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UBI TOWER SOLE MEMBER CO.,LTD WPS-002-CCG --SMAW AWS D1.1/ D1.1M:2008 Rev.: Rev.: Type: 0 Manual Machine POSITION: Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 04/ 08/ 2011
JOINTS: Type: Butt joint (V-Joint) Single Double Weld: Backing: Yes No Backing Material: Q345C/ GB/T 1591-1994 Root Opening: Root Face Dimension: 31 mm 21 mm 0 0 Groove Angle: Radius(J-U): 60 6 Back Gouging: Yes No Method: Grinding BASE MATERIALS: Material Spec. GB/T 1591-1994 Type or (Grade) Q345C Thickness: Groove Diameter (Pipe).: 12 - 14 mm 600 (mm) Fillet: Unlimited
All Up
Fillet: Down
---
ELECTRICAL CHARACTERISTICS: Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) N/A Size: -Type: -Pulsed
FILLER METALS: AWS Specification: A5.1 AWS Classification: S-7016.H (E7016) Trade name: SHIELDING: Flux GAS : N/A Composition: Electrode-Flux (Class) Flow Rate: N/A Gas Cup Size PREHEAT: Preheat Temp. Interpass Temp.
N/A
TECHNIQUE: Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
250oC
WELDING PROCEDURE Filler Metals Pass or Weld layer(s) 1 A n SMAW E7016 Side Process Class E7016 Diam. (mm) 2 Current Amp. or Type & Wire Polarit Feed Speed y 80 90 Volts Range (V) Travel Speed (mm/min.) Heat input (KJ/mm) Joint Details
SMAW
Out side A n 1
+6 60-6
+1 2-1
+1 3-1
In side B
T- thickness of steel plate (mm)
Details
ide A
6 6
+1 3-1
de B
Company Name: Identification: Supporting PQR No. (s): Welding Process (es): Applicable Code :
UBI TOWER SOLE MEMBER CO.,LTD WPS-003-CCG --GTAW+SMAW AWS D1.1/ D1.1M:2008 Rev.: Rev.: Type: 0 Manual Machine POSITION: Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 04/ 08/ 2011
JOINTS: Type: Butt joint (V-Joint) Single Double Weld: Backing: Yes No Backing Material: N/A Root Opening: Root Face Dimension: 31 mm 11 mm 0 o Groove Angle: Radius(J-U): 60 (0 10 ) Back Gouging: Yes No Method: Grinding BASE MATERIALS: Material Spec. GB/T 1591-1994 Type or (Grade) Q345C Thickness: Groove Diameter (Pipe) 12 25 mm 600 (mm) Fillet: Unlimited
All Up
Fillet: Down
---
ELECTRICAL CHARACTERISTICS: Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) Size: 2,0 Type: Pulsed
Solid
FILLER METALS: AWS Specification: (GTAW/SMAW) A5.18/A5.1 AWS Classification: (GTAW/SMAW) ER70S-2/S-7016.H Trade name: SHIELDING: Flux GAS : Argon Composition: N/A 99,6 % Electrode-Flux (Class) Flow Rate: 8-15 litre/min Gas Cup Size N/A 9,5 mm PREHEAT: Preheat Temp. Interpass Temp.
