Say Muoi Thung Quay

n: Sy mui thng quay
GVHD: PGS.TS Nguyn Vn Thng
PHN 1. TNG QUAN V K THUT SY

1.1.
TNG QUAN V SY
1.1.1. Khi nim chung
Trong cng ngh ha cht, thc phm, qu trnh tch nc ra khi vt liu
(lm kh vt liu) l rt quan trng. Ty theo tnh cht v m ca vt liu,

mc lm kh ca vt liu m thc hin mt trong cc phng php tch nc
ra khi vt liu sau y:
- Phng php c hc (s dng my p, lc, ly tm).
- Phng php ha l (s dng canxi clorua, acid sunfulric tch nc).
- Phng php nhit (dng nhit bc hi m trong vt liu).
Sy l mt qu trnh bc hi nc ra khi vt liu bng phng php nhit.
Nhit cung cp cho vt liu m bng cch dn nhit, i lu, bc x hoc bng
nng lng in trng c tn s cao. Mc ch ca qu trnh sy l lm gim
khi lng ca vt liu, tng lin kt b mt v bo qun c tt hn.
Trong qu trnh sy, nc c bay hi nhit bt k do s khuch tn bi
s chnh lch m b mt vt liu ng thi bn trong vt liu c s chnh
lch p sut hi ring phn ca nc ti b mt vt liu v mi trng xung
quanh.
Qu trnh sy c kho st v b mt: tnh lc hc v ng lc hc.
-
Trong tnh lc hc: xc nh bi mi quan h gia cc thng s u v
cui ca vt liu sy cng tc nhn sy da trn phng php cn bng vt cht

v nng lng, t xc nh c thnh phn vt liu, lng tc nhn sy v
lng nhit cn thit.
- Trong ng lc hc: kho st mi quan h gia s bin thin ca m vt
liu vi thi gian v cc thng s ca qu trnh sy.
V d : tnh cht v cu trc ca vt liu, kch thc vt liu, cc iu kin
thy ng lc hc ca tc nhn sy v thi gian thch hp.
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1.1.2.
Thit b sy
1.1.2.1. Phn loi thit b sy

Do iu kin sy trong mi trng hp sy khc nhau nn c nhiu kiu thit
b sy khc nhau, v vy c nhiu cch phn loi thit b sy:
- Da vo tc nhn sy: ta c thit b sy bng khng kh hoc thit b sy bng
khi l, ngoi ra cn c cc thit b sy bng cc phng php c bit nh sy
thng hoa, sy bng tia hng ngoi hay bng dng in cao tn.
- Da vo p sut lm vic: thit b sy chn khng, thit b sy p sut
thng.
- Da vo phng php cung cp nhit cho qu trnh sy: thit b sy tip xc,
thit b sy i lu, thit b sy bc x
- Da vo cu to thit b: phng sy, hm sy, sy bng ti, sy trc, sy thng
quay, sy tng si, sy phun
- Da vo chiu chuyn ng ca tc nhn sy v vt liu sy: cng chiu,
ngc chiu v giao chiu.
1.1.2.2. Nguyn l thit k thit b sy
Yu cu thit b sy l phi lm vic tt (vt liu sy kh u c th iu
chnh c vn tc dng vt liu v tc nhn sy, iu chnh c nhit v
m ca tc nhn sy), tit kim nguyn vt liu, nng lng v d s dng.
Khi thit k thit b sy cn c nhng s liu cn thit:
Loi vt liu cn sy (rn, nho, lng), nng sut, m u v cui ca vt
liu, nhit gii hn ln nht, m v tc tc nhn sy, thi gian sy.
Trc ht phi v s h thng thit b, v quy trnh sn xut, chn kiu thit
b ph hp vi tnh cht ca nguyn liu v iu kin sn xut.
Tnh cn bng vt liu, xc nh s liu v kch thc thit b.
Tnh cn bng nhit lng tnh nhit tiu th v lng tc nhn sy cn
thit.
i vi cc thit b lm vic p sut kh quyn cn phi tnh bn.
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Sau khi tnh xong nhng vn trn ta bt u chn v tnh cc thit b ph

ca h thng: b phn cung cp nhit (l t, calorifer), b phn vn chuyn, b
phn thu hi bi (nu c), qut , cng sut tiu th chn ng c in.
1.1.2.2. La chn thit b sy
Sy thng quay l mt thit b chuyn dung sy ht. Loi thit b ny c
dung rng ri trong cng ngh sau thu hoch sy cc vt m dng ht c kch
thc nh. Trong h thng sy ny, vt liu sy c o trn mnh, tip xc
nhiu vi tc nhn sy, do trao i nhit mnh, tc sy mnh v ng
u sn phm cao. Ngoi ra thit b cn lm vic vi nng sut ln.
1.1.3. Xc nh cc thng s ca tc nhn sy v tiu hao nhit cho sy
1.1.3.1. Nhim v ca tc nhn sy
Tc nhn sy c nhim v sau:
- Gia nhit cho vt sy
- Ti m: mang m t b mt vt vo mi trng
- Bo v vt sy khi b m khi qu nhit
Ty theo phng php sy, tc nhn sy c th thc hin mt hoc hai trong ba
nhim v ni trn.
Khi sy i lu, tc nhn sy lm hai nhim v gia nhit v ti m.
Khi sy bc x, tc nhn sy lm nhim v ti m v bo v vt sy.
Khi sy tip xc tc nhn sy lm nhim v ti m.
Khi sy bng in trng tn s cao, tc nhn sy lm nhim v ti m.
Khi sy chn khng ch c th cp nhit bng bc x hay dn nhit hoc kt hp
c hai cch cp nhit ny. Vic dng bm chn khng hay kt hp bm chn
khng v thit b ngng kt m(sy thng hoa), v vy phng php sy chn
khng khng cn tc nhn sy.
1.1.3.2. Cc loi tc nhn sy
- Khng kh m: l loi tc nhn sy thng dng nht. Dng khng kh m
c nhiu u im: khng kh c sn trong t nhin, khng c v khng lm
nhim sn phm.
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-
Khi l: s dng lm mi cht sy c u im l khng cn dng calorife,
phm vi nhit rng nhng dng khi l c nhc im l c th nhim sn

phm do bi v cc cht c hi nh: CO2 , SO2.
-
Hn hp khng kh hi v hi nc: tc nhn sy loi ny dng khi cn c
m tng i cao.
-
Hi qu nhit: dng lm mi cht sy trong trng hp nhit cao v sn
phm sy l cht d chy n.

1.1.3.3. Khng kh m
- Cc thng s c bn ca khng kh m:
+ m tng i l t s gia lng hi nc c trong khng kh m vi
lng hi nc ln nht c th cha trong khng kh m cng mt
nhit :
Gh
p
.100% = h .100% (1.1)
Ghmax
phs
Trong :
Gh , kg : lng hi nc trong khng kh m
Gh max: lng hi nc ln nht c th cha trong khng kh m
ph , N/m2 : phn p sut hi nc trong khng kh m
phs , N/m2 : p sut bo ha hi nc nhit khng kh m.
+ cha hi l lng hi nc cha trong 1kg khng kh kh:
d =
Gh
Gk
(1.2) , (kg/kgkkkh)
y: Gh , kg : lng hi nc cha trong khng kh m

Ghs : lng khng kh kh
Gh , Gk c th xc nh theo phng trnh trng thi ca hi nc v khng kh
kh theo ph , pk v p.
+ Entanpy ca khng kh m c tnh vi 1kg khng kh kh nh sau:
I = Ik + Ih (1.3), (kJ/kgkkkh)
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Trong :
Ik : entanpy khng kh kh, Ik = Cpkt, kJ/kgkkkh vi Cpk l nhit dung ring ca
khng kh kh, c gi tr l 1,04 kJ/kgkkkh, nhit khng kh m.
Ih : entanpy ca hi nc c trong 1 kg khng kh kh.
+ Nhit ng sng (ts): nhit ng sng ca khng kh m l nhit
ca khng kh bo ha t c bng cch lm lnh khng kh m trong iu
kin cha hi khng i. Khi bit nhit v m tng i c th xc nh
nhit ng sng.
Khi bo ha = 100% , ph = phs nhit khng kh m lc ny l ts chnh l nhit
bo ha ng vi ph = phs. V vy ta c th tra bng hi nc bo ha vi ph ta
xc nh c nhit bo ha.
+ Nhit nhit k t tM : l nhit ca khng khi m bo ha t c bng
cch cho nc bc hi on nhit vo khng kh m. Qu trnh xy ra lm cho
nhit khng kh m gim, m tng i v m cha hi tng, cn
entanpy khng i. Qu trnh t n trng thi cn bng = 100% th nhit
khng kh m l tM. Nhit ny cng chnh l nhit nc. Ngi ta o nhit
ny bng cch ly bng hoc vi th vn vo bu thy ngn ca nhit k v
nhng vo nc v vy gi l nhit nhit k t.
+ Th tch ring v khi lng ring theo khng kh m:
Khng kh m l hn hp ca kh l tng nn ta c th xc nh khi lng
ring ca n:
= k + h =
=
Ph
P
P
P Ph
+ k = h +
RhT Rk T RhT
Rk T
1 1
1
P
P
+
.
h
T Rh Rk
Rk
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1 1
1
P
.
P
hs
T Rh Rk
Rk
(1.4) (kg/m3)
Th tch ring ca khng kh m l:
v =
(1.5) (m3/kg)
1.1.3.4. Khi l
Khi s dng khi lm mi cht sy ta phi tnh ton qu trnh chy nhm thu
c khi l c lu lng, nhit , cha hi nht nh. S nguyn l
bung t to khi lm mi cht sy c biu din trn hnh sau:
Nhin liu
Khng kh
Khi
Khng kh
Hnh 1.1. S nguyn l bnh t to khi
1.bung t, 2.bung lng bi, 3.bung ha trn
Trong tnh ton qu trnh chy, to khi lm mi cht sy, ngi ta thng
tnh cho 1 kg nhin liu v cn xc nh cc i lng c bn sau:
+ Nhit tr ca nhin liu c th xc nh theo thnh phn nhin liu hoc o
trong phng th nghim. Khi bit thnh phn nhin liu, c th xc nh nhit tr
theo cc cng thc sau:
i vi nhin liu kh:
Q k = 0 , 0 1( Q C O .C O + Q H 2 . H
+ Q H 2 S . H 2 S + Q C m H n .C m H n )
(1 .6 ) Tr
ong :
CO, H2, H2S, CmHn l thnh phn th tch ca nhin liu.
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QCO, QH2 , QH2 S , QCmHn l nhit tr ca cc cht kh chy tng ng:

QH2 = 10800 kJ/m3tc
QC3H8 = 91400 kJ/m3tc
QCO = 12150 kJ/m3tc
QC4H10 = 118800 kJ/m3tc
QH2 S = 23400 kJ/m3tc
QC2H4 = 59300 kJ/m3tc
QCH4 = 35800 kJ/m3tc
QC3H6 = 86000 kJ/m3 tc
QC2H6 = 63800 kJ/m3tc
QC3H6 = 116000 kJ/m3tc
+ Tiu hao khng kh

Tiu hao khng kh l thuyt i vi cht kh:
n
m+
4 C H O (1.7) (kg/kg nl)

L0 = 1,38 0, 0179.CO + 0, 248.H 2 +
m
n
2
12m + n
Trong : CO, H2, CmHn l thnh phn nhin liu tnh theo khi lng.
- Xc nh theo gi tr:
1, 293.Qlvc
L0 = 1,1.
1000
(1.8)
Tiu hao nhit ring khng kh thc t

L = T.L0
(1.9)
Trong T l h s khng kh tha trong bung la.

H s khng kh tha chn theo loi nhin liu v cu to bung t. Khi
dng khi lm mi cht sy, nhit khi thng thp hn nhiu so vi nhit
khi ra khi bung la v vy cn a khi qua bung ha trn vi khng kh
t c nhit mi cht theo yu cu. H s khng kh tha chung l:
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L + L
L + L
= T 0
L0
L0
= T +
L
= T +
L0
(1.10)
Trong l h s khng kh tha trong bung ha trn.

