Professional Documents
Culture Documents
I
B7.3.5.1 Diesel engine and auxiliaries .............................................................7-33
B7.3.5.2 Control and monitoring equipment ....................................................7-34
B7.3.5.3 Diesel Generator................................................................................7-35
B7.3.6 Cables and cable supporting structures ..............................................7-36
B7.3.6.1 Cables ...............................................................................................7-36
B7.3.6.2 Cable supporting structures ...............................................................7-36
B7.3.6.3 Terminal boxes and local control boxes .............................................7-37
B7.3.7 Lighting and small power installations...............................................7-37
B7.3.7.1 Lighting system .................................................................................7-37
B7.3.7.2 Power socket combinations ...............................................................7-41
B7.3.7.3 Portable isolating transformers ..........................................................7-42
B7.3.8 Grounding and lightning protection installations................................7-43
B7.3.8.1 Material .............................................................................................7-43
B7.3.8.2 Earthing system .................................................................................7-43
B7.3.8.3 Lightning protection system ..............................................................7-45
B7.3.9 Fire alarm system ..............................................................................7-46
B7.4 Technical Schedules ....................................................................................7-50
II
B7. Electrical and Associated Works
B7.1 General
This specification covers the design, manufacturing, supply, erection,
commissioning and handing over of the electrical systems for the Keban
Agung Power Plant in South Sumatera Province in Indonesia, consisting of
two (2) units with a capacity described in B0.
• Transformers,
• Medium voltage switchgear,
• Low voltage switchgear,
• DC and safe AC switchgear, batteries, rectifiers, inverters, DC-DC-
converters,
• Emergency power supply system,
• Cabling and wiring, cable supporting structures,
• Small power and lighting installations,
• Grounding and lightning protection,
• Fire alarm system.
The scope of the whole project covers the following electrical systems
• A electrical works for the Power plant (-the facility-)
• B electrical works for the Interconnection facilities, covering the
connection to the 150 kV transmission line
For all electrical works for the Power plant, the contractor has to fulfill
requirements set by the utilities, among others the PT. PLN (Persero)
(TRANSCO) Transmission Code whenever it is applicable to the plant
equipment.
The electrical equipment to be provided shall be suitable for faultless and safe
operation of the entire plant during all phases of operation and shall be
suitable for the location in which they shall be mounted.
B7-1
The power of the turbine generators will be stepped up by a generator
transformer and, via overhead line connections, be transmitted to a new
150 kV switchyard, which is connected to the public network of
TRANSCO, Indonesia.
Power for start up and shut down will be provided from the 150 kV network
via the generator transformers and unit auxiliary transformers, but also shall
be possible from the unit auxiliary transformer of another unit via the unit
interconnections or via an optional black start facility.
The electrical system within the power plant shall be controlled and
monitored through the DCS from the central control room (CCR).
The 0.40 kV unit switchgear consists of main distribution, with two half-
busbars normally fed via two infeeds.
B7-2
The 230 V Safe AC system comprises an inverter with static bypass switch
unit and a safe busbar. The inverter is supplied via coupling diodes from
both sections of the 220 V DC main distribution. The static bypass switch is
supplied from the 0.38 kV switchgear.
The 220/26 V DC/DC converters serve as supply for I&C cabinets and other
consumers requiring 24 V DC supply. Each DC/DC converter is supplied
via coupling diodes from both sections of the 220 V DC main distribution.
All the required auto transfer between the busbar shall be provided.
Common auxiliaries
Common auxiliaries (e.g. auxiliary cooling water, water treatment, coal
handling, fire fighting system) will be supplied via 6.3 kV common
auxiliary switchgear. Metering systems shall be provided to separately
determine the common auxiliaries power consumption supplied from each
unit 1 and 2.
The emergency diesel generators will be sized to supply all essential loads
in case of a "black out" to shut down the plant safely.
B7-3
Back up supply shall also be provided to the switchyard for the switchyard
lightings.
Generation mode
The main mode of operation shall be to dispatch electrical energy into the
public grid as required by the TRANSCO Load Despatch Center.
The main part of the power generated by the turbine generator of the plant is
fed into the public utility grid, while the other part is needed for the
auxiliary demand of the plant.
Start-up mode
For start-up of the power units, it will be necessary to import power from
the grid. The power imported will be fed via the generator transformer and
the generator main connection which energizes the unit auxiliary
transformer. When the generator is synchronized to the grid and sufficient
electrical energy is available, the system can be placed into generation
mode.
B7-4
voltage recovery, a quick re-synchronization of the unit is possible
via the 150 kV circuit breaker.
b. No turbine generator is in operation
Please refer to "Blackout mode of operation".
Under such conditions, the critical loads like the DC consumers, turbine
emergency oil pump, computers and I & C auxiliaries will continue to
receive their uninterrupted power supply from the DC batteries and
inverters.
