Professional Documents
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TK-8160H
SERVICE MANUAL
2004-12 PRINTED IN JAPAN B51-8708-00 (N) 1073
Badge (B43-1179-04)
CONTENTS
GENERAL .................................................. 2 SYSTEM SET-UP ...................................... 3 OPERATING FEATURES .......................... 4 REALIGNMENT ......................................... 5 INSTALLATION ......................................... 9 DISASSEMBLY FOR REPAIR ................. 11 CIRCUIT DESCRIPTION .......................... 12 SEMICONDUCTOR DATA ...................... 17 COMPONENTS DESCRIPTION .............. 18 PARTS LIST ............................................. 19 EXPLODED VIEW .................................... 26 PACKING ................................................. 27 ADJUSTMENT ........................................ 28 TERMINAL FUNCTION ........................... 33 PC BOARD DISPLAY UNIT (X54-3510-10) ............ 34 TX-RX UNIT (X57-7090-11) ................ 36 SCHEMATIC DIAGRAM .......................... 40 BLOCK DIAGRAM ................................... 44 LEVEL DIAGRAM .................................... 46 SPECIFICATION ................... BACK COVER
TK-8160H
GENERAL
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions, which are issued as required.
3-2. Testing
The radio should be tested complete with all cabling and accessories as they will be connected in the final installation. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. Signalling equipment operation should be verified.
PERSONAL SAFETY
The following precautions are recommended for personal safety : DO NOT transmit if someone is within two feet (0.6 meter) of the antenna. DO NOT transmit until all RF connectors are secure and any open connectors are properly terminated. SHUT OFF this equipment when near electrical blasting caps or while in an explosive atmosphere. All equipment should be properly grounded before powerup for safe operation. This equipment should be serviced by only qualified technicians.
4-2. Antenna
The favored location for an antenna is in the center of a large, flat conductive area, usually at the roof center. The trunk lid is preferred, bond the trunk lid and vehicle chassis using ground straps to ensure the lid is at chassis ground.
4-3. Radio
The universal mount bracket allows the radio to be mounted in a variety of ways. Be sure the mounting surface is adequate to support the radios weight. Allow sufficient space around the radio for air cooling. Position the radio close enough to the vehicle operator to permit easy access to the controls when driving.
PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check for accessory items. If any item is missing, please contact KENWOOD immediately.
2. LICENSING REQUIREMENTS
Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are within the limits permitted by the station license. Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general class commercial radiotelephone operators license. There is no license required to install or operate the radio.
TK-8160H
GENERAL / SYSTEM SET-UP
5. INSTALLATION PLANNING CONTROL STATIONS 5-1. Antenna system
Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs.
NOTE
If you do not intend to use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap to stop dust and sand from getting in.
Antenna connector
SERVICE
This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
SYSTEM SET-UP
Merchandise received
Type K M
440~480
Transceiver programming
See page 5. A personal computer (IBM PC or compatible), programming interface (KPG-46), and programming software (KPG-99D) are required for programming.
KAP-2 Horn alert/P.A. relay unit (Option) KES-3 External speaker (Option) KES-5 External speaker (Option)
KCT-39 Connection cable (Option) KCT-36 Extension cable (Option) KGP-2A Modem GPS receiver or or KGP-2B Modem GPS controller (Option) Delivery KDS-100 Mobile data terminal (Option) KCT-18 Ignition sense cable (Option)
TK-8160H
OPERATING FEATURES
1. Controls and Functions
1-1. Front Panel
q w e r t y u
!4
key Press to activate its programmable function. The default setting is None (no function). !5 PTT switch Press this switch, then speak into the microphone to call a station.
1-3. Display
i o
!0
!1
!2
!3
!4
1-2. Microphone
Indicator
!5
Description Appears when the key programmed as Monitor or Squelch Off is pressed. Appears when the DTMF or 2-tone code of a call matches the code in your transceiver. Appears while using the Talk Around function. The selected zone is added to the scanning sequence. Appears while scanning.
q w
r t
u i o
!0
!1
!2
!3
(Power) switch Press to switch the transceiver ON or OFF. key Press to activate its programmable function. The default setting is Volume Up. key Press to activate its programmable function. The default setting is Volume Down. Display Refer to right. key Press to activate its programmable function. The default setting is Zone Up. key Press to activate its programmable function. The default setting is Zone Down. Speaker Internal speaker. Microphone jack Insert the microphone plug into this jack. TX/RX Indicator Lights red while transmitting. Lights green while receiving a signal. key Press to activate its programmable function. The default setting is Squelch Off Momentary. key Press to activate its programmable function. The default setting is None (no function). key Press to activate its programmable function. The default setting is Channel Down. key Press to activate its programmable function. The default setting is Channel Up.
Appears when a message is stored in the transceiver stack memory. Appears and blinks when a new message has arrived. Appears when the AUX port has been activated. The selected channel is set as a Priority channel. Appears when the Horn Alert function has been activated. The selected channel is added to the scanning sequence. Appears when Scrambler function has been selected. Appears when the Public Address function has been activated. Displays the currently selected zone and channel number, or the channel name.
Antenna connector
TK-8160H
REALIGNMENT
1. Modes
User mode PC mode PC programming mode
Clone mode
PC test mode
PC tuning mode
Function
Used to read and write frequency data and other features to and from the radio. Used to check the radio using the PC. This feature is included in the FPU.
Used to tune the radio using the PC. Used to transfer programming data from one radio to another.
You can program the frequency, signalling and other functions using only the radio.
4. Clone Mode
Programming data can be transferred from one radio to another by connecting them via their modular microphone jacks. The operation is as follows (the transmit radio is the master and the receive radio is the slave).
3. PC Mode
3-1. Preface
The TK-8160H transceiver is programmed using a personal computer, a programming interface (KPG-46) and programming software (KPG-99D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.
IBM-PC
Note :
Clone mode should be enabled. ] key 1. Turn the master TK-8160H power ON with the [ held down (2 seconds), CLONE is displayed on the LCD. 2. Power on the slave TK-8160H. 3. Connect the cloning cable (No. E30-3382-05) to the modular microphone jacks on the master and slave. 4. Press the [ ] key on the master TK-8160H transceiver. The data of the master is sent to the slave. While the master is sending data, red LED blinked. While the slave is receiving the data, PC is displayed and green LED blinked. When cloning of data is completed, the master displays END, and the master red LED turned off, and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master. 5. The other slave can be continuously cloned. Carry out the operation in step 2 to 4.
KPG-46
KPG-99D TK-8160H
Fig. 1
TK-8160H
REALIGNMENT
4-1. Adding the data password.
If the data password is set in the optional feature menu, you must enter the password (Master transceiver) to activate a clone mode. You can use 0~9 to configure the password. The maximum length of the password is 6 digits. ]+Power ON. 1. [ 2. CLN LOCK is displayed on the LCD. 3. If the [ ] and [ ] keys is pressed while CLN LOCK is displayed, numbers (0 to 9) are displayed flashing. When ] key, the currently selected number is you press the [ determined. If you press the [ ] key after entering the password in this procedure, CLONE is displayed if the entered password is correct. If the password is incorrect, CLN LOCK is redisplayed.
Fig, 2
Note :
This mode (self programming mode) cannot be set when it has been disabled with the FPU.
Each channel can be setup in its action mode by using the panel keys. 1 is displayed, sets channel Pressing [ ] when 1setting mode. Select an item set using [ ] then change the selection with the [ ] or [ ]. The data displayed using [ ] is stored in the memory. Pressing [ ] proceeds to the next item without storing it in the memory. Press [ ] to set the display to SELF and return to reset (default) status.
TK-8160H
REALIGNMENT
Item Selection Mode
[ ] + Power on Self programming mode Display 1SE L F Zone 1 Channel
Zone / Channel selection [ ] [ ] [ Zone No. / Channel No. selection [ [ ] [ ] 1. RX frequency [ ] [ ] [ ] 2. RX signaling [ ] [ ] [ ] 3. TX frequency [ ] [ ] [ ] 4. TX signaling [ ] [ ] [ ] 5. Channel name [ ] [ ] [ ] 6. Wide / Narrow [ ] [ ] [ ] 7. RF power [ ] [ ] [ ] 8. Scan Del/Add [ ] [ ] [ ] [ ] 9. Beat shift on/off [ ] [ ] [ ] 10. Compander on/off [ ] [ ] [ ]/[ [ ] [ ] ] : Down ] : Up
[ ]
MHz setting [ ] [ ]
[ ]
kHz setting [ ] [ ]
]/[
[ ]
[ ] Refer to the Item setting mode. [ ] Refer to the Item setting mode. [ ] Same operation as the RX frequency. [ ] Same operation as the RX signaling. [ ] Refer to the Item setting mode. [ ] [ ] [ ]/[ ] [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored
[ ]
kHz step [ ] [ ]
]/[
[ ]
[ ]
Frequency clear
[ ] : Cleared
2. RX signaling [ ] [ ] Signaling setting [ ] [ ] [ ] Off [ ] [ ] [ ] QT normal [ ] [ ] [ ] DQT normal [ ] [ ] [ ] DQT inverse [ ]/[ ] [ ] DQTD *** I [ ]/[ ] [ ] DQTD ***N [ ]/[ ] [ ] QTDD **** [ ] : Tone off Display TONEDOF F
[ ]
]/[
[ ]
]/[
[ ]
]/[
5. Channel name [ ] [ ] Channel name setting [ ] [ ] [ ] 1~8 digit selection [ ] : Stored [ ]/[ ] Character selection If the [ ] key held down (2 seconds), the blinking character clears. Display ________
TK-8160H
REALIGNMENT
6. Accessory Connection Cable (KCT-39)
The KCT-39 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the necessary signal lines are selected for use. 3. Insert the KCT-39 cable ( 5 ) into the chassis ( 6 ). The wire harness band ( 7 ) must be inside the chassis and face down. 4. Connect the KCT-39 to the TX-RX unit as shown in Figure 5 ( 8 ).
Avoid forming the wiring towards the shielding cover closure area. Chassis Cushion CN3 7 Wire harness band (Stopper) B PCB KCT-39 sumi tube A CN2
1 2
Chassis
Fig. 3
2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both of which are supplied with the KCT-39.
Fig. 5
3
5. Connect the KCT-39 to the external accessory by inserting the crimp terminal ( 9 ) into the square plug ( 10 ), both of which are supplied with the KCT-39.
4
Fig. 4
10
Fig. 6
4 5 6 1 2 3
13
FNC2 FNC1
10 11 12
7 8 9
14 15
TK-8160H
REALIGNMENT / INSTALLATION
7. Ignition Sense Cable (KCT-18)
The KCT-18 is an optional cable for enabling the ignition function. The ignition function lets you turn the power to the transceiver on and off with the car ignition key.
Installation Procedure
The accessories of KAP-2 use KIT A for this transceiver. 1. Open the case and shield cover of the transceiver. 2. Remove the jumper lead from CN6 connector on the TXRX unit. 3. Lift the DC cord bushing ( 1 ) from the chassis and remove the pad as shown in the Figure 1 ( 2 ).
1
13 15 1
Fig. 7 Fig. 1
4. Affix the new pads (supplied with the KAP-2) to the DC cord ( 3 ) and chassis ( 4 ).
G13-2083-04 (9 x 3.5 x 4 mm) 3 G13-2084-04 (6 x 6 x 1.5 mm) 4
Fig. 2
CN2 R95
Fig. 8
TK-8160H
INSTALLATION
5. Affix the 20 x 20 x 2.5 mm pad to the 40 x 33 mm transparent sheet, then attach it to the TX-RX unit printed area as shown in Figure 3.
G11-4353-04 (40 x 33 mm)
8. Attach the supplied cable to the CN3 connector of the KAP-2 unit and the CN6 connector of the TX-RX unit. 9. Insert the extension cable connector into the CN2 connector of the KAP-2 unit. Note : You must setup using the KPG-99D.
IC281 q
CN6
CN3 CN2
Fig. 3
6. Affix the 30 x 30 x 1 mm pad to the top of the KAP-2 relay unit. 7. Affix the KAP-2 relay unit to the transparent sheet.
G13-2063-04 (30 x 30 x 1 mm)
E37-1160-05
Fig. 5
Chassis Cushion Wire harness band (Stopper)
Fig. 4
Fig. 6
1
4
2
5
3
6
10
TK-8160H
INSTALLATION / DISASSEMBLY FOR REPAIR
2. External Speaker (Option)
2-1. KES-3
The KES-3 is an external speaker for the 3.5-mm-diameter speaker jack. 1. When you remove the panel, turn the transceiver up side down. Detach the panel by lifting the tabs as shown below.
Tabs
Connection Procedure
1. Connect the KES-3 to the 3.5-mm-diameter speaker jack on the rear of the transceiver.
2-2. KES-5
External speaker KES-5 can be installed for KAP-2. If KES5 is installed, it can be set by changing the CN1 short pin from pins 4 and 5 to pins 5 and 6 on the KAP-2.
CN1 Connect 4-5 5-6 Set Up INT. SP or KES-3 KES-5
Fig. 1
2. To remove the cabinet, first turn the transceiver up side down. Detach the cabinet by prying the tabs as shown below.
Connection Procedure
Insert the crimp terminal into the Square plug supplied with the KAP-2.
Tabs
Black/White lead
F29-0481-05
Fig. 2 Fig. 7
3. When mounting the front panel, match the 4 tabs of the chassis with the panel, being sure they attach securely.
Tabs
Tabs
Fig. 3 11
TK-8160H
CIRCUIT DESCRIPTION
Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95MHz and the second IF is 450kHz. The first local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Figure 1 shows the frequencies.
ANT MCF 1st MIX 49.95MHz ANT SW RF AMP IF SYSTEM 50.4MHz X3 multiply TCXO RX POWER AMP RF AMP PLL/VCO TX 16.8MHz MIC AMP AF PA SP CF 450kHz
IF Amplifier
The first IF signal is amplified by Q351, and the enters IC321 (FM processing IC). The signal is heterodyned again with a second local oscillator signal within IC321 to create a 450kHz second IF signal. The second IF signal is then fed through a 450kHz ceramic filter (Wide : CF301, Narrow : CF302) to further eliminate unwanted signals before it is amplified and FM detected in IC321.
Item Nominal center frequency Pass bandwidth 35dB stop bandwidth Ripple Insertion loss Guaranteed attenMuation
MIC
Rating 49.95MHz 5.0kHz or more at 3dB 20.0kHz or less 1.0dB or less 5.0dB or less 80dB or more at fo 1MHz Spurious : 40dB or more within fo1MHz
Terminal impedance
350 / 5.5pF
Table 1
Item
Receiver System
The receiver is double conversion superheterodyne. The frequency configuration is shown in Figure 1.
Nominal center frequency 6dB bandwidth 50dB bandwidth Ripple Insertion loss Guaranteed attenuation Terminal impedance
Front-end RF Amplifier
An incoming signal from the antenna is applied to an RF amplifier (Q353) after passing through a transmit/receive switch circuit (D604 and D605 are off) and a BPF (L359, L358, L360, L361 and varactor diodes : D353, D354, D355). After the signal is amplified (Q353), the signal is filtered by a BPF (L354, L355 and varactor diodes : D351, D352) to eliminate unwanted signals before it is passed to the first mixer. The voltage of these diodes are controlled by tracking the CPU (IC101) center frequency of the band pass filter. (See Fig. 2)
First Mixer
The signal from the RF amplifier is heterodyned with the first local oscillator signal from the PLL frequency synthesizer circuit at the first mixer (Q352) to create a 49.95MHz first intermediate frequency (1st IF) signal. The first IF signal is then fed through one pair of monolithic crystal filter (MCF : XF351) to further remove spurious signals.
L354,355 L358~361 D353~355 Q353 D351,352 Q352 RF AMP MIX BPF BPF
CF302 (Narrow) XF351 MCF Q351 IF AMP IC321 IF system IC201 D/A CONVERTER W/NO
X401 TCXO
Q341 X3 multiply
12
TK-8160H
CIRCUIT DESCRIPTION
Wide/Narrow Switching Circuit
The Wide port (pin 23) and Narrow port (pin 22) of the CPU is used to switch between ceramic filters. When the Wide port is high, the ceramic filter SW diodes (D332, D331) cause CF301 to turn on to receive a Wide signal. When the Narrow port is high, the ceramic filter SW diodes (D332, D331) cause CF302 to turn on to receive a Narrow signal.
