Common Rail

Your local Delphi Distributor:

Delphi Diesel Aftermarket, Spartan Close,

Warwick CV34 6AG, England.
Tel: 01926 472 900
Fax: 01926 472 901
http://www.dieselaftermarket.delphi.com

DDSX451 (EN)

Contents

Introduction to Common Rail

23

The Delphi Common Rail System

45

Diagnostic and Test Equipment

67

Common Rail Pumps and Injectors

8 11

Common Rail Filters and Glow Plugs

12 17

Common Rail HP Pipes

18 23

Other Common Rail Products

24 29

Cross References

30 31

Introduction to Common Rail

Common Rail is the
automotive technology
of the future

Common Rail is a fundamental change in diesel technology and it is happening now.

The modern direct-injection engine is a pre-requisite for new diesel-powered passenger vehicles
across Europe. It is the only technology to address all planned European emissions legislation,
whilst enhancing reliability, performance and fuel economy.
The number of diesel cars we see on our roads is constantly growing. In Europe alone, this
growth is predicted to continue at an average rate of 10% per annum, with Common Rail
systems growing by 35% per year.

Delphis Common Rail

New Car Sales by Fuel Type

Delphi Diesel Systems has been involved in

Common Rail technology from the beginning.
Some of the very first systems were
pioneered by Delphi with systems fitted to,
among others, Ford, Jaguar, Renault, PeugeotCitroen, Mercedes-Benz, Nissan, SsangYong,
Kia and Hyundai applications. The number of
vehicle manufacturers fitting Delphis
Common Rail systems continues to grow,
with new contracts regularly being
announced.
Delphi Diesel is committed to supporting
vehicle manufacturers and the automotive
aftermarket in harnessing this growing market,
with total Delphi Diesel Common Rail parc
expected to reach 14 million vehicles by 2011.

% of new car sales

Common Rail vehicles out of warranty

Euro
Standard

Year of
Particulates
Introduction
FM g/km

Oxides of
Nitrogen
NOX, g/km

1992

0.14

0.97

II (DI)

1996

0.1

0.9

II (IDI)

1996

0.08

0.7

III

2000

0.05

0.5

IV

2005

0.025

0.25

2008

0.005

0.2

Emissions

The Future

With European emissions regulations for new

light duty vehicles (cars and light commercial
vehicles) getting tighter and tighter, it is
imperative that the Common Rail system
meets these requirements.

From the current environmental and

market trends, it is easy to see why
Common Rail technology is going to play
a major part in the business of everyone
involved in diesel vehicles.

European emissions standards are evolving

regularly and Delphi has always reacted
accordingly to ensure that its Common Rail
systems meet the latest requirements, and
are in a position to be at the forefront of
emission-controlled technology.

Delphi has made a substantial investment

in preparing its authorised distributors to
deal with the new technology, both in new
Common Rail product technology and in
diagnostics, equipment and training.
With increasing numbers of vehicles
equipped with Delphi components coming
out of warranty, this spells exciting
opportunities in the future.

The current European emissions standard

is Euro IV, with Euro V coming soon.
The accompanying table shows movement
through the European standards.

Total Delphi Common Rail parc

Delphi Common Rail parc out of warranty

Delphi is at the forefront of

emissions-controlled technology

The Delphi Common Rail System

The system is made up of a number of components, with each performing a role that is vital to
the overall running of the system. The high pressures (up to 2000 bar) inherent in Common Rail
systems mean that any fault must be diagnosed and the faulty component replaced
immediately. Failure to do so can result in prolonged damage to the system and engine.

A Common Rail engine is designed to supply constant fuel pressure to electronically

controlled injectors, meaning the fuel supply is not dependant upon engine speed.

The accompanying diagram depicts the layout of the Common Rail system and the placement
of many of the components within it.

HIGH
PRESSURE
PIPE
Transports fuel at high
pressure between pump
and rail, rail and
injectors, resistant to
pressure changes and
totally sealed from the
outside world.

IMV
The IMV is used to control
the pressure in the rail by
regulating the amount of
fuel sent to the pumping
components of the high
pressure pump.

HIGH
PRESSURE
PUMP

RAIL

The pump generates the

high pressure. This then
accumulates in the
injection rail and is
redistributed to the
injectors via the HP pipe.

The rail is a high

pressure accumulator.
The HP sensor on the
rail is used to transmit
the pressure value in the
rail to the DCU. This
value is used to
calculate the flow and
injection advance.

DCU
FILTER
Due to high injection
pressures and small nozzle
size of the Common Rail
system, the cleanliness of
the fuel is of even greater
importance. The fuel filter
traps particles down to as
little as 2 microns.

The DCU is the

brains. It
controls the
functions of
the Common
Rail system,
such as flow
and advance
and is used in
diagnosis to
determine
faults within
the system.

GLOW
PLUG
Glow Plugs are
critical to the
smooth,
efficient
starting of
diesel engines.
They ensure
sound cold
engine
performance
and emissions
control.

INJECTORS
The injector is a vital
component within the
system, regulating the
exact amount of fuel
delivered into the
combustion chamber. The
precise opening and
closing of the injectors is
electronically controlled by
electrovalves that are
installed in each nozzle
holder body.

Diagnostic and Test Equipment

The introduction of Common Rail diesel injection systems has brought with it new requirements for
diagnostics and vehicle servicing. As an OE Common Rail manufacturer, Delphi has met these
challenges head-on by providing a dedicated range of diagnostics and tooling.
Delphis suite of diagnostic tools ensures that technicians have the ability to interrogate the vehicles electronic
and mechanical systems in order to identify the faulty component. Delphi also provides a range of tools to
ensure that the faulty component can be quickly removed from the vehicle and a replacement unit fitted.

VEHICLE ENTERS DELPHI

WORKSHOP / INDEPENDENT
GARAGE

Lack
of pressure
in CR system
diagnosed

Electronic diagnosis of fault

using DIAMAND 2
(YDT460) / DS100E (*)
Carry out mechanical test of
pump and injector, using
Sealed Rail Kit (YDT278)

Faulty
component
identified
Faulty
injector

Faulty
pump
DS100E

Generic Tool Kit

YDT200

Renault K9 Kit

YDT201

Ford Lynx Kit

YDT202

Ford Puma Kit

YDT209

Kia / Hyundai Kit

YDT230

PSA DV4 Kit

YDT250

Ssangyong Kit

YDT381

PSA DW10B

YDT474

*Please note that all Delphi CR applications are exclusive to DIAMAND 2 for the first 2 years after vehicle launch.
DIAMAND 2 is available only to authorised Delphi Diagnostic Centres with the required clean room facilities.

Remove / Refit
failed
component using
range
of Common Rail
Application Tool
Kits

Determine whether
fault is IMV related
or an internal
mechanical failure,
using
False Actuator Kit
(YDT410)

Common Rail Pumps

The demand for reduced emissions and
improved performance means that diesel fuel
injection has come a long way since the rotary
pump product of yesteryear. The Common Rail
system has now put the new generation of
diesel engines on a par with petrol engines.

At the heart of the Common Rail system

is the fuel pump. This is a vital component
which generates the high pressure within the
system. The pump receives the fuel from the
tank via the filter, and then passes it under
pressure to the rail, via a pipe.

A Common Rail engine is designed to supply

constant fuel pressure to electronically
controlled injectors through a shared fuel
reservoir. This means that the fuel supply is
not dependant on engine speed.

Delphi Common Rail pumps are fitted to a

number of OE applications including Ford,
SsangYong, Mercedes-Benz, PSA and Renault.

The pump is the heart of the

Common Rail system
Common Rail Injectors
The objective of the Common Rail injection
system is to be able to control the advance,
injection duration and pressure individually, in
a way that manages the combustion perfectly
cylinder by cylinder depending on the
working conditions of the engine.
The Common Rail injector is a vital
component within the system, regulating the
exact amount of fuel that is delivered into the
combustion chamber. The precise opening and

closing of the injectors is electronically

controlled by electrovalves that are installed
in each nozzle holder body.
Delphi Common Rail injectors are fitted to
a number of the most popular vehicles of
the worlds largest vehicle manufacturers,
including Renault, Ford and Kia.

Pumps and Injectors Applications

Manufacturer
Model
CITROEN
C3
C3 XTR
C4
DACIA
Logan
Logan
FORD
Focus I
Focus I
Mondeo III (Twin/Single box)
Mondeo III (Single Box)
Mondeo III (Twin box)
Mondeo III (Single box)
Mondeo III
Mondeo IV
Mondeo IV
Mondeo IV
Mondeo IV
Tourneo Connect
Transit Connect
Transit (FWD)
Transit (RWD)
HYUNDAI
Terracan
Terracan
Terracan
Terracan
Terracan
Terracan
Terracan
JAGUAR
X-type S
X-type S
X-type S Estate
X-type S Estate
X-type SE
X-type SE
X-type SE Estate
X-type SE Estate
X-type Sport
X-type Sport
X-type Sport Estate
X-type Sport Estate
X-type
JCB
Loadall
Loading Shovel
Telescopic Handler
JMC
Transit
KIA
Bongo
Carnival
Carnival
Carnival
Carnival II
Frontier
Pregio
Sedona
Sedona
Sedona II
MERCEDES-BENZ
C Class 200
C Class 200
C Class 220
C Class 220
C Class 220
E Class 200
E Class 200
E Class 200
E Class 220
E Class 220

10

Emissions
standard

Pump

Injector

02/02
01/04 - 12/05
10/06

Euro III
Euro III
Euro IV

9042A023A
9042A023A
9424A000A

R01001A
R01001A
R03801D

4
4

03/05
01/06

Euro III
Euro IV

9042A070A
9042A070A

R04101D
R05101D

100
115
115
115
130
130
155
115
130
130
152
90
90
125
137

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

09/02 - 11/04
03/01 - 11/04
08/02 - 06/03
06/03
10/01 - 06/03
06/03
09/04
09/03
09/03
11/05
05/05
09/02
09/02
08/02
03/04

Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro IV
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III

9044A016B (1) or 9044A016A (2)

9044A016B (1) or 9044A016A (2)
9044A130B (1) or 9044A130A (2)
9044A130B (1) or 9044A130A (2)
9044A130B (1) or 9044A130A (2)
9044A130B (1) or 9044A130A (2)
9044A090A
9044A130A (2)
9044A130A (2)
9044A130A (2)
9044A090A
9044A016A
9044A016A
9044A130B (1) or 9044A130A (2)
9044A090A

R02201Z
R02201Z
R00402Z
R00502Z
R00301Z
R00501Z
R00601D
R00504Z
R00504Z
R00801D
R00701D
R02201Z
R02201Z
R00301Z
R00403Z

KJ
HP
HP
HP
HP
HP
HP

150
150
150
150
150
150
150

4
4
4
4
4
4
4

12/01
10/03
01/04
12/01
01/04
01/04
08/05

Euro
Euro
Euro
Euro
Euro
Euro
Euro

III
III
III
III
III
III
III

9044A072A
9044A072A
9044A072A
9044A072A
9044A072A
9044A072A
9044A072A

R02801D
R02901D
R02901D
R03701D
R03701D

X404
X404
X404
X404
X404
X404
X404
X404
X404
X404
X404
X404
-

130
130
130
130
130
130
130
130
130
130
130
130
155

4
4
4
4
4
4
4
4
4
4
4
4
4

07/03 - 09/05
10/05
02/04 - 09/05
10/05
07/03 - 09/05
10/05
02/04 - 09/05
10/05
07/03 - 09/05
10/05
02/04 - 09/05
10/05
10/05

Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro IV
Euro IV

9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A130A
9044A090A

R00501Z
R00501Z
R00504Z
R00504Z
R00501Z
R00501Z
R00504Z
R00504Z
R00501Z
R00501Z
R00504Z
R00504Z
R00701D

4.4 L
4.4 L
4.4 L

97
108
120

4
4
4

03/07
03/07
03/07

Tier III
Tier III
Tier III

9422A010A
9422A010A
9422A010A

R05001D
R05001D
R05001D

2.8 L

4JB1TCI

114

02/06

Euro III

9044A120A

R03301D

2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9

CRDi
CRDi
CRDi
CRDi
CRDi
CRDi
CRDi
CRDi
CRDi
CRDi

KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ

144
144
148
185
144
144
144
144
185
144

4
4
4
4
4
4
4
4
4
4

10/03
10/01
10/01
06/06
08/05
10/03
10/03
10/01
07/06
08/05

- 01/04
- 01/04

- 01/04
- 01/04
- 01/04

Euro III
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III

9044A072A
9044A072A
9044A072A
9422A000A
9044A072A
9044A072A
9044A072A
9044A072A
9422A000A
9044A072A

R03001D
R02801D
R02801D
R03902D
R02901D
R03001D
R03001D
R02801D
R03902D
R02901D

2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2

CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI

OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646

136
136
161
168
168
136
136
161
168
168

4
4
4
4
4
4
4
4
4
4

01/07
01/07
01/07
01/07
01/07
07/06
07/06
07/06
07/06
07/06

Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro

9421A000A
9421A000A
9421A000A
9421A000A
9421A000A
9421A000A
9421A000A
9421A000A
9421A000A
9421A000A

R04201D
R04201D
R04201D
R04201D
R04201D
R04201D
R04201D
R04201D
R04201D
R04201D

Engine

Engine code BHP

Cyl Date range

1.4 HDi 16v

1.4 HDi 16v
2.0 HDi 16v

DV4TED4
DV4TED4
DW10BTED4

92
92
134

4
4
4

1.5dCi
1.5dCi

K9K790
K9K792

65
68

1.8
1.8
2.0
2.0
2.0
2.0
2.2
2.0
2.0
2.0
2.2
1.8
1.8
2.0
2.4

TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi

Lynx
Lynx
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Lynx
Lynx
Puma
Puma

2.9
2.9
2.9
2.9
2.9
2.9
2.9

CRDi
CRDi
CRDi
CRDi
CRDi
CRDi
CRDi

2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.2

D
D
D
D
D
D
D
D
D
D
D
D
D

16v
16v
16v
16v
16v
16v
16v
16v
16v

(Not homologated for Korean market)

2WD
2WD
4WD
4WD
4WD
4WD

with DPF
without DPF
with DPF
with DPF
without DPF
with DPF
without DPF
with DPF
with DPF
without DPF

IV
IV
IV
IV
IV
IV
IV
IV
IV
IV

Manufacturer
Model
NISSAN
Almera
Micra
Micra
Note
Note
PEUGEOT
307
407
RENAULT
Clio II
Clio II
Clio II
Clio II
Clio II Campus
Clio III
Clio III
Clio III
Clio III
Clio III
Clio III
Grand Scenic II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Megane I
Megane I
Megane I
Modus
Modus
Modus
Modus
Modus
Modus
Scenic II
Scenic II
Scenic II
Thalia
Thalia
Thalia
Thalia
Thalia
Thalia
Thalia
SAMSUNG
SM3
SM3
SSANGYONG
Actyon
Actyon (China)
Kyron
Kyron
Kyron (China)
Kyron
Kyron
Kyron (China)
Rexton
Rexton
Rexton (China)
Rodius
Rodius
Rodius (China)
Stavic
Stavic
Stavic (China)
SUZUKI
Jimny
Jimny
Liana
TATA (TELCO)
Indica
Indigo
Marina
Safari
Safari

Emissions
standard

Pump

Injector

10/03
01/03
09/03
03/06
03/06

Euro
Euro
Euro
Euro
Euro

III
III
III
IV
IV

9042A070A
9042A070A
9042A070A
9042A070A
9042A070A

R04001D
R04101D
R04001D
R05101D
R05101D

4
4

06/06
10/06

Euro IV
Euro III

9424A000A
9424A000A

R03801D
R03801D

57
65
80
100
65
60
65
68
70
80
86
100
57
60
65
65
70
80
80
85
100
65
70
70
80
85
85
80
85
100
57
60
65
65
70
80
100

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

06/02
05/01
06/02
06/01 - 12/05
01/06
01/06
01/06
06/06
01/06
01/06
06/05
03/04
06/02
01/06
05/01
05/01
01/06
06/02
10/02
05/05
01/03
01/04
01/06
01/06
01/04
01/06
01/06
01/03
01/06
01/03
06/02
01/06
05/01
05/01
01/06
06/02
06/01 - 06/05

Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III

9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A
9042A070A

R04101D
R04101D
R04001D
R04001D
R04101D
R05101D
R04101D
R05101D
R05101D
R04001D
R05101D
R04001D
R04101D
R05101D
R04101D
R04101D
R05101D
R04001D
R04001D
R05101D
R04001D
R04101D
R05101D
R05201D
R04001D
R05201D
R05101D
R04001D
R05101D
R04001D
R04101D
R05101D
R04101D
R04101D
R05101D
R04001D
R04001D

K9K268
K9K264

85

4
4

07/05
07/05

Euro III
Euro IV

9042A070A
9042A070A

R04101D
R05101D

D20DT
D20DT
D20DT
D20DT
D20DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT

141
141
100
100
100
165
165
165
163
163
163
168
168
168
168
168
168

4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5

10/06
10/06
05/05
06/06
06/06
05/05
07/06
03/06
11/03
08/06
03/06
04/04
09/06
03/06
04/04
09/06
03/06

Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro

IV
III
III
IV
III
III
IV
III
III
IV
III
III
IV
III
III
IV
III

9044A051A
9044A160A
9044A051A
9044A051A
9044A160A
9044A051A
9044A051A
9044A160A
9044A051A
9044A051A
9044A160A
9044A051A
9044A051A
9044A160A
9044A051A
9044A051A
9044A160A

1.5 DDiS
1.5 DDiS
1.4 16v

K9K262
K9K266
DV4TED4

65
85
90

4
4
4

01/04
12/05
03/05

Euro III
Euro IV
Euro III

9042A070A
9042A070A
9042A070A

R04101D
R05101D
R01001A

1.4
1.4
1.4
2.2
3.0

DICOR
DICOR
DICOR
DICOR
BS3 DICOR

69
69
69
140
115

4
4
4
4
4

08/06
08/06
08/06
04/07
01/05

Euro
Euro
Euro
Euro
Euro

9042A050A
9042A050A
9042A050A
9044A140A
9044A110A

R04301D
R04301D
R04301D
R04901D
R03501D

Engine

Engine code

BHP

Cyl Date range

1.5
1.5
1.5
1.5
1.5

K9K260
K9K272
K9K270
K9K274
K9K274

82
65
82
68
86

4
4
4
4
4

2.0 HDi
2.0 HDi

DW10BTED4
DW10BTED4

136
136

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi

K9K710
K9K700
K9K702
K9K712
K9K700
K9K716
K9K752
K9K768
K9K714
K9K750
K9K766
K9K728
K9K710
K9K716
K9K700
K9K704
K9K714
K9K702
K9K722
K9K724
K9K728
K9K752
K9K768
K9K762
K9K750
K9K760
K9K766
K9K722
K9K724
K9K728
K9K710
K9K716
K9K700
K9K704
K9K714
K9K702
K9K712

1.5 dCi
1.5 dCi
2.0
2.0
2.0
2.0
2.0
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7

dCi
dCi
dCi
dCi
dCi

Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi

D
D
D
D
D

IV
IV
IV
IV
III

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

9044A052A
9044A161A
9044A052A
9044A052A
9044A161A
9044A052A
9044A052A
9044A161A
9044A052A
9044A052A
9044A161A
9044A052A
9044A052A
9044A161A
9044A052A
9044A052A
9044A161A

(3)
(4)
(3)
(3)
(4)
(3)
(3)
(4)
(3)
(3)
(4)
(3)
(3)
(4)
(3)
(3)
(4)

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) PUMP STANDARD W/O CR6 (4) PUMP IMPROVED CORROSION PROTECTION W/O CR6 (5) INJECTOR WITH DLC VALVE
Injector application detail is available in Delphis Nozzles and Injectors catalogue (DDCX103B)

R04501D
R03401D
R03401D
R04501D
R03401D
R02601Z / R04601D (5)
R04401D
R02601Z / R04601D (5)
R02601Z / R04601D (5)
R04401D
R02601Z / R04601D (5)
R02601Z / R04601D (5)
R04401D
R02601Z / R04601D (5)
R02601Z / R04601D (5)
R04401D
R02601Z / R04601D (5)

11

Common Rail Filters

Due to the high injection pressures involved in
a Common Rail system, the cleanliness of fuel
is critical. One of the most important system
components is the fuel filter which acts as the
engines first line of defence.

developed to remove particles down to the

level of 2 microns. The range has been
designed with enhanced features, ensuring
customer demands for long life and improved
performance continue to be met.

Effective filtration and diesel fuel conditioning

are essential to protect the Common Rail fuel
injection equipment from water and particle
contamination. As little as 2 microns of dirt
can completely wear out a fuel pump.

Delphi Diesel Common Rail filters are

manufactured to stringent standards as
imposed by the worlds leading vehicle
manufacturers.

Delphi Diesel is at the forefront of Common

Rail filter technology. Our latest range of
highly sophisticated fuel filters has been

To maximise optimum performance it is

important to change the filter at the
recommended VM service interval.

Diesel filtration is the

first line of defence
Common Rail Glow Plugs
Glow Plugs are critical to the smooth, efficient
starting of diesel engines. They ensure sound
cold engine performance and emissions control.
High quality performance is vital in achieving
the required starting temperatures quickly,
without compromising the plugs durability.
The Delphi Diesel glow plug range is
continually updated to keep it inline with
market changes and customer requirements.

Our latest technology ceramic glow plugs

offer improved durability and a lightweight
design, with enhanced features allowing
more efficient combustion.
The complete Delphi Diesel glow plug
programme covers 98% of the European
vehicle parc.

13

Filters and Glow plugs Applications

Manufacturer
Model
AUDI
A6
A6
A6
A6
A8
A8
A8
A8
BMW
318
318
318
320
320
320
330
330
330
X5
CHRYSLER
300C
CITROEN
C3
C3
C3
C3 XTR
C4
C4
C4
C4
C5
C6
Pluriel
Xsara Picasso
DACIA
Logan
Logan
FORD
Focus
Focus C-Max
Focus Mk1
Focus Mk2
Focus Mk2
Focus MK2
Mondeo
Mondeo
Mondeo
Mondeo
Tourneo Connect
Tourneo Connect
Tourneo Connect
Transit
Transit
Transit Connect
Transit Connect
Transit Connect
Transit Connect
HYUNDAI
Terracan
Terracan

14

Emissions
standard

Filter

Glow Plug

HDF545
HDF545
HDF545
HDF545
HDF549
HDF549
HDF549
HDF549

HDS374
-

HDF548
HDF548
HDF548
HDF548
HDF548
HDF548
HDF548
HDF548
HDF548
HDF550

HDS415
HDS415
HDS415
HDS415
HDS415
HDS415
HDS415
HDS415
HDS415
HDS415

09/05

HDF544

68
90
92
92
90
92
110
109
110
205
70
109

4
4
4
4
4
4
4
4
4
6
4
4

02/02
02/02
05/02
04/05
12/04
12/04
12/04
12/04
06/04
2006
2003
05/04

Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro

HDF939
HDF939
HDF939
HDF939
HDF939
HDF939
HDF939
HDF939
HDF546
HDF939
HDF939

HDS399
HDS399
HDS367
HDS399
HDS399
HDS404
HDS399

K9K790
K9K792

65
70

4
4

03/05
03/05

Euro III
Euro IV

HDS342
HDS342

DV6TED4
DV6TED4
Duratorq
Duratorq
Duratorq
Duratorq
Puma
Puma
Puma
Puma
Lynx
Lynx
Lynx
Lynx
Lynx
Lynx
Lynx

