2nd Fan mod.... - Hayabusa.

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35 78

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left until the 2009 Spring Busa Bash!

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left until the 2009 Eureka Springs MnG! left until the 2009 Busa Stampede!
Page 1 of 2 1 2 > LinkBack Thread Tools Display Modes #1 (permalink) Join Date: Apr 2005 Location: Tampa Bay Area Group: Donating Member Posts: 3,322

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03-02-2007, 02:20 PM

BusaCruise
Optimistic Intuitionist

OK here are a couple of pix on how the mod turned out. I have really been lazy on this one... so here are few shots of the process. everyone starts off like this...

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

then using an 03~04 gixxer 1K fan (made for the right side of radiators), I had to slightly adjust the brackets and find the right angle for my install.

then using little more than a bench grinder...just fab a few parts from stuff laying around in the garage...

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

the using the second control in my PM50 bar switch....I wired this fan up for manual control... fused home run for the positive and my switch provides ground.

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

while I am showing some things .... I HIGHLY recommend on of these radiator guards. it installs in seconds...and will keep the larger debris off those ultra sensitive fins. these go on eBay for about 60.00.

then there's my crank case breather...

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

and since I had to lift the tank to get to the breather....the stock vacuum lines just HAD to go! before

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

after

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

______________________________________
Political Correctness: 'Political Correctness is a doctrine, fostered by a delusional, illogical minority, and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end.'

03-02-2007, 02:56 PM

#2 (permalink) Join Date: Dec 2005 Location: arizona Group: Donating Member Posts: 3,923

ranman
busaless but lovin the weather

thank you i wanted to do this. now i have the information to do it on my to find a fan ______________________________________

no mods only ideas

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

03-02-2007, 02:57 PM

#3 (permalink) Join Date: Dec 2005 Location: arizona Group: Donating Member Posts: 3,923

ranman
busaless but lovin the weather

ps fine job and write up ______________________________________

no mods only ideas

03-02-2007, 03:03 PM

#4 (permalink) Join Date: Apr 2005 Location: Tampa Bay Area Group: Donating Member Posts: 3,322

BusaCruise
Optimistic Intuitionist

if you have any questions...just PM me. I got the fan off of eBay...and a Muzzy Fan from the board sponsors.

______________________________________
Political Correctness: 'Political Correctness is a doctrine, fostered by a delusional, illogical minority, and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end.'

03-02-2007, 03:21 PM

#5 (permalink) Join Date: Apr 2006 Location: Va Group: Donating Member Posts: 17,973

heavybusa
Just another guy

Nice work!! ______________________________________

Greg "Obstacles are those frightful things you can see when you take your eyes off your goal." - Henry Ford

03-02-2007, 04:30 PM

#6 (permalink) Join Date: Apr 2003 Location: Florida Alps Group: Donating Member Posts: 3,164

GJoker
Still got love for ya's...

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

I'm always concidering, at least, switching to the Muzzy fan, but since I changed my coolant to Engine Ice, I rarely get warm enough for the fan to even kick on~ Well... except for sittin in stop and go traffic in the middle of summer anyhow... ______________________________________
Greg..... '07 Night Train

03-02-2007, 04:34 PM

#7 (permalink) Join Date: Jun 2005 Location: Gardner, KS Group: Administrators Posts: 9,747

omslaw
Sparky He Ain't

Nice write-up, BC! ______________________________________

'04 Blue/Silver

03-02-2007, 05:18 PM

#8 (permalink) Join Date: Feb 2006 Location: tennessee alabama area Group: Donating Member Posts: 4,531

thepushercg
veni vidi vici

very nice,,,,,,,i really like that vacuum line mod ______________________________________

Joseph

03-02-2007, 05:55 PM

#9 (permalink) Join Date: Jun 2002 Location: Louisiana A.K.A. Dat Dirty South Group: Donating Member Posts: 9,010

bacharles
Korrup~shun!!

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

______________________________________
I intend to ride this mutha 'TIL THE WHEELS FALL OFF... *(Martin Lawrence) It's not the Jack you should be worried 'bout... it's the ACE in my hand. *(Petey Pablo)

03-03-2007, 05:54 PM

#10 (permalink) Join Date: Dec 2005 Location: long island new york Group: Donating Member Posts: 6,460

Revolution
revolution custom paint (i've been b

______________________________________
www.revolutionpaint.com

03-03-2007, 06:39 PM

#11 (permalink) Join Date: Oct 2005 Location: Glen Oaks, New York Group: Donating Member Posts: 6,459

05BusaLe
Too much time to kill and money to spend

______________________________________

30 psi of boost, is like a hot chic with a std, you want to hit it but your afraid of the consequences!

