SM- 1 645 SERIES SYNTHESIZED MOBILE RADIOS

January 1987

CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I Location of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Operating Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EPROM Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Circuit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Parts Variation vs. Frequency Chart Alignment and Adjustment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Suggested Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Block Diagrams

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PC Board Layouts and Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

SM-1645 Series Mobiles and Mobile Repeater

This Equipment Meets or Exceeds the Following Specifications

General
Frequency Range Channels Frequency Spread Operating Temperature Operating Voltage Current Drain (TX) Current Drain (RX) Antenna Impedance Frequency Stability Programming Channel Spacing Size Weight

SM-1645H 136 - 1 74 MHz 16

12 MHz

SM-1645L 30 - 50 MHz
16 2.5 MHz

SM-1645HS 144 - 174 MHz

16 12 MHz

- 30 to

+ 60C

- 30 to

+ 60C

- 30 to + 60C
13.8 VDC 9.1 amps .98 amps 50 ohms 5 PPM Dual EPROMS 5 or 12.5 KHz
5 Ibs 4
02s.

13.8 W C 8.5 amps

13.8 VDC 9.0 amps

.8amps
50 ohms

.8amps
50 ohms 5 PPM EPROM 5 or 12.5 KHz
4 Ibs. 2

5 PPM
EPROM 5 or 12.5 KHz 7.2 x 2.6 x 10 inches
4 Ibs. 2 02s.

7.2 x 2.6 x 10 inches 1 1.7 x 7.2 x 2.6 inches

02s.

Transmitter
R Output Power F Modulation Spurious and Harmonics Hum and Noise Audio Distortion 45 Watts (adj. 10 - 50) 45 Watts (adj. 10-50) 1616- 80 dB

35 (adj.) 16B

- 80 dB - 50 dB
3%

- 50 dB
3%

- 80 dB - 50 dB
3%

Sensitivity Selectivity Image and Spurious IntermodulationRejection Hum and Noise

\

.25 UV( 12 dB SINAD) .25 u V ( 12 dB SINAD) .25 u V ( 12 dB SINADJ - 85 dB - 85 dB - 85 dB

- 85 dB
- 75 dB - 50 dB
5 Watts

- 85 dB - 75 dB - 50 dB
5 Watts

- 85 dB

- 75 dB
- 50 dB
5 Watts

Audio Output
Specifications subject to change without notice.

LOCATION OF CONTROLS
"Transmit" Indicator

"Busy" lndlcator

pOwerswitchonloff~

Microphone Receptacle

Squelch Control and Scanned Channels Designator (with Scan Option)

Channel Select

OPERATING PROCEDURE
1. Turn the "Volume Control" clockwise to apply power. The channel indicator will illuminate. 2. Set the "Channel Select" switch to the desired channel, as shown in the "Channel Indicator" window. 5. When the channel is clear (background noise only), rotate the "Squelch Control" clockwise until the receiver is silenced. Perform this step carefully. Do not go far beyond the silencing point or the receiver may not respond t o weak signals.

3. Rotate the "Squelch Control'' counterclockwise. 4. Adjust the "Volume Control" for a normal listening level (background noise or a station if one is transmitting).

6 . After setting the receiver controls and seleaing the proper channel, depress the microphone p u s h tatalk switch and speak across the face of the microphone in a normal voice when transmitting.

PRIORITY SCAN INSTRUCTIONS

1. Turn the radio on. 2. Select through the channels and use the "Delete/ Add" switch (detent of squelch pot) to delete those channels that are t o be skipped during the scan sequence. As channels are deleted the tone light will extinguish. 3. Set the "Squelch Control" to quiet the receiver. (This should be set on a non-active channel.) 4. Set the "Channel Selector" t o the channel that is to be the priority channel. 5. Engage the priority monitor by depressing the "Prioriv' switch. (This step should only be included if the priority channel is to be monitored at all times.)
-2

6. Activate the scan mode by depressing the "Scan" switch. A t this time the channel display will indicate scanning of the channels in the scan list

7. Verify the priority monitor by opening "Squelch" on a non-priority channel and noticing the "lookback" action to priority channel.

8. Reset the "Squelch" to threshold. 9. Remove the microphone from itS bracket to assure
priority channel switching.

10. Replace the microphone.

General
Transmit and receive frequencies are determined from binary information stored in the EPROM, IC703. If the MT-20 Multi Tone option is installed, CTCSS Encode and Decode frequencies are also derived from binary information stored in the same EPROM. Data fcr each channel consists of 16 bytes or memory locations. The first 8 bytes control receive frequency and tone and the second block of 8 bytes control transmit frequency and tone. Each byte or memory location stores 8 bits of data. The upper four bits are tone information and the lower four bits are frequem cy information. If no CTCSS Encode or Decode is programmed, then the upper four bits of each memory location will remain all ones, or, as represented in Hex. "F." The transmit or receive frequency data is strobed into the synthesizer in eight -four bit blocks, via four data lines from the EPROM. This data sets the counters internal to the synthesizer so that the appropriate VCO oscillates at the desired frequency. The addresses of the data to be sent to the synthesizer are obtained from the Channel Select switch and the TX/RX mode input to the EPROM.

Spacing can be 5 kHz (most U.S. frequencies) or 6.25 kHz spacing (mostly European). This is determined by whether the frequency is divisible by 5 or 6.25. For 5 kHz steps: M = O D6=C D7=3 For 6.25 kHz steps: DS=O D6=O D 7 = 3 The complete data load for 154.430 MHz (RXJthen is: DO=6, D l =0, D2=8, D3=9, W = 2 , D5=0, D6=C,C7=3or(6 0 8 9 2 0 C 3 ) TRANSMllTER DATA: VCO freq: 154.430 N=f154.430x10001/5=30866 . (5 being the channel spacing) 30866 / 10240 = 3.0 162 109375 (*) W=3 .0162 109375 x 16 = .259375 (*) D3 = 0 .259375 x 16 = 4.15 D2 = 4 .15 x 2.5 = .375 Dl = 0 .375x 16 = 6.0 DO=6 As before, channel spacing being 5 kHz, then: D5 = 0, D6 = C D7 = 3 , The complete data load for 1 54.430 MHz TX then is: DO=6, D l =O, D2=4, D3=O, W = 3 , D5=0, D 6 = C , D 7 = 3 o r ( 6 0 4 0 3 0 C 3) It must be remembered that in the hexadecimal system, numbers between 10 and 15 are representedby the letters A thru F. If we were to program 154.430 TX/RX into channel 1, the complete data load for the first 16 addresses of the EPROM would then be: F6mF8WR,mFCR,fiFOF4K)n,H>FCn Note that the upper 4 bits of each byte at each address will be filled with one's (F), as they are unusedby the synthesizer. Also, the RX data is always entered first
EXAMPLE DATA CHART
EPROM ADDRESS DATA LOAD

Computation of ROM Data:

Counter data can be determined mathematically using the formulas shown below. The result of the computations will consist of 8 figures in Hex format for each transmit or receive frequency. The following example for channel 1 is based on a simplex frequency of 154.430 MHz without CTCSS. Note that the receive Hex code is computed for 2 1.6 MHz below the desired receive frequency. For l o w band radios 2 1.6 MHz will be added to the receive frequency instead of subtracted. The eight data values for each transmit or receive frequency will be labeled D thru D7 and shown in Hex. O RECEIVER DATA: VCO freq: 154.430 - 2 1.6 = 132.83 MHz N = ( 1 32.830 x 1000j / 5 = 26566 (5 being the channel spacing)
26566 / 10240 = 2.5943359375 ( * )

D4 = 2. Multiply figures to the right of the decimal by 16. .5943359375 x 16 = 9.509375 ( * ) D3 = lnteger value of above D3 = 9 Again multiply fractionary remainder by 16. ,509375 x 16 = 8.15 D2 = 8 Multiply fractionary remainder by 2.5 .I50 x 2.5 = 0.375 Dl = 0 Multiply fractionary remainder by 16. .375 x 16 = 6.0 D = nearest whole number (if a fraction) which in O this case is 6 DO=6 So far we have values for D thru W. The values for O D5 thru D7 are determined by the channel spacing.

