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Analyzer 2004.2
User Guide
Copyright
Version Number: 2004.2
October 2005
Index 1
Load Data
This workflow is Translate Process Simulator Data into Analyzer.
recommended if you are
bringing process simulator
data into Analyzer. However,
Analyzer allows you to Examine Loaded Data
perform the same evaluation Using Process View, note the models and arrangement.
on a process comprised of
areas and components
added in Analyzer rather
than mapped from simulator Map Data
models. Map data to Icarus project components.
Note: during the project
workflow, you can go back
to previous steps to refine Map (and size) all
Map (and size)
the project specifications. items at once.
one item at a time.
User Baseline
Model
Run:
Evaluate Capital Investment
Capital
Planning Schedule
Develop EPC designs, quantities, Investment
costs, man-hours, etc
User
Interaction Analyzer Detailed Process
to Evaluate Process Economics Economics
Alternate Module Reports
Economic - ECO_U.xls -
Scenarios
Technical Support
Online Technical AspenTech customers with a valid license and software
Support Center maintenance agreement can register to access the Online Technical
Support Center at:
http://support.aspentech.com
You use the Online Technical Support Center to:
Access current product documentation.
Search for technical tips, solutions, and frequently asked questions
(FAQs).
Search for and download application examples.
Search for and download service packs and product updates.
Submit and track technical issues.
Search for and review known limitations.
Send suggestions.
Registered users can also subscribe to our Technical Support
e-Bulletins. These e-Bulletins proactively alert you to important
technical support information such as:
Technical advisories
Product updates
Service Pack announcements
Product release announcements
Starting Analyzer
After completing the installation, you can start Analyzer.
To start Analyzer:
1. Click the Windows Start button and point to Programs. Point
to AspenTech and then to Aspen Icarus 2004.2.
2. On the Aspen Icarus 2004.2 menu, click Aspen Decision
Analyzer 2004.2.
Analyzer starts. The Main Window, empty because no project
is open, appears on the left. The Palette appears in the
upper-right and the Properties Window appears in the
lower-right.
5. Click OK.
The Browse for Folder dialog box appears.
Select the project scenario folder and click OK. The project
scenario’s settings will be imported into the new project
scenario.
The tree structure on the left side of the dialog box displays the
projects in the default project directory:
...\AspenTech\Aspen Icarus 12.2 2003\Data\Archives_Analyzer
Note: You can create scenarios in project directories other
than the default one provided by Analyzer. See
“Locations” on page 2-35 for instructions on adding
project directories and setting a new default.
Clicking “+” next to a project expands the view to display the
scenarios under that project. Selecting a scenario displays the
following scenario information in the pane on the right:
• Version of Analyzer in which the scenario was created
• Name of the user who created the scenario
• Name of the computer on which the scenario was created
• Units of measure used in the scenario
2. Select a scenario and click OK.
The project scenario opens. The Main Window now displays
Project Explorer and the List view. See “Understanding the
Icarus Interface” on page 2-11 for instructions on working with
these and other features now available on the interface.
Status Bar
Project Explorer Views Project Basis View displays project basis specifications.
Double-click on a specification to view and/or modify it. A red
arrow on an icon in this view indicates that you can right click on
the icon for options.
Level Icon Description
2 Specifications folder
3 Specification
Workbook Mode
By default, the Main Window is in Workbook Mode. In this mode,
tabs are placed at the bottom of the window. These tabs represent
all windows open in the Main Window. Clicking on a tab brings
the associated window to the foreground.
Clicking Tile or Cascade on the Window menu displays all
windows open in the Main Window. Regardless of the window
arrangement, the tabs are still at the bottom of the Main Window
when in Workbook Mode. Clicking the maximize button ( ) on a
window returns all windows to full tab view. Clicking the
condense button ( ) on the menu bar displays all windows open in
the Main Window as they were when last condensed.
Analyzer allows you to float Project Explorer, the Palette, and the
Properties Window in the Main window. When in this state, these
windows behave just like other windows that are part of the Main
Window. See “Customizing the Icarus Interface” on page 2-20 for
details.
You can turn off Workbook Mode by unmarking Workbook Mode
on the View menu.
Filtering Mechanism You can limit area-level lists to a single category of component. To
do so, click the drop-down arrow on the toolbar and click on a
category.
For example, if you click “? Incomplete Items,” the list will only
include components that still have specifications that need to be
entered in order for the component to be included in an evaluation.
Here, Project
Explorer is docked
to the top of the
screen.
When multiple windows are docked to the same edge, you can use
the division bar to adjust the relative sizes. You can also use the
Contract/Expand ( / ) buttons to either switch between windows
or split the side.
Undocking by Dragging One way to undock the window is by dragging it onto the Main
onto Main Window Window. Its size can then be adjusted.
Saving Window States If you are using the default Preferences, Analyzer will save the
interface arrangement. This way, when you open Analyzer the
arrangement is the same as you left it.
You can also set the Preferences so that Analyzer opens displaying
the default arrangement. See “Preferences – General” on page 2-31
for more information.
Analyzer's Toolbar By default, the toolbar is docked under the menu bar. However,
you can float the toolbar by clicking on a blank area of the toolbar
and dragging it. You can also dock the toolbar to the bottom of the
screen or vertically to the edge of the Project Explorer, Main
Window, or the Palette. To do so, drag the toolbar over any one of
these areas until an outline of the toolbar appears. Release the
mouse button when the outline appears in the desired area.
The following toolbar buttons are available in Analyzer:
Print.
Load Capital Costs and other reports. See page 9-43 for
instructions.
File Menu
New – Start a new project scenario. Details on page 2-3.
Open – Open an existing project scenario. Details on page 2-9.
Close – Close the current project scenario.
Save – Save the current project scenario. Details on page 2-26.
Save As – Save the current project scenario as a different file. Details
on page 2-26.
Import – Access instructions for importing areas and components.
Details on page 5-20.
Export to Icarus 2000 – Save the current project scenario as an Icarus
2000 (*.ic2) project file.
Print – Print the form or report currently active in the Main Window.
Print Preview – Preview how form or report will appear printed.
Print Setup – View and modify printer name and properties, paper size
and source, and orientation.
Page Setup – Define page specifications.
Exit – Close Analyzer.
Run Menu
Load Data – Load simulator data. See page 4-15 for details.
Map Items – Map simulator items to Icarus project components and
size components. See page 4-23 for details.
Evaluate Project – Run a project evaluation. See page 9-19 for details.
Develop Schedule – This sub-menu contains commands for use in IPM
only.
