10 V, 9 kHz ... 80 MHz, 80% AM tup)
(to IEC 61000-4-6)
Max. power consumption 210 W
Immunity to magnetic fields 100 A/m, 50/60 Hz (at 24 V DC)
(to IEC 61000-4-8)
Dimensions and weights
Dimensions including DVD writer 297 x 267 x 100
(WxHxD in mm)
Weight Approx. 7 kg

15/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX 416
Automation: WinAC Slot PLC module ■ Selection and Ordering data Order No.
CPU WinAC Slot 416 V4.0 hardware SIMATIC PCS 7 BOX 416 V7.1 6ES7 650-2PB17-0YX0 E)
controller runtime system (OS and AS)
for SIMATIC Box PC 627B with assembled and preinstalled,
Windows XP Professional operat- comprising:
ing system
• SIMATIC Box PC 627B, 24 V DC,
RAM 1.6 + 1.6 MB (integrated) with WinAC Slot 416 V4.0, Win-
Load memory 256 KB dows XP Professional MUI oper-
ating system (German, English,
Memory card 2 MB RAM (fitted) French, Italian, Spanish) and
DiagMonitor diagnostics soft-
Execution times Binary command: 0.04 μs,
ware
IEEE floating-point: 0.12 μs
• Memory card 2 MB
PROFIBUS DP PROFIBUS DP and
PROFIBUS DP/MPI interfaces • Backup battery
onboard • Mouse
Dimensions PCI plug-in card (3/4 long) • SIMATIC PCS 7 OS Software
Single Station V7.1, 250 POs,
All-in-one system 5 languages (German, English,
Preinstalled software/license PCS 7 Engineering Software V7.1 French, Italian, Spanish), single
for AS/OS license for 1 installation
• SIMATIC PCS 7 AS Runtime li-
Number of process objects 250 POs (expandable per cense, 250 POs,
(AS/OS Engineering and Runtime) PowerPack to 2 000 POs) single license for 1 installation
Runtime system Additional and expansion components
Preinstalled software/license PCS 7 OS Software Single Sta- SIMATIC PCS 7 PowerPacks for
tion V7.1 and all-in-one system
SIMATIC PCS 7 AS Runtime
license SIMATIC PCS 7 Engineering
PowerPack AS/OS V7.1
Number of process objects • 250 POs for OS (expandable for extending the engineering
(runtime) per PowerPack to 2 000 POs) software for AS/OS
• 250 POs for AS (expandable per 5 languages (German, English,
AS Runtime license) French, Italian, Spanish), software
class A, executes with Windows
XP Professional, floating license
■ Selection and Ordering data Order No. for 1 user
Type of delivery: License Key
SIMATIC PCS 7 BOX 416 V7.1 6ES7 650-2PA17-0YX0 E)
Memory Stick, Certificate of
all-in-one system (ES, OS and
License incl. Terms and Condi-
AS)
tions
assembled and preinstalled,
comprising: • From 250 to 1 000 POs (AS/OS 6ES7 658-5AB17-0YD5
• SIMATIC Box PC 627B, 24 V DC, Engineering and Runtime POs)
with WinAC Slot 416 V4.0, Win- • From 1 000 to 2 000 POs (AS/OS 6ES7 658-5AC17-0YD5
dows XP Professional MUI oper- Engineering and Runtime POs)
ating system (German, English,
French, Italian, Spanish) and SIMATIC PCS 7 PowerPacks/
DiagMonitor diagnostics soft- licenses for runtime system
ware SIMATIC PCS 7 OS Software
• Memory card 2 MB Single Station PowerPack V7.1

14
• Backup battery for extending the OS Software
Single Station
• Mouse
5 languages (German, English,
• SIMATIC PCS 7 AS/OS Engi- French, Italian, Spanish), software
neering Software V7.1 for pro- class A, executes with Windows
ductive operation, 250 AS/OS XP Professional, single license for
Engineering and Runtime POs, 1 installation
5 languages (German, English,
French, Italian, Spanish), Type of delivery: License Key
floating license for 1 user Memory Stick, Certificate of
License incl. Terms and Condi-
tions
• From 250 POs to 1 000 POs 6ES7 658-2AB17-0YD0
• From 1 000 POs to 2 000 POs 6ES7 658-2AC17-0YD0

E) Subject to export regulations: AL: N, ECCN: 5D992

Siemens ST PCS 7 · February 2010 15/11


© Siemens AG 2010

Compact systems and basic package


Compact systems
SIMATIC PCS 7 BOX 416

■ Selection and Ordering data Order No. ■ Accessories


SIMATIC PCS 7 AS Runtime Keyboards
license (can be added to exist-
ing licenses) The SIMATIC PCS 7 BOX 416 is delivered without a keyboard.
Executes with Windows XP Pro- The SIMATIC PC keyboard with USB connection and German/in-
fessional, single license for ternational key assignment, for example, is suitable for process
1 installation
operation with SIMATIC PCS 7.
Type of delivery: License Key
Memory Stick, Certificate of Portrait installation kit
License incl. Terms and Condi-
tions
• 100 POs 6ES7 653-2BA00-0XB5
• 1 000 POs 6ES7 653-2BB00-0XB5
Further SIMATIC PCS 7 system
software
• SIMATIC PDM V6.0: see Chapter
"Engineering System", Section
"ES software", page 3/14
• SIMATIC BATCH: see Chapter
10 "Batch automation"
• SIMATIC Route Control: see
Chapter 11 "SIMATIC Route
Control"
• SIMATIC PCS 7 Maintenance
Station: see Chapter 5 "Mainte-
nance Station"
Backup battery for
WinAC Slot 416 CPU
SIMATIC PCS 7 BOX 416 with portrait installation kit, interfaces at front
• SIMATIC WinAC, backup battery 6ES7 971-2BA00-0AA0
for WinAC Pro/Pro Lite, The portrait installation kit allows space-saving installation of the
WinAC Slot 412/416, SIMATIC PCS 7 BOX 416 in the control cabinet:
3.6 V size AA, with cable and as-
sembly material Mounting area required
(W x H in mm)
SIMATIC PC keyboard
(USB connection) Rail mounting 298 x 301
• International key assignment 6ES7 648-0CB00-0YA0 Portrait assembly 100 x 316
Portrait assembly kit 6ES7 648-1AA10-0YB0 B) Together with the kit, the SIMATIC PCS 7 BOX 416 occupies a
for space-saving installation of mounting depth of 365 mm in the control cabinet. The limitations
the SIMATIC PCS 7 BOX 416 associated with portrait assembly regarding vibration and shock
(interfaces at front) resistance are relatively small (see technical specifications).
Power supply 230 V AC / Since all interfaces are accessible from the front, this type of
24 V DC assembly is very convenient for commissioning.
• SITOP smart 240W 6EP1 334-2AA01 When using the portrait installation kit for the SIMATIC PCS 7
Stabilized load power supply, in- BOX 416, please also observe the information on operation plan-
put: 120/230 V AC, output:
24 V DC / 10 A ning and device installation in the manual "SIMATIC Box
PC 627B industrial PC".
14
• SITOP DC UPS module 6EP1 931-2EC31
24 V DC/15 A 1)
with RS 232 interface and
charger unit for 24 V lead bat-
tery
Input: 24 V DC/16 A, output
24 V DC/15 A
• SITOP battery module 6EP1 935-6ME21
24 V DC/20 A/7 Ah
for DC UPS module 15 A
B) Subject to export regulations: AL: N, ECCN: EAR99H
1) Additive DC UPS software (executes with Windows NT, 2000 and XP) for
further processing of the signals sent by the DC UPS module with RS 232
interface on the PC; freeware for downloading at www.siemens.com/sitop

15/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Compact systems and basic package

Basic packages

■ Overview ■ Selection and Ordering data Order No.


SIMATIC PCS 7 Runtime Basic 6ES7 650-3XG17-0YX0
Package V7.1 AS 414-3
SIMATIC PCS 7 OS Software Single Station consisting of:
1 000 POs
• 1 x AS 414-3 automation system
with Runtime license for
100 POs (according to definition
in Chapter "Automation sys-
tems")
SIMATIC PCS 7 AS Runtime license - UR2 rack (9 slots)
(cumulative), - Without power supply, without
1 000 POs (AS 414-3, AS 416-2) or backup batteries
400 POs (AS 417-4-1H) - Without memory card
• 1 x SIMATIC PCS 7 AS Runtime
AS 414-3 / AS 416-2 / AS 417-4-1H license, 1 000 POs (cumulative),
- Runtime license for 100 POs single license for 1 installation
- UR2 rack • 1 x SIMATIC PCS 7 OS Software
- Without power supply Single Station V7.1, 1 000 POs,
- Without backup batteries 5 languages (German, English,
- Without memory card French, Italian, Spanish), single
license for 1 installation
SIMATIC PCS 7 Runtime Basic 6ES7 650-3XH17-0YX0
Components of the Runtime Basic Package V7.0 Package V7.1 AS 416-2
consisting of:
The SIMATIC PCS 7 Runtime Basic Package V7.0 has been spe-
cially designed as a low-cost starter solution for process auto- • 1 x AS 416-2 automation system
mation with SIMATIC PCS 7 automation systems of S7-400 de- with Runtime license for
100 POs (according to definition
sign. The hardware and the system software of this product in Chapter "Automation sys-
bundle are scalable, and can be expanded using other SIMATIC tems")
PCS 7 system components. The three versions differ with re- - UR2 rack (9 slots)
gards to the automation system used as platform: AS 414-3, - Without power supply, without
AS 416-2 or AS 417-4-1H. The have a neutral design so that all backup batteries
options remain available for an individual system configuration. - Without memory card
• 1 x SIMATIC PCS 7 AS Runtime
■ Design license, 1 000 POs (cumulative),
single license for 1 installation
A SIMATIC PCS 7 Runtime Basic Package V7.1 comprises: • 1 x SIMATIC PCS 7 OS Software
• One AS 414-3, AS 416-2 or AS 417-4-1H automation system Single Station V7.1, 1 000 POs,
5 languages (German, English,
with Runtime license for 100 POs as defined in the Chapter French, Italian, Spanish), single
"Automation systems", license for 1 installation
in each case as follows:
- UR2 rack (9 slots) SIMATIC PCS 7 Runtime Basic 6ES7 650-3XJ17-0YX0
Package V7.1 AS 417-4-1H
- Without power supply, without backup batteries consisting of:
- Without memory card
• 1 x AS 417-4-1H automation
• One cumulative SIMATIC PCS 7 AS Runtime license system with Runtime license for
with 1 000 POs (AS-414-3, AS 416-2) or 400 PO (AS 417-4-H), 100 POs (according to definition
single license for 1 installation in Chapter 6 "Automation sys-
tems")
• One SIMATIC PCS 7 OS Software Single Station V7.1, - UR2 rack (9 slots)
1 000 POs, single license for 1 installation - Without power supply, without
backup batteries
- Without memory card 14
• 1 x SIMATIC PCS 7 AS Runtime
license, 400 POs (cumulative),
single license for 1 installation
• 1 x SIMATIC PCS 7 OS Software
Single Station V7.1, 1 000 POs,
5 languages (German, English,
French, Italian, Spanish), single
license for 1 installation

Siemens ST PCS 7 · February 2010 15/13


© Siemens AG 2010

Compact systems and basic package

14

15/14 Siemens ST PCS 7 · February 2010


16
© Siemens AG 2010

Previous versions

16/2 SIMATIC PCS 7 V6.1


16/2 Starter systems V6.1
16/3 SIMATIC PCS 7 Industrial Workstation
V6.1
16/5 ES software V6.1
16/9 OS software V6.1
16/12 SIMATIC BATCH Software V6.1
16/13 Route Control Software V6.1
16/14 Asset Management Software V6.1
16/15 PROFIBUS PA components
16/16 Automation systems
16/22 Components from the TIA product range

16/23 SIMATIC PCS 7 V7.0


16/23 Starter systems V7.0
16/24 SIMATIC PCS 7 Industrial Workstations
V7.0
16/27 ES Software V7.0
16/32 OS Software V7.0
16/36 SIMATIC BATCH Software V7.0
16/37 Route Control Software V7.0
16/38 Asset Management Software V7.0
16/39 PROFIBUS PA components
16/40 Automation systems
16/50 Components from the TIA product range

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Starter systems V6.1
SIMATIC PCS 7 BOX

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 BOX 416, all-in- 6ES7 650-2PA16-0YX0 E) SIMATIC PCS 7 BOX 416, 6ES7 650-2PB16-0YX0 E)
one system (ES, OS and AS) runtime system (OS and AS)
assembled and preinstalled, con- assembled and preinstalled, con-
sisting of: sisting of:
• SIMATIC Box PC 627B, 24 V DC, • SIMATIC Box PC 627B, 24 V DC,
Core 2 Duo T7400 2.16 GHz Core 2 Duo T7400 2.16 GHz
processor, 2 GB RAM processor, 2 GB RAM
(2 x 1 GB), SATA hard disk of (2 x 1 GB), SATA hard disk of
160 GB, graphics controller on 160 GB, graphics controller on
board with dynamic video board with dynamic video
memory, DVD writer DVD±RW, memory, DVD writer DVD±RW,
2 x Ethernet 10/100/1000 Mbit/s 2 x Ethernet 10/100/1000 Mbit/s
(RJ45) on board; with WinAC (RJ45) on board; with WinAC
Slot 416-2DP V4.0, Windows XP Slot 416 V4.0, Windows XP Pro-
Professional MUI operating sys- fessional MUI operating system
tem (German, English, French, (German, English, French, Ital-
Italian, Spanish) and SIMATIC ian, Spanish) and SIMATIC PC
PC DiagMonitor diagnostics DiagMonitor diagnostics soft-
software ware
• Memory card 2 MB • Memory card 2 MB
• Backup battery • Backup battery
• Mouse • Mouse
• SIMATIC PCS 7 Engineering • SIMATIC PCS 7 OS Software
Software V6.1 (incl. SP) for Single Station V6.1 (incl. SP),
AS/OS, 250 POs/RC 8K, 250 POs/RT 8 K,
3 languages (German, English, 3 languages (German, English,
French), floating license for French), single license for 1 in-
1 user stallation
• SIMATIC PCS 7 AS Runtime li- • SIMATIC PCS 7 AS Runtime li-
cense for 100 POs (applies to cense for 100 POs (applies to
SIMATIC PCS 7 V6.1 as Runtime SIMATIC PCS 7 V6.1 as Runtime
license PCS 7 Library Blocks for license PCS 7 Library Blocks for
1 automation system) 1 automation system)
E) Subject to export regulations: AL: N, ECCN: 5D992

16

16/2 Siemens ST PCS 7 · February 2010


STPCS7_en_K16.fm Seite 3 Freitag, 12. März 2010 1:07 13

Previous versions
SIMATIC PCS 7 V6.1
SIMATIC PCS 7 Industrial Workstation V6.1

■ Selection and Ordering Data Order No. ■ Selection and Ordering Data Order No.
SIMATIC PCS 7 Industrial Work- SIMATIC PCS 7 Industrial Work-
station, single station version station, server version
SIMATIC PC in 19" rack, without SIMATIC PC in 19" rack, without
monitor, keyboard and printer; monitor, keyboard and printer;
Core 2 Duo E6600 2.4 GHz pro- Core 2 Duo E6600 2.4 GHz pro-
cessor, 2 GB RAM (2 x 1 GB), cessor, 2 GB RAM (2 x 1 GB),
sound, SATA-RAID 1 with 2 hard sound, SATA-RAID 1 with 2 hard
disks of 250 GB, graphics con- disks (250 GB each), graphics
troller on board with dynamic controller on board with dynamic
video memory, DVD writer video memory, DVD-ROM IDE,
DVD±RW IDE, 3.5" diskette drive, 3.5" diskette drive, optical mouse,
optical mouse, Ethernet Ethernet 10/100/1000 Mbit/s
10/100/1000 Mbit/s (RJ45) on (RJ45) on board for connection to
board for connection to terminal terminal bus as well as 2 restore
bus as well as 2 restore DVDs; DVDs;
operating system, SIMATIC PC operating system, SIMATIC PC
DiagMonitor diagnostics software DiagMonitor diagnostics software
and SIMATIC PCS 7 ES/OS soft- and SIMATIC PCS 7 OS software
ware preinstalled Server preinstalled
Windows 2000 Professional MUI Windows 2000 Server MUI
operating system operating system
(German, English, French, Italian, (German, English, French, Italian,
Spanish) Spanish)
and SIMATIC PCS 7 ES/OS soft- and SIMATIC PCS 7 OS software
ware V6.1 + SP2 Server V6.1 + SP2
• SIMATIC PCS 7 ES/OS 547B 6ES7 650-0NC16-0YX1 E) • SIMATIC PCS 7 OS Server 6ES7 650-0NE16-0YX1 E)
IE W2K 547B IE W2K SRV
Connection to plant bus with Connection to plant bus with
CP 1613 A2 CP 1613 A2
Windows XP Professional MUI Windows Server 2003 MUI oper-
operating system ating system (German, English,
(German, English, French, Italian, French, Italian, Spanish, Chinese)
Spanish, Chinese) and SIMATIC PCS 7 OS software
and SIMATIC PCS 7 ES/OS soft- Server V6.1 + SP3
ware V6.1 + SP3
• SIMATIC PCS 7 OS Server 6ES7 650-0NH16-0YX0 E)
• SIMATIC PCS 7 ES/OS 547B 6ES7 650-0NF16-0YX0 E) 547B BCE SRV03
BCE WXP Connection to plant bus with
Connection to plant bus with Ethernet network card RJ45
Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and
(PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet
Basic Communication Ethernet (BCE) for up to 8 automation
(BCE) for up to 8 automation systems (not fault-tolerant)
systems (not fault-tolerant)
• SIMATIC PCS 7 OS Server 6ES7 650-0NH16-0YX1 E)
• SIMATIC PCS 7 ES/OS 547B 6ES7 650-0NF16-0YX1 E) 547B IE SRV03
IE WXP Connection to plant bus with
Connection to plant bus with CP 1613 A2
CP 1613 A2
E) Subject to export regulations: AL: N, ECCN: 5D992

16

Siemens ST PCS 7 · February 2010 16/3


STPCS7_en_K16.fm Seite 4 Freitag, 12. März 2010 1:07 13

Previous versions
SIMATIC PCS 7 V6.1
SIMATIC PCS 7 Industrial Workstation V6.1

■ Selection and Ordering Data Order No. ■ Selection and Ordering Data Order No.
SIMATIC PCS 7 Industrial Work- Additional and
station, client version expansion components
SIMATIC PC in 19" rack, without Memory modules for expanding
monitor, keyboard and printer; the main memory
Core 2 Duo E6600 2.4 GHz pro-
cessor, 1 GB RAM (2 x 512 MB), • 512 MB memory expansion kit 6ES7 648-2AF30-0HA0 B)
sound, SATA hard disk of 250 GB, for SIMATIC Rack PC 547B
graphics controller on board with (1 x 512 MB), DDR2-667
dynamic video memory, DVD- SDRAM, DIMM
ROM IDE, 3.5" diskette drive, opti- • 1 GB memory expansion kit for 6ES7 648-2AF40-0HB0 B)
cal mouse, Ethernet 10/100/1000 SIMATIC Rack PC 547B
Mbit/s (RJ45) on board for con- (2 x 512 MB), DDR2-667
nection to terminal bus as well as SDRAM, DIMM, for dual-channel
2 restore DVDs; technology
operating system, SIMATIC PC
DiagMonitor diagnostics software • 2 GB memory expansion kit for 6ES7 648-2AF50-0HB0 B)
and SIMATIC PCS 7 OS software SIMATIC Rack PC 547B
Client preinstalled (2 x 1 GB), DDR2-667 SDRAM,
DIMM, for dual-channel technol-
Windows 2000 Professional MUI ogy
operating system
(German, English, French, Italian, SIMATIC PC keyboard
Spanish) (USB connection)
and SIMATIC PCS 7 OS software • International key assignment 6ES7 648-0CB00-0YA0
Client V6.1 + SP2
Tower kit for SIMATIC PCS 7
• SIMATIC PCS 7 OS Client 547B 6ES7 650-0ND16-0YX0 E) Industrial Workstations
W2K based on Rack PC 547B and
Windows XP Professional MUI IL 43
operating system • Tower kit for conversion of a 6ES7 648-1AA00-0XC0
(German, English, French, Italian, Rack PC into an industrial
Spanish, Chinese) Tower PC
and SIMATIC PCS 7 OS software
Client V6.1 + SP3 3-m power cable for Rack PC1)
• SIMATIC PCS 7 OS Client 547B 6ES7 650-0NG16-0YX0 E) • For Great Britain 6ES7 900-0BA00-0XA0
WXP
• For Switzerland 6ES7 900-0CA00-0XA0
• For USA 6ES7 900-0DA00-0XA0
• For Italy 6ES7 900-0EA00-0XA0
• for China 6ES7 900-0FA00-0XA0
B) Subject to export regulations: AL: N, ECCN: EAR99H
E) Subject to export regulations: AL: N, ECCN: 5D992
1)
The SIMATIC PCS 7 systems are delivered as standard with a "European
power cable". The country-specific versions listed above are required for
some countries.

16

16/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
ES software V6.1
Standard engineering software
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. SIMATIC PCS 7 Engineering PowerPacks V6.1
SIMATIC PCS 7 Engineering SIMATIC PCS 7 Engineering
Software V6.1 PowerPack AS V6.1
Engineering software, 3 languages for extending the engineering soft-
(German, English, French), soft- ware for AS
ware class A, executes with Win- Engineering software, 3 languages
dows 2000 Professional/ (German, English, French), soft-
2000 Server or Windows XP Pro- ware class A, executes with Win-
fessional/ Server 2003, floating dows 2000 Professional/
license for 1 user 2000 Server or Windows XP Pro-
Electronic documentation on fessional/ Server 2003, floating
PCS 7 toolset DVD license for 1 user
Type of delivery: Type of delivery:
License key disk, emergency key License key disk, emergency key
disk, certificate of license, terms disk, certificate of license, terms
and conditions; and conditions
PCS 7 V6.1 toolset DVD, Microsoft • From 250 POs to 1 000 POs 6ES7 658-1AB16-0YD5
SQL Server including EULA,
supplementary CDs/DVDs • From 1 000 POs to 2 000 POs 6ES7 658-1AC16-0YD5
(e.g. Microsoft ServicePacks • From 2 000 POs to 3 000 POs 6ES7 658-1AD16-0YD5
and tools)
• From 3 000 POs to 5 000 POs 6ES7 658-1AE16-0YD5
Engineering software for AS
• From 5 000 POs to unlimited POs 6ES7 658-1AF16-0YD5
• 250 POs (process objects) 6ES7 658-1AA16-0YA5
SIMATIC PCS 7 Engineering
• 1 000 POs 6ES7 658-1AB16-0YA5 PowerPack OS V6.1
• 2 000 POs 6ES7 658-1AC16-0YA5 for extending the engineering soft-
ware for OS
• 3 000 POs 6ES7 658-1AD16-0YA5
Engineering software, 3 languages
• 5 000 POs 6ES7 658-1AE16-0YA5 (German, English, French), soft-
• Unlimited POs 6ES7 658-1AF16-0YA5 ware class A, executes with Win-
dows 2000 Professional/
Engineering software for OS 2000 Server or Windows XP Pro-
• 250 POs/RC 8K 6ES7 658-2DA16-0YA5 fessional/ Server 2003, floating
license for 1 user
• 1 000 POs/RC 32K 6ES7 658-2DB16-0YA5
Type of delivery:
• 2 000 POs/RC 64K 6ES7 658-2DC16-0YA5 License key disk, emergency key
• 3 000 POs/RC 100K 6ES7 658-2DD16-0YA5 disk, certificate of license, terms
and conditions
• 5 000 POs/RC 150K 6ES7 658-2DE16-0YA5
• From 250 POs/RC 8K to 6ES7 658-2DB16-0YD5
• 8 500 POs/RC 256K 6ES7 658-2DF16-0YA5 1 000 POs/RC 32K
Engineering software for AS/OS • From 1 000 POs/RC 32K to 6ES7 658-2DC16-0YD5
• 250 POs/RC 8K 6ES7 658-5AA16-0YA5 2 000 POs/RC 64K

• 1 000 POs/RC 32K 6ES7 658-5AB16-0YA5 • From 2 000 POs/RC 64K to 6ES7 658-2DD16-0YD5
3 000 POs/RC 100K
• 2 000 POs/RC 64K 6ES7 658-5AC16-0YA5
• From 3 000 POs/RC 100K to 6ES7 658-2DE16-0YD5
• 3 000 POs/RC 100K 6ES7 658-5AD16-0YA5 5 000 POs/RC 150K
• 5 000 POs/RC 150K 6ES7 658-5AE16-0YA5 • From 5 000 POs/RC 150K to 6ES7 658-2DF16-0YD5
• Unlimited POs/RC 256K 6ES7 658-5AF16-0YA5 8 500 POs/RC 256K
SIMATIC PCS 7 Engineering SIMATIC PCS 7 Engineering
Software V6.1 Rental License PowerPack AS/OS V6.1
Engineering software, 3 languages for extending the engineering soft-
(German, English, French), soft- ware for AS/OS
ware class A, executes with Engineering software, 3 languages
Windows 2000 Professional/ (German, English, French), soft-
2000 Server or Windows XP Pro- ware class A, executes with Win-
fessional/ Server 2003 dows 2000 Professional/
Rental license for 50 hours
Type of delivery:
2000 Server or Windows XP Pro-
fessional/ Server 2003, floating 16
license for 1 user
License key disk, emergency key
disk, certificate of license, terms Type of delivery:
and conditions; License key disk, emergency key
PCS 7 V6.1 toolset DVD, Microsoft disk, certificate of license, terms
SQL Server including EULA, and conditions
supplementary CDs/DVDs • From 250 POs/RC 8K to 6ES7 658-5AB16-0YD5
(e.g. Microsoft ServicePacks 1 000 POs/RC 32K
and tools)
• From 1 000 POs/RC 32K to 6ES7 658-5AC16-0YD5
• For AS, 2 000 POs 6ES7 658-1AC16-0YA6 2 000 POs/RC 64K
• For OS, 2 000 POs/RC 64K 6ES7 658-2DC16-0YA6 • From 2 000 POs/RC 64K to 6ES7 658-5AD16-0YD5
3 000 POs/RC 100K
• From 3 000 POs/RC 100K to 6ES7 658-5AE16-0YD5
5 000 POs/RC 150K
• From 5 000 POs/RC 150K to un- 6ES7 658-5AF16-0YD5
limited POs/RC 256K

Siemens ST PCS 7 · February 2010 16/5


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
ES software V6.1
Version Cross Checker
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. SIMATIC PDM Basic
SIMATIC Version Cross Checker 6ES7 658-1CX16-2YB5 SIMATIC PDM Basic V6.0
V6.1 for operation and parameterization
Engineering software, 3 languages of field devices and components,
(German, English, French), soft- communication via
ware class A, executes with Win- PROFIBUS DP/PA, HART
dows 2000 Professional or modem/interface, RS 232,
Windows XP Professional, floating Modbus, SIREC bus, SIPART DR,
license for 1 user including 4 TAGs
Type of delivery: Engineering software, 5 lan-
License key disk, emergency key guages (German, English,
disk, certificate of license, terms French, Spanish, Italian), software
and conditions class A,executes with Windows
2000 Professional or Windows
Version Trail XP Professional
Type of delivery:
■ Selection and Ordering data Order No. License key disk, emergency key
disk, certificate of license, terms
SIMATIC Version Trail V6.1 6ES7 658-1FX16-2YB5 and conditions;
Engineering software, 5 languages 2 CDs with SIMATIC PDM V6.0
(German, English, French, Span- and device library as well as sup-
ish, Italian), software class A, exe- plementary DVD with Microsoft
cutes with Windows 2000 ServicePacks and tools
Professional, Windows
XP Professional or Windows • Floating license for 1 user 6ES7 658-3AX06-0YA5
Server 2003, floating license for • Rental license for 50 hours 6ES7 658-3AX06-0YA6
1 user
Functional options for SIMATIC PDM V6.0
Type of delivery: License key
disk, emergency key disk, Integration in STEP 7 /
certificate of license, terms and SIMATIC PCS 7
conditions Only required if integration of
SIMATIC PDM into HW-Config is to
Import/Export Assistant be used
Engineering software, 5 lan-
■ Selection and Ordering data Order No. guages (German, English,
French, Spanish, Italian), software
SIMATIC PCS 7 Import/Export 6ES7 658-1DX16-2YB5 class A,executes with Windows
Assistant V6.1 2000 Professional or Windows
Engineering software, 3 languages XP Professional
(German, English, French), soft-
ware class A, executes with Win- Type of delivery:
dows 2000 Professional/ License key disk, emergency key
2000 Server or Windows XP Pro- disk, certificate of license, terms
fessional/ Server 2003, floating and conditions
license for 1 user • Floating license for 1 user 6ES7 658-3BX06-2YB5
Type of delivery: Routing via S7-400
License key disk, emergency key Engineering software, 5 languages
disk, certificate of license, terms (German, English, French, Span-
and conditions ish, Italian), software
class A,executes with Windows
SIMATIC PDM 2000 Professional or Windows
XP Professional
■ Selection and Ordering data Order No. Type of delivery:
License key disk, emergency key
SIMATIC PDM Single Point disk, certificate of license, terms
SIMATIC PDM Single Point V6.0 6ES7 658-3HX06-0YA5 and conditions
for operation and parameterization • Floating license for 1 user 6ES7 658-3CX06-2YB5
of one field device; communica-
tion via PROFIBUS DP/PA or HART Communication via standard
modem, including 1 TAG, HART multiplexer

16
Engineering software, 5 languages
cannot be expanded with respect (German, English, French, Span-
to functions or with TAG ish, Italian), software
option/PowerPack class A,executes with Windows
Engineering software, 5 lan- 2000 Professional or Windows
guages (German, English, XP Professional
French, Spanish, Italian), software Type of delivery:
class A,executes with Windows License key disk, emergency key
2000 Professional or Windows disk, certificate of license, terms
XP Professional and conditions
Floating license for 1 user • Floating license for 1 user 6ES7 658-3EX06-2YB5
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions;
2 CDs with SIMATIC PDM V6.0
and device library as well as sup-
plementary DVD with Microsoft
ServicePacks and tools

16/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
ES software V6.1

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
TAG options / PowerPacks SIMATIC PDM S7 V6.0 6ES7 658-3KX06-0YA5
Complete package for use in a
SIMATIC PDM TAG option
SIMATIC S7 configuration environ-
for TAG expansion, additive to
ment, with
SIMATIC PDM Basic V6.0
• SIMATIC PDM Basic V6.0
Engineering software, 5 languages
(German, English, French, Span- • Option "Integration in
ish, Italian), software class A, STEP 7/PCS 7"
executes with Windows • Option "128 TAGs"
2000 Professional or Windows Engineering software, 5 languages
XP Professional (German, English, French, Span-
Floating license for 1 user ish, Italian), software class A,
executes with Windows 2000 Pro-
Type of delivery: fessional or Windows XP Profes-
License Key Disk, Certificate of sional
License, Terms and Conditions
Type of delivery: License key
• Up to 128 TAGs 6ES7 658-3XA06-2YB5 disk, emergency key disk, certifi-
• Up to 512 TAGs 6ES7 658-3XB06-2YB5 cate of license, terms and condi-
tions; 2 CDs with SIMATIC PDM
• Up to 1 024 TAGs 6ES7 658-3XC06-2YB5 V6.0 and device library as well as
• Up to 2 048 TAGs 6ES7 658-3XD06-2YB5 supplementary DVD with
Microsoft ServicePacks and tools
SIMATIC PDM PowerPack
for subsequent TAG expansion of SIMATIC PDM PCS 7 V6.0 6ES7 658-3LX06-0YA5
all SIMATIC PDM V6.0 product Complete package for integration
configurations into the engineering toolset of the
SIMATIC PCS 7 engineering sys-
Engineering software, 5 languages tem
(German, English, French, Span-
ish, Italian), software class A, Floating license for 1 user, with
executes with Windows • SIMATIC PDM Basic
2000 Professional or Windows • Option "Integration in
XP Professional STEP 7/PCS 7"
Floating license for 1 user • Option "Routing via S7-400"
Type of delivery: • Option "128 TAGs"
License Key Disk, Certificate of Engineering software, 5 languages
License, Terms and Conditions (German, English, French, Span-
• From 128 TAGs to 512 TAGs 6ES7 658-3XB06-2YD5 ish, Italian), software class A,
executes with Windows 2000 Pro-
• From 512 TAGs to 1 024 TAGs 6ES7 658-3XC06-2YD5 fessional or Windows XP Profes-
• From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD06-2YD5 sional
Type of delivery: License key
• From 2 048 TAGs to unlimited 6ES7 658-3XH06-2YD5
disk, emergency key disk, certifi-
TAGs
cate of license, terms and condi-
Predefined SIMATIC PDM V6.0 product configurations tions; 2 CDs with SIMATIC PDM
for special applications V6.0 and device library as well as
supplementary DVD with
SIMATIC PDM Service V6.0 6ES7 658-3JX06-0YA5
Microsoft ServicePacks and tools
Complete package for stand-
alone users for servicing, with Engineering F/FH Systems
• SIMATIC PDM Basic V6.0
• Option "128 TAGs" ■ Selection and Ordering data Order No.
Engineering software, 5 languages S7 F Systems V6.1 6ES7 833-1CC02-0YA5
(German, English, French, Span- Programming and configuration
ish, Italian), software class A, environment for creating and using
executes with Windows 2000 Pro- safety-related STEP 7 programs
fessional or Windows XP Profes- for a target system based on
sional S7-400H
Floating license for 1 user Engineering and runtime soft-
Type of delivery: License key ware, 2 languages (German,

16
disk, emergency key disk, certifi- English), software class A,
cate of license, terms and condi- executes with Windows
tions; 2 CDs with SIMATIC PDM XP Professional SP2/SP3 and
V6.0 and device library as well as Windows Server 2003 SP2
supplementary DVD with Type of delivery: Certificate of
Microsoft ServicePacks and tools license as well as software and
electronic documentation on CD
Upgrades for S7 F Systems 6ES7 833-1CC02-0YE5
See "Upgrades Process Safety
Software" in Chapter "Update/
upgrade packages", Section
"Updates/upgrades asynchro-
nous to the PCS 7 version"
Note:
With a S7 F Systems Upgrade
from V5.x to V6.0/V6.1, the type of
S7 F Systems license changes
from single license to floating
license.

Siemens ST PCS 7 · February 2010 16/7


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
ES software V6.1
SIMATIC Safety Matrix Route Control Engineering

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Safety Matrix Tool V6.1 6ES7 833-1SM01-0YA5 SIMATIC Route Control Engi-
Creation, configuration, compila- neering V6.1
tion and loading of the Safety Engineering software, 3 languages
Matrix as well as operator control (German, English, French), soft-
and monitoring in a SIMATIC ware class A, executes with Win-
PCS 7 environment dows 2000 Professional/
Engineering and runtime soft- 2000 Server or Windows XP
ware, 2 languages (German, Professional/Server 2003
English), software class A, exe- Type of delivery: License key
cutes with Windows XP Profes- disk, emergency key disk, certifi-
sional/Server 2003 or Windows cate of license, terms and condi-
2000 Professional/2000 Server, tions
floating license for 1 user
• Floating license for 1 user 6ES7 658-7DX16-0YB5
Type of delivery: License Key on
USB Stick and Certificate of Controller optimization
License for Safety Matrix Tool and
Safety Matrix Viewer; software
and electronic documentation on ■ Selection and Ordering data Order No.
CD SIMATIC PCS 7 PID Tuner V6.1 6ES7 653-0SP16-2YB5
SIMATIC Safety Matrix Editor 6ES7 833-1SM41-0YA5 C) Controller optimization; optional
V6.1 package for CFC
Creation, configuration, debug- Engineering software, 3 lan-
ging and documentation of the guages (German, English,
Safety Matrix logic on an external French), software class A, exe-
computer without a SIMATIC cutes with Windows 2000 Profes-
PCS 7 / STEP 7 environment sional/ 2000 Server or Windows
Engineering and runtime soft- XP Professional/Server 2003
ware, 2 languages (German, Floating license for 1 user
English), software class A, exe- Type of delivery:
cutes with Windows XP Profes- License key disk, emergency key
sional/Server 2003 or Windows disk, certificate of license, terms
2000 Professional/2000 Server, and conditions
single license for 1 installation
Type of delivery: License Key on Simulation with S7-PLCSIM
USB Stick and Certificate of
License, software and electronic
documentation on CD
■ Selection and Ordering data Order No.
S7-PLCSIM V5.3
Safety Matrix Viewer V6.1 Functional testing of programs
For operator control and monitor- which were created with CFC/SFC,
ing of the SIMATIC Safety Matrix on PC/PG
per OS single station/OS client,
Engineering software, 5 lan-
see OS Software V6.1
guages (German, English,
Safety Matrix Tool, upgrade 6ES7 833-1SM01-0YE5 C) French, Spanish, Italian), software
from V6.0 to V6.1 class A, executes with Windows
See "Upgrades Process Safety 2000 Professional/ 2000 Server or
Software" in Chapter Windows XP Professional/
"Update/upgrade packages", Sec- Server 2003
tion "Updates/upgrades asynchro- Type of delivery: License Key
nous to the PCS 7 version" Disk, Certificate of License, Terms
and Conditions
C) Subject to export regulations: AL: N, ECCN: EAR99S
• Floating license for 1 user 6ES7 841-0CC04-0YA5

16

16/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
OS software V6.1
OS standard software for single station/server/client

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
OS Software Single Station OS Software Server
SIMATIC PCS 7 OS Software SIMATIC PCS 7 OS Software
Single Station V6.1 Server V6.1
3 languages (German, English, 3 languages (German, English,
French), executes with Windows French), executes with Windows
2000 Professional or Windows 2000 Server or Windows Server
XP Professional, single license for 2003, single license for
1 installation 1 installation
Electronic documentation on Electronic documentation on
PCS 7 toolset DVD PCS 7 toolset DVD
Type of delivery: Type of delivery:
License key disk, emergency key License key disk, emergency key
disk, certificate of license, terms disk, certificate of license, terms
and conditions; and conditions;
PCS 7 V6.1 toolset DVD, Microsoft PCS 7 V6.1 toolset DVD, Microsoft
SQL Server including EULA, SQL Server including EULA,
supplementary CDs/DVDs supplementary CDs/DVDs
(e.g. Microsoft ServicePacks (e.g. Microsoft ServicePacks
and tools) and tools)
• 250 POs/RT 8K 1) 6ES7 658-2AA16-0YA0 • 250 POs/RT 8K 6ES7 658-2BA16-0YA0
• 1 000 POs/RT 32K 6ES7 658-2AB16-0YA0 • 1 000 POs/RT 32K 6ES7 658-2BB16-0YA0
• 2 000 POs/RT 64K 6ES7 658-2AC16-0YA0 • 2 000 POs/RT 64K 6ES7 658-2BC16-0YA0
• 3 000 POs/RT 100K 6ES7 658-2AD16-0YA0 • 3 000 POs/RT 100K 6ES7 658-2BD16-0YA0
• 5 000 POs/RT 150K 6ES7 658-2AE16-0YA0 • 5 000 POs/RT 150K 6ES7 658-2BE16-0YA0
SIMATIC PCS 7 PowerPack • 8 500 POs/RT 256K 6ES7 658-2BF16-0YA0
OS Software Single Station
V6.1 SIMATIC PCS 7 PowerPack
for extending the OS Software OS Software Server V6.1
Single Station for extending the OS Software
Server
3 languages (German, English,
French), executes with Windows 3 languages (German, English,
2000 Professional or Windows French), executes with Windows
XP Professional, single license for 2000 Server or Windows Server
1 installation 2003, single license for
1 installation
Type of delivery:
License key disk, emergency key Type of delivery:
disk, certificate of license, terms License key disk, emergency key
and conditions disk, certificate of license, terms
and conditions
• From 250 POs/RT 8K to 6ES7 658-2AB16-0YD0
1 000 POs/RT 32K • From 250 POs/RT 8K to 6ES7 658-2BB16-0YD0
1 000 POs/RT 32K
• From 1 000 POs/RT 32K to 6ES7 658-2AC16-0YD0
2 000 POs/RT 64K • From 1 000 POs/RT 32K to 6ES7 658-2BC16-0YD0
2 000 POs/RT 64K
• From 2 000 POs/RT 64K to 6ES7 658-2AD16-0YD0
3 000 POs/RT 100K • From 2 000 POs/RT 64K to 6ES7 658-2BD16-0YD0
3 000 POs/RT 100K
• From 3 000 POs/RT 100K to 6ES7 658-2AE16-0YD0
5 000 POs/RT 150K • From 3 000 POs/RT 100K to 6ES7 658-2BE16-0YD0
5 000 POs/RT 150K
• From 5 000 POs/RT 150K to 6ES7 658-2BF16-0YD0
8 500 POs/RT 256K
OS Software Client
SIMATIC PCS 7 OS Software 6ES7 658-2CX16-0YA5

16
Client V6.1
3 languages (German, English,
French), executes with Windows
2000 Professional or Windows
XP Professional, floating license
for 1 user
Electronic documentation on
PCS 7 toolset DVD
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions;
PCS 7 V6.1 toolset DVD, Microsoft
SQL Server including EULA,
supplementary CDs/DVDs
(e.g. Microsoft ServicePacks
and tools)
1) A process object (PO) is a synonym for an operable and observable block
with approx. 30 variables.

