- 1 -

IONG CONG IY IHIEI 8[ kY IHUAI IEN

CONG IY INHH NN MOI IHANH VIEN IHIEI 8[ IEN
ELECTRICAL TECHNICAL EQUIPMENT CORPORATION
ELECTRICAL EQUIPMENT LINITED COMPANY











































MAY BIEN AP KHO
CAST RESIN TRANSFORMER
CONG TY TNHH NN 1 TV THIET B IEN - ELECTRICAL EQUIPMENT LIMITED COMPANY
NG SO 9-KHU CONG NGHIEP BIEN HOA-VIET NAM - NO.9 STREET BIEN HOA INDUSTRIAL ZONE-VIETNAM
TEL: (061)3 836139 -3836140 - 3836897 - 0903934918 - FAX: 84-61-3836070
Website: www.thibidi.com.vn - E-mail: tmthibidi@hcm.vnn.vn
- 2 -








1. May bien the kho THIBIDI THIBIDIs Cast Resin Transformer 3
2. ng dung Applications 4
3. Cau truc Construction 5
4. Phu kien Accessories 6
5. Cong nghe Technology 8
6. Th nghiem Quality Assurance 9
7. Lap at va Hoat ong Intallation & Operation 10
8. Van chuyen va Lu kho Handling and Storage 17
9. Vn hnh & Bo dng Commissioning and Maintenance 18
10. c tnh k thut Technical Specification 19








NI DUNG CONTENTS
- 3 -
1 1. . M M y y b bi i n n p p k kh h T TH HI IB BI ID DI I T TH HI IB BI ID DI I s s C Ca as st t R Re es si in n T Tr ra an ns sf fo or rm me er r
1.1. Chu la Fire resistant
Cuon day c uc bang nha Epoxy v i ac tnh khong bat l a, t dap tat la va
chong chay do tia la ien.
The cast coil with Epoxy resin with non-flammable characteristics has a self-fire-extinguishing
performance, to be free from a fire from electrical sparks.
1.2. Lc ngn mch cao hn Higher short circuit strength
Cuon day uc nha Epoxy co sc ben c va ien cao ket hp vi ket cau may vng
chac chu ng c lc do ngan mach gay ra, do va cham be ngoai va cac rung
ong khac thng.
The cast coil with Epoxy resin with the high electrical and mechanical strength is manufactured in a
robust structure against an electromechanical force occurring during short circuit, external
impacts, and abnormal vibrations.
1.3. Chng m Moisture proof
Cuon day uc nha Epoxy lam tang sc ben chat cach ien va khong lam giam tnh
cach ien chat do hi am gay ra va nhng phan ng lam lao hoa vat lieu cach ien,
ngay ca sau mot thi gian dai khong bao dng.
The cast coil with Epoxy resin has an enhanced dielectric strength and doesnt suffer from the
deterioration of dielectric property due to humidity and the aging effects of insulating materials,
even after a long term without maintenance.
1.4. Kch thc gn Compact size
Kieu dang nho gon va trong lng nhe c the hien qua mau thiet ke, qua hnh dang
cuon day c uc nha Epoxy di moi trng chan khong va vat lieu cach ien tot.
Compact size and lightweight type can be embodied by designing and manufacturing the coil by
casting in a high vacuum using Epoxy resin and insulating materials with good dielectric strength.
1.5. Kh nng qu ti cao High overload capability
Cuon day uc nha Epoxy co he so thi gian gia nhiet cao v the co the chu c s
qua tai cao hn.
The cast coil with Epoxy resin has a high thermal time constant factor, therefore it can endure much
higher overloads for a short time.
1.6. Tn tht thp, n thp Low loss, low noise
Ton that thap, o on thap c the hien bang viec s dung tole silic t ton that va vat lieu cach
ien tot.
Low-loss and low-noise are embodied through the optimal compact design using silicon steel of low-
loss and good insulating materials.
1.7. Bo dng d dng Maintenance free
Khong can kiem tra mc dau cung nh th nghiem mau dau.
No checking of oil level or no dielectric test oil.
Cuon day uc nha khong lam giam ac tnh cach ien do am t va o am, v the de dang
kiem tra va bao quan may bien ap ke ca cuon day.
The cast coil with Epoxy resin doesnt suffer from the deterioration of an insulating property due to
humidity and moisture, therefore it is easy to inspect and maintain a transformer including the coil.
1.8. Mi trng an ton Environmentally safe
Khong phat sinh dau hay kh oc vao kh quyen.
No emit of oil or toxic gases into the atmosphere.
oi vi may bien ap dau th de b o nhiem moi trng hn do dau chay r ra.
Comparing to an oil-immersed transformer, it is free from an environmental pollution due to oil
spill.