Decision Analyzer – Access the Decision Analyzer dialog box, where
you can change plant capacity and location (see Chapter 8), develop
Capital Cost EPC reports to review in Icarus Editor (see side note on
page 9-69), and develop detailed process economics reports (see page
9-77).
Scan for Errors – Scan for potential errors in the project evaluation.
Regenerated Block Diagram – Regenerate the Block Flow Diagram. If
you have indicated that some of the simulator streams are utility
streams, the placement of blocks will reflect this.
Regenerate Process Flow Diagram – Regenerate the Process Flow
Diagram. See “Working With Process Flow Diagrams,” page 4-46, for
details.
Reroute All Streams - Reroute all streams on the Process Flow Diagram.
Re-number – Re-number project components or project areas so that
the numbering contains no gaps. Details on page 5-23.
View Menu
Toolbar – View or hide the toolbar. See page 2-21 for description of the
toolbar.
Status Bar – View or hide the status bar. See page 2-11 for description
of the status bar.
Project Explorer - View or hide Project Explorer. See page 2-12 for
description of Project Explorer.
Palette - View or hide the Palette. See page 2-17 for description of the
Palette.
Properties Window – View or hide the Properties Window. See page 2-
19 for a description of the Properties Window.
Workbook Mode – Turn Workbook Mode on and off. See page 2-13 for an
explanation of Workbook Mode.
Capital Costs View – Launch Aspen Icarus Reporter. The Project
Evaluation needs to have already been run. See page 9-43 for details.
Investment Analysis View –Display Investment Analysis spreadsheets.
See “Reviewing Investment Analysis” on page 9-77 for details.
Block Flow Diagram – Display Block Flow Diagram of the loaded
simulator data. See page 4-18 for details.
Process Flow Diagram – Display Process Flow Diagram. This
command is not active until you have mapped the simulator items. See
page 4-46 for details.
Streams List – Display a read-only list of all simulator-derived stream
properties in a spreadsheet. You can customize some of the features of
the spreadsheet (which stream properties to display, whether to
display names of the properties, and the display style of the property
values) by editing the stream list template file:
...\Aspen Icarus 12.2 2003\Data\ICS\strlist.fil
Tools Menu
Icarus Editor – Launch Icarus Editor. See “Reviewing Results in Icarus
Editor” on page 9-69 for instructions.
External Simulation Import Tool – Access tool for importing data from
simulator. See page 4-10 for instructions on using the tool to import
HYSYS simulator data.
Options – Access Options sub-menu. See below.
Options Sub-menu
Automatic Item Evaluation – Turn Automatic Item Evaluation on and
off. A check mark indicates the feature is turned on. See page 9-104 for
feature description.
View Spreadsheets in Excel – Select to have the results normally
reported in Icarus spreadsheets exported to Excel. The following Excel
workbook, containing some Excel macros, is provided as a sample:
...\Aspen Icarus 12.2 2003\Data\ICS\IpeWb.xls
A copy of this workbook also resides in each project directory. When
Analyzer needs to report the results (i.e., when you click the
Investment Analysis button), the results will be exported to ASCII
delimited files and loaded into IpeWb.xls. The macro contained in the
workbook will also be run.
Reporting Assistant – Access the Reporting Assistant Options dialog
box, where you can create your own customized report spreadsheets,
combining information from all other Icarus generated spreadsheets.
See pages 9-99 through 9-102 for details.
Custom Tasks – This command is reserved for future releases.
Preferences – Access Preferences. See page 2-31 for details.
Window Menu
Cascade – View the Main Window contents in Cascade mode. See page
2-13.
Tile – View the Main Window contents in Tile mode. See page 2-13.
Arrange Icons – Return all minimized windows to the bottom of the
Main Window.
# XXX – View opened window in the Main Window.
Help Menu
Contents – Access Docs.pdf.
About – Access program information, version number, and copyright
information.
You can select in Preferences not to have this prompt appear (see
page 2-31).
To save the scenario with a new name:
1. Click Save As on the File menu.
Save As is useful
when studying
alternatives.
You can now open the project scenario as you normally would.
Click To do this
OK Save changes and close the Preferences.
Apply Save changes without closing Preferences.
Cancel Close Preferences without saving changes. (Clicking
Apply and then immediately clicking Cancel would
have the same effect as clicking OK.)
General In the General tab view, you can select the following:
• Prompts
Select which prompts appear.
; Close Project – prompt to save any changes when closing
project.
Adding Project Analyzer comes set up with only one project directory:
Directories
...\AspenTech\Aspen Icarus 12.2 2003\Data\Archives_Analyzer
This directory, by default, is the sole choice of project directory
when opening or saving a new project, as well as the only directory
displayed on the Palette’s Projects view.
In the Locations tab view, however, you can enter alternate project
directories, which will then appear on the Palette’s Projects view
and as choices when opening and saving projects. You can also
select an alternate project directory as the default.
Logging The Logging tab view is reserved for future releases, in which it
will be used to help clients with Technical Support issues. It is not
currently activated.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-1
This chapter describes the different Project Basis specifications, as
well as how to customize specification libraries.
3-2 • Defining the Project Basis Aspen Decision Analyzer User Guide
Project Properties
Project Properties are initially specified when creating a new
project. To access, right-click on Project Properties in the main
Project Basis folder, and then click Edit.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-3
General Project Data
General Project Data is initially specified when creating a project.
To access, right-click on General Project Data in the main Project
Basis folder, and then click Edit on the pop-up menu.
3-4 • Defining the Project Basis Aspen Decision Analyzer User Guide
y Job Number: Appears on the Title Page in Icarus Editor.
y Prepared By: Appears at the top of reports generated by
Aspen Icarus Reporter and on the Title Page in Icarus Editor.
y Estimate Date: Appears immediately under the project title at
the top of the Title Page in Icarus Editor. Reports generated by
Aspen Icarus Reporter also include an Estimate Date;
however, the Estimate Date shown in Aspen Icarus Reporter is
the date on which the project evaluation was run.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-5
Basis for Capital Costs
The Basis for Capital Costs folder include:
y Units of measure customization.
y General specs affecting capital and operating costs, including
contingency (based on specified process description, process
complexity, and project type), process control, location,
engineering start date, soil conditions, vessel design code, and
level of instrumentation.
y Workforce wage rates (for both the overall project and by
craft), productivities, and workweek definition.
y Indexing of material costs and man-hours by COA.
Input Units of Input Units of Measure Customization allows you to customize the
Measure units of measure that appear on specification forms.
Customization Input Units of Measure Customization can only be accessed from
outside of the project in the Palette’s Libraries view. It does not
appear in the Project Explorer’s Project Basis view.
