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Analog Microcosm

6.101 Introductory Analog Systems Laboratory


Final Project

Abstract:

The Analog Microcosm is a self-sufficient biodome capable of controlling its


environment. The four elements that the Analog Microcosm regulates are
temperature, lighting, humidity, and gravity. The temperature control system
allows both heating and cooling and regulates the internal temperature of the
biodome to a temperature set by the user. The lighting system allows the
biodome’s internal light to emulate the sunlight outside the biodome. The
humidity control system allows humidity level to be controlled via an ultrasonic
transducer. The gravity control system is a small-scale regulated centrifuge.
The biodome can be a useful testing environment for various research projects
as well a micromanaged habitat.

Adam Kumpf
Ji Zhang
6.101 Analog Design Lab
Prof. B. Roscoe
May 13th, 2004
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Table of Contents

1 Analog Microcosm Overview 2


2 Temperature Control (Ji Zhang)
2.1 System Overview 3
2.2 Circuit Explanation 4
2.3 Measurements & Observations 11
2.4 Error Analysis 12
3 Light Control (Ji Zhang)
3.1 System Overview 13
3.2 Circuit Explanation 15
3.3 Measurements & Observations 21
3.4 Error Analysis 21
4 Humidity Control (Adam Kumpf)
4.1 System Overview 22
4.2 Circuit Explanation 23
4.3 Measurements & Observations 27
4.4 Error Analysis 28
5 Gravity Control (Adam Kumpf)
5.1 System Overview 29
5.2 Circuit Explanation 30
5.3 Measurements & Observations 33
5.4 Error Analysis 34
6 Power Supply
6.1 Control Supply 35
6.2 High-Current Supply 36
6.3 Measurements & Observations 37
6.4 Error Analysis 37
7 Conclusion 38
8 Appendix
LM3914 Display LED Driver 40
References 41
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1 Analog Microcosm Overview

The Analog Microcosm consists of four independently controlled systems.


Each of the four systems, heating, lighting, humidity, and gravity, involves the
user’s setting some environmental condition.

The temperature control system regulates temperature through a peltier


device. The voltage to the peltier device determines whether heat is transferred
into or out of the biodome from the peltier. A user sets a desired reference
temperature for the internal environment of the biodome. After the user has set
his or her temperature setting, the heating control system will heat or cool the
biodome until the biodome’s internal temperature matches the user’s desired
temperature. The temperature control system is the most power-demanding
system of the biodome.

The lighting control system allows the lighting inside the biodome to mimic
lighting conditions outside the biodome. The lighting control system involves a
small remote that senses external lighting conditions and then transmits the data
to a main controller. The biodome uses a 60W incandescent lightbulb, which is
powered from the AC wall mains and is dim-controlled by the lighting control
system.

The humidity control system generates a cool mist of water vapor when the
humidity generator is active. The humidity generator is run by an ultrasonic
transducer, which causes a standing wave on the surface of a column of water.
Under heavy excitation, water molecules are ejected from the surface of the water
column in the form of a mist. Contrary to common thermal humidifiers, the
ultrasonic humidity generator is able to produce cool water mist without affecting
the temperature of the biodome. The humidity control system also displays the
humidity level inside the biodome for the user’s reference.

The gravity control system is comprised of a motor driving a centrifuge.


Two platforms hang from the centrifuge and are slowly accelerated to the user’s
desired gravitational setting. The gravity control system prevents objects resting
on the centrifuge platforms from slipping despite acceleration. The gravity control
system is capable of driving the biodome to over 40g’s of gravity.

The biodome’s four systems draw power from two different power supplies.
The control power supply is a voltage regulated and current-limited power supply
that gives power to opamps and other low-current components. The high-current
supply is an unregulated supply that delivers current to the peltier, humidifier, and
motor.

Ji Zhang concentrated on the design of the temperature and lighting


systems, and Adam Kumpf focused on design of the humidity and gravity control
systems. The power supplies, circuit debugging, and mechanical construction were
a joint effort. Much of the mechanical assembly of the biodome was done at the
Laboratory for Electromagnetic and Electronic Systems while the circuitry was
done at the sixth floor Electrical Engineering Lab.
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2 Temperature Control
2.1 System Overview

Figure 2.1 Temperature Control Block Diagram

The temperature control system is designed to regulate the internal


temperature of the biodome. The user should be able to set a desired temperature,
and the biodome should automatically adjust its internal temperature to match
that user’s desired temperature. Afterwards, as long as the user’s desired
temperature is not changed, the biodome keeps its temperature constant.

Looking at the Figure 2.1, the block diagram of the temperature system, a
comparator controls the user’s temperature input to the internal temperature of
the biodome. The internal temperature is measured through a thermistor, which is
labeled as the temp. sensor in the block diagram.

By using a Peltier block, the temperature control system can both heat and
cool the biodome, depending on the polarity of the voltage applied across the
Peltier. Two heatsinks with fans clamp the peltier so that thermal energy can be
transferred off the Peltier (see Figure 2.2). A hole on the biodome wall allows the
Peltier heatsink assembly to be mounted such that the two heatsinks lie on the
inside and outside of the biodome.

Figure 2.2 Peltier sandwiched by two heatsinks attached to a biodome wall.


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The reason that a current driver is needed between the temperature
comparator and the Peltier is that the Peltier can consume up to 8 amperes of
current. The comparator is an opamp that can supply some milliamps of current
at the most. In addition, the Peltier draws its hefty current from a high-current
supply. Since the high-current supply is expected to have a substantial ripple on
its output voltage, control circuitry such as the temperature comparator should not
receive power from the high-current supply. Instead, the temperature comparator
draws its power from a much cleaner but less powerful power supply.

The last part of the heating system is an interface that drives an LED bar
graph to display the user’s desired temperature and the state of the Peltier (see
Figur 2.3). The desired temperature LED bar graph (on the left, green) moves up
and down according to the temperature input by the user. The user reference
temperature is controlled through a knob-potentiometer on the right hand side of
the board. The peltier status indicator (bottom middle, red) displays high when
the peltier is heating and low when the peltier is cooling on the inside of the
biodome.

Figure 2.3 Temperature Control Layout

2.2 Temperature Control Circuit

Comparator
The comparator of the temperature control circuit is a LF356 opamp (see
Figure 2.4). The positive input is the output of a voltage divider formed by a 5K
resistor and a 10K thermistor. The negative input is the output of a voltage
divider formed by a 2K resistor and a 10K rheostat. The JFET input LF356 is
selected as the temperature comparator for its precision when compared to a
common LM741.
5

V2 V1
VDD VPowerP
15V 11
V4
V3

VEE VPowerN
-11 VDD VPowerP
-15V
0 0 TIP122 Darlington

R27

10
R15 R14
10k 2k

7
U6
3 1

V+
+ B1
D16 6
LF356 OUT
8k 120
D1N965A 2 5

V-
D17 - B2 RPeltier
8k 120 1.3
D1N965A R12

4
RThermistor
100k 0
RtempAdjust
10k 10k

TIP125 Darlington

VEE
VPowerN

Figure 2.4 Temperature Control Circuit


Bypass capacitors (470uF to .1uF) have been placed around the circuit,
especially at opamp rails, are not shown.
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The output of the LF356 ultimately translates into an approximate voltage


that drives the Peltier; henceforth, a positive output on the comparator ideally
results in more heat input into the biodome and a negative output on the
comparator ideally results in more cold input into the biodome.