- 4 -
2 2. . n ng g d d n ng g A Ap pp pl li ic ca at ti io on ns s
Trong ta nh Inside buildings
Trong ng hm In tunnels
Trong nh my ch bin thc phm In food processing plants
Trn tu b On ship
Trn khu cu trc On cranes
Trn sn ngoi khi On off-shore flatforms




































- 5 -
3 3. . C C u u t tr r c c C Co on ns st tr ru uc ct ti io on n




















1. u ct h p LV terminal 7. Mc cu my Lifting lug
2. Li tole Core 8. Nhit k Digital thermometer
3. u ct cao p HV terminal 9. Cn m Spacer
4. Cun dy cao p HV coil 10. u ni iu chnh Tap terminal link
5. Cun dy h p LV coil 11. Thanh ni pha Phase connection lead
6. Chn my Base channel 12. X kp li tole Frame
13. Tip a Grounding terminal

- 6 -
4 4. . P Ph h k ki i n n A Ac cc ce es ss so or ri ie es s
4.1. Ph kin c bn Standard Accessories



























u ct bn h LV terminal

u ct bn cao HV terminal

u ni iu chnh c np bo v -
Tap terminal link & protection cover

Mc cu Lifting lug

Tip a Grounding terminal

Thanh ni pha Phase connection lead

ng h o nhit k thut s
Digital thermometer

m chng rung Anti vibration pad

- 7 -
4.2. Ph kin ty chn Optional Accessories




































Bnh xe 2 chiu Bi-directional wheel

Qut lm mt Cooling fan

B iu khin nhit Temperature
controller

V bao bo v Enclose

- 8 -

5 5. . C C n ng g n ng gh h - - T Te ec ch hn no ol lo og gy y

5.1. Li t
Loi t c lam t nhng la tole silic a
c nh hng c bao ve bang oxit vo
c.
S chon la cap tole, mau cat tole va
phng phap lap lo i tole giup giam toi
thieu mc ton that va dong khong tai cung
nh tao nen o on rat nho.
Sau khi lap tole, e bao ve chong an mon
s dung nha alkyd cap F c say trong
lo.
5.1. Magnetic core
The magnetic core is made from laminations of
grain oriented silicone steel insulated with
mineral oxide.
The choice of the grade of steel, the cutting
pattern and the method of assembly minimizes
loss level and no-load current with the effect of a
very low noise level.
Once assembled, it is corrosion protected using a
class F, oven-dried alkyd resin.
5.2. Cun dy h p
Cuon day ha ap thng lam bang la nhom
(la ong tuy thuoc vao yeu cau). Ky thuat
nay lam giam lc ngan mach doc truc.
Cac lp cuon day c cach ien bi vat
lieu cap F. a c tam trc nha epoxy
hoat hoa nhiet.
au cuoi cua day c bao ve va cach
ien bang chat cach ien cap F, c phu
nha epoxy hoat hoa nhiet.
Toan bo cuon day c polyme hoa bang
cach at vao trong noi hap trong 2 gi
130
0
C e am bao:
- Chong lai s xam thc cua kh quyen
cong nghiep cao
- Sc chu ng chat ien moi cao
- Chu ng c lc ngan mach hng
knh tot.
5.2. Low voltage winding
The low voltage winding is usually made of
aluminium sheet (copper upon request). This
technique reduces axial stresses under short
circuit.
The layers of the winding are insulated by a class
F material. Pre-impregnated with heat-activated
epoxy resin
The end of the winding are protected and
insulated using a class F insulator, coated with
heat-activated epoxy resin
The whole winding is polymerized by being
placed in an autoclave for 2 hours at 130
0
C which
guarantees:
- Outstanding resistance to industrial
atmosphere aggression
- Excellent dielectric withstand
- Very good resistance to radial stresses under
bolted short circuit conditions
5.3. Cun dy cao p
Cuon day cao ap thng c quan bang
day nhom cach ien (day ong tuy thuoc
vao yeu cau)
Vi dong ien ln hn, co the quan day
theo cong nghe goi la dai
Phng phap nay th thng cho ng suat
thap hn so vi cach quan day theo lp.
Cuon day c uc va c o khuon
di moi trng chan khong.
5.3 High voltage winding
The high voltage winding is usually wound from
insulated aluminium wire (copper upon request)
For higher currents, the medium voltage winding
may be wound using so-called strip technology
These methods are used to obtain very low stress
between adjacent conductors
The high voltage winding is cast and molded
under vacuum.