IC321 IF System IF_IN MIX_O R333 CF301 (Wide) Wide IC101 23pin
Squelch Circuit
The detection output from the FM IF IC (IC321) passes through a noise amplifier (Q301) to detect noise. A voltage is applied to the CPU (IC101). The CPU controls squelch according to the voltage (SQIN) level. The signal from the RSSI pin of IC321 is monitored. The electric field strength of the receive signal can be known before the SQIN voltage is input to the CPU, and the scan stop speed is improved.
IC321 AFO IF SYSTEM RSSI Q301 NOISE AMP D301 DET SQIN RSSI CPU IC101
R332
D332
D331
R335
R334
PLL
The frequency step of the PLL circuit is 5 or 6.25kHz. A 16.8MHz reference oscillator signal is divided at IC401 by a fixed counter to produce the 5 or 6.25kHz reference frequency. The voltage controlled oscillator (VCO) output signal is buffer amplified by Q446, then divided in IC401 by a dualmodule programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal in the phase comparator in IC401. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See Fig. 6)
VCO
The operating frequency is generated by Q406 in transmit mode and Q441 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D443 and D444 in transmit mode and D441 and D442 in receive mode). The TX/RX pin is set low in receive mode causing Q443 and Q442 to turn Q406 off, and turn Q441 on. The TX/RX pin is set high in transmit mode. The outputs from Q441 and Q406 are amplified by Q446 and sent to the RF amplifiers.
IC201
W/NO D/A CONV.
IC241 AQUA IC
IC281 AF PA
SP
Fig. 4
AF signal system
IC401 : PLL IC 1/N PLL DATA 5kHz/6.25kHz LPF Phase comparator REF OSC 1/M 5kHz/6.25kHz D441,442 Charge pump D443,444 Q441 RX VCO Q442,443 T/R SW Q406 TX VCO Q446 BUFF AMP Q431 AMP
16.8MHz
13
TK-8160H
CIRCUIT DESCRIPTION
Unlock Circuit
During reception, the 8RC signal goes high, the 8TC signal goes low, and Q44 turns on. Q43 turns on and a voltage is applied to the collector (8R). During transmission, the 8RC signal goes low, the 8TC signal goes high and Q46 turns on. Q45 turns on and a voltage is applied to 8T. The CPU in the control unit monitors the PLL (IC401) LD signal directly. When the PLL is unlocked during transmission, the PLL LD signal goes low. The CPU detects this signal and makes the 8TC signal low. When the 8TC signal goes low, no voltage is applied to 8T, and no signal is transmitted.
8C 8R Q43 SW Q45 SW 8T
Transmitter System
Outline
The transmitter circuit produces and amplifies the desired frequency directly. It FM-modulates the carrier signal by means of a varicap diode.
APC Circuit
The automatic transmission power control (APC) circuit detects part of a final amplifier output with a diode (D606, D607, D608 and D609) and applies a voltage to IC651. IC651 compares the APC control voltage (PC) generated by the D/A converter (IC201) and DC amplifier (IC214) with the detection output voltage. IC651 generates the voltage to control Q502, Q503 and Q504 and stabilizes transmission output. The APC circuit is configured to protect over current of Q502, Q503 and Q504 due to fluctuations of the load at the antenna end and to stabilize transmission output at voltage and temperature variations.
Fig. 7
Unlock circuit
MIC
IC213 SW
IC241 AQUQ IC D/A CONV. IC201 Q446 BUFF Q447 RF AMP Q500 RF AMP Q501 RF AMP Q502 PRE DRIVE AMP Q503 DRIVE AMP Q504 FINAL AMP
CPU IC101
ANT
Q406 TX VCO
PLL IC401
RF AMP Q431
Q501 RF AMP
TK-8160H
CIRCUIT DESCRIPTION
Control Circuit
1) 2) 3) 4) The CPU carries out the following tasks: Controls the WIDE, NARROW, TX/RX outputs. Controls the AQUA IC (IC241). Controls the PLL (IC401). Controls the D/A converter (IC201) and adjusts the volume, modulation and transmission power.
CK DT LD IC101 CPU PLLE IC201 D/A converter IC401 PLL
Memory Circuit
The transceiver has an 64k-bit EEPROM (IC81). The EEPROM contains adjustment data. The CPU (IC101) controls the EEPROM through three serial data lines.
EEPCK IC101 CPU
EEPDT
EEPWP
IC81 EEPROM
Encode
The QT and DQT signals are output from QT/DQT of the CPU (IC101) and summed with the external pin DI line by the AQUA IC (IC241) and the resulting signal goes to the D/A converter (IC201). The DTMF signal is output from DTMF of the CPU and goes to the D/A converter (IC201). The signal is summed with a MIC signal by the AQUA IC (IC241), and the resulting signal goes to the D/A converter (IC201). The D/A converter (IC201) adjusts the MO level and the balance between the MO and QT/DQT levels. Part of a QT/ DQT signal is summed with MO and the resulting signal goes to the VCOMOD pin of the VCO. This signal is applied to a varicap diode in the VCO for direct FM modulation.
QT/DQT IC241 AQUA IC DI DTMF D7~D18 LCD illumination IC201 D/A IC241 AQUA IC TCXO MOD X401 TCXO
Fig. 11
Memory circuit
Display Circuit
The CPU (IC101) controls the display LCD and LEDs. When power is on, the CPU will use the MBL line to control the LCD illumination and key backlight LEDs. The dimmer function is controlled by the switch Q1. The LCD controller (IC1) controls the functions of the LCD through the DO, CE, CL, DI lines from the CPU.
CE CL DI DO
IC101 CPU
IC401 PLL
BRI BL Q4 SW
Q1 SW Q2 SW
IC101 CPU
IC201 D/A
Fig. 14 Encode
Q3 SW
Fig. 12
Display circuit
15
TK-8160H
CIRCUIT DESCRIPTION
Decode
The signal goes to EXTLIMIN (pin 5) of AQUA IC (IC241). The QT/DQT signal will pass through the low-pass filters in the AQUA IC (IC241) and be decoded within the AQUA IC (IC241). The DTMF signal will be decoded within the AQUA IC (IC241).
IC241 AQUA IC EXTLIMIN 5
Fig. 15
Decode
D/A Converter
The D/A converter (IC201) is used to adjust MO modulation, AF volume, TV voltage, FC reference voltage, and PC POWER CONTROL voltage level. Adjustment values are sent from the CPU as serial data. The D/A converter has a resolution of 256 and the following relationship is valid: D/A output = (Vin VDAref) / 256 x n + VDAref Vin: Analog input VDAref: D/A reference voltage n: Serial data value from the microprocessor (CPU)
SB
Q41 SW Q84 SW
IGN
IGN
D81
R93
R92
POWER
INT RESET
POWER SW
Fig. 16
16
R50
TK-8160H
SEMICONDUCTOR DATA
Microprocessor : 30622MEP-A01GP (TX-RX unit IC101)
Pin Function
Pin No. 1 2 3 4,5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45~49 50 51 Name QT/DQT DTMF/MSK PLLE NC GND CNVSS EVLLD BSHIFT RESET XOUT VSS XIN VCC GND NC POWER INT NC TX/RX UL NARROW WIDE HOR PA EEPWP EEPCK EEPDT FNC1 FNC2 CLKFLS BSYFLS TXD RXD PTT HOOK ABS NC EMPFLS SCRSW DETSW HSDSW FNC3 CEFLS FNC4~FNC8 AFM SPM I/O O O O O O O I I I I O I O O O O O O I/O I/O I/O I O O I I I I I I/O O O O I/O I/O I/O O O EPM for flash For Ext. scrambler H : No Board, L : Mounted For DET H : RX, L : TX For High Speed Data H : HSD send, L : Others Function Port 3 CE for flash Function Port 4~8 AF Mute H : Mute, L : Unmute H : Mute, L : Unmute Speaker mute TX/RX H : RX, L : TX H : Narrow H : Wide PLL unlock detect Wide/Narrow2 Wide/Narrow Horn alert Public address EEPROM write protect EEPROM clock (Nch open drain) EEPROM Data (Nch open drain) Function P1/TxD for flash Function P2/RxD for flash SCLK for flash Busy for flash To FPU From FPU PTT KEY Hook AQUA clock beat shift Power key input Com stop GND CNVss for flash E-Volume LD Beat shift RESET XTAL (12MHz) GND XTAL (12 MHz) +5V GND (Input only) Function QT/DQT output HSD/MSK/BEEP output PLL IC chip select Pin No. 52 53 54 55,56 57 58 59 60 61 62 63,64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 DT CK NC DST1 DST2 DST3 VCC NC VSS NC MBL DISPID CM CL DO CE DI IGN MICMT MICEM MICMT2 8RC 8TC SBC LIMSW DTRLOADN STD TCLK/DTRDO TDATA/DTRCLK DI/O RDF/FD DIR HSDI LSDI TEMP2 TEMP1 BATT RSSI SQIN AVSS NC VREF AVCC NC RXLED TXLED Name AMPSW I/O O O O I I I I I I O I I/O O O O I I O O I O O O O O I I O I/O I O I I I I I I I I O O O For panel PCB For panel PCB +5V +5V HSD input LSD input Temperature 2 Temperature 1 Battery voltage RSSI input Squelch input GND 8R control 8T control Battery switch For limiter MIC backlight Display type information From MIC keypad Clock for LCD Transfer data to LCD Chip enable for LCD Transfer data from LCD Ignition MIC 1 mute MIC 2 mute GND Destination 1 Destination 2 Destination 3 +5V H : 25W, L : 50W AF AMP SW Common data Common clock Function H : SW off, L : SW on
17
TK-8160H
COMPONENTS DESCRIPTION
Display Unit (X54-3510-10)
Ref. No. IC1 Q1 Q2 Q3 Q4 Q7,8 D1~6 D7~18 D20 D21 D22 Parts name IC Transistor Transistor Transistor Transistor Transistor Diode Diode Diode Diode Diode Description LCD controller Dimmer function switch LCD backlit switch KEY backlit switch DC switch DC switch Key backlit LCD backlit Surge absorption DC controller TX/RX LED Ref. No. Q281 Q282 Q301 Q341 Q351 Q352 Q353 Q406 Q421,422 Q431 Q441 Q442 Q443 Parts name Digital transistor Transistor Transistor Transistor Transistor FET FET FET Transistor Transistor FET FET Transistor Transistor Transistor Transistor Transistor FET FET FET Diode Diode Poly SW Diode Diode Diode Diode Diode Varicap Diode Diode Varicap Varicap Diode Diode Diode Diode Diode Diode Diode Diode Diode AF mute AF mute SQL amplifier Buffer amplifier IF amplifier Mixer RF amplifier TX VCO Charge pump RF amplifier RX VCO T/R switch T/R switch Lipple filter Buffer amplifier RF amplifier RF amplifier Pre drive amplifier Drive amplifier Final amplifier Surge absorption Reverse connection protection Current protection Over voltage detection AGC OR gate Rectification IF switch (Wide/Narrow) RF BPF tuning Lipple filter Voltage dropped RX VCO TX VCO Modulation Ripple filter RF switch (TX/RX) Temperature compensation Voltage protection ANT switch ANT switch APC voltage detect Temperature compensation Description
Q445 Q446 Q447 Q500,501 Q502 Q503 Q504 D1~11 D41 D42 D81,82 D211 D212 D301 D331,332 D351~355 D401 D421 D441,442 D443,444 D445 D446 D447,448 D502 D503 D601,602 D604,605 D606~609 D651
18
TK-8160H
PARTS LIST
New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. L : Scandinavia Y : PX (Far East, Hawaii) Y : AAFES (Europe) K : USA T : England X : Australia P : Canada E : Europe M : Other Areas TK-8160H (Y51-5070-XX) DISPLAY UNIT (X54-3510-10) TX-RX UNIT (X57-7090-11) Destination Ref. No. C15 C16,17 C18 C19,20 C21 C22,23 C24 C25 C27 C30 103 CN1 J1 104 L1 CP1 R1 R2 R3-5 R6-8 R9 R10,11 R14 R15,16 R17,18 R19 R20 R21 R22 R23 R24,25 R26,27 R28-31 D20,21 IC1 IC1 Q1 Q2 Q3 Q4 Q7,8 2A New Address parts Parts No. CK73GB1H471K CK73GB1A105K CK73GB1C104K CC73GCH1H101J CK73GB1H681K CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H101J CK73GB1H102K E29-1206-05 E40-6005-05 E08-0877-05 J21-8494-03 J31-0553-05 L92-0138-05 R90-0724-05 RK73GB1J101J RK73GB1J100J RK73GB1J102J RK73GB1J103J RK73GB1J563J RK73FB2A331J RK73FB2A473J RK73FB2A330J RK73FB2A390J RK73GB1J392J R92-0670-05 R92-1252-05 RK73FB2A181J RK73FB2A820J RK73GB1J103J RK73GB1J102J RK73GB1J390J MC2850 LC75854W PT6554LQ RN47A4 2SB1132(Q,R) KRA225S KRC102S 2SC3928A CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 470PF 1.0UF 0.10UF 100PF 680PF 1000PF 0.010UF 1000PF 100PF 1000PF K K K J K K K K J K Destination
Ref. No.
Parts No.
