SG-808

1.CONNECTION Chose suitable protection wirengs and input/output to avoid current striking 2.INSTRUMENT SUPPLY Use rated voitage,start the powet supply after finish all connections. 3.AWAY FROM FLAMMABILITY AIR Avoid using in flammability sites 4.FORBID CHANGING INSTRUMENT Forbid opening the instruments to change parts by user themselves.it'll be dangerous. 6.FAULTS If PV display" ",pls check if the thermocorple breaked If the intruments out of gear,pls check if the parameter amended or if rhe thermocouple is wrong. 5.MAINTENANCE

TYPE AND HOLE SIZE: TYPE SG-808G SG-808E SG-808F SG-808D SG-808T SG-808A 4.3 SIZE SG-808A BOARD 48 48 48 96 96 48 72 72 160 80 96 96 SHAPE 44 44 100 44 92 100 92 44 100 68 68 100 152 76 65 92 92 100

unit:mm
HOLE SIZE (44+1) (44+1) (44+1) (92+1) (92+1) (44+1) (68+1) (68+1) (152+1) (76+1) (92+1) (92+1)

96

12

100

SG-808E SG-808F

48

12

100

91 (100)

SG-808D

72

12

SG-808G

100

48

100

67.6 (77)

SG808-8000 series intelligence digital temperature controller is a kind of new generarion high intelligent instrument which was developed on the base of XMT-7000 series intelligent digital tempetature controller.lt is widely used in temperature,flux, pressure,fluid and so on automatic systems for mechanism, chemical industry,porcelain,metallurgy,petrol,heat treatment and so on field.meanwhile,it is also with communication functions. SG-808T

160

10

85

2.MAIN TECKNICAL DATA

2.1 Thermocouple:E,J,k,S,R Thermal resistance:Cu50,Pt100 Standard current:0-10mA,4-20mA,0-5V, 2.2 Accuracy: 1%F.S+1 word 0.05 2.3 Cool terminal compensation error 2 ,temperature coefficient 2.4 Differentiate rate:1 or0.1 2.5 Cycle:3tines/s 2.6 Alarm type: high limit alarm, lower limir alarm, upper high limit alarm, below lower limit alarm 2.7 Alarm output:Relay contact point: AC250V 3A(resistance) 2.8 Control way:frzzy PID control,states control,manual control 2.9 Control output:Relay contact point:AC 250V 3A(resistance) SSR 0-24V Start pulse over zero:optical couple control silicon output 1A 600V Start pulse on transport:optical couple control silicon output 1A 600V 2.10 Manual function: Replace output through keyboard 2.11 Work power:AC85V-265V 2.12 Wouking condition:0-50 ,air press:80-160kPa,relative humidity 45%-85%,away from rusring and electromagnetic site.
SG-808D

5 BOARD PARTS AND NAME

2.Setting value(SV) indicator(green) *Display setting value *Display parameter name *Measuring circuit un-normal 3.Indicator *Self adjustable indicator(AT) (geeln),Self adjustable on when work *Control output indicator(OUT) (geeln), Control on when work *The first alarm indicator(AL1)(red),On when upper limit alarm *The second alarm indicator(AL2)(red),On when upper limit alarm 4.Function Key SET *SV setting:push SET ,Svletter is flashing (PV remain),the datas can be changed by the other three key. *Push SET key for 3 second, then can enter in the parameter

3.PRODUCTS SPECIFICATION
Product code: SG-808
Digital control Instrument board dinmesion H G D 48 48 72 72 F 96 48 A 96 96 E 48 96 T 160 80 W mm Input type: 1.Thermocouple 2.Thermal resistance 3.Standard voltagle 4.Registance 5.Standard current 0-10mA 6.Standard current0-20mA Postfix T With setting time function P 30 section programme control

1.Measuring value(PV) indicator(red) *Display Measuring value(PV) *Display parameter name *Measuring circuit un-normal

serring 5.Shift Key( 6.Deduct Key( 7.Plus Key( ),Shift when setting parameter ),deduct when setting parameter ),plus when setting parameter

6 CONNECTION
6.1 Terminal form(according the drawing of the products themselves).

808D
mA
RLP SSR SCR G T2 OUTPUT(OP-A) Reaiy ssr 0-10mA 0-20mA 4-20mA scr

Product code 8 intelligent functions Main output control 0 1 4 5 6 7 8 9 Two digital relay output(adjustable). PID control,DC1-5V or DC0-5V voltage continuous output PID control,two digital relay un-continuous output PID control,SSR un-continous output PID control,single movable silicon phase-shift un-continous output PID control,single movable silicon zwro-crossing un-continous output PID control,three movable silicon zwro-crossing un-continous output PID control DC0-10mA or 4-20mA current continous output(less than 600 Alarm type: 0 None alarm 1 High linit alarm 2 Lower limit alarm 3 High-low limit alarm 4 Upper high limit alarm Note 3.6.7.8 obve is not suitable for XMTG 5 Below lower limir alarm 6 High-low limir alarm load are allowed).

