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KHOA C KH CH TO

TRNG I HC SPKT VINH

Khoa C kh
B Mn: C S Thit K My

BN THUYT MINH
ti :Thit K H Dn ng Bng Ti
Gio vin hng dn: Nguyn Trng
Phc
Sinh vin thc hin : Nguyn Th
Quang
Lp : Ch To My _AK1
Vinh : 02/10/2008
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GVHD: Trn Vn Cch

KHOA C KH CH TO

SV:Nguyn Th Quang

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GVHD: Trn Vn Cch

KHOA C KH CH TO

SV:Nguyn Th Quang

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GVHD: Trn Vn Cch

KHOA C KH CH TO

SV:Nguyn Th Quang

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GVHD: Trn Vn Cch

KHOA C KH CH TO

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KHOA C KH CH TO

Ph LC
tt

Ni dung

1
2
3

Trang

M u
Chn phng n khng gian,ng c
in , Phn
phi t s truyn.
Thit k cc b truyn trong v ngoi

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KHOA C KH CH TO

hp
4

Tnh trc , chn then , khp ni

- Chn , tnh kim nghim khp ni
- Tnh s b,gn ng cho cc trc
v kim nghim cc trc trong hp
gim tc
- Tnh cc mi gp then, Chn then
theo tiu chun
5 Thit k gi , tnh cc cp ln
trong hp giam tc
6 Chn kt cu v hp v cc chi tit
my tiu chun
7 Chn ch bI trn v lp gp

Li m u
Thit k chi tit my l mt mn hc nhm cng c
nhng kin thc cc mn hc nh: Sc bn, V k thut,
Vt liu, Nguyn l chi tit my v pht huy tnh sng
to cho sinh vin trong vic thit k cc c cu my .L
c s vng chc cho sinh vin khi lin h thc t sn
xut.
Trong n ny, ti c phn cng thit k b truyn
bnh rng nn-tr 2 cp gm:
I/ S liu cho trc:
1. Lc kp bng ti: P = 5500N
2. Vn tc bng ti: V = 2.0 m/s
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KHOA C KH CH TO

3. ng knh tay quay: D = 200 mm

4. Tnh cht ti trng: n nh
5. Thi gian lm vic: 5nm 300 ca/nm 7 h/ca
6. B truyn lm vic mt chiu
II/ Khi lng cng vic:
1- Thuyt minh:
1. Chn phng n khng gian,ng c
in,phn phi t sd truyn
2. Thit k b truyn trong v ngoica hp
gim tc
3. Tnh trc, chn then, khp ni
4. Thit k gi trc,tnh cc cp ln trong
hp gim tc
5. Chn kt cu v hp v cc chi tit tiu chun
6. Chn ch bi trn, ch lp ghp
2 - Bn v:
1. Bn v lp t tng th h thng: Ao
2. Bn v lp hp gim tc: Ao
3. Bn v ch to chi tit: A2
3 - Thi gian thc hin:
1. Ngy giao : 08/10/2008
2. Ngy hon thnh: 10/01/2009
Trong qu trnh thc hin n, c s gip hng
dn nhit tnh ca Thac s :Trn Vn Cch- Ging vin
chnh Trng HSPKT Vinh. Song do kin thc cn hn ch
kinh ngim cn t i nn khng trnh khi thiu st, rt
mong s ng gp kin ca qu thy c v cc bn hc
vin. Em xin chn thnh cm n!

Ngi thc hin.

Nguyn Th Quang

I :CHN PHNG N KHNG GIAN. NG C

IN,PHN PHI T S TRUYN
1: CHN PHNG N KHNG GIAN
- H thng c lp t ngang trn nn xng
- Hp gim tc c gn c nh trn nn xng
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-

KHOA C KH CH TO

H dn ng trn bng ti c t sau hp gim tc, st gc tng

m bo an ton , thm m , d thao tc cho ngi vn hnh .

+Phng n 1:
-

Do trc mt vung gc vi truc hai nn truyn ng t trc mt sang

trc hai c thit k bng b truyn bnh rng cp nhanh .
Do trc hai v truc ba song song nn b truyn t trc hai sang trc ba
c thit k bng b truyn bnh rng cp chm.

+Phng n 2:
-Phng n c cp chm tch i , v chng c nhng u im
sau :
-Ti trng phn b u trn cc trc
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KHOA C KH CH TO

- S tp trung ti trng phn b theo chiu di t hn so vi s

khai trin thng thng
- Phng n ny cng c nhc im sau:
-Chiu rng ca hp s tng ln,cu to b phn ca phc tp
hn,s lng chi tit v khi lng gia cng ln.

2:CHN NG C IN
Chn ng c in phi c cng sut cho bng ti lm vic n nh , ta cn
Chn theo cng thc (1-5), Sch thit k chi tit my (TKCTM)
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KHOA C KH CH TO

Nc Nct
Vi :
Nc Cng sut ng c
Nct Cng sut cn thit
Theo cng thc (2-1) Sch thit k chi tit my(TKCTM)
Nbt

Nct =
Vi : Nbt Cng sut bng ti
- Hiu sut truyn chung ca b truyn
Nbt =

pv
1000

Vi : P - Lc ko bng ti P = 5500 N
V - Vn tc bng ti V = 2,0 v/m
Thay vo ta c : Nbt =

5500 * 2.0
1000

= 11 Kw

= kn. br .
kn = 1 Hiu sut khp ni
br = 0,96 Hiu sut bnh rng
= 0,99 Hiu sut ln
Thay vo ta c : = 1.0.96.0.99 = 0.89
11
0.89

Vy
Nct =
= 12.3 Kw
Theo bng 2P ( TKCTM) ta chn ng c c k hiu A02- 61-4 Cng sut
13Kw, hiu sut 88.5%, s vng quay n = 1460 vng/pht , khi lng 134
Kg
Mm
M max
M min
M dm = 1,3, M dm = 2.0, M dm = 0,8

Mm: M men m my
Mmax: M men ln nht
Mmin: M men nh nht Mm: M men nh mc
Nu chn ng c c s vng quay ln th th s truyn chung ln, Nn kch
thc v gi thnh ca b truyn tng ln . Nh vy ta chn ng c c s
vng quay nh vy la hp l
3 : PHN PHI TH S TRUYN
T s truyn chung ca b truyn l:
Ndc
Nt

ic =
Vi : i c - t s truyn chung ca b truyn
Ndc - S vng quay ca ng c
Nt - S vng quay ca tang quay
Nt =

60 *10 3 * V
.D

Vi : D = 200mm ng knh trc tang

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KHOA C KH CH TO

V = 2.0 m/s Vn tc bng ti

Thay vao ta c : Ndt =

60 .10 3.V
3,14 .200

= 191.0 vng / pht

Vy t s truyn chung ca b truyn l i c =

1460
191

= 7,6

Mt khc ta c t s truyn chung ca b truyn c tinh theo cng thc

i c = i kn .i bc i bt
i kn = 1 T s truyn khp ni
i bc = T s truyn bnh rng cn
i bt = T s truyn bnh rng tr
m bo khun kh v trng lng ca hp gim tc l
nh,m bo iu kin bI trn tt nht th t s truyn
bnh rng nn nh hn 3 v ibc = (0,22-0,28).ic
Vy ta chn ibc =2,1
nn ibt = 3,6
_s vng quay ca cc trc l:
* Trc I:
* Trc II:

ndc

nI = i =
kn
nI

nII = i =
bc
nII

1460
1

1460
2,1

= 1460 vg/ph.
= 695,2 vg/ph.