As the temperature inside the biodome increases, the resistance of the


thermistor decreases. This results in a decrease in the positive input to the opamp.
If the positive input to the opamp becomes less than the negative input to the
opamp (that is, if the temperature inside the biodome has risen above the desired
temperature, which is input into the negative input of the opamp), then the opamp
will output a negative voltage and start cooling. Likewise, when the temperature
inside the biodome is colder than the desired temperature, then the positive input
will be greater than the negative input to the opamp, and the more heat will be
applied to the biodome.

The gain of the comparator is regulated by the 100K rheostat connecting


the output of the entire temperature control system to the negative input to the
comparator. The sensitivity of the temperature controller is controlled through
this feedback resistance. The actual resistance used for this system is obtained
empirically (see the section on Observations & Measurements).

Thermistor Linearization
One issue with the temperature control is that the thermistor’s resistance
decays and grows exponentially with temperature. The standard equation for
negative temperature coefficient (NTC) thermistors is

(Dallas Maxim Semiconductors, “Using Thermistors”)

In order to have a linear relationship between the temperature and voltage


input to the comparator, the simplest solution is to put the thermistor in a voltage
divider with its series resistor (R15 in Figure 2.4) equal to the thermistor’s
resistance at the linearization point. In Table 2.1, the temperature coefficient (%
resistance change) from the 490-2402-2-ND thermistor is multiplied by the room
temperature resistance (10K) to show the resistances of the thermistor at different
temperatures. The first chart plots the resistance of this thermistor against the
temperature, and there is a clear exponential relationship.

To calculate the voltage that results from the voltage divider consisting of
the 10K thermistor and a 10K resistor, just use
⎛ Rthermistor ⎞
Vdividier = ⎜ ⋅ 30V ⎟ − 15V
⎝ Rthermistor + 15K ⎠
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Fahrenheit Celsius Tcoefficient Resistance(O) Vbias = 30*(Rthermistor)/(Rth. + 10K) – 15 = Voltage Input into comparator
-40 -40 17.042 170420 13.33721317
-31 -35 12.993 129930 12.85607089 Temp. Vs % RDegradation
-22 -30 10.017 100170 12.27693564
-13 -25 7.8037 78037 11.59234186 20

-4 -20 6.1382 61382 10.79725981 15


5 -15 4.8719 48719 9.890921167
14 -10 3.8996 38996 8.877051188 10

R
23 -5 3.1461 31461 7.764284508 5
32 0 2.5571 25571 6.566163448
41 5 2.093 20930 5.300678952 0
50 10 1.7245 17245 3.988805285 -60 -40 -20 0 20 40 60 80 100 120

59 15 1.4298 14298 2.653304799 Tem p (C)


68 20 1.1924 11924 1.316365627
77 25 1 10000 0
86 30 0.8431 8431 -1.27692475
95 35 0.7144 7144 -2.49883341
104 40 0.6083 6083 -3.65323634
113 45 0.5203 5203 -4.73294744
122 50 0.447 4470 -5.7325501 Bias Voltage through V Div ide r
131 55 0.3856 3856 -6.65127021
20
140 60 0.3339 3339 -7.49044156 15
149 65 0.2903 2903 -8.25040688 10

Voltage
158 70 0.2533 2533 -8.93680683 5
0
167 75 0.2218 2218 -9.55393681 -5
176 80 0.1948 1948 -10.1088048 -10
185 85 0.1717 1717 -10.6038235 -15
194 90 0.1518 1518 -11.0461886 -20

203 95 0.1346 1346 -11.4410365 0 5 10 15 20 25 30 35

212 100 0.1196 1196 -11.795284 Temp (C)


221 105 0.1067 1067 -12.1076172

Table 2.1 The first chart graphs the resistance of the thermistor at various temperatures. The second chart graphs the voltage of the voltage of the voltage divider consisting of the
thermistor and a 10K series resistor. While the resistance decays exponentially with temperature, the voltage decays linearly about the linearization point at 25o Celsius.
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This voltage is calculated in the last column of Table 2.1, and the voltage
versus the temperature is represented in the second graph. The second graph
shows an approximately linear relationship between the output of this voltage
divider and the temperature with acceptable error for a range of temperature over
100oC.

With this voltage, which varies linearly with the temperature, going into the
temperature comparator, the temperature control system can regulate the
temperature of the biodome linearly.

Current Driver
V2 V1
VDD VPowerP
15V 11
V4
V3
VEE VPowerN
-11 VDD VPowerP
-15V
0 0 TIP122 Darlington

R27

10
R15 R14
10k 2k
7

U6
3 1
V+

+ B1
D16 6
LF356 OUT
8k 120
D1N965A 2 5
V-

D17 - B2 RPeltier
8k 120 1.3
D1N965A R12
4

RThermistor
100k 0
RtempAdjust
10k 10k

TIP125 Darlington

VEE
VPowerN

Figure 2.4 (from previous section) Temperature Control Circuit


A 12V cooling fan, which is connected from the negative supply to ground, is not shown.

The current driver consists of a TIP122 NPN Darlington and a TIP125


PNP Darlington. In the push-pull configuration, the current gain of the driver is
high while the voltage gain is slightly less than but close to 1. The Darlingtons are
advertised to have a current gain of over 1000 at room temperature. The peltier
device has a maximum voltage rating of 12V and at 8A. Theoretically without
pull-up resistors at the base of the darlington, the opamp just has to supply 8mA
for enough current to the peltier. If the opamp cannot supply enough current, then
pull-up resistors could have been connected between the supplies and the output of
the opamp to provide a current path from the supplies to the transistor bases.

The resistors included in the TIP122 and TIP125 darlington packages


reduce the switching delay when turning off a conducting pair (for example, when
the NPN is suddenly turned off and the PNP is turned on with a negative output
voltage, resistors provide a voltage-dropped path from the output that will speed
up the base-emitter voltage of the NPN). The diodes from the collector of the
PNP connecting to the output connecting to the collector of the NPN are present
to prevent back EMF spikes, often associated with applications such as motors.