When the blackout occurs, the in-house diesel generators will start
automatically to supply its relevant load within 30 seconds.
The emergency diesel generator will only maintain the necessary essential
services during the shut down of the plant, but its power is not sufficient to
start up the system in case of black-out.
The generator transformer and the unit auxiliary transformer are located
outdoor at the side of the turbine hall, separated from each other by a fire
protection wall.
B7-5
Electrical equipment for common use will be installed mainly in the lower
levels of the central control building or in local electrical rooms.
B7.2.1 General
This section sets out the scope of supply of the installations covered by this
specification as well as requested supplies and services, but without
excluding other necessary components and services not mentioned.
B7-6
B7.2.2 Scope of supplies
Transformers
• 2 (two) generator transformers, 2-windings type, with on-load tap
changer and automatic voltage regulator
• 2 (two) unit auxiliary transformer 13.8kV / 6.3 kV, 2-windings type,
• Several low voltage station service transformers 6.3 kV / 400 V for
common auxiliaries (2 x 100%),
• Several unit related low voltage station service transformers (2 x 100 %)
• Separate low voltage station service transformers for the administration
and workshop/store building (if required).
• Surge arrestors at generator transformer HV side
• Transformer spray high pressure water systems, complete for generator
and unit auxiliary transformer
• All required transformer neutral earthing resistors for the 13.8 kV and
6.3kV system
• Gas-in-oil on-line transformer condition monitoring system as specified
in Section B7.3.1.1 for generator and unit auxiliary transformer
B7-7
Low voltage switchgear
• Several 0.40kV unit main distributions, each with two sections
• Several 0.40kV unit subdistributions,
• Several 0.40kV common auxiliaries main distributions each with two
sections,
• Several 0.40kV common auxiliaries subdistributions,
• Minimum 5 (five) percent fully equipped spare capacity and 10 % spare
terminals at the date of handing over,
• Separate 0.40kV distributions and subdistributions for the administration
and workshop/store building (if required).
All circuit breakers will be equipped for remote operation. Local control at
the switchgear will also be possible.
B7-8
•Excitation system,
•Generator protection,
• Automatic synchronizing unit,
• Completely equipped container for housing the emergency diesel
generator set, if not installed in a separate building.
The complete power socket system including, but not limited to:
• All necessary domestic power outlets,
• All necessary power sockets each with 1 x 63 A, 1 x 32 A and 2 x 16 A
sockets,
• All the necessary power sockets 1 x 125 A,
• All the necessary material required for installation of the sockets.
B7-9
Grounding and lightning protection
• The necessary lead-sheathed stranded copper cables for the outdoor
earthing installations,
• The necessary tinned stranded copper cables for indoor earthing
installations,
• The necessary galvanized steel bars for the earthing ring inside the
buildings,
• The necessary round iron (reinforcement bar) inside the concrete
including flexible PVC single-core cables for being laid out of the
concrete,
• The necessary compression connectors or connections by Cadweld
system for the earthing conductor crossing point connections and
junctions,
• All connections to the housings of the electrical apparatus, steel frames,
pipes, steep strips, etc,
• All necessary disconnecting points for measuring purposes which must
be readily accessible,
• All the necessary lightning protection equipment for the protection of
persons and structures such as lightning collectors, roof bushings, stack
rings, chimney safety ladders, lightning rods, potential equalizing
systems, spark gaps, lightning arrestors, etc.
• The required connecting and fixing material.
B7-10
B7.3.1 Transformers
B7.3.1.1 General
The rated output of the generator transformer shall be defined by the
Contractor as follows:
The rated output of the unit auxiliary transformer for Unit #1 and #2 shall be
defined by the contractor as follows:
The rated output of the unit auxiliary transformer for unit 3 shall be defined
by the contractor as follows:
The capacity of the unit auxiliary and station service transformers shall be
matched to the relevant auxiliary power requirements, under consideration
that with maximum basic load and start-up of the largest motor the voltage
drop at the busbars will not exceed 10%.
The transformer tanks, radiators and control and monitoring cabinets are to
be spray galvanized. An alternative painting system or an oil resistant
coating of tanks and radiators will be accepted as well.
The transformers shall comply with the IEC regulations, in particular IEC
60076 for design, manufacturer and test and IEC 60214 for tap changers
testing.
B7-11
At least the following functions shall be included:
• Gas-in-oil monitoring
• gas-in-oil monitor of approved type i.e. HYDRAN-Sensor, sensor and
digital transmitter in single enclosure
• Necessary valves, pipes, anti-vibration mounting racks
• Complete cabling and wiring from sensor to terminal blocks up to the
connection to the data analysator set
• Computer-aided data analysis with laptop or external personal computer
including application software and accessories.
B7-12
transformer. The necessary control and monitoring signals are to be wired to
terminal strips for remote control and monitoring through the DCS.