695 ,2

* Trc III: nIII = i = 3,6 = 193,1 vg/ph.

bt
_Cng sut ca trc l:
* Trc I:
NI = Nct . 1 . 3 = 12,3.1.0,99 = 12,1( KW)
* Trc II:
NII = NI . 2 . 3 = 12,1.0,96.0,99 =
11,4( KW)
* Trc I:
N III = NII . 2 . 3 = 11,4.0,96.0,99 = 10,8
(KW)
_M men xon cc trc:
* Trc I:

Mx1 =

9,55 .10 6.N1

n1

Mx2 =

9,55 .10 6.N 2 .

9,55 .10 6.11 ,4
=
= 15602,4
695 ,2
n2

9,55 .10 6.12 ,1

1460

= 79147,6

N.mm
* Trc II:
N.mm
* Trc III:

Mx3 =

9,55 .10 6.N 3 .

9,55 .10 6.10 ,8
=
=
193 ,1
n3

534127,3 N.mm

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Ta c bng thng k s liu sau:

Trc
Thng s
t s truyn ic
S
vng
quay (vg/ph)

Trc I

Trc II

1460

695,2

N (KW)

12,1

11,4

10,8

Mx (N.mm)

79147,6

156602,4

534127,3

ibc= 2,1

Trc II
ibt= 3,6
193,1

II:THIT K B TRUYN TRONG HP GIM TC

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KHOA C KH CH TO

thit k b truyn bnh rng cp nhanh.

1)chn vt liu ch to bnh rng:
a:bnh rng nh:
I)

chn thp C50 thng ho c cng HB <350.ly phi c ng knh

d=100mm,theo bng 5.9 trang 77 sch (TKCTM) ta c:
_ rn ca bnh rng Hb = 230.
_Gii hn bn ko: bk =620 N/mm2.
_Gii hn bn chy: ch =320 N/mm2.

b:bnh rng :

_Chn thp C45 thng ho c cng HB <350.ly phi c ng knh

100-300mm,theo bng 5.9 (TKCTM) v.
HB1=HB2 +(25-50)HB.nn ta ly HB =200.
_Gii hn ko : bk =580 N/mm2.
_ Gii hn bn chy: bc =290N/mm2.

2nh ng sut cho php :

-Chu k lam vic ca bnh rng nn ln l :

Theo cng thc 4.5 (TKCTM) ta c :

N 2 = 60 . n 2 . T
Vi : n 2 S vng quay ca trc hai
T tng thi gian lam vic ( T = s nm x s ngy / nm x s ca x s
ca/gi )
7
7
.
n 2 = 60 . 695,2 . 5 .365 . 300 . 7 = 27592 .10 10
- Chu k lm vic ca bnh rng nh l:
Theo cng thc 4.5 (TKCTM) ta c :
N 1 = 60 . n 1 . T
Vi : n 1 S vng quay ca trc trc mt
T tng thi gian lam vic ( T = s nm x s ngy / nm x s ca x s
ca/gi )
N 1 = 60. 1460 .5 .360 .300. 7 = 33112.10 7 10 7
Ta thy N 1 , N 2 u ln hn s chu k c s ca ng con tip xc v
ng Cong mi un N 0 = 10 7 . Nn ta chn h s chu k ng sut :
K '' = K ' = 1
+ng sut tip xc cho php ca bnh rng :
-ng sut tip xc cho php ca bnh rng nh :
Theo bng 5-10 trang 76 (TKCTM) ta c:
[tx1 ] = 2,6 .HB = 2,6 . 230 = 590 N/mm 2
- ng sut tip xc cho php ca bnh rng ln :
[tx 2 ] = 2,6 .HB = 2,6 . 200 = 520 N/mm 2
Ly tr s nh hn [tx 2 ] = 520 N/mm 2 tnh ton
+ng sut un cho php ca bnh rng :
V b truyn lm vic mt chiu , chu ti trng n nh nn ta c:
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KHOA C KH CH TO

Chn h s an ton 1.5

H s tp trung ng sut chn rng k = 1.8
Gii hn bn ca thp 1 = ( 0.4 0.45 ) bk
bk : Gii hn bn ko
- Gii hn bn ca thp 50 l : 1 = 0,43 . 620 = 266 N/mm 2
- Gii hn bn ca thp 45 l : 1 =0,43 . 580 = 266249 N/mm 2
-ng sut un cho php ca bnh rng nh l:
Theo cng thc 5.6 trang 77 (TKCTM) ta c:
-

[u1 ] =

.K ''
n.K

1,5.1 K ''
1,5.266 .1
= 1,5.1,8 = 148 N/mm 2
n.k

-ng sut un cho php ca bnh rng ln l:

Theo cng thc 5.6 trang 77 (TKCTM) ta c:

[u 2 ] =

.K ''
n.K

1,5.1 K ''
1,5.249 .1
= 1,5.1,8 = 138 N/mm 2
n.k

3:Chn h s ti trng:
Chn k=1,3 1,5 .v vt liu ch to b truyn l thp 45, 50 ti ci thin nn
C kh nng chu mn tt nn ta chn K= 1,4.

4:Chn s b chiu rng bnh rng.

l = 0,3 =

b
l

_b:chiu di rng.
_l :chiu di nn.

5:tnh chiu di nn.

Theo cng thc 5.12 sch (TKCTM) trang 81 ta c:
2

1,05 .10 6
K .N II
i +1 = .3
.

(1 0.5c )ic [tx ] 0,85C .n2

Trong : c =0,3 :h s chiu rng bnh rng.

.
i= 2,1:t s truyn ca b truen cp.
[tx ] =520 : ng sut tip xc cho php tnh ton.
K =1,4:h s ti trng.
N=0,1 :cong sut ca b truyn.
N2 = 695,8 :vng quay trong mt pht c bnh b y.
Thay s v ta c:
2

1,05 .10 6
1,4.12 ,1
0,85 .0,3.695 ,2 .
(
1

0
,
5
.
0
,
3
).
2
,
1
.
520

2,12 +1 .3

=49,5.5,3=114mm.

6:tnh vn tc vng v chn cp chnh xc ch to bnh rng.

vn tc vng c tnh theo cng thc sau 5.19 trang 82 sch (TKCTM)
2L(1 0,52 ).n1
2.3,14 (1 0,5.0,3).14460
V=
= 60 .1000 . (2,1) 2 +1 = 6,3 (m/s).
2
60 .1000 . (i ) +1

Vy v = 6,3 (m/s).
Theo bng 8.12 trang 82 (TKCTM) ta chn cp chnh xc ch to bnh rng l
Cp 7
15
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7:xc nh h s ti trng;
Theo cng thc 5.20 (TKCTM) ta c
K = Ktt.Kd
vi Ktt : h s tp trung ti trng.
V y l b truyn c kh nng chu mn v c Hb <350 v V<15 m/s nn ta
Chn k=1 v th theo bng 5.13 (TKCTM) ta c h s ti trng ng l :
Kd =1,35.
Vy h s ti trng k= 1.1,35 =1,35
tnh li chiu di nn :theo cng thc 5.22 (TKCTM) ta c :
Ls b =144 mm
L=Ls b. 3

k
k sobo

= 50. 3

1,35
1,4

= 112,5 mm.