To customize input units of measure:
1. With no project open, expand the Basis for Capital Costs folder
in the Palette’s Libraries view. Expand the appropriate units of
measure basis folder – Inch-Pound or Metric. Right-click on
one of the specification files and click Modify.
Note: If you are modifying a file other than the one named
“Default”, you will need to later select the file in the
project. To do so, right-click on Basis for Capital Costs
in the Project Explorer’s Project Basis view, click Select,
and select the file.
Analyzer displays the Basis for Capital Costs library in Project
Explorer.
3-6 • Defining the Project Basis Aspen Decision Analyzer User Guide
2. In the Units of Measure Customization folder, right-click on
Input and click Edit on the pop-up menu.
The Input Units of Measure Specifications dialog box appears.
3. If, for example, you want to use CM/H (centimeters per hour)
instead of M/H (meters per hour) to specify conveyor belt
speed in your metric-basis project, click Velocity and Flow
Rate and then click Modify.
4. On the Velocity and Flow Rate Units form, enter “CM/H” as
the new unit name for M/H. Then enter the conversion factor
between the two units in the Conversion field. In this example,
the conversion factor between the two units is 100 because:
100 CM/H = 1 M/H.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-7
5. Click OK to accept the modifications and return to the previous
dialog box. When finished modifying input units of measure,
click Close.
3-8 • Defining the Project Basis Aspen Decision Analyzer User Guide
2. You can change the basis for all output units of measure by
selecting a different basis in the Unit of Measure Basis section;
however, note that this voids all previous customizations.
To customize only individual units, such as velocity and flow
rate units, select the unit type and click Modify. Then, for each
unit you wish to change, enter the new unit name and the
conversion factor (between the old and new units).
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-9
conversion factor between the two units is 100 because 100
CM/H = 1 M/H.
3. Click OK to accept the modifications and return to the previous
dialog box. When finished modifying output units of measure,
click Close.
General Specs General Specs greatly affect the total capital and operating cost of
the project. To access, right-click on General Specs in the Project
Basis view’s Basis for Capital Costs folder, and then click Edit on
the pop-up menu.
3-10 • Defining the Project Basis Aspen Decision Analyzer User Guide
y Process Complexity: Highly complex
y Project Type: Grass roots/Clear field
Note: You must clear the Since the process is new and unproven, contingency value is made
Contingency Percent field “high” compared to the base condition. Also, since the process
for the system to calculate
the contingency based on complexity is high, the contingency is “raised” again. The Grass
your changes. roots/Clear field project type “lowers” the contingency because of
reduced site constraints.
Field Description
Process Also drives the design allowances for all
Description equipment whose material cost is system-
generated. User-entered costs are not
affected. A new and unproven process has a
higher design allowance compared with a
proven process. This is applied against all
non-quoted equipment
Process Used to adjust contingency. Highly complex
Complexity implies high temperature/pressure and more
instrumentation and controllers (e.g., batch),
whereas simplicity implies offsites.
Process Control You can provide digital, analog or distributed
control system for the project and the process
control strategy is fixed with this choice.
Project Information
Project Location Adjusts the various location dependent cost
fields based on the actual geographical
location of the project site. The system
calculates values such as freight (domestic
and ocean), taxes/duties, wage rates and
workforce productivities.
Project Type Used to determine the configuration of the
project’s electrical power distribution and
process control systems.
Contingency This field will have the value of the
Percent contingency percentage calculated by the
standard basis expert based on user
specification of project information. This
allows the user to modify the value estimated
by Analyzer. This value represents:
(i.) Construction Contingency
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-11
Field Description
(ii.) Material Contingency
(iii.) Engineering Contingency
Estimated Start These three fields show the year, month, and
Year/Month/Day day that the basic engineering will begin.
of Basic Refer to Icarus Reference, Chapter 31:
Engineering Engineering, for a definition of engineering
functions.
Soil Condition Specifies the nature of the soil most
Around Site prevalent around the site. This impacts the
development of all foundations, the amount
of pilings developed, any excavation and
trenching work items, and the construction
rental requirement. For descriptions of soil
types, see Icarus Reference, Chapter 19,
“Civil”.
Equipment Specification
Pressure Vessel Specifies the design code used for pressure
Design Code vessels design. The following design codes
can be chosen:
y ASME = ASME code, Section VIII, Div 1
y BS5500 = British code, BS5500
y JIS = Japanese code, B8243
y DIN = German Code, AD Merkblatt
Vessel Diameter Specifies the vessel dimension in the
Specification component specification form as inside
diameter (ID) or outside diameter (OD).
P and I Design Specifies the level of instrumentation
Level provided for the equipment. The P and I may
be standard instrumentation (STD) or highly
instrumented (FULL). Refer to the Piping
and Instrumentation Drawings for
instrumentation on specific equipment.
Data Affected by General The following is a detailed description of the data affected by the
Specs General Specs and the magnitude of their effect depending on the
different selections.
3-12 • Defining the Project Basis Aspen Decision Analyzer User Guide
• Domestic Freight (% of material)
Specifies cost of domestic freight as a percentage of material
costs. The value for this field depends on the Project Location
selected in General Specs.
Domestic freight percentages for the different locations are:
North America = 4
South America = 5
Central America = 5
Europe = 1
Asia = 1
Africa = 4
Australia = 2
• Taxes/Duty (% of material)
Specifies taxes as a percentage of total material costs. The value
used in the capital cost evaluation depends on the project
location chosen in the file. They are:
North America = 6.25
South America = 4.00
Central America = 4.00
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-13
Europe = 0.00
Asia = 6.00
Africa = 4.00
Australia = 7.00
• Contingency (%)
Specifies allowance for contingencies as a percentage of the bare
plant cost. This field depends on the selection made for the
following fields in the standard basis file:
Process Description
Process Complexity
Project Type
You must clear the Contingency Percent field for the system to
calculate the contingency based on your changes.
The following data defines the general design conditions to be
applied to the entire project being estimated; this information is
used to reflect the desired project design methodology.
• Equipment Design Allowance (%)
Specifies percent allowance for design changes for system
developed equipment costs. The value depends on the Process
Description field. The following values are selected for the
different project conditions:
New and unproven process = 15
New process = 10
Redesigned process = 7
Licensed process = 5
Proven process = 3
3-14 • Defining the Project Basis Aspen Decision Analyzer User Guide
Asia = 10
Africa = 15
Australia = 7
• Power Distribution
The type of project is used to configure the electrical power
distribution system inside Analyzer. The power distribution
specification generated by Analyzer provides the means of
designating MAIN and UNIT substations and the cabling
between them.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-15
Note that no transmission LINE is provided for any of the
different choices of “Project Type.”