W = lnteger value of above

FUNCTION

REMARKS

00 01

Do Dl
DZ D3

F6

FO
F8 F9 R FO F C I 3

qRX)=I54.430 MHz qVCO)=154.430-2 1.6

= 132.830 MH7

02
03 04 05 06 07

W
D5 D6 D7

CHI RX

DO Dl D2

F6 FO

F(TX)= 154.430 MHz F(VCO]= 154.430

F 4
FO

D3

w n
D5
17 3

FO
F C

CHI TX

('1 The dwision of N by 10240 and subsequent multiplicationof the fractional pan by 16 should be done by hand or computer with appropriate
accuracy as these numbers can sometimes extend 12 decimal places and must be carried rather than rounded off so as to maintain accuracy.

-3-

CIRCUIT DESCRIPTION RECEIVER

General The SM-1645's double superheterodyne design emphasizes high sensitivity, low noise level and excellent selectivity. The first IF frequenq is 21.5 MHz and the second IF frequency is 455 kHz. RF Amplifler A low-noise, dual-gate FET (0101)amplifies low-level signals from the antenna terminal and feeds the next stage (1st Mixer). RF coils L101-L105 affect the bandwidth, filter incoming signals and prevent undesirable radiation of the 1st local oscillator frequency. 1st Mixer This function, performed by 0102, serves to mix the incoming signal and that of the 1st local oscillator, resulting i n the 1st IF of 21.6 MHz. This stage is important in achieving a high level of intermodulation rejection. 1st IF Amplifler This circuit, consisting of 0104, amplifies the 21.6 MHz signal. 2nd Mlxer This function, performed by 0106, serves to mix the frequency of the 2nd local oscillator, and to convert 21.6 MHz to the 2nd IF of 455 Khz. 2nd IF Amplifier This staqe, contained within IC101, amplifies the 455 KHz 2nd IF. It also performs the limiting function. Audlo Detector consisting of IC 10 1 and F103, recovers the This circ~it, audio signal from the 2nd IF. AF Amplifler IC104 amplifies the audio signal from the previous stage to the power level needed to drive the loud speaker.

1st Local Oscillator See "PLL/Frequency Generation".

2nd 0105 is a crystal-controlled oscillator at 21.145 MHz, with the frequency fine adjusted by CVIOI. This signal , is fed into the 2nd mixer (0106).

Squelch Control Circuit In a noise squelch circuit, the internal noise of the receiver decreases when a signal is present. When there is no incoming signal, noise is picked up and amplified by half of IC102 and part of IC103. It is then rectified by 0107 and converted to a DC level. The DC signal is fed to a Schmitt Trigger Circuir (comprisedof the other parts of IC103), which stops the amplification function of lClO2 (DC-Controlled Attenuator).
When there is incoming signal, and the internal noise decreases, the Noise Detector (0107) loses its output and pin 10 of IC103 goes high, enabling IC102. The squelch point is controlled by the squelch potenriometer, which varies the gain of lClO2 at the DC level.

Busy Llght Where tone squelch systems are incorporated into the radio, it is necessary to check for other signals before transmitting. The busy light indicator serves that purpose. The busy light functions off the high or low DC level at pin 10 of IC103 via LED driver transistor 0108.

Regulated Power Supply To keep fluctuations in power source voltage from influencing the receiver characteristics, IC105 feeds regulated voltage to the primary circuits, including oscillator, squelch, RF amplifier and IF amplifier.
Switching Clrcult In the TX mode, the receiver supply voltage is removed by 0109-0110 and 0105-0106.

CIRCUIT DESCRlPTlON TRANSMIITER

General The oscillator uses a programmable Phase Locked Loop (PLL).The resultant VCO frequency is the same as the channel frequency on transmit and 21.6 MHz below channel frequency on receive. In the transmit mode, the VCO output is modulated, amplified and fed to the antenna. PLL, Exciter Boards The circuits that make up the transmitter are: PLL Transmitter Exciter Modulator Power Supply PLL/Frequency Generation Transmitter drive at the carrier frequency and the receiver 1st local oscillator signal (21.6 MHz below the desired receive frequency) are generated respectively by independent VCOs 0203 and 0201. The signal from transmit VCO 0203 is buffered by 0204 before being fed to the TX exciter and PLL buffer 0205. The output from receive VCO 0201 is buffered by 0202 before being fed to the receiver 1st mixer. In the receive mode, 0201 output is also fed to the PLL buffer 0205 via 0204. The frequency of the respective VCOs are controlled by a DC voltage derived by the PLL circuitry. The DC voltage results from a phase/frequency comparison between the divided-down frequency from the reference oscillator controlled by 4.8 MHz crystal X2Ol and the divided-down output from the VCO. These functions are performed by the dual-modulus synthesizer lC202. XTAL heaters R267 and R268 stabilize the temperature of the reference oscillator. The heating is controlled by 0214 and 0215, and is proportional to the ambient temperature as sensed by the thermistor TH201. The resultant VCO control voltage (and hence frequency) is determined by the divide ratio of the counters internal to IC202. The VCO voltage will vary between 1.5 volts at the lowest frequency and 7.5 volts at the highest. This voltage is generated by

0206,0207 and 0208 based on phase data from the synthesizer IC202. Digital data, which sets the internal counters (or divide-by ratios) i n ICZOZ, is stored in an Erasable Programmable Read-Only Memory (EPROM) IC203. The synthesizer, IC202, requires 32 bits for frequency determination. Data is transferred or "strobed" into IC202 in eight 4-bit "words" in order to simplify interconnection and package size. Strobing is done by clocking the addresses to the EPROM and IC202. The data entering lUO2 via data pins DO-D3 is stored in internal latches as determined by the address present. Address strobing is accomplished by clock IC205, which drives counter lC204. IC204 converts the serial clock pulses from IC205 to 3-line binary addresses between 0 and 7 (decimal)at outputs 00-02. PLL unlock protection is provided by 0212 and 0213. This circuit will disable the TX exciter in the absence of lock detect at IC202. A high or "1" is supplied to EPROM IC203 address line 3 (pin 5) during TX in order to switch strobing up by eight addresses. This allows receive data to be stored in the first 8 addresses and transmit data within the next 8 addresses of any given 16 address "channel block" selected by the channel select circuitry. Channel select addressing takes place at address lines A4-A7 of the EPROM. It is conceivable that up to eight 16-channel blocks could be addressed via unused lines A8-A10 for a total of 128 channels. (The 2716 EPROM stores up to 2048 bytes. Each channel requires 16 bytes, which provides room for 128 16-byte "groups".) lC2Ol is a dual modulus counter controlled by IC202. The dual modulus method simplifies overall design by providing a selected division ratio on the input of IC202. Operating frequency versus VCO voltage is determined by Varicaps D2OI-D2O2 at the receive VCO and D203-D204 at the transmit VCO. Modulation of the transmit VCO is determined by applying the audio signal to Varicap D205.