- Xc nh h s khng kh tha:
H s khng kh tha c xc nh bng cch chn T theo nhin liu v
kiu bung t sau tnh theo qu trnh hn hp khng kh v khi.
H s khng kh tha chung tnh theo khi vo bung sy c th xc nh theo
nhit khi lm mi cht sy.
+ i vi nhin liu kh
0, 09n
Q lvv h d + C n l t n l 1
.C m H
12m + n
=
i d
L 0 C kh t kh + h 0 I 0
100
0, 09n
.C m H n i h + W n l ( i h' i h )
12m + n
i d
L 0 C kh t kh + h 0 I 0
100
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C kh t kh
(1 .1 1)
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Trong :
Q lvc : nhit tr cao ca nhin liu
hd : hiu sut bung t

Cnl : nhit dung ring ca nhin liu
tnl : nhit nhin liu vo bung t
i h : entanpy ca hi nc trong khi

i h' : entanpy ca hi m trong nhin liu
Wnl : m ca nhin liu kh

I0 :entapy ca khng kh vo bung t
d0 : cha hi ca khng kh vo bung t
Ckh : nhit dung ring ca khi
Tkh : nhit ca khi
CmHn : thnh phn cacbua hydro tnh theo thnh phn khi lng
Sau khi xc nh h s tha chung ta chn h s kh tha ca bung t theo
nhin liu v kiu bung t hd, t ta c:
= hd (1.12)
Vy lng khng kh cn ha trn thm l:
L = .L0 (1.13), (kg/kgnl)
1.1.4. Ch sy
1.1.4.1. Khi nim v nh ngha
- Ch sy l mt tp hp cc tc ng nhit ca mi cht sy n vt liu
sy nhm m bo cht lng v thi gian sy nht nh theo yu cu.
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- Ch sy th hin di dng cc thng s sau: nhit tc nhn sy,

hiu nhit kh t t (hay m tng i ), tc mi cht sy.
1.1.4.2. Cc thng s xc nh ch sy
- Nhit tc nhn sy vo thit b
Nhit tc nhn sy vo thit b nh hng quyt nh n tc sy c
ngha l nh hng quyt nh n thi gian sy. Nhit t1 cng nh hng
n cht lng sn phm sy. Mt s sn phm sy khng cho php sy nhit
cao v vy n khng cho php nhit tc nhn sy vt qu gi tr nht nh.
Nhit tc nhn sy vo thit b cng cao, tc sy cng ln dm n thi
gian sy gim v gim tiu hao nng lng. Tuy vy nhit tc nhn sy cng
cao th tn tht nhit vo mi trng cng ln dn n tng tiu hao nng lng.
V vy cn xc nh gi tr t1 ti u theo hm mc tiu l tiu hao nng lng.
Tr s t1 ti u theo tiu ch ny thng kh ln v vy khi sy cc vt liu nhy
cm nhit (cht lng sn phm gim khi nhit tng) th nhit tc nhn
sy t1 xc nh theo iu kin cht lng sn phm.
V d khi sy cc vt liu dng tinh bt nhit tc nhn sy t1 thng nh
hn nhit h ha (khong 600C).
+ m tng i ca khng kh vo thit b 1 (hay t1)
chnh lch nhit kh t ca mi cht vo thit b t1 to nn th sy, n
l ng lc cho m thot ra t vt m vo mi trng. Th sy cng ln th tc
thot m cng ln. Tuy nhin khi tc thot m ln s dn n vt sy bin
dng (vnh, nt) v vy ta chn t1 thch hp vi tng loi sn phm v tng giai
on ca qu trnh sy.
+ Nhit mi cht sy ra khi thit b t2
Nhit ny cng ln th tn tht do kh thot cng cao. V vy, theo mc tiu
tit kim nng lng th nhit t2 cng nh cng tt. Tuy nhin, khi chn t2 phi
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bo m t2 = t2 t1 duy tr qu trnh truyn nhit gia mi cht sy v vt

liu sy. t2 cng ln th truyn t mi cht sy n vt liu sy cng ln dn ti
tc bay hi m ln, thi gian sy gim, tiu hao nhit cho qu trnh sy gim.
ng thi t2 ln s dn ti tn tht nhit do kh thot v tng tn tht nhit vo
mi trng do truyn nhit qua thit b. V vy cn chn t2 ti u. Tr s ny
thng chn theo kinh nghim t 10 150C.
+ m mi cht sy ra khi thng sy 2
Thng s ny cng nh hng n qu trnh sy. Chn 2 cng ln th tiu hao
ring khng kh cng nh. Tuy vy, vic tng 2 b hn ch bi m cn bng
vt liu tng ng vi trng thi khng kh m ra khi bung sy (t2, 2). Khi 2
tng n gi tr nht nh 2k th m ca vt liu sy = cb lc ny gia vt
liu v mi cht sy t n cn bng, m trong vt liu khng thot ra c
thm ch nu tng 2 qu tr s 2k s xy ra hin tng vt liu ht m t mi
cht sy. Trng hp ny c th xy ra khi sy hm cng chiu.
Tr s 2 thng chn nh hn tr s gii hn 2k t 5 10%. Tr s 2 ti u
thay i ty thuc vo nhit t2. Vi nhit t2 = 40
600C, tr s 2 hp l
l 80%.
Trong thit b sy bung, ch sy thay i theo thi gian sy. Mi giai on
sy thng chn ch sy khc nhau.
+ Tc tc nhn sy
Tc tc nhn sy nh hng ng k n s thot m ca vt liu sy. Tc
tc nhn sy cng ln s thot m cng tt. Tuy nhin, tc tc nhn sy cng
ln dn n tng tn tht p sut trong qu trnh lu ng ca mi cht sy trong
h thng lm tng nng lng ca qut gi. V vy cn chn tc thch hp.
1.1.4.3. Chn ch sy
Vic chn ch sy thng cn c vo hai tiu ch: mt l s lm vic ca
thit b v hai l cn c vo vt liu sy.
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- Cn c vo s lm vic ca thit b:
+ Cc thit b sy lin tc nh: sy hm, sy kh ng, sy tng si, sy
phuncc giai on ca qu trnh sy phn b n nh trn thit b theo chiu
chuyn ng ca vt liu ( v d: thit b sy hm, cc giai on sy phn b
theo chiu di hm). cc thit b sy ny, ch sy c chn cho c hai thit
b khng ph thuc vo thi gian, c th l chn trng thi mi cht vo t1, 1.
Ngoi ra, vic chn ch sy cn cn c vo thit b lm vic cng chiu hay
ngc chiu.
+ Thit b lm vic theo chu k:
cc thit b sy lm vic chu k, cc giai on ca qu trnh sy phn b
theo thi gian sy, v vy mi giai on sy cn chn ch sy thch hp.
V d: trong thit b sy thng quay dng sy c ph theo chu k thi gian
sy 24 gi vi c ph ht m u 52%, cui 12%. Ch sy cng c chn
khc nhau c 3 giai on:
Giai on u 8 gi, nhit mi cht vo 680C.
Giai on hai thi gian 8 gi, nhit mi cht vo 640C.
Giai on ba thi gian 8 gi, nhit mi cht vo 590C.
- Cn c vo vt liu sy
+ Cc vt liu sy khng cho php cong, vnh, d nt nh g, gm, men
skhi chn ch sy cn c hai thng s nhit v m tng i (hay
t).
+ Cc vt liu sy khng s nt, cong vnh nh rau qu, thc phm, thc n gia
sc, khoai sn thi ltkhi chn ch sy ch cn chn nhit vo thit b t1
cn nhit ra khi thit b t2 v m tng i 2 chn theo cc tiu ch ring.
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1.1.4.4. Cc bin php duy tr ch sy

m bo duy tr ch sy thch hp cho tng loi sn phm v tng
giai on ca qu trnh sy c th tin hnh cc bin php sau:
- Phun m
Khi ch sy cn m tng i cao m sau khi gia nhit m tng
i ca mi cht kh nh, trng hp ny cn tng m tng i ca khng
kh. Mt bin php c hiu qu l phun m, tc l phun nc vo khng kh,
nc s bay hi lm cho m tng i ca khng kh tng ln. Trong h
thng iu ha khng kh ngi ta s dng rng ri phng php ny.
- Hi lu mt phn kh thi
Kh thi ca h thng sy c m tng i cao. S dng hi lu l ly
mt phn kh thi ha trn vi khng kh mi a vo h thng. im ha trn
c th t trc hoc sau calorife v thng t u ht ca qut gi. Lm nh
vy c th tng m tng i ca mi cht sy vo h thng, ng thi c th
tit kim nhit. S dng hi lu c th iu chnh c m tng i vo thit
b sy theo yu cu ca ch sy bng cch iu chnh t l kh ha trn (h s
hi lu).
- S dng nhit trung gian

Gia nhit trung gian l gia
nhit thm cho mi cht trong
bung sy. Nhc im ln nht
ca thit b sy bung l nhit
mi cht gim dn theo chiu
chuyn ng ca mi cht trong
khi vt liu ng yn nn sn
phm kh khng u. khc
phc nhc im ny c th s
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d0
d2
d2
Hnh1.2. qu trnh sy c gia nhit trung

i
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dng gia nhit trung gian. Mun vy bung sy cn chia ra nhiu phn, mi cht
sy ra mi phn c gia nhit b sung lm cho nhit tng ln, nhit mi
cht trong bung sy s u hn.
hnh sy c gia nhit trung gian qu trnh 0-1 l qu trnh gia nhit trong
calorife chnh, qu trnh 1-2 l qu trnh sy trong phn 1, qu trnh 2-1 l qu
trnh gia nhit trong calorife ph v qu trnh 1-2 l qu trnh sy trong phn 2
ca bung sy.
1.1.5. Cc phng php xc nh thi gian sy
1.1.5.1. Phng php A. V. L cp
y l phng php dng xc nh thi gian sy i vi vt liu dng tm
phng sy trong thit b sy i lu.
m hnh ton hc c th gii c mt cch n gin, A. V. L cp
b qua nh hng ca nhit n m. Do phng trnh dn cht c dng:
u
2u
= am 2
(1.14)
Trong giai on sy tc khng i ta coi dng m trn b mt qm = const.

Thi gian trong giai on ny c tnh nh sau:
1 =
1 k
(1 .1 5 )
N
Trong giai on sy tc gim A. V. l-cp gii phng trnh vi phn
vi cc iu kin n tr v khi bin i chuyn t cha m u sang m

thu c kt qu thi gian sy trong giai on tc gim nh sau:
1
k
2 = .ln
k cb
(1.16)
2 cb
y k gi l h s sy, k = X.N, vi x =
1
gi l h s sy tng i.
cb
Thi gian sy tng cng l:

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1 cb
N
1
[1 + ln(2 cb ) X ]
X .N
(1.17),( h)
T cng thc trn ta thy, mun xc nh thi gia sy theo phng php A. V.
l-cp cn bit m ban u 1, m cn bng cb v tc sy trong giai
on sy tc khng i N. y N cn c xc nh bng thc nghm ph
thuc vo ch sy.
1.1.5.2. Phng php G. K. Philnhenc
Philnhenc nghin cu nhiu ng cong sy khc nhau, ng pht hin
ra rng cc ng cong sy c th biu in bng mt ng cong duy nht nu
ly mt trc l tc sy d / d v trc kia l tc dn sut:
1 d
.
N d
(1.18)
Tc sy dn sut c xc nh bng thc nghim c dng:
( cb )m
=
A B( cb )m
(1.19)
Cc h s A, B, m ph thuc vo vt liu v ch sy. Khi m = 1 th thi gian

sy c th xc nh bng cng thc:
.cb
1 d
.
=
N d
A + B ( cb )
d =
Lp: DH07TP
1
N
1
A
B
+
d
N cb
1 cb
+ B (1 cb )
A.ln
2 cb
(1.20)
(h)
Trang 15
n: Sy mui thng quay
i vi tm phng ni chung :
0 cb
(1 .2 1)
2 8, 5 + 0, 7 3( 0 cb )
y 0 l m tuyt i.
Vy ta c:
1
N
01 cb
+
28,
5.ln
0,
73(
)
cb
01
02 cb
(1.22)
Ta thy rng mun s dng c phng php ny cn phi xc nh bng thc

nghim tc sy dn xut.
1.1.5.3. Phng php N. F. cuchaef
Phng php ny coi phng trnh dn m nh phng trnh thm.
T ta c mi quan h gia m v thi gian sy:
= 1
A + B
(1 .2 3)
Trong : A, B ph thuc vo vt liu sy v ch sy.

T c th xc nh thi gian sy theo cng thc:
A(1 )
(1.24) , (h)
1 B (1 )
1.1.6. Cu trc h thng sy

1.1.6.1. Cc b phn c bn ca h thng sy
H thng sy bao gm cc b phn sau:
- Bung sy
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n: Sy mui thng quay
Bung sy l khng gian thc hin qu trnh sy kh vt liu. y l b

phn quan trng nht ca h thng sy. Ty theo phng php sy, loi thit b
sy m bung sy c dng khc nhau. V d thit b sy ngun, b phn bung
sy c th nh nh mt ci t, c th ln nh mt cn phng. Trong thit b
sy hm, bung sy l mt bung c chiu di ln nh mt ng hm
(tuynen). Trong thit b sy phun, bung sy l mt bung hnh tr ng hay
nm ngang. Trong thit b sy kh ng, bung sy l mt ng hnh tr
ng, c chiu cao ln.
- B phn cung cp nhit
Ty theo h thng sy khc nhau, b phn cung cp nhit cng khc nhau.
V d, trong thit b sy bc x, b phn cung cp nhit kh n gin, c th l
cc n hng ngoi, cc ng dy in tr, hay cc tm bc x gia nhit bng cht
lng hay kh t. Thit b sy i lu dng mi cht sy l khng kh, cht ti
nhit l hi nc th b phn cp nhit l calorife kh khi.
- B phn thng gi v ti m
B phn ny c nhim v ti m t vt sy vo mi trng. Khi sy bc x
vic thng gi cn c nhim v bo v vt sy khi qu nhit.
Cc thit b sy di p sut kh quyn u dng mi cht i lu ( t nhin
hay cng bc) ti m. Trong cc thit b ny u cn to iu kin thng gi
tt hn trn b mt vt liu m thot ra t vt c mi cht mang i d dng.
Khi thng gi cng bc b phn ny gm: cc qut gi, cc ng ng dn cp
gi vo bung sy, ng hi (nu c), ng thot kh.
Cc thit b sy chn khng, vic thi m dng bm chn khng hoc kt
hp vi cc bnh ngng m (sy thng hoa).
- B phn cp vt liu v ly sn phm
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n: Sy mui thng quay
B phn ny cng khc ty thuc vo loi thit b sy. Trong thit b sy

bung v hm vt liu sy trn cc khay t thnh tng trn cc xe gong.
Vic y xe vo v ly ra c th bng th cng hay c kh. Trong thit b sy hm
dng bng ti, vt liu c a vo v ly ra khi hm bng bng ti. Trong
thit b sy phun, vt liu a vo bng bm qua vi phun. Sn phm c ly ra
di dng bt bng cc tay gt v vt ti.
- H thng o lng, iu khin
H thng ny c nhim v o nhit , m tng i ca mi cht sy ti cc
v tr cn thit t1, 1, t2, 2 o nhit khi l. T ng iu chnh nhit ,
m mi cht vo thit b nhm duy tr ch sy theo ng yu cu.
1.1.6.2. Cc dng cu trc h thng sy
- H thng sy cng sut nh
H thng ny thng c cu trc dng t, a s l cc kiu sy i lu cng
bc, mt s kiu sy bc x, sy bng in trng tn cao. Cc thit b sy loi
ny thng c ch to hng lot c iu kin t ng nhit mi cht sy.
Vt liu sy thng t trn cc khay a vo bung sy bng th cng v t
trn cc gi trong bung. Loi thit b ny c th sy nhiu loi sn phm khc
nhau.
- H thng sy cng sut ln
H thng ny c cu trc rt a dng ty thuc vo phng php sy, kiu thit
b sy. Trong h thng ny cn b tr hp l gia bung sy vi cc b phn khc
nh: b phn cp nhit, cp hi nc, cp khi, b phn cp vt liu v ly sn
phm Trong dy chuyn cng ngh sn xut sn phm, h thng sy c b
tr trong mt phn xng s ch nguyn liu hay thnh phm. C mt s x
nghip, h thng sy l h thng chnh, v d x nghip sn xut c ph ht bao
gm cc cng on nh sau: st t ( qu c ph em ch st, ra sch ly ht),
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n: Sy mui thng quay
hong v sy. y h thng sy l chnh. Sn phm l c ph ht ng bao.