The output feedback of the comparator stage comes from the output of the
push-pull stage. If the output feedback came directly from the output of the
comparator, there would be a range of voltages (approximately two voltage drops-
corresponding to the two base-emitter junctions from the input to the push-pull to
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the output) for which the output is shut off. Feedback from the output of the
push-pull ensures that the output voltage matches the output of the opamp.
Theoretically, assuming absolute symmetry of the push-pull transistors, the only
time that the output of the push-pull is zero with this configuration is if the output
of the opamp is kept at zero (actual results are in the Measurements and
Observations section). Two diodes also could have been inserted between the
input of the push-pull and each first stage transistor base. This will cushion the
input to the NPN stage by two diode drops and also drop the input to the PNP
stage by two diode drops such that there is no push-pull deadzone.

The Darlington’s current gain does not come without a cost. Looking at the
maximum output voltage swing, the output swing is a few volts short of the supply
voltages when the driving current is high. This loss of output swing at high
current levels comes from the required collector-emitter drop across the transistors
that is associated with increased collector current. One possible solution to this
loss of output swing is to put an additional pair of NPN and PNP power
transistors in parallel with the second stage of the Darlington. The current
through the push-pull should be divided between the parallel pair of transistors,
and the collector-emitter voltage drop of the on-transistors should be less. To
prevent possible problems associated from this setup due to the different Betas in
the parallel transistors, small emitter resistors could have been used to ensure equal
current distribution through the parallel transistor pairs. While this seems like a
good idea, especially since it reduces the heat generated in each pair of driving
transistors, it is not actually implemented. Reasons for abandoning this idea are in
the Measurements and Observations section.

Power
The temperature control system is meant to be a decently precise system;
therefore, the comparator should draw its power from a very-regulated supply.
The 15V supplies for the comparator represent the current limited, voltage
regulated control supply designed for low-power control components of the biodome.
The two diodes D16 and D17, are 1N965A’s (15V Zener) in series that help
maintain the voltage across the comparator supply at very close to 30V. R27 is a
10Ohm resistor that works in series with the Zener diodes to regulate voltage.

The Darlington push-pull stage draws its power from the biodome’s high-
current and unregulated supply. Voltage ripples on the supplies from excess
current draw will only change the intensity of the peltier power and should not
significantly affect the feedback control of the temperature system.

Display Driver
The LED bar graphs (see Figure 2.5) that indicate the user’s input reference
temperature and how hard the peltier is being driven are controlled by LM3914’s
(for 3914 setup, see the first section of the appendix). Essentially, the input signal
must lie in the range of 0-3V, with approximately .1V corresponding to the
uppermost LED that lights up on an LED bar graph display.
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Figure 2.5 The display LED bar graphs

The desired temperature input to the comparator can swing approximately


to the 15V positive and negative power rails. An inverting adder stage can
transform this signal into a 0-3V signal. The transfer equation is:

⎛ Vin1 Vin 2 ⎞
Vout = Rfeedback ⋅ ⎜ + ⎟
⎝ Rinput1 Rinput 2 ⎠
⎛ Vin1 Vin 2 ⎞
Vout = Rfeedback ⋅ ⎜ + ⎟
⎝ 100K 100K ⎠

The input resistors (see Figure 2.6) are 100K resistors. Ideally, to scale the
plus minus 15V temperature reference signal, the second input voltage should be -
15V and the feedback resistor should be 1/10 of 100K. That way, the plus minus
15V signal becomes a 0 to -30V signal, and then is attenuated down to 0 to 3V.
Instead of a 10K feedback resistor, a 250K potentiometer is used for flexible
calibration. The second voltage input is also controlled by a voltage divider
formed by a 5K and a 10K potentiometer.

A note to mention here is that the biodome’s temperature reference input is


a voltage that goes to the negative input of the temperature comparator. This
means that as the input temperature reference voltage becomes more negative, the
higher the output voltage will be and the more the biodome heats. Given this, we
want the top light bar to light up at the lowest input voltage.
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Temp Setting

7
3 1

V+
+ OS1
6 LM3914 Signal Input (0-3V signal) (Green Bar)
0 OUT
2 5

V-
- OS2
1k
LM741/NS VDD
250k pot

4
VDD
100k

8
U1A
5k 2

V+
1k -
1
100k OUT
3

V-
10k pot +
LM6152ACN
VEE

4
Peltier Status (Vout) VEE

VDD
250k pot 0

VDD
100k
8
5k 2 V+ LM3914 Signal Input (0-3V signal) (Red Bar)
-
1
100k OUT
3
V-

10k pot +
LM6152ACN
VEE Title
4

LM3914 Signal Conditioning Circuit


VEE
Size Document Number Rev
A 1.0
0
Date: Friday , May 07, 2004 Sheet 1 of 1

Figure 2.6 Transformation of the Display Input Signal

To achieve this lightbar-input voltage relationship, the temperature


reference signal is put through an inverter first (upper left LM741 opamp of Figure
2.6). This way, when the heater is on maximum, the input voltage is near -15V,
the output of the inverter stage is +15V, and the transformed signal is ((+15-
15/)10) = 0V, which corresponds to the highest bar controlled on the LM3914.

The output signal to the peltier also follows the same transformation process
to the peltier status output LED bar graph. This time, however, a positive voltage
indeed corresponds to an attempt at higher temperature and should light up the
top LED’s on the LED bar. Therefore, the output to the peltier signal is not put
through an inverter first before going through the adder-scaler and then to the
LED bar graph.

2.3 Measurements & Observations

A common question for the heating system is how extreme can the
biodome’s temperature be pushed. The biggest observed limit to the peltier is the
heat and cold dissipation. In order for the peltier to effectively cool on one side
and heat on the other side, the thermal energy from both sides must be transferred
off of the peltier. In our case, transferring heat off the hot side of the peltier so
that the heat does not warm the cold side was the biggest limit. The big peltier
heatsink inside the biodome was more effective than the smaller peltier heatsink
extending out from the biodome. Consequently, when the inside of the biodome is
being heated, the big heatsink can effectively dissipate heat off the peltier. When
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the biodome is being cooled, however, the smaller heatsink on the outside is not
as effective as the big heatsink in dissipating heat.

Our first temperature test involves leaving the biodome in a room of


approximately 73oF with both the heating and motor system activated. After
fifteen minutes, the heating can reach over 100oF, while the cooling change is
extremely slow after reaching approximately 68oF. These results are expected.
The circuitry of the heating system also behaved as simulated.

2.4 Error Analysis

An interesting idea to increase the output power involves using parallel


Darlingtons at the push-pull stage. Unfortunately without a small yet powerful
emitter resistor, the variation in Beta of parallel Darlington pairs causes the
Darlington with greater Beta to be turned on much more than the other
Darlington. This is due to the exponential relationship between the base-emitter
voltage and the collector current of transistors. More than a handful of transistors
have been burned out when we first tried using parallel Darlingtons without
emitter resistors. The single Darlington push-pull driver provides plenty of current
room and is used in the end.

