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your electrical protection

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Near Shreenik, Park Char Rasta, Productivity Road, Akota, Vadodara - 390020 Gujarat Ph.: 0265 - 2341747 Fax : 2352107 E-mail : baroda@hplindia.com

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COIMBATORE
Designer Complex, Door No.130, C/2, 2nd Floor, Dr. Nanjappa Road, Coimbatore - 641018 Ph.: 0422-4393995 E-mail : coimbatore@hplindia.com

VIJAYAWADA LUCKNOW Next Cabin of Advocate Mr. Vivek Saxena


1st Floor, saran Chambers-II, 5 Park Road, Lucknow - 226001, Ph.: 0522-4021687 E-Mail: lucknow@hplindia.com D.No.-29-37-135, 2nd Floor, G. R. Plaza, Beside Canara Bank, Eluru Road, Vijayawada-520 002 Ph.: 0866- 2442275, 6622291 E-mail : vijayawada@hplindia.com
; Uimp = 8kV 25 40

230

DEHRADUN EBD Business Centre, 13D


49, Raipur Road, Dehradun (Uttrakhand) Ph.: 0135-2650340, 2650373 E-mail: dehradun@hplindia.com

VIZAG LUDHIANA
5 - A , First Floor, Roshan Market Vishwakarma Chowk, Ludhiana E-Mail : ludhiana@hplindia.com B.K. Towers, 49-34-1/63, Akkayyapalem Main Road, NH-5 Junction, Vizag-530 016 (A.P.) Ph.: 0891-2794506, 6461730 E-mail : vizag@hplindia.com

TAB250C

; Uimp = 8kV

16 230 25

16 25

TAB160D

Resident Offices:
Agartala Agra Allahabad Anantpuram Aurangabad Bareilly Belgaum Bhopal Bhubaneshwar Bijapur Calicut Davangere Goa Gorakhpur Gulbarga Hubli Jabalpur Jabli Jammu Jamshedpur Jalandhar Jodhpur Kanyakumari Kolhapur Kota Madurai Malda Mangalore Meerut Moradabad Nagerkoil Nasik Mysore Patiala Patna Pondicherry Salem Siliguri Silchar Solapur Surat Tirupati Trichy Trivandrum Udaipur Vapi Varanasi

TAB : Thermal Adjustable Breaker

www.hplindia.com
1/21, Asaf Ali Road, New Delhi - 110002 Ph.: 23234411, 23234811 Fax : 011-23232639 e-mail:hpl@hplindia.com

TAB1 : Frame Rating 20A to 160A TAB2 : Frame Rating 63A to 250A TAB3 : Frame Rating 250A to 630A

The Power of Technology

The TAB Series

CONTENTS
Salient features Application Advantages Working principle Technology Overview Accessories Product References & Ordering Specifications Characteristic curves 3 4 4 5 6 7 8 9 10 13
2
; Uimp = 8kV

16 230 25

16 25

TAB160D

Salient Features

The TAB Series


? Thermal release (80-100%) offers Adjustable close protection from changing load.

?to IEC 60947-2 / IS 13947-2 Conforms

? various frame sizes rated current from Available in 20A-630A ? Line load reversibility available ? of breaking capacity available from Wide range 10kA to 65kA ? Quick-Break & Trip Free mechanism. Quick-make, ? ROHS Compliant.

? of internal and external accessories. Wide range

? Uniform Door cut-out in line with MCB upto ? Clear indication of 'ON', 'OFF' and 'TRIP' position. Size TAB 2 ? Low let-through energy. ? Uniform depth of MCCB upto Size TAB 2

Applications The TAB Series

Icu = O-CO Ics = O-CO-CO The rise in temperature on the terminals, body etc. after the S.C. breaking capacity test is well within limits to give better life to the product and also safeguards the entire distribution system. Insulation Operating Knob/Dolly is made of Thermoplastic insulating material to make it safer & reliable. Utilization Category Utilization category for a circuit breaker shall be stated with reference to whether or not it is specifically intended for selectivity by means of an intentional time delay (with respect to other circuit breaker in series). Utilization category is a regulation on application with respect to selectivity.
; Uimp = 8kV 230 25 40 18.75 30
; Uimp = 8kV

; Uimp = 8kV

230

65 32.5 95 47.5

TAB630H

TAB250C
TAB160D

16 230 25

16 25

1. Utilization Category A : Circuit breaker not specifically intended for selectivity under short circuit conditions. Such breakers do not have a short time withstand current rating. All Thermal-Magnetic breakers satisfy utilization category A. 2. Utilization Category B" : Circuit breaker specifically intended for selectivity under short circuit conditions. Such breakers have a short time withstand current rating. All electronictype breakers satisfy utilization category B.

