Planet Fieldbus: DeviceNet and Ethernet/IP

Positioning drives Welcher elektromechanische

Recognising and setting trends from the leader in innovation and technology for valve terminals
Successful automation today consists of three subject areas: pneumatics, electrical engineering and networking. Only those who master these areas and can easily combine them from a single source achieve the synergetic effects which go beyond todays standards, and set trends demanded by the tough industrial competition. As a leader in innovation and technology in the area of valve terminals, Festo also meets this challenge when it comes to fieldbuses, such as DeviceNet and Ethernet/IP. Find out for yourself on the following pages!

Table of contents

The valve terminal portfolio ........................... ...... 4 The five big trends .................................................6 Networking concepts .............................................7 Communication protocols .....................................9 Field level advantages .........................................10 Control/management level advantages ...............12 An overview of the world of valve terminals ........14 Valve terminals for DeviceNet and Ethernet/IP ..........................................................16 Motors & controllers for DeviceNet .....................18 Installation ..........................................................20 Function integration ............................................21 Diagnostics ......................................................... 22 Energy efficiency ................................................. 23 Industrial partners ...............................................24 Customised solutions ..........................................26 Training ............................................................... 27 Technical information ..........................................28 Glossary .............................................................. 30

All in all unbeatable: the valve terminal from Festo

The valve terminal portfolio from Festo, supplemented with remote I/Os and an installation system, offers a unique range of versatile and flexible solutions. It is ideally suited for any conceivable application in pneumatics, electrical engineering and networking via fieldbus.

This is how, for example, Festo, as the first provider of M12 inputs/outputs to the fieldbus, made its mark on the market for IP65/67 remote I/Os.

Positioning and potentials of the individual bus systems on the field level
Application complexity (sensors and actuators) Communication Ethernet TCP/IP Industrial Ethernet Motion control > 20 % regulated Drive bus

Pre-processing > 20 % analogue

Fieldbus

> 90 % digital

I/O bus

Compact manual workstations

Automation cell

Interlinked, stationbased machines

Automated systems

Machine/system design (dimensions & structures)

Successful automation everything from a single source Everything matches because the technology is provided by a single source. From controllers to pneumatics, electrical engineering and networking to networking on all levels. The advantages at a glance:

Networking synergies through function integration Flexible bus connection technologies Can communicate up to web level: Ethernet and webbased diagnostics concepts, e.g. remote diagnostics via fieldbus, Ethernet, integrated web server Selectable pre-processing, including through valve ASIC for the simplest of valve diagnostics, integrated mini control system (remote or embedded control) and extensive monitoring functions Integrated: servo-pneumatic and electric drive technology Complete control cabinets with control, remote I/O and valve terminals

Pneumatics innovation is always built in Robust, flexible, modular, can be diagnosed, high flow rate Standardised, universally or application-optimised, such as Clean Design Safety technology, pressure control technology and servo-pneumatics built in Always 100 % checked, preassembled and easy to install

Electrical engineering flexibility for communication High degree of freedom and independence thanks to modular electrical I/O terminals, installation systems and a direct fieldbus connection for valve terminals Maximum connection versatility Extensive electrical peripherals, I/O modules on terminals or separately Open to all established fieldbus standards, from ASi to the Ethernet Universally integrated diagnostics concept, such as condition monitoring and channel-oriented diagnostics

Networking: mounting plate with valve terminal and air preparation unit

Pneumatics: optimised by simulation

In-house expertise: own R&D, labs and production

Five big trends for success in automation

There are five big trends which Festo pursues with its pneumatics, electrical engineering and networking concepts. Networking concepts a central prerequisite for installation function integration diagnostics energy efficiency

They are all ingredients for successful automation. The most important trend with regard to industrial communication is undoubtedly the networking concept. It directly affects, to varying degrees, the system and machine options regardless of whether its about installation, function integration, diagnostics or energy efficiency.

Festos many years of experience as a market and technological leader for valve terminals provide an answer to the requirements demanded by todays and tomorrows market. Reliable products in pneumatics and electrical engineering for all types of industrial communication worldwide! Integral solutions and universal system concepts are the central success factors.

The 5 big trends

Networking Valve terminals from Festo are very adaptable! Different levels, different requirements.

Installation Improved cycle times of up to 35 %!

Function integration Enhanced efficiency of up to 60 %!

Diagnostics Up to 35 % less downtime!

Energy efficiency Reduce energy costs by up to 60 %!

Central, decentralised or hybrid machine concept, modular or compact.

By means of the most extensive function integration, e.g. with a CPX terminal

Active diagnostics management and condition monitoring can save up to 10,000 per minute!

By means of energy savings along the production processes.

Industrial Ethernet Feldbus

Operational and management level Cell and process level Field level Sensor/actuator level

Networking concepts: fundamental for the world of fieldbus

Maximum productivity will be greatly influenced by industrial communication in the future. To control and analyse individual processes with high efficiency, it is mandatory that the communication levels, which are still often separated today, be networked. For example, with DeviceNet and Ethernet/IP. The control technology pyramid shows the different communication requirements on each individual level.

The general advantages The combination of DeviceNet and Ethernet/IP: overall, the most modern type of automation with specific advantages for each level. Management level holistic communication all the way to the office Ethernet Remote diagnostics and maintenance of controls and devices from the office network Networking of applications and machines Storage of process and device information Use of Ethernet infrastructure components (wireless LAN)

Control level monitoring of production and processes Ethernet and Ethernet/IP Changing device parameters via the fieldbus network and configuration tools Saving configurations and parameters within PLC projects Integration of device status and diagnostics in PLC program or in visualisation systems Integration of DeviceNet in Ethernet/IP networks Acyclic communication with explicit messaging possible for parameters and diagnostics

Field/device level indicates on-site safety/reliability DeviceNet and Ethernet/IP Fast device exchange via DIP switches Easy identification of the network status of field devices via LEDs Definition of device behaviour in the event of a communication error Setting of network and communication attributes for adjusting machine performance On-site diagnostics with LEDs and HMI