TECHNIQUE : Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
250o C
WELDING PROCEDURE
Filler Metals Pass or Weld layer(s) Side Process Class Diam. (mm) Current Amp. or Wire Type & Feed Speed Polarity Volts Range Travel Speed Heat input (V) (mm/min.) (KJ/mm) Joint Details
1 A 2 n
4,0
80 80 80
- 150 DCEP
- 15 80
Out side A 2 1
+10 60-0
+1 1-1
+1 3-1
In side B
WELDING PROCEDURE
Joint Details
Out side A 2 1
+10 60-0
+1 1-1
+1 3-1
In side B
UBI TOWER SOLE MEMBER CO.,LTD WPS-004-CCG GTAW+FCAW AWS D1.1/ D1.1M:2008 Rev.: Rev.: Type: 0 Manual Machine POSITION Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 04/ 08/ 2011
JOINTS Type: Fillet joint (T-Joint) Single Double Weld: Backing: Yes No Backing Material: N/A Root Opening: 21(mm) Root Face Dimension: 21(mm) Groove Angle: Radius(J-U): --20o3o Back Gouging: Yes No Method: Grinding BASE MATERIALS: Material Spec. GB/T 1591-1994 Type or (Grade) Q345C -FILLER METALS: AWS Specification: (GTAW / FCAW) A 5.20 / A5.18 AWS Classification: (GTAW / FCAW) ER70S-2 / E71T-1 Trade name: FCAW GTAW SHIELDING: CO2 Flux GAS : Argon Composition: 99,6 % 99,6% Electrode-Flux(Class) Flow Rate(litre/min) 15-18 8-15 Gas Cup Size(mm) 18 9,5 PREHEAT: Preheat Temp. Interpass Temp. Thickness: Groove Diameter (Pipe) 10 - 16 (mm) Fillet: Unlimited
Up
Fillet: Down
All
ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) Size: 2,0 Type: Pulsed
Solid
TECHNIQUE: Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
250o C
WELDING PROCEDURE
Pass or Weld layer(s) Filler Metals Process Class Diam. (mm) Current Amp. or Wire Type & Feed Speed Polarity Volts Range Travel Speed Heat input (V) (mm/min.) (KJ/mm) Joint Details Side
1 A 2 n
80
150 DCEP
- 15 90
150 150 -
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T2
WELDING PROCEDURE
Joint Details
n 1
T1
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T2
UBI TOWER SOLE MEMBER CO.,LTD WPS-005-CCG SMAW AWS D1.1/ D1.1M:2008 Rev.: Rev.: Type: 0 Manual Machine POSITION: Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 04/ 08/ 2011
JOINTS: Type: Fillet joint (T-Joint) Single Double Weld: Backing: Yes No Backing Material: N/A Root Opening: 21(mm) Root Face Dimension: 21(mm) Groove Angle: Radius(J-U): --20o3o Back Gouging: Yes No Method: Grinding BASE MATERIALS: Material Spec. GB/T 1591-1994 Type or (Grade) Q345C -FILLER METALS: AWS Specification: A 5.1 AWS Classification: S-7016.H (E7016) Trade name: SHIELDING: Flux GAS : Composition: Electrode-Flux(Class) Flow Rate(litre/min) Gas Cup Size(mm) PREHEAT: Preheat Temp. Interpass Temp. Thickness: Groove Diameter (Pipe) 10 - 16 (mm) Fillet: Unlimited
Up
Fillet: Down
All
ELECTRICAL CHARACTERISTICS: Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) Size: 2,0 Type: Pulsed
Solid
TECHNIQUE: Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
250o C
WELDING PROCEDURE
Pass or Weld layer(s) Filler Metals Process Class Diam. (mm) Current Amp. or Wire Type & Feed Speed Polarity Volts Range Travel Speed Heat input (V) (mm/min.) (KJ/mm) Joint Details Side
1 A 2 n
80 90 90
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T2
WELDING PROCEDURE
Joint Details
n 1
T1
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T2
UBI TOWER SOLE MEMBER CO.,LTD WPS-001-CCG GMAW+SAW AWS D1.1/ D1.1M:2008 Rev.: Rev.: Type: 0 0 Manual Machine POSITION Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 04/ 08/ 2011
JOINTS Type: Butt joint (V-Joint) Single Double Weld: Backing: Yes No Backing Material: N/A Root Opening: 21 mm Root Face Dimension: 21 mm Groove Angle: 60o6o Radius(J-U): Back Gouging: Yes No Method: Grinding BASE MATERIALS Material Spec. GB/T 1591-1994 Type or (Grade). Thickness: Groove Diameter (Pipe).: Q345C 12-14 mm 600 (mm) Fillet: Unlimited
1G Up
Fillet: Down
---
ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) N/A Size: -Type: -Pulsed
FILLER METALS AWS Specification: (GMAW/SAW)A5.18/A5.17 AWS Classification: (GMAW/SAW)ER70S-6/EM12K Trade name: SHIELDING CO2 Flux F7A6 (S-717) GAS : Composition: Hyundai 99,6 % Electrode-Flux (Class) Flow Rate: 15-18 litre/min F7A6-EM12K/Hyundai Gas Cup Size 18 mm PREHEAT : Preheat Temp. Interpass Temp.