MCCB is suitable for circuit protection in individual enclosures, switch board, lighting and power panels as well as motor control centers. MCCB is assigned to protect systems against overload and short circuit up to 65KA with full range of accessories. TABTM........series provides the following applications :Distribution feeder protection Transformer protection Suited for incoming and outgoing feeders Effective protection to distribution transformers as outgoing breakers. Used for protection and control of diesel generating sets against overloads and short circuits. MCCB provides motor back up protection, provide type -2 coordination (as per IEC 60947) in conjunction with suitably rated contactors and relays. Used to protect capacitors.

Advantages
1. Compactness : It is very compact in size and hence helps in saving space in the enclosures, panels etc. Due to its slim size it uses the distribution space very efficiently regardless of fact whether it is in residential or functional buildings. 2. Simplicity : Its handling is easy and simple. Its simplicity and ease in use allows the user for quick installation. 3. Safe to use : It is very safe to use. It protects people, installation and power supply distribution system. The insulation property of the material used is highly reliable and remains intact in even critical conditions. Evolution To reflect a variety of uses and applications, the line up has been expanded up to 65 KA with high specifications. As consumption of power is increasing, circuit breaker demands for a new level of functionality, flexibility, power and space saving has become imminent. HPL has got its very new TABTMseries of MCCBs which has improved performance and safety. It conforms to the latest IS & IEC standards. Ics= 100%Icu The IS/IEC 60947-2 specifies the Icu (rated ultimate short circuit) and Ics (rated service short circuit) breaking capacities to the following types:-

Working Principle
TABTM.....Series breakers work on current limiting principle. Current limiting capacity of a circuit breaker is its aptitude to limit short-circuit current. When a short circuit occurs, the breaker is able to limit and lower the I2t energy release in very short time so as to protect circuits and switchgear at downstream. This is achieved by ?design of Arc Chamber Intelligent ? arc rapidly away from the contacts in the arc Guiding the chamber. ? Quick opening of main contacts. ? Quick quenching of arc by using effective arc quenching methods & materials. Therefore Ipk is limited to Ic which leads to substantial reduction in electrodynamic stresses in the system. Also I2t let through proportional to the shaded area is considerably reduced, resulting in lower thermal stresses in downstream equipment and connecting cables.

DG set protection

Motor protection

Ipk Ic

Capacitor protection

Prospective current

Protection for semi-conductor Used to protect semiconductor fuses fuses. UPS protection DC load protection Used for UPS and electronic equipment protection. Suitable for both AC as well as DC application for protecting rectifier panel.

Cut-off current

Thermal Adjustable Breaker

Thermal Adjustable Breaker

Technology for MCCB Devices


Operating Conditions

The TAB Series

Overview

The TAB Series

1. Temperature : MCCBs are calibrated at 40C as reference ambient Temperature. However with increase in ambient, compensation factor to be taken into consideration. 2. Altitude : It should be less than 2000m. 3. Pollution Degree : 3 Isolation Function These MCCBs are suitable for isolation also. As defined in IEC 609472/IS 13947-2, the operation of isolation function highlights the following points:Contacts operation correctly indicates operating reliability of interior mechanism. No residual current. Higher impulse withstand voltage for terminals at the power supply side and load side. Line-load Reversibility MCCBs have no bias of lineload connection. The power supply can be connected from either top or bottom which has no effect on normal operation of the breaker. The Technology For MCCB Devices 1. Arc Chamber The MCCB arc chamber is specially designed with an arc channel as a flow guide to improve the capability of extinguishing the arc and reducing the arc distance. 2. MCCB Base And Cover Cover and Base moulding are made of superior quality of Thermoplastics to with stand the stringent short circuit conditions with very high insulation strength to avoid any damage to the product. Covers are secured on Base mouldings with mounting screws tightened into threaded inserts in the MCCB base to have better strength. 3. Fixed Contact The MCCB fixed contact does not have any mounting screws near the contact points. A steel screw can generate heat and the magnetic flux surrounding the conductor carrying the current can create a very high temperature. If a short-circuit occurs, it will cause the contact points to be welded or melted. 4. Thermal Magnetic Tripping 1. In case of Thermal overload, time-delay operation occurs when an over current heats and warps the bimetal to actuate the trip bar. (See-'A') 2. In case of Magnetic tripping, when high current passes through, the magnetization of the fix core enables it to attract the armature fixed on trip bar thereby tripping the breaker. (See-'B') B 3 2 1

