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UHF FM TRANSCEIVER

TK-8160H
SERVICE MANUAL
2004-12 PRINTED IN JAPAN B51-8708-00 (N) 1073

Modular jack (E08-0877-05)

Key top (K29-9342-01)

Panel assy (A62-1107-13)

Badge (B43-1179-04)

RF coaxial receptacle (M) (E04-0167-05) DC cord (E30-3448-05)

CONTENTS
GENERAL .................................................. 2 SYSTEM SET-UP ...................................... 3 OPERATING FEATURES .......................... 4 REALIGNMENT ......................................... 5 INSTALLATION ......................................... 9 DISASSEMBLY FOR REPAIR ................. 11 CIRCUIT DESCRIPTION .......................... 12 SEMICONDUCTOR DATA ...................... 17 COMPONENTS DESCRIPTION .............. 18 PARTS LIST ............................................. 19 EXPLODED VIEW .................................... 26 PACKING ................................................. 27 ADJUSTMENT ........................................ 28 TERMINAL FUNCTION ........................... 33 PC BOARD DISPLAY UNIT (X54-3510-10) ............ 34 TX-RX UNIT (X57-7090-11) ................ 36 SCHEMATIC DIAGRAM .......................... 40 BLOCK DIAGRAM ................................... 44 LEVEL DIAGRAM .................................... 46 SPECIFICATION ................... BACK COVER

TK-8160H
GENERAL
INTRODUCTION
SCOPE OF THIS MANUAL
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions, which are issued as required.

3. PRE-INSTALLATION CHECKOUT 3-1. Introduction


Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation.

3-2. Testing
The radio should be tested complete with all cabling and accessories as they will be connected in the final installation. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. Signalling equipment operation should be verified.

ORDERING REPLACEMENT PARTS


When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts : components, kits, and chassis. If the part number is not known, include the chassis or kit number of which it is a part and a sufficient description of the required component for proper identification.

4. PLANNING THE INSTALLATION 4-1. General


Inspect the vehicle and determine how and where the radio antenna and accessories will be mounted. Plan cable runs for protection against pinching or crushing wiring, and radio installation to prevent overheating.

PERSONAL SAFETY
The following precautions are recommended for personal safety : DO NOT transmit if someone is within two feet (0.6 meter) of the antenna. DO NOT transmit until all RF connectors are secure and any open connectors are properly terminated. SHUT OFF this equipment when near electrical blasting caps or while in an explosive atmosphere. All equipment should be properly grounded before powerup for safe operation. This equipment should be serviced by only qualified technicians.

4-2. Antenna
The favored location for an antenna is in the center of a large, flat conductive area, usually at the roof center. The trunk lid is preferred, bond the trunk lid and vehicle chassis using ground straps to ensure the lid is at chassis ground.

4-3. Radio
The universal mount bracket allows the radio to be mounted in a variety of ways. Be sure the mounting surface is adequate to support the radios weight. Allow sufficient space around the radio for air cooling. Position the radio close enough to the vehicle operator to permit easy access to the controls when driving.

PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING
Unpack the radio from its shipping container and check for accessory items. If any item is missing, please contact KENWOOD immediately.

4-4. DC Power and wiring


1. This radio may be installed in negative ground electrical systems only. Reverse polarity will cause the cable fuse to blow. Check the vehicle ground polarity before installation to prevent wasted time and effort. 2. Connect the positive power lead directly to the vehicle battery positive terminal. Connecting the Positive lead to any other positive voltage source in the vehicle is not recommended. 3. Connect the ground lead directly to the battery negative terminal. 4. The cable provided with the radio is sufficient to handle the maximum radio current demand. If the cable must be extended, be sure the additional wire is sufficient for the current to be carried and length of the added lead.

2. LICENSING REQUIREMENTS
Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are within the limits permitted by the station license. Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general class commercial radiotelephone operators license. There is no license required to install or operate the radio.

TK-8160H
GENERAL / SYSTEM SET-UP
5. INSTALLATION PLANNING CONTROL STATIONS 5-1. Antenna system
Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs.

NOTE
If you do not intend to use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap to stop dust and sand from getting in.

5-2. Radio location


Select a convenient location for your control station radio which is as close as practical to the antenna cable entry point. Secondly, use your systems power supply (which supplies the voltage and current required for your system). Make sure sufficient air can flow around the radio and power supply to allow adequate cooling.

Antenna connector

External speaker jack

SERVICE
This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.

Power input connector

SYSTEM SET-UP
Merchandise received

License and frequency allocated by FCC

Frequency range (MHz) 450~490

RF power 45W 45W

Type K M

Choose the type of transceiver

440~480

Transceiver programming

See page 5. A personal computer (IBM PC or compatible), programming interface (KPG-46), and programming software (KPG-99D) are required for programming.

KAP-2 Horn alert/P.A. relay unit (Option) KES-3 External speaker (Option) KES-5 External speaker (Option)

KCT-39 Connection cable (Option) KCT-36 Extension cable (Option) KGP-2A Modem GPS receiver or or KGP-2B Modem GPS controller (Option) Delivery KDS-100 Mobile data terminal (Option) KCT-18 Ignition sense cable (Option)

You can install either KAP-2 or KCT-39 to the transceiver.

TK-8160H
OPERATING FEATURES
1. Controls and Functions
1-1. Front Panel
q w e r t y u

!4

key Press to activate its programmable function. The default setting is None (no function). !5 PTT switch Press this switch, then speak into the microphone to call a station.

1-3. Display

i o

!0

!1

!2

!3

!4

1-2. Microphone
Indicator
!5

Description Appears when the key programmed as Monitor or Squelch Off is pressed. Appears when the DTMF or 2-tone code of a call matches the code in your transceiver. Appears while using the Talk Around function. The selected zone is added to the scanning sequence. Appears while scanning.

q w

r t

u i o

!0

!1

!2

!3

(Power) switch Press to switch the transceiver ON or OFF. key Press to activate its programmable function. The default setting is Volume Up. key Press to activate its programmable function. The default setting is Volume Down. Display Refer to right. key Press to activate its programmable function. The default setting is Zone Up. key Press to activate its programmable function. The default setting is Zone Down. Speaker Internal speaker. Microphone jack Insert the microphone plug into this jack. TX/RX Indicator Lights red while transmitting. Lights green while receiving a signal. key Press to activate its programmable function. The default setting is Squelch Off Momentary. key Press to activate its programmable function. The default setting is None (no function). key Press to activate its programmable function. The default setting is Channel Down. key Press to activate its programmable function. The default setting is Channel Up.

Appears when a message is stored in the transceiver stack memory. Appears and blinks when a new message has arrived. Appears when the AUX port has been activated. The selected channel is set as a Priority channel. Appears when the Horn Alert function has been activated. The selected channel is added to the scanning sequence. Appears when Scrambler function has been selected. Appears when the Public Address function has been activated. Displays the currently selected zone and channel number, or the channel name.

1-4. Rear Panel

Antenna connector

External speaker jack

Power input connector

TK-8160H
REALIGNMENT
1. Modes
User mode PC mode PC programming mode

3-2. Connection Procedure


1. Connect the TK-8160H to the personal computer with the interface cable. 2. When the Power is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitted from transceiver, the TX indicator blink. When data is received by the transceiver, the BUSY indicator blink. In the PC mode, PROGRAM is displayed on the LCD.

Clone mode

PC test mode

PC tuning mode

Self programming mode

Mode User mode PC mode For normal use.

Function

Used for communication between the radio and PC (IBM compatible).

3-3. KPG-46 Description (PC programming interface cable : Option)


The KPG-46 is required to interface the TK-8160H to the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level. The KPG-46 connects the modular microphone jack of the TK-8160H to the computers RS-232C serial port.

PC programming mode PC test mode

Used to read and write frequency data and other features to and from the radio. Used to check the radio using the PC. This feature is included in the FPU.

PC tuning mode Clone mode

Used to tune the radio using the PC. Used to transfer programming data from one radio to another.

3-4. Programming Software Description


KPG-99D is the programming software for TK-8160H supplied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC or compatible machine. The data can be input to or read from TK-8160H and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver.

Self programming mode

You can program the frequency, signalling and other functions using only the radio.

2. How to Enter Each Mode


Mode User mode PC mode Clone mode Self programming mode Power ON Received commands from PC [ [ ]+Power ON (Two seconds) ]+Power ON (Two seconds) Operation

4. Clone Mode
Programming data can be transferred from one radio to another by connecting them via their modular microphone jacks. The operation is as follows (the transmit radio is the master and the receive radio is the slave).

3. PC Mode
3-1. Preface
The TK-8160H transceiver is programmed using a personal computer, a programming interface (KPG-46) and programming software (KPG-99D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.
IBM-PC

Note :
Clone mode should be enabled. ] key 1. Turn the master TK-8160H power ON with the [ held down (2 seconds), CLONE is displayed on the LCD. 2. Power on the slave TK-8160H. 3. Connect the cloning cable (No. E30-3382-05) to the modular microphone jacks on the master and slave. 4. Press the [ ] key on the master TK-8160H transceiver. The data of the master is sent to the slave. While the master is sending data, red LED blinked. While the slave is receiving the data, PC is displayed and green LED blinked. When cloning of data is completed, the master displays END, and the master red LED turned off, and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master. 5. The other slave can be continuously cloned. Carry out the operation in step 2 to 4.

KPG-46

KPG-99D TK-8160H

Fig. 1

TK-8160H
REALIGNMENT
4-1. Adding the data password.
If the data password is set in the optional feature menu, you must enter the password (Master transceiver) to activate a clone mode. You can use 0~9 to configure the password. The maximum length of the password is 6 digits. ]+Power ON. 1. [ 2. CLN LOCK is displayed on the LCD. 3. If the [ ] and [ ] keys is pressed while CLN LOCK is displayed, numbers (0 to 9) are displayed flashing. When ] key, the currently selected number is you press the [ determined. If you press the [ ] key after entering the password in this procedure, CLONE is displayed if the entered password is correct. If the password is incorrect, CLN LOCK is redisplayed.

5. Self Programming Mode


Write mode for frequency data and signaling, etc. To be used ONLY by the authorized service person maintaining the users equipment. After programming, reset the FPU to the Self- Programming disabled mode. Radios CANNOT be delivered to the end-user in the self-programming mode.

5-1. Enter to the Self Programming Mode


Hold down the [ ] key 2 seconds and turn the power switch on. When enter the self programming mode, 1- 1 is displayed 2 seconds after SELF is displayed.

5-2. Adding the Data Password


If the data password is set in the optional feature menu, you must enter the password to activate a self programming mode. You can use 0~9 to configure the password. The maximum length of the password is 6 digits. 1. [ ]+Power ON. 2. SLF.LOCK.R* is displayed on the LCD. 3. If the [ ] and [ ] keys is pressed while SELFLOCK is displayed, numbers (0 to 9) are displayed flashing. When you press the [ ] key, the currently selected number is determined. If you press the [ ] key after entering the password in this procedure, SELF is displayed if the entered password is correct. If the password is incorrect, SLF.LOCK.R* is redisplayed. * Read authorization password SLF.LOCL.R Overwrite password SLF.LOCK.W

Clone cable (E30-3382-05)

Fig, 2

Flow Chart (Master radio)


Press [ Is data password set? No ] key+Power ON for 2 seconds Yes

Note :
This mode (self programming mode) cannot be set when it has been disabled with the FPU.

5-3. Channel Setting Mode


Shows CLN LOCK

Input passward if passward is correct

Clone mode [ ] Start the clone function

Each channel can be setup in its action mode by using the panel keys. 1 is displayed, sets channel Pressing [ ] when 1setting mode. Select an item set using [ ] then change the selection with the [ ] or [ ]. The data displayed using [ ] is stored in the memory. Pressing [ ] proceeds to the next item without storing it in the memory. Press [ ] to set the display to SELF and return to reset (default) status.

TK-8160H
REALIGNMENT
Item Selection Mode
[ ] + Power on Self programming mode Display 1SE L F Zone 1 Channel

Item Setting Mode


1. RX frequency [ ] Display Current setting value 4 5 0 0 0 0 0 0 Value is not set [ ]/[ ] [ ]

Zone / Channel selection [ ] [ ] [ Zone No. / Channel No. selection [ [ ] [ ] 1. RX frequency [ ] [ ] [ ] 2. RX signaling [ ] [ ] [ ] 3. TX frequency [ ] [ ] [ ] 4. TX signaling [ ] [ ] [ ] 5. Channel name [ ] [ ] [ ] 6. Wide / Narrow [ ] [ ] [ ] 7. RF power [ ] [ ] [ ] 8. Scan Del/Add [ ] [ ] [ ] [ ] 9. Beat shift on/off [ ] [ ] [ ] 10. Compander on/off [ ] [ ] [ ]/[ [ ] [ ] ] : Down ] : Up

[ ]

MHz setting [ ] [ ]

4 5 0 ***** 4 5 0 ***** ST PD5 0 0 K

[ ]

kHz setting [ ] [ ]

]/[

[ ]

[ ] Refer to the Item setting mode. [ ] Refer to the Item setting mode. [ ] Same operation as the RX frequency. [ ] Same operation as the RX signaling. [ ] Refer to the Item setting mode. [ ] [ ] [ ]/[ ] [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored [ ] : Stored [ ] : Not stored

[ ]

kHz step [ ] [ ]

]/[

[ ]

[ ]

Frequency clear

[ ] : Cleared

2. RX signaling [ ] [ ] Signaling setting [ ] [ ] [ ] Off [ ] [ ] [ ] QT normal [ ] [ ] [ ] DQT normal [ ] [ ] [ ] DQT inverse [ ]/[ ] [ ] DQTD *** I [ ]/[ ] [ ] DQTD ***N [ ]/[ ] [ ] QTDD **** [ ] : Tone off Display TONEDOF F

[ ]

]/[

[ ]

]/[

[ ]

]/[

5. Channel name [ ] [ ] Channel name setting [ ] [ ] [ ] 1~8 digit selection [ ] : Stored [ ]/[ ] Character selection If the [ ] key held down (2 seconds), the blinking character clears. Display ________

TK-8160H
REALIGNMENT
6. Accessory Connection Cable (KCT-39)
The KCT-39 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the necessary signal lines are selected for use. 3. Insert the KCT-39 cable ( 5 ) into the chassis ( 6 ). The wire harness band ( 7 ) must be inside the chassis and face down. 4. Connect the KCT-39 to the TX-RX unit as shown in Figure 5 ( 8 ).
Avoid forming the wiring towards the shielding cover closure area. Chassis Cushion CN3 7 Wire harness band (Stopper) B PCB KCT-39 sumi tube A CN2

6-1. Installing the KCT-39 in the Transceiver


1. Lift the DC cord bushing ( 1 ) from the chassis. Peel the pad as shown in Figure 3 ( 2 ).

1 2

Chassis

Face down End view of this area

Fig. 3

2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both of which are supplied with the KCT-39.

Fig. 5
3

5. Connect the KCT-39 to the external accessory by inserting the crimp terminal ( 9 ) into the square plug ( 10 ), both of which are supplied with the KCT-39.
4

Fig. 4

Accessory Port Function


No. 1 2 3 4 5 6 7 8 Internal connector Red CN2-1 Pink CN3-1 Black CN2-3 Brown CN3-3 Orange CN3-2 Yellow CN2-8 Green CN2-7 Blue CN2-9 Color Name SB IGN GND DETO DATAI FNC4 FNC3 FNC5 No. 9 10 11 12 13 14 15 Internal connector Purple CN2-12 Gray CN2-10 White CN2-11 NC NC NC NC Sky blue CN2-6 Turquoise CN2-5 Color Name FNC8 FNC6 FNC7
13 15 1 3

10

Fig. 6
4 5 6 1 2 3

13
FNC2 FNC1

10 11 12

7 8 9

14 15

TK-8160H
REALIGNMENT / INSTALLATION
7. Ignition Sense Cable (KCT-18)
The KCT-18 is an optional cable for enabling the ignition function. The ignition function lets you turn the power to the transceiver on and off with the car ignition key.

1. PA/HA Unit (KAP-2 : Option)


1-1. Installing the KAP-2 in the Transceiver
The Horn Alert and Public Address functions are enabled by inserting the KAP-2 relay unit.

7-2. Connecting the KCT-18 to the Transceiver


1. Install the KCT-39 in the transceiver. (See the KCT-39 section) 2. Insert the KCT-18 lead terminal ( 1 ) into pin 2 of the KCT39 ( 2 ).

Installation Procedure
The accessories of KAP-2 use KIT A for this transceiver. 1. Open the case and shield cover of the transceiver. 2. Remove the jumper lead from CN6 connector on the TXRX unit. 3. Lift the DC cord bushing ( 1 ) from the chassis and remove the pad as shown in the Figure 1 ( 2 ).

1
13 15 1

Fig. 7 Fig. 1

7-3. Modifying the Transceiver


Modify the transceiver as follows to turn the power on and off with the ignition key. 1. Remove the jumper resistor (0) R95 of the TX-RX unit.

4. Affix the new pads (supplied with the KAP-2) to the DC cord ( 3 ) and chassis ( 4 ).
G13-2083-04 (9 x 3.5 x 4 mm) 3 G13-2084-04 (6 x 6 x 1.5 mm) 4

Setting With the KPG-99D


Select Function port from the Edit menu and enable the Ignition Sense.

TX-RX UNIT Component side

Fig. 2
CN2 R95

Fig. 8

TK-8160H
INSTALLATION
5. Affix the 20 x 20 x 2.5 mm pad to the 40 x 33 mm transparent sheet, then attach it to the TX-RX unit printed area as shown in Figure 3.
G11-4353-04 (40 x 33 mm)

8. Attach the supplied cable to the CN3 connector of the KAP-2 unit and the CN6 connector of the TX-RX unit. 9. Insert the extension cable connector into the CN2 connector of the KAP-2 unit. Note : You must setup using the KPG-99D.

IC281 q

CN6

G13-2065-04 (20 x 20 x 2.5 mm)

CN3 CN2

Fig. 3
6. Affix the 30 x 30 x 1 mm pad to the top of the KAP-2 relay unit. 7. Affix the KAP-2 relay unit to the transparent sheet.
G13-2063-04 (30 x 30 x 1 mm)

CN3 CN2 E37-1159-05 CN6

E37-1160-05

Fig. 5
Chassis Cushion Wire harness band (Stopper)

PCB Chassis Face down End view of this area

Fig. 4

Cable (E37-1160-05) 6-pin Connector


Pin No. 1 2 3 4 5 6 Color Red Blue Yellow Green Brown Black Name HR2 GND OSP ESP GND HR1

Fig. 6
1
4

2
5

3
6

10

TK-8160H
INSTALLATION / DISASSEMBLY FOR REPAIR
2. External Speaker (Option)
2-1. KES-3
The KES-3 is an external speaker for the 3.5-mm-diameter speaker jack. 1. When you remove the panel, turn the transceiver up side down. Detach the panel by lifting the tabs as shown below.
Tabs

Connection Procedure
1. Connect the KES-3 to the 3.5-mm-diameter speaker jack on the rear of the transceiver.

2-2. KES-5
External speaker KES-5 can be installed for KAP-2. If KES5 is installed, it can be set by changing the CN1 short pin from pins 4 and 5 to pins 5 and 6 on the KAP-2.
CN1 Connect 4-5 5-6 Set Up INT. SP or KES-3 KES-5

Fig. 1
2. To remove the cabinet, first turn the transceiver up side down. Detach the cabinet by prying the tabs as shown below.

Connection Procedure
Insert the crimp terminal into the Square plug supplied with the KAP-2.

Tabs

Black/White lead

4 5 Black lead E59-0419-05


Tabs

F29-0481-05

Fig. 2 Fig. 7
3. When mounting the front panel, match the 4 tabs of the chassis with the panel, being sure they attach securely.

Tabs

Tabs

Fig. 3 11

TK-8160H
CIRCUIT DESCRIPTION
Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95MHz and the second IF is 450kHz. The first local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Figure 1 shows the frequencies.
ANT MCF 1st MIX 49.95MHz ANT SW RF AMP IF SYSTEM 50.4MHz X3 multiply TCXO RX POWER AMP RF AMP PLL/VCO TX 16.8MHz MIC AMP AF PA SP CF 450kHz

IF Amplifier
The first IF signal is amplified by Q351, and the enters IC321 (FM processing IC). The signal is heterodyned again with a second local oscillator signal within IC321 to create a 450kHz second IF signal. The second IF signal is then fed through a 450kHz ceramic filter (Wide : CF301, Narrow : CF302) to further eliminate unwanted signals before it is amplified and FM detected in IC321.
Item Nominal center frequency Pass bandwidth 35dB stop bandwidth Ripple Insertion loss Guaranteed attenMuation
MIC

Rating 49.95MHz 5.0kHz or more at 3dB 20.0kHz or less 1.0dB or less 5.0dB or less 80dB or more at fo 1MHz Spurious : 40dB or more within fo1MHz

Terminal impedance

350 / 5.5pF

Fig. 1 Frequency configuration

Table 1

Crystal filter (L71-0624-05) : XF351


Rating 450kHz 6.0kHz or more 12.5kHz or less 2.0dB or less 6.0dB or less 35.0dB or more within fo 100kHz 2.0k

Item

Receiver System
The receiver is double conversion superheterodyne. The frequency configuration is shown in Figure 1.