Trong cc x nghip sn xut rau qu kh, h thng sy cng l h thng chnh.
1.2.
GII THIU H THNG SY THNG QUAY
1.2.1. Cu to h thng thng quay
Hnh 1.3. Cu to bn trong thng quay

Cu to chnh ca h thng sy thng quay l mt thng sy hnh tr trn.
Trong c cc cnh trn c b tr o trn nguyn liu cn sy mt
cch ng u. Thng c t nghin vi mt phng nm ngang theo t l
1/15 1/50. Thng sy quay vi tc 1,5 8 vng/pht. Nh mt ng c
in thong qua hp gim tc. Vt liu sy t thng cha c a vo thng
sy cng vi tc nhn sy. Khi thng sy quay trn , ng thi vt liu sy
va c o u va di chuyn t u cao ca thng sy n u thp.
Trong qu trnh sy tc nhn sy v vt liu sy trao i nhit cho nhau. Vt
liu sy i ht chiu di thng sy c ly ra v vn chuyn vo kho nh mt
bng ti cn tc nhn sy i qua xyclon thu hi vt liu cun theo cn kh
thi c thi ra mi trng.
gp phn tng cng o trn v trao i nhit gia vt liu sy v tc
nhn sy ngi ta b tr trong thng sy h thng cc cnh o.
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n: Sy mui thng quay
1.2.2. Nguyn l lm vic

Thng c thit k nm nghing mt gc , vt liu sy c a vo
u cao ca thng sy vi s hot ng ca thng vt liu sy di chyn xung
thp v i ra ngoi. Tc nhn sy i cng chiu vi vt liu sy v i ra khi
thng vo h thng dn kh qua xyclon s l. Tc nhn sy cng vt liu
sy c o u v xy ra qu trnh trao i nhit m lm kh vt liu sy.
Thi gian sy l thi gian m vt liu sy i t u vo n ht thng sy. H
s in y c th ln n 27,5% ty vo h thng cnh o c lp t bn
trong thng. vt liu sy tip xc tt vi tc nhn sy ngi ta co th t
nhiu cnh hng hay cng c th chia thnh nhiu khoang.
Thit b sy dung sy cc vt liu sy dng ht. Khi sy cc vt liu dng
ht c nh cn chn tc qut thi sao cho vt liu sy khng bai theo kh
thot qu nhiu. Trong h thng sy thng quay thng khng s dng ti
tun hong kh thai v trong kh thi c bi. Nu tn hong th thi th s phi
b tr h thng lc bi tn chi ph v nng lng.
Thit b sy thng quay l thit b sy i lu v th khi thit k ta cn
chn mt s thng s sau:
- Chn tc nhn sy l khng kh.
- Chn calorife kh hi.
- Chn vt liu sy l mui.
- Chn thit b lm vic.
- Chn h thng cnh o.
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n: Sy mui thng quay
1.3.
CHN VT LIU SY, NHN SY V CHT TI NHIT
1.3.1. Nguyn liu sy
Hnh 1.4. Mui n

Mui n hay trong dn gian cn gi n gin l mui (tuy rng theo ng thut
ng khoa hc th khng phi mui no cng l mui n) l mt khong cht,
c con ngi s dng nh mt th gia v cho vo thc n. C rt nhiu dng
mui n: mui th, mui tinh, mui it. l mt cht rn c dng tinh th, c
mu t trng ti c vt ca mu hng hay xm rt nht, thu c t nc bin
hay cc m mui. Mui thu c t nc bin c cc tinh th nh hoc ln hn
mui m. Trong t nhin, mui n bao gm ch yu l clorua natri (NaCl),
nhng cng c mt t cc khong cht khc (khong cht vi lng). Mui n thu
t mui m c th c mu xm hn v du vt ca cc khong cht vi lng.
Mui n l cn thit cho s sng ca mi c th sng, bao gm c con ngi.
bo qun tt ngi ta lm gim hm lng nc c trong tinh th mui bng
cch l sy mui n m thch hp c nhiu phng php sy y ta chn
phng php sy thng quay sy mui.
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n: Sy mui thng quay
1.3.2. Quy trnh sn xut mui n
Nc bin
X l
C c
Sy kh
Bao gi
Mui thnh phm
Hnh 1.5. quy trnh sn xut mui n c bn

1.3.3. Chn tc nhn sy v cht ti nhit
Tc nhn sy l khi l
- Khi l: dng lm tc nhn sy c u im l phm vi hot ng rng t
hng chc n trn 10000C, khng cn calorife. Tuy vy khi ch dng cho
cc vt liu khng s nhim nh: g, gm, mt s loi ht c v. y l tc
nhn chnh ca n sy mui thng quay bng khi l.
ng thi khi l cng mang tnh cht l cht ti nhi cung cp nhit cho vt liu
sy gip cho vt liu liu sy thot m ra khi vt liu m.
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n: Sy mui thng quay
PHN 2. TNH TON THIT B SY

2.1.
YU CU CA QU TRNH TNH TON
2.1.1. u ( nhim v thit k )

Tnh ton my sy thng quay sy mui n nng sut 6 kg/s
2.1.2. D kin ban u tnh ton
- m ban u ca mui = 5% =0,05
- m cui ca mui c = 0,2% = 0,002
- m trung bnh tb = 0,5(0,002 + 0,05) = 0,026 = 2,6%
- Nhit ca vt liu m 1 = 200C
- Cht t cung nhit cho thng sy khi l t kh thin nhin
- Nhit khi l:
+ vo my sy t1 = 2000C
+ ra khi my sy t2 = 700C
- Mt mt nhit ra mi trng xung quanh tnh theo 1kg m bay hi qm =
22,6 kJ/kg
- Thng s khng kh ban u:
+ Nhit t = 250C
+ m tng i: 0 = 85%
+ p sut trong my sy: B = 745mmHg
2.1.3. Ni dung tnh ton
- Xc nh cc thng s ca khi l a vo my sy
- Xc nh cc thng s ca tc nhn sy v tiu hao nhit cho sy
- Xc nh kch thc c bn ca thng sy
- Tnh ton kh
2.1.4. Mc ch tnh ton nhit
Xc nh tiu hao khng kh dng cho qu trnh sy L, (kg/h) v tiu hao
nhit Q, (kJ/h). Trn c s tnh ton nhit xc nh cc kch thc c bn ca
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n: Sy mui thng quay
thit b. ng thi qua vic thit lp cn bng nhit v cn bng nng lng ca
h thng s xc nh c hiu sut s dng nhit v hiu sut s dng nng
lng ca h thng cng nh tiu hao nhit ring phn ca bung sy v h
thng.
2.2.
TNH TON NHIT QU TRNH SY
2.2.1. S nguyn l ca h thng sy thng quay
Kh thi
11
10
2
5
4
Nhin liu
Khng kh
6
Khng kh
12
8
9
Hnh 2.1. S nguyn l sy thng quay

1: thng cha nguyn liu, 2: my cp nguyn liu, 3: thng quay, 4: l t nhin
liu, 5: bung trn, 6,7: bm khng kh, 8: thng cha trung gian, 9: bng ti, 10:
xiclo, 11: my ht hi, 12: bnh rng.
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n: Sy mui thng quay
2.2.2. S yu cu tnh ton

Tnh h s d khng kh v entanpy tc nhn
sy
Xc nh thng s ca kh s dng v tiu

hao ca tc nhn sy
Xc nh tc kh
Chn tang quay, kim tra tc chn

ca kh
Sai
ng
Tnh ton thi gian lu ca vt liu trong my sy
thng quay
Sai
ng
Kim tra kh nng lm vic ca tang quay cun
ht
Sai
ng
Kt thc
Hnh 2.2. S yu cu tnh ton
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n: Sy mui thng quay
2.2.3. Tiu hao khng kh

1, w1, G1
Kh vo
L, t0, x0, I0
qb
Kh ra
L, t2, x2, I2
qs
L, t0, x0, I0
q = qs+qb
2, w2, G2
L, t2, x2, I2
Hnh 2.3. S nguyn l thit b sy i lu
Tiu hao ring khng kh l thuyt tiu hao cho qu trnh sy tiu hao cho
1kg nguyn liu.
- i vi nhin liu l kh:
n
4 C H )
L0 = 1, 38(0, 0179CO + 0, 248 H 2 +
m
n
12 m + n
m+
( X .1) trang 163 [15]

Trong : CO, H2, CmHn l thnh phn nhin liu tnh theo khi lng.
Da vo thnh phn kh t thin nhin Vit Nam ta c thnh phn nhin
liu theo khi lng nh sau: 85% mtan (CH4), 10% tan (C2H6), 2,5% H2, 1%
CO, 1,5% N2.
Khi :
4
6
2+
4 .0,85 +
4 .0,1) = 17,15(kg / kg)
L0 = 138(0,0179.0,01+ 0,248.0,025 +
12 + 4
12.2 + 6
1+
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n: Sy mui thng quay
Bng2.1: Tr s hiu ng nhit t chy ca cc cht kh:

Kh
Phn ng
Hiu ng nhit phn ng

KJ/m3
H2
H2 + 0,5O2 = H2O
10810
CO
CO + 0,5O2 = CO2
12680
CH4
CH4 + 2O2 = CO2 + 2H2O
35741
C2H2
C2H2 + 2,5O2 = 2CO2 + H2O
58052
C2H4
C2H4 + 3O2 = 2CO2 + 2H2O
59108
C2H6
C2H6 + 3,5O2 = 2CO2 + 3H2O
63797
C3H8
C3H8 + 5O2 = 3CO2 + 4H2O
91321
C4H10
C4H10 + 6,5O2 = 4CO2 + 5H2O
118736
H2S
H2S + 1,5O2 = SO2 + H2O
23401
- Lng nhit ta ra Qv , khi t chy 1m3 kh:

Qv = 0,85.35741 + 0,1.63797 + 0,025.10810 + 0,01.12680
= 37156,6 (kJ/m3)
- Mt ca nhin liu kh T
T =
H n .M i
vo
To
T o + iT
(X.2) trang 263 [15]
Trong : Mi khi lng mol ca nhin liu, kmol/kg

T =
(0,85.16 + 0,1.30 + 0,025.2 + 0,01.28 + 0,015.28)273

= 0,7096(kg / m3 )
22, 4(273 + 25)
- Lng nhit ta ra khi t chy 1kg nhin liu

Q = Qv /T (X.3) trang 263[15]
Q = 37156,6/0,7096 = 52362,74 ( kJ/kg)
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n: Sy mui thng quay
- Phng trnh cn bng vt cht

1 + L0 = Lc. + 9 n .C m H n (X.4) trang 263 [15]
12 m + n
Lc. : phn khi lng ca cu t kh khi t chy 1kg nhin liu
- Phng trnh cn bng nhit:
Q + CTtT + L0I0 = [ Lc. + L0( 1)] ic . + [L0I0 + 9 n .C m H n ] i p (X.5)
12 m + n
trang 264 [15]
Ta chn: Hiu sut bung t 95% => = 0,95
Ly: Nhit dung ring ca nhin liu CT = 1,006 kJ/kg0K
Nhit dung ring ca ca khng kh kh Cc. = 1,004 kJ/kg0K
tc. = 2000C => ic. = Cc.. tc. =1,004.200 = 200,8 kJ/kg
Nhit dung ring ca hi nc Cp = 1,842kJ/kg0K
Khng kh c trng thi xc nh bi (t0, 0) = (250C, 85%)
Da vo gin I x trng thi ca hn hp kh ta tm c:
Lng cha m x0 = 0,016 kgm/kgkkkh
Entanpi
I0 = 64,79 kJ/kgkk = 15,5 kcal/kgkkkh
Trong : ip = r0 + Cp.tp vi r0 = 2500 kJ/kg

- Gii phng trnh (X.4) v (X.5) ta c:
9n
9n
.Cm H n ) i p
.Cm H n
12m + n
12m + n
L0 (ic. + i p .x0 + I 0 )
Q + CT tT ic. (1
(2.6)
- Tnh hm lng sau khi chy to ra hi:

CH 4 =
0,85.16.273
= 0, 77
22, 4.0, 722(273 + 25)
C2H 6 =
0,1.30.273
= 0,17
22, 4.0, 722(273 + 25)
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n: Sy mui thng quay
H2 =
0, 025.2.273
= 0, 0028
22, 4.0, 722(273 + 25)
- Lng m thot ra khi chy 1kg nhin liu:

9n
12m+ n .C H
m
9.4
9.6
9.2
.0,77 +
.0,17 +
.0,0028 = 2,064
12.1+ 4
12.2 + 6
12.0 + 2
H s khng kh d sau bung ha

trn:
52362,74 .0,95 +1,006.25 + 200,8(1 2,064) (2500 +1,842.200)2,064

17,15[1,004.200 + (2500 +1,842.200)0,016 64,79]
= 13,99
- Cng thc tnh khi lng ring ca khi l(kh) khi chy 1kg nhin
liu v khi pha long khi l bng khng kh n nhit 2000C l:
Gc. = 1 + L0 129mn+n .Cm H n (X.7) trang 264 [15]

