HV9910BDB7 HV9910B PFC 40W LED Driver Demoboard

General Description
The Supertex HV9910BDB7 demonstrates the use of an HV9910B control IC in an off-line, High Brightness LED driver application. The board incorporates power factor correction (PFC) and satises the limits for harmonic currents according to the EN61000-3-2 Class C standard having total harmonic distortion (THD) less than 20%. The board features a low component count and long life operation due to the absence of electrolytic capacitors. The board is designed to supply a string of LEDs with a current of 350mA and a voltage in the 65 to 105V range from a 220/230VAC line. The conversion stage draws line current throughout the AC line cycle, partly using a charge pumping and partly using a boost conversion technique to charge the bulk energy storage capacitors. The LED current is provided with a continuous mode buck stage giving a DC current with about 30% peak-topeak ripple. A patent for this conversion technique is pending. Please inquire with the Supertex applications department for design guidance, should change of input line voltage, output voltage, or output current be desired. An effort was made to satisfy the requirements of CISPR 15 (EN55015), limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment. The connection diagram details the hookup of the board to the AC line. Note that the load is NOT galvanically isolated, and that measurements to the board require measurement techniques in common use with non-isolated off-line power supplies (isolation transformers, differential probes, etc).

Specications
Parameter Input voltage Power factor Total harmonic distortion EMI limits Output voltage Output current Output power Efciency Load regulation AC Line regulation Output ripple Life time Output short circuit protection Output open circuit protection Dimensions Value 190~265VAC, 50Hz 0.95 <20%; EN 61000-3-2 Class C CISPR 15 65~105V 350mA10% 40W 90% <3% <1.5% <30% peak-peak Non-Electrolytic No Yes 3.0 x 2.3 x 1.1 (76mm x 58mm x 28mm)

Board Layout

Top View

Bottom View

Actual Size: 3.0 x 2.3 x 1.1

1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com

HV9910BDB7
Connection Diagram

105VDC 350mADC

220VAC

Connections

Input Voltage - Connect the AC line input voltage to AC VIN as shown.

LED String - Connect the LED strings between LED+ and LED- as shown (anode of the string to LED+ and cathode to LED-).

Schematic Diagram
190 265VRMS
J1 HDR
CL CL-140

L2 560H
C10 220nF

D9 S1J

D3 STTH1L06A

D4 STTH1L06A

105VDC 350mADC
J2 HDR

AC

F1 1A F

L3 4.7mH

BR1 1 DF04S
3 4

D2 STTH1L06A

C20 R20 100pF 2.2k

C3 10nF

C1 2.2F

C2 2.2F

D1 STTH1R06A
C5 470nF

POS

C11 100nF

C12 100nF

NEG
CT1 1:1 2 4
R16 620m

AC
R12A 499k R12B 499k R11A 10k R1 464k

1
VIN

IC1 HV9910BNG-G
GATE CS LD

1 3
R4 1.0k

L1 10mH

HV9910B
ROSC GND PWM VDD

M1 SPP04N50C3

6
C8 10F

C7 100pF

R6 620m

1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 2

HV9910BDB7
Typical Characteristics
Figure 1.
0.91 0.905
EFF

Efciency at full load.

Efficiency (VLED = 105V, ILED = 350mA)

Figure 2.
0.91 0.9

Efciency at nominal AC line voltage.

Efficiency (VIN = 230VAC, ILED = 350mA)

EFF
0.89 0.88

0.9 0.895 0.89 0.885 190

0.87 0.86 0.85 104.3

210

230 VAC

250

270

84.4 VO

67.5

Figure 3.
0.366 0.364 0.362 0.36 0.358 0.356 0.354 0.352 0.35

Load regulation.
ILED Load Regulation (VIN = 230VAC)
ILED

Figure 4.
0.358 0.357 0.356 0.355 0.354 0.353 0.352 0.351 0.35

AC line regulation.
ILED Line Regulation (VO = 105V)
ILED

0.348 104.3

84.4 VO

67.5

0.349 190

210

230 VAC

250

270

Figure 5.
40 35 30 25 20 15 10 5 0 190

Harmonic Distortion vs. AC Line Voltage.

Figure 6.
0.96 0.95 0.94

Power Factor vs. AC Line Voltage.