A more powerful peltier and improved heatsinks with fans should improve
the output temperature swing. Both datasheets and the advertisement for peltiers
the size of the biodome’s peltier show ice crystals on the cold surface of the peltier,
indicating that with sufficient heat dissipation and power, the peltier should be
able to significantly cool down.
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3 Light Control
3.1 System Overview

The objective of the light control system is to emulate the external light
conditions such as sunlight. If it is bright and sunny outside, the inside of the
biodome should be very well-lit. At nighttime the biodome should be dark. When
clouds cover the sun, the biodome should be dimly lit.

Figure 3.1 Block diagram of the light control system.

Figure 3.1 shows the system diagram of the light control system. Some
brightness input measure, such as sunlight, must be converted to a workable signal.
The light input device can be placed outside so that the light detector fully
receives true sunlight. The workable light-level signal is transmitted through
infrared communication to the main light control at the biodome and is then used
to dim or brighten an incandescent lightbulb.

Figure 3.2 Block diagram of the light control system.

Figure 3.2 shows the light control system in more detail. The light detector
and translator, the first two boxes, is essentially a PWM controller that converts
the brightness into lower duty cycle. The signal is then transmitted through
powerful 880nm infrared LED’s, shown in Figure 3.3.
14

Figure 3.3 The light detector and translator, powered by a 9V battery. The function
of this device is to transmit the light intensity to the main light controller as a PWM signal.

The PWM signal, which contains the sunlight’s brightness, is received by


the main light controller next to the biodome (see Figure 3.4). An 880nm infrared
detector captures the PWM infrared signal, which is then put through a gain stage.
The purpose of the gain stage is to amplify the infrared signal, which may be
greatly reduced in amplitude from long distance transmission. Filters at the gain
stage are also present to clean up noise from the infrared transmission.

Figure 3.4 The main light controller.


15
The output of the gain stage is still the PWM signal that encodes the
brightness of the sunlight outside with its duty cycle. This PWM signal then
drives a small lamp inside the light-resistance coupler in Figure 3.4. The reason
that the PWM signal is used to drive a small light, which controls the resistance of
a photoresistor, is that the AC incandescent light dimmer needs a variable resistor.

To summarize the light control system: sunlight controls duty cycle of a


PWM signal. The PWM signal is transmitted via infrared communication and is
then cleaned and amplified. Afterwards, the PWM signal controls a small opto-
coupler, which controls the AC light dimmer. The opto-coupler consists of a
PWM-driven small lamp that changes the resistance of a photoresistor. A
photograph of the main light controller is shown in Figure 3.5.

Figure 3.5 An incandescent lightbulb is mounted onto the biodome and


receives its power from the wall and main light controller.

3.2 Light Control Circuit

PWM Generator and Main Light Controller


Shown on the left of Figure 3.6, the brightness to PWM translator is a 555
timer with a photoresistor controlling its duty-cycle. The duty-cycle and frequency
are described by:
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Rphotoresistor ,111
D=
Rphotoresistor ,111 + R13
1.44
f =
(R13 + 2 ⋅ Rphotoresistor ,111) ⋅ C3
When the sunlight is very bright, the photoresistance decreases to less than
1K. Since R13 is 10K and large compared to the photoresistance, the duty-cycle
will approach 50%. In the absence of sunlight, the photoresistance increases to
greater than 1M. When this happens, the duty-cycle approaches 100%. The
frequency varies between a few hundred hertz when the photoresistance is large
and a few kilohertz when the sunlight is very strong and the photoresistance is
very low. Fortunately since we are interested in the time-average voltage of the
PWM, choice of frequency, as long as the frequency is not too slow, is somewhat
arbitrary.

The PWM signal, which encodes the sunlight brightness, is transmitted


through IR LED’s, represented by D3, and then is received via phototransistor Q2.
The IR LED’s are powerful QEC122’s from Fairchild and the phototransistors are
sensitive QSC112’s also from Fairchild. The phototransistor is connected to the
base of another transistor, Q1, in the Darlington configuration since the strength of
the infrared signal can be very weak. R1 controls the voltage gain of the infrared
reception stage. If R1 is too large, the voltage drop across R1 is too large even with
noise. If R1 is too small, the IR reception stage is not sensitive enough. 1K is the
approximate optimal resistance that has been determined through empirical testing.

At the output of the IR receiver stage comes out a PWM signal that has the
same duty-cycle as the transmitted IR signal—that is, the sunlight brightness
encoding is unchanged. The signal then goes through a high-pass filter (C6), which
has a 3dB point at (1/2pi*C6R4 = 1/2pi*.68u*50K), which is around 5Hz. This
high-pass is designed to rid some of the more slowly-varying noise without harming
the PWM signal. The PWM signal can be treated as an approximate AC signal.

The PWM signal is then passed to the positive input of a LF301 opamp.
The negative input is biased to roughly .1V, which is adjustable with the biasing
resistors R17 and R18. Without any feedback, the LF301 opamp acts like a
comparator and amplifies the PWM signal’s amplitude to match the positive power
supply.

The output of the opamp is still a PWM signal whose duty-cycle matches
the duty-cycle of the original sunlight-PWM transmitter. This signal is AC-
coupled through C7, whose function will be revealed shortly. The PWM signal
ultimately reaches transistor Q4, which drives a tiny lamp R19. R2 is in series with
R19 as a current-limiting resistor so that the lamp does not burn out. It also acts
as a default brightness controller. The lower R2 is, the brighter the small lamp is
on average. The PWM signal is fed into the base of the transistor. The time-
average voltage of the PWM signal controls the time-average voltage applied to the
small lamp and therefore the brightness of this lamp.
17

Earlier the function C7 was not mentioned. The goal of the light controller
thus far is to lighten or dim the tiny lamp at the end of this circuit. When the
sunlight is very bright, the duty-cycle of the PWM becomes near 50%, and the
voltage applied to the tiny lamp is very low. When the sunlight is very bright, the
duty-cycle increases to almost 100% and the voltage applied to the tiny lamp is
higher. When the IR PWM signal is not being transmitted or received, we do not
want this tiny lamp to light up. When the PWM signal is filtered through C7, it
passes without much attenuation. When there is no PWM signal, however, the
output of the opamp could potentially be pulled high. If that is the case, the AC
coupling capacitor C7 will not allow this high signal to pass to the lamp driver.
Consequently, in the absence of an IR PWM signal, the tiny lamp remains off.
18

Figure 3.6 The PWM transmitter and the main light controller circuit.
Bypass capacitors (470uF to .1uF) have been placed around the circuit,
especially at opamp rails, are not shown.
19
AC Light Dimmer

Figure 3.7 The AC light dimmer circuit.

