Introduction, Materials and manufacturing, Simple stresses

1. (a) Enumerate various factors inuencing selection of materials. (b) A cast iron pulley transmits 20Kw at 300RPM. The diameter of pulley is 0.55 metre of elliptical cross section in which major axis is twice minor axis, nd dimensions of arm if the allowable bending stress is 15 MPa 2. (a) Discuss the factors to be considered in the selection of engineering materials. (b) The crank pin of an engine sustains a maximum load of 35kN due to steam pressure. If the allowable bearing pressure is 7MPa, find the dimensions of the pin. Assume length of pin is 1.2 times diameter of pin. 3. (a) List out and discuss the general considerations in the design of machine members. (b) A square tie bar of 20mm side section is attached to a bracket by 6 pins and carries a load. Calculate the diameter of pin, if the maximum stress in tie bar is 150MPa and in pins 75MPa. 4. (a) Enlist the manufacturing considerations in design of machine members. (b) The diameter of a piston of steam engine is 300mm and the maximum permissible steam pressure is 0.7MPa. If the maximum permissible compressive stress for the piston rod material is 40MPa, find the size of the piston rod. 5. (a) What are the factors to be considered in determination of factor of safety? (b) Find the minimum size of the hole that can be punched in a 20mm thick steel plate, having an ultimate tensile strength of 600MPa. The maximum permissible compressive stress in the punch material is 1200MPa. Assume ultimate shear strength of plate material is half its ultimate tensile strength. 6. Enumerate the most commonly used engineering materials and state some important properties and their engineering applications. [16] 7. (a) What is an Engineering design. (b) Explain the stages in the design of machine members. 8. (a) What is conceptual design. (b) Explain the manufacturing consideration in the design. 9. (a) Explain the concept of philosophy of engineering design. (b) Explain the following terms: i. Conceptual design ii. Innovative design. [8+8] 10. Explain the stress-strain diagram indicating various points on it. [16] [4+12] [4+12]

11. (a) Explain the term interchangeability. (b) Explain the hole basis and shaft basis system as they apply to different fits. [6+10] 12. (a) Define the terms load, stress and strain. Discuss the various types of stresses and strains. (b) Explain the difference between linear and lateral strain. 13. (a) Classify the various types Machine Design. (b) What is the procedure adopted in the design of Machine elements. 14. (a) What are the various phases in general design procedure? (b) Discuss various cast irons and its applications in design. 15. (a) What are the factors considered while selection of engineering materials. (b) What are factors to be considered while selecting factor of safety in design? 16. (a) What are the general considerations in engineering design? (b) What are applications of steels in design? 17. (a) Discuss standardization and effect of Preferred Numbers on it. (b) What are the properties and applications of Non-metals in design? 18. (a) Classify Machine Design. (b) What is the procedure adopted in the design of Machine elements. [6+10] 19. What are the factors to be considered for the selectors of materials for the design of machine elements. Discuss. 20. (a) Discuss the factors to be considered in the selection of engineering materials. (b) The crank pin of an engine sustains a maximum load of 35kN due to steam pressure. If the allowable bearing pressure is 7MPa, find the dimensions of the pin. Assume length of pin is 1.2 times diameter of pin. 21. (a) List out and discuss the general considerations in the design of machine members. (b) A square tie bar of 20mm side section is attached to a bracket by 6 pins and carries a load. Calculate the diameter of pin, is the maximum stress in tie bar is 150MPa and in pins 75MPa. 22. (a) Enlist the manufacturing considerations in design of machine members. (b) The diameter of a piston of steam engine is 300mm and the maximum permissible steam pressure is 0.7MPa. If the maximum permissible compressive stress for the piston rod material is 40MPa, find the size of the piston rod. [6+10] [10+6]

23. (a) What are the factors to be considered in determination of factor of safety? (b) Find the minimum size of the hole that can be punched in a 20mm thick steel plate, having an ultimate tensile strength of 600MPa. The maximum permissible compressive stress in the punch material is 1200MPa. Assume ultimate shear strength of plate material is half its ultimate tensile strength. 24. Enumerate the most commonly used engineering materials and state at least one important property and application of each.

Principal stresses, Combined bending, axial and torsional stresses

1. (a) Derive expressions used for principal stresses. (b) The crankpin of a engine sustains a max load of 35 KN due to steam pressure. If the allowable bearing pressure is 7N/mm find the dimensions of pin. Assume the length of pin equal to 1.2 times diameter of pin. 2. A cast iron pulley transmits 20 KW at 300 RPM. The diameter of pulley is 550 mm and has four straight arms of elliptical cross section in which major axis is twice the minor axis. Find the dimensions of the arm, if the allowable bending stress is 15 MPa. 3. (a) Explain the salient features of the maximum principal stress theory and indicate under what conditions such a theory is useful? (b) A shaft is designed based on maximum distortion energy theory with a factor of safety of 2.0. The material used is 30C8 steel with a yield stress of 310 MPa. It is subjected to an axial load of 40 kN. Determine the maximum torque capacity. Diameter of the shaft is 20 mm. 4. A mild steel shaft of 60 mm diameter is subjected to a bending moment of 3000 N-m and a torque T. If the yield point of steel in tension is 200 MPa, find the maximum value of this torque without causing yielding of the shaft according to i) maximum principal stress ii) Maximum shear stress and iii) Maximum distortion energy theories of failure. 5. A cantilever shaft of length 300 mm and diameter 60 mm is subjected to the following loads at its free end: A vertical bending load of 5 kN, pure torque of 1600 N-m and an axial pulling force of 20 kN. Calculate the stresses at the fixed end of the shaft.