Allen-Bradley Rslogix 500 Examples

RSLogix500 Project Report
M1140.rss Processor Information

Processor Type: 1747-L531F 5/03 CPU - 8K Mem. OS302 Series C Processor Name: M1140 Total Memory Used: 3376 Instruction Words Used - 1747 Data Table Words Used Total Memory Left: 720 Instruction Words Left Program Files: 24 Data Files: 31 Program ID: 88d3
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Thursday, February 07, 2002 - 08:11:30
M1140.rss I/O Configuration

0 1 2 3 4 5 6 1747-L531F 1746-IB32 1746-IB32 1746-IB32 1746-OB32 1746-OB32 5/03 CPU - 8K Mem. OS302 Series C 32-Input (SINK) 24 VDC 32-Input (SINK) 24 VDC 32-Input (SINK) 24 VDC 32-Output (TRANS-SRC) 10/50 VDC 32-Output (TRANS-SRC) 10/50 VDC
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M1140.rss Channel Configuration

GENERAL Channel 1 Write Protected: No Channel 1 Edit Resource/Owner Timeout: Channel 1 Passthru Link ID: 9 Channel Channel Channel Channel Channel Channel Channel Channel 0 0 0 0 0 0 0 0
60
Write Protected: No Edit Resource/Owner Timeout: 60 Passthru Link ID: 9 Current Mode: System Mode Change Enabled: No Mode Change Attention Character: Mode Change System Character: S Mode Change User Character: U
\1b
CHANNEL 1 (SYSTEM) - Driver: DH485 Node : 1 (decimal) Baud: 19200 Token Hold Factor: 1 Max Node Address: 31 CHANNEL 0 (SYSTEM) - Driver: DF1 Full Duplex Source ID: 9 (decimal) Baud: 9600 Parity: NONE Stop Bits: 1 Control Line : No Handshaking Error Detection: CRC Embedded Responses: Enabled Duplicate Packet Detect: Yes ACK Timeout: 50 NAK Retries: 3 ENQ Retries: 3 CHANNEL 0 (USER) - Driver: ASCII Baud: 1200 Parity: NONE Stop Bits: 1 Data Bits: 8 Control Line : No Handshaking Delete mode: Ignore Echo: No XON/XOFF: No Termination Character 1: \d Termination Character 2: \ff Append Character 1: \d Append Character 2: \a
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M1140.rss Program File List

Name [SYSTEM] MAIN GENERAL HOMES CAP SLEEVE SLIDER PRESS EMPTY WELDER UNLOAD PARTCHECK ALARMS PV STATS PV COUNTS PV DOWNTIM Number 0 1 2 3 4 5 6 7 8 9 10 11 12 20 21 22 23 Type SYS SYS LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER LADDER Rungs 0 0 15 49 8 26 27 31 15 1 19 39 6 73 134 67 35 Debug No No No No No No No No No No No No No No No No No Bytes 0 0 129 1957 276 1264 1324 1724 767 3 899 1923 309 1898 3516 3009 1265
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M1140.rss LAD 2 - MAIN --- Total Rungs in File = 15

SUBROUTINE FOR MISC LOGIC
0000
JSR Jump To Subroutine SBR File Number SUBROUTINE TO CHECK HEAD HOMES
U:3
0001
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 1 - CAP LOAD HEAD
U:4
0002
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 2 -SLEEVE LOAD HEAD
U:5
0003
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 3 - SLIDER LOAD HEAD
U:6
0004
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 4 - PRESS CYCLINDER HEAD
U:7
0005
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 5 - SPARE STATION NOTHING HERE
U:8
0006
JSR Jump To Subroutine SBR File Number
U:9
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M1140.rss LAD 2 - MAIN --- Total Rungs in File = 15

SUBROUTINE STATION 6 - WELDER HEAD
0007
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 7 -UNLOADER HEAD
U:10
0008
JSR Jump To Subroutine SBR File Number SUBROUTINE STATION 8 - CHECKS TO MAKE SURE PARTS ARE GONE
U:11
0009
JSR Jump To Subroutine SBR File Number SUBROUTINE FOR ALARMS
U:12
0010
JSR Jump To Subroutine SBR File Number SUBROUTINE FOR PANELVIEW INTERFACES AND BITS BETWEEN PLC <-RUNS MOST OF THE STATUS BITS IN PANEL
U:20
0011
JSR Jump To Subroutine SBR File Number JSR Jump To Subroutine SBR File Number JSR Jump To Subroutine SBR File Number
U:21
0012
U:22
0013
U:23
0014
END
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M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0000 0 0 0 TROUBLESHOOT ALWAYS ON BIT ALWAYS_ON B3:0 0001 1 TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0
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PUSH BUTTONS LOGIC -
PUSH BUTTON START SYSTEM "REEN" PB_START I:3 0002 28 1746-IB32 SYSTEM START REQUESTED START_REQ B3:0 2
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32
SYSTEM IS RUNNING RUNNING B3:0 3
SYSTEM START REQUESTED START_REQ B3:0 2
SYSTEM START REQUESTED START_REQ B3:0 0003 2 SYSTEM IS RUNNING RUNNING B3:0 3 PUSH BUTTON STOP SYSTEM "ED" PB_STOP I:3 0004 29 1746-IB32 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SYSTEM IS STOPPED STOPPED B3:0 5
SYSTEM STOP REQUESTED STOP_REQ B3:0 4
SYSTEM STOP REQUESTED STOP_REQ B3:0 0005 4 SYSTEM IS STOPPED STOPPED B3:0 5
OK TO STOP IF ALL CYCLES ARE FINISHED OK_TO_STOP B3:0 6
SYSTEM START REQUESTED START_REQ B3:0 2
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PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3
CAP LOADER IN CYCLE CAP_IC B3:5 0006 3
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3
SLIDER LOADER IN CYCLE SLIDER_IC B3:7 3
WELDERS IN CYCLE WELDER_IC B3:10 3
UNLOAD IN CYCLE UNLOAD_IC B3:11 3
PART CHECK IN CYCLE PARTCHK_IC B3:12 3
OK TO STOP IF ALL CYCLES ARE FINISHED OK_TO_STOP B3:0 6 PILOT LIGHT SYSTEM START "GREEN" PL_START O:6 24 1746-OB32
SYSTEM START REQUESTED START_REQ B3:0 0007 2 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 SYSTEM IS RUNNING RUNNING B3:0 3 MASTER CONTROL RELAY OK MCR I:1 0008 12 1746-IB32 30 1746-IB32 SYSTEM STOP REQUESTED STOP_REQ B3:0 4 PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3
Time Base 1SEC_CLK S:4 6
POWER ON RESET FUNCTION POWER_ON B3:0 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SELECTOR SWITCH AUTO/MANUAL "1"= AUTO MODE "0"= MANUAL MODE SW_AUTO I:3 0009 31 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 0010 12 1746-IB32 ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 0011 15 6
CONTROL RELAY MEGA LIGHT FOR VISION ENABLED CR_MEGA_LIGHT_EN O:6 16 1746-OB32 PILOT LIGHT RESET "BLUE" PL_RESET O:6 25 1746-OB32
Time Base 1SEC_CLK S:4
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MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0012 8 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 0013 15 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 MASTER CONTROL RELAY OK MCR I:1 0014 12 1746-IB32 15 1746-IB32 9 1746-OB32 STATION 6 WELDER 2 STOP SIGNAL OUTPUT TO WELDER (N.C.) S6_W2_STOP O:6 12 1746-OB32 DOOR SWITCHES ALL OK DOORS_OK I:1 6 26 1746-OB32 15 1746-IB32 27 1746-OB32 DOOR SWITCHES ALL OK DOORS_OK I:1 LIGHT TOWER "AMBER" LT_AMBER O:6
Time Base 1SEC_CLK S:4 6
PANEL VIEW STATUS MACHINE IS LOGGING DOWNTIME PV_MACHINE_DOWN B20:0 14
Time Base S:4 5 LIGHT TOWER "RED" LT_RED O:6
Time Base 1SEC_CLK S:4
SYSTEM IS RUNNING RUNNING B3:0 3 STATION 6 WELDER 1 STOP SIGNAL OUTPUT TO WELDER (N.C.) S6_W1_STOP O:6
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INDEX TABLE -
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0015 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0016 8
INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
CONTROL RELAY INDEX TABLE SELECT FAST SPEED CR_INDEX_FAST O:6 2 1746-OB32 CONTROL RELAY INDEX TABLE SELECT SLOW SPEED CR_INDEX_SLOW O:6 3 1746-OB32
INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7 MASTER CONTROL RELAY OK MCR I:1 0017 12 1746-IB32 15 15 1746-IB32 20 1746-IB32 21 1746-IB32 0 1746-OB32 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 DOOR SWITCHES ALL OK DOORS_OK I:1 PHOTOEYE STATION 6 WELDER #1 TOOLING CLEAR PE_S6_WELDER1_CLR I:2 PHOTOEYE STATION 6 WELDER #2 TOOLING CLEAR PE_S6_WELDER2_CLR I:2 CONTROL RELAY INDEX TABLE QUICK STOP OUTPUT TO INDEXOR CR_INDEX_STOP O:6
ALL HEADS ARE HOME ALL_HOME B3:1
SYSTEM IS RUNNING RUNNING B3:0 0018 3 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
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INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 0019 9 15 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 0020 7 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3 22 1746-IB32 3 15 1746-IB32 8 DOOR SWITCHES ALL OK DOORS_OK I:1 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 15 8 7 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2
PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8
UNLOAD CYCLE DONE UNLOAD_DN B3:11
INDEX TABLE ON STATION INDEX_ON_STAT I:3
SYSTEM IS RUNNING RUNNING B3:0
PART CHECK IN CYCLE PARTCHK_IC B3:12 3 WHEN PRESET COUNT IS REACHED, THIS TIMER WILL RUN TO GIVE TIME FOR NEXT BOX TO GET INTO POSITION BOX_TRANS_DLY/DN T4:1 DN
INDEX TABLE CLEAR TO CYCLE AFTER ALL HEADS ARE DONE INDEX_CLEAR B3:2 6
PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX_FULL B3:3 0022 0 BOX CHANGING IN CYCLE BOX_IC B3:3 1
POWER ON RESET FUNCTION POWER_ON B3:0 7
BOX CHANGING IN CYCLE BOX_IC B3:3 1
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BOX CHANGING IN CYCLE BOX_IC B3:3 0023 1 7 1746-OB32 WHEN PRESET COUNT IS REACHED, THIS TIMER WILL RUN TO GIVE TIME FOR NEXT BOX TO GET INTO POSITION BOX_TRANS_DLY TON Timer On Delay Timer T4:1 Time Base 0.01 Preset 1000< Accum 0< CONTROL RELAY CUSTOMER INTERFACE CHANGE BOXES CR_CHANGE_BOXES O:6
BOX CHANGING IN CYCLE BOX_IC B3:3 0024 1
EN DN
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0025 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
SYSTEM IS RUNNING RUNNING B3:0 3 PANEL VIEW INDEX TABLE RUN ONE CYCLE PV_INDEX_RUN1 B20:0 8 MANUAL INDEX PV_INDEX_TABLE B20:0 9
ALL HEADS ARE HOME ALL_HOME B3:1 15
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32
PART CHECK ALL CLEAR PARTCHK_CLR B3:12 4
INDEX TABLE CLEAR TO CYCLE AFTER ALL HEADS ARE DONE INDEX_CLEAR B3:2 6 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
INDEX TABLE DRIVE FAULT DETECTED INDEX_DRV_FAULT I:3 23 1746-IB32
INDEX DONE INDEX_DN B3:2 4
ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 15
CAP LOADER IN CYCLE CAP_IC B3:5 3
PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32
PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32
PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3
OK TO INDEX TABLE INDEX_OK B3:2 0
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SYSTEM IS RUNNING RUNNING B3:0 0026 3 PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3 0027 30 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CR_INDEX_START O:6 1 1746-OB32 0 24 1746-IB32 OK TO INDEX TABLE INDEX_OK B3:2 INDEX TABLE CLUTCH OVERLOAD SAFETY SWITCH INDEX_CLUTCH_OVRL I:3 INDEX ERROR CLUTCH SWITCH MADE INDEX_ERROR B3:2 L 1
INDEX ERROR CLUTCH SWITCH MADE INDEX_ERROR B3:2 U 1
OK TO INDEX TABLE INDEX_OK B3:2 0028 0
MIDDLE OF INDEX MID_OF_INDEX B3:2 2 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX_HOMING B3:2 7
CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CR_INDEX_START O:6 0029 1 1746-OB32 MIDDLE OF INDEX MID_OF_INDEX B3:2 0030 2
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 INDEX DONE INDEX_DN B3:2 4
MIDDLE OF INDEX MID_OF_INDEX B3:2 L 2
STOP INDEX STOP_INDEX B3:2 3 MIDDLE OF INDEX MID_OF_INDEX B3:2 U 2
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STOP INDEX STOP_INDEX B3:2 0031 3 INDEX DONE INDEX_DN B3:2 L 4 WAIT FOR INDEX DONE BEFORE CHECKING IF HEADS ARE READY AGAIN INDEX_DLY TON Timer On Delay Timer T4:0 Time Base 0.01 Preset 40< Accum 0<
INDEX DONE INDEX_DN B3:2 0032 4
EN DN
WAIT FOR INDEX DONE BEFORE CHECKING IF HEADS ARE READY AGAIN INDEX_DLY/DN T4:0 0033 DN
INDEX DONE INDEX_DN B3:2 U 4 INDEX SINGLE SHOT START INDEX_SS B3:2 5
INDEX DONE INDEX_DN B3:2 0034 4
B30:0 OSR 0
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BIT SHIFT PART TRACKING AND FAULT TRACKING OF PARTS ON INDEX TABLE TRACKS PART #1 PRESENT 1 = PART DETECTED 0 = NO PART IN NEST
MIDDLE OF INDEX MID_OF_INDEX B3:2 0035 2
B30:0 OSR 1
BSL Bit Shift Left File Control Bit Address Length
EN #B11:0 R6:0 B3:0/0 1< DN
TRACKS PART #1 STATUS 1 = GOOD PART 0 = BAD PART
B30:0 OSR 2
EN #B11:1 R6:5 B3:0/0 1< DN
TRACKS PART #2 PRESENT 1 = PART DETECTED 0 = NO PART IN NEST
B30:0 OSR 3
EN #B11:2 R6:10 B3:0/0 1< DN
TRACKS PART #2 STATUS 1 = GOOD PART 0 = BAD PART
B30:0 OSR 4
EN #B11:3 R6:15 B3:0/0 1< DN
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BOWL AND INLINE SLEEP AND MANUAL LOGIC -
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0039 8
MIDDLE OF INDEX MID_OF_INDEX B3:2 2
PUSH BUTTON START SYSTEM "REEN" PB_START I:3 28 1746-IB32
PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3 30 1746-IB32
TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR TON Timer On Delay Timer T4:4 Time Base 1.0 Preset 60< Accum 3<
EN DN
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0040 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0041 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
B30:0 OSR 5 TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR/DN T4:4 DN MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11 PANEL VIEW MANUAL BUTTON TURN ON CAP INLINE AND BOWLS PV_BWLS_CAP_ON B20:12 0 CONTROL RELAY CAP BOWLS AND INLINE ENABLED CR_CAPS_EN O:6 4 1746-OB32 PANEL VIEW MANUAL BUTTON TURN OFF CAP INLINE AND BOWLS PV_BWLS_CAP_OFF B20:12 1
MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11 CONTROL RELAY CAP BOWLS AND INLINE ENABLED CR_CAPS_EN O:6 4 1746-OB32
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MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0042 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 DN PANEL VIEW MANUAL BUTTON TURN ON SLEEVE INLINE AND BOWLS PV_BWLS_SLEEVE_ON B20:12 2 CONTROL RELAY SLEEVE BOWLS AND INLINE ENABLED CR_SLEEVE_EN O:6 5 1746-OB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0043 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 DN PANEL VIEW MANUAL BUTTON TURN ON SLIDER INLINE AND BOWLS PV_BWLS_SLIDER_ON B20:12 4 CONTROL RELAY SLIDER BOWLS AND INLINE ENABLED CR_SLIDER_EN O:6 6 1746-OB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0044 8 DN 15 1746-OB32 TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR/DN T4:4 PANEL VIEW MANUAL BUTTON TURN OFF SLIDER INLINE AND BOWLS PV_BWLS_SLIDER_OFF B20:12 5 6 1746-OB32 TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR/DN T4:4 PANEL VIEW MANUAL BUTTON TURN OFF SLEEVE INLINE AND BOWLS PV_BWLS_SLEEVE_OFF B20:12 3 CONTROL RELAY SLIDER BOWLS AND INLINE ENABLED CR_SLIDER_EN O:6 5 1746-OB32 TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT SLEEP_TMR/DN T4:4 CONTROL RELAY SLEEVE BOWLS AND INLINE ENABLED CR_SLEEVE_EN O:6
MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11
MANUAL MODE ONE SHOT BOWLS RELEASE MANUAL_MODE_OS B3:0 11
CONTROL RELAY BOWLS AND INLINE AIR BLOWS CR_INLINE_AIR_EN O:6
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AUTO CYCLE MACHINE COUNTERS -
INDEX SINGLE SHOT START INDEX_SS B3:2 5
MACH_CT_1000 CTU Count Up Counter C5:0 Preset 9999< Accum 1288< MACH_CT_10000 CTU Count Up Counter C5:1 Preset 32500< Accum 2<
CU DN
MACH_CT_1000/DN C5:0 0046 DN
CU DN
MACH_CT_1000 C5:0 RES MACH_CT_10000/DN C5:1 0047 DN END MACH_CT_10000 C5:1 RES
0048
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M1140.rss LAD 4 - HOMES --- Total Rungs in File = 8

PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 0000 1 1746-IB32 PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 0001 17 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 0002 10 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2 0003 16 1746-IB32 STATION 6 WELDER 1 INPUT READY SIGNAL FROM WELDER S6_W1_READY I:2 0004 28 1746-IB32 PROX SWITCH STATION 6 BEND TAB EXTENDED PX_S6_BT_EXT I:3 3 1746-IB32 PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 0005 4 1746-IB32 STATION 1 CAP LOAD HEAD IS ALL HOME CAP_HOME B3:1 0006 0 1 2 3 5 6 15 5 1746-IB32 STATION 2 SLEEVE LOAD HEAD IS ALL HOME SLEEVE_HOME B3:1 6 1746-IB32 STATION 3 SLIDER LOAD HEAD IS ALL HOME SLIDER_HOME B3:1 7 1746-IB32 STATION 4 PRESS CYCLINDER HEAD IS ALL HOME PRESS_HOME B3:1 STATION 6 WELDER HOME HEAD IS ALL HOME WELDER_HOME B3:1 STATION 7 UNLOAD LOAD HEAD IS ALL HOME UNLOAD_HOME B3:1 6 PROX SWITCH STATION 7 UNLOAD POPUP EXTENDED PX_S7_PU_EXT I:3 PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PX_S7_SAB_RET I:3 PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PX_S7_SAB_EXT I:3 31 1746-IB32 24 1746-IB32 25 1746-IB32 0 1746-IB32 1 1746-IB32 2 1746-IB32 STATION 6 WELDER HOME HEAD IS ALL HOME WELDER_HOME B3:1 5 17 1746-IB32 STATION 6 WELDER 2 INPUT READY SIGNAL FROM WELDER S6_W2_READY I:2 18 1746-IB32 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2 19 1746-IB32 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2 PROX SWITCH STATION 6 PART HOLD RETRACTED PX_S6_PH_RET I:3 PROX SWITCH STATION 6 PART HOLD EXTENDED PX_S6_PH_EXT I:3 PROX SWITCH STATION 6 BEND TAB RETRACTED PX_S6_BT_RET I:3 3 11 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 12 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PX_S4_PC2_RET I:2 13 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PX_S4_PC2_EXT I:2 2 16 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 1 STATION 3 SLIDER LOAD HEAD IS ALL HOME SLIDER_HOME B3:1 0 1746-IB32 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1 0 PROX SWITCH STATION 1 TRAP DOOR RETRACTED PX_S1_TD_RET I:1 STATION 1 CAP LOAD HEAD IS ALL HOME CAP_HOME B3:1
STATION 2 SLEEVE LOAD HEAD IS ALL HOME SLEEVE_HOME B3:1
STATION 4 PRESS CYCLINDER HEAD IS ALL HOME PRESS_HOME B3:1
STATION 7 UNLOAD LOAD HEAD IS ALL HOME UNLOAD_HOME B3:1
ALL HEADS ARE HOME ALL_HOME B3:1
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M1140.rss LAD 4 - HOMES --- Total Rungs in File = 8

0007 END
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M1140.rss LAD 5 - CAP - STATION1 --- Total Rungs in File = 26

POWER ON RESET FUNCTION POWER_ON B3:0 0000 7 CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5 0 PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 1 1746-IB32 CAP LOADER ALL DOUBLE VALVES ARE HOME CAP_HOMED B3:5 1 1 8 0 CAP LOADER ALL DOUBLE VALVES ARE HOME CAP_HOMED B3:5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5
CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5 0001 0 CAP LOADER ALL DOUBLE VALVES ARE HOME CAP_HOMED B3:5 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0003 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP LOADER CYCLE DONE CAP_DN B3:5 15
PANEL VIEW CAP LOADER RUN ONE CYCLE PV_CAP_RUN1 B20:0 0
CAP LOADER CYCLE DONE CAP_DN B3:5 15
CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9
INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8 PANEL VIEW CAP LOADER RUN ONE CYCLE PV_CAP_RUN1 B20:0 0
INDEX SINGLE SHOT START INDEX_SS B3:2 5
CAP LOADER ALL DOUBLE VALVES ARE HOME CAP_HOMED B3:5 1
CAP LOADER OK TO CYCLE CAP_OK B3:5 2
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CAP LOADER OK TO CYCLE CAP_OK B3:5 0004 2 CAP LOADER IN CYCLE CAP_IC B3:5 3 PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PE_S1_PP_NEST1 I:1 0005 10 1746-IB32 CAP LOADER PHOTOEYE NEST 1 DELAY CAP_PE_NEST1_DLY TON Timer On Delay Timer T4:10 Time Base 0.01 Preset 25< Accum 25< CAP LOADER PHOTOEYE NEST 1 DELAY CAP_PE_NEST1_DLY/DN T4:10 DN CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 4 7 15 3 POWER ON RESET FUNCTION POWER_ON B3:0 CAP LOADER CYCLE DONE CAP_DN B3:5 CAP LOADER IN CYCLE CAP_IC B3:5
EN DN
POWER ON RESET FUNCTION POWER_ON B3:0 0006 7
B30:1 OSR 12
CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 L 14 CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 U 14 CAP LOADER PHOTOEYE NEST 2 DELAY CAP_PE_NEST2_DLY TON Timer On Delay Timer T4:11 Time Base 0.01 Preset 25< Accum 25<
CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 0007 14 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 0008 11 1746-IB32
EN DN
CAP LOADER PHOTOEYE NEST 2 DELAY CAP_PE_NEST2_DLY/DN T4:11 DN CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6 CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP_PE1_MB B3:5 14
B30:1 OSR 13
CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 L 13 CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 U 13
CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 0010 13 PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PE_S1_PP_NEST1 I:1 0011 10 1746-IB32
PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 11 1746-IB32
CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP_PE2_MB B3:5 13
CAPS_PRESENT B3:4 0
Page 23

PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1 6 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9 CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 10 PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PX_S1_PH1_EXT I:1 7 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PX_S1_PH2_EXT I:1 9 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PX_S1_GP1_RET I:1 2 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PX_S1_GP2_RET I:1 4 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 4
CAPS_PRESENT B3:4 0012 0 CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 4
CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 0013 4 CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP_RUN1_OVR B3:5 9
CAP LOADER OK TO RETRACT GUIDE PINS CAP_GP_RET_OK B3:5 8
CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 5
Page 24

PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PX_S1_GP1_EXT I:1 3 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PX_S1_GP2_EXT I:1 5 1746-IB32 PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 1 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 0014 5 CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 7
CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 6 PROX SWITCH STATION 1 TRAP DOOR RETRACTED PX_S1_TD_RET I:1 0 1746-IB32
CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 0015 6
CAP LOADER TRAP DOOR DROP DELAY CAP_TD_DLY TON Timer On Delay Timer T4:12 Time Base 0.01 Preset 20< Accum 0< CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS1 B11:1 L 1 CAP LOADER PART 1 PRESENT OR LOADED STAT1_PP1 B11:0 L 1 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 11 1746-IB32 CAP LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS2 B11:3 L 1 CAP LOADER PART 2 PRESENT OR LOADED STAT1_PP2 B11:2 L 1
EN DN
CAP LOADER TRAP DOOR DROP DELAY CAP_TD_DLY/DN T4:12 0016 DN
PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PE_S1_PP_NEST1 I:1 10 1746-IB32
Page 25

CAP LOADER TRAP DOOR DROP DELAY CAP_TD_DLY/DN T4:12 0017 DN CAP LOADER OK TO RETRACT GUIDE PINS CAP_GP_RET_OK B3:5 8 PROX SWITCH STATION 1 TRAP DOOR RETRACTED PX_S1_TD_RET I:1 0 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PX_S1_GP1_RET I:1 2 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PX_S1_GP2_RET I:1 4 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 10 1746-IB32 11 1746-IB32 15 1746-IB32 3 15 8 PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PE_S1_PP_NEST1 I:1 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 PE_S1_PP_NEST2 I:1 DOOR SWITCHES ALL OK DOORS_OK I:1 CAP LOADER OK TO RETRACT GUIDE PINS CAP_GP_RET_OK B3:5
CAP LOADER IN CYCLE CAP_IC B3:5
CAP LOADER CYCLE DONE CAP_DN B3:5
CAP LOADER OK TO RETRACT GUIDE PINS CAP_GP_RET_OK B3:5 0018 8 CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 7
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 7 PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 1 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 0019 7 CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 10
CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 10
CAP LOADER OK TO RETRACT PART HOLDERS CAP_PH_RET_OK B3:5 0020 10 CAP LOADER CYCLE DONE CAP_DN B3:5 15
PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1 6 1746-IB32
PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32
PANEL VIEW CAP LOADER RUN ONE CYCLE PV_CAP_RUN1 B20:0 0
Page 26

OUTPUTS CAP LOADER OUTPUTS
CAP LOADER OK TO EXTEND PART HOLDERS CAP_PH_EXT_OK B3:5 0021 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND PART LOADER PV_MAN_CAP_EXT_PH B20:1 0 SOLENIOD VALVE STATION 1 EXTEND PART HOLD SV_S1_EXT_PH O:5 3 1746-OB32 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT PART HOLDER PV_MAN_CAP_RET_PH B20:1 1
SOLENIOD VALVE STATION 1 EXTEND PART HOLD SV_S1_EXT_PH O:5 3 1746-OB32
CAP LOADER OK TO EXTEND GUIDE PINS CAP_GP_EXT_OK B3:5 0022 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND GUIDE PINS PV_MAN_CAP_EXT_GP B20:1 4 SOLENIOD VALVE STATION 1 EXTEND GUIDE PINS SV_S1_EXT_GP O:5 2 1746-OB32 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT GUIDE PINS PV_MAN_CAP_RET_GP B20:1 5
SOLENIOD VALVE STATION 1 EXTEND GUIDE PINS SV_S1_EXT_GP O:5 2 1746-OB32
Page 27

SOLENIOD VALVE STATION 1 RETRACT TRAP DOOR SV_S1_RET_TD O:5 1 1746-OB32
CAP LOADER OK TO RETRACT TRAP DOOR CAP_TD_RET_OK B3:5 0023 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION CAP LOADER RETRACT TRAP DOOR PV_MAN_CAP_RET_TD B20:1 3
CAP LOADER OK TO EXTEND TRAP DOOR CAP_TD_EXT_OK B3:5 0024 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 CAP LOADER HOME ALL DOUBLE VALVES CAP_HOMING B3:5 0 PANEL VIEW MANUAL FUNCTION CAP LOADER EXTEND TRAP DOOR PV_MAN_CAP_EXT_TD B20:1 2
SOLENIOD VALVE STATION 1 EXTEND TRAP DOOR SV_S1_EXT_TD O:5 0 1746-OB32
0025
END
Page 28
M1140.rss LAD 6 - SLEEVE - STATION2 --- Total Rungs in File = 27

POWER ON RESET FUNCTION POWER_ON B3:0 0000 7 SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6 0 PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 17 1746-IB32 SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE_HOMED B3:6 1 1 0 SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE_HOMED B3:6 SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6
SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6 0001 0 SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE_HOMED B3:6 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
PANEL VIEW SLEEVE LOADER RUN ONE CYCLE PV_SLEEVE_RUN1 B20:0 1
SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6 15
SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
Page 29

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0003 8 8 3 4 5 2 SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS2 B11:3 2 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE_HOMED B3:6 1 SLEEVE LOADER OK TO CYCLE SLEEVE_OK B3:6 0004 2 SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3 SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1 U 2 SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS2 B11:3 U 2 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PE_S2_PP_NEST1 I:1 0006 26 1746-IB32 SLEEVE LOADER PHOTOEYE NEST 1 DELAY SLEEVE_PE_NEST1_DLY TON Timer On Delay Timer T4:13 Time Base 0.01 Preset 25< Accum 25< 7 15 3 PANEL VIEW SLEEVE LOADER RUN ONE CYCLE PV_SLEEVE_RUN1 B20:0 1 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX SINGLE SHOT START INDEX_SS B3:2 SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1
SYSTEM STOP REQUESTED STOP_REQ B3:0
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3 POWER ON RESET FUNCTION POWER_ON B3:0
SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6 15 SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6
SLEEVE LOADER OK TO CYCLE SLEEVE_OK B3:6 2 SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 0005 3
B30:2 OSR 10
EN DN
Page 30

POWER ON RESET FUNCTION POWER_ON B3:0 0007 7 SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE_PE1_MB B3:6 0008 14 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 2 PE_S2_PP_NEST2 I:1 0009 27 1746-IB32 4 DN SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 SLEEVE LOADER PHOTOEYE NEST 1 DELAY SLEEVE_PE_NEST1_DLY/DN T4:13 SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE_PE1_MB B3:6 L 14 SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE_PE1_MB B3:6 U 14 SLEEVE LOADER PHOTOEYE NEST 2 DELAY SLEEVE_PE_NEST2_DLY TON Timer On Delay Timer T4:14 Time Base 0.01 Preset 25< Accum 25< SLEEVE LOADER PHOTOEYE NEST 2 DELAY SLEEVE_PE_NEST2_DLY/DN T4:14 DN SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 6 SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE_PE1_MB B3:6 14 PROX SWITCH STATION 2 PART HOLD PIN 1 RETRACTED PX_S2_PH1_RET I:1 22 1746-IB32 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 2 PE_S2_PP_NEST2 I:1 27 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 2 RETRACTED PX_S2_PH2_RET I:1 24 1746-IB32 SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 13
B30:1 OSR 14
EN DN
B30:1 OSR 15
SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 L 13 SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 U 13
SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE_PE2_MB B3:6 0011 13 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PE_S2_PP_NEST1 I:1 0012 26 1746-IB32
SLEEVES_PRESENT B3:4 1
SLEEVES_PRESENT B3:4 0013 1 SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 4
DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 10
SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 4
Page 31

PROX SWITCH STATION 2 PART HOLD PIN 1 EXTENDED PX_S2_PH1_EXT I:1 23 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 2 EXTENDED PX_S2_PH2_EXT I:1 25 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1 18 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED PX_S2_GP2_RET I:1 20 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 0014 4 SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE_RUN1_OVR B3:6 9
SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE_GP_RET_OK B3:6 8
SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 5
SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 0015 5 SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 6 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7
PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PX_S2_GP1_EXT I:1 19 1746-IB32
PROX SWITCH STATION 2 GUIDE PIN 2 EXTENDED PX_S2_GP2_EXT I:1 21 1746-IB32
PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 17 1746-IB32
SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 6 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1 16 1746-IB32
SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 0016 6
SLEEVE LOADER TRAP DOOR DROP DELAY SLEEVE_TD_DLY TON Timer On Delay Timer T4:15 Time Base 0.01 Preset 20< Accum 0<
EN DN
Page 32

SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1 L 2 SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS2 B11:3 L 2 SLEEVE LOADER TRAP DOOR DROP DELAY SLEEVE_TD_DLY/DN T4:15 0018 DN SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE_GP_RET_OK B3:6 8 SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE_GP_RET_OK B3:6 8 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1 16 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1 18 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED PX_S2_GP2_RET I:1 20 1746-IB32 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PE_S2_PP_NEST1 I:1 26 1746-IB32 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 2 PE_S2_PP_NEST2 I:1 27 1746-IB32 26 1746-IB32 27 1746-IB32 15 1746-IB32 3 15 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PE_S2_PP_NEST1 I:1 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 2 PE_S2_PP_NEST2 I:1 DOOR SWITCHES ALL OK DOORS_OK I:1
SLEEVE LOADER TRAP DOOR DROP DELAY SLEEVE_TD_DLY/DN T4:15 0017 DN
B30:3 OSR 0
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6
SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6
SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE_GP_RET_OK B3:6 0019 8
DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7 SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 7
Page 33

PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 17 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 0020 7 SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 10
SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 10
SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE_PH_RET_OK B3:6 0021 10 SLEEVE LOADER CYCLE DONE SLEEVE_DN B3:6 15
PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1 18 1746-IB32
PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED PX_S2_GP2_RET I:1 20 1746-IB32
PANEL VIEW SLEEVE LOADER RUN ONE CYCLE PV_SLEEVE_RUN1 B20:0 1
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32
SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1 2
Page 34

OUTPUTS SLEEVE LOADER OUTPUTS
SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE_PH_EXT_OK B3:6 0022 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND PART HOLDER PV_MAN_SLEEVE_EXT_PH B20:2 0 SOLENIOD VALVE STATION 2 EXTEND PART HOLD SV_S2_EXT_PH O:5 7 1746-OB32 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT PART HOLDER PV_MAN_SLEEVE_RET_PH B20:2 1
SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE_GP_EXT_OK B3:6 0023 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND GUIDE PINS PV_MAN_SLEEVE_EXT_GP B20:2 4 SOLENIOD VALVE STATION 2 EXTEND GUIDE PINS SV_S2_EXT_GP O:5 6 1746-OB32 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT GUIDE PINS PV_MAN_SLEEVE_RET_GP B20:2 5
SOLENIOD VALVE STATION 2 EXTEND GUIDE PINS SV_S2_EXT_GP O:5 6 1746-OB32
Page 35

SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE_TD_RET_OK B3:6 0024 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER RETRACT TRAP DOOR PV_MAN_SLEEVE_RET_TD B20:2 3
SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE_TD_EXT_OK B3:6 0025 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE_HOMING B3:6 0 PANEL VIEW MANUAL FUNCTION SLEEVE LOADER EXTEND TRAP DOOR PV_MAN_SLEEVE_EXT_TD B20:2 2
SOLENIOD VALVE STATION 2 EXTEND TRAP DOOR SV_S2_EXT_TD O:5 4 1746-OB32
0026
END
Page 36
M1140.rss LAD 7 - SLIDER - STATION3 --- Total Rungs in File = 31

POWER ON RESET FUNCTION POWER_ON B3:0 0000 7 SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7 0 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 1 1 0 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7
SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7 0001 0 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 1 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8
INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8
SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 3
MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER_HOMED B3:7 1
PANEL VIEW SLIDER LOADER RUN ONE CYCLE PV_SLIDER_RUN1 B20:0 2
SLIDER LOADER CYCLE DONE SLIDER_DN B3:7 15
SLIDER LOADER OK TO CYCLE SLIDER_OK B3:7 2
Page 37

SLIDER LOADER OK TO CYCLE SLIDER_OK B3:7 0003 2 SLIDER LOADER IN CYCLE SLIDER_IC B3:7 3 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PE_S3_PP_NEST1 I:2 0004 14 1746-IB32 SLIDER LOADER PHOTOEYE NEST 1 DELAY SLIDER_PE_NEST1_DLY TON Timer On Delay Timer T4:16 Time Base 0.01 Preset 25< Accum 25< SLIDER LOADER PHOTOEYE NEST 1 DELAY SLIDER_PE_NEST1_DLY/DN T4:16 DN SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 7 15 3 POWER ON RESET FUNCTION POWER_ON B3:0 SLIDER LOADER CYCLE DONE SLIDER_DN B3:7 SLIDER LOADER IN CYCLE SLIDER_IC B3:7
EN DN
B30:2 OSR 8
SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 L 14 SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 U 14 SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER_PE_NEST2_DLY TON Timer On Delay Timer T4:17 Time Base 0.01 Preset 25< Accum 25<
SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 0006 14 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PE_S3_PP_NEST2 I:2 0007 15 1746-IB32
EN DN
SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER_PE_NEST2_DLY/DN T4:17 DN SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER_PE1_MB B3:7 14
B30:2 OSR 9
SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 L 13 SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 U 13
SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 0009 13 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PE_S3_PP_NEST1 I:2 0010 14 1746-IB32
PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PE_S3_PP_NEST2 I:2 15 1746-IB32
SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER_PE2_MB B3:7 13
SLIDERS_PRESENT B3:4 2
Page 38

PROX SWITCH STATION 3 PART HOLD PIN 1 EXTENDED PX_S3_PH1_EXT I:2 3 1746-IB32 PROX SWITCH STATION 3 PART HOLD PIN 2 EXTENDED PX_S3_PH2_EXT I:2 5 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDERS_PRESENT B3:4 0011 2 SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7 11
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5 SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 U 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 U 3 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 0012 5
B30:2 OSR 11
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 0013 5 SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 6
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 6
Page 39

PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0014 6 SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 7
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 9 1746-IB32
SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 7 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0015 6 SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 8
SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 5
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 9 1746-IB32
SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 8
SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 0016 8
PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32
PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 11 1746-IB32
PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 13 1746-IB32 SLIDER LOADER GRIPPER RELEASE TIMER DELAY SLIDER_GRIP_RLS_DLY TON Timer On Delay Timer T4:18 Time Base 0.01 Preset 5< Accum 0<
EN DN
Page 40

SLIDER LOADER GRIPPER RELEASE TIMER DELAY SLIDER_GRIP_RLS_DLY/DN T4:18 0017 DN SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7 11 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 9 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 11 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 11 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 15 1746-IB32 3 10 11 DOOR SWITCHES ALL OK DOORS_OK I:1 SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7
SLIDER LOADER IN CYCLE SLIDER_IC B3:7
SLIDER LOADER OK TO OPEN GRIPPERS SLIDER_OPN_GRIP_OK B3:7 0018 11 SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 9 SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO RETURN ROTATOR SLIDER_ROT_RETURN_OK B3:7 0019 9 SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0
Page 41

PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
SLIDER LOADER OK TO RETURN HOME SLIDER_ROT_HOME_OK B3:15 0020 0 SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10
SLIDER LOADER OK TO RETRACT PART HOLD SLIDER_PH_RET_OK B3:7 12
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 10 SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 L 3 SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 L 3
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 0021 10
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 0022 10 SLIDER LOADER CYCLE DONE SLIDER_DN B3:7 15
PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32
PANEL VIEW SLIDER LOADER RUN ONE CYCLE PV_SLIDER_RUN1 B20:0 2
SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 3
SLIDER LOADER CYCLE DONE SLIDER_DN B3:7 15
Page 42

OUTPUTS SLIDER LOADER OUTPUTS
TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0023 0 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 SLIDER HEAD MANUAL CONTROL BIT SLIDER_PH_MAN B3:7 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0024 8
SLIDER LOADER OK TO RETRACT PART HOLD SLIDER_PH_RET_OK B3:7 12 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PE_S3_PP_NEST1 I:2 14 1746-IB32 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PE_S3_PP_NEST2 I:2 15 1746-IB32
SOLENIOD VALVE STATION 3 RETRACT PART HOLD SV_S3_RET_PH O:5 10 1746-OB32
PANEL VIEW MANUAL FUNCTION SLIDER LOADER RETRACT PART HOLDER PV_MAN_SLIDER_RET_PH B20:3 1 PANEL VIEW MANUAL FUNCTION SLIDER LOADER EXTEND PART HOLDER PV_MAN_SLIDER_EXT_PH B20:3 0
SLIDER HEAD MANUAL CONTROL BIT SLIDER_PH_MAN B3:7 4
SLIDER HEAD MANUAL CONTROL BIT SLIDER_PH_MAN B3:7 4
Page 43

SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER_CLS_GRIP_OK B3:7 0025 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLIDER LOADER CLOSE GRIPPERS PV_MAN_CLS_GRIP B20:3 2 SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32 PANEL VIEW MANUAL FUNCTION SLIDER LOADER OPEN GRIPPERS PV_MAN_OPN_GRIP B20:3 3 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 POWER ON RESET FUNCTION POWER_ON B3:0
SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32
SLIDER LOADER OK TO ROTATE AWAY SLIDER_ROT_AWAY_OK B3:7 0026 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLIDER LOADER ROTATE ROTARY AWAY PV_MAN_SLIDER_AWAY B20:3 6 SOLENIOD VALVE STATION 3 ROTATE ROTARY AWAY SV_S3_RR_AWAY O:5 12 1746-OB32 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32 PANEL VIEW MANUAL FUNCTION SLIDER LOADER ROTATE ROTARY HOME PV_MAN_SLIDER_HOME B20:3 7
SOLENIOD VALVE STATION 3 ROTATE ROTARY AWAY SV_S3_RR_AWAY O:5 12 1746-OB32
Page 44

PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2 0 1746-IB32 SLIDER LOADER IN CYCLE SLIDER_IC B3:7 3 PANEL VIEW MANUAL FUNCTION SLIDER LOADER EXTEND ROTARY PV_MAN_SLIDER_EXT B20:3 8 SOLENIOD VALVE STATION 3 EXTEND ROTARY EXTEND SV_S3_EXT_RE O:5 13 1746-OB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 7 1746-IB32 PANEL VIEW MANUAL FUNCTION SLIDER LOADER RETRACT ROTARY PV_MAN_SLIDER_RET B20:3 9 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 1 1746-IB32
SLIDER LOADER OK TO EXTEND ROTATOR SLIDER_ROT_EXT_OK B3:7 0027 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32
SOLENIOD VALVE STATION 3 EXTEND ROTARY EXTEND SV_S3_EXT_RE O:5 13 1746-OB32
Page 45

SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER_TD_RET_OK B3:7 0028 6 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION SLIDER LOADER RETRACT TRAP DOOR PV_MAN_SLIDER_RET_TD B20:3 5
Page 46

PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 10 1746-IB32 PANEL VIEW MANUAL FUNCTION SLIDER LOADER EXTEND TRAP DOOR PV_MAN_SLIDER_EXT_TD B20:3 4 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 12 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 6 1746-IB32
SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER_TD_EXT_OK B3:7 0029 10 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER_HOMING B3:7 0 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 8 1746-IB32
SOLENIOD VALVE STATION 3 CLOSE GRIPPERS SV_S3_CLS_GRIP O:5 11 1746-OB32
SOLENIOD VALVE STATION 3 EXTEND TRAP DOOR SV_S3_EXT_TD O:5 8 1746-OB32 END
0030
Page 47
M1140.rss LAD 8 - PRESS - STATION4 --- Total Rungs in File = 15

POWER ON RESET FUNCTION POWER_ON B3:0 0000 7 PRESS HEAD E-STOP RECOVER RUN1 CYCLE PRESS_ESRUN1 B3:8 12 PRESS HEAD E-STOP RECOVER RUN1 CYCLE PRESS_ESRUN1 B3:8 0001 12 PRESS HEAD E-STOP RECOVER RUN1 CYCLE DONE PRESS_ESRUN_DN B3:8 13 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 8 PANEL VIEW PRESS CYCLINDER RUN ONE CYCLE PV_PRESS_RUN1 B20:0 3 PRESS HEAD E-STOP RECOVER RUN1 CYCLE PRESS_ESRUN1 B3:8 12 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8 3 4 5 3 15 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX SINGLE SHOT START INDEX_SS B3:2 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 2 8 9 13 PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 PANEL VIEW INDEX TABLE RUN ONE CYCLE PV_INDEX_RUN1 B20:0 PRESS HEAD E-STOP RECOVER RUN1 CYCLE DONE PRESS_ESRUN_DN B3:8 22 1746-IB32 13 1746-IB32 13 12 INDEX TABLE ON STATION INDEX_ON_STAT I:3 AIR PRESSURE OK AIR_OK I:1 PRESS HEAD E-STOP RECOVER RUN1 CYCLE DONE PRESS_ESRUN_DN B3:8 PRESS HEAD E-STOP RECOVER RUN1 CYCLE PRESS_ESRUN1 B3:8
MANUAL INDEX PV_INDEX_TABLE B20:0
PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8
AIR PRESSURE OK AIR_OK I:1 13 1746-IB32 PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 2
Page 48

PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 0003 2 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3 PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1 4 PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 4 PRESS STATION STATION 4 #1 GOOD PART MEMORY BIT PRESS_PS1_MEM B3:8 L 6 PRESS STATION STATION 4 #2 GOOD PART MEMORY BIT PRESS_PS2_MEM B3:8 L 7 PRESS STATION STATION 4 #1 GOOD PART MEMORY BIT PRESS_PS1_MEM B3:8 U 6 PRESS STATION STATION 4 #2 GOOD PART MEMORY BIT PRESS_PS2_MEM B3:8 U 7 PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1 U 4 PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 U 4 7 15 3 POWER ON RESET FUNCTION POWER_ON B3:0 PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8
PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 0004 2
B30:0 OSR 11
PRESS CYCLINDER OK TO CYCLE PRESS_OK B3:8 0005 2 MIDDLE OF INDEX MID_OF_INDEX B3:2 0006 2
B30:0 OSR 12
PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 0007 3
B30:2 OSR 12
Page 49

PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2 16 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PX_S4_PC2_RET I:2 18 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32
PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 5
PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 4
PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 4 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 17 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PX_S4_PC2_EXT I:2 19 1746-IB32
PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 0009 4
PRESS CYCLINDER EXTEND DELAY PRESS_EXT_DLY TON Timer On Delay Timer T4:20 Time Base 0.01 Preset 5< Accum 0<
EN DN
PRESS CYCLINDER EXTEND DELAY PRESS_EXT_DLY/DN T4:20 0010 DN PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 5
PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8 15
PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 5
PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 0011 5
PRESS STATION STATION 4 #1 GOOD PART MEMORY BIT PRESS_PS1_MEM B3:8 6 PRESS STATION STATION 4 #2 GOOD PART MEMORY BIT PRESS_PS2_MEM B3:8 7
PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0 4 PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2 4
PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1 L 4 PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 L 4
Page 50

PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2 16 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PX_S4_PC2_RET I:2 18 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9
PRESS CYCLINDER OK TO RETRACT PRESS_CYC_RET_OK B3:8 0012 5 PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8 15
INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 MIDDLE OF INDEX MID_OF_INDEX B3:2 2
PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1 4
PANEL VIEW PRESS CYCLINDER RUN ONE CYCLE PV_PRESS_RUN1 B20:0 3
PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8 15
Page 51

OUTPUTS PRESS CYCLINDER OUTPUTS
PRESS CYCLINDER OK TO EXTEND PRESS_CYC_EXT_OK B3:8 0013 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PRESS CYCLINDER IN CYCLE PRESS_IC B3:8 3 PANEL VIEW MANUAL FUNCTION PRESS CYCLINDER EXTEND PV_MAN_PRESS_EXT B20:4 0 SOLENIOD VALVE STATION 4 EXTEND PRESS CYCLINDER SV_S4_EXT_PC O:5 16 1746-OB32 PANEL VIEW MANUAL FUNCTION PRESS CYCLINDER RETRACT PV_MAN_PRESS_RET B20:4 1
SOLENIOD VALVE STATION 4 EXTEND PRESS CYCLINDER SV_S4_EXT_PC O:5 16 1746-OB32
0014
END
Page 52
M1140.rss LAD 9 - EMPTY - STATION5 --- Total Rungs in File = 1

