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Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
Contractor : E.I.M.
QC Engineer QC Manager
0 10/3/2011 Review
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
Content:
1. Scope
3. Surface Preparation
4. Coating Application
6. Documentation
7. Inspection
8. Acceptance Criteria
9. Certification
10. Attachments
Page: 3 of 12
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
1. Scope:
This Procedure set out preparation, application & inspection requirements for painting
structure, etc.).
Code Standard
ISO 8501-2 Preparation of steel substrata before application of paint
3. Surface Preparation:
Prior to blasting, the surfaces that are not to be coated (e.g. markings, Designation
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
The surfaces to be coated shall be free from contamination (e.g. welding slag,
welding spatter, dust, oil, grease salt, mill scale, laitance, rust, old coatings).
suitable methods. Sharp edges (e.g. saw cuts, oxygen cutting). Shall be adequately
rounded by grinding.
grinding St 3 SP3
Light blast cleaning Sa 1 SP7
Thorough blast cleaning Sa 2 SP6
Very thorough blast cleaning Sa 2½ SP10
Blast cleaning to pure metal Sa 3 SP5
work shall be performed with out impending the activities of other contractors.
Page: 5 of 12
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
After blasting, the blasting material shall be properly removed from the cleaned
After the work has been finished the working area shall be cleaned, And the
cleaned surface on which a rust film has formed shall be re-blasted by the
Specified methods.
4. Coating application:
Maximum allowed steel temperature for paint application not more than 50 oc.
Minimum allowed steel temperature for paint application not less than 4 oc.
Steel temperature to be minimum 3oc higher than the recorded dew point.
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
The contractor shall insure that all the regulations regarding health protection and
Preparation and coating work and during the use the selected coating materials.
Coating work
Requirements
Supervision
Properties / characteristic
Miscellaneous
control surface
The color of each coating, edge protection included, shall be different. The color
The performance of the surface preparation and coating work shall be supervision
during all the work operation. The supervision personnel shall be suitably
Page: 7 of 12
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
qualified and experienced. The contractor for the relevant assemblies shall be
The location of the control surface for the relevant assemblies shall be selected by
All surface preparation and coating work on control surface shall be performed in
the presence of representative of all contracting parties, who shall confirm that the
The contractor for the coating systems shall comply with local regulations on
health protection and occupational safety in relation to the use of solvents and
coating products.
Surfaces to be coated shall be dry and free from contamination; the surface
Corners, edges, bolt heads ,etc., which are difficult to reach shall be pre-coated
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
To avoid defects of the coating (e.g. blisters, pores, inclusion of thinner, bulling of
thinner ) and changes of the intervals between coats ,the surface temperature
Prior to any others test, the coating shall be subjected to a visual check should be
limited to coaling defects (e.g. spray dazzle ,areas left uncoated ,inclusions of dirt
, blisters , porosity ,sags ,tears ,brush marks).Areas in which the blasting material
has remained under the coating shall be blasted again and recoated.
The wet film thickness shall be measured on a random basis with a comb-type
The dry film thickness shall be measured after adequate hardening or curing of
To observe the specified total film thickness, the thickness of each individual
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
4.3 Personnel:
4.4 Supervision:
Qualified paint inspector to supervise paint activities and to advise for normal and
Painting:
Applying Primer Coat, Zinc dust / Ethyl Silicate, 75 Microns DFT before
Fabrication for all carbon steel and touch up on weld joints and heat affected
zones.
o NOTE: All surfaces to be welded in site must be no painted, but protected with weld
able primer; all friction (contact) surface of bolted connection must be only painted
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
The quality control, quality assurance and recording arrangements shall comply with ISO
9002 and shall be the responsibility of the contractor performing the coating work for the
relevant assemblies.
Neutral control by external bodies shall be provided for the individual assemblies and
shall be agreed with the relevant painting contractor prior to the individual coating
operations.
6. Documentation:
The quality assurance documents shall be as follows individually for each coat film :
Standard data sheets for the specified coating system for each coat film.
Standard form for the reports on corrosion-preventive work for the selected
control Surfaces..
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04
7. Inspection:
The painting quality control inspector shall make sure form the following:
The sandblasting is carried out in accordance with the relevant standards and the
client specification.
The proper Cleaning had done before applying the coat to remove the blasting
material from the cleaned surface (e.g. by vacuum cleaner, compressed air)
In addition the following inspection shall be done in random way; (Ref. to client
spec. & I .T. P)
8. Certification:
9. Attachments:
Date: 10/3/2011
( AL Shabab )
Rev.: 0
Painting Procedure Document No.: P-04