OIL & GAS SECTOR SERVICES

-INSPECTION

BUILDING

CONSULTANCY

TEST AND MEASUREMENT

TRAINING

ORGANISATION AND RESOURCES

SUMMARY
APAVE PRESENTATION TUBULAR INSPECTION CAPABILITIES
A: Rotary shoulder connections (RSC) inspection B: Pipe body (tube) inspection C: Casing/Tubing inspection

NON DESTRUCTIVE TESTING CAPABILITIES

Classical NDT Methods Advanced NDT Methods QAQC

LIFTING INSPECTION AND TRAINING ELECTRICAL TRAINING AND INSPECTION WORKS SUPERVISION AND TECHNICAL ASSISTANCE
Supply of Qualified Engineers and Technicians Manpower Management incorporated with value added services

CERTIFICATION AND TRAINING PROGRAM

INTRODUCTION
Since 1867, APAVE has been providing services to the industry, the service sector, local and public authorities.
As the reference organisation in France for managing technical and environmental risks, the APAVE Group offers a complete and complementary range of expertise and skills to cover all the needs of companies and local authorities. Total Solution for Risk Management APAVE Branches are member companies of the APAVE Group

APAVE OIL AND GAS

A full range of solutions for risk control

FIVE PROFESSIONS FOR GLOBAL RANGE OF SOLUTIONS

and all the expertise to meet new demands in quality and safety
INSPECTION AND TECHNICAL ASSISTANCE TESTING AND METROLOGY LABS BUILDING AND CIVIL ENGINEERING

CONSULTANCY

TRAINING

INSPECTION
Assistance on industrial projects for project managers or owners
(technical assistance, diagnosis, expertises)

From construction to putting in operation of devices or equipement and periodical inspection

(regulation, assessment, testings, inspections, CE type testings )

Owners and managers support

(regulation monitoring, nonconformity treatment )

Non destructive testing

(thermography,MT, PT, RT, UT, acoustic )

Anticipating the needs for compliance with the regulations

BUILDING-ENGINEERING
Fluid and energy management
Construction Management Technical assistance for the operation or the maintenance of the built properties

Building evaluations

Fire Prevention

Security and Health Protection (SPS) on sites

Building and rehabilitating with the greatest security

LABORATORY TESTING AND MEASUREMENTS

Product Testings
(mechanical, climatic, accountancy)

Environmental Testings, measures and analysis (air, soils, wastes, noises,

vibrations)

(calibration, equipment management)

Metrology

(energy, treatment, sanitary)

Industrial and tertiary fields waters analysis

Composite, Plastics, Metalls materials analysis

Measurement related to public and workers health

(atmosphere, products, nuisance)

Optimising products and processes

ASSISTANCE-EXPERTISE
(technical devices, Organisation systems, products and services, sanitary and hospital security)

Risk control

(occupational health, management systems, CHSCT, TMD assistance)

Workers security

Environment Protection
(Authorization requests, risk studies, soil pollution diagnosis)

(skill management, monitoring changes, methods, technical tools)

Organisation and Management optimisation

For a vision that stands the test of facts

9

TRAINING
TRAINING ENGINEERING

needs analysis, skills assessments, training plans, design, set up and delivery of courses evaluation of training results

TRAINING TEACHING

10

special courses training for qualifications practical training in-house and on- site company training courses

SERVICES
Presence in 5 sectors to meet your needs Inspection and Technical Assistance Consultancy Professional Training Building and Civil Engineering Testing and Metrology Laboratories 5 Objectives for risk management Safety for people, protection of property Environmental protection and Product safety Control of Operations THIRD PARTY ROLE recognised internationally

GEOGRAPHIES
Internationally operating company

Expertise in NDT of tubular goods, petroleum structures, pipelines, pressure vessels and industrial equipment Main focus in Turkey, Caspian Sea , Africa and the Middle East with local offices established

ACCREDITATIONS AND RECOGNATION

APAVE actively invests in quality programs
Has computerised reporting and integrated database systems. Certified ISO-9001:2001 Supports technical personnel training both in-house and at professional institutions

Long time memberships in professional societies, associations and

committees (ASNT, ASME, COFREND, API, AFNOR, ABS, AWS, and to become NACE, TH Hill)

ACCREDITATIONS AND RECOGNATION

EEC notifications Accreditation by COFRAQ (French standards authority)

AFAQ, CEFRI certification

Ministerial approval

Qualification by French insurance companies (APSAD)

Certification by principals (CEA SGN FRAMATOME)

Partnership agreements (French state education, etc)

ACCREDITATIONS AND RECOGNATION

THIRD PARTY ROLE

EEC authorities Public authorities Insurance companies Professional authorities Representative authorities