Components Included
Project Type MAIN Substation UNIT
Grass roots/Clear field Transformers, MCC, SW
Switchgears Transformer
• Process Control
Specifies the desired type of control scheme: Analog, DDCTL
(Distributed Digital), or PLC (Programmable Logic Controllers)
Components Included
Project Type Operator Center Control Center
Grass roots/Clear field YES YES
Plant addition - NO NO
suppressed infrastructure
All others NO YES
3-16 • Defining the Project Basis Aspen Decision Analyzer User Guide
• Project Schedule
The system develops a project schedule based upon the estimate
scope of work including dates and durations for design
engineering, procurement, delivery of materials and equipment,
site development and construction. The construction schedule is
integrated with the cost estimate to provide the basis for
estimation of schedule-dependent costs such as equipment rental
requirements, field supervision and construction management.
The schedule commences at the start of basic engineering, as
indicated by the date for basic engineering in the standard basis
file.
Item Defaults
Equipment Remote shop fabrication maximum
dimensions:
Maximum diameter: 14.5 FEET [4.5 M]
Maximum length: 100 FEET [30 M]
Maximum weight: 250 TONS [225 TON]
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-17
Item Defaults
3-18 • Defining the Project Basis Aspen Decision Analyzer User Guide
Item Defaults
Engineering % man-hour: 100
Adjustment for Adjustment of the duration of detail
Detailed engineering. A value less than 100%
engineering Phase will shorten the duration. A value
greater than 100% will increase the
duration.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-19
Descriptions of the General Wage Rate specifications follow.
Field Description
Number of Number of shifts used during construction. If
shifts any premium pay is involved with second and
third shift work (beyond overtime pay), such
premium should be indicated by a properly
averaged craft rate per shift.
Productivity Specifies whether to use multi-shift /workweek
adjustment adjustments or not.
Indirects If wage rates are to be treated as all-inclusive,
the indirects may be deleted for this workforce
by specifying “-”. Selecting an all-in rate
suppresses all construction indirects: fringes,
burdens, small tools, construction rental
equipment, etc.
3-20 • Defining the Project Basis Aspen Decision Analyzer User Guide
Field Description
Wage Rate Wage rates for all crafts as a percentage of
percent of base reference base wage rates.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-21
Field Description
Foreman wage Specifies the wage rate for foremen as a fixed
rate rate to be used in all crews. Default: 110% of
rate of highest paid craft in crew.
Foreman wage Specifies the wage rate for foreman as a
percent craft rate percent of the highest paid craft in crew. This
value must be greater than or equal to 100%.
Default: 110% of rate of highest paid craft in
crew.
Craft Rates Craft Rates set the wage rate and productivity individually for each
craft. To access, right-click on Craft Rates in the Project Basis
view’s Basis for Capital Costs\Construction Workforce folder, and
the click Edit on the pop-up menu.
Use these fields to set the wage rate and productivity individually
for each craft.
Field Description
Craft wages/prod. Wage rates and productivities may be
assigned to individual crafts. Those crafts
not referenced are assigned wage rates
and productivities specified in General
Wage Rate or the system default values.
3-22 • Defining the Project Basis Aspen Decision Analyzer User Guide
Field Description
Craft code Identifies the craft to which the following
wage rate and productivity apply.
The craft code must be an existing system
craft code.
Wage rate/mh Specifies the wage rate (in the project
currency) for this craft for standard hours.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-23
2. To adjust the index for all equipment or for all of one of the
installation bulks, enter the index value in the box provided.
For example, entering “200” in the Equipment box will double
the material costs for all items under the equipment account
group.
To adjust the index for a sub-category, click the arrow-button
in the box. This accesses a similar form listing sub-categories
corresponding to the Code of Accounts (see Icarus Reference,
Chapter 34, for a complete list). Adjustments to a sub-category
override adjustments to the account-group.
3-24 • Defining the Project Basis Aspen Decision Analyzer User Guide
3. Type the Code of Account (COA) to indicate the start of the
COA range, or click the red arrow and then click Select by the
subcategory on the COA Subcategory Selection window.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-25
The COA is entered on the form.
3-26 • Defining the Project Basis Aspen Decision Analyzer User Guide
Process Design
The Process Design specifications are used in Analyzer projects
that contain a simulator input. These specs allow Analyzer to map
simulator models into Icarus project components. For example, a
distillation column model in a simulator may be mapped to a
combination of equipment such as a double diameter tower, an air-
cooler (for a condenser), a horizontal tank (for a reflux drum), a
general service pump (for a reflux pump) and a thermosiphon
reboiler.
The Process Design Specifications indicate the default settings that
the system uses for mapping all models of the same class. These
specs can be customized in files and used in many projects.
Simulator Type and Simulator Type and Simulator File Name are described under
Simulator File Name “Loading Simulator Data” on page 4-15.
Simulator Units of The Simulator Units of Measure Mapping Specs are used in
Measure Mapping mapping simulator units to Analyzer units, serving as the
Specs cross-reference. To access, right-click on Simulator Units of
Measure Mapping Specs in the Project Basis view’s Process
Design folder.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-27
Each simulator
cross-reference
UOM file contains a
basis (which may be
METRIC or I-P). The
basis indicates the
Analyzer base units
set to which
simulator units will
be converted.
The left side of the screen displays the simulation output units. The
right side of the screen displays the corresponding Analyzer units.
The conversion factors between the two units are entered in the
lower-center section of the screen.
Analyzer provides a set of common simulator units and their
conversions to Analyzer units. You can modify and/or add units to
these files.
Specifying the Mapping To specify the mapping for a simulator unit:
for a Simulator Unit
1. Select the simulation unit from the Units Used list in the
Simulation Output section. In the example below, the
simulation unit is CM/HR (Centimeters/Hour).
2. Select the appropriate units category from Units Category list
in the Analyzer section. In the example below, the units
category is Velocity.
3. Select the appropriate Analyzer unit from Units list in the
Analyzer section. In the example below, the Analyzer unit is
M/H (Meters/Hour).
4. Enter the conversion factor between the two units (the
simulation unit and the Analyzer unit) in the Conversion Factor
box. In the example below, the conversion factor between the
two units is 100 because:
100 CM/HR = 1 M/H
3-28 • Defining the Project Basis Aspen Decision Analyzer User Guide
If an equivalent Analyzer unit is
not found, select
Miscellaneous as the Units
Category and map the
simulator unit to Other in the
Units window.
