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Busbar

TM

Trunking
System
(125A - 2000A)

TM

Controls & Switchgear Co. Ltd.


Busbar Trunking System

Busbar trunking system in compact design is the most efficient, safe and ideal system for electricity supply
to industrial installations and high rise structures, offering a wide current range from 125A to 2000A in
type CBC (Copper conductor) and 160A to 1250A in type CBA (Aluminium conductor) with possibility of
feeding loads upto 400A with standard plug-in boxes. The system has provision of 4 Plug-in outlets per
meter, which can be fitted quickly and provide total flexibility for any change in distribution layout at
a later stage. The system has been designed especially for installations and projects where power supply
has to be made available rapidly. These are most suitable for applications where exact location and
power consumption is not sure and possible changes in physical distribution of loads are envisaged.

Standards & Specification „ System can be mounted edgewise or flatwise,


Equipment is designed for low voltage horizontally or vertically in any direction with all
power distribution as per IEC 439 ( Pa r t 2 ) , kinds of bends, tees and crosses.
IS 8623 (Part 2). „ Un-drilled busbars of two sections can be joined
together by Joint Clamp using HTS bolts.
Bustrunking enclosure is made from cold rolled steel
„ Extra safe cable connection in plug-in-boxes
sheet 1.6mm (16 SWG) with anti corrosive coating and
without additional cable support.
finally epoxy polyester powder coating of flint grey
„ Tap off points are fully shrouded to prevent any
shade (RAL 7032).
accidental contact. They are further closed by
As a standard practice the degree of protection is nondetachable plastic covers.
IP-52 for all ratings. Equipment with IP54 protection can „ Plug in boxes can be easily mounted, ensuring
be supplied at extra cost. 100% automatic polarity. Earth contact makes first
and breaks last.
Busbars in CBC type are made of 99.9% pure copper,
„ 4 pole isolator is provided in plug-in-boxes upto
ETP grade, whereas in CBA type, busbars are made of
125A for extra safe connection on live bus trunking.
63401 WP grade aluminium alloy. Busbars are with full
round edges for easy insertion and removal of plug- „ All plug-in boxes are COMPATIBLE with all ratings of
in boxes. bus trunking.
„ Two sections can be easily isolated for
Advantages of Compact Design maintenance and inspection in installed condition
„ Compact size and easy installation without dismantling or removal of any section.
„ Unmatched reliability „ Both sides of bus trunking can be used with
„ Flexibility leading to reduced costs provision of 4 tap off outlets per meter. (2 no’s. on
„ Polarity errors are totally eliminated each side)
„ Low impedance & hence low voltage drop „ Safe, easy and quick plug-in / plug-out possible on
live bus trunking.
„ Improved thermal characteristics.
„ Considerable saving in installation and operational
„ Provides distribution & protection through Plug-in-
cost. SYSTEM IS MAINTENANCE FREE.
points
„ Low cost, flexible & safe distribution system „ System is totally reusable, easy to dismantle,
eliminates the requirement of separate distribution reinstall and extend. Each section can be
LT panel. individually replaced or dismantled without
disturbing other sections.
Salient Features of Compact Trunking „ Fire barrier provision with F & T rating for 2 hours
„ Small, compact and rigid construction. can be provided as per requirement for floor and
„ Automatic polarity maintained throughout the wall crossings (Refer UL1479).
system during installation. „ Temperature rise on enclosure for all ratings is 25 o C
„ Pleasant Light Grey Powder coated finish on rust max. for safety of operators
proof enclosure. „ High dielectric strength and insulation level
„ Inside the bus trunking, busbars are supported at maintained even in hot and humid condition by
ever y 250 mm for rigid and shockproof use of high impact, flame retardant, non-
construction. hygroscopic insulators made of F-class material
„ Busbars in enclosure are held tight, and cannot ‘NORYL’
easily slide even in vertical runs when used as rising „ Plug-in boxes with MCCB and SFU can be provided
mains. with door interlocking and interlocking with bus
„ Riveted construction adopted for tamper-proof trunking to ensure “Plug-in” and “Plug-out” possible
system. only in ‘OFF’ condition.
Technical Parameters
Technical Data : CBC (Copper Bus Trunking)

PARAMETER UNIT

TRUNKING TYPE CBC CBC CBC CBC CBC CBC CBC CBC CBC CBC CBC CBC
125 250 315 400 500 630 800 1000 1250 1500 1750 2000

Overall Dimensions mm 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x
60 60 75 75 95 95 115 135 190 230 230 270

Rated Current at A 125 250 315 400 500 630 800 1000 1250 1500 1750 2000
40 oC Ambient

Insulation Voltage V 690 690 690 690 690 690 690 690 690 690 690 690

Peak Short Circuit KA 17 30 42 52 70 76 104 104 128 140 155 155


Current

RMS Short Circuit KA 6.5 15 20 25 33 36 50 50 58 64 70 70


Current (1 Sec.) 0.5 sec.

Conductor Material Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu

No. of Conductors 1 1 1 1 1 1 1 1 2 2 2 2
per Phase / Neutral

Phase Cross Section mm2 28 90 120 180 240 300 420 540 600 720 840 1080

Neutral Corss Section mm2 28 60 120 120 180 180 300 420 360 600 600 840

PE Cross Section mm 2
36 z
36 z
36 z
36 z
75 ★
75 ★
75 ★
75 ★
75 ★
75 ★
75 ★
75 ★
Cu Conductor

PE Enclosure mm2 84 84 102 102 110 110 118 126 164 184 184 204
(Cu equivalent)

Trunking Weight
(3P+N) Kg/m 7.5 9.6 12.0 13.8 17.5 19.2 24.2 29.3 33.4 40.6 44.0 54.3

z
Inside of Enclosure ★ Outside of Enclosure

Technical Data : CBA (Aluminium Bus Trunking)

PARAMETER UNIT

TRUNKING TYPE CBA CBA CBA CBA CBA CBA CBA CBA
160 250 400 500 630 800 1000 1250

Overall Dimensions mm 147 x 147 x 147 x 147 x 147 x 147 x 147 x 147 x
60 75 95 115 135 190 230 270

Rated Current at A 160 250 400 500 630 800 1000 1250
40 oC Ambient

Insulation Voltage V 690 690 690 690 690 690 690 690

Peak Short Circuit KA 20 30 52 76 95 104 128 128


Current

RMS Short Circuit KA 10 15 25 36 45 50 58 58


Current (1 Sec.)

Conductor Material AL AL AL AL AL AL AL AL

No. of Conductors 1 1 1 1 1 2 2 2
per Phase / Neutral

Phase Cross Section mm2 90 180 300 420 540 600 840 1080

Neutral Corss Section mm2 90 120 180 300 420 360 600 840

PE Enclosure mm2 84 102 110 118 126 164 184 204


(Cu equivalent)

Trunking Weight Kg/m 7.2 9.6 11.60 13.50 15.50 18.90 23.20 27.40
(3P + N)
Distributor

TM
Controls & Switchgear Co. Ltd.
Central Marketing Office : 222, Okhla Industrial Estate, New Delhi - 110 020
Tel. : +91-11-2684 8242-45, 2683 6171, 2691 8834-37, 2683 8291, Fax: +91-11-2684 7154, 2682 9063, 2684 7342
email : info@controlsindia.com
Works : Bus Trunking Division C - 59, Phase - II, Noida - 201 301, (U.P.)
Tel. : +0-11-8-446 0813 - 818, 456 2872-73 Fax: +011-8-456 7379
W e b s i t e : w w w. c o n t r o l g r o u p . o r g

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