Multi Type Room Air Conditioner

SERVICE MANUAL
MODEL: FM-2160N3L/M/Q FM-3060N4L/M/Q

Contents
Functions...................................................................................................................................... 3 Product Specifications .................................................................................................................6 Dimensions....................................................................................................................................8 Wiring Diagram ...........................................................................................................................10 Refrigeration Cycle Diagram ......................................................................................................11 Operation Details ........................................................................................................................12 Display Function .........................................................................................................................17 Self-diagnosis Function .............................................................................................................17 Installation ...................................................................................................................................18 Operation .....................................................................................................................................32 Disassembly of the parts (Indoor Unit).....................................................................................34 Valve service(3-way) ...................................................................................................................36 Cycle Troubleshooting Guide ....................................................................................................40 Electronic Parts Troubleshooting Guide ..................................................................................41 Electronic Control Device ..........................................................................................................54 Schematic Diagram.....................................................................................................................57 Exploded View and Replacement Parts List.............................................................................59

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Functions
Indoor Unit
Operation ON/OFF by Remote controller Sensing the Room Temperature Room temperature sensor. (THERMISTOR) Room temperature control Maintains the room temperature in accordance with the Setting Temp. Starting Current Control Indoor fan is delayed for 5 seconds at the starting. Time Delay Safety Control Restarting is inhibited for approx. 3 minutes. Indoor Fan Speed Control High, Med, Low, Chaos Operation indication Lamps (LED) --- Lights up in operation --- Lights up in Sleep Mode --- Lights up in Timer Mode --- Lights up in Deice Mode

Soft Dry Operation Mode Intermittent operation of fan at low speed. Sleep Mode Auto Control The fan is switched to low(Cooling), med(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed. Airflow Direction Control The louver can be set at the desired position or swing up and down automatically. Deice (defrost) control (Heating) Both the indoor and outdoor fan stops during deicing. Hot start after deice ends. Hot-start Control (Heating) The indoor fan stops until the evaporator piping temperature will be reached at 28C.

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Outdoor Unit
Power relay control If power is on, it will operate to chage capacitor on controller and power relay will operate after about 10sec. Comp. Freq. control The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp., target freq., owing to CT. Overheatng. Protection(Power module)

Freq. speed control(up/down speed) V/F control It will be changed the drive voltage of comp. according to operating frequency. Total current control (over current protection) DC peak current control 4 way valve control It is only operated in the heating operation mode except defrosting operation. Outdoor fan motor control High speed/Low speed Discharge pipe temp. control Overpressure protection

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Remote Controller
Operation ON/OFF

Operation Mode Selection Cooling Operation Mode.(

(Cooling (Heating model only) model only)

Auto Operation Mode.( ) Heating Operation Mode.(

) )

Healthy Dehumidification Operation Mode.(

Fan Speed Selection (Low) Room, Temperature Display : (High: 39C Temperature Setting
TEMPERATURE HIGH LOW

(Med)

(High)

(CHAOS)

LOW : 11C)

Cooling

Down to 18C Heating Up to 30C

Down to 16C Up to 30C

JET COOL

Setting the Time or Timer

Timer Selection
ON OFF

: OFF, ON, OFF

ON

Timer Setting
SET

Timer Cancel
CANCEL

: Cancel Sleep Mode, Timer ON or Timer OFF

Sleep Operation : 1, 2, 3, 4, 5, 6, 7, Off Timer Airflow Direction Control

Fan Operation Mode : Fan Operates without cooling or heating. Reset

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Product Specifications
Model Item Cooling Capacitor (Indoor) Cooling Capacitor (Outdoor) Heating Capacitor (Indoor) Heating Capacitor (Outdoor) Moisture Removal Power Supply Air Circulation , V, Hz Indoor, Max Outdoor, Max Indoor, High Noise Level (1m) Indoor, Med Indoor, Low Outdoor, Max Input Running Current Motor Output Dimensions Net Weight Refrigerant Remocon Type Service Valve Sleeping Operation Connection Cable Luquid Gas inch(mm) 3/8"(9.52) Cooling Heating Cooling Heating Indoor Outdoor Indoor Outdoor Indoor Outdoor R-22 W A W mm (W*D*H) Kg g O O L.C.D Wireless 1/4"(6.35) 3/8"(9.52) O O 1/2"(12.7) 1/2"(12.7) 7 7 64 2,100 O O 7.5 802 x 165 x 262 7.5 68 802 x165 x262 888 x 170 x 287 9 1,080 x 181 x314 12 870 x 320 x 655 dB(A)1 CMM 6.5 36 33 30 7.0 56 38 34 32 54 820 ~ 2,690 1,060 ~ 2,700 4.4 ~ 12.7 5.4 ~ 12.8 13 22 40 38 36 44 41 39 Indoor Outdoor Btu/h W Btu/h W Btu/h W Btu/h W l/h 1.0 1.2 1,220-24,050 9.0 13 8,000 2,344 7,000 2,051 LMN0760NL/M/Q LMN0960NL/M/Q LMN1260NL/M/Q FMN1860NL/M/Q FM-2160N3L/M/Q 9,000 2,673 2,051 ~ 7,034 10,000 2,930 2,051 ~ 7,649 1.5 2.5 13,800 4,044 19,000 5,567 12,000 3,517 18,000 5,274

7,000 ~ 24,000

7,000 ~ 26,100

Airflow Direction Control(Up & Down)

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Product Specifications
Model Item Cooling Capacitor (Indoor) Cooling Capacitor (Outdoor) Heating Capacitor (Indoor) Heating Capacitor (Outdoor) Moisture Removal Power Supply Air Circulation , V, Hz Indoor, Max Outdoor, Max Indoor, High Noise Level (1m) Indoor, Med Indoor, Low Outdoor, Max Input Running Current Motor Output Dimensions Net Weight Refrigerant Remocon Type Service Valve Sleeping Operation Connection Cable Luquid Gas inch(mm) 3/8"(9.52) 3/8"(9.52) Cooling Heating Cooling Heating Indoor Outdoor Indoor Outdoor Indoor Outdoor R-22 W A W mm (W*D*H) Kg g O O 1/4"(6.35) 1/2"(12.7) O O 1/2"(12.7) 7 7 7.5 802 x 165 x 262 7.5 802 x 165 x 262 dB(A)1 CMM 6.5 36 33 30 7.0 38 34 32 Indoor LMN0760NL/M/Q LMN0960NL/M/Q LMN1260NL/M/Q FMN1860NL/M/Q FMN2460NL/M/Q Outdoor Btu/h W Btu/h W Btu/h W Btu/h W l/h 1.0 1.2 8,000 2,344 10,000 2,930 7,000 2,051 9,000 2,637 FM-3060N4L/M/Q 12,000 3,517 7,000 ~ 32,000 2,051 ~ 9,378 13,800 4,044 7,000 ~ 35,000 2,051 ~ 10,257 1.5 1, 220-240, 50 9.0 60 40 38 36 56 820 ~ 3,600 1,060 ~ 3,300 4.4 ~ 18.5 5.4 ~ 16.5 13 68 888 x 170 x 287 1,080 x 181 x 314 1,080 x 181 x 314 870 x 320 x 800 9 75 2,350 O L.C.D Wireless 3/8"(9.52) 5/8"(15.88) O O 12 12 22 32 44 41 39 47 44 41 13 16 2.5 2.8 19,000 5,567 2,600 7,620 18,000 5,274 22,900 6,711

Airflow Direction Control(Up & Down)

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Dimensions
1. Indoor Unit
D

Tubing hole cover

Installation plate Installation plate

Left rear piping

80mm

Right rear piping

Left rear piping

A

Right rear piping

A

Left rear piping

Right rear piping

"D"
20mm
Center
A A

"C"

20mm

Center

50mm 70mm 70mm

70mm 70mm

Hole Center

70mm

(7K, 9K)
MODEL DIM W H D mm mm mm 802 262 165

(12K)

(18K, 24K)

7K,9K Btu Series

12K Btu Series 888 287 170

18K, 24K Btu Series 1,080 314 181

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2. Outdoor Unit
W

L3

L2

L1

L10 L10 L9 L9

L4

L6

L5

L7

L8

MODEL DIM W H D L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 mm mm mm mm mm mm mm mm mm mm mm mm mm

FM-2160N3L/M/Q
870 655 320 370 25 630 25 546 160 160 53 50 40

FM-3060N4L/M/Q
870 800 320 370 25 775 25 546 160 160 53 50 40

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Wiring Diagram
1. Indoor Unit
CN-FAN

MAIN PCB ASM

SSR

FORCED OPERATION AUTO RESTART REMOTE CONTROL

OR

MOTOR
YL

BK ZNR CN-TH CN-U/D THERMISTOR

BR

CN-POWER

SH-CAPA.