8:xc nh mdun v s rng.

Theo cng thc 5.24 trang 84 (TKCTM) ta c;
MS=(0,02 0,03).L=(0,02 0,03).144 = (2,28 3,42).
Tneo bng 5.3 trang 70 ta chn MS=3mm
s rng bnh nh :theo cng thc 5.26 ta c
Z1=

2L
2

M s . ibc +1

2.11 ,4
3. 2,12 +1

= 33 rng.

s rng bnh ln:

Z2 = ibc .Z1 =2,1.33 = 70 rng.
chiu ai nn chnh xc:
L=0,5.Ms. Z12 + Z 2 2 =0,5.3. 33 2 + 70 2 = 116mm
Tnh chnh xc chiu rng bnh rng:
_b=L. l =116.0,3 =35 mm.
Mdun trung bnh : Mtb =

M S .( L 0,5b) 3.(116 0,5.35 )

=
=2,6 mm
116
L

9:kim ngim sc bn un.

bnh nh:ta c gc mt nn ln 1 theo bng 5.6 trang 74(tkctm)
tg 1 = i

BC

1
2,1

=0,47

1 =25,17

33

vy s rng tng ng l: Ztd1 = coS = 36 rng.

1

bnh ln:g mt n 2 theo bng 5.6 trang 74

tg 2 =ibc=2,1 2 =64,530.

Z2

700

_s rng tng ng ca bnh ln l: Ztd2 = coS = co S64,53 0 = 162 rng.

2

Theo bng 5,19 trang 88 ta c h s dng rng y khi gc =200 ,C= 0,28mm
Bnh nh: y1 =0,392
Bnh ln: y2=0,517
ng sut ti chan rng bnh nh theo cng thc 5.35 trang 86 ta c
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[u1 ] =

KHOA C KH CH TO

19 ,1.10 6.K .N I
19 ,1.10 6.13 ,5.12 ,1
[
]

<
=
148
N/m
=
=
u1
0,85 .0,392 .2,6 2.33 .1460 .35
6,85 . y.n 2 .Z .n1 .b

85N/m.
ng sut ti chan bnh rng ln l:
y

392
[u 2 ] = u1. 1 =85. 00,,517
=64 <138
y
2

10:kim ngim sc bn bnh rng khi chu ti t ngt.

ng sut tip xc cho php: theo cng thc 5.44 tkctm ta c
Bnh rng nh: [ txqt1] = [ tx1].2,5 =590.2,5 = 1475 N/mm2
Bnh rng ln: [ txqt2] = [ tx2].2,5 = 200.2,5 = 50 N/mm2.
Theo cng thc 5.16 tkctm ta c:

txqt1

1,05 .10 6
( L 0,5b)i

( 2,1 +1) 2 / 3 .1,35 .12 ,1

0,85 .35 .695 ,2

(2,1 +1) 2 / 3 .k .N1

1,05 .10 6
= (116 0,533 )2,1 .
0,85 .b.n2

= 46,1N/mm2 <

txqt2

=50 N/mm2.

kim ngim sc bn un qu ti:

_i vi bnh rng nh:
[ txqt1] =0,8. ch =0,8.320 =250 N/mm2.
txqt1 =2.u1 =2.84 =168 <250 N/mm2.
_i vi bnh rng ln:
[ txqt2] = 0,8. 290=232 N/mm2.
txqt1 =2.u2 =128 < 232 N/mm2.
vy tho mn iu kin.

11:cc thng s hnh hc ch yu ca b bnh rng.

Mdun mt nt ln: MS =3 mm
S rng:
Z1 = 33 rng
Z2 = 70 rng.
Chiu di rng:
b =35 mm
Chiu di nn:
L =116 mm.
Gc n khp :
= 200.
Gc mt nn chia : 1 =25.170
2 =64,530.
ng knh vng: d1 =ms.Z1 = 3.33 =99 mm
d2 = MS.Z2 = 3.70 =210 mm.
ng knh vng nh: De1 = MS(Z1+2cos 1) = 3(33+2cos25,170) = 102 mm.
De2 = MS( Z2+2cos 2) = 3.(70+2.cos64,530)=212mm

11:lc tc dng:
Theo cng thc 5.50 ta c

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2M xe
2m xe
2.9,55 .10 6 N I
-lc vng:P1= d = n .m .Z = n .m .Z
1
I
tb
1
I
tb
1
2.9,55 .10 6.12 ,1
.0,26 .33

= 2,6.1460

= 1844,9 N.

Lc hng tm:
- Pr1 = P1.tg .cos 1 =1944,9.tg200.cos25,170 = 607,7 N.
- Pr2 = P2. tg .cos 2 = 1844,9. tg200.cos64,530 = 289 N.
Lc dc trc:
Pa1 = P1.tg .sin 1 = 1844,9. tg200.sin25,170 = 285,5 N.
Pa2 = P2. tg .sin 2 = 1844,9. tg200.sin64,530 = 606 N.

HNH BIU DIN LC TRN CP BNH RNG NN TR

thit k b truyn bnh rng cp chm.

1)chn vt liu ch to bnh rng:
II)

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KHOA C KH CH TO

a:bnh rng nh:

Chn thp CT45 thng ho c cng HB <350.ly phi c ng knh
d=100 300mm,theo bng 5.9 trang 77 sch (TKCTM) ta c:
_ rn ca bnh rng Hb = 190.
_Gii hn bn ko: bk =580 N/mm2.
_Gii hn bn chy: ch =290 N/mm2.

b:bnh rng l :

_Chn thp C45 thng ho c cng HB <350.ly phi c ng knh

100-300mm,theo bng 5.9 (TKCTM) v.
HB1=HB2 +(25-50)HB.nn ta ly HB =160.
_Gii hn ko : bk =480 N/mm2.
_ Gii hn bn chy: bc =240N/mm2.

2: nh ng sut cho php.