Description
TK-8160H
1 2 4 5 6 8 9 10 11 12 14 15 17 18 19 20 21 23 24 25 26 27 29 30 31 32 34 35 37 A B C D 39 41 42 1B 3A 3A 1D 3B 3B 3C 2B 3A 2A 2B 3C 2B 2A 2A 3B 2B 3B 2B 1B 1A 3B 2C,1D 3D 1D 2D 3C 3D 3A 2B 2A 2B,3B 1B,2B 3D 3A 2C A02-3899-01 A62-1107-13 B43-1179-04 B62-1829-00 B72-2308-04 E04-0167-05 E30-3339-05 E30-3448-05 E37-1082-05 E37-1097-05 F10-2449-11 F51-0017-15 G02-0894-04 G10-1296-04 G10-1324-04 G11-4127-14 G11-4240-04 G13-1468-04 G53-1542-03 G53-1544-01 G53-1548-02 G53-1664-03 H12-3178-05 H13-1190-02 H25-2341-04 H52-2092-02 J19-1584-05 J29-0662-03 K29-9342-01 N67-2608-48 N80-2008-48 N87-2606-48 N87-2614-48 N99-0395-05 T07-0739-05 T91-0639-05 PLASTIC CABINET PANEL ASSY BADGE INSTRUCTION MANUAL MODEL NAME-PLATE RF COAXIAL PECEPTACLE (M) DC CORD ACCESSORY DC CORD SPEAKER CABLE FLAT CABLE (TX/RX-DISP) SHIELDING COVER (UPPER) FUSE (6X30) 15A ACCESSORY EARTH SPRING (FINAL FET) FIBROUS SHEET (FLAT CABLE) FIBROUS SHEET (DISP) RUBBER SHEET (CHASSIS) RUBBER SHEET (DRIVE FET) CUSHION PACKING (PHONE JACK) PACKING (CABINET) GASKETTING PACKING (PANEL) PACKING FIXTURE CARTON BOARD PROTECTION BAG ITEM CARTON CASE MIC HOLDER BRACKET KEY TOP PAN HEAD SEMS SCREW PAN HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW SCREW SET ACCESSORY SPEAKER MICROPHONE ACCESSORY ACCESSORY K
INTER CONNECTOR FLAT CABLE CONNECTOR MODULAR JACK MOUNTING HARDWARE COLLAR CHIP FERRITE MULTI-COMP CHIP R 100 CHIP R 10 CHIP R 1.0K CHIP R 10K CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 56K 330 47K 33 39 3.9K 0 OHM 0 OHM 180 82 10K 1.0K 39 1K X4 J 1/16W J 1/16W J 1/16W J 1/16W J J J J J J J J J J J J 1/16W 1/10W 1/10W 1/10W 1/10W 1/16W 1/16W 1/10W 1/10W 1/16W 1/16W 1/16W
3A
ACCESSORY
DIODE MOS-IC MOS-IC TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR
19
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C46,47 C48 C49 C50-53 C54,55 C56 C57 C58-60 C63 C64,65 C66 C67,68 C69,70 C71 C81,82 C85 C86 C88 C89,90 C91 C93,94 C96 C101 C102 C106 C110-117 C201 C202 C203 C204 C205 C206 C211 C212 C213 C214 C215 C216 C217 C218-221 C222,223 C224 C225 C226 C227 C228 C229 C230 C231 C233 C241-248 C249,250 C251 C252 C253 C254 C255 C256 C257 C259 New Address parts Parts No. CK73GB1H221K CK73GB1H102K C92-0721-05 CK73GB1H102K CK73GB1C104K C92-0795-05 CK73GB1H103K C92-0795-05 CK73GB1E103K CK73GB1H103K C92-0560-05 CK73GB1H102K CK73GB1C104K CK73GB1H102K CK73GB1H102K CK73HB1H102K CK73HB1A104K CC73HCH1H180J CC73HCH1H060B CC73HCH1H180J CK73GB1H102K CK73GB1H102K CK73GB1H102K CK73GB1C104K CK73GB1C104K CK73HB1C103K CK73GB1C104K C92-0507-05 CK73GB1C333K CK73GB1H102K CK73HB1H182K CK73GB1H102K CK73GB1H183K CK73HB1H152K CK73GB1C104K CC73HCH1H390J CK73HB1A104K C92-0514-05 CK73HB1H471K CK73GB1C104K CK73HB1A104K CK73GB1H103K CK73GB1C104K CK73HB1H471K CK73HB1A104K CK73GB0J475K CK73GB1A105K C92-0560-05 C92-0662-05 CK73GB1H471K CK73HB1H471K CC73HCH1H100D CK73HB1A473K CK73HB1A104K CK73GB1H102K CK73GB1H332K CC73HCH1H560J CK73GB1H331K CC73HCH1H090B CK73HB1H221K CHIP C CHIP C ELECTRO CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 220PF 1000PF 330UF 1000PF 0.10UF 22UF 0.010UF 22UF 0.010UF 0.010UF 10UF 1000PF 0.10UF 1000PF 1000PF 1000PF 0.10UF 18PF 6.0PF 18PF 1000PF 1000PF 1000PF 0.10UF 0.10UF 0.010UF 0.10UF 4.7UF 0.033UF 1000PF 1800PF 1000PF 0.018UF 1500PF 0.10UF 39PF 0.10UF 2.2UF 470PF 0.10UF 0.10UF 0.010UF 0.10UF 470PF 0.10UF 4.7UF 1.0UF 10UF 15UF 470PF 470PF 10PF 0.047UF 0.10UF 1000PF 3300PF 56PF 330PF 9.0PF 220PF K K 25WV K K 10WV K 10WV K K 6.3WV K K K K K K J B J K K K K K K K 6.3WV K K K K K K K J K 10WV K K K K K K K K K 6.3WV 6.3WV K K D K K K K J K B K Destination Ref. No. C260 C261 C262 C263 C264 C265 C266 C267 C268 C269,270 C271 C272 C273,274 C275,276 C281 C282 C283 C284 C285 C286 C287 C288-290 C293 C301 C302 C303 C304,305 C306 C307 C308 C309 C310 C321 C322-324 C325 C326 C331-333 C341 C343 C344 C345 C346 C349,350 C351 C353 C354 C355 C356 C357 C358 C359 C360 C361,362 C363 C364 C366 C367 C368 C369 C370 New Address parts Parts No. CK73GB1A474K CK73HB1A104K CK73GB1A105K CK73GB1H103K CC73HCH1H330J CK73HB1H391K CK73GB1C104K CK73HB1A104K CC73HCH1H181J C92-0507-05 CK73HB1A104K C92-0507-05 CK73HB1H681K CK73HB1H102K CK73GB1H102K CK73GB1A105K CK73FB1C224K CK73GB1C104K C92-0516-05 C92-0040-05 C92-0722-05 CK73GB1H102K CK73GB1A105K C92-0507-05 CK73GB1H102K CK73GB1H472K CC73GCH1H331J CK73GB1H102K CK73GB1E223K CK73GB1H102K CK73GB1E223K CK73FB1C104K CK73GB1H103K CK73GB1C104K C92-0662-05 CK73GB1H103K CK73GB1C104K CC73GCH1H101J CC73GCH1H680J CC73GCH1H560J CC73GCH1H271J CK73GB1H103K CK73GB1E103K CC73GCH1H330J CK73GB1H103K CC73GCH1H030B CC73GCH1H180J CC73GCH1H060B CK73GB1H103K CK73GB1H471K CC73GCH1H120J CC73GCH1H080B CK73GB1H471K CK73GB1H103K CK73GB1H471K CK73GB1C104K CK73GB1H471K CC73GCH1H080B CC73GCH1H010B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-ELE ELECTRO CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 0.47UF 0.10UF 1.0UF 0.010UF 33PF 390PF 0.10UF 0.10UF 180PF 4.7UF 0.10UF 4.7UF 680PF 1000PF 1000PF 1.0UF 0.22UF 0.10UF 4.7UF 47UF 470UF 1000PF 1.0UF 4.7UF 1000PF 4700PF 330PF 1000PF 0.022UF 1000PF 0.022UF 0.10UF 0.010UF 0.10UF 15UF 0.010UF 0.10UF 100PF 68PF 56PF 270PF 0.010UF 0.010UF 33PF 0.010UF 3.0PF 18PF 6.0PF 0.010UF 470PF 12PF 8.0PF 470PF 0.010UF 470PF 0.10UF 470PF 8.0PF 1.0PF 470PF K K K K J K K K J 6.3WV K 6.3WV K K K K K K 16WV 16WV 16WV K K 6.3WV K K J K K K K K K K 6.3WV K K J J J J K K J K B J B K K J B K K K K K B B K Destination
20
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C371 C372 C373 C374 C375-380 C381 C382 C383 C384 C385 C386 C387 C388 C389 C390 C391 C392 C393 C394 C395 C401,402 C403 C404,405 C406 C407 C409 C410,411 C412 C413 C414 C415 C416 C422,423 C424 C425 C426 C427 C431 C434 C441 C442 C443 C444 C445 C446 C447 C451,452 C453 C454 C455 C456 C457 C458,459 C460 C461 C463,464 C465 C466,467 C469 C470 New Address parts Parts No. CC73GCH1HR75B CC73GCH1H180G CC73GCH1H080B CC73GCH1H070B CK73GB1H471K CC73GCH1H050B CK73GB1H471K CC73GCH1HR75B CC73GCH1H090B CK73GB1H471K CC73GCH1H010B CC73GCH1H0R3B CC73GCH1H2R5B CK73GB1H103K CC73FCH1H080D CK73GB1H471K CC73GCH1H4R5B CC73GCH1HR75B CC73GCH1H010B CC73GCH1H060B CK73GB1H102K CC73GCH1H101J CC73HCH1H101J CC73GCH1H020B CK73GB1H102K CC73HCH1H220J CK73GB1C104K C92-0560-05 CK73GB1C104K C92-0560-05 CK73HB1C103K CK73GB1C104K CK73HB1H471K CK73GB1H471K C92-0555-05 C92-0004-05 C92-0001-05 CK73GB1H102K CK73GB1H471K CC73GCH1H150J CC73GCH1H120G CK73GB1H471K CC73GCH1H030B CC73GCH1H040B CC73GCH1H050B CC73GCH1H0R5B CK73GB1H471K CC73GCH1H070B CC73GCH1H060B CC73GCH1H0R5B CK73GB1H471K CC73GCH1H1R5B CC73GCH1H050B CC73GCH1H0R3B C92-0560-05 CK73GB1H471K C92-0795-05 CK73GB1H471K CC73GCH1H060B CC73GCH1H040B CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C Description 0.75PF 18PF 8.0PF 7.0PF 470PF 5.0PF 470PF 0.75PF 9.0PF 470PF 1.0PF 0.3PF 2.5PF 0.010UF 8.0PF 470PF 4.5PF 0.75PF 1.0PF 6.0PF 1000PF 100PF 100PF 2.0PF 1000PF 22PF 0.10UF 10UF 0.10UF 10UF 0.010UF 0.10UF 470PF 470PF 0.047UF 1.0UF 0.1UF 1000PF 470PF 15PF 12PF 470PF 3.0PF 4.0PF 5.0PF 0.5PF 470PF 7.0PF 6.0PF 0.5PF 470PF 1.5PF 5.0PF 0.3PF 10UF 470PF 22UF 470PF 6.0PF 4.0PF B G B B K B K B B K B B B K D K B B B B K J J B K J K 6.3WV K 6.3WV K K K K 35WV 16WV 35WV K K J G K B B B B K B B B K B B B 6.3WV K 10WV K B B Destination Ref. No. C471 C477 C480 C481-483 C501 C502 C504,505 C507 C509 C510-515 C516 C517 C518 C520,521 C522 C523 C524 C526 C527 C528 C532 C534 C535 C536 C537 C538 C539 C540,541 C543 C545 C548,549 C550,551 C555 C556 C564 C565 C567 C570 C571 C572,573 C574 C575 C576 C603 C606 C607 C609 C610 C611 C613 C614 C615 C616 C618,619 C620 C624 C625 C626 C627 C651 New Address parts Parts No. CC73GCH1H020B CK73GB1H471K CC73GCH1H050B CK73GB1H471K CK73GB1H471K CC73GCH1H030B CK73GB1H471K CK73GB1H471K CC73GCH1H040B CK73GB1H471K CC73GCH1H040B CK73GB1H471K C92-0040-05 CK73GB1H471K CK73GB1C104K CC73FCH1H470J CC73FCH1H080D CC73FCH1H090D CC73FCH1H150J CC73FCH1H470J CK73GB1H471K CK73FB1H471K CK73GB1H221K CK73GB1H471K C92-0719-05 CK73FB1C474K CK73FB1H471K C93-0567-05 C93-0599-05 C93-0560-05 C93-0566-05 CM73F2H300J CK73FB1C474K C93-0599-05 CM73F2H090D CM73F2H010C CM73F2H090D C93-0599-05 CK73GB1H471K CK73GB1H103K CK73GB1H102K CK73GB1H471K CK73GB1H221K C93-0599-05 CC73GCH1H0R5B CC73GCH1H010B C93-0553-05 CC73GCH1H0R5B CC73GCH1H030B C93-0555-05 CC73GCH1H0R5B CC73GCH1H020B C93-0550-05 CK73GB1H471K CK73GB1H102K CK73GB1H471K CC73GCH1H020B C93-0551-05 C93-0599-05 CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-ELE CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 2.0PF 470PF 5.0PF 470PF 470PF 3.0PF 470PF 470PF 4.0PF 470PF 4.0PF 470PF 47UF 470PF 0.10UF 47PF 8.0PF 9.0PF 15PF 47PF 470PF 470PF 220PF 470PF 47UF 0.47UF 470PF 39PF 470PF 10PF 33PF 30PF 0.47UF 470PF 9.0PF 1.0PF 9.0PF 470PF 470PF 0.010UF 1000PF 470PF 220PF 470PF 0.5PF 1.0PF 3.0PF 0.5PF 3.0PF 5.0PF 0.5PF 2.0PF 1.0PF 470PF 1000PF 470PF 2.0PF 1.5PF 470PF 0.010UF B K B K K B K K B K B K 16WV K K J D D J J K K K K 25WV K K J K D J J K K D C D K K K K K K K B B C B B C B B C K K K B C K K Destination
21
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C652 C672,673 TC441,442 CN1 CN2 CN3 CN5 CN6 J1 F41 CF301 CF302 L101 L211 L321 L341 L342,343 L351,352 L354,355 L356 L357 L358 L359-361 L402 L404 L421 L441,442 L443 L444,445 L446,447 L448 L449,450 L451,452 L454 L456 L501 L502 L503,504 L505 L506 L507 L508 L509 L601 L603,604 L605 X86 X241 X401 XF351 CP1-7 R1 R2 R3 R4 R5 R41 New Address parts Parts No. CK73GB1H471K CK73GB1H471K C05-0245-05 E37-1161-05 E40-6268-05 E40-5702-05 E40-6292-05 E40-3246-05 E40-6433-05 E11-0425-05 F53-0246-05 L72-0993-05 L72-0999-05 L92-0443-05 L92-0443-05 L34-4554-05 L41-3385-08 L40-3381-86 L40-4785-85 L34-4604-05 L40-1875-92 L40-3975-92 L34-4605-05 L34-4604-05 L41-1005-08 L92-0442-05 L92-0443-05 L40-4791-86 L41-2778-14 L40-4791-86 L40-2702-86 L41-2778-14 L40-4791-86 L92-0443-05 L41-2775-06 L41-2775-06 L41-1575-06 L41-1875-08 L41-3363-08 L34-4603-05 L34-4607-05 L34-4602-05 L34-4754-05 L34-4753-05 L34-4757-05 L34-4754-05 L34-4753-05 L77-1970-05 L77-1968-05 L77-1944-05 L71-0624-05 RK75HA1J102J R92-1252-05 RK73HB1J101J RK73HB1J102J RK73HB1J332J RK73HB1J223J RK73GB1J473J Description CHIP C 470PF K CHIP C 470PF K CERAMIC TRIMMER (10PF) SHORT PLUG (FOR CN6) FLAT CABLE CONNECTOR PIN ASSY PIN ASSY PIN ASSY PIN ASSY 3.5D PHONE JACK (3P) FUSE CERAMIC FILTER CERAMIC FILTER CHIP FERRITE CHIP FERRITE COIL SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (0.33UH) SMALL FIXED INDUCTOR (0.47UH) AIR-CORE COIL SMALL FIXED INDUCTOR (18NH) SMALL FIXED INDUCTOR (39NH) AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR CHIP FERRITE CHIP FERRITE SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR (27UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) CHIP FERRITE SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL CRYSTAL RESONATOR (12.0MHZ) CRYSTAL RESONATOR (3.6864MHZ) TCXO (16.8MHZ) MCF (49.95MHZ/5.0K) CHIP-COM CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 0 OHM 100 1.0K 3.3K 22K 47K J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination Ref. No. R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R81,82 R83 R84 R85 R86 R87 R88 R90 R91 R92 R93 R94 R95 R96 R97 R98 R99 R100 R101 R102 R103-105 R108,109 R110 R111 R112 R113 R115 R121 R124 R125 R126,127 R128 R129 R130 R131,132 R201 R202 R203 R204-206 R207 R208 R211 R212,213 R214 R215 R216 R217 R218 R219 R220 New Address parts Parts No. RK73GB1J472J RK73GB1J473J RK73GB1J472J RK73GB1J473J RK73GB1J152J RK73GB1J103J RK73HB1J334J RK73HB1J474J RK73HB1J394J RK73HB1J334J RK73GB1J103J R92-1252-05 R92-1368-05 RK73HB1J473J RK73GB1J471J R92-1252-05 RK73GB1J473J RK73GB1J102J R92-1368-05 RK73GH1J183D RK73GH1J134D RK73GB1J102J RK73GB1J472J RK73GB1J105J RK73GB1J104J RK73GB1J473J RK73GB1J102J RK73HB1J102J RK73GB1J473J RK73HB1J473J RK73GB1J102J RK73HB1J473J RK73GB1J152J RK73GB1J473J RK73HB1J102J RK73HB1J473J RK73HB1J473J R92-1252-05 R92-1252-05 RK73GB1J473J RK73HB1J102J RK73GB1J472J RK73GB1J822J R92-1252-05 RK73HB1J473J RK73GB1J124J RK73GB1J561J RK73GB1J913J RK73GB1J102J RK73HB1J183J R92-1368-05 RK73HH1J303D RK73GB1J753J RK73HB1J334J RK73HB1J222J R92-1368-05 RK73HB1J101J RK73HB1J821J RK73GB1J223J RK73GB1J681J CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 4.7K 47K 4.7K 47K 1.5K 10K 330K 470K 390K 330K 10K 0 OHM 0 OHM 47K 470 0 OHM 47K 1.0K 0 OHM 18K 130K 1.0K 4.7K 1.0M 100K 47K 1.0K 1.0K 47K 47K 1.0K 47K 1.5K 47K 1.0K 47K 47K 0 OHM 0 OHM 47K 1.0K 4.7K 8.2K 0 OHM 47K 120K 560 91K 1.0K 18K 0 OHM 30K 75K 330K 2.2K 0 OHM 100 820 22K 680 J J J J J J J J J J J J J J J J J D D J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination
D J J J
J J J J
22