STEP MOTOR

FUSE AC250V/T2A

BR

BL

YL

CN-DISP1 PILLAR TERMINAL

1(L) 2(N)

DISPLAY PCB ASM

TO OUTDOOR UNIT

INDOOR WIRING DIAGRAM

3854A20023B

2. Outdoor Unit
Comp. U V W
RD WH BL

U V W
CNIPM

WH BK

IPM

WH 400V,2500F(DC LINK) CAPACITOR BK

CNCNGATE1 GATE2

BK BK MOTOR 4WAY BRIDGE DIODE RD

REACTOR

WH BK

YL BR BL BK OR CAPACITOR BR YL

BK

BR

BL BK OR

WH

BK RD

RD

(8PIN)

(7PIN)

(9PIN)

CAPACITOR (400V,165F) BL WH

CN-SV CN-SV(H) CN-4WAY

CNCNGATE1 GATE2 OPTION

CN-LEV3 CN-LEV2 CN-LEV1 CN-LEV4

CNIPM

CN-FAN RY-HIGH RY-LOW

CN-DC

RD BRIDGE DIODE BL S.V RD

D-LEV

A-LEV

MAIN PCB
RYPWR

WH

S.V WH

BR BR 2 POWER 4 RELAY 0 1 CT YL BR

BL

B-LEV

(RD)

C-LEV
COND SENSOR AIR SENSOR A-PIPE SENSOR B-PIPE SENSOR C-PIPE SENSOR D-PIPE SENSOR SUCTION SENSOR DISCHARGE SENSOR BK

RY-START

CN-PWR

CN-AC

BR

CN-TH6

WH BK YL YL

L/P SWITCH H/P SWITCH

CN-TH5 CN-TH3 CN-TH4 CN-TH2

RD BL WH NL BK WH

250V, 3.15A FUSE

BL
POWER-OUT CN-POWER

(WH)
CN-DATA

BL
FUSE 250V,25A

(WH)

BR

CN-TH1

(RD)
POWER-IN

NOISE FILTER

RD GN/YL BL BR BK

WH

YL GN/YL BL BR BR BL BR BL GN/YL

3 1(L) 2(N)

3 1(L) 2(N)

1(L) 2(N)

OPTION

MAIN POWER 1, 220~240V, 50Hz

TO INDOOR UNIT

3854AP7050Z

(FM-2160N3L/M/Q)

(FM-3060N4L/M/Q)

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GND

GN/YL

Refrigeration Cycle Diagram

1. FM-2160N3L/M/Q
Indoor Unit
Refrigerant flow

Outdoor Unit
C-gas pipe sensor B-gas pipe sensor A-gas pipe sensor Gas side Service Valve

UNIT-C

UNIT-B

UNIT-A

4-WAY VALVE

Heating sensor

Discharge pipe sensor C-liquid pipe sensor B-liquid pipe sensor A-liquid pipe sensor Indoor temperature sensor

Comp A-LEV B-LEV C-LEV Strainer

Heat Exchanger

Liquid side Service Valve

2. FM-3060N4L/M/Q
Indoor Unit Outdoor Unit
D-gas pipe sensor C-gas pipe sensor B-gas pipe sensor A-gas pipe sensor Solenoid Valve Heating sensor

UNIT-D

UNIT-C

UNIT-B

UNIT-A

Gas side Service Valve

D-liquid pipe sensor

C-liquid pipe sensor

B-liquid pipe sensor

A-liquid pipe sensor

Indoor temperature sensor

Discharge pipe sensor

Section pipe sensor Comp A-LEV B-LEV C-LEV D-LEV Liquid side Service Valve Strainer Heat Exchanger

ex)

Solenoid valve LEV Capillary tube

Cooling & Deice Heating

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Operation Details
1. MAIN UNIT FUNCTION
DISPLAY
Operation Indicator On while in appliance operation, off while in appliance pause Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator On while in sleep timer mode, off when sleep timer cancel or appliance operation pause Timer Indicator On while in timer mode (on/off), off when timer mode is completed or canceled Defrost Indicator Off except when hot start during heating mode operation or while in defrost control

s Cooling Mode Operation

When the intake air temperature reaches 0.5C below the setting temp, the compressor and the outdoor fan stop. When it reaches 0.5C above the setting temp, they start to operate again. Compressor ON Temp Setting Temp+0.5C Compressor OFF Temp Setting Temp-0.5C While in compressor running, operating with the airflow speed set by the remote control. While in compressor not running, operating with the low airflow speed regardless of the setting.

s Soft Dry Operation Mode

When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26C Intake Air Temp 25C 24C Intake Intake Air Temp<26C Intake Air Temp-1C 18C Intake Intake Air Temp<24C Intake Air Temp-0.5C Intake Air Temp<18C 18C While in compressor off, the indoor fan repeats low airflow speed and pause. While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. Setting Temp+0.5C Compressor OFF Temp. Setting Temp-0.5C In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.

s Heating Mode Operation(H/P model)

When the intake air temp reaches +3above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. Setting Temp. Compressor OFF Temp. Setting Temp.+3C While in compressor on, the indoor fan is off when the indoor pipe temp. is below 20C, when above 28C , it operates with the low or setting airflow speed. When the indoor pipe temp is between 20C and 28C, it operates with Super-Low(while in sleep mode, with the medium airflow speed).

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 While in compressor off, the indoor fan is off when the indoor pipe temp is below 33C, when above 35C , it operates with the low airflow speed. If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, the outdoor fan is turned on/off according to the indoor pipe temp. While in defrost control, both of the indoor and outdoor fans are turned off.

s Defrost Control(H/P model)

Defrost operation is controlled by timer and sensing temperature of outdoor pipe. The first defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from starting of heating operation and more than 4 minutes operation of compressor. Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature rises over 12C even it before 12 minutes. The second defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from ending of the first defrost and more than 4 minutes operation of compressor.

s Heating overload(H/P models)

Outdoor fan ON/OFF by sensing outdoor pipe temperature. Outdoor fan is OFF if pipe temperature is over 15C and outdoor fan is ON if pipe temperature is below 7C. Outdoor fan is off if any one part is heating overload condition.

s Fuzzy Operation (H/P Model)

When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24C Inatake Air Temp Fuzzy Operation for Cooling 21C Inatake Air Temp<24C Fuzzy Operation for Dehumidification Inatake Air Temp<21C Fuzzy Operation for Heating If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp +0.5C Compressor OFF Temp Setting Temp + 0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp 25C 24C Intake Air Temp<26C Intake Air Temp + 1C 22C Intake Air Temp<24C Intake Air Temp + 0.5C 18C Intake Air Temp<22C Intake Air Temp Intake Air Temp<18C 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. -13-

 2) Fuzzy Operation for Dehumidification According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp + 0.5C Compressor OFF Temp Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp 25C 24C Intake Air Temp<26C Intake Air Temp+1C 22C Intake Air Temp<24C Intake Air Temp+0.5C 18C Intake Air Temp<22C Intake Air Temp Intake Air Temp<18C 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp Compressor OFF Temp Setting Temp + 3C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20CIntake Air Temp Intake Air Temp + 0.5C Intake Air Temp<20C 20C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature.

s Airflow Speed Selection

The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow speed selection key on the remote control.

s On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.

s Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.

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s Off-Timer <=> On-Timer Operation

When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time.

s Sleep Timer Operation

When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops. While the appliance is on pause, the sleep timer mode cannot be input. While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1C. After another 30 min elapse, it increases by 1C again. When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low. When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium.

s Chaos Swing Mode

By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are fixed to the desired direction. While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.

s Chaos Natural Wind Mode

When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation.

s Jet Cool Mode Operation (H/P Model)

While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C. When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further.

s Auto Restarting Operation

When the power is restored after a sudden power failure while in appliance operation, the mode before the power failure is kept on the memory and the appliance automatically operates in the mode on the memory. The slide switch on the main unit of the appliance should be on the Auto Restarting position in order that the Auto Restarting operation is available. Operation Mode that is kept on the memory FORCED - State of Operation ON/OFF OPERATION - Operation Mode/Setting Temp/Selected Airflow Speed AUTO - Sleep Timer Mode/Remaining Time of Sleep Timer (unit of hour) RESTART
REMOTE CONTROL

Slide Switch

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s Forced Operation (H/P Model)

To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. When the power is supplied while the slide switch is on the forced operation position, or when the slide switch position is switched to the Auto Restarting (or test operation) position or switched from the remote control position to the forced operation position while the power is on, the forced operation is carried out. When the slide switch position is switched from the forced operation position to the Auto Restarting position or the remote control position, the forced operation is canceled and the appliance stops operating. In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the operation condition is set according to the intake air temperature as follows. 24CIntake Air Temp Cooling Mode Operation, 22C, High Speed 21CIntake Air Temp<24C Dehumidification Operation, 23C, High Speed Intake Air Temp<21C Heating Mode Operation, 24C, High Speed

s Remote Control Operation Mode

When the remote control is selected by the slide switch on the main unit, the appliance operates according to the input by the remote control.

s Protection of the evaporator pipe from frosting

If the indoor pipe temp is below 0C in 7 min. after the compressor operates without any pause while in cooling cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoor evaporator pipe from frosting. When the indoor pipe temp is 7C or higher after 3 min. pause of the compressor, the compressor and the outdoor fan is turned on according to the condition of the room temperature.

s Buzzer Sounding Operation

When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds. When the appliance-pause key is input by the remote control, the long "beep" sounds.

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Display Function
Operation Indicator Cooling, Soft Dry, Fan, Heating Sleep Timer Indicator Sleep Mode Timer Indicator Timer Mode Defrot Indicator Hot-start, Defrost

Self-diagnosis Function
s Error Indicator The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. After error occurrence, if error is released, error LED is also released simultaneously. To operate again on the occurrence of error code, be sure to turn off the power and then turn on. Having or not of error code is different from Model.
Error Code

Error LED (Indoor body operation LED)

(once) 3sec (twice) 3sec 3sec

Error contents
Indoor temperature thermistor open/short. Indoor pipe temperature thermistor open/short.

SVC check point

Indoor TH ass'y check

1 2

3sec (5times)

3sec

Outdoor temperature thermistor open/short. Outdoor TH ass'y check Outdoor pipe temperature thermistor open/short. Poor communication Communication line/circuit

5 8 9

3sec (8times)

CT / Current error
3sec (9times)

Main PCB CT check Wiring and PWM cable check Excessive amount of refrigerant Blocking condenser

DC Peak
3sec (10times)

10
3sec (11times)

DC low voltage

Outdoor wiring check

11
3sec (1times) (3times)

High pressure/Instantaneous power failure

Pressure check Main power check

13
3sec (1times) 3sec (4times) 3sec 3sec 3sec

Overload combination

Indoor unit combination check

14

Discharge pipe temperature overheating

Refrigerant leakage Check refrigeration cycle

3sec

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Installation
(1) Installation of Indoor, Outdoor unit
1) Selection of the best location
1. Indoor unit There should not be any heat source or steam near the unit. There should not be any obstacles to prevent the air circulation. A place where air circulation in the room will be good. A place where drainage can be easily obtained. A place where noise prevention is taken into consideration. Do not install the unit near the door way. Ensure the spaces indicated by arrows from the wall, ceiling, fence, or other obstacles.
Front Left Rear left Down right Right Rear right

More than 5 cm More than 5 cm More than 5 cm More than eye-level

2. Outdoor unit If an awning is built over the unit to prevent direct sunlight or rain exposure, be careful that heat radiation from the condenser is not restricted. There should not be any animals or plants which could be affected by hot air discharged. Ensure the spaces indicated by arrows from the wall, ceiling, fence, or other obstacles.

more than 10cm

more than 20cm

more than 70cm

3. Piping length and the elevation

Pipe Size GAS 1/2"(3/8") LIQUID 1/4" Max. Elevation B (m)

Indoor unit
A B
5~7

Max. piping length A (m) 15

Outdoor unit

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2) Indoor Unit Installation

The mounting wall should be strong and solid enough to protect it from the vibration. 1. Mount the installation plate on the wall with four Type "A" screws. (If mounting the unit on the concrete wall, consider using anchor bolts.) Always mount the Installation plate horizontally by aligning the marking-off line by means of the thread and a level. 2. Drill the piping hole with 70mm dia. holecore drill. Line according to the arrows marked on lower the left and the rght side of the Installation Plate. The meeting point of the extended line is the center of the hole. Drill the piping hole at either the right or the left and the hole should be slightly slant to the outdoor side.