- 9 -
6 6. . T Th h n ng gh hi i m m - - T Te es st ts s
Tiu chun c cng nhn Recognized Standard
(ISO 9001)
Th nghim thng thng
Routine tests
1. Kt cu 1. Construction
2. o in tr 2. Resistance measurements
3. o t s 3. Ratio test
4. Th t u dy 4. Polarity and phase relation test
5. Tn tht c ti v tr khng 5. Load loss and impedance
6. Tn tht khng ti v dng khng ti 6. No-load loss and exciting
7. Th in p cung cp (cao p) 7. Applied potential test
8. Th qu in p cm ng 8. Induced over discharge


Th nghim in hnh
Type test
1. Th xung 1. Impulse test
2. Th tng nhit 2. Temperature rise test


Th c bit
Special tests
1. Th dng ngn mch 1. Short circuit test
2. Th n 2. Noise level test
3. Th kh nng chu la 3. Fire resistant test
4. Th shock nhit 4. Heat shock test





















- 10 -
5 5. . L L p p t t v v h ho o t t n ng g - - I In ns st ta al ll la at ti io on n & & O Op pe er ra at ti io on n
7.1. Tng qut
Do khong co chat ien moi long va cach x
l chay tuyet vi, khong can e phong chay
nhng can lam theo nhng quy nh sau:
Khong nen at may bien ap vung co
nguy c ngap lut.
o cao khong qua 1000 met tr khi co o
cao cao hn th c xac nh vao luc tha m
do.
Nhiet o moi trng gii han trong
khoang sau:
- Nho nhat: -25
0
C
- Ln nhat: +40
0
C
Nhiet o moi trng cho may bien ap kho
tieu chuan c thiet ke theo IEC726:
- Ln nhat: 40
0
C
- Trung bnh cua ngay: 30
0
C
- Trung bnh cua nam: 20
0
C
V tr thong gio phai giup tieu tan ton that
tong cua may bien ap.
Trong khong kh o nhiem nang (dau may
gia cong kim loa i, bui dan ien) khong kh
vao tiep xuc vi thiet b nen c lam sach
neu co the (qua bo loc, loc au vao cua
khong kh ben ngoai qua ng ong).
May bien ap ngay ca co vo bao ve IP21
cung c thiet ke e lap at trong nha.
Nen d phong cho cac au no i va cac lo
ket noi.
Khong co vo bao ve (IP00) (Hnh 1)
Trong ket cau nay, may bien ap phai c
bao ve chong lai nhng tiep xuc, va cham
trc tiep.
Ngoai ra:
Phai can than tranh nhng ni co nc
ri vao may (v du: hi nc ngng tu t
ng ong at ben tren)
Duy tr khoang h toi thieu en tng xay,
theo bang sau ay:
5.1. General information
Due to the absence of any liquid dielectric and
the excellent fire behaviour of transformers, no
anti-fire precautions are necessary providing
the following guidlines are followed:
The transformer should not be installed in a
flood hazard area.
The altitude should not be above 1000 meters
unless a higher altitude is specified at the time
of inquiry
The ambient temperature for the transformer
to be within the following limits:
- Minimum: 25
0
C
- Maximum: +40
0
C
Standard transformers are designed in
accordance with IEC726 for an ambient
temperature of:
- Maximum: 40
0
C
- Daily average: 30
0
C
Yearly average: 20
0
C
The local ventilation should allow the
dissipation of the transformer total losses.
In highly polluted atmospheres (metal
machining oil, conductive dust), the air coming
into contact with the device should if possible be
cleaned (filtering, inlet of outside air via a
ducting)
The transformer even with IP21 metal
enclosure is designed for an indoor installation.
Provision should be made for access to
connectors and tapping links.
Without enclosure (IP00) (figure 1)
In this configuration, the transformer must be
protected against direct contact.
In addition:
Care must also be taken to eliminate risks of
water drops on the transformer (example:
condensation from overhead pipings).
Maintain minimum clearance to the walls
according to the following table:




- 11 -



Kch thc Dimensions
(mm)
Cp cch in
Insulation
(kV)
Tng bao bc
Full wall
Li thng gi
Ventilation grill
12 120 300
17.5 220 300
24 220 300


Co vo bao ve (IP21) (Hnh 2)
Duy tr khoang cach toi thieu la 200mm
t mat ngoai vo bao ve en tng xay
dng e am bao u lam mat.
With IP21 metal enclosure (figure 2)
A minimum distance of 200mm between the
exterior of the enclosure and the walls of the
building should be maintained to ensure
adequate cooling.



















Hnh 2 - Khong cch lp t khng c v bo v IP00
Figure 2 Installation distance without enclosure IP00
X
X
X
X
Hnh 2 - Khong cch lp t c v bo v
Figure 2 installation distance with enclosure
500mm
200mm
HV
LV
2
0
0
m
m