5. Click Save to save the mapping. When a unit has been mapped
and saved, a green box appears next to the simulation unit. A
yellow box indicates the unit is not mapped.
Deleting a Mapping To delete a mapping, select the simulator unit and then click
Delete.
Removing a Unit To remove a particular unit from the simulation units list, first
select the unit and then click Remove.
Adding a Unit To add a new unit to the list, enter the new unit symbol in the New
Units to Add box in the Simulation Output section and click Add.
Changes will not affect existing project components.
Changing Existing To change existing components, you should un-size the item or un-
Components map the items and then re-map and re-size.
Once all of the units have been specified, click OK to store and
save the specifications.
It is critical that all simulator units of measure be mapped into
Analyzer units. When the simulator output is loaded, Analyzer
identifies all units of measure in the file. Any units not mapped in
the project’s current simulator cross-reference UOM specification
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-29
are automatically added to the list and you are alerted to the need
to define the mapping and re-load the file.
You must correct this in order to continue without problems.
Complete the steps above to specify the mapping for a simulator
unit. Scroll through the Units Used list for any yellow-tagged units.
Map all these, save the file, and re-load the simulator data.
Project Component The Project Component Map Specifications dialog box contains a
Map Specifications list of models for the selected simulator and a list of the
corresponding Icarus project components to which the simulator
models will map. To access, right-click on Project Component
Map Specifications in the Project Basis view’s Process Design
folder, and then click Edit on the pop-up menu.
Models that are mapped in the current file are marked with an
asterisk (*). If no asterisk is present, then that model will not
generate any project components when loaded, mapped, and sized.
3-30 • Defining the Project Basis Aspen Decision Analyzer User Guide
Exclude simulator models from the mapping process by selecting
the simulator item and then clicking Delete All Mappings.
You can select a simulator item and review the mapping(s) for that
item. To change one of the mappings, select an item in the Current
Map List, click Delete One Mapping, and then create a new
mapping.
To create a new mapping, click New Mapping and then select an
appropriate Icarus project component.
For simulator column models, an additional specification can be
made. Since a column may be mapped to multiple pieces of
equipment, Analyzer requires an identification for each of these
mappings. Refer to Mapping Simulator Models in Chapter 4 for
tower/column configuration mapping identifications.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-31
Default Simulator Mapping Specs
The following tables list models that are mapped to Analyzer project components. Models not supported can be
mapped to a quoted item if you mark “Map Unsupported Models To Quoted Cost Item” in Preferences (Process tab).
3-32 • Defining the Project Basis Aspen Decision Analyzer User Guide
Default Simulator Mapping Specs (continued)
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-33
Default Simulator Mapping Specs (continued)
3-34 • Defining the Project Basis Aspen Decision Analyzer User Guide
Default Simulator Mapping Specs (continued)
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-35
Design Criteria After the simulator model is loaded into Kbase, mapping and
sizing of the items can be performed. If an item is already sized
inside the simulator, the sizing parameters are automatically
brought into Kbase and used.
Items not sized by the simulator can be sized following the
instructions in Chapter 6. In addition to process information
obtained from the simulator, certain design specifications may be
required before sizing can be accomplished.
Kbase’s Sizing Expert uses design values based on the user-
defined field values on specification forms in the Design Criteria
sub-folder. The values on these forms provide the basis for
developing design specifications from operating conditions for all
equipment to be sized.
Common
Design pressure and temperature entered on the Common
specifications form applies to all equipment except equipment for
which you have separately specified these design conditions.
Design Pressure
Click on the Design Pressure field to open the Design Pressure
Specifications form. The specifications form lets you specify
rules for calculating the design pressure based on the range in
which the operating pressure falls. The design pressure is
calculated from the operating pressure using the formula shown
3-36 • Defining the Project Basis Aspen Decision Analyzer User Guide
on the form. You can modify the pressure limit (upper and
lower limit) as well as parameters A and B.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-37
replaced by the Design Temperature Specifications
form. If projects created using these earlier versions
are opened, then the parameters A and B are
automatically adjusted based on the multiplier value
specified.
Pumps
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for pumps:
Pump Overdesign Factor
The pump overdesign factor is used by Kbase to increase the
volumetric throughput of the pump and the power requirement
of the pump. The total volumetric flow rate calculated from the
simulator information is multiplied by the value provided in
this field to estimate the design flow rate for the equipment.
For example:
Operation flow rate: 250 GPM
Pump overdesign factor: 1.1
Calculated design capacity: 250 X 1.1 = 275 GPM
Compressors
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for compressors:
Driver Type
Specifies the driver type used for compressors. The default
value is “None.” The selections are NONE, GAS ENGINE,
MOTOR, TURBINE.
Heat Exchangers
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for heat exchangers:
Launch MUSE
MUSE™ performs detailed simulation of multi-stream plate-
fin heat exchangers made from brazed aluminum, stainless
steel or titanium.
A valid MUSE version 3.3 license is required to use this
feature.
3-38 • Defining the Project Basis Aspen Decision Analyzer User Guide
Select “Yes” to launch MUSE during interactive sizing of plate
fin heat exchangers. Select “No” to run MUSE in the silent
mode.
Furnace Fractional Efficiency
The furnace duty obtained from the simulator is the absorbed
duty. Total fired duty is obtained by dividing the absorbed duty
by fractional efficiency. This value should be <1.0.
Fuel Heating Value
The Lower Heating Value (LHV) used to estimate the fuel
consumption by fired furnaces.
Air Cooler Inlet Temperature
This field represents the default value that shall be used as the
inlet air temperature in the case of Air Coolers.
Air Cooler Exit Temperature
Air Cooler Exit Temperature is used when estimating the
surface area of air cooled heat exchangers. The value given in
this field is used as the exit temperature for the air cooler.
If the field is empty or has value of 0.0, then the Sizing Expert
assigns the exit air temperature value to be 10.0 DEG F greater
than the inlet air temperature.
For example, if the Air Cooler Inlet Temperature is 77.0 DEG
F and you do not enter the Air Cooler Exit Temperature, Kbase
uses 87.0 DEG F as the default value.
Apply 2/3 Rule for Design Pressure
In the design of shell and tube heat exchangers, design
engineers sometimes apply the 2/3rd rule in calculating the
design pressure. As per ASME heat exchanger code, if the
design pressure of the lower-pressure side (either tube or shell)
is at least 2/3rd the design pressure on the high-pressure side,
then overpressure in the high-pressure side will not result in
rupture in the lower-pressure side (provided relief devices have
been properly sized).