The AVR shall be active only if the generator circuit breaker is in OFF
position.
The high voltage side shall be equipped with connection flanges and a
connection frame to connect an isolated-phase generator main connection.
The busbar system housed inside the metal cladding must be designed to
permit testing of the cable and transformer connections at fixed screw
connections.
The instruments and equipment necessary for the temperature control and
monitoring are to be housed in a cabinet to be mounted on the transformer.
The necessary control and monitoring signals are to be wired to terminal
strips for remote control and monitoring through the DCS.
A five-step off-load tap changer (±2 x 2.5%) with manual drive mechanism
is to be provided. This shall be operated from outside and provision shall be
made for locking it.
B7-13
Dry type transformers shall be provided with winding temperature
monitoring facilities.
The high and low voltage side is to be equipped with a metal-clad auxiliary
busbar system to which the input and output cables can be connected.
The station service transformers shall be designed so that with the whole
plant running at full load, the transformers will be loaded as follows:
• 80% in case of 1 x 100% transformers,
• 40% in case of 2 x 100% transformers.
The water spray system shall be designed for manual, automatic or electrical
remote operation and shall be provided in free-standing and self-supporting
design, with the following basic equipment:
B7-14
It shall be possible to select following operation modes:
• Local electrical non-automatic
• Remote electrical non-automatic
• Remote automatic.
A digital type AVR of an approved design shall be provided. The set point
voltage shall be adjustable between 90% and 110% of the energizing
voltage.
The sensitivity of the AVR shall be suitable for adjustment at any value
between 0.5 % and 6% of the setpoint voltage.
A time delay adjustable between the limits of 10 and not less than 180
seconds shall be provided. This setting shall represent the maximum
operating time, which shall be reduced automatically as a function of the
amplitude and duration of the voltage deviation.
Additional, the AVR shall be blocked if the energizing voltage becomes too
low or too high. The low voltage blocking shall be adjustable between 70%
and 95% and the high voltage between 105% and 130%.
For remote control and equipment through the DCS all required interface
facilities shall be provided. Remote automatic control shall be included into
the plant unit level automatic start up sequence control.
B7.3.2.1 General
The switchgear shall be of metal-clad compartmented design for indoor
installation with draw-out type switching devices.
B7-15
• Circuit breakers (vacuum or SF6-type) with motor-driven stored energy
mechanism
• Vacuum contactor with HV fuses (for smaller motor outfeeds)
Bus bar earthing switches (short circuit proof/make proof) shall be provided
for each bus bar section.
In general, for all incoming and outgoing feeders requiring more than
2 parallel cables per phase, appropriate steel-enclosed paralleling
arrangements are to be provided. The cable sealing ends are to be fastened
side by side on a support structure in these steel enclosures. The connection
from the copper busbar paralleling arrangement to the switchgear cubicle is
to be made by short lengths of copper bar.
Bulkheading
The individual cubicles are to be bulkheaded from one another by double
sheet metal partitions or approved equivalent system.
B7-16
Type test certificates by an approved testing authority shall be presented in
order to prove that the switchgear supplied is able to withstand fault arcs in
accordance with IEC 60 298, Appendix AA, criterion 1 to 6.
B7-17
Current transformers
Accuracy for metering class 0.5 M 5
Accuracy for measurement class 1.0 M 5
Accuracy for protection class 5 P 10
Accuracy for differential protection class 5 P 20.
Voltage transformers
Accuracy for measurement class 1.0
Accuracy for metering class 0.5
Protection relays
Digital protection relays fitted with test facilities are to be used throughout.
The Contractor must ensure that the electrical plant is sufficiently protected.
All protection relays have to be selective.
B7-18
High voltage motors: Instantaneous overcurrent, thermal
overload, locked rotor, ground fault by
ring’s core CT’s.
• Busbar
• Breaker position indication
• Breaker/ contactor operating buttons.
• Earthing switch position indication
• Transformer or motor symbol
• Breaker position indicator for the switchgear installation being fed.
Each of the circuit breaker shall normally be controlled from remote, but
shall also be capable of being operated locally from the switchgear. If the
control voltage fails, the EMERGENCY OPEN operation of the switches
must be possible. In the test position of the truck, the circuit
breakers/contactors/load break switches must also be capable of being
operated locally and also remotely from the central control room.
B7-19
In the event of a protective trip of the circuit breaker/load break
switch/contactor, means must be provided to prevent reclosing which can
only be overridden again from the switchgear cubicle.
The circuit breakers, contactors and load break switches of the switchgear
installations are also to be remotely controlled from the central control room
through the DCS.
• Operation counter.