TECHNIQUE Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single /Double Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
250oC
WELDING PROCEDURE
Pass or Weld layer(s) Filler Metals Process Class Diam. (mm) Current Amp. or Wire Type & Feed Speed Polarity Volts Range Travel Speed (V) (mm/min.) Heat input (KJ/mm) Joint Details Side
1 n 1 n
ER70S-6 ER70S-6
1,2
160 2.2 - 2.6 160 2.4 - 2.6 550 1.9 - 2.3 550 1.9 - 2.3
Out side A n 1
+6 60-6
EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350 EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350
+1 2-1
+1 2-1
In side B
WELDING PROCEDURE
Joint Details
Out side A n 1
+6 60-6
+1 2-1
+1 2-1
In side B
UBI TOWER SOLE MEMBER CO.,LTD WPS-001-UB GMAW+SAW Rev.: Rev.: Type: 1 1 Manual Machine POSITION Position of Groove: Vertical Progression : Semi_automatic Automatic Date: 12/ 09/ 2011
JOINTS Type: Butt joint (X-Joint) Single Double Weld: Backing: Yes No Backing Material: N/A Root Opening: 2(01) mm Root Face Dimension: 21 mm Groove Angle: 60o6o Radius(J-U): Back Gouging: Yes No Method: Grinding BASE MATERIALS Material Spec. --Type or (Grade). Thickness: Groove Diameter (Pipe).: Q345B 32 mm 600 (mm) Fillet: Unlimited
1G Up
Fillet: Down
---
ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN Other Tungsten Electrode (GTAW) N/A Size: -Type: -Pulsed
FILLER METALS AWS Specification: (GMAW/SAW)A5.18/A5.17 AWS Classification: (GMAW/SAW)ER70S-6/EM12K Trade name: SHIELDING CO2 Flux F7A6 (S-717) GAS : Composition: Hyundai 99,6 % Electrode-Flux (Class) Flow Rate: 15-18 litre/min F7A6-EM12K/Hyundai Gas Cup Size 18 mm PREHEAT : Preheat Temp. Interpass Temp.
TECHNIQUE Stringer or Weave Bead: Stringer & Weave Multi-pass or Single Pass(per side): Multi-pass Number of Electrodes: Single /Double Electrode Spacing Longitudinal: -Lateral: -Angle: -Contact Tube to Work Distance: 10-15 mm Peening N/A Interpass Cleaning: Grinding or chipping and wire brushing
Min. Min.
-----
Max.