Management level

Control level

Device (field) level

At the centre of networking: control platforms and technologies

Typical control platforms

Rockwell Automation Systems and services for drive, control and information technology, from components all the way to holistically integrated systems Typical products: Controllers: Allen Bradley ControlLogix and CompactLogix (modular PLCs) Software tools: RSNetWorx for DeviceNet (network configuration) and RSLogix5000 (PLC programming and configuration of Ethernet/IP)

Omron Systems for drive and control technology, as well as sensors and switching components. Typical products Controllers: CJ1 family Modular PLCs Software tools: Omron DeviceNet configurator (network configuration) and CX programmer (PLC programming)

The communication protocols:

DeviceNet DeviceNet communication is based on the broadcastoriented Controller Area Network (CAN), which was originally developed for the automotive sector in order to replace the expensive wiring used in vehicles with a secure and cost-effective network. The extensive demands on transmission reliability and interference immunity in vehicle construction and the functionality within large temperature ranges make CAN an ideal hardware base for data transmission in industrial automation. DeviceNet is characterised by its robustness and insensitivity to high temperatures and its high protection against interference.

Key features: Linear topology with branch lines Network length of several hundred meters Max. 64 field devices Max. 512 I/O for each device Network I/O data limited by DeviceNet scanner

Ethernet/IP EtherNet/IP (Ethernet Industrial Protocol) is an open industrial standard which is based on the public Ethernet, with standard communication modules, PC interface cards, cables, plugs, hubs and switches. EtherNet/IP was created due to high demand for standardised, Ethernet-based communication applications in the control area; it was also designed to facilitate interoperability of communication between different controller products.

Key features: Switched Ethernet topology Network length up to several kilometers Device identification based on IP addresses Number of slave connections limited by Ethernet/IP bypass modules. Usually 64 connections.

TR

TR
Device

100 Mbps

Device Device Device Device

Device

Device Device Device Device

Device

Device Device Device Device

10 Mbps

At the centre of networking: advantages of the field level ...

Solution expertise: always built into the product at Festo The ideal combination of maximum performance and process reliability for every conceivable application in pneumatics, electrical engineering and networking: Festos valve terminal range. Unique, intelligent solutions that can be adapted to all the requirements of your systems and with a convincing price/performance ratio.

Field level:

Fast device exchange by means of DIP switches Reduce downtimes by quickly replacing products Set the bus address and baud rate for DeviceNet Set IP addresses for Ethernet/IP or dynamic addressing methods via the network

Sub-D (IP65)

2x M12 Open Style

Terminal (IP20)

10

Easy identification of the network status of field devices Can be very quickly recognised via LEDs

Definition of device behaviour in event of a communication error Fail-safe: defined state of valves and electrical outputs in event of communication errors and when the program is stopped (idle mode) Parameterise a preferred actuator state depending on the machine concept

Set network and communication attributes for adjusting machine performance Select between cyclic, polled and change-of-state data transmission Also individually for DeviceNet For maximised performance and optimum workload of the fieldbus network Quickconnect supports fast establishment of communication (0.7 sec), e.g. during tool change

On the spot diagnostics Localise errors ultra-fast with LEDs or device diagnostics Get extended on-site data without existing network infrastructure: with CPX-MMI or CPX-FMT

CPX-MMI

CPX-FMT

11

At the centre of networking: advantages ... up to control/management level

Control level:

Changing and saving device parameters via the fieldbus network and configuration tools EDS files for including devices and information in software tools, such as RSNetworx for DeviceNet Can be stored in the fieldbus master by a DeviceNet scanner Significantly reduces time and probability of error: as pre-configured parameters can be activated directly from the controller

Integration of device status and diagnostics in PLC programs or visualisation systems Easy diagnostics information via controller with optional status bits Status interface for additional information via CPX: optional via process data Targeted changing and querying of parameters and diagnostics: optimum data access via explicit messaging during PLC start-up and acyclically during the program run

Device status and diagnostics with network tools Read out module status or error trace of the CPX terminal online: extended diagnostic data, e.g. with RSNetworx Basic function: Explicit messaging Festo maintenance tools, such as CPX-FMT Integration of DeviceNet in Ethernet/IP networks For example, by means of Ethernet/IP on DeviceNet gateways Controllers can work with several networks

EDS files

RS network

Device status/diagnostics

12

Management level:

Remote diagnostics and remote maintenance of controls and devices from the office network Access via the network can be realised with CPX-FMT from various computers for more transparency without additional investments in the infrastructure Simple and cost-effective: project planning using the PLC Ethernet connection via the PC network Networking of applications and machines Ideal, thanks to data bandwidth and flexibility: Industrial Ethernet For decentralised control concepts: communication with a higher-order controller via DeviceNet or Ethernet/IP thanks to the remote control mode of the CPX fieldbus node

Storage of process and device information (documents, web sites) Extended device, machine and system information can be stored centrally on data servers within an Ethernet network. Status and diagnostic data can also be queried on the CPX terminal with Ethernet/IP via an installed web server. The CPX web monitor HTML software package is optimised for visualising the CPX terminal via a web browser. Fast and easy access from all computers

Use of Ethernet infrastructure components (wireless LAN) The existing infrastructure for industrial Ethernet makes integration in the automation environment or of special components for remote maintenance via the Internet (via VPN, for example) quick and inexpensive. CPX Ethernet/IP node on standard Ethernet technology is compatible with the infrastructure components.

Transparency for process reliability also remotely

CPX Web Monitor

13

An overview of the world of valve terminals

Flow rate (litre/min per valve)

Electrical inputs (max. per valve terminal)

Number of solenoid (max. per valve term

will help you quickly find the right valve terminal for your planned machine design and therefore the right solution.

16

72

92 144 512

decentralised
8

Your selection table for valve terminals ...

