REV.

DESCRIPTION DATE BY
Powertrain Control Solutions, LLC. TITLE: PART NUMBER:
TCM-4123 0 45RFE ORIGINAL HARNESS 6/13/2005 RC
11139 Air Park Rd. Suite 2 www.ptcs.us Phone: (804) 752-6025 1 545RFE ADDED, DIRECT PLUGIN HARNESS 3/14/2006 JB
DESCRIPTION:
Ashland, VA 23005
DRAWN BY: DATE: PAGE:
Fax: (804) 752-3516
CHRYSLER 545RFE/45RFE
R. Cutright 6/13/2005 1 OF 2 545RFE/45RFE TRANSMISSION
HARNESS
Splice A: Splice C:
RED 20AWG 4IN. RED 14AWG 56IN. TO TRS PIN 10
PINS 1-4

BLACK/WHITE 20AWG 77IN 2 BLACK/WHITE 20AWG 56IN. TO UNTERMINATED OUTPUTS

TO TCU

TO ISS PIN
RED 20AWG 4IN. 12-10 gauge butt 16-14 gauge butt BLACK/WHITE 20AWG 56IN. TO UNTERMINATED OUTPUTS
RED 18AWG 56IN. TO TRS PIN 1 BLACK/WHITE 20AWG 4IN TO TCU PIN 54
RED 20AWG 4IN. splice splice BLACK/WHITE 20AWG 74IN. TO OSS PIN 2
RED 20AWG 4IN. 14AWG 8IN. BLACK/WHITE 20AWG 89IN TO LP PIN 1
RED TO FUSE PIN A BLACK/WHITE 20AWG 56IN. TO TRS PIN 22

Splice B: Splice D:
BLACK 20AWG 4IN. Part Number:
PINK/RED 20AWG 4IN TO TCU PIN 53 16-14 gauge butt CONNECTOR ASSEMBLY: CON4600/5019917AA
PINS 60-63

BLACK 20AWG 4IN. 16-14 gauge butt BLACK 14AWG 56IN. TO GROUND
PINK/RED 20AWG 56IN TO TRS PIN 2
TO TCU

BLACK 20AWG 4IN. splice splice

VIOLET/RED 20AWG 4IN TO TCU PIN 28
BLACK 20AWG 7IN. Splice E:
RED/WHITE 20AWG 86IN TO LP PIN 2
20-18 gauge butt
RED/WHITE 20AWG 4IN TO TCU PIN 58
splice RED/WHITE 20AWG 56IN TO UNTERMINATED

LP, OSS, ISS break out 54 in. From CPC

E
MULTIPLE WIRES 60IN.
D
C
63pin 47
4IN. A PI
N E
CPC U ICE C
B TC PL ICE
S L
TO O
T SP
. TO
IN
90 IN. .

ORA
BLAC
G 86 N
W G 89I

NGE
A
20 0AW G

K/WH
2 AW

/RED
Part Numbers: ED
20

ITE
/R
W TE
CONNECTOR ASSEMBLY: CON-0031/205842-1 LO HI ITE
L /W H
YE ED K/W

20AW 74IN.
20AW
BACKSHELL: CON-0005/206138-1 R C
A
TERMINAL: CON-0046/5-66504-9 BL

G 7
Transmission Solenoid/TRS Assembly

G
SEAL: CON-0043
PIN WIRE COLOR FUNCTION TCU POS

8IN.
1 RED 18 GA FUSED IGNITION SWITCH 1-4

TO O
2 PINK/RED & VIOLET/RED L/R SOLENOID CONTROL 53,28

TO O
3 - - -

SS P
SS P
60 IN.

60IN.

4 GRAY/LT.BLUE TRS T41 SENSE (C1) 16

60IN.

IN
8IN.

IN
5 GRAY/WHITE TRS T42 SENSE (C2) 17

1
2
6 BROWN/PINK BACKUP LAMP FEED UNTERM
MULTIPLE WIRES
SHIELDED DB9

14AWG

14AWG

Part Number: Part Number: 7 VIOLET/WHITE OVERDRIVE SOLENOID CONTROL 52

1
2
TO ISS PIN
TO ISS PIN
CONNECTOR ASSEMBLY: CON4605/5019958AA CONNECTOR ASSEMBLY: CON4610/5014002AA 8 GRAY/LT.GREEN TRS T3 SENSE (C3) 15
Line Pressure (LP) 9 GRAY/BLACK TRS T1 SENSE (C4) 13
BLACK