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. R221 R222 R223 R224 R225-228 R229 R230 R231 R232,233 R240-248 R249 R250 R251 R252 R253 R254 R255 R256 R257 R258 R259 R260 R261 R262 R263 R264,265 R266 R267 R268 R269 R270 R271 R272 R273 R274 R275 R276,277 R278,279 R281 R282 R283 R284 R285 R286 R301 R302,303 R304 R305 R306 R307 R309 R310 R311 R312 R313 R314 R321 R322 R323 R324 New Address parts Parts No. RK73GB1J472J RK73HB1J223J RK73GB1J102J RK73GB1J561J RK73GB1J223J RK73HB1J104J RK73HB1J393J RK73GB1J683J RK73HB1J683J R92-1368-05 RK73HB1J562J RK73HB1J105J RK73HB1J473J RK73HB1J104J RK73GB1J562J RK73HB1J474J RK73HB1J154J RK73HB1J473J RK73HB1J104J RK73HH1J204D RK73HH1J394D RK73GB1J683J R92-1368-05 RK73HB1J563J RK73HB1J104J RK73HB1J473J RK73HB1J332J RK73HH1J683D RK73HH1J154D RK73HH1J683D RK73HB1J183J RK73HB1J563J RK73HH1J563D RK73HH1J184D RK73HH1J332D RK73HH1J563D RK73HB1J223J RK73HB1J823J RK73GB1J472J RK73GB1J473J RK73GB1J683J RK73GB1J222J R92-0670-05 RK73GB1J391J RK73GB1J105J RK73GB1J472J RK73GB1J223J RK73GB1J182J RK73GB1J472J RK73GB1J274J RK73GB1J332J RK73GB1J334J RK73GB1J102J RK73GB1J223J RK73GB1J273J RK73GB1J104J RK73GB1J333J RK73GB1J123J RK73GB1J222J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 4.7K 22K 1.0K 560 22K 100K 39K 68K 68K 0 OHM 5.6K 1.0M 47K 100K 5.6K 470K 150K 47K 100K 200K 390K 68K 0 OHM 56K 100K 47K 3.3K 68K 150K 68K 18K 56K 56K 180K 3.3K 56K 22K 82K 4.7K 47K 68K 2.2K 0 OHM 390 1.0M 4.7K 22K 1.8K 4.7K 270K 3.3K 330K 1.0K 22K 27K 100K 33K 12K 2.2K 0 OHM J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination Ref. No. R331-336 R341 R342 R351 R352 R353 R354 R355 R358 R359 R360 R361 R362 R363 R364 R365,366 R367 R369 R370 R371 R372 R373 R374 R376 R378 R380 R381 R392,393 R401-403 R404 R405 R406 R407 R408 R409 R421 R422 R423 R424 R425 R426,427 R428 R429 R430 R431 R432 R433 R441 R442,443 R444 R445 R446 R447 R448 R449 R450 R451 R452 R453 R454 New Address parts Parts No. RK73GB1J103J RK73GB1J101J RK73GB1J224J RK73GB1J471J RK73GB1J101J RK73GB1J104J RK73GB1J471J RK73GH1J331D RK73GB1J221J RK73GB1J224J RK73GB1J824J RK73GB1J181J RK73GB1J394J RK73GB1J154J R92-1252-05 RK73GB1J105J RK73GB1J101J RK73GB1J151J RK73GB1J473J RK73GB1J393J RK73GB1J683J RK73GB1J223J RK73GB1J105J RK73GB1J105J RK73GB1J105J R92-1252-05 RK73GB1J104J R92-1252-05 RK73HB1J102J RK73GB1J222J RK73GB1J103J RK73GB1J152J RK73HB1J100J RK73HB1J104J RK73GB1J101J RK73GB1J103J RK73GB1J123J RK73GB1J103J R92-1368-05 RK73GB1J103J RK73GB1J102J RK73GB1J222J RK73GB1J152J RK73GB1J103J R92-1252-05 RK73GB1J471J RK73GB1J224J RK73GB1J221J RK73GB1J101J RK73GB1J104J RK73GB1J102J RK73GB1J151J RK73GB1J473J RK73GB1J393J RK73GB1J104J RK73GB1J473J RK73GB1J472J RK73GB1J124J RK73GB1J101J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 10K 100 220K 470 100 100K 470 330 220 220K 820K 180 390K 150K 0 OHM 1.0M 100 150 47K 39K 68K 22K 1.0M 1.0M 1.0M 0 OHM 100K 0 OHM 1.0K 2.2K 10K 1.5K 10 100K 100 10K 12K 10K 0 OHM 10K 1.0K 2.2K 1.5K 10K 0 OHM 470 220K 220 100 100K 1.0K 150 47K 39K 100K 47K 4.7K 120K 100 0 OHM J J J J J J J D J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination
J J J J J J J J J D D J J J J J D D D J J D D D D J J J J J J J J J J J J J J J J J J J J J J J
1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/1 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W
23
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. R457 R458 R459 R460 R461 R462 R463 R464 R501 R502 R506 R507 R509 R511 R512 R513 R514 R515 R516 R517 R518 R519 R520 R521 R522 R524 R525 R526 R534 R535 R536 R537 R538 R539 R601-603 R606 R607 R651 R652 R653 R654 R655 R657,658 R659 R660 R661 R662 R664 R800 R822 R823 R824 VR1 D1-11 D41 D42 D81 D82 D211 New Address parts Parts No. RK73GB1J124J RK73GB1J101J RK73GB1J102J R92-1252-05 RK73GB1J101J RK73GB1J102J R92-1252-05 RK73GB1J222J RK73GB1J102J RK73GB1J472J RK73GB1J103J RK73GB1J470J RK73GB1J100J RK73GB1J471J RK73GB1J332J RK73GB1J682J RK73FB2A470J RK73GB1J100J RK73GB1J332J RK73GB1J100J RK73GB1J223J RK73FB2A220J RK73GB1J822J RK73GB1J101J R92-1217-05 RK73FB2A821J RK73EB2B5R6J RK73FB2A821J RK73GB1J683J RK73GB1J563J RK73EB2B100J RK73GB1J823J RK73GB1J563J R92-1213-05 RK73GB1J223J RK73GB1J223J RK73GB1J221J RK73GB1J474J RK73GB1J473J R92-1252-05 RK73GB1J102J RK73GB1J562J R92-1252-05 RK73GB1J473J RK73GB1J472J RK73GB1J183J R92-1252-05 R92-1252-05 R92-1061-05 R92-1215-05 R92-0679-05 RK73HB1J104J R12-6427-05 DA221 ZSH5MA27 1812L110PR 02DZ18(X,Y) 1SS355 1SS372 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 120K 100 1.0K 0 OHM 100 1.0K 0 OHM 2.2K 1.0K 4.7K 10K 47 10 470 3.3K 6.8K 47 10 3.3K 10 22K 22 8.2K 100 0 OHM 820 5.6 820 68K 56K 10 82K 56K 100 22K 22K 220 470K 47K 0 OHM 1.0K 5.6K 0 OHM 47K 4.7K J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/10W 1/16W 1/16W 1/16W 1/16W 1/10W 1/16W 1/16W Destination Ref. No. D212 D301 D331,332 D351-355 D401 D421 D441-444 D445 D446 D447,448 D502 D503 D601,602 D604,605 D606-609 D651 IC41 IC42,43 IC44,45 IC81 IC101 IC201 IC211 IC213 IC214,215 IC241 IC281 IC321 IC401 IC651 Q41 Q42 Q43 Q44 Q45 Q46 Q81 Q82,83 Q84 Q201 Q211 Q212,213 Q241 Q281 Q282 Q301 Q341 Q351 Q352 Q353 Q406 Q421 Q422 Q431 Q441 Q442 Q443 Q445 Q446,447 Q500 New Address parts Parts No. MC2858 MA742 MC2858 HVC350B 1SS355 HZU5ALL MA2S304 1SV278 1SS355 HSC277 MC2850 02DZ5.1(Y) MA4PH633 XB15A709 MA742 1SS355 KIA7808AF NJM78L05UA BD4740G AT24C12810SU18 30622MEP-A01GP M62364FP NJM2100V BU4066BCFV BA10358FV AQUA-L LA4600 TK14489V MB15A02 TA75W01FU 2SJ645 KRC102S 12A02CH KRC102S 12A02CH KRC102S RT1N441U 2SK1830 KRC414RTK 2SC3928A 2SC4919 2SK1830 RT1P141U DTC363EU KRC102S 2SC3928A 2SC3928A 2SC5636 3SK318 3SK255 2SK508NV(K52) 2SA1832(GR) 2SC4738(GR) 2SC4649(N,P) 2SK508NV(K52) 2SJ347 KRX102U 2SC3928A 2SC5636 2SC5110(O) Description DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE ZENER DIODE DIODE DIODE DIODE DIODE ANALOGUE IC BI-POLAR IC MOS-IC ROM IC MICROPROCESSOR IC MOS-IC MOS-IC MOS-IC MOS-IC MOS-IC BI-POLAR IC BI-POLAR IC MOS-IC MOS-IC FET DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR FET DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR FET TRANSISTOR DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR FET FET FET TRANSISTOR TRANSISTOR TRANSISTOR FET FET TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Destination
J J J J J J J J J J J J J J J J J J J J
1/10W 1/8W 1/10W 1/16W 1/16W 1/8W 1/16W 1/16W 1/2W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/2W
2B
CHIP R 18K J CHIP R 0 OHM J CHIP R 0 OHM J JUMPER REST 0 OHM CHIP R 470 J
CHIP R 0 OHM DRIVE FET CHIP R 100K J 1/16W TRIMMING POT. (47K/12) DIODE SURGE ABSORBER VARISTOR ZENER DIODE DIODE DIODE
24
TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. Q501 Q502 Q503 Q504 TH301 TH351 TH441 TH672,673 New Address parts Parts No. 2SC3356(R24) RD00HVS1 PD55008TR RD60HUF1-01 B57331V2104J NCP18XW332J03 NCP18XH103K03 B57331V2104J Description TRANSISTOR PREDRIVE FET DRIVE FET FINAL FET THERMISTOR THERMISTOR THERMISTOR THERMISTOR Destination Ref. No. New Address parts Parts No. Description Destination
2B
25
TK-8160H
EXPLODED VIEW
A B A B C D M2.6 x 8 M2 x 8 M2.6 x 6 (Br-Tap) M2.6 x 14 (Br-Tap) : N67-2608-48 : N80-2008-48 : N87-2606-48 : N87-2614-48
26 25
Dx8
14 12 18
2
24
A Cx12
21 A A
17
Display unit
18
B B
IC281
10 Q504
19x2 20 104 37 23
TX-RX unit
C C
8
3
701 Chassis
11 4
704 Caution sticker (K only)
6 27
2 41
26
Parts with the exploded numbers larger than 700 are not supplied.
TK-8160H
PACKING
C 31 Protection bag (H25-2341-04) 5 Instruction manual (B62-1829-00) 705 Pamphlet D
42 Microphone (T91-0639-05) : K
9 DC cord (E30-3339-05)
35 Bracket (J29-0662-03)
Parts with the exploded numbers larger than 700 are not supplied.
27
TK-8160H
ADJUSTMENT
Test Equipment Required for Alignment
Test Equipment 1. Standard Signal Generator (SSG) Frequency Range Modulation Output 2. Power Meter Input Impedance Operation Frequency Measurement Capability 3. Deviation Meter 4. Digital Volt Meter (DVM) 5. Oscilloscope 6. High Sensitivity Frequency Counter 7. Ammeter 8. AF Volt Meter (AF VTVM) 9. Audio Generator (AG) Frequency Range Voltage Range Frequency Range Output 10. Distortion Meter Capability Input Level 11. 4 Dummy Load 12. Regulated Power Supply Frequency Range Frequency Stability Frequency Range Measuring Range Accuracy Major Specifications 400 to 520MHz Frequency modulation and external modulation 127dBm/0.1V to greater than 7dBm/100mV 50 400 to 520MHz or more Vicinity of 100W 400 to 520MHz 1 to 20V DC High input impedance for minimum circuit loading DC through 30MHz 10Hz to 1000MHz 0.2ppm or less 20A 50Hz to 10kHz 1mV to 3V 20Hz to 20kHz or more 0 to 1V 3% or less at 1kHz 50mV to 10Vrms Approx. 4, 10W or more 13.6V, approx. 20A (adjustable from 9 to 17V) Useful if ammeter requipped 13. Spectrum Analyzer 14. Tracking Generator Center frequency Output Voltage 50KHz to 600MHz 100mV or more
28
TK-8160H
ADJUSTMENT
Adjustment Location
Switch
Power Volume up/down Display Channel up/down Speaker
Notes EEPROM
The tuning data (Deviation, Squelch, etc.) for the EEPROM, is stored in memory. When parts are changed, readjust the transceiver.
AF PA IC (IC281)
How to mounting the IC281.
MIC jack
Function key
Adjustment Points
IC281
TX-RX UNIT Component side
DC PA + Q503
R823
HOR
R536
R525 VR1
8T RF PC
8T
Speaker Cable
The speaker cable should be formed before mounting the shield cover as below.
IC281
CNVSS RESET
BPF
CV
POWER
AFV
Speaker cable
ANT +
Locator
BPF TC441
TC442 L321
Fuse
To mount the fuse, the cable terminal direction must be as follow.
This side up Fuse Cable terminal Cable terminal This side up
29
TK-8160H
ADJUSTMENT
Test Frequency
Channel 1 2 3 4 5 6 K RX (MHz) 470.05 450.05 489.95 470.00 470.20 470.40 TX (MHz) 470.10 450.10 489.90 470.00 470.20 470.40 RX (MHz) 460.05 440.05 479.95 460.00 460.20 460.40 M TX (MHz) 460.10 440.10 479.90 460.10 460.20 460.40
Test Signaling
RX 1 2 3 4 5 6 7 8 9 10 11 None None QT : 67.0Hz QT : 151.4Hz QT : 210.7Hz QT : 254.1Hz DQT : 023N DQT : 754I DTMF : 159D None FleetSync 1200 bps : 100~1000 12 FleetSync 2400 bps : 100~1000 13 14 None 2-Tone A : 304.7Hz, B : 3106.0Hz 15 Signle Tone : 979.9Hz None 100Hz Square QT : 67.0Hz QT : 151.4Hz QT : 210.7Hz QT : 254.1Hz DQT : 023N DQT : 754I DTMF : 159D DTMF Code 9 FleetSync 1200 bps : 100~1000 FleetSync 2400 bps : 100~1000 Single Tone : 1000Hz 2-Tone A : 304.7Hz, B : 3106.0Hz Signle Tone : 979.9Hz TX
W1 S2 S3 FC AA
VBW 30 kHz
Fig. 1
PCB Section
Item 1. Setting Condition 1) Power supply voltage DC Power supply terminal : 13.6V 1) CH : TX high 2) CH : RX high 3) CH : TX low 4) CH : RX low 3. IF coil 1) CH : RX center (Wide) 2) SSG output : 53dBm (501V) Mod : 1kHz, Dev : 3kHz SSG Digital voltmeter AFV L321 3.25~3.35V (DC) Digital voltmeter CV TC442 TC441 5.5V 5.5V Check 0.1V 0.1V 0.7V or more Measurement Test equipment Terminal Parts Adjustment Method Specifications/ Remarks
30
TK-8160H
ADJUSTMENT
Item Condition Measurement Test equipment Terminal Tra generator Spectrum analyzer ANT BPF Parts PC key Adjustment Method Adjust the BPF waveform to Fig. 1 Specifications/ Remarks 4. RF 1) CH : RX center (Wide) bandpass CH : RX low (Wide) filter CH : RX high (Wide) 2) Tra generator output : 30dBm Connect the spectrum analyzer to BPF terminal
Receiver Section
Item 1. Seisitivity Condition 1) CH : RX low (Wide/Narrow) CH : RX center (Wide/Narrow) CH : RX high (Wide/Narrow) 2) SSG output : 118dBm (0.28V) (Wide) : 116dBm (0.35V) (Narrow) Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow) Measurement Test equipment Terminal SSG Oscilloscope AF V.M Distortion meter ANT EXT. SP Parts Adjustment Method Check Specifications/ Remarks SINAD : 12dB or higher
2. Squelch 9 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+7dB Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow) 3. Squelch 1 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+2dB Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow)
PC key
Transmitter Section
Item Condition Measurement Test equipment Terminal Frequency counter ANT Parts PC key Adjustment Method Adjust to center frequency Specifications/ Remarks Within 100Hz 1W
Power meter
VR1
48W
31
TK-8160H
ADJUSTMENT
Item 3. High power Condition 1) CH : TX low CH : TX low CH : TX center CH : TX high CH : TX high 2) Transmit 1) CH : TX low CH : TX low CH : TX center CH : TX high CH : TX high 2) Transmit 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) Transmit 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) AG : 1kHz/50mV 3) Transmit Modulation analyzer or Linear detector (LPF : 3kHz) Oscilloscope Modulation analyzer or Linear detector (LPF : 15kHz) Oscilloscope AG AF V.M ANT MIC PC key Measurement Test equipment Terminal Power meter ANT Parts PC key Adjustment Method 45W Specifications/ Remarks 1.0W
4. Low power
25W
1.0W
5. DQT balance
6. MAX balance
50Hz
Check
0.75kHz (Wide) 0.35kHz (Narrow) 0.75kHz (Wide) 0.35kHz (Narrow) 3.0kHz (Wide) 1.5kHz (Narrow)
10. DTMF/MSK 1) CH : TX center (Wide/Narrow) deviation 2) Transmit 11. Single tone 1) CH : TX center (Wide/Narrow) deviation 2) Transmit
LPF : 15kHz
4. Connect 50 load at the ANT location. Transmit and check current drain at High power mode. If the current drain is less than 1A, then Final FET is broken. If the current drain is less than 5.0A, short the Drive FET gate to ground, and check the current drain. If the current drain is not 0.1A less than the original value, then the Drive FET is broken. 5. Check input power level at Drive FET gate location. Connect the wire to [RF] location. Transmit and check for power to be within the range of 0.7W~1W. If power found is less than 0.3W, check the circuit before the Drive FET.