0000 END
Page 53
M1140.rss LAD 10 - WELDER - STATION6 --- Total Rungs in File = 19

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0000 8 8 3 4 5 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 7 WELDERS OK TO CYCLE WELDER_OK B3:10 0001 2 WELDERS IN CYCLE WELDER_IC B3:10 3 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 U 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 U 6 7 15 3 PANEL VIEW WELDERS RUN ONE CYCLE PV_WELDER_RUN1 B20:0 5 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX SINGLE SHOT START INDEX_SS B3:2 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1
WELDERS CYCLE DONE WELDER_DN B3:10 15 POWER ON RESET FUNCTION POWER_ON B3:0 WELDERS CYCLE DONE WELDER_DN B3:10
WELDERS OK TO CYCLE WELDER_OK B3:10 2 WELDERS IN CYCLE WELDER_IC B3:10
WELDERS IN CYCLE WELDER_IC B3:10 0002 3
B30:2 OSR 13
Page 54

PROX SWITCH STATION 6 PART HOLD RETRACTED PX_S6_PH_RET I:3 0 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 WELDERS OK TO EXTEND PART HOLDERS WELDER_PH_EXT_OK B3:10 6
WELDERS OK TO CYCLE WELDER_OK B3:10 0003 2
WELDERS OK TO RETURN WELDER_RETURN_OK B3:10 8
WELDERS OK TO EXTEND PART HOLDERS WELDER_PH_EXT_OK B3:10 6 PROX SWITCH STATION 6 BEND TAB RETRACTED PX_S6_BT_RET I:3 2 1746-IB32 DOOR SWITCHES ALL OK DOORS_OK I:1 15 1746-IB32 WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 7
WELDERS OK TO CYCLE WELDER_OK B3:10 0004 2
WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 7 WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 0005 7 WELDER START SIGNAL WELDER_START B3:10 9 WELDER START SIGNAL WELDER_START B3:10 9 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 U 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 U 6 1 1746-IB32 3 1746-IB32 15 1746-IB32 3 8 PROX SWITCH STATION 6 PART HOLD EXTENDED PX_S6_PH_EXT I:3 PROX SWITCH STATION 6 BEND TAB EXTENDED PX_S6_BT_EXT I:3 DOOR SWITCHES ALL OK DOORS_OK I:1
WELDERS IN CYCLE WELDER_IC B3:10
WELDERS OK TO RETURN WELDER_RETURN_OK B3:10
WELDER START SIGNAL WELDER_START B3:10 0006 9
B30:0 OSR 14
Page 55

STATION 6 WELDER 1 INPUT GOOD PART FROM WELDER S6_W1_GOOD_PART I:2 0007 27 1746-IB32 STATION 6 WELDER 1 INPUT BAD PART FROM WELDER S6_W1_BAD_PART I:2 0008 26 1746-IB32 STATION 6 WELDER 2 INPUT GOOD PART FROM WELDER S6_W2_GOOD_PART I:2 0009 30 1746-IB32 STATION 6 WELDER 2 INPUT BAD PART FROM WELDER S6_W2_BAD_PART I:2 0010 29 1746-IB32 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 L 6 WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 U 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 L 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3 U 6 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2 25 1746-IB32
B30:0 OSR 10
B30:0 OSR 7
B30:0 OSR 8
B30:0 OSR 9 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2 24 1746-IB32
WELDER START SIGNAL WELDER_START B3:10 0011 9
WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER_WELDING B3:10 10
WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER_WELDING B3:10 10 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2 24 1746-IB32 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2 25 1746-IB32
WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER_WELDING B3:10 0012 10 WELDERS OK TO RETURN WELDER_RETURN_OK B3:10 8
WELDERS CYCLE DONE WELDER_DN B3:10 15
Page 56

PROX SWITCH STATION 6 PART HOLD RETRACTED PX_S6_PH_RET I:3 0 1746-IB32 PROX SWITCH STATION 6 BEND TAB RETRACTED PX_S6_BT_RET I:3 2 1746-IB32 MIDDLE OF INDEX MID_OF_INDEX B3:2 2 PANEL VIEW WELDERS RUN ONE CYCLE PV_WELDER_RUN1 B20:0 5
WELDERS OK TO RETURN WELDER_RETURN_OK B3:10 0013 8 WELDERS CYCLE DONE WELDER_DN B3:10 15
WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 6
WELDERS CYCLE DONE WELDER_DN B3:10 15
Page 57

OUTPUTS WELDER OUTPUTS
WELDERS OK TO EXTEND PART HOLDERS WELDER_PH_EXT_OK B3:10 0014 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION WELDERS EXTEND PART HOLD PV_MAN_WELDER_EXT_PH B20:6 4 SOLENIOD VALVE STATION 6 EXTEND PART HOLD SV_S6_EXT_PH O:5 19 1746-OB32 PANEL VIEW MANUAL FUNCTION WELDERS RETRACT PART HOLD PV_MAN_WELDER_RET_PH B20:6 5
WELDERS OK TO EXTEND BEND TABS WELDER_BT_EXT_OK B3:10 0015 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION WELDERS EXTEND BEND TAB PV_MAN_WELDER_EXT_BT B20:6 6 SOLENIOD VALVE STATION 6 EXTEND BEND TABS SV_S6_EXT_BT O:5 20 1746-OB32 PANEL VIEW MANUAL FUNCTION WELDERS RETRACT BEND TAB PV_MAN_WELDER_RET_BT B20:6 7
SOLENIOD VALVE STATION 6 EXTEND BEND TABS SV_S6_EXT_BT O:5 20 1746-OB32
Page 58

STATION 6 WELDER 1 START SIGNAL OUTPUT TO WELDER S6_W1_START O:6 8 1746-OB32 PANEL VIEW MANUAL FUNCTION TRIIGER WELDER #1 PV_MAN_TRIG_WELD1 B20:6 8 STATION 6 WELDER 2 START SIGNAL OUTPUT TO WELDER S6_W2_START O:6 11 1746-OB32 PANEL VIEW MANUAL FUNCTION TRIIGER WELDER #2 PV_MAN_TRIG_WELD2 B20:6 9 END
WELDER START SIGNAL WELDER_START B3:10 0016 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
WELDER START SIGNAL WELDER_START B3:10 0017 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
0018
Page 59
M1140.rss LAD 11 - UNLOAD - STATION7 --- Total Rungs in File = 39

POWER ON RESET FUNCTION POWER_ON B3:0 0000 7 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11 12 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11 0001 12 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE DONE UNLOAD_ESRUN_DN B3:11 13 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 INDEX TABLE ON STATION INDEX_ON_STAT I:3 22 1746-IB32 8 PANEL VIEW UNLOAD RUN ONE CYCLE PV_UNLOAD_RUN1 B20:0 6 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11 12 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 8 3 4 5 3 15 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX SINGLE SHOT START INDEX_SS B3:2 2 8 9 13 UNLOAD OK TO CYCLE UNLOAD_OK B3:11 PANEL VIEW INDEX TABLE RUN ONE CYCLE PV_INDEX_RUN1 B20:0 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE DONE UNLOAD_ESRUN_DN B3:11 22 1746-IB32 13 1746-IB32 13 12 INDEX TABLE ON STATION INDEX_ON_STAT I:3 AIR PRESSURE OK AIR_OK I:1 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE DONE UNLOAD_ESRUN_DN B3:11 UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11
MANUAL INDEX PV_INDEX_TABLE B20:0
UNLOAD IN CYCLE UNLOAD_IC B3:11
UNLOAD CYCLE DONE UNLOAD_DN B3:11
AIR PRESSURE OK AIR_OK I:1 13 1746-IB32 UNLOAD OK TO CYCLE UNLOAD_OK B3:11 2
Page 60

UNLOAD OK TO CYCLE UNLOAD_OK B3:11 0003 2 UNLOAD IN CYCLE UNLOAD_IC B3:11 3 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 10 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 9 22 1746-IB32 7 15 3 INDEX TABLE ON STATION INDEX_ON_STAT I:3 POWER ON RESET FUNCTION POWER_ON B3:0 UNLOAD CYCLE DONE UNLOAD_DN B3:11 UNLOAD IN CYCLE UNLOAD_IC B3:11
UNLOAD OK TO CYCLE UNLOAD_OK B3:11 0004 2 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 9 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 0005 9
UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD UNLOAD_VS_TIME_OUT TON Timer On Delay Timer T4:26 Time Base 0.01 Preset 100< Accum 0<
EN DN
STATION 7 VISION SYSTEM DONE (CHECK OUTPUTS) S7_VS_DONE I:1 0006 14 1746-IB32 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 0007 9
B30:0 OSR 6 UNLOAD DONE OUTPUT FROM VISION SIGNAL SHOT UNLOAD_VS_SS B3:11 14 UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD UNLOAD_VS_TIME_OUT/DN T4:26 DN
UNLOAD DONE OUTPUT FROM VISION SIGNAL SHOT UNLOAD_VS_SS B3:11 14 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 10
UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 5
UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 10
Page 61

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0008 8 UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY UNLOAD_CLS_TIMER/EN T4:7 EN UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0009 10 3 10 1746-IB32 11 1746-IB32 12 1746-IB32 22 1746-IB32 UNLOAD OK TO PASS DIVERT CHUTE 1 UNLOAD_DC1_PASS_OK B3:11 L 7 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0010 10 3 10 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 11 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 12 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 WELD OK S7_VS1_WELD_OK I:2 22 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 WELD OK S7_VS1_WELD_OK I:2 10 DN UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY UNLOAD_CLS_TIMER/DN T4:7 UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY UNLOAD_CLS_TIMER TON Timer On Delay Timer T4:7 Time Base 0.01 Preset 300< Accum 0<
EN DN
UNLOAD OK TO PASS DIVERT CHUTE 1 UNLOAD_DC1_PASS_OK B3:11 U 7
Page 62

UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0011 10 3 13 1746-IB32 14 1746-IB32 15 1746-IB32 23 1746-IB32 UNLOAD OK TO PASS DIVERT CHUTE 2 UNLOAD_DC2_PASS_OK B3:11 L 8 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0012 10 3 13 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3 STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2
UNLOAD OK TO PASS DIVERT CHUTE 2 UNLOAD_DC2_PASS_OK B3:11 U 8
Page 63

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0013 8 10 6 10 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 11 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 12 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 POWER ON RESET FUNCTION POWER_ON B3:0 0014 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0015 8 VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW.ACC GRT Greater Than (A>B) Source A C5:5.ACC 1< Source B 32500 32500< 7 VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW C5:5 RES UNLOAD OK TO PASS DIVERT CHUTE 1 UNLOAD_DC1_PASS_OK B3:11 VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW C5:5 RES VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW C5:5 RES UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 WELDERS PART 1 PRESENT OR LOADED STAT6_PP1 B11:0 STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3
B30:2 OSR 2
VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW CTU Count Up Counter C5:5 Preset 3< Accum 1<
CU DN
0016
Page 64

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0017 8 10 6 13 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 POWER ON RESET FUNCTION POWER_ON B3:0 0018 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0019 8 VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW.ACC GRT Greater Than (A>B) Source A C5:6.ACC 1< Source B 32500 32500< 8 VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW C5:6 RES UNLOAD OK TO PASS DIVERT CHUTE 2 UNLOAD_DC2_PASS_OK B3:11 VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW C5:6 RES VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW C5:6 RES UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 WELDERS PART 2 PRESENT OR LOADED STAT6_PP2 B11:2 STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3
B30:2 OSR 3
VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW CTU Count Up Counter C5:6 Preset 3< Accum 1<
CU DN
0020
Page 65

UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0021 10 UNLOAD OK TO EXTEND POP UP UNLOAD_PU_EXT_OK B3:11 4 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0022 10 UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 5 UNLOAD OK TO EXTEND POP UP UNLOAD_PU_EXT_OK B3:11 0023 4 UNLOAD OK TO TURN ON BLOW BOTTOM BLOW OFF UNLOAD_BLOW_BOT_OK B3:13 2 PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PX_S7_SAB_EXT I:3 7 1746-IB32 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 6 4 1746-IB32 15 1746-IB32 3 11 2 PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 DOOR SWITCHES ALL OK DOORS_OK I:1 UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 UNLOAD OK TO TURN ON BLOW BOTTOM BLOW OFF UNLOAD_BLOW_BOT_OK B3:13 6 1746-IB32 15 1746-IB32 3 11 5 PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PX_S7_SAB_RET I:3 DOOR SWITCHES ALL OK DOORS_OK I:1 4 1746-IB32 15 1746-IB32 3 11 4 PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 DOOR SWITCHES ALL OK DOORS_OK I:1 UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 UNLOAD OK TO EXTEND POP UP UNLOAD_PU_EXT_OK B3:11
UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11
UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11
UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 0024 5 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 6
UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 11
Page 66

PROX SWITCH STATION 7 UNLOAD POPUP EXTENDED PX_S7_PU_EXT I:3 0025 5 1746-IB32 7 1746-IB32 6 2 PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PX_S7_SAB_EXT I:3 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 UNLOAD OK TO TURN ON BLOW BOTTOM BLOW OFF UNLOAD_BLOW_BOT_OK B3:13
UNLOAD BLOW TIMER ON DELAY UNLOAD_BLOW_DLY TON Timer On Delay Timer T4:25 Time Base 0.01 Preset 35< Accum 0<
EN DN
UNLOAD BLOW TIMER ON DELAY UNLOAD_BLOW_DLY/DN T4:25 0026 DN UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 11 UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 0027 11
UNLOAD CYCLE DONE UNLOAD_DN B3:11 15
UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 11
UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 U 7 UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2 U 7 UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS1 B11:1 U 7 UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS2 B11:3 U 7
Page 67

PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 4 1746-IB32 PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PX_S7_SAB_RET I:3 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32 INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN INDEX_HEAD_PU B3:2 9
UNLOAD OK TO RETURN ALL HEADS UNLOAD_RETURN_OK B3:11 0028 11 UNLOAD CYCLE DONE UNLOAD_DN B3:11 15 PANEL VIEW UNLOAD RUN ONE CYCLE PV_UNLOAD_RUN1 B20:0 6
UNLOAD CYCLE DONE UNLOAD_DN B3:11 15
Page 68

OUTPUTS UNLOAD OUTPUTS
UNLOAD OK TO EXTEND POP UP UNLOAD_PU_EXT_OK B3:11 0029 4 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND POP UP PV_MAN_UNLD_EXT_PU B20:7 0 SOLENIOD VALVE STATION 7 EXTEND UNLOAD POPUP SV_S7_EXT_PU O:5 21 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT POP UP PV_MAN_UNLD_RET_PU B20:7 1
SOLENIOD VALVE STATION 7 EXTEND UNLOAD POPUP SV_S7_EXT_PU O:5 21 1746-OB32
UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD_SB_EXT_OK B3:11 0030 5 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND SIDE AIR BLOW-OFF PV_MAN_UNLD_EXT_SB B20:7 2 SOLENIOD VALVE STATION 7 EXTEND SIDE BLOWOFF SV_S7_EXT_SB O:5 22 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT SIDE AIR BLOW-OFF PV_MAN_UNLD_RET_SB B20:7 3
SOLENIOD VALVE STATION 7 EXTEND SIDE BLOWOFF SV_S7_EXT_SB O:5 22 1746-OB32
Page 69

UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 & #2 UNLOAD_VS_OK B3:11 0031 9 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 UNLOAD OK TO PASS DIVERT CHUTE 1 UNLOAD_DC1_PASS_OK B3:11 0032 7 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY UNLOAD_CLS_TIMER/DN T4:7 DN 7 PANEL VIEW MANUAL FUNCTION UNLOAD TRIGGER VISION SYSTEM PV_MAN_UNLD_TRIG B20:7 10 POWER ON RESET FUNCTION POWER_ON B3:0 14 1746-OB32 STATION 7 VISION INSPECTION TRIGGER TO VISION S7_VI_TRIGGER O:6
PANEL VIEW UNLOAD RUN ONE CYCLE PV_UNLOAD_RUN1 B20:0 6
UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11 12
PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 1 TO GOOD PV_MAN_UNLD_EXT_DC1 B20:7 4 SOLENIOD VALVE STATION 7 DIVERT 1 TO GOOD PART CHUTE SV_S7_DC1_GOOD O:5 24 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 1 TO BAD PV_MAN_UNLD_RET_DC1 B20:7 5
SOLENIOD VALVE STATION 7 DIVERT 1 TO GOOD PART CHUTE SV_S7_DC1_GOOD O:5 24 1746-OB32
Page 70

UNLOAD OK TO PASS DIVERT CHUTE 2 UNLOAD_DC2_PASS_OK B3:11 0033 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY UNLOAD_CLS_TIMER/DN T4:7 DN 7 POWER ON RESET FUNCTION POWER_ON B3:0
PANEL VIEW UNLOAD RUN ONE CYCLE PV_UNLOAD_RUN1 B20:0 6
UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD_ESRUN1 B3:11 12
PANEL VIEW MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 2 TO GOOD PV_MAN_UNLD_EXT_DC2 B20:7 6 SOLENIOD VALVE STATION 7 DIVERT 2 TO GOOD PART CHUTE SV_S7_DC2_GOOD O:5 25 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 2 TO BAD PV_MAN_UNLD_RET_DC2 B20:7 7
SOLENIOD VALVE STATION 7 DIVERT 2 TO GOOD PART CHUTE SV_S7_DC2_GOOD O:5 25 1746-OB32 UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD_BLOW_SIDE_OK B3:11 0034 6 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD TURN ON BLOW-OFF AIR PV_MAN_UNLD_ON_AIR B20:7 8 SOLENIOD VALVE STATION 7 TURN ON SIDE AIR BLOW SV_S7_AIR1_ON O:5 17 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD TURN OFF BLOW-OFF AIR PV_MAN_UNLD_OFF_AIR B20:7 9 7 17 1746-OB32 POWER ON RESET FUNCTION POWER_ON B3:0 SOLENIOD VALVE STATION 7 TURN ON SIDE AIR BLOW SV_S7_AIR1_ON O:5
Page 71

UNLOAD OK TO TURN ON BLOW BOTTOM BLOW OFF UNLOAD_BLOW_BOT_OK B3:13 0035 2 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 PANEL VIEW MANUAL FUNCTION UNLOAD TURN ON BLOW-OFF AIR PV_MAN_UNLD_ON_AIR B20:7 8 SOLENIOD VALVE STATION 7 TURN ON SIDE AIR BLOW SV_S7_AIR1_ON O:5 17 1746-OB32 PANEL VIEW MANUAL FUNCTION UNLOAD TURN OFF BLOW-OFF AIR PV_MAN_UNLD_OFF_AIR B20:7 9 7 POWER ON RESET FUNCTION POWER_ON B3:0
TON Timer On Delay Timer Time Base Preset Accum T4:5 0036 DN
EN T4:5 0.01 25< 0< DN
B3:2 10 SOLENIOD VALVE STATION 7 TURN ON NEST #2 BLOW SV_S7_AIR2_ON O:5 18 1746-OB32 SOLENIOD VALVE STATION 7 TURN ON NEST #1 BLOW SV_S7_AIR3_ON O:5 23 1746-OB32 END
B3:2 0037 10
0038
Page 72
M1140.rss LAD 12 - PARTCHECK - STATION8 --- Total Rungs in File = 6

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0000 8 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8 8 PANEL VIEW PART CHECK RUN ONE CYCLE PV_PARTCHK_RUN1 B20:0 7 PART CHECK OK TO CYCLE PARTCHK_OK B3:12 2 PART CHECK OK TO CYCLE PARTCHK_OK B3:12 0001 2 PART CHECK IN CYCLE PARTCHK_IC B3:12 3 PHOTOEYE STATION 8 PART PRESENT CAP 1 (INDICATES FAULT) PE_S8_PP_CAP1 I:3 0002 16 1746-IB32 17 1746-IB32 18 1746-IB32 19 1746-IB32 20 1746-IB32 21 1746-IB32 PART CHECK ALL CLEAR PARTCHK_CLR B3:12 4 PHOTOEYE STATION 8 PART PRESENT CAP 2 (INDICATES FAULT) PE_S8_PP_CAP2 I:3 PHOTOEYE STATION 8 PART PRESENT SLEEVE 1 (INDICATES FAULT) PE_S8_PP_SLEEVE1 I:3 PHOTOEYE STATION 8 PART PRESENT SLEEVE 2 (INDICATES FAULT) PE_S8_PP_SLEEVE2 I:3 PHOTOEYE STATION 8 PART PRESENT SLIDER 1 (INDICATES FAULT) PE_S8_PP_SLIDER1 I:3 PHOTOEYE STATION 8 PART PRESENT SLIDER 2 (INDICATES FAULT) PE_S8_PP_SLIDER2 I:3 7 15 3 POWER ON RESET FUNCTION POWER_ON B3:0 PART CHECK CYCLE DONE PARTCHK_DN B3:12 PART CHECK IN CYCLE PARTCHK_IC B3:12 3 4 5 3 15 INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX_RDY B3:2 INDEX SINGLE SHOT START INDEX_SS B3:2
PART CHECK IN CYCLE PARTCHK_IC B3:12
PART CHECK CYCLE DONE PARTCHK_DN B3:12
Page 73
M1140.rss LAD 12 - PARTCHECK - STATION8 --- Total Rungs in File = 6

PART CHECK PART 1 PRESENT OR LOADED STAT8_PP1 B11:0 U 8 PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS1 B11:1 U 8 PART CHECK PART 2 PRESENT OR LOADED STAT8_PP2 B11:2 U 8 PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS2 B11:3 U 8 PART CHECK ALL CLEAR PARTCHK_CLR B3:12 0004 4 PART CHECK CYCLE DONE PARTCHK_DN B3:12 15 PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS1 B11:1 8 PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS2 B11:3 8 2 7 MIDDLE OF INDEX MID_OF_INDEX B3:2 PANEL VIEW PART CHECK RUN ONE CYCLE PV_PARTCHK_RUN1 B20:0
PART CHECK OK TO CYCLE PARTCHK_OK B3:12 0003 2
PART CHECK ALL CLEAR PARTCHK_CLR B3:12 4
B30:2 OSR 14
PART CHECK CYCLE DONE PARTCHK_DN B3:12 15 END
0005
Page 74
M1140.rss LAD 20 - ALARMS --- Total Rungs in File = 73

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0000 8 12 1746-IB32 1 1746-IB32 0 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PX_S1_TD_EXT I:1 PROX SWITCH STATION 1 TRAP DOOR RETRACTED PX_S1_TD_RET I:1
TIM_FLT_CAP_TD TON Timer On Delay Timer Time Base Preset Accum
EN T9:0 0.01 500< 0< DN
TIM_FLT_CAP_TD/DN T9:0 0001 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0002 8 12 1746-IB32 3 1746-IB32 2 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PX_S1_GP1_EXT I:1 PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PX_S1_GP1_RET I:1
CAP LOADER TRAP DOOR FUNCTIONAL FAULT FLT_CAP_TD B10:0 L 0
TIM_FLT_CAP_GP1 TON Timer On Delay Timer T9:1 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_GP1/DN T9:1 0003 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0004 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PX_S1_GP2_EXT I:1 PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PX_S1_GP2_RET I:1
CAP LOADER GUIDE PIN 1 FUNCTIONAL FAULT FLT_CAP_GP1 B10:0 L 1
TIM_FLT_CAP_GP2 TON Timer On Delay Timer T9:2 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_GP2/DN T9:2 0005 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0006 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PX_S1_PH1_EXT I:1 PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1
CAP LOADER GUIDE PIN 2 FUNCTIONAL FAULT FLT_CAP_GP2 B10:0 L 2
TIM_FLT_CAP_PH1 TON Timer On Delay Timer T9:3 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 75

CAP LOADER PART HOLD 1 FUNCTIONAL FAULT FLT_CAP_PH1 B10:0 L 3 PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PX_S1_PH2_EXT I:1 9 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32
TIM_FLT_CAP_PH1/DN T9:3 0007 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0008 8 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1
TIM_FLT_CAP_PH2 TON Timer On Delay Timer T9:4 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_CAP_PH2/DN T9:4 0009 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0010 8 12 1746-IB32 17 1746-IB32 16 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 TRAP DOOR EXTENDED PX_S2_TD_EXT I:1 PROX SWITCH STATION 2 TRAP DOOR RETRACTED PX_S2_TD_RET I:1
CAP LOADER PART HOLD 2 FUNCTIONAL FAULT FLT_CAP_PH2 B10:0 L 4
TIM_FLT_SLEEVE_TD TON Timer On Delay Timer T9:5 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_TD/DN T9:5 0011 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0012 8 12 1746-IB32 19 1746-IB32 18 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PX_S2_GP1_EXT I:1 PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1
SLEEVE LOADER TRAP DOOR FUNCTIONAL FAULT FLT_SLEEVE_TD B10:0 L 5
TIM_FLT_SLEEVE_GP1 TON Timer On Delay Timer T9:6 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_GP1/DN T9:6 0013 DN
SLEEVE LOADER GUIDE PIN 1 FUNCTIONAL FAULT FLT_SLEEVE_GP1 B10:0 L 6
Page 76

