*. Quy trnh sn xut xi mng: Gm 6 giai on sau: - Giai on 1: Khai thc m. - Giai on 2: Gia cng s b nguyn liu.

- Giai on 3: Nghin, sy phi liu sng. - Giai on 4: Nung Clinker. - Giai on 5: Nghin xi mng. - Giai on 6: ng gi xi mng. *. Giai on 1: Khai thc m. Xc nh ngun khong sn,thm d a hnh v nh gi cht lng. *. Giai on 2: Gia cng s b nguyn liu. vi, t st, qung stc vn chuyn t m khai thc v nh my thng dng vin tng c kch thc ln, nn phi c p nh trc tin cho vic nghin, sy kh, chuyn ti v tn tr. Vt liu sau khi c p nh v c ht ng u nn gim c hin tng phn li ca ht khc nhau trong qu trnh vn chuyn v tn tr, c li cho vic to ra thnh phn liu sng v s phi liu c chnh xc. Nhng trong sn xut xi mng ht ca vt liu l ht va, nu ht qu nh s lm cho h thng p nh phc tp thm *. My p nh: p nh l qu trnh lm gim nh ht ca vt liu bng phng php c hc. Trc y, p nh c chia lm 3 giai on l p th, p va v p nh. Hin nay ch p dng mt giai on p nh t c ng knh ht l 1100mm, c khi cn nh hn 25mm. Nh v, h thng p nh c n gin i rt nhiu, khng nhng gim c vn u t, gim nhim m cn nng cao hiu sut lao ng. *. Thit b p nh: C nhiu kiu thit b p nh nh: kiu hm, kiu ci xay, kiu trc cn, kiu baTu thuc vo iu kin kinh t v trnh k thut ca tng nc m s dng thit b p nh ph hp mang li hiu qu kinh t cao v d vn hnh, sa cha. Thng th cc nh my s dng my p nh kiu ba n quay p nh vi, Mergel, than, Clinkeru im ca loi my ny nng lc sn xut ln, t sut p nh cao, cu to n gin, thn my nh, ht ng u, d thay th linh kin. Tuy nhin n cng c nhng nhc im l: u ba, rnh rng lc, tm lt chng b mi mn; khi sn xut to nhiu bi; khng thch hp p nh cc vt liu b m t hoc vt liu dnh. *. Giai on 3: Nghin, sy phi liu sng. *. Sy phi liu sng: Phi liu c nh lng gm vi, t st s c np vo my nghin ng. Ti y phi liu c nghin v sy kh bng kh thi t l nung. Sau khi sy th lng nc c trong nguyn liu, ch yu l trong t st gim xung rt nhiu, to iu kin cho cc giai on sau nh nung Clinker, tn tr xi mng. *. Nghin phi liu sng: S dng phng php nghin bi nghin phi liu sng, t l chiu di v ng knh ca my nghin bi l 3:1. c im ca my nghin bi thp l: 1. p dng rng ri trong vic nghin vt liu rn, nng lc sn xut ln. 2. Khi ht liu vo l 20 30mm th nh ca sn phm c th t ti 0,1mm. 3. C th tin hnh nghin, sy cng mt lc. 4. Kt cu n gin, d kim tra, d thay th linh kin. 5. Vn hnh tt. 6. Pht ra ting n kh ln khi vn hnh, tiu hao nhiu nng lng trong mt n v sn xut. *. Giai on 4: Nung Clinker. Clinker l sn phm nung thiu kt 1450oC ca vi, t st v mt s ph gia iu chnh. Nung Clinker xi mng l khu then cht trong sn xut xi mng. Nhit ca vt liu t 1300 1450 1300oC l tin hnh nung Clinker. Khi nhit ca vt liu t mc trn th cc cht st nhm 4 canxi, nhm 3 canxi, oxit magie v cc cht kim bt u nng chy; oxit canxi, silic 2 canxi ho vo trong pha lng. Trong pha lng, oxit canxi, silic 2 canxi xy ra phn ng to thnh silic 3 canxi, y l qu trnh hp th vi. Khi t 1450oC vi t do c hp th y . Phn ng: 2CaO.SiO2 + CaO 3CaO.SiO2

Qu trnh gim nhit t 14501300oC l qu trnh hon thin tinh th Alite, cho ti 1300oC th pha lng bt u ng kt, phn ng to thnh silic 3 canxi cng kt thc. Lc ny trong vt liu cn mt s oxit canxi cha ho hp vi silic 2 canxi, gi l oxit canxi t do. Sau khi nung thnh Clinker phi tin hnh lm ngui. Mc ch l tng cht lng Clinker, nng cao tnh d nghin, thu hi nhit d ca Clinker, gim hao nhit, nng hiu sut nhit ca h thng nung, gim nhit Clinker, thun tin cho vic tn tr, vn hnh v nghin Clinker. *. Giai on 5: Nghin xi mng. Sau khi lm ngui, Clinker c chuyn ln xilo Clinker. T y, Clinker c np vo my nghin xi mng cng thch anh v cc ph gia iu chnh; h thng nghin s b c thit b lc bi hiu sut cao. Mc ch ca vic nghin xi mng: c 2 mc ch Xi mng cng mn th cng tng din tch b mt. Tng tnh nng thu phn ho rt mnh, n bao bc ct sn trong b tng v dnh kt li vi nhau. Nhng thc t nu nghin qu mn s gim sn lng ca my nghin, tng tiu hao in nng. ng thi, kch c ht cng mn th khi tn tr d mt i hot tnh, gim bn vng ca b tng. V vy mn ca xi mng c khng ch trong khong 88m, d trn ry khong 510%. 3.3.6. Giai on 6: ng gi xi mng. Sau khi nghin, xi mng cha th xut xng ngay m phi qua tn tr trung gian. Tn tr xi mng c tc dng nh sau: Khng ch nghim ngt cht lng xi mng. Ci thin cht lng xi mng. Xi mng xut xng c 2 kiu: xi mng bao v xi mng ri. Xi mng bao l dng my ng bao xi mng vo ti giy. My ng bao c 2 loi chnh: my ng bao quay trn v my ng bao c nh. Vic ng xi mng ri v vn ti xi mng ri phi s dng my ng v xe chuyn dng. y l nhng qu trnh c bn ca quy trnh sn xut xi mng.(y l m hnh ca Luksvaxi.Tuy nhin nhn chung mt vi nh my ch khc nhau bi thnh phn phi liu sng.Ngoi ra ti cng ang c 1 ti liu rt hay v y v Quy trnh sn xut xi mng ca cng ty Hong Mai.c iu kin ti s post ln,v ci c kch thc kh ln ,l mt on video di 57' (.DAT) nn cha a ln host c ) Nu ai khng hiu khu no trong quy trnh hy lin lc vi ti Y!m :hoak28online