_Chu k lm vic ca bnh rng ln l:
Theo cng thc 4.5(TKCTM) N2 =60.n2.T
Vi: _n2 s vng quay ca trc 2
_T:tng thi gian lm vic.
T=s nm*s ngy/nm*s ca*
Vy N2 =60.193,1.5.360.300.7=4,3.1010> 107.
S chu k lm vic ca bnh rng 2 l:
N2 =ibt.N1=3,6.4,3.1010 >10=107.
V N1,N2 u ln hn chu k quay mi tip xc v ng cong nn ta ly h s
Chu k ng sut l:
K=K=1.
_ng sut tip cho php ca bnh rng l:
[ tx1] =2,6HB =2,6.190 =494 N/mm2.
[ tx2] =2,6HB =2,6.160 =416N/mm2.
Ly [ tx2] =416 tnh ton.
ng sut un cho php ca bnh rng l:
V b truyn lm vic mt chiu v lm vic n nh nn ta chn.
H s an ton: n =1,8.
H s tp trung ng sut chn rng K =1,8.
Gii hn bn ca thp. _thp C45: -1 =0,43. bk =0,43.580=250N/mm2.
_thp C35: -1=0,43.480=206 N/mm2..
ng sut cho php ca bnh rng nh l:
Theo cng thc 5.6 trang 77 (TLCTM) ta c:
3k ' '

1,5.1

[ u1] = n.k 2 = 1,5.1,8 =

1,5.250 .1
1,5.1,8 =139

N/mm2.

ng sut cho php ca bnh rng ln l:

3k ' '

[ u2] = n.k 2 =

1,5.206 .1
2
1,5.1,8 =144N/mm .

3:chn h s ti trng:
Theo cng thc 5.29 (TKCTM) ta c:
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KHOA C KH CH TO

K =1,3-1,5 ta chn k =1,4

4:chn s b chiu rng bnh rng:

Theo cng thc 5.29(TKCTM) ta c

b
A

=0.3

_b:chiu di rng.
_A:khong ch trc.

5:tnh khong ch trc:

Theoc cng thc 5.12 bng 5.11 trang 81 sch (TKCTM) ta c:
2

A (ibc+1) .

1,05 .10 6 K .N II
.3

ibc .[tx ] A .n2

A (3,6+1).

1,05 .10 6 1,4.11,4

.3
=236

3,6.416 0,3.193 ,1

(mm).

6:tnh vn tc v chn cp chnh xc ch to bnh rng.

Vn tc c tnh theo cng thc 5.19 trang 82 sch (TKCTM)
V=

. A. n2

60.1000.( ib t + 1)
3,14 .236 .695 ,2

= 60 .1000 .( 3,6 +1) =1,7 (m/s).

Theo bng 5.12/82 (TKCTM) ta chn cp chnh xc ch to bnh rng l
Cp9.

7:xc nh chnh xc h s ti trng v khong cch trc.

xc nh h s ti trng thep cng thc5.20 (TKCTM) ta c:
K=Ktt .Kd
V ti trng khng i nn chn h s ti trng tp trung Ktt =1.theo bng 5.13
trang 83 (TKCTM) ta c h s ti trng : Kd = 1,1.
Vy K=Ktt.Kd = 1.1,1=1,1
tnh khong cnh trc. theo cng thc 5.20(TKCTM) vi As b =236
k
1,1
A =As b = 3
=236. 3 1,4 =218 (mm)

sobo

8:xc nh m men v s rng.

m un: theo cng thc 5.23/84 (TKCTM)
Ms =(0,01 0,02).A
=(2,18 4,36)
Ta chn Ms = 3,5.
s rng:
_S rng bnh nh:theo cng thc 5.25/85(TKCTM) ta c

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Z1 =

KHOA C KH CH TO

z
m .(i
S

+1
bc

2.218
3,5.( 3,6 +1)

=27 rng.

_S rng bnh ln:

Z2 =ibc.Z1=3,6.27 = 7 rng.
_Chiu rng bnh rng:
b= A.A=0,3.218=65 mm.

9:kim ngim sc bn un:

Theo bng 5.19/88 (TKCTM) ta c h s dng rng y khi =200,C =0,25
mm.
Y1=0,46, Y2 =0,517.
ng sut un ti chn bnh rng nh:
Theo cng thc 5.35/88(TKCTM) .
6

u1=

19,1.10 .k . N II
2

y. m . N III . z1 .b

[ u1] =139 N/mm.

u1=

19,1.10 .1,1.11,4
2

0,463.5 .193,1.27,65

=105 139 N/mm.

ng sut un ti chn bnh rng ln:

u2

y
y

u1 =

0,46
0,517

.1,5 =93 [ u2]=144 N/mm.

10:kim ngim sc bn khi chu ti ngt.

ng sut tip xc cho php:
_bnh nh: [ txqt1] =2,5 [ tx1]= 2,5.494=1235 N/mm2.
_bnh ln: [ txqt2] =2,5. [ tx2] =2,5.416 =1040 n.mm2.
_theo cng thc 5.14 sch (TKCTM) ta c
6

1,05.10
(i bc + 1)3 k . n II
txqt =
..
A. ibc
b. n3
6

1,05 .10
(3,6 +1)31,1.11 ,4
=
..
=420.
65 .193 ,1
218 .3,6
kim ngim ng sut un quanh ti.
_i vi bnh rng nh:
ng sut un quanh ti cho php:
[ uqt1] =0,8. ch = 0,8.290 =232 N/mm2.
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KHOA C KH CH TO

uqt1 =2. 1 =2.105 =210 <230 N/mm2.

_i vi bnh rng ln:
ng sut un quanh ti cho php:
[ uqt2] =0,8. ch=0,8.240=192 N/m2.
uqt2 =2. 2 = 2.93 = 186 < 192 N/m2.
Vy tho mn iu kin.

11:cc thng s hnh hc ch yu ca b bnh rng.

-Mdun met mt ln: mS= 3mm.
-S rng:

Z1 = 29 rng.
Z2 = 97 rng.
b = 65mm.

-Chiu di rng:
-Khong cch trc:

d3 + d4
2

A=

=186mm.

-Gc n khp:
= 200.
-ng knh vng ln bnh nh v bnh ln:
D3 =mS.Z3 = 3.27 =81 mm.
D4 = mS.Z4 = 3.97 =291 mm.

12: Tnh Lc Tc Dng:

- Lc vng :

P = p4 =
3

2.9,55 .10 6.N II

d 3 .N II
2.9,55 .10 6.11 .4
81 .695 ,2

= 3866.7 (N)

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KHOA C KH CH TO

III:TNH TRC,CHN THEN,KHP NI

1:Tnh s b
-Chn thp C45 nhit luyn,ly phi c ng knh nh hn 100 mm.theo
Bng 5-9/77 tkctm ta c.
- cng : HB=110
-Gi hn bn ko : bk = 600N/mm2
-Gi hn bn chy: bc = 300N/mm2.
Theo cng thc 7-2 (TKCTM) ta c:
d C. 3

N
n

mm.

Trong : C=(110 120)theo trang 165/tkctm ta chn C=120

N:cng sut trc.
n:s vng quay ca trc.
-i vi trc I:
nI = 1460 v/p. N1 = 12,1 KW.
d1 = 120.

12 ,1
1460

= 24 mm.

-i vi trc II:
n2 = 695,2 v/p. N2 = 11,4 KW.
d2 = 120.

11 ,4
695 ,2

= 30mm.

-i vi trc III:
n3 = 193,1 v/p. N3 = 10,8 KW
d3= 120.

10 ,8
193 ,1

= 45 mm.

chun b cho bc tnh gn ng tra bng ng knh gi tr trung bnh v

Chn s b bi theo bng 14p (TKCTM) ta chn chiu rng bi B = 20.