Nominal center frequency 6dB bandwidth 50dB bandwidth Ripple Insertion loss Guaranteed attenuation Terminal impedance

Front-end RF Amplifier
An incoming signal from the antenna is applied to an RF amplifier (Q353) after passing through a transmit/receive switch circuit (D604 and D605 are off) and a BPF (L359, L358, L360, L361 and varactor diodes : D353, D354, D355). After the signal is amplified (Q353), the signal is filtered by a BPF (L354, L355 and varactor diodes : D351, D352) to eliminate unwanted signals before it is passed to the first mixer. The voltage of these diodes are controlled by tracking the CPU (IC101) center frequency of the band pass filter. (See Fig. 2)

Table 2 Ceramic filter (L72-0993-05) : CF301


Item Nominal center frequency 6dB bandwidth 50dB bandwidth 450kHz 4.5kHz or more 10.0kHz or less 2.0dB or less 6.0dB or less 60.0dB or more within fo 100kHz 2.0k Rating

First Mixer
The signal from the RF amplifier is heterodyned with the first local oscillator signal from the PLL frequency synthesizer circuit at the first mixer (Q352) to create a 49.95MHz first intermediate frequency (1st IF) signal. The first IF signal is then fed through one pair of monolithic crystal filter (MCF : XF351) to further remove spurious signals.

Ripple Insertion loss Guaranteed attenuation Terminal impedance

Table 3 Ceramic filter (L72-0999-05) : CF302


CF301 (Wide)

ANT D601 D602 D604 D605 ANT SW

L354,355 L358~361 D353~355 Q353 D351,352 Q352 RF AMP MIX BPF BPF

CF302 (Narrow) XF351 MCF Q351 IF AMP IC321 IF system IC201 D/A CONVERTER W/NO

TV IC201 D/A CPU 1st local OSC (VCO/PLL)

X401 TCXO

Q341 X3 multiply

12

Fig. 2 Receiver system

TK-8160H
CIRCUIT DESCRIPTION
Wide/Narrow Switching Circuit
The Wide port (pin 23) and Narrow port (pin 22) of the CPU is used to switch between ceramic filters. When the Wide port is high, the ceramic filter SW diodes (D332, D331) cause CF301 to turn on to receive a Wide signal. When the Narrow port is high, the ceramic filter SW diodes (D332, D331) cause CF302 to turn on to receive a Narrow signal.
IC321 IF System IF_IN MIX_O R333 CF301 (Wide) Wide IC101 23pin

Squelch Circuit
The detection output from the FM IF IC (IC321) passes through a noise amplifier (Q301) to detect noise. A voltage is applied to the CPU (IC101). The CPU controls squelch according to the voltage (SQIN) level. The signal from the RSSI pin of IC321 is monitored. The electric field strength of the receive signal can be known before the SQIN voltage is input to the CPU, and the scan stop speed is improved.
IC321 AFO IF SYSTEM RSSI Q301 NOISE AMP D301 DET SQIN RSSI CPU IC101

R332

Fig. 5 Squelch circuit


CF302 (Narrow)

D332

D331

PLL Frequency Synthesizer


The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission.

R335

R334

Narrow IC101 22pin

PLL
The frequency step of the PLL circuit is 5 or 6.25kHz. A 16.8MHz reference oscillator signal is divided at IC401 by a fixed counter to produce the 5 or 6.25kHz reference frequency. The voltage controlled oscillator (VCO) output signal is buffer amplified by Q446, then divided in IC401 by a dualmodule programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal in the phase comparator in IC401. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See Fig. 6)

Fig. 3 Wide/Narrow switching circuit AF Signal System


The detection signal from IF IC (IC321) goes to D/A converter (IC201) to adjust the gain and is output to AQUA IC (IC241) for characterizing the signal. The AF signal output from IC241 and the DTMF/MSK signal, BEEP signal are summed and the resulting signal goes to the D/A converter (IC201). The AFO output level is adjusted by the D/A converter. The signal output from the D/A converter is input to the audio power amplifier (IC281). The AF signal from IC281 switches between the internal speaker and speaker jack (J1) output.
IC321 IF IC

VCO
The operating frequency is generated by Q406 in transmit mode and Q441 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D443 and D444 in transmit mode and D441 and D442 in receive mode). The TX/RX pin is set low in receive mode causing Q443 and Q442 to turn Q406 off, and turn Q441 on. The TX/RX pin is set high in transmit mode. The outputs from Q441 and Q406 are amplified by Q446 and sent to the RF amplifiers.

IC201
W/NO D/A CONV.

IC241 AQUA IC

IC201 D/A CONV.

IC281 AF PA

SP

Fig. 4

AF signal system

IC401 : PLL IC 1/N PLL DATA 5kHz/6.25kHz LPF Phase comparator REF OSC 1/M 5kHz/6.25kHz D441,442 Charge pump D443,444 Q441 RX VCO Q442,443 T/R SW Q406 TX VCO Q446 BUFF AMP Q431 AMP

16.8MHz

Fig. 6 PLL circuit

13

TK-8160H
CIRCUIT DESCRIPTION
Unlock Circuit
During reception, the 8RC signal goes high, the 8TC signal goes low, and Q44 turns on. Q43 turns on and a voltage is applied to the collector (8R). During transmission, the 8RC signal goes low, the 8TC signal goes high and Q46 turns on. Q45 turns on and a voltage is applied to 8T. The CPU in the control unit monitors the PLL (IC401) LD signal directly. When the PLL is unlocked during transmission, the PLL LD signal goes low. The CPU detects this signal and makes the 8TC signal low. When the 8TC signal goes low, no voltage is applied to 8T, and no signal is transmitted.
8C 8R Q43 SW Q45 SW 8T

Transmitter System
Outline
The transmitter circuit produces and amplifies the desired frequency directly. It FM-modulates the carrier signal by means of a varicap diode.

Power Amplifier Circuit


The transmit output signal from the VCO passes through the transmission/reception selection diode (D448) and amplified by Q501, Q502 and Q503. The amplified signal goes to the final amplifier (Q504) through a low-pass filter. The lowpass filter removes unwanted high-frequency harmonic components, and the resulting signal is goes the antenna terminal.

Q44 SW 8RC IC101 CPU

Q46 SW 8TC LD IC401 PLL PLL lock : LD H

APC Circuit
The automatic transmission power control (APC) circuit detects part of a final amplifier output with a diode (D606, D607, D608 and D609) and applies a voltage to IC651. IC651 compares the APC control voltage (PC) generated by the D/A converter (IC201) and DC amplifier (IC214) with the detection output voltage. IC651 generates the voltage to control Q502, Q503 and Q504 and stabilizes transmission output. The APC circuit is configured to protect over current of Q502, Q503 and Q504 due to fluctuations of the load at the antenna end and to stabilize transmission output at voltage and temperature variations.

Fig. 7

Unlock circuit

MIC

IC211 MIC/ IDC MIC KEY INPUT

IC213 SW

IC241 AQUQ IC D/A CONV. IC201 Q446 BUFF Q447 RF AMP Q500 RF AMP Q501 RF AMP Q502 PRE DRIVE AMP Q503 DRIVE AMP Q504 FINAL AMP

CPU IC101

ANT

IC201 D/A CONV. TCXO 16.8MHz X401

Q406 TX VCO

PLL IC401

RF AMP Q431

Fig. 8 Transmitter system


ANT

Q500 D448 RF AMP

Q501 RF AMP

Q502 PRE DRIVE AMP

Q503 DRIVE AMP

Q504 FINAL AMP

D601,D602 D604,D605 ANT SW LPF

IC214 PC IC201 3pin DC AMP

IC651 APC CONTROL VR1

D606,D607 POWER D608,D609 DET

Fig. 9 APC circuit 14

TK-8160H
CIRCUIT DESCRIPTION
Control Circuit
1) 2) 3) 4) The CPU carries out the following tasks: Controls the WIDE, NARROW, TX/RX outputs. Controls the AQUA IC (IC241). Controls the PLL (IC401). Controls the D/A converter (IC201) and adjusts the volume, modulation and transmission power.
CK DT LD IC101 CPU PLLE IC201 D/A converter IC401 PLL

Key Matrix Circuit


The TK-8160H front panel has function keys. Each of them is connected to a cross point of a matrix of the KMI1 to KMO3 ports of the IC1 LCD driver. The KMO1 to KMO3 ports are always high, while the KMI1 to KMI3 ports are always low. The microprocessor monitors the status of the KMI1 to KMO3 ports. If the state of one of the ports changes, the microprocessor assumes that the key at the matrix point corresponding to that port has been pressed.
VOL UP VOL DN S CH UP CH DN A <B C>

Fig. 10 Control circuit


IC1 LCD driver

KMI1 KMI2 KMI3 KMO3 KMO2 KMO1

Memory Circuit
The transceiver has an 64k-bit EEPROM (IC81). The EEPROM contains adjustment data. The CPU (IC101) controls the EEPROM through three serial data lines.
EEPCK IC101 CPU
EEPDT
EEPWP

Fig. 13 Key matrix circuit

IC81 EEPROM

Encode
The QT and DQT signals are output from QT/DQT of the CPU (IC101) and summed with the external pin DI line by the AQUA IC (IC241) and the resulting signal goes to the D/A converter (IC201). The DTMF signal is output from DTMF of the CPU and goes to the D/A converter (IC201). The signal is summed with a MIC signal by the AQUA IC (IC241), and the resulting signal goes to the D/A converter (IC201). The D/A converter (IC201) adjusts the MO level and the balance between the MO and QT/DQT levels. Part of a QT/ DQT signal is summed with MO and the resulting signal goes to the VCOMOD pin of the VCO. This signal is applied to a varicap diode in the VCO for direct FM modulation.
QT/DQT IC241 AQUA IC DI DTMF D7~D18 LCD illumination IC201 D/A IC241 AQUA IC TCXO MOD X401 TCXO

Fig. 11

Memory circuit

Display Circuit
The CPU (IC101) controls the display LCD and LEDs. When power is on, the CPU will use the MBL line to control the LCD illumination and key backlight LEDs. The dimmer function is controlled by the switch Q1. The LCD controller (IC1) controls the functions of the LCD through the DO, CE, CL, DI lines from the CPU.
CE CL DI DO

IC101 CPU

IC1 LCD driver

IC401 PLL

BRI BL Q4 SW

Q1 SW Q2 SW

IC101 CPU

IC201 D/A

VCO VCO MOD HT

Fig. 14 Encode

Q3 SW

D1~D6 Key backlit

Fig. 12

Display circuit

15

TK-8160H
CIRCUIT DESCRIPTION
Decode
The signal goes to EXTLIMIN (pin 5) of AQUA IC (IC241). The QT/DQT signal will pass through the low-pass filters in the AQUA IC (IC241) and be decoded within the AQUA IC (IC241). The DTMF signal will be decoded within the AQUA IC (IC241).
IC241 AQUA IC EXTLIMIN 5

Power Supply Circuit


When the power switch on the display unit is pressed, the power port on the display unit which is connected port 17 (POWER), goes low, then port 78 (SBC) goes high, Q42 turns on, SB SW (Q41) turns on and power (SB) is supplied to the radio. When the DC power supplied to the radio, the voltage regulator IC (IC43) supply into the CPU VDD and reset voltage detect IC (IC44). IC44 will generate signal (RESET) in to the reset terminal on the CPU (IC101) to carry out a power ON reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC power is less than about 9.5V, the radio is unable to power on. When the DC power voltage deceases from normal voltage, the INT voltage detector IC (IC45) will set to high on CPU port 18 (INT) if B line will became less than about 9.5V. Then CPU send to EEPROM (IC81) the backup data and go into STOP mode. This circuit has an overvoltage protection circuit. If a DC voltage of 16V or higher is applied to the base of Q81, this voltage turns Q81 on and sets port 18 (INT) to low. As a result port 78 (SBC) is low, and turns Q42 and Q41 (SB) off.

Fig. 15

Decode

D/A Converter
The D/A converter (IC201) is used to adjust MO modulation, AF volume, TV voltage, FC reference voltage, and PC POWER CONTROL voltage level. Adjustment values are sent from the CPU as serial data. The D/A converter has a resolution of 256 and the following relationship is valid: D/A output = (Vin VDAref) / 256 x n + VDAref Vin: Analog input VDAref: D/A reference voltage n: Serial data value from the microprocessor (CPU)

SB

Q41 SW Q84 SW
IGN

IGN

Q42 SW Q81 SW SBC 5M 5M IC43 AVR


R49

D81

R93

IC101 CPU BATT

R92

POWER
INT RESET

IC44 RST IC45 AVR

POWER SW

Fig. 16

Power supply circuit

16

R50

TK-8160H
SEMICONDUCTOR DATA
Microprocessor : 30622MEP-A01GP (TX-RX unit IC101)
Pin Function
Pin No. 1 2 3 4,5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45~49 50 51 Name QT/DQT DTMF/MSK PLLE NC GND CNVSS EVLLD BSHIFT RESET XOUT VSS XIN VCC GND NC POWER INT NC TX/RX UL NARROW WIDE HOR PA EEPWP EEPCK EEPDT FNC1 FNC2 CLKFLS BSYFLS TXD RXD PTT HOOK ABS NC EMPFLS SCRSW DETSW HSDSW FNC3 CEFLS FNC4~FNC8 AFM SPM I/O O O O O O O I I I I O I O O O O O O I/O I/O I/O I O O I I I I I I/O O O O I/O I/O I/O O O EPM for flash For Ext. scrambler H : No Board, L : Mounted For DET H : RX, L : TX For High Speed Data H : HSD send, L : Others Function Port 3 CE for flash Function Port 4~8 AF Mute H : Mute, L : Unmute H : Mute, L : Unmute Speaker mute TX/RX H : RX, L : TX H : Narrow H : Wide PLL unlock detect Wide/Narrow2 Wide/Narrow Horn alert Public address EEPROM write protect EEPROM clock (Nch open drain) EEPROM Data (Nch open drain) Function P1/TxD for flash Function P2/RxD for flash SCLK for flash Busy for flash To FPU From FPU PTT KEY Hook AQUA clock beat shift Power key input Com stop GND CNVss for flash E-Volume LD Beat shift RESET XTAL (12MHz) GND XTAL (12 MHz) +5V GND (Input only) Function QT/DQT output HSD/MSK/BEEP output PLL IC chip select Pin No. 52 53 54 55,56 57 58 59 60 61 62 63,64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 DT CK NC DST1 DST2 DST3 VCC NC VSS NC MBL DISPID CM CL DO CE DI IGN MICMT MICEM MICMT2 8RC 8TC SBC LIMSW DTRLOADN STD TCLK/DTRDO TDATA/DTRCLK DI/O RDF/FD DIR HSDI LSDI TEMP2 TEMP1 BATT RSSI SQIN AVSS NC VREF AVCC NC RXLED TXLED Name AMPSW I/O O O O I I I I I I O I I/O O O O I I O O I O O O O O I I O I/O I O I I I I I I I I O O O For panel PCB For panel PCB +5V +5V HSD input LSD input Temperature 2 Temperature 1 Battery voltage RSSI input Squelch input GND 8R control 8T control Battery switch For limiter MIC backlight Display type information From MIC keypad Clock for LCD Transfer data to LCD Chip enable for LCD Transfer data from LCD Ignition MIC 1 mute MIC 2 mute GND Destination 1 Destination 2 Destination 3 +5V H : 25W, L : 50W AF AMP SW Common data Common clock Function H : SW off, L : SW on

17

TK-8160H
COMPONENTS DESCRIPTION
Display Unit (X54-3510-10)
Ref. No. IC1 Q1 Q2 Q3 Q4 Q7,8 D1~6 D7~18 D20 D21 D22 Parts name IC Transistor Transistor Transistor Transistor Transistor Diode Diode Diode Diode Diode Description LCD controller Dimmer function switch LCD backlit switch KEY backlit switch DC switch DC switch Key backlit LCD backlit Surge absorption DC controller TX/RX LED Ref. No. Q281 Q282 Q301 Q341 Q351 Q352 Q353 Q406 Q421,422 Q431 Q441 Q442 Q443 Parts name Digital transistor Transistor Transistor Transistor Transistor FET FET FET Transistor Transistor FET FET Transistor Transistor Transistor Transistor Transistor FET FET FET Diode Diode Poly SW Diode Diode Diode Diode Diode Varicap Diode Diode Varicap Varicap Diode Diode Diode Diode Diode Diode Diode Diode Diode AF mute AF mute SQL amplifier Buffer amplifier IF amplifier Mixer RF amplifier TX VCO Charge pump RF amplifier RX VCO T/R switch T/R switch Lipple filter Buffer amplifier RF amplifier RF amplifier Pre drive amplifier Drive amplifier Final amplifier Surge absorption Reverse connection protection Current protection Over voltage detection AGC OR gate Rectification IF switch (Wide/Narrow) RF BPF tuning Lipple filter Voltage dropped RX VCO TX VCO Modulation Ripple filter RF switch (TX/RX) Temperature compensation Voltage protection ANT switch ANT switch APC voltage detect Temperature compensation Description

TX-RX Unit (X57-7090-11)


Ref. No. IC41 IC42,43 IC44 IC45 IC81 IC101 IC201 IC211 IC213 IC214,215 IC241 IC281 IC321 IC401 IC651 Q41 Q42 Q43,44 Q45,46 Q81 Q82,83 Q84 Q201 Q211 Q212 Q213 Q241 Parts name IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC FET Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor FET FET Transistor Description Voltage Regulator / 8V Voltage Regulator / 5V Voltage detector / Reset Voltage detector / Int EEPROM Microprocessor Digital potentiometer MIC amplifier Quad analog switch Dual ground sense op-amplifier Audio processor Audio amplifier FM IF system PLL system Comparator (APC) DC switch (SB) DC switch (SB) DC switch (8R) DC switch (8T) Over voltage detection Beat shift Ignition TX AF (DETO) AGC/MIC mute Emergency MIC MIC mute W/N switch / TX

Q445 Q446 Q447 Q500,501 Q502 Q503 Q504 D1~11 D41 D42 D81,82 D211 D212 D301 D331,332 D351~355 D401 D421 D441,442 D443,444 D445 D446 D447,448 D502 D503 D601,602 D604,605 D606~609 D651

18

TK-8160H
PARTS LIST
New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. L : Scandinavia Y : PX (Far East, Hawaii) Y : AAFES (Europe) K : USA T : England X : Australia P : Canada E : Europe M : Other Areas TK-8160H (Y51-5070-XX) DISPLAY UNIT (X54-3510-10) TX-RX UNIT (X57-7090-11) Destination Ref. No. C15 C16,17 C18 C19,20 C21 C22,23 C24 C25 C27 C30 103 CN1 J1 104 L1 CP1 R1 R2 R3-5 R6-8 R9 R10,11 R14 R15,16 R17,18 R19 R20 R21 R22 R23 R24,25 R26,27 R28-31 D20,21 IC1 IC1 Q1 Q2 Q3 Q4 Q7,8 2A New Address parts Parts No. CK73GB1H471K CK73GB1A105K CK73GB1C104K CC73GCH1H101J CK73GB1H681K CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H101J CK73GB1H102K E29-1206-05 E40-6005-05 E08-0877-05 J21-8494-03 J31-0553-05 L92-0138-05 R90-0724-05 RK73GB1J101J RK73GB1J100J RK73GB1J102J RK73GB1J103J RK73GB1J563J RK73FB2A331J RK73FB2A473J RK73FB2A330J RK73FB2A390J RK73GB1J392J R92-0670-05 R92-1252-05 RK73FB2A181J RK73FB2A820J RK73GB1J103J RK73GB1J102J RK73GB1J390J MC2850 LC75854W PT6554LQ RN47A4 2SB1132(Q,R) KRA225S KRC102S 2SC3928A CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 470PF 1.0UF 0.10UF 100PF 680PF 1000PF 0.010UF 1000PF 100PF 1000PF K K K J K K K K J K Destination

Ref. No.

New Address parts

Parts No.