Transmitter Exciter 0209, 0 2 10 and 0 2 1 1 amplify the transmitter VCO signal to a suitable input level for the driver stage (0.5 W). The stages are broadband transformer coupled and do not require tuning. Modulator This stage consists of Dual Op-Amp IC207. One half acts half as a speech amplifier and the other half provides preemphasis and limiting.Appropriate high frequencyroll off is accomplished by a low-pass filter on the output of the second stage. Microphone sensitivity is set byVR2O 1 and deviation by VR202. Power Circuits TX/RX switching is accomplished b y 0 2 1 7 and 0 2 16. In the receive mode, 0 2 1 7 saturates as a resultof base drive from 8 V regular IC206. Saturation of 0 2 17 provides a ground path for R VCO 0 2 0 1, thereby enabling it. X

Voltage regulation is provided by IC208 (+5 V DC for the logic) and IC206 (+8 V DC for modulator and TX v c o j .
Display Board A 7-segment 2digit LED is used to display the channel being used. Four additional LEDs serve to indicatevarious functions of the radio.

The channel select switch sends out positive logic 4-bit binarycodesrepresenting0 to 1 5 decimal. To convert this to 1 to 16, " 1 " is added to the 4-bit code output by 4-bit parallel full adder lC6O 1. IC602 converts the 5-bit binary code from the adder to 2-digit BCD for the display. The upper digits are 0 to 1, with 1 indicating Ch. 1 0 to Ch. 16. The 1-bit output of the upper digits is connected to 0 6 0 1, which drives the segment that corresponds to "1 on the first digit of the 7-segment display. BCD codes for the lower digits are connected to IC602, which drives the second digit of the 7-segment display. The +-bit codes from the channel select switch are also fed to the EPROM on the synthesizer board.
"

Shortening the PlT line to ground shunts base drive to 0 2 1 7, w5ich prevents it from conducting. This, in turn, disables RX VCO 0 2 0 I . In this condition, base current flows through 0 2 16, causing it to saturate and to provide +8 V DC to the modulator, TX VCO and RFpredriver 0209 via 0 2 1 3, which is part of the lock detection circuit.

CIRCUIT DESCRIPTION ADDITIONAL RECEIVER PLL/REPEATER CONTROL PCB

(SCHEMATICON PAGE 4 1)

SM-l645HS Duplex Mobile Repeater

The receiver PLL PCB has t w o functions. It must separate the first local oscillator siqnal for the receiver O independently of the transmitter ~ C so as t o allow Operation* and it Conuo's Operation Of the transceiver in the duplex mode or as a repeater. The VCO/synthesizer circuitry is identical to the transmitter VCO/synthesizer which was previously described and which is contained within the exciter PCB. In the receiver PLL section ,the VCO function is performed by 0 7 0 1. The output of 0 7 0 1, which is 2 1.6 MHz below the desired carrier (channel) frequency, is fed to buffers 0 7 0 3 and Q702. The output of 0 7 0 3 is fed t o the Rx first mixer on the Rx PCB. The output of 0 7 0 2 is fed to PLL buffer 0704. The output of 0 7 0 4 is fed to IC 701. IC 701 is proqrammable N/N+ I variable modulus counter whose countins ratio is controlled by synthesizer IC 702. The output of IC 702 is used t o control the VCO as determined by the binary data loaded into receive EPROM IC 703. The binary data in IC 703 is clocked into the internal counters of the synthsizer IC. Prom addressing data, in 3 line binaryform, is provided by counter IC 704 which is driven by free running clock consisting IC 705.

me Rx PCB contains additional circuitry which is operate in the duplex mode or to controls ifthe repeater mode, and also provides an audio path between the Tx and Rx when in the repeat mode. Control is accomplished by IC 706 and IC 707. Repeater/duplex selection is determined by the levelof J70 1 pin 9. A high at this point selects repeater while a l o w selects duplex Q 708 provides audio feed t o the Tx by amplifying and de-emphasizing the Rx discriminator signal from the Rx PCB. Deviation in the repeat mode is controlled by VR 70 1, audio path from the microphone (duplex mode) or the Rx PCB (repeater mode) is selected by analog switches in IC 708.
Tx activation in the repeater mode is controlled by the squelch level from the Rx PCB ( COR). Additional circuits on the PLL PCB are voltage regulation as provided by IC 708, IC 709. Reference oscillator xtal X 70 1 is temperature stabilized by proportional heater circuit consisting of Q 7 1 0 and O 7 1 1.

PLi

MT-10 CTCSS SINGLE TONE ENCODE/DECODE OPTION

(SCHEMATIC ON PAGE 43)

General Theory
Neutec's MT-10 Single Tone option equips the SM- 1645 series of mobile radiosfor operation inCTCSS environments. With this option, the radio can encode or decode any of the 38 EIA standard tones. Program ming of tone information is accomplished via dip switches. MT-10 Single Tone option can not be used with SC- 1 0 Scan Option

MT- I0 Interconnect Table:

Pin: Function: ~ 9 0 Destination: Grounding junction at volume p o t +5 VCD output from PLL Bd. (P2027)

+5 VDC

Input/Output Functions:
DECODE ENABLE [J901-4) - This input disables the audio gate on carrier channels until a carrier signal is detected. For tone channels, this input is ignored and audio is allowed to pass only after the proper tone is detected. MONlTOR ENABLE (J901-6) - When the microphone is removed from its bracket this input is removed from ground. This opens the audio gate, allowing the selected channel to be monitored for activity. TX TONE OUT (J90 1-7) - The programmed CTCSS tone is sent to the exciter via this output (Adjustment allows for proper deviation control.) TX ENABLE (J901-8) - This input provides transmit enable to the tone chip. This will cause the tone signal to be sent to the transmitter circuitry.

3
4

Audio In

Receiver Bd. Detector (PI02- 1 j Pin closest to front of unit Decode Enable Receiver Bd. Sq. Detect (IC103-10) -

Audio Out

6 7

Receiver Bd. Audio Amp (PI02-2) Pin farthest from front of unit Monitor Enable Mic Hook-Switch PLIJExciter Bd. (VR202 wiper) * Solder to gray wire on J40 1 of driver board ( PF).

TX Tone Out

Tone Programming:
Tone selection is accomplished by setting the dip switches on the Tone Board as indicated in Tone Data Table.

TX Enable

Tone Data Table:

TONE FREO.
TONE # 1 2 3 4 5 6 7 8 9 10
11

Installation:
1. A wiring harness for scan and tone options is incorporated in Neutec mobiles to facilitate field installation or exchange. 2. Locate and secure MT- I 0 Tone Board in the space provided next to the internal speaker, on top side of radio. 3. Remove green jumper from Receiver Board J102 and connect two pin plug from wiring harness. 4. Connect eight pin plug from wiring harness toJ90 1 of MT- I0 Tone Board. 5. On bottom side of radio, connect four pin plug from wiring harness to four pin plug provided. Solder opposite end of wire to J40 1 pin4 on Driver Board.