2:Tnh gn ng.
tnh gn ng trc ta chn cc kch thc khang cch hp gim tc theo
bng 7- (TKCTM) trong gm:
- a:khong cch t mt cnh ca chi tit quay n thnh trong ca hp
gim tc :a=(10 15) ta chn a= 10.
- C : khng cch hia chi tt quay c=(10 15). Ta chn c = 10.
- B :chiu rng ln. B = 20.
- b,b1 :chu rng bnh rng : b= 35mm. b1 = 65m.
- L2 khong cch t cc cnh thnh trong n cnh ln. L2=10mm.
- L3 :chiu cao np ln L3 = 16mm.
- L4:khong cch t np n mt cnh ca chi tit quay. L4= 10mm.
- L5 :chiu dy phn moay lp trn trc III .
L5 = (1,2 1,5)d vi d = 44mm.
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KHOA C KH CH TO

L5 = (1,2 1,5)44 = (54 66) ta ly L5= 60 mm.

- L :khong cch gia hai gi trc bnh rng nn nh:
L = (2,5 3)d vi d = 24 nn L = (2,5 3)24 = (60 72) ta chn
L=65mm.
- L1 = khong cch gia hai gi n im t lc ca bnh rng nh
B
2

B2:khong cch t im gia ca bnh rng ln n im gia bnh

rng tr.

B2 =

C1:khong cch t im gia ca bnh rng thng n im gia ca

gi trc III.

C1 =

L:khong cch t ieemr gia bnh ai n im gia gi trc III

L=

b'
2

+ 2 +c =

B
2

35 '
2

+a+c2 =

65
2

65
2

35
2

L1=

b'
2

+ 2 +C2+L2+a =

20
2

+10+1+a= 48mm.

+10 = 60mm.

20
2

+10+10 = 63mm.

L5 B
60
20
+ 2 +l4+L3 = 2 + 2 +16+10 = 66mm.
2

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KHOA C KH CH TO

S HO :

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KHOA C KH CH TO

a:Tnh gn ng trc I:
y l dm cng xn nn ta phi dng hai bi chn
gi s cc phn lc t ln trc nh hnh v:
p1=1844,9N. pr1=607,7N. pa1= 295,5N.m= 65mm. n= 48mm, mxl=
79147,6N.mm, d1 = 86mm.

Ta c phng trnh cn bng:

m AY

d
d1
p R1 ( m + n) pa1 . 1
= -RBy + pr1(m+n) pa1.
= 0. RBy=
2 .
2
m
68
607 ,7(65 + 48 ) 285 ,5.
=
2 = 907 (N).
865

R = RAy-RBy+Pr1 = 0. RAy = - Pr1+ RBy = 907-607,7 = 300N.

m = -RBx.m + p1(m+n) = 0.
Ay

AX

RBx =

p1(m + n)
m

1844,9(65 + 48)
65

= 3207 N.

R = R+ RBy+P1=0. Rax = -p1+RBy = 33207-1844= 1182,1(N).

X

Vy: Rax= 1182 N.

RBx = 3207(N)
RAy= 300 (N).
RBy= 907 (N)
Tnh m men ti tit din nguy him:
Ti tit din (a-a).
Mux= RAx.m = 1182.65 = 76830 (N.mm)
Muy= RAy.m = 300.65 = 19500(N.mm)
Mu(a-a) = mU2X + mUY2 = 76830 +19500 = 79266 (N.mm).
ti tit din (b-b).
2

Mu(b-b) = Pra1.

d1
68
= 285.5. 2 = 9707
2

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KHOA C KH CH TO

Theo cng thc 7-3 tkctm ta c:

ti (a-a).
d=

mtd
0,1.[ 2]

. trong

mtd : mmen xon tng ng.

[2] : ng sut cho php tra theo bng 7-2 tkctm.

Ta c:
mtd= m +0.75 .mU2x = 79266 +0.75 .79117 ,6 = 104791 (N.mm).
Mu :mmen xon un
Mx : mmen xon.
chn thp lm trc l thp 45 c b= 600N/mm2.
-1=300 N/mm2. [ ] = 50 N/mm2.
2
u

Thay vo ta c :da-a
ti (b-b): mtd=
d(b-b) =

69228
0,1.50

9707

104791
0,1.50
2

= 27,5 (mm).

+0,75 .79147 ,6 2

= 69228 N.mm.

= 24 (mm).

T cc s liu trn ta ly d = 30 ng knh ngng trc lp bi d = 28 k trc

Lp then.
Ngng trc lp bi d = 28 mm.ly ng knh c then bnh rng nh.

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KHOA C KH CH TO

TRC I
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KHOA C KH CH TO

b:Tnh gn ng trc II:

P2 = 1844,9 (N).
Pr2 = 289 (N).
Pa2 = 606 (N).
P3 = 3866,7 (N).
Pr3 = 1407,3 (N).

Phng trnh cn bng:

mCy = Pa2.(91)- Pr2.48 + Pr3(61+48)- RDy(48+61+63)
RDy =

Pa 2 (91) Pr 2 .48 + Pr 3 .109

606 .91 289 .48 +1407 ,3.109
=
= 1132 (N).
172
172

R = RCy+Pr2- RDy = 0.
y

RCy= Pr2-Pr3 +RDy = 289-1047,3 + 1132 = 13,7 (N).

Ta c: C X =P2.48 + P3.(48+61)- RDx(48+61+63)
RDx =

48 p2 + 109 p3
48 .1844 ,9 +109 .3866 ,7
=
= 29765 (N).
172
172

Ta c: R X = RCx P2-P3+RDx = 0.
RCx = P2 + P3 RDx = 1844,9+3866,7-2965 = 2756 (N).
vy: RCx = 2746 (N).
RDx = 2965 (N).
RCy = 13,7 (N).
RDy = 1132 (N).
+ Tnh mmen cc mt nguy him.
ti tit din (c-c).
MUx = RCx.48 = 2746.18 = 131808 N.mm.
MUy = RCy.48 + Pa2.

182
2

= 13,748 + 606.91 =

Ma(c-c) = 131808 2 +55803 2 = 143134 (N.mm).

ti tit din (d-d).
MUx = RDx.63 = 2965.63 = 186795 N.mm
MUy = RDy.63 = 1132.63 = 7131 N.mm
Mu(d-d) = 186795 2 +71316 2 = 099945 N.mm
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KHOA C KH CH TO

+ ng knh trc :
- tit din (C-C) theo cng thc 7-3 sch tkctm ta c
m

d 3 0,1[td2] .
trong : mtd =

mx = mxII = 156602 (N.mm)

mu = 131134( N.m)
mtd = 143134 +0,75 .156602
= 142632( N.mm).
chn thp lm trc l thp 45 c
b= 600 N/mm2. -1 300N/mm2 , [ ] = 50 N/mm
mU2 +0,75 .m X2

d(c-c)

142632
0,1.50

= 30,5 (mm)

ti tit din d-d

mx=mxII = 156602 N.mm
mtd = 199945 +0,75 .156602
= 199949 (N.mm)
chn thp lm trc l thp 45 nn ta c
-

d(d-d)

199949
0,1.50

= 34 mm.