Description

TK-8160H
1 2 4 5 6 8 9 10 11 12 14 15 17 18 19 20 21 23 24 25 26 27 29 30 31 32 34 35 37 A B C D 39 41 42 1B 3A 3A 1D 3B 3B 3C 2B 3A 2A 2B 3C 2B 2A 2A 3B 2B 3B 2B 1B 1A 3B 2C,1D 3D 1D 2D 3C 3D 3A 2B 2A 2B,3B 1B,2B 3D 3A 2C A02-3899-01 A62-1107-13 B43-1179-04 B62-1829-00 B72-2308-04 E04-0167-05 E30-3339-05 E30-3448-05 E37-1082-05 E37-1097-05 F10-2449-11 F51-0017-15 G02-0894-04 G10-1296-04 G10-1324-04 G11-4127-14 G11-4240-04 G13-1468-04 G53-1542-03 G53-1544-01 G53-1548-02 G53-1664-03 H12-3178-05 H13-1190-02 H25-2341-04 H52-2092-02 J19-1584-05 J29-0662-03 K29-9342-01 N67-2608-48 N80-2008-48 N87-2606-48 N87-2614-48 N99-0395-05 T07-0739-05 T91-0639-05 PLASTIC CABINET PANEL ASSY BADGE INSTRUCTION MANUAL MODEL NAME-PLATE RF COAXIAL PECEPTACLE (M) DC CORD ACCESSORY DC CORD SPEAKER CABLE FLAT CABLE (TX/RX-DISP) SHIELDING COVER (UPPER) FUSE (6X30) 15A ACCESSORY EARTH SPRING (FINAL FET) FIBROUS SHEET (FLAT CABLE) FIBROUS SHEET (DISP) RUBBER SHEET (CHASSIS) RUBBER SHEET (DRIVE FET) CUSHION PACKING (PHONE JACK) PACKING (CABINET) GASKETTING PACKING (PANEL) PACKING FIXTURE CARTON BOARD PROTECTION BAG ITEM CARTON CASE MIC HOLDER BRACKET KEY TOP PAN HEAD SEMS SCREW PAN HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW SCREW SET ACCESSORY SPEAKER MICROPHONE ACCESSORY ACCESSORY K

INTER CONNECTOR FLAT CABLE CONNECTOR MODULAR JACK MOUNTING HARDWARE COLLAR CHIP FERRITE MULTI-COMP CHIP R 100 CHIP R 10 CHIP R 1.0K CHIP R 10K CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 56K 330 47K 33 39 3.9K 0 OHM 0 OHM 180 82 10K 1.0K 39 1K X4 J 1/16W J 1/16W J 1/16W J 1/16W J J J J J J J J J J J J 1/16W 1/10W 1/10W 1/10W 1/10W 1/16W 1/16W 1/10W 1/10W 1/16W 1/16W 1/16W

3A

ACCESSORY

DIODE MOS-IC MOS-IC TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR

DISPLAY UNIT (X54-3510-10)


101 102 D1-6 D7-18 D22 C1 C6,7 C9 C10 C11-14 2A 2A B11-1829-03 B38-0902-05 B30-2282-05 B30-2281-05 B30-2151-05 CK73GB1H103K CK73GB1H102K CK73GB1H102K CK73GB1H103K CK73GB1H102K ILLUMINATION GUIDE LCD LED (Y) LED (Y) LED (R/G) CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 1000PF 1000PF 0.010UF 1000PF K K K K K C10 C13-31 C41 C42 C43

TX-RX UNIT (X57-7090-11)


CK73HB1H102K CK73HB1H471K CK73GB1H221K CK73GB1H471K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 470PF 220PF 470PF 1000PF K K K K K

19

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C46,47 C48 C49 C50-53 C54,55 C56 C57 C58-60 C63 C64,65 C66 C67,68 C69,70 C71 C81,82 C85 C86 C88 C89,90 C91 C93,94 C96 C101 C102 C106 C110-117 C201 C202 C203 C204 C205 C206 C211 C212 C213 C214 C215 C216 C217 C218-221 C222,223 C224 C225 C226 C227 C228 C229 C230 C231 C233 C241-248 C249,250 C251 C252 C253 C254 C255 C256 C257 C259 New Address parts Parts No. CK73GB1H221K CK73GB1H102K C92-0721-05 CK73GB1H102K CK73GB1C104K C92-0795-05 CK73GB1H103K C92-0795-05 CK73GB1E103K CK73GB1H103K C92-0560-05 CK73GB1H102K CK73GB1C104K CK73GB1H102K CK73GB1H102K CK73HB1H102K CK73HB1A104K CC73HCH1H180J CC73HCH1H060B CC73HCH1H180J CK73GB1H102K CK73GB1H102K CK73GB1H102K CK73GB1C104K CK73GB1C104K CK73HB1C103K CK73GB1C104K C92-0507-05 CK73GB1C333K CK73GB1H102K CK73HB1H182K CK73GB1H102K CK73GB1H183K CK73HB1H152K CK73GB1C104K CC73HCH1H390J CK73HB1A104K C92-0514-05 CK73HB1H471K CK73GB1C104K CK73HB1A104K CK73GB1H103K CK73GB1C104K CK73HB1H471K CK73HB1A104K CK73GB0J475K CK73GB1A105K C92-0560-05 C92-0662-05 CK73GB1H471K CK73HB1H471K CC73HCH1H100D CK73HB1A473K CK73HB1A104K CK73GB1H102K CK73GB1H332K CC73HCH1H560J CK73GB1H331K CC73HCH1H090B CK73HB1H221K CHIP C CHIP C ELECTRO CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 220PF 1000PF 330UF 1000PF 0.10UF 22UF 0.010UF 22UF 0.010UF 0.010UF 10UF 1000PF 0.10UF 1000PF 1000PF 1000PF 0.10UF 18PF 6.0PF 18PF 1000PF 1000PF 1000PF 0.10UF 0.10UF 0.010UF 0.10UF 4.7UF 0.033UF 1000PF 1800PF 1000PF 0.018UF 1500PF 0.10UF 39PF 0.10UF 2.2UF 470PF 0.10UF 0.10UF 0.010UF 0.10UF 470PF 0.10UF 4.7UF 1.0UF 10UF 15UF 470PF 470PF 10PF 0.047UF 0.10UF 1000PF 3300PF 56PF 330PF 9.0PF 220PF K K 25WV K K 10WV K 10WV K K 6.3WV K K K K K K J B J K K K K K K K 6.3WV K K K K K K K J K 10WV K K K K K K K K K 6.3WV 6.3WV K K D K K K K J K B K Destination Ref. No. C260 C261 C262 C263 C264 C265 C266 C267 C268 C269,270 C271 C272 C273,274 C275,276 C281 C282 C283 C284 C285 C286 C287 C288-290 C293 C301 C302 C303 C304,305 C306 C307 C308 C309 C310 C321 C322-324 C325 C326 C331-333 C341 C343 C344 C345 C346 C349,350 C351 C353 C354 C355 C356 C357 C358 C359 C360 C361,362 C363 C364 C366 C367 C368 C369 C370 New Address parts Parts No. CK73GB1A474K CK73HB1A104K CK73GB1A105K CK73GB1H103K CC73HCH1H330J CK73HB1H391K CK73GB1C104K CK73HB1A104K CC73HCH1H181J C92-0507-05 CK73HB1A104K C92-0507-05 CK73HB1H681K CK73HB1H102K CK73GB1H102K CK73GB1A105K CK73FB1C224K CK73GB1C104K C92-0516-05 C92-0040-05 C92-0722-05 CK73GB1H102K CK73GB1A105K C92-0507-05 CK73GB1H102K CK73GB1H472K CC73GCH1H331J CK73GB1H102K CK73GB1E223K CK73GB1H102K CK73GB1E223K CK73FB1C104K CK73GB1H103K CK73GB1C104K C92-0662-05 CK73GB1H103K CK73GB1C104K CC73GCH1H101J CC73GCH1H680J CC73GCH1H560J CC73GCH1H271J CK73GB1H103K CK73GB1E103K CC73GCH1H330J CK73GB1H103K CC73GCH1H030B CC73GCH1H180J CC73GCH1H060B CK73GB1H103K CK73GB1H471K CC73GCH1H120J CC73GCH1H080B CK73GB1H471K CK73GB1H103K CK73GB1H471K CK73GB1C104K CK73GB1H471K CC73GCH1H080B CC73GCH1H010B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-ELE ELECTRO CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 0.47UF 0.10UF 1.0UF 0.010UF 33PF 390PF 0.10UF 0.10UF 180PF 4.7UF 0.10UF 4.7UF 680PF 1000PF 1000PF 1.0UF 0.22UF 0.10UF 4.7UF 47UF 470UF 1000PF 1.0UF 4.7UF 1000PF 4700PF 330PF 1000PF 0.022UF 1000PF 0.022UF 0.10UF 0.010UF 0.10UF 15UF 0.010UF 0.10UF 100PF 68PF 56PF 270PF 0.010UF 0.010UF 33PF 0.010UF 3.0PF 18PF 6.0PF 0.010UF 470PF 12PF 8.0PF 470PF 0.010UF 470PF 0.10UF 470PF 8.0PF 1.0PF 470PF K K K K J K K K J 6.3WV K 6.3WV K K K K K K 16WV 16WV 16WV K K 6.3WV K K J K K K K K K K 6.3WV K K J J J J K K J K B J B K K J B K K K K K B B K Destination

20

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C371 C372 C373 C374 C375-380 C381 C382 C383 C384 C385 C386 C387 C388 C389 C390 C391 C392 C393 C394 C395 C401,402 C403 C404,405 C406 C407 C409 C410,411 C412 C413 C414 C415 C416 C422,423 C424 C425 C426 C427 C431 C434 C441 C442 C443 C444 C445 C446 C447 C451,452 C453 C454 C455 C456 C457 C458,459 C460 C461 C463,464 C465 C466,467 C469 C470 New Address parts Parts No. CC73GCH1HR75B CC73GCH1H180G CC73GCH1H080B CC73GCH1H070B CK73GB1H471K CC73GCH1H050B CK73GB1H471K CC73GCH1HR75B CC73GCH1H090B CK73GB1H471K CC73GCH1H010B CC73GCH1H0R3B CC73GCH1H2R5B CK73GB1H103K CC73FCH1H080D CK73GB1H471K CC73GCH1H4R5B CC73GCH1HR75B CC73GCH1H010B CC73GCH1H060B CK73GB1H102K CC73GCH1H101J CC73HCH1H101J CC73GCH1H020B CK73GB1H102K CC73HCH1H220J CK73GB1C104K C92-0560-05 CK73GB1C104K C92-0560-05 CK73HB1C103K CK73GB1C104K CK73HB1H471K CK73GB1H471K C92-0555-05 C92-0004-05 C92-0001-05 CK73GB1H102K CK73GB1H471K CC73GCH1H150J CC73GCH1H120G CK73GB1H471K CC73GCH1H030B CC73GCH1H040B CC73GCH1H050B CC73GCH1H0R5B CK73GB1H471K CC73GCH1H070B CC73GCH1H060B CC73GCH1H0R5B CK73GB1H471K CC73GCH1H1R5B CC73GCH1H050B CC73GCH1H0R3B C92-0560-05 CK73GB1H471K C92-0795-05 CK73GB1H471K CC73GCH1H060B CC73GCH1H040B CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C CHIP C Description 0.75PF 18PF 8.0PF 7.0PF 470PF 5.0PF 470PF 0.75PF 9.0PF 470PF 1.0PF 0.3PF 2.5PF 0.010UF 8.0PF 470PF 4.5PF 0.75PF 1.0PF 6.0PF 1000PF 100PF 100PF 2.0PF 1000PF 22PF 0.10UF 10UF 0.10UF 10UF 0.010UF 0.10UF 470PF 470PF 0.047UF 1.0UF 0.1UF 1000PF 470PF 15PF 12PF 470PF 3.0PF 4.0PF 5.0PF 0.5PF 470PF 7.0PF 6.0PF 0.5PF 470PF 1.5PF 5.0PF 0.3PF 10UF 470PF 22UF 470PF 6.0PF 4.0PF B G B B K B K B B K B B B K D K B B B B K J J B K J K 6.3WV K 6.3WV K K K K 35WV 16WV 35WV K K J G K B B B B K B B B K B B B 6.3WV K 10WV K B B Destination Ref. No. C471 C477 C480 C481-483 C501 C502 C504,505 C507 C509 C510-515 C516 C517 C518 C520,521 C522 C523 C524 C526 C527 C528 C532 C534 C535 C536 C537 C538 C539 C540,541 C543 C545 C548,549 C550,551 C555 C556 C564 C565 C567 C570 C571 C572,573 C574 C575 C576 C603 C606 C607 C609 C610 C611 C613 C614 C615 C616 C618,619 C620 C624 C625 C626 C627 C651 New Address parts Parts No. CC73GCH1H020B CK73GB1H471K CC73GCH1H050B CK73GB1H471K CK73GB1H471K CC73GCH1H030B CK73GB1H471K CK73GB1H471K CC73GCH1H040B CK73GB1H471K CC73GCH1H040B CK73GB1H471K C92-0040-05 CK73GB1H471K CK73GB1C104K CC73FCH1H470J CC73FCH1H080D CC73FCH1H090D CC73FCH1H150J CC73FCH1H470J CK73GB1H471K CK73FB1H471K CK73GB1H221K CK73GB1H471K C92-0719-05 CK73FB1C474K CK73FB1H471K C93-0567-05 C93-0599-05 C93-0560-05 C93-0566-05 CM73F2H300J CK73FB1C474K C93-0599-05 CM73F2H090D CM73F2H010C CM73F2H090D C93-0599-05 CK73GB1H471K CK73GB1H103K CK73GB1H102K CK73GB1H471K CK73GB1H221K C93-0599-05 CC73GCH1H0R5B CC73GCH1H010B C93-0553-05 CC73GCH1H0R5B CC73GCH1H030B C93-0555-05 CC73GCH1H0R5B CC73GCH1H020B C93-0550-05 CK73GB1H471K CK73GB1H102K CK73GB1H471K CC73GCH1H020B C93-0551-05 C93-0599-05 CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP-ELE CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTRO CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C CHIP C Description 2.0PF 470PF 5.0PF 470PF 470PF 3.0PF 470PF 470PF 4.0PF 470PF 4.0PF 470PF 47UF 470PF 0.10UF 47PF 8.0PF 9.0PF 15PF 47PF 470PF 470PF 220PF 470PF 47UF 0.47UF 470PF 39PF 470PF 10PF 33PF 30PF 0.47UF 470PF 9.0PF 1.0PF 9.0PF 470PF 470PF 0.010UF 1000PF 470PF 220PF 470PF 0.5PF 1.0PF 3.0PF 0.5PF 3.0PF 5.0PF 0.5PF 2.0PF 1.0PF 470PF 1000PF 470PF 2.0PF 1.5PF 470PF 0.010UF B K B K K B K K B K B K 16WV K K J D D J J K K K K 25WV K K J K D J J K K D C D K K K K K K K B B C B B C B B C K K K B C K K Destination

21

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. C652 C672,673 TC441,442 CN1 CN2 CN3 CN5 CN6 J1 F41 CF301 CF302 L101 L211 L321 L341 L342,343 L351,352 L354,355 L356 L357 L358 L359-361 L402 L404 L421 L441,442 L443 L444,445 L446,447 L448 L449,450 L451,452 L454 L456 L501 L502 L503,504 L505 L506 L507 L508 L509 L601 L603,604 L605 X86 X241 X401 XF351 CP1-7 R1 R2 R3 R4 R5 R41 New Address parts Parts No. CK73GB1H471K CK73GB1H471K C05-0245-05 E37-1161-05 E40-6268-05 E40-5702-05 E40-6292-05 E40-3246-05 E40-6433-05 E11-0425-05 F53-0246-05 L72-0993-05 L72-0999-05 L92-0443-05 L92-0443-05 L34-4554-05 L41-3385-08 L40-3381-86 L40-4785-85 L34-4604-05 L40-1875-92 L40-3975-92 L34-4605-05 L34-4604-05 L41-1005-08 L92-0442-05 L92-0443-05 L40-4791-86 L41-2778-14 L40-4791-86 L40-2702-86 L41-2778-14 L40-4791-86 L92-0443-05 L41-2775-06 L41-2775-06 L41-1575-06 L41-1875-08 L41-3363-08 L34-4603-05 L34-4607-05 L34-4602-05 L34-4754-05 L34-4753-05 L34-4757-05 L34-4754-05 L34-4753-05 L77-1970-05 L77-1968-05 L77-1944-05 L71-0624-05 RK75HA1J102J R92-1252-05 RK73HB1J101J RK73HB1J102J RK73HB1J332J RK73HB1J223J RK73GB1J473J Description CHIP C 470PF K CHIP C 470PF K CERAMIC TRIMMER (10PF) SHORT PLUG (FOR CN6) FLAT CABLE CONNECTOR PIN ASSY PIN ASSY PIN ASSY PIN ASSY 3.5D PHONE JACK (3P) FUSE CERAMIC FILTER CERAMIC FILTER CHIP FERRITE CHIP FERRITE COIL SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (0.33UH) SMALL FIXED INDUCTOR (0.47UH) AIR-CORE COIL SMALL FIXED INDUCTOR (18NH) SMALL FIXED INDUCTOR (39NH) AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR CHIP FERRITE CHIP FERRITE SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR (27UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) CHIP FERRITE SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL CRYSTAL RESONATOR (12.0MHZ) CRYSTAL RESONATOR (3.6864MHZ) TCXO (16.8MHZ) MCF (49.95MHZ/5.0K) CHIP-COM CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 0 OHM 100 1.0K 3.3K 22K 47K J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination Ref. No. R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R81,82 R83 R84 R85 R86 R87 R88 R90 R91 R92 R93 R94 R95 R96 R97 R98 R99 R100 R101 R102 R103-105 R108,109 R110 R111 R112 R113 R115 R121 R124 R125 R126,127 R128 R129 R130 R131,132 R201 R202 R203 R204-206 R207 R208 R211 R212,213 R214 R215 R216 R217 R218 R219 R220 New Address parts Parts No. RK73GB1J472J RK73GB1J473J RK73GB1J472J RK73GB1J473J RK73GB1J152J RK73GB1J103J RK73HB1J334J RK73HB1J474J RK73HB1J394J RK73HB1J334J RK73GB1J103J R92-1252-05 R92-1368-05 RK73HB1J473J RK73GB1J471J R92-1252-05 RK73GB1J473J RK73GB1J102J R92-1368-05 RK73GH1J183D RK73GH1J134D RK73GB1J102J RK73GB1J472J RK73GB1J105J RK73GB1J104J RK73GB1J473J RK73GB1J102J RK73HB1J102J RK73GB1J473J RK73HB1J473J RK73GB1J102J RK73HB1J473J RK73GB1J152J RK73GB1J473J RK73HB1J102J RK73HB1J473J RK73HB1J473J R92-1252-05 R92-1252-05 RK73GB1J473J RK73HB1J102J RK73GB1J472J RK73GB1J822J R92-1252-05 RK73HB1J473J RK73GB1J124J RK73GB1J561J RK73GB1J913J RK73GB1J102J RK73HB1J183J R92-1368-05 RK73HH1J303D RK73GB1J753J RK73HB1J334J RK73HB1J222J R92-1368-05 RK73HB1J101J RK73HB1J821J RK73GB1J223J RK73GB1J681J CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 4.7K 47K 4.7K 47K 1.5K 10K 330K 470K 390K 330K 10K 0 OHM 0 OHM 47K 470 0 OHM 47K 1.0K 0 OHM 18K 130K 1.0K 4.7K 1.0M 100K 47K 1.0K 1.0K 47K 47K 1.0K 47K 1.5K 47K 1.0K 47K 47K 0 OHM 0 OHM 47K 1.0K 4.7K 8.2K 0 OHM 47K 120K 560 91K 1.0K 18K 0 OHM 30K 75K 330K 2.2K 0 OHM 100 820 22K 680 J J J J J J J J J J J J J J J J J D D J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination

D J J J

1/16W 1/16W 1/16W 1/16W

J J J J

1/16W 1/16W 1/16W 1/16W

22

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. R221 R222 R223 R224 R225-228 R229 R230 R231 R232,233 R240-248 R249 R250 R251 R252 R253 R254 R255 R256 R257 R258 R259 R260 R261 R262 R263 R264,265 R266 R267 R268 R269 R270 R271 R272 R273 R274 R275 R276,277 R278,279 R281 R282 R283 R284 R285 R286 R301 R302,303 R304 R305 R306 R307 R309 R310 R311 R312 R313 R314 R321 R322 R323 R324 New Address parts Parts No. RK73GB1J472J RK73HB1J223J RK73GB1J102J RK73GB1J561J RK73GB1J223J RK73HB1J104J RK73HB1J393J RK73GB1J683J RK73HB1J683J R92-1368-05 RK73HB1J562J RK73HB1J105J RK73HB1J473J RK73HB1J104J RK73GB1J562J RK73HB1J474J RK73HB1J154J RK73HB1J473J RK73HB1J104J RK73HH1J204D RK73HH1J394D RK73GB1J683J R92-1368-05 RK73HB1J563J RK73HB1J104J RK73HB1J473J RK73HB1J332J RK73HH1J683D RK73HH1J154D RK73HH1J683D RK73HB1J183J RK73HB1J563J RK73HH1J563D RK73HH1J184D RK73HH1J332D RK73HH1J563D RK73HB1J223J RK73HB1J823J RK73GB1J472J RK73GB1J473J RK73GB1J683J RK73GB1J222J R92-0670-05 RK73GB1J391J RK73GB1J105J RK73GB1J472J RK73GB1J223J RK73GB1J182J RK73GB1J472J RK73GB1J274J RK73GB1J332J RK73GB1J334J RK73GB1J102J RK73GB1J223J RK73GB1J273J RK73GB1J104J RK73GB1J333J RK73GB1J123J RK73GB1J222J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 4.7K 22K 1.0K 560 22K 100K 39K 68K 68K 0 OHM 5.6K 1.0M 47K 100K 5.6K 470K 150K 47K 100K 200K 390K 68K 0 OHM 56K 100K 47K 3.3K 68K 150K 68K 18K 56K 56K 180K 3.3K 56K 22K 82K 4.7K 47K 68K 2.2K 0 OHM 390 1.0M 4.7K 22K 1.8K 4.7K 270K 3.3K 330K 1.0K 22K 27K 100K 33K 12K 2.2K 0 OHM J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination Ref. No. R331-336 R341 R342 R351 R352 R353 R354 R355 R358 R359 R360 R361 R362 R363 R364 R365,366 R367 R369 R370 R371 R372 R373 R374 R376 R378 R380 R381 R392,393 R401-403 R404 R405 R406 R407 R408 R409 R421 R422 R423 R424 R425 R426,427 R428 R429 R430 R431 R432 R433 R441 R442,443 R444 R445 R446 R447 R448 R449 R450 R451 R452 R453 R454 New Address parts Parts No. RK73GB1J103J RK73GB1J101J RK73GB1J224J RK73GB1J471J RK73GB1J101J RK73GB1J104J RK73GB1J471J RK73GH1J331D RK73GB1J221J RK73GB1J224J RK73GB1J824J RK73GB1J181J RK73GB1J394J RK73GB1J154J R92-1252-05 RK73GB1J105J RK73GB1J101J RK73GB1J151J RK73GB1J473J RK73GB1J393J RK73GB1J683J RK73GB1J223J RK73GB1J105J RK73GB1J105J RK73GB1J105J R92-1252-05 RK73GB1J104J R92-1252-05 RK73HB1J102J RK73GB1J222J RK73GB1J103J RK73GB1J152J RK73HB1J100J RK73HB1J104J RK73GB1J101J RK73GB1J103J RK73GB1J123J RK73GB1J103J R92-1368-05 RK73GB1J103J RK73GB1J102J RK73GB1J222J RK73GB1J152J RK73GB1J103J R92-1252-05 RK73GB1J471J RK73GB1J224J RK73GB1J221J RK73GB1J101J RK73GB1J104J RK73GB1J102J RK73GB1J151J RK73GB1J473J RK73GB1J393J RK73GB1J104J RK73GB1J473J RK73GB1J472J RK73GB1J124J RK73GB1J101J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 10K 100 220K 470 100 100K 470 330 220 220K 820K 180 390K 150K 0 OHM 1.0M 100 150 47K 39K 68K 22K 1.0M 1.0M 1.0M 0 OHM 100K 0 OHM 1.0K 2.2K 10K 1.5K 10 100K 100 10K 12K 10K 0 OHM 10K 1.0K 2.2K 1.5K 10K 0 OHM 470 220K 220 100 100K 1.0K 150 47K 39K 100K 47K 4.7K 120K 100 0 OHM J J J J J J J D J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Destination

J J J J J J J J J D D J J J J J D D D J J D D D D J J J J J J J J J J J J J J J J J J J J J J J

1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/1 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

23

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. R457 R458 R459 R460 R461 R462 R463 R464 R501 R502 R506 R507 R509 R511 R512 R513 R514 R515 R516 R517 R518 R519 R520 R521 R522 R524 R525 R526 R534 R535 R536 R537 R538 R539 R601-603 R606 R607 R651 R652 R653 R654 R655 R657,658 R659 R660 R661 R662 R664 R800 R822 R823 R824 VR1 D1-11 D41 D42 D81 D82 D211 New Address parts Parts No. RK73GB1J124J RK73GB1J101J RK73GB1J102J R92-1252-05 RK73GB1J101J RK73GB1J102J R92-1252-05 RK73GB1J222J RK73GB1J102J RK73GB1J472J RK73GB1J103J RK73GB1J470J RK73GB1J100J RK73GB1J471J RK73GB1J332J RK73GB1J682J RK73FB2A470J RK73GB1J100J RK73GB1J332J RK73GB1J100J RK73GB1J223J RK73FB2A220J RK73GB1J822J RK73GB1J101J R92-1217-05 RK73FB2A821J RK73EB2B5R6J RK73FB2A821J RK73GB1J683J RK73GB1J563J RK73EB2B100J RK73GB1J823J RK73GB1J563J R92-1213-05 RK73GB1J223J RK73GB1J223J RK73GB1J221J RK73GB1J474J RK73GB1J473J R92-1252-05 RK73GB1J102J RK73GB1J562J R92-1252-05 RK73GB1J473J RK73GB1J472J RK73GB1J183J R92-1252-05 R92-1252-05 R92-1061-05 R92-1215-05 R92-0679-05 RK73HB1J104J R12-6427-05 DA221 ZSH5MA27 1812L110PR 02DZ18(X,Y) 1SS355 1SS372 CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R CHIP R Description 120K 100 1.0K 0 OHM 100 1.0K 0 OHM 2.2K 1.0K 4.7K 10K 47 10 470 3.3K 6.8K 47 10 3.3K 10 22K 22 8.2K 100 0 OHM 820 5.6 820 68K 56K 10 82K 56K 100 22K 22K 220 470K 47K 0 OHM 1.0K 5.6K 0 OHM 47K 4.7K J J J J J J J J J J J J J J J J J J J J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/10W 1/16W 1/16W 1/16W 1/16W 1/10W 1/16W 1/16W Destination Ref. No. D212 D301 D331,332 D351-355 D401 D421 D441-444 D445 D446 D447,448 D502 D503 D601,602 D604,605 D606-609 D651 IC41 IC42,43 IC44,45 IC81 IC101 IC201 IC211 IC213 IC214,215 IC241 IC281 IC321 IC401 IC651 Q41 Q42 Q43 Q44 Q45 Q46 Q81 Q82,83 Q84 Q201 Q211 Q212,213 Q241 Q281 Q282 Q301 Q341 Q351 Q352 Q353 Q406 Q421 Q422 Q431 Q441 Q442 Q443 Q445 Q446,447 Q500 New Address parts Parts No. MC2858 MA742 MC2858 HVC350B 1SS355 HZU5ALL MA2S304 1SV278 1SS355 HSC277 MC2850 02DZ5.1(Y) MA4PH633 XB15A709 MA742 1SS355 KIA7808AF NJM78L05UA BD4740G AT24C12810SU18 30622MEP-A01GP M62364FP NJM2100V BU4066BCFV BA10358FV AQUA-L LA4600 TK14489V MB15A02 TA75W01FU 2SJ645 KRC102S 12A02CH KRC102S 12A02CH KRC102S RT1N441U 2SK1830 KRC414RTK 2SC3928A 2SC4919 2SK1830 RT1P141U DTC363EU KRC102S 2SC3928A 2SC3928A 2SC5636 3SK318 3SK255 2SK508NV(K52) 2SA1832(GR) 2SC4738(GR) 2SC4649(N,P) 2SK508NV(K52) 2SJ347 KRX102U 2SC3928A 2SC5636 2SC5110(O) Description DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE ZENER DIODE DIODE DIODE DIODE DIODE ANALOGUE IC BI-POLAR IC MOS-IC ROM IC MICROPROCESSOR IC MOS-IC MOS-IC MOS-IC MOS-IC MOS-IC BI-POLAR IC BI-POLAR IC MOS-IC MOS-IC FET DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR FET DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR FET TRANSISTOR DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR FET FET FET TRANSISTOR TRANSISTOR TRANSISTOR FET FET TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Destination

J J J J J J J J J J J J J J J J J J J J

1/10W 1/8W 1/10W 1/16W 1/16W 1/8W 1/16W 1/16W 1/2W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/2W

2B

CHIP R 18K J CHIP R 0 OHM J CHIP R 0 OHM J JUMPER REST 0 OHM CHIP R 470 J

CHIP R 0 OHM DRIVE FET CHIP R 100K J 1/16W TRIMMING POT. (47K/12) DIODE SURGE ABSORBER VARISTOR ZENER DIODE DIODE DIODE

24

TK-8160H
PARTS LIST
TX-RX UNIT (X57-7090-11) Ref. No. Q501 Q502 Q503 Q504 TH301 TH351 TH441 TH672,673 New Address parts Parts No. 2SC3356(R24) RD00HVS1 PD55008TR RD60HUF1-01 B57331V2104J NCP18XW332J03 NCP18XH103K03 B57331V2104J Description TRANSISTOR PREDRIVE FET DRIVE FET FINAL FET THERMISTOR THERMISTOR THERMISTOR THERMISTOR Destination Ref. No. New Address parts Parts No. Description Destination

2B

25

TK-8160H
EXPLODED VIEW
A B A B C D M2.6 x 8 M2 x 8 M2.6 x 6 (Br-Tap) M2.6 x 14 (Br-Tap) : N67-2608-48 : N80-2008-48 : N87-2606-48 : N87-2614-48

26 25
Dx8

14 12 18
2

24
A Cx12

21 A A

17

Display unit

18
B B

IC281

10 Q504

103 101 102

19x2 20 104 37 23

TX-RX unit

C C

8
3

701 Chassis

11 4
704 Caution sticker (K only)

6 27

2 41

703 Caution sticker

702 S/No. label

26

Parts with the exploded numbers larger than 700 are not supplied.

TK-8160H
PACKING
C 31 Protection bag (H25-2341-04) 5 Instruction manual (B62-1829-00) 705 Pamphlet D

29 Packing fixture (H12-3178-05) 1

29 Packing fixture (H12-3178-05) 31 Protection bag (H25-2341-04)

42 Microphone (T91-0639-05) : K

2 32 Item carton case (H52-2092-02)

706 UPC code label

9 DC cord (E30-3339-05)

39 Screw set (N99-0395-05)

15 Fuse (6 x 30) 15A (F51-0017-15) x 2

35 Bracket (J29-0662-03)

34 MIC holder (J19-1584-05) : K

30 Carton board (H13-1190-02)

Parts with the exploded numbers larger than 700 are not supplied.

27

TK-8160H
ADJUSTMENT
Test Equipment Required for Alignment
Test Equipment 1. Standard Signal Generator (SSG) Frequency Range Modulation Output 2. Power Meter Input Impedance Operation Frequency Measurement Capability 3. Deviation Meter 4. Digital Volt Meter (DVM) 5. Oscilloscope 6. High Sensitivity Frequency Counter 7. Ammeter 8. AF Volt Meter (AF VTVM) 9. Audio Generator (AG) Frequency Range Voltage Range Frequency Range Output 10. Distortion Meter Capability Input Level 11. 4 Dummy Load 12. Regulated Power Supply Frequency Range Frequency Stability Frequency Range Measuring Range Accuracy Major Specifications 400 to 520MHz Frequency modulation and external modulation 127dBm/0.1V to greater than 7dBm/100mV 50 400 to 520MHz or more Vicinity of 100W 400 to 520MHz 1 to 20V DC High input impedance for minimum circuit loading DC through 30MHz 10Hz to 1000MHz 0.2ppm or less 20A 50Hz to 10kHz 1mV to 3V 20Hz to 20kHz or more 0 to 1V 3% or less at 1kHz 50mV to 10Vrms Approx. 4, 10W or more 13.6V, approx. 20A (adjustable from 9 to 17V) Useful if ammeter requipped 13. Spectrum Analyzer 14. Tracking Generator Center frequency Output Voltage 50KHz to 600MHz 100mV or more

Test cable for microphone input (E30-3360-08)


1 2 3 4 5 6 7 8 GREEN RED BLACK BLUE SHIELD WHITE GRAY YELLOW E PTT MIC-E MIC HK 1 2 3 4 5 6 7 8

Tuning cable (E30-3383-05)


Adapter cable (E30-3383-05) is required for injecting an audio if PC tuning is used. See PC Mode section for the connection.

MIC connector (Front view)


8 1 1 : BLC 2 : PSB 3:E 4 : PTT 5 : ME 6 : MIC 7 : HOOK 8 : CM Lead wire + Shield wire MIC

28

TK-8160H
ADJUSTMENT
Adjustment Location
Switch
Power Volume up/down Display Channel up/down Speaker

Notes EEPROM
The tuning data (Deviation, Squelch, etc.) for the EEPROM, is stored in memory. When parts are changed, readjust the transceiver.

AF PA IC (IC281)
How to mounting the IC281.

MIC jack

Function key

Adjustment Points
IC281
TX-RX UNIT Component side

Pin 1 marker TX-RX UNIT Component side

DC PA + Q503

R823

HOR

Part name label face down


R822
Q504 TEMP2 TEMP1

R536
R525 VR1
8T RF PC

8T

Speaker Cable
The speaker cable should be formed before mounting the shield cover as below.

IC281

CNVSS RESET

5M IGN RXD TXD

BPF

CV
POWER

AFV

Speaker cable

ANT +

Locator

TX-RX UNIT Foil side

BPF TC441

TC442 L321

Fuse
To mount the fuse, the cable terminal direction must be as follow.
This side up Fuse Cable terminal Cable terminal This side up

29

TK-8160H
ADJUSTMENT
Test Frequency
Channel 1 2 3 4 5 6 K RX (MHz) 470.05 450.05 489.95 470.00 470.20 470.40 TX (MHz) 470.10 450.10 489.90 470.00 470.20 470.40 RX (MHz) 460.05 440.05 479.95 460.00 460.20 460.40 M TX (MHz) 460.10 440.10 479.90 460.10 460.20 460.40

3 or 5 Reference Level Adjustment Frequency


Tuning point Low Low Center High High RX (MHz) 450.05 460.05 470.05 480.05 489.95 K TX (MHz) 450.10 460.10 470.10 480.10 498.90 RX (MHz) 440.05 450.05 460.05 470.05 479.95 M TX (MHz) 440.10 450.10 460.10 470.10 479.90

Test Signaling
RX 1 2 3 4 5 6 7 8 9 10 11 None None QT : 67.0Hz QT : 151.4Hz QT : 210.7Hz QT : 254.1Hz DQT : 023N DQT : 754I DTMF : 159D None FleetSync 1200 bps : 100~1000 12 FleetSync 2400 bps : 100~1000 13 14 None 2-Tone A : 304.7Hz, B : 3106.0Hz 15 Signle Tone : 979.9Hz None 100Hz Square QT : 67.0Hz QT : 151.4Hz QT : 210.7Hz QT : 254.1Hz DQT : 023N DQT : 754I DTMF : 159D DTMF Code 9 FleetSync 1200 bps : 100~1000 FleetSync 2400 bps : 100~1000 Single Tone : 1000Hz 2-Tone A : 304.7Hz, B : 3106.0Hz Signle Tone : 979.9Hz TX

Ref 20 dBm Peak Log 10 dB/

Atten 0 dB M : 460.1MHz M : 480.0MHz K : 470.1MHz K : 490.0MHz 55.74dBm 56.13dBm

M : 440.1MHz K : 450.1MHz 61.23dBm

W1 S2 S3 FC AA

Center 470.1 MHz #Res BW 30 kHz

VBW 30 kHz

Span 140 MHz Sweep 388.9 ms (401 pts)

Fig. 1

PCB Section
Item 1. Setting Condition 1) Power supply voltage DC Power supply terminal : 13.6V 1) CH : TX high 2) CH : RX high 3) CH : TX low 4) CH : RX low 3. IF coil 1) CH : RX center (Wide) 2) SSG output : 53dBm (501V) Mod : 1kHz, Dev : 3kHz SSG Digital voltmeter AFV L321 3.25~3.35V (DC) Digital voltmeter CV TC442 TC441 5.5V 5.5V Check 0.1V 0.1V 0.7V or more Measurement Test equipment Terminal Parts Adjustment Method Specifications/ Remarks

2. VCO lock voltage*

30

TK-8160H
ADJUSTMENT
Item Condition Measurement Test equipment Terminal Tra generator Spectrum analyzer ANT BPF Parts PC key Adjustment Method Adjust the BPF waveform to Fig. 1 Specifications/ Remarks 4. RF 1) CH : RX center (Wide) bandpass CH : RX low (Wide) filter CH : RX high (Wide) 2) Tra generator output : 30dBm Connect the spectrum analyzer to BPF terminal

* Adjustment of TX VCO lock voltage


1. Remove R525, R823, R536 and R822 (all on component side). 2. Remove PCB from chassis. 3. Transmit and check voltage at [CV] point. Warning : Do not transmit if step 1. is not complete. 4. Adjust of voltage can be done by tuning TC442.

Receiver Section
Item 1. Seisitivity Condition 1) CH : RX low (Wide/Narrow) CH : RX center (Wide/Narrow) CH : RX high (Wide/Narrow) 2) SSG output : 118dBm (0.28V) (Wide) : 116dBm (0.35V) (Narrow) Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow) Measurement Test equipment Terminal SSG Oscilloscope AF V.M Distortion meter ANT EXT. SP Parts Adjustment Method Check Specifications/ Remarks SINAD : 12dB or higher

2. Squelch 9 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+7dB Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow) 3. Squelch 1 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+2dB Mod : 1kHz Dev : 3.0kHz (Wide) Dev : 1.5kHz (Narrow)

PC key

Adjust to open the squelch

Transmitter Section
Item Condition Measurement Test equipment Terminal Frequency counter ANT Parts PC key Adjustment Method Adjust to center frequency Specifications/ Remarks Within 100Hz 1W

1. Frequency 1) CH : TX center 2) Transmit 2. Maximum 1) CH : TX high power 2) Transmit limitting

Power meter

VR1

48W

31

TK-8160H
ADJUSTMENT
Item 3. High power Condition 1) CH : TX low CH : TX low CH : TX center CH : TX high CH : TX high 2) Transmit 1) CH : TX low CH : TX low CH : TX center CH : TX high CH : TX high 2) Transmit 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) Transmit 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) AG : 1kHz/50mV 3) Transmit Modulation analyzer or Linear detector (LPF : 3kHz) Oscilloscope Modulation analyzer or Linear detector (LPF : 15kHz) Oscilloscope AG AF V.M ANT MIC PC key Measurement Test equipment Terminal Power meter ANT Parts PC key Adjustment Method 45W Specifications/ Remarks 1.0W

4. Low power

25W

1.0W

5. DQT balance

Adjust the waveform as below

6. MAX balance

4.0kHz (Wide) 2.0kHz (Narrow) According to the large +,

50Hz

7. MIC 1) CH : TX center (Wide/Narrow) sensitivity 2) AG : 1kHz/5mV 3) Transmit

Check

3kHz 0.2kHz (Wide) 1.5kHz 0.1kHz (Narrow) 0.05kHz 0.05kHz 0.2kHz

8. DQT deviation 9. QT deviation

1) CH : TX center (Wide/Narrow) 2) Transmit 1) CH : TX center (Wide/Narrow) 2) Transmit

Modulation analyzer or Linear detector (LPF : 3kHz) Oscilloscope

0.75kHz (Wide) 0.35kHz (Narrow) 0.75kHz (Wide) 0.35kHz (Narrow) 3.0kHz (Wide) 1.5kHz (Narrow)

10. DTMF/MSK 1) CH : TX center (Wide/Narrow) deviation 2) Transmit 11. Single tone 1) CH : TX center (Wide/Narrow) deviation 2) Transmit

LPF : 15kHz

If normal power is not obtained, please follow the step below


Open the shielding cover (upper), and screw 3 locations around ANT pin. 1. Switch off the transceiver. Impedance of Final FET (Q504) and Drive FET (Q503) can be measured easily using DVM mode. Normal condition Gate : 20k~50k, Drain : 1M~2M The above impedance values are rough estimations. 2. Switch on the transceiver. Check the voltage at R823 output point. The voltage is around 13.6V in receiving condition. The voltage will be 12.6V~ in transmitting condition. If found 0V at this point then R823 is broken. 3. Remove R525.

4. Connect 50 load at the ANT location. Transmit and check current drain at High power mode. If the current drain is less than 1A, then Final FET is broken. If the current drain is less than 5.0A, short the Drive FET gate to ground, and check the current drain. If the current drain is not 0.1A less than the original value, then the Drive FET is broken. 5. Check input power level at Drive FET gate location. Connect the wire to [RF] location. Transmit and check for power to be within the range of 0.7W~1W. If power found is less than 0.3W, check the circuit before the Drive FET.