AC

OP-A

85 to 260V

OP-B

mA

OUTPUT(OP-B) 0-10mA 0-20mA ALM1 4-20mA ALM2

ALM1
B TC B V mA INPUT(Sn) SRBKNEJT Pt100 Cu50 Jpt100 DC0-5V DC1-5V DC0-10V DC0-10mA DC4-20mA

Note 1.3.4.6.8.9 obve is not suitable for XMT XMTE XMTA .

ALM2

6.2 Attentions for Connections

1 Thermocouple input,should match with the compensatory wire. 2 Thermocouuple resistance input,should use low resistance and 3 wires which are the same. 3 Input signal should not be close to power wire of instrument,motor power wire and load. 4 As usual,instrument power wire should not be disturbed by motor power wire.instrument should use communication filters when it is disturbed by the useless communications. 1 Shorten the splice distance of the power wire.for the shorter,the better for reducing uselesscommunications. 2 Install useless communicatiln filters on the instrument board and make it gr oundin g and reduci ng the connecting distance between themini useless commun icatio n output and the instrument power terminal. 3 Don't install fuse and switch at the Splice distance filter output. ortherwise it'll reduce the Instrument power Instrument power effect of the filter. Noise filter terminal 5 Contacting wire should be accord with the standatd of each countries. Shorten distance After the power switch opened the output Shorten distance instrument of the relay must have 5-6 seconds to prepare. 6 Don't revolve the bolt too tight,and make suited telephonist to contact the bolt.

4 INSTALLMENT
4.1 Attention to installment
(1) Air press:86-106kPa Temperature 0-50 Relative humidity:45-85 RH (2) Avoid temperature change rapidly Away from rusting and flammabiliry Away from watter,oil,chemisty etc

4.2 Installment procedure

1 Make the square holes according the board demision. 2 It should be at least 25mm between two holes when install serval instrument. 3 Put the instrument inside the holes. 4 Put the install pot inside the install rsil. 5 Tight the install tomake fix,Then tight with the screw.Shape and board demision.

75.6 (76)

80

44

1.GENETAL

72

48

91 (100)

96

96

7.OPERATZON PROCESS
Instrument power on
instrument power on

2.Amending the setting value:

<A>
Measured value

Step No.1:Push SET key,PV remain,SV will flash except the Entries letter. Set value
SET

Step No.2:Push shift key,make SV shit to ten's place

Input ranfe list

Measured value

SET3s

Measured value Measured value Parameter name

Parameter value Output value Set

Range

<B>
No operation within 20S,return to measure model and the amending data will not be stored if not push SET key

Go to the parameter set mode measuring model Step No.5:Push minus key,make the"2"to"1" in hundred position Step No.4:Push shift key, make SV shit to hundred Step No.3:Push plus key, make the"0"letter to"5".

input ranfe list(Sn)

Display input ranfe list

Thermocouple TC

Thermal resistance(RTD)

Standard current Freq

Step No.4:Push SET key, confirm the result. Eending

Each model functions form

parameter Name
upper limit alarm
Below limit alarm

set range

parameter definition upper limit alarm(AL1 )set value,absolute value/compare error value Belo w l imit ala rm(A L2)set value,absolute value/compare error value Self-adjust scale integral time differential coefficient time cycle

factory set

8.1 PID paramenter set

1> When the temperature control is not so good, PID parameter should be amended through self-adjust. Note: when the temperature method of load is a multi-sections,the first section and the last section should be remain the temperature, otherwise, the self-adjust will be influenced. 2> PID parameter manual set P:Scale(rese temperate),the scale should be rised if needed.the scale should be deducted if like temperature rising speedly General speaking,the less for the P value,the better for the temperarure syetem. I:Integral time:if the temperature flunction fast,the integral time should be longer,otherwise should be shorter.General speaking, the worse for the system lagging,the longer for integral time. D:Differential coefficient time:normal 1/5-1/4.

Self-adjust scale integral time differential coefficient time cycle Dead band Dead band Dead band ON/OFF

8.2 How to set the instruments digit switch vlaue(only for two digital control)
When in the pure digit model, a suitable switch value is needed(switch error or dis-sensibility area) The switch value is too small will result in the AC contator working frequency too more and short the instrument life time.if the switch value is too large will reuslt in the controlled value fluctuating too more.ln some situations (ie.air condition temperature control) , the controlled value will be set in a range through setting switch value to avoid the wastes.ln noral, the switch value settintg value is 0.3%,and the switch value will be average distrubuted,that's to say: the switch middle value is equal to main circuit setting value.the setting error is 0% for 808x-8000.Push SET key for 5 seconds,the instrument will enter parameter model.according to set operation procedure,Push SET key,Main display P,the switch value will be display in the vice dislay window.after " ", " 0.5 ", " "push SET again,set the parameter in the instrument.and adjust the set value according to the new switch value

Hy is set to permits protection of position controloutput from high switching frequencies caused by process input fluctuation.

PV input filter
Specification Input Oneself-definition Input upper

When the FILt value set large, the measurement value is stabilized but the response time is longer.