Gc. = 1 + 13,99.17,15 2,064 = 238,86 (kg/kg)
- Cng thc tnh khi lng ring ca hi nc trong hn hp kh khi
t chy 1kg nhin liu:
Gp =
9n
12 m+ n
.Cm H n + x0 L0
(X.8) trang 264 [15]
Gp = 2,064 + 13,99.0,016.17,15 = 5,9 ( kg/kg)

- Hm m kh khi vo thng sy (x1 = xCM):
x1 = G p / Gc . = 5, 9 / 238,86 = 0, 025( kg / kg )
- Entanpy kh khi vo my sy:

I1 =
I1 =
Q + c T tT + L 0 I
G c .
(X.9) trang 264 [15]
52362, 74 .0, 95 + 1, 006.25 + 13, 99.17,15.64, 79

= 273, 44 ( kJ/kg)
238,86
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n: Sy mui thng quay
V h s ln cho nn tnh cht vt l hn hp kh dng lm tc nhn sy thc t

khng khc so vi tnh cht vt l ca khng kh cho nn ta c th s dng trng
thi khng kh m trong tnh ton (tc l th I x c th dng cho qu trnh
tnh ton).
2.2.4. Xc nh thng s ca kh lm vic, tc nhn sy v tiu hao
nhit cho sy
- Lng m bc hi t vt liu c tnh bng cng thc:
W = G2
1 2
2
= G1 1
(X.10) trang 265 [15]
100 1
100 2
W = 6.
5 0, 2
= 0, 3032 (kg/s)
100 5
- Lng m bc hi trong mt gi
G2 = 21600 1091,52 = 20508,48 (kg/h)
Trong G1, G2 tnh cho c m sy. Trong m sy c th chia ra nhiu giai
on. Mi giai on c ch sy khc nhau, v vy cn tnh ton cho tng giai
on. Thm ch trong mt giai on li chia ra lm nhiu giai on nh. Trng
hp ny m bc hi phi tnh theo tng giai on.
- Hiu s gia tn hao nhit a vo v nhit tiu hao trc tip trong
phng sy:
= c1 + qm (qT + qM + qp) (X.11) trang 264[15]
Trong :
c: m trong vt liu m kJ/kg.0K, c = 4,17 kJ/kg0K
qm : lng nhit a thm vo my sy kJ/kg m, qm = 0
qT: tiu hao nhit cho my sy cng vi phng tin vn hnh pT = 0
qM: tiu hao nhit cho my sy ca vt liu sy: qm = GKcM(2 1)/W
cM: vt liu khi l kJ/kg.0K, 0,8 kJ/kg.0K
2: m vt liu khi ra khi my sy, 2 = 520C
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n: Sy mui thng quay
1: m vt liu khi vo my sy, 1 = 200C

qp: mt mt nhit khi sy, qp = 22,6 kJ/kg
- Hiu s gia tn hao nhit a vo v nhit tiu hao trc tip trong
phng sy:
= 4,17.20
6.0,8(52 20)
22, 6 = 445, 796
0, 3032
- Phng trnh cn bng nhit

= ( I I1)/(x x1), hay I = I1 +(x x1) (X.12) trang 264 [15]
S dng gin I x tm 2 = 520C
T gi tr I1 ta xc nh c 1 im trn I v ko
di I1 theo ng I, tip theo t gi tr x2 ta xc nh
I
I1
c 1 im trn x khi ta ko di x1 s ct I1 ti
M t im M ta k ng thng song song vi th

c gi tr 2 nh hnh 2.4 bn.
x1
x
Hnh 2.4. cch xc nh 2
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n: Sy mui thng quay
th I x ca
khng kh m
Hnh 2.5. th I x ca khng kh m B = 760 mmHg

Gi s x = 0,1 kgm/kgkkkh, khi :
I = 273,44 445,796(0,1 0,025) = 240,005 (kJ/kgkkkh)
Da vo th I x cng vi cc tr s x1, I1 hay x, I cng vi nhit ra khi
my sy t2 = 700C khi t th I x ta c x2 = 0,085, I2 = 236 kJ/kgkkkh.
- Tiu hao ca kh kh Lc.:
Lc. = W/(x2 x1) (X.13) trang 165 [15]
= 0,3032/(0,085 0,025) = 5,053 (kg/s)
- Tiu hao ca khng kh kh L:
L = W/(x2 x0) (X.14) trang 165 [15]
= 0,3032/(0,085 0,016) = 4,39 (kg/s)
- Tiu hao nhit cho qu trnh sy Qc:
Qc = Lc.(I1 I0) (X.15) trang 165 [15]
= 5,053(273,44 64,79) = 1054,31(kJ/s)
Lp: DH07TP
Trang 32
n: Sy mui thng quay
- T s lng nhit tiu hao cho qu trnh sy v lng nhit ta ra khi

t chy 1kg nhin liu:
GT = Qc / Q = 1054,31/52362,74 = 0,02(kg/s)
2.2.5. Xc nh cc thng s c bn ca phng php sy thng quay
- Th tch khng gian sy V:
V = Vc + Vp
Vp : th tch khng gian cn thit un nng vt liu m n nhit bc hi
m mnh (nhit l k m ca tc nhn sy).
Vc : th tch cn thit cho qu trnh bc hi m.
- Th tch khng gian sy ca thng sy c tnh theo cng thc sau:
Vc = W/(Kv.xcp) (X.16) trang 165 [15]
xcp: ng lc chuyn khi trung bnh (kg m/m3).
Kv = h s chuyn khi th tch 1/c.
Tnh ton trong trng hp h s truyn khi bng h s cp khi (Kv = v).
- i vi sy thng quay h s cp khi v tnh theo cng thc:
v = 1,62.10
-2
( cp ) 0 ,9 n 0 ,7 0 ,54 0
c cp ( P0 p )
(X.17) trang 165 [15]
c: t nhit tc nhn sy nhit trung bnh trong tang quay, (kJ/kg0K )

cp: mt trung bnh ca tc nhn sy, (kg/m3)
: mc cht y vt liu sy trong thng quay, (% )
P0 : p sut tin hnh qu trnh sy, (Pa)
p: p sut ring phn trung bnh ca hi nc trong thng sy, (Pa)
T cng thc trn ta c th chn:
cp = 0,6 1,8 kg/m2.s, n = 1,5 5,0 vng/pht, = 10 15%.
Tc lm vic ca tc nhn sy trong thng sy c tnh da vo :
Lp: DH07TP
Trang 33
n: Sy mui thng quay
Bng 2.2 chn tc lm vic kh trong tang sy (m/s)

Kch thc ht
Gi tr , m/s khi M, kg/m3
(mm)
350
1000
1400
1800
2200
0,3 2
0,5 1
25
3 3,7
48
4 10
>2
13
35
48
6 10
7 12
i vi vt liu ht c kch thc thng t 0,2 n 5mm, v khi lng rt

M = 800 1200 kg/m3 th tc lm vic t 2 - 5 m/s. Trong trng hp ny
kch thc 1 - 2 mm th mt rt l 1200 kg/m3. Ta tha nhn tc kh trong
tang quay = 2,1 m/s. Nhit trung bnh tc nhn sy tcp = (200 + 70)/2 =
1350C.
Mt khng kh nhit l:
cp =
29
273
M T0
.
.
=
= 0,866(kg / m3 )
v0 T0 + t 22,4 273 +135
Khi cp = 2,1.0,866 = 1,82 (kg/m2.s)

Tn sut quay ca thng quay khng vt qu 5 8 vng/pht, ta tha nhn n = 5
vng/pht.
Hnh 2.5. Cu to bn trong ca thng sy da vo h s in y (%)
Lp: DH07TP
Trang 34
n: Sy mui thng quay
1 -h s iu y = 12%, 2-h s in y = 14%, 3 -h s iu y

= 20,6%, 4 -h s in y = 27,5%.
y ta chn h s in y = 12% v p sut qu trnh sy thc hin
p sut kh quyn P0 =105 (Pa).
- p sut ring phn ca hi nc vo hay ra my sy c tnh t cng
thc:
p=
(x / MB )P0
1/ MC.B + x / MB
( X.18) trang 166 [15]
- p sut ring phn ca hi nc khi vo my sy:
(0,025 /18)105
p1 =
= 3872( Pa)
1/ 29 + 0,025 /18
- p sut ring phn ca hi khi ra my sy:
(0, 085 / 18)10 5
p2 =
= 12045( Pa )
1 / 29 + 0, 085 / 18
- p sut trung bnh:

p = (p1 + p2)/2 = (3872 + 12045)/2 =7958,5(Pa)
- H s th tch cp khi tnh bng:
1,80,9.50,7120,54105
v = 1, 62.10
= 0, 41( s 1 )
5
1.0,866(10 7958,5)
2
- ng lc truyn khi trung bnh:

x 'cp =
Pcp M B
x' x' M
=
'
T +t
x
Po v0 0 cp
ln '
T0
x M
( X .19) trang 166 [15]
x = x*l + xl ng lc truyn khi u qu trnh sy (kg/m3)

Lp: DH07TP
Trang 35
n: Sy mui thng quay
xM = x*2 + x2 ng lc truyn khi cui qu trnh sy (kg/m3)

x*l , x*2: hm m cn bng u vo v u ra
- ng lc trung bnh Pcp (Pa):
Pcp =
P PM
ln( P / PM )
( X .20) trang 166 [15]
P = p*1 p1 : ng lc u qu trnh sy, Pa

PM = p*2 p2 : ng lc cui qu trnh sy, Pa
p 1* , p 2* : p sut hi bo ha trn vt liu m u v cui qu trnh sy (Pa)
Xc nh nhit ca nhit k t u v cui thng sy nhit

t M 1 v nhit tM2 . Da vo th I x ta xc nh c tM = 520 C , tM = 510 C
1
da vo bng p sut hi nc bo nhit t 20 1000C ta c

p1* = 13610( Pa ), p 2* = 12957( Pa )
Pcp =
(13610 4006) (12957 12045)

= 3692( Pa )
13610 4006
ln
12957 12045
- ng lc truyn khi:
'
xcp
=
3692.18
= 0, 01985( kg / m 3 )
273 + 135
10 5.22, 4
273
- Th tch cn thit cho qu trnh bc hi m:

Vc = 0, 3032 / 0, 41.0, 01985 = 37, 26( m 3 )
- Th tch ca khng gian sy gia nhit cho vt liu m:

Vp = Qp/Kvtcp (X.21) trang 166 [15]
Lp: DH07TP
Trang 36
n: Sy mui thng quay
Trong :
Qp : tiu hao nhit trong qu trnh sy n nhit t M 1 (kW)
Kv : h s truyn nhit theo th tch (kW/m3.0K)
tcp : hiu s nhit trung bnh tc nhn sy (0C)
- Tiu hao nhit cho qua trnh sy vt liu (kW):
Qp = Gk cM (tM1 1 ) + WB cB (tM1 1 )
( X .22) t rang 166 [15]
Q p = 6.0, 8(52 20) + 0, 3032.4,17(52 20) = 194, 06( kW )
- H s truyn nhit tnh theo th tch (kW/m3.K ):
K v = 16.( w cp ) 0,9 .n 0,7 . 0,54
( X .23) trang 166 [15]
K v = 16.1, 8 0 ,9.5 0 ,7 .12 0 ,54 = 321(W / m 3 .0 K ) = 0, 321( kW / m 3 . K )
Trong :
tcp: hiu s nhit trung bnh.
tx: nhit tc nhn sy phi gia nhit vt liu t nhit t M 1 .
Qp = Lc.(1 + x1).c.(t1 tx) (X.24) trang 166 [15]
194, 06 = 5,13(1 + 0, 025)1, 004(200 t x )

Nhit tc nhn sy: tx = 1630C
- Hiu s nhit tc nhn sy:
t cp =
Lp: DH07TP
(t1 1 ) + (t x t M1 )
2
( X .25) trang 166 [15]
Trang 37
n: Sy mui thng quay
tcp =
(200 20) + (163 52)

= 162, 40 C
2
- Th tch ca khng gian sy gia nhit cho vt liu m:

Vp = 194,06/0,321.162,4 = 3,72 (m3)
- Th tch khng gian sy:
V = 37,26 + 3,723 = 40,98 (m3)
Da vo ng sut th tch Av (kg/m3.h). Ta c th xc nh khng gian sy
theo cng thc sau:
V = 3600W/Av (X.26) trang 166 [15]
Ar: ng sut th tch m(kg/m3.h)
nhit t1 = 150 2000C, t2 = 700C i vi mui Av = 7,2 (kg/m3.h)
Khi th tch khng gian sy:
V = 151,6 (m3)
nhit t1 = 2000C, t2 = 150 2000C, Av = 7,2 (kg/m3.h)

Khi th tch khng gian sy:
V = 151,5 (m3)
Th tch khng gian sy khng thay i mi nhit sy. Vy th tch V

= 151,5 ( m3) l ti u cho sy mui.
Ta chn my sy thng quay loi s 7208 t loi my ny ta tra bng c
cc thng s sau: th tch khng gian sy V = 86,2 m3, ng knh trong thng
quay d = 2,8 m, chiu di thng quay l = 14m theo bng 2.3.
Lp: DH07TP
Trang 38
n: Sy mui thng quay
Bng 2.3. c trng c bn ca my sy thng quay

M ca my
Thng s
7450
7119
6843
6720
7207
7208
ng knh trong ca thng
1,5
1,8
2,2
2,2
2,8
2,8
Chiu di thng
12
12
14
12
14
Th tch khng gian sy
14,1
30,5
45,6
53,2
74,0
86,2
25
28
28
28
51
51
Tn s quay ca thng
Cng sut ng c in
5,9
10,3
12,5
14,7
20,6
25,8
- Tiu hao nhit do vt liu sy qv (kJ/kgm)
Qv = Gk Cv (tM1 tvl )
trang 35 [8]
- Trong Cv: nhit dung ring ca vt liu sy n m 2.