109
109
100
100
115
136
115
130
155
155
90
90
110
75
137
90
90
110
110

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

11/04
10/03
09/02 - 2005
2002 - 2005
03/01 - 2005
04/05
03/01
03/01
2004
2005
09/02
09/02
08/06
08/02
03/04
09/02
09/02
08/06
08/06

Euro IV
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III

HDF939
HDF939
HDF924
HDF924
HDF924
HDF929
HDF924
HDF924
HDF924
HDF924
HDF924
HDF927(1)
HDF924
HDF537
HDF537
HDF924
HDF927(1)
HDF924
HDF927(1)

HDS399
HDS379
HDS379
HDS379
HDS383
HDS383
HDS383
HDS383
HDS379
HDS379
HDS379
HDS379
-

KJ
KJ

149
149

4
4

07/01
07/01

Euro III
Euro III

HDF924
HDF924

HDS403
HDS403

Engine

Engine code

BHP

Cyl

Date range

2.7
3.0
3.0
3.0
3.0
3.0
4.0
4.2

TDI
TDI
TDI
TDI
TDI
TDI
TDI
TDI

180
211
225
233
211
232
275
320

6
6
6
6
6
6
8
8

11/04
05/04
11/04
05/06
11/03
08/03
03/03
07/05

2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0

D
D
TD
CD
D
TD
CD
D
XD
D

115
116
115
150
150
150
204
204
204
218

4
4
4
4
4
4
6
6
6
6

03/02
03/03
03/03
11/03
09/01
09/01
03/03
03/03
03/03
12/03

3.0 CRD

218

1.4
1.4
1.4
1.4
1.6
1.6
1.6
1.6
1.6
2.7
1.4
1.6

DV4TED4
DV4TED4
DV6TED4
DV6TED4
DV6TED4
DV6TED4

1.5 dCi
1.5 dCi
1.6
1.6
1.8
1.8
1.8
2.0
2.0
2.0
2.2
2.2
1.8
1.8
1.8
2.0
2.4
1.8
1.8
1.8
1.8

HDi
HDi 16V
HDi 16v
HDi 16v
HDi
HDi 16v
HDi 16v
HDi FAP
HDi 16v
V6 HDi
HDi
HDi

TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDi
TDi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi
TDCi

16v
16v
16v
16v

2.9 CDTD 2WD

2.9 CRTD 4WD

III
III
IV
IV
IV
IV
III
IV

Manufacturer
Model
JAGUAR
S-type
X-type
X-type
KIA
Bongo
Carnival
Frontier
Pregio
Sedona
LAND ROVER
Discovery
Range Rover Sport
MAZDA
3
MERCEDES-BENZ
A160
A180
A200
B180
B200
C200
C200
C220
C220
C270
C320
CLK220
CLK320
E200
E200
E220
E220T
E270
E270T
E280
E280
E280T
E280T
E320
E320
E320T
E320T
E420
GL320
GL420
ML280
ML320
R280
R320
S320
Viano
Viano
Vito 109
Vito 111
Vito 115
MINI
One
One
NISSAN
Almera
Interstar

Engine

Engine code

BHP

Cyl

Date range

Emissions
standard

Filter

Glow Plug

2.7D
2.0 D
2.2 D

207
130
155

6
4
4

06/04
09/03
2005

Euro IV
Euro IV
Euro IV

HDF928
HDF924
HDF924

HDS383
HDS383
-

2.9
2.9
2.9
2.9
2.9

KJ
KJ
KJ
KJ
KJ

145
145
145
145
145

4
4
4
4
4

04/01
04/01
04/01
04/01
04/01

Euro
Euro
Euro
Euro
Euro

III
III
III
III
III

HDF924
HDF924
HDF924
HDF924
HDF924

HDS403
HDS403
HDS403
HDS403
HDS403

2.7 TDV6
2.7 TDV6

Lion
Lion

190
190

6
6

10/04
2005

Euro III
Euro III

HDF935
HDF935

1.6 Di TURBO

DV6TED4

109

06/04

Euro IV

HDF939

2.0
2.0
2.0
2.0
2.0
2.1
2.1
2.1
2.1
2.7
3.0
2.1
3.0
2.1
2.1
2.1
2.1
2.7
2.7
3.0
3.2
3.0
3.2
3.0
3.2
3.0
3.2
4.0
3.0
4.0
3.0
3.0
3.0
3.0
3.2
2.1
2.1
2.1
2.1
2.1

82
109
140
109
140
116
122
143
150
170
224
150
224
102
122
150
150
177
177
190
177
190
177
224
204
224
204
314
224
306
190
224
190
224
204
109
150
88
109
150

4
4
4
4
4
4
4
4
4
5
6
4
6
4
4
4
4
5
5
6
6
6
6
6
6
6
6
8
6
8
6
6
6
6
6
4
4
4
4
4

09/04
09/04
09/04
03/05
03/05
09/00
04/03
05/00
02/04
12/00
01/05
01/05
01/05
07/02
07/02
03/02
03/03
03/02
03/03
03/05
05/04
03/05
05/04
03/05
11/02
03/05
03/03
01/06
09/06
09/06
07/05
07/05
05/06
01/06
09/02
09/03
09/03
09/03
09/03
09/03

HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544
HDF544

HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377
HDS377

1.4 D
1.4 D

75
88

4
4

06/03
06/03

HDF551
HDF551

1.5 dCi
2.2 dCi

K9K270
G9T-722

82
90

4
4

10/03
04/02

Euro III
Euro III

HDF907
HDF920

HDS342
HDS396

CRDi
CRDi
CRDi
CRDi
CRDi

CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI
CDI

'(1) WITH WATER SENSOR FOR EXPORT

15

Filters and Glow plugs Applications

Manufacturer
Model
NISSAN CONTD
Micra
Micra
Note
Note
Primastar
Primastar
X-Trail
X-Trail
PEUGEOT
206
206
206 CC
307
307
407
407
407
607
RENAULT
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio II
Clio III
Clio III
Clio III
Clio III
Grand Scenic II
Grand Scenic II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Master
Megane II
Megane II
Megane II

16

Engine

Engine code

BHP

Cyl

Date range

Emissions
standard

Filter

Glow Plug

1.5
1.5
1.5
1.5
1.9
1.9
2.2
2.2

dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi

K9K272
K9K272
K9K274
K9K276
F9Q-760
F9Q-760
-

65
82
70
85
82
100
114
136

4
4
4
4
4
4
4
4

10/03
10/03
03/06
03/06
09/02
09/02
07/01
12/03

Euro
Euro
Euro
Euro
Euro
Euro
-

III
III
IV
IV
III
III

HDF907
HDF907
HDF944
HDF944
HDF920
HDF920
HDF523
HDF523

1.6
1.6
1.6
1.6
1.6
1.6
1.6
2.7
2.7

HDi
HDi
HDi
HDi
HDi
HDi
HDi
HDi
HDi

DV6TED4
DV6TED4
DV6TED4
-

110
109
109
110
109
110
109
204
204

4
4
4
4
4
4
4
6
6

05/04
05/04
04/05
02/04
02/04
05/04
05/04
10/05
12/05

Euro IV
Euro IV
Euro IV
-

HDF939
HDF939
HDF939
HDF939
HDF939
HDF939
HDF939
HDF546
HDF546

HDS342
HDS342
HDS342
HDS342
HDS399
HDS399
HDS399
HDS404

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
2.2
1.5
1.5
1.5

dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi

K9K710
K9K710
K9K700
K9K700
K9K700
K9K700
K9K700
K9K704
K9K704
K9K704
K9K704
K9K704
K9K702
K9K702
K9K712
K9K712
K9K768
K9K766
K9K
K9K764
K9K710
K9K710
K9K700
K9K700
K9K700
K9K700
K9K700
K9K704
K9K704
K9K704
K9K704
K9K704
K9K702
K9K702
K9K
K9K
G9T722
K9K722
K9K722
K9K722

55
55
65
65
65
65
65
65
65
65
65
65
82
82
100
100
68
86
103
106
100
100
55
55
65
65
65
65
65
65
65
65
65
65
82
82
68
84
90
82
82
82

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

06/01 - 12/04
01/05 - 05/05
06/01 - 12/04
12/01 - 12/04
01/05 - 05/05
01/05 - 05/05
01/05 - 05/05
06/01 - 12/04
12/01 - 12/04
01/05 - 05/05
01/05 - 05/05
01/05 - 05/05
06/01 - 12/04
01/05 - 05/05
01/04 - 12/04
01/05 - 12/05
06/05
06/05
06/05
06/05
01/04-12/04
01/05
07/03-12/04
01/05
12/01 - 12/04
12/01 - 12/04
01/05 - 05/05
01/05 - 05/05
01/05 - 05/05
12/01 - 12/04
12/01 - 12/04
01/05 - 05/05
01/05 - 05/05
01/05 - 05/05
07/02 - 12/04
01/05
06/05
06/05
09/00
11/02 - 12/04
11/02 - 12/04
01/05

Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro IV
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III

HDF907
HDF941
HDF907
HDF913(1)
HDF941
HDF938(1)
HDF946(1)
HDF907
HDF913(1)
HDF941
HDF938(1)
HDF946(1)
HDF907
HDF941
HDF907
HDF941
HDF944
HDF944
HDF944
HDF944
HDF915
HDF943
HDF907
HDF941
HDF907
HDF913(1)
HDF941
HDF938(1)
HDF946(1)
HDF907
HDF913(1)
HDF941
HDF938(1)
HDF946(1)
HDF907
HDF941
HDF941
HDF941
HDF920
HDF915
HDF917(1)
HDF943

HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS396
HDS342
HDS342
HDS342

FAP
FAP
FAP
FAP

Manufacturer
Model
RENAULT CONTD
Megane II
Megane II
Megane II
Megane II
Megane II
Megane II
Megane II
Modus
Modus
Modus
Modus
Scenic II
Scenic II
Scenic II
Scenic II
Scenic II
Scenic II
Scenic II
Thalia
Thalia
Thalia
Thalia
Thalia
Trafic
Trafic
SSANGYONG
Kyron
Rexton
Rexton
SUZUKI
Jimny
Jimny
TATA
Indica
Indigo
Marina
Safari
VAUXHALL
Monovan
Vivaro
VOLVO
S40

Engine

Engine code

BHP

Cyl

Date range

Emissions
standard

Filter

Glow Plug

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.9
1.9

K9K722
K9K722
K9K722
K9K722
K9K724
K9K728
K9K729
F9Q762
F9Q760

82
82
86
86
86
101
100
65
65
80
80
82
82
86
86
86
101
106
65
65
65
65
65
82
101

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

01/05
01/05
05/05
05/05
10/03 - 12/04
2003
10/04
10/04
10/04
10/04
01/02 - 12/04
01/02 - 12/04
2005
2005
2005
01/02 - 12/04
2005
12/01 - 12/04
12/01 - 12/04
2005
2005
2005
01/01
01/01

Euro III
Euro III
Euro IV
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III

HDF937(1)
HDF942(1)
HDF943
HDF937(1)
HDF944
HDF945(1)
HDF944
HDF945(1)
HDF915
HDF917(1)
HDF943
HDF937(1)
HDF942(1)
HDF915
HDF943
HDF907
HDF913(1)
HDF941
HDF938(1)
HDF946(1)
HDF920
HDF920

HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342
HDS342

2.7 Xdi
2.7 Xdi
2.7 Xdi

D27DT
D27DT
D27DT

165
165
165

5
5
5

2006
08/03
08/03

Euro III
Euro III
Euro III

HDF924
HDF924
HDF925

HDS377
HDS377

1.5 DDiS
1.5 DDiS

K9K262
K9K262

65
65

4
4

01/04
01/04

Euro III
Euro III

HDF907
HDF913(1)

1.4
1.4
1.4
3.0

DICOR
DICOR
DICOR
BS2 DICOR

69
69
69
115

4
4
4
4

08/06
08/06
08/06
01/05

Euro
Euro
Euro
Euro

IV
IV
IV
III

HDF924
HDF924
HDF924
HDF924

2.2 Dti
1.9 Dti

G9T-720
-

90
-

4
4

09/00
-

Euro III
Euro III

HDF920
HDF920

HDS396
HDS342

1.6 D

DV6TED4

110

11/04

Euro IV

HDF939

HDS399

dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
DCi
DCi

D
D
D
D

'(1) WITH WATER SENSOR FOR EXPORT

Filter application detail is available in Delphis Filter Elements catalogue (DDCX100B)

17

Common Rail HP Pipes

Always fit a new pipe when
one is removed

The Common Rail High Pressure (HP) pipe

is made up of a formed pipe with sealing
interfaces at both ends with fastening
screws or nuts.
The pipe assembly transports fuel at high
pressure between pump, rail and injectors,
remaining completely sealed and resisitant
to pressure changes.
The assembly provides a minimum pressure
loss against all internal and external influences,
such as temperature, corrosion, and engine
fluids. It is designed to retain its functional
characteristics throughout its working life.
Despite its apparent strength, Delphi
strongly recommends that a new pipe
assembly is fitted as a result of any system
intervention that requires the removal of a
pipe. An example of this is the Delphi Sealed
Rail kit (YDT278), which requires the pump
to rail HP pipe to be removed.