TX (BROWN) 2 PIN WIRE COLOR FUNCTION TCU POS 10 RED 14GA TRANSMISSION CONTROL RELAY 1-4
RED

RX (RED) 3 1 BLACK/WHITE SENSOR GROUND 54 11 BROWN/RED 4C PRESSURE SWITCH SENSE 24

20AWG 78IN.
20AWG 77IN.
GND (BLUE) 5 2 RED/WHITE 5 VOLT SUPPLY 58 12 VIOLET/BLACK PRESSURE CONTROL SOLENOID CONTROL 37
DB9 3 YELLOW/RED LINE PRESSURE SENSOR 47 13 GRAY/RED TRS T2 SENSE (C5) 14
4 - - 14 GRAY/ORANGE LOW/REVERSE PRESSURE SWITCH SENSE 18
Output Speed Sensor (OSS) 15 BROWN/BLACK 2C PRESSURE SWITCH SENSE 23
ORANGE/LT.GREEN

PIN WIRE COLOR FUNCTION TCU POS 16 GRAY/PINK OVERDRIVE PRESSURE SWITCH SENSE 22
BLACK/WHITE

Part Numbers: Unterminated Wires 1 ORANGE/RED OUTPUT SPEED SENSOR 6 17 VIOLET/LT.BLUE UNDERDRIVE SOLENOID CONTROL 12
CONNECTOR ASSEMBLY: WRE-2001 2X SENSOR GROUND BLACK/WHITE 54 2 BLACK/WHITE SPEED SENSOR GROUND 54 18 GRAY/YELLOW UNDERDRIVE PRESSURE SWITCH SENSE 21
SPEEDOMETER DRIVE ORANGE/WHITE 9 19 PINK/BLACK 4C SOLENOID CONTROL 59
MAP/CLT YELLOW/LT. GREEN 48 20 VIOLET/ORANGE 2C SOLENOID CONTROL 45
SPARE DIGITAL INPUT BROWN/BLUE 26 21 VIOLET/LT.GREEN MS SOLENOID CONTROL 20
16AWG 54IN.
15 AMP

RED
SPARE DIGITAL INPUT BROWN/WHITE 39 22 BLACK/WHITE SENSOR GROUND 54
A B

SPARE DIGITAL INPUT BROWN/ORANGE 40 23 YELLOW/ORANGE TRANSMISSION TEMPERATURE SENSOR 51

SPARE ANALOG INPUT YELLOW/WHITE 50
BRAKE LIGHT BROWN/LT.GREEEN 25
Part Numbers: VSS ORANGE/LT. BLUE 8
CONNECTOR ASSEMBLY: CON-2200/15300027 Part Number:
ELECTRONIC TPS YELLOW/LT. BLUE 49
FUSE CAP: CON-2201/ES10CAP CONNECTOR ASSEMBLY: CON4610/5014002AA
OD CANCEL BROWN/YELLOW 41
TERMINAL(18-16GAUGE) CON-1016/12048159
RPM ORANGE/BLACK 5 “1” WHT/RED
TERMINAL(14-12GAUGE) CON-1017/12129497 Input Speed Sensor (ISS)
PEDAL POSITION YELLOW/BLACK 46
CABLE SEAL(20-16GAUGE) CON-1004/12089679
PIN WIRE COLOR FUNCTION TCU POS
+5V REFERENCE RED/WHITE 58 “2” WHT/BLK
CABLE SEAL(18-14GAUGE) CON-1001/12015323
1 ORANGE/LT.GREEN INPUT SPEED SENSOR 7
BACKUP LAMP BROWN/PINK TRS6
CABLE SEAL(16-12GAUGE) CON-1002/12010293
2 BLACK/WHITE SPEED SENSOR GROUND 54
CONNECTOR ASSEMBLY: CON-5050/DTM06-2S
WEDGELOCK (ORANGE): CON-5100/WM-2S
TERMINAL(20-18GAUGE) CON-5200/1062-20-1022
 Powertrain Control Solutions, LLC. TITLE: PART NUMBER:
TCM-4123
11139 Air Park Rd. Suite 2 www.ptcs.us Phone: (804) 752-6025
DESCRIPTION:
Ashland, VA 23005
DRAWN BY: DATE:
Fax: (804) 752-3516
PAGE:
CHRYSLER 545RFE/45RFE 545RFE/45RFE TRANSMISSION HARNESS
R. Cutright 6/13/2005 2 OF 2
REV. DESCRIPTION DATE BY
CPC Pin Function Harness Function 45RFE colors 0 45RFE ORIGINAL HARNESS 6/13/2005 RC
1 +12v Batt ery Connect ion +12v red 1 545RFE ADDED, DIRECT PLUGIN HARNESS 3/14/2006 JB