Valve terminals electrical periphery

16

24

32

VSVA ISO 15407-1 Modular, individual connections M8/M12, Design C CPX/VTSA/VTSA-F ISO 15407-2 and 5599-2 Modular, high pneumatic functionality, with electrical I/Os VIFB ISO 5599-2 Complies with standards, modular, with electrical I/Os CPX/MPA/MPA-F Universal, modular, versatile, serial valve actuation, with electrical I/O CPV Standard, compact, powerful

500 1000 550/700 1100/1400 1500/1800 1200 2300 4500 360 700 900 400 800 1600 400 200 800 1000 500 VB12 VB20 VB20 VB20
12 26

VUVB/VTUB Universal, highly economical

CPV-SC Compact, Smart Cubic

170

CPA-SC Modular, Smart Cubic

180

MH1 Miniature valve

10 14 10

VTOC Compact, flexible 2x 3/2-way pilot valves

MHJ, MH2/3/4 Fast-switching valve, Individual connection CDVI Clean Design IP65/67

50 100 150 100 200 400

MHJ MH2/3/4

10

650

CPX-Terminal: Multifunctional, modular and flexible periphery. Independent platform, comprehensive diagnostics and function integration. Optional: remote I/O, remote control and motion control. CPI-System Decentralized installation system. Up to 16 I/O-modules and valve terminals. 3 platforms for each I/O-module, valve terminals and master modules.

14

coils inal)

40 48

1)

56

via the CPI system 64 128 512

decentralised

Function integration

2)

Pressure sensor Proportional pressure regulator End position controller Soft Stop Servopneumatic positioning system Multi-axes interface for electrical axes Safety valves Soft-start/exhaust valve Electrical voltage zones Vertical stacking Multipin AS-Interface DeviceNet Profibus Interbus CANopen CC-Link EtherCat Ethernet/IP Modbus/TCP Profinet/IO RT Integrated controller Directly actuated Piloted Vacuum Multiple pressure zones IP40 IP65 IP67 Explosion-proof Status bit Module-/channel oriented Preventative maintenance Web-based, Web monitor Info For further information see Info-Brochures, No. 213 210 227 232 210 242 248 210 (215, xDKI) 244 211 226 Diagnostics Protection class Valve properties
1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 2) 2) 2)

Electrical connection

Communication protocol

210

207

251

206

243

204

such as for example: manual pressure regulators, pressure gauges, flow control plates, shut-off plates (hot-swap), compressed air supply, integrated non-return functions/back pressure flaps

15

Valve terminals for DeviceNet and Ethernet/IP

Electrical peripherals CPX flexible, sturdy and installation-saving! The ideal valve terminal partner: electrical, open and direct. The CPX terminal is the ideal platform for electrical peripherals. It supports all worldwideestablished fieldbus systems and all customised installation standards. Simple, flexible and integral connection of pneumatic and electrical control loop systems to an automation system. Function integration: Analogue/digital I/Os Temperature measurement Voltage zones Controllers for electric and servo-pneumatic axes Pre-processing Extensive diagnostics concept

CPI maximum cycle rates with minimum installation work The CPI system comes into its own in pneumatics, electrical engineering and networking! CPI enables centralised networking with a decentralised installation. Designed in IP65/67 for on-site installation as a prerequisite for highspeed machines. The CPX-CP interface controls up to 512 drives in a universal, harmonised system with highly modern networking options. Versatile diagnostic options included!

Valve terminals MPA for maximum system efficiency The most modern, modular and robust valve technology in solid metal with up to 128 valves, thanks to unique internal serial communication. Combined with CPX, any kind of electrical connection is possible! Function integration: integrated functions, such as voltage zones, pressure sensors, proportional pressure regulators and extensive diagnostics capabilities guarantee maximum process reliability and minimum installation costs. Control cabinet optimisation: pneumatic multiple connector plate for installation on the control cabinet, 3/2 non-return function, Ex approval for zone 2, 22.

16

VTSA modular, flexible and compliant with standards Three valve sizes are available for up to 32 standard valves on one VTSA. Function integration: sensor valves, press valves, special valves for pneumatic manual clamping devices and rotary cylinders, gradual pressure build-up.Vertical stacking with controllers, flow control valves, shut-off plates, as well as extensive pneumatic functions. High simultaneity for valve switching thanks to large exhaust cross sections. Encapsulated valves can be used in a fine-dust environment. The VTSA can be integrated into all common fieldbus networks and Ethernet via the CPX terminal.

CPV compact, sturdy and extremely powerful The perfect balance between size and flow rate. The main application of CPV is in decentralised system concepts, not least thanks to protection class IP65. Ideal for positioning on robot arms and in handling solutions. Its small size and low weight permits installation in the immediate vicinity of the actuator for faster cycle times.

CPV-SC and CPA-SC small but great Consistently miniaturised so that no space is too small for the compact valve terminal range, whether the modular CPA-SC or the extremely compact CPV-SC.

CDVI Clean Design for the food industry Easy-to-clean, corrosion resistant and suitable for the splash area. In IP65/67 protection ex works, completely preassembled and checked. An installation-saving solution, thanks to the DeviceNet/ fieldbus connection or can be easily connected electrically via a multi-pin plug.

17

Motors & controllers for DeviceNet

Holistic mechatronic motion solutions from one source: from controllers to ready-toinstall handling systems.

From modular and compact controller concepts for standard pneumatics to servo-pneumatic and electric positioning all the way to sensors and compact camera systems for process diagnostics and quality assurance.

With its controller and motor portfolio, Festo covers a wide range of servo and stepper motor functions, optimally adapted to all electrical drives.

Modular, flexible, universal: motors & controllers for DeviceNet

DeviceNet

Servo motor controller CMMP-AS

Servo motor controller CMMS-AS

Stepper motor controller CMMS-ST

Motor controller SFC-LAC

SFC-DC

Servo motors EMMS-AS

Stepper motors EMMS-ST

Servo motors MTR-DCI

Gantry axes EGC DGE-ZR-RF

Cantilever axes HME DGEA

Handling axes HME with linear motor

DGE

EGSK/EGSP

EGSA

DNCE

Mini-slide SLTE with DC motor

18

Servo motor controllers CMMP-AS/CMMS-AS and servo motor EMMS-AS For special requirements: the highly functional controller CMMP-AS. For standard functions: the controller CMMS-AS. Stepper motor controller CMMS-ST and stepper motor EMMS-ST Stepper motor technology in a genuine plug & work solution package: the single-axis position controller CMMS-ST combined with an stepper motor EMMS-ST for single and multi-axis handling with moving loads of up to 20 kg.