When specified, the 2/3 rule will increase the design pressure
of the low pressure side to at least 67% of the design pressure
of the high pressure side, even when the operating pressure on
the low pressure side could result in a lower design pressure as
per the Design Pressure field.
Heat Exchanger Area Minimum Overdesign Factor
The calculated heat transfer area is multiplied by the value
given in the field.
The mechanical design is performed for the final heat transfer
area.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-39
For example:
Calculated surface area = 1000 SF
Heat Exchanger Area Minimum Overdesign Factor = 1.1
Surface area used for mechanical design: 1000 X 1.1 = 1100
SF
Note that the final surface area in general is greater than the
calculated value because of mechanical considerations.
Towers
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria on the Towers form (applies to all
towers):
Bottom Sump Height (For Trayed and Packed Towers)
For both trayed and packed towers, extra height in addition to
that required for separation is provided at the bottom for liquid
level and reboiler return.
The value in this field is added to the calculated height of the
tower.
R/R-Minimum (For SHORTCUT model in Pro/II)
The SimSci simulator shortcut distillation model calculates the
number of theoretical stages required for different ratios of
operating reflux ratio (R) to minimum reflux ratio (R-
Minimum).
The number of stages should be available in the simulator
report for the ratio chosen.
Vapor Disengagement Height (For Trayed and Packed
Towers)
For both trayed and packed towers, extra height in addition to
that required for separation is provided at the top for vapor
disengagement before passing to the condenser.
The value in this field is added to the calculated height of the
tower.
Packed Towers
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for packed towers:
Packing Type
Two types of packings, random and structured, are used in
packed towers. The type of packing affects the flood point
pressure drop estimation and the packing efficiency (HETP)
value.
3-40 • Defining the Project Basis Aspen Decision Analyzer User Guide
The value in this field is used by the Sizing Expert in the
calculation of the tower diameter and height.
Packing Factor for Packings
Packing factor is used in the Kister and Gill correlation to
estimate pressure drop at the flood point. Once the pressure
drop is known, the flood velocity is calculated using the latest
versions of the generalized pressure drop correlation (GPDC)
charts for both the random and structured packings.
Packed Tower Derating Factor
With certain systems, traditional flooding equations
consistently predict higher flood points than those actually
experienced. To allow for such discrepancies, an empirical
derating factor (< 1.0) is applied. The derating factor is
multiplied by the predicted flood vapor load or liquid load
obtained from the traditional equation to obtain the actual or
derated flood load for the given system.
The derating factors are often vaguely related to the foaming
tendency of the system. The higher the foaming tendency, the
lower the derating factor.
If you do not enter a value, Kbase uses 1.0 as the derating
factor.
Packed Tower Flooding Factor
Packed towers are usually designed for 70 to 80 percent of the
flood point velocity. This allows a sufficient margin for
uncertainties associated with the flood point concept and
prediction and to keep the design point away from the region at
which efficiency rapidly diminishes (just below the flood
point).
The Sizing Expert uses the default value specified if the
user-provided value is not available.
HETP
The concept of HETP (height equivalent of a theoretical plate)
enables comparison of efficiency between packed and plate
columns. Because there are only a few variables that
significantly affect HETP and due to the unreliability of even
the best mass transfer models, rules of thumb for HETP
successfully compete with the mass transfer models.
For the packing types available in Kbase (given in the Icarus
Reference), Kbase estimates the HETP value based on the
packing shape, dimensions and type of material. If a user-
provided value is available, then the Sizing Expert uses the
value in the above field for calculating the height of the packed
tower.
Packed Section Height
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-41
The value represents the height of each packed section and is
used in the design of packed towers to estimate the number of
packed sections.
Surface Area Per Unit Volume
Higher specific surface areas (surface area per unit volume)
increases vapor-liquid contact area and therefore, efficiency.
For structured packings, Kbase determines this value
empirically and uses it in estimating HETP if you have not
already specified an HETP value.
A default value of 75 SF/CF is used in the absence of a
user-entered value.
Trayed Towers
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for trayed towers:
Trayed Tower Flooding Factor
Flooding is the condition where pressure drop across a tray is
sufficient to cause the dynamic liquid head to be equivalent to
the tray spacing plus the weir height. At this point, the liquid
backup in the downcomer is just at the point of overflowing the
weir on the plate above. When this happens, the column fills
with a foamy liquid and becomes inoperable.
The flood factor is the fractional velocity approach to flooding,
i.e., (Actual Vapor Velocity)/(Vapor velocity at the point of
flooding).
The Sizing Expert uses the default value specified if the user-
provided value is not available.
Foaming Tendency
Vapor disengagement is easy in non-foaming, low-pressure
systems. However, vapor disengagement from downcomer
liquid in foaming systems is difficult as the liquid hangs on to
the entrained vapor. Sufficient residence time must be provided
in the downcomer to allow adequate disengagement of vapor
from the descending liquid. Industrial practice has created a
guideline for the mum downcomer velocity of clear liquids
based on their foaming tendency.
3-42 • Defining the Project Basis Aspen Decision Analyzer User Guide
The following values for the downcomer liquid velocity are
used based on the choice for the above field.
Downcomer Liquid Velocity, (FPS)
Tray Spacing, INCHES
Foaming
18 24 30
Tendency
Low 0.4 – 0.5 0.5 – 0.6 0.6 – 0.7
Moderate 0.3 – 0.4 0.4 – 0.5 0.5 - 0.6
High 0.2 – 0.25 0.2 – 0.25 0.2 - 0.3
With certain systems, traditional flooding equations
consistently predict higher flood points than those actually
experienced. To allow for such discrepancies, an empirical
derating factor (< 1.0) is applied. The derating factor is
multiplied by the predicted flood vapor load or liquid load
obtained from the traditional equation to obtain the actual or
derated flood load for the given system.
The trayed derating factors are often related to the foaming
tendency of the system. The higher the foaming tendency, the
lower the derating factor. If the user-specified value is not
available, a derating factor is selected based on the value of
foaming tendency.
The default value for foaming tendency is Moderate.
Trayed Tower Derating Factor
With certain systems, traditional flooding equations
consistently predict higher flood points than those actually
experienced. To allow for such a discrepancy, an empirical
derating factor (< 1.0) is applied. The derating factor is
multiplied by the predicted flood vapor load or liquid load
obtained from the traditional equation to obtain the actual or
derated flood load for the given system.
The derating factors are often vaguely related to the foaming
tendency of the system. The higher the foaming tendency, the
lower the derating factor.