32
TK-8160H
TERMINAL FUNCTION
CN2
No. 1 2 3 4 5 6 7 8 9 10 11 12 Name SB NC GND DETO FNC1 FNC2 FNC3 FNC4 FNC5 FNC6 FNC7 FNC8 I/O O O O I/O I/O I/O I/O I/O I/O I/O I/O Function Battery voltage DC supply Ground FM detector output Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU)
CN3
No. 1 2 3 4 5 6 7 8 9 10 11 Name IGN DATAI DETO TXAFI TXAFO EMGMIC RXAFO ALTI RXAFI 5C 8C I/O I I O I O I O I I O O Function Ignition sens input External transmit signal input FM detector output TX audio input from scrambler board TX audio output to scrambler board Emergency MIC input (1kHz/1.2mVrms) RX audio output to scrambler board External alert tone signal input RX audio input from scrambler board 5V DC power supply (50mA MAX) 8V DC power supply (50mA MAX)
33
TK-8160H
PC BOARD
POWER
VOL UP D18 R31 D1 D22 LCD R29 D12 VOL DOWN D17 D10 D7 D11 D16 D13
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
SEG19
SEG18
SEG17
SEG16
SEG15
SEG14
SEG13
SEG12
SEG11
SEG10
SEG9
SEG8
SB MBL S
D2
9
MBL SB GND PTT ME
10
MIC HOOK CM
C27
C10
R2
C9
D20 C6
R1
C1
11
32 33
17 16
C19
R6
R7 C20
R23 C18 R22
IC1
12
C7
R8 C16 R4 R3
C21 C12
C17
R26
R5
48 49
64
C11
CP1
R27
C13
C14
C15
13
Q8
R25
Q7
R24
R9
L1
34
14
SEG7
SEG6
CM
PC BOARD
TK-8160H
Ref. No. Address D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 4D 6G 4N 6K 6N 6O 4I 3K 4L 4H 3G 4F 3I 4K 3L 3H 4G 3F 4C
CH UP D8 R30 D15 D3
D14
R28 D9
CH DOWN
COM3 COM2 COM1 COM0 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0
D4
D5
D6
Q4
C25 C24
Q3 R10
D21
R19
10
R21
R11
C23 R18
DO DI CE CL CM BL BUSY TX NC 5C 8C SB POWER HOOK PTT GND ME MIC
C22
Q2 C
R14
4 3 5 1
R17
CN1
R15
Q1
R16
R20
11
12
18
C14
L1
C30
35
14
TK-8160H
PC BOARD
PC BOARD
TK-8160H
Ref. No. Address D1 4D D2 6G D3 4N D4 6K D5 6N D6 6O D7 4I D8 3K D9 4L D10 4H D11 3G D12 4F D13 3I D14 4K D15 3L D16 3H D17 4G D18 3F D22 4C
POWER
VOL UP D18 R31 D1 D22 LCD R29 D12 VOL DOWN D17 D10 D7 D14 R28 D9 D11 D16 D13 D8 R30 D15
CH UP
D3
CH DOWN
SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0
5
HOOK
SB MBL D2 D4 D5 S A B C D6
D20 C6
R1
C1
9
MBL SB GND PTT ME
C10
R2
C9
Q4
C25 C24
Q3 R10
D21
HOOK CM
R19
10
MIC R21
10
R11
C22 E Q2 C R14
4 3 5 1
C19
R15
R16
IC1
CN1
R6
R7
12
C7
64
C11 CP1
Q1
R20
11
32 33
17 16
11
12
18
R27
C13
C14
L1
C30
13
Q8
R25
Q7
R24
14
14
TK-8160H
J1 EXT. SP
PC BOARD
CN6
3
HOR
C42
4
F41
C47
C538 C539
R823
L506
C537
Smartrunk
C41
C46
PA
C541
R822 R537 R538
6
S
C528
C543
L505
7
CN5
R536 C534
C526
R534
R651 C651
R659
C545
R 5 IC6 8
SP
R525
R521
D503 C532
8T
C652
R6
RF R524 1
C289
C112
C113 C116
C115
C288 R286
C517
+ CN3
EMGMIC RXAFO TXAFO DATAI RXAFI TXAFI C518 DETO ALTI 1 IGN
11 8C
R87
10
R101
R281
CNVSS
5M R88
R224
5C
IC281
Q282
C13 C23
Q212
R233 C16 C17
C15
C20
C284
C21
SB 1
D11
R98
C96
R97 R99
R223 Q84
C19
C201
C293
R282
R284
C94 R94
C273 R278
11
10
R277
CN2
C274
C212
R113
R217
R95
C283
R92
R93
R279
C216 +
R218
C93
FNC1
D10
Q211
R208
C227 R215
C213
DETO
CP1
R109
R283
D211
C18
R96
R222
R219
GND
C219
R108
C14
NC
R202
1 IC211 4
R408
8 5 C224
C202
G D S
C22
Q201
IGN
D212
C261
R115
D8
D9
G D S
D1
D6
C59 +
C63 R46
R125
FNC6
D7
R232
Q46
Q213
C223
R216
R402
R424
C422
R121 D5
G IC43
R4
R421 R423
R47
D4
C427 +
D3
R429
R428
R427 Q421
R45
FNC8 12 POWER
C423
12
R403
FNC7
R430 CV
C416
C405
C415
L404 D401
R407
R401 C404
11
10
C413 + C4
C426 + +
Q45
R2
DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC
D2
C64
C425
L40 20 1 C410
C409
CN1
36
14
R1
C60 +
R220
13
R3
R422
L211
PC BOARD
TK-8160H
Ref. No. Address IC43 12B IC201 IC211 IC213 11N 11J 10P 12Q 12P 11P 10B 10J 8J 13C 12C 11F 10J 11I 10I 12F 12P 11D 10D 13K 12H 13H 6G 5K 12D 13F 12F 12E 12E 12E 12E 12E 12E 11E 11E 11H 11I 12N 13O 12J 13I 8J 6P 6P 8N 8L
J72-0956-09
IC214 IC215 IC241 IC281 IC401 IC651 Q45 Q46 Q84 Q201 Q211 Q212 Q213 Q241 Q281 Q282 Q341 Q421 Q422 Q503 Q504 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D211 D212 D331 D332 D401 D421 D503 D601 D602 D609 D651
R227 C233
C555
C556
C613
C548
C550
C545
L508
C626
C609 G Q504 D
C627 R822 C549 C551 C564 C603
D601
D602
TH673
TEMP2 C673
R607
C570
C651
C565
R654
521
C532
8T
C652
R652
D609
R606 C624
C567
PC R664 R655
R658
VR1
D651
R657
8T
C222
C263
C254
C260
C204 IGN
24 13 C202
C253
C391
1
R266
14 IC213
R381
Scrambler
+ C231
10
C251
R255
R256
C266
IC201
R252 C252
R257 C255
+ C461 BPF
TH351 R355
R260
R202
C213
C259 R262
C218
12
C402 R206
1
C256
R253
R247 R248 R246 R245 R244 R243 C242 C226
R229
C221
C247 C248 C246 C245 C244 C243
17 16
R205
C401
C356 R212
C212
C206
R263 R264
IC241
32 1
C275
R231
R251 R254
11
C205
C276
C406
R409
R406
L343
C345 L342
C341
L402 1 C410
C409
C407
R342
Q341
C344
C343
R312
L341
R332
C325 +
C332 +
C230
C411 R313
R334
+ C414
X401
TH301
C310 R314
R304
R824
IC215
C413
R405
C305 C304
C225
D401
R407
+ C412
R305
R404
C303 R306
L404
R323
C324
IC214
R324
R392 R393
C224
R322
R331
D331
Q241
R230
C228
C211 R211
C203
R213
R203
R207
R275
R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274
R228
4
C349
C262 R265
10
C229
R225 R226
C333 R336
C270
R341 C346
13
37
14
TK-8160H
J1 EXT. SP
PC BOARD
PC BOARD
TK-8160H
Ref. No. Address IC43 12B IC201 11N IC211 11J IC213 10P IC214 12Q IC215 12P IC241 11P IC281 10B IC401 10J IC651 8J Q45 13C Q46 12C Q84 11F Q201 10J Q211 11I Q212 10I Q213 12F Q241 12P Q281 11D Q282 10D Q341 13K Q421 12H Q422 13H Q503 6G Q504 5K D1 12D D2 13F D3 12F D4 12E D5 12E D6 12E D7 12E D8 12E D9 12E D10 11E D11 11E D211 11H D212 11I D331 12N D332 13O D401 12J D421 13I D503 8J D601 6P D602 6P D609 8N D651 8L
J72-0956-09
SB 1
CN6
3
HOR
C42
4
F41
C47
C538 C539
R823
C537
Smartrunk
C41
C46
PA
C555
C556 +
C613
L506
C548
C550
C545
L508
C626
S L507 KAP-2 G Q503 D C540 C541 R822 C549 G Q504 D C627 C603
C609
C551
C564
6
S R537
D601
D602
TH673
TEMP2 C673
L505
7
CN5
TEMP1 R536 R659 R535 C534 C526 C527 R651 C651 R526 R534 R661 R660 5 4 IC651 8 1 R653 8T C652 R652 R662
C570
C528
R538
C543
TH672
C565
R525
R654
D503
C532
RF R524 1
R606
C624
R521
D609
C567
PC R664 R655
SP
R658
VR1
D651
R657
8T
C289
C112
C113 C116
C115
C517
C288 R286
Q282
CN3 EMGMIC RXAFO TXAFO DATAI C263 RXAFI TXAFI C518 DETO ALTI C254 1 IGN C204 24 13 Q201 IGN C202 C253 1
R266 C251 R251 R254
C222
11 8C
5C
C260
R87
10
IC281
C391
14 IC213
R381
Scrambler
+ C231
CNVSS
5M R88
R224
10
C13 C23
Q212
R233 C16 C17 G D S C19 C15 C20 C21
R255 R256
C22
C284
C266
7
R252 C252 R257 C255
8 R253
R247 R248 R246 R245 R244 R243 C242 C226 R229
SB 1 D11 NC GND DETO FNC1 D10 CN2 FNC2 FNC3 FNC4 D9 D8 FNC5 FNC6 D6 D7 FNC7 FNC8 12 R121 D5 RXD
R113
R223
IC201
R98
C221
C247 C248 C246 C245 C244 C243
R221 C201
C14
C293
R260
C219
R108
CP1
R109
R283 R284
D211
C18
R219
R202 C213
R282
C94 R94
R276 C274
C273 R278
TXD
R279
R208
C227 R215
R212
C212
R228
R217
R95
C205
IC211 4
R408
D212
C276
C406
D1
R402
R403
R427 Q421
R409
R4
G IC43
R421 R423
R428
R406
D3
R2
Q45
L343
C341
DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC
L341
+ D2 C425
R3
C345 L342
C343
C64
Q341
L402
C407
R342
C344
R312
R332
IC401
C325 +
C65
C67
POWER
C426 +
C403
C411 R313
R334
+ C414
X401
TH301
C310 R314
R304
R824
R47
D4
C66 +
R429
R401 C404
11
10
IC215
R45
C427 +
C413
R405
C305 C304
C225
R424
C422
C423
12
C405
D401
R407
+ C412
R305
R404
C303 R306
R430 CV
C416
C415
L404
R323
C324
IC214
R125
R324
R392 R393
G D S
R232
Q46
Q213
C224
R322
R331
R230
C223
C326
D331
Q241
R216
C228
C261 R115
C211
R211
C203
R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274
C275
C283
10
C216 +
R218
R213
R203
R207
R275
R227
C233
C349
C262
C264
11
R277
R96
Q211
R222
C356
C259 R262
R201 C218
C256
12
17 16
IC241
32 10
R231
11
C229
R225 R226
C333 R336
R341 C346
CN1
R1
C60 +
R220
13
L211
C409
13
14
14
TK-8160H
J72-0956-09
PC BOARD
3
C615 D608
C614 L605
ANT
L604
R603
C620
4
C611 C610
R602 C619
D606
6
D605
L509
7
C572 C571
R380 C390 R539
8
L361
L360
L601
D604
R601
L603
C573
C387
C385
C384 R376 R378 C388 C386
D354 L359
Q352 Q502 L502 R515 C514 C442 C463 TC441
C395
R518
C520
C367 C369
R361
C362
C392
23
R366
R365
1 4
R364
R502
C381
R372
C360
C394 C380
R371 C378
C483
C379 R373
C370 D352
L357 R369 L355
R359 R360
C501
R501
Q500
L501
C509
R512 R511
L354
C377
C372
R370
C504
R507
R506
C510
C511
C358
C357
C393
C515
D447
C375
D448
R367 L356
C374
C507
C505
BPF
11
Q351
R460
C480
C444
C354
C451
R444
C353
C272
R354
C350
R445
L452
L456
X241
C434
R431
C220
C323
20 C302
C306
R457
C470
R432
C351 C355
C309
R459
C241
R458 C481
R461 C482
S D G
+ C269
XF351
Q447
C477
L444
C4 R C L4
L443 R449
R448
C445
Q445 C471
D446
12
IC321
R301 C301 +
C431
R451
Q431 R433
C464
C322
CF302 NARROW
R307
CF301 WIDE
D301
R452
L454
10
11
C321
R302
C469 Q446
C447
L451
S G D C45 C456
C250
C460 L450
R446
C466
L321
C465 +
R454
R453
TH441
R442
13
38
14
L449
L442
R464
C446
3 2
C443
R249
Q443 5 1
C512
Q353 C376
C371
R509
C513
32
C373
R513
C368
R514
C364 R358
R462
C361
41
L352
10
R362 C359
C502
R516
D351
Q501
R374
C363
R363
C383
PC BOARD
TK-8160H
Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A
G
R132
R285
R131
C290
D41
D82 Q42
D81
R105
Q81
C50
C48
R86
C51 C52
C53
R42
Q41
D42
C287
C49
+
R520 R519
Q502
C524 + X86
C114
C523
L504
R517
R522
L502
R516
L503
C88
C513
R515
C514
D502
R104 R103 25 26
R85
C512
Q83 S
D G
C89
Q82
C90 R91 C91
C286
C516
R90
R100
10
C521
C522
+ 1 100
R82
R83
R84
C285
D441
TC441
8
IC81
R110
11
L442
C442
L441
C452
R111
4 D445
5
R126
R112
L101
D442
R81
C54
L443 449
Q43
L421
R129
R127
L451
R5
C81
Q44
I IC41 O
R448
C463
C454 C453
R49
L448
L446 D444
R128
C71
R50
R51
7 Q406
D443
L447