Single-field controllers SFC-DC and SFC-LAC Both single-field controllers offer simple configuration and commissioning using Festo Configuration Tool FCT for parameterisation and commissioning. Simply enter the parameters and position sets, and youre ready to go. Motor controller SFC-DC Simple selection and commissioning: the SFC-DC concept embraces the easy input of position sets at the controller via the man-machine interface or via the computer-aided Festo Configuration Tool. Perfect as a Festo plug and work ready-to-install solution in combination with the electric gripper HGPLE or electric slide SLTE.

Position controller SFC-LAC Similar to the SFC-DC, the SFC-LAC offers the same functions for the handling axis HME. Intelligent servo motor MTR-DCI Includes all necessary components motor, gear unit, motor controller and power electronics. Wide torque range, ideal for positioning tasks. For more detailed information contact your Festo sales engineer or go to www.festo.com

Pneumatic drive

Servo-pneumatics with displacement encoder

Linear motor

Pick & place

Gantries

Tripod

Systematically quicker to your individual, mechatronic handling system

19

Big trend: installation concepts

For more performance Clever machine concepts for gaining new heights in terms of productivity and process reliability are not only a result of the right portfolio, but also the right machine and installation concept for todays and tomorrows requirements. Festo covers nearly all possible options. Your system decision and its electrical aspect drastically influence the performance of the pneumatic control loop system. Three selectable installation concepts centralised, decentralised and hybrid will optimise your cycle times and efficiency.

Centralised installation Control of several drives and functions via one valve terminal Short control loop system (extending over only a few meters) Typical number of I/Os between 16 and 128 Benefits Up to 60 % more efficient, thanks to function integration Channel costs reduced by up to 50 % Up to 40 % better performance Downtimes reduced by up to 35 % Minimised expense for complete power supply Minimised expense through centralised, easy-to-access installation Central service point

Decentralised installation system Individual functions on a small valve terminal Installation-saving hybrid cable for data and power Typical number of I/Os between 16 and 512 Benefits Space reduced by up to 70 % Air consumption reduced by up to 50 % smaller valves possible for the same performance Cycle times shortened by up to 30 % thanks to very short tubing lengths Optimum flow rates and switching times Comprehensively flexible: 3 master concepts 32 to 512 I/O; 3 valve terminals; 3 I/O platforms Portable use possible thanks to light weight Teach-in function for automatic configuration Simplified and shortened: service and maintenance

Hybrid installation system (centralised/decentralised) Only available from Festo! Combines both systems can be expanded to any size Also ideal in a control cabinet or on a control cabinet wall. Benefits Best mix Short cycle times and high machine performance System costs reduced by up to 20 % in terms of the TCO Maximum freedom of selection, centralised or decentralised Range of diagnostic options freely selectable

Complete with fieldbus connection: control cabinets with remote I/O and valve terminals

20

Big trend: function integration

For reduced costs An effective way to reduce your total cost of ownership involves the electric and pneumatic function integration on valve terminals. The result is a reduction in system costs by 20 %.

Valve terminals based on the electrical CPX peripherals Below are a few reasons for the increased efficiency and reduced total cost of ownership (TOC): Installation time drops by 60 %, sources of error are eliminated and the time to market is drastically improved. Faster commissioning: thanks to Festos plug and work, simpler parameterisation using standardised interfaces and minimised sources of error thanks to complete integration Enhanced machine performance: shorter cycle times by up to 30 % and reduced air consumption, e.g. by integrating servo-pneumatics with Smart Soft Stop.

High process reliability: reduced downtimes thanks to comprehensive diagnostics on the individual channel levels for the electrical systems and pneumatics and the integrated condition monitoring system (CMS). Valve terminals and I/O systems from Festo are fully checked and pre-assembled and offer a 100 % functional warranty ex-works. Unprecedented functional integration on valve terminals Pressure sensors Temperature measurement Proportional pressure regulators Safety functions Integrated pneumatic and electric position controllers for servo-pneumatics and electric drive technology

Savings potential 60 %

50 %

50 %

Further optimised: special designs, e.g. on integration blocks or PCBs or under protective covers
35 % 30 % 30 %

Installation time (time to market)

I/O channel price

20 % Air consumption Downtime CM/diagnostics Advancing time CMPX/CMAX Cycle time CPi System costs

21

Big trend: diagnostics

Festo diagnostics for maximum process reliability. And a universe full of savings potentials! From the control level down to the actuator, Festos diagnostics and condition monitoring concept covers all areas and levels. It provides complete transparency as well as an overview of which component or system will soon fail. Festo diagnostics cover sensors, vision systems, component and device diagnostics, preprocessing of diagnostics data via valve terminals all the way through to visualisation and seamless integration into existing control systems.

Diagnostics? Save 10,000 per minute! Diagnostics and condition monitoring systems (CMS) open up great productivity reserves in automation after all, unplanned downtimes are expensive! Downtime? Scheduled downtime! Thanks to consistent condition monitoring, unscheduled downtimes can be avoided in 35 % of cases. They can be reduced long-term by improved diagnostics in 65 % of cases.

Maintenance costs? Cut them by 50 %! 15 to 40 % of your indirect costs are for maintenance. Of these, 50 % are probably avoidable. Effective maintenance? Festo service! With the Total Productive Maintenance Support, you can reliably achieve the goal of maximum machine availability. Festo employees will support you: with everything from the elimination of primary problems to preventive maintenance and training.

Valve terminal CPX/MPA: number 1 in diagnostics

22

Big trend: energy efficiency

For reduced costs As the technological leader, Festo has offered energyefficient products and solutions for a long time, made up of components, systems and services, developed by talking to customers and analysing their value creation chains. Saving energy throughout your production processes With components and systems from Festo, surprising savings potentials can already be achieved today. From the valve and valve terminal level all the way to the highly efficient compressed air preparation. Almost unbeatable when theyre working together!