Cv = Cc.(100 2) + Ca.2 (4.22) trang 36 [10]
Ca: nhit dung ring ca m, vi m l nc th Ca = 4,18 (kJ/0K)
C v = 1, 006(1 0, 002) + 4,18.0, 002 = 1, 012348( kJ / kg 0 K )

Qv = 6.1,012348(51 25) =158 (kJ/s)
qv = Qv /W =158/0,3032 = 521(kJ/kgm) (4.21) trang 35 [10]
- Nhit do vt m mang vo:
W Catvl = 0,3032.4,18.25 = 32(kJ/s)
Ca.tvl = 4,18.25 =104,5 (kJ/kgm)
- Tn tht nhit do c cu bao che:
Lp: DH07TP
Trang 39
n: Sy mui thng quay
QBC = (0,03 - 0,05).Qhi (5.52)

Qhi : Nhit hu ch, l nhit cn thit lm bay hi m trong vt liu:
Qhi = W.[r + Ca.(t2 tvl)] (5.53)
Trong :
t2: nhit tc nhn sy khi ra khi thit b sy
r: n nhit ha hi ca nc trong vt liu sy nhit vo, r = 2500(kJ/kg)
Ca: nhit dung ring ca m
Vi m l hi nc th Ca = Cpa = 1,842 (kJ/kg0K)
Qhi = 0,3032[2500 + 1,842(70 25)] = 783 (kJ/s)
QBC = 0,04. 783 = 31,32(kJ/s)
- Lng nhit cung cp cho qu trnh sy thc:
Qt = Qc + QBC + Qv + W.Ca.t1 (5.54)
= 1054,31 + 31,32 + 158 + 31,32 = 1274,95 (kJ/s)
- Hiu sut sy:
t =
Q hi
783
=
= 0, 614 (5.55) trang 70 [9]
Q 1274,95
- Lng nhit cn thit m calofire si phi cung cp
q=
=
I1 I 0
x2 x1
(5.27) trang 121 [7]
273, 44 64, 79
= 3477, 5( kJ / kg )
0, 085 0, 025
- Nhit lng ring hu ch (nhit lng cn thit lm bay hi 1 kg m

trong vt liu:
Lp: DH07TP
Trang 40
n: Sy mui thng quay
q 0 = 2500 + 1, 842( t 2 t vl )
(5.28) trang 121 [7 ]
q0 = 2500 + 1, 842(70 25) = 2582, 89( kJ / kg )

- Hiu sut nhit thc t ca thit b sy:
q0
(5.29) trang 121 [7]
q
2582,89
=
= 0,74
3477,5
t =
- Hiu sut nhit l thuyt ca thit b sy:

o =
=
t1 t 2
t1 t 0
(5.30) trang 121 [7]
200 70
= 0, 743
200 25
- Xc nh tc kh:
wD = vr/0,785d2 (X.27) trang 167 [15]
- Tiu hao th tch ca tc nhn sy m lc ra khi thng quay:
vr = Lc. .v0
(T0 + tcp ) 1
xcp
+
T0
M c . M B
( X .28) trang 167 [15]
Trong :
xcp: hm m trung bnh ca tc nhn khng kh kh (kg/kgkkkh)

vr = 5,053.22, 4
(273 + 135) 1 0,06

3
+
= 6,5(m / s)
273
29 18
- Tc kh:
D = 6,5/0,3032.2,82 = 2,73 (m3/s)
Lp: DH07TP
Trang 41
n: Sy mui thng quay
Ta c: D = 2,73 (m3/s), = 2,1 (m3/s), sai s 31,5%. Nu tc tng i th

cng qu trnh sy tng i mt t so vi tc chn 2,1 m/s.
- Thi gian lu trung bnh:
GM
GK + (W / 2)
( X .29) trang 168 [15]
- Vt liu c trong my sy
GM = VM (X.30)Trang 168 [15]
GM = 86,2.0,12.1200 = 12412,8 (kg)
- Thi gian lu trung bnh:
=
12412,8
= 2018( s ) = 0, 56( h)
6 + (0, 3032 / 2)
- Gc nghing ca thng quay:
30 l
180
' =
+ 0, 007. D
dn
( X .31) trang 168 [15]

180
30.14
+ 0, 007.2, 73
= 1, 950
' =
2,8.5.2018
3,14
Gi tr nh hn 0,50 s vng quay gim tc c tnh ton li t u.
y = 1,95 > 0,5 kt qu tnh ton chp nhn.
- Tc cun ca ht rt nh v c tnh nh sau:
wCB =
Lp: DH07TP
cp
d cp
Ar
A
18
0,
575
+
r
( X .32) trang 168 [15]
Trang 42
n: Sy mui thng quay
cp: nht tc nhn sy nhit trung bnh

d: ng knh vt liu (m)
Ar = d3..cp.g/ cp2 : chun s ascimet
: mt ht (1500 kg/m3)
- Mt trung bnh tc nhn sy:
T
cp = M CB ( p0 p) + M p p
v0 p0 (T + tcp )
( X .33) trang 168 [15]
273
cp = 29(105 8025,5) + 18.8025,5

= 0,84(kg / m3 )
5
22, 4.10 .(273 + 135)
(1.10 3 ) 3 .1500.0, 84.9, 8

= 1, 83.10 4
Ar =
5 2
(2, 6.10 )
- Tc cun wCB:
wCB
2, 6 .1 0 5
=
1 .1 0 3 0, 8 4
1, 8 3 .1 0 4
1 8 + 0, 5 7 5 . 1, 8 3 .1 0 4
= 5, 9 1( m / s )
Tc lm vic ca tc nhn sy trong my sy D = 2,73(m/s) cn tc

cun wCB = 5,91(m/s).
Ta thy D = 2,73(m/s) < wCB = 5,91(m/s) qu trnh tnh ton t yu cu.
2.2.6. Thi gian sy
- Theo phng php truyn m:
Lp: DH07TP
W
.V
(kg/m3.h) (7.2) trang 79 [10]
Trang 43
n: Sy mui thng quay
W : lng m cn tch ra (kg/h) ; : thi gian sy vt liu (h) ; V: th tch thng

sy (m3) ; A : cng bay hi th tch ta chn 8 (kg/m3.h) theo bng 10.1 trang
207 [10]cng bay hi th tch ca vt liu (ph lc)
- Mt khc th tch thng sy c th tnh theo cng thc sau:
V =
G .
v .
(7.3) trang 79 [10]
y:
G : khi lng vt liu sy (kg/h) ; : thi gian sy (h) ; v : khi lng ring ca
mui ta chn v =1200 (kg/m3) theo bng thng s vt ca mt s thc phm
(ph lc), : h s in y 12% = 0,12.
Th (7.2) vo (7.3) ta c thi gian sy:
W . v .
1091, 52.1200.0,12
=
= 0, 954
A.G
8.21600
(h)
- Th tch thng sy l:
V =
21600.0, 954
= 143
1200.0,12
(m 3 )
- Nhit t nng ht cho php:
th = 2.218 4.343ln +
23.5
0.37 + 0.63.tb
(10.11) trang 210 [9]
- m trung bnh
tb =
1
(1 + 2 ) = 0, 5(0.05 0.002) = 0, 024
2
th = 2, 218 4,343ln 0, 954 +
Lp: DH07TP
(10.10 ) trang 210 [9]
23, 5
= 63, 440 C
0, 37 + 0.63.0, 024
Trang 44
n: Sy mui thng quay
- Chiu di v ng knh ngoi ca thng sy:

T s chiu di v ng knh ngoi thng sy thng nm trong khong:
L
= 3, 5 7
DT
(7 .1) tra n g 7 7 [1 0 ]
y ta chn t s :
L
=4
DT
- ng knh thng sy c th tnh theo cng thc:

V =
. D T2 . L
4
4 . . D T3
=
4
tr a n g 8 4 [1 0 ]
DT = 3 4.V = 3 143 = 3, 57
4.3,14
3,14
(m)
Chn ng knh theo tiu chun l 3,5 (m)

Vy chiu di thng sy: L = 3,5.4 =14 (m)
- Cng sut quay thng sy:
N = 0,0013.DT3.L.V .n.
(kW) 4 118 trang 138 [10]
: h s cng sut
= 0,071 Bng 4-3 trang 138 [6].
V : khi lng ring ca vt sy m (kg/m3)
V = 1200 (kg/m3) Ph lc 3 trang 132 [11].
n: s vng quay ca thng (vng/pht)
n = 5 (vng/pht)
N =0,0013.(3,5)3.14.1200.5.0,071 = 332,4 (kW)
Lp: DH07TP
Trang 45
n: Sy mui thng quay
2.2.7. Tnh ton nhit thng sy
t(0C)
tf1
tw1
tw2
0 1
tw3
2
tw4
tf2
Hnh 2.6. S tnh ton h thng truyn nhit

- Tn tht nhit do vt liu sy mang i.
Nhit dung ring ca mui vi m 2:
C V = C V K (1 2 ) + C a . 2 7.40 trang 141 [7]

CVK : nhit dung ring ca vt liu kh (kJ/kg)
Chn CVK = 1,45 (kJ/kg)
Ca: nhit dung ring ca hi nc (kJ/kg)
Chn Ca = 4,1868 (kJ/kg)
CV = 1,45(1 0,002) + 4,1868.0,002 = 1,455 (kJ/kg)
Tn tht nhit do vt liu sy mang i:
qV =
Lp: DH07TP
G 2 C V t V 2 t V1
W
(1 .9 ) tr a n g 1 3 5 [9 ]
Trang 46
n: Sy mui thng quay
tV1 : nhit vt liu sy vo thit b l nhit t0 ( 0C)

tV2 : nhit vt liu sy ra khi thit b sy ( 0C)
tV2 = t2 8 7.19 trang 135 [4]
tV2 = 70 8 = 620C
qV =
20508, 48 .1, 455(62 25)

= 1011, 5
1091, 52
(kJ/kgm)
- Cn bng nng lng

Tn tht nhit ra mi trng xung quanh Qmt :
+ Tit din t do ca thng sy
Ftd
1 ) .D2
(
=
4
Ftd
1 0,12) 3,14.(3,5)2
(
=
= 8,46
4
(m2 )
Vi l h s in y ( = 0,12)
+ Lu lng th tch tc nhn sy trc qu trnh sy l thuyt v sy thc VLT
& VTT :
VLT1 = v1.Lc. = 1,099.5,053 = 5,55(m3/s)
VTT1 = v1.L =1,099.4,39 = 4,83(m3/s)
+ Lng th tch ca tc nhn sy sau qu trnh sy l thuyt v thc t
VLT&VTT:
VLT2 = v2. Lc. = 0,962.5,053 = 4,86 (m3/s)
Lp: DH07TP
Trang 47
n: Sy mui thng quay
VTT2 = v2.L = 0,962.4,39 = 4,22 (m3/s)

- Lu lng th tch trung bnh sy l thuyt v sy thc VLTtb&VTTtb :
VLTtb = 0,5(VLT1 + VLT2)
VLTtb = 0,5(5,55 + 4,86) = 5,2 (m3/s)
VTTtb = 0,5(VTT1 + VTT2)
VTTtb = 0,5(4,83 + 4,22) = 4,525 (m3/s)
Vi v1, v2 l th tch khng kh m 1kg khng kh kh trc v sau khi
vo thit b sy (m3/kgkk). Theo ph lc 5 [4] ta tm c:
v1 = 1,099 (m3/kgkk), v2 = 0,962 (m3/kgkk).
- Tc sy l thuyt l:
w LT =
V tb
5, 2
= 0, 615(m / s )
=
F td
8, 4 6
Gi thit tc tc nhn sy trong qu trnh sy thc wT =0,53 (m/s)

- Vn tc sy thc t l:
w TT =
VTTtb 4,525
=
= 0, 409
Ftd 11, 053
(m / s )
- Tc tc nhn sy trong qu trnh sy thc phi tha mn:

=
w TT w T
0, 479 0,53
=
.100 = 9, 6 < 10
wT
0,53
Vy wT = 0,53 (m/s) theo gi s c chp nhn.