A 4

Thermal Adjustable Breaker

Thermal Adjustable Breaker

Accessories
1. Internal accessory 2. External accessory.

The TAB Series


Alarm Switch It is an auxiliary switch which operates only upon the tripping of the circuit breaker. It gives tripping indication once the MCCB trips.

Product Reference & Ordering


Frame size TAB 160 TAB 250 TAB 630 Breaking Capacity L : 10 kA D : 16 kA C : 25 kA N : 36 kA S : 50 kA H : 65 kA Ics = % Icu X = 100% Y = 75% Z = 50% TAB 160 020 025 032 040 050 063 080 100 125 160

The TAB Series

It has a wide range of accessories giving convenience and additional protection. They are of two types.

Rated Current Rated Current Rated Current Current TAB 250 063 080 100 125 160 200 250 TAB 630 250 320 400 500 630 AC DC

No. of Main Poles 2P 3P 4P

Internal Accessories:
Shunt Trip Coil It is a release energized by a source of voltage which may be independent of the voltage of the main circuit. It provides remote tripping of the circuit breaker. Once the MCCB trips it prevents burning of coil even if supply is continuous to coil. Its operating voltage is 70% to 110 % of rated voltage.

External Accessories:
Rotary Handle It is a toggle handle operating mechanism which serves as switching position indicator ON, OFF, TRIP. Basically it is used with breaker which is installed in an enclosure that does not allow ready access to the breaker's operating handle. The handle is allowed to be locked in the OFF or ON position for safety. This feature helps to reduce the risk associated with arc related flash burns.

TAB 160

100

AC

3P

? TAB 160 MCCB is available with breaking capacity 10 kA / 16 kA / 25 kA / 36 kA ? TAB 250 MCCB is available with breaking capacity 25 kA / 36 kA / 50 kA ? TAB 630 MCCB is available with breaking capacity 36 kA / 50 kA / 65 kA ? TAB 160 MCCB is available ready stock in different current ratings and breaking capacity ?TAB 630 MCCBs will be available from 2010. Please contact our nearest sales office for more information. TAB 250 &

Undervoltage Release It permits a mechanical switching device to open or close, with or without time delay, when voltage across release falls below a predetermind value. The normal working range is 35- 70% of the rated voltage. Auxillary Switch It is used for remote signaling and control purposes. It consists of one or more than one potential free change over contact and acts as an indicator whether the circuit breaker's status is open or closed.

Phase Barrier Phase barriers are provided between the phases to increase the creepage distance between them thereby reducing the risk of phase to phase shorting. Technical Features 1. Standard conformity : IEC-60947-2&IS -13947-2 2. Rated operational voltage : 415V AC 3. Rated insulation voltage: 690V AC 4. Utilization category : A 5. Rated frequency: 50/60Hz. 6. Rated impulse voltage : 8kV Frame size TAB 160 TAB 250 TAB 630 Shunt Release 110 VAC 240 VAC 415 VAC 024 VDC 048 VDC Under Voltage Release 110 VAC 240 VAC 415 VAC 024 VDC 048 VDC Auxiliary Switch 1 C/O 2 C/O Alarm Switch 1 C/O Rotary Handle RHDM : Door Mounted RHCM : Breaker Mounted