Installation Plate

Type "A" screw Weight

marking-off line Thread

The lower left and the right side of Installation Plate 7K, 9K Btu
Left rear piping
80mm 20mm 20mm 50mm 70mm 70mm

Right rear piping

12K Btu
Left rear piping
A A A A

Right rear piping

70mm

70mm

18K, 24K Btu

Left rear piping Right rear piping

"D"

"C"

Hole Center

70mm

Wall Indoor Outdoor

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5~7mm

(2) Piping and Drainage of Indoor Unit

1) Preparation of pipings
1. Cut the pipes and the cable. Use the accessory piping kit or the pipes purchased locally. Measure the distance between the indoor and the outdoor unit. Cut the pipes a little longer than the measured distance. Cut the cable 1.5m longer than the length of the pipe.

Pipe cutter

90

Slanted

Rough

Pipe
2. Remove burrs. Remove burrs from cut edges of pipes. Turn the pipe end toward down to avoid the metal powder entering the pipe. Caution: If burrs are not removed, they may cause a gas leakage.

Reamer

Point down

3. Flaring the pipes. Insert the flare nuts, mounted on the connection ports of both indoor and outdoor unit, onto the copper pipes. Some refrgerant gas may leak, when the flare nuts are removed from the indoor unit, as some gas is charged to prevent the inside of the pipe from rusting. Fit the copper pipe end into the Bar of flare tool about 0~0.5mm higher. (See illustration) Flare the pipe ends. 4. Tape the flaring portion to protect it from the dust or damages.

"A": 15.88 mm (5/8") 12.7 mm (1/2") 9.52 mm (3/8") 6.35 mm (1/4")

0~1.0 mm 0~0.5 mm 0~0.5 mm 0~0.5 mm

Handle Bar Yoke Cone

Bar

Copper pipe

"A"
Clamp handle = Improper flaring =

Red arrow mark

Inclined

Surface damaged

Cracked

Uneven thickness

When properly flared, the internal surface flare will evenly shine and be of even thickness. Since the flare part comes into contact with the connectors, carefully check the flare finish.

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2) Connection of Pipings
1. Remove the installation plate Pull the two '' marked portion of bottom of the chassis and pull the installation plate out of chassis. 2. Route the drain hose and the indoor tubing.
Installation plate

Pull

Pull

For left rear piping

3. Route the tubing and the drain hose straight backwards(see figure). 4. Insert the connecting cable into the indoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later.

Tubing holder
To remove the holder, press the bottom of the chassis near the holder upwards and the tab is clear of its hole. Turn it clockwise approx. 90 and remove it.

Pull Press

5. Tape the tubing, drain hose and the connecting cable. Be sure that drain hose locates at the lowest side of the bundle. Locating at the upper side can be a reason that drain water overflows drain pan inside the unit.

Gas side piping Connecting cable Liquid side piping Drain hose

- 21 -

6. Indoor unit installation. Hook the indoor unit onto the upper position of the installation plate. (Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure the hooks are properly seated on the installation plate by moving it in left and right.

Connecting cable

Drain hose
Press the lower left and right side of the unit against the Installation Plate until the hooks engage with their slots (sound click).

7. Connecting the pipings to the indoor unit. Align the center of the pipings and sufficiently tighten the flare nut with fingers. Finally, tighten the flare nut with torque wrench until the wrench clicks. Wrench tightening the flare nut with forque wrench, ensure the direction for tightening follows the arrows on the wrench. Pipe Size Liquid Side (1/4") Gas Side (3/8") Gas Side (1/2") Gas Side (5/8") Torque 1.8kg m 4.2kg m 5.5kg m 6.6kg m

Indoor unit tubing

Flare nut

Pipings

Spanner Torque wrench

8. Wrap the insulation material around the connecting portion. CAUTION: Take care to arrange the pipings, drain hose and cables as the right upper picture for inserting it into the indoor unit and refixing the tubing holder easily.

Plastic bands

Insulation material

Wrap the insulation material around the connecting portion.

- 22 -

9. Set the pipings and the connecting cable to the back of the chassis with the tubing holder. Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged in the bottom of chassis.

Drain hose Taping Piping Tubing holder

1 Hook

2 Push

10. Indoor unit installation. Hook the indoor unit onto the upper portion of installation plate. (Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure the hooks are properly seated on the installation plate by moving it in left and right.

Connecting cable

Drain hose
Press the lower left and right side of the unit against the Installation Plate until the hooks engages with their slots (sound click).

- 23 -

(3) Connecting Pipings and the cable to Outdoor unit

1) Connecting the pipings to the Outdoor unit
1. When piping installation work you must be used the connector. Indoor Units A 12K 18K 24K Gas B A Liquid B 2. Align the center of the pipings and sufficiently tighten the flare nut by hand

9.5212.7 9.5215.88

Not necessary 6.359.52

Connector

3. Finally, tighten the flare nut with torque wrench until the wrench clicks. s When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Outdoor unit
Connector Liquid side piping C-UNIT

*Connecting pipe size Indoor Units 7K 9K 12K 18K 24K Gas side 9.52(3/8) 9.52(3/8) 12.7(1/2) 12.7(1/2) 15.88(5/8) Liquid side 6.35(1/4) 6.35(1/4) 6.35(1/4) 6.35(1/4) 9.52(3/8)

B-UNIT

A-UNIT

Torque wrench

Gas side piping

CAUTION
After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the circuit diagram pasted on the inside of control box cover. 2) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors. 3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the wires.) 4) Specification of power source. 5) Confirm that electrical capacity is sufficient. 6) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 7) Confirm that the cable thickness is as specified in the power sources specification. (Particularly note the relation between cable length and thickness.) 8) Never fail to equip a leakage breaker where it is wet or moist. 9) The following troubles would be caused by voltage drop-down. Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a overload protection device. Proper starting power is not given to the compressor.

- 24 -

2) Connection of the cable

1. Remove the cover control from the unit by loosening the screw. Connect the wires to the terminals on the control board individually as the following.
Terminal on the OUTDOOR UNIT
3 1(L) 2(N) 3 3 1(L) 2(N) 3

Outdoor unit
Terminal block Over 5mm Holder for power supply cord Cover control Connecting cable Power cord

OUTDOOR UNIT
1(L) 2(N)

Power cord

1(L) 2(N)

1(L) 2(N)

1(L) 2(N)

1(L) 2(N)

Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT D-UNIT C-UNIT B-UNIT A-UNIT

Terminal on the OUTDOOR UNIT

3 1(L) 2(N) 3 3 1(L) 2(N) 3

OUTDOOR UNIT
1(L) 2(N)

Power cord

1(L) 2(N)

1(L) 2(N)

1(L) 2(N)

2. Secure the cable onto the control board with the holder (clamper). 3. Refix the cover control to the original position with the screw. 4. Use a recongnized circuit breaker between the power source and the unit. A disconnection device to adequately disconnect all supply lines must be fitted.

Terminal on the INDOOR UNIT C-UNIT

Terminal on the INDOOR UNIT B-UNIT

Terminal on the INDOOR UNIT A-UNIT

CAUTION If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below.
Main power source Main power source

Air Conditioner

Circuit Breaker Use a 20A circuit breaker or time delay fuse. (21K)

Air Conditioner

Circuit Breaker Use a 25A circuit breaker or time delay fuse. (30K)

CAUTION The power cord connected to the outdoor unit should be complied with the following specifications (Rubber insulation, type H05RN-F approved by HAR or SAA).
8.5mm

The connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Rubber insulation, type H07RN-F approved by HAR or SAA).
7.5mm

GN

/YL 20

NORMAL CROSSSECTIONAL AREA 3.5mm2

mm

GN

/YL 20

NORMAL CROSSSECTIONAL AREA 0.75mm2

mm

- 25 -

(4) Checking the Drainage and Pipe forming

1) Checking the Drainage
1. Remove the Grille from the cabinet Set the up-and-down air direction louver to open position(horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull lower the left and right side of the grille toward you (slightly tilted) and lift it straight upward.

Pull the right and the left side.

Screw

2. Check the drainage Pour a glass of water on the evaporator. Ensure if water flows drain hose of indoor unit without any leakage.

Connecting cable

- 26 -

2) Connect the cable to the indoor unit

1. Connect the wires to the terminals on the control board individually according to the outdoor unit connection. Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively.
Terminal on the OUTDOOR UNIT
3 1(L) 2(N) 3 3 1(L) 2(N) 3

OUTDOOR UNIT
1(L) 2(N)

Power cord

Connecting cable
1(L) 2(N) 3 1(L) 2(N) 3 1(L) 2(N) 3 1(L) 2(N) 3

Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT Terminal on the INDOOR UNIT D-UNIT C-UNIT B-UNIT A-UNIT

Terminal on the OUTDOOR UNIT

3 1(L) 2(N) 3 3 1(L) 2(N) 3

OUTDOOR UNIT
1(L) 2(N)

Power cord

1(L) 2(N)

1(L) 2(N)

1(L) 2(N)

Terminal on the INDOOR UNIT C-UNIT

Terminal on the INDOOR UNIT B-UNIT

Terminal on the INDOOR UNIT A-UNIT

2. Attach the Grille onto the cabinet. Grasp lower the left and right side of the Grille and engage four tabs on the top inside edge of the chassis. Press the Grille toward the chassis until it will be back into place.