- Nhit dch th nng (tn):
Lp: DH07TP
Trang 48
n: Sy mui thng quay
tn = 0,5(t1 + t2) = 0,5(200 + 70) =1350C

- Nhit dch th lnh (tl):
tl = t0 = 250C
Trong thng sy l s trao i nhit i lu cng bc. Khi h s trao
i nhit i lu cng bc gia tc nhn sy vi b mt trong ca thng sy
(1):
1 = 6,15 + 4,17.wT 7.43 trang 143 [7]
1 = 6,15 + 4,17.0,53 = 8,36 (W/m2)
Chn tw1 =1340C l nhit vch trong ca thng sy
Chn thit b bng thp Crm Niken (12XH3) c h s dn nhit 1 = 36.1
(W/m.K) bng I.125 trang 127 [13], chn b dy ca thng 1 = 10(mm)
- Mt dng nhit trao i i lu q1:
q1 = 1(tn tw1) = 8,36(135 - 134) = 8,36 (W/m2)
- Nhit vch ngoi ca thng sy (tw2):
t w2 = t w1 - q1
tw 2
1
7.43 trang 143 [7]
1
10 2
= 134 8, 36
= 133, 997 0 C
36.1
- Mt dng nhit truyn qua b dy thng(q2):
q2 =
Lp: DH07TP
1
(t t )
1 w1 w2
7.43 trang 143 [7]
Trang 49
n: Sy mui thng quay

q2 =
36,1
(134 133, 997) = 10,83
10 2
(W / m 2 )
Chn lp cch nhit l bng thy tinh ( 2 = 0,0372(W/m.K)) c dy 2

= 100(mm) trang 228 [9].
tw 3 = t w 2 q2
2
0,1
= 133, 997 10, 83
104, 88 0 C
2
0, 0372
- Mt dong nhit truyn qua lp cch nhit (q3):
q3 =
2
0,0372
(tw2 tw3 ) =
(133,997 104,88) 10,83(W / m2 )
2
0,1
- Chun s Grashoff (Gr):
g . .l 3 . t
Gr =
v2
(V .39) trang 13 [11]
Trong :
l : kch thc hnh hc (m)

l = DN = 21 + DT = 2.10-2 + 3,5 = 3,52 (m)
: h s gin n th tch (1/K)
1
1
1
=
= 3,36.103 (1/ K)
T t0 + 273 25 + 273
= =
t : chnh lch nhit vch ngoi v mi trng

t = 104,88 25 = 79,88 0C
g : gia tc trng trng (g =9,81(m2/s))
v : nht ng hc 250C (v = 1,53.10-5(m2/s))
Lp: DH07TP
Trang 50
n: Sy mui thng quay
Gr =
9, 81.3, 36.10 3.(3, 52) 3 .79, 88

= 49, 06.1010
5 2
(1, 53.10 )
- Chun s Nusselt
Nu = 0,47Gr1/4
2.3 trang 306 [1]
Nu = 0,47.(49,06.1010)1/4 3,93.102
- H s trao i nhit (2):
2 =
Nu.2
DN
trang 136 [12]
2 : h s dn nhit ca khng kh (W/m2.K)

2 = 0,0263(W/m2.K) 250C tra ph luc 1 trang 130 [10]
DN : ng knh ngoi ca thng (m)
2 =
3,93.102.0, 0263
2,94 (W / m 2 .K)
3,52
- Mt dng nhit truyn vo khng kh(q4):

q4 = 2(tw3 t0)
q4 = 2,94(104,88 25) 234,85(W/m2)
Bn ngoi lp cch nhit c bao bc bi lp thic c b dy 1mm vi b
dy xem nh truyn nhit cng nh tht thot nhit qua lp thic l khng ng
k c th b qua.
- Sai s:
q4 q1
234,85 8,36
100 =
100 96, 44
q4
234,85
= 97,7 > 5 loi

Lp: DH07TP
Trang 51
n: Sy mui thng quay
Xem xt t s ng knh ngoi ca thng sy DN v ng knh trong ca

thng DT :
DN/DT = 3,52/3,5 < 1.4 nn h s dn nhit k tnh cho vch tr nh tnh cho
vch phng:
k = 0,321(kW / m3.K )
- Mt dng nhit truyn cho mt n v din tch b mt truyn nhit:
q = k(tn tl) 7.43 trang 143 [7]
q =0,321(135 25) = 35,31W/m2
- Nhit vch trong thng sy (tnh ln hai)
t 'w1 = t w1
= 135
35,31
= 131,05 (0C)
8,95
Vy sai s so vi ln u = 1,02 < 5 sai s chp nhn

- Din tch xung quanh thng sy:
F = . D tb . L +
2 D tb
4
- ng knh trung bnh ca thng sy:

Dtb = 0,5(DN + DT) = 0,5(3,52 + 3,5) = 3,51 m
F = 3,14.3,51.14 +
2.3,14.3,51
= 159,81(m2 )
4
- Tn tht nhit ra mi trng Qmt

Qmt = 3,6.q.F (kJ/h)
Qmt = 3,6.35,31.159,81 = 20313,14 (kJ/h)
Lp: DH07TP
Trang 52
n: Sy mui thng quay
qmt =
Q mt 20313,14
=
= 18, 61 (kJ/kgm)
W
1091,52
Trong h thng sy thng quay tn tht nhit gm tn tht do vt liu sy mang

i v tn tht nhit ta ra bn ngoi:
qv + qmt = 521 + 18,61 = 539,61 (kJ/kgm)
Lp: DH07TP
Trang 53
n: Sy mui thng quay
PHN 3. TNH TON THIT B PH

3.1. TNH TR LC V CHN QUT
- Tr lc ca ht
Tnh theo tiu chun Reynolds: ng knh trung bnh ca ht mui

dtb = 0,001(m), nhit trung bnh ca tc nhn sy ttb = 1350C, nht
ng hc 1350C tra bng ph luc 6 [7]
v = 27,2125.10-6 (m2/s)
Re =
wTT .d td
0, 53.0, 001
=
= 19, 48
27, 2125.10 6
v
- H s thy ng:
a = 5,85 +
a = 5.85 +
490 100
+
Re
Re
10.20 trang 213 [7]
490
100
+
= 53, 66
19, 48
19, 48
- Khi lng ring dn xut ca mui:

dx =
0, 25(G1 + G 2 )
0, 75.2.VTT
dx =
0, 25.(21600 + 20508.48).0,12
= 5,89
0, 75.2.143
10.23 trang 213 [7]
( kg / m 3 )
- H s
=
V dx
V
V : khi lng ring ca mui(kg/m3)

V = 1200(kg/m3) tra ph lc 3 trang 132 k thut sy nng sn
Lp: DH07TP
Trang 54
n: Sy mui thng quay
1200 5, 89
= 0, 995
1200
- H s C1 c trng cho cht ca lp ht
C1 =
C1 =
10.21 trang 213 [7]
1 0.995
= 5, 05.10 3
2
0, 995
- Tr lc ca lp ht khi tc nhn sy i qua:
aLw 2 k C1
P =
2 gd
10.19 trang 213 [7]
k : khi lng ring tc nhn sy 1350C (kg/m3)

k = 1.029(kg/m3)
L : chiu di thng sy (m)
g : gia tc trng trng (g = 9,81(m2/s))
dtb : ng knh trung bnh ca mui (dtb =0,001(m))
53, 66.16.0, 53.1, 029.5, 05.10 3
P =
= 120, 52 mmH 2 O
2.9, 81.0, 001
Tr lc xiclon chn Px = 20(mmH2O) trang 82 [10]. T lc ca calorife

chn Pc = 50mmH2O trang 82 [10]. Tr lc ma st, cc b v cc tr lc ph
khc ly thm 5%. Nh vy,tng tr lc :
PT = 1, 05( P + Px + Pc )
trang 224 [5]
PT = 1,05(120,52 + 20 + 50) = 200,05 (mmH2O) = 1962,45(N/m2)
Lp: DH07TP
Trang 55
n: Sy mui thng quay
- Ging p lc ng hc ca vo qut
v 2 k
P =
2g
Gi s u vo qut c v = 20(m/s). Do :
P =
(20) 2 .1, 029

= 21mmH 2 O
2.9, 81
- Tng tr lc ca qut cn khc phc l:

H = PT + P = 200,05 + 21 = 221,05(mmH2O) = 2168,05 (N/m2)
- Chn qut cho h thng sy thng quay:
vn chuyn tc nhn sy ngi ta thng dng hai loi qut: qut ly tm
v qut hng trc, chn loi no thong s k thut bao nhiu l ph thuc vo
thong s t trng ca h thng sy, tr lc m qut phi khc phc H, nng sut
m qut phi ti i V cng nh nhit v m khi chn qut gi tr cn xc
nh l hiu sut ca qut.
Ta chn qut cho sy thng quay l qut ly tm, c hai nhim v ht v y
tc nhn sy.
Theo nng sut ca qut cn thit khong 2600(m3/h), tc khi vo qut
20(m/s) v ct p sut cn khc phc 221,05(mmH2O), tra t biu chn qut
hnh II.62a II8 - 18N08 trang 492 [11] ta c:
H = 221,05(mmH2O) = 2168,05(N/m2)
Hiu sut n = 0,53
S vng = 115(rad/s)
Tc vng ca cnh gung 52(m/s)
Lp: DH07TP
Trang 56
n: Sy mui thng quay
- Qut ly tm II8 18N08; phn phn nhm ba:
Chn
Mt bch
L2
B1
D
B2
Ca ra
B1
L L3
D2
d1
d2
Ca vo
L1
L4
Hnh 3.1.Cu to qut ly tm
Lp: DH07TP
Trang 57
n: Sy mui thng quay
Bng 2.4. Cc kch thc ch yu ca qut ly tm II8 18N08

S qut N0
428
225
512
175
486
B1
278
530
B2
200
179
d1
13
Kch
473
S l
16
thc
645
270
(mm)
580
D1
330
L1
350
D2
360
L2
550
d2
13
L3
650
S l
L4
100
400
Khi lng (kg)
Bch ai
Bch ca ra
Bch ca vo
270
3.2. TNH CALORIFE
Hnh 3.2. Cu to b mt trao i nhit ca calorife

Lp: DH07TP
Trang 58
n: Sy mui thng quay
Ta dng calorife kh hi, khi hi nc bo ha i bn trong ng cn

khng kh cn sy nng i pha ngoi ng.
- Nhit khng kh: tV2 = t0 = 250C, tR2 = t1 = 2000C
- Nhit trung bnh ca khng kh cn sy trong Calorife:
t 2 = 0, 5(tV 2 + t R 2 ) = 0, 5(25 + 200) = 112, 50 C
T nhit trung bnh t 2 tra bng ph lc 1 trang 130 [10] ta c:

Cp2 = 1,009(kg/kJ.0K)
2 = 0,9285(kg/m3)
v2 = 24,58.10-6(m2/s)
2 = 3,29125.10-2(W/m.0K)
- Nng lng yu cu ca thit b:
Q2 = L2C p 2 (tR 2 tV 2 ) 14.1 trang 355 [13]
L2 : lu lng tc nhn sy thc(kg/s)

Q2 = 4,39.1,009(200 25) = 775,16(kW) = 775160(W)
- Hi nc bo ha ngng t:
Chn p sut hi nc bo ha ngng t P = 2atm tra bng 1.250 trang 312[11]
Nhit si bo ha : ts = tV2 = tR1 = 2200C
n nhit : rs = 2500(kJ/kg)
- Lu lng dng hi nc bo ha
Lp: DH07TP
Trang 59
n: Sy mui thng quay
Gbh =
Q 2 775,16
=
= 0,31( kg / s )
2500
rs
Cho kh v hi nc chuyn ng cng chiu

- Hiu nhit v tr u vo Calorife
tr1 = ts
tV1 = ts
tr2
tV2
t1 = tV1 tV2 = 220 25 = 1950C

- Hiu nhit v tr u vo Calorife
0
Hnh 3.3. s tnh ton
t2 = tR1 tR2 = 220 - 200 = 20 C
t lo g =
t lo g =
t1 t 2
t1
ln
t2
195 20
= 76,850 C
195
ln
20
tw1 = ts
tlog
2
= 220
76,85
= 181,5750 C
2
D tnh chn chiu cao H = 2(m), ng bng thp cacbon 15 ( = 4,4(W/m.0K))

ng vi ng knh ngoi DN v b dy l: 25x2 (mm) tp 5 trang 19 [1].
- Nhit ca mng nc
tm = 0,5(ts + tw1) = 0,5(220 + 181,575) 200,790C
T bng 7 thng s vt l ca nc trang 466 [11] ng vi tm = 200,790C ta c:
m = 867.5(kg/m3)
m = 0,679(W/m.K)
vm = 1,59.10-7(m2/s)
Lp: DH07TP
Trang 60
n: Sy mui thng quay
rs = 2500 tra ts
- H s dn nhit hi ngng trn vch ng:
1 = 1,1 5 4
m g .rs m3
v m H (t s t w1 )
867, 5.9,81.2500. ( 0, 679 )

1 = 1,15 4
= 988,12(W / m 2 .K )
7
1, 59.10 .2.(220 181, 575)
3
- Mt dng nhit:
q1 = 1(ts tw1) = 988,12(220 181,575) = 37968,5(W/m2)
- Nhit vch ngoi ca ng truyn nhit tw2:
t w2 = t w1 q1
tw 2
2.10 3
= 181, 575 37968, 5.
= 180, 2 0 C
54, 4
Chn tc dng kh bn ngoi ng w2 = 10(m/s)

- Ch chuyn ng ca kh cn sy:
Re 2 =
w 2 .d 2
v2
d2 : ng knh ngoi ca ng truyn nhit (m)

Lp: DH07TP
Trang 61
n: Sy mui thng quay
v2 : nht ng hc ca khng kh cn sy (v2 = 32,962.10-6)
10.25.103
Re =
= 7584,5 > 2300 chy ri
32,962.106
Cho dng kh chy ngang bn ngoi mt chm ng, ng xp xen k nhau:
Nu2 = 0,37.Re0,6. V.51 trang 19 [11]
Dng lu cht chy vung gc tc 0 = 90 => = 1(trang 18 [11])
Nu2 = 0,37.(7584,5)0,6.1 = 78,733
- H s ta nhit:
3, 29125.102
2 = Nu2 = 78,733
= 103,65(W / m2 .K )
3
dn
25.10
- Mt ta nhit:
q2 = 2 (tw 2 ttb 2 ) = 103, 65(180, 2 112,5) = 7017,105(W / m 2 )
- Sai s:
=
Do t s
q1 q 2
37968, 5 7017,105
=
= 4, 4 < 5 nhn
q2
7017,105
dn
dn
25
=
=
= 1, 2 < 2
dt
d n 2
2 5 2 .2
Vy h s dn nhit k c tnh theo vch phng nh sau:
k=
1
1
1
+
2
1
= 93, 49
1
2.103
1
+
+
988,12 54, 4 103, 65
Mt dng nhit truyn cho mt n v din tch b mt truyn nhit:

q = k (t f 1 t f 2 ) = 93, 49(220 112, 5) = 10050,175(W / m 2 )
Vi : tf 1 = ts = 2200C, tf 2 = ttb2 =112,50C

- Nhit vch trong ng truyn nhit(tnh ln 2)
Lp: DH07TP
Trang 62
n: Sy mui thng quay
tw1 = ts
= 220
10050,175
= 209,83(0 C )
988,12
So snh hai kt qu ta c sai s = 1,6 < 5 sai s chp nhn.