---
WELDING PROCEDURE
Pass or Weld layer(s) Filler Metals Process Class Diam. (mm) Current Amp. or Wire Type & Feed Speed Polarity Volts Range Travel Speed (V) (mm/min.) Heat input (KJ/mm) Joint Details Side
1 A n 1 B n
ER70S-6
1,2
EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350 EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350 EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350
15 15
2
+6 60-6
32
WELDING PROCEDURE
Joint Details
+6 60-6
15 15
2
+6 60-6
32
Company Name/Tn cng ty Identification/Loi quy trnh hn Supporting PQR No. (s)/Bin bn i km s Applicable Code/S nhn dng .---
UBI TOWER SOLE MEMBER CO.,LTD WPS-001-CCG Rev.: Rev.: 0 0 Semi_auto/Bn t ng Automatic/T ng Machine/My Date/Ngy 04/ 08/ 2011
Welding Process (es)/Phng php hn GMAW+SAW AWS D1.1/ D1.1M:2008 JOINTS /Lin kt hn Type/Loi Butt joint (V-Joint)/Hn gip mi (chV) Single/Hn 1 pha Double Weld/Hn 2 pha Backing/Lt y Yes/c No/khng Backing Material/Vt liu lt y N/A Root Opening: 11 mm Root Face Dimension: 21 mm Khe h Mp cn Groove Angle/Gc rnh hn 60o6o Radius(J-U)/ Bn knh Back Gouging/Khot y Yes/c No/khng Method/Phng php Grinding/Mi BASE MATERIALS/Kim loi c bn Material Spec/Tiu chun vt liu GB/T 1591-1994 Type or (Grade)/Mc hoc (cp) Q345C Thickness: Groove/chiu dy gip mi 12-14mm Fillet/gc: --Diameter (Pipe)/ng knh (ng) 600 (mm) FILLER METALS/Vt liu hn AWS Specification/Tiu chn: (GMAW/SAW)A5.18/A5.17 AWSClassification/Loi vt liu:(GMAW/SAW)ER70S-6/EM12K Trade name: SHIELDING/Bo v GAS/Kh CO2 Flux/Thuc hn: F7A6 (S-717) Hyundai Composition/T l: 99,6 % Electrode-Flux (Class) Flow Rate: 15-18 litre/min (Dy hn -Thuc hn) (Lu lng 15-18 lt/pht ) F7A6-EM12K/Hyundai Gas cup size/C chp kh: 18mm PREHEAT/Nung nng s b Perheat Tep. Min: Ambient (Nhit gia nhit Nh nht: Mi trng xung quanh) Interpass Temp. Min: Ambient Max/Ln nht 250oC Nh nht: Mi trng xung quanh (Nhit gia cc lp hn
Type/Loi Manual/Tay
POSITION /T th hn Position of Groove: Fillet: 1G --T th hn Vertical Progression : Up Down Hng hn ng Di ln Trn xung ELECTRICAL CHARACTERISTICS/c trng in Transfer Mode (GMAW) Short-Circuiting/ngn mch Dng dch chuyn Globular/Git ln Spray/ Xung Current/Dng AC DCEP DCEN Pulsed Other/Khc Tungsten Electrode (GTAW) N/A (in cc vonfram (GTAW) Size/C -Type/Loi -TECHNIQUE/K thut hn Stringer or Weave Bead: Stringer & Weave (Hn thng hay giao ng ngang: Hn thng & giao ng ngang) Multi-pass or Single Pass(per side): Multi-pass (Hn nhu lt hay mt lt (mi bn): Hn nhiu lt) Number of Electrodes: Single /Double (S lng in cc: n/i) Electrode Spacing: Longitudinal/Dc: --(Khu in cc) Lateral/Ngang: --Angle/Gc nghing: --Contact Tube to Work Distance: 10-15 mm (Khong cch ng tip xc - vt hn) Peening/ Rn ng hn: N/A Interpass Cleaning: Grinding or chipping and wire brushing Lm sch gia cc ng hn: Mi hoc dng bn chi