The AC light dimmer controls the brightness of the big incandescent lamp
through the value of R111, which is a photoresistor coupled to the tiny lamp of the
main light controller. Thus, when the sun is very bright, the PWM signal’s duty
cycle is high, the tiny lamp is bright, R111 becomes very low, and the big
incandescent light is turned on very bright.

Figure 3.8 A model of the thyristor (Triac) on the left and


voltage-current time-transfer characteristics of a trigger diode (Diac)

The Triac and Diac are the key components of the AC light dimmer.
Shown in figure 3.8, a Triac only allows current through its bidirectional terminals
T1 and T2 (modeled with a diode since we are considering the forward current case)
when the corresponding gate voltage and current is applied. A Diac works in
conjunction with the Triac by eliminating any small voltage that can be applied to
the gate of the Triac. When the voltage applied across a Diac is very low, no
current conducts. When the voltage across a Diac builds up to its breakpoint,
current starts conducting, and the voltage drops since the Diac starts to act like a
diode (see Figure 3.8 right hand side). The 31C1428 Diac has a breakpoint voltage
of approximately 30V.
20

Figure 3.9 Operation of the AC light dimmer.


The AC light dimmer idea circuit is courtesy of
“The Hobby of Electronic Circuit Engineering”
http://www.interq.or.jp/japan/se-inoue/e˙ckt24.htm

The current through the Triac is limited when the gate voltage of the Triac
is becomes out of phase with the diode terminal voltage (see Figure 3.9). The gate
voltage of the Triac becomes out of phase through the RC series generated by C1
and R1 and R111. When R111 is large (that is, when sunlight is very dim), the gate
voltage is nearing 90o delayed and little current conducts through the Triac since
the gate voltage does not match the diode terminal voltages. When the sunlight is
very strong and R111 becomes small, the gate phase is very small, and current is
allowed through the Triac. Note that this whole time the Diac works to limit the
current to the Triac. With a first order RC network, the phase can at most be 90o.
This phaseshift at the Triac gate may not be enough to current-limit the Triac, but
when the Diac further suppresses this phaseshifted voltage, the gate voltage to the
Triac becomes very small.

A potential problem is the failure of the capacitor to completely discharge


before the next AC wave cycle arrives at the Triac. This can cause hysteric
behavior, which we want to eliminate from the light dimmer. The bridge that
connects to the capacitor provides and escape route for any excess charge left at
the capacitor at the end of a cycle. R3 and R4 and R1 are resistors that limit the
current through the RC network and the bridge to prevent burnouts. The actual
incandescent lamp is connected to one diode terminal of the Triac and one terminal
of the AC line.
21
To summarize: the light translator at the beginning converts sunlight
brightness into a PWM signal, which is transmitted, received, cleaned up, gained,
and ultimately controls a small lamp. The small lamp controls the photoresistor in
the AC light dimmer, which controls the phaseshift of the Triac gate voltage,
which in turn controls the brightness of the incandescent light.

3.3 Observations and Measurements

The wonderful thing about the light controller is that the output is obvious
when the circuits are working correctly. By adjusting the voltage gain of the main
controller’s tiny lamp through R2, the sensitivity of the AC light can be brought to
extremes. At one extreme, the incandescent light simply will not turn off. At the
other extreme, the incandescent light only turns off when there is absolute darkness.

By adjusting R1 and the capacitor of the AC light dimmer circuit, the


average brightness of the incandescent light at a fixed input PWM signal can be
adjusted. This is due to these two components’ altering the phaseshift of the AC
light dimmer circuit.

Overall, the lighting control circuit is a very flexible circuit. The range of
the IR transmission exceeded 10 feet. If stronger or more diffusive IR LED’s and
phototransistors are used, this range can be dramatically increased.

Indeed, with the biodome’s demonstration setup, when a flashlight is shined


upon the sunlight detector, the biodome’s incandescent light shines brightly.
When the sunlight detector is covered in darkness, the biodome’s light is turned off.
With the light level in the sixth floor laboratory, the biodome’s light is turned on
to a soft orange.

3.4 Error Analysis

One problem that occurred with the light control circuit is that the
biodome’s
Incandescent lightbulb triggered the phototransistor that is supposed to receive the
PWM signal. When the lightbulb is turned slightly on, its light emission forces
current through the phototransistor, which in turn drives the output of the PWM
reception stage down. This causes the next stage to think that there the PWM
duty cycle is 0%, which turns off the incandescent light and stops the interference.
When this happens, the PWM signal is transmitted successfully again and the
incandescent light turns on. Once again, the incandescent light’s own emission
starts to interfere with the IR transmission, and an incandescent light’s brightness
oscillation at about 1Hz is very noticeable.

The quick solution for this is a small electrical tape cover on top of the
phototransistor, which blocks any emission from the incandescent light to the
phototransistor. A more permanent solution may involve filters to filter out the
incandescent light signal or a band-pass filter for the PWM signal.
22
4 Humidity Generation and Control
4.1 System Overview

In its entirety, the humidity generation and control system allows the user
to view the current humidity level within the control environment and add more
water vapor to the air if desired. The humidity sensor, or hygrometer, is connected
to measurement circuitry that turns the humidity level into a voltage which can
then be shown on an LED display. On the other hand, humidification is
accomplished ultrasonically by vibrating water at high frequencies to form a
standing wave that eventually break the surface of the water and converts it into a
mist. This method is chosen over heating the water since temperature control is
another monitored environmental element and adding more thermal energy would
make obtaining lower temperatures very difficult.

Figure 4.1 Block Digram of the Ultrasonic Humidifier


23

4.2 Circuit Explanation

Figure 4.2 Ultrasonic Humidifier Schematic


24

Figure 4.3 Hygrometer Schematic


25

Figure 4.4 The left photograph shows the ultrasonic humidifier driver circuit.
The right photograph shows the column of water to be vaporized.

Ultrasonic Humidifier
The ultrasonic humidifier starts out with a 1.7MHz oscillator. To
accomplish this, a colpitts configuration was used. Assuming that the transistor is
off at power-on, the 1k pull up resistor will force the output to go high. This is fed
back via a 100k resistor to a tuned LC tank at 1.7Mhz. However, when the
voltage rises far enough to turn the transistor on, the output is pulled low, which
in turn sinks current from the LC pair and pulls the input voltage to the base of
the transistor down. This prohibits current to flow into the collector and brings
the circuit back to the beginning of the cycle. There is one exception, though.
The long-run behavior (many cycles after power-on) of the oscillator improves as
stored energy in the inductor and the capacitor is sloshed back and forth at
resonance and behaves much more consistently than the first dozen cycles.