One example With the energy monitoring system GFDM you can save up to 35 % of your energy costs. Energy-efficient: engineering and production Festo supports the concept and design of energy-efficient systems with a number of software tools. From individual components to complex automation systems. The Positioning Drives selection software for electric drive systems, for example, prevents faulty designs and energy waste by the optimum selection of components.

In production, selected services, such as condition monitoring or compressed air consumption analysis, make energy efficiency easy. This enables you not only to detect critical changes in your system immediately and to intervene in time, but also to achieve energy savings of up to 35 %. The individual services: Condition Monitoring Service Energy Saving Service Compressed air quality analysis Compressed air consumption analysis

Front End Display FED

or

SCADA software VipWin

Controller FDC

or

Contribution to energy efficiency: perfectly designed components in combination with ready-to-install solutions.

Flow sensor SFE1

Flow sensor MS6-SFE

23

Industrial partners

Trust counts the automotive world counts on Festo Automotive manufacturers trust Festo, and for good reasons. Because Festo helps to win the daily competition for the most efficient production. Over 40 years of experience guarantee an excellent overall understanding of the individual production segments in the press shop, body production, in painting systems, motors or assembly lines. Suppliers, mechanical and plant engineers in associated areas also count on Festo.

Festo inside from A to Z electronics industry Electronic products, such as mobile phones, flat screens, navigation systems or pulse meters, but also solar cells, follow a clear trend: miniaturisation and maximisation of functions. From the manufacture of wafers and silicon wafers to the finished end product: Festo is involved in all production steps. Comprehensive know-how, concentrated in a product range that perfectly meets the specific handling and pro-

cessing requirements of electronic and precision mechanics components for Light assembly Flat panel production Photovoltaics And of course optimised with regard to ESD protection, CT-freedom, clean room compatibility and connection technology. Guidelines, such as RoHS and WEEE, are included.

Robust metal designs for body assembly and welding

Fast tool change thanks to Quickconnect

Compact fieldbus nodes. SEMI Specification compliant DeviceNet

24

Simply clean food and packaging industry Mixing, sterilising, pasteurising, packaging, handling components as well as system solutions from Festo contribute towards efficient automation, mostly in combination with continuous processes and factory automation. With innovative Clean Design solutions, Festo ensures food safety in the splash area. Festo will further support you with individual solutions thanks to the sector expertise of their sales engineers.

Synergetic impulses for more intelligent process automation Centralised and decentralised automation concepts for process automation. For GMP, food or ATEX zones, for high and low temperatures, for harsh and corrosive ambient conditions. Optional: FDA and HACCP conformity. Condition monitoring and interdisciplinary diagnostics concepts based on diagnosable products reduce production downtime to a minimum.

However different the sectors are, their objectives are nevertheless the same. Our specialists will not only advise you on technology, reliability and quality, but will also advise you on how to reduce your total cost of ownership in a longterm and comprehensive manner. Discover our complete product range from a single source for yourself: products, system solutions and services.

Clean Design for maximum ease of cleaning and corrosion resistance.

Classical or in stainless steel: Control cabinets from Festo meet a very wide range of requirements, such as ATEX, GMP, FDA

25

More added value included customised solutions

A further trend and always at the forefront of our minds at Festo: the need for customised solutions. Those who demand a certain amount of added individuality beyond valve terminals, electrical peripherals, function integration and sector orientation are in the right place.

Whether fieldbus or Ethernet, our customised solutions meet all current and future market requirements all the way to commissioning service. The same applies here: pneumatics, electrical engineering and networking from a single source.

100 % specially designed for you Examples: On integrated blocks On printed circuit boards Modular control units Under protective covers

Ready-to-install pneumatics: Built, assembled and tested. Guaranteed performance and function. Connect ready.

Festo also delivers complete control cabinets with remote I/Os and valve terminals. You get a complete solution: standalone or with a fieldbus connection to your host system.

Optimised and individualised fieldbus solutions Technology: Electric Pneumatic Mechatronic Integrated in a machine profile

Build yourself or order as a complete ready-to-install mounting plate (valves, air preparation units, pressure gauges): readyto-install complete solution for a machine unit on the fieldbus.

26

Training

Festo CPX valve terminals commissioning, modifying and troubleshooting CPX This seminar offers you the basics on functionality, pneumatic circuit diagrams, electric connection technology and practical diagnostic know-how. Reliable construction of machines and systems SEP-PILZ and SEP-SICK You apply the standard DIN EN 954-1 Safety-related parts of control systems General principles for design and related standards and know the requirements and options for safe electrical engineering and pneumatics. This seminar is also aimed at all mechanical and electrical design engineers, as well as control technicians. Explanations are provided using actual machine models with components from Sick or Pilz.

Energy efficient plant design, sensible use of pneumatics DESIGN 1 and 2 Over or undersizing leads to high costs, lower quality or hazards. In this seminar, fundamental solutions relating to Safety-related pneumatics and correct sizing will be developed based on specific examples. The aim is to enable design engineers and planners to optimally plan and design pneumatic systems. Pneumatics refresher and update P-NEW/P111 Improving the performance and availability of production plants is a constant quest that equally affects production, operating resources and maintenance. P-NEW shows the most important innovations in control technology in a compact and practical way.

Problem-solving techniques for maintenance personnel EM-PST Modern industrial plants are highly complex, making it increasingly difficult for maintenance staff to detect the cause of faults using their technical expertise and experience alone. A methodical approach is required. We offer customised fieldbus, networking or application seminars for individual requirements An overview of these and other courses and consultancy can be found at www.festo-tac.com.

27

Fundamentals of Ethernet/IP and DeviceNet

General DeviceNet works on the basis of the producer/consumer model, whereby the data source instead of the receiver is identified. Anyone requiring data from a specific source is capable of receiving data. If a device is configured to provide information in the event of a change of state, it sends a corresponding data packet to the network together with its device ID. In the network, anyone who requires this information can receive the data packet.