- 27 -

3) Form the pipings

1. Wrap the connecting portion of indoor unit with the Insulation material and secure it with two Plastic Bands(for the left pipings). If you want to connect an additional drain hose, the end of the drain-outlet should keep distance from the ground.(Do not dip it into water, and fix it on the wall to avoid swinging in the wind.) In case of the Outdoor unit is installed bellow position of the Indoor unit.

Taping Drain hose

Plastic band

Pipings Connecting cable

2. Tape the Pipings, drain hose and Connecting Cable from down to up. 3. Form the pipings gathered by taping along the exterior wall and fix it onto the wall by saddle or equivalent.
Trap is required to prevent water from entering into electrical parts. Power supply cord

In case of the Outdoor unit is installed upper position of the Indoor unit.
Seal a small opening around the pipings with gum type sealer. Trap

1. Tape the Pipings and Connectiong cable from down to up. 2. Form the pipings gathered by taping along the exterior wall and the Trap to be required to prevent the room from entering the water. 3. Fix the pipings onto the wall by saddle or equivalent.

- 28 -

(5) Air Purging of the Pipings and indoor unit

The air which contains moisture remaining in the is refrigeration cycle may cause a malfunction on the compressor. 1. Confirm that both the liquid side valve and the gas side valve are set to the closed position. 2. After connecting the piping, check the joints for gas leakage with gas leak detector. 3. Remove the service port nut, and connect the gauge manifold and the vacuum pump to the service port by the charge hose. 4. Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below-76cmHg. 5. Disconnect the charge hose and fit the nut to the service port. (Tightening torque: 1.8kg.m) 6. Remove the valve stem nuts, and fully open the stems of the Liquid and Gas side service valves with a hexagon wrench. 7. Tighten the valve stem nuts of the Liquid and Gas side service valve.

Indoor unit

Liquid side Outdoor unit 3-way valve

Gas side

Closed

3-way valve Vacuum pump Closed OPEN OPEN

- 29 -

(6) Maximum Length of Pipe and Freon Extra Charge

Charge amount per 1m
Capacity (Btu/h) ~7000 ~9000 ~12000 ~24000 STANDARD LENGTH(m) 7.5 7.5 7.5 7.5 CONNECTION TYPE A 7 7 7 7 B 15 15 15 15 C 7 7 7 7 D 15 15 15 15 Charge am't(g) per 1m 20 20 20 30

B(Length) INDOOR UNIT A(Height) OUTDOOR UNIT C(Height) INDOOR UNIT D(Length)
** A, B mean indoor unit higher located than outdoor unit. C, D mean outdoor unit higher located than indoor unit.

- 30 -

(7) Test running

1) Connection of power supply
1. Connect the power supply cord to the independent power supply. 2. Prepare the remote control. Insert two batteries provided. Remove the battery cover from the remote controller. Slide the cover according to the arrow direction. Insert the two batteries. (Two "R03" or "AAA" dry-cell batteries or equivalent.) Be sure that the (+) and (-) directions are correct. Be sure that both batteries are new. Re-attach the cover. Slide it back into position. 3. Operate the unit at cooling operation mode for fifteen minutes or more.
Battery Cover

Settlement of Outdoor Unit

Bolt
Anchor the outdoor unit with a bolt and nut (10cm) tightly and horizontally on a concrete or rigid mount. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. In the case when the vibration of the unit is conveyed to the house, settle the unit with an antivibration rubber.

Tubing connection

2) Evaluation of the performance

1. Measure the temperature of the intake and discharge air. 2. Ensure the difference between the intake temperature and the discharge one is more than 8C.

Discharge air

- 31 -

Operation
(1) Name and Function-Remote Control (Door Closed)
Remote Control
Signal transmitter Transmits the signals to the room air conditioner.

Signal transmitter

START/STOP BUTTON
Operation starts when this button is pressed and stops when the button is pressed again.

2 3
5 4 6 1 3

OPERATION MODE SELECTION BUTTON

Used to select the operation mode.

ROOM TEMPERATURE SETTING BUTTONS

Used to select the room temperature.

INDOOR FAN SPEED SELECTOR

Used to select fan speed in four steps low, medium, high, or CHAOS.

5
Flip-up door (closed)

JET COOL
Used to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.)

CHAOS SWING BUTTON

Used to stop or start louver movement and set the desired up/down airflow direction.

-32-

(2) Name and Function-Remote Control (Door Opened)

Remote Control
Signal transmitter Transmits the signals to the room air conditioner.

Signal transmitter

1 2 3

ON/OFF TIMER BUTTONS

Used to set the time of starting and stopping operation.

TIME SETTING BUTTONS

Used to adjust the time.

TIMER SET/CANCEL BUTTONS

Used to set the timer when the desired time is obtained and to cancel the Timer operation.

4
ON OFF

SLEEP MODE AUTO BUTTON

Used to set Sleep Mode Auto operation.

1 2
SET CANCEL

4 5 6 7

AIR CIRCULATION BUTTON

Used to circulate the room air without cooling or heating (turns indoor fan on/off).

6 7

ROOM TEMPERATURE CHECKING BUTTON

Used to check the room temperature.

RESET BUTTON
Used prior to resetting time or after replacing batteries.

-33-

Disassembly of the parts (Indoor unit)

Warning : Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.

To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.

Screw

1. To remove the sensor, housing connect, earth conductor & step motor conductor with sensor holder, Motor, Evaporator & P.C.B.

Motor Conductor Power Conductor Sensor Conductor Step Motor Conductor

Earth Conductor

- 34 -

2. To remove the Control Box. Remove securing screws. Pull the control box out from the chassis carefully.

3. To remove the Discharge Grille. Pull the discharge grille out from the chassis carefully.

4. To remove the Evaporator. Remove screws securing the evaporator and the holder eva.

Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.

5. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.

Remove the left end of the cross-flow fan from the self-aligning bearing.

- 35 -

3-way Valve (Liguid Side)

3-way Valve (Gas Side)

Valve cap Open position Closed position Pin To piping connection

Valve cap Open position Closed position Pin To piping connection

Service Service port cap port

Service Service port cap port

To outdoor unit

To outdoor unit

Works Shipping

Shaft position Closed (with valve cap)

Service port Closed (with cap)

Shaft position Closed (with valve cap) Closed (clockwise)

Service port Closed (with cap) Open (push-pin or with vacuum pump) Closed (with cap) Open (connected manifold gauge) Open (connected manifold gauge) Open (with charging cylinder) Open (connected manifold gauge) Open (connected manifold gauge)

1.

Air purging (Installation)

Open Open (counter-clockwise) (push-pin or with vacuum pump) Open (with valve cap) Closed (clockwise) Closed (with cap) Closed (with cap)

Operation

Open (with valve cap) Open (counter-clockwise)

2.

Pumping down (Transfering)

3.

Evacuation (Servicing)

Open

Open (connected manifold gauge) Closed (with cap)

Open

4.

Gas charging (Servicing)

Open

Open

5.

Pressure check (Servicing)

Open

Open (connected manifold gauge) Open (connected manifold gauge)

Open

6.

Gas releasing (Servicing)

Open

Open

- 36 -

(1) Pumping down

Indoor unit

Liquid side Outdoor unit 3-way valve

Gas side

Closed

manifold gauge

3-way valve

Low-handle (CLOSE)

Hi- handle (CLOSE)

Open

Procedure 1. Confirm that both the gas side and liquid side valves are set to the open position. - Remove the valve stem caps and confirm that the valve stems are in the raised position. - Be sure to use a hexagonal wrench to operate the valve stems. 2. Operate the unit for 10 to 15 minutes. 3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of the gas side valve. - Connect the hose of the gauge with the push pin to the service port. 4. Air purging of the charge hose. - Open the Low-handle valve on the gauge slightly to air purge from the hose. 5. Set the liquid side valve to the closed position. 6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm g.
2

7. Immediately set the gas side valve to the closed position. - Do this quickly so that the gauge ends up indicating 1kg/cm g.
2

8. Disconnect the charge set, and mount the liquid side and gas side valve caps and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m) - Be sure to check for gas leakage.

- 37 -

(2) Evacuation
(All amount of refrigerant leaked)

Indoor unit

Liquid side Outdoor unit 3-way valve

Gas side

Open

manifold gauge
Vacuum pump

3-way valve

Lowhandle (OPEN)

Hi- handle (OPEN)

Open

Procedure
1. Confirm that both the liguid side valve and gas side valve are set to the opened position. 2. Connect the vaccum pump to the center hose of the manifold gauge. 3. Connect the service port of the gas side valve to the low side of the gauge. 4. Evacuation for approximately one hour. - Confirm that the gauge needle has moved toward-76 cmHg (vacuum of 4 mmHg or less). 5. Close the Low handle of the gauge turn off the vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes after turning off the vacuum pump). 6. Disconnect the charge hose from the vacuum pump. - Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted,replenish as needed. 7. Mount the valve caps and the service port caps.

- 38 -

(3) Gas Charging

(After Evacuation)

Indoor unit

Liquid side Outdoor unit 3-way valve

Gas side

Closed

Charging cylinder

manifold gauge

3-way valve

Lowhandle Check valve (OPEN)

Hi- handle (CLOSE)

Open

Procedure
1. Connect the gauge to the charging cylinder. - Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. - If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. 2. Purge the air from the charge hose. - Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. 3. Open the low handle on the gauge and charge the system with liquid refrigerant. - If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure(pumping down-pin). 4. Immediately disconnect the charge hose from the gas side valve's service port. This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. - Stopping partway will allow the gas to be discharged. - If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. 5. Mount the valve stem nuts and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.) - Be sure to check for gas leakage.

- 39 -

Cycle Troubleshooting Guide

Trouble analysis
1. Check temperature difference between intake and discharge air and operating current. Temp. difference Current : approx. 0C : less than 80% of rated current All amount of refrigerant leaked out. Check refrigeration cycle.