1 Hz)

DATA
D2 1 1 1 1 1 1 I 1 0
1

67.0 71.9 74.4 77.0 79.7 82.5 85.4 88.5 91.5

94.8

D3 1 1 1 1 1 1 1 1 1
1

12 13 14 15 16 17 18

97.4 100.0 103.5 107.2 110.9 1 14.8 1 18.8 123.0

0
1 1 1

0 0 0 0

1 1 1 I 1 1 1 1

Alignment:

TX TONE LEVEL (R7)- With the transmitter keyed on a tone channel, adjust R7 for proper sub-audible deviation of the transmitter signal. .[Typically +SO0 Hz deviation.j

MT- I Single Tone CTCSS InstallationDiagram: 0

TOP VIEW
J90 1 I 2 3 4 5 6 7 8*

156.7 162.2 167.9 173.8 179.9 186.2 192.8

203.5

Ground, Blk 5 VDC, Red Audio In, Grn Decode Enable. Brn Audio O u t Org Monitor, Yel TXTone Out VL TX Enable, Blue

210.7 218.1 225.7 233.6 241.8 250.3 *NOTE: 1 = OFF

0 1 0 1 1 0 1 0 0 0 0 0 1 l 1 1 0 1 0 1 1 0 1 0 0 0 0 0 0 =ON

1 1 1 1 1 1 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0

1 0 1 0 1 0 1 0 1 0 1 0 1 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0

General Theory
Neutec's MT-20 MultiTone option equips the SM- 1645 series of mobile radios for operation inCTCSS environments. With this option, the radio can encode or decode any of the 38 EIA standard tonel Tone information is stored in the single EPROM; along with frequency data. Any given channel can be p r o grammed to encode the transmitter, decode incoming signals for proper tone, or operate in a carrier squelch mode. This universal capability enhances the versatile features of the Neutec product line. eight bits of data. The upper four bits are tone information and the lower four bits are frequency information. When loading an EPROM with the Stand Alone programmer, obtain data DO thru DS from the Tone Data Table. Obtain data D6 and D7 from the Tone Function Table below.

Tone Function Table:

R x Tx Mode D6 07 W D7 0 F 0 F R Decode Only x F F F 0 T Encode Only x F F F F Carrier Squelch 0 F 0 0 Encode & Decode The following example for channel 1 is based on a simplex frequency of 154.350 MHz with a CTCSS Encode and Decode tone of 67.0 MHz. From the Tone Data Table DO-DS are as follows: DO=l D l = l D2=1 D3=1 D4=1 D5=1 From the Tone Function Table, receive values are: D6=O D 7 = F Also from the Tone Function Table, transmit values are: D6=O D 7 = 0 The complete example data appears below. EXAMPLE DATA CHART
EPROM ADDRESS DATA LOAD FUNCTION
REMARKS

Input/Output Functions:
DECODE ENABLE (J901-4) - This input disables the audio gate on carrier channels until a carrier signal is detected. For tone channels, this input is ignored and audio is allowed to pass only after the proper tone is detected. MONITOR ENABLE (J901-6) - When the microphone is removed from its bracket this input is removed from ground. This opens the audio gate, allowing the selected channel to be monitored for activity. TX TONE OUT (J901-7) - The programmed CTCSS tone is sent to the exciter via this output (Adjustment allows for proper deviation control.) TONE DECODE OUT (J901-8) - This output is only used on radios equipped with the SC- 10, Priority Scan Option. When used, this output causes the scanner to halt when the proper tone is detected. TONE CHANNEL (J902- 1 j - This output is only used on radios equipped with the SC-10, Priority Scan Option. When used, this output informs the Scan Board that a tone channel has been selected. The Scan Board then extends the sample time to allow for sufficient decode time. DATA IN(J902-2) - Incoming memory data from the EPROM is input to the Tone Board at this point The serial data is then latched and fed to the tone chip in a parallel fashion. This data acquaints the tone processor with the programmed tone and options that have been selected. WRITE DISABLE (J902-3) - Data is allowed to enter into the Tone Board only during periods when the write disable line is in the low state. This action allows the serial data to be clocked into the Tone Board for instruction processing. AO - AZ (1902-4, 5, 6) - These inputs to the Tone Board set-up the proper addressing of incoming data.

00 01 02 03
04

DO

Dl D2 03
W DS D6 07
W

16 10 19 12 10 OC R
16

18

05 06 07 09 0A
OB
08

CH I R x

Dl D2 D3
W
D5 D6

10 10 13 10
OC

14

OC

O D
OE OF

CH 1
. Tx
Freq. Informadon)

D7

03

(Tone lnformatim

Installation:
1. A wiring harness for Scan and Tone Options is incorporated in Neutec mobiles to facilitate field installation or exchange. 2. Locate and secure MT-20 Tone Board in the space provided next to the internal speaker on top side of radio. 3. Remove green jumper from Receiver Board J1O2 and connect two pin plug from wiring harness. 4. Connect wiring harness eight pin plug to J90 1 of MT-20 Tone Board. Connect wiring harness six pin plug to J902 of MT-20 Tone Board.

Tone Programming:
CTCSS Encode and Decode information is stored in EPROM IC203. on the PLL Board. Each channel assignment consists of 16 bytes or memory locations. The first eight bytes are for receive and the second block of eight bytes are for transmit Each byte contains

-8-

MT-20 CTCfS MULTITONE ENCODE/DECODE OPTION

MT-20 Interconnect Table:

Pin: J90 1 1 2 Function: Ground Destination: Grounding junction at volume p o t f 5 VDC output from PLL Bd. (P202-7) Receiver Ed. Detector (PI02- 1 ) Pin closest to front of unit Receiver Bd. Sq. Detect (IC103-10)

MT-20 Multitone Option Installation Diagram:

TOP VIEW
1

I J90 1
2 3 4 5 6 7 8 Ground +5VDC Audio Iln Decode Enable Audio Out Monitor TX Tone Out DecodeOut

4-5 VDC

Audio In

Tone Channel Data In Write Disable

A0
A1

Decode Enable

AZ

Audio Out

Receiver Bd. Audio Amp (PI02-2) Pin farthest from front of unit Monitor Enable Mic Hook-Switch.

Alignment:

TX TONE LEVEL(R7)- With the transmitter keyed on a tone channel, adjust R7 for proper sub-audible deviation of the transmitter signal. (Typically 500 Hz deviation.)

TX Tone O u t

PLwExciter Bd. (VR202 wiper)* Scan Bd. (J803-2) Only used with Scan Board option. Scan Bd. (J803-3) Only used with Scan Board option. PLL Bd. (J205-1) PLL Bd. CKl (J203-2) PLL Bd. EPROM (1QO3-8)

Tone Decode Out

J902
1

Tone Channel

2 3
4

Data In Write Disable

A0
A1

PLL Bd. EPROM (IQ03-7)

A2

PLL Bd. EPROM (lC203-6)

SC-10 PRIORITY SCANNER OITION

(SCHEMATIC ON PAGE 47)

General Theory The SC- 1 0 Priority Scanner Option for the SM- 1 645
Series of mobile radios allows scanning of all, or any portion of, programmed channels. Designed to offer simple, effective operation, the SC- I option will a u t e matically stop scanning whenever activity is detected on an enabled channel. Channels are enabled in two methods. First the initial scan list length is established by ajumper on the scan board. This jumper may be installed to establish a scanning list for 2 to 1 channels. Secondly, once the 6 scan list is set the user can delete/add channels via a switch on the front panel. Addition or detection of a channel is accomplished by turning the squelch control in to and out of the CH IN/OUT position. the CH/IN light indicates whether the channel is in the scan list. Priority channel monitoring is accomplised by activb tion of the priority on/off push button. this feature assures that the priority channel is always monitored - even during activity on non-priority channels. A "priority-check" monitor constantly samples the priority channel to detect activity. If activity is detected, the scanner will immediately revert to the priority channel and maintain that channel until activity is concluded.