T cc s liu trn ta ly : d= 30mm, l ng knh ngng trc lp bi

d=35 mm l ng knh bnh rng tr
d= 40mm l ng knh trc c lp bnh rng ln.

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GVHD: Trn Vn Cch

KHOA C KH CH TO

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KHOA C KH CH TO

c:tnh gn ng trc III:

P4= 3866,7 (N).
Pr4 = 1407,3 (N).

Ta c : mEy = -Pr4.109+ RFy.(109+63) = 0.

RFy =

p R 4 .109
1407 ,3.109
=
= 891 (N).
172
109 + 63

R = REy + RFy Pr4 = 0.

Y

REy = Pr4 Pr4 = 1407,3 891 = 516 (N).

mE x = Pr4.109 PF.172 = 0.
RFx =

p 4 .109
= 2450 (N).
172

R = - REX + p4-RFy = 0.
x

REx= P4 RFy = 1407,3-2450 = -1402 (N).

Vy REx c chiu ngc li.
Ta c:REX = 1042(N)
RFX = 2450(N)
REy = 516(N)
RFy = 891(N).
Tnh mmen un mt ct nguy him:
(E_E)
mux =REx.109 = 1402.109 = 113578(N.mm).
MUy = REy.109 = 516.109 = 56244(N.mm).
2
2
+ mUY
mu = mUX
= 126741 N.mm.
Ti mt ct (F-F).
mux= RFx.63 = 2450.63 = 154350 N.mm
mUY = RFy.63 = 891.63 = 56133 N.mm.
mu = 154350 2 + 56133 2 = 164240 N.mm.
-Tnh ng knh trc:
Ti (E-E). ta c

d 3

mtd
0,1[3]

M mtd = mU2 +0,75 .m X2 = 186741 +0,75 .534127 ,3 = 479616 N.mm.

Chn thp lm trc l thp 45 nn c b 600N/mm2. -1 300N/mm2.
2

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KHOA C KH CH TO

[ ] 56N/mm2.
3

479616
0,1.50

mtd =

164240

Thay vo ta c: d
Ti (F-F). c
d

219269
0,1.50

= 45 (mm).
2

+0,75 .164240

= 217269 (N.mm).

= 35 mm.

T cc s liu trn ta ly d = 40 l ng knh nhng trc lp bi. d=45 l

ng knh trc c ren lp bnh rng thng.

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GVHD: Trn Vn Cch

KHOA C KH CH TO

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KHOA C KH CH TO

b:tnh chinh xc trc v kim ngim

Trc I: tnh chnh xc ta kim ngim sc bn trc cc tit din nguy
Him l ti im (a-a) d = 30 mm.
Ti tit din (a-a) theo cng thc 7-5ta c.
n .n

n=

[n].

n2 . + n2

Trong : n = k . + . .
a

m
.

Cng thc 7-6 (TKCTM)

n = k . + . .
a

Cng thc 7-7 (TKCTM)

Theo cng thc 170 ta c

v ng sut un v trc quay 1 chiu nn ng sut un php bin i theo chu
k i xng

Max

mU
v
w

= 0.

a: bin ng sut
m : bin ng sut trung bnh.
-v ng sut tip (xon) bin ir tu theo chu k hot ng.

Max
2

mX
2w

V d = 30 lp nn khng c then(trc trn).

W=

.d 3
.30 3
=
= 2649 mm3.
32
32

W0 =

.d 3
16

.30 3
16

= 5298,8 mm3.

Ta c mx = 79147,6 N.mm.

Uu= 79266 N.mm

mU
79226
= 2649 = 29,9 N/mm2
w
mX
79147 ,6
a = m = 2w = 2.5298 ,8 = 7,4 N/mm2
0

vy a=

- gii hn mi un v xon i vi chu k i xng. nn

-1 = 0,45 N/mm2. b = 0,45.600 = 270 N/mm2
-1 = 0,25 N/mm2. b = 0,25.600 = 150 N/mm2.
- h s xt n nh hng ca tr s ng sut trung bnh v sc bn mi i
vi thp 45 l: = 0,1. = 0,05
- h s bn = 1 theo bng 7-4 ta chn c:
= 0,86. = 0,75
tp trung ng sut rnh then theo bng 7-5 ta c
K = 1,63.

K = 1,5

1,63

= 0,86

Thay cc gi tr trn vo cng thc 7-6 v 7-7 ta c:

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K = 1,63.

KHOA C KH CH TO

K = 1,5

1,63
0,86

Thay cc gi tr trn vo cng thc 7-6 v 7-7 ta c

1

n = k . + .
a

m
.

276
1,63
.29 ,9 +0,1.0
0,86 .1

156
1,5
.7,4 + 0,5.7,4
0,75

n = k . + . =
a

m
.

= 4,7

= 9,8

thay n v n vo cng thc 7-5 ta c

n .n

n=

=
n2 + n2

4,7.9,8
4,7 2 +9,8 2

= 4,2 > [n].

tho mn iu kin [n] 1,5 2,5

Trc II. C hai tit din nguy him
-ti tit din (c-c) vi d = 40 c rnh then theo bng 7-36 ta c : W= 5510
mm3. W0 = 11790 mm3. mmen xon trc II l: mxII = 156602 N.mm,mmen
un ti tit din mu = 143134 N.mm
mU
143134
= 5510 = 25,9 N/m2.
w
mX
156602
a= min = 2w = 2.11790 = 6,6 N/mm2.
0

gii hn mi un v xon tng ng i vi chu k l:

-1= 0,45. b = 0,45.600 = 270 N/mm2.
-1 = 0,25. b = 0,23.600 = 180 N/mm2.
h s nh hng ca tr s ng sut trunh bnh v sc bn mi i vi thp 45
l
= 0,1. = 0,05
-h s tng bn = 1 theo bng 7-4 ta chn
= 0,82.
= 0,7
-h s ng sut rnh then theo bng 7-5 ta chn
K = 1,63.
K = 1,5
-tp trung ng sut do lp cng b mt p 30 N/mm2. tra bng 7-10 ta c t s
ng sut un

= 3,3.
K

t s ng sut xon l : = 1+ 0,6( -1) = 1+0,6(3,3-1) = 2,38

thay cc gi tr tm c vo cng thc 7-6 v 7-7 ta c

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KHOA C KH CH TO

n = k . + .
a

276
3,3.25 ,9 +0,1.0

156
2,38 .6,6 +0,5.6,6

n = k . + . =
a

m
.

= 3,1

= 9,3

thay n v n vo cng thc 7-5 ta c

n=

n .n

3,1.9,3

=
n +n
2

= 3,0 > [ ] .

