Inspection particulars of Axle counters

Station: Date of Inspection Checking of Proper parameters adjustment Checking of of Evaluator of track parameters and resetting devices of EJB unit

Axle counter No

Condition of track devices

Condition Cleanliness of EJB of EJB earth Location

Proper fixing & Functioning of EJB

Any other problem noticed during inspection

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Inspection particulars of Signals

Station: Date of Inspection

Condition of fittings of signal post Voltage & Condition of and sealing of Proper cutrrent of relay and other unit with Condition Cleanliness adjustment of LED signal fittings inside Signal No gasket of earth of LED Unit Current regulator aspect signal location.

Any other problem noticed

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Inspection particulars of Points

Station: Date of Inspection Condition Cleanliness of fittings and Setting of point in Emergency Crank inside Condition of lubrication proper Track operation handle point ground of Pt correspondence Obstruction locking and counter contact machine connections machine with panel test test functioning functioning

Point No

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nspection

Any other problem noticed

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Inspection particulars of Track circuits

Station: TR terminal voltage Track cct With out No F/end V/I R/End V/I TSR Date of Inspection Condition of Track Condition Condition of leads& of OHE Condition Track relay With TSR jumpers bonds of G/Joints Drainage ,chokes & fuses

Any other problem noticed

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Inspection particulars of Electronic Interlocking System

Station: Sr No Directive Check that all the modules in the EI Card files of both systems are properly inserted & are in correct state and all normal indications on modules are available 1 Physically check and ensure that wiring,fuses etc are in order and cable entry holes are properly plugged to avoid lizards,rats etc in all panels and modules of the system.. Ensure that the total EI system is clean and its pheripherals are cleaned with blower and brush so that they are free of dust and dirt Check that all input supplies 110V DC, 24V DC, 12V DC &5V DC are available in proper limits .Also check that AC 230V supply for Optg PC & Maint PC from Inverter is available in proper limit Ensure that both the EI systems are in good working condition and ensure that the change over arrangement system is also functioning Date of Inspection: Remarks

Take Event and Error log report for the system in the Maintenance VDU a)Ensure the rigid connectivity of ring earth to the EI system & the earth value is less than 1ohm. b)Observe the SPD of all input and out put connections for any burning or damage

Any other problem noticed

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Inspection particulars of Interlocked LC Gate

Station: Date of Inspection

Condition & functioning of boom,pedestal,lock Angle of post , winch ,lever Interlocking booms in LC Gate frame,wire, insulator Effectiveness Condition with station Opened and No & KM and other of boom Condition of road signals and Functioning Gate closed No mechanical fittings locking of hooter signals panel of EKT telephone conditions

Any other problem noticed

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PREVENTIVE MAINTENANCE CHECK LIST FOR IPS Station: Sr Type of Check No 1 Description of maintainance work to be carried out Remarks

a)Switch off the SMPS Modules and after 4Hrs take the voltage reading of cells( The Individual Measurements cell voltage should not fall below 1.9V and specific gravity should not be less than 1200 ) of Battery b)Then switch on the SMPS Modules and see that all modules are on and all are equally sharing the load .i.e, their voltage and current should be same Main supply Checking of Earth connection Check the main AC input supply .It should be 150 to 275v. a)Ensure the rigid connectivity of earth to the all modules of all the panels of the IPS system & earthing of the armour of power cables b)Observe the SPD of all input and out put connections for any burning or damage a)Check that all the modules in the SMPS ,ACDP & DCDP Panels are properly inserted & are in correct state and all normal indications on modules are available

2 3

Visual b)Physically check and ensure that wiring,fuses etc are in order and cable entry holes are properly Inspection and plugged to avoid lizards,rats etc in all panels and modules of the system.. cleaning c)Check the Cleanliness of the total IPS system and its pheripherals and ensure that they are free of dust and dirt Checking the Check one by one all functions by operating the buttons on key board on the DSCA Module and functioning of ensure that all are functioning properly& proper indications are displayed on the LCD Screen and DSCA Module ensure that all voltage limits are adjusted properly. a) Observe that all normal indications are available on all modules b)Check the no of SMPS Modules in use .It should be in (N+I ) configuration. c)Check that with the SMPS Modules switched on , all the DC Load should work on it d)Check the voltage of each module & keep voltage setting for float and boost to same value within 0.1V e) Check with SMPS modules switch OFF, all load should work on battery. f) Take the measurements of Input AC Voltage/Current & Out put DC Voltage/Current g) Check that all the cooling fans are in working order. a) Observe that all normal indications are available on all modules b)Check the auto change over in IPS

SMPS Panel

c)Check the lightening and surge protection devices in the panel d) Check the input voltage to Inverter display unit and ensure that both the inverters are in AC Distrtibution working order. 7 Panel e) Check the input voltage to CVT on display unit and ensure that CVT is in working order f) Conduct the automatic load transfer test by switching off the inverters one by one and ensure that the load is transferring to CVT when both the inverters are switched off.