2
0
0
m
m

- 12 -
7.2. Thng gi
Xac nh chieu cao va dien tch lo thong
gio
Trng hp lam mat t nhien (AN), s
thong gio cua tram hay vo bao ve phai am
bao tnh oi lu t nhien, lam tieu tan nhiet
sinh ra do ton that tong cong cua may.
Trng hp tram khong u thong gio, s
thong gio thch hp bao gom lng khong kh
mat lay vao qua tiet dien S ay tram va
lng khong kh lay ra qua tiet dien S pha
oi dien ben tren, ng vi o cao H so v i lo i
khong kh vao (Hnh 1 va 2)
e am bao lam mat co hieu qua cho may
bien ap va s lu thong khong kh u, th
can phai gi mot khoang khong di ay
may toi thieu la 150mm, bang cach lap
nhng banh xe hay nhng con nang tng
ng.
Chu y rang s lu thong khong kh b han
che se lam giam co ng suat qua tai va cong
suat thc cua may.
Cong thc tnh thong gio (Hnh 1):




Va S=1.10xS
P = Tong ton that co tai va khong tai, tnh
bang kW 120
0
C
S = Dien tch cua lo thong gio lay vao, tnh
bang m
2
.
S = Dien tch cua lo thong gio i ra, tnh
bang m
2
.
H = o cao gia lo thong gio lay vao va i ra
Cong thc nay phu hp vi nhiet o mo i
trng trung bnh la 20
0
C va o cao di
1000m
V d:
- May bien ap co cong suat 1000kVA
- P
0
=1780W, P
cc
(120
0
C)=9140W, ngha la
P=10.9kW
Neu o cao gia 2 lo =2m, th dien tch be
mat lo thong gio lay va o can thiet la
S=1.4m2.
7.2. Ventilation
Determination of the height and area of
ventilation grills
In the general case of natural cooling (AN)
the ventilation of the substation or of the
enclosure must ensure by natural convection
the dissipation of the heat produced by the
transformers total losses.
In case of a no sufficiently ventilation
substation, appropriate ventilation will consist
of a fresh air intake opening of S section at the
bottom of the local and an air outgoing
opening S located above on the opposite wall
at height H meters above the intake opening
(figure 1 and 2).
To ensure efficient cooling of the
transformer and sufficient air circulation, it is
essential to maintain a minimum height of 150
mm under the live section, by installing castors
or an equivalent booster
It must be noted that restricted air
circulation reduces the transformers
continuous and short- term overload capacity.
Formula for ventilation (figure 1):




and S=1.10xS
P = sum of the transformers no-load and load
losses expressed in kW at 120C.
S = area of the lower air intake opening (allow
for mesh factor) expressed in m
2
.
S = area of the air outlet opening (allow for
mesh factor) expressed in m
2
.
H = height difference between the two
openings expressed in metre.
This formula is valid for an average ambient
temperature of 20
0
C and an altitude of 1000m
Example:
- one single transformer 1000kVA
- P
0
=1780W, P
cc
at 120
0
C =9140W,
i.e. P=10.9kW
If the distance between the grills=2m, then
S=1.4m
2
of net surface area necessary.
If we imagine a grill obstructing the air inlet by
0.18P
S
H
=

0.18P
S
H
=

- 13 -
Neu chung ta tng tng co tam li can tr
30% luong khong kh i vao, th dien tch be
mat cua lo thong gio lay va o la 1.4mx1.4m
va dien tch cua lo thong gio i ra la
1.4mx1.5m.
Thong gio cng bc (Hnh 2):
Can thiet neu nhiet o moi trng tren 20
0
C
hay phong nho va kem thong thoang c
ng dung cho viec qua tai thng xuyen.
Quat co the c ieu khien bi bo cam ng
nhiet va hoat ong nh la quat hut thong gio
at tren tran cua phong
Lu lng cua dong kh (m3/s) 20
0
C
=0.1xP; Trong o: P = Tong ton that co tai va
khong tai, tnh bang kW 120
0
C.
30%; the air inlet grill surface area should
then be 1.4m x 1.4m, and that of the air outlet
should be 1.4m x 1.5m.


Forced ventilation (figure 2):
Forced ventilation of the substation is
necessary for ambient temperatures above
20
0
C or small or badly ventilated rooms for
applications with frequent overloads.
The fan can be controlled by a thermostat
controlled and operate as an extractor in the
top part of the room.
Advised flow (m
3
/second) at 20
0
C =0.1xP
P = sum of the transformers no-load and load
losses expressed in kW at 120C.


