Siemens ST PCS 7 · February 2010 16/9


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
OS software V6.1
SFC Visualization OS redundancy

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 6ES7 652-0XD16-2YB5 Design of redundant OS single stations
SFC Visualization V6.1
for displaying and operating SFC WinCC/Redundancy V6.0 SP3 6AV6 371-1CF06-0DX0
sequence controls on an operator for alignment of archives following
station OS restart; single license for
2 installations
3 languages (German, English, Installation required on each of the
French), executes with Windows two redundant OS single stations
2000 Professional or Windows
XP Professional, floating license Design of redundant OS servers
for 1 user SIMATIC PCS 7 Server Redun-
Type of delivery: dancy V6.1
License key disk, emergency key 3 languages (German, English,
disk, certificate of license, terms French), executes with Windows
and conditions 2000 Server or Windows Server
2003, single license for
Safety Matrix Viewer 2 installations
with OS Software Server and
■ Selection and Ordering data Order No. WinCC/Redundancy as well as
RS 232 connecting cable, 10 m
Safety Matrix Viewer V6.1 6ES7 833-1SM61-0YA5
Operation and monitoring of the Type of delivery:
Safety Matrix in the SIMATIC 2 license key disks, emergency
PCS 7 environment with several key disk, certificate of license,
operating levels terms and conditions;
PCS 7 V6.1 toolset DVD, Microsoft
2 languages (German, English), SQL Server including EULA,
executes with Windows XP Pro- supplementary CDs/DVDs
fessional/Server 2003 or Windows (e.g. Microsoft ServicePacks
2000 Professional/2000 Server, and tools)
floating license for 1 user
Type of delivery: License Key on • 250 POs/RT 8K 6ES7 652-3XA16-2YA0
USB Stick and Certificate of • 2 000 POs/RT 64K 6ES7 652-3XC16-2YA0
License; software and electronic
documentation on CD • 3 000 POs/RT 100K 6ES7 652-3XD16-2YA0
• 5 000 POs/RT 150K 6ES7 652-3XE16-2YA0
• 8 500 POs/RT 256K 6ES7 652-3XF16-2YA0
PowerPacks for PO expansion:
see OS Software Server
PowerPack V6.1
(2 PowerPacks each required)

OS archiving: Short-term archiving

■ Selection and Ordering data Order No.


Expansion of integral high-performance cyclic buffer archive
(512 variables) of OS Single Station and OS Server
SIMATIC PCS 7 PowerPack
OS Archive V6.1
3 languages (German, English,
French), executes with Windows
2000 Professional/ 2000 Server or
Windows XP Professional/
Server 2003, single license for
1 installation
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
16 and conditions
• For expansion from 512 to 6ES7 658-2EA16-2YD0
1 500 variables
• For expansion from 1 500 to 6ES7 658-2EB16-2YD0
5 000 variables
• For expansion from 5 000 to 6ES7 658-2EE16-2YD0
10 000 variables

16/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
OS software V6.1
OS archiving: Long-term archiving
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. OS Software Client
SIMATIC StoragePlus V1.1 6ES7 652-0XC11-2YB0 SIMATIC PCS 7 6ES7 658-2CX16-0YA5
Software for long-term archiving OS Software Client V6.11)
of data from the SIMATIC PCS 7 3 languages (German, English,
process control system; for up to French), executes with Windows
4 single stations, servers or pairs 2000 Professional or Windows
of servers XP Professional, floating license
3 languages (German, English, for 1 user
French), executes with Windows Electronic documentation on
2000 Professional/ 2000 Server or PCS 7 toolset DVD
Windows XP Professional/ Type of delivery:
Server 2003, single license for
1 installation • License key disk, emergency
key disk, certificate of license,
Type of delivery: terms and conditions
License key disk, emergency key
disk, certificate of license, terms • PCS 7 V6.1 toolset DVD,
and conditions Microsoft SQL Server including
EULA and supplementary
SIMATIC PCS 7 6ES7 658-2FX16-0YB0 CDs/DVDs (e.g. Microsoft
Central Archive Server V6.1 ServicePacks and tools)
Software for long-term archiving
of data from the SIMATIC PCS 7 SIMATIC PCS 7 6ES7 658-2JX16-2YB0
process control system; for up to Web Diagnostics Client V6.1
11 servers or pairs of servers 3 languages (German, English,
French), executes with Windows
3 languages (German, English, Server 2003, single license for
French), executes with Windows 1 installation
Server 2003, single license for
1 installation Type of delivery:
License key disk, emergency key
Type of delivery: disk, certificate of license, terms
License key disk, emergency key and conditions
disk, certificate of license, terms
and conditions SIMATIC PCS 7 6ES7 658-2HX16-2YB0
Web Diagnostics Server V6.1
Operation and monitoring via Web 3 languages (German, English,
French), executes with Windows
■ Selection and Ordering data Order No. Server 2003, single license for
1 installation
SIMATIC PCS 7 Type of delivery:
Web Server V6.1 License key disk, emergency key
3 languages (German, English, disk, certificate of license, terms
French), executes with Windows and conditions
Server 2003, single license for
1 installation 1) Deviating from the specification in the ordering data, the license of the
Type of delivery: OS Software Client V6.1 in this special application is also enabled for the
License key disk, emergency key Microsoft Windows Server 2003 operating system.
disk, certificate of license, terms Connectivity Pack and Client Access Licenses
and conditions
• For 3 clients 6ES7 658-2GA16-2YB0 ■ Selection and Ordering data Order No.
• For 10 clients 6ES7 658-2GB16-2YB0 WinCC/Connectivity Pack 6AV6 371-1DR06-1AX0
SIMATIC PCS 7 Single license for 1 installation
PowerPack Web Server V6.1 WinCC/Client Access License 6AV6 371-1ES06-0AX0
3 languages (German, English, for access of (office) computers
French), executes with Windows (without WinCC installation) to
Server 2003, single license for archive and alarm data of an oper-
1 installation ator station (OS single station/OS
Type of delivery: server) per OPC HDA, OPC A&E
License key disk, emergency key or OLE-DB
disk, certificate of license, terms Single license for 1 installation
and conditions
For expansion of PCS 7 Web
WinCC/Client Access License
per processor
6AV6 371-1ES06-0CX0
16
server license for access of client to archive and
alarm data of an operator station
• From 3 to up to 10 clients 6ES7 658-2GB16-2YD0 (OS single station/OS server) per
• From 10 to up to 25 clients 6ES7 658-2GC16-2YD0 OPC HDA, OPC A&E or OLE-DB
License for any number of clients
• From 25 to up to 50 clients 6ES7 658-2GD16-2YD0 per processor

Siemens ST PCS 7 · February 2010 16/11


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
SIMATIC BATCH Software V6.1

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC BATCH 6ES7 657-0SA16-0YB0 SIMATIC BATCH 6ES7 657-0AX16-2YB5
Server Basic Package V6.1 Recipe System V6.1
(PO 150) 3 languages (German, English,
For single station or client/server French), executes with Windows
configuration, comprising 2000 Professional/ 2000 Server or
• Batch server for Windows XP Professional/
150 batch POs 1) Server 2003, floating license for
1 user
• Recipe System
Type of delivery: License Key
• Batch Control Center (BatchCC) Disk, Certificate of License, Terms
3 languages (German, English, and Conditions
French), executes with Windows SIMATIC BATCH 6ES7 657-0BX16-2YB5
2000 Professional/ 2000 Server or Batch Planning V6.1
Windows XP Professional/ 3 languages (German, English,
Server 2003, single license for French), executes with Windows
1 installation 2000 Professional/ 2000 Server or
Type of delivery: Windows XP Professional/
License key disk, certificate of Server 2003, floating license for
license, terms and conditions 1 user
SIMATIC BATCH Type of delivery: License Key
PO Options V6.1 Disk, Certificate of License, Terms
For expansion of the SIMATIC and Conditions
BATCH Server Basic Package SIMATIC BATCH 6ES7 657-0FX16-2YB0
3 languages (German, English, Hierarchical Recipe V6.1
French), executes with Windows 3 languages (German, English,
2000 Professional/ 2000 Server or French), executes with Windows
Windows XP Professional/ 2000 Professional/ 2000 Server or
Server 2003, single license for Windows XP Professional/
1 installation Server 2003, single license for
Type of delivery: 1 installation
License Key Disk, Certificate of Type of delivery: License Key
License, Terms and Conditions Disk, Certificate of License, Terms
and Conditions
• To batch with 300 POs 6ES7 657-0XE16-2YB0
SIMATIC BATCH 6ES7 657-0GX16-2YB0
• To batch with 600 POs 6ES7 657-0XB16-2YB0
ROP Library V6.1
• To batch with 1 800 POs 6ES7 657-0XC16-2YB0 3 languages (German, English,
French), executes with Windows
SIMATIC BATCH 2000 Professional/ 2000 Server or
PowerPacks V6.1 Windows XP Professional/
For expansion of batch POs Server 2003, single license for
3 languages (German, English, 1 installation
French), executes with Windows Type of delivery: License Key
2000 Professional/ 2000 Server or Disk, Certificate of License, Terms
Windows XP Professional/ and Conditions
Server 2003, single license for
1 installation SIMATIC BATCH 6ES7 657-0HX16-2YB0
Type of delivery: Separation Procedures/Formu-
License Key Disk, Certificate of las V6.1
License, Terms and Conditions 3 languages (German, English,
French), executes with Windows
• From batch with 300 POs to 6ES7 657-0XB16-2YD0 2000 Professional/ 2000 Server or
batch with 600 POs Windows XP Professional/
Server 2003, single license for
• From batch with 600 POs to 6ES7 657-0XC16-2YD0 1 installation
batch with 1 800 POs
Type of delivery: License Key
• From batch with 1 800 POs to 6ES7 657-0XD16-2YD0 Disk, Certificate of License, Terms
batch with unlimited POs and Conditions
SIMATIC BATCH 6ES7 657-0LX16-2YB5 SIMATIC BATCH API V6.1 6ES7 657-0MX16-2YB0
BatchCC V6.1
16
1 language (English), executes
3 languages (German, English, with Windows 2000 Profes-
French), executes with Windows sional/2000 Server or Windows XP
2000 Professional/ 2000 Server or Professional/Server 2003, single
Windows XP Professional/ license for 1 installation
Server 2003, floating license for
1 user Type of delivery: License Key
Disk, Certificate of License, Terms
Type of delivery: License key and Conditions
disk, certificate of license, terms
1)
and conditions Whereas process objects (PO) represent operable and observable blocks
with approx. 30 variables, batch process objects (batch POs) represent
instances of plant units and equipment modules (EPH/EOP).

16/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Route Control Software V6.1

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC Route Control Server 6ES7 658-7FA16-0YB0 SIMATIC Route Control Center 6ES7 658-7EX16-0YB5
V6.1 V6.1
for up to 30 simultaneous mate- 3 languages (German, English,
rial transports French), executes with Windows
For single station and client/server 2000 Professional or Windows
configuration XP Professional,
3 languages (German, English, floating license for 1 user
French), executes with Windows Type of delivery: License key
2000 Server or Windows Server disk, emergency key disk, certifi-
2003, cate of license, terms and condi-
single license for 1 installation tions
Type of delivery: License key SIMATIC Route Control Engi-
disk, emergency key disk, certifi- neering V6.1
cate of license, terms and condi- 3 languages (German, English,
tions French), executes with Windows
SIMATIC Route Control Server 2000 Professional/ 2000 Server or
PowerPack V6.1 Windows XP Professional/
for expansion of SIMATIC Route Server 2003
Control Server Type of delivery: License key
3 languages (German, English, disk, emergency key disk, certifi-
French), executes with Windows cate of license, terms and condi-
2000 Server or Windows Server tions
2003, • Floating license for 1 user 6ES7 658-7DX16-0YB5
single license for 1 installation
Type of delivery: License key
disk, emergency key disk, certifi-
cate of license, terms and condi-
tions
• From 30 to up to 100 simulta- 6ES7 658-7FB16-0YD0
neous material transports
• From 100 to up to 300 simulta- 6ES7 658-7FC16-0YD0
neous material transports

16

Siemens ST PCS 7 · February 2010 16/13


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Asset Management Software V6.1

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Asset Runtime 6ES7 658-7GA16-0YB0 Asset Engineering
V6.1
incl. 128 asset TAGs 1) and one SIMATIC PCS 7 Asset Engineer- 6ES7 658-7GX16-0YB5
OPC server license ing V6.1
For installation on SIMATIC PCS 7
For installation on SIMATIC PCS 7 BOX, single station or client
BOX, single station or client
3 languages (German, English,
3 languages (German, English, French), executes with Windows
French), executes with Windows 2000 Professional/ 2000 Server or
2000 Professional/ 2000 Server or Windows XP Professional/
Windows XP Professional/ Server 2003, floating license for
Server 2003, single license for 1 user
1 installation
Type of delivery:
Type of delivery: License key disk, emergency key
License key disk, emergency key disk, certificate of license, terms
disk, certificate of license, terms and conditions
and conditions
1)
With asset TAGs, the number of asset objects monitored in SIMATIC PCS 7
SIMATIC PCS 7 PowerPack is licensed. An asset object represents individual hardware components
Asset Runtime V6.1 within a SIMATIC PCS 7 project, e.g.
for expanding the TAGs of - measuring devices, positioners, switchgear or remote I/Os monitored
SIMATIC PCS 7 Asset Runtime per EDD or
V6.1 - basic devices or Ethernet components monitored in the
3 languages (German, English, maintenance station via an OPC link.
French), executes with Windows In conjunction with PowerPacks, licenses are available for 128, 512, 1 024,
2 048 and unlimited asset TAGs.
2000 Professional/ 2000 Server or
Windows XP Professional/
Server 2003, single license for
1 installation
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions
• From 128 to 512 asset TAGs, 6ES7 658-7GB16-0YD0
incl. one OPC server license
• From 512 to 1 024 asset TAGs 6ES7 658-7GC16-0YD0
• From 1 024 to 2 048 asset TAGs 6ES7 658-7GD16-0YD0
• From 2 048 to unlimited asset 6ES7 658-7GH16-0YD0
TAGs

16

16/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
PROFIBUS PA components
Routers: DP/PA link and DP/PA coupler

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
DP/PA Coupler Components for hot swapping and for redundant design
For transition from RS 485 to MBP
Active bus modules for hot
• Ex version 6ES7 157-0AD82-0XA0 swapping
• Non-Ex version 6ES7 157-0AC83-0XA0 • BM IM 157 6ES7 195-7HD80-0XA0
For two IM 153-2 High Feature
IM 153-2 High Feature 6ES7 153-2BA82-0XB0 modules, for redundant and
Interface module for DP/PA Link non-redundant configuration, for
and Y-Link extended temperature range, for
Accessories hot swapping function,
permissible operating tempera-
PS 307 Load Power Supply ture -25 ... +60 °C
Including connection assembly;
120/230 V AC; 24 V DC • BM DP/PA 6ES7 195-7HF80-0XA0
For one DP/PA coupler,
• 2 A; 40 mm wide 6ES7 307-1BA01-0AA0 for extended temperature range,
• 5 A; 60 mm wide 6ES7 307-1EA01-0AA0 for hot swapping function,
permissible operating tempera-
• 5 A, extended temperature 6ES7 307-1EA80-0AA0 ture -25 ... +60 °C
range; 80 mm wide
Mounting rail for hot swapping
• 10 A, 80 mm wide 6ES7 307-1KA02-0AA0 For max. 5 active bus modules
PS 305 Load Power Supply • 482 mm wide (19 inches) 6ES7 195-1GA00-0XA0
24/48/60/110 V DC; 24 V DC
• 530 mm wide 6ES7 195-1GF30-0XA0
• 2 A, extended temperature 6ES7 305-1BA80-0AA0
range; 80 mm wide • 620 mm wide 6ES7 195-1GG30-0XA0

Standard profile rails


(without hot swapping function)
• 482 mm wide (19 inches) 6ES7 390-1AE80-0AA0
• 530 mm wide 6ES7 390-1AF30-0AA0

16

Siemens ST PCS 7 · February 2010 16/15


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems
Standard automation systems (bundles)
System requirements: SIMATIC PCS 7 V6.1 + SP2
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-3 (Single Station) 6ES7 654- AS 416-2 (Single Station) 6ES7 654-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 2 interfaces (MPI/DP and DP)
IF module) 5.6 MB RAM (2.8 MB each for program and
2.8 MB RAM (1.4 MB each for program and data)
data)
Type of delivery
Type of delivery
• Individual components, not preassembled 7
• Individual components, not preassembled 7
• Preassembled and tested 8
• Preassembled and tested 8
Memory card
Memory card
• Memory card 4 MB RAM (up to approx. C
• Memory card 2 MB RAM (up to approx. B 300 POs)
180 POs)
• Memory card 8 MB RAM (up to approx. D
• Memory card 4 MB RAM (up to approx. C 800 POs)
300 POs)
CPU type
CPU type
• CPU 416-2 (up to approx. 800 POs) G
• CPU 414-3 (up to approx. 300 POs) C
Additive IF 964-DP interface module
Additive IF 964-DP interface module
• Without additive IF 964-DP 0
• Without additive IF 964-DP 0
Interface module to
• 1 x IF 964-DP 1 Industrial Ethernet plant bus
Interface module to • 1 x CP 443-1EX20 3
Industrial Ethernet plant bus
Module rack
• 1 x CP 443-1EX20 3
• UR2 (9 slots), aluminum 3
Module rack
• UR2 (9 slots), steel 4
• UR2 (9 slots), aluminum 3
• UR1 (18 slots), aluminum 5
• UR2 (9 slots), steel 4
• UR1 (18 slots), steel 6
• UR1 (18 slots), aluminum 5
Power supply (without backup batteries)
• UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
• 1 x PS 407, 10 A for 120/230 V AC B cy possible
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 20 A for 120/230 V AC D
cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
• 1 x PS 407, 20 A for 120/230 V AC D cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 1 x PS 405, 10 A for 24 V DC G
cy possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H
• 1 x PS 405, 10 A for 24 V DC G possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 20 A for 24 V DC J
possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K
• 1 x PS 405, 20 A for 24 V DC J possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K Additive PROFIBUS DP interface modules1)
possible
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
16
• 1 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x CP 443-5 Extended 2
• 1 x CP 443-5 Extended 1
• 3 x CP 443-5 Extended 3
• 2 x CP 443-5 Extended 2
• 4 x CP 443-5 Extended1) 4
• 3 x CP 443-5 Extended1) 3 1) With the UR2 rack in combination with a redundant power supply, the
• 4 x CP 443-5 Extended1) 4 number of additive CP 443-5 Extended is limited to 3.
1) With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

16/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 416-3 (Single Station) 6ES7 654- AS 417-4 (Single Station) 6ES7 654-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 4 interfaces (MPI/DP, DP and 2 slots
IF module) for IF modules)
11.2 MB RAM (5.6 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • Memory card 4 MB RAM (up to approx. C
300 POs) 300 POs)
• Memory card 8 MB RAM (up to approx. D • Memory card 8 MB RAM (up to approx. D
800 POs) 800 POs)
• Memory card 16 MB RAM (up to approx. E • Memory card 16 MB RAM (up to approx. E
3 000 POs) 3 000 POs)
CPU type CPU type
• CPU 416-3 (up to approx. 1 400 POs) H • CPU 417-4 (up to approx. 3 000 POs) K
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1 • 1 x IF 964-DP 1
Interface module to • 2 x IF 964-DP 2
Industrial Ethernet plant bus
Interface module to
• 1 x CP 443-1EX20 3 Industrial Ethernet plant bus
Module rack • 1 x CP 443-1EX20 3
• UR2 (9 slots), aluminum 3 Module rack
• UR2 (9 slots), steel 4 • UR2 (9 slots), aluminum 3
• UR1 (18 slots), aluminum 5 • UR2 (9 slots), steel 4
• UR1 (18 slots), steel 6 • UR1 (18 slots), aluminum 5
Power supply (without backup batteries) • UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC B Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC B
cy possible
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
• 1 x PS 407, 20 A for 120/230 V AC D cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 1 x PS 407, 20 A for 120/230 V AC D
cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
• 1 x PS 405, 10 A for 24 V DC G cy possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC G
possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H
• 1 x PS 405, 20 A for 24 V DC J possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 1 x PS 405, 20 A for 24 V DC J
possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K
Additive PROFIBUS DP interface modules1) possible
• Without CP 443-5 Extended
• 1 x CP 443-5 Extended
0
1
Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0
16
• 2 x CP 443-5 Extended 2 • 1 x CP 443-5 Extended 1
• 3 x CP 443-5 Extended1) 3 • 2 x CP 443-5 Extended 2
• 4 x CP 443-5 Extended1) 4 • 3 x CP 443-5 Extended1) 3
1) With the UR2 rack in combination with a redundant power supply, the • 4 x CP 443-5 Extended1) 4
number of additive CP 443-5 Extended is limited to 2. 1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

Siemens ST PCS 7 · February 2010 16/17


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems
Fault-tolerant automation systems (bundles)
System requirements: SIMATIC PCS 7 V6.1 + SP2
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-4-1H (Single Station) 6ES7 654- AS 417-4-1H (Single Station) 6ES7 654-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
CPU with 2 interfaces (MPI/DP master and DP CPU with 2 interfaces (MPI/DP master and DP
master) master)
2.8 MB RAM (1.4 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• Memory card 4 MB RAM (up to approx. C • Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • Memory card 16 MB RAM (up to approx. E
3 000 POs)
• CPU 414-4H (up to approx. 250 POs) E
CPU type
Additive IF 964-DP interface module
• CPU 417-4H (up to approx. 2 500 POs) M
• Without additive IF 964-DP 0
Additive IF 964-DP interface module
Interface module to
Industrial Ethernet plant bus1) • Without additive IF 964-DP 0
• 1 x CP 443-1EX201) 3 • 1 x IF 964-DP 1
• 2 x CP 443-1EX20 for redundant interface 4 Interface module to
module1) Industrial Ethernet plant bus1)
Module rack • 1 x CP 443-1EX201) 3
• UR2 (9 slots), aluminum 3 • 2 x CP 443-1EX20 for redundant interface 4
module1)
• UR2 (9 slots), steel 4
Module rack
• UR1 (18 slots), aluminum 5
• UR2 (9 slots), aluminum 3
• UR1 (18 slots), steel 6
• UR2 (9 slots), steel 4
Power supply (without backup batteries)
• UR1 (18 slots), aluminum 5
• 1 x PS 407, 10 A for 120/230 V AC B
• UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible Power supply (without backup batteries)
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
possible cy possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible possible

16 Additive PROFIBUS DP interface modules1)


• Without CP 443-5 Extended 0
• 1 x PS 405, 20 A for 24 V DC
• 2 x PS 405, 10 A for 24 V DC, redundancy
J
K
possible
• 1 x CP 443-5 Extended 1
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended1) 2
• Without CP 443-5 Extended 0
• 3 x CP 443-5 Extended1) 3
• 1 x CP 443-5 Extended 1
• 4 x CP 443-5 Extended1) 4
1)
• 2 x CP 443-5 Extended1) 2
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply. • 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

16/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-4-2H (Redundant Station) 6ES7 656- AS 417-4-2H (Redundant Station) 6ES7 656-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• 2 x memory card 4 MB RAM (up to approx. C • 2 x memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • 2 x memory card 16 MB RAM (up to approx. E
3 000 POs)
• 2 x CPU 414-4H (up to approx. 250 POs) E
CPU type
Sync modules and cables
• 2 x CPU 417-4H (up to approx. 2 500 POs) M
• 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m Sync modules and cables
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for distances up to 10 m 3
sync cable, 1 m, for testing and 2 x FO sync cable, 1 m
Interface module to • 2 x 2 sync modules for up to 10 km and 2 x FO 4
Industrial Ethernet plant bus1) sync cable, 1 m, for testing
• 2 x CP 443-1EX20 for redundant interface 3 Interface module to
module1) Industrial Ethernet plant bus1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x CP 443-1EX20 for redundant interface 3
module1)
Module rack
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 1 x UR2-H (2 x 9 slots), aluminum 1
Module rack
• 1 x UR2-H (2 x 9 slots), steel 2
• 1 x UR2-H (2 x 9 slots), aluminum 1
• 2 x UR2 (9 slots), aluminum 3
• 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), steel 4
• 2 x UR2 (9 slots), aluminum 3
Power supply (without backup batteries)
• 2 x UR2 (9 slots), steel 4
• 2 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 405, 10 A for 24 V DC G • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible
• 2 x PS 405, 10 A for 24 V DC, redundancy H
possible • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K

16
possible • 2 x PS 405, 20 A for 24 V DC J
Additive PROFIBUS DP interface modules1) • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x 2 CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended 1
• 2 x 3 CP 443-5 Extended1) 3
• 2 x 2 CP 443-5 Extended1) 2
• 2 x 4 CP 443-5 Extended1) 4
1)
• 2 x 3 CP 443-5 Extended1) 3
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. • 2 x 4 CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 16/19


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems
Safety-related automation systems (bundles)
System requirements: SIMATIC PCS 7 V6.1 + SP2
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414F (Single Station) 6ES7 654- AS 417F (Single Station) 6ES7 654-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
CPU with 2 interfaces (MPI/DP master and DP CPU with 2 interfaces (MPI/DP master and DP
master) master)
2.8 MB RAM (1.4 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• Memory card 4 MB RAM (up to approx. C • Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • Memory card 16 MB RAM (up to approx. E
3 000 POs)
• CPU 414-4H with S7 F Systems RT license F
(up to approx. 250 POs) CPU type
Additive interface modules • CPU 417-4H with S7 F Systems RT license N
(up to approx. 2 500 POs)
• Without additive interface module 0
Additive interface modules
Interface module to
Industrial Ethernet plant bus1) • Without additive interface module 0
• 1 x CP 443-1EX201) 3 • 1 x IF 964-DP 1
• 2 x CP 443-1EX20 for redundant interface 4 Interface module to
module1) Industrial Ethernet plant bus1)
Module rack • 1 x CP 443-1EX201) 3
• UR2 (9 slots), aluminum 3 • 2 x CP 443-1EX20 for redundant interface 4
module1)
• UR2 (9 slots), steel 4
Module rack
• UR1 (18 slots), aluminum 5
• UR2 (9 slots), aluminum 3
• UR1 (18 slots), steel 6
• UR2 (9 slots), steel 4
Power supply (without backup batteries)
• UR1 (18 slots), aluminum 5
• 1 x PS 407, 10 A for 120/230 V AC B
• UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible Power supply (without backup batteries)
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible cy possible
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
possible cy possible
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 1 x PS 405, 10 A for 24 V DC, redundancy H

16 possible
Additive PROFIBUS DP interface modules1)
possible
• 1 x PS 405, 20 A for 24 V DC J
• Without CP 443-5 Extended 0 • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible
• 1 x CP 443-5 Extended 1
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended1) 2
• Without CP 443-5 Extended 0
• 3 x CP 443-5 Extended1) 3
• 1 x CP 443-5 Extended 1
• 4 x CP 443-5 Extended1) 4
1)
• 2 x CP 443-5 Extended1) 2
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply. • 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

16/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414FH (Redundant Station) 6ES7 656- AS 417FH (Redundant Station) 6ES7 656-
With SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777 - 77B7
as Runtime license PCS 7 Library Blocks) as Runtime license PCS 7 Library Blocks)
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• 2 x memory card 4 MB RAM (up to approx. C • 2 x memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • 2 x memory card 16 MB RAM (up to approx. E
3 000 POs)
• 2 x CPU 414-4H with S7 F Systems RT license F
(up to approx. 250 POs) CPU type
Sync modules and cables • 2 x CPU 417-4H with S7 F Systems RT license N
(up to approx. 2 500 POs)
• 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m Sync modules and cables
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for distances up to 10 m 3
sync cable, 1 m, for testing and 2 x FO sync cable, 1 m
Interface module to • 2 x 2 sync modules for up to 10 km and 2 x FO 4
Industrial Ethernet plant bus1) sync cable, 1 m, for testing
• 2 x CP 443-1EX20 for redundant interface 3 Interface module to
module1) Industrial Ethernet plant bus1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x CP 443-1EX20 for redundant interface 3
module1)
Module rack
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 1 x UR2-H (2 x 9 slots), aluminum 1
Module rack
• 1 x UR2-H (2 x 9 slots), steel 2
• 1 x UR2-H (2 x 9 slots), aluminum 1
• 2 x UR2 (9 slots), aluminum 3
• 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), steel 4
• 2 x UR2 (9 slots), aluminum 3
Power supply (without backup batteries)
• 2 x UR2 (9 slots), steel 4
• 2 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 405, 10 A for 24 V DC G • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible
• 2 x PS 405, 10 A for 24 V DC, redundancy H
possible • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible

16
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible • 2 x PS 405, 20 A for 24 V DC J
Additive PROFIBUS DP interface modules1) • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x 2 CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended 1
• 2 x 3 CP 443-5 Extended1) 3
• 2 x 2 CP 443-5 Extended1) 2
• 2 x 4 CP 443-5 Extended1) 4
1)
• 2 x 3 CP 443-5 Extended1) 3
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. • 2 x 4 CP 443-5 Extended1) 4
1) Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 16/21


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V6.1
Components from the TIA product range

■ Overview
In the context of SIMATIC PCS 7 V6.1, other components from Documentation "SIMATIC PCS 7 process control system -
the TIA product range are used in addition to the previously approved PCS 7 modules" for SIMATIC PCS 7 V6.1
listed SIMATIC PCS 7 system components, including modules
from the following distributed I/O systems: Additional information is available on the Internet at:
• ET 200M distributed I/O system http://support.automation.siemens.com/WW/view/en/21406213
• ET 200iSP distributed I/O system
• ET 200S distributed I/O system
Which TIA products have been approved for SIMATIC PCS 7
V6.1 can be found in the "Readme file" as well as in the docu-
mentation "SIMATIC PCS 7 process control system - approved
PCS 7 modules".

16

16/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Starter systems V7.0
SIMATIC PCS 7 BOX RTX SIMATIC PCS 7 BOX 416

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 BOX RTX V7.0, 6ES7 650-2QA07-0YX0 E) SIMATIC PCS 7 BOX 416 V7.0, 6ES7 650-2PA07-0YX0 E)
all-in-one system (ES, OS and all-in-one system (ES, OS and
AS) AS)
assembled and preinstalled, com- assembled and preinstalled, com-
prising: prising:
• SIMATIC Box PC 627B, 24 V DC, • SIMATIC Box PC 627B, 24 V DC,
Core 2 Duo T7400 2.16 GHz Core 2 Duo T7400 2.16 GHz
processor, 2 GB RAM processor, 2 GB RAM
(2 x 1 GB), SATA hard disk of (2 x 1 GB), SATA hard disk of
160 GB, graphics controller on 160 GB, graphics controller on
board with dynamic video board with dynamic video
memory, DVD writer DVD±RW, memory, DVD writer DVD±RW,
2 x Ethernet 10/100/1000 Mbit/s 2 x Ethernet 10/100/1000 Mbit/s
(RJ45) on board; Windows XP (RJ45) on board; with WinAC
Professional MUI operating sys- Slot 416-2DP V4.0, Windows XP
tem (German, English, French, Professional MUI operating sys-
Italian, Spanish), WinAC RTX tem (German, English, French,
software controller and SIMATIC Italian, Spanish) and SIMATIC
PC DiagMonitor diagnostics PC DiagMonitor diagnostics
software software
• Mouse • Memory card 2 MB
• SIMATIC PCS 7 Engineering • Backup battery
Software V7.0 (incl. SP) for • Mouse
AS/OS including AS/OS Runtime
license for productive operation, • SIMATIC PCS 7 Engineering
250 POs, 5 languages (German, Software V7.0 (incl. SP) for
English, French, Italian, Span- AS/OS including AS/OS Runtime
ish), floating license for 1 user license for productive operation,
250 POs, 5 languages (German,
SIMATIC PCS 7 BOX RTX V7.0, 6ES7 650-2QB07-0YX0 E) English, French, Italian, Span-
runtime system (OS and AS) ish), floating license for 1 user
assembled and preinstalled, com-
prising: SIMATIC PCS 7 BOX 416 V7.0, 6ES7 650-2PB07-0YX0 E)
runtime system (OS and AS)
• SIMATIC Box PC 627B, 24 V DC, assembled and preinstalled, com-
Core 2 Duo T7400 2.16 GHz prising:
processor, 2 GB RAM
(2 x 1 GB), SATA hard disk of • SIMATIC Box PC 627B, 24 V DC,
160 GB, graphics controller on Core 2 Duo T7400 2.16 GHz
board with dynamic video processor, 2 GB RAM
memory, DVD writer DVD±RW, (2 x 1 GB), SATA hard disk of
2 x Ethernet 10/100/1000 Mbit/s 160 GB, graphics controller on
(RJ45) on board; Windows XP board with dynamic video
Professional MUI operating sys- memory, DVD writer DVD±RW,
tem (German, English, French, 2 x Ethernet 10/100/1000 Mbit/s
Italian, Spanish), WinAC RTX (RJ45) on board; with WinAC
software controller and SIMATIC Slot 416 V4.0, Windows XP Pro-
PC DiagMonitor diagnostics fessional MUI operating system
software (German, English, French, Ital-
ian, Spanish) and SIMATIC PC
• Mouse DiagMonitor diagnostics soft-
• SIMATIC PCS 7 OS Software ware
Single Station V7.0 (incl. SP), • Memory card 2 MB
250 POs,
5 languages (German, English, • Backup battery
French, Italian, Spanish), single • Mouse
license for 1 installation
• SIMATIC PCS 7 OS Software
• SIMATIC PCS 7 Single Station V7.0 (incl. SP),
AS Runtime license, 250 POs, 250 POs,
single license for 1 installation 5 languages (German, English,

16
French, Italian, Spanish), single
license for 1 installation
• SIMATIC PCS 7
AS Runtime license, 250 POs,
single license for 1 installation
E) Subject to export regulations: AL: N, ECCN: 5D992

Siemens ST PCS 7 · February 2010 16/23


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
SIMATIC PCS 7 Industrial Workstations V7.0

■ Selection and ordering Data


Individually configurable SIMATIC PCS 7 Industrial Workstations V7.0

Order No. Order No.


SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for ES/OS single station for OS server
0 7777 - 1 A77 0 7777 - 1 B77
SIMATIC IPC547C industrial PC SIMATIC IPC547C industrial PC
SIMATIC PCS 7 V7.0 + SP3 preinstalled SIMATIC PCS 7 V7.0 + SP3 preinstalled
Windows XP Professional operating system, Windows Server 2003 operating system,
MUI (German, English, French, Italian, Span- MUI (German, English, French, Italian, Span-
ish, Chinese) ish, Chinese), 5 CAL
Processor and memory type Processor and memory type
• Core 2 Duo E8400 (3.0 GHz, 1333 MHz FSB, • Core 2 Duo E8400 (3.0 GHz, 1333 MHz FSB,
6 MB L2 Cache, EM64-T, VT) 6 MB L2 Cache, EM64-T, VT)
- ES/OS single station BCE (PCI card) A - OS server BCE (PCI card) C
- ES/OS single station IE (CP 1613 A2) B - OS server IE (CP 1613 A2) D
• Intel Core 2 Quad processor Q9400 • Intel Core 2 Quad processor Q9400
(2.66 GHz, 1 333 MHz FSB, (2.66 GHz, 1 333 MHz FSB,
6 MB L2 cache, EM64-T, VT) 6 MB L2 cache, EM64-T, VT)
- ES/OS single station BCE (PCI card) F - OS server BCE (PCI card) H
- ES/OS single station IE (CP 1613 A2) G - OS server IE (CP 1613 A2) J
Hard disks Hard disks
• RAID1 (2 x 250 GB, HDD SATA); internal C • RAID1 (2 x 250 GB, HDD SATA); internal C
• RAID1 (2 x 500 GB, HDD SATA); internal D • RAID1 (2 x 500 GB, HDD SATA); internal D
• RAID1 (2 x 250 GB HDD SATA); in swap E • RAID1 (2 x 250 GB HDD SATA); in swap E
frame; hot-swap; front frame; hot-swap; front
• RAID1 (2 x 500 GB HDD SATA); in swap F • RAID1 (2 x 500 GB HDD SATA); in swap F
frame; hot-swap; front frame; hot-swap; front
Memory Memory
• 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1 • 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1
• 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2 • 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2
• 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3 • 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3
Changeable media Changeable media
• DVD±RW, without 3.5" floppy disk drive 1 • DVD±RW, without 3.5" floppy disk drive 1
• DVD±RW, with 3.5" floppy disk drive 3 • DVD±RW, with 3.5" floppy disk drive 3
Expansion (hardware) Expansion (hardware)
• Without expansions A • Without expansions A
• DVI extension adapter (DVI-D) B • DVI extension adapter (DVI-D) B
Power supply unit, country-specific version Power supply unit, country-specific version
• 110/230 V AC industrial power supply; 0 • 110/230 V AC industrial power supply; 0
European power cable European power cable
• 110/230 V AC industrial power supply; 1 • 110/230 V AC industrial power supply; 1
USA power cable USA power cable
• 110/230 V AC industrial power supply; 2 • 110/230 V AC industrial power supply; 2
GB power cable GB power cable

16
• 110/230 V AC industrial power supply; 3 • 110/230 V AC industrial power supply; 3
Swiss power cable Swiss power cable
• 110/230 V AC industrial power supply; 4 • 110/230 V AC industrial power supply; 4
Italian power cable Italian power cable
• 110/230 V AC industrial power supply; 5 • 110/230 V AC industrial power supply; 5
Chinese power cable Chinese power cable
• 2 x 110/230 V AC, redundant power supply, 6 • 2 x 110/230 V AC, redundant power supply, 6
without power cable1) without power cable1)
1) 1)
The redundant power supply can only be used together with the hard The redundant power supply can only be used together with the hard
disk version with swap frame (option E or F). disk version with swap frame (option E or F).

16/24 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
SIMATIC PCS 7 Industrial Workstations V7.0
Preferred types for SIMATIC PCS 7 V7.0
Order No.
SIMATIC PCS 7 Industrial Workstation
for OS client
6ES7 660- ■ Selection and Ordering data Order No.
0 7777 - 1 A77 SIMATIC PCS 7 Industrial Workstation, single station version
SIMATIC IPC547C industrial PC
SIMATIC PCS 7 V7.0 + SP3 preinstalled SIMATIC PCS 7 Industrial Work-
station ES/OS single station
Windows XP Professional operating system, IPC547C
MUI (German, English, French, Italian, Span-
ish, Chinese) SIMATIC PC in 19" rack, with opti-
cal mouse, without monitor, key-
Processor and memory type board or printer; Intel Core 2 Duo
E8400 (3.0 GHz, 1 333 MHz FSB,
• Core 2 Duo E8400 (3.0 GHz, 1 333 MHz FSB,
6 MB L2 cache, EM64-T, VT),
6 MB L2 Cache, EM64-T, VT)
RAID1 (2 x 250 GB, HDD SATA),
- OS client E internal; 2.0 GB DDR2 SDRAM
(2 x 1.0 GB); DVD±RW, with
Hard disks 3.5" floppy disk drive;
• 1 x 250 GB HDD SATA; internal A 110/230 V AC industrial power
supply; European power cable
• 1 x 250 GB HDD SATA; swap frame; front B
SIMATIC PC DiagMonitor diag-
Memory nostics software and restore
DVDs;
• 1.0 GB DDR2 SDRAM (1 x 1.0 GB) 0 SIMATIC PCS 7 ES/OS software
• 2.0 GB DDR2 SDRAM (2 x 1.0 GB) 1 V7.0 + SP3 preinstalled
• 3.0 GB DDR2 SDRAM (3 x 1.0 GB) 2 Windows XP Professional MUI
operating system
• 4.0 GB DDR2 SDRAM (2 x 2.0 GB) 3 (German, English, French, Italian,
Changeable media Spanish, Chinese)

• DVD-ROM, without 3.5" floppy disk drive 0 • SIMATIC PCS 7 ES/OS 547C 6ES7 660-0AC13-1AA0 E)
BCE WXP
• DVD-ROM, with 3.5" floppy disk drive 2 Connection to plant bus with
Ethernet network card RJ45
Expansion (hardware) (PCI) 10/100/1000 Mbit/s and
• Without expansions A Basic Communication Ethernet
(BCE) for up to 8 automation
• DVI extension adapter (DVI-D) B systems (single stations only, not
• Multi-monitor graphics card "2 Screens" C redundant stations)
(SIMATIC PCS 7 option) • SIMATIC PCS 7 ES/OS 547C 6ES7 660-0BC13-1AA0 E)
• Multi-monitor graphics card "4 Screens" D IE WXP
(SIMATIC PCS 7 option) Connection to plant bus with
CP 1613 A2 (PCI) communica-
Power supply unit, country-specific version tions module
• 110/230 V AC industrial power supply; 0
European power cable E) Subject to export regulations: AL: N, ECCN: 5D992
• 110/230 V AC industrial power supply; 1
USA power cable
• 110/230 V AC industrial power supply; 2
GB power cable
• 110/230 V AC industrial power supply; 3
Swiss power cable
• 110/230 V AC industrial power supply; 4
Italian power cable
• 110/230 V AC industrial power supply; 5
Chinese power cable
• 2 x 110/230 V AC, redundant power supply, 6
without power cable1)
1)
The redundant power supply can only be used together with the hard
disk version with swap frame (option B).
16

Siemens ST PCS 7 · February 2010 16/25


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
SIMATIC PCS 7 Industrial Workstations V7.0

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Industrial Workstation, server version Additional and expansion components
SIMATIC PCS 7 Industrial Work- Memory modules for expanding
station OS server IPC547C the main memory
SIMATIC PC in 19" rack, with opti- • SIMATIC PC, memory expansion 6ES7 648-2AF40-0JA0 B)
cal mouse, without monitor, key- 1.0 GB DDR2 800 SDRAM
board or printer; Intel Core 2 Duo (1 x 1.0 GB), single channel
E8400 (3.0 GHz, 1 333 MHz FSB,
6 MB L2 cache, EM64-T, VT), • SIMATIC PC, memory expansion 6ES7 648-2AF50-0JB0 B)
RAID1 (2 x 250 GB, HDD SATA), 2.0 GB DDR2 800 SDRAM
in swap frame, hot-swap, front; (2 x 1.0 GB), dual channel kit
2.0 GB DDR2 SDRAM (2 x SIMATIC PC keyboard (USB
1.0 GB); DVD±RW, with 3.5" connection)
floppy disk drive; 110/230 V AC
industrial power supply; • German/international key as- 6ES7 648-0CB00-0YA0
European power cable signment
SIMATIC PC DiagMonitor diag- Tower kit for SIMATIC PCS 7
nostics software and restore Industrial Workstations
DVDs; Based on SIMATIC IPC547C
SIMATIC PCS 7 OS Software
Server V7.0 + SP3 preinstalled • Tower kit for conversion of a 6ES7 648-1AA00-0XC0
Rack PC into an industrial
Windows Server 2003 MUI Tower PC
operating system
(German, English, French, Italian, HDD guide frame for swap
Spanish, Chinese) frame
• SIMATIC PCS 7 OS Server 6ES7 660-0CE13-1BA0 E) Guide frame for low-profile HDD 6ES7 648-0EG00-1BA0
547C BCE SRV03 swap frame for 3.5" hard disk,
Connection to plant bus with SATA (without hard disk)
Ethernet network card RJ45 3-m power cable for Rack PC 1)
(PCI) 10/100/1000 Mbit/s and
Basic Communication Ethernet • For Great Britain 6ES7 900-0BA00-0XA0
(BCE) for up to 8 automation
• For Switzerland 6ES7 900-0CA00-0XA0
systems (single stations only, not
redundant stations) • For USA 6ES7 900-0DA00-0XA0
• SIMATIC PCS 7 OS Server 6ES7 660-0DE13-1BA0 E) • For Italy 6ES7 900-0EA00-0XA0
547C IE SRV03
Connection to plant bus with • for China 6ES7 900-0FA00-0XA0
CP 1613 A2 (PCI) communica- B) Subject to export regulations: AL: N, ECCN: EAR99H
tions module
E) Subject to export regulations: AL: N, ECCN: 5D992
SIMATIC PCS 7 Industrial Workstation, client version 1) The SIMATIC PCS 7 preferred types are delivered as standard with a
SIMATIC PCS 7 Industrial Work- "European power cable". The country-specific versions listed above are
station OS client IPC547C required for some countries.
SIMATIC PC in 19" rack, with opti-
cal mouse, without monitor, key-
board or printer; Intel Core 2 Duo
E8400 (3.0 GHz, 1 333 MHz FSB,
6 MB L2 cache, EM64-T, VT),
1 x 250 GB HDD SATA, internal;
1.0 GB DDR2 SDRAM
(1 x 1.0 GB); DVD-ROM, with 3.5"
floppy disk drive; 110/230 V AC
industrial power supply;
European power cable
SIMATIC PC DiagMonitor diag-
nostics software and restore
DVDs;
SIMATIC PCS 7 OS Software
Client V7.0 + SP3 preinstalled

16 Windows XP Professional MUI


operating system
(German, English, French, Italian,
Spanish, Chinese)
• SIMATIC PCS 7 OS Client 547C
WXP
- Without multi-monitor graphics 6ES7 660-0EA02-1AA0 E)
card
- with multi-monitor graphics 6ES7 660-0EA02-1AC0 E)
card "2 Screens"

16/26 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
ES Software V7.0
Standard engineering software
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. A combined engineering/operator station for small applications,
suitable for productive operation as an operator station
A classic, exclusive engineering station without limitation of quanti-
ties, not suitable for productive operation as an operator station SIMATIC PCS 7 Engineering
Software V7.0
SIMATIC PCS 7 Engineering Engineering and runtime soft-
Software V7.0 ware, 6 languages (German,
Engineering software, 6 languages English, French, Italian, Spanish,
(German, English, French, Italian, Chinese), software class A, exe-
Spanish, Chinese), software cutes with Windows
class A, executes with Windows XP Professional or Windows
XP Professional or Windows Server 2003, floating license for
Server 2003, floating license for 1 user
1 user
Electronic documentation on
Electronic documentation on PCS 7 toolset DVD
PCS 7 toolset DVD
Type of delivery:
Type of delivery: License Key Disk, Certificate of
License Key Disk, Certificate of License incl. Terms and Condi-
License incl. Terms and Condi- tions;
tions; PCS 7 V7.0 toolset DVDs,
PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 incl.
Microsoft SQL Server 2005 incl. EULA and supplementary
EULA and supplementary CDs/DVDs (e.g. Microsoft
CDs/DVDs (e.g. Microsoft ServicePacks and tools)
ServicePacks and tools)
AS/OS Engineering Software for
AS/OS engineering software, productive operation
enabled for two-hour OS test
mode • 250 AS/OS Engineering and 6ES7 658-5AA07-0YA5
Runtime POs
• AS/OS Engineering unlimited 6ES7 658-5AF07-0YA5
POs and AS Runtime license for • 1 000 AS/OS Engineering and 6ES7 658-5AB07-0YA5
600 POs Runtime POs
OS engineering software, • 2 000 AS/OS Engineering and 6ES7 658-5AC07-0YA5
enabled for two-hour OS test Runtime POs
mode
SIMATIC PCS 7 Engineering
• OS Engineering unlimited POs 6ES7 658-2DF07-0YA5 PowerPack AS/OS V7.0
for expansion of PO volume of a
AS engineering software combined ES/OS station
• AS Engineering unlimited POs 6ES7 658-1AF07-0YA5 Engineering and runtime soft-
SIMATIC PCS 7 Engineering ware, 6 languages (German,
Software V7.0 Rental License English, French, Italian, Spanish,
Engineering software, 6 languages Chinese), software class A, exe-
(German, English, French, Italian, cutes with Windows
Spanish, Chinese), software XP Professional or Windows
class A, executes with Windows Server 2003, floating license for
XP Professional or Windows 1 user
Server 2003 Type of delivery:
Type of delivery: License Key Disk, Certificate of
License Key Disk, Certificate of License incl. Terms and Condi-
License incl. Terms and Condi- tions
tions; • From 250 to 1 000 POs (AS/OS 6ES7 658-5AB07-0YD5
PCS 7 V7.0 toolset DVDs, Engineering and Runtime POs)
Microsoft SQL Server 2005 incl.
EULA and supplementary • From 1 000 to 2 000 POs (AS/OS 6ES7 658-5AC07-0YD5
CDs/DVDs (e.g. Microsoft Engineering and Runtime POs)
ServicePacks and tools) • From 2 000 to unlimited POs 6ES7 658-5AF07-0YD5
Rental license for 30 days (time (only AS/OS Engineering POs;
billing independent of use) the number of existing AS/OS
Runtime POs remains un-
• AS Engineering unlimited POs 6ES7 658-1AF07-0YA6 C)
16
changed)
• OS Engineering unlimited POs 6ES7 658-2DF07-0YA6 C) C) Subject to export regulations: AL: N, ECCN: EAR99S
Rental license for 50 hours (time
billing dependent on use)
• AS Engineering unlimited POs 6ES7 658-1AF07-0YG6 C)
• OS Engineering unlimited POs 6ES7 658-2DF07-0YG6 C)

Siemens ST PCS 7 · February 2010 16/27


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
ES Software V7.0
Version Cross Checker
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. SIMATIC PDM Basic
SIMATIC Version Cross 6ES7 658-1CX07-2YA5 SIMATIC PDM Basic V6.0
Manager V7.0 for operation and parameterization
Engineering software, 6 languages of field devices and components,
(German, English, French, Italian, communication via
Spanish, Chinese), software PROFIBUS DP/PA, HART
class A, executes with Windows modem/interface, RS 232,
XP Professional or Windows Modbus, SIREC bus, SIPART DR,
Server 2003, floating license for including 4 TAGs
1 user Engineering software, 5 lan-
Type of delivery: guages (German, English,
License key disk, certificate of French, Spanish, Italian), software
license including terms and con- class A,executes with Windows
ditions as well as TIA toolset CD 2000 Professional or Windows
V7.0 XP Professional
Type of delivery:
Version Trail License Key Disk, Emergency
Key Disk, Certificate of License,
■ Selection and Ordering data Order No. Terms and Conditions;
2 CDs with SIMATIC PDM V6.0
SIMATIC Version Trail V7.0 6ES7 658-1FX07-2YA5 and device library as well as sup-
Engineering software, 6 languages plementary DVD with Microsoft
(German, English, French, Italian, ServicePacks and tools
Spanish, Chinese), software
class A, executes with Windows • Floating license for 1 user 6ES7 658-3AX06-0YA5
XP Professional or Windows • Rental license for 50 hours 6ES7 658-3AX06-0YA6
Server 2003, floating license for
1 user Functional options for SIMATIC PDM V6.0
Type of delivery: Integration in STEP 7 /
License key disk, certificate of SIMATIC PCS 7
license including terms and condi- Only required if integration of
tions as well as TIA toolset CD V7.0 SIMATIC PDM into HW Config is to
be used
Import/Export Assistant Engineering software, 5 lan-
guages (German, English,
■ Selection and Ordering data Order No. French, Spanish, Italian), software
class A,executes with Windows
SIMATIC PCS 7 Import/Export 6ES7 658-1DX07-2YB5 2000 Professional or Windows
Assistant V7.0 XP Professional
Engineering software, 6 languages
(German, English, French, Italian, Type of delivery:
Spanish, Chinese), software License Key Disk, Emergency
class A, executes with Windows Key Disk, Certificate of License,
XP Professional or Windows Terms and Conditions
Server 2003, floating license for • Floating license for 1 user 6ES7 658-3BX06-2YB5
1 user
Routing via S7-400
Type of delivery:
License Key Disk, Certificate of Engineering software, 5 lan-
License incl. Terms and Conditions guages (German, English,
French, Spanish, Italian), software
SIMATIC PDM class A,executes with Windows
2000 Professional or Windows
■ Selection and Ordering data Order No.
XP Professional
Type of delivery:
SIMATIC PDM Single Point License Key Disk, Emergency Key
Disk, Certificate of License, Terms
SIMATIC PDM Single Point V6.0 6ES7 658-3HX06-0YA5 and Conditions
for operation and parameterization
of one field device; communica- • Floating license for 1 user 6ES7 658-3CX06-2YB5
tion via PROFIBUS DP/PA or HART Communication via
modem, including 1 TAG, standard HART multiplexer
16 cannot be expanded with respect
to functions or with TAG option/
Engineering software, 5 lan-
guages (German, English,
PowerPack French, Spanish, Italian), software
Engineering software, 5 lan- class A,executes with Windows
guages (German, English, 2000 Professional or Windows
French, Spanish, Italian), software XP Professional
class A,executes with Windows Type of delivery:
2000 Professional or Windows License Key Disk, Emergency Key
XP Professional Disk, Certificate of License, Terms
and Conditions
Floating license for 1 user
Type of delivery: • Floating license for 1 user 6ES7 658-3EX06-2YB5
License Key Disk, Emergency
Key Disk, Certificate of License,
Terms and Conditions;
2 CDs with SIMATIC PDM V6.0
and device library as well as sup-
plementary DVD with Microsoft
ServicePacks and tools

16/28 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
ES Software V7.0

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
TAG Options / PowerPacks Predefined SIMATIC PDM V6.0 product configurations
for special applications
SIMATIC PDM TAG option
for TAG expansion, additive to SIMATIC PDM Service V6.0 6ES7 658-3JX06-0YA5
SIMATIC PDM Basic V6.0 Complete package for stand-
Engineering software, 5 lan- alone users for servicing, with
guages (German, English, • SIMATIC PDM Basic V6.0
French, Spanish, Italian), software • 128 TAGs
class A,executes with Windows
2000 Professional or Windows Engineering software, 5 lan-
XP Professional guages (German, English,
French, Spanish, Italian), software
Floating license for 1 user class A,executes with Windows
Type of delivery: 2000 Professional or Windows
License Key Disk, Certificate of XP Professional
License, Terms and Conditions Floating license for 1 user
• Up to 128 TAGs 6ES7 658-3XA06-2YB5 Type of delivery:
• Up to 512 TAGs 6ES7 658-3XB06-2YB5 License Key Disk, Emergency
Key Disk, Certificate of License,
• Up to 1 024 TAGs 6ES7 658-3XC06-2YB5 Terms and Conditions;
• Up to 2 048 TAGs 6ES7 658-3XD06-2YB5 2 CDs with SIMATIC PDM V6.0
and device library as well as sup-
SIMATIC PDM PowerPack plementary DVD with Microsoft
for subsequent TAG expansion of ServicePacks and tools
all SIMATIC PDM V6.0 product
configurations SIMATIC PDM S7 V6.0 6ES7 658-3KX06-0YA5
Complete package for use in a
Engineering software, 5 lan- SIMATIC S7 configuration environ-
guages (German, English, ment, with
French, Spanish, Italian), software
class A,executes with Windows • SIMATIC PDM Basic V6.0
2000 Professional or Windows • Integration in STEP 7 / PCS 7
XP Professional
• 128 TAGs
Floating license for 1 user
Engineering software, 5 lan-
Type of delivery: guages (German, English,
License Key Disk, Certificate of French, Spanish, Italian), software
License, Terms and Conditions class A,executes with Windows
• From 128 TAGs to 512 TAGs 6ES7 658-3XB06-2YD5 2000 Professional or Windows
XP Professional
• From 512 TAGs to 1 024 TAGs 6ES7 658-3XC06-2YD5
Floating license for 1 user
• From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD06-2YD5 Type of delivery:
• From 2 048 TAGs to unlimited 6ES7 658-3XH06-2YD5 License Key Disk, Emergency
TAGs Key Disk, Certificate of License,
Terms and Conditions;
2 CDs with SIMATIC PDM V6.0
and device library as well as sup-
plementary DVD with Microsoft
ServicePacks and tools
SIMATIC PDM PCS 7 V6.0 6ES7 658-3LX06-0YA5
Complete package for integration
into the engineering toolset of the
SIMATIC PCS 7 engineering sys-
tem
Floating license for 1 user, with
• SIMATIC PDM Basic
• Integration in STEP 7 / PCS 7
• Routing via S7-400
• 128 TAGs

16
Engineering software, 5 lan-
guages (German, English,
French, Spanish, Italian), software
class A,executes with Windows
2000 Professional or Windows
XP Professional
Type of delivery:
License Key Disk, Emergency
Key Disk, Certificate of License,
Terms and Conditions;
2 CDs with SIMATIC PDM V6.0
and device library as well as sup-
plementary DVD with Microsoft
ServicePacks and tools

Siemens ST PCS 7 · February 2010 16/29


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
ES Software V7.0
SIMATIC PCS 7 Safety ES Packages for Engineering Process Safety

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Safety ES SIMATIC PCS 7 Safety Matrix
Package for AS/OS V7.0 ES Package for AS/OS V7.0
Runs under Windows XP Profes- Runs under Windows XP Profes-
sional sional
Combination of: Combination of:
• S7 F Systems V6.1, engineering • S7 F Systems V6.1, engineering
and runtime software, 2 lan- and runtime software, 2 lan-
guages (German, English), soft- guages (German, English), soft-
ware class A, floating license for ware class A, floating license for
1 user 1 user
• SIMATIC PCS 7 Engineering • Safety Matrix Tool V6.1, engi-
Software AS/OS V7.0, engineer- neering and runtime software,
ing and runtime software, 6 lan- 2 languages (German, English),
guages (German, English, software class A, floating li-
French, Italian, Spanish, Chi- cense for 1 user
nese), software class A, floating • SIMATIC PCS 7 Engineering
license for 1 user Software AS/OS V7.0, engineer-
- 250 POs 6ES7 651-6AA07-0YA5 ing and runtime software, 6 lan-
incl. AS/OS Engineering and guages (German, English,
AS/OS Runtime license for French, Italian, Spanish, Chi-
250 POs (OS productive oper- nese), software class A, floating
ation possible) license for 1 user

- Unlimited POs 6ES7 651-6AF07-0YA5 - 250 POs 6ES7 651-6BA07-0YA5


incl. AS/OS Engineering li- incl. AS/OS Engineering and
cense for unlimited POs and AS/OS Runtime license for
AS Runtime license for 250 POs(OS productive oper-
600 POs (2-hour OS test mode ation possible)
possible, OS productive oper- - Unlimited POs 6ES7 651-6BF07-0YA5
ation not possible) incl. AS/OS Engineering li-
cense for unlimited POs and
AS Runtime license for
600 POs (2-hour OS test mode
possible, OS productive oper-
ation not possible)
SIMATIC PCS 7 Safety Matrix 6ES7 651-6BX00-0YA5
ES Extension Package
for expansion of a SIMATIC PCS 7
Engineering Station V7.0/V7.1,
executes with Windows XP Profes-
sional
Combination of:
• S7 F Systems V6.1, engineering
and runtime software, 2 lan-
guages (German, English), soft-
ware class A, floating license for
1 user
• Safety Matrix Tool V6.1, engi-
neering and runtime software,
2 languages (German, English),
software class A, floating li-
cense for 1 user

16

16/30 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
ES Software V7.0
Individual components for Engineering Process Safety Route Control Engineering

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Engineering F/FH Systems SIMATIC Route Control Engi-
neering V7.0
S7 F Systems V6.1 6ES7 833-1CC02-0YA5 Engineering software, 6 languages
Programming and configuration (German, English, French, Italian,
environment for creating and using Spanish, Chinese), software
safety-related STEP 7 programs class A, executes with Windows
for a target system based on 2000 Professional/ 2000 Server or
S7-400H Windows XP Professional/
Engineering and runtime soft- Server 2003
ware, 2 languages (German, Type of delivery: License Key
English), software class A, exe- Disk, Emergency Key Disk,
cutes with Windows Certificate of License, Terms and
XP Professional SP2/SP3 and Conditions
Windows Server 2003 SP2, float-
ing license for 1 user • Floating license for 1 user 6ES7 658-7DX07-0YB5
Type of delivery:
Certificate of license as well as Simulation with S7-PLCSIM
software and electronic docu-
mentation on CD ■ Selection and Ordering data Order No.
SIMATIC Safety Matrix S7-PLCSIM V5.4
Functional testing of programs
Safety Matrix Tool V6.1 6ES7 833-1SM01-0YA5 which were created with CFC/SFC,
Creation, configuration, compila- on PC/PG
tion and loading of the Safety
Matrix as well as operator control Engineering software, 5 lan-
and monitoring in a SIMATIC guages (German, English,
PCS 7 environment French, Spanish, Italian), software
class A, executes with Windows
Engineering and runtime soft- 2000 Professional/ 2000 Server or
ware, 2 languages (German, Windows XP Professional/
English), software class A, exe- Server 2003
cutes with Windows XP Profes-
sional/Server 2003 or Windows Type of delivery: License Key
2000 Professional/2000 Server, Memory Stick, Certificate of
floating license for 1 user License incl. Terms and Condi-
tions
Type of delivery: License Key on
Memory Stick and Certificate of • Floating license for 1 user 6ES7 841-0CC05-0YA5
License for Safety Matrix Tool and
Safety Matrix Viewer; software C) Subject to export regulations: AL: N, ECCN: EAR99S
and electronic documentation on
CD
SIMATIC Safety Matrix Editor 6ES7 833-1SM41-0YA5 C)
V6.1
Creation, configuration, debug-
ging and documentation of the
Safety Matrix logic on an external
computer without a SIMATIC
PCS 7 / STEP 7 environment
Engineering and runtime soft-
ware, 2 languages (German,
English), software class A, exe-
cutes with Windows XP Profes-
sional/Server 2003 or Windows
2000 Professional/2000 Server,
single license for 1 installation
Type of delivery: License Key on
Memory Stick and Certificate of
License, software and electronic
documentation on CD
Safety Matrix Viewer V6.1
for operator control and monitoring
16
of the SIMATIC Safety Matrix per
OS single station/OS client
Note:
The Safety Matrix Viewer V6.1 is
part of the SIMATIC PCS 7 Safety
Matrix OS Packages V7.0 (for
ordering data, see SIMATIC
PCS 7 Safety Matrix
OS Packages in the Section
"OS Software V7.0").

Siemens ST PCS 7 · February 2010 16/31


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
OS Software V7.0
OS standard software for single station/server/client

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
OS Software Single Station SIMATIC PCS 7 OS Software
Server PowerPack V7.0
SIMATIC PCS 7 OS Software for extending the OS Software
Single Station V7.0 Server
6 languages (German, English,
French, Italian, Spanish, Chinese), 6 languages (German, English,
executes with Windows French, Italian, Spanish, Chi-
XP Professional, single license for nese), executes with Windows
1 installation Server 2003, single license for
1 installation
Electronic documentation on
PCS 7 toolset DVD Type of delivery: License key
disk, certificate of license includ-
Type of delivery: ing terms and conditions
License key disk, certificate of
license, incl. terms and condi- • From 250 POs to 1 000 POs 6ES7 658-2BB07-0YD0
tions;
PCS 7 V7.0 toolset DVDs, • From 1 000 POs to 2 000 POs 6ES7 658-2BC07-0YD0
Microsoft SQL Server 2005 incl. • From 2 000 POs to 3 000 POs 6ES7 658-2BD07-0YD0
EULA and supplementary
CDs/DVDs (e.g. Microsoft • From 3 000 POs to 5 000 POs 6ES7 658-2BE07-0YD0
ServicePacks and tools) • From 5 000 POs to 8 500 POs 6ES7 658-2BF07-0YD0
• 250 POs 1) 6ES7 658-2AA07-0YA0 OS Software Client
• 1 000 POs 6ES7 658-2AB07-0YA0 SIMATIC PCS 7 OS Software 6ES7 658-2CX07-0YA5
• 2 000 POs 6ES7 658-2AC07-0YA0 Client V7.0
6 languages (German, English,
• 3 000 POs 6ES7 658-2AD07-0YA0 French, Italian, Spanish, Chinese),
• 5 000 POs 6ES7 658-2AE07-0YA0 executes with Windows
XP Professional, floating license
SIMATIC PCS 7 OS Software for 1 user
Single Station PowerPack V7.0 Electronic documentation on
for extending the OS Software PCS 7 toolset DVD
Single Station
Type of delivery:
6 languages (German, English, License key disk, certificate of
French, Italian, Spanish, Chi- license, incl. terms and condi-
nese), executes with Windows tions;
XP Professional, single license for PCS 7 V7.0 toolset DVDs,
1 installation Microsoft SQL Server 2005 incl.
Type of delivery: EULA and supplementary
License key disk, certificate of CDs/DVDs (e.g. Microsoft
license including terms and con- ServicePacks and tools)
ditions 1)
A process object (PO) is a synonym for an operable and observable block
• From 250 POs to 1 000 POs 6ES7 658-2AB07-0YD0 with approx. 30 to 50 individual OS tags (parameters). When licensing, an
average of 50 OS tags is calculated for one PO.
• From 1 000 POs to 2 000 POs 6ES7 658-2AC07-0YD0
• From 2 000 POs to 3 000 POs 6ES7 658-2AD07-0YD0 SFC Visualization
• From 3 000 POs to 5 000 POs 6ES7 658-2AE07-0YD0
■ Selection and Ordering data Order No.
OS Software Server
SIMATIC PCS 7 6ES7 652-0XD07-2YB5
SIMATIC PCS 7 OS Software SFC Visualization V7.0
Server V7.0 For displaying and operating
6 languages (German, English, SFC sequence controls on an
French, Italian, Spanish, Chinese), operator station
executes with Windows Server 6 languages (German, English,
2003, single license for French, Italian, Spanish, Chi-
1 installation nese), executes with Windows
Electronic documentation on XP Professional or Windows
PCS 7 toolset DVD Server 2003, floating license for

16 Type of delivery: 1 user


License key disk, certificate of Type of delivery:
license, incl. terms and condi- License key disk, certificate of
tions; license including terms and con-
PCS 7 V7.0 toolset DVDs, ditions
Microsoft SQL Server 2005 incl.
EULA and supplementary
CDs/DVDs (e.g. Microsoft
ServicePacks and tools)
• 250 POs 6ES7 658-2BA07-0YA0
• 1 000 POs 6ES7 658-2BB07-0YA0
• 2 000 POs 6ES7 658-2BC07-0YA0
• 3 000 POs 6ES7 658-2BD07-0YA0
• 5 000 POs 6ES7 658-2BE07-0YA0
• 8 500 POs 6ES7 658-2BF07-0YA0

16/32 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
OS Software V7.0
SIMATIC PCS 7 Safety Matrix OS Packages OS redundancy

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Safety Matrix 6ES7 652-6AA07-0YA0 Design of redundant OS single stations
OS Single Station Package V7.0
Runs under Windows XP Profes- SIMATIC PCS 7 Single Station
sional Redundancy V7.0
6 languages (German, English,
Combination of: French, Italian, Spanish, Chinese),
• SIMATIC PCS 7 OS Software executes with Windows
Single Station V7.0 for 250 POs, XP Professional, single license for
6 languages (German, English, 2 installations
French, Italian, Spanish, Chi- with OS Software Single Station
nese), single license for and WinCC/Redundancy as well
1 installation as RS 232 connecting cable, 10 m
Type of delivery:
• Safety Matrix Viewer V6.1, 2 license key disks, certificate of
2 languages (German, English), license incl. terms and conditions;
floating license for 1 user PCS 7 V7.0 toolset DVDs,
SIMATIC PCS 7 Safety Matrix 6ES7 652-6CX07-0YA5 Microsoft SQL Server 2005 incl.
OS Client Package V7.0 EULA, supplementary CDs/DVDs
Runs under Windows XP Profes- (e.g. Microsoft ServicePacks and
sional tools) as well as RS 232 connect-
ing cable, 10 m
Combination of:
• SIMATIC PCS 7 OS Software • 250 POs 6ES7 652-3AA07-2YA0
Client V7.0, 6 languages (Ger- • 1 000 POs 6ES7 652-3AB07-2YA0
man, English, French, Italian,
Spanish, Chinese), • 2 000 POs 6ES7 652-3AC07-2YA0
floating license for 1 user • 3 000 POs 6ES7 652-3AD07-2YA0
• Safety Matrix Viewer V6.1,
2 languages (German, English), • 5 000 POs 6ES7 652-3AE07-2YA0
floating license for 1 user PowerPacks for PO expansion
SIMATIC PCS 7 Safety Matrix 6ES7 652-6BX00-0YA5 See under OS Software Single Sta-
OS Extension Package V7.0 tion PowerPack V7.0
Runs under Windows XP Profes- (2 PowerPacks each required)
sional Design of redundant OS servers
consisting of: Safety Matrix SIMATIC PCS 7
Viewer V6.1, 2 languages (Ger- Server Redundancy V7.0
man, English), floating license for 6 languages (German, English,
1 user French, Italian, Spanish, Chinese),
Type of delivery: executes with Windows Server
License Key on Memory Stick and 2003, single license for
Certificate of License, software 2 installations
and electronic documentation with OS Software Server and
on CD WinCC/Redundancy as well as
RS 232 connecting cable, 10 m
Type of delivery:
2 license key disks, certificate of
license incl. terms and conditions;
PCS 7 V7.0 toolset DVDs,
Microsoft SQL Server 2005 incl.
EULA, supplementary CDs/DVDs
(e.g. Microsoft ServicePacks and
tools) as well as RS 232 connect-
ing cable, 10 m
• 250 POs 6ES7 652-3BA07-2YA0
• 1 000 POs 6ES7 652-3BB07-2YA0
• 2 000 POs 6ES7 652-3BC07-2YA0
• 3 000 POs 6ES7 652-3BD07-2YA0
• 5 000 POs 6ES7 652-3BE07-2YA0 16
• 8 500 POs 6ES7 652-3BF07-2YA0
PowerPacks for PO expansion
See under OS Software Server
PowerPack V7.0 (2 PowerPacks
each required)

Siemens ST PCS 7 · February 2010 16/33


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
OS Software V7.0
OS archiving: Short-term archiving
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. Central Archive Server (CAS)
Expansion of integral high-performance cyclic buffer archive Central Archive Server Basic 6ES7 658-2FA07-0YB0
(512 tags) of OS Single Station and OS Server Package V7.0,
including 1500 tags
SIMATIC PCS 7 Archive V7.0 Can be expanded by SIMATIC
6 languages (German, English, PCS 7 Archives/SIMATIC PCS 7
French, Italian, Spanish, Chinese), Archive PowerPacks to up to 120
executes with Windows 000 tags; 6 languages (German,
XP Professional or Windows English, French, Italian, Spanish,
Server 2003, single license for Chinese), executes with Windows
1 installation (Count Relevant Server 2003, single license for
License) 1 installation
Type of delivery: Type of delivery:
License key disk, certificate of License key disk, certificate of
license including terms and con- license including terms and con-
ditions ditions
• 1 500 tags 6ES7 658-2EA07-2YB0 SIMATIC PCS 7 Archive V7.0
• 5 000 tags 6ES7 658-2EB07-2YB0 6 languages (German, English,
French, Italian, Spanish, Chinese),
• 10 000 tags 6ES7 658-2EC07-2YB0 executes with Windows
SIMATIC PCS 7 Archive XP Professional or Windows
PowerPack V7.0 Server 2003, single license for
6 languages (German, English, 1 installation (Count Relevant
French, Italian, Spanish, Chinese), License)
executes with Windows Type of delivery:
XP Professional or Windows License key disk, certificate of
Server 2003, single license for license including terms and con-
1 installation ditions
Type of delivery: • 1 500 tags 6ES7 658-2EA07-2YB0
License key disk, emergency key
disk, certificate of license, terms • 5 000 tags 6ES7 658-2EB07-2YB0
and conditions • 10 000 tags 6ES7 658-2EC07-2YB0
• For expansion from 1 500 to 6ES7 658-2EB07-2YD0 • 30 000 tags 6ES7 658-2ED07-2YB0
5 000 tags
• 80 000 tags 6ES7 658-2EE07-2YB0
• For expansion from 5 000 to 6ES7 658-2EC07-2YD0
10 000 tags • 120 000 tags 6ES7 658-2EF07-2YB0
SIMATIC PCS 7 Archive
OS archiving: Long-term archiving PowerPack V7.0
■ Selection and Ordering data Order No.
6 languages (German, English,
French, Italian, Spanish, Chinese),
Storage Plus executes with Windows
XP Professional or Windows
SIMATIC StoragePlus V1.2 6ES7 652-0XC21-2YB0 Server 2003, single license for
Software for long-term archiving of 1 installation
data from up to 4 single stations, Type of delivery:
servers or pairs of servers License key disk, certificate of
4 languages (German, English, license including terms and con-
French, Chinese), executes with ditions
Windows XP Professional or Win-
dows Server 2003, single license • For expansion from 1 500 to 6ES7 658-2EB07-2YD0
for 1 installation 5 000 tags
Type of delivery: • For expansion from 5 000 to 6ES7 658-2EC07-2YD0
License key disk, certificate of 10 000 tags
license including terms and con- • For expansion from 10 000 to 6ES7 658-2ED07-2YD0
ditions 30 000 tags
• For expansion from 30 000 to 6ES7 658-2EE07-2YD0

16
80 000 tags
• For expansion from 80 000 to 6ES7 658-2EF07-2YD0
120 000 tags
Additional components for redundant CAS
WinCC/Redundancy 6AV6 371-1CF06-2AX0
For alignment of archives following
restart; single license for
2 installations
Installation required on each of the
redundant SIMATIC PCS 7 Indus-
trial Workstations
RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0