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0014 8 12 1746-IB32 21 1746-IB32 20 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 GUIDE PIN 2 EXTENDED PX_S2_GP2_EXT I:1 PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED PX_S2_GP2_RET I:1
TIM_FLT_SLEEVE_GP2 TON Timer On Delay Timer T9:7 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_GP2/DN T9:7 0015 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0016 8 12 1746-IB32 23 1746-IB32 22 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 PART HOLD PIN 1 EXTENDED PX_S2_PH1_EXT I:1 PROX SWITCH STATION 2 PART HOLD PIN 1 RETRACTED PX_S2_PH1_RET I:1
SLEEVE LOADER GUIDE PIN 2 FUNCTIONAL FAULT FLT_SLEEVE_GP2 B10:0 L 7
TIM_FLT_SLEEVE_PH1 TON Timer On Delay Timer T9:8 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_PH1/DN T9:8 0017 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0018 8 12 1746-IB32 25 1746-IB32 24 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 2 PART HOLD PIN 2 EXTENDED PX_S2_PH2_EXT I:1 PROX SWITCH STATION 2 PART HOLD PIN 2 RETRACTED PX_S2_PH2_RET I:1
SLEEVE LOADER PART HOLD 1 FUNCTIONAL FAULT FLT_SLEEVE_PH1 B10:0 L 8
TIM_FLT_SLEEVE_PH2 TON Timer On Delay Timer T9:9 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_PH2/DN T9:9 0019 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0020 8 12 1746-IB32 1 1746-IB32 0 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 TRAP DOOR EXTENDED PX_S3_TD_EXT I:2 PROX SWITCH STATION 3 TRAP DOOR RETRACTED PX_S3_TD_RET I:2
SLEEVE LOADER PART HOLD 2 FUNCTIONAL FAULT FLT_SLEEVE_PH2 B10:0 L 9
TIM_FLT_SLIDER_TD TON Timer On Delay Timer T9:10 Time Base 0.01 Preset 500< Accum 0<
EN DN
Page 77

SLIDER LOADER TRAP DOOR FUNCTIONAL FAULT FLT_SLIDER_TD B10:0 L 10 PROX SWITCH STATION 3 PART HOLD PIN 1 EXTENDED PX_S3_PH1_EXT I:2 3 1746-IB32 PROX SWITCH STATION 3 PART HOLD PIN 1 RETRACTED PX_S3_PH1_RET I:2 2 1746-IB32
TIM_FLT_SLIDER_TD/DN T9:10 0021 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0022 8 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1
TIM_FLT_SLIDER_PH1 TON Timer On Delay Timer T9:11 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_PH1/DN T9:11 0023 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0024 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 PART HOLD PIN 2 EXTENDED PX_S3_PH2_EXT I:2 PROX SWITCH STATION 3 PART HOLD PIN 2 RETRACTED PX_S3_PH2_RET I:2
SLIDER LOADER PART HOLD 1 FUNCTIONAL FAULT FLT_SLIDER_PH1 B10:0 L 11
TIM_FLT_SLIDER_PH2 TON Timer On Delay Timer T9:12 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_PH2/DN T9:12 0025 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0026 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2
SLIDER LOADER PART HOLD 2 FUNCTIONAL FAULT FLT_SLIDER_PH2 B10:0 L 12
TIM_FLT_SLIDER_ROT1 TON Timer On Delay Timer T9:13 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_ROT1/DN T9:13 0027 DN
SLIDER LOADER ROTARY ROTATE 1 FUNCTIONAL FAULT FLT_SLIDER_ROT1 B10:0 L 13
Page 78

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0028 8 12 1746-IB32 9 1746-IB32 8 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2
TIM_FLT_SLIDER_ROT2 TON Timer On Delay Timer T9:14 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_ROT2/DN T9:14 0029 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0030 8 12 1746-IB32 11 1746-IB32 10 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2
SLIDER LOADER ROTARY ROTATE 2 FUNCTIONAL FAULT FLT_SLIDER_ROT2 B10:0 L 14
TIM_FLT_SLIDER_EXT1 TON Timer On Delay Timer T9:15 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_EXT1/DN T9:15 0031 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0032 8 12 1746-IB32 13 1746-IB32 12 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2
SLIDER LOADER ROTARY EXTEND 1 FUNCTIONAL FAULT FLT_SLIDER_EXT1 B10:0 L 15
TIM_FLT_SLIDER_EXT2 TON Timer On Delay Timer T9:16 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_EXT2/DN T9:16 0033 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0034 8 12 1746-IB32 17 1746-IB32 16 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2
SLIDER LOADER ROTARY EXTEND 2 FUNCTIONAL FAULT FLT_SLIDER_EXT2 B10:1 L 0
TIM_FLT_PRESS1_EXT TON Timer On Delay Timer T9:17 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_PRESS1_EXT/DN T9:17 0035 DN
PRESS CYCLINDER 1 FUNCTIONAL FAULT FLT_PRESS1_EXT B10:1 L 1
Page 79

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0036 8 12 1746-IB32 19 1746-IB32 18 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PX_S4_PC2_EXT I:2 PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PX_S4_PC2_RET I:2
TIM_FLT_PRESS2_EXT TON Timer On Delay Timer T9:18 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_PRESS2_EXT/DN T9:18 0037 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0038 8 12 1746-IB32 24 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PX_S6_W1_RET I:2
PRESS CYCLINDER 2 FUNCTIONAL FAULT FLT_PRESS2_EXT B10:1 L 10
TIM_FLT_WELDER1_EXT TON Timer On Delay Timer T9:19 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER1_EXT/DN T9:19 0039 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0040 8 12 1746-IB32 25 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED PX_S6_W2_RET I:2
WELDER 1 EXTEND FUNCTIONAL FAULT FLT_WELDER1_EXT B10:1 L 2
TIM_FLT_WELDER2_EXT TON Timer On Delay Timer T9:20 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER2_EXT/DN T9:20 0041 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0042 8 12 1746-IB32 1 1746-IB32 0 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 PART HOLD EXTENDED PX_S6_PH_EXT I:3 PROX SWITCH STATION 6 PART HOLD RETRACTED PX_S6_PH_RET I:3
WELDER 2 EXTEND FUNCTIONAL FAULT FLT_WELDER2_EXT B10:1 L 3
TIM_FLT_WELDER_PH TON Timer On Delay Timer T9:21 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER_PH/DN T9:21 0043 DN
WELDER PART HOLD FUNCTIONAL FAULT FLT_WELDER_PH B10:1 L 4
Page 80

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0044 8 12 1746-IB32 3 1746-IB32 2 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 6 BEND TAB EXTENDED PX_S6_BT_EXT I:3 PROX SWITCH STATION 6 BEND TAB RETRACTED PX_S6_BT_RET I:3
TIM_FLT_WELDER_TB TON Timer On Delay Timer T9:22 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELDER_TB/DN T9:22 0045 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0046 8 20 1746-IB32 PHOTOEYE STATION 6 WELDER #2 TOOLING CLEAR PE_S6_WELDER2_CLR I:2 21 1746-IB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0047 8 12 1746-IB32 5 1746-IB32 4 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 UNLOAD POPUP EXTENDED PX_S7_PU_EXT I:3 PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PX_S7_PU_RET I:3 PHOTOEYE STATION 6 WELDER #1 TOOLING CLEAR PE_S6_WELDER1_CLR I:2
WELDER BEND TAB FUNCTIONAL FAULT FLT_WELDER_BT B10:1 L 5 WELDER STATION POSSIBLE BROKEN FIXTURE DETECTED FLT_BROKEN B10:2 L 9
TIM_FLT_UNLOAD_PU TON Timer On Delay Timer T9:23 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_PU/DN T9:23 0048 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0049 8 12 1746-IB32 7 1746-IB32 6 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PX_S7_SAB_EXT I:3 PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PX_S7_SAB_RET I:3
UNLOAD HEAD POP UP FUNCTIONAL FAULT FLT_UNLOAD_PU B10:1 L 6
TIM_FLT_UNLOAD_SB TON Timer On Delay Timer T9:24 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_SB/DN T9:24 0050 DN
UNLOAD HEAD SIDE BLOW-OFF EXTEND FUNCTIONAL FAULT FLT_UNLOAD_SB B10:1 L 7
Page 81

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0051 8 12 1746-IB32 9 1746-IB32 8 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 DIVERT CHUTE ACCEPT,PASS,GOOD PX_S7_DC1_ACCEPT I:3 PROX SWITCH STATION 7 DIVERT CHUTE REJECT,FAIL,BAD PX_S7_DC1_REJECT I:3
TIM_FLT_UNLOAD_DC1 TON Timer On Delay Timer T9:25 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_DC1/DN T9:25 0052 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0053 8 12 1746-IB32 26 1746-IB32 25 1746-IB32 MASTER CONTROL RELAY OK MCR I:1 PROX SWITCH STATION 7 DIVERT CHUTE ACCEPT,PASS,GOOD PX_S7_DC2_ACCEPT I:3 PROX SWITCH STATION 7 DIVERT CHUTE REJECT,FAIL,BAD PX_S7_DC2_REJECT I:3
UNLOAD HEAD DIVERT CHUTE 1 FUNCTIONAL FAULT FLT_UNLOAD_DC1 B10:1 L 8
TIM_FLT_UNLOAD_DC2 TON Timer On Delay Timer T9:26 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_UNLOAD_DC2/DN T9:26 0054 DN
UNLOAD HEAD DIVERT CHUTE 2 FUNCTIONAL FAULT FLT_UNLOAD_DC2 B10:1 L 9 INDEX CLUTCH TRIPPED FUNCTIONAL FAULT FLT_INDEX_OVRL B10:2 L 0
INDEX ERROR CLUTCH SWITCH MADE INDEX_ERROR B3:2 0055 1
Page 82

PHOTOEYE STATION 8 PART PRESENT CAP 1 (INDICATES FAULT) PE_S8_PP_CAP1 I:3 0056 16 1746-IB32 PHOTOEYE STATION 8 PART PRESENT CAP 2 (INDICATES FAULT) PE_S8_PP_CAP2 I:3 17 1746-IB32 PHOTOEYE STATION 8 PART PRESENT SLEEVE 1 (INDICATES FAULT) PE_S8_PP_SLEEVE1 I:3 18 1746-IB32 PHOTOEYE STATION 8 PART PRESENT SLEEVE 2 (INDICATES FAULT) PE_S8_PP_SLEEVE2 I:3 19 1746-IB32 PHOTOEYE STATION 8 PART PRESENT SLIDER 1 (INDICATES FAULT) PE_S8_PP_SLIDER1 I:3 20 1746-IB32 PHOTOEYE STATION 8 PART PRESENT SLIDER 2 (INDICATES FAULT) PE_S8_PP_SLIDER2 I:3 21 1746-IB32 STATION 8 DETECT PARTS CAN NOT INDEX UNTIL REMOVED FLT_STAT8_NOT_CLR B10:2 L 1 VISION CAMERA #1 FAILED THREE PARTS IN A ROW FLT_VS1_3ROW B10:2 L 2 22 1746-IB32
TIM_FLT_S8_PARTS TON Timer On Delay Timer T9:27 Time Base 0.01 Preset 75< Accum 0<
EN DN
TIM_FLT_S8_PARTS/DN T9:27 0057 DN VISION CAMERA #1 FAILED THREE PARTS IN A ROW VS1_FAILED_3ROW/DN C5:5 0058 DN
Page 83

VISION CAMERA #2 FAILED THREE PARTS IN A ROW VS2_FAILED_3ROW/DN C5:6 0059 DN DOOR SWITCHES ALL OK DOORS_OK I:1 0060 15 1746-IB32 3 VISION CAMERA #2 FAILED THREE PARTS IN A ROW FLT_VS2_3ROW B10:2 L 3
CAP LOADER IN CYCLE CAP_IC B3:5
TIM_FLT_CAP_CYCLE TON Timer On Delay Timer T9:28 Time Base 0.01 Preset 500< Accum 335<
EN DN
TIM_FLT_CAP_CYCLE/DN T9:28 0061 DN DOOR SWITCHES ALL OK DOORS_OK I:1 0062 15 1746-IB32 3
CAP OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_CAP_CYCLE B10:2 L 4
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6
TIM_FLT_SLEEVE_CYCLE TON Timer On Delay Timer T9:29 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLEEVE_CYCLE/DN T9:29 0063 DN DOOR SWITCHES ALL OK DOORS_OK I:1 0064 15 1746-IB32 3 22 1746-IB32
SLEEVE OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_SLEEVE_CYCLE B10:2 L 5
SLIDER LOADER IN CYCLE SLIDER_IC B3:7
TIM_FLT_SLIDER_CYCLE TON Timer On Delay Timer T9:30 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_SLIDER_CYCLE/DN T9:30 0065 DN
SLIDER OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE FLT_SLIDER_CYCLE B10:2 L 6
Page 84

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0066 8 28 1746-IB32 STATION 6 WELDER 1 INPUT READY SIGNAL FROM WELDER S6_W1_READY I:2
TIM_FLT_WELD1_NOSIG TON Timer On Delay Timer T9:31 Time Base 0.01 Preset 500< Accum 0<
EN DN
TIM_FLT_WELD1_NOSIG/DN T9:31 0067 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0068 8 31 1746-IB32 STATION 6 WELDER 2 INPUT READY SIGNAL FROM WELDER S6_W2_READY I:2
WELDER #1 IS NOT READY WHEN AUTO MODE SELECTED FLT_WELDER1_NOT_RDY B10:2 L 7
TIM_FLT_WELD2_NOSIG TON Timer On Delay Timer T9:32 Time Base 1.0 Preset 500< Accum 0<
EN DN
TIM_FLT_WELD2_NOSIG/DN T9:32 0069 DN
WELDER #2 IS NOT READY WHEN AUTO MODE SELECTED FLT_WELDER2_NOT_RDY B10:2 L 8
Page 85

CLEAR ALL ALARMS ALARM HANDLING
0070
NEQ Not Equal Source A B10:0 0000000000000000< Source B 0 0< NEQ Not Equal Source A B10:1 0000000000000000< Source B 0 0< NEQ Not Equal Source A B10:2 0000000000000000< Source B 0 0< ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 PUSH BUTTON RESET FAULTS "LUE" PB_RESET I:3 30 1746-IB32
ACTIVE ALARM HAS BEEN SET ALARM_BIT B3:0 15
0071 15 POWER ON RESET FUNCTION POWER_ON B3:0 7
FLL Fill File Source Dest Length
0 #B10:0 3
0072
END
Page 86
M1140.rss LAD 21 - PV STATS --- Total Rungs in File = 134

INDEX SINGLE SHOT START INDEX_SS B3:2 0000 5
CYCLE_TIME MOV Move Source Dest
F23:11 0.67< F23:12 1.81<
CYCLE_TIMER T4:2 RES MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0001 8
CYCLE_TIME MOV Move Source Dest
0.0 0.0< F23:12 1.81<
CYCLE_TIMER/DN T4:2 DN
CYCLE_TIMER TON Timer On Delay Timer Time Base Preset Accum
EN T4:2 0.01 9999< 400< DN
0003
CYCLE_TIME_RAW ABS Absolute Value Source T4:2.ACC 400< Dest F23:10 67.0< CYCLE_TIME_REAL CPT Compute Dest Expression
0004
F23:11 0.67< F23:10 * 0.01
Page 87

Clock Calendar Hours MOV Move Source Dest
0005
N21:93 11< S:40 11<
Clock Calendar Minutes MOV Move Source Dest
N21:94 13< S:41 13<
Clock Calendar Month MOV Move Source Dest
N21:91 1< S:38 1<
Clock Calendar Day MOV Move Source Dest
N21:92 15< S:39 15<
Clock Calendar Year MOV Move Source Dest
N21:90 2< S:37 2<
PANEL VIEW STATUS BITS TO "AND" THE LOGIC OF BOTH PROX SWITCHES
PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PX_S1_PH1_RET I:1 0006 6 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PX_S1_PH1_EXT I:1 0007 7 1746-IB32
PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PX_S1_PH2_RET I:1 8 1746-IB32 PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PX_S1_PH2_EXT I:1 9 1746-IB32
PANEL VIEW BITS BOTH CAP PART HOLDS ARE RETRACTED PV_CAP_PHALL_RETD B20:10 0
PANEL VIEW BITS BOTH CAP PART HOLDS ARE EXTENDED PV_CAP_PHALL_EXTD B20:10 1
Page 88

PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PX_S1_GP1_RET I:1 0008 2 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PX_S1_GP1_EXT I:1 0009 3 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 1 RETRACTED PX_S2_PH1_RET I:1 0010 22 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 1 EXTENDED PX_S2_PH1_EXT I:1 0011 23 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PX_S2_GP1_RET I:1 0012 18 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PX_S2_GP1_EXT I:1 0013 19 1746-IB32 PROX SWITCH STATION 3 PART HOLD PIN 1 RETRACTED PX_S3_PH1_RET I:2 0014 2 1746-IB32 4 1746-IB32 8 21 1746-IB32 PROX SWITCH STATION 3 PART HOLD PIN 2 RETRACTED PX_S3_PH2_RET I:2 7 20 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 2 EXTENDED PX_S2_GP2_EXT I:1 6 25 1746-IB32 PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED PX_S2_GP2_RET I:1 5 24 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 2 EXTENDED PX_S2_PH2_EXT I:1 4 5 1746-IB32 PROX SWITCH STATION 2 PART HOLD PIN 2 RETRACTED PX_S2_PH2_RET I:1 3 4 1746-IB32 PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PX_S1_GP2_EXT I:1 2 PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PX_S1_GP2_RET I:1 PANEL VIEW BITS BOTH CAP GUIDE PINS ARE RETRACTED PV_CAP_GPALL_RETD B20:10
PANEL VIEW BITS BOTH CAP GUIDE PINS ARE EXTENDED PV_CAP_GPALL_EXTD B20:10
PANEL VIEW BITS BOTH SLEEVE PART HOLDS ARE RETRACTED PV_SLEEVE_PHALL_RETD B20:10
PANEL VIEW BITS BOTH SLEEVE PART HOLDS ARE EXTENDED PV_SLEEVE_PHALL_EXTD B20:10
PANEL VIEW BITS BOTH SLEEVE GUIDE PINS ARE RETRACTED PV_SLEEVE_GPALL_RETD B20:10
PANEL VIEW BITS BOTH SLEEVE GUIDE PINS ARE EXTENDED PV_SLEEVE_GPALL_EXTD B20:10
PANEL VIEW BITS BOTH SLIDER PART HOLDS ARE RETRACTED PV_SLIDER_PHALL_RETD B20:10
Page 89

PROX SWITCH STATION 3 PART HOLD PIN 1 EXTENDED PX_S3_PH1_EXT I:2 0015 3 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PX_S3_RR1_HOME I:2 0016 6 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PX_S3_RR1_AWAY I:2 0017 7 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE1_RET I:2 0018 10 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE1_EXT I:2 0019 11 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PX_S4_PC1_RET I:2 0020 16 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PX_S4_PC1_EXT I:2 0021 17 1746-IB32 19 1746-IB32 15 18 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PX_S4_PC2_EXT I:2 14 13 1746-IB32 PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PX_S4_PC2_RET I:2 13 12 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PX_S3_RE2_EXT I:2 12 PANEL VIEW BITS BOTH SLIDER ROTARY EXTEND ARE EXTENDED PV_SLIDER_ETALL_EXTD B20:10 9 1746-IB32 PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PX_S3_RE2_RET I:2 11 PANEL VIEW BITS BOTH SLIDER ROTARY EXTEND ARE RETRACTED PV_SLIDER_ETALL_RETD B20:10 8 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PX_S3_RR2_AWAY I:2 10 5 1746-IB32 PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PX_S3_RR2_HOME I:2 9 PROX SWITCH STATION 3 PART HOLD PIN 2 EXTENDED PX_S3_PH2_EXT I:2 PANEL VIEW BITS BOTH SLIDER PART HOLDS ARE EXTENDED PV_SLIDER_PHALL_EXTD B20:10
PANEL VIEW BITS BOTH SLIDER ROTARY ARE HOME PV_SLIDER_ROTALL_HOM B20:10
PANEL VIEW BITS BOTH SLIDER ROTARY ARE AWAY PV_SLIDER_ROTALL_AWY B20:10
PANEL VIEW BITS BOTH PRESS CYCLINDERS ARE RETRACTED PV_PRESS_ETALL_RETD B20:10
PANEL VIEW BITS BOTH PRESS CYCLINDERS ARE EXTENDED PV_PRESS_ETALL_EXTD B20:10
Page 90

CAP LOADER PART 1 PRESENT OR LOADED STAT1_PP1 B11:0 0022 1
STAT1_PART1_WORD MOV Move Source 0 0< Dest N21:1 2< CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS1 B11:1 1
STAT1_PART1_WORD MOV Move Source 1 1< Dest N21:1 2<
CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS1 B11:1 1
STAT1_PART1_WORD MOV Move Source 2 2< Dest N21:1 2< STAT1_PART1_WORD MOV Move Source 3 3< Dest N21:1 2<
0025
STAT1_PART1_WORD GRT Greater Than (A>B) Source A N21:1 2< Source B 32000 32000< CAP LOADER PART 1 PRESENT OR LOADED STAT1_PP1 B11:0
0026 1
STAT2_PART1_WORD MOV Move Source 0 0< Dest N21:2 0< SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1 2
SLEEVE LOADER PART 1 PRESENT OR LOADED STAT2_PP1 B11:0 0027 2
Page 91

SLEEVE LOADER PART 1 PRESENT OR LOADED STAT2_PP1 B11:0 0028 2 2 SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS1 B11:1
0029
STAT2_PART1_WORD GRT Greater Than (A>B) Source A N21:2 0< Source B 32000 32000< SLIDER LOADER PART 1 PRESENT OR LOADED STAT3_PP1 B11:0
0030 3
STAT3_PART1_WORD MOV Move Source 0 0< Dest N21:3 0< SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS1 B11:1 3
SLIDER LOADER PART 1 PRESENT OR LOADED STAT3_PP1 B11:0 0031 3
0033
STAT3_PART1_WORD GRT Greater Than (A>B) Source A N21:3 0< Source B 32000 32000< PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0
0034 4
Page 92

PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0 0035 4 4 PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS1 B11:1
PRESS CYCLINDER PART 1 PRESENT OR LOADED STAT4_PP1 B11:0 0036 4
0037
STAT4_PART1_WORD GRT Greater Than (A>B) Source A N21:4 2< Source B 32000 32000< STATION 5 PART 1 PRESENT OR LOADED STAT5_PP1 B11:0
0038 5
STAT5_PART1_WORD MOV Move Source 0 0< Dest N21:5 2< STATION 5 PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS1 B11:1 5
STATION 5 PART 1 PRESENT OR LOADED STAT5_PP1 B11:0 0039 5
STATION 5 PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS1 B11:1 5
0041
STAT5_PART1_WORD GRT Greater Than (A>B) Source A N21:5 2< Source B 32000 32000<
Page 93

WELDERS PART 1 PRESENT OR LOADED STAT6_PP1 B11:0 0042 6
STAT6_PART1_WORD MOV Move Source 0 0< Dest N21:6 2< WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS1 B11:1 6
0045
STAT6_PART1_WORD GRT Greater Than (A>B) Source A N21:6 2< Source B 32000 32000< UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0
0046 7
STAT7_PART1_WORD MOV Move Source 0 0< Dest N21:7 0< UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS1 B11:1 7
UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 0047 7
Page 94

UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 0048 7 7 UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS1 B11:1
0049
STAT7_PART1_WORD GRT Greater Than (A>B) Source A N21:7 0< Source B 32000 32000< PART CHECK PART 1 PRESENT OR LOADED STAT8_PP1 B11:0
0050 8
STAT8_PART1_WORD MOV Move Source 0 0< Dest N21:8 0< PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS1 B11:1 8
PART CHECK PART 1 PRESENT OR LOADED STAT8_PP1 B11:0 0051 8
PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS1 B11:1 8
0053
0054 1
Page 95