- Din tch b mt truyn nhit
F=
Q2
775160
=
= 107,89(m2 )
k tlog 93, 49.76,85
- S ng trong thit b
n=
F
d tb H
Trong :
dtb =(dn + dt)/2 = (dn + dn - 2)/2 = (25+25 4)/2 =23 (mm) = 23.10-3(m)
n=
107,89
747 ng
3,14.23.103.2
Quy chun n = 747 ng bng bng 3.6 trang 237 [1].

Cc ng trong Calorife c b tr theo hnh su cnh.
- S ng trn mt cnh ca hnh su cnh ngoi cng b + 1(tnh lun ng
tm):
n = 3b(b+1) + 1
3.139 trang 238 [1]
747 = 3b(b + 1) +1
b = 15 ng
hoc ta c th tra bng 3.6 trang 237 [1] ta cng c b = 15(b = (m 1)/2).
Vy s ng trn mt cnh l 16 ng.
- S ng trn ng cho ca lc gic u m:
m = 2b + 1 = 2.15 + 1 = 31 ng
- ng knh v ca Calorife (D):
D = s(m -1) + 4dn trang 239 [1]
Lp: DH07TP
Trang 63
n: Sy mui thng quay
dn : ng knh ngoi ca ng(m)

s : bc ng(m)
Ta chn bc ng s = 1,4dn (1,2dn s 1,5dn trang 49 [11]
s = 1,4.25.10-3 = 0,035(m)
D = 0,035(311) + 4.25.10-3 = 1,15(m)
Cho php s b chn : =L/D = 4 8 trang 239 [1]
Ta c th chn L/D = 6
Khi chiu di ng: L = 6.D = 6.1,15 = 6,9(m)
dn
Khong cch t dy ng trn cnh lc gic

u vng ngoi cng n tm chm ng:
ha = b.h 3.133 trang 238 [1]

Cch tnh h :
2
s
h = s =
2
2
0,035
( 0,035)
= 0,0303(m)
2
2
s
Hnh 3.4. so tnh ton
ha = 15.0,0303 = 0,4545 (m)
Khong cch t dy ng ngoi cng n v ngoi thit b l h1:

h1 =
D
1,15
ha =
0, 4545 = 0,1205( m )
2
2
3.3. TNH TON V CHN XYCLON

lc bi trong khi l hoc thu li nhng ht ca sn phm sy bay theo tc
nhn sy, ngi ta thng dng xyclon hot ng theo nguyn l tch ty tm.
Ta c:
kt = 0
T0 Pkt
M 273.Pkt
=
Tkt P0 22,4 T .P0
I.3 trang 5[11]
M: phn t lng khng kh(kg/kmol)(M=29)

T : nhit tuyt i ca khng kh(0K)(70 + 273)
Lp: DH07TP
Trang 64
n: Sy mui thng quay
Khi lng ring ca kh iu kin tiu chun (00C v 760mmHg)

0 =
M
(kg/m3)
22,4
P, P0 : p sut iu kin lm vic v iu kin tiu chun o cng mt n

v(P = P0 =1at)
tk =
29
273.1
= 1, 03( kg / m 3 )
22, 4 (70 + 273).1
- Lu lng th tch ca dng hn hp

Vs =
L tt
(m 3 / s)
3 6 0 0 . kt
Ltt : khi lng ring ca khng kh thc t(kgkk/h)

Vs =
15804
= 4, 262( m 3 / s ) = 15343, 2( m 3 / h )
3600.1, 03
T Vs = 15343,2(m3/s) tra bng 12.2 kch thc xyclon(m) trang 126 [10] ta
c c cc thng s sau:
Vs(m3/h)
3240 - 16200
Trong :
D a
b
F=a.b d
1,2 0,3 0,6 1,8
0,24
h1
0,4
h2
0,55
h3
0,96
D1 D a
0,6 0,9
D1 : ng knh ng trung tm
h1 : chiu di ng trung tm cm vo xyclon
h2 : chiu cao phn hnh tr ca xyclon
d : ng knh b nht ca cn
D : ng knh xyclon
a : hiu bn knh xyclon(R) v bn knh ng trung tm(R1)
b : di cnh ca knh dn vo xyclon
Lp: DH07TP
Trang 65
n: Sy mui thng quay
b
h1
D
h2
h3
Hnh 3.5. Nguyn l lm vic v cc kch thc c bn ca xyclon
Tc quy c:
v=
4V s
trang 189 [10]
D2
v =
4 .4 , 2 6 2
= 3, 7 7 ( m / s )
3,1 4 .(1, 2 ) 2
Lp: DH07TP
Trang 66
n: Sy mui thng quay

3.4.
TNH TON V CHN GU TI
Hnh 3.6. Cu to gu ti
vn chuyn mui vo thng sy ta dng gu ti. Do mui l vt liu nh
nn ta dng gu ti bng, c cu ko l bng vi cao su c s lp vi z = 6 chn
theo bng 5.9 trang 197 [12].
Chiu rng bng trong khong 500 700mm.
Chn gu ti y trn vi cc kch thc c bng tra theo bng 5.10
trang 197 [12].
Ta c cc kch thc nh sau:
Chiu rng: B = 400(mm)
A = 195(mm)
Chiu cao: h = 210(mm)
Bn knh:
R = 60(mm)
Lp: DH07TP
Trang 67
n: Sy mui thng quay
Dung tch: i = 6,3l

Khong cch gia hai gu trn mt b phn ko:
a = (2,53)h
a = 2,8.210 = 588(mm)
Da vo khong cch gia cc gu ti ta c kch thc gia gu, bng v tang
theo bng 5.11 trang 199 [12]:
Chiu rng gu: 400(mm)
Chiu rng bng: 500(mm)
Chiu rng tang: 550(mm)
- ng knh tang dn ng
D = (125150)z (m) 5.22 trang 199 [12]
D = 135.6 = 810(m)
Puli
Hnh 3.7. Cu to Puli cng dng cnh chng nghin nt vt liu
Lp: DH07TP
Trang 68
n: Sy mui thng quay
- Nng sut gu ti
Q = 3, 6
i
v
a
5.25 trang 210 [12]
i : dung tch 1 gu (m3)(i = 6,3(m3))

a : bc gu trn bng(m)(a = 0,588(m))
: khi lng ring ca vt liu(T/m3)( = 1,5879(T/m3))
v : vn tc ca c cu ko
Chn v = 1,5(m/s) bng 5.12 trang 202 [12]
: h s cha y ca vt liu trong gu v th tch gu
Vi vt liu l mui ta chn = 0,6 trang 202 [12]
Q = 3, 6
6, 3
0, 6.1, 5879.1, 5 = 55,123(T / h )
0, 588
- Cng sut ng c gu ti
N c =
QH
5.26 trang 202 [12]
368
H : chiu cao nng ca gu ti (m)

Chn H = 5(m)
: hiu sut gu ti(m)
Chn = 0,7 da vo bng 5.13 trang 203 [12]
N c =
55,123.5
= 1, 07( kW )
368.0, 7
Lp: DH07TP
Trang 69
n: Sy mui thng quay
3.5.
TNH TON V CHN CON LN
Hnh 3.8. Cu to con ln

- Khi lng thng tc ng ln mt con ln
G = (D D
2
Tn
2
Tt
)4L
T
thp
DTt2
2
2
DCNt
LT hat + ( DCNn
) 4 LT CN
4
thep : khi lng ring ca thp cacbon niken(kg/m3)

hat : khi lng ring ca ht(kg/m3)
CN : khi lng ring ca bong thy tinh(kg/m3)
DCNn : ng knh ngoi ca thng khi c lp cch nhit(m)
DCNt : ng knh trong ca thng khi c lp cch nhit(m)
G = (4, 022 42 )
3,14
3,14.44
.16.7,81.103 + 0,18
16.1200 +
4
4
+ ( (4, 02 + 100.103 ) 2 4, 022 )
3,14
.16.200 = 101781,3( N )
4
- Trng lng ca thng tc ng ln con ln:

Lp: DH07TP
Trang 70
n: Sy mui thng quay
Q=
9, 81G 9, 81.101781, 3
=
= 499237, 28( N )
2
2
- Lc tc dng ln con ln
T=
Q 499237,28
=
= 288234,78( N )
3
3
- ng knh trong ca vnh ai

Dv =(1,1 1,2)DCNn trang 249 [14]
Dv : ng knh trong ca vnh ai(m)
DCNn : ng knh ngoi ca thng sy c lp cch nhit(m)
DCNn = 4,02 + 100.10-3 = 4,03 (m)
- Chn b rng vnh ai B =100mm
Gi h l b dy vnh ai:
Chn h = B = 10(cm) trang 250 [14]
- B rng con ln :
Bc = B + (3 5)(cm)
Bc = 10 + 5 = 15(cm)
ng knh s b ca con ln (chn con ln bng thp trng vi vt liu
lm thng):
dC
T
( 300 400) BC 5.36 trang 250 [14]
dC
288234, 78
= 2, 4(cm )
300.15
Lp: DH07TP
Trang 71
n: Sy mui thng quay
- ng knh ngoi ca vnh ai

D = Dv + 2h = 4,03 + 2.10.10-2 = 4,23(m) = 423(cm)
- Kim tra li ng knh ca con ln:
0,25D dC 0,33D 5.37 trang 250 [14]
0,25.423 dC 0,33.423
105,75 dC 139,59
- Chn dC = 120(cm) = 1200(mm)
3.6.
TNH V CHN NG NI
Hnh 3.9. Cu to ng ni
- Vn tc tc nhn sy trong bung bt kn
v2.S2 = v3.S3
v3 : vn tc tc nhn sy trong thng sy(m/s)
v2 : vn tc tc nhn sy trong bung bt kn(m/s)
S2 : din tch thng sy(m2)
S3 : din tch bung bt kn(m3)
- Chn bung bt kn c b ngang a =2(m), b di b = 1,5(m)
Lp: DH07TP
Trang 72
n: Sy mui thng quay
0, 53.3,14.4 2
v2 =
= 2, 22( m / s )
2.1, 5.4
Cho rng tn tht tc dng kh l khng ng k khi i qua h thng ng
truyn nhit trong calorife nn tc dng kh trong ng ca u ra bng tc
dng kh trong calorife.
Gi S1, v1: l din tch ng ni calorife vi bung bt kn (m2), vn tc ca
khng kh trong calorife (m/s) khi din tch ni ng:
S1 =
v 2 S 2 2, 22.2.1, 5
=
= 0, 333( m 2 )
10
v1
- ng knh ng ni
d1 =
4.S1
4.0,333
= 0, 651( m) = 651(mm)
3,14
Da vo bng 9.1 trang 76 [4] ta chn ng lm bng thp khng r S40 ta

c:
B dy: = 0,438in = 11(mm)
ng knh ngoi: d1 = 14in = 356(mm)
Gi v4 l vn tc kh thi i trong ng dn vo xyclon theo Phng php
tuyn trong khong (12 15(m/s)) trang 182 [10]
Ta chn v4 = 15(m/s)
Gi s xem bung tho liu c kch thc hnh ch nht: chiu di a = 1m,
chiu rng b = 2m
- Vn tc trong bung tho nhit v5:
v5 =
S 2 .v2 0, 53.3,14.2
=
= 0, 222 ( m / s )
15
S5
Lp: DH07TP
Trang 73
n: Sy mui thng quay
- ng knh ng dn kh thi d2:

S4 =
d2 =
v5 .S 5 0, 222.1.2
=
= 0, 0296( m )
v4
15
4.S 4
4.0, 0296
= 0,194( m ) = 194( mm )
3,14
Ngoi ra ta c th chn ng lm t cc vt liu khc ty theo ngi chn.
3.7.
CHN KCH THC CNH O TRONG THNG
Hnh 3.10. Hnh dng mt kiu cnh o trong thng sy
Lp: DH07TP
Trang 74
n: Sy mui thng quay
Trong :
ab: chiu cao cung ca cnh
xo trn
bc: chiu di lp vt liu nm
trn cnh xo trn
r: ng knh ca cnh xo trn
l: chiu cao ca cnh xo trn
h: chiu cao ri cc i ca vt
c
b
F cd
Hnh 3.11. Din tch phn cha vt liu trong thng

- Ta s dng cnh nng c cc kch thc sau:
H s in y: = 12%
H s gp ca cnh: 1400
htb
= 0, 576 v
Ta chn:
DT
Fc
= 0,122
DT2
Vi:
htb : chiu cao trung bnh ca vt liu
DT : ng knh thng quay
Fc : b mt cha vt liu ca cnh
Fc = 0,122.(3.5)2 = 1,4945(m2)
Lp: DH07TP
Trang 75
n: Sy mui thng quay
Chn :
Chiu rng cnh trn: b = 155mm
Chiu cao cnh trn: l = 80mm
Chiu di cnh trn: d =
Fc
0,1757
=
= 0,750(m)
b + l 0,155 + 0,08
Chiu dy cnh: = 5mm

Vi chiu di LT = 14(m) ta lp 10 on cnh dc theo chiu di thng, u
nhp liu vo thng lp cc cnh xoy dn vt liu vo thng, vi chiu di
5m.
H s in y: =
Fc
= 0,12
F1
F1 : tit din ngang ca thng
.DT2
3,14.(3,5)2
=
= 9,62(m2 )
F1 =
4
4
Fc : tit din cha dy
Fc = .F1 = 0,12.9,62 = 1,15(m )
2
Do:
. .R2
R2 .sin2
Fc =
= 1,15
180
2
.
180
s in2
= 0, 376
2
Lp: DH07TP
Trang 76
n: Sy mui thng quay
= 450
S cnh trn mt mt ct: 8 cnh