16/34 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
OS Software V7.0
Operation and monitoring via Web
■ Selection and Ordering data Order No.
■ Selection and Ordering data Order No. SIMATIC PCS 7 Web Diagnostic 6ES7 658-2HX07-2YB0
Server V7.0
SIMATIC PCS 7 Web server V7.0 6 languages (German, English,
6 languages (German, English, French, Italian, Spanish, Chinese),
French, Italian, Spanish, Chinese), executes with Windows Server
executes with Windows Server 2003, single license for
2003, single license for 1 installation
1 installation
Type of delivery: License key
Type of delivery: disk, certificate of license includ-
License key disk, certificate of ing terms and conditions
license including terms and con-
ditions 1)
Deviating from the specification in the ordering data, the license of the
OS Software Client V7.0 in this special application is also enabled for the
• For 3 clients 6ES7 658-2GA07-2YB0 Microsoft Windows Server 2003 operating system.
• For 10 clients 6ES7 658-2GB07-2YB0
OpenPCS 7
• For 25 clients 6ES7 658-2GC07-2YB0
• For 50 clients 6ES7 658-2GD07-2YB0 ■ Selection and Ordering data Order No.
SIMATIC PCS 7 PowerPack Multi-functional OpenPCS 7 server/OS client
Web Server V7.0 SIMATIC PCS 7 OpenPCS 7/ 6ES7 658-0GX07-2YB0
6 languages (German, English, OS Client V7.0
French, Italian, Spanish, Chinese), Software for expansion of an exist-
executes with Windows Server ing OS client by OpenPCS 7
2003, single license for server functionality
1 installation
6 languages (German, English,
Type of delivery: French, Italian, Spanish, Chi-
License key disk, certificate of nese), executes with Windows
license including terms and con- XP Professional, single license for
ditions 1 installation
For expansion of PCS 7 Web Type of delivery:
server license License key disk, certificate of
license including terms and condi-
• from 3 to up to 10 clients 6ES7 658-2GB07-2YD0
tions
• from 10 to up to 25 clients 6ES7 658-2GC07-2YD0
Autonomous OpenPCS 7 server
• from 25 to up to 50 clients 6ES7 658-2GD07-2YD0
SIMATIC PCS 7 OpenPCS 7 6ES7 658-0HX07-2YB0
OS Software Client V7.0
OpenPCS 7 software for a sepa-
SIMATIC PCS 7 OS Software 6ES7 658-2CX07-0YA5 rate OpenPCS 7 server, based on
Client V7.0 1) the hardware of the SIMATIC
6 languages (German, English, PCS 7 Workstation, client version
French, Italian, Spanish, Chinese),
executes with Windows 6 languages (German, English,
XP Professional, floating license French, Italian, Spanish, Chi-
for 1 user nese), executes with Windows
XP Professional, single license for
Electronic documentation on PCS 1 installation
7 toolset DVD Type of delivery:
Type of delivery: License key disk, certificate of
• License key disk, certificate of li- license including terms and condi-
cense including terms and con- tions
ditions OPC client licenses referred to an OpenPCS 7 server
• PCS 7 V7.0 Toolset DVDs, WinCC/Client Access License 6AV6 371-1ES06-0AX0
Microsoft SQL Server 2005 in- (CAL) for an OPC client
cluding EULA, as well as sup- Single license for 1 installation
plementary CDs/DVDs (e.g.
Microsoft ServicePacks and WinCC/Client Access License 6AV6 371-1ES06-0CX0
tools) (CAL) for any number of
OPC clients
SIMATIC PCS 7 Web Diagnos- 6ES7 658-2JX07-2YB0 For any number of clients per pro-
tics Client V7.0
6 languages (German, English,
French, Italian, Spanish, Chinese),
cessor
16
executes with Windows
XP Professional, single license for
1 installation
Type of delivery:
License key disk, certificate of
license including terms and con-
ditions

Siemens ST PCS 7 · February 2010 16/35


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
SIMATIC BATCH Software V7.0

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC BATCH 6ES7 657-0SA07-0YB0 C) SIMATIC BATCH 6ES7 657-0AX07-2YB5
Server Basic Package V7.0 Recipe System V7.0
(10 units) 6 languages (German, English,
For single station, client/server French, Italian, Spanish, Chinese),
configuration or SIMATIC PCS 7 executes with Windows
BOX 416, comprising: XP Professional or Windows
• Batch server for 10 units 1) Server 2003, floating license for
1 user
• Recipe System
Type of delivery: License Key
• Batch Control Center (BatchCC) Disk, Certificate of License incl.
6 languages (German, English, Terms and Conditions
French, Italian, Spanish, Chi- SIMATIC BATCH 6ES7 657-0BX07-2YB5
nese), executes with Windows Batch Planning V7.0
XP Professional or Windows 6 languages (German, English,
Server 2003, single license for French, Italian, Spanish, Chinese),
1 installation executes with Windows
Type of delivery: XP Professional or Windows
License Key Disk, Certificate of Server 2003, floating license for
License incl. Terms and Condi- 1 user
tions Type of delivery: License Key
SIMATIC BATCH Disk, Certificate of License incl.
PO Option V7.0 Terms and Conditions
For expansion of the SIMATIC SIMATIC BATCH 6ES7 657-0FX07-2YB0
BATCH Server Basic Package Hierarchical Recipe V7.0
6 languages (German, English, 6 languages (German, English,
French, Italian, Spanish, Chi- French, Italian, Spanish, Chinese),
nese), executes with Windows executes with Windows
XP Professional or Windows XP Professional or Windows
Server 2003, single license for Server 2003, single license for
1 installation 1 installation
Type of delivery: Type of delivery: License Key
License Key Disk, Certificate of Disk, Certificate of License incl.
License incl. Terms and Condi- Terms and Conditions
tions
SIMATIC BATCH 6ES7 657-0GX07-2YB0
• To 20 UNITs 6ES7 657-0XB07-2YB0 ROP Library V7.0
6 languages (German, English,
• To 40 UNITs 6ES7 657-0XC07-2YB0
French, Italian, Spanish, Chinese),
• To 100 UNITs 6ES7 657-0XD07-2YB0 executes with Windows
XP Professional or Windows
• to UNITs unlimited 6ES7 657-0XE07-2YB0 Server 2003, single license for
SIMATIC BATCH 1 installation
PowerPack V7.0 Type of delivery: License Key
For expansion of the units Disk, Certificate of License incl.
6 languages (German, English, Terms and Conditions
French, Italian, Spanish, Chi- SIMATIC BATCH 6ES7 657-0HX07-2YB0
nese), executes with Windows Separation Procedures/
XP Professional or Windows Formulas V7.0
Server 2003, single license for 6 languages (German, English,
1 installation French, Italian, Spanish, Chinese),
Type of delivery: executes with Windows
License Key Disk, Certificate of XP Professional or Windows
License incl. Terms and Condi- Server 2003, single license for
tions 1 installation
• From 20 UNITs to 40 UNITs 6ES7 657-0XC07-2YD0 Type of delivery: License Key
Disk, Certificate of License incl.
• From 40 UNITs to 100 UNITs 6ES7 657-0XD07-2YD0 Terms and Conditions
• From 100 UNITs to unlimited 6ES7 657-0XE07-2YD0 SIMATIC BATCH API V7.0 6ES7 657-0MX07-2YB0
UNITs
16
1 language (English), executes
SIMATIC BATCH 6ES7 657-0LX07-2YB5 with Windows XP Professional or
BatchCC V7.0 Windows Server 2003, single
6 languages (German, English, license for 1 installation
French, Italian, Spanish, Chinese), Type of delivery: License Key
executes with Windows Disk, Certificate of License incl.
XP Professional or Windows Terms and Conditions
Server 2003, floating license for
1 user C) Subject to export regulations: AL: N, ECCN: EAR99S
1)
Type of delivery: License Key Instances of plant units
Disk, Certificate of License incl.
Terms and Conditions

16/36 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Route Control Software V7.0

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC Route Control Server 6ES7 658-7FA07-0YB0 SIMATIC Route Control Center 6ES7 658-7EX07-0YB5
V7.0 for up to 30 simultaneous V7.0
material transports 6 languages (German, English,
For SIMATIC PCS 7 BOX 416, French, Italian, Spanish, Chinese),
single station and client/server executes with Windows
configuration XP Professional or Windows
6 languages (German, English, Server 2003, floating license for
French, Italian, Spanish, Chi- 1 user
nese), executes with Windows Type of delivery: License Key
XP Professional or Windows Disk, Certificate of License incl.
Server 2003, single license for Terms and Conditions
1 installation
SIMATIC Route Control
Type of delivery: License Key Engineering V7.0
Disk, Certificate of License incl. 6 languages (German, English,
Terms and Conditions French, Italian, Spanish, Chinese),
SIMATIC Route Control Server executes with Windows
PowerPack V7.0 XP Professional or Windows
For expansion of SIMATIC Route Server 2003
Control Server Type of delivery: License Key
6 languages (German, English, Disk, Certificate of License incl.
French, Italian, Spanish, Chi- Terms and Conditions
nese), executes with Windows • Floating license for 1 user 6ES7 658-7DX07-0YB5
XP Professional or Windows
Server 2003, single license for
1 installation
Type of delivery: License Key
Disk, Certificate of License incl.
Terms and Conditions
• from 30 to up to 100 simulta- 6ES7 658-7FB07-0YD0
neous material transports
• from 100 to up to 300 simulta- 6ES7 658-7FC07-0YD0
neous material transports

16

Siemens ST PCS 7 · February 2010 16/37


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Asset Management Software V7.0

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 Asset Runtime 6ES7 658-7GB07-0YB0 Asset Engineering
Basic Package V7.0
including SNMP OPC server SIMATIC PCS 7 Asset Engineer- 6ES7 658-7GX07-0YB5
license and 100 asset TAGs1) ing V7.0
For installation on SIMATIC PCS 7
For installation on SIMATIC PCS 7 BOX 416, single station or client
BOX RTX/416, single station or
server 6 languages (German, English,
French, Italian, Spanish, Chi-
6 languages (German, English, nese), executes with Windows
French, Italian, Spanish, Chi- XP Professional / Server 2003,
nese), executes with Windows floating license for 1 user
XP Professional or Windows
Server 2003, single license for Type of delivery:
1 installation License Key Disk, Certificate of
License incl. Terms and Condi-
Type of delivery: tions
License Key Disk, Certificate of
1)
License incl. Terms and Condi- With asset TAGs, the number of asset objects monitored in SIMATIC PCS 7
tions is licensed. An asset object represents individual hardware components
within a SIMATIC PCS 7 project, e.g.
SIMATIC PCS 7 Asset Runtime - measuring devices, positioners, switchgear or remote I/O stations
V7.0 monitored per EDD or
for expansion of asset TAGs - basic devices or Ethernet components monitored in the maintenance
6 languages (German, English, station via an SNMP OPC link.
French, Italian, Spanish, Chi- The asset TAGs of the SIMATIC PCS 7 Asset Runtime licenses (groups of
10, 100 and 1000) are cumulative (Count Relevant Licenses)
nese), executes with Windows
XP Professional or Windows
Server 2003, single license for
1 installation
Type of delivery:
License Key Disk, Certificate of
License incl. Terms and Condi-
tions
• 100 asset TAGs 6ES7 658-7GB07-2YB0
• 1 000 asset TAGs 6ES7 658-7GC07-2YB0

16

16/38 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
PROFIBUS PA components
Routers: DP/PA link and DP/PA coupler Active field distributor AFD and active field splitter AFS

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
DP/PA coupler Active field distributor (AFD) 6ES7 157-0AF81-0XA0 B)
For transition from RS 485 to MBP with 4 short-circuit-proof spur line
connections for integration of field
• Ex version 6ES7 157-0AD82-0XA0 devices
• Non-Ex version 6ES7 157-0AC83-0XA0 Active field splitter (AFS) 6ES7 157-0AF82-0XA0 B)
IM 153-2 High Feature 6ES7 153-2BA82-0XB0 for connecting a PROFIBUS PA
Interface module for DP/PA Link line to 2 redundant FDC 157-0
and Y-Link DP/PA couplers; automatic
switchover to the active coupler
Accessories
Profile rail adapter 6ES7 157-0AF83-0XA0
PS 307 Load Power Supply for an active field distributor AFD
Including connection jumpers; or active field splitter AFS, optional
120/230V AC; 24V DC
B) Subject to export regulations: AL: N, ECCN: EAR99H
• 2 A; 40 mm wide 6ES7 307-1BA01-0AA0
• 5 A; 60 mm wide 6ES7 307-1EA01-0AA0
• 5 A, extended temperature 6ES7 307-1EA80-0AA0
range; 80 mm wide
• 10 A, 80 mm wide 6ES7 307-1KA02-0AA0
PS 305 Load Power Supply
24/48/60/110 V DC; 24 V DC
• 2 A, extended temperature 6ES7 305-1BA80-0AA0
range; 80 mm wide
Standard mounting rails
(without hot swapping function)
• 482 mm wide (19 inches) 6ES7 390-1AE80-0AA0
• 530 mm wide 6ES7 390-1AF30-0AA0
Components for hot swapping and for redundant design
Active bus modules for hot
swapping
• BM PS/IM 6ES7 195-7HA00-0XA0
for one load power supply and
one IM 153-2 High Feature
module
• BM IM 157 6ES7 195-7HD80-0XA0
For two IM 153-2 High Feature
modules, for redundant and
non-redundant configuration, for
extended temperature range, for
hot swapping function,
permissible operating tempera-
ture -25...+60 °C
• BM DP/PA 6ES7 195-7HF80-0XA0
For one DP/PA coupler Ex [i] or
FDC 157-0,
for extended temperature range,
for hot swapping function,
permissible operating tempera-
ture -25 ... +60 °C
• BM DP/PA 6ES7 195-7HG80-0XA0 B)
For two DP/PA couplers
FDC 157-0,
for extended temperature range,
for hot swapping function,
permissible operating tempera-
16
ture -25 ... +60 °C
Mounting rail for hot swapping
For max. 5 active bus modules
• 482 mm wide (19 inches) 6ES7 195-1GA00-0XA0
• 530 mm wide 6ES7 195-1GF30-0XA0
• 620 mm wide 6ES7 195-1GG30-0XA0

Siemens ST PCS 7 · February 2010 16/39


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems
AS Runtime license Microbox automation system

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC PCS 7 AS Runtime SIMATIC PCS 7 AS RTX 6ES7 654-0UE12-0XX0 G)
license Assembled and preinstalled auto-
(Count Relevant License, cumula- mation system on the basis of the
tive) SIMATIC Microbox PC 427B with
Executes in the engineering sys- Windows XP Embedded operating
tem with Windows XP Profes- system, WinAC RTX controller
sional, floating license for software and SIMATIC PC
1 installation DiagMonitor diagnostics software
on 4-GB CompactFlash card
Type of delivery: SIMATIC PCS 7 AS Runtime
License Key Memory Stick, license for 250 POs
Certificate of License incl. Terms
and Conditions G) Subject to export regulations: AL: N, ECCN: 5D002ENC3
• 100 POs 6ES7 653-2BA00-0XB5
• 1 000 POs 6ES7 653-2BB00-0XB5
• 10 000 POs 6ES7 653-2BC00-0XB5

16

16/40 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems
Standard automation systems (bundles)
System requirements: SIMATIC PCS 7 V7.0 + SP1
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-3 (Single Station) 6ES7 654- AS 416-2 (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for With SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs (applies to SIMATIC PCS 7 V6.1 also 77777- 77B7
CPU with 3 interfaces (MPI/DP, DP and slot for as Runtime license PCS 7 Library Blocks)
IF module) CPU with 2 interfaces (MPI/DP and DP)
2.8 MB RAM (1.4 MB each for program and 5.6 MB RAM (2.8 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• Memory card 4 MB RAM (up to approx. C • Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type CPU type
• CPU 414-3 (up to approx. 300 POs) C • CPU 416-2 (up to approx. 800 POs) G
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1 Interface module to
Industrial Ethernet plant bus
Interface module to
Industrial Ethernet plant bus • 1 x CP 443-1EX20 3
• 1 x CP 443-1EX20 3 Module rack
Module rack • UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3 • UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4 • UR1 (18 slots), aluminum 5
• UR1 (18 slots), aluminum 5 • UR1 (18 slots), steel 6
• UR1 (18 slots), steel 6 Power supply (without backup batteries)
Power supply (without backup batteries) • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC B • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC G • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H
possible • 1 x PS 405, 20 A for 24 V DC J
• 1 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K
possible Additive PROFIBUS DP interface modules1)
Additive PROFIBUS DP interface modules1) • Without CP 443-5 Extended 0

16
• Without CP 443-5 Extended 0 • 1 x CP 443-5 Extended 1
• 1 x CP 443-5 Extended 1 • 2 x CP 443-5 Extended 2
• 2 x CP 443-5 Extended 2 • 3 x CP 443-5 Extended 3
• 3 x CP 443-5 Extended1) 3 • 4 x CP 443-5 Extended1) 4
• 4 x CP 443-5 Extended1) 4 1) With the UR2 rack in combination with a redundant power supply, the
1) number of additive CP 443-5 Extended is limited to 3.
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

Siemens ST PCS 7 · February 2010 16/41


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 416-3 (Single Station) 6ES7 654- AS 417-4 (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 4 interfaces (MPI/DP, DP and 2 slots
IF module) for IF modules)
11.2 MB RAM (5.6 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • Memory card 4 MB RAM (up to approx. C
300 POs) 300 POs)
• Memory card 8 MB RAM (up to approx. D • Memory card 8 MB RAM (up to approx. D
800 POs) 800 POs)
• Memory card 16 MB RAM (up to approx. E • Memory card 16 MB RAM (up to approx. E
3 000 POs) 3 000 POs)
CPU type CPU type
• CPU 416-3 (up to approx. 1 400 POs) H • CPU 417-4 (up to approx. 3 000 POs) K
Additive IF 964-DP interface module Additive IF 964-DP interface module
• Without additive IF 964-DP 0 • Without additive IF 964-DP 0
• 1 x IF 964-DP 1 • 1 x IF 964-DP 1
Interface module to • 2 x IF 964-DP 2
Industrial Ethernet plant bus
Interface module to
• 1 x CP 443-1EX20 3 Industrial Ethernet plant bus
Module rack • 1 x CP 443-1EX20 3
• UR2 (9 slots), aluminum 3 Module rack
• UR2 (9 slots), steel 4 • UR2 (9 slots), aluminum 3
• UR1 (18 slots), aluminum 5 • UR2 (9 slots), steel 4
• UR1 (18 slots), steel 6 • UR1 (18 slots), aluminum 5
Power supply (without backup batteries) • UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC B Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 1 x PS 407, 10 A for 120/230 V AC B
cy possible
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
• 1 x PS 407, 20 A for 120/230 V AC D cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 1 x PS 407, 20 A for 120/230 V AC D
cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
• 1 x PS 405, 10 A for 24 V DC G cy possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 1 x PS 405, 10 A for 24 V DC G
possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H
• 1 x PS 405, 20 A for 24 V DC J possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K • 1 x PS 405, 20 A for 24 V DC J
possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K
Additive PROFIBUS DP interface modules1) possible
• Without CP 443-5 Extended 0 Additive PROFIBUS DP interface modules1)
16 • 1 x CP 443-5 Extended 1 • Without CP 443-5 Extended 0
• 2 x CP 443-5 Extended 2 • 1 x CP 443-5 Extended 1
• 3 x CP 443-5 Extended1) 3 • 2 x CP 443-5 Extended 2
• 4 x CP 443-5 Extended1) 4 • 3 x CP 443-5 Extended1) 3
1)
With the UR2 rack in combination with a redundant power supply, the • 4 x CP 443-5 Extended1) 4
number of additive CP 443-5 Extended is limited to 2. 1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

16/42 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-3IE 6ES7 654- AS 416-3IE 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 DP interfaces (MPI/DP and slot for CPU with 2 DP interfaces (MPI/DP and slot for
IF module) IF module)
2.8 MB RAM (1.4 MB each for program and 11.2 MB RAM (5.6 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 2 MB RAM (up to approx. B • Memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• Memory card 4 MB RAM (up to approx. C • Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • Memory card 16 MB RAM (up to approx. E
3 000 POs)
• CPU 414-3 PN/DP (up to approx. 300 POs) D
CPU type
Additive IF 964-DP interface module
• CPU 416-3 PN/DP (up to approx. 1 400 POs) J
• Without additive IF 964-DP 0
Additive IF 964-DP interface module
• 1 x IF 964-DP 1
• Without additive IF 964-DP 0
Interface module to
Industrial Ethernet plant bus • 1 x IF 964-DP 1
• Integrated, without CP 443-1 0 Interface module to
Industrial Ethernet plant bus
Module rack
• Integrated, without CP 443-1 0
• UR2 (9 slots), aluminum 3
Module rack
• UR2 (9 slots), steel 4
• UR2 (9 slots), aluminum 3
• UR1 (18 slots), aluminum 5
• UR2 (9 slots), steel 4
• UR1 (18 slots), steel 6
• UR1 (18 slots), aluminum 5
Power supply (without backup batteries)
• UR1 (18 slots), steel 6
• 1 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 20 A for 120/230 V AC D • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible • 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 405, 10 A for 24 V DC G • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H
possible • 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 20 A for 24 V DC J • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K
possible • 1 x PS 405, 20 A for 24 V DC J
Additive PROFIBUS DP interface modules1) • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
• 1 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x CP 443-5 Extended
• 3 x CP 443-5 Extended1)
2
3
• 1 x CP 443-5 Extended 1 16
• 2 x CP 443-5 Extended 2
• 4 x CP 443-5 Extended1) 4
1)
• 3 x CP 443-5 Extended1) 3
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2. • 4 x CP 443-5 Extended1) 4
1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

Siemens ST PCS 7 · February 2010 16/43


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems
Fault-tolerant automation systems (bundles)
System requirements: SIMATIC PCS 7 V7.0 + SP1
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 412-3-1H (Single Station) 6ES7 654- AS 414-4-1H (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 1 interface (MPI/DP master) CPU with 2 interfaces (MPI/DP master and DP
768 KB RAM (512 KB for program and 256 KB master)
for data) 2.8 MB RAM (1.4 MB each for program and
data)
Type of delivery
Type of delivery
• Individual components, not preassembled 7
• Individual components, not preassembled 7
• Preassembled and tested 8
• Preassembled and tested 8
Memory card
Memory card
• Memory card 1 MB RAM (up to approx. A
50 POs) • Memory card 2 MB RAM (up to approx. B
180 POs)
• Memory card 2 MB RAM (up to approx. B
180 POs) • Memory card 4 MB RAM (up to approx. C
300 POs)
CPU type
CPU type
• CPU 412-3H (up to approx. 50 POs) A
• CPU 414-4H (up to approx. 250 POs) E
Additive IF 964-DP interface module
Additive IF 964-DP interface module
• Without additive IF 964-DP 0
• Without additive IF 964-DP 0
Interface module to
Industrial Ethernet plant bus1) Interface module to
Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3
• 1 x CP 443-1EX201) 3
• 2 x CP 443-1EX20 for redundant interface 4
module1) • 2 x CP 443-1EX20 for redundant interface 4
module1)
Module rack
Module rack
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6
• UR1 (18 slots), steel 6
Power supply (without backup batteries)
Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible
• 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H
possible • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 1 x PS 405, 20 A for 24 V DC J
• 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K
possible • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible
Additive PROFIBUS DP interface modules1)
Additive PROFIBUS DP interface modules1)
16 • Without CP 443-5 Extended
• 1 x CP 443-5 Extended
0
1
• Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3
• 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4
• 4 x CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power 1)
supply, or up to 3 with a redundant power supply. Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

16/44 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 417-4-1H (Single Station) 6ES7 654- AS 412-3-2H (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 interfaces (MPI/DP master and DP 2 x CPU with 1 interface each (MPI/DP master)
master) 2 x 768 KB RAM (512 KB each for program
30 MB RAM (15 MB each for program and data and 256 KB each for data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• Memory card 4 MB RAM (up to approx. C • 2 x memory card 1 MB RAM (up to approx. A
300 POs) 50 POs)
• Memory card 8 MB RAM (up to approx. D • 2 x memory card 2 MB RAM (up to approx. B
800 POs) 180 POs)
• Memory card 16 MB RAM (up to approx. E CPU type
3 000 POs)
• 2 x CPU 412-3H (up to approx. 50 POs) A
CPU type
Sync modules and cables
• CPU 417-4H (up to approx. 2 500 POs) M
• 2 x 2 sync modules for distances up to 10 m 3
Additive IF 964-DP interface module and 2 x FO sync cable, 1 m
• Without additive IF 964-DP 0 Interface module to
• 1 x IF 964-DP 1 Industrial Ethernet plant bus1)
Interface module to • 2 x CP 443-1EX20 for redundant interface 3
Industrial Ethernet plant bus1) module1)
• 1 x CP 443-1EX201) 3 • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 2 x CP 443-1EX20 for redundant interface 4 Module rack
module1) • 1 x UR2-H (2 x 9 slots), aluminum 1
Module rack • 1 x UR2-H (2 x 9 slots), steel 2
• UR2 (9 slots), aluminum 3 • 2 x UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4 • 2 x UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5 Power supply (without backup batteries)
• UR1 (18 slots), steel 6 • 2 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries) • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
• 1 x PS 407, 10 A for 120/230 V AC B cy possible
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x PS 407, 20 A for 120/230 V AC D
cy possible • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
• 1 x PS 407, 20 A for 120/230 V AC D dancy possible
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 405, 10 A for 24 V DC G
cy possible • 2 x PS 405, 10 A for 24 V DC, redundancy H
• 1 x PS 405, 10 A for 24 V DC G possible
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x PS 405, 20 A for 24 V DC J
possible • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
• 1 x PS 405, 20 A for 24 V DC J possible
• 2 x PS 405, 10 A for 24 V DC, redundancy K Additive PROFIBUS DP interface modules1)
possible • Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
16
• 2 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0 • 2 x 2 CP 443-5 Extended1) 2
• 1 x CP 443-5 Extended 1 • 2 x 3 CP 443-5 Extended1) 3
• 2 x CP 443-5 Extended1) 2 • 2 x 4 CP 443-5 Extended1) 4
• 3 x CP 443-5 Extended1) 3 1)
Up to 5 CPs can be plugged in per subsystem with a single power
• 4 x CP 443-5 Extended1) 4 supply, or up to 3 with a redundant power supply.
1)
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 16/45


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414-4-2H (Redundant Station) 6ES7 656- AS 417-4-2H (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• 2 x memory card 4 MB RAM (up to approx. C • 2 x memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • 2 x memory card 16 MB RAM (up to approx. E
3 000 POs)
• 2 x CPU 414-4H (up to approx. 250 POs) E
CPU type
Sync modules and cables
• 2 x CPU 417-4H (up to approx. 2 500 POs) M
• 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m Sync modules and cables
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for distances up to 10 m 3
sync cable, 1 m, for testing and 2 x FO sync cable, 1 m
Interface module to • 2 x 2 sync modules for up to 10 km and 2 x FO 4
Industrial Ethernet plant bus1) sync cable, 1 m, for testing
• 2 x CP 443-1EX20 for redundant interface 3 Interface module to
module1) Industrial Ethernet plant bus1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x CP 443-1EX20 for redundant interface 3
module1)
Module rack
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 1 x UR2-H (2 x 9 slots), aluminum 1
Module rack
• 1 x UR2-H (2 x 9 slots), steel 2
• 1 x UR2-H (2 x 9 slots), aluminum 1
• 2 x UR2 (9 slots), aluminum 3
• 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), steel 4
• 2 x UR2 (9 slots), aluminum 3
Power supply (without backup batteries)
• 2 x UR2 (9 slots), steel 4
• 2 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 405, 10 A for 24 V DC G • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible
• 2 x PS 405, 10 A for 24 V DC, redundancy H
possible • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible • 2 x PS 405, 20 A for 24 V DC J

16 Additive PROFIBUS DP interface modules1)


• Without CP 443-5 Extended 0
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy
possible
K

Additive PROFIBUS DP interface modules1)


• 2 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x 2 CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended 1
• 2 x 3 CP 443-5 Extended1) 3
• 2 x 2 CP 443-5 Extended1) 2
• 2 x 4 CP 443-5 Extended1) 4
1)
• 2 x 3 CP 443-5 Extended1) 3
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. • 2 x 4 CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply.

16/46 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems
Safety-related automation systems (bundles)
System requirements: SIMATIC PCS 7 V7.0 + SP1
Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 412F (Single Station) 6ES7 654- AS 414F (Single Station) 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 1 interface (MPI/DP master) CPU with 2 interfaces (MPI/DP master and
768 KB RAM (512 KB for program and 256 KB DP master)
for data) 2.8 MB RAM (1.4 MB each for program and
data)
Type of delivery
Type of delivery
• Individual components, not preassembled 7
• Individual components, not preassembled 7
• Preassembled and tested 8
• Preassembled and tested 8
Memory card
Memory card
• Memory card 1 MB RAM (up to approx. A
50 POs) • Memory card 2 MB RAM (up to approx. B
180 POs)
• Memory card 2 MB RAM (up to approx. B
180 POs) • Memory card 4 MB RAM (up to approx. C
300 POs)
CPU type
CPU type
• CPU 412-3H with S7 F Systems RT license B
(up to approx. 50 POs) • CPU 414-4H with S7 F Systems RT license F
(up to approx. 250 POs)
Additive interface modules
Additive interface modules
• Without additive interface module 0
• Without additive interface module 0
Interface module to
Industrial Ethernet plant bus1) Interface module to
Industrial Ethernet plant bus1)
• 1 x CP 443-1EX201) 3
• 1 x CP 443-1EX201) 3
• 2 x CP 443-1EX20 for redundant interface 4
module1) • 2 x CP 443-1EX20 for redundant interface 4
module1)
Module rack
Module rack
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3
• UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), aluminum 5
• UR1 (18 slots), steel 6
• UR1 (18 slots), steel 6
Power supply (without backup batteries)
Power supply (without backup batteries)
• 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC B
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 1 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 1 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible • 2 x PS 407, 10 A for 120/230 V AC, redundan- E
cy possible
• 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC G
• 1 x PS 405, 10 A for 24 V DC, redundancy H
possible • 1 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 1 x PS 405, 20 A for 24 V DC J
• 1 x PS 405, 20 A for 24 V DC J
• 2 x PS 405, 10 A for 24 V DC, redundancy K
possible • 2 x PS 405, 10 A for 24 V DC, redundancy K
possible
Additive PROFIBUS DP interface modules1)
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1) 16
• Without CP 443-5 Extended 0
• 1 x CP 443-5 Extended 1
• 1 x CP 443-5 Extended 1
• 2 x CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended1) 2
• 3 x CP 443-5 Extended1) 3
• 3 x CP 443-5 Extended1) 3
• 4 x CP 443-5 Extended1) 4
1)
• 4 x CP 443-5 Extended1) 4
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply. 1)
Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 16/47


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 417F (Single Station) 6ES7 654- AS 412FH (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
CPU with 2 interfaces (MPI/DP master and 2 x CPU with 1 interface each (MPI/DP master)
DP master) 2 x 768 KB RAM (512 KB each for program
30 MB RAM (15 MB each for program and and 256 KB each for data)
data)
Type of delivery
Type of delivery
• Individual components, not preassembled 7
• Individual components, not preassembled 7
• Preassembled and tested 8
• Preassembled and tested 8
Memory card
Memory card
• 2 x memory card 1 MB RAM (up to approx. A
• Memory card 4 MB RAM (up to approx. C 50 POs)
300 POs)
• 2 x memory card 2 MB RAM (up to approx. B
• Memory card 8 MB RAM (up to approx. D 180 POs)
800 POs)
CPU type
• Memory card 16 MB RAM (up to approx. E
3 000 POs) • 2 x CPU 412-3H with S7 F Systems RT license B
(up to approx. 50 POs)
CPU type
Sync modules and cables
• CPU 417-4H with S7 F Systems RT license N
(up to approx. 2 500 POs) • 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m
Additive interface modules
Interface module to
• Without additive interface module 0 Industrial Ethernet plant bus1)
• 1 x IF 964-DP 1 • 2 x CP 443-1EX20 for redundant interface 3
module1)
Interface module to
Industrial Ethernet plant bus1) • 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 1 x CP 443-1EX201) 3 Module rack
• 2 x CP 443-1EX20 for redundant interface 4 • 1 x UR2-H (2 x 9 slots), aluminum 1
module1)
• 1 x UR2-H (2 x 9 slots), steel 2
Module rack
• 2 x UR2 (9 slots), aluminum 3
• UR2 (9 slots), aluminum 3
• 2 x UR2 (9 slots), steel 4
• UR2 (9 slots), steel 4
Power supply (without backup batteries)
• UR1 (18 slots), aluminum 5
• 2 x PS 407, 10 A for 120/230 V AC B
• UR1 (18 slots), steel 6
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C
Power supply (without backup batteries) cy possible
• 1 x PS 407, 10 A for 120/230 V AC B • 2 x PS 407, 20 A for 120/230 V AC D
• 1 x PS 407, 10 A for 120/230 V AC, redundan- C • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
cy possible dancy possible
• 1 x PS 407, 20 A for 120/230 V AC D • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 407, 10 A for 120/230 V AC, redundan- E • 2 x PS 405, 10 A for 24 V DC, redundancy H
cy possible possible
• 1 x PS 405, 10 A for 24 V DC G • 2 x PS 405, 20 A for 24 V DC J
• 1 x PS 405, 10 A for 24 V DC, redundancy H • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible possible
• 1 x PS 405, 20 A for 24 V DC J Additive PROFIBUS DP interface modules1)
• 2 x PS 405, 10 A for 24 V DC, redundancy K • Without CP 443-5 Extended 0
16 possible
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended 1
• 2 x 2 CP 443-5 Extended1) 2
• Without CP 443-5 Extended 0
• 2 x 3 CP 443-5 Extended1) 3
• 1 x CP 443-5 Extended 1
• 2 x 4 CP 443-5 Extended1) 4
• 2 x CP 443-5 Extended1) 2 1) Up to 5 CPs can be plugged in per subsystem with a single power
• 3 x CP 443-5 Extended1) 3 supply, or up to 3 with a redundant power supply.
• 4 x CP 443-5 Extended1) 4
1) Up to 5 CPs can be plugged into the UR2 rack with a single power
supply, or up to 3 with a redundant power supply.

16/48 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Automation systems

Selection and Ordering data Order No. Selection and Ordering data Order No.
AS 414FH (Redundant Station) 6ES7 656- AS 417FH (Redundant Station) 6ES7 656-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs 77777- 77B7 100 POs 77777- 77B7
2 x CPU with 2 interfaces (MPI/DP master and 2 x CPU with 2 interfaces (MPI/DP master and
DP master) DP master)
2 x 2.8 MB RAM (1.4 MB each for program and 2 x 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
• Individual components, not preassembled 7 • Individual components, not preassembled 7
• Preassembled and tested 8 • Preassembled and tested 8
Memory card Memory card
• 2 x memory card 2 MB RAM (up to approx. B • 2 x memory card 4 MB RAM (up to approx. C
180 POs) 300 POs)
• 2 x memory card 4 MB RAM (up to approx. C • 2 x memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
CPU type • 2 x memory card 16 MB RAM (up to approx. E
3 000 POs)
• 2 x CPU 414-4H with S7 F Systems RT license F
(up to approx. 250 POs) CPU type
Sync modules and cables • 2 x CPU 417-4H with S7 F Systems RT license N
(up to approx. 2 500 POs)
• 2 x 2 sync modules for distances up to 10 m 3
and 2 x FO sync cable, 1 m Sync modules and cables
• 2 x 2 sync modules for up to 10 km and 2 x FO 4 • 2 x 2 sync modules for distances up to 10 m 3
sync cable, 1 m, for testing and 2 x FO sync cable, 1 m
Interface module to • 2 x 2 sync modules for up to 10 km and 2 x FO 4
Industrial Ethernet plant bus1) sync cable, 1 m, for testing
• 2 x CP 443-1EX20 for redundant interface 3 Interface module to
module1) Industrial Ethernet plant bus1)
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4 • 2 x CP 443-1EX20 for redundant interface 3
module1)
Module rack
• 2 x 2 CP 443-1EX20 for 4-way connection1) 4
• 1 x UR2-H (2 x 9 slots), aluminum 1
Module rack
• 1 x UR2-H (2 x 9 slots), steel 2
• 1 x UR2-H (2 x 9 slots), aluminum 1
• 2 x UR2 (9 slots), aluminum 3
• 1 x UR2-H (2 x 9 slots), steel 2
• 2 x UR2 (9 slots), steel 4
• 2 x UR2 (9 slots), aluminum 3
Power supply (without backup batteries)
• 2 x UR2 (9 slots), steel 4
• 2 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries)
• 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible • 2 x PS 407, 10 A for 120/230 V AC B
• 2 x PS 407, 20 A for 120/230 V AC D • 2 x PS 407, 10 A for 120/230 V AC, redundan- C
cy possible
• 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible • 2 x PS 407, 20 A for 120/230 V AC D
• 2 x PS 405, 10 A for 24 V DC G • 2 x 2 PS 407, 10 A for 120/230 V AC, redun- E
dancy possible
• 2 x PS 405, 10 A for 24 V DC, redundancy H
possible • 2 x PS 405, 10 A for 24 V DC G
• 2 x PS 405, 20 A for 24 V DC J • 2 x PS 405, 10 A for 24 V DC, redundancy H
possible
• 2 x 2 PS 405, 10 A for 24 V DC, redundancy K

16
possible • 2 x PS 405, 20 A for 24 V DC J
Additive PROFIBUS DP interface modules1) • 2 x 2 PS 405, 10 A for 24 V DC, redundancy K
possible
• Without CP 443-5 Extended 0
Additive PROFIBUS DP interface modules1)
• 2 x CP 443-5 Extended 1
• Without CP 443-5 Extended 0
• 2 x 2 CP 443-5 Extended1) 2
• 2 x CP 443-5 Extended 1
• 2 x 3 CP 443-5 Extended1) 3
• 2 x 2 CP 443-5 Extended1) 2
• 2 x 4 CP 443-5 Extended1) 4
1)
• 2 x 3 CP 443-5 Extended1) 3
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply. • 2 x 4 CP 443-5 Extended1) 4
1)
Up to 5 CPs can be plugged in per subsystem with a single power
supply, or up to 3 with a redundant power supply.

Siemens ST PCS 7 · February 2010 16/49


© Siemens AG 2010

Previous versions
SIMATIC PCS 7 V7.0
Components from the TIA product range

■ Overview Documentation "SIMATIC PCS 7 process control system -


approved PCS 7 modules" for SIMATIC PCS 7 V7.0
In the context of SIMATIC PCS 7 V7.0, other components from Additional information is available on the Internet at:
the TIA product range are used in addition to the previously
listed SIMATIC PCS 7 system components, including modules http://support.automation.siemens.com/WW/view/en/24831707
from the following distributed I/O systems:
Documentation "SIMATIC PCS 7 process control system -
• ET 200M distributed I/O system approved PCS 7 modules" for SIMATIC PCS 7 V7.0+SP1
• ET 200iSP distributed I/O system Additional information is available on the Internet at:
• ET 200S distributed I/O system
http://support.automation.siemens.com/WW/view/en/28739248
• ET 200pro distributed I/O system
Which TIA products have been approved for SIMATIC PCS 7
V7.0 can be found in the "Readme file" as well as in the docu- ■
mentation "SIMATIC PCS 7 process control system - approved
PCS 7 modules".