32

TK-8160H
TERMINAL FUNCTION
CN2
No. 1 2 3 4 5 6 7 8 9 10 11 12 Name SB NC GND DETO FNC1 FNC2 FNC3 FNC4 FNC5 FNC6 FNC7 FNC8 I/O O O O I/O I/O I/O I/O I/O I/O I/O I/O Function Battery voltage DC supply Ground FM detector output Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU) Programable I/O (programmed by FPU)

CN3
No. 1 2 3 4 5 6 7 8 9 10 11 Name IGN DATAI DETO TXAFI TXAFO EMGMIC RXAFO ALTI RXAFI 5C 8C I/O I I O I O I O I I O O Function Ignition sens input External transmit signal input FM detector output TX audio input from scrambler board TX audio output to scrambler board Emergency MIC input (1kHz/1.2mVrms) RX audio output to scrambler board External alert tone signal input RX audio input from scrambler board 5V DC power supply (50mA MAX) 8V DC power supply (50mA MAX)

Function Port Assignment


KDS-100, KGP-2A/2B Name FNC1 FNC2 FNC3 FNC4 FNC5 FNC6 FNC7 FNC8 Data Channel PTT Carrier Operated Relay Audio Mute Mic Mute TX Relay Scrambler Name FNC1 FNC2 FNC3 FNC4 FNC5 FNC6 FNC7 FNC8 TX Relay Scrambler Scrambler Code1 (1) Scrambler Code2 (2) Scrambler Code3 (4) Scrambler Code4 (8) I/O O O O O O O I/O I I O I I O

Port Function is Low Active. (Exclude : Scrambler Code)

33

TK-8160H

PC BOARD

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)


2

POWER

VOL UP D18 R31 D1 D22 LCD R29 D12 VOL DOWN D17 D10 D7 D11 D16 D13

SEG30

SEG29

SEG28

SEG27

SEG26

SEG25

SEG24

SEG23

SEG22

SEG21

SEG20

SEG19

SEG18

SEG17

SEG16

SEG15

SEG14

SEG13

SEG12

SEG11

SEG10

SEG9

SEG8

HOOK MIC ME PTT GND J1 MIC JACK

SB MBL S
D2

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

9
MBL SB GND PTT ME

10

MIC HOOK CM

C27

C10

R2

C9

D20 C6

R1

C1

11

32 33

17 16

C19

R6

R7 C20
R23 C18 R22

IC1

12
C7

R8 C16 R4 R3
C21 C12

C17
R26

R5

48 49

64

C11
CP1

R27

C13

C14

C15

13

Q8

R25

Q7

R24

R9

L1

34
14

SEG7

SEG6

CM

PC BOARD

TK-8160H
Ref. No. Address D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 4D 6G 4N 6K 6N 6O 4I 3K 4L 4H 3G 4F 3I 4K 3L 3H 4G 3F 4C

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)


2

CH UP D8 R30 D15 D3

D14

R28 D9

CH DOWN
COM3 COM2 COM1 COM0 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0

D12 D13 D14 D15 D16 D17 D18 D22

D4

D5

D6

Component side J72-0959-09 Layer 1 Layer 2 Foil side 7

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)


J72-0959-09 Ref. No. Address IC1 12H Q1 11N Q2 11O Q3 10O Q4 Q7 Q8 D20 D21 10M 13C 13B 9C 10M

Q4

C25 C24

Q3 R10

D21

R19

10

R21

R11

C23 R18
DO DI CE CL CM BL BUSY TX NC 5C 8C SB POWER HOOK PTT GND ME MIC

C22

Q2 C

R14
4 3 5 1

R17

CN1

R15

Q1

R16

R20

11

12
18

C14

L1

C30

Component side Layer 1 Layer 2 Foil side 13

35
14

TK-8160H

PC BOARD

PC BOARD

TK-8160H
Ref. No. Address D1 4D D2 6G D3 4N D4 6K D5 6N D6 6O D7 4I D8 3K D9 4L D10 4H D11 3G D12 4F D13 3I D14 4K D15 3L D16 3H D17 4G D18 3F D22 4C

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)


2

DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09)


2

POWER

VOL UP D18 R31 D1 D22 LCD R29 D12 VOL DOWN D17 D10 D7 D14 R28 D9 D11 D16 D13 D8 R30 D15

CH UP

D3

CH DOWN
SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0

5
HOOK

CM MIC ME PTT GND J1 MIC JACK

SB MBL D2 D4 D5 S A B C D6

Component side J72-0959-09 Layer 1 Layer 2 Foil side 7

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)

DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09)


J72-0959-09 Ref. No. Address IC1 12H Q1 11N Q2 11O Q3 10O Q4 10M Q7 13C Q8 13B D20 9C D21 10M

D20 C6

R1

C1

9
MBL SB GND PTT ME

C10

R2

C9

Q4

C25 C24

Q3 R10

D21

HOOK CM

R19

10

MIC R21

10

R11

C23 C27 R18 R17

C22 E Q2 C R14
4 3 5 1

C19

R15

C20 R23 C18 R22

R16

IC1

CN1

R6

R7

12
C7

R8 C16 R4 R3 C21 R9 C12 C17 R26 C15 R5


48 49

64

C11 CP1

DO DI CE CL CM BL BUSY TX NC 5C 8C SB POWER HOOK PTT GND ME MIC

Q1

R20

11

32 33

17 16

11

12
18

R27

C13

C14

L1

C30

Component side Layer 1 Layer 2 Foil side 13

13

Q8

R25

Q7

R24

14

14

TK-8160H
J1 EXT. SP

PC BOARD

TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09)


2
SB 1

CN6

PA HOR GND 6 C536 DC C535

3
HOR

C42

4
F41

C47

C538 C539

R823

L506

C537

Smartrunk

C41

C46

PA

S L507 KAP-2 G Q503 D


C540

C541
R822 R537 R538

6
S

C528

C543

L505

7
CN5

R536 C534
C526

R534
R651 C651

R659

R535 C527 R526

C545

R 5 IC6 8

SP

R525

R521
D503 C532

8T
C652

R6

RF R524 1

C289

C110 C111 C117

C112

C113 C116

C115

C288 R286

C517

+ CN3
EMGMIC RXAFO TXAFO DATAI RXAFI TXAFI C518 DETO ALTI 1 IGN

11 8C

R87

10

R101
R281

CNVSS

5M R88

R224

5C

IC281

Q282

C13 C23

Q212
R233 C16 C17

C15

C20

C284

C21

C281 RESET Q281


C282

SB 1
D11

R98

C96
R97 R99

R223 Q84

C19

C201

C293

R282

R284

C94 R94

C273 R278

11
10

R277

CN2

C274

C212

R113

R217

R95

C283

R92
R93

FNC2 FNC3 FNC4 FNC5

R279

C216 +

R218

C214 C217 R214 C215

C93

FNC1
D10

TXD R276 RXD

Q211

R208

C227 R215

C213

DETO

CP1

R109

R283

D211

C18

R96

R222

R219

GND

C219

R108

C14

NC

R221 R201 C218

R202

1 IC211 4
R408

8 5 C224

C202

G D S

C22

Q201

IGN

R212 R213 C21

D212

C261
R115

D8

D9

G D S

D1

D6

C59 +
C63 R46

R125

FNC6
D7

R232

Q46

Q213

C223

R216

R402

R424

C422

R121 D5

G IC43

R4

R421 R423

R47

D4

C66 + C65 C67


O

C427 +
D3

R429
R428

R427 Q421

R45

FNC8 12 POWER

C423

12

R403

FNC7

R430 CV

C416
C405

C415

L404 D401
R407

R401 C404

11

10

C413 + C4

C426 + +

C403 IC401 D421


R425

Q45

R2

DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC

D2

C64

C425

R426 Q422 C424

L40 20 1 C410
C409

CN1

36
14

R1

C60 +

R220

13

R3

R422

L211

PC BOARD

TK-8160H
Ref. No. Address IC43 12B IC201 IC211 IC213 11N 11J 10P 12Q 12P 11P 10B 10J 8J 13C 12C 11F 10J 11I 10I 12F 12P 11D 10D 13K 12H 13H 6G 5K 12D 13F 12F 12E 12E 12E 12E 12E 12E 11E 11E 11H 11I 12N 13O 12J 13I 8J 6P 6P 8N 8L

TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09)


2

J72-0956-09

R800 C574 C575 C576 C616

IC214 IC215 IC241 IC281 IC401 IC651 Q45 Q46 Q84 Q201 Q211 Q212 Q213 Q241 Q281 Q282 Q341 Q421 Q422 Q503 Q504 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D211 D212 D331 D332 D401 D421 D503 D601 D602 D609 D651
R227 C233

C555

C556

C613

C548

C550

C545

L508

C626

C609 G Q504 D
C627 R822 C549 C551 C564 C603

D601

D602

C625 C672 543 TH672 TEMP1


R659

TH673

TEMP2 C673

R607
C570

R661 R660 5 4 IC651 8 1


R653 R662

C651

C565

R654

521
C532

8T
C652

R652

D609
R606 C624

C567

PC R664 R655

R658

VR1

D651

R657

8T

C222

C263

C254

C260

C204 IGN
24 13 C202

C253

C391

1
R266

14 IC213

R381

Scrambler

+ C231

10

C251

R255
R256

C266

IC201

R252 C252

R257 C255

+ C461 BPF
TH351 R355

R260

R202
C213

C259 R262

C218

12

C402 R206
1

C256

R258 C257 R259 25 26


C264

R253
R247 R248 R246 R245 R244 R243 C242 C226
R229

C221
C247 C248 C246 C245 C244 C243

17 16

R205
C401

C356 R212
C212

R204 AFV R303


C326

C206

R263 R264

IC241
32 1
C275

R231

R251 R254

11

C205

C276

C406

R409

R406

L343

C345 L342

C341

L402 1 C410
C409

C407

R342
Q341

C344
C343

R312
L341

R332

C331 R335 R333


D332

C325 +

C332 +
C230

C411 R313

R334

+ C414

X401

TH301

C310 R314

R304

R824

IC215

C413

R405

C305 C304

C225

D401

R407

+ C412

R305

R404

C303 R306

L404

R323

C324

IC214

R324

R392 R393

C224

R322

R331

D331

Q241

R230

C228

C211 R211

C203

R261 R267 R268

R213

R203

R207

R275

R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274

R228
4

C349

C262 R265

10

C229

12 Component side Layer 1 Layer 2 Layer 3 Layer 4 Foil side

R225 R226

C333 R336

C270

R341 C346

13

37
14

TK-8160H
J1 EXT. SP

PC BOARD

PC BOARD

TK-8160H
Ref. No. Address IC43 12B IC201 11N IC211 11J IC213 10P IC214 12Q IC215 12P IC241 11P IC281 10B IC401 10J IC651 8J Q45 13C Q46 12C Q84 11F Q201 10J Q211 11I Q212 10I Q213 12F Q241 12P Q281 11D Q282 10D Q341 13K Q421 12H Q422 13H Q503 6G Q504 5K D1 12D D2 13F D3 12F D4 12E D5 12E D6 12E D7 12E D8 12E D9 12E D10 11E D11 11E D211 11H D212 11I D331 12N D332 13O D401 12J D421 13I D503 8J D601 6P D602 6P D609 8N D651 8L

TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09)


2

TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09)


2

J72-0956-09
SB 1

CN6

PA HOR GND 6 C536 DC C535 R800 C574 C575 C576 C616

3
HOR

C42

4
F41

C47

C538 C539

R823

C537

Smartrunk

C41

C46

PA

C555

C556 +

C613

L506

C548

C550

C545

L508

C626

S L507 KAP-2 G Q503 D C540 C541 R822 C549 G Q504 D C627 C603

C609

C551

C564

6
S R537

D601

D602

C625 C672 R607

TH673

TEMP2 C673

L505

7
CN5

TEMP1 R536 R659 R535 C534 C526 C527 R651 C651 R526 R534 R661 R660 5 4 IC651 8 1 R653 8T C652 R652 R662

C570

C528

R538

C543

TH672

C565

R525

R654

D503

C532

RF R524 1

R606

C624

R521

D609

C567

PC R664 R655

SP

R658

VR1

D651

R657

8T

C289

C110 C111 C117

C112

C113 C116

C115

C517

C288 R286

Q282

CN3 EMGMIC RXAFO TXAFO DATAI C263 RXAFI TXAFI C518 DETO ALTI C254 1 IGN C204 24 13 Q201 IGN C202 C253 1
R266 C251 R251 R254

C222

11 8C

5C

C260

R87

10

IC281

C391

14 IC213

R381

Scrambler

+ C231

R101 R281 C281

CNVSS

5M R88

R224

10

C13 C23

Q212
R233 C16 C17 G D S C19 C15 C20 C21

R255 R256

C22

C284

C266

7
R252 C252 R257 C255

8 R253
R247 R248 R246 R245 R244 R243 C242 C226 R229

SB 1 D11 NC GND DETO FNC1 D10 CN2 FNC2 FNC3 FNC4 D9 D8 FNC5 FNC6 D6 D7 FNC7 FNC8 12 R121 D5 RXD
R113

C96 R97 R99 Q84

R223

IC201

R98

RESET Q281 C282

+ C461 BPF TH351 R355 C402 R206 R205 C401 R204 1

C221
C247 C248 C246 C245 C244 C243

R221 C201
C14

C293

R260

C219

R108

CP1

R109

R283 R284

D211

C18

R219

R202 C213

R282

C94 R94

C214 C217 R214 C215

C93 R92 R93

R276 C274

C273 R278

TXD
R279

R208

C227 R215

R212
C212

C206 AFV R303

R228

R217

R95

C205

IC211 4
R408

D212

C276

C406

D1

C59 + C63 R46

R402

R403

R427 Q421

R409

R4

G IC43

R421 R423

R428

R406

D3

R2

Q45

L343

C341

DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC

L341

+ D2 C425
R3

D421 R425 R422 20 1 C410

C345 L342

C343

C64

Q341

R426 Q422 C424

L402

C407

R342

C344

R312

R332

IC401

C331 R335 R333 D332

C325 +

C332 + C230 + C270

C65

C67

POWER

C426 +

C403

C411 R313

R334

+ C414

X401

TH301

C310 R314

R304

R824

R47

D4

C66 +

R429

R401 C404

11

10

IC215

R45

C427 +

C413

R405

C305 C304

C225

R424

C422

C423

12

C405

D401

R407

+ C412

R305

R404

C303 R306

R430 CV

C416

C415

L404

R323

C324

IC214

R125

R324

R392 R393

G D S

R232

Q46

Q213

C224

R322

R331

R230

C223

C326

D331

Q241

R216

C228

C261 R115

C211

R211

C203

R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274

C275

C283

R261 R267 R268

10

C216 +

R218

R213

R203

R207

R275

R227

C233

C349

C262

C264

11

R277

R96

Q211

R222

C356

R263 R264 R265

C259 R262

R201 C218

C256

12

R258 C257 R259 25 26

17 16

IC241
32 10

R231

11

C229

12 Component side Layer 1 Layer 2 Layer 3 Layer 4 Foil side

R225 R226

C333 R336

R341 C346

CN1

R1

C60 +

R220

13

L211

C409

13

14

14

TK-8160H
J72-0956-09

PC BOARD

TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09)


2

3
C615 D608

C614 L605

ANT

L604
R603

C620

4
C611 C610
R602 C619

D607 C607 C606


C618

D606

6
D605

L509

7
C572 C571
R380 C390 R539

8
L361
L360

L601

D604

R601

L603

C573

C387

C385
C384 R376 R378 C388 C386

D354 L359
Q352 Q502 L502 R515 C514 C442 C463 TC441

D355 C389 C382 D353


L358

C395

R518

C520

R520 R519 C516


R517

C367 C369

R361

C362

C392

23

R366

R365

1 4

R364

R502

C381

R372

C360

C394 C380
R371 C378

C483

C379 R373

C370 D352
L357 R369 L355

R359 R360

C501
R501

Q500
L501

C509
R512 R511

L354

C377

C372

R370

C504

R507

R506

C510

C511

C358

C357

C393

C515

D447

C375

D448

R367 L356

C374

C507

C505

BPF

11

Q351

R460

C480

C444

Q442 L445 R441

C354

C451

R444

C249 R250 R240

C353
C272

R352 R353 R351 1

R354
C350

R445

L452

L456

D Q441 R447 R443

X241

C434

R431

C220
C323

20 C302
C306

R457
C470

R432

C351 C355
C309

R459

C241

R458 C481
R461 C482

S D G

+ C269

XF351

Q447

C477

L444

C4 R C L4

L443 R449
R448

C445
Q445 C471

D446

12

IC321

R301 C301 +

C431
R451

Q431 R433

C464

C322

CF302 NARROW

R307

CF301 WIDE

D301

R452

L454

10

11
C321

R302

R310 R309 C308


Q301

C469 Q446

C447

L451

C459 C467 Q406


C458

S G D C45 C456

C250

C460 L450
R446

R321 C307 R311

C466

L321

C465 +

R454

R453
TH441

R442

13

38
14

L449

L442

R464

C446

3 2

C443

R249

Q443 5 1

C512

Q353 C376

C371

R463 C366 L351

R509

C513

32

C373

R513

C368

R514

C364 R358

R462

C361

41

L352

10

R362 C359

C502

R516

D351

Q501

R374

C363

R363

C383

PC BOARD

TK-8160H
Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A
G

TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09)


2

R132

R285

R131

C290

D41

D82 Q42

D81

R105

Q81

C43 C82 R41

C50

C48

R86

C51 C52

C53

R42

Q41

D42

C28 C29 C25 C26

C287

C31 C30 C24 C27

C49
+

R520 R519

Q502

C524 + X86
C114

C523

L504

R517

R522

L502

R516

L503

C88

C513

R515

C514

D502

R104 R103 25 26
R85

C512

S D G C86 C85 R102

Q83 S

D G

C89

Q82
C90 R91 C91

C286

C516

R90
R100

10

C521

C522

+ 1 100

R82

R83
R84

C285

D441

TC441

8
IC81

R110

C106 R130 IC101

11

L442

C442

C441 R450 C455

L441

C452

R111

CP2 CP3 CP4

4 D445

5
R126

R112

L101

D442

R81

C54

L443 449

Q43

L421

R129

R127

L451

R5

C81

Q44

I IC41 O

R448

C463

C454 C453

R49

L448

L446 D444

R128

12 Component side Layer 1 Layer 2 Layer 3 Layer 4 Foil side

C71

R50

R51

7 Q406

D443

L447

1 5 IC45 3 4

C459 S G D

C70

CP5

C458

0 0

R48

C101 CP7 CP6

R43 C55

C102

R44

50 51

76 75

TC442

IC42 I

+ C56

1 5 IC44 3 4

C68

C69

R442

L449

C457 C456

R124
C10

C57

G O

13

+ C58

39
14

TK-8160H
J72-0956-09

PC BOARD

PC BOARD

TK-8160H
Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A
G

TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09)


2

TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09)


2

3
C615 D608

C614 L605

ANT

R132

R285

R131

C290

L604 R603 D81 Q81 C620

D41

D82 Q42

R105

4
C611 C610 R602 C619

C43 C82 R41 C48 R86 C51 C52 L603

C50 R42 C53 G

D607 C607 C606 C618

R601

Q41

D606

L601

D604

D42

6
D605

C28 C29 C25 C26

C287

L509

C31 C30 C24 C27

7
C572 C571 R380 C390 R539

8
L361 L360 C573 C49

C387

C385 C384 R376 R378 C388 C386 D354 L359 Q352 Q502 +

D355 C389 C382 D353 L358 R374 C381 C394 C380 R371 C378

C395

R518

C520

R520 R519

C524 + X86 D S
C114

C523 G

C367 C369

R361

C362

C363

R363

C392

23

R366

R365

1 4

R364

R502

R372

C360

C483

L354

R512 R511

L501

R516

L357 R369

C377

C372

L352

R370

L355

C504

R507

C521

R506

C510

C511

C513

R515

C358

C357

C393

C515

D447

C375

D448

R367 L356

R85

C374

C507

BPF

R82

25 26

1 100

R83
R84

C285

C505

C512

Q353 C376

C371

R463 C366 L351

R509

C514

32

C373

R513

C522

C368

R514

C364 R358

R462

C361

R90
R100

C91

D502

R104 R103

Q83

41

L503

10

R362 C359

C502

C88

S D G C86 C85 R102

S D G

R373

R501

R517

R522

L502

D352

L504

C379

C370

R359 R360

C501

Q500

C509

Q501

D351

C89

Q82
C90 R91

C286

C383

C516

10

D441

Q351

R460

C480

C444

C451

R444 G Q442 L445 R441

C354

C249 R250 R240

C272

C350

R445

L442

R464 C477 R458 C434

L456

R459

D Q441 R447 R443

R432

C351 20 C302 C355 C309 C306 R301 C301 +

C442

C241

R351 1 C323

C441 R450 C455

L441

C452

L452

+ C269

XF351

L444

IC81

R111 CP2 CP3 CP4 5


R126 R5 R112

IC101

R431

C54

C220 X241

R457 C470 C481 R461 C482

4 D445

L101

R353

Q447

3 2

TC441

C353

R352

R354

C443

C446

R110

11

R81

R249

Q443 5 1

C106 R130

11

D442

L443 R449 R448

C445 C447 Q445 C471 Q431 R433

C81 R129
R127

Q44

I IC41 O

D446

IC321

C463

C431 R451

C454 C453

R49

C464

L448

L446 D444 D443 L447

R128 C71 C70

C322

CF302 NARROW

R307

CF301 WIDE

D301

R452

L454

R50

R51

10

11 C321

R302

C467 Q406 C458 C460 L450 R446

1 5 IC45 3 4

R310 R309 C308 Q301

C469 Q446

C459 S G D L449 C457 C456

R44

50 51 CP5
R48

76 75 C102 C101 CP7 CP6

Q43

12

L451

L421

12 Component side Layer 1 Layer 2 Layer 3 Layer 4 Foil side

C250

R43 C55

C68

C69

L321

1 5 IC44 3 4

C465 +

TC442

R321 C307 R311

C466

R454

R453 TH441

IC42 I

+ C56

R442

R124
C10

13

C57

G O

13

+ C58

14

14

TK-8160H
TX-RX UNIT (X57-7090-11)