CAP LOADER PART 2 PRESENT OR LOADED STAT1_PP2 B11:2 0055 1 1 CAP LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS2 B11:3
CAP LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT1_PS2 B11:3 1
0057
0058 1
STAT2_PART2_WORD MOV Move Source 0 0< Dest N21:12 0< SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT2_PS2 B11:3 2
0061
Page 96

STAT3_PART2_WORD MOV Move Source 0 0< Dest N21:13 0< SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT3_PS2 B11:3 3
0065
STAT3_PART2_WORD GRT Greater Than (A>B) Source A N21:13 0< Source B 32000 32000< PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2
0066 4
STAT4_PART2_WORD MOV Move Source 0 0< Dest N21:14 2< PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3 4
PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2 0067 4
Page 97

PRESS CYCLINDER PART 2 PRESENT OR LOADED STAT4_PP2 B11:2 0068 4 4 PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT4_PS2 B11:3
0069
STAT4_PART2_WORD GRT Greater Than (A>B) Source A N21:14 2< Source B 32000 32000< STATION 5 PART 2 PRESENT OR LOADED STAT5_PP2 B11:2
0070 5
STAT5_PART2_WORD MOV Move Source 0 0< Dest N21:15 2< STATION 5 PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS2 B11:3 5
STATION 5 PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT5_PS2 B11:3 5
0073
STAT5_PART2_WORD GRT Greater Than (A>B) Source A N21:15 2< Source B 32000 32000< WELDERS PART 2 PRESENT OR LOADED STAT6_PP2 B11:2
0074 6
Page 98

WELDERS PART 2 PRESENT OR LOADED STAT6_PP2 B11:2 0075 6 6 WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT6_PS2 B11:3
0077
STAT6_PART2_WORD GRT Greater Than (A>B) Source A N21:16 2< Source B 32000 32000< UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2
0078 7
STAT7_PART2_WORD MOV Move Source 0 0< Dest N21:17 0< UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS2 B11:3 7
UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT7_PS2 B11:3 7
0081
Page 99

STAT8_PART2_WORD MOV Move Source 0 0< Dest N21:18 0< PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS2 B11:3 8
PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STAT8_PS2 B11:3 8
0085
STAT8_PART2_WORD GRT Greater Than (A>B) Source A N21:18 0< Source B 32000 32000< STATION 1 CAP LOAD HEAD IS ALL HOME CAP_HOME B3:1
0086 0
STAT1_STATUS_WORD MOV Move Source 0 0< Dest N21:21 1<
STATION 1 CAP LOAD HEAD IS ALL HOME CAP_HOME B3:1 0087 0
Page 100

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0089 8 0
TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0
STAT1_STATUS_WORD MOV Move Source 3 3< Dest N21:21 1< STAT1_STATUS_WORD MOV Move Source 4 4< Dest N21:21 1<
0090
STAT1_STATUS_WORD GRT Greater Than (A>B) Source A N21:21 1< Source B 32000 32000< STATION 2 SLEEVE LOAD HEAD IS ALL HOME SLEEVE_HOME B3:1
0091 1
STATION 2 SLEEVE LOAD HEAD IS ALL HOME SLEEVE_HOME B3:1 0092 1
SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 0093 3
TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0
0095
STAT2_STATUS_WORD GRT Greater Than (A>B) Source A N21:22 1< Source B 32000 32000<
Page 101

STATION 3 SLIDER LOAD HEAD IS ALL HOME SLIDER_HOME B3:1 0096 2
STATION 3 SLIDER LOAD HEAD IS ALL HOME SLIDER_HOME B3:1 0097 2
SLIDER LOADER IN CYCLE SLIDER_IC B3:7 0098 3
0100
STAT3_STATUS_WORD GRT Greater Than (A>B) Source A N21:23 1< Source B 32000 32000< STATION 4 PRESS CYCLINDER HEAD IS ALL HOME PRESS_HOME B3:1
0101 3
STATION 4 PRESS CYCLINDER HEAD IS ALL HOME PRESS_HOME B3:1 0102 3
Page 102

0105
STAT4_STATUS_WORD GRT Greater Than (A>B) Source A N21:24 1< Source B 32000 32000< POWER ON RESET FUNCTION POWER_ON B3:0
0106 7
0107
TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0108 0
TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0109 0
0110
STAT5_STATUS_WORD GRT Greater Than (A>B) Source A N21:25 1< Source B 32000 32000<
Page 103

STATION 6 WELDER HOME HEAD IS ALL HOME WELDER_HOME B3:1 0111 5
STATION 6 WELDER HOME HEAD IS ALL HOME WELDER_HOME B3:1 0112 5
WELDERS IN CYCLE WELDER_IC B3:10 0113 3
0115
0116 7
STATION 7 UNLOAD LOAD HEAD IS ALL HOME UNLOAD_HOME B3:1 0117 6
Page 104

UNLOAD IN CYCLE UNLOAD_IC B3:11 0118 3
0120
0121 7
PART CHECK IN CYCLE PARTCHK_IC B3:12 0122 3
PART CHECK IN CYCLE PARTCHK_IC B3:12 0123 3
Page 105

STAT8_STATUS_WORD GRT Greater Than (A>B) Source A N21:28 1< Source B 32000 32000< PANEL VIEW BUTTON CLEAR THE INDEX TABLE STATUS PV_CLR_TABLE B20:0 0126 15 STAT8_STATUS_WORD MOV Move Source 4 4< Dest N21:28 1<
0125
FLL Fill File Source Dest Length CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CR_INDEX_START O:6 1 1746-OB32
0 #B11:0 4
MASTER CONTROL RELAY OK MCR I:1 0127 12 1746-IB32
INDEX_STAT_WORD MOV Move Source 0 0< Dest N21:0 1<
INDEX CLUTCH TRIPPED FUNCTIONAL FAULT FLT_INDEX_OVRL B10:2 0129 0 INDEX TABLE DRIVE FAULT DETECTED INDEX_DRV_FAULT I:3 23 1746-IB32 TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0130 0
Page 106

MASTER CONTROL RELAY OK MCR I:1 0131 12 1746-IB32 22 1746-IB32
0133
END
Page 107
M1140.rss LAD 22 - PV COUNTS --- Total Rungs in File = 67

UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0000 10 7 10 1746-IB32 11 1746-IB32 12 1746-IB32 22 1746-IB32 BOX COUNTER FOR NEST #1 BOX_COUNT1 CTU Count Up Counter Preset Accum UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 STATION 7 VISION SYSTEM CAMERA 1 WELD OK S7_VS1_WELD_OK I:2
B30:1 OSR 0
CU C22:4 32500< 250< DN
TOTAL GOOD FOR NEST #1 TOTAL_GOOD1 CTU Count Up Counter C22:34 Preset 32500< Accum 242< STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3 13 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 BOX COUNTER FOR NEST #2 BOX_COUNT2 CTU Count Up Counter Preset Accum
CU DN
UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 0001 10
UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2 7
B30:0 OSR 13
CU C22:5 32500< 244< DN
TOTAL GOOD FOR NEST #2 TOTAL_GOOD2 CTU Count Up Counter C22:35 Preset 32500< Accum 236<
CU DN
0002
TOTAL_BOX_COUNTER ADD Add Source A C22:4.ACC 250< Source B C22:5.ACC 244< Dest N21:40 494<
Page 108

PANEL VIEW BOX COUNT CHANGE NOTIFICATION PV_BOX_CNT_CHG B20:0 0003 10 PANEL VIEW BOX COUNT CHANGE HANDSHAKE PV_BOX_CNT_HAND B20:0 11 TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT.ACC ADD Add Source A C22:34.ACC 242< Source B C22:35.ACC 236< Dest C22:2.ACC 476< TROUBLESHOOT NEVER ON BIT NEVER_ON B3:0 0005 0 TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT CTU Count Up Counter C22:2 Preset 9999< Accum 476< TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT CTU Count Up Counter C22:3 Preset 32500< Accum 0< BOX COUNTER FOR NEST #2 BOX_COUNT2 C22:5 RES
0004
CU DN
TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT/DN C22:2 0006 DN
B30:1 OSR 1
CU DN
TOTAL GOOD FOR NEST #1 TOTAL_GOOD1 C22:34 RES TOTAL GOOD FOR NEST #2 TOTAL_GOOD2 C22:35 RES
Page 109

PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX_FULL B3:3 0 TOTAL_BOX_COUNTER MOV Move Source 0 0< Dest N21:40 494< BOX COUNTER FOR NEST #1 BOX_COUNT1 C22:4 RES BOX COUNTER FOR NEST #2 BOX_COUNT2 C22:5 RES BOX_COUNT_VAL ABS Absolute Value Source N21:40 494< Dest F23:3 496.0< ABS Absolute Value Source N21:41 1000< Dest F23:4 1000.0< BOX_PROGRESS_VAL CPT Compute Dest Expression
0007
TOTAL_BOX_COUNTER GEQ Grtr Than or Eql (A>=B) Source A N21:40 494< Source B N21:41 1000< PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX_FULL B3:3 0
0008
0009
0010
GRT Greater Than (A>B) Source A F23:4 1000.0< Source B F23:3 496.0<
F23:5 49.6< ( F23:3 | F23:4 ) * 100.0
0011
TOTAL_GOOD_T_VAL ABS Absolute Value Source C22:2.ACC 476< Dest F23:0 478.0< TOTAL_GOOD_HT_VAL ABS Absolute Value Source C22:3.ACC 0< Dest F23:1 0.0< TOTAL_CUR_GOOD_VAL CPT Compute Dest Expression
0012
0013
F23:2 478.0< F23:0 + ( F23:1 * 10000.0 )
Page 110

TOTAL_BOX_COUNTER GRT Greater Than (A>B) Source A N21:40 494< Source B 32500 32500< TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT.ACC GRT Greater Than (A>B) Source A C22:2.ACC 476< Source B 32500 32500< TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT.ACC GRT Greater Than (A>B) Source A C22:3.ACC 0< Source B 32500 32500< STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3 10 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 11 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 12 1746-IB32 STATION 7 VISION SYSTEM CAMERA 1 WELD OK S7_VS1_WELD_OK I:2 22 1746-IB32 TOTAL_BOX_COUNTER MOV Move Source 0 0< Dest N21:40 494< TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT C22:2 RES
0014
0015
0016
TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT C22:3 RES
B30:1 OSR 2
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT CTU Count Up Counter C22:8 Preset 32500< Accum 7<
CU DN
Page 111

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0018 8 7 10 13 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32 STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32 MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0019 8 7 10 10 1746-IB32 UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 STATION 7 VISION SYSTEM CAMERA 1 CAP OK S7_VS1_CAP_OK I:3 UNLOAD PART 2 PRESENT OR LOADED STAT7_PP2 B11:2 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3
B30:1 OSR 3
FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT CTU Count Up Counter C22:9 Preset 32500< Accum 13<
CU DN
B30:1 OSR 4
TOTAL CURRENT CAP PARTS #1 FAILS CAP1_CUR_FAIL_CT CTU Count Up Counter C22:10 Preset 32500< Accum 1<
CU DN
STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK S7_VS1_SLEEVE_OK I:3 11 1746-IB32
B30:1 OSR 5
TOTAL CURRENT SLEEVE PARTS #1 FAILS SLEEVE1_CUR_FAIL_CT CTU Count Up Counter C22:11 Preset 32500< Accum 3<
CU DN
STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK S7_VS1_SLIDER_OK I:3 12 1746-IB32
B30:1 OSR 6
TOTAL CURRENT SLIDER PARTS #1 FAILS SLIDER1_CUR_FAIL_CT CTU Count Up Counter C22:12 Preset 32500< Accum 1<
CU DN
Page 112

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0022 8 7 10 22 1746-IB32 UNLOAD PART 1 PRESENT OR LOADED STAT7_PP1 B11:0 UNLOAD VISION SYSTEM IS DONE CAMERA #1 & #2 UNLOAD_VS_DN B3:11 STATION 7 VISION SYSTEM CAMERA 1 WELD OK S7_VS1_WELD_OK I:2
B30:1 OSR 7
TOTAL CURRENT WELDER PARTS #1 FAILS WELDER1_CUR_FAIL_CT CTU Count Up Counter C22:13 Preset 32500< Accum 7<
CU DN
STATION 7 VISION SYSTEM CAMERA 2 CAP OK S7_VS2_CAP_OK I:3 13 1746-IB32
B30:1 OSR 8
TOTAL CURRENT CAPS PARTS #2 FAILS CAP2_CUR_FAIL_CT CTU Count Up Counter C22:14 Preset 32500< Accum 7<
CU DN
STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK S7_VS2_SLEEVE_OK I:3 14 1746-IB32
B30:1 OSR 9
TOTAL CURRENT SLEEVE PARTS #2 FAILS SLEEVE2_CUR_FAIL_CT CTU Count Up Counter C22:15 Preset 32500< Accum 4<
CU DN
STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK S7_VS2_SLIDER_OK I:3 15 1746-IB32
B30:1 OSR 10
TOTAL CURRENT SLIDER PARTS #2 FAILS SLIDER2_CUR_FAIL_CT CTU Count Up Counter C22:16 Preset 32500< Accum 4<
CU DN
STATION 7 VISION SYSTEM CAMERA 2 WELD OK S7_VS2_WELD_OK I:2 23 1746-IB32
B30:1 OSR 11
TOTAL CURRENT WELDER PARTS #2 FAILS WELDER2_CUR_FAIL_CT CTU Count Up Counter C22:17 Preset 32500< Accum 8<
CU DN
Page 113

PANEL VIEW CLEAR ALL COUNTS UNLOAD HEAD / VISION SYSTEM PV_CLR_COUNTS B20:7 0027 11 TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT C22:3 RES
TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT C22:2 RES
FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT C22:8 RES
TOTAL CURRENT CAP PARTS #1 FAILS CAP1_CUR_FAIL_CT C22:10 RES
TOTAL CURRENT SLEEVE PARTS #1 FAILS SLEEVE1_CUR_FAIL_CT C22:11 RES
TOTAL CURRENT SLIDER PARTS #1 FAILS SLIDER1_CUR_FAIL_CT C22:12 RES
TOTAL CURRENT WELDER PARTS #1 FAILS WELDER1_CUR_FAIL_CT C22:13 RES
TOTAL CURRENT CAPS PARTS #2 FAILS CAP2_CUR_FAIL_CT C22:14 RES
Page 114
TOTAL GOOD FOR NEST #1 TOTAL_GOOD1 C22:34 RES
TOTAL_BOX_COUNTER MOV Move Source 0 0< Dest N21:40 494<
0028
CUR_CAP1_FAILS ABS Absolute Value Source C22:10.ACC 1< Dest F23:20 1.0< CUR_SLEEVE1_FAILS ABS Absolute Value Source C22:11.ACC 3< Dest F23:21 3.0< CUR_SLIDER1_FAILS ABS Absolute Value Source C22:12.ACC 1< Dest F23:22 1.0< CUR_WELDER1_FAILS ABS Absolute Value Source C22:13.ACC 7< Dest F23:23 7.0<
0029
0030
0031
Page 115

CUR_CAP2_FAILS ABS Absolute Value Source C22:14.ACC 7< Dest F23:24 7.0< CUR_SLEEVE2_FAILS ABS Absolute Value Source C22:15.ACC 4< Dest F23:25 4.0< CUR_SLIDER2_FAILS ABS Absolute Value Source C22:16.ACC 4< Dest F23:26 4.0< CUR_WELDER2_FAILS ABS Absolute Value Source C22:17.ACC 8< Dest F23:27 8.0< TOTAL_FAIL1_VAL ABS Absolute Value Source C22:8.ACC 7< Dest F23:6 7.0< TOTAL_FAIL2_VAL ABS Absolute Value Source C22:9.ACC 13< Dest F23:7 13.0< TOTAL_CUR_FAILS_VAL CPT Compute Dest F23:8 20.0< Expression F23:6 + F23:7 TOTAL CURRENT YEILD OF MACHINE YIELD CPT Compute Dest Expression
0032
0033
0034
0035
0036
0037
0038
0039
TOTAL_CUR_GOOD_VAL NEQ Not Equal Source A F23:2 478.0< Source B 0.0 0.0<
F23:9 95.8159< ( ( F23:2 - F23:8 ) | F23:2 ) * 100.0
0040
TOTAL_CAP_FAIL CPT Compute Dest Expression
F23:30 8.0< F23:20 + F23:24
Page 116

TOTAL_SLEEVE_FAIL CPT Compute Dest Expression
0041
F23:31 7.0< F23:21 + F23:25
0042
TOTAL_SLIDER_FAIL CPT Compute Dest Expression
F23:32 5.0< F23:22 + F23:26
0043
TOTAL_WELD_FAIL CPT Compute Dest Expression FAILED PART #1 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL1_CT.ACC GRT Greater Than (A>B) Source A C22:8.ACC 7< Source B 32500 32500< FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL_FAIL2_CT.ACC GRT Greater Than (A>B) Source A C22:9.ACC 13< Source B 32500 32500< TOTAL CURRENT CAP PARTS #1 FAILS CAP1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:10.ACC 1< Source B 32500 32500< TOTAL CURRENT SLEEVE PARTS #1 FAILS SLEEVE1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:11.ACC 3< Source B 32500 32500< TOTAL CURRENT SLIDER PARTS #1 FAILS SLIDER1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:12.ACC 1< Source B 32500 32500<
F23:33 15.0< F23:23 + F23:27
0044
0045
0046
0047
0048
Page 117

TOTAL CURRENT WELDER PARTS #1 FAILS WELDER1_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:13.ACC 7< Source B 32500 32500< TOTAL CURRENT CAPS PARTS #2 FAILS CAP2_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:14.ACC 7< Source B 32500 32500< TOTAL CURRENT SLEEVE PARTS #2 FAILS SLEEVE2_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:15.ACC 4< Source B 32500 32500< TOTAL CURRENT SLIDER PARTS #2 FAILS SLIDER2_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:16.ACC 4< Source B 32500 32500< TOTAL CURRENT WELDER PARTS #2 FAILS WELDER2_CUR_FAIL_CT.ACC GRT Greater Than (A>B) Source A C22:17.ACC 8< Source B 32500 32500< TOTAL CURRENT WELDER PARTS #1 FAILS WELDER1_CUR_FAIL_CT C22:13 RES
0049
0050
0051
0052
0053
Page 118

Clock Calendar Hours GEQ Grtr Than or Eql (A>=B) Source A S:40 11< Source B N21:96 6< Clock Calendar Hours LEQ Less Than or Eql (A<=B) Source A S:40 11< Source B N21:98 18< Clock Calendar Hours EQU Equal Source A Source B Clock Calendar Minutes GEQ Grtr Than or Eql (A>=B) Source A S:41 13< Source B N21:97 0<
0054
S:40 11< N21:96 6<
Clock Calendar Hours NEQ Not Equal Source A Source B
S:40 11< N21:96 6<
Clock Calendar Seconds EQU Equal Source A Source B
S:42 6< 0 0<
FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 L 2 SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 U 3 PV_SHIFT2_HOUR CPT Compute Dest Expression
0055
N21:98 18< N21:96 + 12
0056
PV_SHIFT2_MINS MOV Move Source N21:97 0< Dest N21:99 0<
Page 119

Clock Calendar Hours GEQ Grtr Than or Eql (A>=B) Source A S:40 11< Source B N21:98 18< Clock Calendar Hours GRT Greater Than (A>B) Source A S:40 11< Source B N21:96 6< Clock Calendar Hours EQU Equal Source A Source B Clock Calendar Minutes GEQ Grtr Than or Eql (A>=B) Source A S:41 13< Source B N21:99 0<
0057
S:40 11< N21:98 18<
Clock Calendar Hours NEQ Not Equal Source A Source B
S:40 11< N21:98 18<
Clock Calendar Seconds EQU Equal Source A Source B
S:42 6< 0 0<
SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 L 3 FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 U 2
Page 120

FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 0058 2 5 TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT C22:3 RES 1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT C22:2 RES
Page 121

DT_CUR_MIN C22:18 RES
DT_CUR_HRS C22:19 RES
DT_UNSCHD_MIN_CT C22:20 RES
DT_UNSCHD_HRS_CT C22:21 RES
DT_MAINT_MIN_CT C22:22 RES
DT_MAINT_HRS_CT C22:23 RES
DT_NOPART_MIN_CT C22:24 RES
DT_NOPART_HRS_CT C22:25 RES
DT_SPARE1_MIN_CT C22:26 RES
DT_SPARE1_HRS_CT C22:27 RES
Page 122
1ST SHIFT COUNTER RESET OK 1ST_RES_OK B3:3 6
1ST SHIFT COUNTER RESET OK 1ST_RES_OK B3:3 0059 6 1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 5
FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 2
1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 5
Page 123

SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 0060 3 7 TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT C22:3 RES 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT C22:2 RES
Page 124

DT_CUR_HRS C22:19 RES
DT_UNSCHD_MIN_CT C22:20 RES
DT_UNSCHD_HRS_CT C22:21 RES
DT_MAINT_MIN_CT C22:22 RES
DT_MAINT_HRS_CT C22:23 RES
DT_NOPART_MIN_CT C22:24 RES
DT_NOPART_HRS_CT C22:25 RES
DT_SPARE1_MIN_CT C22:26 RES
DT_SPARE1_HRS_CT C22:27 RES
Page 125
2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 8
2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 0061 8 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 7 FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 0062 2
SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 3
2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 7
1ST_GOOD MOV Move Source Dest
F23:2 478.0< F23:48 478.0<
1ST_FAIL MOV Move Source Dest
F23:8 20.0< F23:49 20.0<
1ST_CAP_FAILS MOV Move Source F23:30 8.0< Dest F23:40 8.0< 1ST_SLEEVE_FAILS MOV Move Source F23:31 7.0< Dest F23:41 7.0< 1ST_SLIDER_FAILS MOV Move Source F23:32 5.0< Dest F23:42 5.0< 1ST_WELDER_FAILS MOV Move Source F23:33 15.0< Dest F23:43 15.0<
Page 126

SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 0063 3 7 TOTAL PART GOOD 10000-325000000 COUNTER TOTAL_GOOD_HT_CT C22:3 RES 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 TOTAL PART GOOD 1-9999 COUNTER TOTAL_GOOD_T_CT C22:2 RES
Page 127

2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 8
2ND SHIFT COUNTER RESET OK 2ND_RES_OK B3:3 0064 8 2ND SHIFT COUNTER RESET DONE 2ND_RES_DN B3:3 7
SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 3
Page 128

SECOND SHIFT IS RUNNING RUN_2ND_SHIFT B3:3 0065 3
2ND_GOOD MOV Move Source Dest
F23:2 478.0< F23:68 0.0<
2ND_FAIL MOV Move Source Dest
F23:8 20.0< F23:69 0.0<
2ND_CAP_FAILS MOV Move Source F23:30 8.0< Dest F23:60 0.0< 2ND_SLEEVE_FAILS MOV Move Source F23:31 7.0< Dest F23:61 0.0< 2ND_SLIDER_FAILS MOV Move Source F23:32 5.0< Dest F23:62 0.0< 2ND_WELDER_FAILS MOV Move Source F23:33 15.0< Dest F23:63 0.0<
0066
END
Page 129
M1140.rss LAD 23 - PV DOWNTIM --- Total Rungs in File = 35

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 0000 8 2 MIDDLE OF INDEX MID_OF_INDEX B3:2 MACHINE IDLE TIMER IS USED TO LOG DOWNTIME IDLE_TIMER TON Timer On Delay Timer Time Base Preset Accum
EN T4:3 0.01 1500< 399< DN
MACHINE IDLE TIMER IS USED TO LOG DOWNTIME IDLE_TIMER/DN T4:3 0001 DN MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8
CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC RTO Retentive Timer On Timer T4:30 Time Base 1.0 Preset 60< Accum 19<
EN DN
PANEL VIEW STATUS MACHINE IS LOGGING DOWNTIME PV_MACHINE_DOWN B20:0 14
MACHINE IDLE TIMER IS USED TO LOG DOWNTIME IDLE_TIMER/DN T4:3 0002 DN PV_PB_UNSCHD B20:11 0
B30:2 OSR 4
DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 L 9 DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3 U 10 DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 U 11 DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3 U 12
Page 130

DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3 L 10 DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 U 9 DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 U 11 DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3 U 12 DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 L 11 DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 U 9 DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3 U 10 DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3 U 12
PV_PB_MAINT B20:11 0003 1
B30:2 OSR 5
PV_PB_NOPARTS B20:11 0004 2
B30:2 OSR 6
Page 131

DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3 L 12 DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 U 9 DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3 U 10 DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 U 11 CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC/DN T4:30 0006 DN DN CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC T4:30 RES DT_CUR_MIN CTU Count Up Counter Preset Accum DT_CUR_MIN/DN C22:18 0007 DN DN DT_CUR_HRS/DN C22:19
PV_PB_SPARE1 B20:11 0005 3
B30:2 OSR 7
DT_CUR_MIN/DN C22:18
B30:2 OSR 0
CU C22:18 60< 15< DN
B30:2 OSR 1 DT_CUR_HRS CTU Count Up Counter Preset Accum
CU C22:19 999< 0< DN
DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3 0008 9
DT_CUR_MIN/CU C22:18 CU
DT_UNSCHD_MIN_CT/DN C22:20 DN
DT_UNSCHD_MIN_CT CTU Count Up Counter C22:20 Preset 32500< Accum 15<
CU DN
Page 132

MOVE ALL DOWN TIME INTO CURRENT VALUE REGISTERS
0009
DT_UNSCHD_MIN MOV Move Source C22:20.ACC 15< Dest N21:50 15< DOWN TIME MARKED AS UNSCHEDULED DT_UNSCHD B3:3
DT_CUR_HRS/CU C22:19 CU
DT_UNSCHD_HRS_CT/DN C22:21 DN
0010 9
DT_UNSCHD_HRS_CT CTU Count Up Counter C22:21 Preset 32500< Accum 0<
CU DN
0011
DT_UNSCHD_HRS MOV Move Source C22:21.ACC 0< Dest N21:51 0< DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3
DT_MAINT_MIN_CT/DN C22:22 DN
0012 10
DT_MAINT_MIN_CT CTU Count Up Counter C22:22 Preset 32500< Accum 0<
CU DN
0013
DT_MAINT_MIN MOV Move Source C22:22.ACC 0< Dest N21:52 0< DOWN TIME MARKED AS MAINTENANCE DT_MAINT B3:3
DT_MAINT_MIN_CT/DN C22:22 DN
0014 10
DT_MAINT_HRS_CT CTU Count Up Counter C22:23 Preset 32500< Accum 0<
CU DN
0015
DT_MAINT_HRS MOV Move Source C22:23.ACC 0< Dest N21:53 0<
Page 133

DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3 0016 11 CU DN
DT_CUR_MIN/CU C22:18
DT_NOPART_MIN_CT/DN C22:24
DT_NOPART_MIN_CT CTU Count Up Counter C22:24 Preset 32500< Accum 0<
CU DN
0017
DT_NOPART_MIN MOV Move Source C22:24.ACC 0< Dest N21:54 0< DOWN TIME MARKED AS NO PARTS DT_NOPARTS B3:3
DT_NOPART_HRS_CT/DN C22:25 DN
0018 11
DT_NOPART_HRS_CT CTU Count Up Counter C22:25 Preset 32500< Accum 0<
CU DN
0019
DT_NOPART_HRS MOV Move Source C22:25.ACC 0< Dest N21:55 0< DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3
DT_SPARE1_MIN_CT/DN C22:26 DN
0020 12
DT_SPARE1_MIN_CT CTU Count Up Counter C22:26 Preset 32500< Accum 0<
CU DN
0021
DT_SPARE1_MIN MOV Move Source C22:26.ACC 0< Dest N21:56 0< DOWN TIME MARKED AS NO PARTS DT_SPARE1 B3:3
DT_SPARE1_HRS_CT/DN C22:27 DN
0022 12
DT_SPARE1_HRS_CT CTU Count Up Counter C22:27 Preset 32500< Accum 0<
CU DN
0023
DT_SPARE1_HRS MOV Move Source C22:27.ACC 0< Dest N21:57 0<
Page 134

DT_UNSCHD_TOTAL CPT Compute Dest Expression
0024
F23:70 15.0< C22:18.ACC + ( C22:19.ACC * 60.0 )
0025
DT_MAINT_TOTAL CPT Compute Dest Expression
F23:71 0.0< C22:22.ACC + ( C22:23.ACC * 60.0 )
0026
DT_NOPART_TOTAL CPT Compute Dest Expression
F23:72 0.0< C22:24.ACC + ( C22:25.ACC * 60.0 )
0027
DT_SPARE1_TOTAL CPT Compute Dest Expression 1ST SHIFT COUNTER RESET DONE 1ST_RES_DN B3:3 5
F23:73 0.0< C22:26.ACC + ( C22:27.ACC * 60.0 ) CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC T4:30 RES DT_CUR_MIN C22:18 RES DT_CUR_HRS C22:19 RES
FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 0028 2
FIRST SHIFT IS RUNNING RUN_1ST_SHIFT B3:3 0029 2
DT_UNSCHD_1ST MOV Move Source F23:70 15.0< Dest F23:80 15.0< DT_MAINT_1ST MOV Move Source F23:71 0.0< Dest F23:81 0.0< DT_NOPART_1ST MOV Move Source F23:72 0.0< Dest F23:82 0.0< DT_SPARE1_1ST MOV Move Source F23:73 0.0< Dest F23:83 0.0<
Page 135

DT_1ST_TOTAL CPT Compute Dest Expression
0030
F23:84 15.0< ( ( F23:80 + F23:81 ) + F23:82 ) + F23:83
CURRENT DOWN TIMER IN SECONDS DT_CUR_SEC T4:30 RES DT_CUR_MIN C22:18 RES DT_CUR_HRS C22:19 RES
DT_UNSCHD_2ND MOV Move Source F23:70 15.0< Dest F23:90 1.0< DT_MAINT_2ND MOV Move Source F23:71 0.0< Dest F23:91 1.0< DT_NOPARTS_2ND MOV Move Source F23:72 0.0< Dest F23:92 0.0< DT_SPARE1_2ND MOV Move Source F23:73 0.0< Dest F23:93 0.0< DT_2ND_TOTAL CPT Compute Dest Expression
0033
F23:94 2.0< ( ( F23:90 + F23:91 ) + F23:92 ) + F23:93
0034
END
Page 136
M1140.rss CDM 0 - TRACKING

Address (Symbol) = Value B11:0 = 0000 0000 1111 0000 B11:1 = 0000 0000 1111 0000 B11:2 = 0000 0000 1111 0000 B11:3 = 0000 0000 1111 0000
Page 137
M1140.rss Address/Symbol Database

Address B3:0/0 B3:0/1 B3:0/2 B3:0/3 B3:0/4 B3:0/5 B3:0/6 B3:0/7 B3:0/8 B3:0/9 B3:0/10 B3:0/11 B3:0/15 B3:1/0 B3:1/1 B3:1/2 B3:1/3 B3:1/5 B3:1/6 B3:1/15 B3:2/0 B3:2/1 B3:2/2 B3:2/3 B3:2/4 B3:2/5 B3:2/6 B3:2/7 B3:2/8 B3:2/9 B3:3/0 B3:3/1 B3:3/2 B3:3/3 B3:3/4 B3:3/5 B3:3/6 B3:3/7 B3:3/8 B3:3/9 B3:3/10 B3:3/11 B3:3/12 B3:4/0 B3:4/1 B3:4/2 B3:5/0 B3:5/1 B3:5/2 B3:5/3 B3:5/4 B3:5/5 B3:5/6 B3:5/7 B3:5/8 B3:5/9 B3:5/10 B3:5/13 B3:5/14 B3:5/15 B3:6/0 B3:6/1 B3:6/2 B3:6/3 B3:6/4 B3:6/5 B3:6/6 B3:6/7 B3:6/8 B3:6/9 B3:6/10 B3:6/13 B3:6/14 B3:6/15 B3:7/0 B3:7/1 B3:7/2 B3:7/3 B3:7/4 B3:7/5 B3:7/6 B3:7/7 B3:7/8 B3:7/9 Symbol NEVER_ON ALWAYS_ON START_REQ RUNNING STOP_REQ STOPPED OK_TO_STOP POWER_ON AUTO_MODE START_WATCH STOP_WATCH MANUAL_MODE_OS ALARM_BIT CAP_HOME SLEEVE_HOME SLIDER_HOME PRESS_HOME WELDER_HOME UNLOAD_HOME ALL_HOME INDEX_OK INDEX_ERROR MID_OF_INDEX STOP_INDEX INDEX_DN INDEX_SS INDEX_CLEAR INDEX_HOMING INDEX_RDY INDEX_HEAD_PU BOX_FULL BOX_IC RUN_1ST_SHIFT RUN_2ND_SHIFT RUN_SPARE_SHIFT 1ST_RES_DN 1ST_RES_OK 2ND_RES_DN 2ND_RES_OK DT_UNSCHD DT_MAINT DT_NOPARTS DT_SPARE1 CAPS_PRESENT SLEEVES_PRESENT SLIDERS_PRESENT CAP_HOMING CAP_HOMED CAP_OK CAP_IC CAP_PH_EXT_OK CAP_GP_EXT_OK CAP_TD_RET_OK CAP_TD_EXT_OK CAP_GP_RET_OK CAP_RUN1_OVR CAP_PH_RET_OK CAP_PE2_MB CAP_PE1_MB CAP_DN SLEEVE_HOMING SLEEVE_HOMED SLEEVE_OK SLEEVE_IC SLEEVE_PH_EXT_OK SLEEVE_GP_EXT_OK SLEEVE_TD_RET_OK SLEEVE_TD_EXT_OK SLEEVE_GP_RET_OK SLEEVE_RUN1_OVR SLEEVE_PH_RET_OK SLEEVE_PE2_MB SLEEVE_PE1_MB SLEEVE_DN SLIDER_HOMING SLIDER_HOMED SLIDER_OK SLIDER_IC SLIDER_PH_MAN SLIDER_CLS_GRIP_OK SLIDER_TD_RET_OK SLIDER_ROT_AWAY_OK SLIDER_ROT_EXT_OK SLIDER_ROT_RETURN_OK Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description TROUBLESHOOT NEVER ON BIT TROUBLESHOOT ALWAYS ON BIT SYSTEM START REQUESTED SYSTEM IS RUNNING SYSTEM STOP REQUESTED SYSTEM IS STOPPED OK TO STOP IF ALL CYCLES ARE FINISHED POWER ON RESET FUNCTION MACHINE AUTO MODE SELECTION MADE MANUAL MODE ONE SHOT BOWLS RELEASE ACTIVE ALARM HAS BEEN SET STATION 1 CAP LOAD HEAD IS ALL HOME STATION 2 SLEEVE LOAD HEAD IS ALL HOME STATION 3 SLIDER LOAD HEAD IS ALL HOME STATION 4 PRESS CYCLINDER HEAD IS ALL HOME STATION 6 WELDER HOME HEAD IS ALL HOME STATION 7 UNLOAD LOAD HEAD IS ALL HOME ALL HEADS ARE HOME OK TO INDEX TABLE INDEX ERROR CLUTCH SWITCH MADE MIDDLE OF INDEX STOP INDEX INDEX DONE INDEX SINGLE SHOT START INDEX TABLE CLEAR TO CYCLE AFTER ALL HEADS ARE DONE INDEX TABLE POWER UP OR AFTER RESET INDEX TABLE ONCE TO GET READY INDEX TABLE STARTUP COMPLETE READY FOR AUTO CYCLES INDEX ONE TIME RUN UNLOAD,PRESS HEAD ON POWER UP RUN PRESET PART COUNT HAS MET PRESET STOP AND CHANGE BOXES BOX CHANGING IN CYCLE FIRST SHIFT IS RUNNING SECOND SHIFT IS RUNNING 1ST SHIFT 1ST SHIFT 2ND SHIFT 2ND SHIFT DOWN TIME DOWN TIME DOWN TIME DOWN TIME COUNTER RESET DONE COUNTER RESET OK COUNTER RESET DONE COUNTER RESET OK MARKED AS UNSCHEDULED MARKED AS MAINTENANCE MARKED AS NO PARTS MARKED AS NO PARTS
CAP LOADER HOME ALL DOUBLE VALVES CAP LOADER ALL DOUBLE VALVES ARE HOME CAP LOADER OK TO CYCLE CAP LOADER IN CYCLE CAP LOADER OK TO EXTEND PART HOLDERS CAP LOADER OK TO EXTEND GUIDE PINS CAP LOADER OK TO RETRACT TRAP DOOR CAP LOADER OK TO EXTEND TRAP DOOR CAP LOADER OK TO RETRACT GUIDE PINS CAP HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS CAP LOADER OK TO RETRACT PART HOLDERS CAP LOADER PHOTOEYE NEST 2 MAKE/BREAK CAP LOADER PHOTOEYE NEST 1 MAKE/BREAK CAP LOADER CYCLE DONE SLEEVE LOADER HOME ALL DOUBLE VALVES SLEEVE LOADER ALL DOUBLE VALVES ARE HOME SLEEVE LOADER OK TO CYCLE SLEEVE LOADER IN CYCLE SLEEVE LOADER OK TO EXTEND PART HOLDERS SLEEVE LOADER OK TO EXTEND GUIDE PINS SLEEVE LOADER OK TO RETRACT TRAP DOOR SLEEVE LOADER OK TO EXTEND TRAP DOOR SLEEVE LOADER OK TO RETRACT GUIDE PINS SLEEVE HEAD RUN ONE CYCLE OVERRIDE FOR PART HOLD BACK AND GUIDE PINS SLEEVE LOADER OK TO RETRACT PART HOLDERS SLEEVE LOADER PHOTOEYE NEST 2 MAKE/BREAK SLEEVE LOADER PHOTOEYE NEST 1 MAKE/BREAK SLEEVE LOADER CYCLE DONE SLIDER LOADER HOME ALL DOUBLE VALVES SLIDER LOADER ALL DOUBLE VALVES ARE HOME SLIDER LOADER OK TO CYCLE SLIDER LOADER IN CYCLE SLIDER HEAD MANUAL CONTROL BIT SLIDER LOADER OK TO CLOSE GRIPPERS SLIDER LOADER OK TO RETRACT TRAP DOOR SLIDER LOADER OK TO ROTATE AWAY SLIDER LOADER OK TO EXTEND ROTATOR SLIDER LOADER OK TO RETURN ROTATOR
Page 138