PRIORI7Y ON/OFF INPUT - When the "Priorit)/' switch is closed the priority monitor is enabled. During priority monitor condition U2 periodically reverts to manual mode to allow the synthesizer to momentarily lock-on to the priority channel. If activity is detected the scan sequence is halted until activity concludes. If the priority channel is inactive, the scan sequence resumes at the previous channel. CARRIER INPUT The not carrier input enables the scan clock oscillator. When a carrier is detectedthis line is forced low causing the scan clock to be disabled. The scan sequence will then continue when the carrier is removed.

TONE CHANNEL INPUT - The not tone line is input from the tone board (TS-2). This line is forced low whenever a tone channel is scanned. When a tone channel is scanned (and a carrier is present) the scan cycle time is increased to allow sufficient time for the tone board to detect tone information. If the proper tone is detected by the tone board, the scan sequence is halted until the tone is removed. (When this input is unused the line should be connected to 4-5volts.) DECODE INPUT - When the tone board detects the proper CTCSS tone, the not decode line is forced low. This disables the scan sequence until the tone is removed. DELETE/ADD SWITCH This input is momentarily grounded to toggle the selected channel in or out of the scan list

Input/Output Functions:
D - D3 INPUTS - Channel selection is input to the O scan board at U2. When the scan option is disabled the input data is passed to the output via the data bus. When the scan mode is engaged the data is clocked to artificially advance the channel selection. Whenever the priority channel monitor detects activity on the priority channel, U2 again passes the direct data information as output to the display and synthesizer boards.

Scan List Length Programming:

The SC-1 can be programmed to scan from 2 to 1 6 channels. Programming is accomplished by installing jumper J1. Installthejumper to the program point and the position which directly corresponds to the maximum desired channel number.

61T 0 BiT 3 OUTPUTS - These outputs control the display logic and synthesizer. 'When the scan mode is off, these outputs fallow the DO - D3 inputs. Upon scan activation, these outputs are artificially advanced by the scan clock circuitry. CH/IN LIGHT OUTPUT - T indicate scan list seleco tion the tone light is illuminated on channels that have been selected active. As channels are deleted the tone light is extinguished. SCAN ON/OFF INPUT- The "Scan" switch applies a ground to the scan enable input This enables the scan mode and allows U2 to pass the clocked artificial channel data.
-'

PROGRAM

......
1 2

IS

1 4

11

1 0

Installation:
1. A wiring harness for Scan and Tone Options is incorporated in Neutec mobiles t o facilitate field installation or exchange. 2. Locate and secure SC-10 Scan Board in the space provided on bottom side of radio.
3. Removejumper from wiring harness eight pin plug and connect eight pin plug to Scan Board J903. Connect wiring harness six pin plug to Scan Board J902. Connect wiring harness four pin plug to Scan Board J90 1.
4. If MT-20 Multi Tone Board is not installed B03 pin 3, tone channel, must be connected to 4-5 VDC.

SC- 1 0 Priority Scanner Board Installation Diagram:

Channel Selector

PLL & Display Board

Scan Board Interconnect Table:

Pin: J903 1 2 3 4 5 6
7

CH IN/OUT SW

+s VDC

Function:
DO

Destination: Channel Selector Channel Selector Channel Selector Channel Selector Orange/White wire from channel selector Red/White wire from channel selector Brown/ White wire from channel selector Black/White wire from channel selector Amber Tone Light cathode Priority Switch (center contact) Scan Switch (top contact) Switch contact at back of Squelch Sw. 5 VDC output from PLL Board (J202-7) Ground lead from PLL Board (J202-2)

Ground
J902

Dl D2 D3 Bit 3
Bit 2 Bit 1 Bit 0

SCAN BOARD

8 J902 1 2 3 4

In List LED Priority Sw. Scan On/Off Delete Sw.

[I;
1

Priority Enable SW Tone Channel Decode Carrier

5
6

4-5 VDC
Ground

Receiver Board IC 1 03 pin 8 2 Decode MultiTone Board (J901 pin 8 ) * 3 Tone Chan. MultiTone Board (J902 pin 1 )** 4 Priority S . w Priority Switch (top contact) Notes: *I. For units without MultiTone, J90 1 is unused. **2. For units without MultiTone, J90 1 should be connected to +5 VDC.

J90 1 i

Carrier

Parts Variation vs Frequency Chart

30 - 50 MHz
Receiver
C-101 C-105 C-110 C-1 13 C-1 16 C-120 C-123

30 - 35 MHz
33P CH 33P CH 33P CH 33P CH 33P CH 25P CH 25P CH

35 - 40 MHz
33P CH 33P CH 33P CH 33P CH 33P CH 2OP CH 2OP CH

40 - 45 MHz
33P CH 25P CH 25P CH 2SP C H 25P CH 15PCH 15PCH

45 50 MHz
20P CH 2OP CH 2OP CH 2OP CH 2OP CH 12P CH 12PCH

PLL & Exciter

Driver & APC

I

4.7 ohms % W 2 0 ohms 2 W

10KSW
I

10 0 ohms 2 W 82KSW
I

Power Amplifier

1SOP C H 300P SL 300P SL 300P SL 1OOP C H 1PCH 36P C H 3P CH 39P CH 5P CH 5P CH 39P CH 3P CH 36P CH lPCH

Parts Variation vs Frequency Chart

138- 174 MHz
The following components should be changed to the indicated values when the frequency spread is other than 1 48- 1 65 MHz.

Receiver
Cl02 C104 C109 Cll2 Cl 15 Cl2l C124 Driver & APC C40 1 C403 C407 C411 others Power Amplifier C506 C507 others

138 148 MHz

148 165 MHz

160- 174 MHz

4pF cer.

1 pF cer.

not used

not used 2OpF cer. not used not used *Note 1.

not used not used not used not used *Note 1.

not used

not used 39pF cer. *Note 2.

not used

not used

Note. 1 Shunt a 220 ohm % watt resistor between C402 input side and ground. Nore 2. Shunt a 30pF ceramic capacitator between the collector of 0 5 0 1 and ground.

VCO Connect a wattmeter and a dummy load of suitable dissipatior; to the antenna connector. Connect a high impedance voltmeter to test point CPZOI, which is located next to the shielded area (VCOs)on the synthesizer/exciter board.