Hnh 2 - Trm thng gi cng bc
Figure 2 Substation forced ventilation
H
S
S
Hnh 1 - Trm thng gi t nhin
Figure 2 Substation natural ventilation
H
S
S
- 14 -
7.3. Cc u ni
Cac au noi HV va LV i vao co the at
ben tren hay di ay.
au noi ben MV c lam bang cap dan
ien.
au noi ben LV thong thng c lam
bang cap dan ien, nhng cung co the
bang cach khac rat an toan dung Thanh
ong tien che (PBT).
Cac trng hp cho thay dung day cap
hay thanh ong phai c nang tranh
ng suat c tren cac au cot HV hay LV,
hay cac au cam HV.
au noi HV nen at ben tren thanh noi
tam giac. au noi LV nen at tai phan tren
cua may.
Chu y:
- Khoang cach gia day cap HV, thanh
ong noi va be mat cua boi day toi thieu
la 120mm ngoai tr tren be mat ben HV
o khoang h toi thieu se c an
nh bi au cap HV.
- Khoang h en thanh tam giac HV ben
ngoai cung phai toi thieu la 120mm.
- Lp phu nha pha ngoai, hay s dung
au cam plug-in khong bao ve chong lai
tiep xuc trc tiep va khong c cham
vao may bien ap khi no co ien.
May khong co vo bao ve (IP00)
Tieu chuan au noi HV va LV
- au day LV ra (hay vao) co the at pha
tren hay pha di (hnh 1 va 2)
- au day HV ra (hay vao) co the at pha
tren hay pha di (hnh 1 va 2)
Trong trng hp au day ra (hay va o) t
pha di th can phai at mot mieng em
Noi HV bang au cam plug-in (hnh 3)
Noi LV bang ong dan ien tien che
(hnh 4)
V tr lap at n gian hoa that nhieu neu
co the, e viec ieu chnh, lap rap va thao
d de dang.
- May bien ap khi ban trang b san thanh
ong tien che
- Kha nang ieu chnh lap at nay khoang
15mm cho 3 hng
- Viec noi va thao mat khoang mot gi
giup dch vu cung cap lien tuc.
7.3. Connections
The incoming HV and LV connections can be
made from the top or the bottom.
MV side connections are made by cables
LV side connections are made conventionally by
cables, but can also be made using the very
safe alternative using Prefabricated Busbar
Trunking (PBT).
In all cases shown the cables or busbars must be
supported to avoid mechanical stress on the HV
or LV terminals or HV plug in connectors.
The HV connections should be made to the top of
part of the delta connection bars. The LV
connections are made at the top of the
transformer.
Warning:
- The distance between HV cables or busbars
and the surface of the winding should be at
least 120 mm except on the flat face of the HV
side where the minimum clearance will be set
by the HV terminal.
- The clearance to the outer HV delta bar should
also be a minimum of 120 mm.
- The resin coating, or the use of plug in
connectors does not give protection against
direct contact and the transformer must not be
touched when it is energized.
Without metal enclosure (IP00)
Standard HV and LV connections
- The outgoing (or incoming) LV conductors can
be made from above or below (figures 1 and
2).
- The outgoing (or incoming) HV conductors can
be made from above or below (figures 1 and 2)
In case of an outgoing (or incoming) conductors
from below it is necessary to put a spacer
HV connections with plug in connectors (figure
3)
LV connections using prefapricated electrical
ducting (figure 4)
On site installation is simplified as far as
possible, with very easy fitting, assembly and
dismantling:
- The transformer is delivered pre-equipped with
the PBT connection interface
- The possibility of adjusting on site by 15mm in
all directions
- Connection and disconnection is achieved
within an hour at most proving optimum
continuity of service.

- 15 -







































May co vo bao ve IP21
Tieu chuan au noi HV va LV (Hnh 1&2).
- au day LV ra (hay vao) phai i hng
len t au cot va nam di nap vo bao ve.
au day LV khong bao gi i qua cuon
day cao ap va vo bao ve.
- au day HV ra (hay vao) co the i qua
ben tren (hnh 1) hay pha di (hnh 2).
Noi au day HV t pha di
- au day HV ra (hay vao) co the i pha
di en trc tiep au cot noi (hnh 2).
Trong trng hp nay au day i vao
c a qua canh ca pha di ben
With IP21 metal enclosure
Standard HV and LV connections (figures 1
and 2)
- The outgoing (or incoming) LV conductors
must go upwards from the terminals under
the enclosure cover. The LV conductors
should never pass between the HV coils and
the enclosure.
- The outgoing (or incoming) HV conductors
can pass above (figure 1) or below (figure 2).
HV connection from below
- The outgoing (or incoming) HV conductors
can come from below directly to the
connection terminal (figure 2). In this case
incoming conductors are passed through the
n LV
HV
Cp
Cables support
Hnh 1Tiu chun u ni HV & LV pha trn
Figure 1 Standard HV and LV connections from above
n
LV
HV
Cp
Cables support
Hnh 3Ni HV bng u ni cm plug-in
Figure 3HV connections with plug in connectors
120
min
120
min
Hnh 2Tiu chun u ni HV & LV pha di
Figure 2 Standard HV and LV connections from below
120
min
120
min
Thanh m
Spacer
HV
- 16 -
phai nam pha HV.
- Day cap HV phai c gi chat ben trong
vo bao ve bang cai kep (hnh 2).
Nen xac nh tnh kha thi loa i au noi e co
s tng quan gia tiet dien va ban knh
uon cong cap vi cho trong trong vo che
bao ve.
Noi HV bang au cam plug-in (hnh 3)
Noi au LV bang ong dan ien tien che
(hnh 4)
Ch :
Can xac nh tnh phu hp cua hang muc
bao ve IP21 sau khi a khoan tam em
cach ien cho HV, LV va nhng phan khac.
removable flap door located at the bottom on
the right HV side.
- The HV cables must be fastened inside the
enclosure on clamp (figure 2).
It is advisable to verify the feasibility of this type
of connection in relation to the section and the
bending radius of cables and the space available
in the enclosure.
HV connection by plug in connector (figure
3)
LV connections using prefapricated electrical
ducting (figure 4)
Warning:
It is necessary to verify conformity with the IP21
protection index after having drilled the
insulation gland plate for HV, LV and others.




