Clients Consumers

Suppliers

Independence Objectivity

TUBULAR INSPECTION CAPABILITIES

OIL COIL TUBULAR GOODS Drill Pipe and BHA We offer any inspection for Bottom Hole Assembly: Any connection Any manufacturer OCTG Inspection specification and Personnel qualification: All inspections are carried out in accordance with the relevant specifications applicable (API/DS1/NS1) for drilling equipment and tools. SPEC API 5CT, RP 5A5, 5B, RP 5B1, RP 5C1 and SPEC DS 1 Personnel are certified according to ASNT for the NDT work

TUBULAR INSPECTION CAPABILITIES

DRILL COLLAR INSPECTION FLOW CHART

BOX TOOL JOINT

ELEVATOR RECESS & SLIP GROOVE

BODY

PIN CONNECTION

VISUAL THREAD Evaluate general condition of seal, threads, bore back, bevel, counter bore, tool joint, etc.

VISUAL AND DIMENSIONAL Evaluate general condition and measure ODs and depths

VISUAL Evaluate general condition and straightness

VISUAL THREAD Evaluate the condition of seal, threads, stress relief groove, bevel, tool joint, etc.

DIMENSIONAL Measurement of OD, tong space, counter bore, bevel, bore back, and seal face

WET VISIBLE MPI Detection of flaws in elevator / shoulder radii region

TALLY LENGTH AND RECORD JOINT SERIAL NUMBER

DIMENSIONAL Measurement of pin ID, tong space, stress relief groove, bevel and seal face

WET FLOURSCENT MPI Detection of transverse flaws on threads and bore back

WET FLOURESCENT MPI Detect of transverse flaws of threads and stress relief groove.

Legend
Under normal circumstances the client and/or his/her representative shall define work scope and acceptance criteria. In the event that no such instructions are given the above information describes the minimum process of activities that would be conducted by Al Mansoori Specialized Eng. LLC (Tubular Inspection Services) where no specific instruction or standard has been provided.

TUBULAR INSPECTION CAPABILITIES

HEAVY WEIGHT DRILL PIPE INSPECTION FLOW CHART

BOX TOOL JOINT

CENTER WEAR PADS

BODY

PIN CONNECTION

VISUAL THREAD Evaluate general condition of seal, threads, bore back, bevel, counter bore, tool joint, etc.

VISUAL Evaluate general condition for obvious damage.

VISUAL Evaluate general condition and straightness

VISUAL THREAD Evaluate the condition of seal, threads, stress relief groove, bevel, tool joint, etc.

DIMENSIONAL Measurement of OD, tong space, counter bore, bevel, bore back, and seal face

DIMENSIONAL Measurement of hard-banding

WET VISIBLE MPI Detection of transverse flaws on upsets

DIMENSIONAL Measurement of pin ID, tong space, stress relief groove, bevel and seal face

WET FLOURSCENT MPI Detection of transverse flaws on threads and bore back

TALLY LENGTH AND RECORD JOINT SERIAL NUMBER

WET FLOURESCENT MPI Detect of transverse flaws of threads and stress relief groove.

Legend
Under normal circumstances the client and/or his/her representative shall define work scope and acceptance criteria. In the event that no such instructions are given the above information describes the minimum process of activities that would be conducted by Al Mansoori Specialized Eng. LLC (Tubular Inspection Services) where no specific instruction or standard has been provided.

TUBULAR INSPECTION CAPABILITIES

Drilling Phase: Inspection at various rig sites (drilling tools and tubular, handling and hoisting equipment at specified client/API/DS1 intervals)

TUBULAR INSPECTION CAPABILITIES

General Inspection: Services which have multiple uses and apply to a variety of equipment.

The methods proposed includes MPI, DPI, UT and Gamma ray inspection.

TUBULAR INSPECTION CAPABILITIES

These methods are used for the inspection of small rapid changes in cross sections, welds and other high stress areas in general, metallic structures, drilling tools and other equipment.

TUBULAR INSPECTION CAPABILITIES

A: Rotary shoulder connections (RSC) inspection
applied to any RSC, regardless of weather the connection is on drill pipe or other equipment. Visual: to evaluate the condition of the seal, threads, hard facing and box swell. Dimensional: measure of RSC dimensions to determine box outside, pin inside and bevel diameters seal width, tong space, counter bore, depth diameter, pin length, depth of box, length of perfect threads and stress relief feature dimensions.

TUBULAR INSPECTION CAPABILITIES

Wet magnetic particle: Examination of RSC to identify surface and near surface transverse flaws using wet fluorescent magnetic technique. Liquid Penetrating: Examination of RSC to identify surface flaws using visible solvent removable penetrating techniques. Thread gauge: Mechanical gagging of RSC to determine conformance to API/DS1, NS1 or proprietary specifications for lead, taper, and ring and plug gage stand-off.