When a pipe is fitted, the end deforms to

create a tight seal. Upon removal, the pipe
end retains this deformed shape and if
refitted, it cannot be guaranteed that the seal
will be maintained a potentially dangerous
situation considering the high pressures
inherent in Common Rail systems. Fitting a
new pipe assembly also ensures the essential
high levels of system cleanliness.
The Sealed Rail kit is an All-Makes tool, and
recognising the need to offer our customers
a complete solution, Delphi has developed a
range of Common Rail HP pipes providing
application coverage for Bosch, Siemens and
Denso Common Rail systems.
Delphi pipes are fitted to a number of OE
applications, including SsangYong, Ford and
Kia. Delphi will continue to develop the total
range in order to offer our customers the
largest possible vehicle coverage of HP pipes.

19

High Pressure Pipes Applications

Manufacturer
Model
Engine

Engine code BHP

Emissions Pump Rail

Rail
Rail
Rail
Rail
Cyl Date range standard Rail
Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

CITROEN
Berlingo
Berlingo Box
Berlingo Box 4WD
C1
C2
C3
C3
C3
C3 Pluriel
C3 XTR
C5
C5
C5
C5 Break
C5 Break
C5 Break
Jumper Box
Jumper Box
Jumper Bus
Jumper Bus
Jumper Flatbed
Jumper Flatbed
Jumpy
Jumpy Box
Xsara
Xsara
Xsara
Xsara
Xsara Break
Xsara Break
Xsara Break
Xsara Break
Xsara Coupe
Xsara Coupe
Xsara Coupe
Xsara Coupe

DW10TD
DW10TD
DW10TD
DV4D
DV4TD
DV4TD
DV4TED4
DV6TED4
DV4TD
DV4TED4
DV6TED4
DW10TD
DW10ATED
DV6TED4
DW10TD
DW10ATED
DW10UTD
DW12TED
DW10UTD
DW12TED
DW10UTD
DW12TED
DW10ATED
DW10ATED
DV4TD
DV4TD
DW10TD
DW10ATED
DV4TD
DV4TD
DW10TD
DW10ATED
DV4TD
DV4TD
DW10TD
DW10ATED

90
90
90
54
68
68
90
90
68
90
109
90
109
109
90
109
84
101
84
101
84
101
109
109
68
68
90
109
68
68
90
109
68
68
90
109

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

12/99
12/99
11/00
06/05
09/03
02/02
02/02
10/05
04/04
01/04 - 12/05
09/04
03/01 - 08/04
03/01 - 08/04
09/04
03/01 - 08/04
03/01 - 08/04
04/02
04/02
04/02
04/02
04/02
04/02
03/00
01/02
01/03 - 07/04
07/04 - 03/05
02/99 - 08/05
05/01 - 03/05
01/03 - 07/04
07/04 - 03/05
02/99 - 08/05
05/01 - 08/05
01/03 - 07/04
07/04 - 03/05
02/99 - 08/05
05/01 - 03/05

HPP200
HPP200
HPP200
HPP250
HPP240
HPP240
HPP280
HPP270
HPP240
HPP280
HPP270
HPP200
HPP200
HPP270
HPP200
HPP200
HPP200
HPP210
HPP200
HPP210
HPP200
HPP210
HPP200
HPP200
HPP220
HPP230
HPP200
HPP200
HPP220
HPP230
HPP200
HPP200
HPP220
HPP230
HPP200
HPP200

HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP241
HPP242
HPP243
HPP244
HPP241
HPP242
HPP243
HPP244
HPP241
HPP242
HPP243
HPP244
HPP281 (2 Pipes)
HPP282 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP241
HPP242
HPP243
HPP244
HPP281 (2 Pipes)
HPP282 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP221 (5 Pipes)
HPP231
HPP232
HPP233
HPP234
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP221 (5 Pipes)
HPP231
HPP232
HPP233
HPP234
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP221 (5 Pipes)
HPP231
HPP232
HPP233
HPP234
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202

F6JA
Lynx
HHDA
G8DA
HHDA
G8DA
HHDA
G8DA
F6JA
Puma
Puma
Puma
Puma
Puma
Puma
Lynx
Puma
Lynx

68
109
115
90
109
90
109
90
109
68
115
130
115
130
115
130
90
125
90

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

11/01
10/03 - 03/07
03/01 - 11/04
01/05
11/04
04/05
04/05
11/04
11/04
08/02
06/03
06/03
08/02 - 06/03
10/01 - 06/03
09/03
09/03
09/02
08/02
09/02

Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro IV
Euro III
Euro III
Euro III

HPP240
HPP270
HPP400
HPP260
HPP270
HPP260
HPP270
HPP260
HPP270
HPP240
HPP410
HPP410
HPP410
HPP410
HPP410
HPP410
HPP400
HPP410
HPP400

HPP241
HPP242
HPP261 (2 Pipes)
HPP401
HPP402
HPP261 (2 Pipes)
HPP261 (2 Pipes)
HPP261 (2 Pipes)
HPP261 (2 Pipes)
HPP261 (2 Pipes)
HPP261 (2 Pipes)
HPP241
HPP242
HPP412
HPP411
HPP411
HPP412
HPP411
HPP412
HPP411
HPP412
HPP412
HPP411
HPP411
HPP412
HPP402
HPP401
HPP412
HPP411
HPP402
HPP401

2.0 HDi
2.0 HDi
2.0 HDi
1.4 HDi
1.4 HDi
1.4 HDi
1.4 HDi 16v
1.6 HDi
1.4 HDi
1.4 HDi 16v
1.6 HDi
2.0 HDi
2.0 HDi
1.6 HDi
2.0 HDi
2.0 HDi
2.0 HDi
2.2 HDi
2.0 HDi
2.2 HDi
2.0 HDi
2.2 HDi
2.0 HDi
2.0 HDi
1.4 HDi
1.4 HDi
2.0 HDi
2.0 HDi
1.4 HDi
1.4 HDi
2.0 HDi
2.0 HDi
1.4 HDi
1.4 HDi
2.0 HDi
2.0 HDi

FORD
1.4 TDCi
Fiesta V
Focus C-Max
1.6 TDCi
1.8 TDCi
Focus I
Focus II
1.6 TDCi
1.6 TDCi
Focus II
Focus II Saloon
1.6 TDCi
1.6 TDCi
Focus II Saloon
Focus II Turnier
1.6 TDCi
1.6 TDCi
Focus II Turnier
1.4 TDCi
Fusion
Mondeo III (Single Box) 2.0 TDCi 16v
Mondeo III (Single box) 2.0 TDCi 16v
Mondeo III (Twin/Single)2.0 TDCi 16v
Mondeo III (Twin box) 2.0 TDCi 16v
2.0 TDCi 16v
Mondeo IV
2.0 TDCi 16v
Mondeo IV
1.8 TDCi
Tourneo Connect
2.0 TDCi
Transit (FWD)
1.8 TDCi
Transit Connect

20

HPP243
HPP244
HPP262 (2 Pipes)
HPP403
HPP404
HPP262 (2 Pipes)
HPP262 (2 Pipes)
HPP262 (2 Pipes)
HPP262 (2 Pipes)
HPP262 (2 Pipes)
HPP262 (2 Pipes)
HPP243
HPP244
HPP411
HPP412
HPP411
HPP412
HPP411
HPP412
HPP411
HPP412
HPP411
HPP412
HPP411
HPP412
HPP403
HPP404
HPP411
HPP412
HPP404
HPP403

Manufacturer
Model
Engine

Engine code BHP

Emissions Pump Rail

Rail
Rail
Rail
Rail
Cyl Date range standard Rail
Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

HYUNDAI
Terracan
Terracan

2.9 CDDi 2WD HP

2.9 CRDi 4WD HP

150
150

4
4

10/03
12/01

Euro III
Euro III

9300-063A
9300-063A

9300-046A
9300-046A

9300-047A
9300-047A

9300-047A
9300-047A

9300-047A
9300-047A

JAGUAR
X-type
X-type
X-type

2.0 D
2.0 D
2.2 D

X404
X404
X404

130
130
155

4
4
4

07/03 - 09/05
10/05
10/05

Euro III
Euro IV
Euro IV

HPP410
HPP410
HPP410

HPP411
HPP411
HPP411

HPP412
HPP412
HPP412

HPP411
HPP411
HPP411

HPP412
HPP412
HPP412

KIA
Bongo
Carnival
Frontier
Pregio
Sedona

2.9 CRDi
2.9 CRDi
2.9 CRDi
2.9 CRDi
2.9 CRDi

KJ
KJ
KJ
KJ
KJ

144
144
144
144
144

4
4
4
4
4

10/03 - 01/04
10/01 - 01/04
10/03 - 01/04
10/03 - 01/04
10/01 - 01/04

Euro III
Euro III
Euro III
Euro III
Euro III

9300-063A
9300-063A
9300-063A
9300-063A
9300-063A

9300-046A
9300-046A
9300-046A
9300-046A
9300-046A

9300-047A
9300-047A
9300-047A
9300-047A
9300-047A

9300-047A
9300-047A
9300-047A
9300-047A
9300-047A

9300-047A
9300-047A
9300-047A
9300-047A
9300-047A

NISSAN
Almera
Micra
Micra

1.5 dCi
1.5 dCi
1.5 dCi

K9K260
K9K272
K9K270

82
65
82

4
4
4

10/03
01/03
09/03

Euro III
Euro III
Euro III

HPP010
HPP010
HPP010

HPP011
HPP011
HPP011

HPP012
HPP012
HPP012

HPP013
HPP013
HPP013

HPP014
HPP014
HPP014

PEUGEOT
107
206
206
206 Break/SW
206 CC
206 Hatchback
206 SW
206 SW
307
307
307
307
307 (3A/C)
307 (3A/C)
307 Break
307 Break
307 Break
307 Break
307 Break/SW
307 Break/SW
307 SW
307 SW
307 SW
307 SW
307 SW
407
407 SW
607
1007
Boxer Box
Boxer Box
Boxer Box
Boxer Box
Boxer Bus
Boxer Bus
Boxer Bus
Boxer Flatbed
Boxer Flatbed
Boxer Flatbed
Expert

1.4 HDi
1.4 HDi
1.6 HDi
1.4 HDi
1.6 HDi
2.0 HDi
1.6 HDi
2.0 HDi
1.4 HDi
1.4 HDi
1.6 HDi
1.6 HDi
2.0 HDi
2.0 HDi
1.6 HDi
1.6 HDi
2.0 HDi
2.0 HDi
1.4 HDi
1.4 HDi
1.6 HDi
1.6 HDi
2.0 HDi
2.0 HDi
2.0 HDi
1.6 HDi
1.6 HDi
2.0 HDi
1.4 HDi
2.0 HDi
2.0 HDi
2.2 HDi
2.2 HDi
2.0 HDi
2.2 HDi
2.2 HDi
2.0 HDi
2.2 HDi
2.2 HDi
2.0 HDi