(The switch value is about 0.3% of the full range when factory)

input ranfe list(Sn7.3)

10-100mV 10-400 Oneself-definition Input upper mV voltage input Oneself-definition Input upper resistance input

8.3 How to amending the thermocouple error

In use,we sometime meet the thermocouple can not be installed a good measure area .And there are some error for the thermocouple itself.then the input signal for the instrument will not reflect the correct value.it'll influence the accuracy.so it is necessary to amend the display value. Enter parameter model and when the upper row display with"pu-b,the lowe row display amending can be done according the operation method bef ore. Then pus h th e fu ncti on ke y,the ame nded v alue w ill be in th e instrument(the value is 0 when leave factory),and in pratically use,pls amend this value.

Oneself-definition Input lower

-10-90mV 0-350

Oneself-definition Input lower mV voltage input Oneself-definition Input lower resistance input
When the linearity input defining single upper limit value, use with P-SL . When the linearity input define single lower limit value, external appointed, output display.

0 400 0 100.0 0.0

8.4 How to set the upper lower limit alarm

Pudh SET key for 5S,when the main window display"AL1",the display of vice window is the first alarm.you can use" " "," ", " change the seting at random.when the main window display"AL2",he display of vice wi ndow is the second alarm

Input upper limit

.For the switch error,you should deduct 1 letter when set the upper limit alatm.IE:if alar ming when 80 0 degree,the seted upper limit alarm is 799 degree.while when set the lower limit alarm,the value should be plus 1 letter .so that the instrument can alarm correctly. When the measure value is less than lower limit alarm.AL2 is on.the lower relay pick up. When the measure value is more than upper limit alarm.AL2 is on.the upper relay pick up.

Input lower limit Output upper limit Output lower limit Output definition of the first alarm

10.0-100.0% 0.0-99.0% According to the specific needs

Restrain maximum value of adjust output. Restrain minimum value of adjust output 00:no alarm 01:measured value toplimit alarm 02:measured value bottomlimit alarm 03:up error alarm 04:botto error alarm 05:range-out alarm(top/bottom limit alarm) 06:range-in alarm * when decile 1 ,means armed alarm states ON:positive action(cooling output) OFF:negative action(heating output) 0-10: 0-10mA electric current outpur 0-20: 0-20mA oneself-definition current outpur 4-20 :4-20mA electric current outpur Ssr : SSR drever electric levdl output & silicon control over-zero spark pulse output SCr :silecon control shift-phase spark pulse output RLP:relay output OnoF : relay bit code control output 0-10 0-10mA electric current outpur 0-20 0-20mA oneself-definition current outpur 4-20 4-20mAelectric current outpur The output power when power on first

9. FAULTS DISPLAY AND JUDGING

9.1 Faults display
Faults name and cause Deadliness OFF Input siginsl too large Thermocouple cut out Thermocouple connect in reverse,50 degree is higher than room temperature Input signal too small Thermocouple connect in reverse,temperature is higher than limit measure range and less than50 degree General faults Power voltage is too low Input signal or power with disturbing skip Digital flash skip Digital flash PV display SV display Indicator Control output No measure data display,PV long time display prompt AL1 on AL1 on AL1 on OUT OUT AL2 on AL2 on minium minium minium maxium maxium

Output definition of the second alarm

According to the specific needs

Positive & negative action choice

ON/OFF

Main control output

According to the specific needs

rLP

Display measuring data Control value Control value

Temperature transmitter Output power when power on

According to the specific needs 0.0-100.0%

0-10

9.2 Intrument faults judging and repairing

1>If doubt for the acuracy of the instrument,put the thermocouple in the cool water,it will dis play abo ut " 0" d egre e.if pu t th e thermo couple in th e standard atomosphere boiling water,it will display about 100 degree. if the er ror i s l arge ,th e t her moc oup le and

100.0 0.0

instrument will not match. 2>All display and parameter setting for the instrument is normal,if instrument not controll ed by the in dicator,maybe the p art s inside the instrument detroyed because short- circuit,cut out,mistakes for the wiring.then open the intrument,check if the contactors with burned marks,and check if the impulse transformer or photo coincidence parts breaked for each silicon.

Measure unit display

Thermal couple cooling zone compensation
Communication address Communication Baud rete

or F select INT 0 45 50 INT interior cooling zone compensation 0 :exterior 0 cooling zone compensation 45 :exterior 45 cooling zone compensation 50 :exterior 50 cooling zone compensation
When the instrument have RS485 , Addr can be configured the ranged of 0 to256 In the same communication line's instruments.

INT

10.PRESERVE
The instruments with well packing should be stored in dry, ventilation sites and away from eroding air.

0-255 600 1200 2400 4800 9600 19.2MHz 1000

0 2400

Unit:KHz
Parameter Pu-b is used to make input shift to compensate the error produced by sensor or input signal itself. For thermocouple input, parameter Pu-b is used to correct reference junction compensation error.

Input shift

7.5 Operations for each type

For example:808E-8431 K 0-600 ,environment temperature 20 ,setting value is 150 ,the operation is as follows (two digital control instrument is the same as follows).