If the user-provided value is not available, or the value 0.0 is
entered in the field, then the derating factor is selected based on
the foaming tendency of the liquids in the column.
Relative Volatility of Key Components
The number of theoretical stages for a trayed tower is obtained
from the simulator report. The actual number of trays is
calculated by using the tray efficiency value provided by the
user in the design criteria file.
However, if the field is empty or has a 0.0 value, the tray
efficiency for the separation is estimated by using the
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-43
correlation of relative volatility of key components with tray
efficiency. The O’Connell correlation is used to estimate the
overall tray efficiency.
Tray Efficiency
Overall column efficiency is defined by:
E_oc = N_t/ N_a
where:
N_t = Number of theoretical stages required for the separation
minus the sum of theoretical stages provided by the
reboiler, condenser, and intermediate heat exchangers.
N_a = Number of actual trays in the column.
Several empirical correlations are available in the literature.
Also, rigorous theoretical predictions based on gas and liquid
film resistances are available to assist in predicting the tray
efficiency.
If the user specification is not available for the field, then the
value is estimated using empirical correlations from the
literature.
Configurations Towers
Use this form to specify design criteria for tower configurations.
Vessels
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria on the Vessels form (applies to all process
vessels):
Residence Time
The amount of liquid holdup in the vessel is estimated by the
liquid volumetric flow through a vessel in a specified amount
of time. The vessel volume divided by volumetric flow rate is
defined as the residence time for the vessel.
For example:
Liquid flow through the vessel: 100 CFM
Residence time: 5 MIN
Calculated liquid volume in the vessel: 100 CFM X 5 = 500
CF.
3-44 • Defining the Project Basis Aspen Decision Analyzer User Guide
Process Vessel Height to Diameter Ratio (For Vertical and
Horizontal Vessel Design)
Kbase defaults for this field are used if the field is empty or has
the value of “0.0.” The Kbase defaults depend on the operating
conditions for the vessel. Based on the operating pressure of
the vessel obtained from the simulator report, the following
values are used:
Pressure (PSIA) Process Vessel Height to Diameter Ratio
0 – 250 3
250 – 500 4
> 500 5
For example:
Vessel operation pressure: <250 PSIA
Diameter: 6 FEET
Calculated vessel height: 6 X 3 = 18 FEET
Residence time overrides Process Vessel Height to Diameter
Ratio.
Minimum Vessel Diameter
The Minimum Vessel Diameter field is used if the vessel
diameter calculated by the sizing routines is less than this
value.
Vapor/Liquid Separator Sizing Method
When sizing vertical and horizontal vapor liquid separators,
Kbase computes the maximum allowable vapor velocity using
the method selected in this field.
Liquid Entrainment Method:
This is an empirical correlation developed by Watkins and
is a function of vapor and liquid densities, and the
parameter Kv, which itself is a polynomial function of
vapor and liquid flows and densities.
Particle size separation method:
This method estimates the disengagement velocity of the
liquid droplet in the continuous vapor phase. The design
velocity is determined as a percentage of the
disengagement velocity.
Average Liquid Particle Diameter (For particle size separation
method)
This field specifies the default average liquid droplet diameter.
This value is used in the design of horizontal and vertical
vessels by the particle size separation method (which can be
selected in the Vapor/Liquid Separator Sizing Method field
right above this field).
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-45
Design Factor Multiplier for Disengagement Velocity (For
particle size separation method)
This field is used in the calculation of the maximum allowable
design velocity, which is a percentage of the disengagement
velocity.
For example:
Disengagement velocity : 10 FEET/SECOND
Design factor multiplier for disengagement velocity: 0.5
Maximum allowable design velocity: 10 X 0.5 = 5
FEET/SECOND
Separation Factor (For liquid entrainment method)
In the liquid entrainment method, the separation factor is used
to determine the maximum allowable vapor velocity. The
separation factor is either entered by the user in this field or
computed by Kbase using the relation described in the vessel
sizing design procedure.
Agitated Vessels
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for agitated vessels:
Agitator Type
The various types of agitators that can be chosen for design are
described in the Icarus Reference. The type of agitator selected
determines the default driver power and impeller speed. This is
used to estimate the agitation requirements in tanks.
Storage Vessels
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for storage vessels:
Number of Holding Days
Storage vessel sizing is determined by estimating the volume
of liquid required for a certain period of operation. Kbase uses
this field to determine the liquid volume stored in the vessel.
For example:
Inlet flow rate: 500 CF per day.
Number of holding days: 30 (specified by user).
Liquid volume inside the storage vessel: 500 X 30 = 1,500 CF.
3-46 • Defining the Project Basis Aspen Decision Analyzer User Guide
Holding Hours in a Day
Storage vessel sizing is determined by estimating the volume
of liquid required for a certain period of operation. Kbase uses
this field to determine the liquid volume required per day.
For example:
Inlet flow rate: 500 CFH.
Holding Hours in a Day: 24 (specified by user).
Final volume per day : 500 X 24 = 12,000 CF/day.
Storage Vessel Height to Diameter Ratio
Once the volume of the storage vessel is determined based on
the process fluid flow rate and design conditions, the actual
dimensions (height and diameter) of the equipment must be
estimated. You can specify the dimensional requirements of the
equipment using this field.
A default is used if the field is empty or has value 0.0. The
default depends on the operating conditions for the vessel.
Vapor Free Space (% of Total Storage Vessel Volume)
A percent volume of the sized vessel in excess of the required
liquid volume.
Horizontal Vessels
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for horizontal vessels:
Vapor Area /Cross-Sectional Area
Once Kbase calculates the maximum vapor velocity, the
velocity and flow rate are used to determine the vapor space
required. The vapor space is then divided by the vapor area
/cross-sectional area to get the total required cross-sectional
area.
The process vessel height to diameter ratio overrides this field.
Separation Factor Multiplier
For horizontal vessels, the separation factor is normally higher
under similar operating conditions than for vertical vessels.
Therefore, the calculated separation factor is multiplied by the
separation factor multiplier.
Minimum Boot Length
When horizontal vessels are used for three phase separations,
the heavy second liquid phase is removed in the drip leg
situated at the bottom of the vessel.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-47
Minimum Boot Diameter
This field represents diameter of the boot leg which is designed
to remove the heavy second liquid.
Boot Leg Liquid Velocity
The bootleg cross-sectional area is estimated using the liquid
velocity field specified in this field and the process vessel
height to diameter ratio.
Vertical Vessels
In addition to entering design pressure and temperature (see
instructions under Common, page 3-36), you can enter the
following design criteria for vertical vessels:
Minimum Disengagement Height
This is the height from the liquid level to the mist eliminator.