Temp. Difference Temp. difference Current Operating Current Temp. difference Current : less than 8C : near the rated current Excessive amount of refrigerant : approx. 8C : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor

Temp. difference

: over 8C

Normal

Notice: Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal Excessive amount of refrigerant Insufficient amount of refrigerant(Leakage) Clogging High pressure does not quickly rise at the beginning of operation. Current is low.

Cause of Trouble Defective compressor

Description Current is low.

Lower

Higher

Notice: 1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
2

- 40 -

Electronic Parts Troubleshooting Guide

Refer to electronic contorol device drawing & schematic diagram.

Trouble 1

The Product doesnt operate at all.

Turn off the main power and wait to 5 seconds

Turn on the main power again.

Does "Beeping" sound is made from the indoor unit? NO Check the voltage of power(AC220V/AC240V, 50Hz). The voltage of main power. The voltage applied to the unit. The connecting method of Indoor/Outdoor connecting cable (each color) The P.W.B. Ass'y (Fuse, Noise Filter, Power Transformer, IC01D, IC02D, etc.) YES Primarily, the operating condition of Micom is O.K.

Check CN-DISP1

The operation check of the P.C.B. Ass'y Procedure 1) The input voltage of power transformer. 2) The output voltage of power transformer. 3) IC01D(7812) 4) IC02D(7805) 5) IC01A(KIA7036) Specification 1) AC230V 30V : Check the rated voltage 2) 14V 3V 3) DC12V 4) DC5V 5) The voltage of micom pin 29 : DC4.5V Remedy 1) Replace power transfomer. 2) Replace power transfomer. 3) Replace IC01D. 4) Replace IC02D. 5) Replace IC01A.

-41-

Trouble 2

Product doesn't operate with the remote controller.

Turn on main power.

While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped.

When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)

Caused by the remote controller.

Caused by other parts except the remote controller

When the mark ( ) is displayed in LCD screen, replace battery.

Check the contact of CN-DISP 1 connector

When the detect switch (double key) inside the remote controller door is fault, it is impossible to operate temperature regulating(v / w) and wind speed selecting.

Check DISP PWB Ass'y -Voltage between CN1 - : DC +5V

Check the Display PWB Ass'y

Check receiver ass'y

-42-

Trouble 3

The Compressor/Outdoor Fan are unable to drive.

Turn on the main power.

Operate Cooling Mode by setting the disired temperature of the remote controller is less than one of the Indoor temperature by 1C at least.

When in air circulation mode, compressor/outdoor fan is stopped.

Check the sensor for Indoor temperature is attatched as close as to be effected by the themperature of Heat Exchange (EVA.)

When the sensor circuit for Indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor fan is stopped. Check the related circuit of R02H(12.1K), R01H(1K), R04H(6.2K), R03H(1K), C01H(102), C02H(102), Micom(pin No. , ). Check the Indoor temperature sensor is disconnected or not (about 10K at 25C).

Check the Relay(RY-PWR, RY-START) for driving Compressor. Check the voltage between brown and blue cable of terminal to connect the Outdoor (About AC220V / 240V). Check the related circuit of relay in Outdoor PCB Ass'y. Check Point Between Micom(No. 19) and GND Between IC01M(No. 10) and GND Comp. ON DC 5V DC 1V Comp. OFF DC 0V DC 12V

Turn off main power.

Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor.

-43-

Trouble 4

When indoor Fan does not operate.

Turn off main power.

Check the connection of CN-FAN.

Check the Fan Motor.

Check the Fuse(AC250V, T2A).

Check the related circuit of indoor Fan Motor. The pin No. 38 of micom and the part for driving SSR.(Q01M) Check the related pattern. Check the SSR. - SSR Open: Indoor Fan Motor never operate. - SSR short: Indoor Fan Motor always operates in case of ON or OFF.

Turn on the main power

Check the SSR high speed operation by remote control. (the Indoor Fan Motor is connected) The voltage of Pin No 1(orange) and 3(black) of CN-FAN.

About AC 160V over

About AC 50V over

SSR is not damaged

Check SSR

-44-

Trouble 5

When the vertical louver does not operate.

Confirm that the vertical louver is normally geared with the shaft of Stepping Motor. If the regular torque is detected when rotating the vertical louver with hands Normal

Check the connecting condition of CN-U/D Connector Check the soldering condition(on PCB) of CN-U/D Connector

Check the operating circuit of the vertical louver Confirm that there is DC +12V between pin of CN-U/D and GND. Confirm that there is a soldering short at following terminals. - Between 1 , 2 , 3 and 4 of MICOM - Between 17 , 18 , 19 and 20 of MICOM - Between 4 , 5 , 6 and 7 of IC01M - Between 5 , 6 , 7 and 8 of IC01M

If there are no problems after above checks. Confirm the assembly condition that are catching and interfering parts in the link of the vertical louver

-45-

Trouble 6

The Outdoor Unit does not operate at all.

YES

Does the Operating LED of indoor unit blink when Operation's ON? NO NO Is the Connection between CN-Power of indoor unit and terminal block? YES NO Is the connection of cable between indoor and outdoor unit right?

Refer to the self-diagnosis function.

Check the connecting state of connector

Indoor 1(Brown) 2(Blue) 3(Green/YL) 4(Red) NO

Outdoor 1(Brown) 2(Blue) 3(Green/YL) 4(Red)

YES

in outIs the voltage of CN-POWER , door PCB Ass'y about AC220V / 240V ? YES NO Is the operation of outdoor Ass'y right? (IC04D, IC01A)

Check the Fuse of Outdoor PCB Ass'y. Check the connecting state of wires.

Replace the parts.

NO

Replace the PCB Ass'y.

-46-

Trouble 7-1

When compressor does not operate normally.

)

s Communication error between Indoor and Outdoor (Error Code NO Does the operating LED in display PCB Ass'y blink 5 times? YES NO Is the connecting state of connector outdoor PCB Ass'y right. YES NO Is the connection of CN-DATA between indoor and outdoor unit right? YES

Check the state of connecting cable (4 line) bewteen indoor and outdoor unit .

Electrical wiring diagram(Colors) Check the connecting state of connectors in outdoor PCB Ass'y (CN_Data - Terminal Block.)

Reconnect the cable to terminal block. Check the PCB pattern(Resoldering).

Replace the PCB Ass'y. Main PCB Ass'y (Indoor/Outdoor)

-47-

Trouble 7-2

When compressor does not operate normally.

) NO Check the state of connecting cable (3 line) bewteen Indoor and Outdoor Unit . Check fuse, Noise Filter, PTC, etc.

s CT Error (Error Code

Does the operating LED in Display PCB Ass'y blink 8 times? YES NO Is the current transformer(CT) in Main PCB Ass'y right? YES NO Is the connecting state of connectors right? (CN-IPM, U.V.W and Compressor wires) YES NO Is the indoor/outdoor fan locked? YES NO Is the discharge temperature of Indoor unit right(11C~17C) in the cooling mode? YES NO Is the refrigerant pressure right? YES

Check the PCB pattern(resoldering)

Check the state of connecting wires.

Check the indoor/outdoor fan motor.

Check the compressor.

Supply the refrigerant

Replace the PCB Ass'y. Main PCB Ass'y(Outdoor) Control Box Ass'y(Outdoor)

-48-

Trouble 7-3

When compressor does not operate normally.

)

s DC Peak Error(Error Code

Does the operating LED in display PCB Ass'y blink 9 times? YES NO Is the connecting state of connectors in outdoor Sub. PCB Ass'y right? (CN-UVW, CN-IPM, CN-Gate 1, CN-Gate 2) YES NO Is the power module in Sub PCB Ass'y right? YES NO Is the voltage of CN-AC over than AC170V? YES NO Is the voltage of CN-DC over than about DC260V? YES Check CN-IPM connector(Pin No. 12) Replace the Sub PCB Ass'y. Check the supplied voltage. Check the short P-N P-U, V, W, and N-U, V, W of IPM and then collector, emiter of IGBT Replace the Sub PCB Ass'y. Electrical wiring diagram (Colors) Check the connecting state of connectors in PCB Ass'y(Main/Sub) If CN-UWV is connected, the comprressor can be operated a opposite direction.

Replace the PCB Ass'y. Main PCB Ass'y Sub PCB Ass'y Control Box Ass'y

-49-

Trouble 7-4

When compressor does not operate normally.

)

s DC Low Voltage Error (Error Code

Does the operating LED in display PCB Ass'y blinks 10 times? YES NO Is the connecting state of connectors in outdoor PCB Ass'y right? (CN-DC, CN-AC) YES NO Is the voltage of capacitor over 187Vdc? YES NO Is the connecting state of wires in outdoor unit? YES Check the electrical wiring diagram (Colors) Check the wiring state. Reconnect the connector.

Replace the PCB Ass'y. Main PCB Ass'y (Outdoor)

-50-

Trouble 7-5

When compressor does not operate normally.

)

s High press Error (Error Code

Does the operating LED in display PCB Ass'y blink 11 times? YES NO Is the installation condition of outdoor unit right. YES NO Is the indoor/outdoor fan locked? YES NO Is the refrigerant pressure right? YES Remove or supply the refrigerant. Check the indoor/outdoor fan motor. Check the installation condition.

Replace the PCB Ass'y. Main PCB Ass'y (Outdoor)

-51-

s The problem of missing the connector (INDOOR MAIN PCB ASSY)

Connectors Condition Problem (error mode)

CN-POWER (1,2)

OPEN

Malfunctions all indoor & outdoor unit. Malfunctions remocon, force, test operation mode. Malfunctions outdoor unit. Stop compressor and outdoor fan motor. The operation LED blinks 5 times. Communicaion error. Malfunctions indoor fan motor. Malfunctions remote controller. Don't operate the power display module. The operation LED blinks once. Enable to receive remote singnal. Malfunctions UP/DOWN step motor. Don't operate louver.