1 5 IC45 3 4
C459 S G D
C70
CP5
C458
0 0
R48
R43 C55
C102
R44
50 51
76 75
TC442
IC42 I
+ C56
1 5 IC44 3 4
C68
C69
R442
L449
C457 C456
R124
C10
C57
G O
13
+ C58
39
14
TK-8160H
J72-0956-09
PC BOARD
PC BOARD
TK-8160H
Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A
G
3
C615 D608
C614 L605
ANT
R132
R285
R131
C290
D41
D82 Q42
R105
4
C611 C610 R602 C619
R601
Q41
D606
L601
D604
D42
6
D605
C287
L509
7
C572 C571 R380 C390 R539
8
L361 L360 C573 C49
C387
C385 C384 R376 R378 C388 C386 D354 L359 Q352 Q502 +
D355 C389 C382 D353 L358 R374 C381 C394 C380 R371 C378
C395
R518
C520
R520 R519
C524 + X86 D S
C114
C523 G
C367 C369
R361
C362
C363
R363
C392
23
R366
R365
1 4
R364
R502
R372
C360
C483
L354
R512 R511
L501
R516
L357 R369
C377
C372
L352
R370
L355
C504
R507
C521
R506
C510
C511
C513
R515
C358
C357
C393
C515
D447
C375
D448
R367 L356
R85
C374
C507
BPF
R82
25 26
1 100
R83
R84
C285
C505
C512
Q353 C376
C371
R509
C514
32
C373
R513
C522
C368
R514
C364 R358
R462
C361
R90
R100
C91
D502
R104 R103
Q83
41
L503
10
R362 C359
C502
C88
S D G
R373
R501
R517
R522
L502
D352
L504
C379
C370
R359 R360
C501
Q500
C509
Q501
D351
C89
Q82
C90 R91
C286
C383
C516
10
D441
Q351
R460
C480
C444
C451
C354
C272
C350
R445
L442
L456
R459
R432
C442
C241
R351 1 C323
L441
C452
L452
+ C269
XF351
L444
IC81
IC101
R431
C54
C220 X241
4 D445
L101
R353
Q447
3 2
TC441
C353
R352
R354
C443
C446
R110
11
R81
R249
Q443 5 1
C106 R130
11
D442
C81 R129
R127
Q44
I IC41 O
D446
IC321
C463
C431 R451
C454 C453
R49
C464
L448
C322
CF302 NARROW
R307
CF301 WIDE
D301
R452
L454
R50
R51
10
11 C321
R302
1 5 IC45 3 4
C469 Q446
R44
50 51 CP5
R48
Q43
12
L451
L421
C250
R43 C55
C68
C69
L321
1 5 IC44 3 4
C465 +
TC442
C466
R454
R453 TH441
IC42 I
+ C56
R442
R124
C10
13
C57
G O
13
+ C58
14
14
TK-8160H
TX-RX UNIT (X57-7090-11)
SCHEMATIC DIAGRAM
R424
C422
470p R423
C423
1
VOLTAGE DROPPED D421 HZU5ALL R421 10k R422 12k
470p
10k
CV
C445 4p
R430
Q421,422 Q421 2SA1832(GR) Q422 2SC4738(GR) CHARGE PUMP R426 1k R427 1k R429 1.5k
10k
L421
L441 4.7u
R:1.01V C447
4.7u
C442
L444
L445
R428
2.2k
0.047u35
MA2S304
C444
R425
0.1u35
D441
L442
C424
C425
C427
C446
4.7u
10k
3p
470p
TC441
5p
C426
C443
R441
1u16
470p
10p
RX VCO
1k 1k 1k
R:0V T:6.73V
Q442 2SJ347
20
19
18
17
16
15
14
13
12
1000p C402
1000p
100p C404
C401
C403
11
220
6.91V L452 R445 1k R:4.83V T:0V C460 0.3p
100p C405
100p
FOUT
DATA
R442
NC5
NC4
NC3
FC
LE
CLK
R444
C451
100
R443 100
100k
OSCOUT
OSCIN
GND
VCC
NC1
NC2
1.60V R404
10
2
2.2k
Q444 TX VCO 6.92V RF AMP Q431 2SC4649(N,P) TX VCO D444 MA2S304 5.35V C453 L448 27n
FIN
DO
VP
LD
5.02V R409
R431 0
0.720V
L446 27u
C454
C455
L449
C410
0.5p
4.7u
6p
0.1u
MA2S304
R405
10k C406
4.7u
TC442
D445
470p
R406
C409
TH441
R407
10p
R446
10u6.3
1SV278 C456
GND
XOUT
1.5k
1SS355
22p
D401
C415
R432
470
TCXO
0.01u
L404
RIPPLE FILTER
TX VCO
Q445 2SC3928A
6.92V
1000p
C407
1SS355
C464
C466
10u6.3
10u6.3
C434
C416
C411
C412
R447
R448
C461
C463
470p
0.1u
0.1u
470p
47k
39k
470p
100k
4.7k D446
R451
22u10
8C
5C
8C
8R
8C
8C
C465
RIPPLE FILTER
7.59V
470p
NCP18XH103K03
R433
C452
D443
C457
470p
L447
220k
C459
2p
1.5p
0.1u C414
27u
5p
L450
7p
470p
150
10
4.7u
-t
15p
27n
0.5p
12p
TX/RX UL
R341
L343
330n
C346
0.01u
100
C332
W:4.94V N:0V
WIDE
R333
R332
0.1u
10k
R342
220k
R306
IF SW D332 MC2858
IF SW D331 MC2858
C305
C304
19 18 17
R:0.64V
Q341 2SC3928A
L342
330n
CF302 L72-0999-05
C303
C345
C344
270p
56p
R331
16 15 14 13 12 11
10k
0.1u R336
C333
R335
R334
10k
10k
10k
270k
NARROW
W:0V N:4.9V
R323 R322
22k
AFV
R307
C331
0.1u
R303
0.01u
R321
R302
C321
33k
15 MODO DTM/HSDO
1000p
C302
R301
MODI DTM/HSDI
FREQO
PC/TVO
PC/TVI
4.7u6.3
RESET
VDref
FREQI
W/NO
W/NI
BLO
GND
C301
L321 L34-4554-05
BLI
DO
1M
15u6.3
24
23
22
21
20
19
18
17
16
14
13
0.01u C325
C326
4.7k
15u 6.3
4.7k
C231
4700p
R304
BUFFER AMP
330p
330p
4.7k
1.8k
50.4MHz
R305
R:7.09V
R324
CF301 L72-0993-05
10k
20
FLAMPO
10
11
1k
1k
C204 1000p
R206
R205
R204
1000p
C206
5.0V
1k
12
VDD
AFO
TVO
CLK
DAT
TVI
AFI
LD
DTM/HSDI DT CK EVLLD
C223
Q213 2SK1830
R233
R232
68k
D5 DA221
D7 DA221
D9 DA221
D11 DA221
68k
0.1u
SB 5M
MIC MUTE
TXAFO TXAFI
D6 DA221
D8 DA221
D10 DA221
C201
FNC2 FNC3 FNC3 FNC4 FNC4 FNC5 FNC5 FNC6 FNC6 FNC7 8C R:7.9V DUAL GROUND SENSE OP-AMP IC214 BA10358FV 1 2 8 oUT -IN1 +IN1 VEE VCC 7 oUT2 6 -IN2 DETO
0.1u
FNC2
91k
C202
560
4.7u6.3
R202
R203
0.033u
C221
LSDI
0.1u 4.7u
22k 1u
FNC7
22k 470p
C225
C228 R227
C233
R226 C229
6
CN3 1 2 3 4 5 6 7 8 9 10 11 IGN DATAI DETO TXAFI TXAFO EMGMIC
MICMT1
2.2u10
C216
R228
22k
+IN2
22k
R225
R208
0 C217
470p
39p 330k
R212
TXAFO
5C 4.7k
R219 22k
C227 0.1u
7 6 5
RXAFO ALTI
100k
680
R229
R220
R824 100k IC215 BA10358FV 5 +IN2 6 -IN2 7 oUT2 8 -IN1 1 VCC oUT 10u6.3 C230 +IN1 2 VEE 3 0.1u DUAL GROUND SENSE OP-AMP 4 C220
C219 0.1u
5C 8C
39k
RXAFI
470p
470p 470p
470p
470p 470p
470p 470p
470p 470p
470p
470p 470p
470p 470p
470p
C226
R230
1500p
C212
R221
V+
75k
R213 75k
C15
C27 C28
C29 C30
C13 C14
C16
C31
5C 8.0V
40
X57-709 1/4
30k
IGN
R211
5.0V
0.1u
UL 0.76V
8R C353 C467 R452 120k 470p
DT CK EVLLD
FLAMPO
DTM/HSDI
MICMT1 LOSDI
1.63V C470
ALTI
TH351
DTRLOADN 8R
C480
R462
STD 0.1u 100k C310 R358 220 470p 0.47u C515 C266 0.1u C366 0.1u L351 0.1u 470p
EXTLIMIN
TCLK/DTRDO
AGND
TDATA/DTRCLK
RXIN
C502
DIO
RXINO
R:1.67V
Q352 3SK318 D G2
IC241 AQUA-L
RDF/FD
FILTERO
3.3k 0
C306
R310 330k
BUFFER AMP
Q446 2SC5636
R353
100k
6.98V
C469 6p
IF AMP
Q351 2SC5636
C307
R:0.76V
R354
470
0.022u R311
4p
R457 120k R458 100 C477 470p L456
0.01u
C350
1k
R:4.21V
C354 3p 2 3 5 6
R:1.10V
Q241 RT1P141U
C270 C308 1000p 4.7u6.3
W/N SW / TX
C241
470p
XF351 L71-0624-05 4 1
C309
0.022u
R273
180k (D)
C244 C245
D301 MA742
7.07V
470p
R275 R224
R274
R272
RECTIFICATION
C246 C247
0.01u
56k (D)
C349
56k (D)
5.0V
27n R459 1k
2.5V 2.5V
C248 180p
470p 470p 470p C268 R312 0.01u C358 470p C357 27k TH301
C276
R460 0
1000p R241 0
330
3.3k
R355
R270
R242
5p
4.85V
R:5.63V T:0V
1k
C271
R269 TP
68k (D)
0.1u C272
L352
0.47u
C359
12p
9
R268 32 150k(D)
TXIN LIMLV
R463
RF SW (TX/RX)
4.7u6.3
TXINO AGNDIN
VDD
MOD
STD
R243
10
DTRLOADN
R:0.71V
R:7.00V
C264
33p
11
TCLK/DTRDO
C501 470p
R501 1k
31
3p
R245
12
TDATA/DTRCLK
DIO
R:0V T:5.49V
R246
13
RDF/FD
G1
MIXER
AUDIO PROCESSOR
28 R266 3.3k R265 47k 1u 180 R359 R360 820k C361 470p R362 390k C364 220k C262 0.01u R361 0.01u
EXPOUT
R247 27
RXAFIN
14
SCLK
DIR 26
RXAF
R248
15
DIR
R249
DTRAIN AMP4P AMP4N AMP4O
16
XOUT
T:1.66V
AMP3P
AMP3N
5.6k R262 R264 47k 0.1u C260 R363 150k R365 R263 100k 0.47u C261
AMP3O
XIN
VSS
T:1.13V
RF AMP
17
18
19
20
21
23
24
25
Q500 2SC5110(O)
L501 C505 470p R509 10 470p R512 3.3k C511 470p C512 R514 47 R513 6.8k C510 R511 470 15n
T:7.30V
C256
330p
4p
C509
56p
100k C255
R254
470k
0 R258 R259
470p R260 R366 1M C224 0.01u D352 8n C372 68k
R257
R240
DATAI
R253 5.6k
8p L355 8n C375 470p C205 1800p R367 100 C376 470p
C371 0.75p
T:0.15V
470p
RF AMP
C253
C273
D502
MC2850
C249
1000p
680p R278
TEMPERATURE COMPENSATION
10p
82k
470p C514
L502
22k 18k
R255 R207
150k
R276
C374 7p
L356 18n 8T
470p R517 10
R250
1M X241
R:7.12V
L357
C250
RF AMP
10p
SCHEMATIC DIAGRAM
L77-1968-05 3.6864MHz
C382 470p R374 1M C385 470p 1M C389 0.01u 1M
R279
C516 4p
39n
C254
82k C274
3300p
680p
R:2.09V
R277
R256 NARROW
47k
22k
R522
C518
R520
R519 22
Q353 3SK255
R:3.50V
Q502 RD00HVS1
T:7.60V
L504
3.3n
R373 22k C393 0.75p D353 HVC350B L358 C392 C381 5p 12.5n 4.5p D354 R376 HVC350B L359 C387 8n 0.3p D355 R378 C388 HVC350B 2.5p C384 9p
R:1.14V
L360 L361 8n 8n
47u16
8.2k
T:3.82V
C520 R371 39k C378 470p R372 68k C379 470p 8R R370 47k 470p
C523 47p
C524 D503 02DZ5.1(Y) C532 R526 470p 820 C527 15p C528 R534 47p 8p R524
VOLTAGE PROTECTION
R525
820
5.6 9p 5n
C526 L505
R:2.07V
100k
C391 470p
R381
C390 8p 0
68k R535
R536 10
DRIVE AMP
Q503 PD55008TR
T:2.19V
R380
R392 R393
0 0
41
TK-8160H
X57-709 2/4
HSDI
TX/RX UL
DTMF/MSK
QT/DQT
DT CK EVLLD
WIDE PLLE
TK-8160H
R823 0 C536 470p C535 220p
SCHEMATIC DIAGRAM
TEMP1 TEMP2
TH673 C673 470p 220p C575 C576 100k 470p
-t
R:13.6V T:12.6V
1.5T C556 470p TH672 100k C672 470p 1000p C574 0.47u C555
-t
17.5n
0.47u C537
47u25
C539
L506
470p C538
L508
D601,602 ANT SW
C548 33p 30p
C541 39p
C540 39p
L507 2.5n
470 C545 10p C549 R822 33p C551 9p C625
L604 1.5T
470p
30p C564 C565 C567 9p 2p 1p
L509
L601
9.5T
2.5T
T:2.40V
POWER DI
1000p
C614
C616
9.5T
L605
0.5p
C10
1p
R92-1061-05
C550
CN1 1 2
R537
82k R538
56k C543
470p
T:0.80V
D609 MA742
DO 3 CE 4
XB15A709 D605
XB15A709
C571
470p C572
R539
0.01u
C611
100
D604
C607
C615
CL D606 MA742
1p 3p 2p
D607 MA742
D608 MA742
CM MBL
R4
3.3k
5 6 7
C624
R606
470p
22k
R521
100
8 TXLED 9 DISPID 10 5C 11 8C 12 SB 13 D606-608 APC VOLTAGE DETECT POWER HOOK PTT 5M R5 22k DA221 D3 DA221 D1
D2
R651
0.01u
470k
C651
VEE
4 3 2
R653
T:12.42V R664 0
R654
6 7 8 VCC R652
R655 5.6k
1k
R658 0
VR1 47k R12-6427-05
1
0
R3 R2
1k 100
14 15 16 17
C652
470p
R657
T:7.71V
47k R659
R660 4.7k
R661 18k
R662 0
DA221
47k
8T
R1
18
8T
TX/RX UL
DISPID
MBL
CE
DI
CL
CM
DO
R125 47k
CP5 1k CP6 1k CP7 1k
MICMT2
MICMT1
AMPSW
MICEM
DISPID
0.01u 0.01u
0.01u
0.01u
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
54
53
52 DT
CE
CL
DST3
DST2
DST1
DO
VSS
CK
76 77 78
SPM
DI
CM
NC
NC
NC
NC
IGN
MBL
VCC
NC
51
AFM
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 TXD R110 R109 R108 1.5k 47k 47k R111 47k 5M SAMPSW FNC2 FNC1 5M R113 47k RXD R112 1k HOOK PTT SPM R115 47k CP4 1k FNC4 FNC3 CP3 1k FNC6 FNC5 CP2 1k FNC8 FNC7
FNC8 FNC7 FNC6 FNC5 FNC4 CEFLS FNC3 HSDSW DETSW SCRSW MICROPROCESSOR IC101 30622MEP-A01GP EMPFLS NC ABS HOOK PTT RXD TXD BSYFLS CLKFLS FNC2 FNC1 EEPDT