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

03-04-2007, 09:43 PM #12 (permalink) Join Date: Jan 2003 Location: Central Massachusetts Group: Members Posts: 203

Bokey
Rookie

Nice write up. I put in my muzzy fan today. I've had a 1K fan for a while. Now I know the parts i'll need to fab to complete my install. Thanks ______________________________________
Bokey

03-04-2007, 09:53 PM

#13 (permalink) Join Date: Aug 2005 Location: MD USA Group: Members Posts: 199

H00pscoach
Rookie

Two fans, Engine Ice, New lines where do i start? Looks good ______________________________________
2005 Busa -Blue/SilverMuzzy Fan Mirror Mod UFO Air Horn PCIII Pazzo Levers Drastik Plastix (http://www.drastikplastix.com/) * *Hump & UFO Tobin Seat Yoshimura Full Exhausts System Rear Set Custom Graphics LED Faring Screens Illumiglo Gauges

03-05-2007, 06:20 AM

#14 (permalink) Join Date: Oct 2003 Location: W'loo, IOWA Group: Donating Member Posts: 6,152

fstbusa
orange peel is caused by excessive speed

how much more clearance do you get from the breather mod? I need some more room under there ______________________________________
03 40th Ann. Ghetto Busa

whats a TRE?

03-06-2007, 11:16 AM

#15 (permalink)

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

BusaCruise
Optimistic Intuitionist

Join Date: Apr 2005 Location: Tampa Bay Area Group: Donating Member Posts: 3,322

the breather sits less than an inch tall. I did this because I wanted room to install an air compressor....for emergency flats tires etc. The only real downsides to this are that the Busa (like most zooks) can generate significant crankcase pressure....and send oil up the breather line pretty easily. Suzuki helped keep oil out of the airbox by the design of the stock one (if you take it off you'll see what I mean).....so you need to just make sure that if spend an afternoon riding at 9KRPMS+ .... then opo the air cleaner and check for residue....it may or may not be there. second....the location of the fitting isn't ideal unless you can find some preformed hose to work up out of the wayand free up the area. my current hose goes straight up into the airbox.....no bends , nada. ______________________________________
Political Correctness: 'Political Correctness is a doctrine, fostered by a delusional, illogical minority, and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end.'

06-10-2007, 11:33 PM

#16 (permalink) Join Date: Sep 2006 Location: Barnwell, SC Group: Donating Member Posts: 27,824

dadofthree
Seasoned Beef

Can this get pinned admins

06-10-2007, 11:58 PM

#17 (permalink) Join Date: Jul 2003 Location: All I remember is: ground, sky, ground, sky, ground, sky, ground, sky, emergency room! Group: Administrators Posts: 17,237

MC MUSTANG
Peace Keeper

I'll leaveit pinned for a little while ______________________________________

GSXcite - Crew Chief; Omslaw - Test Pilot/electrical advisor GSXtacy - mechanic; Semi - mechanic Grandpa Busa - structures; Zuk Racer - mechanic G Joker - Parts expediter; thepusherc.g. - paint/body and mechanical adjustments Nitrous Junkie - Ergos; Captain and Boaz - athletic supporters

http://www.hayabusa.org/forum/busa-mods/61071-2nd-fan-mod.html[18/03/2009 12:09:43]

2nd Fan mod.... - Hayabusa.oRg

06-10-2007, 11:59 PM

#18 (permalink) Join Date: Sep 2006 Location: Barnwell, SC Group: Donating Member Posts: 27,824

dadofthree
Seasoned Beef

Thanx, it's a good one, and check out my custom title

07-20-2007, 04:12 PM

#19 (permalink) Join Date: Jul 2007 Location: west palm beach Group: Members Posts: 1

phishhockey

<span style='font-size:13pt;line-height:100%'></span><span style='font-family:arial'></span><div Excellent idea with the second fan but I was align="left"></div><span style='color:darkblue'></span> wondering if there was a way to tap into the existing fans relay and be able to run both of them from the same temp. switch ?

07-20-2007, 10:54 PM

#20 (permalink) Join Date: Mar 2006 Location: About 30 min North of Houston Group: Members Posts: 4,004

psycobusa
Hayabusa Immortal

just a word of advice....be careful about the 2nd fan's shroud being right up against the fins, especially the tubes that run horizontally which carry the water.......mine was up against it, and eventhough it was bolted down tight, after about 2 years, all the road vibrations made the metal shroud of the fan lightly but steadily rub against the radiator until it finally wore a pin sized hole in it and water started squirting out. when i bought a new radiator, i used some rubber grommets to make sure there was no metal to metal contact. ______________________________________

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2nd Fan mod.... - Hayabusa.oRg

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