The oscillator behaves very well, but cannot drive much current at the
output. It is for this reason that a transistor pair push-pull is used to buffer the
oscillator voltage and allow for substantial current gain to drive the MOSFET. A
biasing network was considered, but not implemented since a pure sine wave is not
necessary and the added components seemed to outweigh the loss of ± .6 volts in
the prototyping phase.
26

The final stage of the oscillator is a high voltage, high current class C
amplifier. Since the inductor and capacitor above the MOSFET are in parallel,
they form a nice resonant point and allow for a peak-to-peak voltage of well over
70 Volts. This is very important since the piezo element needs a peak-to-peak
voltage of at least 65 Volts to cause the water droplets at the top of the standing
wave to escape into a vapor. The MOSFET essentially gives the resonant
piezo/inductor pair a kick at the frequency of the input which, in this case, is
1.7Mhz. Even though the class C amplifier is designed to give a sinusoid at twice
the input voltage at the output of the resonant device, if the device is slightly out
of resonance, a higher voltage, non-sinusoidal signal can be generated. This can be
quite beneficial when a large peak-to-peak voltage is needed.

Since voltages at the output can reach over 150 Volts peak-to-peak at
startup, a high voltage MOSFET was used. While a BJT could have been used
here instead, initial trials pushed them beyond their maximum ratings at startup
and caused them to not work properly. The BUK456 MOSFET did not have these
problems and handled even the harshest power-on transients beautifully.

Figure 4.5 The hygrometer circuit.

Hygrometer
The humidity sensor circuitry can be broken down into three basic stages.
The first stage is a variable frequency inverted pulse train. In other words, a
square wave with a duty cycle much greater than 50% is generated. The
capacitance, which is comprised of the addition of a 150nF capacitor and the
hygrometer, is charged via a 10k and a 1k resistor and is discharged through the 1k
resistor only. This means that the rising time constant (RC) is eleven times larger
than the falling time constant, thus producing a duty cycle of roughly 11/12 or
0.92. The frequency of the output depends on how long it takes to discharge and
charge the capacitors. Since the capacitance value of the hygrometer changes with
humidity, the output frequency will change as well.

The second stage is a fixed width, one-shot square wave. When driven by
the high duty cycle signal from the previous stage, a fixed length pulse is produced
on every rising edge as the 68nF capacitor is charged through a 1k resistor and a
50k potentiometer. If the input period is very close to the pulse width, the average
27

output waveform voltage will be very close to the positive supply. Contrary wise,
if the input period is much larger than the fixed pulse width, the average output
voltage will be very close to zero. The combination of the two LM555 timers in
the above configuration creates a pulse width modulator (PWM) in which the duty
cycle of the output waveform is proportional to the input capacitance of the
hygrometer.

Finally, the pulse width modulated signal is passed through a low pass filter
and scaled to drive the LED display correctly. The low pass filter was chosen to
create a near-constant voltage across the capacitor at the input PWM frequency.
(approx. 1kHz)

1 1
f 3dB = = = 3.12 Hz << 1kHz
2πRC 2π (51kΩ) ⋅ (1µF )

The signal is then put through a buffer so that the voltage across the
capacitor is not significantly altered by a load and the true low-passed value can be
used. A variable voltage divider is used at the output to correctly scale the voltage
for the LED display. This new value is then once again buffered to supply the
current needed by the display circuitry.

4.3 Measurements & Observations

The hygrometer is a humidity sensing element that changes capacitance


depending on the level of moisture in the air. The approximate range of
capacitance values were measured to be 0.1nF ˜ 0.4uF.

Calculating the Frequency range of the short negative duty cycle astable
oscillator:

1 1
f = =
0.693 ⋅ ( R1 + 2 R2 ) ⋅ C 0.693 ⋅ (10kΩ + 2 ⋅ 1kΩ) ⋅ (150nF + C hygro )
C low = 0.1nF : f high = 801.1Hz
C high = 0.4uF : f low = 218.6 Hz

Calculating the range of achievable positive durations for the monostable


one-shot timer.
t high = 0.693 ⋅ ( R1 + R2 ) ⋅ C = 0.693 ⋅ ( R50 K _ POT + 1kΩ) ⋅ 68nF
R50 K _ POT = 0Ω : t high _ MIN = 47.1µ sec
R50 K _ POT = 50kΩ : t high _ MAX = 2.40m sec
28

1 1
t high ≈ 0.9 ⋅ = 0 .9 ⋅ = 1.12m sec
f high 801.1Hz
t high _ MIN < t high < t high _ MAX
47.1µ sec < 1.12m sec < 2.40m sec

The desired positive duration can be achieved by adjusting the 50 kΩ


potentiometer to 22.8 kΩ .

All systems worked very well when they were built and tested and needed
only a small amount of adjusting via the positive duration pulse-width-adjustment
potentiometer.

4.4 Error Analysis

Since the hygrometer was pulled out of a commercial humidity meter,


extensive datasheets and device characteristics were not available. The
capacitance and resistance were measured as the humidity level around the sensor
was changed. The dominant property that changed was the capacitance, and since
most hygrometers are based upon measuring the capacitance of the sensor, a
capacitance to voltage circuit was created. However, it seems that the output
voltage is actually a logarithmic function of the humidity. Therefore the LED
display remained somewhat constant unless the humidity level was changed
substantially.

A solution to displaying the logarithmic nature of the hygrometer would be


to use a logarithmic amplifier before the signal is sent to the LED display. This
could have an adjustable potentiometer for dialing in the correct voltage level to
send to the display. Another possible solution would be to use a pair of LM3915’s
(logarithmic bar/dot display driver) instead of the LM3914’s (linear bar/dot
display driver). This would require a few different resistor values in the 20
segment display circuit, but would probably perform very nicely without much re-
design.

A small problem was also encountered regarding the ultrasonic humidifier


and the supply voltage it receives. To generate a noticeable mist, the supply
voltage to the humidifier needs to be greater than ± 15.5 Volts. Without other
loads on the high current power supply, this is not a problem. But when other
high current loads, such as the heating/cooling peltier and the motor, pull on the
supply, the average voltage can dip as low as ± 12 Volts. This produces nothing
more than a sputtering of water without the desired mist. A simple solution would
be to use a higher voltage power supply. At ± 20V the mist is quite impressive and
most likely worth the extra cost of a separate transformer.
29

5 Gravity Generation and Control


5.1 System Overview

The goal of the gravity generation and control system is to spin a


symmetrical arm with two environmental “baskets” such that the resultant
acceleration, normal to the basket, essentially creates the effect of an amplified
gravitational environment. The user will be able to set a desired “gravity level”
and the system should slowly track to that level to minimize angular acceleration
which could perturb the test baskets. Finally, a display shall be made to show the
user the current angular velocity of the motor and also the reference level that the
system is slowly achieving.

Figure 5.1 Block Diagram of the motor and gravity control.


30
5.2 Circuit Explanation

Figure 5.2 Motor Control schematic.