DTMF/MSK
C112 C113
C110 C111
C114 C115
C116
C117
DT CK EVLLD
8.2k
4.7k
TEMP2 TEMP1
R126 1k R127 1k
R130
C106
HSDI L101
0.1u
CP1 1k
99 100
BSYLED
QT/DQT
DTMSTD
EEPCK
POWER Narrow TX/RX Wide HOR 24
RESET
EVLLD
XOUT
PLLE
GND
GND
VCC
EEPWP
PA
VSS
XIN
INT
NC
NC
NC
10
11
12
13
14
15
16
17
18
19
20
21
UL
22
23
DTMF/MSK
R101 1k 47k
25
PA HOR
R131 47k R132 47k
R102
R103
R104
47k
1k
1k
5M
R100
8TC
R90
QT/DQT
5M
5M
1k
5M
5M
FB
FB
R85
47k
R91
R99 1k R98 47k 18p
47k
EEPROM IC81 AT24C12810SU18 8 A0 A1 A2 GND R84 R83 C81 VCC 7 WP 6 SCL 5 SDA 10k 0 0 1000p R82 10k R81
R86
1000p
0.1u
6p
R88
R87
BATT DETECT
130k R95 R93 4.7k
(D)
470
1 2
02DZ18(X,Y)
C91
C90
C89
C85
1SS355
C88
C86
3mV R96 1M
100k
R94 1k
1000p 1000p C94 C93 R92 18k (D)
3 4
5M
SB
D82
D81
8RC 4.69V
POWER
IGN
1000p
Q82 2SK1830
C82
R97
42
X57-709 3/4
SCHEMATIC DIAGRAM
DISPLAY UNIT (X54-3510-10)
LCD J1 MBL SB GND PTT ME MIC HOOK CM R1 100
0.01u
TK-8160H
1
SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0
D20 MC2850
C1
SURGE ABSORPTION
KMO1
1000p 1000p C6 C7
<B
C> KMO2
R2
10
CH UP
CH DN KMO3
KMI1
KMI2
KMI3
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
15 14 13 SB 12 8C 11 5C 10 HOOK POWER
SEG27 33
PTT
1000p C10
16
VOL UP
VOL DN
KM03
KM02
KM01
COM0
COM1
COM2
COM3
SEG30
SEG29
R4
R3
R5
1k
49 50 51
SEG28
NC
NC
NC
NC
NC
2
32
SEG26
1k
1k
31 30 29 28 27 26 25 24 23 22 21 20 19 18
L1
1000p C15 470p C30 C16
52 53
1u
9 8
NC TX BUSY
54
5.01V
7 BL 6 CM 5 CL 4 CE 3 DI 2 DO 1
DC SW Q7 2SC3928A
R26 1k
55 56 57 58 59
IC1 LC75854W
60 61 62
1000p
1000p C12
1000p C14
1000p
Q8 2SC3928A
R27
1k
63
C11 C13
64
SEG3
SEG4
SEG6
SEG7
SEG10
SEG0
SEG1
SEG5
SEG2
SEG8
SEG9
DI
BRI NC NC BL NC
SEG11 17
R24
R25
10k
10
11
12
13
14
15
T:3.74V
R22 180
0
T:1.71V
R23 82
R7 10k
100p C19 C20 100p
R8 10k
680p R9 C21 56k
10k
16
T:3.71V BUSY:3.71V
10k
R21
D8 B30-2281-05 D11 B30-2281-05 D14 B30-2281-05 D17 B30-2281-05 D7-18 LCD BACKLIT
0.64V
D2 B30-2282-05 D4 B30-2282-05 D6
3.92V 7.84V
R17 39
LCD BACKLIT SW
Q2 2SB1132(Q,R)
1000p C22
39 0.64V R30 39
0.64V
R31
R19 3.9k
B30-2282-05
330
B30-2281-05
39
Q4 KRC102S DC SW
10 C293
R282 47k
CN6 1 2 3 4 5 6
R283 68k
C283 0.22u
1u
R:3.13V
C284
C285
C286
C281
1000p
C282
4.7k
1u
R286
SPM
R281
Q281 DTC363EU
J1
C289 1000p
AMPSW
C288 1000p
1000p
C290
Q282 KRC102S
BSB 5C
CN5
Q41 DC SW (SB)
AF MUTE
C52
SB FB 8T
DC SW (8T)
8T R46 1.5k
Q45 12A02CH
C60
D42 1812L110PR
13.6V
22u10
220p
220p
330u25 C48
R41
8TC
10k
C63 0.01u
R45 47k
7.98V
CURRENT PROTECTION
47k
R47
C47
C46
C43
C50
12.6V
R42 4.7k
1000p
VOLTAGE REGULATOR/5V
4.97V
8R
22u10
IC43 NJM78L05UA
COM
10u6.3
C59
1000p C66
DC SW (8R)
8R R44 R43
7.93V
8C 3
IC41 KIA7808AF
0.01u
22u10
C56
C55
0.1u
C54
OUT IN COM 2
1
0.1u
R105 1k
Q42 KRC102S
470k R49
DC SW (SB) 1
0.01u
Q43,44
Q43 12A02CH
VOLTAGE REGULATOR/8V
5M
C67 C65
OUT
IN
3
C64
5.77V
390k R50
C42
2 3
8C 5M
5C
330k
C41
D41 ZSH5MA27
1000p
1000p
1000p
C53
C51
C49
470p
220p
1.1A
4.0A
1000p
Q46 KRC102S
T:7.87V
13.6V
F41 F53-0246-05
Q45,46
BSB
SB
SB
4.97V
1000p C70
0.1u
VOLTAGE DETECTOR/INT
VOLTAGE DETECTOR/RESET
1000p
C71
0.1u C68
C69
43
X57-709 4/4, X54-351 1/1
LCD
C555
C575
R426 1k 0.047u35
R427 1k R428
C574
L421
C576
HZU5ALL
CHARGE PUMP
L441 4.7u
L508
D421
R421
Q421,422
R430
VOLTAGE DROPPED
220p
C444
C446
R458
0.1u35
C424
C425
C427
470p
100 C477
3p
5p
C550
C548
TC441
C467
C426
C443
R441
R453
470p
33p
30p
DRIVE AMP PRE DRIVE AMP Q502 RD00HVS1 R519 22 T:7.60V L504 3.3n T:3.82V C523 47p C524 R524 8p R525 5.6 R526 820 C526 9p C527 820 L505 5n C528 R536 10 15p 47p C540 39p T:2.19V Q503 PD55008TR C541 39p L507 2.5n 470 C545 10p C549
C626 R800 1.5p L603 1.5T C610 C613 0.5p 3p 5p L604 1.5T
R92-1061-05
470p
C471
1u16
C1
RX VCO
KMO1 1000p 1000p C6 C7 A <B C> KMO2 CH UP CH DN KMO3 VOL UP 1000p C10 0.01u C27 100p C9 KMI1 VOL DN KMI2 S KMI3 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
SEG27 33
100 C481
R2
R822
33p
6.91V
C551
9p C625
20
19
18
17
16
15
14
13
12
11
L509
L601
1000p C402
1000p
100p C404
C401
C403
100p C405
100p
R442
HSC277
NC5
NC4
FC
FOUT
NC3
LE
DATA
CLK
100
C482
470p
9.5T
2.5T
Q443 KRX102U
R454 0
T:2.40V
POWER DI
1000p
C614
C616
9.5T
L605
0.5p
C10
30p C564
C565
C567
2p
1p
9p
1p
CN1 1 2
CN1 MIC 18 ME 17 GND 16 PTT 15 14 13 SB 12 8C 11 5C 10 C15 470p C30 C16 TX 8 BUSY 7 BL 6 CM 5 CL 4 CE 3 DI 2 DO 1 DC SW Q7 2SC3928A R26 1k DC SW Q8 2SC3928A R27 1k 1u 9 1000p NC L1 HOOK POWER
D447
C504
47 C507
C510
470p C514
R512
R513
470p R515
R517
470p R507
10 C513
R518
R520
C520
470p
470p
3.3k
6.8k
R534
68k R535
56k C534
470p
8.2k
R537
82k R538
56k C543
OSCOUT
470p
RF SW (TX/RX)
470p
22k
10
DO 3 CE 4
OSCIN
GND
VCC
NC1
NC2
XB15A709 D605
C571
470p C572
R539
0.01u
C611
100
D604
XB15A709
Q444 TX VCO 6.92V RF AMP Q431 2SC4649(N,P) TX VCO D444 MA2S304 MA2S304 D443 L447 27u 5.35V C453 C454 6p 7p L448 C455 L449 0.5p 4.7u 27n
FIN
DO
VP
LD
R:5.63V T:0V
CL C607 C615 D606 MA742 1p 3p 2p D607 MA742 D608 MA742 CM MBL 7 BSYLED 8 TXLED 9 C618 470p R601 22k 1000p R602 C619 C620 470p R603 DISPID 22k 10 5C 11 8C 12 SB 13 D606-608 APC VOLTAGE DETECT POWER HOOK PTT 5M R5 22k DA221 D3 DA221 D1 D2 R1 0 R3 R2 1k 100 14 15 16 17 18 22k R4 3.3k 5 6
10
R403
1k
R:0V T:6.73V
470p
Q442 2SJ347
R461
R401 R402
1k 1k
Q442,443 T/R SW
4.85V
470p
NC
NC
NC
NC
COM0
COM1
COM2
COM3
KM03
KM02
KM01
NC
SEG30
SEG29
R514
R4
R3
R5
10
1k
47
C624
R606
470p
R409 C410 0.1u 100 L402 10u R406 C409 1.5k 22p
C431 1000p
R431 0
22k
0.720V
1k
1k
1.60V
5.02V
4.93V
R509
X401 L77-1944-05
L446 27u
49 50 51 52 53 54
SEG28
10
SEG26
SEG25 SEG24 SEG23 SEG22 SEG21 LCD CONTROLLER IC1 LC75854W SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG3 SEG4 SEG6 BRI SEG7
SEG10
R521
C505
C511
C512
470p
470p
470p
47u16
02DZ5.1(Y)
C501
C517
C518
100
D502 470p
NCP18XH103K03
R433
C452
C457
220k
470p
C459
1.5p
470p
5p
D503
D604,605 ANT SW
1SV278 C456
TC442
D445
470p
TH441
470p
10p
R446
150
VOLTAGE PROTECTION
C532
C415
0.01u
R651
R432
470k
L404
7.91V R449 L451 R450 47k 10u6.3 C461 C463 470p MODULATION 1SS355 C464 4.7k D446 R451
C483
470p
6.92V
1k
TEMPERATURE COMPENSATION
0.01u
C651
470
TCXO
RIPPLE FILTER
TX VCO
-t
R462
R463
MC2850
VEE
4 3 2 R653 R664 0 R654 R655 5.6k 1k R658 0 VR1 47k R12-6427-05 D651 1SS355
T:12.42V
6 7 8 VCC R652
5.01V
55 56 57 58 59
1000p
C407
R408 100k 4.97V C416 C434 R447 R448 470p 0.1u 47k 39k
100k
10u6.3
C411
C412
C652
0.1u
22u10
470p
470p
1 0
TEMPERATURE COMPENSATION
C465
R657
T:7.71V
DA221
RIPPLE FILTER
7.59V
R661 18k
R662 0
60 61 62 63
8C
5C
8C
8C
8C
8R
8T
8T
8T
8T
5M D1-3 R24
1000p
1000p C12
1000p C14
1000p
C11
C13
64
SEG0
SEG1
SEG5
R25
10k
TX/RX UL
10
11
12
13
14
15
UL C360 R360 820k C361 470p R362 TH351 C515 TP 470p 8p 390k C364
0 T:1.71V R23 82
R341 0.01u C346 L343 330n 100 C332 0.1u C343 68p L341 330n 330n R:0.64V Q341 2SC3928A L342 C341 100p W:4.94V N:0V R333 10k WIDE R332 10k CF301 L72-0993-05
R372
R370
68k C379
C17
C24
R359
C19
C21
R351
R324
R371
R342
C354
L351
0.47u
220k
3p
6p
R306
4.7k
1.8k
IF SW D332 MC2858
IF SW D331 MC2858
50.4MHz
R305
R:7.09V
1 2
D C359 12p S
Q352 3SK318 G2 G1
39k C378
470
470p
R:7.00V
D S
D353-355 RF BPF TUNING C380 C394 1p C381 5p 12.5n C383 0.75p C384 C395 6p 9p C386 1p C388 HVC350B 2.5p
56k
33p
470
0.01u 2 3 5 6
680p R9
330
C20
0.01u
0.47u
100p
100p
100k
MIXER
220k
RF AMP
TX RED LED
0.01u
C25
R355
1u C18
R353
C349
0.1u
C351
R354
C350
1000p
L352
47k
R:1.67V
R:3.50V
470p
R:4.07V
R:0.76V
XF351 L71-0624-05 4 1
-t
3.3k
470p
R6 10k
R7 10k
R8 10k
R14 47k DIMMER FUNCTION SW Q1 RN47A4 D7 B30-2281-05 33 D10 B30-2281-05 D13 R20 0 B30-2281-05 D16 R19 3.9k B30-2281-05 B30-2281-05 D17 B30-2281-05 D7-18 LCD BACKLIT B30-2281-05 D18 B30-2281-05 D8 B30-2281-05 D11 B30-2281-05 D14 D9 B30-2281-05 D12 B30-2281-05 D15 0.64V R28 39 0.64V R29 LCD BACKLIT SW Q2 2SB1132(Q,R) 1000p C22 39 0.64V R30 39 0.64V R31 39
R373
C303
4700p
R304
1p L354
8p L355 8n
22k
8n
8n
C344
0.01u C358
0.01u R361
C357
270p
C345
R358
C362
C363
470p
470p
56p
220
180
HVC350B
HVC350B
R15
16 15 14 13 12 11
4.5p
0.3p
8n
R307 270k
0.75p
L360
BUFFER AMP 0.1u R336 R335 R334 C333 10k 10k 10k
0.1u
22k
CF302 L72-0999-05
C353
0.01u
7.92V
R:0.71V
R:1.90V
470p
D351
R352
D352
R367
C376
D353
D354
470p
D355
100
100
R369
C377
C390 8p
470p
R380 0
150
D2 B30-2282-05 D4 B30-2282-05 D6 R11 B30-2282-05 330 3.92V R10 330 7.84V KEY BACKLIT SW Q3 KRA225S
R17 39
C392
L358
NARROW
R309 C366 C375 R365 R366 470p R376 SQL AMP Q301 2SC3928A 1M R310 330k R:4.21V 1M 1M RECTIFICATION C309 R312 0.022u R:1.10V 0.022u 1000p R311 C307 C308 D301 MA742 22k R374 R378 AFV 3.3k 0.1u 1M 1M R:2.09V R:2.07V R381 100k 0 0 0.01u C385 C382 470p 470p C389 C391 470p CP5 1k CP6 1k CP7 1k
C393
C387
L359
L361 8n
R323 R322
C370
R303
R302
4.7k
0.01u
R321
C321
33k
1000p
R301
C302
4.7u6.3
FREQO
RESET
MODI DTM/HSDI
27k TH301
BLO
VDref
GND
W/NO
FREQI
W/NI
C301
R313
100k
1k
L321 L34-4554-05
R392
R393
BLI
DO
1M
15u6.3
4.7k
FLAMPO
FLAMPO
C306
470p
R125 47k
0.01u C325
C326
C310
R314
0.1u
100k
1000p R:1.65V
-t
DC CONTROLLER
PC/TVO
PC/TVI
MICMT2
MICMT1
TVI
AFI
LD
0.01u 0.01u
10
11
12
WIDE PLLE
0.01u
0.01u
NARROW
76 77 78
AMPSW
MICEM
DISPID
VDD
AFO
TVO
CE
DO
CL
CM
NC
NC
NC
NC
NC
CK
DI
VSS
DST3
DST2
DST1
DT
SPM
MBL
VCC
IGN
CLK
DAT
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