Address B3:7/10 B3:7/11 B3:7/12 B3:7/13 B3:7/14 B3:7/15 B3:8/2 B3:8/3 B3:8/4 B3:8/5 B3:8/6 B3:8/7 B3:8/12 B3:8/13 B3:8/15 B3:10/2 B3:10/3 B3:10/4 B3:10/5 B3:10/6 B3:10/7 B3:10/8 B3:10/9 B3:10/10 B3:10/11 B3:10/12 B3:10/13 B3:10/15 B3:11/2 B3:11/3 B3:11/4 B3:11/5 B3:11/6 B3:11/7 B3:11/8 B3:11/9 B3:11/10 B3:11/11 B3:11/12 B3:11/13 B3:11/14 B3:11/15 B3:12/2 B3:12/3 B3:12/4 B3:12/15 B3:13/2 B3:15/0 B10:0/0 B10:0/1 B10:0/2 B10:0/3 B10:0/4 B10:0/5 B10:0/6 B10:0/7 B10:0/8 B10:0/9 B10:0/10 B10:0/11 B10:0/12 B10:0/13 B10:0/14 B10:0/15 B10:1/0 B10:1/1 B10:1/2 B10:1/3 B10:1/4 B10:1/5 B10:1/6 B10:1/7 B10:1/8 B10:1/9 B10:1/10 B10:2/0 B10:2/1 B10:2/2 B10:2/3 B10:2/4 B10:2/5 B10:2/6 B10:2/7 B10:2/8 Symbol SLIDER_TD_EXT_OK SLIDER_OPN_GRIP_OK SLIDER_PH_RET_OK SLIDER_PE2_MB SLIDER_PE1_MB SLIDER_DN PRESS_OK PRESS_IC PRESS_CYC_EXT_OK PRESS_CYC_RET_OK PRESS_PS1_MEM PRESS_PS2_MEM PRESS_ESRUN1 PRESS_ESRUN_DN PRESS_DN WELDER_OK WELDER_IC WELDER_PH_EXT_OK WELDER_BT_EXT_OK WELDER_RETURN_OK WELDER_START WELDER_WELDING Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description SLIDER LOADER OK TO EXTEND TRAP DOOR SLIDER LOADER OK TO OPEN GRIPPERS SLIDER LOADER OK TO RETRACT PART HOLD SLIDER LOADER PHOTOEYE NEST 2 MAKE/BREAK SLIDER LOADER PHOTOEYE NEST 1 MAKE/BREAK SLIDER LOADER CYCLE DONE PRESS CYCLINDER OK TO CYCLE PRESS CYCLINDER IN CYCLE PRESS CYCLINDER OK TO EXTEND PRESS CYCLINDER OK TO RETRACT PRESS STATION STATION 4 #1 GOOD PART MEMORY BIT PRESS STATION STATION 4 #2 GOOD PART MEMORY BIT PRESS HEAD E-STOP RECOVER RUN1 CYCLE PRESS HEAD E-STOP RECOVER RUN1 CYCLE DONE PRESS CYCLINDER CYCLE DONE WELDERS OK TO CYCLE WELDERS IN CYCLE WELDERS OK TO EXTEND PART HOLDERS WELDERS OK TO EXTEND BEND TABS WELDERS OK TO RETURN WELDER START SIGNAL WELDER TOLD TO CYCLE AND SHOULD BE MOVING WELDER 2 GOOD PART LATCH WELDER_DN UNLOAD_OK UNLOAD_IC UNLOAD_PU_EXT_OK UNLOAD_SB_EXT_OK UNLOAD_BLOW_SIDE_OK UNLOAD_DC1_PASS_OK UNLOAD_DC2_PASS_OK UNLOAD_VS_OK UNLOAD_VS_DN UNLOAD_RETURN_OK UNLOAD_ESRUN1 UNLOAD_ESRUN_DN UNLOAD_VS_SS UNLOAD_DN PARTCHK_OK PARTCHK_IC PARTCHK_CLR PARTCHK_DN UNLOAD_BLOW_BOT_OK SLIDER_ROT_HOME_OK FLT_CAP_TD FLT_CAP_GP1 FLT_CAP_GP2 FLT_CAP_PH1 FLT_CAP_PH2 FLT_SLEEVE_TD FLT_SLEEVE_GP1 FLT_SLEEVE_GP2 FLT_SLEEVE_PH1 FLT_SLEEVE_PH2 FLT_SLIDER_TD FLT_SLIDER_PH1 FLT_SLIDER_PH2 FLT_SLIDER_ROT1 FLT_SLIDER_ROT2 FLT_SLIDER_EXT1 FLT_SLIDER_EXT2 FLT_PRESS1_EXT FLT_WELDER1_EXT FLT_WELDER2_EXT FLT_WELDER_PH FLT_WELDER_BT FLT_UNLOAD_PU FLT_UNLOAD_SB FLT_UNLOAD_DC1 FLT_UNLOAD_DC2 FLT_PRESS2_EXT FLT_INDEX_OVRL FLT_STAT8_NOT_CLR FLT_VS1_3ROW FLT_VS2_3ROW FLT_CAP_CYCLE FLT_SLEEVE_CYCLE FLT_SLIDER_CYCLE FLT_WELDER1_NOT_RDY FLT_WELDER2_NOT_RDY Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global WELDERS CYCLE DONE UNLOAD OK TO CYCLE UNLOAD IN CYCLE UNLOAD OK TO EXTEND POP UP UNLOAD OK TO EXTEND SIDE BLOW OFF UNLOAD OK TO TURN ON BLOW SIDE BLOW OFF UNLOAD OK TO PASS DIVERT CHUTE 1 UNLOAD OK TO PASS DIVERT CHUTE 2 UNLOAD OK TO TRIGGER VISION SYSTEM CAMERA #1 #2 UNLOAD VISION SYSTEM IS DONE CAMERA #1 #2 UNLOAD OK TO RETURN ALL HEADS UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE UNLOAD HEAD E-STOP RECOVER RUN1 CYCLE DONE UNLOAD DONE OUTPUT FROM VISION SIGNAL SHOT UNLOAD CYCLE DONE PART CHECK OK TO CYCLE PART CHECK IN CYCLE PART CHECK ALL CLEAR PART CHECK CYCLE DONE UNLOAD OK TO TURN ON BLOW BOTTOM BLOW OFF SLIDER LOADER OK TO RETURN HOME CAP LOADER TRAP DOOR FUNCTIONAL FAULT CAP LOADER GUIDE PIN 1 FUNCTIONAL FAULT CAP LOADER GUIDE PIN 2 FUNCTIONAL FAULT CAP LOADER PART HOLD 1 FUNCTIONAL FAULT CAP LOADER PART HOLD 2 FUNCTIONAL FAULT SLEEVE LOADER TRAP DOOR FUNCTIONAL FAULT SLEEVE LOADER GUIDE PIN 1 FUNCTIONAL FAULT SLEEVE LOADER GUIDE PIN 2 FUNCTIONAL FAULT SLEEVE LOADER PART HOLD 1 FUNCTIONAL FAULT SLEEVE LOADER PART HOLD 2 FUNCTIONAL FAULT SLIDER LOADER TRAP DOOR FUNCTIONAL FAULT SLIDER LOADER PART HOLD 1 FUNCTIONAL FAULT SLIDER LOADER PART HOLD 2 FUNCTIONAL FAULT SLIDER LOADER ROTARY ROTATE 1 FUNCTIONAL FAULT SLIDER LOADER ROTARY ROTATE 2 FUNCTIONAL FAULT SLIDER LOADER ROTARY EXTEND 1 FUNCTIONAL FAULT SLIDER LOADER ROTARY EXTEND 2 FUNCTIONAL FAULT PRESS CYCLINDER 1 FUNCTIONAL FAULT WELDER 1 EXTEND FUNCTIONAL FAULT WELDER 2 EXTEND FUNCTIONAL FAULT WELDER PART HOLD FUNCTIONAL FAULT WELDER BEND TAB FUNCTIONAL FAULT UNLOAD HEAD POP UP FUNCTIONAL FAULT UNLOAD HEAD SIDE BLOW-OFF EXTEND FUNCTIONAL FAULT UNLOAD HEAD DIVERT CHUTE 1 FUNCTIONAL FAULT UNLOAD HEAD DIVERT CHUTE 2 FUNCTIONAL FAULT PRESS CYCLINDER 2 FUNCTIONAL FAULT INDEX CLUTCH TRIPPED FUNCTIONAL FAULT STATION 8 DETECT PARTS CAN NOT INDEX UNTIL REMOVED VISION CAMERA #1 FAILED THREE PARTS IN A ROW VISION CAMERA #2 FAILED THREE PARTS IN A ROW CAP OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE SLEEVE OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE SLIDER OVERCYCLE NORMALLY MEANS PARTS DID NOT DROP ONTO TABLE WELDER #1 IS NOT READY WHEN AUTO MODE SELECTED WELDER #2 IS NOT READY WHEN AUTO MODE SELECTED
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Address B10:2/9 B11:0/1 B11:0/2 B11:0/3 B11:0/4 B11:0/5 B11:0/6 B11:0/7 B11:0/8 B11:1/1 B11:1/2 B11:1/3 B11:1/4 B11:1/5 B11:1/6 B11:1/7 B11:1/8 B11:2/1 B11:2/2 B11:2/3 B11:2/4 B11:2/5 B11:2/6 B11:2/7 B11:2/8 B11:3/1 B11:3/2 B11:3/3 B11:3/4 B11:3/5 B11:3/6 B11:3/7 B11:3/8 B15:0/15 B20:0/0 B20:0/1 B20:0/2 B20:0/3 B20:0/5 B20:0/6 B20:0/7 B20:0/8 B20:0/9 B20:0/10 B20:0/11 B20:0/12 B20:0/14 B20:0/15 B20:1/0 B20:1/1 B20:1/2 B20:1/3 B20:1/4 B20:1/5 B20:2/0 B20:2/1 B20:2/2 B20:2/3 B20:2/4 B20:2/5 B20:2/6 B20:2/7 B20:2/8 B20:2/9 B20:2/10 B20:2/11 B20:2/12 B20:2/13 B20:2/14 B20:2/15 B20:3/0 B20:3/1 B20:3/2 B20:3/3 B20:3/4 B20:3/5 B20:3/6 B20:3/7 B20:3/8 B20:3/9 B20:4/0 B20:4/1 B20:6/0 B20:6/1 Symbol FLT_BROKEN STAT1_PP1 STAT2_PP1 STAT3_PP1 STAT4_PP1 STAT5_PP1 STAT6_PP1 STAT7_PP1 STAT8_PP1 STAT1_PS1 STAT2_PS1 STAT3_PS1 STAT4_PS1 STAT5_PS1 STAT6_PS1 STAT7_PS1 STAT8_PS1 STAT1_PP2 STAT2_PP2 STAT3_PP2 STAT4_PP2 STAT5_PP2 STAT6_PP2 STAT7_PP2 STAT8_PP2 STAT1_PS2 STAT2_PS2 STAT3_PS2 STAT4_PS2 STAT5_PS2 STAT6_PS2 STAT7_PS2 STAT8_PS2 PV_CAP_RUN1 PV_SLEEVE_RUN1 PV_SLIDER_RUN1 PV_PRESS_RUN1 PV_WELDER_RUN1 PV_UNLOAD_RUN1 PV_PARTCHK_RUN1 PV_INDEX_RUN1 PV_INDEX_TABLE PV_BOX_CNT_CHG PV_BOX_CNT_HAND PV_MACHINE_DOWN PV_CLR_TABLE PV_MAN_CAP_EXT_PH PV_MAN_CAP_RET_PH PV_MAN_CAP_EXT_TD PV_MAN_CAP_RET_TD PV_MAN_CAP_EXT_GP PV_MAN_CAP_RET_GP PV_MAN_SLEEVE_EXT_PH PV_MAN_SLEEVE_RET_PH PV_MAN_SLEEVE_EXT_TD PV_MAN_SLEEVE_RET_TD PV_MAN_SLEEVE_EXT_GP PV_MAN_SLEEVE_RET_GP Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description WELDER STATION POSSIBLE BROKEN FIXTURE DETECTED CAP LOADER PART 1 PRESENT OR LOADED SLEEVE LOADER PART 1 PRESENT OR LOADED SLIDER LOADER PART 1 PRESENT OR LOADED PRESS CYCLINDER PART 1 PRESENT OR LOADED STATION 5 PART 1 PRESENT OR LOADED WELDERS PART 1 PRESENT OR LOADED UNLOAD PART 1 PRESENT OR LOADED PART CHECK PART 1 PRESENT OR LOADED CAP LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE SLEEVE LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE SLIDER LOADER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE PRESS CYCLINDER PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE STATION 5 PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE WELDERS PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE UNLOAD PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE PART CHECK PART 1 STATUS 1 = GOOD 0 = BAD/IN CYCLE CAP LOADER PART 2 PRESENT OR LOADED SLEEVE LOADER PART 2 PRESENT OR LOADED SLIDER LOADER PART 2 PRESENT OR LOADED PRESS CYCLINDER PART 2 PRESENT OR LOADED STATION 5 PART 2 PRESENT OR LOADED WELDERS PART 2 PRESENT OR LOADED UNLOAD PART 2 PRESENT OR LOADED PART CHECK PART 2 PRESENT OR LOADED CAP LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE SLEEVE LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE SLIDER LOADER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE PRESS CYCLINDER PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE STATION 5 PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE WELDERS PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE UNLOAD PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE PART CHECK PART 2 STATUS 1 = GOOD 0 = BAD/IN CYCLE PANEL VIEW CAP LOADER RUN ONE CYCLE PANEL VIEW SLEEVE LOADER RUN ONE CYCLE PANEL VIEW SLIDER LOADER RUN ONE CYCLE PANEL VIEW PRESS CYCLINDER RUN ONE CYCLE PANEL VIEW WELDERS RUN ONE CYCLE PANEL VIEW UNLOAD RUN ONE CYCLE PANEL VIEW PART CHECK RUN ONE CYCLE PANEL VIEW INDEX TABLE RUN ONE CYCLE MANUAL INDEX PANEL VIEW BOX COUNT CHANGE NOTIFICATION PANEL VIEW BOX COUNT CHANGE HANDSHAKE PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW STATUS BUTTON MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MACHINE IS LOGGING DOWNTIME CLEAR THE INDEX TABLE STATUS FUNCTION CAP LOADER EXTEND PART LOADER FUNCTION CAP LOADER RETRACT PART HOLDER FUNCTION CAP LOADER EXTEND TRAP DOOR FUNCTION CAP LOADER RETRACT TRAP DOOR FUNCTION CAP LOADER EXTEND GUIDE PINS FUNCTION CAP LOADER RETRACT GUIDE PINS FUNCTION SLEEVE LOADER EXTEND PART HOLDER FUNCTION SLEEVE LOADER RETRACT PART HOLDER FUNCTION SLEEVE LOADER EXTEND TRAP DOOR FUNCTION SLEEVE LOADER RETRACT TRAP DOOR FUNCTION SLEEVE LOADER EXTEND GUIDE PINS FUNCTION SLEEVE LOADER RETRACT GUIDE PINS
PV_MAN_SLIDER_EXT_PH PV_MAN_SLIDER_RET_PH PV_MAN_CLS_GRIP PV_MAN_OPN_GRIP PV_MAN_SLIDER_EXT_TD PV_MAN_SLIDER_RET_TD PV_MAN_SLIDER_AWAY PV_MAN_SLIDER_HOME PV_MAN_SLIDER_EXT PV_MAN_SLIDER_RET PV_MAN_PRESS_EXT PV_MAN_PRESS_RET
Global Global Global Global Global Global Global Global Global Global Global Global
PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL
VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW
MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL
FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION
SLIDER LOADER EXTEND PART HOLDER SLIDER LOADER RETRACT PART HOLDER SLIDER LOADER CLOSE GRIPPERS SLIDER LOADER OPEN GRIPPERS SLIDER LOADER EXTEND TRAP DOOR SLIDER LOADER RETRACT TRAP DOOR SLIDER LOADER ROTATE ROTARY AWAY SLIDER LOADER ROTATE ROTARY HOME SLIDER LOADER EXTEND ROTARY SLIDER LOADER RETRACT ROTARY PRESS CYCLINDER EXTEND PRESS CYCLINDER RETRACT
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Address B20:6/2 B20:6/3 B20:6/4 B20:6/5 B20:6/6 B20:6/7 B20:6/8 B20:6/9 B20:7/0 B20:7/1 B20:7/2 B20:7/3 B20:7/4 B20:7/5 B20:7/6 B20:7/7 B20:7/8 B20:7/9 B20:7/10 B20:7/11 B20:10/0 B20:10/1 B20:10/2 B20:10/3 B20:10/4 B20:10/5 B20:10/6 B20:10/7 B20:10/8 B20:10/9 B20:10/10 B20:10/11 B20:10/12 B20:10/13 B20:10/14 B20:10/15 B20:11/0 B20:11/1 B20:11/2 B20:11/3 B20:12/0 B20:12/1 B20:12/2 B20:12/3 B20:12/4 B20:12/5 C5:0 C5:1 C5:5 C5:6 C5:9 C5:10 C22:0 C22:0.PRE C22:1 C22:2 C22:3 C22:4 C22:5 C22:8 C22:9 C22:10 C22:11 C22:12 C22:13 C22:14 C22:15 C22:16 C22:17 C22:18 C22:19 C22:20 C22:21 C22:22 C22:23 C22:24 C22:25 C22:26 C22:27 C22:34 C22:35 C22:35.ACC F23:0 F23:1 Symbol Scope Description
PV_MAN_WELDER_EXT_PH PV_MAN_WELDER_RET_PH PV_MAN_WELDER_EXT_BT PV_MAN_WELDER_RET_BT PV_MAN_TRIG_WELD1 PV_MAN_TRIG_WELD2 PV_MAN_UNLD_EXT_PU PV_MAN_UNLD_RET_PU PV_MAN_UNLD_EXT_SB PV_MAN_UNLD_RET_SB PV_MAN_UNLD_EXT_DC1 PV_MAN_UNLD_RET_DC1 PV_MAN_UNLD_EXT_DC2 PV_MAN_UNLD_RET_DC2 PV_MAN_UNLD_ON_AIR PV_MAN_UNLD_OFF_AIR PV_MAN_UNLD_TRIG PV_CLR_COUNTS PV_CAP_PHALL_RETD PV_CAP_PHALL_EXTD PV_CAP_GPALL_RETD PV_CAP_GPALL_EXTD PV_SLEEVE_PHALL_RETD PV_SLEEVE_PHALL_EXTD PV_SLEEVE_GPALL_RETD PV_SLEEVE_GPALL_EXTD PV_SLIDER_PHALL_RETD PV_SLIDER_PHALL_EXTD PV_SLIDER_ROTALL_HOM PV_SLIDER_ROTALL_AWY PV_SLIDER_ETALL_RETD PV_SLIDER_ETALL_EXTD PV_PRESS_ETALL_RETD PV_PRESS_ETALL_EXTD PV_PB_UNSCHD PV_PB_MAINT PV_PB_NOPARTS PV_PB_SPARE1 PV_BWLS_CAP_ON PV_BWLS_CAP_OFF PV_BWLS_SLEEVE_ON PV_BWLS_SLEEVE_OFF PV_BWLS_SLIDER_ON PV_BWLS_SLIDER_OFF MACH_CT_1000 MACH_CT_10000 VS1_FAILED_3ROW VS2_FAILED_3ROW MACHINE_AUTO_CYCLES MACHINE_AUTO_CYCLES2 BOX_COUNTER TOTAL_GOOD_T_CT TOTAL_GOOD_HT_CT BOX_COUNT1 BOX_COUNT2 TOTAL_FAIL1_CT TOTAL_FAIL2_CT CAP1_CUR_FAIL_CT SLEEVE1_CUR_FAIL_CT SLIDER1_CUR_FAIL_CT WELDER1_CUR_FAIL_CT CAP2_CUR_FAIL_CT SLEEVE2_CUR_FAIL_CT SLIDER2_CUR_FAIL_CT WELDER2_CUR_FAIL_CT DT_CUR_MIN DT_CUR_HRS DT_UNSCHD_MIN_CT DT_UNSCHD_HRS_CT DT_MAINT_MIN_CT DT_MAINT_HRS_CT DT_NOPART_MIN_CT DT_NOPART_HRS_CT DT_SPARE1_MIN_CT DT_SPARE1_HRS_CT TOTAL_GOOD1 TOTAL_GOOD2 C TOTAL_GOOD_T_VAL TOTAL_GOOD_HT_VAL
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL PANEL
VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW VIEW
MANUAL FUNCTION WELDERS EXTEND PART HOLD MANUAL FUNCTION WELDERS RETRACT PART HOLD MANUAL FUNCTION WELDERS EXTEND BEND TAB MANUAL FUNCTION WELDERS RETRACT BEND TAB MANUAL FUNCTION TRIIGER WELDER #1 MANUAL FUNCTION TRIIGER WELDER #2 MANUAL FUNCTION UNLOAD EXTEND POP UP MANUAL FUNCTION UNLOAD RETRACT POP UP MANUAL FUNCTION UNLOAD EXTEND SIDE AIR BLOW-OFF MANUAL FUNCTION UNLOAD RETRACT SIDE AIR BLOW-OFF MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 1 TO GOOD MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 1 TO BAD MANUAL FUNCTION UNLOAD EXTEND DIVERT CHUTE 2 TO GOOD MANUAL FUNCTION UNLOAD RETRACT DIVERT CHUTE 2 TO BAD MANUAL FUNCTION UNLOAD TURN ON BLOW-OFF AIR MANUAL FUNCTION UNLOAD TURN OFF BLOW-OFF AIR MANUAL FUNCTION UNLOAD TRIGGER VISION SYSTEM CLEAR ALL COUNTS UNLOAD HEAD / VISION SYSTEM BITS BOTH CAP PART HOLDS ARE RETRACTED BITS BOTH CAP PART HOLDS ARE EXTENDED BITS BOTH CAP GUIDE PINS ARE RETRACTED BITS BOTH CAP GUIDE PINS ARE EXTENDED BITS BOTH SLEEVE PART HOLDS ARE RETRACTED BITS BOTH SLEEVE PART HOLDS ARE EXTENDED BITS BOTH SLEEVE GUIDE PINS ARE RETRACTED BITS BOTH SLEEVE GUIDE PINS ARE EXTENDED BITS BOTH SLIDER PART HOLDS ARE RETRACTED BITS BOTH SLIDER PART HOLDS ARE EXTENDED BITS BOTH SLIDER ROTARY ARE HOME BITS BOTH SLIDER ROTARY ARE AWAY BITS BOTH SLIDER ROTARY EXTEND ARE RETRACTED BITS BOTH SLIDER ROTARY EXTEND ARE EXTENDED BITS BOTH PRESS CYCLINDERS ARE RETRACTED BITS BOTH PRESS CYCLINDERS ARE EXTENDED
PANEL PANEL PANEL PANEL PANEL PANEL
VIEW VIEW VIEW VIEW VIEW VIEW
MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL
BUTTON BUTTON BUTTON BUTTON BUTTON BUTTON
TURN TURN TURN TURN TURN TURN
ON CAP INLINE AND BOWLS OFF CAP INLINE AND BOWLS ON SLEEVE INLINE AND BOWLS OFF SLEEVE INLINE AND BOWLS ON SLIDER INLINE AND BOWLS OFF SLIDER INLINE AND BOWLS
VISION CAMERA #1 FAILED THREE PARTS IN A ROW VISION CAMERA #2 FAILED THREE PARTS IN A ROW HOW MANY IS IN THE BOX CURRENTLY? CHECK THE ACCUM TOTAL PART GOOD 1-9999 COUNTER TOTAL PART GOOD 10000-325000000 COUNTER BOX COUNTER FOR NEST #1 BOX COUNTER FOR NEST #2 FAILED PART #1 TOTAL FOR ANY REASON COUNTER FAILED PART #2 TOTAL FOR ANY REASON COUNTER TOTAL CURRENT CAP PARTS #1 FAILS TOTAL CURRENT SLEEVE PARTS #1 FAILS TOTAL CURRENT SLIDER PARTS #1 FAILS TOTAL CURRENT WELDER PARTS #1 FAILS TOTAL CURRENT CAPS PARTS #2 FAILS TOTAL CURRENT SLEEVE PARTS #2 FAILS TOTAL CURRENT SLIDER PARTS #2 FAILS TOTAL CURRENT WELDER PARTS #2 FAILS
TOTAL GOOD FOR NEST #1 TOTAL GOOD FOR NEST #2
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Address F23:2 F23:3 F23:4 F23:5 F23:6 F23:7 F23:8 F23:9 F23:10 F23:11 F23:12 F23:20 F23:21 F23:22 F23:23 F23:24 F23:25 F23:26 F23:27 F23:28 F23:29 F23:30 F23:31 F23:32 F23:33 F23:40 F23:41 F23:42 F23:43 F23:44 F23:45 F23:46 F23:47 F23:48 F23:49 F23:60 F23:61 F23:62 F23:63 F23:64 F23:65 F23:66 F23:67 F23:68 F23:69 F23:70 F23:71 F23:72 F23:73 F23:75 F23:76 F23:78 F23:80 F23:81 F23:82 F23:83 F23:84 F23:90 F23:91 F23:92 F23:93 F23:94 I:0.0/3 I:1.0/0 I:1.0/1 I:1.0/2 I:1.0/3 I:1.0/4 I:1.0/5 I:1.0/6 I:1.0/7 I:1.0/8 I:1.0/9 I:1.0/10 I:1.0/11 I:1.0/12 I:1.0/13 I:1.0/14 I:1.0/15 I:1.1/0 I:1.1/1 I:1.1/2 I:1.1/3 I:1.1/4 Symbol TOTAL_CUR_GOOD_VAL BOX_COUNT_VAL BOX_PROGRESS_VAL TOTAL_FAIL1_VAL TOTAL_FAIL2_VAL TOTAL_CUR_FAILS_VAL YIELD CYCLE_TIME_RAW CYCLE_TIME_REAL CYCLE_TIME CUR_CAP1_FAILS CUR_SLEEVE1_FAILS CUR_SLIDER1_FAILS CUR_WELDER1_FAILS CUR_CAP2_FAILS CUR_SLEEVE2_FAILS CUR_SLIDER2_FAILS CUR_WELDER2_FAILS TOTAL_CAP_FAIL TOTAL_SLEEVE_FAIL TOTAL_SLIDER_FAIL TOTAL_WELD_FAIL 1ST_CAP_FAILS 1ST_SLEEVE_FAILS 1ST_SLIDER_FAILS 1ST_WELDER_FAILS Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description
TOTAL CURRENT YEILD OF MACHINE
1ST_GOOD 1ST_FAIL 2ND_CAP_FAILS 2ND_SLEEVE_FAILS 2ND_SLIDER_FAILS 2ND_WELDER_FAILS
Global Global Global Global Global Global
2ND_GOOD 2ND_FAIL DT_UNSCHD_TOTAL DT_MAINT_TOTAL DT_NOPART_TOTAL DT_SPARE1_TOTAL DT_1SHIFT_TOTAL DT_2SHIFT_TOTAL DT_UNSCHD_1ST DT_MAINT_1ST DT_NOPART_1ST DT_SPARE1_1ST DT_1ST_TOTAL DT_UNSCHD_2ND DT_MAINT_2ND DT_NOPARTS_2ND DT_SPARE1_2ND DT_2ND_TOTAL PX_S1_TD_RET PX_S1_TD_EXT PX_S1_GP1_RET PX_S1_GP1_EXT PX_S1_GP2_RET PX_S1_GP2_EXT PX_S1_PH1_RET PX_S1_PH1_EXT PX_S1_PH2_RET PX_S1_PH2_EXT PE_S1_PP_NEST1 PE_S1_PP_NEST2 MCR AIR_OK S7_VS_DONE DOORS_OK PX_S2_TD_RET PX_S2_TD_EXT PX_S2_GP1_RET PX_S2_GP1_EXT PX_S2_GP2_RET
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global SELECTOR 1=AUTO MODE 0=MANUAL MODE PROX SWITCH STATION 1 TRAP DOOR RETRACTED PROX SWITCH CAP LOADER TRAP DOOR EXTENDED PROX SWITCH CAP LOADER GUIDE PIN 1 RETRACTED PROX SWITCH CAP LOADER GUIDE PIN 1 EXTENDED PROX SWITCH CAP LOADER GUIDE PIN 2 RETRACTED PROX SWITCH CAP LOADER GUIDE PIN 2 EXTENDED PROX SWITCH CAP LOADER PART HOLD PIN 1 RETRACTED PROX SWITCH CAP LOADER PART HOLD PIN 1 EXTENDED PROX SWITCH CAP LOADER PART HOLD PIN 2 RETRACTED PROX SWITCH CAP LOADER PART HOLD PIN 2 EXTENDED PHOTOEYE CAP LOADER PART PRESENT IN NEST 1 PHOTOEYE CAP LOADER PART PRESENT IN NEST 2 MASTER CONTROL RELAY OK AIR PRESSURE OK STATION 7 VISION SYSTEM DONE (CHECK OUTPUTS) DOOR SWITCHES ALL OK PROX SWITCH STATION 2 TRAP DOOR RETRACTED PROX SWITCH STATION 2 TRAP DOOR EXTENDED PROX SWITCH STATION 2 GUIDE PIN 1 RETRACTED PROX SWITCH STATION 2 GUIDE PIN 1 EXTENDED PROX SWITCH STATION 2 GUIDE PIN 2 RETRACTED
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Address I:1.1/5 I:1.1/6 I:1.1/7 I:1.1/8 I:1.1/9 I:1.1/10 I:1.1/11 I:1.1/12 I:1.1/13 I:1.1/14 I:1.1/15 I:2.0/0 I:2.0/1 I:2.0/2 I:2.0/3 I:2.0/4 I:2.0/5 I:2.0/6 I:2.0/7 I:2.0/8 I:2.0/9 I:2.0/10 I:2.0/11 I:2.0/12 I:2.0/13 I:2.0/14 I:2.0/15 I:2.1/0 I:2.1/1 I:2.1/2 I:2.1/3 I:2.1/4 I:2.1/5 I:2.1/6 I:2.1/7 I:2.1/8 I:2.1/9 I:2.1/10 I:2.1/11 I:2.1/12 I:2.1/13 I:2.1/14 I:2.1/15 I:3.0/0 I:3.0/1 I:3.0/2 I:3.0/3 I:3.0/4 I:3.0/5 I:3.0/6 I:3.0/7 I:3.0/8 I:3.0/9 I:3.0/10 I:3.0/11 I:3.0/12 I:3.0/13 I:3.0/14 I:3.0/15 I:3.1/0 I:3.1/1 I:3.1/2 I:3.1/3 I:3.1/4 I:3.1/5 I:3.1/6 I:3.1/7 I:3.1/8 I:3.1/9 I:3.1/10 I:3.1/11 I:3.1/12 I:3.1/13 I:3.1/14 I:3.1/15 N7:110 N21:0 N21:1 N21:2 N21:3 N21:4 N21:5 N21:6 N21:7 Symbol PX_S2_GP2_EXT PX_S2_PH1_RET PX_S2_PH1_EXT PX_S2_PH2_RET PX_S2_PH2_EXT PE_S2_PP_NEST1 PE_S2_PP_NEST2 Scope Global Global Global Global Global Global Global Description PROX SWITCH STATION 2 GUIDE PIN 2 EXTENDED PROX SWITCH STATION 2 PART HOLD PIN 1 RETRACTED PROX SWITCH STATION 2 PART HOLD PIN 1 EXTENDED PROX SWITCH STATION 2 PART HOLD PIN 2 RETRACTED PROX SWITCH STATION 2 PART HOLD PIN 2 EXTENDED PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 1 PHOTOEYE SLEEVE LOADER PART PRESENT IN NEST 2 SPARE SPARE SPARE SPARE PROX SWITCH STATION 3 TRAP DOOR RETRACTED PROX SWITCH STATION 3 TRAP DOOR EXTENDED PROX SWITCH STATION 3 PART HOLD PIN 1 RETRACTED PROX SWITCH STATION 3 PART HOLD PIN 1 EXTENDED PROX SWITCH STATION 3 PART HOLD PIN 2 RETRACTED PROX SWITCH STATION 3 PART HOLD PIN 2 EXTENDED PROX SWITCH STATION 3 ROTARY ROTATE 1 HOME POSITION PROX SWITCH STATION 3 ROTARY ROTATE 1 AWAY POSITION PROX SWITCH STATION 3 ROTARY ROTATE 2 HOME POSITION PROX SWITCH STATION 3 ROTARY ROTATE 2 AWAY POSITION PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PROX SWITCH STATION 3 ROTARY EXTEND 1 RETRACTED PROX SWITCH STATION 3 ROTARY EXTEND 1 EXTENDED PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 1 PHOTOEYE SLIDER LOADER PART PRESENT IN NEST 2 PROX SWITCH STATION 4 PRESS CYCLINDER 1 RETRACTED PROX SWITCH STATION 4 PRESS CYCLINDER 1 EXTENDED PROX SWITCH STATION 4 PRESS CYCLINDER 2 RETRACTED PROX SWITCH STATION 4 PRESS CYCLINDER 2 EXTENDED PHOTOEYE STATION 6 WELDER #1 TOOLING CLEAR PHOTOEYE STATION 6 WELDER #2 TOOLING CLEAR STATION 7 VISION SYSTEM CAMERA 1 WELD OK STATION 7 VISION SYSTEM CAMERA 2 WELD OK PROX SWITCH STATION 6 WELDER #1 CYCLINDER RETRACTED PROX SWITCH STATION 6 WELDER #2 CYCLINDER RETRACTED STATION 6 WELDER 1 INPUT BAD PART FROM WELDER STATION 6 WELDER 1 INPUT GOOD PART FROM WELDER STATION 6 WELDER 1 INPUT READY SIGNAL FROM WELDER STATION 6 WELDER 2 INPUT BAD PART FROM WELDER STATION 6 WELDER 2 INPUT GOOD PART FROM WELDER STATION 6 WELDER 2 INPUT READY SIGNAL FROM WELDER PROX SWITCH STATION 6 PART HOLD RETRACTED PROX SWITCH STATION 6 PART HOLD EXTENDED PROX SWITCH STATION 6 BEND TAB RETRACTED PROX SWITCH STATION 6 BEND TAB EXTENDED PROX SWITCH STATION 7 UNLOAD POPUP RETRACTED PROX SWITCH STATION 7 UNLOAD POPUP EXTENDED PROX SWITCH STATION 7 SIDE AIR BLOWOFF RETRACTED PROX SWITCH STATION 7 SIDE AIR BLOWOFF EXTENDED PROX SWITCH STATION 7 DIVERT CHUTE REJECT,FAIL,BAD PROX SWITCH STATION 7 DIVERT CHUTE ACCEPT,PASS,GOOD STATION 7 VISION SYSTEM CAMERA 1 CAP OK STATION 7 VISION SYSTEM CAMERA 1 SLEEVE OK STATION 7 VISION SYSTEM CAMERA 1 SLIDER OK STATION 7 VISION SYSTEM CAMERA 2 CAP OK STATION 7 VISION SYSTEM CAMERA 2 SLEEVE OK STATION 7 VISION SYSTEM CAMERA 2 SLIDER OK PHOTOEYE STATION 8 PART PRESENT CAP 1 (INDICATES FAULT) PHOTOEYE STATION 8 PART PRESENT CAP 2 (INDICATES FAULT) PHOTOEYE STATION 8 PART PRESENT SLEEVE 1 (INDICATES FAULT) PHOTOEYE STATION 8 PART PRESENT SLEEVE 2 (INDICATES FAULT) PHOTOEYE STATION 8 PART PRESENT SLIDER 1 (INDICATES FAULT) PHOTOEYE STATION 8 PART PRESENT SLIDER 2 (INDICATES FAULT) INDEX TABLE ON STATION INDEX TABLE DRIVE FAULT DETECTED INDEX TABLE CLUTCH OVERLOAD SAFETY SWITCH PROX SWITCH STATION 7 DIVERT CHUTE REJECT,FAIL,BAD PROX SWITCH STATION 7 DIVERT CHUTE ACCEPT,PASS,GOOD SPARE PUSH BUTTON START SYSTEM "REEN" PUSH BUTTON STOP SYSTEM "ED" PUSH BUTTON RESET FAULTS "LUE" SELECTOR SWITCH AUTO/MANUAL "1"= AUTO MODE "0"= MANUAL MODE
PX_S3_TD_RET PX_S3_TD_EXT PX_S3_PH1_RET PX_S3_PH1_EXT PX_S3_PH2_RET PX_S3_PH2_EXT PX_S3_RR1_HOME PX_S3_RR1_AWAY PX_S3_RR2_HOME PX_S3_RR2_AWAY PX_S3_RE1_RET PX_S3_RE1_EXT PX_S3_RE2_RET PX_S3_RE2_EXT PE_S3_PP_NEST1 PE_S3_PP_NEST2 PX_S4_PC1_RET PX_S4_PC1_EXT PX_S4_PC2_RET PX_S4_PC2_EXT PE_S6_WELDER1_CLR PE_S6_WELDER2_CLR S7_VS1_WELD_OK S7_VS2_WELD_OK PX_S6_W1_RET PX_S6_W2_RET S6_W1_BAD_PART S6_W1_GOOD_PART S6_W1_READY S6_W2_BAD_PART S6_W2_GOOD_PART S6_W2_READY PX_S6_PH_RET PX_S6_PH_EXT PX_S6_BT_RET PX_S6_BT_EXT PX_S7_PU_RET PX_S7_PU_EXT PX_S7_SAB_RET PX_S7_SAB_EXT PX_S7_DC1_REJECT PX_S7_DC1_ACCEPT S7_VS1_CAP_OK S7_VS1_SLEEVE_OK S7_VS1_SLIDER_OK S7_VS2_CAP_OK S7_VS2_SLEEVE_OK S7_VS2_SLIDER_OK PE_S8_PP_CAP1 PE_S8_PP_CAP2 PE_S8_PP_SLEEVE1 PE_S8_PP_SLEEVE2 PE_S8_PP_SLIDER1 PE_S8_PP_SLIDER2 INDEX_ON_STAT INDEX_DRV_FAULT INDEX_CLUTCH_OVRL PX_S7_DC2_REJECT PX_S7_DC2_ACCEPT PB_START PB_STOP PB_RESET SW_AUTO HOURS INDEX_STAT_WORD STAT1_PART1_WORD STAT2_PART1_WORD STAT3_PART1_WORD STAT4_PART1_WORD STAT5_PART1_WORD STAT6_PART1_WORD STAT7_PART1_WORD
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
Page 143