Bypass capacitors (470uF to .1uF) have been placed around the circuit, especially at opamp rails, are not shown.
31

Figure 5.3 Motor Control circuit (bird’s eye view and side view).

I will start the analysis of this circuit at the input from the tachometer.
(from AC Motor Tach) To reduce high frequency spikes that can result from the
primary motor being close to the AC generator (AC tachometer), a low pass filter
is used. The pole of the filter is placed high enough such that the desired AC
signal is not greatly attenuated (no more than 20 revolutions per second) and low
enough to greatly diminish high frequency voltage spikes.

1 1
f 3dB = = = 65Hz
2πRC 2π (3kΩ)(0.82uF )

The filtered signal then goes through a peak-detector OpAmp circuit. The
1k resistor enclosed in the feedback path keeps the OpAmp from every needing to
limit its output current. Since almost no current enters the LF353 at its inputs,
the only method of discharging the peak-holding capacitor is through the reverse-
biased diode. It is for this reason that a diode with a somewhat large reverse
leakage current (1N4007 ˜ 5uAmps) was selected.
32
The peak-detected DC signal goes through a buffer so that the 47nF
peak-holding capacitor is not drastically altered by other circuits that use its
voltage level. One of those circuits is a non-inverting variable gain stage used to
drive the LED display with the correct voltage range. The gain ranges from 1 to
the gain limit of the OpAmp, however only a factor of about 2 is needed for this
application.

Below the peak detector is the input voltage reference level. The resistor
divider values were chosen to limit the user’s input range and also give the user
greater resolution in the practical range when trying to dial in a desired angular
velocity. The output of this voltage divider goes through a 510k resistor and then
to a large 47uF cap to create long and smooth transitions between the desired
value and the value that the feedback system is comparing.

τ = RC = (510kΩ)(47uF ) = 24.0 seconds

A switch is placed in parallel with the reference capacitor to allow for a


quick stop in case of failure or oscillations. The reference voltage on the capacitor
is sent through a buffer and then fed to an inverting adder to find the difference
between the current peak-tachometer-voltage and the reference voltage. The
difference is gained by 100 and sent to a darlington NPN transistor pair to drive
the motor.

The reference voltage at the input potentiometer is also sent through an


inverting variable gain stage (as shown at the top of the schematic) which can be
seen on the LED display for easy adjustment. To do this, a momentary switch at
the output of the inverting gain stage can be pressed, overpowering the 30k resistor
from the peak-detected output, and thus showing the current reference voltage.

Since the motor can require up to 1Amp to function correctly, the high
current power supply at approximately ± 16V was used for Vcc and Vee.
Eventually it was decided that Vee should come from a cleaner lower-current
supply since the load on the negative rail for the motor control is minimal.
33

Figure 5.4 Baskets are attached to the motor shaft in the biodome.

5.3 Measurements & Observations

Finding the maximum acceleration (simulated gravity):

Measured Maximum DC converted


Tachometer Voltage (peak detector):
Vtach MAX _ DC = 1.75Volts

2.0 Vrms = 1000 Revolutions/Minute (RPM)


Vtach ( peak −to − peak ) MAX = 2 ⋅ VtachMAX _ DC = 2 ⋅ (1.75) = 3.50Volts
Vtach ( peak −to − peak ) MAX 3.50
VtachMAX _ RMS = = = 1.237Vrms
2⋅ 2 2 2
VtachMAX _ RMS 1.237
RPM MAX = ⋅ 1000 = ⋅ 1000 = 618.5RPM
2.0Vrms 2.0
RPM ⋅ 2π (618.5) ⋅ 2π
ω= = = 64.8rad / sec
60 60
34
(v tan ) 2
(ω ⋅ radius ) 2
a tan = = = ω 2 ⋅ radius
radius radius
Assuming environment basket is perfectly horizontal @ high speed.
radius = 10cm = 0.1m
a tan = ω 2 ⋅ radius = (64.8) 2 ⋅ (0.1) = 419.9meters / sec 2
a gravity = 9.81meters / sec 2

aresult = (agravity ) 2 + (atan ) 2 = (9.81) 2 + (419.9) 2 = 420.0meters / sec 2

Conversion to g’s:
a 420.0
g' s = = = 42.8 g ' s
a gravity 9.81
Is horizontal approximation good?
⎛ 9.81 ⎞
tan −1 ⎜ ⎟ = 1.34 from horizontal (great!)
o

⎝ 420.0 ⎠

a tan = 419.9m / s 2

1.34 degrees a gravity = 9.81m / s 2

a result = 420.0m / s 2 = 42.8 g ' s

5.4 Error Analysis

At very low speeds the system does not behave ideally because the peak-
detected AC tachometer voltage falls off between peaks even though the motor is
turning at a constant velocity. This confuses the feedback control into thinking
that more power should be applied to the motor to bring its angular velocity back
to the desired reference value. The result is a slow stop-and-go motion as the
reference level approaches, but has not yet reached, a value of zero volts.

To remedy this unfortunate side effect of the AC tachometer, a switch was


installed to quickly discharge the reference capacitor that can be pushed when the
device reaches very slow speeds. This worked out very well since the inertia is
substantial enough to allow for a slow and smooth stop.

Another important error that was discovered involved the choice of power
supplies to drive and control the motor. The system manages to perform very well
with a noisy positive supply, but runs unacceptably with a noisy negative supply.
This is because the reference voltage is based upon a voltage divider between the
negative power supply and ground and can confuse the user when looking at the
reference value on the LED display. Therefore, instead of using the high-current
power supply for both the positive and negative voltage sources, using it only for
the positive source and using the cleaner, lower-current supply for the negative
supply rail proved to be a very good solution.
35

6 Power Supplies
6.1 Control Power Supply
D44H11 Q3
120VAC +18
.5

7
D1N4001 D3 D1N4001 21k U20
3 5

V+
+ OS2 node
C8 LM741 6 RLoad
OUT 680nnode 100
2000u 2 1

V-
D1N4001 D1N4001 D4 - OS1
0 Q4
D41
R11 0 Q2N3904

4
-18 D1N759

25k
50k
0

Q6 0
D45H11
R18

.5
4

R13 LM741
2 1
V-

21k - OS1 node2 R16


6 C11 node2
OUT 100
C10 3 5 680n
V+

+ OS2 Q7
2000u D42 U21 Q2N3906
7

D1N759 0 R14

R15 25k
0 50k

0
Figure 6.1 The Control Power Supply Circuit
Red and green LED power indicators in series with a 5K resistor from the positive
and negative outputs and a cooling fan are not shown.