Accessories for TAB MCCB

? Product Reference for 240 VAC shunt release with TAB 160 is TAB160SHT240VAC ? Product Reference for 240 VAC under voltage release with TAB 160 is TAB160UVR240VAC ? Product Reference for 1 C/O Auxiliary switch with TAB 160 is TAB160AXC1 ? Product Reference for 1 C/O Alarm Switch with TAB160 is TAB160ALC1 ? Product Reference for 1 C/O Alarm / Auxiliary Switch with TAB160 is TAB16 ISI TAB160 ALAX ? Product Reference for Rotary Handle Door Mounted with TAB 160 ISI TAB 160 RHDM ? 2 Nos. Internal Accessories can be selected for one Breaker, one on each side A Maximum ? Shunt or Under voltage release is fitted on LHS. ? Auxiliary / Alarm Switch is fitted on RHS.

Thermal Adjustable Breaker

Thermal Adjustable Breaker

Specifications

The TAB1 Series

Specifications
3/4 C 20-160A 415V 800V 8kV 3 KV for 1 minute 50/60 Hz 40C 16 25 25 18 100% Icu 100% Icu 32 40 30 75% Icu 75% Icu 52.5

The TAB2 Series

No. of poles Type Rated Current* Rated Operational Voltage Rated Insulation Voltage Rated Impulse withstand voltage Dielectric strength Rated Frequency Reference Ambient Calibration Temperature** Rated Ultimate S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 250 VDC) Icu in kA Rated Service S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Ics in kA Rated Service S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Ics in kA Rated S.C. Making Capacity (at 415 VAC, 50/60 Hz) Icm in kA Utilization Category Positive Isolation No. of operating cycles Type of Releases Release Setting Thermal Release Setting Magnetic Terminal Capacity (Cables) Terminal Capacity (Link) Terminal Capacity (Busbar width for direct mounting) Size (H x B x D)

L 20-160A

D 20-160A

N 20-160A

10 16 12 100% Icu 100% Icu 17

36 50 40 50% Icu 50% Icu 75.6

Weight Reference Standards

A Available Mechanical-25000; Electrical-7000 Thermal - Magnetic 80-100% Adjustable Fixed 50mm2 max. 2 120mm max. 16 mm max. Dim. 3P 4P Unit H 130 130 mm B 75 100 mm D 71 71 mm 0.9 Kg (3P) & 1.15 Kg (4P) IEC 60947-2/IS 13947 (Part 2)

No. of poles Type Rated Current* Rated Operational Voltage Rated Insulation Voltage Rated Impulse withstand voltage Dielectric strength Rated Frequency Reference Ambient Calibration Temperature** Rated Ultimate S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 250 VDC) Icu in kA Rated Service S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Ics in kA Rated Service S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Ics in kA Rated S.C. Making Capacity (at 415 VAC, 50/60 Hz) Icm in kA Utilization Category Positive Isolation No. of operating cycles Type of Releases Release Setting Thermal Release Setting Magnetic Terminal Capacity (Cables) Terminal Capacity (Link) Terminal Capacity (Busbar width for direct mounting) Size (H x B x D)

3/4 C N 63-250A 63-250A 415V 800V 8kV 3 KV for 1 minute 50/60 Hz 40C 25 36 40 30 75% Icu 75% Icu 52.5 50 40 50% Icu 50% Icu 75.6

S 63-250A

50 70 55 50% Icu 50% Icu 105

Weight Reference Standards

A Available Mechanical-25000; Electrical-7000 Thermal-Magnetic 80-100% Adjustable Fixed 2 95mm max. 185mm2 max. 22 mm max. Dim. 3P 4P Unit H 150 150 mm B 105 140 mm D 72 72 mm ...Kg (3P) & ........Kg (4P) IEC 60947-2/IS 13947 (Part 2)

Notes :- *Continuous current rating available are 20, 25, 32, 40, 50, 63, 80, 100, 125 & 160 Amps. **However on demand, MCCBs can be provided with calibration done at higher temperature also. 4P MCCBs are available in TPN as well as true 4 pole version.
75 25 92 71

Notes :- *Continuous current rating available are 63, 80, 100, 125, 160, 200 & 250 Amps. **However on demand, MCCBs can be provided with calibration done at higher temperature also. 4P MCCBs are available in TPN as well as true 4 pole version.
72