(NOTE: With the PLL/exci ter board upright and while facing the front of the radio, you will see the R X VCO coil on your left and the TX VCO coil on your right within the VCO shielded area. CP2Ol is to the right of the coils.) Adjust the RX VCO (L201) for about 4 V DC while on a channel which is approximately in the center of the desired frequency range. Readjust I201 to obtain no less than 1.0 V DC on the lowest operating frequency and no more than 7.5 V DC on the highest. (NOTE: It is important that the VCO coils be adjusted carefully and with the proper tuning tool to avoid damaging the core. It is also important that the friction locking rubber piece inserted between the core and the coil be in place to eliminate the possibility of the VCO falling outside the 1.0 to 7.2 volt range during vibration or movement.) After adjusting the RX VCO, activate the transmitter and adjust the T VCO coil (1202) in the same X manner. ~djust'the reference oscillator trimmer VC2Ol for the correct carrier frequency at the selected channel.
Transmitter Begin transmitter alignment by setting VR401 to its full clockwise position. Then transmit on a frequency that is near the center of the radio's assigned frequency range, and adjust the driver's input and output tuning capacitors, (VC401, VC402) for maximum output.

N o w adjust the input and the output tuning capacitors for the final stage (VC501 and VCSOZ) for maximum output These can be reached through holes on the final P.A shield. Alternate tuning VC40 1, VC402, VC50 1 and VC502 for maximum output power. After adjusting transmitter to maximum power, adjust VR40 1 counter-clockwise until power drops slightly. (Note: To ensure proper power output use a power supply capable of supplying 13.8 VDC at 10 amps and heavy power cables. ) While modulating the transmitter, set deviation to 4.8 Khz by adjusting VR202 (located on the P U board at the end opposite the synthesizer and the PROM ICsJ.Next, adjust mike gain potentiometer VR2Ol for proper deviation while holding the microphone at the desired speaking distance.

Receiver
Select a channel on the approximate center of the desired operating range. To the antenna connector, connect a signal generator modulated by a 1 Khz tone set for 3.3 Khz deviation. Connect a SINAD meter to the external speakerjack on the rear of the radio. Turn squelch control fully cownterclockwise. Adjust: LlOl through L107 for best SINAD while maintaining the output of the generator close to the 12 dB point. Readjust coils as necessary for proper receiver response over the operating range. IF coils L108 through Lll2 come properly tuned from1 the factory. It is not advisable to tamper with the tuning. If it becomes necessary, however, follow the SINAD method described above for front-end tuning. The 2nd local oscillator, although not usually necessary, can be set by connecting a high sensitivity frequency counter to test point CPlOl on the RX PCB and adjusting CVlOl for 21.145 MHz.

Top View

- 15-

TUNING POINTS

Bottom View

- 16-

TROUBLESHOOTING AND 'SUGGESTEDTEST EQUIPMENT

It is recommended that maintenance of the radio be done at the board exchange level. Service facilities can take maximum advantage of the board exchange program by stocking a set of replacement boards and by returning defective boards to the factory. The transceiver is composed of fiw boards that contain all of the circuitry. Any malfunction should be isolated to a board and verified by an exchange. The five boards are: PLL Synthesizer/TX Exciter Receiver RF driver RF power output Display Except for the Display and RF P.A., these boards can be removed and replaced with a screwdriver and some care.

General The PLL Synthesizer/TX exciter board contains the modulator, RX and TX VCO, TX predrivers and synthesizer circuits. As such, a receive malfunction could be an R VCO problem on the PU board. Proper X VCO operation can easily be verified by checking for 1.0 to 7.2 volts at the VCO test point CP201. If
Test Instrument DC Power Supply

the R VCO is operating, then most R malfunctions X X would be a result of a problem on the receive board. Transmitter malfunctionscould be on any one of three boards. As with the receiver, the first place to check would be the TX VCO voltage at CP2Ol while in the TX mode. If this voltage is correct, the problem could be in the predriver, driver or power amplifier stages. To isolatea transmitter problem, first check the power supply current during transmit. As the driver draws approximately 2 amps, failure of the final stage would show some increase in current during transmit (about 2 amps more than while receiving). Little change in current between TX and RX would indicate problems in the predriven (PLL board) or driver (assumingthe TX VCO was operational, which should be the first test). An additional test could be made with an RF probe or an RF voltmeter at the input to the driver stage (about 5 volts RMS should be present here). Output of driver stage should be 8.0 or more wical,. Modular construction of the transceiver was intended to simplify servicing at your facility as this can be a hidden cost associated with other transceivers where troubleshooting must be pursued to the component level.
Suggested Type
Astron RS-12

Required Specifications
Voltage: 13.8 VDC Current: 1 Amps Cont. 0 Frequency 136-1 74 MHz Powec 0-100 Watts Impedance: 50 Ohms
-

RF Watt Meter

Bird Model 43 With 10 C Element

RF Dummy Load
DC Voltmeter

Impedance: 50 Ohms Power 50 W Range: 0-15 V DC Input Resistance 10 Meg Ohm Range: 3 mV-I0 V Range: 0-5 KHz

Bird Model 8085 or Model 8341-200 Simpson 260 and Data Precision 1351 Leader LMV 181 A Marconi TF 2304 HP 5383 A or Data Precision 5000-TB8 Wawtek 3005

AC Voltmeter Deviation Meter Frequency Counter

+/- Deviation Capability

Range: 136-174 MHz Accuracy: +2 ppm/yr Range: 136-174 MHz Level: 0.1-1000 uv Modulation: InternaVExternal Deviation: 0-5 kHz Impedance: 8 Ohm Power: 7.5 Watts Min. With Switch Selectable Int. 8 Ohm Speaker

RF Signal Generator

--

Speaker Load

Shop Fabricated

-8V

0206

-5V

VCO CONTROL

'
-5v

+BV

+BV

+BV 0205

-5v IC201 N N+l COUNTER

-4

,
I\

RX VCO

1
TXB+

l
TX VCO

+8V

TO RX MIXER

PLL BUFFER

+5v lC202

SYNTHESIZER

i-,

BUFFER

TX VCO

'7;
EPROM
L-

-IC203

--

------ -----: CHSELECT

O A R c ,--- J! (DISPLAY
I

-------

AG~s,
1'2205 CLOCK

ADDRESS GENERATOR

rn

6 n
x
0

13 8V

138V 0210 0211 RF AMP TX RF OUT

IOSW)

I
A

0,

- - 0209 RF AMP
A

RF AMP

5 GI

0213

bDt$l-f-lt~
M IC GAIN

SPEECH

LIMITER

OUT OF SWITCH LOCK

0214-0215 XTAL HTR

-. . *
1'2207

.'

DEV SET

TX B+

1
0216 TX B+' (8V)

b138V

IC208 +5V 4

0217 RX VCO ENABLE RX VCO SWITCH

NEUTEC COMMUNICATIONS INC. SM-1645 MOBILE PLLIEXCITER BOARD

5v ' REGULATOR

TXB+ SWITCH

IC206 +8V 4
L

8V REGULATOR

0101
r

0102
1

0104
1st IF FILTER
1st IF
,

0106 2nd MIXER

ANT INPUT (From Final PCB)

RF AMP

1st

MIXER

AMP

2nd IF FILTER

RX VCO

NEUTEC COMMUNICATIONS INC. SM-1645 MOBILE RECEIVER BOARD

IC101 2nd IF/ DETECTOR

IC102 VOL CONTROL

I
'

IC104 AF OUT

IC102 SO CONTROL
I

1C103

0107
,

IC103
,

Dl04

0 108 BUSY LT SW

NOISE AMP

NOISE DET

SCHMITT TRIGGER

AF SWITCH

BLOCK DIAGRAM

NEUTEC COMMUNICATIONS INC. SM-1645 MOBILE DISPLAY BOARD

0601 25'22724 TO PLL LED DRIVER

I
I
D604

MSD

+
4
CH SW
I

IC601 74LS283
I I

IC602 74185 BINARY TO BCD

I

IC603 74LS47 BCD TO 7SEGMENT

'

BINARY CODE

I-,
4

0-15
1

. 16

7
3

- El

SL2271

LSD

INDICATOR

NEUTEC COMMUNICATIONS INC. SM-1645 MOBILE DRIVER BOARD

DRIVER (0.5W)

PTT

TX RF 8+ DET TO P.A. PCB

- ~~-

RF IN (low) 7

RF PWR AMP
A

PIN DIODE SW

L.P.F.