CN-POWER (3)

OPEN

CN-FAN CN-DISP1

OPEN OPEN

CN-TH

OPEN/SHORT

CN-U/D

OPEN

- 52 -

s The problem of missing the connector (OUTDOOR MAIN PCB ASSY)

Connectors Condition Problem (error mode) Malfunctions outdoor unit. Stop compressor and outdoor fan. Malfunctions outdoor unit. Stop compressor and outdoor fan. The operation LED blinks 10 times. Malfunctions outdoor unit. Stop compressor and outdoor fan. The operation LED blinks 10 times. Malfunctions inverter circuit. Stop compressor and outdoor fan. The operation LED blinks 8 times. Malfunctions inverter circuit The operation LED blinks 9 times. Malfunctions EMI /EMS Malfunctions fan. The operation LED blinks twice. The LED01K blinks 10 times. Continue Comp. operation. (when the discharge pipe TH opens) Stop Comp. operation (when the discharge pipe TH shorts)

CN-POWER

OPEN

CN-AC

OPEN

CN-DC

OPEN

CN-IPM

OPEN

CN-Gate 1, 2 CN-GND CN-FAN CN-TH

OPEN OPEN OPEN OPEN/SHORT

CN-COMP

OPEN/SHORT

s The problem of missing the connector (SUB PCB ASSY)

Connectors CN-UVW Condition OPEN Problem (error mode) Stop compressor. Malfunctions inverter circuit. Stop compressor and outdoor fan. The operation LED blinks 8 times. Malfunctions inverter circuit The operation LED blink 9 times.

CN-IPM

OPEN

CN-Gate 1, 2

OPEN

- 53 -

1. Indoor Unit

MAIN P.C.B ASM

CN-POWER

ZNR01J NF01J

C01J FUSE 250V/T2A NF01M D02K R05K ZNR01M CN-FAN R01M C01M ZNR01K

C02J

D02D D01D D03D R05C C02D C01D C04D IC01D IC01K IC02D D04D D05D R04C J8 J16 C02C C03D C05D Q01C Q01M J13 J14 R02C J15 R01C J17 C01C J18 R01B R05T R04T R03T R02T R01T CN-SUB MICOM IC01M C06D OSC01B R02A C01L C01A R01L R01A IC01A R03C IC02K

SSR-MOTOR R04K J9 C02A R02K C01K R03A R01K Q01K R02Z R02H R04H R01Z C01Z Q01Z J6 J7

D01K R03K J1

CN-TH

CN-SW

Electronic Control Device

- 54 6871A20109
EEPROM R01E J11 J12 R01H R03H R02E IC02M C01F C02F R06G R01G R07G R02G R04G R05G R03G OP6 R15H OP5 R14H R13H OP3

CN-U/D CN-L/R BZ01E

CN-ION

6871A20212

J10 C01H

R03F R01F

SLIDE S/W

C02H OP4 R12H OP2 R11H R10H OP1

R12G R11G R14G R13G

R02F R04F R02L

Q11G Q12G R16G R15G Q13G C02L CN-DISP1

J5

J4

J3

J2

CN-DISP2

2. Outdoor Unit
MAIN P.C.B ASM

-55-

3. Display ASSY

- 56 -

5V
R04F,10K R02F,10K

SLIDE S/W REMO

1
R03F,1K R01F,1K

4 MICOM GMS81516
5V
R02H 12.1K 1% 1% 6.2K 12.1K 12.1K 12.1K 12.1K 12.1K 12.1K R04H R16H R15H R14H R13H R12H R11H

DISPLAY
DC 5V
R16G,6.8K R15G,6.8K Q13G KTA1270Y

GND

REMOCON

Vout

1
C01M

Vdd RD Wt R/W C SYNC MP AVss AVref R67/AN7 R66/AN6 R65/AN5 R64/AN4 R63/AN3 R61/AN1

R30 64 R31 63
C02F,0.01/50V C01F,0.01/50V R14G,6.8K

3
R13G,6.8K Q12G

LED4

Vcc

2 3 4 5 6 7

4 R32 62 R33 61 R34 60

KTA1270Y

LED3

0.01 50V

5
R12G,6.8K R11G,,6.8K Q11G

LED2

PRE AMP ASSY TFMS2380B

C02L

6
KRA1270Y

LED1

7 BRK R35 59 BRQ R36 58 HALT R37 57 D0 D1 D2 R00 56 R01 55 R02 54

1 2 3

CN-DISP1

220uF IC02M KID65004AP

R06G,220

CN-TH

10V
16 15 14
R01G,220 R07G,220

8 9
R03H,1K

PIPE-TH

CN-DISP2

1 2 3
R01H,1K

1 2 3 4
C01H C02H

10 R62/AN2 11 12 13 14 15
DC12V
11 8 7 6 5 4 3 2 1 12 13 14 15 16 17 18 10
OP6 XXXK OP5 XXXK OP4 XXXK OP3 XXXK OP2 XXXK OP1 XXXK

2
4 13
R02G,220

3 R60/AN0 R57/PWM1 R56/PWM0 R55/BUZ

16 R54/WDTO 17 18 19 20 21

3 D3 D4 D5 D6 D7 R53/Srdy R52/Sclk R51/Sout R50/Sin R47/T30

22 R46/T10 23 24

4
ROOM-TH

R03 53 R04 52 R05 51 R06 50 R07 49 A0 A1 A2 A3 A4 A5 R45/EC2 R44/EC0 R43/INT3 A6 A7 A8 R10 48 R11 47 R12 46 R13 45 R14 44 R15 43 R16 42 R17 41 R20 40 EEPROM S 1 C 2 D 3 Q 4 8 VCC

4
5 6 7 8 12 11 10 9
R04G,220 R05G,220 R03G,220

0.01 50V
CN-U/D

RD
1 1

DC 12V
9

DC 5V

8 7 DU 6 ORG 5 Vss

OR
2 3 4 5 5 4 3 2

DC 5V

YL PK BL
STEP MOTOR UP/DOWN

DC 12V
R01T,10K R02T,10K R03T,10K R04T,10K R05T,10K

DC 5V

7
TX RX

7
25 26 27

IC01M KID65084AP

8 R42/INT2 R41/INT1
28 R40/INT0
R02A,4.7K R01A,1K

8 A10 R21 39 A11 R22 38 A12 R23 37

5V
R03A,100 KIA7036P C01A 0.01 50V

9
DC 12V
SSR-MOTOR

CN-SUB

R02E,20

Schematic Diagram

29 30
R01B,1M

RESET' XIN
IC01A C02A 10uF/50V
+

A13 R24 36 A14 R25 35 XOUT

31 32

Q01M KRC107M
R01E,1K

BZ01E

A15 R26 34 VSS A16 R27 33

OSC01B CST-8.00MTW

R02L,10K

5V

IC01K(TLP621)

R01L,1K
REMOCON

D01K 1SR139-600

RX

C01L 680pF 50V

TX

C01K 0.001 25V

R02K,1K R01K 10K DC

5V

4 IC02K(TLP627) 2

R03K 1K

ZNR01K 14D271
NF01M

ZNR01M INR14D471K

CN-FAN
3

NF01M

R02C,4.7K

R01C,1K

SSR-MOTOR

INDOOR
5V
R04C,10K
FREQUENCY

R03C,20K R05C 4.7K M C02C 0.015 50V Q01C KTC3198Y C01C 0.01 25V
DC 5V
C06D 0.01 25V +

Q01K KRC102M

R04K 680

R05K 25K,3W,1%

R01M,120,1/2W

C01M,0.1,AC275V

FAN MOTOR

IC02D
O 7805 C05D 470uF 16V I D02K 1SR139-600
C01J 0.1, AC275V NF01J

COM

1. Indoor Unit

FUSE 250V/T2A

FREQUENCY

LIVE

IC01D
DC 12V
C04D 0.01 25V + O C03D 470uF 25V 7812 I + C02D 0.1 50V

D01D 1SR139-600

D02D-05D 1SR139-600

ZNR01J INR14D471K SVC561D-14A

NEUTRAL

CN-POWER

C01D 2200uF 35V

POWER TRANS
6171AQ3124C

- 57 -

TSUP_B/A PIPE

OUT

CN-TH5
4 1 4 1

4 3 2 3 2 1

CN-TH6

4 1

3 2 3 2

DISCHARGE TSUP_C

SUCTION

TSUP_D

+5V
R16H 6.2K,1% R14H 12.1K,1% R08H 6.2K,1% R12H 6.2K,1% R10H 6.2K,1% R06H 6.2kK,1% R04H 6.2K,1% R02H 18K,1% R15H R13H R11H R09H R07H R05H R03H R01H