Indications/Signals
• Switchgear truck not available for operation (in test position or not run in
as a group signal)
• Earthing switch ON and OFF, each separate
• Circuit breaker contactor/load break switch/isolator ON and OFF, each
separate
• Circuit breaker contactor/load break switch tripped through fault
• Miniature circuit breaker tripped (as group signal)
• No control voltage (as group signal)
• Earth fault
• Protection activated (as group signal)
• No busbar voltage
• Voltage transformer mini circuit breaker tripped (as group signal).
B7-20
Measurements
• Current (4....20mA) in all the infeeds (3-phase) and outgoing feeders
(1-phase)
• Voltage (4....20mA) in all infeeds and in the measuring panel (busbar
voltage).
If in case of a high speed transfer, the relevant circuit breaker does not open,
e.g. due to mechanical failures, the already closed circuit breaker shall be
tripped within an adjustable time.
B7-21
• If the feeding transformer will be overloaded.
Each high-speed transfer system shall be installed in free standing cubicles
with the required control and monitoring equipment on the front door (e.g.
remote heat selector switch, test push button, fault indicating light, etc.).
The control voltage shall be 220 V DC with double infeeds, diode
decoupling and voltage monitoring.
B7.3.3.1 General
The 0.40 kV switchgear shall be designed as indoor switchgear installation
of sheet-steel-clad, bulkheaded type, in the plug-in principle.
The switchgear and the individual components shall comply with IEC
60439, IEC 60044, IEC 60186, IEC 60947 and BS5486 or equivalent
standards.
The incoming feeders to the main distributions and outgoing feeders to sub-
distributions are to be equipped with motor-driven circuit breakers equal or
larger than 630A. All remaining outgoing feeders to the rectifiers and
inverters etc. shall be equipped with load break switches and fuses.
B7-22
• Fireproof enclosures to the base of the switchgear panels for sealing the
outgoing power cables.
• Automatic change – over system for the main and sub-distributions.
The switchgear cubicles shall be fitted with the following main items of
equipment:
• Plug-in units with circuit breakers, load break switches and motor
contactors, including all necessary monitoring, measuring and control
equipment.
• Shutters on the fixed part of the cubicles which prevent accidental
contact with busbars or outgoing contacts when the plug-in unit is not in
the connected position
• Busbars safeguarded against accidental contact.
• Current transformers either fixed in the infeed panels or mounted on the
plug-in unit.
• Relay recess with the protection and monitoring relays, the complete
terminal strips, etc. in the infeed panel.
• Cable connection compartment with the necessary cable connecting
fittings safe against accidental contact.
Plug-in units
The switchgear shall be supplied with plug-in units which shall be equipped
essentially with the following units:
Each plug-in unit shall be equipped with a defined operating, test and
inspection position. In the test position the power contacts must be
separated, so that safe testing of the remote and local control system is
ensured. In the inspection position the control circuits must also be
interrupted.
B7-23
Current transformers
The thermal withstand capability of the instrument transformers shall be
based on a disconnection time of min. 0.5 sec. in the outgoing feeders to
consumers and min. 1.0 sec. in the infeeds.
• Infeed busbar
• Infeed switch position
• Infeed earthing switch with position indicator
• Transformer symbol
• 0.40 kV switch position indicator together with the necessary actuating
elements
• 0.40 kV busbar.
Each plug-in unit shall be equipped with individual signal lamps or position
indicators, which show the following switching conditions locally:
B7-24
• No control voltage.
In each circuit breaker plug-in unit mini circuit breakers shall be provided
for:
The monitored control voltage shall be permanently wired from plug-in unit
to plug-in unit so that in each main switchgear and distribution each half-bar
has a separate control voltage circuit. In each motor plug-in unit the control
voltage shall be protected by a mini circuit breaker, auxiliary changeover
contacts of these shall be wired for trip indication to the central control
room.
The motor plug-in units are to be remotely controlled from the central
control room. Therefore, two coupling relays (ON/OFF, OPEN/CLOSE)
are to be provided.
B7-25
The self-holding of the contactors for continuously running motors must be
provided in the plug-in units.
Indications/signals
For each remote controlled plug- in unit:
• Plug-in unit not available (in test position or withdrawn)
• Switch unit of plug-in unit ON/OFF, each separate
• Plug-in unit faulty
B7-26
Remote measurements (all measurements single phase):
• Current (4...20 mA) in all infeeds and bus couplers equipped with circuit
breakers
• Current (4...20 mA) in all feeders equipped with circuit breakers
• Voltage (4...20 mA) in all infeeds equipped with circuit breakers and in
all infeeds of distributions.
• Current (4...20 mA) in all motor plug-in units > 75 kW.
B7.3.4.1 General
The main distributions are to be provided as indoor, steel-enclosed cubicles
and are to be furnished with fix mounted equipment
The rectifiers and inverters are to be arranged in sheet steel cubicles, which
are to be matched to the distribution cubicles in respect of height and other
dimensions.
The rectifiers and inverters shall be designed for operation with natural
cooling. If air-cooling is required, then 2 x 100% air fans with monitoring
and alarm signal must be provided.
The cubicle groups of DC consumers are supplied from each bar via 2 x
100% cable connections, which are decoupled by diodes in the consumer
cubicles.
The 230 V, 50Hz safe AC shall comprise a single busbar distribution feeded
by a 1 x 100% inverter equipped with static bypass switch and a manual
bypass switch.
B7-27
B7.3.4.2 Switchgear (DC, safe AC)
The 220 V DC switchgear and the 230 V Safe AC switchgear shall be
designed as indoor switchgear of sheet-steel-clad type however with fixed
installed equipment.
All outgoing feeders from the main switchgear distribution to consumers are
to be equipped with monitored fuses and hand-operated load-break switches
or with MCB’s with auxiliary contacts, unless remote control is required,
where in this case, motor-operated circuit breakers shall be provided.
The 220 V DC systems shall each be equipped with an earth fault and
insulation monitoring device.
The cable connections between rectifiers and/or batteries and/or busbars are
to be carried out with single-conductor cables.
The mimic diagram for the DC systems has to contain at least the following:
• 0.40 kV busbar of the main switchgear with position indication for the
load break switch for the rectifier supply
• Symbols for rectifier and battery
• Infeed circuit breakers with position indication and the necessary
operating elements
• DC main distribution busbar.
The mimic diagram for the safe AC system has to contain at least the
following:
B7-28
Control signalization and position indication of the direct current and safe
AC installation is to be provided also in the central control room through the
DCS.
Each unit shall be equipped with individual signal lamps and position
indications that show the following switching conditions locally:
For the rectifiers and inverters, the incoming and outgoing currents and
voltages are to be indicated separately. The busbar voltages of the main
220 V DC distributions are also to be indicated.
The remote indications of the circuit breakers and motor unit shall be
carried out as described in Section "Low Voltage AC Switchgear".
The minimum scope of measurement transducers for measurement in the
central control room are:
B7-29
B7.3.4.3 Battery charging equipment
Each battery charger must be suitable for the charging and floating of the
nickel-cadmium battery and for supplying of all the DC consumers and the
inverters for the 230 V Safe AC system at the same time. Above
requirements shall also be applicable if the battery was drained prior to start
of charging.
The battery chargers are to be equipped with high rate charging stages that
can be set at 1.7 V/cell between 1 to 6 hours after input failure.
On the front of the rectifier cubicles, the Contractor has to provide all the
necessary monitoring equipment, measuring instruments, other devices,
switches, indicator lamps and corresponding fixings for the cables.
B7.3.4.4 Batteries
For the DC Systems, the Contractor shall supply batteries of the Ni – Cd
type.
Battery main fuses in a separate fuse box to be provided. The battery fuses
shall be monitored.
B7-30
The intercell connections shall be fully insulated. Welded intercell
connections are not permitted.
Each battery shall have the capacity to supply the load for a period of at
least one (1) hour.
The static inverter must be suitable for 100% of the power requirement.
On the front of the inverter cubicles, the Contractor has to provide all the
necessary monitoring equipment, measuring instruments, other devices,
switches, indicator lamps and corresponding fixings for the cables.
B7-31
In the case of a short circuit at a consumer on the safe busbar, the voltage
tolerances shall not be exceeded.
Sizing of fuses and inverter output in case of short circuits shall be properly
coordinated and shall be fully selective under all operating conditions.
Local indicators
The following indications shall be provided locally:
B7-32
B7.3.5 Emergency AC power supply system
General
An emergency power supply shall be provided by emergency diesel
generator(s) as a complete package, which shall supply AC power to all
essential consumers of the plant in case of a blackout. After a defined
voltage drop of the 0.40 kV common auxiliary busbar the diesel generator(s)
shall cut in automatically and shall supply all essential loads so that the
required controlled shut down procedure of the plant can be carried out
without damaging any of the plant equipment.
General
The engine shall be water-cooled, with a closed circuit radiator and fan and
shall be equipped with an exhaust gas turbo-charger for indoor installation.
LFO shall be the common fuel.
Electrical motor and battery with charger shall start the diesel engine. The
capacity of the battery shall be such as to ensure three consecutive starts of
the diesel engine within 10 minutes.
The diesel engine shall be directly coupled to the generator and both
installed together on a common base frame. Vibration absorbers shall be
used to prevent transmission of vibrations to the surrounding area.
Lubrication system
The engine and the generator shall be fully pressure-lubricated. The main oil
pump shall be gear-driven from the main shaft. Where necessary, a suitable
periodic lubrication equipment shall be provided to keep the engine in
readiness to start at any time.
B7-33
For the supply of the diesel engine with fuel the Contractor shall provide a
daily tank of adequate capacity (only if required) and refilling from the LFO
common tank.
The Contractor shall provide all necessary means such as pumps, pipes,
filters etc. to accomplish the filling of the daily tank from the LFO common
tank.
The daily tank shall be fitted with visual level indicator and level alarm
devices for remote indication.
The suction of the extraction line shall be arranged at least 10 cm above the
daily tank bottom or otherwise suitably positioned in order not to take in
sludge or water which may have accumulated. Furthermore, a flame trap
shall protect the ventilation openings of the tank.
Temperature-resistant materials shall be used for the exhaust piping and the
required expansion bellows. Exhaust silencers shall be galvanized.
Expansion joints in the exhaust pipe shall be made of metal.
Flexible connections to the air intake duct, exhaust line and all other
external pipework shall be provided.
Start-up and shutdown of the set shall be possible from the local control
board and from the central control room through the DCS.
The set shall start-up automatically to the required load when the normal
busbar voltage (400 V AC) fails.
B7-34
• Temperature alarms of the generator winding
• Emergency diesel generating set in operation (indication)
• Generator overload alarm
• Operating hour meter and start-up counter
• Speed indication with alarm and trip signals
• Generator voltage, current, frequency, active and reactive power
indication
• Automatic synchronizing equipment
• Manual synchronizing equipment such as double voltmeter, double
frequency meter, synchronoscope, etc.
• Manual/automatic synchronizing selector switch
• Start/stop push buttons
• Manual/automatic voltage regulator selector switch
• Switches for manual adjustment of generator voltage
• Generator circuit breaker ON/OFF control switch and indication
• Generator protection relays activation (individual alarm and trip signals
per each protection relay)
• Other alarm and trip signals.
Six Pt 100 temperature sensors shall be provided within the stator windings,
wired to terminal boxes.
The generator shall tolerate the sudden application or rejection of 50% of its
rated power without unacceptably high voltage fluctuations in excess of
± 5%.
B7-35
A solid state type voltage regulator with automatic and manual control to
control the set within a deviation of ± 0.5% from no-load to full load at
rated frequency, shall be provided.
B7.3.6.1 Cables
The detailed requirements for power, control and measuring cable detailed
in Section B0 "General Technical Requirements" are to be regarded as basic
reference for this specification.
B7-36
B7.3.6.3 Terminal boxes and local control boxes
The requirements for local control and level control cabinets or boxes,
terminal boxes and cabinets are detailed in Section B0 "General Technical
Requirements" are to be regarded as basic reference for this specification.
B7-37
For indoor and outdoor lighting and for the emergency lighting separate
lighting distribution units shall be provided (i.e. separation of power
sources).
External lighting
Cables with a cross-section of at least 2.5 mm² are to be laid as lighting
cable for fluorescent lamps.
For safety reasons the lamp housing shall be provided with a door switch to
disconnect the starter voltage on opening the fitting.
The p.f. correction equipment of the lighting fitting must achieve a power
factor of no less than 0.9.
Suitable starters are to be provided for the halogen lamps, so that hot lamps
can be restarted immediately or at any time during the cooling stage.
B7-38
The specular reflectors mounted in the lamp compartment shall be provided
with facilities for adjusting the focusing of the lamp in two perpendicular
axes.
Internal lighting
For rooms, either in the power station or surrounding buildings, where a
headroom of more than 7 m exists lighting fixtures must be provided with
3-phase terminals and compensated halogen lamps.
In the central control room, office rooms, corridors to the office rooms,
kitchens, tea rooms, conference rooms, shower and wash rooms, laboratory
rooms and toilet rooms etc. flush-mounted fluorescent tube fittings are to be
provided.
B7-39
fitted uniformly with halogen lamps of e.g. 1 x 250 W or 1 x 400 W or
1 x 700 W.
The room lights shall generally be controlled via current relays for
pushbutton energizing/de-energizing of lighting circuits. The pushbuttons
are to be arranged by the access doors to the particular rooms concerned.
Single lighting fittings can be controlled also with a switch.
The lighting installation cables and fixtures in the central control room,
office rooms, corridors to the office rooms, kitchens, tea rooms, laboratory
rooms, toilets etc. will be concealed. In the other rooms the installation
shall be surface-mounted.
At least one power outlet is to be provided below each light switch. In the
offices and laboratory rooms two power outlets are to be fitted on the walls
at intervals not exceeding 3 m. In the case of open plan desk arrangements
two power outlets are to be provided on the floor adjacent to each desk.
In the corridors, relay room and tearooms one power outlet must be
arranged every 10 m. In the central control room, in each kitchen and
shower and wash room six power outlets must be provided. The power
outlets in the shower and washing room must have covers. In each toilet
room two power outlets (sockets) and one electric hand dryer, at least
1500 W, must be provided.
The power outlets (sockets) shall be supplied via the single-pole MCB's of
the lighting distribution units via three-core cables. Not more than five
power outlets (sockets) may be supplied from one circuit.