g) Check the out put voltage of all signal /track transformer modules and ensure that all transformer modules are in working order. Sr Type of Check No Description of maintainance work to be carried out a) Observe that all normal indications are available on all modules b)Check the no of DC-DC Converter Modules in use for each circuit .It should be in (N+I ) configuration. And ensure that all converter modules are in working order. 8 DC Distrtibution c) Check the input DC voltage( It shall be within 98--138V) Panel d)Check the out put voltage of each DC-DC Converter module. e)Check the DC under voltage across terminal point .It should be 98V.Check the DC over voltage across terminal point .It should be 138V a) Observe that all normal indications are available on the Remote Alarm Panel In the SM Room 9 Remote Alarm b)Physically check and ensure that wiring,fuses etc are in order in the panel Panel c)Check and ensure that thedifferent alarms and indications on the panel are all functioning as per the specified conditions . Remarks

10

Any other observations

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Inspection particulars of Panel & VDU

Station: Date of Inspection:

Sr No 1

Directive Check that all the normal indications are available in the panel . b)Physically check and ensure that the panel surface and the interior is clean and wiring inside panel is in order .Cable entry holes are properly plugged to avoid lizards,rats etc into the panel and all dominos with their components are in proper position Ensure that proper sealing and locking arrangement of the panel and the emergency operation buttons

Remarks

Check that all the indications in the panel are in correct correspondence with the panel operations and train operations at the station. 4 Conduct all emergency opeartions like emergency route release , signal cancellation ,emergency point operation , calling on signal operation etc on the panel and check the counter readings and tally them with the number recorded in the register.

Check the intigrity of the SM'Key in the panel

Check the change over between PC &Panel and ensure that all operations are possible from both PC and Panel Ensure the rigid connectivity of earth to the Panel.

Any other problem noticed

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Inspection particulars of Datalogger

Station: Sr Type of Check No Date of Inspection : Description of maintainance work to be carried out a)Switch off the battery charger and after 15min take the voltage reading of cells( Total battery voltage shall not be less than 24V) 1 Battery charger b)Then switch on the charger and see that the charger shall asume & Battery boost mode and then it changes to float mode c) Check the input voltage of charger( It shall be with in 180-260V) 2 DC-DC Converters Checking of Earth Measure the DC-DC Converters output voltage ( It shall not be less than 24V-28V) a)Ensure the rigid connectivity of earth to the datalogger & earthing of the armour of quad cable b)Observe all GDT for any burning or damage a)Check that all the modules and cards in the datalogger are properly inserted & are in correct state and all normal indications on modules are available 4 Visual Inspection b)Physically check and ensure that wiring,fuses etc are in order and cable entry holes are properly plugged to avoid lizards,rats etc. c)Ensure that the total datalogger system and its pheripherals are maintained clean 5 Checking of Check and ensure that the datalogger time & FAS time is Datalogger time synchronising with the station time Check one by one all functions by operating the buttons on key board Checking of key on the datalogger and ensure that all are functioning properly& board functions proper indications are displayed on the LCD Screan a) Observe that all normal indications are available on modem card/ separate modem Connectivity to b) Ensure that data is transmitting from both ports net work c)Confirm from the person at the CMU that all the current data from the datalogger is correctly transmitted to the CMU through net work. Check the working of the following software functions in FAS a) Check the correct functioning of NMDL software & Correct appearance of online faults and alarms in pop up screan b)On line simulation of with all options in submenus c) Track Off simulation with all options in submenus d) Report software with all options in submenus 9 Printer check Switch on the printer and take print outs of reports from FAS and ensure that it is in proper working order Remarks

FAS Check

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CHECK LIST FOR DETAILED INSPECTION Station :

OF A SIGNALING INSTALLATION BY JES/SSE SIGNAL Dates of Inspection:

Sr No 1 2

Name of Gear/Equipment /Record to be checked Analysis of Failures recorded at station.

Checked or not

Main Objectives of Inspection 1) To Check the quality of maintenace of gears and to take necessary steps for its improvement 2) To check the condition of the gear/equipment and to take necessary preventive steps for its repair/renewal 3) To check the safe working of the gear /system and to take necessary steps for the improvement of safety standard 4) To utilize the data available in records and datalogger for the identification cause of failures and to initiate remedial measures 5) To identify problems where assistence of other departments is needed and to convey the same to relavant officials for early solution of the problem 6) To counsel the maintenace staff of the station for the improvement of their technical knowledge/skills and safety awareness.

Track circuits 3 Point machines 4 Axle counters (Analog& SSDAC) 5 Inrerlocked LC Gates 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Signal Posts,locations and LED units Block instruments and their interlocking with signals Operating cum Indication Panel & VDU EI System &Maintenance VDU IPS and backup battery Crank handles & telephone at location Siding point Data logger Local/AT/DG Power supply at station including change over arrangement Relay rooms and goomties Earthing arrangement of different equipment Condition of cable insulation Station records , maintenance registers & approved drawings SWR of the station Any other item checked

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