16

16/50 Siemens ST PCS 7 · February 2010


17
© Siemens AG 2010

Update/upgrade packages

17/2 Software Update Service

17/4 Upgrades from SIMATIC PCS 7


V6.x/V7.0 to V7.1
17/4 Upgrades for engineering system
17/5 Upgrades for operator system
17/7 Upgrades for SIMATIC BATCH
17/8 Upgrades for SIMATIC Route Control
17/9 Upgrades for Maintenance Station

17/10 Upgrades from SIMATIC PCS 7


V6.x to V7.0
17/10 Upgrades for engineering system
17/11 Upgrades for operator system
17/12 Upgrades for SIMATIC BATCH
17/13 Upgrades for SIMATIC Route Control
17/14 Upgrades for Asset Management

17/15 Upgrades from SIMATIC PCS 7


V4.02 to V6.1
17/15 Upgrades from SIMATIC PCS 7
V5.x/V6.0 to V6.1
17/18 Upgrades from SIMATIC PCS 7
V4.02 to V5.2

17/19 Updates/asynchronous upgrades for


the PCS 7 version
17/19 SIMATIC Logon Upgrades
17/20 SIMATIC PDM upgrades
17/21 Process safety software upgrades
17/22 S7-PLCSIM simulation software upgrades
17/23 System communication via Industrial
Ethernet

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages

Software Update Service

■ Overview
Example
An example can make this point clearer. Let us assume you have
three licenses for PCS 7 OS Software Server and one license for
PCS 7 Central Archive Server (CAS). These are represented in
the SUS OS server by the following two list elements:
• PCS 7 OS Software Server from 250 POs to 8 500 POs (three
licenses)
• PCS 7 StoragePlus, PCS 7 Central Archive Server (one li-
cense)
The larger number of your PCS 7 OS Software Server licenses in
this case is defined by the number of SUS packages required.
You must therefore order three SUS OS Server packages.
Duration of subscription / cancellation
Delivery is to the address entered in the order. An SUS is auto-
matically extended for a further year unless canceled no later
than 3 months prior to expiration. Cancellation must be made in
Software Update Service for SIMATIC PCS 7 writing, and must be sent to the dispatch center with reference
Siemens offers a low-cost Software Update Service (SUS) for the to the contract number.
SIMATIC PCS 7 software. If you utilize this service, you partici- Software Update Service for TIA products
pate in the further development of the SIMATIC PCS 7 software
you are using, and are always in possession of the latest release In addition to the SUS for the SIMATIC PCS 7 process control
versions. You can join the software update service for SIMATIC system, there is also an SUS for SIMATIC PCS 7 products used
PCS 7 by purchasing SUS packages, and this is only possible in a different context (CFC, SIMATIC PDM) within the scope of
on the basis of the current software versions at the time of pur- Totally Integrated Automation (TIA). In the case of SIMATIC PDM,
chase. this is identical to the SUS PDM package for the Software
Update Service for SIMATIC PCS 7.
The SUS packages represent a structural division of the
SIMATIC PCS 7 software product range using functional and The SUS range is rounded-off by the SUS for SIMATIC S7
system-specific aspects. The number and composition of the products used in the context of SIMATIC PCS 7, e.g. SUS
package components identified as list elements are mainly S7-PLCSIM.
characterized by license aspects (see "Design" for structure and
contents). A list element can represent a single software product
or also be a synonym for several products of the same type.
When purchasing one SUS package, you automatically receive
all upgrades and ServicePacks for the software referred to in this
SUS package for one year. Within this period of one year, you are
therefore authorized to update one corresponding license from
your stock for each list element in this package. The total num-
ber of SUS packages of one type which you require is therefore
determined by the list element which includes most of the soft-
ware licenses you use.

17

17/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages

Software Update Service

■ Design SUS SIMATIC


BATCH Server
• PCS 7 SIMATIC BATCH Server Basic Package
from 10 UNITs to unlimited UNITs
Structure and content of the SUS packages for the • PCS 7 SIMATIC BATCH Hierarchical Recipe
SIMATIC PCS 7 Software Update Service • PCS 7 SIMATIC BATCH Recipe System
Note: • PCS 7 SIMATIC BATCH BatchCC
Each item of an SUS package (list element) represents one soft- • PCS 7 SIMATIC BATCH ROP Library
ware license. • PCS 7 SIMATIC BATCH Separation Proce-
SUS Engineer- • PCS 7 Engineering AS/OS from 250 POs to dures/Formulas
ing AS/OS, 2 000 POs • PCS 7 SIMATIC BATCH API
250 to • PCS 7 Import/Export Assistant
2 000 POs SUS SIMATIC • PCS 7 SIMATIC BATCH Recipe System
• Version Cross Manager BATCH Client • PCS 7 SIMATIC BATCH BatchCC
• Version Trail • PCS 7 SIMATIC BATCH Batch Planning
• PCS 7 SFC Visualization SUS SIMATIC • PCS 7 SIMATIC Route Control Engineering
• PCS 7 AS Runtime License (AS Runtime PO) Route Control • PCS 7 SIMATIC Route Control Center
• PCS 7 BCE • PCS 7 SIMATIC Route Control Server: 30 to 300 si-
• SIMATIC NET S7-1613 for Industrial Ethernet multaneous material transports
SUS Engineer- • PCS 7 Engineering AS/OS (unlimited POs) • PCS 7 BCE
ing AS/OS, • PCS 7 Import/Export Assistant • SIMATIC NET S7-1613 for Industrial Ethernet
unlimited POs
• Version Cross Manager
• Version Trail
• PCS 7 SFC Visualization
■ Selection and Ordering data Order No.

• PCS 7 AS Runtime License (AS Runtime PO) SIMATIC PCS 7 Software


Update Service
• PCS 7 BCE Subscription for 1 year with auto-
• SIMATIC NET S7-1613 for Industrial Ethernet matic extension; requirement: cur-
rent software version
SUS PDM • PDM Basic from 4 TAGs to unlimited TAGs
PDM Service from 128 TAGs to unlimited TAGs • PCS 7 Software Update Service 6ES7 658-5AC00-0YL8
PDM S7 from 128 TAGs to unlimited TAGs for Engineering AS/OS, 250 to
PDM PCS 7 from 128 TAGs to unlimited TAGs 2 000 POs
PDM Integration in STEP 7/PCS 7
PDM Routing S7-400 • PCS 7 Software Update Service 6ES7 658-5AF00-0YL8
for Engineering AS/OS,
• PDM Standard HART Multiplexer unlimited POs
SUS OS single • PCS 7 Software Single Station from 250 POs to • PCS 7 Software Update Service 6ES7 658-2AX00-0YL8
station 5 000 POs for OS Single Station
• PCS 7 Archive (archive TAGs) • PCS 7 Software Update Service 6ES7 658-2BX00-0YL8
• PCS 7 StoragePlus for OS Server
• PCS 7 OpenPCS 7 Server/OS Client (multi-func- • PCS 7 Software Update Service 6ES7 658-2CX00-0YL8
tional) for OS Client, SFC Visualization
• PCS 7 OpenPCS 7 Server (stand-alone) • PCS 7 Software Update Service 6ES7 658-2GX00-2YL8
• WinCC/Redundancy for OS Web Server
• PCS 7 BCE • PCS 7 Software Update Service 6ES7 658-7GX00-0YL8
• PCS 7 SFC Visualization for Maintenance Station
• SIMATIC NET S7-1613 for Industrial Ethernet • PCS 7 Software Update Service 6ES7 657-0SA00-0YL8
for SIMATIC BATCH Server
SUS OS server • PCS 7 OS Software Server from 250 POs to
8 500 POs • PCS 7 Software Update Service 6ES7 657-0XX00-2YL8
• PCS 7 Archive (archive TAGs) for SIMATIC BATCH Client
• PCS 7 StoragePlus, PCS 7 Central Archive Server • PCS 7 Software Update Service 6ES7 658-7DX00-0YL8
(CAS) for Route Control
• PCS 7 OpenPCS 7 Server/OS Client (multi-func- Software Update Service for
tional) TIA products
• PCS 7 OpenPCS 7 Server (stand-alone) (SIMATIC PCS 7 products used in
a different context as well as
• WinCC/Redundancy SIMATIC S7 products used with
• PCS 7 BCE SIMATIC PCS 7)
• PCS 7 SFC Visualization Subscription for 1 year with auto-
• SIMATIC NET S7-1613 for Industrial Ethernet matic extension; requirement:
current software version 17
SUS OS Client, • PCS 7 OS Software Client
SFC Visualiza- • SIMATIC PDM Software Update 6ES7 658-3XX00-0YL8
• PCS 7 SFC Visualization Service
tion
SUS OS Web • PCS 7 OS Web Server from 3 clients to 50 clients • S7-PLCSIM Software Update 6ES7 841-0CA01-0YX2
Server Service
• PCS 7 OS Web Diagnostics Server
• PCS 7 OS Web Diagnostics Client
SUS Mainte- • PCS 7 Maintenance Station/Asset Engineering
nance Station • PCS 7 Maintenance Station/Asset Runtime (asset
TAGs)
• PCS 7 Maintenance Station/Asset Runtime Basic
Package incl. 100 TAGs

Siemens ST PCS 7 · February 2010 17/3


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for engineering system

■ Overview Engineering software

SIMATIC PCS 7 engineering systems with Engineering Software ■ Selection and Ordering data Order No.
V6.x or V7.0 can be upgraded to Version 7.1 using the SIMATIC Engineering software upgrade from V7.0 to V7.1
PCS 7.1 Engineering Upgrade Package. The SIMATIC PCS 7
Engineering Upgrade Packages V6.x to V7.1 and V7.0 to V7.1 SIMATIC PCS 7 Engineering
Upgrade Package AS/OS V7.0
are each available in two versions: to V7.1
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, 250 to Executes with Windows XP Profes-
2 000 POs sional, floating license for 1 user
• SIMATIC PCS 7 Engineering Upgrade Package AS/OS, Type of delivery: License Key
unlimited POs Memory Stick, Certificate of
License incl. Terms and Condi-
Engineering Upgrade Package V7.0 to V7.1 tions as well as SIMATIC PCS 7
Software Media Package
The licenses included in the Engineering Upgrade Package 5 languages (German, English,
V7.0 to V7.1 apply to the following software components of French, Italian, Spanish),
SIMATIC PCS 7 version 7.0: delivery with SIMATIC PCS 7
• PCS 7 Engineering AS, OS, AS/OS (250 POs to 2 000 POs)1) Software Media Package V7.1
or • 250 to 2 000 POs1) 6ES7 651-5AC17-0YH5
PCS 7 Engineering AS, OS, AS/OS (POs unlimited)1) 1)
• POs unlimited 6ES7 651-5AF17-0YH5
• PCS 7 Import/Export Assistant
ASIA, 2 languages (English,
• Version Cross Manager Chinese), delivery with SIMATIC
• Version Trail PCS 7 Software Media Package
ASIA V7.1
• PCS 7 SFC Visualization
• 250 to 2 000 POs 6ES7 651-5AC17-0CH5
• WinCC Redundancy
• Unlimited POs 6ES7 651-5AF17-0CH5
• PCS 7 AS Runtime License (AS Runtime PO)
Upgrade of engineering software from V6.0/V6.1 to V7.1
• PCS 7 BCE
• SIMATIC NET S7-1613 for Industrial Ethernet SIMATIC PCS 7 Engineering
Upgrade Package AS/OS V6.x
Engineering Upgrade Package V6.x to V7.1 to V7.1
Executes with Windows XP Profes-
The licenses included in the Engineering Upgrade Package V6.x sional, floating license for 1 user
to V7.1 apply to the following software components of SIMATIC Type of delivery: License Key
PCS 7 version 6.0/6.1: Memory Stick, Certificate of
• PCS 7 Engineering AS, OS, AS/OS (250 POs to 2 000 POs) or License incl. Terms and Condi-
tions as well as SIMATIC PCS 7
PCS 7 Engineering AS, OS, AS/OS (unlimited POs) Software Media Package
• PCS 7 Import/Export Assistant
5 languages (German, English,
• Version Cross Checker French, Italian, Spanish),
• Version Trail delivery with SIMATIC PCS 7
Software Media Package V7.1
• PCS 7 PID-Tuner
• 250 to 2 000 POs 6ES7 651-5AC17-0YE5
• PCS 7 SFC Visualization
• Unlimited POs 6ES7 651-5AF17-0YE5
• WinCC Redundancy
ASIA, 2 languages (English,
• PCS 7 BCE Chinese),
• SIMATIC NET S7-1613 for Industrial Ethernet delivery with SIMATIC PCS 7 Soft-
ware Media Package ASIA V7.1
Note:
The PO Upgrade licenses included in the SIMATIC PCS 7 Engineering • 250 to 2 000 POs 6ES7 651-5AC17-0CE5
Upgrade Package V6.x to V7.1 convert the POs of the CFC licenses • Unlimited POs 6ES7 651-5AF17-0CE5
counted in SIMATIC PCS 7 V6.x into AS Runtime licenses. Corresponding
to the scope of the CFC license of your PCS 7 Engineering Software V6.x 1) The SIMATIC PCS 7 engineering upgrade packages AS/OS V7.0 to V7.1,
(250 POs, 1 000 POs, 2 000 POs, 3 000 POs, 5 000 POs or 8 500 POs), Order Nos. 6ES7651-5AC17-0YH5 and 6ES7651-5AF17-0YH5, require that
you thus have the identical number of AS Runtime POs in each case for the licenses of the existing AS runtime POs have already been updated in
AS Runtime operation following the upgrade to V7.1. accordance with SIMATIC PCS 7 V7.0 + SP1. If this requirement is not met,
you can order a "License Upgrade Package" for the upgrading of your
AS runtime PO free of charge over the Internet: look in Product Support for
SIMATIC PCS 7 under
http://support.automation.siemens.com/WW/view/en/26581309

17
With SIMATIC PCS 7 V7.0 + SP1, the corresponding AS Runtime POs are
also valid for SIMATIC PCS 7 V7.1. These AS Runtime POs can be used in
SIMATIC PCS 7 V7.1 without a license upgrade.

17/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for operator system

■ Overview SIMATIC PCS 7 OS Web upgrade


Using the SIMATIC PCS 7 OS Web Server Upgrade Package,
Upgrades combined in packages permit upgrading of existing you can upgrade the SIMATIC PCS 7 Web server, SIMATIC
operator systems V6.x or V7.0 to V7.1. PCS 7 Web diagnostics server and SIMATIC PCS 7 Web diag-
Upgrades of OS software nostics clients from V6.1 to V7.1 or from V7.0 to V7.1.

The upgrade of the SIMATIC PCS 7 OS Software V6.x to V7.1 and OS software
V7.0 to V7.1 is divided on the following OS Upgrade Packages
in each case: ■ Selection and Ordering data Order No.
• SIMATIC PCS 7 OS Single Station Upgrade Package OS Software Upgrade from V7.0 to V7.1,
based on the existing number of POs
• SIMATIC PCS 7 OS Server Upgrade Package
SIMATIC PCS 7 OS Single Sta-
• SIMATIC PCS 7 OS Client/SFC Visualization Upgrade tion Upgrade Package V7.0 to
Package V7.1
This permits archiving according to the number of existing pro- for OS Single Station, executes
with Windows XP Professional, sin-
cess objects and archive variables. gle license for 1 installation
Upgrade packages SIMATIC SIMATIC SIMATIC Type of delivery: License Key
PCS 7 PCS 7 PCS 7 Memory Stick, Certificate of
OS Single OS Server OS Client/ License incl. Terms and Condi-
Station Upgrade SFC Visua- tions as well as SIMATIC PCS 7
Upgrade Package lization Software Media Package
Package Upgrade
Package • 5 languages (German, English, 6ES7 658-2AX17-0YH0
French, Italian, Spanish),
Content for OS Single for OS Server for OS clients delivery with SIMATIC PCS 7
Stations and central Software Media Package V7.1
archive server
• ASIA, 2 languages (English, Chi- 6ES7 658-2AX17-0CH0
PCS 7 OS Software nese),
Single Station n delivery with SIMATIC PCS 7
(all PO versions) Software Media Package ASIA
PCS 7 OS Software V7.1
Server n SIMATIC PCS 7 OS Server
(all PO versions) Upgrade Package V7.0 to V7.1
PCS 7 OS Software for OS Server and archive server,
n executes with Windows
Client
Server 2003, single license for
Central archive server 1 installation
n
basic package
Type of delivery: License Key
PCS 7 Archive Memory Stick, Certificate of
n n
(archive TAGs) License incl. Terms and Condi-
tions as well as SIMATIC PCS 7
PCS 7 StoragePlus n n Software Media Package
PCS 7 SFC Visualiza-
n n n • 5 languages (German, English, 6ES7 658-2BX17-0YH0
tion French, Italian, Spanish),
WinCC Redundancy n n delivery with SIMATIC PCS 7
Software Media Package V7.1
PCS 7 BCE n n
• ASIA, 2 languages (English, Chi- 6ES7 658-2BX17-0CH0
SIMATIC NET S7-1613 nese),
n n
for Industrial Ethernet delivery with SIMATIC PCS 7
PCS 7 OpenPCS 7 Software Media Package ASIA
Server/OS Client (multi- n n V7.1
functional) SIMATIC PCS 7 OS Client/
PCS 7 OpenPCS 7 SFC Visualization Upgrade
n n Package V7.0 to V7.1
Server (stand-alone)
Executes with Windows XP Profes-
Upgrade of OS long-term archiving sional, floating license for 1 user
Type of delivery: License Key
SIMATIC PCS 7 Upgrade StoragePlus Memory Stick, Certificate of
• The SIMATIC PCS 7 Upgrade StoragePlus V1.0/V1.1 to V1.3 License incl. Terms and Condi-
is part of the SIMATIC PCS 7 OS Single Station Upgrade tions
Package V6.x to V7.1 and the SIMATIC PCS 7 OS Server • 5 languages (German, English, 6ES7 652-5CX17-0YH5
Upgrade Package V6.x to V7.1.
• The SIMATIC PCS 7 Upgrade StoragePlus V1.2 to V1.3 is part
French, Italian, Spanish),
delivery without SIMATIC PCS 7
Software Media Package V7.1
17
of the SIMATIC PCS 7 OS Single Station Upgrade Package
V7.0 to V7.1 and the SIMATIC PCS 7 OS Server Upgrade • ASIA, 2 languages (English, Chi- 6ES7 652-5CX17-0CH5
Package V7.0 to V7.1 nese),
delivery without SIMATIC PCS 7
Central Archive Server (CAS) Upgrade Software Media Package ASIA
V7.1
The upgrade of the central archive server (CAS) based on
OS software servers and additive PCS 7 archive licenses (ar-
chive variables) is, depending on the initial version, part of the
SIMATIC PCS 7 OS Server Upgrade Package V6.x to V7.1 or
V7.0 to V7.1.

Siemens ST PCS 7 · February 2010 17/5


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for operator system

■ Selection and Ordering data Order No.


OS long-term archiving

OS Software Upgrade from V6.0/V6.1 to V7.1, ■ Selection and Ordering data Order No.
based on the existing number of POs
SIMATIC PCS 7 Upgrade
SIMATIC PCS 7 OS Single Sta- StoragePlus
tion Upgrade Package V6.x to Note:
V7.1
for OS Single Station, executes • The SIMATIC PCS 7 Upgrade
with Windows XP Professional, sin- StoragePlus V1.0/V1.1 to V1.3
gle license for 1 installation is part of the SIMATIC
PCS 7 OS Single Station Up-
Type of delivery: grade Package V6.x to V7.1 and
License Key Memory Stick, the SIMATIC PCS 7 OS Server
Certificate of License incl. Terms Upgrade Package V6.x to V7.1.
and Conditions as well as
SIMATIC PCS 7 Software Media • The SIMATIC PCS 7 Upgrade
Package StoragePlus V1.2 to V1.3 is part
of the SIMATIC PCS 7 OS Single
• 5 languages (German, English, 6ES7 658-2AX17-0YE0 Station Upgrade Package V7.0
French, Italian, Spanish), to V7.1 and the SIMATIC
delivery with SIMATIC PCS 7 PCS 7 OS Server Upgrade
Software Media Package V7.1 Package V7.0 to V7.1.
• ASIA, 2 languages (English, Chi- 6ES7 658-2AX17-0CE0 Upgrade of Central Archive
nese), Server (CAS)
delivery with SIMATIC PCS 7
Software Media Package ASIA Note:
V7.1 • The upgrade of the central ar-
chive server (CAS) from
SIMATIC PCS 7 OS Server V6.0/V6.1 to V7.1 is part of the
Upgrade Package V6.x to V7.1 SIMATIC PCS 7 OS Server Up-
for OS Server and archive server, grade Package V6.x to V7.1.
executes with Windows
Server 2003, single license for • The upgrade of the central ar-
1 installation chive server (CAS) from V7.0 to
V7.1 is part of the SIMATIC
Type of delivery: PCS 7 OS Server Upgrade
License Key Memory Stick, Package V7.0 to V7.1.
Certificate of License incl. Terms
and Conditions as well as
SIMATIC PCS 7 Software Media
Package OS Web Upgrade Package

■ Selection and Ordering data


• 5 languages (German, English, 6ES7 658-2BX17-0YE0
French, Italian, Spanish), Order No.
delivery with SIMATIC PCS 7
OS Web Upgrade Package V7.0 to V7.1
Software Media Package V7.1
SIMATIC PCS 7 OS Web Server 6ES7 652-5DX17-0YJ0
• ASIA, 2 languages (English, Chi- 6ES7658-2BX17-0CE0
Upgrade Package V7.0 to V7.1
nese),
for SIMATIC PCS 7 Web server,
delivery with SIMATIC PCS 7
SIMATIC PCS 7 Web diagnostics
Software Media Package ASIA
server, SIMATIC PCS 7 Web diag-
V7.1
nostics client, 6 languages (Ger-
SIMATIC PCS 7 OS Client/ man, English, French, Italian,
SFC Visualization Upgrade Spanish, Chinese), executes with
Package V6.x to V7.1 Windows Server 2003 or Windows
6 languages (German, English, XP Professional (Web Diagnose
French, Italian, Spanish, Chinese), Client), single license for
executes with Windows 1 installation
XP Professional, floating license Type of delivery:
for 1 user License Key Memory Stick,
Type of delivery: Certificate of License incl. Terms
License Key Memory Stick, and Conditions
Certificate of License incl. Terms
OS Web Upgrade Package V6.1 to V7.1
and Conditions
SIMATIC PCS 7 OS Web Server 6ES7 652-5DX17-0YF0
• 5 languages (German, English, 6ES7 652-5CX17-0YE5
Upgrade Package V6.1 to V7.1
French, Italian, Spanish),
for SIMATIC PCS 7 Web server,
delivery without SIMATIC PCS 7
SIMATIC PCS 7 Web diagnostics
Software Media Package V7.1
server, SIMATIC PCS 7 Web diag-

17
• ASIA, 2 languages (English, Chi- 6ES7 652-5CX17-0CE5 nostics client, 6 languages (Ger-
nese), man, English, French, Italian,
delivery without SIMATIC PCS 7 Spanish, Chinese), executes with
Software Media Package ASIA Windows Server 2003 or Windows
V7.1 XP Professional (Web Diagnose
Client), single license for
1 installation
Type of delivery:
License Key Memory Stick,
Certificate of License incl. Terms
and Conditions

17/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for SIMATIC BATCH

■ Overview ■ Selection and Ordering data Order No.

SIMATIC BATCH Upgrade from V6.x to V7.1 SIMATIC BATCH Upgrades V7.0 to V7.1
No special upgrade packages
The following two SIMATIC BATCH Upgrade Packages permit are required for upgrading from
upgrading of the SIMATIC BATCH Software V6.x to V7.1 depend- SIMATIC BATCH V7.0 to V7.1. The
ing on the number of existing batch process objects SIMATIC BATCH V7.1 software is
(Batch POs): available with the SIMATIC PCS 7
Software Media Packages of the
SIMATIC BATCH Client Upgrade Package ES/OS upgrade packages. The
The SIMATIC BATCH Client Upgrade Package contains upgrade existing V7.0 licenses are autho-
rized for licensing.
licenses for:
SIMATIC BATCH Upgrade Packages V6.0/V6.1 to V7.1,
• SIMATIC BATCH Recipe System based on the existing number of POs
• SIMATIC BATCH Batch Planning
SIMATIC BATCH Client Upgrade 6ES7 657-5XX17-0YF5
• SIMATIC BATCH BatchCC Package V6.x to V7.1
6 languages (German, English,
SIMATIC BATCH Server Upgrade Package French, Italian, Spanish), executes
The SIMATIC BATCH Server Upgrade Package contains up- with Windows XP Professional or
Windows Server 2003, floating
grade licenses for: license for 1 user
• SIMATIC BATCH Server (including all PO options and Type of delivery:
PowerPacks) License Key Memory Stick,
• SIMATIC BATCH Hierarchical Recipe Certificate of License incl. Terms
and Conditions
• SIMATIC BATCH ROP Library
SIMATIC BATCH Server 6ES7 657-5XX17-0YF0
• SIMATIC BATCH Separation Procedures/Formulas Upgrade Package V6.x to V7.1
• SIMATIC BATCH API 6 languages (German, English,
French, Italian, Spanish, Chinese),
When upgrading, the existing Batch POs are converted into executes with Windows
UNITs (instances of plant units). One UNIT corresponds to XP Professional or Windows
15 Batch POs. Server 2003, single license for
1 installation
SIMATIC BATCH Upgrade from V7.0 to V7.1 Type of delivery:
You do not require any special upgrade packages for upgrading License Key Memory Stick,
Certificate of License incl. Terms
from SIMATIC BATCH V7.0 to V7.1. Since SIMATIC BATCH is and Conditions
completely integrated in SIMATIC PCS 7, the SIMATIC BATCH
V7.1 software is available anyway with the SIMATIC PCS 7 Soft-
ware Media Packages of the ES/OS upgrade packages.
In addition to the V7.1 licenses, the existing V7.0 licenses are
also authorized for licensing of the SIMATIC BATCH V7.1 soft-
ware.
The Certificate of License for SIMATIC BATCH V7.0 is also valid
for SIMATIC BATCH V7.1.

17

Siemens ST PCS 7 · February 2010 17/7


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for SIMATIC Route Control

■ Overview ■ Selection and Ordering data Order No.

SIMATIC Route Control Upgrade from V6.x to V7.1 SIMATIC Route Control Upgrade Package V7.0 to V7.1
No special upgrade packages
You can use the SIMATIC Route Control Upgrade Package V6.x are required for upgrading from
to V7.1 to upgrade the Route Control Engineering, Route Control SIMATIC Route Control V7.0 to
Server and Route Control Client software components from V6.0 V7.1. The SIMATIC Route Control
or V6.1 to V7.0. The BCE license PCS 7 BCE and SIMATIC NET V7.1 software is available with the
S7-1613 for Industrial Ethernet are also involved in the Upgrade SIMATIC PCS 7 Software Media
Package. Packages of the ES/OS upgrade
packages. The existing V7.0
SIMATIC Route Control Upgrade from V7.0 to V7.1 licenses are authorized for licens-
ing.
You do not require any special upgrade packages for upgrading
from SIMATIC Route Control V7.0 to V7.1. Since SIMATIC SIMATIC Route Control Upgrade Package V6.0/6.1 to V7.1
Route Control is completely integrated in SIMATIC PCS 7, SIMATIC Route Control 6ES7 652-5BX17-0YF0
the SIMATIC Route Control V7.1 software is available anyway Upgrade Package V6.x to V7.1
with the SIMATIC PCS 7 Software Media Packages of the ES/OS for Route Control Engineering,
upgrade packages. Route Control Server and Route
Control Center, suitable for single
In addition to the V7.1 licenses, the existing V7.0 licenses are station and client/server configura-
also authorized for licensing of the SIMATIC Route Control V7.1 tion
software. 6 languages (German, English,
French, Italian, Spanish, Chi-
The Certificate of License for SIMATIC Route Control V7.0 is also nese), executes with Windows
valid for SIMATIC Route Control V7.1. XP Professional or Windows
Server 2003, single license for
1 installation
Type of delivery: License Key
Memory Stick, Certificate of
License incl. Terms and Condi-
tions

17

17/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1
Upgrades for Maintenance Station

■ Overview ■ Selection and Ordering data Order No.

SIMATIC PCS 7 Maintenance Station Upgrade SIMATIC PCS 7 Maintenance Station Upgrade V7.0 to V7.1
SIMATIC PCS 7 Maintenance 6ES7 652-5FX17-0YJ0
With a SIMATIC PCS 7 Maintenance Station Upgrade Package Station Upgrade Package V7.0
matching the initial version, you can upgrade SIMATIC PCS 7 to V7.1
Asset Engineering as well as all TAG versions of SIMATIC PCS 7 for Asset Engineering and Asset
Asset Runtime from V6.1 or V7.0 to V7.1. The respective SNMP Runtime, 6 languages (German,
OPC server license is also involved. English, French, Italian, Spanish,
Chinese), executes with Windows
SIMATIC PCS 7 Maintenance Station Upgrade V7.0 to V7.1 XP Professional or Windows
Server 2003, single license for
The SIMATIC PCS 7 Maintenance Station Runtime licenses intro- 1 installation
duced with SIMATIC PCS 7 V7.1 are no longer associated with a
specific SIMATIC PCS 7 version. However, they cannot be used Type of delivery:
License Key Memory Stick,
retrospectively with SIMATIC PCS 7 V6.1 and V7.0. Certificate of License incl. Terms
In the case of a Maintenance Station Upgrade from V7.0 to V7.1, and Conditions
you must convert the Runtime licenses for 10/100/1000 asset SIMATIC PCS 7 Maintenance S79220-B1454-P
TAGs (Count Relevant Licenses) purchased with the "SIMATIC Station Update Package RT
PCS 7 Asset Runtime Basic Package V7.0" and "SIMATIC PCS 7 For converting the runtime
Asset Runtime V7.0" products into corresponding SIMATIC licenses for 10/100/1000 asset
PCS 7 Maintenance Station Runtime licenses. We offer the TAGs (Count Relevant Licenses)
delivered with the SIMATIC PCS 7
Update Package Maintenance Station RT, Order No. S79220- Asset Runtime Basic Package
B1454-P, for this conversion. With an Update Package Mainte- V7.0 and SIMATIC PCS 7 Asset
nance Station RT, you can respectively convert 10 x 10, 10 x 100 Runtime V7.0 products, 6 lan-
and 10 x 1 000 asset TAGs. guages (German, English, French,
Italian, Spanish, Chinese), exe-
SIMATIC PCS 7 Maintenance Station Upgrade V6.1 to V7.1 cutes with Windows XP Profes-
The Update Package Maintenance Station RT, Order No. sional or Windows Server 2003,
single license for 1 installation
S79220-B1454-P, is not relevant to the Maintenance Station Up-
grade from V6.1 to V7.1. Since the runtime licenses of SIMATIC Type of delivery:
PCS 7 Asset Runtime V6.1 are not of the Count Relevant License License Key Memory Stick,
Certificate of License incl. Terms
type, their conversion can be carried out using the "SIMATIC and Conditions
PCS 7 Maintenance Station Upgrade Package V6.1 to V7.1".
SIMATIC PCS 7 Maintenance Station Upgrade V6.1 to V7.1
SIMATIC PCS 7 Maintenance 6ES7 652-5FX17-0YF0
Station Upgrade Package V6.1
to V7.1
for Asset Engineering and Asset
Runtime, 6 languages (German,
English, French, Italian, Spanish,
Chinese), executes with Windows
XP Professional or Windows
Server 2003, single license for
1 installation
Type of delivery:
License Key Memory Stick,
Certificate of License incl. Terms
and Conditions

17

Siemens ST PCS 7 · February 2010 17/9


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x to V7.0
Upgrades for engineering system

■ Overview ■ Selection and Ordering data Order No.


SIMATIC PCS 7 engineering systems with Engineering Software Upgrade of engineering software from V6.0/V6.1 to V7.0
V6.0 or V6.1 can be upgraded to Version 7.0 using the SIMATIC SIMATIC PCS 7 Engineering 6ES7 651-5AX07-0YE5
PCS 7 Engineering Upgrade Package. Upgrade Package V6.x to V7.0
for AS/OS engineering
Engineering Upgrade Package V6.x to V7.0 3 languages (German, English,
French), executes with Windows
The licenses included in the Engineering Upgrade Package V6.x XP Professional, floating license
to V7.0 apply to the following software components of SIMATIC for 1 user
PCS 7 version 6.0/6.1:
Type of delivery:
• PCS 7 Engineering AS (all PO versions) License Key Disks, Certificate of
• PCS 7 Engineering OS (all PO versions) License incl. Terms and Condi-
tions;
• Version Cross Checker PCS 7 V7.0 toolset DVDs,
• Version Trail Microsoft SQL Server 2005
including EULA and supplemen-
• Import/Export Assistant tary CDs/DVDs (e.g. Microsoft
• PCS 7 PID-Tuner ServicePacks and tools)

• WinCC Redundancy
• SFC Visualization
• BCE License
• SIMATIC NET S7-1613 for Industrial Ethernet
Note:
The PO Upgrade licenses included in the SIMATIC PCS 7 Engineering
Upgrade Package V6.x to V7.0 convert the POs of the CFC licenses
counted in SIMATIC PCS 7 V6.x into AS Runtime licenses. Corresponding
to the scope of the CFC license of your PCS 7 Engineering Software V6.x
(250 POs, 1 000 POs, 2 000 POs, 3 000 POs, 5 000 POs or 8 500 POs),
you thus have the identical number of AS RT POs in each case for AS
Runtime operation following the upgrade to V7.0.

17

17/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x to V7.0
Upgrades for operator system

■ Overview OS software

Upgrades combined in packages permit upgrading of existing ■ Selection and Ordering data Order No.
operator systems V6.0 or V6.1 to V7.0. Upgrades of OS software from V6.0/V6.1 to V7.0
Upgrades of OS software OS upgrade packages
for upgrading all PO versions
The upgrades for all PO versions of the OS software from from V6.0/V6.1 to V7.0
V6.0/V6.1 to V7.0 are distributed between the following two OS
SIMATIC PCS 7 OS Runtime 6ES7 652-5AX07-0YE0
upgrade packages: Upgrade Package V6.0/V6.1 to
SIMATIC PCS 7 OS Runtime Upgrade Package V6.0/V6.1 to V7.0 V7.0
for OS single station, OS server
for OS single stations/OS servers (including archive servers), and archive server, 5 languages
with: (German, English, French, Italian,
Spanish), executes with Windows
• PCS 7 OS Software Single Station (all PO versions) XP Professional or Windows
• PCS 7 OS Software Server (all PO versions as well as archives) Server 2003, single license for
1 installation
• PCS 7 SFC Visualization
Type of delivery:
• StoragePlus License Key Disk, Certificate of
• WinCC Redundancy License incl. Terms and Condi-
tions;
• PCS 7 BCE
PCS 7 V7.0 Toolset DVDs,
• SIMATIC NET S7-1613 for Industrial Ethernet Microsoft SQL Server 2005
including EULA, as well as sup-
SIMATIC PCS 7 OS Client / SFC Visualization Upgrade Package plementary CDs/DVDs (e.g.
V6.0/V6.1 to V7.0 Microsoft ServicePacks and tools)
for OS Clients, with: SIMATIC PCS 7 OS Client/ 6ES7 652-5CX07-0YE5
• PCS 7 OS Software Client SFC Visualization Upgrade
Package V6.0/V6.1 to V7.0
• PCS 7 SFC Visualization 5 languages (German, English,
French, Italian, Spanish), executes
Upgrade of OS long-term archiving with Windows XP Professional,
floating license for 1 user
SIMATIC Upgrade StoragePlus V1.0/V1.1 to V1.2
Type of delivery:
The SIMATIC Upgrade StoragePlus V1.0/V1.1 to V1.2 is part of License Key Disk, Certificate of
the SIMATIC PCS 7 OS Runtime Upgrade Package V6.0/V6.1 to License incl. Terms and Condi-
V7.0 tions;
PCS 7 V7.0 Toolset DVDs,
Central Archive Server (CAS) Upgrade V6.0/V6.1 to V7.0 Microsoft SQL Server 2005
The upgrade of the central archive server (CAS) based on OS including EULA, as well as sup-
software servers and additive OS Archive PowerPacks from plementary CDs/DVDs (e.g.
Microsoft ServicePacks and tools)
V6.0/V6.1 to V7.0 is part of the SIMATIC PCS 7 OS Runtime Up-
grade Package V6.0/V6.1 to V7.0
SIMATIC PCS 7 OS Web upgrade OS long-term archiving
Using the SIMATIC PCS 7 OS Web Server Upgrade Package,
you can upgrade the SIMATIC PCS 7 Web server, SIMATIC ■ Selection and Ordering data Order No.
PCS 7 Web diagnostics server and SIMATIC PCS 7 Web diag- SIMATIC Upgrade StoragePlus
nostics clients from V6.1 to V7.0. V1.0/V1.1 to V1.2
Note:
OS Web Upgrade Package The SIMATIC Upgrade
StoragePlus V1.1 to V1.2 is part of
■ Selection and Ordering data Order No. the SIMATIC PCS 7 OS Runtime
Upgrade Package V6.0/V6.1 to
SIMATIC PCS 7 OS Web Server 6ES7 652-5DX07-0YF0 V7.0
Upgrade Package V6.1 to V7.0
for SIMATIC PCS 7 Web server, Central Archive Server (CAS)
SIMATIC PCS 7 Web diagnostics Upgrade V6.0/V6.1 to V7.0
server, SIMATIC PCS 7 Web diag- Note:
nostics client, 3 languages (Ger- The upgrade of the central archive
man, English, French), executes server (CAS) from V6.0/V6.1 to
with Windows Server 2003, single V7.0 is part of the SIMATIC PCS 7
license for 1 installation OS Runtime Upgrade Package

17
V6.0/V6.1 to V7.0
Type of delivery:
License Key Disk, Certificate of
License incl. Terms and Condi-
tions

Siemens ST PCS 7 · February 2010 17/11


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x to V7.0
Upgrades for SIMATIC BATCH

■ Overview ■ Selection and Ordering data Order No.