POSTWELD HEAT TREATMENT/Nhit luyn sau khi hn Temp/Nhit N/A (khng) Time/Thi gian N/A (khng) WELDING PROCEDURE/ Quy trnh hn
Filler Metals/in cc Pass or Weld layer/ ng hn (Lp hn) Process (Phng php hn) Side/ Mt Class/ Chng loi Diam. ng knh (mm) Current Amp. Cng dng in (A) Heat input Volts Travel Speed Type& in p hn Tc hn Nhit lng cp vo Polarity (V) (mm/pht.) (KJ/mm) Cc hn Joint Details/ Chi tit mi ni
1 B n 1 A n
ER70S-6 ER70S-6
1,2
160 2.2 - 2.6 160 2.4 - 2.6 550 1.9 - 2.3 550 1.9 - 2.3
Out side A n 1
+6 60-6
EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350 EM12K 3,2/F4,0 400 - 650 DCEP 28 - 32 350
T - dy ca thp (mm)
+1 2-1
+1 1-1
1 n In side B
Out side A n 1
+6 60-6
+1 2-1
+1 1-1
1 n In side B
Company Name/Tn cng ty Identification/Loi quy trnh hn Supporting PQR No. (s)/Bin bn i km s Applicable Code/S nhn dng .---
UBI TOWER SOLE MEMBER CO.,LTD WPS-002-CCG Rev.: Rev.: 0 0 Semi_auto/Bn t ng Automatic/T ng Machine/My Date/Ngy 04/ 08/ 2011
Welding Process (es)/Phng php hn SMAW AWS D1.1/ D1.1M:2008 JOINTS /Lin kt hn Type/Loi Butt joint (V-Joint)/Hn gip mi (chV) Single/Hn 1 pha Double Weld/Hn 2 pha Backing/Lt y Yes/c No/khng Backing Material/Vt liu lt y Q345C/ GB/T 1591-1994 Root Opening: 21 mm Root Face Dimension: 31 mm Khe h Mp cn Groove Angle/Gc rnh hn 60o6o Radius(J-U)/ Bn knh Back Gouging/Khot y Yes/c No/khng Method/Phng php Grinding/Mi BASE MATERIALS/Kim loi c bn Material Spec/Tiu chun vt liu GB/T 1591-1994 Type or (Grade)/Mc hoc (cp) Q345C Thickness: Groove/chiu dy gip mi 12-14mm Fillet/gc: --Diameter (Pipe)/ng knh (ng) 600 (mm) FILLER METALS/Vt liu hn AWS Specification/Tiu chn: A5.1 (GMAW/SAW)A5.18/A5.17 AWSClassification/Loi vt liu:S-7016.H (E7016) Trade name: SHIELDING/Bo v GAS/Kh Flux/Thuc hn: N/A N/A Composition/T l: Electrode-Flux (Class) Flow Rate: (Dy hn -Thuc hn) (Lu lng) Gas cup size/C chp kh: N/A PREHEAT/Nung nng s b Perheat Tep. Min: Ambient (Nhit gia nhit Nh nht: Mi trng xung quanh) Interpass Temp. Min: Ambient Max/Ln nht 250oC Nh nht: Mi trng xung quanh (Nhit gia cc lp hn
Type/Loi Manual/Tay
POSITION /T th hn Position of Groove: Fillet: All --T th hn Vertical Progression : Up Down Hng hn ng Di ln Trn xung ELECTRICAL CHARACTERISTICS/c trng in Transfer Mode (GMAW) Short-Circuiting/ngn mch Dng dch chuyn Globular/Git ln Spray/ Xung Current/Dng AC DCEP DCEN Pulsed Other/Khc Tungsten Electrode (GTAW) N/A (in cc vonfram (GTAW) Size/C -Type/Loi -TECHNIQUE/K thut hn Stringer or Weave Bead: Stringer & Weave (Hn thng hay giao ng ngang: Hn thng & giao ng ngang) Multi-pass or Single Pass(per side): Multi-pass (Hn nhu lt hay mt lt (mi bn): Hn nhiu lt) Number of Electrodes: Single /n S lng in cc: Electrode Spacing: Longitudinal/Dc: --(Khu in cc) Lateral/Ngang: --Angle/Gc nghing: --Contact Tube to Work Distance: 10-15 mm (Khong cch ng tip xc - vt hn) Peening/ Rn ng hn: N/A Interpass Cleaning: Grinding or chipping and wire brushing Lm sch gia cc ng hn: Mi hoc dng bn chi POSTWELD HEAT TREATMENT/Nhit luyn sau khi hn Temp/Nhit N/A (khng) Time/Thi gian N/A (khng)