Change of cyclic state Data is only sent by the producer when the state of an object has changed. A heartbeat monitors the ready-totransmit and ready-to-receive states during transmission breaks. Communication Device data that is not time critical, e.g. data for a temperature sensor, is transmitted at less frequent but regular intervals. This keeps the bandwidth of the network free for timecritical devices. Explicit messaging Event-driven, non-recurring reading or writing of data from a specific station. Typically, device-specific diagnostic data can be processed with this.

The various communication methods support both single and multi-master structures. A controller can be a master for some of the slaves in the network while at the same time act as a slave for a higher-order master. Bit strobe communication Each of the max. 64 stations is simultaneously assigned one bit, which either acts as a request to send data or is used directly by the device as a base date.

Polled communication All devices with this communication setting are sent a data exchange request in a cyclic, predefined sequence.

28

Festo valve terminals configured with RSNetWorx from Rockwell Automation The supplied device-specific EDS files and icons simplify the process of device selection. The I/O size is read from the valve terminal and displayed as a device characteristic using the Device Parameter function. With the CDVI valve terminal, modular EDS files are also available.

The Omron DeviceNet variant is known as CompoBus D Festo valve terminals are assigned the I/O names of the Omro controllers using the CompoBus D configurator. This tool is also used to set the valve terminal data size and addressing.

Additional useful information about the networks and their commissioning For example DeviceNet Planning and Installation Manual DeviceNet Plant Floor Troubleshooting Guide EtherNet/IP Infrastructure Guidelines EtherNet/IP Media Planning and Installation can be found at www.ODVA.org

Communication speed 500 kbps 250 kbps 125 kbps

Length thick cable 100 m 250 m 500 m

Length thin cable 100 m 100 m 100 m

Length slope line 6m 6m 6m

Communication speed 10 Mbps 100 Mbps 1000 Mbps

Cable length between the connections 100 m to 2 km* 100 m to 15 km* 100 m to 120 km*
* Depends on cable/frequency and peripherals

29

Glossary

ADR

Automatic Address Recovery. Automatically carries out the device configuration and parameterisation via the network after the connection has been established Defines the amount of data transmitted per second, determines the extent of the bus network Data is only transmitted after a change of state Common Industrial Protocol. The heart of DeviceNet and Ethernet/IP data transmission. Internal software architecture for communication interfaces. Built-in error memory of the CPX terminal, in which the 40 newest diagnostics messages in the fieldbus nodes are stored Handheld CPX terminal, access to all system data, such as parameters and diagnostics PC software for the CPX terminal, access to all system data, such as parameters and diagnostics via Ethernet or a CPX/USB adapter HTML software for visualising the system status and diagnostics from Industrial Ethernet CPX terminals Data is transmitted at certain intervals

Baud rate

Change of state CIP

CPX error trace

CPX-MMI

CPX-FMT

CPX web monitor

Cyclic

DeviceNet scanner Components in the DeviceNet network which register fieldbus data and transmit them to the PLC (DeviceNet master) EDS files Electronic Data Sheet. Description of the device and parameters, required for a DeviceNet or Ethernet/IP configuration Electrostatic discharge, usually due to frictional electricity, dangerous or undesirable in many areas of production

ESD

Ethernet/IP bridge With Ethernet/IP, as opposed to DeviceNet, the term bridge is used instead of scanner since the PLC can directly access the field devices Explicit messaging Data access via fieldbus objects, which can be queried directly via the network from any position FDA Food and Drug Administration. The drug approval authority, part of the Department of Health in the United States Usually products which are free of copper and PTFE. Essential in the production of screens, for example.

Free of copper and PTFE

30

HACCP

The Hazard Analysis and Critical Control Points concept (HACCP) is a preventive system which should ensure the safety of food and consumers Human Machine Interface. Components of a control or process control system which develops and visualises information Logical addressing of Ethernet/IP devices on a network Open DeviceNet Vendor Association. User organisation for DeviceNet and Ethernet/IP. Defines standards Data is constantly being transmitted with the bus cycle EC directive 2002/95/EU regulates the ban of certain substances during the manufacture and processing of electrical and electronic devices and components, also regulates the incorporation into respective national law Programmable logic controller. Module for controlling or regulating a machine or system Total Cost of Ownership is a calculation method with which all accrued costs for investment goods are estimated in order to identify known cost drivers or hidden costs. Virtual Private Network. Technology for accessing a closed network (e.g. company network) via the Internet or other separate networks EC directive 2002/96/EU for reducing the increasing amount of electronic scrap from discarded electric and electronic devices