SIMATIC BATCH packages for upgrading from V6.0/V6.1 to SIMATIC BATCH Client Upgrade 6ES7 657-5XX07-0YF5
Package V6.0/V6.1 to V7.0
V7.0 3 languages (German, English,
The upgrades for all PO versions of the SIMATIC BATCH soft- French), executes with Windows
ware from V6.0/V6.1 to V7.0 are distributed between the follow- XP Professional or Windows
Server 2003,
ing two SIMATIC BATCH upgrade packages: floating license for 1 user
SIMATIC BATCH Client upgrade package Type of delivery:
License Key Disk, Certificate of
The SIMATIC BATCH Client upgrade package contains upgrade License incl. Terms and Condi-
licenses for:a tions
• SIMATIC BATCH Recipe System SIMATIC BATCH Server 6ES7 657-5XX07-0YF0
• SIMATIC BATCH Batch Planning Upgrade Package V6.0/V6.1 to
V7.0
• SIMATIC BATCH BatchCC 3 languages (German, English,
SIMATIC BATCH Server Upgrade Package French), executes with Windows
XP Professional or Windows
The SIMATIC BATCH Server Upgrade Package contains up- Server 2003,
grade licenses for single license for 1 installation
• SIMATIC BATCH Server (including all PO options and Type of delivery:
License Key Disk, Certificate of
PowerPacks) License incl. Terms and Condi-
• SIMATIC BATCH Hierarchical Recipe tions
• SIMATIC BATCH ROP Library
• SIMATIC BATCH Separation Procedures/Formulas
• SIMATIC BATCH API

17

17/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x to V7.0
Upgrades for SIMATIC Route Control

■ Overview ■ Selection and Ordering data Order No.

SIMATIC Route Control upgrade package SIMATIC Route Control upgrade packages
SIMATIC Route Control 6ES7 652-5BX07-0YF0
The SIMATIC Route Control upgrade package comprises all Upgrade Package V6.0/V6.1 to
components for upgrading the Route Control Engineering, Route V7.0
Control Server and Route Control Client software from V6.0/V6.1 for Route Control Engineering,
to V7.0. Also involved are the BCE license PCS 7 BCE and Route Control Server and Route
SIMATIC NET S7-1613 for Industrial Ethernet. Control Center, suitable for single
station and client/server configura-
tion
3 languages (German, English,
French), executes with Windows
XP Professional or Windows
Server 2003, single license for
1 installation
Type of delivery: License Key
Disk, Certificate of License incl.
Terms and Conditions

17

Siemens ST PCS 7 · February 2010 17/13


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V6.x to V7.0
Upgrades for Asset Management

■ Overview ■ Selection and Ordering data Order No.

SIMATIC PCS 7 Maintenance Station Upgrade SIMATIC PCS 7 Asset upgrade


SIMATIC PCS 7 Asset Upgrade 6ES7 652-5FX07-0YF0
With the SIMATIC PCS 7 Asset upgrade package you can up- Package V6.1 to V7.0
grade SIMATIC PCS 7 Asset Engineering as well as all TAG ver- for Asset Engineering and Asset
sions of SIMATIC PCS 7 Asset Runtime from V6.1 to V7.0. The Runtime, 3 languages (German,
SNMP OPC server license is also involved. English, French), executes with
Windows XP Professional or Win-
dows Server 2003, single license
for 1 installation
Type of delivery:
License Key Disk, Certificate of
License incl. Terms and Condi-
tions

17

17/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V4.02 to V6.1
Upgrades from SIMATIC PCS 7 V5.x/V6.0 to V6.1

■ Overview ■ Selection and Ordering data Order No.


This section provides an overview of the upgrade packages with Upgrades of engineering software from V5.x to V6.1
which existing systems based on SIMATIC PCS 7 V5.x or V6.0 Upgrade PCS 7 Starter Package
can be upgraded to V6.1. The upgrade packages are grouped from V5.x to V6.1
as follows: 3 languages (German, English,
French), executes with Windows
• Engineering system 2000 Professional/ 2000 Server or
• Operator system Windows XP Professional/
Server 2003, floating license for
• SIMATIC BATCH 1 user
• SIMATIC Route Control Type of delivery:
License key disk, emergency key
Engineering system disk, certificate of license, terms

■ Selection and Ordering data


and conditions;
Order No. PCS 7 V6.1 toolset DVD, Microsoft
SQL Server including EULA,
Upgrade of engineering software from V6.0 to V6.1
supplementary CDs/DVDs
PCS 7 AS/OS Engineering 6ES7 651-5AX16-0YE5 (e.g. Microsoft ServicePacks
Upgrade Package and tools)
for AS/OS upgrade from V6.0 to
• AS/OS upgrade for 6ES7 658-5AA16-0YE5
V6.1
250 POs/RC 8K
3 languages (German, English,
French), executes with Windows Upgrade AS Software Engineer-
2000 Professional/ 2000 Server or ing from V5.x to V6.1
Windows XP Professional/ 3 languages (German, English,
Server 2003, floating license for French), executes with Windows
1 user 2000 Server or Windows Server
Type of delivery: 2003, single license for
License key disk, emergency key 1 installation
disk, certificate of license, terms Type of delivery:
and conditions; License key disk, emergency key
PCS 7 V6.1 toolset DVD, Microsoft disk, certificate of license, terms
SQL Server including EULA, and conditions;
supplementary CDs/DVDs PCS 7 V6.1 toolset DVD, Microsoft
(e.g. Microsoft ServicePacks SQL Server including EULA,
and tools) supplementary CDs/DVDs
(e.g. Microsoft ServicePacks
Upgrade of SIMATIC Version Cross Checker from V6.0 to V6.1
and tools)
The Version Cross Checker
• AS upgrade for 3 000 POs 6ES7 658-1AD16-0YE5
upgrade is included in the PCS 7
AS/OS Engineering Upgrade • AS upgrade for unlimited POs 6ES7 658-1AF16-0YE5
Package V6.0 to V6.1 (see above)
Upgrade OS Software Engineer-
ing from V5.x to V6.1
3 languages (German, English,
French), executes with Windows
2000 Server or Windows Server
2003, single license for
1 installation
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions;
PCS 7 V6.1 toolset DVD, Microsoft
SQL Server including EULA,
supplementary CDs/DVDs
(e.g. Microsoft ServicePacks
and tools)
• OS upgrade for 6ES7 658-2DC16-0YE5
2 000 POs/RC 64K
• OS upgrade for 6ES7 658-2DE16-0YE5
5 000 POs/RC 150K

17

Siemens ST PCS 7 · February 2010 17/15


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V4.02 to V6.1
Upgrades from SIMATIC PCS 7 V5.x/V6.0 to V6.1
Operator system

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
Upgrades of OS software from V6.0 to V6.1 Upgrades of OS software from V5.x to V6.1
OS upgrade packages SIMATIC PCS 7 Upgrade
for upgrading all PO versions OS Software Single Station
from V6.0 to V6.1 V5.x to V6.1
3 languages (German, English,
• SIMATIC PCS 7 Upgrade 6ES7 652-5AX16-0YE0 French), executes with Windows
Package Runtime OS V6.0 to 2000 Professional or Windows
V6.1 XP Professional, single license for
for OS single station, OS server 1 installation
and archive server, three lan-
guages (German, English, Type of delivery:
French), executes with Windows License key disk, emergency key
2000 Professional / 2000 Server disk, certificate of license, terms
or Windows XP Professional / and conditions;
Server 2003, single license for PCS 7 V6.1 toolset DVD, Microsoft
1 installation SQL Server including EULA,
supplementary CDs/DVDs
Type of delivery: (e.g. Microsoft ServicePacks
license key disk, emergency key and tools)
disk, certificate of license, terms • 2 000 POs/RT 64K 1) 6ES7 658-2AC16-0YE0
and conditions;
PCS 7 V6.1 toolset DVD, • 5 000 POs/RT 150K 1) 6ES7 658-2AE16-0YE0
Microsoft SQL Server incl.
EULA, SIMATIC PCS 7 Upgrade
supplementary CDs/DVDs OS Software Server V5.x to V6.1
(e.g. Microsoft ServicePacks 3 languages (German, English,
and tools) French), executes with Windows
2000 Server or Windows
• SIMATIC PCS 7 Upgrade 6ES7 652-5CX16-0YE5 Server 2003, single license for
Package OS Client/ 1 installation
SFC Visualization V6.0 to V6.1 Type of delivery:
3 languages (German, English, License key disk, emergency key
French), executes with Windows disk, certificate of license, terms
2000 Professional or Windows and conditions;
XP Professional, floating license PCS 7 V6.1 toolset DVD, Microsoft
for 1 user SQL Server including EULA,
supplementary CDs/DVDs
Type of delivery: (e.g. Microsoft ServicePacks
License key disk, emergency and tools)
key disk, certificate of license,
terms and conditions; • 2000 POs/RT 64K 1) 6ES7 658-2BC16-0YE0
PCS 7 V6.1 toolset DVD, 1)
• 5000 POs/RT 150K 6ES7 658-2BE16-0YE0
Microsoft SQL server including
EULA, SIMATIC PCS 7 Upgrade 6ES7 658-2CX16-0YE5
supplementary CDs/DVDs (e.g. OS Software Client V5.x to V6.1
Microsoft ServicePacks and 3 languages (German, English,
tools) French), executes with Windows
2000 Professional or Windows
Upgrade of SIMATIC StoragePlus
XP Professional, floating license
SIMATIC Upgrade StoragePlus 6ES7 652-0XC11-2YF0 for 1 user
V1.0 to V1.1 Type of delivery:
Type of delivery: License key disk, emergency key
License key disk, emergency key disk, certificate of license, terms
disk, certificate of license, terms and conditions;
and conditions PCS 7 V6.1 toolset DVD, Microsoft
Note: SQL Server including EULA,
The upgrade from StoragePlus supplementary CDs/DVDs
V1.0 to V1.1 corresponds to the (e.g. Microsoft ServicePacks
upgrade from SIMATIC PCS 7 and tools)
V6.0 to V6.1.
Upgrade of SFC Visualization
SIMATIC PCS 7 Upgrade 6ES7 652-0XD16-2YF5
SFC Visualization V5.x to V6.1
3 languages (German, English,
French), executes with Windows
17 2000 Professional or Windows
XP Professional, floating license
for 1 user
Type of delivery:
License key disk, emergency key
disk, certificate of license, terms
and conditions
1)
The OS Software Single Station and OS Software Server upgrades support
a high-performance archive system for up to 512 variables. To implement
larger archives, this volume can be extended using additive OS Archive
V6.1 PowerPacks/bundles (see OS archiving).

17/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V4.02 to V6.1
Upgrades from SIMATIC PCS 7 V5.x/V6.0 to V6.1
SIMATIC BATCH SIMATIC Route Control upgrade packages

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC BATCH Upgrade from 6ES7 657-0XX16-0YF0 SIMATIC Route Control 6ES7 652-5BX16-0YF0
BATCH flexible V4.02 to Runtime Upgrade Package V6.0
SIMATIC BATCH V6.1 to V6.1
3 languages (German, English, For single station and client/server
French), executes with Windows configuration
2000 Professional/ 2000 Server or 3 languages (German, English,
Windows XP Professional/ French), executes with Windows
Server 2003, 2000 Server or Windows Server
floating license for 1 user 2003, single license for
Type of delivery: 1 installation
License key disk, certificate of Type of delivery: License key
license, terms and conditions disk, emergency key disk, certifi-
SIMATIC BATCH Upgrade 6ES7 657-5XX16-0YF5 cate of license, terms and condi-
Package BATCH Client tions
from V6.0 to V6.1 SIMATIC Route Control Center 6ES7 658-7EX16-0YF5
3 languages (German, English, Upgrade V6.0 to V6.1
French), executes with Windows 3 languages (German, English,
2000 Professional/ 2000 Server or French), executes with Windows
Windows XP Professional/ 2000 Professional or Windows
Server 2003, XP Professional, floating license
floating license for 1 user for 1 user
Type of delivery: Type of delivery: License key
License key disk, certificate of disk, emergency key disk, certifi-
license, terms and conditions cate of license, terms and condi-
SIMATIC BATCH Upgrade 6ES7 657-5XX16-0YF0 tions
Package BATCH Server SIMATIC Route Control Engi- 6ES7 658-7DX16-0YF5
from V6.0 to V6.1 neering Upgrade V6.0 to V6.1
3 languages (German, English, 3 languages (German, English,
French), executes with Windows French), executes with Windows
2000 Professional/ 2000 Server or 2000 Professional/ 2000 Server or
Windows XP Professional/ Windows XP Professional/
Server 2003, Server 2003, floating license for
single license for 1 installation 1 user
Type of delivery: Type of delivery: License key
License key disk, certificate of disk, certificate of license, terms
license, terms and conditions and conditions

17

Siemens ST PCS 7 · February 2010 17/17


© Siemens AG 2010

Update/upgrade packages
Upgrades from SIMATIC PCS 7 V4.02 to V6.1
Upgrades from SIMATIC PCS 7 V4.02 to V5.2

■ Overview Engineering system

This section summarizes the upgrade software which is required ■ Selection and Ordering data Order No.
to upgrade the engineering station and operator stations of the Engineering software upgrade for AS engineering
SIMATIC PCS 7 process control system from V4.02 to V5.2.
PCS 7 Engineering Toolset 6ES7 658-1AB05-0YC4
Engineering software upgrade for AS engineering Upgrade V4.02 to V5.2
for max. 3 000 process objects,
PCS 7 Engineering Toolset Upgrade V4.02 to V5.2, Order No. executes with Windows NT 4.0
6ES7 658-1AB05-0YC4 Workstation
Engineering software upgrade for OS engineering Type of delivery:
• CD with the components: STEP
If the engineering station is used for OS engineering, you require 7, CFC, SFC, S7-SCL, Techno-
an OS Software Upgrade from V4.02 to V5.02 (Order No. 6ES7 logical Hierarchy, Import/Export
658-2XB05-0YC4) for the OS engineering software package. Assistant, DOCPRO and
I&C Library
• Software licenses on authoriza-
tion diskette
Engineering software upgrade for OS engineering
If the engineering station is used
for OS engineering, you require
an OS Software Upgrade from
V4.02 to V5.02 for the OS engi-
neering software package.

Operator system

■ Selection and Ordering data Order No.


OS software upgrade
PCS 7 OS Software Upgrade 6ES7 658-2XB05-0YC4
V4.02 to V5.2
for OS Software Single Station, OS
Software Server, OS Software Ter-
minal and OS Software Engineer-
ing (1 upgrade package required
for each), executes with Windows
NT 4.0 Workstation
Type of delivery:
• CD with OS I&C software
• BCE license and software li-
censes on authorization diskette

17

17/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
SIMATIC Logon Upgrades

■ Overview ■ Selection and Ordering data Order No.


SIMATIC Logon is a central user administration system with SIMATIC Logon Upgrade V1.3 6ES7 658-7BX31-2YE0
access control which was introduced into the process control 7 languages (German, English,
French, Italian, Spanish, Chinese,
system as of SIMATIC PCS 7 V6.0. Up to and including V6.1, Japanese), executes with Win-
SIMATIC Logon was offered in the form of separate products dows 2000 Professional, XP Pro-
whose version cycle was asynchronous to the version cycle of fessional, Server 2003, single
SIMATIC PCS 7. license for 1 installation
Type of delivery: License Key Disk,
The SIMATIC PCS 7 versions correspond in this period to the Certificate of License incl. Terms
SIMATIC Logon versions as follows: and Conditions; runtime software
• SIMATIC PCS 7 V6.1 with SIMATIC Logon V1.2 and V1.3 and electronic documentation on
CD-ROM
• SIMATIC PCS 7 V6.0 with SIMATIC Logon V1.0, V1.1 and V1.2
SIMATIC Logon
As of SIMATIC PCS 7 V7.0, the SIMATIC Logon software and li- Upgrade to V1.21)
censes are fully integrated in the process control system. Since SIMATIC Logon
then, updating is carried out synchronous with SIMATIC PCS 7. Upgrade to V1.12)
1)
Download via Internet in the Product Support for SIMATIC PCS 7:
http://support.automation.siemens.com/WW/view/de/14902797/133100
2)
Download via Internet in the Product Support for SIMATIC PCS 7:
http://support.automation.siemens.com/WW/view/de/14902797/133100

17

Siemens ST PCS 7 · February 2010 17/19


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
SIMATIC PDM upgrades

■ Overview ■ Selection and Ordering data Order No.


SIMATIC PDM can be integrated in the engineering system, i.e. SIMATIC PDM upgrade/update service
in the configuration environment of SIMATIC PCS 7, or operated SIMATIC PDM Upgrade from 6ES7 651-5CX06-0YE5
in stand-alone mode. The version cycle of SIMATIC PDM is asyn- V5.x to V6.0
chronous to the version cycle of SIMATIC PCS 7: for all product versions and combi-
nations
The SIMATIC PDM versions correspond as follows to the
5 languages (German, English,
SIMATIC PCS 7 versions: French, Spanish, Italian), exe-
SIMATIC PDM version Corresponding SIMATIC PCS 7 version cutes with Windows 2000 Profes-
sional or Windows
V6.0 V6.0, V6.1, V7.0 and V7.1 XP Professional, floating license
V5.2 V5.0, V5.1, V5.2 and V6.0 for 1 user
Type of delivery:
V5.1 V4.02, V5.0 and V5.1 License Key Disk, Certificate of
V5.0.2 V5.0 License incl. Terms and Condi-
tions; 2 CDs with SIMATIC PDM
V6.0 and device library
SIMATIC PDM Software Update 6ES7 658-3XX00-0YL8
Service
Subscription for 1 year with auto-
matic extension
Requirement: current software
version
SIMATIC PDM Update from V5.1 6ES7 658-3AX05-0YC3
to V5.2
Update package for all product
versions and combinations

17

17/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
Process safety software upgrades

■ Overview ■ Selection and Ordering data Order No.


The S7 F Systems and SIMATIC Safety Matrix process safety S7 F Systems
software offered in the form of low-price SIMATIC PCS 7 Safety S7 F Systems V6.1 Upgrade 6ES7 833-1CC02-0YE5
Packages for the engineering system and the operator system S7 F Systems upgrade from
can be optionally integrated into the process control system. V5.x/V6.0 to V6.1
The version cycle of these system components is not synchro- Engineering and runtime soft-
ware, 2 languages (German,
nous with that of SIMATIC PCS 7. English), software class A,
Depending on their version, S7 F Systems and SIMATIC Safety executes with Windows
Matrix require the following SIMATIC PCS 7 versions: XP Professional SP2/SP3 and
Windows Server 2003 SP2,
Process safety Required floating license for 1 user
software SIMATIC PCS 7 version Type of delivery:
V5.x V6.x V7.x Certificate of license as well as
software and electronic docu-
S7 F Systems V6.1 -- • V6.1 + SP2 • V7.0 + mentation on CD
SP1
Note:
• V7.1 In the case of an S7 F Systems
upgrade from V5.x to V6.1, the
S7 F Systems V6.0 -- • V6.0 + SP3 • V7.0 +
type of S7 F Systems license
incl. post-SP3 fixes SP1
changes from single license to
• V6.1 + SP2 • V7.1 floating license.
S7 F Systems V5.2 • V5.2 • V6.0 • V7.0 Safety Matrix Tool
• V6.1 Safety Matrix Tool, 6ES7 833-1SM01-0YE5 C)
SIMATIC Safety Matrix -- • V6.0 SP3 or higher • V7.0 SP1 upgrade from V6.0 to V6.1
Tool and incl. post-SP3 fixes or higher Engineering and runtime soft-
Safety Matrix Viewer ware, 2 languages (German,
• V6.1 SP2 or higher • V7.1 English), software class A,
V6.1
executes with Windows XP Profes-
SIMATIC Safety Matrix -- • V6.0 + SP2 • V7.0 sional/Server 2003 or Windows
Tool and • V6.1 2000 Professional/2000 Server,
Safety Matrix Viewer floating license for 1 user
V6.0 Type of delivery: Certificate of
license; software and electronic
documentation on CD
Safety Matrix Viewer
Safety Matrix Viewer for 6ES7 833-1SM61-0YE5 C)
SIMATIC PCS 7,
upgrade from V6.0 to V6.1
Runtime software, 2 languages
(German, English), software
class A, executes with Windows
XP Professional/Server 2003 or
Windows 2000 Professional/2000
Server, floating license for 1 user
Type of delivery: Certificate of
license; software and electronic
documentation on CD
C) Subject to export regulations: AL: N, ECCN: EAR99S

17

Siemens ST PCS 7 · February 2010 17/21


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
S7-PLCSIM simulation software upgrades

■ Overview ■ Selection and Ordering data Order No.


The S7-PLCSIM software used for simulation of SIMATIC PCS 7 S7-PLCSIM upgrade from V3.x, 6ES7 841-0CC05-0YE5
automation systems when debugging CFC/SFC user programs V4.x, V5.0, V5.2 or V5.3 to V5.4
5 languages (German, English,
can be integrated into the engineering system, i.e. into the con- French, Italian, Spanish), executes
figuration environment of SIMATIC PCS 7. The version cycle of with Windows 2000 Professional or
S7-PLCSIM is asynchronous to the version cycle of SIMATIC Windows XP Professional, floating
PCS 7: license for 1 user
The SIMATIC PCS 7 versions correspond as follows to the Type of delivery: Authorization
S7-PLCSIM versions: diskette, certificate of license incl.
terms and conditions; software
• SIMATIC PCS 7 V7.0 SP1 or higher and V7.1 and electronic documentation on
with S7-PLCSIM V5.4 CD
• SIMATIC PCS 7 V6.1 and V7.0 (without SP1) S7-PLCSIM Upgrade from V3.x, 6ES7 841-0CC04-0YE5
with S7-PLCSIM V5.3 V4.x, V5.0 or V5.2 to V5.3
5 languages (German, English,
• SIMATIC PCS 7 V6.0 with S7-PLCSIM V5.2 French, Italian, Spanish), executes
• SIMATIC PCS 7 V5.1 and V5.2 with S7-PLCSIM V5.0 with Windows 2000 Professional or
Windows XP Professional, floating
• SIMATIC PCS 7 V4.02 with S7-PLCSIM V4 license for 1 user
Type of delivery: Authorization
diskette, certificate of license incl.
terms and conditions; software
and electronic documentation on
CD
S7-PLCSIM Upgrade from V3.x, 6ES7 841-0CC03-0YE4
V4.x or V5.0 to V5.2
5 languages (German, English,
French, Italian, Spanish), executes
with Windows 2000 Professional
Type of delivery: Authorization
diskette, certificate of license;
software and electronic docu-
mentation on CD
S7-PLCSIM Upgrade from V3.x 6ES7 841-0CC02-0YE4
or V4.x to V5.0
5 languages (German, English,
French, Italian, Spanish), executes
with Windows NT 4.0
Type of delivery: Authorization
diskette, certificate of license;
software and electronic docu-
mentation on CD
S7-PLCSIM Software Update 6ES7 841-0CA01-0YX2
Service
Subscription for 1 year with auto-
matic extension; requirement: cur-
rent software version

17

17/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
System communication via Industrial Ethernet

■ Overview ■ Selection and Ordering data Order No.


With SIMATIC PCS 7, communications software and licenses of Upgrade S7-REDCONNECT communications software to V7.1
SIMATIC NET are used for the system communication via Indus- (2008 edition)
trial Ethernet. Their version cycle is not usually synchronous with SIMATIC NET S7-REDCONNECT 6GK1 716-0HB00-3AE0 E)
that of SIMATIC PCS 7. Upgrade from V6.4 (2006) to
V7.1 (2008)
The SIMATIC PCS 7 versions correspond as follows to the Software for upgrade of
SIMATIC NET products: S7-REDCONNECT, runtime soft-
• SIMATIC PCS 7 V7.1 to SIMATIC NET products V7.1 ware
(2008 edition) 2 languages (German, English),
executes with Windows
• SIMATIC PCS 7 V7.0 to SIMATIC NET products V6.4 XP Professional or Windows
(2006 edition) Server 2003, single license for
• SIMATIC PCS 7 V6.x to SIMATIC NET products V6.3 1 installation
(2005 edition) Software and electronic manual
on CD-ROM, license key on
When upgrading SIMATIC PCS 7, a separate upgrade is only re- memory stick
quired for the S7-REDCONNECT communications software. For
SIMATIC NET S7-REDCONNECT 6GK1 716-0HB00-3AE1 E)
the other SIMATIC NET products, the version upgrade is imple- Upgrade from V6.3 (2005) to
mented during the SIMATIC PCS 7 upgrade with SIMATIC V7.1 (2008)
PCS 7 Upgrade Packages. Software for upgrade of
S7-REDCONNECT, runtime soft-
■ Selection and Ordering data Order No.
ware
2 languages (German, English),
Communications software/licenses for SIMATIC PCS 7 V7.1 executes with Windows
XP Professional or Windows
SIMATIC NET S7-1613/2008 6GK1 716-1CB71-3AA0 E)
Server 2003, single license for
(V7.1) for Industrial Ethernet
1 installation
S7 communications software for
CP 1613 A2/CP 1623, runtime Software and electronic manual
software on CD-ROM, license key on
memory stick
2 languages (German, English),
executes with Windows BCE License
XP Professional or Windows
Server 2003, single license for PCS 7 BCE V7.1 6ES7 650-1CD17-2YB5
1 installation Runtime license for plant bus com-
munication via standard network
Software and electronic manual card and Basic Communication
on CD-ROM, license key on Ethernet; already integrated in
memory stick SIMATIC PCS 7 Industrial Worksta-
SIMATIC NET 6GK1 716-0HB71-3AA0 E) tions,
S7-REDCONNECT/2008 (V7.1) in 3 languages (German, English,
Software for fail-safe S7 communi- French), executes with Windows
cation over redundant networks, XP Professional or Windows
for CP 1613 A2/CP 1623, runtime Server 2003, floating license for
software 1 user
2 languages (German, English), Type of delivery: License Key
executes with Windows XP Pro- Memory Stick, Certificate of
fessional or Windows Server License incl. Terms and Condi-
2003, single license for tions
1 installation Communications software/licenses for SIMATIC PCS 7 V7.0
Software and electronic manual
SIMATIC NET S7-1613/2006 6GK1 716-1CB64-3AA0
on CD-ROM, license key on
(V6.4) for Industrial Ethernet
memory stick
S7 communications software for
SIMATIC NET PowerPack 6GK1 716-0HB71-3AC0 E) CP 1613, runtime software
S7-REDCONNECT/2008 (V7.1) 2 languages (German, English),
Software for expansion of S7-1613 executes with Windows
to S7-REDCONNECT, runtime soft- 2000 Professional/ 2000 Server/
ware XP Professional/ Server 2003, sin-
2 languages (German, English), gle license for 1 installation
executes with Windows Software and electronic manual
XP Professional or Windows on CD-ROM, license key on dis-
Server 2003, single license for kette
1 installation
Software and electronic manual
on CD-ROM, license key on E) Subject to export regulations: AL: N, ECCN: 5D992
17
memory stick

Siemens ST PCS 7 · February 2010 17/23


© Siemens AG 2010

Update/upgrade packages
Updates/asynchronous upgrades for the PCS 7 version
System communication via Industrial Ethernet

■ Selection and Ordering data Order No. ■ Selection and Ordering data Order No.
SIMATIC NET 6GK1 716-0HB64-3AA0 Communications software/licenses for SIMATIC PCS 7 V6.x
S7-REDCONNECT/2006 (V6.4)
Software for fail-safe S7 communi- SIMATIC NET S7-1613/2005 6GK1 716-1CB63-3AB0
cation over redundant networks, (V6.3) for Industrial Ethernet
for CP 1613, runtime software S7 communications software for
CP 1613, runtime license without
2 languages (German, English), software
executes with Windows
2000 Professional/ 2000 Server/ 2 languages (German, English),
XP Professional/ Server 2003, sin- executes with Windows
gle license for 1 installation 2000 Professional/ 2000 Server/
XP Professional/ Server 2003, sin-
Software and electronic manual gle license for 1 installation,
on CD-ROM, license key on dis- license key on diskette
kette
Software and electronic manual
SIMATIC NET 6GK1 716-0HB64-3AC0 available on separate SIMATIC
S7-REDCONNECT/2006 (V6.4) NET CD Edition 2005
Upgrade
Software for expansion of S7-1613 SIMATIC NET 6GK1 716-0HB63-3AB0
to S7-REDCONNECT, runtime soft- S7-REDCONNECT/2005 (V6.3)
ware for CP 1613, runtime license with-
out software, for fail-safe S7 com-
2 languages (German, English), munication over redundant
executes with Windows networks
2000 Professional/ 2000 Server/
XP Professional/ Server 2003, sin- 2 languages (German, English),
gle license for 1 installation executes with Windows
2000 Professional/ 2000 Server/
Software and electronic manual XP Professional/ Server 2003, sin-
on CD-ROM, license key on dis- gle license for 1 installation,
kette license key on diskette
Upgrade of S7-REDCONNECT communications software V6.3 Software and electronic manual
(edition 2005) to V6.4 (edition 2006) available on separate SIMATIC
NET CD Edition 2005
SIMATIC NET S7-REDCONNECT 6GK1 716-0HB64-3AE0
Upgrade from V6.3 to V6.4 SIMATIC NET 6GK1 716-0HB63-3AD0
Software for upgrading S7-REDCONNECT/2005 (V6.3)
S7-REDCONNECT, runtime soft- Upgrade
ware, 2 languages (German, Runtime license without software,
English), executes with Windows for expansion of S7-1613 to
2000 Professional/ 2000 Server/ S7-REDCONNECT
XP Professional/ Server 2003, sin- 2 languages (German, English),
gle license for 1 installation, executes with Windows
software and electronic manual on 2000 Professional/ 2000 Server/
CD-ROM, license key on diskette XP Professional/ Server 2003, sin-
BCE license gle license for 1 installation,
license key on diskette
PCS 7 BCE V7.0 6ES7 650-1CD07-2YB5
Runtime license for plant bus com- Software and electronic manual
munication via standard network available on separate SIMATIC
card and Basic Communication NET CD Edition 2005
Ethernet; already integrated with BCE license
SIMATIC PCS 7 Industrial Worksta-
tions SOFTNET-S7/2005 for Indus- 6GK1 704-1CW63-3AB0
trial Ethernet
3 languages (German, English, Runtime license for plant bus com-
French), executes with Windows munication via standard network
XP Professional or Windows card and Basic Communication
Server 2003, floating license for Ethernet; already integrated with
1 user SIMATIC PCS 7 basic devices
Type of delivery: License Key ES/OS/BATCH/IT
Disk, Certificate of License incl. Single license for 1 installation,
Terms and Conditions license key on diskette
Software and electronic manual
available on separate SIMATIC
NET CD Edition 2005
SIMATIC NET CD Edition 2005 6GK1 704-0AA07-3AA0 E)

17 Runtime software for SIMATIC NET


products, Edition 2005 (V6.3)
2 languages (German, English),
executes with Windows
2000 Professional/ 2000 Server/
XP Professional/ Server 2003
Software and electronic manual
on CD
E) Subject to export regulations: AL: N, ECCN: 5D992

17/24 Siemens ST PCS 7 · February 2010


18
© Siemens AG 2010

Appendix

18/2 Training

18/3 Partner at Industry Automation


and Drive Technologies

18/4 Online Services

18/5 Service & Support

18/7 Siemens Solution Partner


Automation, Power Distribution
and PLM

18/8 Software Licenses

18/9 Alphabetical index

18/11 Ordering data summary

18/15 Catalog improvement suggestions

18/22 Conditions of sale and delivery


Export regulations

Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Training

■ Faster and more applicable know-how: ■ SITRAIN highlights


Hands-on training from the manufacturer
Top trainers
SITRAIN® – the Siemens Training for Automation and Industrial
Solutions – provides you with comprehensive support in solving Our trainers are skilled teachers with direct practical experience.
your tasks. Course developers have close contact with product develop-
ment, and directly pass on their knowledge to the trainers.
Training by the market leader in automation and plant engineer-
ing enables you to make independent decisions with confi- Practical experience
dence. Especially where the optimum and efficient use of prod- The practical experience of our trainers enables them to teach
ucts and plants are concerned. You can eliminate deficiencies in theory effectively. But since theory can be pretty drab, we attach
existing plants, and exclude expensive faulty planning right from great importance to practical exercises which can comprise up
the beginning. to half of of the course time. You can therefore immediately im-
plement your new knowledge in practice. We train you on state-
of-the-art methodically/didactically designed training equip-
ment. This training approach will give you all the confidence you
need.
Wide variety
With a total of about 300 local attendance courses, we train the
complete range of Siemens Industry products as well as interac-
tion of the products in systems.
Tailor-made training
We are only a short distance away. You can find us at more than
50 locations in Germany, and in 62 countries worldwide. You
wish to have individual training instead of one of our
300 courses? Our solution: We will provide a program tailored
exactly to your personal requirements. Training can be carried
out in our Training Centers or at your company.
The right mixture: Blended learning

First-class know-how directly pays for itself: In shorter startup "Blended learning" means a combination of various training me-
times, high-quality end products, faster troubleshooting and re- dia and sequences. For example, a local attendance course in
duced downtimes. In other words, increased profits and lower a Training Center can be optimally supplemented by a teach-
costs. yourself program as preparation or follow-up. Additional effect:
Reduced traveling costs and periods of absence.
Achieve more with SITRAIN
• Shorter times for startup, maintenance and servicing
• Optimized production operations
• Reliable configuration and startup
• Minimization of plant downtimes
• Flexible plant adaptation to market requirements
• Compliance with quality standards in production
• Increased employee satisfaction and motivation
• Shorter familiarization times following changes in technology
and staff

■ Contact
Visit our site on the Internet at:
http://www.siemens.com/sitrain
or let us advise you personally. You can request our latest train-
ing catalog from:
SITRAIN Customer Support Germany:
Phone: +49 (0)1805 / 23 56 11
Fax: +49 (0)1805 / 23 56 12
(0.14 €/min. from a German landline network,
18 mobile telephone prices may vary)
E-Mail: info@sitrain.com

18/2 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Partner at Industry Automation and Drive Technologies

At Siemens Industry Automation and Drive Technologies, more


than 85 000 people are resolutely pursuing the same goal: long-
term improvement of your competitive ability. We are committed
to this goal. Thanks to our commitment, we continue to set new
standards in automation and drive technology. In all industries -
worldwide.
At your service locally, around the globe for consulting, sales,
training, service, support, spare parts... on the entire Industry
Automation and Drive Technologies range.
Your personal contact can be found in our Contacts Database at:
http://www.automation.siemens.com/mcms/aspa-db/
You start by selecting a
• Product group,
• Country,
• City,
• Service.

18

Siemens ST PCS 7 · February 2010 18/3


© Siemens AG 2010

Appendix
Online Services
Information and Ordering
in the Internet and on DVD

■ Siemens Industry Automation and Drive Technologies in the WWW


A detailed knowledge of the range of products and services
available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
Siemens Industry Automation and Drive Technologies has
therefore built up a comprehensive range of information in the
World Wide Web, which offers quick and easy access to all data
required.
Under the address
http://www.siemens.com/automation
you will find everything you need to know about products, sys-
tems and services.

■ Product Selection Using the Offline Mall of Industry


Detailed information together with convenient interactive
functions:
The Offline Mall CA 01 covers more than 80 000 products and
thus provides a full summary of the Siemens Industry Automation
and Drive Technologies product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order at the
press of a button, by fax or by online link.
Information on the Offline Mall CA 01 can be found in the Internet
under
http://www.siemens.com/automation/ca01
or on DVD.

■ Easy Shopping with the Industry Mall


The Industry Mall is the virtual department store of Siemens AG
in the Internet. Here you have access to a huge range of
products presented in electronic catalogs in an informative
and attractive way.
Data transfer via EDIFACT allows the whole procedure from
selection through ordering to tracking of the order to be carried
out online via the Internet.
Numerous functions are available to support you.
For example, powerful search functions make it easy to find the
required products, which can be immediately checked for avail-
ability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.

18 Please visit the Industry Mall on the Internet under:


http://www.siemens.com/industrymall

18/4 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Service & Support
Services covering the entire life cycle

Planni
ng & Design ■ Technical Consulting
Support in the planning and de-
ti on signing of your project from de-

Co
iza
Technical tailed actual-state analysis,

nfi
ti m

Consulting
target definition and consulting

gu
Op

rat
on product and system ques-
ion &

Modernization

io
Technical

n&
and
Support tions right to the creation of the
Modernizat

Optimization

Development
automation solution.
Online
Support

Spare Parts Engineering


and Repairs Support
Op

■ Engineering Support
Field

g
nin
er a

Service

io
ti o

& ss
i
n

M m Support in configuring and de-


ain om
ten
anc n &C veloping with customer-oriented
e atio
Install services from actual configura-
tion to implementation of the au-
.I
tomation project.
Our Service & Support accompanies you worlwide in all con-
cerns related to the automation and drive technology of
Siemens. In more than 100 countries directly on site and cover-
ing all phases of the life cycle of your machines and plants.
Round the clock.
An experienced team of specialists with their combined kno-
whow is ready to assist you. Regular training courses and a
close contact of our employees among each other - also across ■ Field Service
continents - assure a reliable service for multifaceted scopes. With Field Service, we offer ser-
vices for startup and mainte-
■ Online Support nance essential for ensuring
system availability.
The comprehensive information
system available round the
clock via Internet ranging from
Product Support and Service &
Support services to Support
Tools in the Shop.
http://www.siemens.com/
automation/service&support
■ Spare Parts and Repairs
In the operating phase of a ma-
chine or automation system, we
■ Technical Support provide a comprehensive repair
and spare parts service ensur-
Competent consulting in techni- ing the highest degree of plant
cal questions covering a wide availability.
range of customer-oriented ser-
vices for all our products and
systems.
http://www.siemens.com/
automation/support-request
■ Optimization and Upgrading
After startup or during the ope-
rating phase, additional potenti-
al for inceasing the productiviy
or for reducing costs often ari-
ses. For this purpose, we offer
you high-quality services in opti-
mization and upgrading.