1 A n
SMAW SMAW
E7016 E7016
80 90
Out side A n 1
+6 60-6
+1 2-1
+1 3-1
In side B
T - dy ca thp (mm)
Out side A n 1
+6 60-6
+1 2-1
+1 3-1
In side B
Company Name/Tn cng ty Identification/Loi quy trnh hn Supporting PQR No. (s)/Bin bn i km s .---
UBI TOWER SOLE MEMBER CO.,LTD WPS-003-CCG Rev.: Rev.: 0 0 Semi_auto/Bn t ng Automatic/T ng Machine/My Date/Ngy 04/ 08/ 2011
Welding Process (es)/Phng php hn GTAW+SMAW Applicable Code/S nhn dng AWS D1.1/ D1.1M:2008 JOINTS /Lin kt hn Type/Loi Butt joint (V-Joint)/Hn gip mi (chV) Single/Hn 1 pha Double Weld/Hn 2 pha Backing/Lt y Yes/c No/khng Backing Material/Vt liu lt y N/A Root Opening: 11 mm Root Face Dimension: 31 mm Khe h Mp cn Groove Angle/Gc rnh hn 600 (0 100) Radius(J-U)/Bn knh Back Gouging/Khot y Yes/c No/khng Method/Phng php Grinding/Mi BASE MATERIALS/Kim loi c bn Material Spec/Tiu chun vt liu GB/T 1591-1994 Type or (Grade)/Mc hoc (cp) Q345C Thickness: Groove/chiu dy gip mi 12-25mm Fillet/gc: --Diameter (Pipe)/ng knh (ng) 600 (mm) FILLER METALS/Vt liu hn AWS Specification/Tiu chn: (GTAW/SMAW)A5.18/A5.1 AWSClassification:(GTAW/SMAW) ER70S-2/S-7016.H (Loi vt liu) SHIELDING/Bo v GAS/Kh Flux/Thuc hn: N/A Argon Hyundai Composition/T l: 99,6 % Electrode-Flux (Class) Flow Rate: 8-15 litre/min (Dy hn -Thuc hn) (Lu lng 8-15 lt/pht ) N/A Gas cup size/C chp kh: 9,5mm PREHEAT/Nung nng s b Perheat Tep. Min: Ambient (Nhit gia nhit Nh nht: Mi trng xung quanh) Interpass Temp. Min: Ambient Max/Ln nht 250oC Nh nht: Mi trng xung quanh (Nhit gia cc lp hn
Type/Loi Manual/Tay
POSITION /T th hn Position of Groove: Fillet: All --T th hn Vertical Progression : Up Down Hng hn ng Di ln Trn xung ELECTRICAL CHARACTERISTICS/c trng in Transfer Mode (GMAW) Short-Circuiting/ngn mch Dng dch chuyn Globular/Git ln Spray/ Xung Current/Dng AC DCEP DCEN Pulsed Other/Khc Tungsten Electrode (GTAW) (in cc vonfram (GTAW) Size/C 2,0 Type/Loi Solid TECHNIQUE/K thut hn Stringer or Weave Bead: Stringer & Weave (Hn thng hay giao ng ngang: Hn thng & giao ng ngang) Multi-pass or Single Pass(per side): Multi-pass (Hn nhu lt hay mt lt (mi bn): Hn nhiu lt) Number of Electrodes: Single S lng in cc: n Electrode Spacing: Longitudinal/Dc: --(Khu in cc) Lateral/Ngang: --Angle/Gc nghing: --Contact Tube to Work Distance: 10-15 mm (Khong cch ng tip xc - vt hn) Peening/ Rn ng hn: N/A Interpass Cleaning: Grinding or chipping and wire brushing Lm sch gia cc ng hn: Mi hoc dng bn chi POSTWELD HEAT TREATMENT/Nhit luyn sau khi hn Temp/Nhit N/A (khng) Time/Thi gian N/A (khng)