Q4 KRC102S AFM 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 5C 27 26 C52 SB FB 8T DC SW (8T) PA HOR R131 47k R132 47k 8TC 8TC R47 10k C63 0.01u R45 47k 7.98V R42 4.7k 8R C50 12.6V 1000p Q46 KRC102S R46 C60 1.5k Q45 12A02CH D42 1812L110PR 13.6V 1000p Q41 2SJ645 13.6V F41 F53-0246-05 220p 4.0A REVERS CONNECTION PROTECTION VOLTAGE REGULATOR/5V 4.97V 5M 10u6.3 1000p C66 C67 C65 1 0.01u IC43 NJM78L05UA COM OUT IN 3 0.01u C64 D41 ZSH5MA27 1000p B Q45,46 8T BSB Q41 DC SW (SB) TXD R110 R109 R108 1.5k 47k 47k R111 47k 5M SAMPSW FNC2 FNC1 AMPSW C288 1000p 5M R113 47k RXD R112 1k HOOK PTT SPM SPM C281 1000p R:3.13V R281 C282 4.7k 1u C293 R282 47k 1u R283 68k R284 2.2k AF MUTE Q281 DTC363EU C283 0.22u 4.7u16 47u16 0.1u 390 10 R115 47k AUDIO AMP IC281 LA4600 5 1 C287 R285 470u16 0 CP4 1k FNC4 FNC3 AF AMP HOR PA HOR PA CP3 1k FNC6 FNC5 CP2 1k FNC8 FNC7 DC SW
1k
1k
1k
FNC8 FNC7 FNC6 FNC5 FNC4 CEFLS FNC3 HSDSW DETSW SCRSW MICROPROCESSOR IC101 30622MEP-A01GP EMPFLS NC ABS HOOK PTT RXD TXD BSYFLS CLKFLS FNC2 FNC1 EEPDT
DTMF/MSK
C112 C113
C114 C115
C110 C111
1000p
C206
C116
C117
DTM/HSDI DT CK EVLLD
DETSW SCRSW HSDSW AFM NICMT1 LSDI MICEM LIMSW C224 0.01u
R16
33
16
TX/RX
TX/RX UL
TX/RX UL
T:3.71V BUSY:3.71V
10k
SURGE ABSORPTION
NC
8R
8C
8R
8R
8R
8R
NC
BL
SEG2
R21
SEG8
SEG9
DI NC
SEG11 17
8.2k
4.7k
C261
0.1u
TEMP2 TEMP1
R126 1k R127
C260
D5 DA221
D7 DA221
D9 DA221
D11 DA221
C267
150k(D)
R224
560
R265
47k
R263
47k
TXAFO TXAFI
R264
R267 68k(D)
R268
68k
1 2 3 4 R201 5 6 C203 R203 91k C202 Q201 2SC3928A 560 TX AF (DETO) 0.033u C222 0.1u 7
14
0.1u
100k 0.47u
0.01u
C263
1u
R269
C262
1k
C284
C285
C286
220p
3.3k
C289
32
31
30
29
28
27
26
C205
C201
R261
RXIN
RXINO
EXPOUT
AGND
FNC3 FNC3 FNC4 FNC4 FNC5 FNC5 FNC6 FNC6 0.1u 4.7u FNC7 FNC8 FNC8 D4-11 SURGE ABSORPTION 22k 470p FNC7 8C R:7.9V DUAL GROUND SENSE OP-AMP IC214 BA10358FV 1 2 R228 22k IGN DATAI DETO TXAFI R221 TXAFO 5C 4.7k R220 R229 100k 680 R824 100k IC215 BA10358FV 5 +IN2 6 -IN2 7 oUT2 8 C24 C25 C26 C13 C14 C17 C18 C19 C20 C27 C28 C21 C22 C23 C15 C16 C29 C30 C31 5C 8.0V VCC oUT 10u6.3 -IN1 +IN1 2 1 C230 VEE 3 0.1u DUAL GROUND SENSE OP-AMP 4 C220 3 4 8 oUT -IN1 +IN1 VEE VCC 7 oUT2 6 -IN2 R225 22k 5 +IN2 22k 1u DETO
FILTERO
RXAFIN
RXAF
1000p
C290
FNC2
0.1u
120k
1800p
FNC2
L101
96 VREF
CP1 1k
1000p
FNCI
5C
HSDI
HSDI
0.1u
R207
C106
DETO
RXAFO
2.5V 2.5V
18k
56k
D6 DA221
D8 DA221
D10 DA221
R270
R266
RXAFI
R262
C259
C264 33p
R260
R130 0
94 AVSS 95 NC
R286
4.7u6.3
1000p C269
C275
BSB
AGNDIN TXIN TXINO LIMLV EXTLIMIN MOD VDD TDATA/DTRCLK DTRLOADN TCLK/DTRDO
25 24
4.7u6.3
DTMSTD
C221
RESET
Wide
GND
GND
UL
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
R216 0 2.2u10 C216 D211 1SS372 AGC C215 MIC AMP 0.1u IC211 NJM2100V 1 2 2.5V 3 4 C212 V+ 8 7 6 5 5.0V
6 7 8
20
AMP3N
R277 22k
25
IC241 AQUA-L
21
AMP3O
PA
AMP4P
HOR
VCC
VSS
XIN
INT
NC
NC
NC
22
PLLE
C256
TX/RX
XOUT
AUDIO PROCESSOR
Narrow
EVLLD
AMP4N
POWER
0.1u
BSHIFT
CNVSS
R202
AMP4O
23
EEPCK EEPWP
C233
C225
C228 R227
R226 C229
R102
R103
R104
1000p
R101
1k
220p
470p
47k
47k
R41
5M
R211
C46
C43
C42
RDF/FD
30k
DIO
C271
1000p
R208
0 C217
3.3k (D)
10
11
12
13
14
15
1000p R241 0
R249
5M
5M
5M
R275
R85
56k (D)
R242
R244
R243
R245
R246
R247
R248
R99
1k R98
R86
47k
1000p
RXAFO ALTI
75k 2.5V 470p 470p 470p 470p 470p 470p 470p 470p C251 0.047u C211 TDATA/DTRCLK 0.018u R251 47k R252 100k C252 0.1u R253 5.6k C249 10p
18p
0.1u
6p
18p
6p
8 9 10 11
ALTI RXAFI 5C 8C 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p
R88
R87
C219 0.1u
470
RXAFO
0.1u
22k
47k
0.1u
2.2k
R213
R91 0 R250
C59
IC81 AT24C12810SU18 8 A0 A1 A2 GND R84 R83 C81 VCC 7 WP 6 SCL 5 SDA 10k 0 0 1000p R82 10k INT RESET SBC INT RESET SBC R81 4.69V 8RC 8RC Q44 KRC102S
22u10
EMGMIC
R240
47k
L211
C218
R219
C227
5.6k
FB
5M
SB
FB
TXAFO
1500p
330k
C276
R214 R215
75k
TXAFI
C214
39p
W/N SW / TX
16
R212
180k (D)
R274
470p
DETO
3300p
C253
C254
Q241 RT1P141U
0.1u C272
R273
4.7u6.3
DIR
SCLK
DATAI
XOUT
R254 470k
R255 150k
R256 47k
QT/DQT
QT/DQT
EEPROM
Q43,44 DC SW (8R)
VOLTAGE REGULATOR/8V 7.93V IC41 KIA7808AF 3 22u10 OUT IN COM 2 1 C54 0.1u R105 1k Q42 KRC102S
1 2
8C
02DZ18(X,Y)
470p
1SS355
C250
D82
D81
10p
5C 8C
TCLK/DTRDO
DTRLOADN
C244 C245
C242 C243
C246 C247
C241
C248
330k
DATAI
RDF/FD
DIR
22u10 C57
0.01u
1000p
1000p
C94
C93
ALTI
R92
C82
DIO
POWER
5C
5M
8C
MICEM
MICEM
18k (D)
68k
1000p
STD
C58
COM 2
4 GND VoUT
GND
VoUT
R48
R231
330k
1k
Q83 2SK1830
Q82 2SK1830
OUT
IN
390k
R51
R50
3mV R94
C226
R230
IC42 NJM78L05UA 1
1 3 2 NC SUB VCC
470k
C89
C88
C86
C85
R49
0.1u
C91
C90
39k
RXAFI
C56
C55
IGNITION
47k
DC SW (SB)
IC45 BD4740G
5.77V
5C
C47
C41
5M
STD
XIN
1k
R90
IGN
17
R100
CN3
VSS
47k
18
330u25 C48
1k
1k
AMP3P
1000p
1000p
C53
C51
C49
220p
19
SB
DTRAIN
1000p C70
0.1u
VOLTAGE DETECTOR/INT
VOLTAGE DETECTOR/RESET
1000p
C71
0.1u C68
C69
IGN
SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0
10p
220
100
2p
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
CN6 1 2 3 4 5 6
J1
CN5
TK-8160H
BLOCK DIAGRAM
DISPLAY UNIT TX-RX UNIT
RF MBL SB MIC PTT(TXD) ME MIC HOOK(RXD) CM POWER 8C IC401 MB15A02 A <B C> KMO1 PLLE DT CK LD 5C CH UP CH DN KMO2 5C TCXO X401 VOL UP VOL DN KMO3 D/A CONV IC201 M62364FP (1/6) PLL IC 16.8MHz 16.8MHz Q421 CHARGE 2SA1832(GR) PUMP LOOP FILTER CV Q431 2SC4649(N,P) 8C
KMI1
KMI2
M SQIN
LCD
COM0~3 SEG0~30
LCD DRIVER
CE CL DO KMI1~3
IC211 NJM2100V (1/2) MIC ME GND PTT HOOK POWER SB 8C 5C NC TX BUSY BL CM CL CE DI DO MIC/IDC
TCXOMOD IC241 AQUA-L (1/2) AUDIO PROCESSOR IC201 M62364FP D/A CONV
BRI DI BL KMO1~3
QT/DQT AGC Q211 2SC4919 MICMT AGC DET D212 MC2858 D211 1SS372 IC201 M62364FP (2/6) D/A CONV
Q1 RN47A4 8C SW
SB QT/DQT 8T DTMF/MSK 8R NARROW WIDE AB PL DT EV CK BS CL TX CE DO AF BSYLED SP TXLED AM MI PA MI HOR DIR MB LIMSW DTRLOADN TDATA/DTRCLK PTT (TXD) HOOK (RXD) POWER CM DI STD UL TCLK/DTRDO INT RDF/FD RESET
SW Q4 KRC102S
BL
44
TK-8160H
BLOCK DIAGRAM
D601,602 MA4PH633 D604,605 XB15A709 ANT SW LPF ANT Q501 2SC3356 Q500 (R24) 2SC5110(O) RF RF Q504 RD60HUF 1-01 FINAL AMP Vg 8T POW. DET D609 MA742 POW. DET D606 MA742 Vg 50.4MHz IC321 TK14489V IF DEMODULATOR Q351 2SC5636 IF MCF XF351 49.95MHz Q352 3SK318 MIX BPF Q353 3SK255 RF BPF 8T 8R OMOD VCOMOD D332 MC2858 SW CF301 (WIDE) 450kHz CF302 (NARROW) IC201 62364FP (2/6) D/A CONV DTMF/MSK NARROW WIDE AUDIO PROCESSOR IC81 EEPROM AT24C12810SU18 EEPWP EEPCK EEPDT 8C TEMP1 TEMP2 8T RSSI SQIN Q46 KRC102S 8TC IGN BATT HSD Q43 12A02CH 8R Q44 KRC102S BUFF IC211 NJM2100V (2/2) 8RC SW RESET 5C AVR 5V IC42 NJM78L05UA IC44 BD4740G RESET 5M SW INT INT SW SBC Q45 12A02CH SW 3.6864MHz MUTE SW Q213 2SK1830 BATT Q41 IC41 2SJ645 KIA7808AF AVR 8V SB SW Q42 KRC102S 5M SW IC43 NJM78L05UA AVR IC45 BD4740G D/A CONV D331 MC2858 SW DTMF/MSK IC241 AQUA-L (2/2) IC201 M62364FP (6/6) IC201 M62364FP (3/6) D/A CONV 8R D351,352 HVC350B RF BPF TUNE 8R RF BPF TUNE D353,354,355 HVC350B APC CONTROL IC651 BUFFER TA75W01FU (1/2) IC651 TA75W01FU (2/2) PC POW. DET D607 MA742 POW. DET D608 MA742
Q441 2SK508NV(K52) RX VCO CV Q442 2SJ347 SW ) TX/RX TX VCO L Q406 2SK508NV(K52) Q443 KRX102U SW
Q447 2SC5636 RF
8T
8R
T/R SW
8CL
D447,448 HSC277 8T
VCOMOD
IC201 M62364FP (4/6) D/A CONV IC281 LA4600 AF PA EXT. SP SPM SW Q282 KRC102S AMPSW SP
Q281 DTC363EU SW
5M
X241
AFM
QT F/MSK ROW
ED D
SBC 8TC 8RC ABS PLLE EVLLD BSHIFT TX/RX AFM SPM AMPSW MICEM MICMT MBL
+B E
W OADN A/DTRCLK
12.0MHz
45
TK-8160H
LEVEL DIAGRAM
Receiver Section
Center Frequency
450kHz
W : 120.5dBm N : 120.0dBm
W : 121.0dBm N : 121.0dBm
W : 108.0dBm N : 107.0dBm
W : 111.5dBm N : 110.5dBm
W : 111.0dBm N : 110.5dBm
W : 100.0dBm N : 98.0dBm
CF301 /CF302
Q353 ANT
G2 D S
Q352
G2 D S
XF351
IC321 Q351 20
BPF
G1
BPF
G1
To make measurements in the RF section, connect the RF level meter. In the RF section, use a 0.01F coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINA
Transmitter Section
Display Unit X54-351 W/N 5.0mVrms W/N 0.18Vrms W/N 0.20Vrms W/N 0.30Vrms W/N 0.80Vrms W : 0.49Vrms N : 0.26Vrms 2.0dBm
TX-RX Unit
MIC 2
IC211 1 1
IC213 2 2
IC241 6 20
IC241 21 9
To make measurements in the AF section, connect the AC level meter. AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD.
To make measuremen
46
TK-8160H
LEVEL DIAGRAM
450kHz W : 93.5dBm N : 90.0dBm CF301 /CF302 W : 0.58Vrms N : 0.49Vrms W/N 0.28Vrms W/N 0.28Vrms
Audio Frequency
W/N 0.29Vrms
W/N 0.28Vrms
W/N 15mVrms
IC321 11
IC201 13 14 23
IC241 24 8
IC213 9 5
IC241 6
IC241 31 26 12
IC201 11 10
IC281 1 J1
vel meter. 12dB SINAD.) To make measurements in the AF section, connect the AC level meter. (ANT input : 53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow)) The AF output level is adjusted for a 0.45V/4 by the front panel AF VOL control.
nit (VCO)
TX-RX Unit
FINAL Amp
TX-RX Unit
2.0dBm
1.8dBm
12.2dBm
15.8dBm
20.0dBm
24.5dBm
45W
Q446
Q447 D448
Q500
Q501
Q502
D G S
Q503
D G S
Q504
D G S
4ohm
47
TK-8160H
SPECIFICATIONS
GENERAL
Frequency Range ............................... K : 450 to 490MHz Channel Spacing ................................. Wide : 25kHz Operating Voltage ............................... 13.6V DC 15% Current Drain ...................................... Less than 0.4A on standby Less than 1.0A on receive Less than 14.0A on transmit Operating Temperature Range ........... 30C to +60C Dimensions & Weight ........................ 6.30 (160) W x 1.70 (43) H x 5.40 (137) D inch (mm), 2.60 lbs (1.18kg) Channel Frequency Spread ................ 40MHz M : 440 to 480MHz Channels / Zone .................................. Max 128 CH / Max 128 zone Narrow : 12.5kHz
KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan