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*48001070*
48001070
Thank you for buying this SunMaxx product. Please read this manual carefully to get the best performance from this unit.
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Imprint .............................................................................
IntelliMaxx-DHW Plus
Safety advice Please pay attention to the following safety advice in order to avoid danger and damage to people and property. This product is to be used in accordance with its intended use only (see page 3). Please pay attention to the valid local regulations! Instructions Attention should be paid to - the statutory provisions for prevention of industrial acci dents, - the statutory provisions for environmental protection, - the Health and Safety at Work Act 1974 - Part P of the Building Regulations 2005 - BS7671 Requirements for electrical installations and rele vant safety regulations of DIN, EN, DVGW,TRGI,TRF and VDE. These instructions are exclusively addressed to authorized skilled personnel. - Only quali ed electricians should carry out electrical works. - Initial installation must be e ected by qualied personnel named by the manufacturer
Declaration of conformity We atSunMaxxSolar declare under our sole responsibility that our product , UniMaxx-Plus Pump Station, complies with the following standards: EN 55 014-1 EN 60 730-1 According to the regulations of the above directives, the product is labelled with : 89/336/EWG 73/ 23/EWG
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315
520 mm 315 mm 63 mm IT, with cutting ring connections (optional) Connection for expansion vessel: ET pipe 3/4, at sealing Outlet safety valve: ET pipe 3/4 Max. admissible pressure: 8 bar Max. admissible temperature: 120C continuous and 160 C intermittent Safety valve: 1/2 x 3/4 - 3 bar, 6 bar , 10 bar Pressure gauge: 0 - 6 bar, up to 130 C Non-return valve: 2 x 200 mm water column, openable in ow and return ball valve , PPS - max. 180 C Dial thermometer: 0 120 C, Flowmeter (depending on the version): 0,5-5 l/min, 1-13 l/min,8-30 l/min Flat sealings: Klingerit - max. 200 C O-Ring sealings: VITON / EPDM - max. 180 C Insulation: EPP, l = 0,041 W/(m*K) max. 120 C continuous and 180 C intermittent
Technical data Height (with insulation): Width (with insulation): Distance axis / wall: Pipe connections:
520
1 2 8
6 5
15
1 2 3 4 5 6 7 8 9 10 11
Wall mounting bracket of the pump station Insulation - rear Controller Insulation - front cover Flowmeter Drain valve pump ball valve in ow IT-IT, with integrated thermometer ball valve in return IT-IT, with integrated thermometer Safety head-piece, with ll valve Pressure gauge
12 13 14 15
Safety valve 6 bar Optional: expansion vessel set Optional: AirStopp Optional: Compression ring connection for copper pipe
4. 5.
Screws S6 x 60
All connections are pre-assembled by the manufacturer but have to be tightened by the installer. Check for leaks when commissioning the station (pressure test).
> 3 mm 5 2 3
1 -
Please note: In order to absorb the strain of the pipes, corresponding ttings (strain neutralizers) or expansion bends (consisting of at least two 90 - bends) are required. For expansion bends, the distance between the bends must be larger than twice the pipe diameter in cm. [Example: pipe diameter = 18 mm distance between the bends more than 36 cm].
- Pull the cover at the front of the insulated casing down wards and remove it. - Put the controller into the provided space in the insula tion and attacht it with the fastening screws 3 x 30 and large washers.
- Attach the front part of the insulation to the pump station. Do not yet insert the thermometers (red in ow, on the left / blue in return, on the right), because the insulation has to be opened once again for commissioning. -
For further information on the connection of the con troller, see IntelliMaxx-DHW Plus controller. - Electrical connections (plug, sensor and relay connections) must be carried out according to the steps described in the manual. - The cables - especially those of the pump - must be long enough so that the front part of the insulation can be removed without damaging the controller. Please ensure that the cables do not come into contact with hot water pipes!
Close the drain valve while the pump is running and increase the system pressure to approx. 6 bar. The system pressure is indicated at the pressure gauge. Close the ll valve and switch-o the pump of the ushing and lling station; open the adjustment screw at the owmeter (vertical position). Bleed the system above the collector until the dis charged uid is free of bubbles. Increase the pressure to approx. 6 bar and check the system for leaks. In the case of a signicant decrease in pressure, there may be leakage in the system
Plese note: Check the system pressure after bleeding and if necessary increase it to the specied operating pressure!
3.Accessory
Sensors Our product range includes high temperature sensors, at screw sensors, outdoor temperature sensors, indoor temperature sensors, cylindrical clip-on sensors and irradiation sensors, also as complete sensors with immersion sleeves. Overvoltage protection In order to avoid overvoltage damage at collector sensors (e.g. caused by local lightning storms), we recommend in stalling the overvoltage protection RESOLSP1 .
Flowmeter If you wish to carry out a heat quantity measurement, you need a owmeter for measuring the ow rate in your system.
Distributed by: SunMaxx Solar SunMaxx Solar 56 Broome Corp.Road 15 Catherwood Pkwy Conklin NY 13748 Ithaca NY 14850 877.786.6299 877.786.0329 Fax 877.786.6299 877.786.0329 Fax sunmaxxsolar.com sunmaxxsolar.com
Imprint This mounting- and operation manual including all parts is We took a lot of care with the text and drawings of this manualand to the best of our knowledge and consent. As copyrighted.Another use outside the copyright requires the approval of SunMaxx Solar.This especially applies for copies, faults can never be excluded, please note: translations, micro lms and the storage in electronic systems. Your own calculations and plans, under consideration of the current standards and directives should only be basis for your projects.We do not o er a guarantee for the completeness of the drawings and texts of this manual - they only represent some examples They can only be used at your own risk. No liability is assumed for incorrect, incomplete or false information and / or the resulting damages. Please note The design and the specications are to be changed without prior notice The illustrations may di er from the original product.
Important notice