2 +12v Batt ery Connect ion +12v red

3 +12v Batt ery Connect ion +12v red
4 +12v Batt ery Connect ion +12v red
5 Speed Input 1 Engine Speed Input RPM orange/black
6 Speed Input 2 Transmission Speed Input Output speed orange/ red
7 Speed Input 3 TCC Speed Input Input Speed orange/ lt. green
8 Speed Input 4 Optional Speed Input VSS orange/ lt. blue
9 Speed Output Speedomet er Drive Out put Speedomet er Drive orange/whit e
10 unused - - -
11 unused - - -
12 PWM Out 4/f req2 PWM /Solenoid Driver UD Solenoid violet/ lt. blue
db9 pinout DB9
13 Digit al Input 1 Digital Input TRS 1 gray/ black 1 none none
14 Digital Input 2 Digital Input TRS 2 gray/ red 2 transmit brown Pin 30
15 Digital Input 3 Digital Input TRS 3 gray/lt . green 3 receive red Pin 31
16 Digital Input 4 Digital Input TRS T41 Sense gray/ lt. blue 4 none none
17 Digit al Input 5 Digital Input TRS T42 Sense gray/ white 5 gnd yellow Pin 32
18 Digital Input 6 Digital Input L/ R pressure swit ch sense gray/orange 6 none none
19 Digit al Out 5 Digital Driver pink/ white 7 none none
20 PWM Out 3/f req2 PWM /Solenoid Driver M S Solenoid violet /lt . green 8 none none
21 Digit al Input 7 Digital Input UD Pressure Swit ch Sense gray/ yellow 9 none none
22 Digital Input 8 Digital Input OD Pressure Swit ch Sense gray/ pink
23 Digital Input 9 Digital Input 2C Pressure Switch Sense brown/ black
24 Digit al Input 10 Digital Input 4C Pressure Switch Sense brown/red
25 Digital Input 11 Digital Input Brake Light brown/lt . green
26 Digit al Input 12 Digital Input Spare Digital 1 brown/lt . blue Extra w ires list
27 Digit al Out 6 Digital Driver pink/orange 1 pink/lt .blue
28 PWM Out 2/ freq1 PWM /Solenoid Driver LR Solenoid violet/ red 2 pink/lt.green
29 unused - - - 3 pink/white
30 RS-232 Transmit Communicat ions Cable db9 whit e/orange 4 pink/ orange
31 RS-232 Receive Communicat ions Cable db9 whit e/lt . blue 5 white/red
32 CAN/RS-232 GND Communicat ions Cable db9 whit e/lt . green 6 whit e/ black
33 CAN High Communicat ions Cable - whit e/red
34 CAN Low Communicat ions Cable - white/ black
35 unused - - -
36 Digit al Out 3/ PWM 9 Digital Driver pink/lt . green
37 PWM Out 1/ freq 1 PWM /Solenoid Driver LP Solenoid violet/ black
38 unused - - -
39 Digit al Input 13 Digital Input Spare Digit al 2 brown/ white
40 Digit al Input 14 Digital Input Spare Digit al 3 brown/orange
41 Digit al Input 15 Digital Input OD Cancel brown/ yellow
42 Digit al Input 16 Digital Input brown/ pink
43 unused - - -
44 Digit al Out 4 Digital Driver pink/lt . blue
45 PWM Out 6/ freq1 PWM /Solenoid Driver 2C Solenoid violet /orange
46 Analog Input 1 Analog Input Pedal Position yellow/ black
47 Analog Input 2 Analog Input LP Sensor yellow/red
48 Analog Input 3 Analog Input M AP/ CLT yellow/lt . green
49 Analog Input 4 Analog Input Elect ronic TPS yellow/lt . blue
50 Analog Input 5/ temp Analog Input Spare Analog yellow/ white
51 Analog Input 6/t emp Analog Input TFT+ yellow/orange
52 Pwm Out 5/f req1 PWM /Solenoid Driver OD Solenoid violet/ white
53 Digit al Out 2/ PWM 8 Digital Driver LR/ TCC Solenoid pink/red
54 Sensor/AD Gnd Sensor or ref erence Gnd Sensor Ground black/ white
55 unused - - -
56 unused - - -
57 unused - - -
58 Ref Voltage (+5v) Sensor/reference Voltage - red/ white
59 Digit al Out 1/ PWM 7 Digital Driver 4C Solenoid pink/ black
60 Gnd Batt ery Connect ion Gnd black
61 Gnd Batt ery Connect ion Gnd black
62 Gnd Batt ery Connect ion Gnd black
63 Gnd Batt ery Connect ion Gnd black