Address N21:8 N21:11 N21:12 N21:13 N21:14 N21:15 N21:16 N21:17 N21:18 N21:21 N21:22 N21:23 N21:24 N21:25 N21:26 N21:27 N21:28 N21:40 N21:41 N21:50 N21:51 N21:52 N21:53 N21:54 N21:55 N21:56 N21:57 N21:60 N21:61 N21:62 N21:63 N21:64 N21:70 N21:71 N21:72 N21:73 N21:74 N21:80 N21:81 N21:82 N21:83 N21:84 N21:90 N21:91 N21:92 N21:93 N21:94 N21:95 N21:96 N21:97 N21:98 N21:99 N21:100 O:5.0/0 O:5.0/1 O:5.0/2 O:5.0/3 O:5.0/4 O:5.0/5 O:5.0/6 O:5.0/7 O:5.0/8 O:5.0/9 O:5.0/10 O:5.0/11 O:5.0/12 O:5.0/13 O:5.0/14 O:5.0/15 O:5.1/0 O:5.1/1 O:5.1/2 O:5.1/3 O:5.1/4 O:5.1/5 O:5.1/6 O:5.1/7 O:5.1/8 O:5.1/9 O:5.1/10 O:5.1/11 O:5.1/12 O:5.1/13 O:5.1/14 Symbol STAT8_PART1_WORD STAT1_PART2_WORD STAT2_PART2_WORD STAT3_PART2_WORD STAT4_PART2_WORD STAT5_PART2_WORD STAT6_PART2_WORD STAT7_PART2_WORD STAT8_PART2_WORD STAT1_STATUS_WORD STAT2_STATUS_WORD STAT3_STATUS_WORD STAT4_STATUS_WORD STAT5_STATUS_WORD STAT6_STATUS_WORD STAT7_STATUS_WORD STAT8_STATUS_WORD TOTAL_BOX_COUNTER BOX_PRESET DT_UNSCHD_MIN DT_UNSCHD_HRS DT_MAINT_MIN DT_MAINT_HRS DT_NOPART_MIN DT_NOPART_HRS DT_SPARE1_MIN DT_SPARE1_HRS DT_UNSCHD_TOT_MINS DT_MAINT_TOT_MINS DT_NOPART_TOT_MINS DT_SPARE1_TOT_MINS Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description
PV_YEAR PV_MONTH PV_DAY PV_HOUR PV_MINUTES PV_SECONDS PV_SHIFT1_HOUR PV_SHIFT1_MINS PV_SHIFT2_HOUR PV_SHIFT2_MINS PV_SHIFT2_DYN_HOUR SV_S1_EXT_TD SV_S1_RET_TD SV_S1_EXT_GP SV_S1_EXT_PH SV_S2_EXT_TD SV_S2_RET_TD SV_S2_EXT_GP SV_S2_EXT_PH SV_S3_EXT_TD SV_S3_RET_TD SV_S3_RET_PH SV_S3_CLS_GRIP SV_S3_RR_AWAY SV_S3_EXT_RE SV_S4_EXT_PC SV_S7_AIR1_ON SV_S7_AIR2_ON SV_S6_EXT_PH SV_S6_EXT_BT SV_S7_EXT_PU SV_S7_EXT_SB SV_S7_AIR3_ON SV_S7_DC1_GOOD SV_S7_DC2_GOOD
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SPARE SPARE SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SOLENIOD SPARE SPARE SPARE SPARE SPARE
VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE VALVE
STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION STATION
1 1 1 1 2 2 2 2 3 3 3 3 3 3 4 7 7 6 6 7 7 7 7 7
EXTEND TRAP DOOR RETRACT TRAP DOOR EXTEND GUIDE PINS EXTEND PART HOLD EXTEND TRAP DOOR RETRACT TRAP DOOR EXTEND GUIDE PINS EXTEND PART HOLD EXTEND TRAP DOOR RETRACT TRAP DOOR RETRACT PART HOLD CLOSE GRIPPERS ROTATE ROTARY AWAY EXTEND ROTARY EXTEND EXTEND PRESS CYCLINDER TURN ON SIDE AIR BLOW TURN ON NEST #2 BLOW EXTEND PART HOLD EXTEND BEND TABS EXTEND UNLOAD POPUP EXTEND SIDE BLOWOFF TURN ON NEST #1 BLOW DIVERT 1 TO GOOD PART CHUTE DIVERT 2 TO GOOD PART CHUTE
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Address O:5.1/15 O:6.0/0 O:6.0/1 O:6.0/2 O:6.0/3 O:6.0/4 O:6.0/5 O:6.0/6 O:6.0/7 O:6.0/8 O:6.0/9 O:6.0/10 O:6.0/11 O:6.0/12 O:6.0/13 O:6.0/14 O:6.0/15 O:6.1/0 O:6.1/1 O:6.1/2 O:6.1/3 O:6.1/4 O:6.1/5 O:6.1/6 O:6.1/7 O:6.1/8 O:6.1/9 O:6.1/10 O:6.1/11 O:6.1/12 O:6.1/13 O:6.1/14 O:6.1/15 S:0 S:0/0 S:0/1 S:0/2 S:0/3 S:1 S:1/0 S:1/1 S:1/2 S:1/3 S:1/4 S:1/5 S:1/6 S:1/7 S:1/8 S:1/9 S:1/10 S:1/11 S:1/12 S:1/13 S:1/14 S:1/15 S:2/0 S:2/1 S:2/2 S:2/3 S:2/4 S:2/5 S:2/6 S:2/7 S:2/15 S:3 S:4 S:4/6 S:5/0 S:5/2 S:5/3 S:5/4 S:5/8 S:5/9 S:5/10 S:5/11 S:6 S:7 S:8 S:9 S:10 S:11 S:12 S:13 S:14 Symbol CR_INDEX_STOP CR_INDEX_START CR_INDEX_FAST CR_INDEX_SLOW CR_CAPS_EN CR_SLEEVE_EN CR_SLIDER_EN CR_CHANGE_BOXES S6_W1_START S6_W1_STOP S6_W1_PROG_SEL S6_W2_START S6_W2_STOP S6_W2_PROG_SEL S7_VI_TRIGGER CR_INLINE_AIR_EN CR_MEGA_LIGHT_EN Scope Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Description SPARE CONTROL RELAY INDEX TABLE QUICK STOP OUTPUT TO INDEXOR CONTROL RELAY INDEX TABLE START INDEX OUTPUT TO INDEXOR CONTROL RELAY INDEX TABLE SELECT FAST SPEED CONTROL RELAY INDEX TABLE SELECT SLOW SPEED CONTROL RELAY CAP BOWLS AND INLINE ENABLED CONTROL RELAY SLEEVE BOWLS AND INLINE ENABLED CONTROL RELAY SLIDER BOWLS AND INLINE ENABLED CONTROL RELAY CUSTOMER INTERFACE CHANGE BOXES STATION 6 WELDER 1 START SIGNAL OUTPUT TO WELDER STATION 6 WELDER 1 STOP SIGNAL OUTPUT TO WELDER (N.C.) STATION 6 WELDER 1 PROGRAM SELECT TO WELDER STATION 6 WELDER 2 START SIGNAL OUTPUT TO WELDER STATION 6 WELDER 2 STOP SIGNAL OUTPUT TO WELDER (N.C.) STATION 6 WELDER 2 PROGRAM SELECT TO WELDER STATION 7 VISION INSPECTION TRIGGER TO VISION CONTROL RELAY BOWLS AND INLINE AIR BLOWS CONTROL RELAY MEGA LIGHT FOR VISION ENABLED SPARE SPARE SPARE SPARE SPARE SPARE SPARE PILOT LIGHT SYSTEM START "GREEN" PILOT LIGHT RESET "BLUE" LIGHT TOWER "RED" LIGHT TOWER "AMBER" SPARE SPARE SPARE SPARE Arithmetic Flags Processor Arithmetic Carry Flag Processor Arithmetic Underflow/ Overflow Flag Processor Arithmetic Zero Flag Processor Arithmetic Sign Flag Processor Mode Status/ Control Processor Mode Bit 0 Processor Mode Bit 1 Processor Mode Bit 2 Processor Mode Bit 3 Processor Mode Bit 4 Forces Enabled Forces Present Comms Active Fault Override at Powerup Startup Protection Fault Load Memory Module on Memory Error Load Memory Module Always Load Memory Module and RUN Major Error Halted Access Denied First Pass STI Pending STI Enabled STI Executing Index Addressing File Range Saved with Debug Single Step DH-485 Incoming Command Pending DH-485 Message Reply Pending DH-485 Outgoing Message Command Pending Comms Servicing Selection Current Scan Time/ Watchdog Scan Time Time Base Overflow Trap Control Register Error Major Err Detected Executing UserFault Routine M0-M1 Referenced on Disabled Slot Memory Module Boot Memory Module Password Mismatch STI Overflow Battery Low Major Error Fault Code Suspend Code Suspend File Active Nodes Active Nodes I/O Slot Enables I/O Slot Enables Math Register Math Register
PL_START PL_RESET LT_RED LT_AMBER
Global Global Global Global
1SEC_CLK
Global
Page 145

Address S:15 S:16 S:17 S:18 S:19 S:20 S:21 S:22 S:23 S:24 S:25 S:26 S:27 S:28 S:29 S:30 S:31 S:32 S:33 S:33/0 S:33/1 S:33/2 S:33/3 S:33/4 S:33/5 S:33/6 S:33/7 S:33/8 S:33/9 S:33/10 S:33/11 S:33/12 S:33/13 S:33/14 S:33/15 S:34 S:34/0 S:34/1 S:34/2 S:35 S:36 S:36/8 S:36/9 S:36/10 S:37 S:38 S:39 S:40 S:41 S:42 S:43 S:44 S:45 S:46 S:47 S:48 S:49 S:50 S:51 S:52 S:53 S:54 S:55 S:56 S:57 S:58 S:59 S:61 S:62 S:63 S:64 S:65 S:66 S:67 S:68 S:69 S:70 S:71 S:72 S:73 S:74 S:75 S:76 S:77 Symbol Scope Description Node Address/ Baud Rate Debug Single Step Rung Debug Single Step File Debug Single Step Breakpoint Rung Debug Single Step Breakpoint File Debug Fault/ Powerdown Rung Debug Fault/ Powerdown File Maximum Observed Scan Time Average Scan Time Index Register I/O Interrupt Pending I/O Interrupt Pending I/O Interrupt Enabled I/O Interrupt Enabled User Fault Routine File Number STI Setpoint STI File Number I/O Interrupt Executing Extended Proc Status Control Word Incoming Command Pending Message Reply Pending Outgoing Message Command Pending Selection Status User/DF1 Communicat Active Communicat Servicing Selection Message Servicing Selection Channel 0 Message Servicing Selection Channel 1 Interrupt Latency Control Flag Scan Toggle Flag Discrete Input Interrupt Reconfigur Flag Online Edit Status Online Edit Status Scan Time Timebase Selection DTR Control Bit DTR Force Bit Pass-thru Disabled Pass-Thru Disabled Flag DH+ Active Node Table Enable Flag Floating Point Math Flag Disable Last 1 ms Scan Time Extended Minor Error Bits Dll Lost STI Lost Memory Module Data File Overwrite Protection Clock Calendar Year Clock Calendar Month Clock Calendar Day Clock Calendar Hours Clock Calendar Minutes Clock Calendar Seconds STI Interrupt Time I/O Event Interrupt Time Dll Interrupt Time Discrete Input Interrupt- File Number Discrete Input Interrupt- Slot Number Discrete Input Interrupt- Bit Mask Discrete Input Interrupt- Compare Value Processor Catalog Number Discrete Input Interrupt- Return Number Discrete Input Interrupt- Accumulat Discrete Input Interrupt- Timer Discrete Input Interrupt- Timer Last Dll Scan Time Maximum Observed Dll Scan Time Operating System Catalog Number Operating System Series Operating System FRN Processor Series Processor Revision User Program Type User Program Functional Index User RAM Size Flash EEPROM Size Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes
Page 146

Address S:78 S:79 S:80 S:81 S:82 S:83 S:84 S:85 S:86 T4:0 T4:0/EN T4:1 T4:2 T4:3 T4:3/DN T4:4 T4:5 T4:6 T4:7 T4:10 T4:11 T4:12 T4:13 T4:14 T4:15 T4:16 T4:17 T4:18 T4:20 T4:21 T4:21/DN T4:22 T4:25 T4:26 T4:30 T4:31 T4:32 T4:33 T9:0 T9:1 T9:2 T9:3 T9:4 T9:5 T9:6 T9:7 T9:8 T9:9 T9:10 T9:11 T9:12 T9:13 T9:14 T9:15 T9:16 T9:17 T9:18 T9:19 T9:20 T9:21 T9:22 T9:23 T9:24 T9:25 T9:26 T9:27 T9:28 T9:29 T9:30 T9:31 T9:32 Symbol Scope Description Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes Channel 0 Active Nodes DH+ Active Nodes DH+ Active Nodes DH+ Active Nodes DH+ Active Nodes WAIT FOR INDEX DONE BEFORE CHECKING IF HEADS ARE READY AGAIN
INDEX_DLY BOX_TRANS_DLY CYCLE_TIMER IDLE_TIMER SLEEP_TMR UNLOAD_CLS_TIMER CAP_PE_NEST1_DLY CAP_PE_NEST2_DLY CAP_TD_DLY SLEEVE_PE_NEST1_DLY SLEEVE_PE_NEST2_DLY SLEEVE_TD_DLY SLIDER_PE_NEST1_DLY SLIDER_PE_NEST2_DLY SLIDER_GRIP_RLS_DLY PRESS_EXT_DLY
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
WHEN PRESET COUNT IS REACHED, THIS TIMER WILL RUN TO GIVE TIME FOR NEXT BOX TO GET INT MACHINE IDLE TIMER IS USED TO LOG DOWNTIME TURN BOWLS OFF IF AUTO MODE AND THIS TIME OUT UNLOAD HEAD CLOSE CHUTE TIMER FOR MANUAL MODE ONLY CAP LOADER PHOTOEYE NEST 1 DELAY CAP LOADER PHOTOEYE NEST 2 DELAY CAP LOADER TRAP DOOR DROP DELAY SLEEVE LOADER PHOTOEYE NEST 1 DELAY SLEEVE LOADER PHOTOEYE NEST 2 DELAY SLEEVE LOADER TRAP DOOR DROP DELAY SLIDER LOADER PHOTOEYE NEST 1 DELAY SLIDER LOADER PHOTOEYE NEST 2 DELAY SLIDER LOADER GRIPPER RELEASE TIMER DELAY PRESS CYCLINDER EXTEND DELAY
UNLOAD_BLOW_DLY UNLOAD_VS_TIME_OUT DT_CUR_SEC DT_CUR_MAINT_SEC DT_CUR_NOPART_SEC DT_CUR_SPARE_SEC TIM_FLT_CAP_TD TIM_FLT_CAP_GP1 TIM_FLT_CAP_GP2 TIM_FLT_CAP_PH1 TIM_FLT_CAP_PH2 TIM_FLT_SLEEVE_TD TIM_FLT_SLEEVE_GP1 TIM_FLT_SLEEVE_GP2 TIM_FLT_SLEEVE_PH1 TIM_FLT_SLEEVE_PH2 TIM_FLT_SLIDER_TD TIM_FLT_SLIDER_PH1 TIM_FLT_SLIDER_PH2 TIM_FLT_SLIDER_ROT1 TIM_FLT_SLIDER_ROT2 TIM_FLT_SLIDER_EXT1 TIM_FLT_SLIDER_EXT2 TIM_FLT_PRESS1_EXT TIM_FLT_PRESS2_EXT TIM_FLT_WELDER1_EXT TIM_FLT_WELDER2_EXT TIM_FLT_WELDER_PH TIM_FLT_WELDER_TB TIM_FLT_UNLOAD_PU TIM_FLT_UNLOAD_SB TIM_FLT_UNLOAD_DC1 TIM_FLT_UNLOAD_DC2 TIM_FLT_S8_PARTS TIM_FLT_CAP_CYCLE TIM_FLT_SLEEVE_CYCLE TIM_FLT_SLIDER_CYCLE TIM_FLT_WELD1_NOSIG TIM_FLT_WELD2_NOSIG
Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global Global
UNLOAD BLOW TIMER ON DELAY UNLOAD CAMERA SIGNAL TIMEOUT IGNORE CAMERA AND MARK PARTS BAD CURRENT DOWN TIMER IN SECONDS CURRENT MAINTENANCE DOWN TIMER IN SECONDS CURRENT NO PARTS DOWN TIMER IN SECONDS CURRENT SPARE DOWN TIMER IN SECONDS
Page 147

Allen-Bradley Rslogix 500 Examples

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Allen-Bradley Rslogix 500 Examples

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RSLogix500 Project Report

M1140.rss Processor Information

Thursday, February 07, 2002 - 08:11:30

M1140.rss I/O Configuration

Thursday, February 07, 2002 - 08:11:30

M1140.rss Channel Configuration

Thursday, February 07, 2002 - 08:11:31

M1140.rss Program File List

Thursday, February 07, 2002 - 08:11:32

M1140.rss LAD 2 - MAIN --- Total Rungs in File = 15

JSR Jump To Subroutine SBR File Number

Thursday, February 07, 2002 - 08:11:32

M1140.rss LAD 2 - MAIN --- Total Rungs in File = 15

JSR Jump To Subroutine SBR File Number SUBROUTINE FOR ALARMS

Thursday, February 07, 2002 - 08:11:33

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

Thursday, February 07, 2002 - 08:11:33

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

MACHINE AUTO MODE SELECTION MADE AUTO_MODE B3:0 8

MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32

SYSTEM IS RUNNING RUNNING B3:0 3

SYSTEM START REQUESTED START_REQ B3:0 2

MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32

SYSTEM IS STOPPED STOPPED B3:0 5

SYSTEM IS RUNNING RUNNING B3:0 3

MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32

SYSTEM IS RUNNING RUNNING B3:0 3

SYSTEM IS STOPPED STOPPED B3:0 5

SYSTEM STOP REQUESTED STOP_REQ B3:0 4

MASTER CONTROL RELAY OK MCR I:1 12 1746-IB32

OK TO STOP IF ALL CYCLES ARE FINISHED OK_TO_STOP B3:0 6

SYSTEM START REQUESTED START_REQ B3:0 2

SYSTEM IS STOPPED STOPPED B3:0 5

Thursday, February 07, 2002 - 08:11:34

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

CAP LOADER IN CYCLE CAP_IC B3:5 0006 3

SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3

SLIDER LOADER IN CYCLE SLIDER_IC B3:7 3

WELDERS IN CYCLE WELDER_IC B3:10 3

UNLOAD IN CYCLE UNLOAD_IC B3:11 3

PART CHECK IN CYCLE PARTCHK_IC B3:12 3

Time Base 1SEC_CLK S:4 6

Time Base 1SEC_CLK S:4

Thursday, February 07, 2002 - 08:11:35

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

Time Base 1SEC_CLK S:4 6

PANEL VIEW STATUS MACHINE IS LOGGING DOWNTIME PV_MACHINE_DOWN B20:0 14

Time Base S:4 5 LIGHT TOWER "RED" LT_RED O:6

Time Base 1SEC_CLK S:4

Thursday, February 07, 2002 - 08:11:35

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

ALL HEADS ARE HOME ALL_HOME B3:1

SYSTEM IS STOPPED STOPPED B3:0 5

Thursday, February 07, 2002 - 08:11:36

M1140.rss LAD 3 - GENERAL --- Total Rungs in File = 49

PRESS CYCLINDER CYCLE DONE PRESS_DN B3:8

UNLOAD CYCLE DONE UNLOAD_DN B3:11

INDEX TABLE ON STATION INDEX_ON_STAT I:3

SYSTEM IS RUNNING RUNNING B3:0

CAP LOADER IN CYCLE CAP_IC B3:5 0021 3

SLEEVE LOADER IN CYCLE SLEEVE_IC B3:6 3

SLIDER LOADER IN CYCLE SLIDER_IC B3:7 3