+5V R13K 1K
2

IC07K TLP627
1 4

CN-TH1
3 3 3 3

1 2 1 2 3

CN-TH2

1 2 1 2 3

CN-TH3

1 2 1 2 3 1 2 1 2 3

CN-TH4

1K 1K 1K 1K 1K 1K 1K 1K

C07K 102 50V

+5V
4 1

D04K 1SR139-600 R14K 1K C08K 102 50V R15K 10K 1K

3 2

D08K 1SR139-600

IC08K
TLP621

R16K

R20K 82K,3W

C08H 104K C07H 104K

C06H 104K

C05H 104K

C04H 104K

C03H 104K

C02H 104K

C01H 104K

+5V R09K 1K

IC05K TLP627
1 4

MICOM
R05T, 270 1/8W

5V

+5V
LEV D_1

TMP88CK49
1 P70
R04Z 12.1K 1%

C05K 102 50V

+5V
4 1

D03K 1SR139-600 R10K 1K 1K

D07K 1SR139-600

1 1
R06T, 270 1/8W
R02Z 12.1K 1%

VDD 64
LEV D_2 LEV D_3 LEV D_4
MODEL OP

2 P71 3 P72 4 P73

R01Z,1K
CURRENT OP

AIN07 AIN06 AIN05

63 62 5 P74 P75

DISCHARGE SUCTION

C06K 102 50V

R11K 10K

IC06K
TLP621

R12K

R19K 82K,3W

2 2
R07T, 270 1/8W

AIN04
OP1 LOW

R08T, 270 1/8W

6
R03Z,1K
R09Z 12K OP2 HIGH MED

AIN03

61 60 TSUP_C TSUP_B 59 7
DC_LINK

TSUP_D

+5V R05K 1K
2

IC03K TLP627
1 4

3 3 4
R09T, 270 1/8W R10T, 270 1/8W

CN_DATA
3

DATA_D

4 5 5 6
+5V

P76 CT 8 P77 DC_LINK_V 9 W1 10 V1 11 U1 12 W1 13 V1 +5V R05Z 14 U1 15 EMG

+12V

AIN02 AIN01 AIN00

58 57 56 VAREF 55 VASS 54 P54 53 P53 52 P52 51 P51 50 10K

TSUP_A OUT_TH OOT_PIPE +5V

C03K 102 50V

+5V
4 1

D02K 1SR139-600 R06K 1K C04K 102 50V 1K

3 2

DATA_C
R18K 82K,3W

2 2 R07K 10K RX_D TX_D RX_C TX_C

+5V R01K 1K
2 3

DATA_B

IC04K
TLP621

R08K

D06K 1SR139-600

6 7
R02T,10K R03T,1K

DATA_A

1
IC01K TLP627
1 4

7 8 9
CN-IPM

8 9
C02T 103
C03T
+

Q01T

R01T 10k

C01M 104K
+12V RY-PWR IC01M KID65004AP RY-4WAY RY-FAN H RY-FAN L RY-SV 9 10 11 12 13 14 8 7 6 5 4 3
MGT INT

16 P07 17 P10 18 P11 MGT ON INT 19 P12 20 P13 21 P14 22 P15

P50 49 P47 48 P46 47 P45 46 P44 45 P43 44 P42 43

RX_B TX_B RX_A TX_A

Q01Z KRA107M

16V

107M

+5V

C01K 102 50V

+5V
4 1

D01K 1SR139-600 R02K 1K C02K 102 50V 1K

3 2

1 8 8
IC07S

2 9 9
R04T CN-IPM

3 3
IC02S IC05S IC06S IC03S IC04S

4 4
C01T 103 1K LED01T (GREEN)

5 5 6 7

R17K 82K,3W

1
IC01S

R03K 10K C03M 104K

+5V

IC02K
TLP621

R04K

D05K 1SR139-600

+12V

CN-LEV C

CN-GATE2

+12V

5 5 23 P16
RY-START
IC04D

CN-GATE2 1 1N4937x4
D10D

7 6 5 4 3 2 1

3 2 1

R01S 560 R02S 560

+

R03S 560 R06S 560

15 16
7805

2 1

C06D 220UF 35V D11D

+

D08D RU2YX

+12V

D09D 1SR139-600

24 P17 +5V +5V

+

P40 41 NC
1 1

9 1

10 18

3 25 P20
CN-TEST2
C15D C16D 103 104 C04D 470UF
+

3 P37 40 R07Z 56K IC01A 1 KIA7036P C04A 2 102

C05D 470UF

LEV C
2 17

IC03M

2 26 TEST R02A 4.7K 3

INT1
2 2

2 P36 39 27 P21 R01A 1K R03A 100

+

R08D 1.2K

16

ULN2804

1 P35 38
3 3 4 4

1
4 15

5 4

CN-LEV B

7 1
D12D
+

C07D 220UF 35V C14D 473

R03D 46K 3W D05D EG01C R04D 10,1/4W

7 6

C03D 2200UF 50V

R06Z 28 P22 10K 29 RESET

R09D 1K

P34 37 P33 36 C01A 102

IC03D,SE012N
R06V 1K

5
5 14 6 13

4 1 2
+5V

4 30 XIN C02A 10 50V 31 XOUT

OSC01B 3 16MHz

P32 35 P31 34 R01B 1M 32 VSS P30 33

3
7 8 12 11

LEV B

4 3 2 1

3 2 1

1
C11D,473,630V C112D,100P,1KV

1 C02M 104K
R04V 10K
D06D 1N4937

C08D 220UF 35V D13D

+

+12V
R03V 33K
FB01D FBA04HA900
+

CN-LEV A

5 5
IC01V TLP621-BL Q01V C3198
C02D 47UF 25V
+

7 6 5

C01S 10UF
+

C02S 10UF

C03S 10UF

5 4

8 7 6

C04S 33UF
F0 15

D01V 1SR139-600 R05V 10K

IC02D TLP621-BL

R01V 56K,3W C01V 102 R02V 1K 1/4W 1

AR01Z 10K,5%

Vup1 3 2 11 Wn Vnc 14 10

Up Vupc Vvp1 Vp Vvpc Vwp1 Wp Vwpc 1 6 5 4 9 8 7 Un 12 Vn1 Vn 13

C09D 330UF 25V

9 1 2
FUSE 250V,3A/3.15A

10 18 17 3 4 16 15

C04M 330uF/25V

LEV A

CN-GATE1

2 CN-GATE1

CN-LEV D
D07D FB02D 1N4937

IC01D
R05D 5.6K 1/4W

5
4 D01D~D04D 1SR139-600 R01D 27,5W
R07D 2.2,1/4W C13D 680P
+

5
5
NF01J
~

LEV D_4 2
G6551
R06D,680 1/4W 5

14
LEV D_3

4
6 13

4 CT01N
~

Vcc Vcc In GND In GND GND In

In GND Vcc In GND Vcc In GND

Fo
Vcc Vcc

Fo

Fo

Out Si

GND Out Si Out Si

GND GND

Out Si GND

Out Si GND

Out Si GND

ZNR01J ZNR561D14 3 68UF 400V R02D 82K,1W 250V C02J 104 C01J 104,250V
~

+5V R02N 1.65K,1%

C01D
+
+ ~

3 D06N 1N4148
+

3
LEV D_2 LEV D_1

LEV D
7 8 12 11

1 C01N D05N 1N4148 220 16V(RN) D01N~04N 1SR139-600 R01N 680,1%

IC02M ULN2804

IPM
P U V W N

1SR139-600 D09K
R07Y,1K DC LOW

NTC01K 100D-9

RY-Start

RY-FAN_H

C09K 471,250V

C10K 15uF,450V

RY-4WAY

RY-FAN_L

RY-Power

R21K 1M,1W

LED01Y(RED) R05Y 15K R03Y 82K 1/4W R02Y 51K,3W

RY-SV

+5V 1/4W

3
Q02Y C3198 Q01Y C3198 DZ01Y 20V 1W R06Y,10K IC01Y TLP521

3
CN- TEST1
R01Y 51K,3W

C02X 1.0uF PTC 40 Ohm

+12V
R04Y 2.2K 1/4W C01Y,222

R01J 1M,1/2W
CN-POWER OUTPUT (WH)
RY-DISC

ZNR01J,02J SVC561

NF01J 9mH

C01Y~C03Y 472M

C01X 1.0uF

FUSE 250V/25A 3

WH CN4WAY CN-SV1 CN-PWR CN-FAN

COMP

2
CN-AC2 CN-AC1 CN-POWER

2 2
R11Y,R12Y 56K,3W RY-DISC

CN-POWER INPUT (RDE)

2 2 4WAY
CN-DC

1 1

3 3

2 2

1 1
Comp OLP

4 4

3 3

2 2

1 1

1 1
WH

1 1
WH

BK

474/450V

2
~

1
DB02J,S50VB60

FAN MOTOR 2
2200UF,400V REACTOR
+ +

SURGE DSA-362MA-05F25(UL)

CN-GND
Magnet

GREEN /YELLOW

1 1
~ +

DB01J,S50VB60 165UF,400V
+ ~

G/Y

High Press

BK Power Relay
-

2. Outdoor Unit

-582 1
~

R04S 560

R05S 560

S-TRANS

P41 42

AR02Z 10K,5%

C03M 330uF/25V

4 4

131410

342800 359011 268712

1. Indoor Unit (7K, 9K Btu Models)

354210

267110 135311 352115-1 352115-2 35211B 346810 W0CZZ

Exploded View & Replacement Parts List

- 59 159901 146811 249951 152302

152313

135314

268714

Indoor Unit Parts List (7K, 9K Btu Models)

Location No. 131410 135311 135314 146811 152302 152313 159901 249951 267110 268712 268714 342800 346810 352115-1 352115-2 35211B 354210 359011 W0CZZ Description CHASSIS ASSY GRILLE ASSY, DISCHARGE(INDOOR) GRILLE ASSY, INLET MOTOR ASSY, STEP FILTER(MECH), A/C FILTER ASSY, DEODORIZER VANE, HORIZONTAL CONTROL BOX ASSY, INDOOR REMOTE CONTROLLER ASSY PWB(PCB) ASSY, DISPLAY PWB(PCB) ASSY, MAIN BEARING MOTOR ASSY, INDOOR TUBE ASSY, EVA-IN TUBE ASSY, EVA-IN TUBE ASSY, TUBING EVAPORATOR ASSY, FIRST FAN ASSY, CROSS FLOW CAPACITOR, DRAWING Part No. 3141A20001D 3531A10005C 3531A10039J 4681AR2727H 5230AR2630A 5231AR2412T 5990AR7225D 4995A20149U 6711A20010B 6871A30009P 6871A20212G/H 3H02821B 4681A20003C 5211AR7286A 5211AR7287A 5211AR7288E 5421AR6176N 5901AR6141A 3H01487A Remarks R R R R R R R R R R R R R R R R R R R

- 60 -

131410

342800 359011 268712

Indoor Unit (12K Btu Model)

354210

267110 159901-1

135311

352112-1 352112-2 35211B-1 35211B-2 346810 W0CZZ

- 61 159901-2 146811 249951 135302

152313

135314

268714

Indoor Unit Parts List (12K Btu Model)

