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nl

Introduction

The NEM Group of which we are the manufacturing department is a major player in the global market for custom made solutions in the field of Heat Recovery, Industrial and Utility steam generators and related equipments. NEM Manufacturing is the manufacturing facility and is located in the northern part of the Netherlands. NEM Manufacturing is qualified and certified to manufacture pressure parts in accordance with the ASME, TRD, RToD (Dutch rules for pressure vessels) and the European Pressure Equipment Directive, PED, AS1210. From 1964 on, the production facility has specialized in pressure part manufacturing and is evaluated up to a state of the art production facility.

NEM Group

Board of Management
New Equipment Large HRSGs, Leiden Industrial & Utility Boilers, Hengelo Modular HRSG Systems, Hendrik Ido Ambacht Diverters & Dampers, Recklinghausen Germany NEM Middle East NEM USA NEM-Al Hashemiah L.L.C., Egypt Special Products, Leiden NEM Services Energy Services, Hengelo Standard Fasel, Utrecht Engineering & Consultancy, Hengelo Manufacturing, Scheemda Tools 4 Rent, Hengelo PowerspeX, Hengelo Energy Staff Resourcing & Recruiting, Utrecht

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Recognized Quality

Recognized Quality
ASME U stamp holder ASME S stamp holder EN - 12952-5 - TUV Verklaring van aanvaarding Herwaarmerken ISO 9001 National Board of Boiler and Pressure Vessel Inspection Certificate of Compliance HSB Global Standards Europe

Relations (* Prefered Vendor)


Shell* NAM* NEM Leiden* NEM Services Hengelo* Huisman Equipment* Alstom/RWE* Babcock Borsig Balcke Durr Total E-on HVC Alkmaar Attero Twister Veenstra Glazenborg Jacobs Engineering CBI Lummus Standard Fasel* Spie Nederland Hitachi Tata Steel

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Manufacturing
The manufacturing facility is specialized in the manufacturing of pressure parts such as the fabrication of headers that are used in Heat Recovery Steam Generators (HRSG). To optimize the production of headers we implemented the latest welding technologies including a welding robot which can weld fully automatic 250 header stubs per 8 hours. Automatic welding technologies enable us to manufacture in a competitive market. Our shop is fully sized and equipped to produce large harps for the horizontal HRSGs and boiler modules for the vertical HRSGs. With an overall experience of more than 30 years in the manufacturing of pressure parts, our dedicated skilled employees work at a high quality level and have a lot of know-how.

Research and development


NEM Manufacturing does the research for the NEM Group on new materials for pressure parts in the NEM Boilers. For example NEM Manufacturing has produced headers, harps, boiler modules and piping made of 9Cr-1Mo modified materials since 1994 (e.g. P91) and since 2008 for P92 to meet the code requirements of the American Society of Mechanical Engineers (ASME), Technische Regeln fr Dampfkessel (TRD) and the European Norm and PED. These experiences and know-how are available for other purposes in the industry as well. Whereas many companies still use the electrical welding process with stick electrodes (Shielded Metal Arc Welding or SMAW), NEM Manufacturing is succesful in using the Gas Metal Arc Welding (GMAW) method (fully mechanised and using metal cored wires) and Flux Cored Arc Welding (FCAW) processes.

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Technical support
Training and education. NEM Manufacturing supports the NEM Group with technical advice on manufacturing know-how. Foreign subcontractors also visit our facility in Scheemda for technical support, to enable production abroad on the required quality level. This way NEM is always up to date with the latest developments in fabrication and welding technology and can thus explain to new subcontractors how to produce according to NEM Standard Specifications. In case one of our subcontractors or clients experiences production problems, we offer on-site technical assistance.

After Sales Services


The flexibility of the NEM Manufacturing organisation enables NEM technicians to offer immediate assistance world wide, either in the form of advice or repairs onsite. NEM Manufacturing has assisted on projects in the USA, India, Spain, Romania, Germany, the United Kingdom and the Netherlands. NEM Manufacturing is increasing its independent activities on the process market. Fabrication of pressure and non-pressure parts with a short delivery time is one of the possibilities we offer.

Waste heatboiler, complete delivery Nem Manufacturing 2010

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Manufacturing equipment

Zayer milling machine 6000 MF 3


Cone: ISO 50 Table: 6000 x 1000 mm X/Y/Z: 4300/1500/1000 mm Heidenhain TNC 155 control

MAS CNC Drilling Machine VSP 50 CNC


Cone: ISO 40 Table: 3200 x 660 mm X/Y/Z: 4750/2000/1480 mm Heidenhain TNC 355 control

ABB Welding Robot IRB 2000


Welding machine: Aristorob 500 Track/Y/Z: 12000/2000/2000 Special Arc Software Kranendonk