SCHEMATIC DIAGRAM
R424

C422

470p R423

C423

1
VOLTAGE DROPPED D421 HZU5ALL R421 10k R422 12k

470p

10k

CV

C445 4p

R430

Q421,422 Q421 2SA1832(GR) Q422 2SC4738(GR) CHARGE PUMP R426 1k R427 1k R429 1.5k

10k

L421

L441 4.7u

RX VCO D442 MA2S304

R:6.45V C441 L443

RX VCO Q441 2SK508NV(K52)

R:1.01V C447

4.7u

C442

L444

L445

R428

2.2k

0.047u35

MA2S304

C444

R425

0.1u35

D441

L442

C424

C425

C427

C446

4.7u

10k

3p

470p

TC441

5p

C426

C443

R441

1u16

470p

10p

RX VCO

R401 R402 R403

1k 1k 1k

R:0V T:6.73V

Q442 2SJ347

Q442,443 T/R SW Q443 KRX102U

20

19

18

17

16

15

14

13

12

1000p C402

1000p

100p C404

C401

C403

11

220
6.91V L452 R445 1k R:4.83V T:0V C460 0.3p

100p C405

100p

FOUT

DATA

R442

NC5

NC4

NC3

FC

LE

CLK

R444

C451

PLL SYSTEM IC401 MB15A02

100

R443 100

100k

OSCOUT

OSCIN

GND

VCC

NC1

NC2

1.60V R404

X401 L77-1944-05 VC 5C 16.8MHz

10

2
2.2k

Q444 TX VCO 6.92V RF AMP Q431 2SC4649(N,P) TX VCO D444 MA2S304 5.35V C453 L448 27n

FIN

DO

VP

LD

C458 Q444 5p 2SK508NV(K52) T:0.93V

5.02V R409

4.93V C413 C431 1000p

R431 0

0.720V

L446 27u

C454

C455

L449

C410

0.5p

4.7u

6p

0.1u

MA2S304

R405

10k C406

4.7u

100 L402 10u

TC442

D445

470p

R406

C409

TH441

R407

10p

R446

10u6.3

1SV278 C456

GND

XOUT

1.5k

1SS355

22p

D401

C415

R432

470

TCXO

0.01u

L404

RIPPLE FILTER

TX VCO

7.91V R449 L451 R450 47k MODULATION

Q445 2SC3928A

6.92V

1000p

C407

R408 100k 4.97V

1SS355

C464

C466

10u6.3

10u6.3

C434

C416

C411

C412

R447

R448

C461

C463

470p

0.1u

0.1u

470p

47k

39k

470p

100k

Q445 RIPPLE FILTER

4.7k D446

R451

22u10

8C

5C

8C

8R

8C

8C

C465

RIPPLE FILTER

7.59V

470p

NCP18XH103K03

R433

C452

D443

C457

470p

L447

220k

C459

2p

1.5p

0.1u C414

27u

5p

L450

7p

470p

150

10

4.7u
-t

15p

27n

0.5p

12p

TX/RX UL

R341

L343

330n

C346

0.01u

100

C332

W:4.94V N:0V

WIDE

R333

R332

0.1u

10k

C343 68p L341 330n C341 100p

R342

220k

R306

IF SW D332 MC2858

IF SW D331 MC2858

OSC(B) OSC(E) NC MIX_O VCC IF_IN

RFIN GND Hy_C SCAN SCAN SQLIN

C305

C304

2 7.92V C324 0.1u 3 4 5

19 18 17

R:0.64V

Q341 2SC3928A

L342

330n

CF302 L72-0999-05

C303

C345

C344

270p

56p

R331

16 15 14 13 12 11

10k

0.1u R336

C333

R335

R334

10k

10k

10k

6 C323 C322 0.1u 0.1u 2.2k 12k 7 8 9 10

270k

NARROW

DEC1 FLAMPO DEC2 FLAMPI PH_S QUCO RSSI AFO

W:0V N:4.9V

R323 R322

22k
AFV

R307

C331

0.1u

R303

0.01u

R321

R302

C321

33k

15 MODO DTM/HSDO

1000p

C302

R301

MODI DTM/HSDI

FREQO

IC201 M62364FP DIGITAL POTENTIO METER

PC/TVO

PC/TVI

4.7u6.3

RESET

VDref

FREQI

W/NO

W/NI

BLO

GND

C301

L321 L34-4554-05

BLI

DO

1M

IC321 TK14489V FM IF SYSTEM

15u6.3

24

23

22

21

20

19

18

17

16

14

13

0.01u C325

C326

4.7k

15u 6.3

4.7k

C231

4700p

R304

BUFFER AMP

330p

330p

4.7k

1.8k

50.4MHz

R305

R:7.09V

R324

CF301 L72-0993-05

10k

20

FLAMPO

10

11

1k

1k

C204 1000p

R206

R205

R204

1000p

C206

5.0V

1k

12

RSSI NARROW WIDE PLLE

VDD

AFO

TVO

CLK

DAT

TVI

AFI

LD

DTM/HSDI DT CK EVLLD

C223

Q213 2SK1830

DETSW SCRSW HSDSW AFW 5.0V

R233

R232

68k

D5 DA221

D7 DA221

D9 DA221

D11 DA221

CN2 1 2 3 4 5 6 7 8 9 10 11 12 GND DETO FNC1 D4 DA221 SB

68k

0.1u

SB 5M

MIC MUTE

TXAFO TXAFI

1 2 3 4 R201 5 6 C203 C222 0.1u 7

I/O1 O/I1 O/I2 I/O2 C2 C3 VSS

14 VDD 13 C1 12 C4 11 I/O4 10 O/I4 9 O/I3 8 I/O3

D6 DA221

D8 DA221

D10 DA221

RXAFI DETO FNCI RXAFO 5C 120k

C201

FNC2 FNC3 FNC3 FNC4 FNC4 FNC5 FNC5 FNC6 FNC6 FNC7 8C R:7.9V DUAL GROUND SENSE OP-AMP IC214 BA10358FV 1 2 8 oUT -IN1 +IN1 VEE VCC 7 oUT2 6 -IN2 DETO

0.1u

FNC2

91k

C202

560

4.7u6.3

R202

Q201 2SC3928A TX AF (DETO)

R203

0.033u

C221
LSDI

0.1u 4.7u

FNC8 FNC8 D4-11 SURGE ABSORPTION

22k 1u

FNC7

22k 470p

C225

C228 R227

C233

R226 C229

6
CN3 1 2 3 4 5 6 7 8 9 10 11 IGN DATAI DETO TXAFI TXAFO EMGMIC

D212 MC2858 R218 820 OR GATE R217 100

R216 0 D211 1SS372

MICMT1

2.2u10

C216

AGC C215 MIC AMP 0.1u IC211 NJM2100V 1 2 2.5V 3 4

R228

22k

+IN2

22k

DATAI DETO TXAFI

R225

Q211 2SC4919 AGC/MIC MUTE L211 C218 0.1u

R208

0 C217

470p

C214 R214 R215 2.2k

39p 330k

R212

TXAFO

5C 4.7k

R219 22k

C227 0.1u

7 6 5

RXAFO ALTI

100k

680

RXAFO ALTI RXAFI 5C 8C

R229

R220

R824 100k IC215 BA10358FV 5 +IN2 6 -IN2 7 oUT2 8 -IN1 1 VCC oUT 10u6.3 C230 +IN1 2 VEE 3 0.1u DUAL GROUND SENSE OP-AMP 4 C220

C219 0.1u

R222 22k R223 C213 0.1u

2.5V C211 0.018u

5C 8C

39k

RXAFI

470p

470p 470p

470p

470p 470p

470p 470p

470p 470p

470p

470p 470p

470p 470p

470p

470p 470p 470p 470p

Q212 1k 2SK1830 EMERGENCY MIC

C226

R230

1500p

C212

R221

V+

75k

R213 75k

R231 68k MICEM

C15

C27 C28

C21 C22 C23

C24 C25 C26

C17 C18 C19 C20

C29 C30

C13 C14

C16

C31

5C 8.0V

40
X57-709 1/4

30k

IGN

R211

5.0V

0.1u

IC213 BU4066BCFV QUAD ANALOG SW

UL 0.76V
8R C353 C467 R452 120k 470p

DT CK EVLLD

DETSW SCRSW HSDSW AFW

FLAMPO

RSSI NARROW WIDE PLLE

TX-RX UNIT (X57-7090-11)

DTM/HSDI

MICMT1 LOSDI

1.63V C470

ALTI

TH351

DTRLOADN 8R

C480

R462

STD 0.1u 100k C310 R358 220 470p 0.47u C515 C266 0.1u C366 0.1u L351 0.1u 470p

EXTLIMIN

TCLK/DTRDO
AGND

TDATA/DTRCLK
RXIN

C502

DIO
RXINO

R:1.67V

Q352 3SK318 D G2

IC241 AQUA-L

RDF/FD
FILTERO

MICEM C351 33p TX/RX R309 R454


R352 R351 470 R453 L454 27n 100 0.01u

3.3k 0

C306
R310 330k

BUFFER AMP

1000p R:1.65V R:4.07V


100 C471 2p

Q446 2SC5636

R353

100k

6.98V

C469 6p

IF AMP

Q351 2SC5636

SQL AMP Q301 2SC3928A

C307

R:0.76V

R354

470

0.022u R311

4p
R457 120k R458 100 C477 470p L456

0.01u

C350

1k

R:4.21V
C354 3p 2 3 5 6

R:1.10V

Q241 RT1P141U
C270 C308 1000p 4.7u6.3

W/N SW / TX

RF AMP Q447 2SC5636

C241

470p

XF351 L71-0624-05 4 1

C309

0.022u

C242 C243 C275 1000p C269 C355 18p C356 6p

R273

180k (D)

470p 470p 470p

C244 C245

D301 MA742

7.07V

470p

R275 R224

R274

R272

RECTIFICATION

C246 C247

0.01u

56k (D)

C349

3.3k (D) 4.7u6.3 8C C483 22k


-t

56k (D)

560 R313 C267


-t

5.0V

R461 C482 470p 100 C481 470p

27n R459 1k

2.5V 2.5V

C248 180p

470p 470p 470p C268 R312 0.01u C358 470p C357 27k TH301

C276

R460 0

1000p R241 0

330

3.3k

R355

R271 56k 18k

R270

R242

5p

4.85V

R:5.63V T:0V

1k

R464 D447 HSC277 2.2k

C271

R269 TP

68k (D)

0.1u C272

L352

0.47u

C359

12p

C265 390p R314 100k

9
R268 32 150k(D)
TXIN LIMLV

R463

RF SW (TX/RX)

RF SW (TX/RX) D448 HSC277

4.7u6.3
TXINO AGNDIN

VDD

MOD

STD

R243

10

DTRLOADN

R:0.71V

R:7.00V

C264

33p

R244 30 29 C363 C263 470p R267 68k(D) C362

11

TCLK/DTRDO

C501 470p

R501 1k

31

3p

R245

12

TDATA/DTRCLK

DIO

R:0V T:5.49V

R246

13

RDF/FD

R502 4.7k C360 8p R506 10k 8R C504 470p R507 8R 47 C507

G1

MIXER

AUDIO PROCESSOR
28 R266 3.3k R265 47k 1u 180 R359 R360 820k C361 470p R362 390k C364 220k C262 0.01u R361 0.01u
EXPOUT

R247 27
RXAFIN

14

SCLK

DIR 26
RXAF

R248

15

DIR

R249
DTRAIN AMP4P AMP4N AMP4O

16

XOUT

T:1.66V

AMP3P

AMP3N

5.6k R262 R264 47k 0.1u C260 R363 150k R365 R263 100k 0.47u C261

AMP3O

XIN

VSS

C251 0.047u R:2.15V 22


56k R261 0 220p C259

T:1.13V

RF AMP

17

18

19

20

21

23

24

25

Q500 2SC5110(O)

R251 47k R364 0


1M C257 470p

L501 C505 470p R509 10 470p R512 3.3k C511 470p C512 R514 47 R513 6.8k C510 R511 470 15n

T:7.30V

C256

330p

4p

R252 100k C367 470p


D351 9p C370 8p HVC350B C369 1p L354 C368

C509

56p

100k C255

R254

470k

0 R258 R259
470p R260 R366 1M C224 0.01u D352 8n C372 68k

C252 0.1u 200k(D) 390k(D)

R257

R240

DATAI

D351,352 RF BPF TUNING

R253 5.6k
8p L355 8n C375 470p C205 1800p R367 100 C376 470p

C371 0.75p

T:0.15V

470p

470p R515 10 C513

RF AMP

C253

C273

D502

MC2850

C249

1000p

680p R278

HVC350B 18p C373

Q501 2SC3356(R24) T:7.43V T:0.13V

TEMPERATURE COMPENSATION

10p

82k

470p C514

L502

22k 18k

R255 R207

150k

R276

C374 7p
L356 18n 8T

470p R517 10

18n R516 3.3k

R250

1M X241

R:7.12V

L357

C250

RF AMP

10p

SCHEMATIC DIAGRAM

L77-1968-05 3.6864MHz
C382 470p R374 1M C385 470p 1M C389 0.01u 1M

R279

C516 4p

39n

C254

82k C274

8T C517 R369 150 C377 470p 470p R518 22k

3300p

680p

R:2.09V

R277

R256 NARROW

PRE DRIVE AMP

47k

22k

R522

C518

R520

R519 22

Q353 3SK255

R:3.50V

Q502 RD00HVS1

T:7.60V

L504

3.3n

R373 22k C393 0.75p D353 HVC350B L358 C392 C381 5p 12.5n 4.5p D354 R376 HVC350B L359 C387 8n 0.3p D355 R378 C388 HVC350B 2.5p C384 9p

R:1.14V
L360 L361 8n 8n

47u16

8.2k

T:3.82V

G1 R:1.90V 470p 1p 0.75p 6p 1p

G2 C380 C394 C383 C395 C386

C520 R371 39k C378 470p R372 68k C379 470p 8R R370 47k 470p

L503 3.3n C521 470p C522 0.1u

C523 47p
C524 D503 02DZ5.1(Y) C532 R526 470p 820 C527 15p C528 R534 47p 8p R524

VOLTAGE PROTECTION

R525

D353-355 RF BPF TUNING

820

5.6 9p 5n

C526 L505

R:2.07V

100k
C391 470p

R381

C390 8p 0

68k R535

R536 10

DRIVE AMP

Q503 PD55008TR

T:2.19V

R380

R392 R393

0 0

56k C534 470p

41

TK-8160H

X57-709 2/4
HSDI

TX/RX UL

DTMF/MSK

QT/DQT

DT CK EVLLD

WIDE PLLE

8TC SQIN RSSI

DETSW SCRSW HSDSW AFM NICMT1 LSDI MICEM LIMSW

TK-8160H
R823 0 C536 470p C535 220p

SCHEMATIC DIAGRAM
TEMP1 TEMP2
TH673 C673 470p 220p C575 C576 100k 470p
-t

TX-RX UNIT (X57-7090-11)

R:13.6V T:12.6V
1.5T C556 470p TH672 100k C672 470p 1000p C574 0.47u C555
-t

17.5n

0.47u C537

47u25

C539

L506

470p C538

L508

D601,602 ANT SW
C548 33p 30p

D601 R607 220 C570 MA4PH633 D602 MA4PH633

C627 470p C603 470p


C606 C609 0.5p

C626 1.5p L603 1.5T


C610 C613 0.5p 3p 5p R800

C541 39p
C540 39p

L507 2.5n
470 C545 10p C549 R822 33p C551 9p C625

L604 1.5T

470p
30p C564 C565 C567 9p 2p 1p

L509

L601

9.5T

2.5T

T:2.40V

POWER DI

1000p

C614

C616

9.5T

L605

0.5p

C10

Q504 RD60HUF1-01 FINAL AMP

1p

R92-1061-05

C550

CN1 1 2

R537

82k R538

56k C543

470p

T:0.80V
D609 MA742

DO 3 CE 4

XB15A709 D605

XB15A709

C571

470p C572

R539

0.01u

C611

100

D604

C607

C615

APC VOLTAGE DETECT

CL D606 MA742
1p 3p 2p

D607 MA742

D608 MA742

CM MBL

R4

3.3k

5 6 7

C624

R606

470p

22k

BSYLED D604,605 ANT SW


0.01u C618 470p R601 22k 1000p R602 C619 C620 470p R603 22k 22k

R521

100

8 TXLED 9 DISPID 10 5C 11 8C 12 SB 13 D606-608 APC VOLTAGE DETECT POWER HOOK PTT 5M R5 22k DA221 D3 DA221 D1
D2

COMPARATOR(APC) IC651 TA75W01FU 5


C573

R651

0.01u

470k

C651

VEE

4 3 2
R653

T:12.42V R664 0
R654

6 7 8 VCC R652

R655 5.6k
1k

R658 0
VR1 47k R12-6427-05

D651 1SS355 TEMPERATURE COMPENSATION

1
0

R3 R2

1k 100

14 15 16 17

C652

470p

R657

T:7.71V

47k R659
R660 4.7k

R661 18k

R662 0

DA221

47k
8T

R1

18

8T

5M D1-3 SURGE ABSORPTION

TX/RX UL

DISPID

MBL

CE

DI

CL

CM

DO

R125 47k
CP5 1k CP6 1k CP7 1k

R124 0 C102 0.1u C101 1000p


R121 59 58 57 0 56 55

MICMT2

MICMT1

AMPSW

MICEM

DISPID

0.01u 0.01u

0.01u 0.01u 0.01u 0.01u

0.01u

0.01u

8TC SQIN RSSI NARROW WIDE PLLE

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

54

53

52 DT

CE

CL

DST3

DST2

DST1

DO

VSS

CK

76 77 78

SPM

DI

CM

NC

NC

NC

NC

IGN

MBL

VCC

NC

51

8RC 8TC SBC

AFM

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 TXD R110 R109 R108 1.5k 47k 47k R111 47k 5M SAMPSW FNC2 FNC1 5M R113 47k RXD R112 1k HOOK PTT SPM R115 47k CP4 1k FNC4 FNC3 CP3 1k FNC6 FNC5 CP2 1k FNC8 FNC7

FNC8 FNC7 FNC6 FNC5 FNC4 CEFLS FNC3 HSDSW DETSW SCRSW MICROPROCESSOR IC101 30622MEP-A01GP EMPFLS NC ABS HOOK PTT RXD TXD BSYFLS CLKFLS FNC2 FNC1 EEPDT
DTMF/MSK

C112 C113

C110 C111

C114 C115

C116

C117

79 LIMSW 80 DTRLOADN 81 STD 82 TCLK/DTRDO 83 TDATA/DTRCLK 84 DIO 85 RDF/FD 86 DIR 87 HSDI

DT CK EVLLD

DTRLOADN STD TCLK/DTRDO TDATA/DTRCLK

DETSW SCRSW HSDSW AFM MICMT1 LSDI MICEM LIMSW

DIO RDF/FD DIR


R129 R128

8.2k

4.7k

TEMP2 TEMP1

R126 1k R127 1k

88 LSDI 89 TEMP2 90 TEMP1 91 BATT 92 RSSI 93 SQIN

R130
C106

94 AVSS 95 NC 96 VREF 97 AVCC 98 NC


BSHIFT CNVSS
TXLED

HSDI L101

0.1u

CP1 1k

4.97V BSYLED TXLED

99 100

BSYLED
QT/DQT

DTMSTD

EEPCK
POWER Narrow TX/RX Wide HOR 24

RESET

EVLLD

XOUT

PLLE

GND

GND

VCC

EEPWP
PA

VSS

XIN

INT

NC

NC

NC

10

11

12

13

14

15

16

17

18

19

20

21

UL

22

23

DTMF/MSK
R101 1k 47k

25

PA HOR
R131 47k R132 47k

R102

R103

R104

47k

1k

1k

5M

R100

8TC

R90

QT/DQT

5M

5M

1k

5M

5M

FB

FB

R85

47k

R91
R99 1k R98 47k 18p

X86 L77-1970-05 12.0MHz


18p 6p

47k

EEPROM IC81 AT24C12810SU18 8 A0 A1 A2 GND R84 R83 C81 VCC 7 WP 6 SCL 5 SDA 10k 0 0 1000p R82 10k R81

R86

1000p

0.1u

6p

R88

R87

BATT DETECT
130k R95 R93 4.7k
(D)

470

1 2

02DZ18(X,Y)

C91

C90

IGNITION Q84 KRC414RTK


1000p C96

C89

C85

1SS355

C88

C86

3mV R96 1M
100k

R94 1k
1000p 1000p C94 C93 R92 18k (D)

