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URANIUM CORPORATION OF INDIA LIMITED P.

O: JADUGUDA MINES, JHARKHAND 832102


Public Tender no. PUR/2/19/9456/456 Annexure-3 Item : Apron Feeder (Page 1 of 4) ----------------------------------------------------------------------------------------------------------------------------TECHNICAL SPECIFICATION Mainframe, hopper & skirt: These shall be of heavy steel (MS) welded construction to suit the duty condition. The skier will be provided with replaceable liners at wear points. Pan: The pans will be made of SAILMA 350. The pans are attached to heavy-duty conveyor chains. Feed rollers: The feed rollers mitigate falling impact load through apron and are arranged at regular intervals to ensure smooth running of Apron. The rollers will be forged type complete with shaft and ball bearing. Apron chain: The conveyor chain (Crawler type, Berco/equal make) is high precision link chain having sufficient strength. Sprocket wheels: The sprocket wheels are of forged / fabricated steel, with hardened teeth to give a long life (Berco/equal make). Start: The apron feeder should be able to start with hopper full with ore

OTHER TECHNICAL DETAILS ARE GIVEN BELOW : APRON FEEDER 1 Material to be handled 2 Ore size 3 Angle of Repose 4 Bulk Density 5 Moisture 6 Method of speed variation 7 8 9 10 11 12 13 14 15 16 17 Make of VVF Maximum height of fall of ore Maximum deck speed Type of Apron Feeder Size of Feeder Quantity Capacity Type of bearing Make of bearing Lubrication arrangement Material of construction Main frame Head shaft Pulley and counter shaft Apron pan (20mm thk. X 1500mm wide)

Uranium Ore 100% passing 700 mm 35 degree 1.8 10% By VVF drive (Rating of VVF drive shall be higher than drive motor) Kirloskar,ABB,Siemens 5500 mm To be given by party Extra Heavy duty 1.5M wide x 10.5 M long One no. 350 to 500TPH Spherical roller bearing SKF / FAG / equivalent Manual MS 42 Cr4 Mo2, IS-1570 45 C8, IS-2004 SAILMA-350

URANIUM CORPORATION OF INDIA LIMITED P.O: JADUGUDA MINES, JHARKHAND 832102


Public Tender no. PUR/2/19/9456/456 Annexure-3 Item : Apron Feeder (Page 2 of 4) ----------------------------------------------------------------------------------------------------------------------------Apron chain (Berco / equal make) Head, tail, counter Plummer block shaft 45C8, IS-1570

& Cast steel

Fed roller assembly Forged steel IS:2004, Cl4/ IS:2062 Head chute, skirt board, drive MS base frame Head chute liner, skirt board liner 18 40C8 / SAILHRD

Details of conveyor with nylon cord ( 4 ply) Drive Through gear box Motor Rating to be given by party (preferably 1000 rpm) Type AC squirrel cage induction motor suitable for 440 V, 3 phase, 50 Hz, foot mounted Gear box Radicon make Type Heavy duty Bevel helical gear box Size One Size higher than designed requirement Conveyor top cover thickness 6 mm Bottom cover thickness 3 mm Ply 4 ply Total thickness Type of HS & LS coupling Counter shaft Return rail Maximum weight of ore above apron when hopper is full 14.3 mm (min.) Geared coupling 42 Cr4 Mo2 IS:1570 45C8 IS:1570 / IS:2062 200 MT

19 20 21 22

NOTE:- The layout drawing of ground hopper of existing & proposed is enclosed here with.

OTHER TECHNICAL REQUIREMENT:

URANIUM CORPORATION OF INDIA LIMITED P.O: JADUGUDA MINES, JHARKHAND 832102


Public Tender no. PUR/2/19/9456/456 Annexure-3 Item : Apron Feeder (Page 3 of 4) ----------------------------------------------------------------------------------------------------------------------------1. Party shall submit details of spillage collecting chutes & conveyor installed below the apron feeder. Detail must include size of conveyor (Length, width, thickness etc.), chutes, plate thickness, cross sectional details of chute, etc. Supply, erection & commissioning of the above facility will be under the scope of the bidder. Party shall submit detail drawing of head chute, particularly the discharge end of head chute above apron feeder for onward transfer of ore after the discharge from the apron feeder to existing conveyor 1 BC-1. Party shall mention the guarantee life of apron feeder. The party shall also enclose details of similar apron feeder supplied, if any, during last 5 years along with their performance report from the users. The design & layout drawing of the proposed belt conveyor below the offered apron feeder which will feed to existing to 1BC-1 conveyor shall be submitted along with the offer. The apron feeder & conveyor belt shall have facility to start from local & remote. Facility of speed control shall also be available both in the local & remote mode. The apron feeder shall discharge the content of hopper into the spillage collecting conveyor belt, which in turn will discharge the material to existing 1BC-1 conveyor. The party shall provide facility of electrical siren before start of the apron feeder. There shall be interlock of sequential operation of spillage conveyor belt & apron feeder.

2.

3. 4. 5. 6. 7. 8.

Party shall submit details in the following format also

URANIUM CORPORATION OF INDIA LIMITED P.O: JADUGUDA MINES, JHARKHAND 832102


Public Tender no. PUR/2/19/9456/456 Annexure-3 Item : Apron Feeder (Page 4 of 4) -----------------------------------------------------------------------------------------------------------------------------

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Model No C/C length x width Speed of apron (high & low) Capacity (high & low) Apron pan size / nos Apron chain type/nos Type of tensioning (screw take up) G.A. drawing of Apron feeder to be provided G.A. drawing of Head chute in details from hopper to apron G.A. drawing of dicharge chute in details from apron to conveyor Cleaning provided between the edge of the head chute & centre of head pulley Fall height from Apron feeder to belt conveyor below Number of carrying Rollers & sketch of the same Number of return Rollers & sketch of the same. Type of coupling & Model no H.S L.S Type & size of G.B Make G.B Reduction ratio Motor Details KW & RPM V.V.F rating & other details like make, starting torque etc. Calculation of motor H.P in Hopper full position Calculation of G.B. Proposed conveyor suitable for Apron feeder discharge Conveyor length Conveyor width Distance Details of rubber lining of head pulley / tail pulley No of carrier idlers & no of return idlers No of impact idlers (carrier as well as return) No of self aligning idler Troughing angle of belt Conveyor belt speed Gear box details Motor details (kw & rpm) Constructional details of conveyor belt Belt safety considered (ZSS, BSS & Pull cord)

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