A: Rotary shoulder connections (RSC) inspection

TUBULAR INSPECTION CAPABILITIES

B. Pipe body (tube) inspection
All methods which apply to the pipe body of drill pipe. The areas of coverage include all features except threaded areas. Visual: Full length visual examination of the inside and outside surfaces of used drill pipe for straightness, mechanical/corrosion damage, and debris (scale or drilling mud)

TUBULAR INSPECTION CAPABILITIES

B. Pipe body (tube) inspection
OD Gauge: Full length mechanical gagging of the outside diameter of used drill pipe to identify excessive wear, mechanical damage such as mashes, expansions caused by string shots and reductions caused by over-pull. Electromagnetic inspection: Full length scanning of drill pipe for transverse and three dimensional flaws using buggy type flux leakage detection unit (EMI).

TUBULAR INSPECTION CAPABILITIES

Ultrasonic wall: Measurement of wall thickness of drill pipe using an ultrasonic thickness gauge.

B. Pipe body (tube) inspection

TUBULAR INSPECTION CAPABILITIES

C: Casing/Tubing inspection
In complement to drilling equipment inspection our personnel will be qualified and will have the necessary required equipment to perform the following services: Visual thread inspection Full length visual of body Full length drifting Full length magnetic particle inspection Special end area inspection EMI type 1 inspection Ultrasonic spot check/hardness testing

TUBULAR - EQUIPMENT

TUBULAR Pipe Yard Management

We clean, maintain, keep an electronic database for the stock of tubulars, we manage all the aspects as required :

OIL& GAS SERVICES NDT

APAVE is thoroughly experienced in virtually all NDT methods in use Inspection methods in use:
Visual (VT and CVI) Gamma Radiography (RT) Ultrasonic (UT) Dye Penetrant (DPI-PT) Magnetic Particle (MPI-MT) Eddy Current (ET) X-Ray (RT) Infrared (IRT) Positive material identification (PMI)

OIL& GAS SERVICES NDT

Inspection with Ultraviolet Light

Sonoscope

NDT guarantees the quality of different types of welding as specified by the client and in accordance with the relevant norms used (API, ASME, AWS) NDT methods allow us to verify a certain level of quality on the different welds aiming at the production without damaging the tested material.

OIL&GAS SERVICES ADVANCED NDT TECHNIQUES

We have teams that are part of the specialized NDT crew, we perform
Digital RT Code X-Ray Film Scanning UT TOFD and UT Phased Array (S Scan) Mapscan (C-Scan) & Data Logging (A-Scan)=> RBI Plant Inspection: API 510, 570 & 653, 580 (RBI) ET for welds/structure & ET for Tubes, IRIS, RFT ET ACFM IRT (Thermography- Infrared Inspection) Auto UT LRUT Rope Access NDT Cathodic Protection Measurement and Consulting Painting and Coating Inspection and Consulting

DIGITAL RT
The wall thickness is highly reduced

Corosion adjacent to the weld

Excess penetration

FILM SCANNING

It is a simple scanned film Filing the film for unlimited time Making an interactive PI&D

UT TOFD

Higher Sensitivity Faster execution Exact dimensions of the defects if any Digital processing Can replace RT

UT PHASED ARRAY S SCAN

Can see / print the Defect in 2 Dimensions Fast and Reliable

Can Replace RT

MAPSCAN C SCAN
B Scan & C Scan, 3 D picture Wall Thickness on surfaces and not point measurements

ET Classical and for Tubes, RFT, IRIS

o o o

Support of Ultrasonic and Electromagnetic technologies Multi channels in UT and ECT Perform tubes inspection with o ECT, o RFT, o MFL o IRIS

LRUT
Ultrasonic Guided Waves Inspections

For Buried Parts For parts with coatings or Insulation (CUI) For difficult access

Corrosion area

Alternative Current Field Measurement

It can size the defect Can be made under coating

Thermography Infrared Testing IRT

It can identify faster any hot/cold spot
It serves to make preventive maintenance It can be used as qualitative screening technique During shutdowns it can be used for Heatears and exchanger start-up

This is a sample shot of a damaged pressure vessel and the heat leak detected

ROBE ACCESS NDT

All NDT methods Reduce the need for Scaffolding

RBI Risk Based Inspection

An innovative international approach

RBI focuses on defining and ensuring compliance with safety standards.

The customer determines which aspects of their facilities represent the greatest risks in terms of safety, which makes it possible to target inspections in key areas. For power plant inspections; RBI software programme is based on API standarts; 510, 570 & 653, 580

QA QC CAPABILITIES
Industrial sectors concerned by QAQC: Pressure vessels & Piping, Tanks, Industrial pipes Pipelines and process facilities linked to the production, transport and storage of hydrocarbon products Various metallic constructions and reparations The whole E&P sector All these sectors concerned need Inspection, a thorough follow up on the metal integrity side but also on the civil building and engineering side (weld maps, hydro-tests, ndt completion, welding progress, work packs including material check up, dimensional etc). APAVE PROVIDES FOR THESE SECTORS FULL QA/QC SERVICES (INCLUDING NDT) OR QA/QC PERSONNEL THAT WE COORDINATE AND CONTINUOUSLY UPDATE, TRAIN AND SUPPORT TECHNICALLY TO SERVE YOU

CERTIFICATION OF APAVE PERSONNEL

Technicians are qualified and certified to perform each of the NDT methods listed previously in addition to being welding engineers, welding inspectors, plant inspectors thus allowing you to have several skills in your crews.