ANT

Bt
TX
B+

'

PWR DETECTOR

I
TO PWR CONTROL CKT

D5W D510

FINAL PWR AMP BOARD

LAYOUT PLL/MCITR BOARD

PCB 83054-2A

- 22 -

SCHEMATIC PLL/EXCITER BOARD

LAYOUT PLL/EXCITR BOARD

PCB 83054-2A

- 24 -

SCHEMATIC PLWEXCITER BOARD

136 174 MHz

LAYOUT RECEIVER BOARD

PCB 83054-2A
-26-

LAYOUT RECEIVER BOARD

SCHEMATIC RECEIVER BOARD

136 174 MHz

8201-4-IA

- 29-

LAYOUT FINAL POWER AMP BOARD

PCB 82014-5A
-30-

FT501 1OOOP
9

0.01

wh

C506

!g
2
. l

S L l 0 0 P He' C507

dT
FT502 1OOOP

10,,/16 $ 0.001

*+
w
C535

C508 C509

3000-25

0.01

m 0
P

J
R506 1K 0.01

C510

X E pxzg

SL300P C H l -100P

+l -+
C511 O O P ~ ~ '

VC502

\',

R502 1000 2 W

CH501 3.9rr

CH502 3.9!t

C532

470Q

3.911

R509 200 1W ~530-

LAYOUT FINAL POWER A M P BOARD

SCHEMATIC FINAL POWER A M P BOARD

136- 174 MHz

PCB 8201-4-SA
-33-

LAYOUT DRIVER BOARD

PCB 820144A
-34-

SCHEMATIC DRIVER BOARD

30 - 50 MHz

LOW BAND

DRIVER & APC A M P

13 6 V

For TX ANTSW

PWR M T

LAYOUT DRIVER BOARD

PCB 820144A
-36-

SCHEMATIC DRIVER BOARD

136 174 MHz

TX Driver & APC Board Schem.

PCB 8 2 0 1 - 4 - 4 A

PTT

POWER DET

GND

LAYOUT DISPLAY BOARD

PCB 8201-4-8
-38-

SCHEMATIC DISPLAY BOARD

LAYOUT RECEIVER/PLL BOARD

SCHEMATlC RECENER PLL/REPEATR CONTROL

LAYOUT SINGLE TONE BOARD

+5

8730 on

0930

OTONE DECODE

,i.Tlr;h

# ~ T ~ F + ~ ~ o ~ I ~ Y D C ,

O=

680, ~1o2dfi9733

LAYOUT MULTJTONE BOARD

LAYOUT SCAN BOARD

SCHEMATIC SCAN BOARD

PLL/TX EXCITER PCB PARTS LIST

REF TYPE DESCRIPTION PART # REF TYPE DESCRIPTION PART #

IC201 202 203 204 205 206 207 208

IC IC IC IC IC IC IC IC FET Transistor FET Transistor FET Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Vari-Cap Vari-Cap Vari-Cap Vari-Cap Vari-Cap Vari-Cap Zener Diode Zener Zener Zener Diode Diode Transformer Transformer Transformer

SP8793 MC145146 2716 with Socket MC14161 BP MC14069UBP TA78L008 MC1458 7805

07-8793 07-5146 07-2716 07-41 61 07-4069 07-8008 07- 1458 07-7805

Heat Sink RF connector RF connector PCB connector PCB connector PCB connector PCB connector PCB connector Thermistor
% w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor

Minipin jack A1 Minipin jack A1

AK-10 AK-10 AK-11

lnductor lnductor lnductor lnductor lnductor lnductor lnductor lnductor lnductor lnductor lnductor Variable capacitor Variable Resistor Variable Resistor X'tal 20Pf IK POT IK POT 4.8MHz HC18/u

w Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor l/4 w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor % w Resistor
l/q

%w %w %w %w %w %w %w %w %w %w %w %w %w

REF
I/,

TYPE

DESCRIPTION

PART#

--

--

REF

TYPE Tantalum capacitor Tantalum capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Electrolytic capacitor Mylar Ceramic capacitor Electrolytic capacitor Electrolytic capacitor Mylar Mylar Mylar Mylar Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Electrolytic capacitor

PART #

Resistor Resistor Resistor Resistor Resistor Resistor I/, w Resistor 11, w Resistor I/, w Resistor 1/, w Resistor I/, w Resistor w Resistor I/, w Resistor 1 w Metal Film 1 w Metal Film w Resistor w Resistor 1/I w Resistor 1/4 w Resistor % w Resistor C201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Tantalum capacitor

w w 1, w ! I/, w 1, w ! I/, w

,
i

C233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 26 1 262 263 264 265 266 267 268 269 270

.022pF SL 1O P O 33uF 16V

Ceramic capacitor Electrolytic capacitor C231A Ceramic capacitor

C225A C264A

RECEIVER PCB PARTS LIST

--

REF

TYPE

DESCRIPTION

PART X

REF

TYPE

DESCRIPTION

PART #

QlOl 102 103 104 105 106 107 108 109 110

Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor

Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor
C101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148

1O K 33K 220K K 1O 100 3.3K 15K 2.2 220 1 4.7K 1O K

Diode Diode Diode Diode Diode Diode

RlOl 102 103 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 143 144

Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor

Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Electrolytic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor

CH 8P CH 2P CH 1P CH 2P CH 6P .Ol,UF .OOlpF .OlpF CH 2P CH 3P SL 0.5P CH 2P CH 6P SL 0.5P CH 2P CH 4P .01p

.Olp SL l o o p CH 6P CH 2P SL 0.5P CH 6P CH 2P .01p .Olp .Olp CH 82P lop l 6 V

CH 24P .01p
.Glp .Olp CH 47P CH lOOP CH lOOP .Olp CH l P SL l o o p .047p .047p .01p .01p 4.7,~16V

4.7~ 16V .047p lop l 6 V .01p

REF
C149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 178 179 180

TYPE

DESCRIPTION

PART X

REF

TYPE

DESCRIPTION

PART #

Mylar film capacitor Mylar film capaciior Mylar film capacitor Mylar film capacitor Mylar film capacitor Mylar film capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Ceramic capacitor Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Tantalun capacitor Electrolytic capacitor Mylar film capacitor Electrolytic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor

.0047p ,0047~ 0.01~ 0.01,~ 002& 0.01~ 0.01~ 0.001p .47p 50V
.Olp .Olp

02-4723 02-4723 02- 1033 02-1033 02-2223 02-1033 02-1030 02-1020 02-4748 02-1030 02-1030 02-1020 02-1030 02-1 058 02-1 058 02-1 058 02-1 058 02-1020 02-4748

C181 Ceramic capacitor 182 Ceramic capacitor 183 Ceramic capacitor L l 01 102 103 104 105 106 107 108 109 110 111 112 Coils Coils Coils Coils Coils Coils Coils Coils Coils Coils Coils Coils

.OOlp .001p .OOlp AK-01 AK-02 AK-03 AK-03 AK-04 AK-05 AK-06 AK-07 AK-08 AK-09 BH169E BH169E 20P 50K 21.145 MHz HC18/u 21 M15C (8C) 21.6 MHz LFB20 (8) 4550 Minipin Jack VI Minipin Jack VI R413614 R41 3614 1mH 1mH 1mH 220,~ H AF P.A.