1 A 2 n
4,0
80 80 80
- 150 DCEP
- 15 80
Out side A 2 1
+10 60-0
+1 1-1
+1 3-1
In side B
T - dy ca thp (mm)
Out side A 2 1
+10 60-0
+1 1-1
+1 3-1
In side B
Company Name/Tn cng ty Identification/Loi quy trnh hn Supporting PQR No. (s)/Bin bn i km s Applicable Code/S nhn dng .---
UBI TOWER SOLE MEMBER CO.,LTD WPS-004-CCG Rev.: Rev.: 0 0 Semi_auto/Bn t ng Automatic/T ng Machine/My Date/Ngy 04/ 08/ 2011
Welding Process (es)/Phng php hn GTAW+FCAW AWS D1.1/ D1.1M:2008 JOINTS /Lin kt hn Type/Loi Fillet joint (T-Joint)/Hn gc (chT) Single/Hn 1 pha Double Weld/Hn 2 pha Backing/Lt y Yes/c No/khng Backing Material/Vt liu lt y N/A Root Opening: 21 mm Root Face Dimension: 21 mm Khe h Mp cn Groove Angle/Gc rnh hn 20o3o Radius(J-U)/ Bn knh Back Gouging/Khot y Yes/c No/khng Method/Phng php Grinding/Mi BASE MATERIALS/Kim loi c bn Material Spec/Tiu chun vt liu GB/T 1591-1994 Type or (Grade)/Mc hoc (cp) Q345C Thickness: Groove/chiu dy gip mi 10-16mm Fillet/gc: --Diameter (Pipe)/ng knh (ng) --FILLER METALS/Vt liu hn AWS Specification/Tiu chn: (GTAW/FCAW)A5.18/A5.20 AWSClassification:(GTAW/FCAW) ER70S-2/E71T-1 (Loi vt liu) SHIELDING/Bo v FCAW GTAW CO2 GAS/kh Argon Composition/T l 99,6 % 99,6% Flow Rate/lu lng (lt/pht) 15-18 8-15 Gas Cup Size/C chp kh (mm) 18 9,5 PREHEAT/Nung nng s b Perheat Tep. Min: Ambient (Nhit gia nhit Nh nht: Mi trng xung quanh) Interpass Temp. Min: Ambient Max/Ln nht 250oC Nh nht: Mi trng xung quanh (Nhit gia cc lp hn
Type/Loi Manual/Tay
POSITION /T th hn Position of Groove: Fillet: --All T th hn Vertical Progression : Up Down Hng hn ng Di ln Trn xung ELECTRICAL CHARACTERISTICS/c trng in Transfer Mode (GMAW) Short-Circuiting/ngn mch Dng dch chuyn Globular/Git ln Spray/ Xung Current/Dng AC DCEP DCEN Pulsed Other/Khc Tungsten Electrode (GTAW) (in cc vonfram (GTAW) Size/C 2,0 Type/Loi Solid TECHNIQUE/K thut hn Stringer or Weave Bead: Stringer & Weave (Hn thng hay giao ng ngang:Hn thng & giao ng ngang) Multi-pass or Single Pass(per side): Multi-pass (Hn nhu lt hay mt lt (mi bn): Hn nhiu lt) Number of Electrodes: Single S lng in cc: n Electrode Spacing: Longitudinal/Dc: --(Khu in cc) Lateral/Ngang: --Angle/Gc nghing: --Contact Tube to Work Distance: 10-15 mm (Khong cch ng tip xc - vt hn) Peening/ Rn ng hn: N/A Interpass Cleaning: Grinding or chipping and wire brushing Lm sch gia cc ng hn: Mi hoc dng bn chi
POSTWELD HEAT TREATMENT/Nhit luyn sau khi hn Temp/Nhit N/A (khng) Time/Thi gian N/A (khng) WELDING PROCEDURE/ Quy trnh hn
Filler Metals/in cc Pass or Weld layer/ ng hn (Lp hn) Process (Phng php hn) Side/ Mt Class/ Chng loi Diam. ng knh (mm) Current Amp. Cng dng in (A) Heat input Volts Travel Speed Type& in p hn Tc hn Nhit lng cp vo Polarity (V) (mm/pht.) (KJ/mm) Cc hn Joint Details/ Chi tit mi ni