TOS VARNDORF boring and milling machine WHN 9B


Cone: ISO 50 Table: 1250 x 1250 X/Y/Z: 1250/900/680 Heidenhain NC 135 control

MAS KOSOVIT Radial Drilling Machine VR8 A


Cone: Morse 6 Table: 3500x 3500 mm X/Y circle/Z: 2015/1100

Heat treatment furnace Electrical a1


X/Y/Z: 6000/2000/1700 mm Maximum Temp: 1000 C 6 channels TUV certified Capacity max 200 kilowatt

Tos and Cazeneuve Lathe SUI 50A/HB 500


Maximum length: 1500 mm Maximum diameter: 320/448 mm

Lincoln SAW Welding Machine NA5


Welding Machine: Lincoln DC 750 Track: 10.000 mm

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Component manufacturing

P91 header fabrication

SAW welding P91 valve Saddle welding inside valve

Welding of return bends vertical boiler module Empty module for vertical boiler

Superheater vertical boiler (P22/P91)

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Component manufacturing

Internal sleeve de-superheater Fabrication new Repair existing superheader

Hydro test harps for horizontal boiler Drying of the harps after hydro test

Deaerator Flugas Condesation Unit

Coils for replacement

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Component manufacturing

Puppy Dogs for evaporator boiler section Centrically reduced tubes

Evaporator waste incineration

Fabrication P92 headers

Inconel 628 Tubes

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Location

Eemshaven, Delfzijl

DHS

NEM Manufacturing, Scheemda

Fabrication area
Our covered area reaches out to 3.500 m2 and is equipped with overhead cranes. Further we have 1.000 m2 covered storage areas where we can store your components for at once availability. In total our production and storage facility covers 15.300 m2

DHS: Delta Heat Services

Transport facilities
Our manufacturing facility is directly connected to the waterside. Via this waterway all major Western Europe harbours can be reached within a few days. This makes it possible to transport large or heavy components by ship.

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Questionnaire

for Equipment Suppliers

QUESTIONNAIRE (for Equipment Supliers) Reported Date: Juli 2011 Vendor Name Factory Place No. of Employees Total Project Engineers Draftmen Fabrication Workers Welding technician QA/QC Turnover (annual everage) Ratio of Export Major Clients NEM-Group.com Scheemda (GR) 43 3 2 28 2 2 7.5 mln euro 70% SHELL, Jacobs Netherland HVC , AZN, RWE/Alstom NEM, NEMSF, FPCC Taiwan Ventil, Huisman Equipment 85% Shop Facilities Shop Area Total land area Area under roof Stainless steel facility Annealing Furnace Electrical (wxhxl)-max temp Oil burner (wxhxl)-max temp Overhead Crane (No.Xtons) 2x1.7x6 mtr- 1000C 5x3,75x12,5 mtr - 750C 2x20T,1x10T,2x5T,4x2T, outdoor 2x10T Optic, 11000x2900 mm No / by others No / by others No / by others No / by others Yes 9x 3x 34 + 4x orbitaal GTAW GMAW+FCAW total 25 Yes No Yes No / by others No / by others Yes Yes Yes No Yes No Max. width ship 12 metres 2.8 metres 15300 m2 3500 m2 200 m2

Flame Planer (Cutting) Mechanical Planer Bending Roller Press Facilities Forming of Head

Workload 2010 Tanks Others Total Annual Production QA & QC Manual ISO 9000 Certificate Design ASME Stamp Holder Design Code ASME VIII Div. 2 API 650 EN Others Drawing Shop Fabrication Capability Max Outside Dia. Max Length Max Weight Max Thickness Field Erection Typical Experience Use of Subcontractor Material

Annual Production Tonnage(Ton per year or month)

Ton Yes 9001 / 9002 / None

Turning Roller (ton x No.) Boring/Drilling Machine for Shielded Metal Arc (SMAW) Submerged Arc (SAW) Gas Tungsten Arc (GTAW) Gas Metal Arc (GMAW) Flux Cored Arc (FCAW) Band SAW / Band ESW for overlay STT (Surface Tension Transfer) Radiographic Exam. (RT) Ultrasonic Exam. (UT)

U /S Yes Yes 12952 ASME I, ASME IX, AWS CAD / Manual / Subcontract

5m 40 m 40-200 Ton 150 mm

Dye Penetrant (PT) Magnetic Particle (MT) Alloy Verification (PMI) Ferrite Check Hydro-test Water Quality for S/S less than 30ppm Cl~ content Harbour Facility Harbour depth Note; ship dimensions max. width 12 metre. harbour dept 2.8 metre.

Yes Yes C / S with Max.C and/or Carbon Eq., Low Temp. C/S, S/S, Alloy, Duplex P91 (max 9% Cr,1% Mo), P92 Yes Yes Yes

Piping Design & Fabrication Platform & Ladders Supply of Instrumentation

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Emergency service outside office hours Energy services +31 74 851 5555 Standard Fasel +31 30 244 9244

If you require additional information please do not hesitate to contact us NEM Manufacturing Haven Noordzijde 8 9679 TC Scheemda The Netherlands Tel. Fax E-mail Web : +31 579 591521 : +31 579 591862 : manufacturing@nemservices.nl : www.nemservices.nl

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