02-1020 02-1020 02-1020 23-1001 23-1002 23-1 003 23-1 003 23-1004 23-1 005 23-1 006 23-1 007 23-1008 23-1009 -23-2169 23-2169 22-2000 21-5030 12-0001 13-0001 13-0002 13-0003 35-0001 35-0001 36-0001 36-0001 03-1020 03-1020 03-1020 03-2210 65-0001 66-1500

.OOlp
.Olp

1p50V 1p 50V 1p 50V 1p 50V

.OOlp .47p 50V

CV101 Variable capacitor VRlOl XI01 F101 Variable Resistor X'tal X'tal Filter Ceramic Filter Ceramic Discriminator RF Connector RF Connector Connector Connector Ferri Inductor Ferri Inductor Ferri Inductor Ferri Inductor Heat sink 15 mm Can

lop l 6 V
.47p 50V .01p 6.3V 220p 6.3V 1~
1OOp 25V

02-1066 02-4748 02-1045 02-2275 02-1 043 02-1077 02-2276 02-1020 02-1020 02-1020 02-1020 02-1020 CN101 102 J101 102 CHlOl 102 103 104 102 103

220p 16V .001p .OOlp .001p .001p .001p

PARTS LIST
REF Q501 502
TYPE

DESCRIPTION

PAM#

REF R515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 53 1 532 533 534 535 VC501 502 TH501 CH501 502 503 L501 502 503 504 505 506 F.B.

TYPE

DESCRIPTION
-

PART #

Transistor Transistor Diode Diode Diode Diode Diode Diode Diode Zener Diode Diode Diode Diode

R501 l/s w Carbon Resistor 502 2 w Metal Film 503 '/4 w Carbon Resistor 504 w Carbon Resistor 505 lh w Carbon Resistor 506 '/4 w Carbon Resistor 508 l/s w Carbon Resistor w Carbon Resistor 509 1 w Metal Film 510 Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor

Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor D.M. capacitor D.M. capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Feed-Through Feed-Throug h Feed-Through Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Variable capacitor Variable capacitor Thermisistor Ferri Inductor Ferri Inductor Ferri lnductor Coil Coil Coil Coil Coil Coil Ferrite Beads

SL 1O P O SL loop .001p .01p .OOlp(M) .001p(M)

.Olp

CH 20P CH 2P CH 30P CH 9P CH 24P CH 6P CH 15P .OOl/l .OOlp .001p

.Olp

.O1 .01 SL .75PF CVOl C450 CVOl C450 35D46 lPH 1PH 1PH HF 3LR35J AK-15 AK-16 AK-17 AK-18 AK-19 FBl 01 23-8335 23-1015 23-101 6 23-1017 23-1018 23-1019 67-0001

PARTS LIST
REF TYPE Transistor Transistor Transistor Transistor Transistor Transistor DESCRIPTION 2SC2539 2SB596 2SA695 2SC2724 2SC2724 2SA999 PART # REF TYPE Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Electrolytic capacitor VC401 VC402 VR401
0

DESCRIPTION

PART #

LED
Diode Diode 2W Metal Film Carbon Resistor I/, Carbon Resistor I/, Carbon Resistor '/, Carbon Resistor Carbon Resistor I/, Carbon Resistor I/, Carbon Resistor I/, Carbon Resistor I/, Carbon Resistor
I/,

GL-9NR2
IS1588 181588 56Cl I oon

ion

4.7n 3.3K 2.2K 3.3K 3.3K 1O K 1O K CH 15P CH 15P CH 20P CH 62P .OlpF 02-1501 02-1 501 02-2001 02-6201 02- 1030

Variable capacitor Variable capacitor Variable resistor Coil

RF Connector

L401 CN401

C401 402 403 404 405

Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor Ceramic capacitor

Mini Pin Jack A1 35-0001 R413614 FBI01 36-0001 67-0001

J401 2.5mm Connector F-B Ferrite Beads

DISPLAY PCB PARTS LlST

REF TYPE DESCRIPTION PART #

REF

TYPE

DESCRIPTION

PART #

IC601 602 603 (2601 D601 602 603 604 A601 601 602 603 604
,

IC IC IC Transistor Diode Diode Diode Diode

'/e w Carbon Resistor '/a w Carbon Resistor '/s w Carbon Resistor '/a w Carbon Resistor '/e w Carbon Resistor

74LS283 74185 74LS47 2SC2724 GL-9NY2 GL-9NR2 GL-9NG2 SL-2271 1K 1K 1K 1K 1K

07-4283 07-4185 07-7447 042724 14-0004 14-0002 14-0005 14-2271 01-1025 01-1025 01-1025 01-1025 01-1025

A605 '14 w Carbon Resistor 606 '14 w Carbon Resistor 607 '/, w Carbon Resistor 608 '14 w Carbon Resistor 609 w Carbon Resistor 610 '/4 w Carbon Resistor 611 1 w Carbon Resistor 4 ' 612 'h w Carbon Resistor 613 '14 w Carbon Resistor 614 '/, w Carbon Resistor 615 114 w Carbon Resistor 616 '14 w Carbon Resistor 617 '14 w Carbon Resistor

'/,

10K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K .OlpF

01-1030 01-1020 01-1 020 01-1020 01-1020 01-1020 01-1020 01-1020 01-1020 01-1020 01-1020 01-1020 01-1020 02- 1030

C601 Ceramic capacitor

CHASSIS COMPONENTS PARIS LlST

REF TYPE DESCRIPTION PART % REF

TYPE

DESCRIPTION

PART #

S703 VR701 702 CN701702 J701 702

Channel SW Volume Pot Squelch Pot Mic Connector Ant Connector Ext Sp Jack (3.5mm) Power Jack 20K 20K

91-0003 91-0001 91-0001 91-0002 91-0006 91-0005 91-0004

R701

1W Metal Film

ion
SL lOOPF SL lOOP SL lOOP

01-1002 02-1012 02-1012 02-1012

C701 Ceramic capacitor 702 Ceramic capacitor 703 Ceramic capacitor

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EXT SPEAKER

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FINAL PCB
CN402

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CN202

mmw

TO CN102
IC203

TO F l NAL PCB

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3 Z i i~ $ oGaZ m 5 w

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7 6 5 4 3 2

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L J 4 0 1 - 5 J 6 0 2 DISPLAY PC8

YEL

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VOLUME VOLUME O m m h W

EXT DC INPUT
1 2 1 2 3 4 5 6

MT20

1645 WIRING DIAGRAM

TO 1102 ISCR

g 2

5 5

l NTERFACE

LIMITED WARRANTY