LV
HV
C

C
a
b
l
e
s

s
u
p
p
o
r
t

C

C
a
b
l
e
s

s
u
p
p
o
r
t

Hnh 3Ni HV bng u ni cm plug-in
Figure 3HV connections with plug in connectors
n
Hnh 1Tiu chun u ni HV & LV pha trn
Figure 1 Standard HV and LV connections from above
C

C
a
b
l
e
s

s
u
p
p
o
r
t

C

C
a
b
l
e
s

s
u
p
p
o
r
t

LV
HV
Hnh 2Tiu chun u ni HV & LV pha di
Figure 2 Standard HV and LV connections from below
HV
Hnh 4-Ni LV bng PBT v v bo v
Figure 4-LV connections with PBT and enclosure
- 17 -
7 7. . V V n n c ch hu uy y n n v v L L u u k kh ho o - - H Ha an nd dl li in ng g a an nd d S St to or ra ag ge e
Vn chuyn Handling
May bien ap c trang b cac phan d phong
e van chuyen an toan.
Nang chuyen bang day (hnh 1)
Dung 4 lo moc cau e nang may bien ap
khong co vo bao ve va 2 patte cau cho may
bien ap co vo bao ve. Day nang khong c
tao thanh goc trong ln hn 60
0
.
Nang chuyen bang xe nang (hnh 1&2)
Trc tien kiem tra cong suat nang cua xe
nang. Neu phu hp, a cang nang vao di
ranh chan may sau khi thao ri con lan ra.
Keo day
Khi keo may bien ap co hay khong co vo bao
ve nen keo t chan may ben di. V muc
ch nay nen moi ben cua chan may co lo
ng knh 27mm. Co the keo theo 2 hng:
doc theo truc chan may hay vuong goc vi
truc chan may
Lap rap con lan
Ca 2 viec nang chuyen bang day (hnh 1)
Hay nang chuyen bang xe nang (hnh 1
& 2)
V tr cang nang luon nam di chan may
- at go ke cao hn chieu cao con lan va
may bien ap ta len go ke.
- nh v nhng cai kch oi va lay go ke ra.
- Lap con lan vao ung v tr (con lan hai
chieu).
- Ha thap va e cho may bien ap ta len
nhng con lan cua chung.

The transformers are equipped with
provisions for safe handling.
Lifting with slings (figure 1)
Lifting is carried out using the 4 lifting holes
for a transformer without an enclosure and by
2 lifting lugs in the case of a transformer with
an enclosure. The slings should not form an
inside angle greater than 60
0
.
Lifting with a fork lift truck (figure 1&2)
The lifting capacity of the fork lift truck should
first be checked. If suitable, the forks should be
inserted inside the base channels after
removing the rollers.
Towing
Towing the transformer with or without
enclosure should be done from the underbase.
For this purpose hole of 27 mm. Diameter are
provided on every side of the
underbase.Towing can be done in two
directions: in the axis of the underbase and
perpendicular to that axis.
Fitting the rollers
Either by lifting with slings (figure 1)
or by lifting with a fork lift truck (figures
1 and 2)
In this case position the lifting forks in the
underbase channels.
- Place timbers of greater height than the
rollers under the channels and lower the
transformer on to them.
- Position jacks and remove the timbers.
- Attach the rollers in the desired position
(bidirectional rollers).
- Lower and remove allowing the transfomer
to rest on its rollers.
Lu kho Storage
May bien ap phai c bao ve trong kho
tranh nc ri vao va cong viec phat sinh bui
(xay dng nha, lam ng v.v...). Neu may
bien ap khi giao hang co nap nha th phai
gi nguyen nap nha nay trong thi gian lu
kho.
May bien ap co the lu tr nhiet o xuong
en 25
0
C.

The transformer should be protected in
storage from water drops and dust
generating work (masonry, sanding etc). If
the transformer is delivered with a plastic
cover which should be kept over the
equipment whilst it is in storage.
The transformer can be stored at a
temperature down to 25
0
C.