3,12 +9,3 2

tho mn iu kin [n] 1,5 2,5

Trc III: TRc c tit din nguy him nht l f-f:
Vt liu ch to trc l thp 45 c -1 = 270 N/mm2
-1 = 120 N/mm2
b = 600 N/mm2
ng vi on trc d= 45mm, ta c : w = 7800 N/mm3
W 0 = 16740 N/mm2
Mux = 534127.3 N.mm
mU
534127 .3
= 78000 = 68 N/m2.
w
mX
534127 .3
a= = N = 16740
= 632 N/mm2.
0

Vy ta c :

Tra bng 7-5 ta c = 0,1. = 0,05

Tra bng 7-4 ta c = 1 , = 0,82.
= 0,7
Tra bng 7-8 ta c K = 1,63.
K = 1,5
K

T s

= 1.9, = 1.5/0.7=2.1

Theo bng 7-10 ta c :

= 2.7
K

= 1+ 0,6( -1) = 1+0,6(2.7-1) = 2,02

Thay vo cng thc ta c:

n = k . + .
a

m
.

GVHD: Trn Vn Cch

270
2.7.68 +0

= 1.4

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KHOA C KH CH TO

120
2.02 .32 + 0.05 .32

n = k . + . =
a

m
.

= 2.2

Thay n v n vo cng thc 7-5 ta c

n=

n .n

1,4.2,2

= 1.4 +92 .2 = 1.1

n +n
Ta thy n=1,1<(1,5-2,5) Vy tit din y ta ly t 45-50mm
3 Chon then:
Trc I: ng vi ng knh ch khot rnh then: d = 28 mmta chn theo bng
7-23 ta c
-chiu rng then: b = 8mm
-chiu cao then l h = 7 mm
-t = 0,4 mm
- t1 = 3,1 mm
K = 3,5mm
L= 31mm
K v t biu th phn then c lp vo rnh trc v ranhe ca moay
- iu kin bn dp trn mt then c tnh theo cng thc 7-11 (TKCTM)
2

2M x

d
d kl = [ ]

Vi M x = 79147,6 N.mm
d = 28 mm, K = 3.5 mm ,l = 31 mm
Theo bng 7-20 ta c : [ ] d = 150 N/mm thay vao ta c:

2.79147 ,6

2
28 .3,5.31 = 52,1 N/m .

Ta thy d < [ ] d
Kim nghim sc bn ct theo cng thc 7-12 (TKCTM) ta c:
2.M x
<[c]
d .b.l
= 79147.6 N.mm , d = 28 mm , b = 8 mm , l = 31 , theo bng 7-20

c =

Vi M x

(TKCTM)ta c: c =

2.79147 ,6
28 .8.31

= 22,7 < [ c ]

Trc II:ng vi iu kin lp rp bnh rng ln ta chn then co thng s sau :

-d = 35mm
-chiu rng then: b = 10mm
-chiu cao then l h = 8 mm
-t = 4,5 mm
- t1 = 3,6 mm
K = 4.2mm
L= 38mm
M x = 156602,4N.mm
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=
=

2M x

d
d kl = [ ]

2.156602 ,7

2
35 .4,2.31 = 68<150 N/mm .

Kim nghim sc bn ct theo cng thc 7-12 (TKCTM) ta c:

2.M x
<[c]
d .b.l
= 15606.7 N.mm , d = 35 mm , b = 10 mm , l = 38 , theo bng 7-20

c =

Vi M x

2.156606
35 .10 .31

(TKCTM)ta c: c =

= 28 < 120 = [ c ]

+ng vi iu kin lp rp bnh rng nh ta chn then co thng s sau :

-d = 40mm
-chiu rng then: b = 12mm
-chiu cao then l h = 8 mm
-t = 4,5 mm
- t1 = 3,6 mm
K = 4.2mm
L= 52mm
M x = 156602,7N.mm

=
=

2M x

d
d kl = [ ]

2.156602 ,7

2
40 .4,4.52 = 34<150 N/mm .

Kim nghim sc bn ct theo cng thc 7-12 (TKCTM) ta c:

2.M x
<[c]
d .b.l
= 15606.7 N.mm , d = 40 mm , b = 12 mm , l = 52 , theo bng 7-20

c =

Vi M x

(TKCTM)ta c: c =

2.156606
40 .12 .52

= 12 < 120 = [ c ]

Trc III:ng vi iu kin lp rp bnh rng ln ta chn then co thng s sau

:
-d = 45mm
-chiu rng then: b = 14mm
-chiu cao then l h = 9 mm
-t = 5 mm
- t1 = 4.1 mm
K = 5mm
L= 52mm
M x = 534127,2N.mm
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2M x

d
d kl = [ ]

= 2.534127 ,2 45 .5.52 = 91<150 N/mm2.

Kim nghim sc bn ct theo cng thc 7-12 (TKCTM) ta c:

2.M x
<[c]
d .b.l
= 534127,2 N.mm , d = 45 mm , b = 14 mm , l = 52mm , theo bng 7-20

c =

Vi M x

(TKCTM)ta c: c =

2.534127 .2
45 .14 .52

= 32 < 120 = [ c ]

Hnh Lp then vo trc

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IV:THIT K GI TRC,TNH CC CP LN
TRONG HP GIM TC
Ta thy trc I v trc II c lc doc trc Pa1 v Pa2 v th nn ta chn bi
Chn v trc III khng c lc dc trc nn ta chn bi .
- s chn bi trc I:

D kin chn = 120 kiu 36.000. h s kh nng lm vic tnh theo cng
thc
(8-1) tkctm : C=Q.(n.h)3
Q: ti trng tng ng.
n: s vng quay ca trc.
h: thi gian lm vic.
theo cng thc 8-6 ta c:
Q=(Kv.R+m.At)Kx.Kt
Kv =1: h s ti trng ng chn theo bng (8-3)
Kx = 1: h s nhit chn theo bng 8-4 ta chn 1000C.
Kv= 1: h s khi vng trong quay theo bng 8-5.
2
2
lc tc dng: Ra =
= 1182 2 +300 2 = 1219 N
R AX + R AY
Rb =

2
2
=
RBX + RBY

3207

+ 907 2

= 3027 N.

Thnh phn lc dc trc:

SA = 1,3.Ra.tgB = 1,3.1219.tg160 = 454 N.
SB = 1,3.Rb.tgB = 1,3.3207.tg160 = 1195 N.
Pa1 = 285,5 N.
vy tng lc ln chiu di trc:
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At = SA-Da1 SB = 454-1195-285 = -1026 N.