Power Factor (VO = 105V, ILED = 350mA)

Harmonic Distortion (VO = 105V, ILED = 350mA)

PF

THD,%

0.93 0.92 0.91 0.9 0.89 0.88

210

230 VAC

250

270

0.87 190

210

230 VAC

250

270

1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 3

HV9910BDB7
Figure 7. EMI Characterization - Conducted Emissions vs CISPR 15 Limits.

Figure 8.

CT1 Construction Diagram.

4T : 4T AWG24

2
Mfr: Ferroxcube PN: TN/10/6/4

4 3

2
TOP VIEW

Vertical Toroid Mount Mfr: Lodestone Pacific PN: VTM455-4 CT1

1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 4

HV9910BDB7
Bill of Materials
Qty 1 2 1 1 1 1 1 1 2 1 1 1 AR 1 3 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 D1 D2, D3, D4 D9 F1 HS1 IC1 J1, J2 L1 L2 L3 M1 R1 R4 R11 R20 R6, R16 CT1 Ref Des BR1 C1, C2 C3 C5 C7 C8 C20 C10 C11, C12 CL1 Description Rect Bridge, DFS, 400V, 1.5A Cap, MZPEF, 450VDC, 10%, 2.2UF Cap, MZPEF, 630VDC, 5%, 10NF Cap, MZPEF, 400V, 10%, .47UF Cap, CER, NP0, 50V, 10%, 0805, 100PF Cap, CER, X7R, 10V, 10%, 1206, 10UF Cap, CER, NP0, 1000V, 5%, 0805, 100PF Cap, MKP, 220NF, 305VAC, X2, 125C, 20% Cap, MKP, 100NF, 305VAC, X2, 125C, 20% Inrush current limiter, 50/0.89, 1.1A Core, toroidal, TN10/6/4-3E25 Toroidal core mount, 0.455Dia, 4PIN Magnet wire, MW28C, SPN AWG24 Diode, ultrafast, 600V, 1A, SMA Diode fast, 600V, 1A ,SMA Rectier, GPP, 600V, 1A, SMA Fuse fast, 1.00A, IEC, Short, TR5 Heatsink, TO-220, Ver MNT W/Tab, H75 21K IC, LED Driver, 8-Lead SOIC Header, 2POS, .156, VERT TIN Choke AXL,14mm, 10mH, 10%, 350mA Choke SH RAD,16mm, 10%, 560H, 1.1A Choke SH RAD,13mm, 15%, 4.7mH, 370mA MOSFET, N-CH, 560V, 4.5A, TO-220AB Resistor 1/8W, 1%, 0805, 464K Resistor 1/8W, 1%, 0805, 1.00K Resistor 1/8W, 1%, 0805, 10.0K Resistor 1/2W, 5%, 2010, 2.2K Resistor 1/2W, 1%, 1206, .62 Manufacturer Fairchild Semi Panasonic ECG EPCOS Inc EPCOS Inc Kemet Murata Vishay/Vitramon EPCOS Inc EPCOS Inc GE Sensing Yageo / Ferroxcube Lodestone Pacic MWS Wire Industries STMicroelectronics STMicroelectronics Diodes Inc Wickmann USA Aavid Thermalloy Supertex Molex Renco Sumida Sumida Inneon Technologies Panasonic ECG Panasonic ECG Panasonic ECG Panasonic ECG Panasonic ECG Susumu Co Ltd Part Number DF04S ECQ-E2W225KH B32529C8103J B32522C6474K C0805C101K5GACTU GRM31CR71A106KA01L VJ0805A101JXGAT5Z B32922T2224M B32922A2104M CL-140 TN10/6/4-3E25 VTM455-4T SPN AWG24 STTH1R06A STTH1L06A S1J-13-F 37011000410 574502B03700G HV9910BLG-G 26-48-1021 RL-1292-10000 RCR1616NP-561K RCP1317NP-472L SPP04N50C3 ERJ-6ENF4643V ERJ-6ENF1001V ERJ-6ENF1002V ERJ-8ENF4993V ERJ-12ZYJ222U RL1632R-R620-F

R12A, R12B Resistor 1/4W, 1%, 1206, 499K

Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate product liability indemnification insurance agreement. Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com)
2009 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited.

010510

1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 5

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