- 18 -



















8 8. . V V n n h h n nh h v v b b o o d d n ng g - - C Co om mm mi is ss si io on ni in ng g a an nd d m ma ai in nt te en na an nc ce e
a vo vn hnh Commissioning
Kiem tra ni lap at may bien ap kho
ieu kien lap at: ni lap at phai sach
va tranh b ngap nc, ac biet la khong
at vao vung nc ri t tran nha. Phai
co bien phap thong gio e gia i thoat nhiet
phat ra t may bien ap.
Kiem tra may can cham soc trong thi
gian dai: khi nao bui bam tren may bien
the tuy theo thi k cham soc, loai tr bui
nay bang may hut bui hay thoi het bui
bang may nen va la m sach bang may hut
bui.
Bao boc nha e ngan can bui, inh oc,
boulon, vong em lo t vao v.v... phai gi
(duy tr) en khi ong ien (cap nguon).
(khi no i au cot th nhat va th hai, xe
rach tng phan).
Check points when installing a cast
resin transformer
Installing conditions : installing place must be
clean and free from care of submersion under
water, especially not exposed water drops from
a ceiling of it. There must be a ventilation
means for getting rid of the heat generated
from a transformer.
Check of a transformer being taken custody for
long term : When dusts are deposited on a
transformer according to long term custody,
eliminate dusts by a vacuum cleaner or blow
away dusts by compressor, and wipe it by a dry
duster.
A vinyl package for preventing from inserting
of dusts, screws, nuts, washers and etc, must be
maintained until power is on after installation.
(when connection of 1st and 2nd terminals,
tear off partly)
Momen xoan au cot noi HV Torque for HV Terminal connection
n v - unit (kg-cm)
Bulng Bolt M8 M10 M12 M16
Mmen Torque 100 205 360 885

im nng ca xe nng
Fork lift truck lifting

60
0
maximum
Hnh 1-Nng bng dy v xe nng
Figure 1-Lifting with slings or fork lift truck
Con ln
roll

Hnh 2-Lp rp con ln
Figure 2-Fitting the rollers
Kch i
jack

G k
Tim

- 19 -

Momen xoan au cot noi LV - Torque for LV Terminal connection
n v - unit (kg-cm)
Bulng Bolt M8 M10 M12 M16
Mmen Torque 125 250 405 1500

Kiem tra trc khi a ien vao
Lay bao boc nha, va kiem tra tnh trang
au noi, khoang cach canh ien, co
nhng chat la hay khong, trang thiet b co
b h hai hay khong, va momen cua
boulon.
Kiem tra au noi ieu chnh phu hp vi
nhan may hay khong.
Check points before receiving power
Get rid of a vinyl package, and check
connection status, insulating separation,
distance, whether alien substances remain,
whether a component is damaged, and bolt
torque.
Check whether tap connections accord with
that of a label.
o ien tr cach ien s dung ong ho o ohm (DC 1000V Megger) nh sau:
Measure insulations using an insulation ohmmeter(DC 1000V Megger) like below:

V tr o
Measuring point
Gia tr gii han
Limit value


Cuon cao at
High voltage coil grounding
250 Mohm

Cuon ha at
Low voltage coil grounding
50 Mohm

Cuon cao - cuon ha
High voltage coil Low voltage coil
250 Mohm
Khi gia tr o c thap hn cac gia tr
tren, kiem tra o am, neu ung, say kho
lai, va o ien tr ca ch ien la i lan na.
Tuy nhien neu viec o ien tr cach ien
van thap hn gia tr gii han xin lien he
vi dch vu sau ban hang.
When measuring values are below than above
values, check humidity, and if it is, get rid of
humidity by dryer, and measure an insulation
resistance again. Nevertheless if a measured
insulation resistance is below than the limit
value, contact with the A/S (after-sale service)
department.
Bo dng Maintenance
Trong tnh huong may ang van hanh,
thoi sach bui bang may nen kh kho moi
nam. Thi k lam sach tuy thuoc vao
hoan canh. Kiem tra cac boulon bat may
bang c-le can lc trong luc thc hien
cong viec bao dng.
In case of general operating circumstance, get
rid of dusts and blow away over deposited
dusts by dry compressor every year. Cleaning
term depends on circumstances. Check
engagements of bolts by a torque wrench
during performing a maintenance work







- 20 -




9 9. . c c t t n nh h k k t th hu u t t T Te ec ch hn ni ic ca al l S Sp pe ec ci if fi ic ca at ti io on ns s
Tiu chun ch to : IEC-726 Manufacture Standard : IEC-726
Cng sut : 100kVA n 2500kVA Capacity : 100kVA to 2500kVA
Tn s : 50Hz Frequency : 50Hz
in p s cp : 22kV Primary voltage : 22kV
in p th cp : 0,4kV Secondary voltage : 0.4kV
iu chnh : 2x2,5% Tappings : 2x2.5%
Cp cch in : Cp F Insulation class : F class
tng nhit : 100
0
K Temperature rise : 100
0
K









L
H
C B A
A W
- 21 -



Dng in
A


(Rated Current)
Kch thc bao
(mm)


(Main dimensions)
Cng sut
KVA


(Rated
Capacity) I
1

(22kV)
I
2

(0,4kV)
Loi



(Type)
Tn hao
khng ti

P
0
(W)
(No-load
losses)
Tn hao
ngn mch
75
0
C
P
k
75
(load
losses)
in p
ngn mch

U
k
(%)
(Impedance
voltage)
Trng
lng

G(kg)
(Weight)
W L H A

100 2.6 144.3 100L1 440 1290
4
850 750 1260 1350 870
100 2.6 144.3 100L2 550 1290
4
850 750 1260 1350 870
160 4.2 230.9 160L1 600 2210
4
1100 750 1330 1380 900
160 4.2 230.9 160L2 750 2210
4
1100 750 1330 1380 900
200 5.2 288.7 200L1 760 2670
4
1230 750 1330 1460 900
200 5.2 288.7 200L2 970 2670
4
1230 750 1330 1460 900
250 6.6 360.8 250L1 860 3090
4
1440 750 1350 1520 920
250 6.6 360.8 250L2 1090 3090
4
1440 750 1350 1520 920
320 8.4 461.9 320L1 970 3760
4
1640 850 1380 1550 950
320 8.4 461.9 320L2 1230 3760
4
1640 850 1380 1550 950
400 10.5 577.4 400L1 1250 4270
4
1950 850 1460 1680 1010
400 10.5 577.4 400L2 1590 4270
4
1950 850 1460 1680 1010
560 14.7 808.3 560L1 1570 6000
4
2260 850 1530 1600 1040
560 14.7 808.3 560L2 2010 6000
4
2260 850 1530 1600 1040
630 16.5 909.3 630L1 1780 6030
4
2820 960 1650 1680 1130
630 16.5 909.3 630L2 2270 6030
4
2820 960 1650 1680 1130
750 19.7 1082.5 750L1 1900 7100
4.5
3080 960 1680 1730 1140
750 19.7 1082.5 750L2 2420 7100
4.5
3080 960 1680 1730 1140
1000 26.2 1443.4 1000L1 2290 9240
5
3420 960 1750 1800 1180
1000 26.2 1443.4 1000L2 2940 9240
5
3420 960 1750 1800 1180
1250 32.8 1804.2 1250L1 3300 11010
5.5
4200 1020 1880 1900 1280
1250 32.8 1804.2 1250L2 4280 11010
5.5
4200 1020 1880 1900 1280
1600 42 2309.4 1600L1 3360 11760
6
5000 1050 2090 1990 1370
1600 42 2309.4 1600L2 4300 11760
6
5000 1050 2090 1990 1370
2000 52.5 2886.8 2000L1 4160 13750
6
6000 1050 2200 2200 1520
2000 52.5 2886.8 2000L2 5700 13750
6
6000 1050 2200 2200 1520
2500 65.6 3608.4 2500L1 5120 17010
6
7700 1050 2300 2240 1590
2500 65.6 3608.4 2500L2 7000 17010
6
7700 1050 2300 2240 1590


- 22 -

Cac dung sai theo tieu chuan IEC - Tolerances in accordance with IEC standard
1. a. Tong ton hao +10% tong ton hao
1. a. Total losses +10% Tolal losses
b. Ton hao khong
tai hoac co tai:
+15% ton hao khong
tai hoac co tai vi ieu
kien la dung sai tong
ton that khong vt
qua.
b. load or no-load loss: +15% of each load or no-
load losses, provied that
the tolerance for total
losses is not exceeded
2. T le ien ap
2. Voltage ratio
T le ien ap danh
nh ( nac nh
mc)
Di cac gia tr sau:
a. +0.5% gia tr nh
mc qui nh
b. ty le phan tram cua
t le ien ap qui nh
tng ng 1/10 cua
phan tram ien ap
ngan mach nh mc
o c
Rated voltage ratio (on
principal tapping)
The lower of the folowing
values:
a. +0.5% for principal
value
b. 1/10 of actual
percentage impedance on
the principal tapping
T le ien ap nac
ieu chnh khac:
+1% tr cac trng
hp ngoai le ac biet
Voltage ratio on other
tapping
+1% except special cases
3. ien ap ngan mach
tai dong ien nh mc
10%
3. Short-circuit voltage at
rated current
10%
4. ien ap ngan mach
tai nhng nac ieu
chnh khac
15% gia tr cho phep
oi vi nac ieu chnh
nay
4. Short-circuit voltage at
other tappings
15% rated value for this
tapping
5. Dong khong tai +30% dong khong tai
qui nh
5. No-load current +30% rated no-load
current
6. Mc o on Khong co dung sai
6. Noise level No tolerance