The control power supply is a plus and minus 15V supply used mainly for
the opamps (see Figure 6.1). The transformer used was a 36V transformer. A
bridge rectifier is used for maximum output voltage. In order to reduce the ripple
at the output, large 2000uF capacitors are used at the end of the bridge circuit.
The Zener diodes D41and D42 are 1N759 Zener diodes that regulate to 15V. When
the Zener reference voltage is connected to the input of an opamp (LM741),
adjusting the gain of the opamp with the feedback resistor (R25and R14) allowed the
output voltage swing up to positive and negative 25V (the output of the
transformer with no load exceeded the advertised 36V).

Figure 6.2 The Control Power Supply encased in a metal box with a fan.
36
The outputs of the opamps connect to the bases of power transistors Q6
and Q3, which are the D4XH11 series transistors. The emitters of these transistors
then are connected to the base of a 3904 for the positive output and a 3906 for the
negative output. The 390X transistors act as current limiters. The .5Ohm resistor
in connecting the base of the 390X transistors to their emitters will allow roughly
1.2A of current before the base-emitter voltage of the 390X transistors is high
enough for the 390X transistors to turn on and take all of the current from the
opamps. When the current from the opamps are rerouted through the 390X
transistor, there is little current left for the big D4XH11 transistor, and the power
supply will not allow any more current to pass through. Thus the power supply is
limited to 1.2A (see Figure 6.2).

6.2 High Current Power Supply

120VAC +12

R12 R9
2 C12 10000u 2

10000u
0
0
0
-12 0
0
Figure 6.3 The High Current Power Supply Circuit
R9 and R12 are loads that model the peltier and the motor for the biodome.
The bridge diodes are in parallel to model a high-current bridge rectifier.
Red and green LED power indicators in series with a 5K resistor from the positive
and negative outputs and a cooling fan are not shown.

The high current power supply is a dubbed-down version of the control


power supply (see Figure 6.3). There is no voltage-controlling opamp and Zener
diode combination, and there is no current-limiting transistor at the output. We
want to achieve the maximum output voltage possible to provide ample power to
the peltier device, the motor, and the ultrasonic humidifier without any potential
diode drops. Since there will be over 8A flowing through this circuit, it was more
efficient to omit the control components. Also, since the power to those power
devices did not need to be very clean, control components are unnecessary. The
only attempt at cleaning the output voltage is the 10K microfarad capacitors at
the output, which reduce the output voltage ripple (see Figure 6.4).
37

Figure 6.4 The High-Current Power Supply is encased in a metal box with a fan.
A multimeter reads the positive DC output of the supply.

6.3 Observations & Measurements

The D4XH11 transistors of the control supply indeed heats up significantly


when the biodome is powered on, and heatsinks latched onto those transistors are
indeed useful. The control power supply outputs a steady 15V with roughly 20mV
of ripple without any load except the status LED’s. With plenty of bypass
capacitors on the control circuits of the biodome, the supply ripple voltage is
reduced to negligible levels.

The high-current supply outputted roughly positive and negative 15V when
the peltier is not being driven hard. When the peltier is turned on to heating,
there is a 4V voltage ripple across the positive supply. When the peltier is turned
on to cooling, there is a 4V voltage ripple across the negative supply. The
transformer of the high-current supply is rated at 8A. Indeed, 8A seems to be the
approximate current limit to the big power supply. When the ultrasonic humidifier
is turned on, peltier heating is turned on, and motor is turned on, it becomes
noticeable that each of the systems does not receive high voltage as it would
receive without other loads. Nevertheless, the high-current power supply provided
enough power for the biodome.

6.4 Error Analysis

A 30V transformer could have been used for the control supply. Since the
transformer actually outputs a 36V signal and since that signal has been
attenuated to 30V in the control supply, there is some power inefficiency and heat
dissipation in the control supply. Also, the feedback resistor of the opamp in the
control supply should have been connected directly to the output of the power
supply. That way, the opamp reads and can regulate the true output voltage
(instead of the output voltage after the voltage drop across the .5Ohm resistor).
38
7 Conclusion
After all four systems of the Analog Microcosm were integrated together
and the biodome was assembled, all four systems functioned well enough to
noticeably control the different environmental conditions of the biodome.

The temperature control system was able to drive the temperature to a


range of over 30 degrees around room temperature. The peltier driver generated
immense amounts of heat, and much heatsinking and fan-cooling was necessary to
sustain the temperature control system’s performance. The temperature control
system drew the majority of the power from the high-current power supply and
slightly affected the maximum performance of the other high-current components.
With a bigger peltier, better heat dissipation, and a higher current supply, the
temperature control system will be able to drive the temperature of the biodome to
a much greater range.

The light control system successfully emulated the external light conditions
from complete darkness to very bright sunlight. The infrared transmission system
was able to reliably send data well over ten feet. The AC light dimmer’s drawing
power from the wall AC saved much power as well as transformer costs. With
more powerful infrared signal emitters and receivers, the infrared transmission
should reach even greater distances. Of course, radio frequency data transmission
would allow the light control system to be able to function around many room
obstacles and walls.

The humidity generation system successfully created cool mists of water


above the column of water. With the humidity generator turned on for a couple of
minutes, there was a noticeable change in the overall humidity level within the
biodome. This change in humidity was displayed by the hygrometer system and
its accuracy was confirmed with a commercial hygrometer. The humidity generator
consumed quite a bit of power from the high-current supply and therefore
conflicted with the temperature control system for power. If a higher supply
voltage were used for the humidity generator, then the generated mist would be
much greater in volume.

The gravity control system stably spun the centrifuge to the user’s desired
gravity. When objects were placed in the biodome platforms, the gravity control
system smoothly accelerated them to over 40g’s without any slip from the objects.
Above 5g’s, the platform with the objects seem completely horizontal to the Earth
since the source of the generated gravity was the normal centripetal force. With
more precisely machined mechanical components and a stronger motor, the gravity
control system should be able to push the biodome environment to well over 100g’s.

The actual biodome was miniaturized model of what could be a life-


sustaining habitat. The biodome model was a 1000 cubic inch box with the control
circuitry outside the actual box to conserve space. In the future, additional control
systems such as audio, ozone, and wind could further enhance the biodome
experience. We hope that someday a large-scale version of the biodome would be
constructed such that it can be a practical research instrument for human habitat.
39

Figure 7.1 The fully constructed and working Analog Microcosm.


On the left is Ji Zhang and on the right is Adam Kumpf.
40
8 Appendix
Dual LM3914 LED Display Configuation
41
References

“Electric Power Controller.” http://www.interq.or.jp/japan/se-inoue/e˙ckt24.htm

Horowitz & Hill. Art of Electronics, The. Cambridge University Press: Cambridge,
UK, 2001.

Maxim, Dallas Semiconductors. “Using Thermistors in Temperature Tracking


Power Supplies.” November, 2001.
http://www.maxim-ic.com/appnotes.cfm/appnote˙number/817

Neaman, Donald. Electronic Circuit Analysis and Design, 2nd ed.. McGraw-Hill
Higher Education: New York, NY, 2001.

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