HMI

IP addresses ODVA

Polling RoHS

PLC

TCO

VPN

WEEE

31

Festo worldwide
Argentina Festo S.A. Edison 2392 (1640) Martnez Prov. Buenos Aires Tel. +54 (011) 4717 82 00, Fax +54 (011) 47 17 82 82 E-mail: info@ar.festo.com Australia Festo Pty. Ltd. Head Ofce (Melbourne) 179-187 Browns Road P.O. Box 261 Noble Park Vic. 3174 Call Toll Free 1300 88 96 96 Fax Toll Free 1300 88 95 95 Tel. +61(0)3 97 95 95 55, Fax +61(0)3 97 95 97 87 E-mail: info_au@festo.com Austria Festo Gesellschaft m.b.H. Linzer Strae 227 1140 Wien Tel. +43 (0)1 910 75-0, Fax +43 (0)1 910 75-250 E-mail: automation@festo.at Belarus IP Festo 220035 Minsk Prospekt Masherova , 78 Tel. +375 (0)17 204 85 58, Fax +375 (0)17 204 85 59 E-mail: info_by@festo.com Belgium Festo Belgium sa Rue Colonel Bourg 101 1030 Bruxelles Tel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09 E-mail: info_be@festo.com Belgium Festo Belgium nv Kolonel Bourgstraat 101 1030 Brussel Tel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09 E-mail: info_be@festo.com Brazil Festo Brasil Ltda Rua Guiseppe Crespi, 76 KM 12,5 - Via Anchieta 04183-080 So Paulo SP-Brazl Tel. +55 (0)11 50 13 16 00, Fax +55 (0)11 50 13 18 68 E-mail: info_br@festo.com Bulgaria Festo EOOD 1592 Soa Bul. Christophor Kolumb 9 Tel. +359 (0)2 960 07 12, Fax +359 (0)2 960 07 13 E-mail: info_bg@festo.com Canada Festo Inc. 5300 Explorer Drive Mississauga, Ontario L4W 5G4 Tel. +1 (0)905 624 90 00, Fax +1 (0)905 624 90 01 E-mail: info_ca@festo.com Chile Festo S.A. Avenida Amrico Vespucio, 760 Pudahuel Santiago Tel. +56 2 690 28 00, Fax +56 2 690 28 60 E-mail: info.chile@cl.festo.com China Festo (China) Ltd. 1156 Yunqiao Road, Jinqiao Export Processing Zone, Pudong, 201206 Shanghai Tel. +86 21 60 81 51 00, Fax +86 21 58 54 03 00 E-mail: info_cn@cn.festo.com Colombia Festo Ltda. Autopista Bogot - Medelln Km 6 (costado sur) Tenjo, Cundinamarca Tel. +57 (1) 865 77 88, Fax +57 (1) 865 77 88 Ext.287 E-mail: mercadeo@co.festo.com Croatia Festo d.o.o. Nova Cesta 181 10000 Zagreb Tel. +385 (0)1 619 19 69, Fax +385 (0)1 619 18 18 E-mail: info_hr@festo.com Czech Republic Festo, s.r.o. Modansk 543/76 147 00 Praha 4 Tel. +420 261 09 96 11, Fax +420 241 77 33 84 E-mail: info_cz@festo.com Denmark Festo A/S Islevdalvej 180 2610 Rdovre Tel. +45 70 21 10 90, Fax +45 44 88 81 10 E-mail: info_dk@festo.com Estonia Festo OY AB Eesti Filiaal Laki 11B 12915 Tallinn Tel. +372 666 15 60, Fax +372 666 15 61 E-mail: info_ee@festo.com Finland Festo OY Mkituvantie 9 P.O. Box 86 01511 Vantaa Tel. +358 (09) 87 06 51, Fax +358 (09) 87 06 52 00 E-mail: info_@festo.com France Festo Eurl ZA des Maisons Rouges 8 rue du clos sainte Catherine 94360 Bry-sur-Marne Numro Indigo Tel. +33 (0) 820 20 46 40, Fax +33 (0) 820 20 46 41 E-mail: info_fr@festo.com Germany Festo AG & Co. KG Postfach 73726 Esslingen Ruiter Strae 82 73734 Esslingen Tel. +49 (0)711 347 0, Fax +49 (0)711 347 26 28 E-mail: info_de@festo.com Greece Festo Ltd. 40 Hamosternas Ave. P.C. 11853 Athens Tel. +30 210 341 29 00, Fax +30 210 341 29 05 E-mail: info_gr@festo.com Hong Kong Festo Ltd. 6/F New Timely Factory Building, 497 Castle Peak Road, Kowloon, Hong Kong Tel. + 852 27 43 83 79, Fax + 852 27 86 21 73 E-mail: info_hk@festo.com Hungary Festo Kft. Csillaghegyi t 32-34. 1037 Budapest Tel. +36 1 436 51 11, Fax +36 1 436 51 01 E-mail: info_hu@festo.com India Festo Controls Private Ltd. 237B, Bommasandra Industrial Area, Bangalore Hosur Highway, Bangalore 560 099 Tel. +91 (0)80 22 89 41 00, Fax +91 (0)80 27 83 20 58 / 27 83 33 62 E-mail: info_in@festo.com Indonesia PT. Festo JL. Sultan Iskandar Muda No. 68 Arteri Pondok Indah Jakarta 12240 Tel. +62 (0)21 27 50 79 00, Fax +62 (0)21 27 50 79 98 E-mail: info_id@festo.com Iran Festo Pneumatic S.K. # 2, 6th street, 16th avenue, Km 8, Special Karaj Road P.O.Box 15815-1485 Teheran 1389793761 Tel. +98 (0)21 44 52 24 09, Fax +98 (0)21 44 52 24 08 E-mail: Mailroom@festo.ir Ireland Festo Limited Unit 5 Sandyford Park Sandyford Industrial Estate Dublin 18 Tel. +353 (0)1 295 49 55, Fax +353 (0)1 295 56 80 E-mail: info_ie@festo.com Israel Festo Pneumatic Israel Ltd. P.O. Box 1076 Ha'atzma'ut Road 48 Yehud 56100 Tel. +972 (0)3 632 22 66, Fax +972 (0)3 632 22 77 E-mail: info_il@festo.com Italy Festo SpA Via Enrico Fermi 36/38 20090 Assago (MI) Tel. +39 02 45 78 81, Fax +39 02 488 06 20 E-mail: info_it@festo.com Japan Festo K.K. 1-26-10 Hayabuchi Tsuzuki-ku Yokohama 224-0025 Tel. +81 (0)45 593 56 10 / -5611, Fax +81 (0)45 593 56 78 E-mail: info_jp@festo.com Korea South Festo Korea Co., Ltd. 470-1 Gasan-dong