120.0

150.0

131

107

45

TEST

45.0

TEST

35.0 68 105

68 103

Frame 1
Thermal Adjustable Breaker

Frame 2
10
Thermal Adjustable Breaker

11

Specifications

The TAB3 Series

Characteristic
10000

The TAB Series

T-C Curve (TABTM-1)


No. of poles Type Rated Current* Rated Operational Voltage Rated Insulation Voltage Rated Impulse withstand voltage Dielectric strength Rated Frequency Reference Ambient Calibration Temperature** Rated Ultimate S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Icu in kA Rated Ultimate S.C. Breaking Capacity (at 250 VDC) Icu in kA Rated Service S.C. Breaking Capacity (at 415 VAC, 50/60 Hz) Ics in kA Rated Service S.C. Breaking Capacity (at 230 VAC, 50/60 Hz) Ics in kA Rated S.C. Making Capacity (at 415 VAC, 50/60 Hz) Icm in kA Utilization Category Positive Isolation No. of operating cycles Type of Releases Release Setting Thermal Release Setting Magnetic Rated Short Time Withstand capacity (at 415 VAC, 50 Hz for 1 sec) Icw in kA*** Terminal Capacity (Cable) Terminal Capacity (Link) Terminal Capacity (Busbar width for direct mounting) Size (H x B x D) 3/4 _ N S 250-630A 250-630A 415V 800V 8kV 3 KV for 1 minute 50/60 Hz 40C 36 50 65 20 75% Icu 75% Icu 75.6 85 25 50% Icu 50% Icu 105 H 250-630A
2 Hr 1 Hr 30 min 20 min 10 min 5 min 2 min 1 min 100

Mag. Thermal Current Current Rating (A) Setting (A)


20 500 500 500 500 500 500 900 900 1000 1250 1600

Ambient Compensation Curve(TAB-1)


250%

1000

25 32 40 50 63 80 100 125

200%

Trip Time (Seconds)

10

160

CURRENT IN %

150%

100%

65 95

50%
0.1

35 50% Icu 50% Icu


0.01
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090100

0% 10 20 30 40 50 60 70 80

TEMPERATURE IN 0C
x In (Current in Amps)

T-C Curve (TABTM-2)


143
2 Hr 1 Hr 10000

Mag. Thermal Current Current Setting (A) Rating (A)


1000

Ambient Compensation Curve (TAB-2)


250%

Trip Time (Seconds)

10

CURRENT IN %

A&B Available Mechanical-20000; Electrical-4000 Thermal-Magnetic & Electronic Adjustable (80-100% in Thermal-Magnetic type); (50-100% in Electronic type) Adjustable (60-120% in Thermal-Magnetic type); (30-120% in Electronic type) 6 320mm2 max. 28 mm max. Dim. 3P 4P H 254.5 254.5 B 140 184 D 99 99 ...Kg (3P) & ........Kg (4P) IEC 60947-2/IS 13947 (Part 2)

30 min 20 min 10 min 5 min 2 min 1 min

63 80 100 125 160 200 250

1000 1000 1000 1250 1600 2000 2500

200%

100

150%

100%

50%

0.1
0% 10 20 30 40 50 60 70 80

Unit mm mm mm

TEMPERATURE IN 0C
0.01
1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70 8090100

x In (Current in Amps)

Weight Reference Standards

T-C Curve (TABTM-3)


2H 100 40 10 4 1 40 10 4 1
200%

80%

100%

Ambient Compensation Curve (TAB-3)


250%

Notes :- *Continuous current rating available are 250, 315, 400, 500 & 630 Amps. **However on demand, MCCBs can be provided with calibration done at higher temperature also. ***for category "B" Electronic MCCB only. 4P MCCBs are available in TPN as well as true 4 pole version.
137 99

Trip Time (Seconds)

Seconds

Minutes

630A

Milliseconds

ON

400 100 40 10 4 1 2 5 8 10 15 20

CURRENT IN %

150%

100%

254

215

(612 ) x In

OFF

108

63

0A ON

50%

OFF

0% 10 20 30 40 50 60 70 80

44 140 97

x In (Current in Amps)

TEMPERATURE IN 0C

Frame 3

Thermal Adjustable Breaker

12

Thermal Adjustable Breaker

13

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