1 A 2 n
80
- 150 DCEP
- 15 90
n 1
T1
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T - dy ca thp (mm)
T2
n 1
T1
20 +3 -3
Out side A
2 -1
+1 2-1
+1
In side B
T2
Company Name/Tn cng ty Identification/Loi quy trnh hn Supporting PQR No. (s)/Bin bn i km s Applicable Code/S nhn dng .---
UBI TOWER SOLE MEMBER CO.,LTD WPS-005-CCG Rev.: Rev.: 0 0 Semi_auto/Bn t ng Automatic/T ng Machine/My Date/Ngy 04/ 08/ 2011
Welding Process (es)/Phng php hn SMAW AWS D1.1/ D1.1M:2008 JOINTS /Lin kt hn Type/Loi Fillet joint (T-Joint)/ Hn gc (ch T) Single/Hn 1 pha Double Weld/Hn 2 pha Backing/Lt y Yes/c No/khng Backing Material/Vt liu lt y N/A Root Opening: 21 mm Root Face Dimension: 21 mm Khe h Mp cn Groove Angle/Gc rnh hn 20o3o Radius(J-U)/ Bn knh --Back Gouging/Khot y Yes/c No/khng Method/Phng php Grinding/Mi BASE MATERIALS/Kim loi c bn Material Spec/Tiu chun vt liu GB/T 1591-1994 Type or (Grade)/Mc hoc (cp) Q345C Thickness: Groove/chiu dy gip mi 10 - 16mm Fillet/gc: --Diameter (Pipe)/ng knh (ng) --FILLER METALS/Vt liu hn AWS Specification/Tiu chn: A5.1 (GMAW/SAW)A5.18/A5.17 AWSClassification/Loi vt liu:S-7016.H (E7016) Trade name: SHIELDING/Bo v GAS/Kh Flux/Thuc hn: N/A N/A Composition/T l: Electrode-Flux (Class) Flow Rate: (Dy hn -Thuc hn) (Lu lng) Gas cup size/C chp kh: N/A PREHEAT/Nung nng s b Perheat Tep. Min: Ambient (Nhit gia nhit Nh nht: Mi trng xung quanh) Interpass Temp. Min: Ambient Max/Ln nht 250oC Nh nht: Mi trng xung quanh (Nhit gia cc lp hn
Type/Loi Manual/Tay
POSITION /T th hn Position of Groove: Fillet: All --T th hn Vertical Progression : Up Down Hng hn ng Di ln Trn xung ELECTRICAL CHARACTERISTICS/c trng in Transfer Mode (GMAW) Short-Circuiting/ngn mch Dng dch chuyn Globular/Git ln Spray/ Xung Current/Dng AC DCEP DCEN Pulsed Other/Khc Tungsten Electrode (GTAW) N/A (in cc vonfram (GTAW) Size/C -Type/Loi -TECHNIQUE/K thut hn Stringer or Weave Bead: Stringer & Weave (Hn thng hay giao ng ngang: Hn thng & giao ng ngang) Multi-pass or Single Pass(per side): Multi-pass (Hn nhu lt hay mt lt (mi bn): Hn nhiu lt) Number of Electrodes: Single /n S lng in cc: Electrode Spacing: Longitudinal/Dc: --(Khu in cc) Lateral/Ngang: --Angle/Gc nghing: --Contact Tube to Work Distance: 10-15 mm (Khong cch ng tip xc - vt hn) Peening/ Rn ng hn: N/A Interpass Cleaning: Grinding or chipping and wire brushing Lm sch gia cc ng hn: Mi hoc dng bn chi POSTWELD HEAT TREATMENT/Nhit luyn sau khi hn Temp/Nhit N/A (khng) Time/Thi gian N/A (khng)
1 A 2 n
80 90 90
T1
20 +3
-3
Out side A
2 -1
+1 2-1
+1
In side B
T - dy ca thp (mm)
T2
n 1
T1
20 +3 -3
Out side A
2 -1
+1 2-1
+1
In side B
T2