18

You find contact details in the Internet under:


http://www.siemens.com/automation/service&support

Siemens ST PCS 7 · February 2010 18/5


© Siemens AG 2010

Appendix
Service & Support

■ Knowledge Base on DVD


For locations without online con- The DVD also includes a full-text search and our Knowledge
nections to the Internet there are Manager for targeted searches for solutions. The DVD will be up-
excerpts of the free part of the dated every 4 months.
information sources available on
DVD (Service & Support Knowl- Just the same as our online offer in the Internet, the Service &
edge Base). This DVD contains Support Knowledge Base on DVD comes complete in 5 lan-
all the latest product information guages (German, English, French, Italian, Spanish).
at the time of production (FAQs, You can order the Service & Support Knowledge Base DVD
Downloads, Tips and Tricks, Up- from your Siemens contact.
dates) as well as general infor-
mation on Service & Support. Order no. 6ZB5310-0EP30-0BA2

■ Automation Value Card


By entering the card number and PIN you have full access to the
Service & Support services being offered. The charge for the
services procured is debited from the credits on your Automa-
tion Value Card.
All the services offered are marked in currency-neutral credits,
so you can use the Automation Value Card worldwide.
Order your Automation and Value Card easily and comfortably
like a product with your sales contact.
Automation Value Card order numbers
Credits Order no.
200 6ES7 997-0BA00-0XA0
500 6ES7 997-0BB00-0XA0
1 000 6ES7 997-0BC00-0XA0
10 000 6ES7 997-0BG00-0XA0

Detailed information on the services offered is available on our


Small card - great support Internet site at:
The Automation Value Card is an integral component of the com- http://www.siemens.com/automation/service&support
prehensive service concept with which Siemens Automation and
Drives will accompany you in each phase of your automation Service & Support à la Card: Examples
project. Technical Support
It doesn't matter whether you want just specific services from our ”Priority“ Priority processing for urgent cases
Technical Support or want to purchase something on our Online
portal, you can always pay with your Automation Value Card. No ”24 h“ Availability round the clock
invoicing, transparent and safe. With your personal card number ”Extended“ Technical consulting for complex questions
and associated PIN you can view the state of your account and ”Mature Consulting service for products that are not available
all transactions at any time. Products“ any more
Services on card. This is how it's done. Support Tools in the Support Shop
Card number and PIN are on the back of the Automation Value Tools that can be used directly for configuration, anal-
Card. When delivered, the PIN is covered by a scratch field, ysis and testing
guaranteeing that the full credit is on the card.

18

18/6 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Siemens Solution Partner
Automation, Power Distribution and PLM

■ Overview
The Solution Partner Finder, available to you on the Internet, is a
comprehensive database in which all Solution Partners, together
with their performance profiles, present themselves.
In addition to the search criteria Technology, Sector and Country,
you can also search by Company and ZIP Code. From there it is
only a small step to making the first contact.
Call up the Solution Partner Finder as follows:
• CA 01 on DVD:
On the start page via "Contacts & Partners;
Siemens Solution Partner Automation, Power Distribution and
PLM"
• CA 01 online:
Go directly to the Solution Partner Finder:
www.siemens.com/automation/partnerfinder

Additional information about the Siemens Solution Partner


Program is available in the Internet at:
www.siemens.com/automation/solutionpartner

Siemens Solution Partner is the name used to identify selected


system integrators as suppliers of solutions for the Siemens port-
folio in the automation, power distribution and product lifecycle
management (PLM) sectors in accordance with globally uniform
qualification procedures.
In the context of the Siemens Solution Partner program, our
strengths merge with the competences of our Solution Partners.
Our product and system expertise works together with the com-
prehensive application and sector expertise of our partners to al-
ways produce perfect solutions for every application.
The number of Solution Partners has increased extremely rap-
idly, and now more than 850 certified Solution Partners are able
to provide pioneering, tailored solutions in more than 45 coun-
tries.

18

Siemens ST PCS 7 · February 2010 18/7


© Siemens AG 2010

Appendix

Software Licenses

■ Overview
Software types Factory license
Software requiring a license is categorized into types. With the Factory License the user has the right to install and use
The following software types have been defined: the software at one permanent establishment only. The perma-
• Engineering software nent establishment is defined by one address only.The number
of hardware devices on which the software may be installed
• Runtime software results from the order data or the Certificate of License (CoL).
Engineering software Certificate of license
This includes all software products for creating (engineering) The Certificate of License (CoL) is the licensee's proof that the
user software, e.g. for configuring, programming, parameteriz- use of the software has been licensed by Siemens. A CoL is
ing, testing, commissioning or servicing. required for every type of use and must be kept in a safe place.
Data generated with engineering software and executable
programs can be duplicated for your own use or for use by third- Downgrading
parties free-of-charge. The licensee is permitted to use the software or an earlier ver-
sion/release of the software, provided that the licensee owns
Runtime software such a version/release and its use is technically feasible.
This includes all software products required for plant/machine
operation, e.g. operating system, basic system, system expan- Delivery versions
sions, drivers, etc. Software is constantly being updated.
The duplication of the runtime software and executable pro- The following delivery versions
grams created with the runtime software for your own use or for • PowerPack
use by third-parties is subject to a charge. • Upgrade
You can find information about license fees according to use in can be used to access updates.
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance, Existing bug fixes are supplied with the ServicePack version.
per axis, per control loop, per variable, etc. PowerPack
Information about extended rights of use for parameteriza- PowerPacks can be used to upgrade to more powerful software.
tion/configuration tools supplied as integral components of the The licensee receives a new license agreement and CoL
scope of delivery can be found in the readme file supplied with (Certificate of License) with the PowerPack. This CoL, together
the relevant product(s). with the CoL for the original product, proves that the new soft-
License types ware is licensed.
A separate PowerPack must be purchased for each original
Siemens Industry Automation & Drive Technologies offers vari- license of the software to be replaced.
ous types of software license:
• Floating license Upgrade
• Single license An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product
• Rental license is already held.
• Trial license The licensee receives a new license agreement and CoL with
the upgrade. This CoL, together with the CoL for the previous
Floating license product, proves that the new version is licensed.
The software may be installed for internal use on any number of A separate upgrade must be purchased for each original license
devices by the licensee. Only the concurrent user is licensed. of the software to be upgraded.
The concurrent user is the person using the program. Use
begins when the software is started. ServicePack
A license is required for each concurrent user. ServicePacks are used to debug existing products.
ServicePacks may be duplicated for use as prescribed accord-
Single license ing to the number of existing original licenses.
Unlike the floating license, a single license permits only one
installation of the software. License key
The type of use licensed is specified in the ordering data and Siemens Industry Automation & Drive Technologies supplies
in the Certificate of License (CoL). Types of use include for software products with and without license keys.
example per device, per axis, per channel, etc. The license key serves as an electronic license stamp and
One single license is required for each type of use defined. is also the "switch" for activating the software (floating license,
rental license, etc.).
Rental license The complete installation of software products requiring license
A rental license supports the "sporadic use" of engineering keys includes the program to be licensed (the software) and the
software. Once the license key has been installed, the software license key (which represents the license).
can be used for a specific number of hours (the operating hours
do not have to be consecutive). Detailed explanations concerning license conditions can be found in the

18
One license is required for each installation of the software. “Terms and Conditions of Siemens AG” or under
http://www.siemens.com/automation/mall
Trial license (Industry Mall Online-Help System)
A trial license supports "short-term use" of the software in a non-
productive context, e.g. for testing and evaluation purposes. I IA&DT/Software licenses/En 02.12.09
It can be transferred to another license.

18/8 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Alphabetical index


A ET 200S ..................................................................................................... 8/42
Access control ............................................................................................. 4/9 ET 200S analog electronics modules ........................................................ 8/51
Access Points ............................................................................................ 7/28 ET 200S counter module ............................................................................ 8/53
Active field distributors ...................................................................... 7/40,7/45 ET 200S digital electronics modules .......................................................... 8/49
Active field splitter ..................................................................................... 7/45 Ex analog input modules ET 200M ............................................................ 8/24
Add-on products ........................................................................................ 1/13 Ex analog output modules ET 200M ......................................................... 8/24
Advanced Process Control .......................................................................... 3/8 Ex digital input modules ET 200M ............................................................. 8/23
Advanced Process Library .......................................................................... 3/8 Ex digital output modules ET 200M ........................................................... 8/23
AlarmControl ................................................................................................ 4/8 Ex partition ................................................................................................. 8/12
APC .............................................................................................................. 3/8 Expansion units ........................................................................................... 8/5
Archiving .................................................................................................... 4/17 F
ASIA product ............................................................................................... 9/3
F modules ................................................................................................... 8/25
AS-Interface ............................................................................................... 7/47
F/FH systems ............................................................................................. 6/27
Asset Management ...................................................................................... 5/3
F-AI HART .................................................................................................. 8/25
Automation systems ..................................................................................... 6/2
F-DO .......................................................................................................... 8/25
individual configurations.......................................................................... 6/10
Faceplate Designer ..................................................................................... 3/9
recommended preferred types................................................................ 6/13
Failsafe Kit ................................................................................................. 8/59
B FastConnect ............................................................................ 7/18, 7/33, 7/46
Basic hardware SIMATIC PCS 7 .................................................................. 2/4 Fault-tolerant automation systems ............................................................. 6/17
Batch Planning ........................................................................................... 10/8 individual configurations ......................................................................... 6/19
BatchCC .................................................................................................... 10/6 recommended preferred types ............................................................... 6/22
BCE ............................................................................................................ 7/26 Fiber-optic cables....................................................................................... 7/23
Brake Control Module ................................................................................ 8/54 Field level .................................................................................................. 7/31
Bus modules for hot swapping .................................................................. 8/12 FM 350 ....................................................................................................... 8/30
FM 355 ....................................................................................................... 8/28
C
Cable duct LK 393 ..................................................................................... 8/12 G
Central Archive Server ...................................................................... 4/17, 4/21 Glass fiber-optic cables ............................................................................ 7/23
CFC .............................................................................................................. 3/7 Graphics Designer ...................................................................................... 3/9
Client/server architecture ............................................................................. 4/3 H
Common displays ........................................................................................ 3/6
HART ......................................................................................................... 8/21
Communications networks ........................................................................... 7/2
Hierarchical Recipe ................................................................................... 10/9
Component view .......................................................................................... 3/6
Hot swapping ............................................................................................ 8/12
Concurrent Engineering ............................................................................... 3/4
HW-Config ................................................................................................... 3/6
Configurator AS ........................................................................ 6/10, 6/19, 6/30
Continuous Function Chart .......................................................................... 3/7 I
Control module .......................................................................................... 8/28 I/O subsystem ........................................................................................... 8/13
Counter module .......................................................................................... 8/30 I&C libraries ................................................................................................. 3/8
CP 1623 ..................................................................................................... 7/25 IF 964-DP .......................................................................................... 6/16, 7/37
CP 343-2 .................................................................................................... 7/47 IM 151-1 interface module ......................................................................... 8/46
CP 443-1 .................................................................................. 6/16, 6/24, 6/36 IM 152 interface module............................................................................. 8/34
CP 443-1EX20 ............................................................................................ 7/26 IM 153-2 High Feature ............................................................................... 8/11
CP 443-5 Extended ......................................................... 6/16, 6/24, 6/36, 7/37 IM 153 redundancy bundle ........................................................................ 8/13
C-PLUG ...................................................................................................... 7/15 IM 154-2 DP High Feature interface module .............................................. 8/63
Import/Export Assistant ............................................................................. 3/13
D
Industrial Ethernet ....................................................................................... 7/3
Desktop adapter network card .................................................................. 7/26 Industrial Ethernet Switches ........................................................................ 7/5
Diagnostics software SIMATIC PC DiagMonitor .......................................... 2/6
Industrial Twisted Pair ................................................................................ 7/22
DIN rail for hot swapping ........................................................................... 8/12 Industrial Wireless LAN ............................................................................. 7/27
DM 370 ...................................................................................................... 8/12 Industrial Workstation .................................................................................. 2/2
DOCPRO ...................................................................................................... 3/9
Isolating module ........................................................................................ 8/27
Dummy module DM 370 ............................................................................ 8/12 Isolating bus module ................................................................................. 8/27
E IT Security .................................................................................................. 13/2
Electronic Device Description ................................................................... 3/18 L
Electronic signature ..................................................................................... 4/9
Long-term archiving OS ................................................................... 4/17, 4/19
ESM ............................................................................................................ 7/16
Loop-in-Alarm .............................................................................................. 4/8
ES software ......................................................................................... 3/3, 3/10
ET 200iSP ................................................................................................... 8/31 M
ET 200iSP analog electronics modules ...................................................... 8/37 Maintenance cycle ...................................................................................... 5/3
ET 200iSP digital electronics modules ....................................................... 8/36 Maintenance Station .................................................................................... 5/2
ET 200iSP electronics modules .................................................................. 8/35 Marshalled Termination Assemblies ............................................................ 8/6
ET 200iSP power supply unit ..................................................................... 8/33 Media converter ........................................................................................ 7/16
ET 200iSP terminal modules ....................................................................... 8/37 Message window ......................................................................................... 4/8
ET 200iSP watchdog module ..................................................................... 8/35 Microbox automation system ................................................................ 6/2, 6/5
ET 200M ....................................................................................................... 8/9 Microsoft SQL server ............................................................................ 3/3, 4/5
ET 200M analog input modules .................................................................. 8/18 Microsoft Windows operating system........................................................... 2/3
ET 200M analog output modules................................................................ 8/18
ET 200M digital input modules ................................................................... 8/14
Migration to SIMATIC PCS 7 ...................................................................... 1/14
Modbus ..................................................................................................... 7/48 18
ET 200M digital input/output modules ........................................................ 8/14 Monitoring of control quality ........................................................................ 3/8
ET 200M digital output modules ................................................................. 8/14 Motor starter .............................................................................................. 8/54
ET 200pro .................................................................................................. 8/61 Motor starter High Feature ........................................................................ 8/55
ET 200pro analog input modules................................................................ 8/65 MTA .............................................................................................................. 8/6
ET 200pro analog output modules ............................................................. 8/65 Multi-user system ........................................................................................ 4/3
ET 200pro digital input modules ................................................................. 8/64 Multi-variable controller ............................................................................... 3/8
ET 200pro digital output modules............................................................... 8/64 Multiproject Engineering .............................................................................. 3/4
ET 200pro module support ......................................................................... 8/62

Siemens ST PCS 7 · February 2010 18/9


© Siemens AG 2010

Appendix
Alphabetical index


N SIMATIC BATCH ........................................................................................ 10/2
Network transition PROFIBUS PA to PROFIBUS DP .................................. 7/40 SIMATIC BATCH API ................................................................................ 10/10
SIMATIC BATCH Batch Control Center ..................................................... 10/6
O SIMATIC BATCH Server Basic Package .................................................... 10/4
OLM ........................................................................................................... 7/35 SIMATIC Logon ............................................................................................ 3/5
Operator system .......................................................................................... 4/2 SIMATIC Manager ....................................................................................... 3/5
Optical Link Modules ................................................................................. 7/35 SIMATIC Manual Collection ......................................................................... 9/4
OS archiving ................................................................................................ 4/4 SIMATIC Microbox PC ................................................................................. 2/2
OS client 427C ............................................................................................. 2/2 SIMATIC NET ............................................................................................... 7/2
OS quantity framework ................................................................................ 4/4 SIMATIC PCS 7 AS RTX ............................................................................... 6/5
OS software ........................................................................................ 4/5, 4/10 SIMATIC PCS 7 Safety Packages .............................................................. 12/8
OS variable .................................................................................................. 4/4 SIMATIC PCS 7 Software ............................................................................. 9/2
OSM ........................................................................................................... 7/16 SIMATIC PCS 7 V6.1 .................................................................................. 16/2
SIMATIC PCS 7 V7.0................................................................................. 16/23
P
SIMATIC PDM ............................................................................................ 3/14
PID Tuner ..................................................................................................... 3/9
SIMATIC PDM Basic .................................................................................. 3/16
Plant bus ............................................................................................. 4/14, 7/4
SIMATIC PDM Service ............................................................................... 3/16
Portrait assembly kit ..................................................................................... 6/8
SIMATIC PDM Single Point ........................................................................ 3/15
Power supply PS 305 ................................................................................. 8/10
SIMATIC Rack PC ................................................................................. 2/2, 2/5
Power supply PS 307 ................................................................................. 8/10
SIMATIC Route Control .............................................................................. 11/2
Power module PM-E .......................................................................... 8/47,8/69
Simulation software .................................................................................... 3/21
Power module PM-E F ............................................................................... 8/47
Single-user system ...................................................................................... 4/3
Preferred types AS.................................................................... 6/13, 6/22, 6/33
SIPLUS extreme ........................................................................................... 8/9
Process Device Manager .......................................................................... 3/14
SIPLUS extreme bundles ........................................................................... 6/26
PROFIBUS ................................................................................................. 7/31
Scalability .................................................................................................. 1/12
PROFIBUS DP ............................................................................................ 7/32
Software Update Service ........................................................................... 17/2
PROFIBUS PA ............................................................................................ 7/39
Stainless steel wall enclosure ET 200iSP .................................................. 8/39
PROFIsafe .................................................................................................. 7/39
Standard automation systems ..................................................................... 6/9
Process I/O ................................................................................................... 8/2
StoragePlus ...................................................................................... 4/17, 4/19
Process I/O in hazardous area .................................................................... 8/3
Sync cable ........................................................................................ 6/24, 6/36
Process object ............................................................................................. 4/4
Sync module .............................................................................................. 6/36
Process object view ..................................................................................... 3/6
Sync set ..................................................................................................... 6/36
R System diagnostics ..................................................................................... 2/6
Rack ............................................................................................................. 8/5 System documentation ................................................................................ 9/4
Recipe System ........................................................................................... 10/7 T
Redundant operator systems .................................................................... 4/13
Table window ............................................................................................... 4/7
Redundant Terminalbus Adapter Package ................................................ 7/26
Technological hierarchy. .............................................................................. 3/6
Rental License ............................................................................................. 3/4
TELEPERM M Manual Collection ................................................................. 9/4
Repeater für PROFIBUS ............................................................................ 7/33
Terminal bus ....................................................................................... 4/14, 7/4
Reports system ............................................................................................ 4/9
Terminal Bus Adapter Package ................................................................. 4/14
ROP Library ............................................................................................. 10/10
Terminal modules ............................................................................... 8/6, 8/33
Route Control ............................................................................................. 11/2
Time-of-day synchronization ....................................................................... 4/9
Route Control Assistant ............................................................................. 11/7
TM-E terminal modules .............................................................................. 8/45
Route Control Center ........................................................................ 11/5, 11/6
TM-P terminal modules .............................................................................. 8/44
Route Control Engineering tool .................................................................. 11/7
Totally Integrated Automation ...................................................................... 1/8
Route Control server ......................................................................... 11/5, 11/6
TrendControls .............................................................................................. 4/7
Route Control software ............................................................................... 11/5
Trend display ................................................................................................ 4/7
Routing ....................................................................................................... 3/17
RS 485-iS coupler ............................................................................. 7/33, 8/38 U
Uniform data management, communication and configuration ................ 1/10
S
S7 F ConfigurationPack ............................................................................. 12/4 V
S7 F Systems ............................................................................................. 12/4 Version Cross Manager ............................................................................. 3/11
S7-400 signal modules. ............................................................................... 8/4 Version Trail ............................................................................................... 3/12
S7-PLCSIM ................................................................................................. 3/21
S7-REDCONNECT ............................................................................ 4/14, 7/26 W
Safety functions ......................................................................................... 6/29 Web Server ................................................................................................ 4/23
Safety Integrated for Process Automation ................................................. 12/2 Y
Safety Matrix Editor .................................................................................... 12/5
Y-Link ................................................................................................ 6/25, 7/38
Safety Matrix Tool ....................................................................................... 12/5
Safety Matrix Viewer .................................................................................. 12/5
Safety-related automation systems ............................................................ 6/27
individual configurations.......................................................................... 6/30
recommended preferred types................................................................ 6/33
Safety-related electronics modules ET 200pro .......................................... 8/67
Safety-related I/O modules ........................................................................ 8/25
SCALANCE S ............................................................................................. 13/3

18 SCALANCE X ............................................................................................... 7/5


Security architecture .................................................................................. 13/2
Separation Procedures/Formulas ............................................................ 10/10
Sequential Function Chart ........................................................................... 3/7
Setting of control parameters ...................................................................... 3/8
SFC .............................................................................................................. 3/7
SFC Visualization ....................................................................................... 4/12
Sign-of-life monitoring .................................................................................. 4/9
SIGUARD ................................................................................................... 8/58

18/10 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Ordering data summary


3RK1 6ES7 141-4BF00-0AB0 ..................................8/64 6ES7 331-1K... ............................................... 8/18
3RK1 301-..... ....................................... 8/56 6ES7 142-4BD00-0AB0 ..................................8/64 6ES7 331-7H... ............................................... 8/19
3RK1 903-0AA00 ................................. 8/56 6ES7 144-4.... .................................................8/66 6ES7 331-7K... ............................................... 8/18
6ES7 145-4.... .................................................8/66 6ES7 331-7N... ............................................... 8/19
3RK1 903-0AE00 .................................. 8/56
6ES7 148-4CA00-0AA0 ..................................8/69 6ES7 331-7P... ................................................ 8/19
3RK1 903-0AF00 .................................. 8/56 6ES7 148-4FA00-0AB0 ...................................8/68 6ES7 331-7R... ............................................... 8/24
3RK1 903-0AG00 ................................. 8/56 6ES7 148-4FC00-0AB0 ..................................8/68 6ES7 331-7S... ............................................... 8/24
3RK1 903-0AG01 ........................ 8/56, 8/57 6ES7 151-1BA02-0AB0 ..................................8/46
6ES7 331-7T... ................................................ 8/22
3RK1 903-0AH00 ................................. 8/56 6ES7 152-1AA00-0AB0 ..................................8/34 6ES7 332-5H... ............................................... 8/20
3RK1 903-0AJ00 .................................. 8/56 6ES7 153-2AR03-0XA0 ..................................8/13 6ES7 332-5RD00-0AB0 ................................. 8/24
3RK1 903-0AK00 ................................. 8/56 6ES7 153-2BA02-0XB0 ..................................8/11 6ES7 332-5TB00-0AB0 .................................. 8/22
3RK1 903-0AK10 ................................. 8/56 6ES7 153-2BA82-0XB0 ............7/44, 16/15, 16/39 6ES7 332-7ND02-0AB0 ................................. 8/20
6ES7 154-2AA00-0AB0 ..................................8/63 6ES7 332-8TF01-0AB0 .................................. 8/22
3RK1 903-0AL00 .................................. 8/56
6ES7 157-0AC83-0XA0 ............7/44, 16/15, 16/39 6ES7 336-..... ................................................. 8/26
3RK1 903-0AL10 .................................. 8/56 6ES7 157-0AD82-0XA0 ............7/44, 16/15, 16/39
3RK1 903-0BA00 ................................. 8/56 6ES7 157-0AF.. ....................................7/45, 16/39 6ES7 341-..... ................................................. 7/48
3RK1 903-0CB00 ................................. 8/56 6ES7 193-4CA.. ..............................................8/45 6ES7 350-..... ................................................. 8/30
3RK1 903-0CC00 ................................. 8/56 6ES7 193-4CB.. ..............................................8/45 6ES7 355-..... ................................................. 8/29
3RK1 903-0CE00 ........................ 8/56, 8/57 6ES7 193-4CC.. ..............................................8/44 6ES7 370-..... ................................................. 8/12
3RK1 903-0CF00 ......................... 8/56, 8/57 6ES7 193-4CD.. ..............................................8/44
6ES7 193-4CE.. ..............................................8/44 6ES7 390-1AB60-0AA0 ........................ 7/34, 8/38
3RK1 903-0CH10 ................................. 8/56 6ES7 390-1AE80-0AA0 ............... 7/34, 7/44, 8/38,
6ES7 193-4CF.. ...............................................8/45
3RK1 903-0CH20 ................................. 8/56 ........................................................... 16/15, 16/39
6ES7 193-4CG.. ............................................. 8/45
3RK1 903-1.... ...................................... 8/60 6ES7 390-1AF30-0AA0 ............... 7/34, 7/44, 8/38,
6ES7 193-4CK.. ..............................................8/44 ........................................................... 16/15, 16/39
3RK1 903-2AC00 ........................ 8/56, 8/57 6ES7 193-4CL.. ..............................................8/45 6ES7 390-1AF85-0AA0 ......................... 8/34, 8/37
3RK1 903-2AC10 ........................ 8/56, 8/57 6ES7 193-7A... ...............................................8/34 6ES7 390-1AJ30-0AA0 ......................... 7/34, 8/38
3RK1 903-3.... ...................................... 8/57 6ES7 193-7C... ...............................................8/37 6ES7 390-1AJ85-0AA0 ......................... 8/34, 8/37
6ES7 193-7D... ...............................................8/33 6ES7 390-1BC00-0AA0 ........................ 7/34, 8/38
6AV6 6ES7 194-4A... ...............................................8/63 6ES7 392-1AJ00-0AA0 ......................... 7/47, 8/12
6AV6 371-1CA07-0AX0 ........................ 4/11 6ES7 194-4B... ...............................................8/69 6ES7 392-1AJ20-0AA0 .................................. 8/12
6AV6 371-1CF06-0DX0 ...................... 16/10 6ES7 194-4CA00-0AA0 .........................8/64, 8/66 6ES7 392-1AM00-0AA0 ................................. 8/12
6AV6 371-1CF06-2AX0 ...................... 16/34 6ES7 194-4CB00-0AA0 ..................................8/64 6ES7 392-1AN00-0AA0 ........................ 8/14, 8/16
6AV6 371-1CF07-0AX0 ............... 4/15, 4/22 6ES7 194-4D... ...............................................8/68 6ES7 392-1BJ00-0AA0 .................................. 8/12
6ES7 194-4G... ...............................................8/63 6ES7 392-1BM01-0AA0 ................................. 8/12
6AV6 371-1DR06-1AX0 ...................... 16/11 6ES7 392-1BN00-0AA0 ........................ 8/14, 8/16
6ES7 194-4HA00-0AA0 .........................8/64, 8/66
6AV6 371-1ES06-0AX0 ........... 16/11, 16/35 6ES7 194-4HB00-0AA0 .........................8/63, 8/69 6ES7 392-1C... ............................................... 8/12
6AV6 371-1ES06-0CX0 ........... 16/11, 16/35 6ES7 392-4.... ....................................... 8/14, 8/16
6ES7 195-1GA00-0XA0 ...7/44, 8/12, 16/15, 16/39
6ES7 195-1GC00-0XA0 ..................................8/12 6ES7 393-4AA00-0AA0 ................................. 8/12
6DL2
6DL2 804-0A... ..................................... 8/39 6ES7 195-1GF30-0XA0 ...7/44, 8/12, 16/15, 16/39 6ES7 400-1JA01-0AA0 ......... 6/16, 6/25, 6/37, 8/5
6ES7 195-1GG30-0XA0 ..7/44, 8/12, 16/15, 16/39 6ES7 400-1JA11-0AA0 ................ 6/16, 6/25, 6/37
6DL2 804-0D... ..................................... 8/40
6ES7 195-1JA00-0XA0 ...................................8/12 6ES7 400-1TA01-0AA0 ......... 6/16, 6/25, 6/37, 8/5
6DL2 804-1A... ..................................... 8/40 6ES7 195-1KA00-0XA0 ..................................8/12 6ES7 400-1TA11-0AA0 ................ 6/16, 6/25, 6/37
6DL2 804-1D... ..................................... 8/41 6ES7 195-7HA00-0XA0 ..............7/44, 8/12, 16/39 6ES7 400-2.... ....................................... 6/25, 6/37
6DL2 804-2A... ..................................... 8/41 6ES7 195-7HB00-0XA0 ..................................8/12
6ES7 195-7HC00-0XA0 ..................................8/12 6ES7 401-..... ................................................. 6/16
6DL2 804-2D... ..................................... 8/41
6ES7 195-7HD10-0XA0 ..................................8/12 6ES7 405-0DA02-0AA0 ................................. 6/16
6DL5 6ES7 195-7HD80-0XA0 ............7/44, 16/15, 16/39 6ES7 405-0KA02-0AA0 ............... 6/16, 6/25, 6/36
6DL5 900-8AX03-8YX8 .......................... 9/5 6ES7 195-7HF80-0XA0 ............7/44, 16/15, 16/39 6ES7 405-0KR02-0AA0 ............... 6/16, 6/25, 6/37
6ES7 195-7HG00-0XA0 ..................................8/27 6ES7 405-0RA02-0AA0 ............... 6/16, 6/25, 6/37
6DS1 6ES7 195-7HG80-0XA0 .......................7/44, 16/39
6ES7 407-0DA02-0AA0 ................................. 6/16
6DS1 916-8RR ..................................... 2/22 6ES7 195-7KF00-0XA0 ...................................8/27
6ES7 407-0KA02-0AA0 ............... 6/16, 6/25, 6/36
6ES7 197-1LA11-0XA0 ..........................6/25, 7/38 6ES7 407-0KR02-0AA0 ............... 6/16, 6/25, 6/36
6EP1
6ES7 305-..... ...........7/38, 7/44, 8/10,16/15, 16/39 6ES7 407-0RA02-0AA0 ............... 6/16, 6/25, 6/36
6EP1 ... ............................................... 15/12
6ES7 307-..... ..........7/38, 7/44, 8/10, 16/15, 16/39 6ES7 412-..... ........................................ 6/24, 6/36
6ES7 6ES7 414-3.... ................................................ 6/15
6ES7 321-1B... ...............................................8/14 6ES7 414-4.... ....................................... 6/24, 6/36
6ES7 131-4.... ................................................ 8/50
6ES7 321-1CH00-0AA0 ..................................8/15 6ES7 416-..... ................................................. 6/15
6ES7 131-7.... ................................................ 8/36
6ES7 321-1CH20-0AA0 ..................................8/14 6ES7 417-4HT14-0AB0 ......................... 6/24, 6/36
6ES7 132-4.... ................................................ 8/50
6ES7 321-1E... ................................................8/15 6ES7 417-4XT05-0AB0 .................................. 6/15
6ES7 132-7G... ............................................... 8/36
6ES7 321-1F... ................................................8/15
6ES7 132-7H... ............................................... 8/37 6ES7 421-..... ................................................... 8/4
6ES7 321-7BH01-0AB0 ..................................8/15
6ES7 132-7R... ............................................... 8/36 6ES7 422-..... ................................................... 8/4
6ES7 321-7RD00-0AB0 ..................................8/23
6ES7 134-4.... ................................................ 8/52
6ES7 321-7TH00-0AB0 ..................................8/15 6ES7 431-..... ................................................... 8/4
6ES7 134-7.... ................................................ 8/37
6ES7 135-4.... ................................................ 8/52 6ES7 322-1.... .................................................8/16 6ES7 432-..... ................................................... 8/4
6ES7 135-7TD00-0AB0 .................................. 8/37
6ES7 138-4AA01-0AA0 ......................... 8/50, 8/52
6ES7 322-5FF00-0AB0 ...................................8/17
6ES7 322-5GH00-0AB0 .................................8/17
6ES7 460-..... ................................................... 8/5
6ES7 461-..... ................................................... 8/5
18
6ES7 138-4AA11-0AA0 .................................. 8/50 6ES7 322-5HF00-0AB0 ..................................8/17 6ES7 468-..... ................................................... 8/5
6ES7 138-4C... ............................................... 8/48 6ES7 322-5RD00-0AB0 ..................................8/23
6ES7 492-..... ................................................... 8/4
6ES7 138-4DA04-0AB0 ................................. 8/53 6ES7 322-5SD00-0AB0 ..................................8/23
6ES7 138-4F... ................................................ 8/50 6ES7 322-8.... .................................................8/17
6ES7 138-7AA00-0AA0 .................................. 8/37 6ES7 323-1BH01-0AA0 ..................................8/17
6ES7 138-7BB00-0AB0 .................................. 8/37
6ES7 138-7EA01-0AA0 .................................. 8/33 6ES7 326-1.... .................................................8/25
6ES7 138-7EC00-0AA0 .................................. 8/33 6ES7 326-2.... .................................................8/26

Siemens ST PCS 7 · February 2010 18/11


© Siemens AG 2010

Appendix
Ordering data summary


6ES7 648-0CB00-0YA0 ............. 2/12, 15/7, 15/12, 6ES7 652-3AA17-.... .......................................4/15 6ES7 656-..... .......... 6/20, 6/21, 6/31, 6/32, 16/19,
............................................................. 16/4, 16/26 6ES7 652-3AB07-2YA0 .................................16/33 .......................... 16/21, 16/45, 16/46, 16/48, 16/49
6ES7 648-0EG00-1BA0 ...................... 2/12, 16/26 6ES7 652-3AB17-.... .......................................4/15 6ES7 656-7X... ...................................... 6/24, 6/36
6ES7 648-1AA00-0XC0 .............. 2/12, 16/4, 16/26 6ES7 652-3AC07-2YA0 ................................16/33 6ES7 656-8A... ............................................... 6/34
6ES7 648-1AA10-0YB0 ....................... 15/7, 15/12 6ES7 652-3AC17-.... .......................................4/15 6ES7 656-8BA.. ............................................. 6/22
6ES7 648-1AA20-0YB0 ........................... 2/17, 6/8 6ES7 652-3AD07-2YA0 ................................16/33 6ES7 656-8BE.. .............................................. 6/23
6ES7 648-2AF30-0HA0 .................................. 16/4 6ES7 652-3AD17-.... .......................................4/15 6ES7 656-8CE.. ............................................. 6/23
6ES7 648-2AF40-0HB0 .................................. 16/4 6ES7 652-3AE07-2YA0 .................................16/33 6ES7 656-8CF.. .............................................. 6/35
6ES7 648-2AF40-0JA0 ........................ 2/12, 16/26 6ES7 652-3AE17-.... .......................................4/15 6ES7 656-8CM.. ............................................. 6/23
6ES7 648-2AF50-0HB0 .................................. 16/4 6ES7 652-3BA07-2YA0 .................................16/33 6ES7 656-8DM.. ............................................. 6/23
6ES7 648-2AF50-0JB0 ........................ 2/12, 16/26 6ES7 652-3BA17-.... .......................................4/15 6ES7 656-8EM.. ............................................. 6/23
6ES7 648-2AH50-0KA0 ................................. 2/17 6ES7 652-3BB07-2YA0 .................................16/33 6ES7 656-8EN.. ............................................. 6/35
6ES7 648-2BF02-0XG0 .................................... 6/8 6ES7 652-3BB17-.... .......................................4/15 6ES7 657-0AX07-2YB5 ................................ 16/36
6ES7 648-3AB00-0XA0 .................................. 2/17 6ES7 652-3BC07-2YA0 ................................16/33 6ES7 657-0AX16-2YB5 ................................ 16/12
6ES7 650-0NC.. ............................................. 16/3 6ES7 652-3BC17-.... .......................................4/15 6ES7 657-0AX17-2YB5 .................................. 10/7
6ES7 650-0ND.. ............................................. 16/4 6ES7 652-3BD07-2YA0 ................................16/33 6ES7 657-0BX07-2YB5 ................................ 16/36
6ES7 650-0NE.. .............................................. 16/3 6ES7 652-3BD17-.... .......................................4/15 6ES7 657-0BX16-2YB5 ................................ 16/12
6ES7 650-0NF.. .............................................. 16/3 6ES7 652-3BE07-2YA0 .................................16/33 6ES7 657-0BX17-2YB5 .................................. 10/8
6ES7 650-0NG.. ............................................. 16/4 6ES7 652-3BE17-.... .......................................4/15 6ES7 657-0FX07-2YB0 ................................ 16/36
6ES7 650-0NH.. ............................................. 16/3 6ES7 652-3BF07-2YA0 .................................16/33 6ES7 657-0FX16-2YB0 ................................ 16/12
6ES7 650-0R... ............................................... 2/17 6ES7 652-3BF17-.... .......................................4/15 6ES7 657-0FX17-2YB0 .................................. 10/9
6ES7 650-1AA.. ................................................ 8/7 6ES7 652-3X... ..............................................16/10 6ES7 657-0GX07-2YB0 ............................... 16/36
6ES7 650-1AB.. ................................................ 8/7 6ES7 652-5AX07-0YE0 .................................17/11 6ES7 657-0GX16-2YB0 ............................... 16/12
6ES7 650-1AC.. ............................................... 8/8 6ES7 652-5AX16-0YE0 .................................17/16 6ES7 657-0GX17-2YB0 ............................... 10/10
6ES7 650-1AD.. ............................................... 8/7 6ES7 652-5BX07-0YF0 .................................17/13 6ES7 657-0HX07-2YB0 ................................ 16/36
6ES7 650-1AF.. ................................................ 8/7 6ES7 652-5BX16-0YF0 .................................17/17 6ES7 657-0HX16-2YB0 ................................ 16/12
6ES7 650-1AG.. ............................................... 8/7 6ES7 652-5BX17-0YF0 ...................................17/8 6ES7 657-0HX17-2YB0 ................................ 10/10
6ES7 650-1AH.. ............................................... 8/8 6ES7 652-5CX07-0YE5 ................................17/11 6ES7 657-0LX07-2YB5 ................................ 16/36
6ES7 650-1AK.. ................................................ 8/8 6ES7 652-5CX16-0YE5 ................................17/16 6ES7 657-0LX16-2YB5 ................................ 16/12
6ES7 650-1AL.. ................................................ 8/8 6ES7 652-5CX17-0CE5 ..................................17/6 6ES7 657-0LX17-2YB5 .................................. 10/6
6ES7 650-1AM.. ............................................... 8/8 6ES7 652-5CX17-0CH5 ..................................17/5 6ES7 657-0MX07-2YB0 ............................... 16/36
6ES7 650-1B... ................................................. 8/8 6ES7 652-5CX17-0YE5 ..................................17/6 6ES7 657-0MX16-2YB0 ............................... 16/12
6ES7 650-1CD07-2YB5 ............................... 17/24 6ES7 652-5CX17-0YH5 ..................................17/5 6ES7 657-0MX17-2YB0 ............................... 10/10
6ES7 650-1CD17-2YB5 ...................... 7/26, 17/23 6ES7 652-5DX07-0YF0 .................................17/11 6ES7 657-0SA00-0YL8 .................................. 17/3
6ES7 650-2PA07-0YX0 ................................ 16/23 6ES7 652-5DX17-0YF0 ...................................17/6 6ES7 657-0SA07-0YB0 ................................ 16/36
6ES7 650-2PA16-0YX0 .................................. 16/2 6ES7 652-5DX17-0YJ0 ...................................17/6 6ES7 657-0SA16-0YB0 ................................ 16/12
6ES7 650-2PA17-0YX0 ................................ 15/11 6ES7 652-5FX07-0YF0 .................................17/14 6ES7 657-0SA17-0YB0 .................................. 10/5
6ES7 650-2PB07-0YX0 ................................ 16/23 6ES7 652-5FX17-0YF0 ...................................17/9 6ES7 657-0XB07-2YB0 ................................ 16/36
6ES7 650-2PB16-0YX0 .................................. 16/2 6ES7 652-5FX17-0YJ0 ...................................17/9 6ES7 657-0XB16-2YB0 ................................ 16/12
6ES7 650-2PB17-0YX0 ................................ 15/11 6ES7 652-6AA07-0YA0 .................................16/33 6ES7 657-0XB16-2YD0 ................................ 16/12
6ES7 650-2QA07-0YX0 ................................ 16/23 6ES7 652-6AA17-0YA0 ...................................12/9 6ES7 657-0XB17-2YB0 .................................. 10/5
6ES7 650-2QA17-0YX0 .................................. 15/6 6ES7 652-6BX00-0YA5 ........................12/9, 16/33 6ES7 657-0XC07-2YB0 ................................ 16/36
6ES7 650-2QB07-0YX0 ................................ 16/23 6ES7 652-6CX07-0YA5 .................................16/33 6ES7 657-0XC07-2YD0 ................................ 16/36
6ES7 650-2QB17-0YX0 .................................. 15/6 6ES7 652-6CX17-0YA5 ...................................12/9 6ES7 657-0XC16-2YB0 ................................ 16/12
6ES7 650-3GD16-0YX0 ................................. 16/2 6ES7 653-0SP16-2YB5 ...................................16/8 6ES7 657-0XC16-2YD0 ................................ 16/12
6ES7 650-3X... ............................................. 15/13 6ES7 653-2BA00-0XB5 ........6/8, 6/15, 6/23, 6/35, 6ES7 657-0XC17-2YB0 .................................. 10/5
..................................................15/7, 15/12, 16/40 6ES7 657-0XC17-2YD0 .................................. 10/5
6ES7 651-5AC.. ............................................. 17/4
6ES7 653-2BB00-0XB5 ...............6/15, 6/23, 6/35, 6ES7 657-0XD07-2YB0 ................................ 16/36
6ES7 651-5AF.. .............................................. 17/4 ..................................................15/7, 15/12, 16/40 6ES7 657-0XD07-2YD0 ................................ 16/36
6ES7 651-5AX07-0YE5 ................................ 17/10 6ES7 653-2BC00-0XB5 .....6/15, 6/23, 6/35, 16/40 6ES7 657-0XD16-2YD0 ................................ 16/12
6ES7 651-5AX16-0YE5 ................................ 17/15
6ES7 654-..... ....6/10, 6/11, 6/12, 6/19, 6/20, 6/30, 6ES7 657-0XD17-2YB0 .................................. 10/5
6ES7 651-5CX06-0YE5 ................................ 17/20
...........................6/31, 16/16, 16/17, 16/18, 16/20, 6ES7 657-0XD17-2YD0 .................................. 10/5
6ES7 651-6AA07-0YA5 ................................ 16/30
.........................16/41, 16/42, 16/43, 16/44, 16/45, 6ES7 657-0XE07-2YB0 ................................ 16/36
6ES7 651-6AA17-0YA5 .................................. 12/8 ...........................................................16/47, 16/48 6ES7 657-0XE07-2YD0 ................................ 16/36
6ES7 651-6AF07-0YA5 ................................ 16/30 6ES7 654-0UC11-0XX0 ................................16/40 6ES7 657-0XE16-2YB0 ................................ 16/12
6ES7 651-6AF17-0YA5 .................................. 12/8 6ES7 654-0UE12-0XX0 ....................................6/8 6ES7 657-0XE17-2YB0 .................................. 10/5
6ES7 651-6BA07-0YA5 ................................ 16/30 6ES7 654-0X... ................................................8/13 6ES7 657-0XE17-2YD0 .................................. 10/5
6ES7 651-6BA17-0YA5 .................................. 12/8 6ES7 654-8A... ...............................................6/33 6ES7 657-0XX00-2YL8 .................................. 17/3
6ES7 651-6BF07-0YA5 ................................ 16/30 6ES7 654-8BA.. ..............................................6/22 6ES7 657-0XX16-0YF0 ................................ 17/17
6ES7 651-6BF17-0YA5 .................................. 12/8 6ES7 654-8BC.. ..............................................6/13 6ES7 657-5XX07-0YF0 ................................ 17/12
6ES7 651-6BX00-0YA5 ....................... 12/9, 16/30 6ES7 654-8BD.. ..............................................6/15 6ES7 657-5XX07-0YF5 ................................ 17/12
6ES7 652-0XC11-2YB0 ................................ 16/11 6ES7 654-8BE.. ..............................................6/22 6ES7 657-5XX16-0YF0 ................................ 17/17
6ES7 652-0XC11-2YF0 ................................ 17/16 6ES7 654-8CC.. ..............................................6/13 6ES7 657-5XX16-0YF5 ................................ 17/17
6ES7 652-0XC17-2YB0 .................................. 4/20 6ES7 654-8CD.. ..............................................6/15 6ES7 657-5XX17-0YF0 .................................. 17/7
6ES7 652-0XC21-2YB0 ................................ 16/34 6ES7 654-8CE.. ...............................................6/22 6ES7 657-5XX17-0YF5 .................................. 17/7
6ES7 652-0XD07-2YB5 ................................ 16/32 6ES7 654-8CF.. ...............................................6/33
6ES7 652-0XD16-2YB5 ................................ 16/10 6ES7 654-8CG.. ............................................. 6/13
18 6ES7 652-0XD16-2YF5 ................................ 17/16
6ES7 652-0XD17-2YB5 .................................. 4/12
6ES7 654-8CJ.. ..............................................6/15
6ES7 654-8CK.. ..............................................6/14
6ES7 652-0XX01-1XF0 ................. 2/20, 4/16, 7/26 6ES7 654-8CM.. ............................................. 6/22
6ES7 652-0XX01-1XF1 ................. 2/20, 4/16, 7/26 6ES7 654-8DG.. ............................................. 6/13
6ES7 652-0XX02-1XC0 .................................. 2/21 6ES7 654-8DH.. ..............................................6/14
6ES7 652-0XX04-1XE0 .................................. 2/19 6ES7 654-8EH.. ..............................................6/14
6ES7 652-0XX04-1XE1 .................................. 2/19 6ES7 654-8EJ.. ...............................................6/15
6ES7 652-0XX05-1XD1 .................................. 2/21 6ES7 654-8EK.. ..............................................6/14
6ES7 652-0XX11-1XC0 .................................. 2/21 6ES7 654-8EM.. ..............................................6/22
6ES7 652-3AA07-2YA0 ................................ 16/33 6ES7 654-8EN.. ..............................................6/34