Vy At s hng v pha tri nn ta ch cn tnh cho 1
thay vo ta c : Q=(1.1219+1,5.1026).1,1 = 275 daN.
h = 16500 (h) thi gian lm vic ca hp.
n = 1460 vng/pht.
0.3
Ta c: C = Q(n.h) =275.(1460.10500)0,3 = 275.145 = 398,47
Tra bng 18p ta chn bi chn theo tiu chun ( 0CT 333-59).
- h s kh nng lm vic: 43000>39847
- K hiu 7206, d =30mm, D= 62mm, T= 17,5mm, d2=45,6mm, r=1,5mm
- R1=0,5mm,n1 = 506mm,B = 16mm, = 13040, c=14
- ng knh trung bnh 7,8mm, chiu dy lm vic 10,2

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S trc II:

Chn =120 kiu 3600. ta c

2
RC = R 2 Cx + RCY
=
2
2
=
RDX + RDY

2746

+13 ,7 2

= 2746 N

= 3173 N.
Thnh phn lc dc trc theo cng thc 8-5 tkctm ta c
SC = 1,3.RC.tgB = 1,3.2746.tg120 = 758 N.
SD = 1,3.RD.tgB = 1,3.3173.tg120 = 876 N.
tng lc dc trc l:At = SC-Pa2 SD = 758-606-876 =-724 N
vy At hng v phi tri , thay vo cng thc 8-6 vi Kt=1, Kn =1
Kv=1, m=1,5, thay vo ta c
Q=(Kv.RC+m.At),Kn.Kt = (1.2746+1.5.724).1,1=383 N.
Thay vo cng thc 8-1 tkctm ta c:
RD =

C= Q(n.h)0,3

2965

+1132

vi

n=695,2 V/p.
h= 10500 gi
0,3
vy C =(695,2.10500) = 382.110 = 42113.
Tra bng 17p ta chn Cbng =38000.
- K hiu: 36036
d= 30mm. T=19mm, d2=44,6mm, D=72mm, r=2mm, D2=59,4mm.
B=19mm, r1=1mm.
-ng knh bi:12,3mm.

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S trc III:

Ta c:

RE =
RF =

2
=
R 2 Ex + REY
2
2
=
RFX + RFY

1042
2450

+516
+ 891 2

Ta thy RF>RE nn ta ch tnh cho gi F.

chn : KV=1, Kn=1, Kt=1
lc dc trc:At = 0.
Nn Q= KV.RF.KnKt =1.2606.1.1=260,6 (dw).
vi n= 193,1 V/p
h = 10500 h.
c=260,6.(193,1.10500)0,3 = 20248.
44
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= 1162 N
= 2606 N.

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KHOA C KH CH TO

Theo bng 14p ta chn Cbag = 20000.

K hiu:108
d= 40mm, B=15mm, D= 68mm, d2 = 49,5mm, D2 = 59,3mm.
ng knh bi 7,94mm. r= 1,5 mm.

V: CHN KT CU V HP
1:v hp:
Chn v hp c ,mt gp np trn v thn l mt phng i qua ng ln cc
Trc vic lp gp c d dng.
Bng 10-9 cho ta tnh c cc chi tit cu to v hp nh sau:
-chiu di th hp:
=0,25.A + 3mm=0,25.186+3 =7,2
mm.
-chiu dy thnh np:
1=0,02A +3 =6,72 mm.
-chiu dy mt bch di ca thn:
b=1,5. =1,5.7,2 = 10,8 mm.
-chiu dy mt bch trn ca thn hp: b =1,5 1 = 1,5.6,72 = 10,08 mm.
-chiu dy mt khng c phn bi:
P = 2,35. =2,35.7,2 =16,9 mm.
-chiu dy gn trn thn hp:
m =(0,85 1). 1=(0,85 1).7,2
=7mm.
-chiu dy gn trn np hp:
M1 =(0,85 1). 1 =(0,85 1).6,72= 6 mm.
-ng knh bulng ni:
dn=0,036.A+12 =0,036.186+12 =19 mm.
-ng knh cc bulng khc:
+ cnh :
d1 =0,7dn =0,7.19 = 13mm.
+ ghp np vo thn :
d2 =(0,5 0,6).dn =10 mm.
+ ghp np :
d3 =(0,4 0,5).dn= 8mm.
+ghp np ca thn:
d4=(0,3 0,4).dn =6 mm.
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-ng knh cc bulng tu chn theo trnh lng ca hp gim tc vi

Khong cch gia hai trc ca hai cp : L=116mm,A=186mm.
Theo bng 10-11 tkctm ta chn bulng M12.
-khong cch C1 t mt ngoi ca v n tm bulng :un ,d1 ,u2,
C1 1,2d + (5 8) mm =1,2.19+(5 8) =30mm.
-chiu rng mt bch K khng k chiu dy thn hoc np hp
K=C1+C2 vi C2 =1,3dn=25mm
Nn K =30+25 = 55 mm.
Kch thc thn l: R =C2 =25mm
V1 =0,2 C2= 0,2.25 =5mm.
-chiu rng mt bch lp :
L= k+(2 3).=55+3 =58 mm
-khong cch t mp l n tm bulng d1
e = (1 1,2)d1 = (1 1,2).13 = 16mm.
-cc khe h nh nht ca bnh rng v thnh trong hp l:
=1,2. =1,2.7,2 =8,7 mm.
-s lng bulng np:
n=

L +B
200 300

vi

L :chiu di hp gim tc.

B:b rng hp gim tc.

L =16+20+65+20+35+10+87+297+10+19 = 569 mm
B = 30+66+48+61+63+10+16= 294
Vy

569 + 294

n = 200 300 = 6 chic.

Ta c vt nng M12:
Vi : d1 = 54mm. d2 =30mm. d3 =12mm, d4 =30mm, d5 = 17mm,
h =26mm , h1 = 10mm, h2 =7mm
l = 25mm.
f = 2mm. b= 14mm, c= 1,8mm, x =3,5 mm.
r = 2mm, r1 = 5mm , v2= 6mm.
khi lng vt : 0,178 kg.

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Np ca thm du:
Dng quan st v rt du vo trong hp .tra bng 10-12 tkctm ta c kch
thc ca np hp thm du.
-s lng vt: 4 ci
-chiu di :A1 =150mm.
-chiu rng: B1= 100mm
C= 125mm.C1=130mm, x=87mm, r =12mm.
A=100, B= 75.
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Nt tho du:
Nut tho du chn theo bng 10-14 ly nt c kch thc M20 2.

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Nt thng hi:
Chn theo bng 13-15 theo tiu chun ta c nt thng hi vi cc thng s
kch thc trn hnh v:

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VI:CHN CH BI TRN V LP GP
1:Ch bi trn:
a:Bi trn bnh rng.
_ i vi hp gim tc 2 cp,2 bnh rng nn v bnh rng thng c vn tc
V=1m/pht. Ta chn phng php bi trn bng phng php ngm bnh
rng trong du.
i vi bnh rng thng ln mc du ngm ngp n cjiu cao rng ca
bnh tr nh.
i vi bnh rng nn ta c th ngn mt hp cha du v cha bnh rng
nn ln.mc du l ht chiu rng ca bnh rng nn ln.
Chn nht ca du: theo bng 12-1 tkctm ta chn du bi trn bnh rng
nhit 500 l du nht c nht ( ) theo bng 12-4 tkctm chn loi du
AC20 (du t-my ko).
b:Bi trn :
b phn c bi trn bng m,v vn tc ca b trun thp nn khng
dng phng php bn tc du bi trn .
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s lng m chim 2/3 ch hng ca m khng chy ra ngoi v ngn

chn bi ta dng pht chn du.
2:Ch lp ghp:
Theo bng 11-18.1-19 v P3 -1 tkctm ta chn cc kiu lp gp nh sau:
H7

-Lp gp bnh rng trn trc: m .

6
K7
.
h6
J S7
-Lp gp the vo trong moay : H .
6

-Lp gp theo vng trc:

-Lp gp vng trong ca vo trc : jS6.

-Lp gp vng nhoi ca vo v hp :H7.

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