Chiu cao cha dy ca thng: h = R R.Cos = 0,513(m)
y ta s dng khng kh lm tc nhn sy, khng kh c nhit t0 =
250C v m tng i = 85%, lng cha m x0 = 0,016(kgm/kgkkk), I0 =
64,79(kJ/kgkk). Khng kh ny qua b phn lc bi lm sch khng kh ri
sau dng qut y a qua b phn calorife ( b phn gia nhit calorife ta
dng hi nc gia nhit cho calorife, khng kh sch i ngoi ng, hi i trong
ng nhit hi nc lc vo l 2200C v ra l 2200C, v nhit khi l sy lc
vo thng sy l 2000C v nhit ra khi my thng sy l 700C).
Sau khi gia nhit calorife nhit sy th mui c gu ti vn chuyn
mui vo thng nhp liu sau a vo thng sy (trong thng sy c cc cnh
o lm nhim v o mui trong thng ng u v lm tng din tch tip xc
gia mui vi khng kh nng cho qu trnh bc hi m din ra nhanh hn ng
thi lm dch chuyn mui) v sau khi sy ta xc nh c m tng i ca
mui ti nhit vo v ra ca khng kh. Lng cha m vo v ra ca khng
kh v entanpy ca khng kh nh sau:
t1 = 2000C, I1 =
275, 72 (kJ/kgkk), x1
0, 025 (kg/kg)
t2 = 700C, I2 = 236(kJ/kgkk), x2 = 0,085(kg/kg)

Sau khi sy mui c a vo b phn tho liu v trong b phn tho
liu c t h thng xyclon nhm ht, thu hi sn phm d.
y ta sy vi nng sut 6kg/s, trong qu trnh sy c nhiu yu t nh
hng n sn phm sy nh:
Lp: DH07TP
Trang 77
n: Sy mui thng quay
B mt tip xc gia mui v khng kh nng: b mt tip xc gia mui v

khng kh nng cng ln th qu trnh sy cng thun li.
Nhit tc nhn sy: khi nhit cng cao m ca tc nhn sy cng
thp, iu ny s lm tng kh nng tch m ca vt liu trong qu trnh sy.
Kch thc ht mui: khi kch thc ht cng ln th b mt tip xc gia
tc nhn sy v vt liu sy cng ln, do tnh ng u ca khi ht cao nn qu
trnh sy cng thun li.
m cut vt liu sy(mui): m ca mui cng ln, trong qu trnh
sy s lm bc hi mt lng nc ln gy kh khn cho qu trnh sy.
Lu lng gi: l yu t nh hng rt ln n qu trnh sy. Nu lu lng
gi qu nh th gi s mau t n trng thi bo ha hi nc, qu trnh bc hi
nc trong mui s kh khn v qu trnh sy khng thun li. Lu lng gi
qu ln s lm cho nhit mui gim rt nhanh, qu trnh sy cng khng thun
li. V vy qu trnh sy cn tnh ton p ng lng gi cn thit cho qu
trnh sy mt cch ti u.
Lp: DH07TP
Trang 78
n: Sy mui thng quay
PHN 4. KT LUN
Thit b sy thng quay dng sy mui l rt ph hp v hiu qu.
Ngoi thit b chnh ca h thng sy l thng cn c cc thit b ph kh quan
trng nh: calorife, xyclon, qut ly tm ht, con ln, gu ti, bng truynThit
b sy thng quay ch cho php tc nhn sy cng chiu m t khi sy ngc
chiu. Tuy nhin, nhit sy phi nhit thch hp, nu qu cao s lm cho
vt liu sy bin i v hnh dng v tnh cht i khi mt c gi tr cm quan ca
sn phm.
Ngoi vic sy mui bng thit b sy thng, ta cn c th sy tt cho cc
loi thc phm khc nh: c ph, ng, la, ct, c ci, u nnh, ht hng
dng, ht i mch
Lp: DH07TP
Trang 79
n: Sy mui thng quay
TI LIU THAM KHO

[1] Phan Vn Bun, Nguyn nh Th. Qu trnh v thit b truyn nhit, tp 5
NXB HBK TPHCM, 2002.
[2] Bi Song Chu. K thut sn xut mui khong NXB KHKT HN, 2000.
[3] Hong Vn Chc. Thit k h thng thit b sy NXB KHKT HN, 2006.
[4] Trn Hng Dng v cc cng s. Qu trnh v thit b trong cng ngh ha
cht v thc phm, tp 1 quyn 2 NXB HBK TPHCM, 1997.
[5] Bi Hi v Trn Th Sn. K thut nhit NXB KHKT HN, 1997.
[6] Hunh B Ln. Bng tra cu qu trnh c hc truyn nhit truyn khi
NXB HQG TPHCM, 2002.
[7] Nguyn Vn La. Qu trnh v thit b cng ngh ha hc v thc phm, K
thut sy vt liu tp 7, NXB HBK TPHCM, 2001.
[8] Phan Vn Thm. S tay thit k thit b ha cht v ch bin thc phm a
dng NXB gio dc v o to, 1992.
[9] Trn Vn Ph. Tnh ton v thit k h thng sy NXB gio dc, 2006.
[10] Trn Vn Ph, L Nguyn ng K thut sy nng sn NXB KHKT
HN, 2008.
[11] Trn Xoa, Nguyn Trng Khung S tay qu trnh v thit b cng ngh
ha cht, tp I - II NXB KHKT HN, 1999.
[12] V B Minh, Hong Minh Nam. C hc vt liu ri NBX HBK TPHCM,
2002.
[13] Hong nh Tn. Truyn nhit v tnh ton thit b truyn nhit NXB HBK
TPHCM, 1996.
[14] H L Vin. C s tnh ton cc my ha cht v thc phm NXB HBK
HN, 1997.
[15] Iu.I Dtnherskey. Qu trnh v thit b cng ngh ha hc NXBHH, 1983,
MosCou (ting Nga).
Lp: DH07TP
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n: Sy mui thng quay
Ph Lc
1. Thng s vt l ca khng kh
t0C
Cp
.10-2
q.10-6
.106
v.10-6
Pr
(kJ/kg.0K) (W/m.0K) (m2/s)
(N.s/m2) (m2/s)
10
1,005
2,51
20,00
17,60
14,16
0,705
1,027
20
1,005
2,59
21,40
18,10
15,06
0,703
1,166
30
1,005
2,67
22,90
18,60
16,00
0,701
1,134
40
1,005
2,67
24,30
19,10
16,69
0,699
1,092
50
1,005
2,83
25,70
19,60
17,95
0,698
1,058
60
1,005
2,90
27,20
20,10
18,97
0,696
1,062
70
1,005
2,96
28,60
20,60
20,02
0,694
0,996
80
1,005
3,05
30,20
21,10
21,09
0,692
0,968
90
1,005
3,13
31,90
21,50
22,10
0,690
0,941
100
1,009
3,21
33,60
21,90
23,13
0,688
0,916
120
1,009
3,34
36,80
22,80
25,45
0,686
0,896
140
1,013
3,49
40,30
23,70
27,80
0,684
0,827
160
1,017
3,64
43,90
24,50
30,09
0,682
0,789
180
1,022
3,78
47,50
25,30
32,49
0,681
0,754
200
1,026
3,99
51,40
26,00
34,85
0,680
0,722
Lp: DH07TP
(kg/m3)
Trang 81
n: Sy mui thng quay
2. Thng s vt l ca mt s thc phm
ST
T
Khi lng ring
Khi
(kg/m3)
lng
Vt liu
V
Khi ht
1000
Nhit dung ring C

Kcal/kg0.
KH
ht(g)
kJ/kg.0K
H s dn
nhit
Kcal/
0
W/m
mh. K
.0K
La m
1200-1500
730859
2242
0,350,37
1,55-1,46
0,08
0,10
Go
1100-1200
470-530
24-34
0,086
0,09
Ng
1000-1300
600-850
800-1200
6-6,5
1000-1490
155
1000-1400
1000-1400
0,21-0,22
0,87-0,92
0,25-0,28
1,04-1,07
0,103
0,12
1044-1120
650-750
0,37-
0,43-
0,46
0,54
973-1040
550-650
0,43-
0,5-
0,78
0,93
6
7
8
9
10
u
nnh
Mui
n
ng
ct
Khoai
ty
C rt
Lp: DH07TP
205345
0,869-0,94 3,64-3,936
Trang 82
n: Sy mui thng quay
2. Kch thc xyclon(m)

V(m3/h)
90 450
F=ab
h2
h3
D1
0,20 0,05
0,1
0,005
0,04 0,07
0,10
0,16
0,10 0,15
240 1050
0,30 0,075
0,15 0,0116
0,06 0,1
0,14
0,24
0,15 0,225
370 1800
0,40 0,10
0,20 0,02
0,08 0,135
0,185
0,32
0,20 0,30
675 3380
0,50 0,125
0,25 0,0375
0,1
0,23
0,40
0,25 0,875
810 4050
0,60 0,15
0,30 0,045
0,12 0,2
0,275
0,48
0,30 0,45
1440 7200
0,8
0,20
0,40 0,08
0,16 0,226
0,366
0,64
0,4
0,6
2250 11250
0,25
0,5
0,125
0,2
0,458
0,8
0,5
0,75
3240 16200
1,2
0,3
0,6
0,18
0,24 0,4
0,55
0,96
0,6
0,9
4400 22000
1,4
0,35
0,7
0,245
0,28 0,466
0,641
1,12
0,7
1,05
5750 28700
1,6
0,4
0,8
0,32
0,32 0,538
0,733
1,23
0,8
1,2
7290 36450
1,8
0,45
0,9
0,405
0,36 0,6
0,825
1,44
0,9
1,35
9000 45000
0,5
0,5
0,4
0,916
1,6
1,5
Lp: DH07TP
h1
0,17
0,333
0,666
Trang 83
D-a
n: Sy mui thng quay
3. p sut hi nc bo ha -20 940C (1mmHg = 133,3 Pa)

t
(0C) (mmHg) (0C) (mmHg) (0C) (mmHg) (0C) (mmHg) (0C) (mmHg)
-20
0,772
5,69
26
25,51
49
88,02
72
254,6
19
0,850
6,10
27
26,74
50
92,51
73
265,7
18
0,935
6,54
28
28,35
51
97,50
74
277,2
17
1,027
7,01
29
30,34
52
102,1
75
289,1
16
1,128
7,51
30
31,82
53
107,2
76
301,4
15
1,238
8,05
31
33,70
54
112,5
77
314,1
14
1,357
8,61
32
35,66
55
118,0
78
327,3
13
1,486
10
9,21
33
37,37
56
123,8
79
341,0
12
1,627
11
9,84
34
39,90
57
129,8
80
355,1
11
1,780
12
10,52
35
42,18
58
136,1
81
369,7
10
1,946
13
11,23
36
44,56
59
142,6
82
384,9
2,125
14
11,99
37
47,07
60
149,4
83
400,6
2,321
15
12,79
38
49,65
61
156,4
84
416,8
2,532
16
13,63
39
52,44
62
163,8
85
433,6
2,761
17
14,53
40
55,32
63
171,4
86
450,9
3,008
18
15,48
41
58,34
64
179,3
87
468,7
3,276
19
16,48
42
61,50
65
187,5
88
487,1
3,566
20
17,54
43
64,80
66
196,1
89
506,1
3,879
21
18,65
44
68,26
67
205,0
90
525,8
-1
4,216
22
19,83
45
71,88
68
214,2
91
546,1
4,579
23
21,07
46
75,65
69
223,7
92
567,0
+1
4,93
24
22,38
47
79,60
70
233,7
93
588,6
5,29
25
23,76
48
83,71
71
243,9
94
610,9
Lp: DH07TP
Trang 84

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n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

PHN 1. TNG QUAN V K THUT SY

(lm kh vt liu) l rt quan trng. Ty theo tnh cht v m ca vt liu,

Trong tnh lc hc: xc nh bi mi quan h gia cc thng s u v

cui ca vt liu sy cng tc nhn sy da trn phng php cn bng vt cht

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

1.1.2.1. Phn loi thit b sy

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

Sau khi tnh xong nhng vn trn ta bt u chn v tnh cc thit b ph

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

Khi l: s dng lm mi cht sy c u im l khng cn dng calorife,

phm vi nhit rng nhng dng khi l c nhc im l c th nhim sn

Hn hp khng kh hi v hi nc: tc nhn sy loi ny dng khi cn c

Hi qu nhit: dng lm mi cht sy trong trng hp nhit cao v sn

phm sy l cht d chy n.

y: Gh , kg : lng hi nc cha trong khng kh m

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

Th tch ring ca khng kh m l:

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

QCO, QH2 , QH2 S , QCmHn l nhit tr ca cc cht kh chy tng ng:

QC3H8 = 91400 kJ/m3tc

QCO = 12150 kJ/m3tc

QC4H10 = 118800 kJ/m3tc

QH2 S = 23400 kJ/m3tc

QC2H4 = 59300 kJ/m3tc

QCH4 = 35800 kJ/m3tc

QC3H6 = 86000 kJ/m3 tc

QC2H6 = 63800 kJ/m3tc

QC3H6 = 116000 kJ/m3tc

+ Tiu hao khng kh

4 C H O (1.7) (kg/kg nl)

Tiu hao nhit ring khng kh thc t

Trong T l h s khng kh tha trong bung la.

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

Trong l h s khng kh tha trong bung ha trn.

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

hd : hiu sut bung t

i h : entanpy ca hi nc trong khi

Wnl : m ca nhin liu kh

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

- Ch sy th hin di dng cc thng s sau: nhit tc nhn sy,

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

bo m t2 = t2 t1 duy tr qu trnh truyn nhit gia mi cht sy v vt

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng

1.1.4.4. Cc bin php duy tr ch sy

- S dng nhit trung gian

Hnh1.2. qu trnh sy c gia nhit trung

n: Sy mui thng quay

GVHD: PGS.TS Nguyn Vn Thng