Location No. 131410 135311 135314 146811 152302 152313 159901-1 159901-2 249951 267110 268712 268714 342800 346810 352112-1 352112-2 35211B-1 35211B-2 354210 359011 W0CZZ Description CHASSIS ASSY GRILLE ASSY, DISCHARGE(INDOOR) GRILLE ASSY, INLET MOTOR ASSY, STEP FILTER(MECH), A/C FILTER ASSY, DEODORIZER VANE, HORIZONTAL VANE, HORIZONTAL CONTROL BOX ASSY, INDOOR REMOTE CONTROLLER ASSY PWB(PCB) ASSY, DISPLAY PWB(PCB) ASSY, MAIN BEARING MOTOR ASSY, INDOOR TUBE ASSY, COUPLING TUBE ASSY, COUPLING TUBE ASSY, TUBING TUBE ASSY, TUBING EVAPORATOR ASSY, FIRST FAN ASSY, CROSS FLOW CAPACITOR, DRAWING Part No. 3141A20003B 3531A10023A 3531A20059M 4681AR2727H 5230A20004A 5231AR2412T 5990A30006B 5990A30007B 4995A20179R 6711A20010B 6871A30009Q 6871A20212J 3H02821B 4681A20003P 5211A20295A 5211A20296A 2H02449J 5211A10160C 5421A20032M 5901AR6141C 3H01487A Remarks R R R R R R R R R R R R R R R R R R R R R

- 62 -

131410

342800

135311

Indoor Unit (18K, 24K Btu Models)

354210

267110
159901-1 159901-2

352115 352116 35211B-2 35211B-1 359011

- 63 152313 146811 249951 268712 152302

346810

135314 263230

W0CZZ

268714

Indoor Unit Parts List (18K, 24K Btu Models)

Location No. 131410 135311 135314 146811 152302 152313 159901-1 159901-2 249951 263230 267110 268712 268714 342800 346810 352115 352116 35211B-1 35211B-2 354210 359011 W0CZZ Description CHASSIS ASSY GRILLE ASSY, DISCHARGE(INDOOR) GRILLE ASSY, INLET MOTOR ASSY, STEP FILTER(MECH), A/C FILTER ASSY DEODORIZER VANE, HORIZONTAL VANE, HORIZONTAL CONTROL BOX ASSY, INDOOR THERMISTOR ASSY REMOTE CONTROLLER ASSY PWB(PCB) ASSY, DISPLAY PWB(PCB) ASSY, MAIN BEARING MOTOR ASSY, INDOOR TUBE ASSY, EVAPORATOR IN TUBE ASSY, EVAPORATOR OUT TUBE ASSY, TUBING TUBE ASSY, CONNECTOR EVAPORATOR ASSY, FIRST FAN ASSY, CROSS FLOW CAPACITOR, DRAWING Part No. 18K 3141A20002H 3531A10008H 3531A20062P 4681AR2727H 5230A20001A 5231AR2595G 5990A30001B 5990A30002B 4995A20149Z 6323A20003A 6711A20010B 6871A30009R 6871A20212R 3H02821B 4681A20003D 5211A30033C 5211A30034B 5211A30038H 5211A20514G 5421A20021J 5901AR2441E 3H01487G 24K 3141A20002H 3531A10008H 3531A20062P 4681AR2727H 5230A20001A 5231AR2595G 5990A30001B 5990A30002B 4995A20174Z 6323A20003A 6711A20010B 6871A30009R 6871A20212X 3H02821B 4681A20003H 5211A30097F 5211A30098A 5211AR2320A 5211A20514H 5421A20021U 5901AR2441E 3H01487G Remarks R R R R R R R R R R R R R R R R R R R R R R

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554031 263230-4 435300 137213-2

137213-1

435512

546810 649950

559010 668713-2 W0CZZ-3 437210 W0CZZ-2 349600 W6920 447910 W0CZZ-1 W6640-2 W6640-1 668713-1

2. Outdoor Unit (FMU2160N3L/M/Q)

- 65 552117 554160 430410 552113

658740 668711 263230-1 435511 552203-1 561410

566000

552116 552115 263230-3 263230-2 561411-3 552203-2 561411-1 561411-2

435301

349480

Outdoor Unit Parts List (FMU2160N3L/M/Q)

Location No. 137213-1 137213-2 263230-4 263230-3 263230-2 269310-1 349480 349600 430410 435300 435301 435511 435512 437210 447910 546810 552113 552115 552116 552203-1 552203-2 554031 554160 559010 561410 649950 561411-1 561411-2 561411-3 266000 658740 668711 668713-1 668713-2 W6920 738281 738290 W0CZZ-1 W0CZZ-2 W0CZZ-3 Description PANEL ASSEMBLY, SIDE PANEL ASSEMBLY, SIDE THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY ORIFICE MOUNT, MOTOR BASE ASSEMBLY, WELD(OUTDOOR) GRILLE, REAR GRILLE, DISCHARGE COVER ASSEMBLY, CONTROL(OUTDOOR) COVER ASSEMBLY, TOP(OUTDOOR) PANEL ASSY, FRONT SUB BARRIER ASSEMBLY, OUTDOOR MOTOR ASSEMBLY, OUTDOOR TUBE ASSEMBLY, CONDENSER OUT TUBE ASSEMBLY, MENIFOLD(OUTDOOR) TUBE ASSEMBLY, REVERSING VALVE, SERVICE VALVE, SERVICE CONDENSER ASSEMBLY, BENT COMPRESSOR FAN ASSEMBLY, PROPELLER COIL ASSY, REVERSING VALVE CONTROL BOX ASSEMBLY, OUTDOOR COIL ASSEMBLY, EXPANSION COIL ASSEMBLY, EXPANSION COIL ASSEMBLY, EXPANSION SWITCH, PRESSURE REACTOR PWB(PCB) ASSEMBLY, MAIN(OUTDOOR) FILTER(CIRC), EMC PWB(PCB) ASSEMBLY, SUB RELAY MANUAL, SERVICE MANUAL, OWNERS CAPACITOR, DRAWING CAPACITOR, DRAWING CAPACITOR, DRAWING Part No. 1A00201D 3A02284W 6323A20002Q 6323A20002R 6323AQ3226K 6323A20001A 4948AP2527A 4960AP1361A 3041A20022B 1A00207B 3530A20007B 3551A10003S 3H03266L 3721A20004L 2H02110L 4681A20013Z 5211A20593A 5211A20419A 5211A20590A 2A00468J 5220A20018A 5403A10009P 5416A90005B 1A00195B 6141AR3509A 4995A10053C 6140A30001V 6140A30001W 6140A30001U 6600AG3057A 5874A90001E 6871A20204E 6200JB8007Q 6871A20205A 6920AP3400A 3828A20097J 3828A20159B 0CZZA90001C 0CZZA90001D 2A00986D Remarks R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

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554031 435512

137213-1 263230-6

435300

137213-2

349600

546810 W0CZZ-3 559010 W0CZZ-2 W0CZZ-1 W6920 447910

Outdoor Unit (FMU3060N4L/M/Q)

668713-2

668713-1 W6640-1

437210

W6640-2

- 67 554160 263230-5 263230-4 263230-3 561410-3 430410

658740 668711

435511 649950 552112 552116 556000-1

556000-2

561410-1 561410-2

552115 561411-1 561411-2 561411-3

435311

561411-4

552203-1 552203-2 552113

Outdoor Unit Parts List (FMU3060N4L/M/Q)

Location No. 137213-1 137213-2 263230-1 263230-3 263230-6 263230-4 263230-5 263230-2 349600 430410 435300 435311 435511 435512 437210 447910 546810 552112 552113 552115 552116 552203-2 552203-1 554031 554160 559010 561410-1 561410-2 561410-3 561411-1 561411-2 561411-3 561411-4 566000-1 566000-2 649950 658740 668711 668713-1 668713-2 W0CZZ-2 W0CZZ-1 W0CZZ-3 W6640-1 W6640-2 W6920 738281 738290 Description PANEL ASSEMBLY, SIDE PANEL ASSEMBLY, SIDE THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY THERMISTOR ASSEMBLY MOUNT, MOTOR BASE ASSEMBLY, WELD[OUTDOOR] GRILLE, REAR GRILLE, DISCHARGE COVER ASSEMBLY, CONTROL(OUTDOOR) COVER ASSEMBLY, TOP(OUTDOOR) PANEL ASSY, FRONT SUB BARRIER ASSEMBLY, OUTDOOR MOTOR ASSEMBLY, OUTDOOR TUBE ASSEMBLY, CONDENSER IN TUBE ASSEMBLY, CONDENSER OUT TUBE ASSEMBLY, MENIFOLD(OUTDOOR) TUBE ASSEMBLY, REVERSING(OUTDOOR) VALVE, SERVICE VALVE, SERVICE CONDENSER ASSEMBLY, BENT COMPRESSOR SET FAN ASSEMBLY, PROPELLER COIL ASSEMBLY, REVERSING VALVE COIL ASSEMBLY, SOLENOID COIL ASSEMBLY, SOLENOID COIL ASSEMBLY, EXPANSION COIL ASSEMBLY, EXPANSION COIL ASSEMBLY, EXPANSION COIL ASSEMBLY, EXPANSION SWITCH, PRESSURE SWITCH, PRESSURE CONTROL BOX ASSEMBLY, OUTDOOR REACTOR PWB(PCB) ASSEMBLY, MAIN(OUTDOOR) FILTER(CIRC), EMC PWB(PCB) ASSEMBLY, SUB CAPACITOR, DRAWING CAPACITOR, DRAWING CAPACITOR, DRAWING TERMINAL BLOCK TERMINAL BLOCK RELAY MANUAL, SERVICE MANUAL, OWNERS Part No. 1A00202F 3A02284X 6323A20001A 6323A20002S 6323A20002Z 6323AQ3226L 6323AQ3226M 6323AQ3226X 1A00206B 3041A20022D 1A00208D 3530A20007B 3550AR2886C 3H03266L 1A00197C 2A01043T 4681A20013Z 5211A20611A 5211A20612A 5211A20419B 5211A10271A 2A00468J 5220A20018A 5403A10017C 2520UFAV1BA 1A00195B 6141AR3509A 6421AR3209X 6141A20005X 6140A30001U 6140A30001V 6140A30001W 6140A30001X 3A02524F 6600AG3057A 4995A10053E 5874A90001G 6871A20204G 6200JB8008L 6871A20205A 0CZZA90001D 0CZZA90001G 2A00986D 3A00093A 4G00103C 6920AP3400A 3828A20097J 3828A20159B Remarks R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

- 68 -

July, 2002 Printed in Korea P/No.: 3828A20097J