Q82,83 BEAT SHIFT Q83 2SK1830

D81,82 OVER VOLTAGE DETECTION

3 4

5M

SB

D82

D81

8RC 4.69V

POWER

Q81 RT1N441U OVER VOLTAGE DETECTION

IGN

1000p

Q82 2SK1830
C82

R97

INT RESET SBC

42
X57-709 3/4

SCHEMATIC DIAGRAM
DISPLAY UNIT (X54-3510-10)
LCD J1 MBL SB GND PTT ME MIC HOOK CM R1 100
0.01u

TK-8160H
1
SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0

D20 MC2850

C1

SURGE ABSORPTION

KMO1
1000p 1000p C6 C7

<B

C> KMO2

R2

CN1 MIC 18 ME 17 GND


0.01u C27 100p C9

10

CH UP

CH DN KMO3

KMI1

KMI2

KMI3

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

15 14 13 SB 12 8C 11 5C 10 HOOK POWER

SEG27 33

PTT

1000p C10

16

VOL UP

VOL DN

KM03

KM02

KM01

COM0

COM1

COM2

COM3

SEG30

SEG29

R4

R3

R5

1k

49 50 51

SEG28

NC

NC

NC

NC

NC

2
32
SEG26

1k

1k

NC KMI3 KMI2 KMI1 NC NC NC VDD VDD1 VDD2 VSS OSC DO CE CL

SEG25 SEG24 SEG23 SEG22 SEG21


LCD CONTROLLER

31 30 29 28 27 26 25 24 23 22 21 20 19 18

L1
1000p C15 470p C30 C16

52 53
1u

9 8

NC TX BUSY

54
5.01V

7 BL 6 CM 5 CL 4 CE 3 DI 2 DO 1
DC SW Q7 2SC3928A
R26 1k

55 56 57 58 59

SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12

IC1 LC75854W

CP1 1k*4 R90-0724-05


DC SW

60 61 62

1000p

1000p C12

1000p C14

1000p

Q8 2SC3928A

R27

1k

63
C11 C13

64

SEG3

SEG4

SEG6

SEG7

SEG10

SEG0

SEG1

SEG5

SEG2

SEG8

SEG9

DI
BRI NC NC BL NC

SEG11 17

R24

R25

10k

10

11

12

13

14

15

T:3.74V
R22 180

0
T:1.71V
R23 82

R6 BUSY GREEN LED


0.01u 1000p C17 1u C18 0.1u C24 C25

R7 10k
100p C19 C20 100p

R8 10k
680p R9 C21 56k

TX RED LED D22 B30-2151-05


TX/RX LED

10k

R14 47k DIMMER FUNCTION SW Q1 RN47A4


R15 R16 33 33

16

T:3.71V BUSY:3.71V

10k

R21

D7 B30-2281-05 D10 B30-2281-05 D13 R20 0 B30-2281-05 D16

D8 B30-2281-05 D11 B30-2281-05 D14 B30-2281-05 D17 B30-2281-05 D7-18 LCD BACKLIT

D9 B30-2281-05 D12 B30-2281-05 D15 B30-2281-05 D18 B30-2281-05

0.64V

R28 39 0.64V R29

D1 B30-2282-05 D3 B30-2282-05 D5 B30-2282-05 D1-6 KEY BACKLIT

D2 B30-2282-05 D4 B30-2282-05 D6
3.92V 7.84V

KEY BACKLIT SW Q3 KRA225S

R17 39

LCD BACKLIT SW
Q2 2SB1132(Q,R)
1000p C22

39 0.64V R30 39
0.64V

R10 330 R11

R18 39 C23 1000p

R31
R19 3.9k

B30-2282-05

330

D21 MC2850 DC CONTROLLER

B30-2281-05

39

Q4 KRC102S DC SW

TX-RX UNIT (X57-7090-11)

AF AMP AUDIO AMP


HOR PA

HOR PA IC281 LA4600 5 1 C287 R285 470u16


4.7u16 47u16 0.1u 390

10 C293
R282 47k

CN6 1 2 3 4 5 6

R283 68k

R284 2.2k AF MUTE

C283 0.22u

1u

R:3.13V

C284

C285

C286

C281

1000p

C282

4.7k

1u

R286

SPM

R281

Q281 DTC363EU

J1
C289 1000p

AMPSW
C288 1000p

1000p

C290

Q282 KRC102S
BSB 5C

CN5

Q41 DC SW (SB)

AF MUTE

C52
SB FB 8T

DC SW (8T)

8T R46 1.5k

Q45 12A02CH
C60

D42 1812L110PR

13.6V

22u10

220p

220p

330u25 C48

R41

8TC

10k
C63 0.01u

R45 47k
7.98V

CURRENT PROTECTION

47k

R47

C47

C46

C43

C50

12.6V
R42 4.7k

1000p

VOLTAGE REGULATOR/5V
4.97V

8R
22u10

IC43 NJM78L05UA
COM

10u6.3

C59

1000p C66

DC SW (8R)

8R R44 R43

7.93V

8C 3

IC41 KIA7808AF

0.01u

22u10

C56

C55

0.1u

C54

Q44 KRC102S 8RC 5C

4.7k VOLTAGE REGULATOR/5V 5.01V 1


22u10 C57 0.01u C58

47k IC42 NJM78L05UA OUT COM 2 IN

OUT IN COM 2

1
0.1u

R105 1k

Q42 KRC102S
470k R49

DC SW (SB) 1

IC45 BD4740G 5 NC SUB 4 GND VoUT VCC


330k R51

0.01u

Q43,44

Q43 12A02CH

VOLTAGE REGULATOR/8V

5M
C67 C65

OUT

IN

3
C64

IC44 BD4740G 1 2 3 NC SUB GND VoUT 4 VCC 5


R48

5.77V
390k R50

C42

2 3
8C 5M

5C

330k

C41

REVERS CONNECTION PROTECTION

D41 ZSH5MA27

1000p

1000p

1000p

C53

C51

C49

470p

220p

1.1A

4.0A

1000p

Q46 KRC102S

T:7.87V

1000p Q41 2SJ645

13.6V

F41 F53-0246-05

Q45,46

BSB

SB

SB

4.97V

1000p C70

0.1u

INT RESET SBC

VOLTAGE DETECTOR/INT

VOLTAGE DETECTOR/RESET

1000p

C71

0.1u C68

C69

Note : The components marked with a dot () are parts of layer 1.

43
X57-709 4/4, X54-351 1/1

TX-RX UNIT (X57-7090-11)


R424 C422 470p R423 C423 0 10k 470p CV C445 4p 10k RX VCO D442 MA2S304 MA2S304 D441 L442 4.7u R:6.45V C441 C442 15p 12p L443 4.7u 27n L444 RX VCO Q441 2SK508NV(K52) R:1.01V C447 6p L454 L445 R452 27n 0.5p 4.7u 120k 4p R464 2.2k 27n R459 470p L456 R457 120k 1k 0.76V BUFFER AMP Q446 2SC5636 6.98V C469 1.63V C470 RF AMP Q447 2SC5636 7.07V R460 0 C480 47u25 C539 17.5n R522 C521 470p C522 0 L503 3.3n RF AMP RF SW (TX/RX) D448 HSC277 R:0V T:5.49V C502 L501 3p T:1.13V R502 R501 R506 4.7k 10k 1k 15n Q500 2SC5110(O) T:1.66V T:7.30V C509 R516 R511 4p L502 18n 470 T:0.15V RF AMP Q501 2SC3356(R24) T:7.43V T:0.13V C516 4p 3.3k 0.1u 0.47u C537 L506 470p C538 5p R:13.6V T:12.6V 1000p 0.47u 1.5T C556 470p 470p TH672 100k C672 220p 470p
-t

DISPLAY UNIT (X54-3510-10)


TEMP1 R823 0 C536 470p C535 TEMP2 TH673 C673 100k 470p
-t

LCD

C555

C575

R426 1k 0.047u35

R427 1k R428

R429 1.5k 2.2k

C574

L421

C576

HZU5ALL

10k R422 12k

Q421 2SA1832(GR) Q422 2SC4738(GR) R425 10k

CHARGE PUMP

L441 4.7u

L508

D421

R421

Q421,422

R430

VOLTAGE DROPPED

220p

J1 D601,602 ANT SW MBL SB GND PTT ME MIC HOOK CM

R1 100 0.01u SURGE ABSORPTION D20 MC2850

C444

C446

R458

0.1u35

C424

C425

C427

470p

100 C477

3p

5p

C550

C548

TC441

C467

C426

C443

R441

R453

470p

33p

30p

DRIVE AMP PRE DRIVE AMP Q502 RD00HVS1 R519 22 T:7.60V L504 3.3n T:3.82V C523 47p C524 R524 8p R525 5.6 R526 820 C526 9p C527 820 L505 5n C528 R536 10 15p 47p C540 39p T:2.19V Q503 PD55008TR C541 39p L507 2.5n 470 C545 10p C549

D601 R607 220 C570 MA4PH633 D602 MA4PH633

C627 470p C603 470p C606 C609 0.5p

C626 R800 1.5p L603 1.5T C610 C613 0.5p 3p 5p L604 1.5T

R92-1061-05

470p

C471

1u16

C1

RX VCO

KMO1 1000p 1000p C6 C7 A <B C> KMO2 CH UP CH DN KMO3 VOL UP 1000p C10 0.01u C27 100p C9 KMI1 VOL DN KMI2 S KMI3 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34
SEG27 33

100 C481

R2

R822

33p

6.91V

C551

9p C625

20

19

18

17

16

15

14

13

12

11

L509

L601

1000p C402

1000p

100p C404

C401

C403

100p C405

100p

R442

HSC277

NC5

NC4

FC

FOUT

NC3

LE

DATA

CLK

100

C482

470p

R443 R444 C451 100 100k 470p

L452 R445 1k R:4.83V T:0V

9.5T

2.5T

Q443 KRX102U

R454 0

T:2.40V

POWER DI

1000p

C614

C616

9.5T

L605

0.5p

C10

Q504 RD60HUF1-01 FINAL AMP

30p C564

C565

C567

2p

1p

9p

1p

CN1 1 2

CN1 MIC 18 ME 17 GND 16 PTT 15 14 13 SB 12 8C 11 5C 10 C15 470p C30 C16 TX 8 BUSY 7 BL 6 CM 5 CL 4 CE 3 DI 2 DO 1 DC SW Q7 2SC3928A R26 1k DC SW Q8 2SC3928A R27 1k 1u 9 1000p NC L1 HOOK POWER

D447

C504

47 C507

C510

470p C514

R512

R513

470p R515

R517

470p R507

10 C513

R518

R520

C520

470p

470p

3.3k

6.8k

R534

68k R535

56k C534

470p

PLL SYSTEM IC401 MB15A02

8.2k

R537

82k R538

56k C543

OSCOUT

470p

RF SW (TX/RX)

470p

22k

10

T:0.80V D609 MA742 APC VOLTAGE DETECT

DO 3 CE 4

OSCIN

GND

VCC

NC1

NC2

XB15A709 D605

C571

470p C572

R539

0.01u

C611

100

D604

C458 Q444 5p 2SK508NV(K52) T:0.93V

XB15A709

Q444 TX VCO 6.92V RF AMP Q431 2SC4649(N,P) TX VCO D444 MA2S304 MA2S304 D443 L447 27u 5.35V C453 C454 6p 7p L448 C455 L449 0.5p 4.7u 27n

FIN

DO

VP

LD

R:5.63V T:0V

CL C607 C615 D606 MA742 1p 3p 2p D607 MA742 D608 MA742 CM MBL 7 BSYLED 8 TXLED 9 C618 470p R601 22k 1000p R602 C619 C620 470p R603 DISPID 22k 10 5C 11 8C 12 SB 13 D606-608 APC VOLTAGE DETECT POWER HOOK PTT 5M R5 22k DA221 D3 DA221 D1 D2 R1 0 R3 R2 1k 100 14 15 16 17 18 22k R4 3.3k 5 6

10

R403

1k

R:0V T:6.73V

470p

Q442 2SJ347

R461

R401 R402

1k 1k

Q442,443 T/R SW

4.85V

470p

NC

NC

NC

NC

COM0

COM1

COM2

COM3

KM03

KM02

KM01

NC

SEG30

SEG29

R514

R4

R3

R5

10

1k

47

C624

R606

470p

R404 VC 2.2k R405 10k C406 16.8MHz 2p GND XOUT 5C

R409 C410 0.1u 100 L402 10u R406 C409 1.5k 22p

C413 0.1u C414 R407 10u6.3 10 1SS355 D401

C431 1000p

R431 0

22k

0.720V

1k

C460 L450 0.3p 4.7u

1k

1.60V

5.02V

4.93V

R509

X401 L77-1944-05

L446 27u

49 50 51 52 53 54

SEG28

10

NC KMI3 KMI2 KMI1 NC NC NC VDD VDD1 VDD2 VSS OSC DO CE CL

SEG26

SEG25 SEG24 SEG23 SEG22 SEG21 LCD CONTROLLER IC1 LC75854W SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG3 SEG4 SEG6 BRI SEG7
SEG10

R521

C505

C511

C512

470p

470p

470p

47u16

02DZ5.1(Y)

C501

C517

C518

100

D502 470p

NCP18XH103K03

R433

C452

C457

220k

470p

C459

1.5p

470p

COMPARATOR(APC) C573 IC651 TA75W01FU 5 0.01u

5p

D503

D604,605 ANT SW

1SV278 C456

TC442

D445

470p

TH441

470p

10p

R446

150

VOLTAGE PROTECTION

C532

C415

0.01u

R651

R432

470k

L404

7.91V R449 L451 R450 47k 10u6.3 C461 C463 470p MODULATION 1SS355 C464 4.7k D446 R451

C483

470p

Q445 2SC3928A C466 470p

6.92V

1k

TEMPERATURE COMPENSATION

0.01u

C651

470

TCXO

RIPPLE FILTER

TX VCO

-t

R462

R463

MC2850

VEE

4 3 2 R653 R664 0 R654 R655 5.6k 1k R658 0 VR1 47k R12-6427-05 D651 1SS355

T:12.42V

6 7 8 VCC R652

5.01V

55 56 57 58 59

1000p

C407

R408 100k 4.97V C416 C434 R447 R448 470p 0.1u 47k 39k

100k

10u6.3

C411

C412

C652

0.1u

22u10

470p

Q445 RIPPLE FILTER

470p

1 0

TEMPERATURE COMPENSATION

C465

R657

T:7.71V

47k R659 R660 4.7k 47k

DA221

RIPPLE FILTER

7.59V

R661 18k

R662 0

CP1 1k*4 R90-0724-05

60 61 62 63

8C

5C

8C

8C

8C

8R

8T

8T

8T

8T

5M D1-3 R24

1000p

1000p C12

1000p C14

1000p

C11

C13

64

SEG0

SEG1

SEG5

R25

10k

TX/RX UL

10

11

12

13

14

15

UL C360 R360 820k C361 470p R362 TH351 C515 TP 470p 8p 390k C364

T:3.74V R22 180

0 T:1.71V R23 82

R341 0.01u C346 L343 330n 100 C332 0.1u C343 68p L341 330n 330n R:0.64V Q341 2SC3928A L342 C341 100p W:4.94V N:0V R333 10k WIDE R332 10k CF301 L72-0993-05

R372

R370

68k C379

C17

C24

R359

C19

C21

R351

R324

R371

C355 18p C356

R342

C354

L351

0.47u

220k

3p

6p

R306

4.7k

1.8k

IF SW D332 MC2858

IF SW D331 MC2858

50.4MHz

R305

R:7.09V

1 2

OSC(B) OSC(E) NC MIX_O VCC IF_IN

RFIN GND Hy_C SCAN SCAN SQLIN

20 C305 C304 19 18 17 330p 330p

Q351 2SC5636 IF AMP

D C359 12p S

Q352 3SK318 G2 G1

39k C378

470

470p

R:7.00V

R:7.12V C374 7p L356 18n HVC350B 18p C373 L357 39n

R364 R:2.15V R363 150k 0

C367 470p C368 8p HVC350B C369

C371 0.75p C372

D S

D353-355 RF BPF TUNING C380 C394 1p C381 5p 12.5n C383 0.75p C384 C395 6p 9p C386 1p C388 HVC350B 2.5p

D22 B30-2151-05 TX/RX LED

56k

33p

470

0.01u 2 3 5 6

D351,352 RF BPF TUNING

Q353 3SK255 G2 G1 R:1.14V

680p R9

330

C20

0.01u

0.47u

100p

100p

100k

MIXER

220k

RF AMP

TX RED LED

BUSY GREEN LED

0.01u

C25

R355

1u C18

R353

C349

0.1u

C351

R354

C350

1000p

L352

47k

R:1.67V

R:3.50V

470p

R:4.07V

R:0.76V

XF351 L71-0624-05 4 1

-t

3.3k

470p

R6 10k

R7 10k

R8 10k

R14 47k DIMMER FUNCTION SW Q1 RN47A4 D7 B30-2281-05 33 D10 B30-2281-05 D13 R20 0 B30-2281-05 D16 R19 3.9k B30-2281-05 B30-2281-05 D17 B30-2281-05 D7-18 LCD BACKLIT B30-2281-05 D18 B30-2281-05 D8 B30-2281-05 D11 B30-2281-05 D14 D9 B30-2281-05 D12 B30-2281-05 D15 0.64V R28 39 0.64V R29 LCD BACKLIT SW Q2 2SB1132(Q,R) 1000p C22 39 0.64V R30 39 0.64V R31 39

R373

C324 R331 10k

C303

4700p

R304

1p L354

8p L355 8n

22k

8n

8n

C344

0.01u C358

0.01u R361

C357

270p

C345

R358

C362

C363

470p

470p

56p

220

180

HVC350B

HVC350B

R15

5 6 C323 C322 0.1u 0.1u 2.2k 12k 7 8 9 10

16 15 14 13 12 11

4.5p

0.3p

8n

R307 270k

0.75p

L360

BUFFER AMP 0.1u R336 R335 R334 C333 10k 10k 10k

0.1u

22k

CF302 L72-0999-05

C353

0.01u

7.92V

R:0.71V

R:1.90V

470p

D351

R352

D352

R367

C376

D353

D354

470p

D355

100

100

R369

C377

C390 8p

470p

R380 0

150

D1 B30-2282-05 DISPID MBL D3 B30-2282-05 D5 B30-2282-05 R121 D1-6 KEY BACKLIT 56 55 54 53 52 51 0 CM DO CE CL DI

D2 B30-2282-05 D4 B30-2282-05 D6 R11 B30-2282-05 330 3.92V R10 330 7.84V KEY BACKLIT SW Q3 KRA225S

R17 39

C392

L358

NARROW

DEC1 FLAMPO DEC2 FLAMPI PH_S QUCO RSSI AFO

R309 C366 C375 R365 R366 470p R376 SQL AMP Q301 2SC3928A 1M R310 330k R:4.21V 1M 1M RECTIFICATION C309 R312 0.022u R:1.10V 0.022u 1000p R311 C307 C308 D301 MA742 22k R374 R378 AFV 3.3k 0.1u 1M 1M R:2.09V R:2.07V R381 100k 0 0 0.01u C385 C382 470p 470p C389 C391 470p CP5 1k CP6 1k CP7 1k

C393

C387

L359

L361 8n

W:0V N:4.9V C231 C331 0.1u 15u 6.3 24 23 22 21 20 19 18 17 16 15 MODO DTM/HSDO 14 13

R323 R322

R18 39 C23 1000p D21 MC2850

C370

R303

R302

4.7k

0.01u

R321

C321

33k

1000p

R301

C302

4.7u6.3

FREQO

RESET

MODI DTM/HSDI

27k TH301

BLO

VDref

GND

W/NO

FREQI

W/NI

C301

R313

100k

IC201 M62364FP DIGITAL POTENTIO METER

1k

L321 L34-4554-05

R392

R393

BLI

DO

1M

IC321 TK14489V FM IF SYSTEM

15u6.3

4.7k

FLAMPO

FLAMPO

C306

470p

R125 47k

R124 0 C102 0.1u C101 1000p

0.01u C325

C326

C310

R314

0.1u

100k

1000p R:1.65V

-t

DC CONTROLLER

PC/TVO

PC/TVI

MICMT2

MICMT1

TVI

AFI

LD

0.01u 0.01u 0.01u 0.01u

0.01u 0.01u

10

11

12

WIDE PLLE

0.01u

0.01u

NARROW

76 77 78

AMPSW

MICEM

DISPID

RSSI NARROW WIDE PLLE

RSSI NARROW WIDE PLLE

VDD

AFO

TVO

CE

DO

CL

CM

NC

NC

NC

NC

NC

CK

DI

VSS

DST3

DST2

DST1

DT

SPM

MBL

VCC

IGN

CLK

DAT

8TC SQIN RSSI

8TC SQIN RSSI NARROW WIDE PLLE

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

Q4 KRC102S AFM 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 5C 27 26 C52 SB FB 8T DC SW (8T) PA HOR R131 47k R132 47k 8TC 8TC R47 10k C63 0.01u R45 47k 7.98V R42 4.7k 8R C50 12.6V 1000p Q46 KRC102S R46 C60 1.5k Q45 12A02CH D42 1812L110PR 13.6V 1000p Q41 2SJ645 13.6V F41 F53-0246-05 220p 4.0A REVERS CONNECTION PROTECTION VOLTAGE REGULATOR/5V 4.97V 5M 10u6.3 1000p C66 C67 C65 1 0.01u IC43 NJM78L05UA COM OUT IN 3 0.01u C64 D41 ZSH5MA27 1000p B Q45,46 8T BSB Q41 DC SW (SB) TXD R110 R109 R108 1.5k 47k 47k R111 47k 5M SAMPSW FNC2 FNC1 AMPSW C288 1000p 5M R113 47k RXD R112 1k HOOK PTT SPM SPM C281 1000p R:3.13V R281 C282 4.7k 1u C293 R282 47k 1u R283 68k R284 2.2k AF MUTE Q281 DTC363EU C283 0.22u 4.7u16 47u16 0.1u 390 10 R115 47k AUDIO AMP IC281 LA4600 5 1 C287 R285 470u16 0 CP4 1k FNC4 FNC3 AF AMP HOR PA HOR PA CP3 1k FNC6 FNC5 CP2 1k FNC8 FNC7 DC SW