DV4TD
DV4TD
DV6TED4
DV4TD
DV6TED4
DW10TD
DV6TED4
DW10TD
DV4TD
DV4TD
DV6TED4
DV6TED4
DW10TD
DW10ATED4
DV6TED4
DV6TED4
DW10TD
DW10ATED4
DV4TD
DV4TD
DV6TED4
DV6TED4
DW10TD
DW10TD
DW10ATED4
DV6TED4
DV6TED4
DW10ATED
DV4TD
DW10UTD
DW12UTED
DW12UTED
DW10UTD
DW12UTED
DW12UTED
DW10UTD
DW12UTED
DW12UTED
DW10ATED

54
68
109
68
109
90
109
90
68
68
90
109
90
107
90
109
90
107
68
68
90
109
90
90
107
109
109
109
68
84
84
101
101
84
101
101
84
101
101
109

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

06/05
09/01
05/04
03/03
04/05
12/99
05/04
07/02
10/01 - 07/04
07/04
04/05
02/04
08/00
08/00
04/05
02/04
03/02
03/02
03/02 - 07/04
07/04
04/05
02/04
03/02
03/02
03/02
05/04
05/04
05/00
04/05
08/01 - 04/02
04/02
04/02
04/02
04/02
04/02
04/02
04/02
04/02
04/02
07/00

HPP250
HPP220
HPP260
HPP220
HPP260
HPP200
HPP260
HPP200
HPP220
HPP230
HPP270
HPP260
HPP200
HPP200
HPP270
HPP260
HPP200
HPP200
HPP220
HPP230
HPP260
HPP270
HPP200
HPP200
HPP200
HPP260
HPP260
HPP200
HPP250
HPP200
HPP200
HPP210
HPP210
HPP200
HPP210
HPP210
HPP200
HPP210
HPP210
HPP200

HPP241

HPP242
HPP243
HPP244
HPP221 (5 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP221 (5 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP221 (5 Pipes)
HPP231
HPP232
HPP233
HPP234
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP221 (5 Pipes)
HPP231
HPP232
HPP233
HPP234
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP261 (2 Pipes)
HPP262 (2 Pipes)
HPP201
HPP202
HPP201
HPP202
HPP241
HPP242
HPP243
HPP244
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP202
HPP201
HPP202
HPP201
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202
HPP201
HPP202

21

High Pressure Pipes Applications

Manufacturer
Model
Engine

Engine code BHP

Emissions Pump Rail

Rail
Rail
Rail
Rail
Cyl Date range standard Rail
Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

PEUGEOT CONTD
Expert Box
2.0 HDi
Expert Box
2.0 HDi
Partner Combispace 2.0HDi

DW10BTED
DW10ATED
DW10TD

94
109
90

4
4
4

07/00
07/00
02/00

HPP200
HPP200
HPP200

HPP201
HPP201
HPP201

HPP202
HPP202
HPP202

HPP201
HPP201
HPP201

HPP202
HPP202
HPP202

RENAULT
Clio II
Clio II
Clio II
Clio II
Clio II Campus
Espace IV
Espace IV
Espace IV
Grand Scenic
Kangoo 4x4
Kangoo 4x4
Kangoo Rapid 4x4
Kangoo Rapid 4x4
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Laguna
Laguna Estate
Laguna II
Laguna II
Laguna II
Laguna II
Laguna II
Laguna II
Laguna Estate II
Laguna Estate II
Laguna Estate II
Laguna Estate II
Laguna Estate II
Laguna Estate II
Master
Master II Box
Master II Bus
Megane
Megane Classic
Megane Coupe
Megane CC II
Megane Estate
Megane Estate II
Megane I
Megane I
Megane I
Megane II
Scenic II
Scenic II
Scenic II
Scenic RX4
Thalia
Thalia
Trafic Box
Trafic Box
Trafic Bus
Trafic Bus

K9K710
K9K700
K9K702
K9K712
K9K700
F9Q 680
F9Q 820
F9Q 826
F9Q
F9Q 790
F9Q
F9Q 790
F9Q
K9K710
K9K700
K9K704
K9K702
F9Q
F9Q 718
F9Q
F9Q
F9Q 750
F9Q
G9T BVA
G9T 700
F9Q
F9Q
F9Q 750
F9Q
G9T
G9T BVA
G9U
F9Q 772
F9Q 772
F9Q 732
F9Q 732
F9Q 732
F9Q
F9Q 732
F9Q
K9K722
K9K724
K9K728
F9Q 800
F9Q
K9K722
K9K728
F9Q 740
K9K700
K9K704
F9Q 762
F9Q 760
F9Q 762
F9Q 760

57
65
80
100
65
120
120
120
120
80
84
80
84
57
65
65
80
107
107
100
110
120
130
140
150
100
110
120
130
140
140
115
82
82
102
102
102
120
102
120
80
85
100
120
120
80
100
102
65
65
82
101
82
101

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

06/02
05/01
06/02
06/01 - 12/05
01/06
11/02
11/02
11/02
04/04
10/01
07/03
10/01
07/03
06/02
05/01
05/01
06/02
09/99 - 03/01
09/99 - 03/01
10/01
01/05
03/01
05/05
05/05
03/01
10/01
01/05
03/01
05/05
05/05
05/05
01/05
11/01
11/01
02/01
02/01
02/01
09/03 - 12/05
02/01
09/03
10/02
05/05
01/03
11/02
06/03
01/03
01/03
11/00
05/01
05/01
03/01
03/01
03/01
03/01

Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro IV
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro III

HPP010
HPP010
HPP010
HPP010
HPP010
HPP100
HPP100
HPP100
HPP120
HPP110
HPP100
HPP110
HPP100
HPP010
HPP010
HPP010
HPP010
HPP110
HPP110
HPP100
HPP120
HPP100
HPP120
HPP140
HPP130
HPP100
HPP120
HPP100
HPP120
HPP140
HPP140
HPP150
HPP100
HPP100
HPP110
HPP110
HPP110
HPP120
HPP110
HPP120
HPP010
HPP010
HPP010
HPP100
HPP100
HPP010
HPP010
HPP110
HPP010
HPP010
HPP100
HPP100
HPP100
HPP100

HPP011
HPP011
HPP011
HPP011
HPP011
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP011
HPP011
HPP011
HPP011
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP131
HPP131
HPP101
HPP101
HPP101
HPP101
HPP131
HPP131
HPP131
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP011
HPP011
HPP011
HPP101
HPP101
HPP011
HPP011
HPP101
HPP011
HPP011
HPP101
HPP101
HPP101
HPP101

HPP012
HPP012
HPP012
HPP012
HPP012
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP012
HPP012
HPP012
HPP012
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP132
HPP132
HPP101
HPP101
HPP101
HPP101
HPP132
HPP132
HPP132
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP012
HPP012
HPP012
HPP101
HPP101
HPP012
HPP012
HPP101
HPP012
HPP012
HPP101
HPP101
HPP101
HPP101

HPP013
HPP013
HPP013
HPP013
HPP013
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP013
HPP013
HPP013
HPP013
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP133
HPP133
HPP101
HPP101
HPP101
HPP101
HPP133
HPP133
HPP133
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP013
HPP013
HPP013
HPP101
HPP101
HPP013
HPP013
HPP101
HPP013
HPP013
HPP101
HPP101
HPP101
HPP101

HPP014
HPP014
HPP014
HPP014
HPP014
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP014
HPP014
HPP014
HPP014
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP134
HPP134
HPP101
HPP101
HPP101
HPP101
HPP134
HPP134
HPP134
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP101
HPP014
HPP014
HPP014
HPP101
HPP101
HPP014
HPP014
HPP101
HPP014
HPP014
HPP101
HPP101
HPP101
HPP101

22

1.5 dCi
1.5 dCi
1.5 dCi
1.5 dCi
1.5 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.5 dCi
1.5 dCi
1.5 dCi
1.5 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
2.2 dCi
2.2 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
2.2 dCi
2.2 dCi
2.5 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.5 dCi
1.5 dCi
1.5 dCi
1.9 dCi
1.9 dCi
1.5 dCi
1.5 dCi
1.9 dCi
1.5 dCi
1.5 dCi
1.9 dCi
1.9 dCi
1.9 dCi
1.9 dCi

Manufacturer
Model

Engine Engine code BHP

Emissions Pump Rail

Rail
Rail
Rail
Rail
Cyl Date range standard Rail
Injector 1 Injector 2 Injector 3 Injector 4 Injector 5

RENAULT CONTD
Trafic II Flatbed / Chassis 1.9 dCi
Trafic II Flatbed / Chassis 1.9 dCi
Vel Satis
2.2 dCi
2.2 dCi
Vel Satis
Vel Satis
2.2 dCi

F9Q 762
F9Q 760
G9T
G9T FAP
G9T

82
101
116
140
150

4
4
4
4
4

03/01
03/01
04/04
09/04
06/02

Euro III
Euro III
Euro III
Euro IV
Euro III

HPP100
HPP100
HPP130
HPP140
HPP130

HPP101
HPP101
HPP131
HPP131
HPP131

HPP101
HPP101
HPP132
HPP132
HPP132

HPP101
HPP101
HPP133
HPP133
HPP133

HPP101
HPP101
HPP134
HPP134
HPP134

SSANGYONG
Actyon
Actyon (China)
Kyron
Kyron
Kyron
Kyron
Kyron (China)
Kyron (China)
Rexton
Rexton
Rexton (China)
Rodius
Rodius
Rodius (China)
Stavic
Stavic
Stavic (China)

2.0 Xdi
2.0 Xdi
2.0 Xdi
2.0 Xdi
2.7 Xdi
2.7 Xdi
2.0 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi
2.7 Xdi

D20DT
D20DT
D20DT
D20DT
D27DT
D27DT
D20DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT

141
141
100
100
165
165
100
165
163
163
163
168
168
168
168
168
168

4
4
4
4
5
5
4
5
5
5
5
5
5
5
5
5
5

10/06
10/06
05/05
06/06
05/05
07/06
06/06
03/06
11/03
08/06
03/06
04/04
09/06
03/06
04/04
09/06
03/06

Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III

9300-119A
9300-119A
9300-119A
9300-119A
9300-081A
9300-124A
9300-119A
9300-081A
9300-081A
9300-124A
9300-081A
9300-081A
9300-124A
9300-081A
9300-081A
9300-124A
9300-081A

9300-128A
9300-120A
9300-120A
9300-128A
9300-077A
9300-125A
9300-120A
9300-077A
9300-077A
9300-125A
9300-077A
9300-077A
9300-125A
9300-077A
9300-077A
9300-125A
9300-077A

9300-129A
9300-121A
9300-121A
9300-129A
9300-078A
9300-126A
9300-121A
9300-078A
9300-078A
9300-126A
9300-078A
9300-078A
9300-126A
9300-078A
9300-078A
9300-126A
9300-078A

9300-130A
9300-122A
9300-122A
9300-130A
9300-077A
9300-125A
9300-122A
9300-077A
9300-077A
9300-125A
9300-077A
9300-077A
9300-125A
9300-077A
9300-077A
9300-125A
9300-077A

9300-131A
9300-123A
9300-123A
9300-131A
9300-078A
9300-126A
9300-123A
9300-078A
9300-078A
9300-126A
9300-078A
9300-078A
9300-126A
9300-078A
9300-078A
9300-126A
9300-078A

9300-079A
9300-127A
9300-079A
9300-079A
9300-127A
9300-079A
9300-079A
9300-127A
9300-079A
9300-079A
9300-127A
9300-079A

SUZUKI
Jimny

1.5 DDiS

K9K262

65

01/04

Euro III

HPP010

HPP011

HPP012

HPP013

HPP014

23

Other Common Rail Products

Common Rail technology will play a
major part in the business of everyone
involved in diesel

Inlet Metering Valve (IMV)

Protection Caps Kit

The inlet metering valve, (IMV) is used to

control the pressure in the rail. The IMV
receives a signal from the DCU which
regulates the amount of fuel delivered to
the high pressure chamber in the pump,
thereby providing rail pressure control.

The protection caps kit enables inlet and

outlet connections to be plugged when
there is a system intervention. For example,
when removing an injector pipe, the caps
will be used to close off the rail, injector
and pipe to assist in ensuring absolute
cleanliness is maintained at all times.

Temperature Sensor
The fuel temperature sensor is mounted
to the pump. Its role is to monitor the fuel
temperature inside the pump and make
the data available to the DCU, thereby
preventing excessive fuel temperatures.

DCU
The DCU is the brains. It controls the
functions of the Common Rail system, such
as flow and advance, and is used in diagnosis
to determine faults within the system.

Venturi

Other Filter Components

The venturi is designed to optimise injector

performance. It is fitted to the fuel low
pressure outlet of the pump and provides
a negative pressure to the injector back
leakage circuit.

There is a wide range of other filter

components helping to ensure the Common
Rail system works smoothly. These include
fuel heaters and brackets.

25

Other Common Rail Components Applications

Manufacturer
Model

Engine

CITROEN
C3
1.4 HDi 16v
C3 XTR
1.4 HDi 16v
C4
2.0 HDi 16v
DACIA
Logan
1.5dCi
Logan
1.5dCi
FORD
Focus I
1.8 TDCi
Focus I
1.8 TDCi
Mondeo III (Twin /Single box) 2.0 TDCi 16v
Mondeo III (Single Box) 2.0 TDCi 16v
Mondeo III (Twin box)
2.0 TDCi 16v
Mondeo III (Single box)
2.0 TDCi 16v
Mondeo CDPF
2.0 TDCi 16v
Mondeo III
2.2 TDCi 16v
2.0 TDCi 16v
Mondeo IV
Mondeo IV
2.0 TDCi 16v
Mondeo IV
2.2 TDCi 16v
Tourneo Connect
1.8 TDCi
Transit Connect
1.8 TDCi
Transit (FWD)
2.0 TDCi
Transit (RWD)
2.4 TDCi
HYUNDAI
Terracan
2.9 CRDi 2WD
Terracan
2.9 CRDi 2WD
Terracan
2.9 CRDi 4WD
JAGUAR
X-type
2.0 D
X-type
2.0 D
X-type
2.2 D
JCB
Loadall
4.4 L
Loading Shovel
4.4 L
Telescopic Handler
4.4 L
KIA
Bongo
2.9 CRDi
Carnival
2.9 CRDi
2.9 CRDi
Carnival
Carnival
2.9 CRDi
Carnival II
2.9 CRDi
Frontier
2.9 CRDi
Pregio
2.9 CRDi
2.9 CRDi
Sedona
Sedona
2.9 CRDi
Sedona II
2.9 CRDi
MERCEDES-BENZ
C Class 200
2.2 CDI
2.2 CDI
C Class 200
C Class 220
2.2 CDI
C Class 220
2.2 CDI
2.2 CDI
C Class 220
E Class 200
2.2 CDI
E Class 200
2.2 CDI
E Class 200
2.2 CDI
E Class 220
2.2 CDI
2.2 CDI
E Class 220
NISSAN
Almera
1.5 dCi
1.5 dCi
Micra
Micra
1.5 dCi
Note
1.5 dCi
1.5 dCi
Note
PEUGEOT
307
2.0 HDi
407
2.0 HDi
RENAULT
Clio II
1.5 dCi
Clio II
1.5 dCi
Clio II
1.5 dCi
Clio II
1.5 dCi
Clio II Campus
1.5 dCi
1.5 dCi
Clio III

26

Engine
code

BHP/Kw Cyl Date range

Emissions
standard

Rail

IMV

Temperature
sensor

Venturi kit

DCU

Caps kit

Fuel
heater

Water
sensor

Filter
bracket

O ring
Oldham Back Leak
Priming
Pump Nozzle Coupling Circuit Assembly Sedimentor pump

DV4TED4 92
DV4TED4 92
DW10BTED4 134

4
4
4

02/02
01/04 - 12/05
10/06

Euro III
Euro III
Euro IV

9144A180A

9109-903
9109-903
9109-927

9307-503A (1)

9306-010A
9306-010A
-

R0411C001I
R0411C001I
R0413C004E

9109-910
9109-910
9109-928

9305-108C
9305-108C
-

7190-067

K9K790
K9K792

65
68

4
4

03/05
01/06

Euro III
Euro IV

9144A010D
9144A070A

9109-903
9109-903

9307-503A (1)
9307-503A (1)

9109-904
9109-904

9305-118A (9)
9305-118A (9)

Lynx
Lynx
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Puma
Lynx
Lynx
Puma
Puma

100
115
115
115
130
130
130
155
115
130
152
90
90
125
137

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

09/02 - 11/04
03/01 - 11/04
08/02 - 06/03
06/03
10/01 - 06/03
06/03
11/05
09/04
09/03
09/03
05/05
09/02
09/02
08/02
03/04

Euro III
Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III
Euro IV
Euro IV
Euro IV
Euro III
Euro III
Euro III
Euro III

9144A020D
9144A020D
9144A050B
9144A050B
9144A050B
9144A050B
9144A130A
9144A050B
9144A050B
9144A050B
9144A130A
9144A020D
9144A020D
9144A050B
9144A050B

9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903

9307-506A (2)
9109-904
9307-506A (2) or 9307-503A (1) 9109-904
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A
9307-506A (2)
9109-904
9307-506A (2)
9109-904
9307-506A (2)
9109-911A
9307-506A (2)
9109-911A

9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912
9109-912

7245-091
7245-091
7245-091
7245-091
-

KJ
HP
HP

150
150
150

4
4
4

12/01
10/03
12/01

Euro III
Euro III
Euro III

9144A032A
9144A032A
9144A032A

9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)

9109-905
9109-905
9109-905

R0410C046C (DOM) or R0410C047C (Euro)

R0410C048B (DOM)

9109-902
9109-902
9109-902

9305-117B
9305-117B
9305-117B

9305-116B
9305-116B
9305-116B

6224050
6224050
6224050

130
130
155

4
4
4

07/03 - 09/05
10/05
10/05

Euro III
Euro IV
Euro IV

9144A050B
9144A050B
9144A130A

9109-903
9109-903
9109-903

9307-506A (2)
9307-506A (2)
9307-506A (2)

R0411A001CS (6)
R0411A001CS (6)
R0411A001DS (6)

9109-912
9109-912
9109-912

97
108
120

4
4
4

03/07
03/07
03/07

Tier III
Tier III
Tier III

9144A200A
9144A200A
9144A200A

9109-927
9109-927
9109-927

9307-503A(1)
9307-503A(1)
9307-503A(1)

9109-905
9109-905
9109-905

B0211A011A
B0211A011A
B0211A011A

KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ
KJ

144
144
148
185
144
144
144
144
185
144

4
4
4
4
4
4
4
4
4
4

10/03 - 01/04
10/01 - 01/04
10/01
06/06
08/05
10/03 - 01/04
10/03 - 01/04
10/01 - 01/04
07/06
08/05

Euro III
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro III
Euro III
Euro IV
Euro III

9144A032A
9144A032A
9144A060A
9144A100A
9144A060A
9144A032A
9144A032A
9144A032A
9144A100A
9144A060A

9109-903
9109-903
9109-903
9109-930
9109-903
9109-903
9109-903
9109-903
9109-930
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)
7190-185
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
7190-185
9307-503A (1)

9109-905
9109-905
9109-905
9300-005B
9109-905
9109-905
9109-905
9109-905
9300-005B
9109-905

R0410C094C (DOM)

R0412C001G
-

9109-902
9109-902
9109-902
9109-902
9109-902
9109-902
9109-902
9109-902
9109-902
9109-902

9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B

9305-116A
9305-116A
9305-116A
9305-116A
9305-116A
9305-116A
9305-116A
9305-116A
9305-116A
9305-116A

6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030

OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646
OM646

136
136
161
168
168
136
136
161
168
168

4
4
4
4
4
4
4
4
4
4

01/07
01/07
01/07
01/07
01/07
07/06
07/06
07/06
07/06
07/06

Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro
Euro

IV
IV
IV
IV
IV
IV
IV
IV
IV
IV

9144A142A
9144A142A
9144A142A
9144A142A
9144A142A
9144A142A
9144A142A
9144A142A
9144A142A
9144A142A

9109-930
9109-930
9109-930
9109-930
9109-930
9109-930
9109-930
9109-930
9109-930
9109-930

7190-185
7190-185
7190-185
7190-185
7190-185
7190-185
7190-185
7190-185
7190-185
7190-185

9109-929
9109-929
9109-929
9109-929
9109-929
9109-929
9109-929
9109-929
9109-929
9109-929

7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA
7190-065KA

7190-066
7190-066
7190-066
7190-066
7190-066
7190-066
7190-066
7190-066
7190-066
7190-066

9308-627A
9308-627A
9308-627A
9308-627A
9308-627A
9308-627A
9308-627A
9308-627A
9308-627A
9308-627A

K9K260
K9K272
K9K270
K9K274
K9K276

82
65
82
68
86

4
4
4
4
4

10/03
01/03
09/03
03/06
03/06

Euro III
Euro III
Euro III
Euro IV
Euro IV

9144A010D
9144A010D
9144A010D
9144A070A
9144A070A

9109-903
9109-903
9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)

9109-904
9109-904
9109-904
9109-904
9109-904

R0410C108A
R0410C131B
R0410C278C
R0410C277C

9109-926
9109-926
9109-926
9109-926
9109-926

9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)

DW10BTED4 136
DW10BTED4 136

4
4

06/06
10/06

Euro IV
Euro III

9144A180A
9144A180A

9109-927
9109-927

9307-503A (1)
9307-503A (1)

R0413C004E
R0413C003F

9109-928
9109-928

7190-067
7190-067

K9K710
K9K700
K9K702
K9K712
K9K700
K9K716

4
4
4
4
4
4

06/02
05/01
06/02
06/01 - 12/05
01/06
01/06

Euro III
Euro III
Euro III
Euro III
Euro III
Euro IV

9144A010D
9144A070A
9144A010D
9144A070A
9144A010D
9144A010D

9109-903
9109-903
9109-903
9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)

9109-904
9109-904
9109-904
9109-904
9109-904
9109-904

R0410C067A (K700)/R0410C037A (K704)/R0410C082A (K710) (3)

9109-926
9109-926
9109-926
9109-926
9109-926
9109-926

9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)

57
65
80
100
65
60

[+] DPF
[]DPF
[+] DPF
[+] DPF
[]DPF
[+]DPF
[]DPF
[+] DPF
[+] DPF
[]DPF

9109-926
9109-926

R0411A001CS (6)
R0410C031C (3) or R0410C005N (4)
R0410C031C (3) or R0410C005N (4)

R0411A001CS (6)
R0410C031C (3) or R0410C005N (4)

R0411A001CS (6)
R0411A001ES (6)
R0411A001CS (6)
R0411A001DS (6)
R0411A001CS (6)
R0411A001CS (6)
R0411A001CS (6)
R0411A001CS (6)
-

R0410C044E (DOM) or R0410C187A (Euro)

R0410C044E (DOM) or R0410C187A (Euro)

R0412C001G
R0410C094C (DOM)
R0410C093A
R0410C044E (DOM) or R0410C187A (Euro)

R0410C074B or R0410C099A (5)

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) UN-PROGRAMMED GOLD (4) UN-PROGRAMMED TIN (5) PHASE 2 (6) UNPROGRAMMED (7) NON MNS (8) PUMP STANDARD W/O CR6 (9) NECESSARY WHEN THE FILTER IS DELIVER W/O

27

Other Common Rail Components Applications

Manufacturer
Model
RENAULT CONTD
Clio III
Clio III
Clio III
Clio III
Clio III
Grand Scenic II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Kangoo II
Megane I
Megane I
Megane I
Modus
Modus
Modus
Modus
Modus
Modus
Scenic II
Scenic II
Scenic II
Thalia
Thalia
Thalia
Thalia
Thalia
Thalia
Thalia
SAMSUNG
SM3
SM3
SSANGYONG
Actyon
Actyon (China)
Kyron
Kyron
Kyron (China)
Kyron
Kyron
Kyron (China)
Rexton
Rexton
Rexton (China)
Rodius
Rodius
Rodius (China)
Stavic
Stavic
Stavic (China)
SUZUKI
Jimny
Jimny
Liana
TATA(TELCO)
Indica
Indigo
Marina
Safari
Safari

Engine

Engine
code

BHP/Kw Cyl Date range

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi
dCi

K9K752
K9K768
K9K714
K9K750
K9K766
K9K728
K9K710
K9K716
K9K700
K9K704
K9K714
K9K702
K9K722
K9K724
K9K728
K9K752
K9K768
K9K762
K9K750
K9K760
K9K766
K9K722
K9K724
K9K728
K9K710
K9K716
K9K700
K9K704
K9K714
K9K702
K9K712

65
68
70
80
86
100
57
60
65
65
70
80
80
85
100
65
70
70
80
85
85
80
85
100
57
60
65
65
70
80
100

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

01/06
06/06
01/06
01/06
06/05
03/04
06/02
01/06
05/01
05/01
01/06
06/02
10/02
05/05
01/03
01/04
01/06
01/06
01/04
01/06
01/06
01/03
01/06
01/03
06/02
01/06
05/01
05/01
01/06
06/02
06/01 - 06/05

1.5 dCi
1.5 dCi

K9K268
K9K264

85

4
4

2.0
2.0
2.0
2.0
2.0
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2.7

D20DT
D20DT
D20DT
D20DT
D20DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT
D27DT

141
141
100
100
100
165
165
165
163
163
163
168
168
168
168
168
168

Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi
Xdi

Rail

IMV

Temperature
sensor

Venturi kit

DCU

Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro IV
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III

9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A070A
9144A010D
9144A070A
9144A070A
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D
9144A070A
9144A010D
9144A010D

9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)

9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904
9109-904

9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
R0410C036C (K710)/R0410C064A (8)/R0410C076A
9109-926
9109-926
R0410C042A (K700)/R0410C041B & 51A (7)/R0410C063A & 65A (K704) 9109-926
R0410C042A (K700/R0410C041B & 51A (7)/R0410C063A & 65A (K704) 9109-926
9109-926
R0410C038A (K702) or R0410C077A
9109-926
R0410B015B (6)
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
9109-926
R0410C067A (K700)/R0410C037A (K704)/R0410C082A (K710 (3) 9109-926
9109-926
9109-926
9109-926
9109-926
R0410C050A (K700)/R0410C066A (K704)/R0410C034A (7)
9109-926
9109-926

07/05
07/05

Euro III
Euro IV

9144A010D
9144A070A

9109-903
9109-903

9307-503A (1)
9307-503A (1)

9109-904
9109-904

4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5

10/06
10/06
05/05
06/06
06/06
05/05
07/06
03/06
11/03
08/06
03/06
04/04
09/06
03/06
04/04
09/06
03/06

Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III
Euro III
Euro IV
Euro III

9144A190A
9144A090A
9144A090A
9144A190A
9144A090A
9145A010C
9145A020A
9145A010C
9145A010C
9145A020A
9145A010C
9145A010C
9145A020A
9145A010C
9145A010C
9145A020A
9145A010C

9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)
9307-503A (1)

9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905
9109-905

Euro III
Euro IV
Euro III

9144A010D
9144A070A
-

9109-903
9109-903
9109-903

9307-503A (1)
9307-503A (1)
-

Euro IV
Euro IV
Euro IV
Euro IV
Euro III

9144A150A
9144A150A
9144A150A
9144A210A
9144A080A

9109-903

9307-503A (1)
9307-503A (1)

1.5 DDiS
1.5 DDiS
1.4 16v

K9K262 65
K9K266 85
DV4TED4 90

4
4
4

01/04
12/05
03/05

1.4
1.4
1.4
2.2
3.0

69
DICOR
DICOR
69
DICOR
69
140
DICOR
BS3 DICOR 115

4
4
4
4
4

08/06
08/06
08/06
04/07
01/05

D
D
D
D
D

Emissions
standard

Fuel
heater

Water
sensor

Filter
bracket

O ring
Oldham Back Leak
Priming
Pump Nozzle Coupling Circuit Assembly Sedimentor pump

9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)
9305-118A (9)

9305-118A (9)
9305-118A (9)

R0412C008B
9109-917
R0411C045D
9109-917
R0411C044E
9109-917
R0412C015A
9109-917
R0411C044E
9109-917
R0411C043D/R0411C053A (AWD) 9109-917
R0412C016A
9109-917
R0411C043D
9109-917
R0411C009B (DOM)/R0411C025H (Euro) 9109-917
R0412C004E (D27DTP)/R0412C017A (MAN)/R0412C018A (AWD) 9109-917
9109-917
R0411C025H
R0411C013E
9109-917
R0412C019A
9109-917
R0411C013E
9109-917
R0411C013E
9109-917
R0412C019A
9109-917
R0411C013E
9109-917

9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B
9305-117B

9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A
9305-131A

7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091
7245-091

6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030
6224030

9109-904
9109-904
9306-010A

R0410C142B
R0410C142B
R0411C028B

9109-926
9109-926
9109-926

9305-108C

9305-118A (9)
9305-118A (9)
-

9109-904
9109-904

R0412B003A
R0412B003A
R0412B003A
R0412B003A
R0411C031C

9109-919
9109-919
9109-919
9109-919
9109-909

9305-116B
9305-116B
9305-116B
9305-131A
9305-116B

7245-262
7245-173

6223010A
6223010A
6223010A
6224030

Caps kit

9109-926
9109-926

(1) TEMP SENSOR TIN PINS (2) TEMP SENSOR GOLD PINS (3) UN-PROGRAMMED GOLD (4) UN-PROGRAMMED TIN (5) PHASE 2 (6) UNPROGRAMMED (7) NON MNS (8) PUMP STANDARD W/O CR6 (9) NECESSARY WHEN THE FILTER IS DELIVER W/O

28

29

Cross-References

P/N DELPHI
AC DELCO
ACD 8070 E
XD 9028 E
ADL
ADN12310
ADN12311
ADN12320
ALCO
SP-1268
SP-2136
SP-2138
ASHIKA
30-M0-02
BERU
0 100 226 203
0 100 226 260
0 100 226 301
0 100 226 344
0 100 226 351
0 100 226 373
0 100 226 379
0 100 226 384
0 100 226 385
0 100 226 395
0 100 226 419
0 100 226 458
0 100 226 473
0 100 276 004
GN003
GN018
GN026
GN027
GN047
GN939
GN993
BMW
13 32 7 787 476
13 32 7 787 477
13 32 7 787 549
13 32 7 791 034
13 32 7 794 549
13 32 7 794 590
16 12 6 765 756
BOSCH
0 450 906 450
0 450 906 458
0 450 906 459
0 450 906 462
0 450 906 463
0 250 202 022 (DURATERM)
0 250 202 029 (DURATERM)
0 250 202 032 (DURATERM)
0 250 202 128 (DURATERM)
0 250 202 130 (DURATERM)
0 250 202 131 (DURATERM)
0250 312 007
1 457 431 715
1 457 434 281
1 457 434 437
CHAMPION
CH170
CH184
CH196
CH200
CH215
CH218
CH229
CH232
CH240
CH268
CH602
CH701
L145
L410/606
L412/606
L429/606
L435/606
L440/606
CHRYSLER
05174056AA

30

HDF547
HDF544
HDF523
HDF523
HDF523
HDF545
HDF551
HDF544
HDF544
HDS383
HDS377
HDS379
HDS367
HDS396
HDS368
HDS377
HDS379
HDS383
HDS377
HDS377
HDS377
HDS377
HDS399
HDS377
HDS368
HDS396
HDS367
HDS399
HDS383
HDS379
HDF548
HDF551
HDF551
HDF551
HDF548
HDF551
HDF550
HDF548
HDF549
HDF545
HDF551
HDF550
HDS368
HDS377
HDS367
HDS396
HDS383
HDS379
HDS403
HDF547
HDF523
HDF544
HDS367
HDS368
HDS379
HDS399
HDS374
HDS377
HDS383
HDS396
HDS404
HDS406
HDS403
HDS415
HDF523
HDF907
HDF915
HDF548
HDF550
HDF544
HDF544

P/N DELPHI
CITROEN
1570E1
1570E2
1570E3
1570E4
1570F1
1570F6
1570C6
1570C7
1570C9
1570F7
1570G3
1570G4
1570G5
1570G6
1570H5
1570H6
1570H7
1570H8
1570H9
1570J0
1570J7
1570J8
1570J9
1570L0
1570 L9
1901 67
1901 78
1906 96
1933 29
1980 91
1920 ET
1920 LP
1920 NH
1933 39
1933 40
1980 K3
5960 19
5962 4J
96 513 991 80
96 569 083 80
9780 E1
9780 E2
9780 Z8
ZY34027551
CLEAN
DN1908
DN1953
CLEAN FILTER
MGC1682
MGC1683
MGC1684
CROSLAND
5017
FEBI BILSTEIN
21866
FIAAM
FA5695ECO
FP5145
FP5660
FP5666
FP5750
FORD
1148069
1219483
1219485
1219488
1219497
1338833
1347277
1347284
1365150
1365162
1365164
1S419155AC
1S419B072AD
1S419K155AB
1S4A9F954AV
1S4A9F954SP
1S4Q9B395BG

HPP241
HPP242
HPP243
HPP244
HPP280
HPP281
HPP221
HPP220
HPP240
HPP282
HPP260
HPP261
HPP262
HPP250
HPP270
HPP231
HPP232
HPP233
HPP234
HPP230
HPP201
HPP202
HPP200
HPP210
9144A180A
HDF939
HDF939
HDF546
9109-903
R01001A
9042A023A
9424A000A
9307-503A
9109-927
7190-067
R03801D
HDS399
HDS368
R0411C001I
R0411C023D
9109-910
9109-913
9109-928
R0411C028B
HDF544
HDF924
HDF907
HDF939
HDF915
HDF523
HDS396
HDF547
HDF523
HDF544
HDF548
HDF907
HPP240
HPP241
HPP242
HPP243
HPP244
HPP262
HPP261
HPP260
HPP200
HPP202
HPP201
HDF924
HDF924
7245-091
R0410C031C
R0410C005N
9044A016A

P/N DELPHI
1S4Q9B395TG
1S4Q9C993AC
1S4Q9C993BC
1S4Q9C993CC
1S4Q9C993DC
1S4Q9D280AD
1S4Q9F800AB
1S4Q9J323AC
2C1Q9K546AB
2S6Q6M090AA
2S7Q9C993AB
2S7Q9C993BB
2S7Q9D280AE
2S7Q9J323AD
2S7Q9K546AJ
2T149155BC
2T149155BD
2T149155CA
2T149B072BA
2T149B072BC
2T149B072CA
2T1Q9F593AA
3M5Q9155BB
3M5Q9155CA
3S419B072CA
3S719155BA
3S7Q9K546AB
3S7Q9K546BB
3S7Q9K546CB
4C1Q9K546AB
4S4Q9D995AA
4S7Q9K546BD
4U7112A650EA
5M5Q9176AA
5S7Q9B395AA
5S7Q9K546AB
6S7Q9B395AA
6S7Q9B395TA
6S7Q9K546AA
6U7112A650FA
95VW6M090AA
95VW6M090AB
XS4U6M090AB
XS7U6M090AA
XS7U6M090BA
FORD (FINIS)
1037204
1079401
1096527
1131968
1131969
1131992
1132913
1137026
1142601
1148105
1151056
1204234
1219725
1220621
1225660
1226331
1230978
1230979
1254391
1307448
1307449
1307592
1307705
1308237
1309471
1319685
1327532
1329101
1334038
1334446
1334447
1334946
1351227
1352443

9044A016B
HPP401
HPP402
HPP403
HPP404
9144A020D
9109-912
HPP400
R00401Z
HDS399
HPP411
HPP412
9144A050B
HPP410
R00301Z
HDF927
HDF927
HDF924
HDF927
HDF927
HDF924
R02201Z
HDF939
HDF939
HDF924
HDF924
R00402Z
R00501Z
R00502Z
R00403Z
9307-506A
R00504Z
R0411A001C
HDF929
9044A090A
R00601D
9044A130A
9044A130B
R00701D
R0411A001E
HDS368
HDS368
HDS379
HDS383
HDS383
HDS368
HDS379
HDS383
HPP404
HPP403
HPP400
HPP411
HDF924
HDF927
HDS399
HPP410
9109-912
R02201Z
R00401Z
R00402Z
R00301Z
R0410C005N
R0410C031C
HDF939
R00501Z
R00502Z
9044A016A
R00504Z
9044A016B
HDS383
9144A050B
R00403Z
9307-506A
R0411A001C
R00601D
9044A090A
9144A020D
HDF927
HDF929

1361895
1405016
1417832
1447707
1669977
FORD (MOTORCRAFT)
EZD 37
EZD 38
EZD 40
FRAM
C9766ECO
P5138
P9635
P9677
P9946
PS9451
GENERAL MOTORS
4404191
4506155
9112191
9201698
VFF177
HENGST
E72KP D107
H140WK
H156WK
H206WK
H219WK
HERTH & BUS
J1335058
HYUNDAI
31390-H1970
31393-H1950
31394-H1950
31395-H1950
31395-H1952
31396-H1950
31500-4X500
31500-4X520
31500-4X530
31500-4X540
31500-4X700
33100-4X700
33110-4X500
33800-4X800
33801-4X810
OK52A13480
JAGUAR
02C2S30226
02C2S40954
02C2S42257
02JD61164
02JDE3111
02JDE4105
02JDE4106
02JDE4157
02JDE4645
3S71 9155 BA
4R83 9155 AA
C2C22269
C2S27643
JAPANPARTS
FC-M02S
JCB
320/06620
320/06623
320/06624
320/09566
KAGER
11-0261
11-0262
KNECHT
06640254
06662476
06683072
06683114
06683130
06831051
06831457
08716110

P/N DELPHI

P/N DELPHI

P/N DELPHI

R00701D
R0411A001E
9044A130A
9044A130B
HDS368

HDF523
KC 67
KL 430
HDF907
KL 432
HDF915
HDF920
KX 183
KX 183 D
HDF920
LAND ROVER / RANGE ROVER
HDF935
WJN500025
LAUTRETTE
ELG5217
HDF523
HDF924
ELG5264
ELG5273
HDF920
LUCAS
HDF523
7176-523
MAHLE
06640262
HDF547
HDF544
06662753
06683080
HDF920
06683122
HDF907
HDF915
06683148
HDF549
06831069
06831465
HDF545
HDF523
08716128
KC 67
HDF523
KL 432
HDF915
KX 183
HDF920
KX 183 D
HDF920
MANN & HUMMEL
PU 936/2X
HDF547
PU 937X
HDF546
WK 521/2
HDF548
WK 521/3
HDF550
WK 521/4
HDF551
WK 735/1
HDF545
WK 820/1
HDF544
WK 939/2
HDF939
WK 939/4
HDF915
WK 939/5
HDF943
WK 939/6
HDF907
WK 940/6
HDF523
WK 1136
HDF549
MEAT & DORIA
4328
HDF544
4497
HDF907
4591
HDF548
4769
HDF550
4770
HDF551
4778
HDF545
4805
HDF915
MECAFILTER
ELG5294
HDF547
ELG5296
HDF544
ELG5297
HDF939
HDF907
ELG5298
ELG5299
HDF915
HDF551
ELG5300
MERCEDES-BENZ
001 159 28 01
HDS377
HDS377
001 159 37 01
001 159 38 01
HDS377
HDS377
001 159 42 01
001 159 48 01
HDS377
HDS377
001 159 49 01
646 092 00 01
HDF544
HDF544
646 092 03 01
HDF544
646 092 05 01
7190-066
A 000 077 24 09
A 005 153 83 28
7190-185
A 646 070 02 01
9421A000A
A 646 070 03 95
9144A142A
R04201D
A 646 070 09 87
A 646 070 17 32
9308-627A
9109-929
A 646 072 00 04
A 646 074 03 84
9109-930
MEYLE
100 201 0012
HDF547
MICRO
FT3228
HDF523
MITSUBISHI
MD 197511
HDS403
MD 344469
HDS403

HDS403
MR 577131
MR 597635
HDF544
MOTAQUIP
HDF523
VFF177
VFF420
HDF523
MOTORCRAFT
HDF523
EFG306
NGK
CY07
HDS403
HDS403
CY57
Y-504J
HDS367
Y-504R
HDS367
HDS368
Y-515J
Y-517J
HDS396
Y-745U
HDS377
HDS377
Y-925U
YE04
HDS399
NIPPARTS
HDF523
J133109
HDF544
J1335058
NISSAN
HDS396
11065-00QAB
16403-59E00
HDF523
16403-G9900
HDF523
16405-05E01
HDF523
A640C59EM0SA
HDF523
NF2359
HDF523
NISSAN COM'L/MOTOR IBERICA
1640500QAA
HDF920
PEUGEOT
1570E1
HPP241
1570E2
HPP242
1570E3
HPP243
1570E4
HPP244
1570F1
HPP280
1570F6
HPP281
1570C6
HPP221
1570C7
HPP220
1570C9
HPP240
1570F7
HPP282
HPP260
1570G3
1570G4
HPP261
1570G5
HPP262
1570G6
HPP250
1570H5
HPP270
1570H6
HPP231
1570H7
HPP232
1570H8
HPP233
1570H9
HPP234
1570J0
HPP230
1570J7
HPP201
1570J8
HPP202
HPP200
1570J9
1570L0
HPP210
9144A180A
1570 L9
1901 67
HDF939
1901 78
HDF939
HDF546
1906 95
1920 LP
9424A000A
9307-503A
1920 NH
1933 39
9109-927
7190-067
1933 40
1980 K3
R03801D
HDS399
5960 12
HDS367
5962 3C
HDS367
5962 3E
5962 4J
HDS368
9780 Z8
9109-928
PSA
HDF939
1901 78
1901 81
HDF939
PURFLUX
C496
HDF920
HDF523
CS439
CS499
HDF544
HDF924
FCS477
FCS703
HDF907
FCS716
HDF548
PUROLATOR
F57583
HDF523

HDS379
HDS383
HDS399
HDF547
HDF523
HDF544
HDF548
HDF907
HDF924
HDF920
HDS396
HDF920
HDS396
HDF523
HDF547
HDF544
HDF548
HDF545
HDF939
HDF544
HDF924
6224050
9305-117B
HDF924
HDF924
9305-116B
9144A032A
9300-063A
9300-046A
9300-047A
9144A060A
9044A072A
9307-503A
R02901D
R03701D
HDF924
R00501Z
9307-506A
9044A090A
HDS383
9144A050B
R00701D
9144A130A
R00504Z
9044A130A
HDF924
HDF928
HDF928
HDF924
HDF544
9422A010A
R05001D
9144A200A
B0211A011A
HDF907
HDF915
HDF547
HDF544
HDF920
HDF907
HDF915
HDF549
HDF545
HDF523

P/N DELPHI
QUINTON HAZELL
WF8303
WF8308
WF8309
RENAULT
7700 111 323
7701 061 576
7701 061 577
7701 061 578
7701 061 578
7701 062 072
7701 062 104
7701 062 190
7701 063 611
7701 063 613
7701 206 804
7701 206 904
7701 206 905
7701 206 906
7701 206 928
8200 012 099
8200 026 237
8200 057 345
8200 151 379
8200 186 217
8200 186 218
8200 212 346
8200 290 182
8200 294 143
8200 317 295
8200 317 296
8200 324 300
8200 324 485
8200 324 487
8200 324 488
8200 324 489
8200 332 221
8200 333 022
8200 379 933
8200 400 416
8200 400 418
8200 447 197
8200 447 199
8200 450 225
8200 458 337
8200 458 397
8200 458 420
8200 458 424
8200 503 216
8200 513 163
8200 529 459
8200 553 570
8200 561 657
8200 567 290
8200 707 450
8200 600 509
8200 613 188
8200 613 199
8200 613 201
8200 613 202
8200 613 204
8200 613 205
8200 614 298
8200 614 299
8200 676 774
8200 678 701
SAVARA
9.28.531
SN531
SCT
ST 498
ST 768
SMART (MMC)
45 44 7 00 090
SSANG YONG
A6640170021
A6640170121
A6640170221
A6640700032
A6640700033

HDF551
HDF547
HDF544
HDS368
HDF913
HDF917
HDF926
HDF945
HDF945
HDF937
HDF938
HDF946
HDF942
9109-926
9307-503A
9109-903
9109-904
HDF920
HDS396
HDF907
9144A010D
HDF913
HDF915
HDF917
R0410C042A
HDF945
HDF944
HPP110
HPP100
HPP130
HPP131
HPP132
HPP133
HPP134
HPP101
R02701Z
9144A070A
HDF938
HDF937
HDF944
HDF945
HPP140
HDF941
HDF946
HDF943
HDF942
HPP150
R0410B034A
HPP120
R04101D
HPP120
R04001D
9042A070A
HPP101
HPP150
HPP130
HPP131
HPP132
HPP133
HPP134
HPP110
HPP100
R05101D
HPP140
HDF523
HDF523
HDF907
HDF544
HDF544
R03401D
R04501D
R04701D
9300-119A
9300-120A

P/N DELPHI
A6640700133
A6640700195
A6640700333
A6640700433
A6650170121
A6650170221
A6650170321
A6650700101
A6650700295
A6650700495
A6650700633
A6650700732
A6650700733
A6650700833
A6650701933
A6650702033
A6650702133
A6650702233
A6650710000
A6650921001
A6650921101
A6655400132
TATA
2534 0710 01 06
2797 0714 01 03
2790 0911 01 08
TECAFILTRES
KC67
TECHOCAR
RN141B
RN1632
RN226
RN232
RN235
UFI
24.001.00
24.375.00
24.436.00
242.002.00
26.002.00
26.014.00
31.824.00
31.838.00
31.839.00
UNIPART
C2C22269
C2S27643
GGP17
VAG
057 127 435 C
057 127 435 E
1K0 127 177
1K0 127 177 A
1K0 127 400 C
1K0 127 434
1K0 127 434 A
4F0 127 435
4F0 127 435 A
VAICO
10-0208
30-8172
VOLVO
30750085
WAKO
LF-28K-2

9300-121A
9144A090A
9300-122A
9300-123A
R02601Z
R04401D
R04601D
9044A051A
9145A010C
9145A020A
9300-077A
9300-081A
9300-078A
9300-079A
9300-124A
9300-125A
9300-126A
9300-127A
6224030
HDF925
HDF924
R0411C025H
9044A110A
9144A080A
6224030
HDF523
HDF523
HDF523
HDF924
HDF544
HDF907
HDF545
HDF523
HDF544
HDF549
HDF547
HDF547
HDF548
HDF551
HDF550
HDF928
HDF924
HDS383
HDF549
HDF549
HDF547
HDF547
HDF547
HDF547
HDF547
HDF545
HDF545
HDF547
HDF544
HDF939
HDF523

31

A Diesel Additive that actually works!

From the people who actually know.
To ensure that your customers fuel injection system delivers the performance they expect we have developed Delphi
Diesel +, a range of fuel system conditioners. Incorporating Texaco fuel technology, these conditioners enhance the
fuels ability to clean, protect and restore, thereby improving engine performance and reducing emissions.

Notes

For more information call Delphi Diesel on 01926 472 900, email at dds.enquiries@delphi.com or visit
www.dieselaftermarket.delphi.com

Engine Management

32

Diesel

Diagnostics

Technical Support

Service