18/12 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Ordering data summary


6ES7 658-0GX07-2YB0 ................................ 16/35 6ES7 658-2BX17-0CE0 ..................................17/6 6ES7 658-3XH06-2YD5 ..... 3/19, 3/20, 16/7, 16/29
6ES7 658-0GX17-2YB0 .................................. 14/4 6ES7 658-2BX17-0CH0 ..................................17/5 6ES7 658-3XX00-.... ............................ 17/3, 17/20
6ES7 658-0HX07-2YB0 ................................ 16/35 6ES7 658-2BX17-0YE0 ...................................17/6 6ES7 658-4XX17-.... ......................................... 9/3
6ES7 658-0HX17-2YB0 .................................. 14/4 6ES7 658-2BX17-0YH0 ..................................17/5 6ES7 658-5AA07-0YA5 ................................ 16/27
6ES7 658-1AA16-0YA5 .................................. 16/5 6ES7 658-2CX00-0YL8 ...................................17/3 6ES7 658-5AA16-0YA5 .................................. 16/5
6ES7 658-1AB05-0YC4 ................................ 17/18 6ES7 658-2CX07-0YA5 ......................16/32, 16/35 6ES7 658-5AA16-0YE5 ................................ 17/15
6ES7 658-1AB16-.... ...................................... 16/5 6ES7 658-2CX16-0YA5 ........................16/9, 16/11 6ES7 658-5AA17-.... ...................................... 3/10
6ES7 658-1AC16-.... ...................................... 16/5 6ES7 658-2CX16-0YE5 ................................17/16 6ES7 658-5AB07-.... .................................... 16/27
6ES7 658-1AD16-0YA5 .................................. 16/5 6ES7 658-2CX17-.... ..............................4/11, 4/24 6ES7 658-5AB16-.... ...................................... 16/5
6ES7 658-1AD16-0YD5 ................................. 16/5 6ES7 658-2DA16-.... .......................................16/5 6ES7 658-5AB17-0CA5 ................................. 3/10
6ES7 658-1AD16-0YE5 ................................ 17/15 6ES7 658-2DB16-.... .......................................16/5 6ES7 658-5AB17-0YA5 .................................. 3/10
6ES7 658-1AE16-.... ....................................... 16/5 6ES7 658-2DC16-0YA5 ..................................16/5 6ES7 658-5AB17-0YD5 ............. 3/10, 15/7, 15/11
6ES7 658-1AF07-.... ..................................... 16/27 6ES7 658-2DC16-0YA6 ..................................16/5 6ES7 658-5AC00-.... ...................................... 17/3
6ES7 658-1AF16-0YA5 .................................. 16/5 6ES7 658-2DC16-0YD5 ..................................16/5 6ES7 658-5AC07-.... .................................... 16/27
6ES7 658-1AF16-0YD5 .................................. 16/5 6ES7 658-2DC16-0YE5 ................................17/15 6ES7 658-5AC16-.... ...................................... 16/5
6ES7 658-1AF16-0YE5 ................................ 17/15 6ES7 658-2DD16-.... ......................................16/5 6ES7 658-5AC17-0CA5 ................................. 3/10
6ES7 658-1AF17-.... ....................................... 3/10 6ES7 658-2DE16-0YA5 ...................................16/5 6ES7 658-5AC17-0YA5 .................................. 3/10
6ES7 658-1CX07-2YA5 ................................ 16/28 6ES7 658-2DE16-0YD5 ..................................16/5 6ES7 658-5AC17-0YD5 ............. 3/10, 15/7, 15/11
6ES7 658-1CX16-2YB5 .................................. 16/6 6ES7 658-2DE16-0YE5 ................................17/15 6ES7 658-5AD16-.... ...................................... 16/5
6ES7 658-1CX17-2YA5 .................................. 3/11 6ES7 658-2DF07-.... .....................................16/27 6ES7 658-5AE16-.... ...................................... 16/5
6ES7 658-1DX07-2YB5 ................................ 16/28 6ES7 658-2DF16-.... .......................................16/5 6ES7 658-5AF00-.... ....................................... 17/3
6ES7 658-1DX16-2YB5 .................................. 16/6 6ES7 658-2DF17-.... .......................................3/10 6ES7 658-5AF07-.... ..................................... 16/27
6ES7 658-1DX17-2YB5 .................................. 3/13 6ES7 658-2EA00-.... ..............................4/18, 4/22 6ES7 658-5AF16-.... ....................................... 16/5
6ES7 658-1FX07-2YA5 ................................. 16/28 6ES7 658-2EA07-.... .....................................16/34 6ES7 658-5AF17-.... ....................................... 3/10
6ES7 658-1FX16-2YB5 .................................. 16/6 6ES7 658-2EA16-.... .....................................16/10 6ES7 658-7BX31-.... ......................... 17/19, 18/16
6ES7 658-1FX17-2YA5 ................................... 3/12 6ES7 658-2EB00-.... ..............................4/18, 4/22 6ES7 658-7BX41-.... ...................................... 13/5
6ES7 658-2EB07-.... .....................................16/34 6ES7 658-7DX00-.... ...................................... 17/3
6ES7 658-2AA07-0YA0 ................................ 16/32
6ES7 658-2EB16-.... .....................................16/10 6ES7 658-7DX07-.... ......................... 16/31, 16/37
6ES7 658-2AA16-0YA0 .................................. 16/9
6ES7 658-2EC00-.... ..............................4/18, 4/22 6ES7 658-7DX16-0YB5 ....................... 16/8, 16/13
6ES7 658-2AA17-.... ...................................... 4/10
6ES7 658-2EC07-.... .....................................16/34 6ES7 658-7DX16-0YF5 ................................ 17/17
6ES7 658-2AB07-.... .................................... 16/32
6ES7 658-2ED00-.... .......................................4/22 6ES7 658-7DX17-.... ...................................... 11/8
6ES7 658-2AB16-.... ...................................... 16/9
6ES7 658-2ED07-.... .....................................16/34 6ES7 658-7EX07-.... ..................................... 16/37
6ES7 658-2AB17-0CA0 ................................. 4/10
6ES7 658-2EE00-.... .......................................4/22 6ES7 658-7EX16-0YB5 ................................ 16/13
6ES7 658-2AB17-0YA0 .................................. 4/10
6ES7 658-2EE07-.... .....................................16/34 6ES7 658-7EX16-0YF5 ................................ 17/17
6ES7 658-2AB17-0YD0 .............. 4/10, 15/7, 15/11
6ES7 658-2EE16-.... .....................................16/10 6ES7 658-7EX17-.... ....................................... 11/6
6ES7 658-2AC07-.... .................................... 16/32
6ES7 658-2EF00-.... .......................................4/22 6ES7 658-7FA07-.... ..................................... 16/37
6ES7 658-2AC16-0YA0 .................................. 16/9
6ES7 658-2EF07-.... .....................................16/34 6ES7 658-7FA16-.... ..................................... 16/13
6ES7 658-2AC16-0YD0 ................................. 16/9
6ES7 658-2FA07-.... .....................................16/34 6ES7 658-7FA17-.... ....................................... 11/6
6ES7 658-2AC16-0YE0 ................................ 17/16
6ES7 658-2FA17-.... .......................................4/22 6ES7 658-7FB07-.... ..................................... 16/37
6ES7 658-2AC17-0CA0 ................................. 4/10
6ES7 658-2FX16-.... .....................................16/11 6ES7 658-7FB16-.... ..................................... 16/13
6ES7 658-2AC17-0YA0 .................................. 4/10
6ES7 658-2GA07-.... ....................................16/35 6ES7 658-7FB17-.... ....................................... 11/6
6ES7 658-2AC17-0YD0 ............. 4/10, 15/7, 15/11
6ES7 658-2GA16-.... ....................................16/11 6ES7 658-7FC07-.... .................................... 16/37
6ES7 658-2AD07-.... .................................... 16/32
6ES7 658-2GA17-.... ......................................4/24 6ES7 658-7FC16-.... .................................... 16/13
6ES7 658-2AD16-.... ...................................... 16/9
6ES7 658-2GB07-.... ....................................16/35 6ES7 658-7FC17-.... ...................................... 11/6
6ES7 658-2AD17-.... ...................................... 4/10
6ES7 658-2GB16-.... ....................................16/11 6ES7 658-7GA16-.... .................................... 16/14
6ES7 658-2AE07-.... ..................................... 16/32
6ES7 658-2GB17-.... ......................................4/24 6ES7 658-7GB00-.... ........................................ 5/5
6ES7 658-2AE16-0YA0 .................................. 16/9
6ES7 658-2GC07-.... ....................................16/35 6ES7 658-7GB07-.... .................................... 16/38
6ES7 658-2AE16-0YD0 .................................. 16/9
6ES7 658-2GC16-.... ....................................16/11 6ES7 658-7GB16-.... .................................... 16/14
6ES7 658-2AE16-0YE0 ................................ 17/16
6ES7 658-2GC17-.... ......................................4/24 6ES7 658-7GB17-.... ........................................ 5/5
6ES7 658-2AE17-.... ....................................... 4/10
6ES7 658-2GD07-.... ....................................16/35 6ES7 658-7GC00-.... ........................................ 5/5
6ES7 658-2AX00-0YL8 .................................. 17/3
6ES7 658-2GD16-.... ....................................16/11 6ES7 658-7GC07-.... .................................... 16/38
6ES7 658-2AX17-0CE0 .................................. 17/6
6ES7 658-2GD17-.... ......................................4/24 6ES7 658-7GC16-.... .................................... 16/14
6ES7 658-2AX17-0CH0 ................................. 17/5
6ES7 658-2GX00-.... .......................................17/3 6ES7 658-7GD16-.... .................................... 16/14
6ES7 658-2AX17-0YE0 .................................. 17/6
6ES7 658-2HX07-.... .....................................16/35 6ES7 658-7GH16-.... .................................... 16/14
6ES7 658-2AX17-0YH0 .................................. 17/5
6ES7 658-2HX16-.... .....................................16/11 6ES7 658-7GX00-.... ...................................... 17/3
6ES7 658-2BA07-0YA0 ................................ 16/32
6ES7 658-2HX17-.... .......................................4/24 6ES7 658-7GX07-.... .................................... 16/38
6ES7 658-2BA16-0YA0 .................................. 16/9
6ES7 658-2JX07-.... ......................................16/35 6ES7 658-7GX16-.... .................................... 16/14
6ES7 658-2BA17-.... ...................................... 4/11
6ES7 658-2JX16-.... ......................................16/11 6ES7 658-7GX17-.... ........................................ 5/5
6ES7 658-2BB07-.... .................................... 16/32
6ES7 658-2JX17-.... ........................................4/24 6ES7 660-..... .................. 2/10, 2/11, 16/24, 16/25
6ES7 658-2BB16-.... ...................................... 16/9
6ES7 658-2XB05-.... .....................................17/18 6ES7 660-0AC13-1AA0 ............................... 16/25
6ES7 658-2BB17-.... ...................................... 4/11
6ES7 658-3AX05-.... .....................................17/20 6ES7 660-0AC13-2AA0 ................................. 2/11
6ES7 658-2BC07-.... .................................... 16/32
6ES7 658-3AX06-.... ...................3/20, 16/6, 16/28 6ES7 660-0BC13-1AA0 ............................... 16/25
6ES7 658-2BC16-0YA0 .................................. 16/9
6ES7 658-3BX06-.... ...................3/20, 16/6, 16/28 6ES7 660-0BC13-2AA0 ................................. 2/11
6ES7 658-2BC16-0YD0 ................................. 16/9
6ES7 658-3CX06-.... ...................3/20, 16/6, 16/28 6ES7 660-0CE13-1BA0 ............................... 16/26
6ES7 658-2BC16-0YE0 ................................ 17/16
6ES7 658-3EX06-.... ...................3/20, 16/6, 16/28 6ES7 660-0CE13-2BA0 ................................. 2/12
6ES7 658-2BC17-.... ...................................... 4/11
6ES7 658-3GX06-.... ..............................3/19, 3/20 6ES7 660-0DE13-1BA0 ............................... 16/26
6ES7 658-2BD07-.... .................................... 16/32
6ES7 658-3HX06-.... ...................3/19, 16/6, 16/28
18
6ES7 658-2BD16-.... ...................................... 16/9 6ES7 660-0DE13-2BA0 ................................. 2/12
6ES7 658-3JX06-.... ....................3/19, 16/7, 16/29 6ES7 660-0EA02-1AA0 ................................ 16/26
6ES7 658-2BD17-.... ...................................... 4/11
6ES7 658-3KX06-.... ...................3/19, 16/7, 16/29 6ES7 660-0EA02-1AC0 ............................... 16/26
6ES7 658-2BE07-.... ..................................... 16/32
6ES7 658-3LX06-.... ...................3/19, 16/7, 16/29 6ES7 660-0EA02-2AA0 .................................. 2/12
6ES7 658-2BE16-0YA0 .................................. 16/9
6ES7 658-3XA06-.... ...................3/20, 16/7, 16/29 6ES7 660-0EA02-2AC0 ................................. 2/12
6ES7 658-2BE16-0YD0 .................................. 16/9
6ES7 658-3XB06-.... ...................3/20, 16/7, 16/29
6ES7 658-2BE16-0YE0 ................................ 17/16
6ES7 658-3XB06-.... ..........3/19, 3/20, 16/7, 16/29
6ES7 658-2BE17-.... ....................................... 4/11
6ES7 658-3XC06-2YB5 ..............3/20, 16/7, 16/29
6ES7 658-2BF07-.... ..................................... 16/32
6ES7 658-3XC06-2YD5 .....3/19, 3/20, 16/7, 16/29
6ES7 658-2BF16-.... ....................................... 16/9
6ES7 658-3XD06-2YB5 ..............3/20, 16/7, 16/29
6ES7 658-2BF17-.... ....................................... 4/11
6ES7 658-3XD06-2YD5 .....3/19, 3/20, 16/7, 16/29
6ES7 658-2BX00-0YL8 .................................. 17/3

Siemens ST PCS 7 · February 2010 18/13


© Siemens AG 2010

Appendix
Ordering data summary


6ES7 833-1CC00-6YX0 .................................. 6/36 6GK1 6GK7
6ES7 833-1CC02-0YA5 .............. 12/4, 16/7, 16/31 6GK7 343-..... ................................................ 7/47
6ES7 833-1CC02-0YE5 ....................... 16/7, 17/21 6GK1 105-..... .................................................7/17
6ES7 833-1SM01-0YA5 .............. 12/7, 16/8, 16/31 6GK7 443-1EX20-0XE0 ...... 6/16, 6/24, 6/36, 7/26
6GK1 161-3AA01 ..................................4/16, 7/26
6ES7 833-1SM01-0YE5 ....................... 16/8, 17/21 6GK7 443-5DX04-0XE0 ...... 6/16, 6/24, 6/36, 7/37
6GK1 162-3AA00 ..................................4/16, 7/26
6ES7 833-1SM41-0YA5 .............. 12/7, 16/8, 16/31 6XV1
6GK1 500-0FC10 ...........................................7/34
6ES7 833-1SM61-0YA5 ................................ 16/10
6GK1 503-..... .................................................7/36 6XV1 820-5BH10 .................................. 7/24, 7/36
6ES7 833-1SM61-0YE5 ................................ 17/21
6XV1 820-5BH30 ........................................... 7/24
6GK1 704-..... ...............................................17/24
6ES7 841-0CA01-0YX2 .............. 3/21, 17/3, 17/22 6XV1 820-5BH50 .................................. 7/24, 7/36
6ES7 841-0CC04-0YA5 .................................. 16/8 6GK1 716-0HB00-3AE0 ...............................17/23 6XV1 820-5BN10 .................................. 7/24, 7/36
6ES7 841-0CC04-0YE5 ................................ 17/22 6GK1 716-0HB00-3AE1 ...............................17/23 6XV1 820-5BN20 .................................. 7/24, 7/36
6ES7 841-0CC05-0YA5 ....................... 3/21, 16/31 6GK1 716-0HB63-3AB0 ...............................17/24 6XV1 820-5BN50 .................................. 7/24, 7/36
6ES7 841-0CC05-0YE5 ....................... 3/21, 17/22 6GK1 716-0HB63-3AD0 ...............................17/24 6XV1 820-5BT10 ................................... 7/24, 7/36
6GK1 716-0HB64-3AA0 ...............................17/24 6XV1 820-5BT20 ............................................ 7/24
6ES7 870-..... ................................................. 7/48
6GK1 716-0HB64-3AC0 ...............................17/24 6XV1 820-5BT30 ............................................ 7/24
6ES7 900-..... ............................. 2/12, 16/4, 16/26 6GK1 716-0HB64-3AE0 ...............................17/24
6XV1 830-0EH10 .................................. 7/34, 8/38
6ES7 902-1AB00-0AA0 .................................. 7/48 6GK1 716-0HB71-3AA0 .............4/16, 7/26, 17/23
6XV1 830-0EN20 ........................................... 7/34
6ES7 902-1AC00-0AA0 .... 4/15, 4/22, 7/48, 16/34 6GK1 716-0HB71-3AC0 .............4/16, 7/26, 17/23
6XV1 830-0EN50 ........................................... 7/34
6ES7 902-1AD00-0AA0 ................................. 7/48 6GK1 716-1CB63-3AB0 ...............................17/24
6XV1 830-0ET10 ............................................ 7/34
6ES7 902-2AB00-0AA0 .................................. 7/48 6GK1 716-1CB64-3AA0 ...............................17/23
6XV1 830-0ET20 ............................................ 7/34
6ES7 902-2AC00-0AA0 ................................. 7/48 6GK1 716-1CB71-3AA0 .............4/16, 7/26, 17/23
6XV1 830-0ET50 ............................................ 7/34
6ES7 902-2AG00-0AA0 ................................. 7/48 6GK1 900-0AB00 ..................................7/15, 13/3 6XV1 830-0EU10 ........................................... 7/34
6ES7 902-3AB00-0AA0 .................................. 7/48 6GK1 901-0CA00-0AA0 .................................7/22 6XV1 830-5EH10 ........................................... 7/46
6ES7 902-3AC00-0AA0 ................................. 7/48 6GK1 901-0CA01-0AA0 .................................7/22 6XV1 830-5FH10 ............................................ 7/46
6ES7 902-3AG00-0AA0 ................................. 7/48 6GK1 901-0DA20-0AA0 ........................7/24, 7/36 6XV1 831-2A .................................................. 7/34
6ES7 922-..... ................................................... 8/8 6GK1 901-1BB10-2AA0 .................................7/21
6XV1 840-2AH10 .................................. 7/21, 7/30
6GK1 901-1BB10-2AB0 .................................7/21
6ES7 952-1AK00-0AA0 ......................... 6/24, 6/36 6XV1 840-2AU10 ........................................... 7/21
6GK1 901-1BB10-2AE0 .................................7/21
6ES7 952-1AL00-0AA0 ................ 6/15, 6/24, 6/36 6GK1 901-1BB11-2AA0 .................................7/21 6XV1 850-..... ................................................. 7/22
6ES7 952-1AM00-0AA0 ............... 6/15, 6/24, 6/36 6GK1 901-1BB11-2AB0 .................................7/21 6XV1 870-2E .................................................. 7/21
6ES7 952-1AP00-0AA0 ................ 6/15, 6/24, 6/36 6GK1 901-1BB11-2AE0 .................................7/21
6ES7 952-1AS00-0AA0 ................ 6/15, 6/24, 6/36 6XV1 870-2J .................................................. 7/30
6GK1 901-1BB20-2AA0 .................................7/21 6XV1 873-..... ................................................. 7/24
6ES7 952-1AY00-0AA0 ................ 6/15, 6/24, 6/36 6GK1 901-1BB20-2AB0 .................................7/21 6XV1 878-2A .................................................. 7/21
6ES7 952-1KP00-0AA0 ................ 6/15, 6/24, 6/36 6GK1 901-1BB20-2AE0 .................................7/21
6GK1 901-1BE00-0AA1 .................................7/21 6XV2 175-..... ................................................. 2/22
6ES7 960-..... ........................................ 6/24, 6/36
6GK1 901-1BE00-0AA2 .................................7/21
6ES7 964-2AA04-0AB0 ......................... 6/16, 7/37 A5E
6GK1 901-1BE00-0AA3 .................................7/30
A5E00718412 ....................................... 4/16, 7/26
6ES7 971-0BA00 .......................... 6/16, 6/25, 6/37 6GK1 901-1F... ...............................................7/21
A5E01579552 ....................................... 4/16, 7/26
6ES7 971-2BA00-0AA0 ................................ 15/12 6GK1 901-1G... ..............................................7/21
6ES7 972-0AA01-0XA0 .................................. 7/34 6GK1 905-0.... ................................................7/46 S79220
6ES7 972-0AB01-0XA0 .................................. 7/34 6GK1 905-6.... .......................................7/34, 7/46 S79220-B1454-P ............................................ 17/9
6ES7 972-0AC80-0XA0 ................ 7/34, 8/34, 8/38 6GK1 907-..... .................................................7/30
6ES7 972-0BA52-0XA0 .................................. 7/34
6ES7 972-0BB52-0XA0 .................................. 7/34 6GK1 970-..... .................................................7/21
6ES7 972-0DA00-0AA0 ................................. 7/34 6GK1 975-..... .................................................7/47
6ES7 972-0DA60-0XA0 ................ 7/34, 8/34, 8/38
6GK5
6ES7 998-..... ................................................... 9/5 6GK5 101-..... .................................................7/17
6GF6 6GK5 200-..... .................................................7/15
6GK5 201-..... .................................................7/15
6GF6 220-1DA01 ........................................... 2/19
6GK5 202-..... .................................................7/15
6GK5 204-..... .................................................7/15
6GK5 206-..... .................................................7/15
6GK5 208-..... .................................................7/15
6GK5 212-..... .................................................7/15
6GK5 216-..... .................................................7/15
6GK5 224-..... .................................................7/15
6GK5 307-..... .................................................7/14
6GK5 308-..... .................................................7/14
6GK5 310-..... .................................................7/14
6GK5 408-..... .................................................7/14
6GK5 414-..... .................................................7/14
6GK5 491-..... .................................................7/14
6GK5 492-..... .................................................7/14
6GK5 495-..... .................................................7/14
18 6GK5 496-..... .................................................7/14
6GK5 602-0BA00-2AA3 .................................13/3
6GK5 612-0BA00-2AA3 .................................13/3
6GK5 613-0BA00-2AA3 .................................13/3
6GK5 744-..... .................................................7/29
6GK5 746-..... .................................................7/29
6GK5 788-..... .................................................7/29
6GK5 791-..... .................................................7/30

18/14 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix
Catalog improvement suggestions
Fax form


To Your address

Siemens AG
I IA CE ITS PRI 4
Mr. Strozyk Name
Östl. Rheinbrückenstr. 50
76187 Karlsruhe
Job
Fax: +49 (721) 595-6623
E-mail: wolfgang.strozyk@siemens.com
Company/Department

Street/No.

Postal code/City

Tel. No./Fax

E-mail address

■ Your opinion is important to us!


Our catalog should be an important and frequently used A small request on our part to you:
document. For this reason we are continuously endeavoring to Please take time to fill in the following form and fax it to us.
improve it.
Thank You!

■ We invite you to grade our catalog on a point system from 1 (= good) to 6 (= poor):
Do the contents of the catalog live up to your expectations? Do the technical details meet your expectations?

Is the information easy to find? How would you assess the graphics and tables?

Can the texts be readily understood?

■ Did you find any printing errors?

18

Siemens ST PCS 7 · February 2010 18/15


© Siemens AG 2010

Appendix

Notes

18

18/16 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix

Notes

18

Siemens ST PCS 7 · February 2010 18/17


© Siemens AG 2010

Appendix

Notes

18

18/18 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix

Notes

18

Siemens ST PCS 7 · February 2010 18/19


© Siemens AG 2010

Appendix

Notes

18

18/20 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Appendix

Notes

18

Siemens ST PCS 7 · February 2010 18/21


© Siemens AG 2010

Appendix
Conditions of sale and delivery
Export regulations

■ Terms and Conditions of Sale and Delivery An exact explanation of the metal factor and the text of the
Comprehensive Terms and Conditions of Sale and Delivery are
By using this catalog you can acquire hardware and software available free of charge from your local Siemens business office
products described therein from Siemens AG subject to the fol- under the following Order Nos.:
lowing terms. Please note! The scope, the quality and the condi- • 6ZB5310-0KR30-0BA1
tions for supplies and services, including software products, by (for customers based in Germany)
any Siemens entity having a registered office outside of Ger-
many, shall be subject exclusively to the General Terms and • 6ZB5310-0KS53-0BA1
Conditions of the respective Siemens entity. The following terms (for customers based outside Germany)
apply exclusively for orders placed with Siemens AG. or download them from the Internet
http://www.siemens.com/automation/mall
For customers with a seat or registered office in Germany (Germany: Industry Mall Online-Help System)
The “General Terms of Payment” as well as the “General Condi-
tions for the Supply of Products and Services of the Electrical
and Electronics Industry” shall apply. ■ Export regulations
For software products, the “General License Conditions for Soft- The products listed in this catalog / price list may be subject to
ware Products for Automation and Drives for Customers with a European / German and/or US export regulations.
Seat or registered Office in Germany” shall apply.
Therefore, any export requiring a license is subject to approval
For customers with a seat or registered office outside of by the competent authorities.
Germany According to current provisions, the following export regulations
The “General Terms of Payment” as well as the “General Condi- must be observed with respect to the products featured in this
tions for Supplies of Siemens, Automation and Drives for Cus- catalog / price list:
tomers with a Seat or registered Office outside of Germany” shall
apply.
AL Number of the German Export List
For software products, the “General License Conditions for Soft-
ware Products for Automation and Drives for Customers with a Products marked other than “N” require an export
Seat or registered Office outside of Germany” shall apply. license.
In the case of software products, the export des-
General ignations of the relevant data medium must also
The dimensions are in mm. In Germany, according to the Ger- be generally adhered to.
man law on units in measuring technology, data in inches only Goods labeled with an “AL“ not equal to “N” are
apply to devices for export. subject to a European or German export authori-
Illustrations are not binding. zation when being exported out of the EU.
Insofar as there are no remarks on the corresponding pages, ECCN Export Control Classification Number
- especially with regard to data, dimensions and weights given - Products marked other than “N” are subject to a
these are subject to change without prior notice. reexport license to specific countries.
The prices are in € (Euro) ex works, exclusive packaging. In the case of software products, the export
The sales tax (value added tax) is not included in the prices. designations of the relevant data medium must
It shall be debited separately at the respective rate according to also be generally adhered to.
the applicable legal regulations. Goods labeled with an “ECCN“ not equal to “N”
Prices are subject to change without prior notice. We will debit are subject to a US re-export authorization.
the prices valid at the time of delivery.
Surcharges will be added to the prices of products that contain Even without a label or with an “AL: N” or “ECCN: N”, authoriza-
silver, copper, aluminum, lead and/or gold if the respective basic tion may be required due to the final destination and purpose for
official prices for these metals are exceeded. These surcharges which the goods are to be used.
will be determined based on the official price and the metal fac- The deciding factors are the AL or ECCN export authorization
tor of the respective product. indicated on order confirmations, delivery notes and invoices.
The surcharge will be calculated on the basis of the official price Errors excepted and subject to change without prior notice.
on the day prior to receipt of the order or prior to the release
order. I IA/DT /VuL_ohne MZ/En 12.05.09
The metal factor determines the official price as of which the
metal surcharges are charged and the calculation method used.
The metal factor, provided it is relevant, is included with the price
information of the respective products.

18

18/22 Siemens ST PCS 7 · February 2010


© Siemens AG 2010

Catalogs
Industry Automation, Drive Technologies and Low Voltage Distribution
Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Interactive Catalog on DVD Catalog Motion Control Catalog
for Industry Automation, Drive Technologies and CA 01 SINUMERIK & SIMODRIVE NC 60
Low Voltage Distribution Automation Systems for Machine Tools
SINUMERIK & SINAMICS NC 61
Drive Systems Equipment for Machine Tools
Variable-Speed Drives SIMOTION, SINAMICS S120 and PM 21
SINAMICS G110, SINAMICS G120 D 11.1 Motors for Production Machines
Standard Inverters SINAMICS S110 PM 22
SINAMICS G110D, SINAMICS G120D The Basic Positioning Drive
Distributed Inverters
SINAMICS G130 Drive Converter Chassis Units D 11 Low-Voltage
SINAMICS G150 Drive Converter Cabinet Units Controls and Distribution – LV 1
SINAMICS GM150, SINAMICS SM150 D 12 SIRIUS, SENTRON, SIVACON
Medium-Voltage Converters Controls and Distribution – LV 1 T
SINAMICS S120 Chassis Format Units and D 21.3 Technical Information
Cabinet Modules SIRIUS, SENTRON, SIVACON
SINAMICS S150 Converter Cabinet Units SICUBE System Cubicles and Cubicle Air-Conditioning LV 50
SINAMICS DCM Converter Units D 23.1 SIDAC Reactors and Filters LV 60
Three-phase Induction Motors D 84.1 SIVACON 8PS Busbar Trunking Systems LV 70
• H-compact
• H-compact PLUS
Power Supply and System Cabling
Asynchronous Motors Standardline D 86.1 Power supply SITOP KT 10.1
Synchronous Motors with Permanent-Magnet D 86.2 System cabling SIMATIC TOP connect KT 10.2
Technology, HT-direct
DC Motors DA 12 Process Instrumentation and Analytics
SIMOREG DC MASTER 6RA70 Digital Chassis DA 21.1 Field Instruments for Process Automation FI 01
Converters
PDF: Indicators for panel mounting MP 12
SIMOREG K 6RA22 Analog Chassis Converters DA 21.2
SIREC Recorders and Accessories MP 20
PDF: SIMOREG DC MASTER 6RM70 Digital Converter DA 22
Cabinet Units SIPART, Controllers and Software MP 31
PDF: Products for Weighing Technology WT 10
SIMOVERT PM Modular Converter Systems DA 45
Process Analytical Instruments PA 01
SIEMOSYN Motors DA 48
PDF: Process Analytics, PA 11
MICROMASTER 420/430/440 Inverters DA 51.2 Components for the System Integration
MICROMASTER 411/COMBIMASTER 411 DA 51.3
SIMOVERT MASTERDRIVES Vector Control DA 65.10 Safety Integrated
SIMOVERT MASTERDRIVES Motion Control DA 65.11 Safety Technology for Factory Automation SI I0
Synchronous and asynchronous servomotors for DA 65.3
SIMOVERT MASTERDRIVES SIMATIC HMI
SIMODRIVE 611 universal and POSMO DA 65.4 Human Machine Interface Systems ST 80
SIMOTION, SINAMICS S120 and PM 21
Motors for Production Machines
SIMATIC Industrial Automation Systems
SINAMICS S110 PM 22 Products for Totally Integrated Automation and ST 70
The Basic Positioning Drive Micro Automation
Low-Voltage Three-Phase-Motors SIMATIC PCS 7 Process Control System ST PCS 7
IEC Squirrel-Cage Motors D 81.1 Add-ons for the SIMATIC PCS 7 ST PCS 7.1
MOTOX Geared Motors D 87.1 Process Control System
Migration solutions with the SIMATIC PCS 7 ST PCS 7.2
Automation Systems for Machine Tools SIMODRIVE NC 60 Process Control System
• Motors
• Converter Systems SIMODRIVE 611/POSMO pc-based Automation ST PC

Automation Systems for Machine Tools SINAMICS NC 61


SIMATIC NET
• Motors
• Drive System SINAMICS S120 Industrial Communication IK PI

Drive and Control Components for Hoisting Equipment HE 1


SIMATIC Sensors
Mechanical Driving Machines
Sensor Technology for Factory Automation FS 10
Flender Standard Couplings MD 10.1
Industrial Identification Systems ID 10

Electrical Installation Technology


System Solutions
PDF: ALPHA Distribution Boards and Terminal Blocks ET A1
Applications and Products for Industry are part of the
PDF: ALPHA 8HP Molded-Plastic Distribution System ET A3 interactive catalog CA 01
PDF: BETA Low-Voltage Circuit Protection ET B1
PDF: DELTA Switches and Socket Outlets ET D1 TELEPERM M Process Control System
PDF: GAMMA Building Management Systems ET G1 PDF: AS 488/TM automation systems PLT 112

PDF: These catalogs are only available as pdf files.


IA DT LV/3U/En 25.02.10
© Siemens AG 2010

The information provided in this price list contains characteristics


Siemens AG Subject to change without prior notice of performance which in case of actual use do not always apply as
Industry Sector Order No. E86060-K4678-A111-B5-7600 described or which may change as a result of further development
of the products. An obligation to provide the respective character-
Industrial Automation Systems 3P.8215.56.06 / Dispo 09508
istics shall only exist if expressly agreed in the terms of contract.
Postfach 48 48 KG 0310 4. ST 400 En / IWI TSTQ
Availability and technical specifications are subject to change
90026 NÜRNBERG Printed in Germany
without notice.
GERMANY © Siemens AG 2010
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
www.siemens.com/simatic-pcs7 parties for their own purposes could violate the rights of
the owners.

You might also like