8RC 8TC SBC

1k

1k

1k

FNC8 FNC7 FNC6 FNC5 FNC4 CEFLS FNC3 HSDSW DETSW SCRSW MICROPROCESSOR IC101 30622MEP-A01GP EMPFLS NC ABS HOOK PTT RXD TXD BSYFLS CLKFLS FNC2 FNC1 EEPDT
DTMF/MSK

C112 C113

C114 C115

C110 C111

1000p

C206

5.0V C204 1000p R206 R205 R204

C116

C117

DTM/HSDI DT CK EVLLD

DTM/HSDI DT CK EVLLD DT CK EVLLD DT CK EVLLD DTRLOADN STD TCLK/DTRDO TDATA/DTRCLK

79 LIMSW 80 DTRLOADN 81 STD 82 TCLK/DTRDO 83 TDATA/DTRCLK 84 DIO 85 RDF/FD 86 DIR 87 HSDI

C223 R233 R232 0.1u 68k SB 5M 68k

Q213 2SK1830 MIC MUTE 5.0V

DETSW SCRSW HSDSW AFW

DETSW SCRSW HSDSW AFW

DETSW SCRSW HSDSW AFM NICMT1 LSDI MICEM LIMSW C224 0.01u

DETSW SCRSW HSDSW AFM MICMT1 LSDI MICEM LIMSW

DIO RDF/FD DIR R129 R128

R16

33

16

TX/RX

TX/RX UL

TX/RX UL

T:3.71V BUSY:3.71V

10k

SURGE ABSORPTION

NC

8R

8C

8R

8R

8R

8R

NC

BL

SEG2

R21

SEG8

SEG9

DI NC

SEG11 17

8.2k

4.7k

C261

0.1u

TEMP2 TEMP1

R126 1k R127

88 LSDI 89 TEMP2 90 TEMP1 91 BATT 92 RSSI 93 SQIN

C260

D5 DA221

D7 DA221

D9 DA221

D11 DA221

C267

CN2 1 2 3 4 5 6 7 8 9 10 11 12 GND DETO FNC1 D4 DA221 SB

150k(D)

R224

560

R265

47k

R263

47k

TXAFO TXAFI

VDD 13 C1 12 C4 11 I/O4 10 O/I4 9 O/I3 8 4.7u6.3 I/O3 C270

R264

I/O1 O/I1 O/I2 I/O2 C2 C3 VSS

R267 68k(D)

R268

68k

1 2 3 4 R201 5 6 C203 R203 91k C202 Q201 2SC3928A 560 TX AF (DETO) 0.033u C222 0.1u 7

14

0.1u

68k (D) C266 0.1u C265 390p

100k 0.47u

0.01u

C263

1u

R269

C262

1k

C284

C285

C286

220p

3.3k

C289

32

31

30

29

28

27

26

C205

C201

R261

RXIN

RXINO

EXPOUT

AGND

FNC3 FNC3 FNC4 FNC4 FNC5 FNC5 FNC6 FNC6 0.1u 4.7u FNC7 FNC8 FNC8 D4-11 SURGE ABSORPTION 22k 470p FNC7 8C R:7.9V DUAL GROUND SENSE OP-AMP IC214 BA10358FV 1 2 R228 22k IGN DATAI DETO TXAFI R221 TXAFO 5C 4.7k R220 R229 100k 680 R824 100k IC215 BA10358FV 5 +IN2 6 -IN2 7 oUT2 8 C24 C25 C26 C13 C14 C17 C18 C19 C20 C27 C28 C21 C22 C23 C15 C16 C29 C30 C31 5C 8.0V VCC oUT 10u6.3 -IN1 +IN1 2 1 C230 VEE 3 0.1u DUAL GROUND SENSE OP-AMP 4 C220 3 4 8 oUT -IN1 +IN1 VEE VCC 7 oUT2 6 -IN2 R225 22k 5 +IN2 22k 1u DETO

FILTERO

RXAFIN

RXAF

97 4.97V BSYLED TXLED AVCC 98 NC 99 100


BSYLED QT/DQT TXLED

1000p

C290

FNC2

0.1u

120k

1800p

FNC2

18k R259 C257 9p 390k(D) R258 200k(D)

L101

96 VREF

CP1 1k

1000p

FNCI

5C

HSDI

HSDI

0.1u

R207

C106

DETO

RXAFO

2.5V 2.5V

18k

56k

D6 DA221

D8 DA221

D10 DA221

R270

R266

RXAFI

R262

C259

C264 33p

R260

R130 0

94 AVSS 95 NC

R286

4.7u6.3

1000p C269

1 C268 R271 180p 56k 2 3 4 5

C275

BSB

AGNDIN TXIN TXINO LIMLV EXTLIMIN MOD VDD TDATA/DTRCLK DTRLOADN TCLK/DTRDO

25 24

Q282 KRC102S AF MUTE

4.7u6.3

DTMSTD

C221

RESET

Wide

GND

GND

UL

D212 MC2858 R218 820 OR GATE R217 100

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

R216 0 2.2u10 C216 D211 1SS372 AGC C215 MIC AMP 0.1u IC211 NJM2100V 1 2 2.5V 3 4 C212 V+ 8 7 6 5 5.0V

5.0V MICMT1 LSDI MICMT1 LOSDI R272 56k (D)

6 7 8

20
AMP3N

R257 C273 680p R278 82k 100k C255 56p

R276 R279 82k C274 680p 22k

R277 22k

25

IC241 AQUA-L

21
AMP3O

330p 1 DTMF/MSK DTMF/MSK

PA

AMP4P

HOR

VCC

VSS

XIN

INT

NC

NC

NC

22

PLLE

C256

TX/RX

XOUT

AUDIO PROCESSOR

Narrow

EVLLD

AMP4N

POWER

0.1u

BSHIFT

CNVSS

IC213 BU4066BCFV QUAD ANALOG SW

R202

AMP4O

23

EEPCK EEPWP

T:7.87V 22u10 1.1A CURRENT PROTECTION SB

C233

C225

C228 R227

R226 C229

R102

R103

R104

1000p

R101

1k

220p

470p

47k

47k

R41

5M

R211

C46

C43

C42

RDF/FD

30k

DIO

C271

1000p

R208

0 C217

3.3k (D)

10

11

12

13

14

15

1000p R241 0

R249

5M

5M

5M

R275

R85

56k (D)

R242

R244

R243

R245

R246

R247

R248

R99

1k R98

R86

47k

1000p

RXAFO ALTI

75k 2.5V 470p 470p 470p 470p 470p 470p 470p 470p C251 0.047u C211 TDATA/DTRCLK 0.018u R251 47k R252 100k C252 0.1u R253 5.6k C249 10p

18p

0.1u

6p

18p

6p

8 9 10 11

ALTI RXAFI 5C 8C 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p 470p

R88

R87

C219 0.1u

R222 22k R223 C213 0.1u

1M X241 L77-1968-05 3.6864MHz

BATT DETECT 130k R95 R93 4.7k


(D)

470

RXAFO

0.1u

22k

47k

0.1u

2.2k

R213

R91 0 R250

C59

IC81 AT24C12810SU18 8 A0 A1 A2 GND R84 R83 C81 VCC 7 WP 6 SCL 5 SDA 10k 0 0 1000p R82 10k INT RESET SBC INT RESET SBC R81 4.69V 8RC 8RC Q44 KRC102S

22u10

EMGMIC

R240

X86 L77-1970-05 12.0MHz

47k

L211

C218

R219

C227

5.6k

FB

5M

SB

FB

TXAFO

1500p

330k

C276

R214 R215

75k

TXAFI

C214

39p

W/N SW / TX

16

R212

180k (D)

R274

470p

DETO

Q211 2SC4919 AGC/MIC MUTE

3300p

C253

C254

Q241 RT1P141U

0.1u C272

R273

4.7u6.3

DIR

SCLK

DATAI

XOUT

R254 470k

R255 150k

R256 47k

QT/DQT

QT/DQT

EEPROM

Q43,44 DC SW (8R)

Q43 12A02CH 8R R44 4.7k VOLTAGE REGULATOR/5V 5.01V R43

VOLTAGE REGULATOR/8V 7.93V IC41 KIA7808AF 3 22u10 OUT IN COM 2 1 C54 0.1u R105 1k Q42 KRC102S

1 2

8C

02DZ18(X,Y)

470p

1SS355

C250

D82

D81

10p

5C 8C

Q84 KRC414RTK 1000p C96 R96 1M 100k R97

TCLK/DTRDO

DTRLOADN

C244 C245

C242 C243

C246 C247

C241

C248

330k

DATAI

RDF/FD

DIR

22u10 C57

0.01u

1000p

1000p

C94

C93

ALTI

R92

C82

DIO

POWER

Q81 RT1N441U OVER VOLTAGE DETECTION

5C

5M

8C

MICEM

MICEM

18k (D)

68k

1000p

STD

C58

COM 2

4 GND VoUT

GND

VoUT

R48

R231

330k

1k

Q83 2SK1830

Q82 2SK1830

OUT

IN

390k

R51

R50

Q212 1k 2SK1830 EMERGENCY MIC

3mV R94

C226

R230

Q82,83 BEAT SHIFT

D81,82 OVER VOLTAGE DETECTION

IC42 NJM78L05UA 1

1 3 2 NC SUB VCC

470k

C89

C88

C86

C85

R49

0.1u

C91

C90

39k

RXAFI

C56

C55

IGNITION

47k

DC SW (SB)

IC45 BD4740G

IC44 BD4740G 1 2 NC SUB VCC 5 4.97V

5.77V

5C

C47

C41

5M

STD

XIN

1k

R90

IGN

17

R100

CN3

VSS

47k

18

330u25 C48

1k

1k

AMP3P

1000p

1000p

C53

C51

C49

220p

19

SB

DTRAIN

1000p C70

0.1u

VOLTAGE DETECTOR/INT

VOLTAGE DETECTOR/RESET

1000p

C71

0.1u C68

C69

IGN

SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0

10p

220

100

2p

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18

CN6 1 2 3 4 5 6

J1

CN5

TK-8160H
BLOCK DIAGRAM
DISPLAY UNIT TX-RX UNIT
RF MBL SB MIC PTT(TXD) ME MIC HOOK(RXD) CM POWER 8C IC401 MB15A02 A <B C> KMO1 PLLE DT CK LD 5C CH UP CH DN KMO2 5C TCXO X401 VOL UP VOL DN KMO3 D/A CONV IC201 M62364FP (1/6) PLL IC 16.8MHz 16.8MHz Q421 CHARGE 2SA1832(GR) PUMP LOOP FILTER CV Q431 2SC4649(N,P) 8C

Q4 2SK508 R VC Q442 2SJ347 S

CHARGE Q422 PUMP 2SC4738(GR)

TCXOMOD Q445 2SC3928A 8C LIPPLE 8CL FILTER T VC VCO

AMP IC215 BA10358FV

KMI1

KMI2

KMI3 IC1 LC75834W or PT6554LQ

M SQIN

LCD

COM0~3 SEG0~30

LCD DRIVER

CE CL DO KMI1~3

IC211 NJM2100V (1/2) MIC ME GND PTT HOOK POWER SB 8C 5C NC TX BUSY BL CM CL CE DI DO MIC/IDC

IC213 BU4066BCFV (1/2)

TCXOMOD IC241 AQUA-L (1/2) AUDIO PROCESSOR IC201 M62364FP D/A CONV

BRI DI BL KMO1~3

QT/DQT AGC Q211 2SC4919 MICMT AGC DET D212 MC2858 D211 1SS372 IC201 M62364FP (2/6) D/A CONV

D7~18 B30-2281-05 D21 MC2850 Q2 2SB1132(Q,R) SW LCD BACK LIGHT

Q1 RN47A4 8C SW

BRI IGN Q3 KRA225S SW INT D1~6 B30-2282-05 KEY

Q84 FB KRC414RTK SW Q81 RT1N441U SW OVER VOLTAGE DET

SB QT/DQT 8T DTMF/MSK 8R NARROW WIDE AB PL DT EV CK BS CL TX CE DO AF BSYLED SP TXLED AM MI PA MI HOR DIR MB LIMSW DTRLOADN TDATA/DTRCLK PTT (TXD) HOOK (RXD) POWER CM DI STD UL TCLK/DTRDO INT RDF/FD RESET

SW Q4 KRC102S

BL

44

TK-8160H
BLOCK DIAGRAM
D601,602 MA4PH633 D604,605 XB15A709 ANT SW LPF ANT Q501 2SC3356 Q500 (R24) 2SC5110(O) RF RF Q504 RD60HUF 1-01 FINAL AMP Vg 8T POW. DET D609 MA742 POW. DET D606 MA742 Vg 50.4MHz IC321 TK14489V IF DEMODULATOR Q351 2SC5636 IF MCF XF351 49.95MHz Q352 3SK318 MIX BPF Q353 3SK255 RF BPF 8T 8R OMOD VCOMOD D332 MC2858 SW CF301 (WIDE) 450kHz CF302 (NARROW) IC201 62364FP (2/6) D/A CONV DTMF/MSK NARROW WIDE AUDIO PROCESSOR IC81 EEPROM AT24C12810SU18 EEPWP EEPCK EEPDT 8C TEMP1 TEMP2 8T RSSI SQIN Q46 KRC102S 8TC IGN BATT HSD Q43 12A02CH 8R Q44 KRC102S BUFF IC211 NJM2100V (2/2) 8RC SW RESET 5C AVR 5V IC42 NJM78L05UA IC44 BD4740G RESET 5M SW INT INT SW SBC Q45 12A02CH SW 3.6864MHz MUTE SW Q213 2SK1830 BATT Q41 IC41 2SJ645 KIA7808AF AVR 8V SB SW Q42 KRC102S 5M SW IC43 NJM78L05UA AVR IC45 BD4740G D/A CONV D331 MC2858 SW DTMF/MSK IC241 AQUA-L (2/2) IC201 M62364FP (6/6) IC201 M62364FP (3/6) D/A CONV 8R D351,352 HVC350B RF BPF TUNE 8R RF BPF TUNE D353,354,355 HVC350B APC CONTROL IC651 BUFFER TA75W01FU (1/2) IC651 TA75W01FU (2/2) PC POW. DET D607 MA742 POW. DET D608 MA742

Q441 2SK508NV(K52) RX VCO CV Q442 2SJ347 SW ) TX/RX TX VCO L Q406 2SK508NV(K52) Q443 KRX102U SW

Q446 2SC5636 BUFF

Q447 2SC5636 RF

8T

8R

Q502 RD00HVS1 PRE DRIVE AMP

Q503 PD55008 DRIVE AMP

T/R SW

8CL

8C Q341 2SC3928A 16.8MHz TRIPLER

D447,448 HSC277 8T

VCOMOD

IC201 M62364FP (5/6) D/A CONV

D301 MA742 SQIN DET

Q301 2SC3928A 8C NOISE

IC201 M62364FP (4/6) D/A CONV IC281 LA4600 AF PA EXT. SP SPM SW Q282 KRC102S AMPSW SP

Q281 DTC363EU SW

FNC1 FNC3 FNC5 FNC7

FNC2 FNC4 FNC6 FNC8

5M

X241

AFM

QT F/MSK ROW

ED D

SBC 8TC 8RC ABS PLLE EVLLD BSHIFT TX/RX AFM SPM AMPSW MICEM MICMT MBL

+B E

CPU IC101 30622MEP-A01GP

W OADN A/DTRCLK

D) Q83 2SK1830 UL DO INT RESET BSHIFT SW X86 Q82 2SK1830 SW LSD

12.0MHz

45

TK-8160H
LEVEL DIAGRAM
Receiver Section

Center Frequency

49.95MHz W : 79.0dBm N : 76.5dBm

450kHz

W : 120.5dBm N : 120.0dBm

W : 121.0dBm N : 121.0dBm

W : 108.0dBm N : 107.0dBm

W : 111.5dBm N : 110.5dBm

W : 111.0dBm N : 110.5dBm

W : 100.0dBm N : 98.0dBm

CF301 /CF302

Q353 ANT
G2 D S

Q352
G2 D S

XF351

IC321 Q351 20

BPF

G1

BPF

G1

To make measurements in the RF section, connect the RF level meter. In the RF section, use a 0.01F coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINA

Transmitter Section
Display Unit X54-351 W/N 5.0mVrms W/N 0.18Vrms W/N 0.20Vrms W/N 0.30Vrms W/N 0.80Vrms W : 0.49Vrms N : 0.26Vrms 2.0dBm

TX-RX Unit

TX-RX Unit (VCO)

MIC 2

IC211 1 1

IC213 2 2

IC241 6 20

IC241 21 9

IC201 Q406 10 Q446

To make measurements in the AF section, connect the AC level meter. AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD.

To make measuremen

46

TK-8160H
LEVEL DIAGRAM

450kHz W : 93.5dBm N : 90.0dBm CF301 /CF302 W : 0.58Vrms N : 0.49Vrms W/N 0.28Vrms W/N 0.28Vrms

Audio Frequency

W/N 0.29Vrms

W/N 0.28Vrms

W/N 15mVrms

W/N W/N 0.55Vrms 0.45Vrms

IC321 11

IC201 13 14 23

IC241 24 8

IC213 9 5

IC241 6

IC241 31 26 12

IC201 11 10

IC281 1 J1

vel meter. 12dB SINAD.) To make measurements in the AF section, connect the AC level meter. (ANT input : 53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow)) The AF output level is adjusted for a 0.45V/4 by the front panel AF VOL control.

nit (VCO)

TX-RX Unit

FINAL Amp

TX-RX Unit

2.0dBm

1.8dBm

12.2dBm

15.8dBm

20.0dBm

24.5dBm

45W

Q446

Q447 D448

Q500

Q501

Q502
D G S

Q503
D G S

Q504
D G S

D601 ANT D602

easurements in the RF section, connect the RF Wattmeter (50).

4ohm

47

TK-8160H
SPECIFICATIONS
GENERAL
Frequency Range ............................... K : 450 to 490MHz Channel Spacing ................................. Wide : 25kHz Operating Voltage ............................... 13.6V DC 15% Current Drain ...................................... Less than 0.4A on standby Less than 1.0A on receive Less than 14.0A on transmit Operating Temperature Range ........... 30C to +60C Dimensions & Weight ........................ 6.30 (160) W x 1.70 (43) H x 5.40 (137) D inch (mm), 2.60 lbs (1.18kg) Channel Frequency Spread ................ 40MHz M : 440 to 480MHz Channels / Zone .................................. Max 128 CH / Max 128 zone Narrow : 12.5kHz

RECEIVER (Measurements made per EIA standard EIA/TIA-603)


Sensitivity (12dB SINAD) .................... Wide : 0.28V Selectivity ........................................... Wide : 75dB Intermodulation ................................... Wide : 70dB Spurious Response ............................. 75dB Audio Power Output ........................... 4.0W Frequency Stability ............................. 2.5ppm Narrow : 0.35V Narrow : 65dB Narrow : 60dB

TRANSMITTER (Measurements made per EIA standard EIA/TIA-603)


RF Power Output ................................ High : 45W Spurious and Harmonics ..................... 70dB Modulation .......................................... Wide : 16K0F3E FM Noise ............................................ Wide : 45dB Audio Distortion .................................. Less than 3% Frequency Stability ............................. 2.5ppm Narrow : 11K0F3E Narrow : 40dB Low : 25W

KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan

KENWOOD U.S.A. CORPORATION


P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.

KENWOOD ELECTRONICS CANADA INC.


6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBH


Rembrcker Str. 15, 63150 Heusenstamm, Germany

KENWOOD ELECTRONICS BELGIUM N.V.


Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

KENWOOD ELECTRONICS FRANCE S.A.


13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS U.K. LIMITED


KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB United Kingdom

KENWOOD ELECTRONICS EUROPE B.V.


Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

KENWOOD ELECTRONICS ITALIA S.p.A.


Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD IBERICA S.A.


Bolivia, 239-08020 Barcelona, Spain

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.


(A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia

KENWOOD ELECTRONICS (HONG KONG) LTD.


Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong

KENWOOD ELECTRONICS SINGAPORE PTE LTD.


1 Ang Mo Kio Street 63, Singapore 569110