Emergency lighting
This section deals with the emergency and panic lighting throughout the
rooms in the power station and in the outside installation.
B7-40
Separate emergency lighting distributions must be allocated for the power
station unit and their associated external building.
With the exception of the central control room, the emergency lighting
is to be provided as purely escape route lighting. In all rooms at least one
emergency light must be visible from every point. In the worst case the
lighting density must be 1 Lux minimum on the centerline of the escape
routes. In the central control room part of the ceiling lighting is to be
supplied from the emergency lighting distribution, so that in the central
control room the service lighting density of a minimum of 200 Lux will still
be guaranteed.
In addition, safety "EXIT" lights are to be provided at all building exits and
escape routes which are switched on together with the emergency lights in
the event of failure of the main power supply.
The safety lights must comprise a flame-resistant plastic casing for flush-
mounting, with a transparent, green, plastic cover and white lettering,
in protection type IP 54, equipped with bulb, reflector, cable connection
terminals etc.
In all the buildings only the color green may be used to identify the escape
routes.
The Contractor shall supply and install power socket outlets complete with
matching plugs at strategic points located on a nominal 50 meter grid so that
all parts of the plant supplied can be reached using a maximum cable length
of 35 meters indoors and not more than 75 m outdoors.
B7-41
The Contractor shall supply and install and test all power outlets, conduit,
trunking and accessories to form a complete power installation.
The plug and socket shall be interlocked such that the unit cannot be
switched on until the matching plug is fully inserted, nor can the plug be
withdrawn with the switch closed.
Installation and/or samples of all socket outlets and plugs which the
Contractor proposes to purchase shall be submitted to the Owner approval
before using any suborders.
B7-42
The 24 V windings shall be fully insulated from the 240 V primary winding,
the core and case of the transformer unit.
B7.3.8.1 Material
Earthing material
Lead-coated stranded copper conductor is to be used as earth conductor for
laying in the ground. The lead sheath must be at least 1 mm thick.
Galvanized steel bars and/or tinned stranded copper conductor shall be used
for the internal earthing ring inside the buildings, on cable trays and for the
earthing of HV motors, steel frames, etc. The earthing conductor inside the
concrete should be reinforcement bar (round iron) with a diameter of at least
15 mm. The connection material between this earthing conductor and the
internal earthing ring must be flexible PVC single-core cables.
The connection between the earthing ring inside the buildings and the
outdoor earthing ring (laying through the concrete wall) must be provided
with PVC sheathed stranded copper.
B7-43
The Contractor must choose the size of the stranded copper conductor and
the size of mesh according to the maximum occurring earth currents.
Inside the power station buildings encircling, galvanized steel strips must be
installed on the walls. From the inner earthing ring the connections to the
switchgear, high voltage motors, cable trays, vertical cable runs, steelwork,
etc. are to be made using tinned stranded copper conductor. All the
electrical equipment, frames and mechanical apparatus must be fitted with
earthing screws and studs.
The copper conductors can be laid and fixed on the cable trays and vertical
runs for AC power cables. Where this is not possible, earthing conductor
supports are to be provided.
The earthing rings in the power station building (switchgear, turbine hall,
water treatment, etc.) are to be connected to one another.
The cable trays and vertical runs are to be connected to a separate earthing
conductor at intervals of 20 m max. in such a way as to give good
connection. This earthing conductor must likewise be connected to the
earthing ring.
B7-44
All other earthing conductor connections and junctions must be made in the
same way to ensure secure, lasting connections having good contact.
Ridge conductors must be taken right to the end of the ridge. Moreover roof
conductors should run as natural continuations of all main conductors.
Conductors at the gable extremities or eaves must be laid in the closest
possible proximity thereto. In the case of steel-framed structures the ridge
conductors must be connected to the roof supporting structure at least every
20 m. Lower level annexes are also to be provided with collectors.
Roof lines and other conductors are to be laid and fixed in such a way that
they can withstand the stresses expected from storms, lightning strokes, roof
work etc.
One main conductor between the lightning collectors mounted on the top of
the building and the potential grading ring laid in the ground is to be
B7-45
provided every 20 m of the before-mentioned lightning collector. The max.
spacing between conductor fixings may not exceed 1 m for horizontal runs
and 1.2 m for vertical runs.
Nuts and bolts at isolating or other points, which are to remain detachable,
must be made of copper-nickel-silicon-bronze.
General
The purpose of the fire alarm system is to guarantee a reliable and fault-free
early-warning system in the event of fire by means of automatically
activated detectors, so that orders for extinguishing the fire can be issued
from a central point.
The fire alarm system shall be designed in accordance with the relevant
NFPA guidelines, and shall conform to the latest state-of-the-art in the field
of fire alarm system engineering.
Sirens for indoor and outdoor installation must be provided for warning the
operating personnel.
In the central control room the necessary automatic fire detectors are to be
incorporated in the luminous ceiling.
B7-46
Detectors belonging to a particular alarm section are to be incorporated in
alarm lines, the automatic and manual fire alarms being connected via
separate alarm lines to the common fire alarm central station in the central
control room.
Power supply for the fire alarm system shall be taken from the safe
AC busbar, emergency supply shall be maintained by a rectifier/battery set
(1 (one) x 100%), designed for 4 (four) hours discharge time.
The arrangement and functioning of the fire alarm central station shall be
such as to permit as a minimum the following:
• The fire alarm and fault annunciation system shall be designed with
optical and audible alarms. Whereas the audible alarm must be resettable,
the optical indication shall persist until the annunciation is finally
extinguished or the fault cleared. If a fault warning is followed by a fire
alarm annunciation, the fault indication must be stored and suppressed
until the fire alarm condition has been cancelled.
Provision shall be made for clear audible identification of the alarm/fault
signal. Furthermore, fire alarm signals and fault signals shall be strictly
segregated.
B7-47
• An automatic fire alarm signal shall be transmitted externally to the
central control room or to the local fire brigade via a main alarm unit.
The alarm line to the fire brigade shall be continuously monitored.
• The individual fire alarm lines and function lines of the fire-fighting
equipment and facilities, as well as important functional groups of the
fire alarm central station shall be continuously monitored for faults and
breakdowns e.g. for
• wire breakage of each alarm line
• short-circuit of each alarm line
• earth fault of the fire alarm system
• power supply system faulty
• main fuses and MCB's failure
• alarm modules disconnected from plug-in frame.
• For checking out the functioning of the complete fire alarm system
including the fire alarm lines and fire alarm devices, testing facilities
shall be provided. When testing a circuit, initiation of fire alarm warnings
in external facilities shall be prevented. After testing, the tested circuit
shall automatically reset to normal operation.
Simulation (e.g. test pins) of all relevant fault signals as listed above as
well as of all fire alarms shall be possible in order to check-out the
externally connected fire fighting facilities.
• The fire alarm central station shall be provided with potential-free
change-over contacts wired to a central terminal board as follows:
• contacts to control the fire protection doors
• contacts to control the air-conditioning and ventilation equipment
• contacts for spare.
For recording all fire alarm and fault annunciations, control instructions and
operator actions, a line printer shall be provided and this shall have facilities
for printing out the alarm line number, date and time of day in hours and
minutes.
B7-48
Display board at gate house
For information and guidance of fire brigade a simplified graphic display
board shall be installed in the power plant gate house.
Detection systems
The fire detector system elements and the associated mountings are to be
provided with sturdy, corrosion-proof plastic housings.
The fire alarm detectors are to be provided with optical means for signaling
their activation (e.g. light-emitting diode), and are to be suitable for the
connection of an additional optical external alarm indication.
The fire alarm detectors shall reset ready for operation following each
alarm, without outside intervention, and shall plug-in and be provided with
suitable means to prevent unauthorized removal or disconnection and for
connection to the fire alarm central station.
The following detector types as a minimum shall be used for fulfilling the
requirements for the power plant as a whole:
Ionization detectors
For the early identification of visible and invisible fire aerosols, consisting
of ionization chamber, alarm electronics, optical alarm indication, response
delay presettable to suit ambient conditions, detector socket, variable
response sensitivity.
Optical smoke detector
For early identification of visible smoke generation, consisting of
photoelectric unit, alarm electronics, optical alarm indication, detector
socket.
Flame detector
For early identification of fire outbreaks and open flames, flame detectors
shall be provided consisting of optical unit, alarm electronics, optical alarm
indication, detector socket and variable response sensitivity.
Thermo-differential and thermo-maximum detector
For early identification of fires as they break out with rapid temperature rise
and little smoke generation, detectors shall be provided consisting of
temperature sensor, alarm electronics, detector socket.
Manually operated push buttons
Consisting of push-button, only operable after smashing the replaceable
glass window fitted in the housing, painted red, interlocking mechanism, to
be reset by key,
Sirens
The protection degree of the sirens for indoor and outdoor installation must
be at least IP 54. The outdoor sirens are to be arranged on the boiler houses,
transformer area, tank farm etc. The arrangement of the indoor sirens must
meet the requirements at site for satisfactory warning of the operating
personnel, e.g. mounting in the turbine hall, pipe ducts etc. The control of
the sirens shall be performed automatically by the fire alarm system, but
manual operation from the central control room must also be possible.
B7-49
B7.4 Technical Schedules
The following technical schedules comprise part of this specification. The
data and requirements specified in the respective forms are to be adhered to
and the missing data of forms are to be completely filled in. The completed
technical schedules are to be submitted with the Bid:
B7-50