The multi-disciplined certification ensures maximum personnel productivity at the lowest cost.
The necessary inspection equipment, including calibrations standards and consumables, are located in the base workshops. All our other engineers and technicians are qualified according to their international industry codes, standards and requirements. In lifting through LEEA, NSL or CIA, in Tubular, TH Hill

LIFTING INSPECTION CAPABILITIES

Lifting Equipment and Gear Inspection and Personnel
qualification:
All inspections are carried out in accordance with the relevant European or US specifications applicable All Training is performed according to the various OSHA or EN requirements A Database is created for each client (usage is free of charge) A Tubular and Lifting Multi-Disciplined Team can be created to save costs, bed space and rotations

LIFTING
Certification & Affiliation : LEEA / CIA

LIFTING

LIFTING

ELECTRICAL INSPECTION CAPABILITIES

Electrical Inspection and Personnel qualification: All inspections are carried out in accordance with the relevant European or US specifications applicable All Training is performed according to the various OSHA or EN requirements A Database is created for each client We use Infrared thermography regularly as advanced NDT

ELECTRICAL INSPECTION CAPABILITIES

A sample shot of our Infrared Thermo Camera:

The IRT (Infrared Testing or Thermography) is used to teach electricians, to detect possible defects, heated zones, cold spots and to confirm various results found with other methods
This technique that ensure fast overview of the installation and then to pinpoint the hotspots for example. We can offer Inspection and Training with IRT

WORK SUPERVISION AND TECHNICAL ASSISTANCE

APAVE provides experienced technicians to carry out QA/QC services during engineering and construction phases We provide Welding Inspectors, API inspectors, Coating and Painting Inspectors etc We provide technical assistance on welding, coating and dimensional supervision.

WORK SUPERVISION AND TECHNICAL ASSISTANCE

APAVE issues qualification of welders and welding procedures in conformity with EN and/or AWS standards. Environmental services in connection with radioactive material are also provided by APAVE. Other APAVE services are provided as required by our clients (inspection, technical assistance, third party etc)

WORK SUPERVISION AND TECHNICAL ASSISTANCE

This is the profiles we can offer on a very short or long term mission. These Engineers are EMPLOYEES of APAVE:
Painting/Coating Inspector (NACE or BGAS certified) Pressure Vessels and Piping Inspector (API 510 or 570 or 653) Plant Inspector Certified CSWIP or other European Equivalent Lead Plant Inspector (accumulating several qualifications) RBI Specialist and Corrosion Engineer Electrical Training Expatriate Trainer Lifting LEEA or CIA Inspector and Trainer Expatriate Welding Inspector/ Welding Engineer QAQC(CSWIP, EWF, AWS) Multi Discipline NDT and Welding Inspector Ferritoscopic, O2 and PMI Expatriate Inspector Experienced Engineer in Field Metallography and Replicas Advanced Techniques NDT ins. (ET, IRT, TOFD, Phased Array) IRATA Rope Acces Level 1 and 2 Inspector with NDT qualifications IRATA Rope Access Level 3 Inspector with NDT qualifications NDT Inspector Level 1-2 MPI/DPI/RT/UT Multi-Discipline Local assistant Data Entry, Data Collection and Isometric drawing / craftsman

CERTIFICATION AND TRAINING PROGRAM

Testing personnel qualified to Level II ASNT or COFREND.
At least 10 years relevant experience in NDT applications. National Inspectors and Trainees followed the required 40H classroom training, significant field experience, Level I qualified. Training Centre in Bordeaux serves as technical centre of excellence to

the training and certification of its technicians.

The Training Centre in Eastern Europe, Equatorial Guinea and Libya serves our O&G market to train near the field Nationals and Expats

CERTIFICATION AND TRAINING PROGRAM

Technicians, local staff and expatriate personnel, are qualified and certified to perform each of the NDT methods listed above.

The multi-disciplined certification ensures maximum personnel productivity at the lowest cost.
The necessary inspection equipment, including calibrations standards and consumables, are located in the bases workshop.

CONTACT US:

nn Mah. Rzgar sk. No:5 Kat:3-4 Atasehir 34758 Istanbul Turkey Tel: +90 216 572 71 97-98 Fax: +90 216 572 71 93

www.apave.com.tr info@apave.com.tr