Geumcheon-gu Seoul #153-803 Tel. +82 (0)2 850 71 14, Fax +82 (0)2 864 70 40 E-mail: info_kr@festo.com Latvia Festo SIA A. Deglava iela 60 1035 Riga Tel. +371 67 57 78 64, Fax +371 67 57 79 46 E-mail: info_lv@festo.com Lithuania Festo UAB Karaliaus Mindaugo pr. 22 3000 Kaunas Tel. +370 (8)7 32 13 14, Fax +370 (8)7 32 13 15 E-mail: info_lt@festo.com Malaysia Festo Sdn. Berhad 10 Persiaran Industri Bandar Sri Damansara Wilayah Persekutuan 52200 Kuala Lumpur Tel. +60 (0)3 62 86 80 00, Fax +60 (0)3 62 75 64 11 E-mail: info_my@festo.com Mexico Festo Pneumatic, S.A. Av. Ceyln 3, Col. Tequesquinhuac 54020 Tlalnepantla Estado de Mxico Tel. +52 (01)55 53 21 66 00, Fax +52 (01)55 53 21 66 55 E-mail: festo.mexico@mx.festo.com Netherlands Festo B.V. Schieweg 62 2627 AN Delft Tel. +31 (0)15 251 88 99, Fax +31 (0)15 251 88 67 E-mail: info@festo.nl New Zealand Festo Ltd. 20 Fisher Crescent Mount Wellington Auckland Tel. +64 (0)9 574 10 94, Fax +64 (0)9 574 10 99 E-mail: info_nz@festo.com Nigeria Festo Automation Ltd. Motorways Centre, First Floor, Block C Alausa, Ikeja, Lagos Tel. +234 (0)1 794 78 20, Fax +234 (0)1 555 78 94 E-mail: info@ng-festo.com Norway Festo AS Ole Deviks vei 2 0666 Oslo Tel. +47 22 72 89 50, Fax +47 22 72 89 51 E-mail: info_no@festo.com Peru Festo S.R.L. Amador Merino Reyna 480 San Isidro Lima Tel. +51 (1) 222 15 84, Fax +51 (1) 222 15 95 E-mail: festo.peru@pe.festo.com Philippines Festo Inc. Festo Building KM 18, West Service Road South Superhighway 1700 Paranaque City Metro Manila Tel. +63 (0)2 776 68 88, Fax +63 (0)2 823 42 19 E-mail: info_ph@festo.com Poland Festo Sp. z o.o. Janki k/Warszawy ul. Mszczonowska 7 05090 Raszyn Tel. +48 (0)22 711 41 00, Fax +48 (0)22 711 41 02 E-mail: info_pl@festo.com Romania Festo S.R.L. St. Constantin 17 010217 Bucuresti Tel. +40 (0)21 310 29 83, Fax +40 (0)21 310 24 09 E-mail: info_ro@festo.com Russia OOO Festo-RF Michurinskiy prosp., 49 119607 Moskow Tel. +7 495 737 34 00, Fax +7 495 737 34 01 E-mail: info_ru@festo.com Singapore Festo Pte. Ltd. 6 Kian Teck Way Singapore 628754 Tel. +65 62 64 01 52, Fax +65 62 61 10 26 E-mail: info@sg.festo.com Slovakia Festo spol. s r.o. Gavlovicov ul. 1 83103 Bratislava 3 Tel. +421 (0)2 49 10 49 10, Fax +421 (0)2 49 10 49 11 E-mail: info_sk@festo.com Slovenia Festo d.o.o. Ljubljana IC Trzin, Blatnica 8 1236 Trzin Tel. +386 (0)1 530 21 00, Fax +386 (0)1 530 21 25 E-mail: info_si@festo.com South Africa Festo (Pty) Ltd. 22-26 Electron Avenue P.O. Box 255 Isando 1600 Tel. +27 (0)11 971 55 00, Fax +27 (0)11 974 21 57 E-mail: info_za@festo.com Spain Festo Pneumatic, S.A.U. Avenida Granvia, 159 Distrito Econmico Granvia L'H 08908 Hospitalet de Llobregat Barcelona Tel.: 901243660, Fax: 902243660 Tel. +34 93 261 64 00, Fax +34 93 261 64 20 E-mail: info_es@festo.com Sweden Festo AB Stillmansgatan 1 Box 21038 200 21 Malm Tel. +46 (0)20 38 38 40, Fax +46 (0)40 38 38 10 E-mail: order@festo.se Switzerland Festo AG Moosmattstrasse 24 8953 Dietikon ZH Tel. +41 (0)44 744 55 44, Fax +41 (0)44 744 55 00 E-mail: info_ch@festo.com Taiwan Festo Co., Ltd. Head Ofce 24450 No. 9, Kung 8th Road, Linkou 2nd Industrial Zone Linkou Hsiang, Taipei Hsien, Tel. +886 (0)2 26 01-92 81, Fax +886 (0)2 26 01 92 86-7 E-mail: festotw@tw.festo.com Thailand Festo Ltd. 67/1 Phaholyothin Rd., T. Klong 1, A. Klongluang Pathumthani 12120 Tel. +66 29 01 88 00, Fax +66 29 01 88 30 E-mail: info_th@festo.com Turkey Festo San. ve Tic. A.S. Tuzla Mermerciler Organize Sanayi Blgesi 6/18 34956 Tuzla - Istanbul/TR Tel. +90 (0)216 585 00 85, Fax +90 (0)216 585 00 50 E-mail: info_tr@festo.com Ukraine Festo Ukraina DP Festo ul. Borisoglebskaya, 11 Kiev, 04070 Tel. +380 (0)44 239 24 33, Fax +380 (0)44 463 70 96 E-mail: info_ua@festo.com United Kingdom Festo Limited Applied Automation Centre Caswell Road Brackmills Trading Estate Northampton NN4 7PY Tel. ++44 (0)1604 / 66 70 00, Fax ++44 (0)1604 / 66 70 01 E-mail: info_gb@festo.com United States Festo Corporation (New York) 395 Moreland Road P.O. Box 18023 Hauppauge, NY 11788 Call Toll-free 800/993 3786 Fax Toll-free 800/963 3786 Tel. +1(631) 435 08 00, Fax +1(631) 435 80 26 E-mail: customer.service@us.festo.com Venezuela Festo C.A. Av. 23 esquina con calle 71 N 22-62, Edif. Festo. Sector Paraso Maracaibo - Venezuela Tel. +58 (261) 759 11 20/759 41 20/759 44 38, Fax +58 (261) 759 04 55 E-mail: festo@festo.com.ve Vietnam Festo Co., Ltd (Cong Ty Tnhh Festo) No. 206 Tran Nao Street Ward Binh An District 2 Ho Chi Minh City Tel. +84 (0)8 740 69 09, Fax +84 (0)8 740 69 10 E-mail: info_vn@festo.com
54187 en 2008/12