Minimum Height Above the Mist Eliminator
Used in the calculation of the total vessel height.
Height of Mist Eliminator
Height of mist eliminator section.
Minimum Ht. Btw Low and High Liquid Level Taps
The liquid level based on residence time should meet this
minimum specification. (Field is at bottom of form, not in
Vertical Vessels section.)
Ht. Btw Inlet Nozzle and High Liquid Level Tap
Represents the height between the inlet nozzle (center line) and
the high liquid level tap. (Field is at bottom of form, not in
Vertical Vessels section.)
Ht. Btw Low Liquid Level Tap and Tangent Line
Represents the height between the low liquid level tap and the
tangent line. (Field is at bottom of form, not in Vertical Vessels
section.)
Miscellaneous
Vibrating Screen Feed Material
This field specifies the solid material type used by solids
handling equipment. The material type affects the screen unit
capacity which is defined as the amount of solids (TPH)
flowing through one square foot of screen cloth based on
material, having 6 to 8% moisture, screen cloth having 50% or
more open area; 85% screen efficiency.
Based on the choice made for this field and the screen opening
size, the screen unit capacity is estimated.
3-48 • Defining the Project Basis Aspen Decision Analyzer User Guide
The following choices are available for this field:
Sand and Gravel
Limestone/Crushed Stones
Coal
Cinders
Coke
Wood
Cyclone Inlet Linear Velocity
In case of cyclones, the sizing program assumes a default linear
velocity of 150 FPS. You can enter a different velocity here.
Configurations Flash
Use this form to specify design criteria for flash configurations.
Utility Specifications Most chemical processes require heating or cooling process utility
fluids to operate. In many cases, the choice of which utilities are
used plays an important role in determining the total project cost
by defining heat transfer equipment sizing. In addition, utility costs
form an important part of the operating costs of the plant.
In the design of heat exchangers and reboilers, Analyzer permits
you to select appropriate process utility fluids for the application.
You can select utility fluids from the list already present in
Analyzer or can create your own based on utility fluid classes
allowed by Analyzer. Once the utility resource for the equipment is
selected either by you or by the sizing expert, then an actual utility
process stream is created for the equipment. The utility stream
contains the amount of utility used by the equipment. During the
operating cost evaluation, Analyzer processes all the utility streams
connected to the equipment to determine the utility cost for every
utility resource used in the project.
You can override these selections by a combination of
disabling/enabling appropriate utilities and re-mapping and re-
sizing the equipment items. Alternately, you can specify the
desired utility in the interactive Sizing Expert. This method is
available even if the utility has been disabled.
To modify or create a utility stream:
1. Right-click on Utility Specifications in the Project Basis view’s
Process Design folder, and then click Edit on the pop-up menu.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-49
The Develop Utility Specifications dialog box appears.
3-50 • Defining the Project Basis Aspen Decision Analyzer User Guide
2. To modify an existing utility stream, highlight it on the Modify
Existing Stream list and click Modify.
To create a new utility stream, click Create in the Option
section. Then, in the Create New Utility Stream section, type
the name and select one of the following fluid classes:
• High Temp Heating Oil *
• Low Temp Heating Oil **
• Refrigerant – Ethane
• Refrigerant – Ethylene
• Refrigerant – Freon 12
• Refrigerant – Propane
• Refrigerant – Propylene
• Refrigerant 50 Utility
• Steam
• Water
* High temperature heating oil has the properties of DOWTHERM A.
** Low temperature heating oil has the properties of DOWTHERM E.
Click Create.
3. Enter or modify the specifications on the Utility Specifications
form.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-51
• Fluid:
Determines the type of utility fluid described by the
current specification. The fluid class is used to determine
the heat transfer coefficient, fouling tendency and related
thermal and transport properties used by sizing expert.
• Design Temperature
Specifies the temperature, which will be considered in the
estimation of the design temperature for the process
equipment carrying the utility fluid.
• Design Pressure:
Specifies the pressure, which will be considered in the
estimation of the design pressure for the process
equipment carrying the utility fluid.
• Inlet temperature:
Provides the inlet temperature for the utility fluid.
• Exit temperature:
Provides the exit temperature condition for the utility fluid.
• Pressure:
Provides the operating pressure for the utility fluid.
• Energy transfer per unit mass:
Specifies the amount of energy provided or removed by
the utility fluid over the specified temperature range. The
value in this field is used to estimate the amount of utility
required for the given process conditions.
• Unit Cost:
Provides the cost value used to estimate the utility cost for
the project.
• Unit Cost Units:
Provides the units for the value provided in the unit cost
field.
When you specify a new utility fluid resource, all the
information on the specification form must be provided;
otherwise, the sizing expert will not be able to use the
utility fluid resource properly.
Using the utility specification form, you can specify a
maximum of 20 utility fluids.
3-52 • Defining the Project Basis Aspen Decision Analyzer User Guide
If different utility fluid resource was used by simulation,
then it is added to the utility resource in Analyzer.
• Utility type:
Describes the usage of the utility fluid. Select either Heat
source or Heat sink.
4. Click OK when done entering the utility specifications.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-53
Investment Analysis
Investment To specify parameters required for investment analysis, right-click
Parameters on Investment Parameters in the Project Basis view’s Investment
Analysis folder, and then click Edit on the pop-up menu.
3-54 • Defining the Project Basis Aspen Decision Analyzer User Guide
General Investment
Parameters
Period Description
This field allows the user to enter text indicating the
name/description of a period. The period is defined in “Number of
Weeks per Period.” The period description is used in the display of
some of the results in the spreadsheets.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-55
every period thereafter. The sum of the digits multiplier is
n/((N(N+1))/2), where N is the Economic amount is the
Total Project Cost less its Salvage Value. For the duration
of the project’s economic life, this factor is multiplied by
the depreciable amount.
• Double Declining (Balance) — When this method is used,
the project is depreciated in geometric increments. The
multiplier for the first period is 2/N, where N is the
Economic Life of Project. For the second period, the
depreciation rate, D2, is (1-D1)D1 where D1 is 2/N. For
the third period, the depreciation rate, D3, is (1-D1)D2.
For the fourth period, the depreciation rate is (1-D1)D3.
These factors are multiplied by the Total Project Cost.
This process (multiplying the factor by the capital cost)
continues until the Straight Line Method produces a higher
value for the depreciation. When the Straight Line Method
produces a higher value, this higher value is used for the
remaining depreciation calculations.
• Accelerated Cost Recovery System (ACRS) — The ACRS
approach assumes that operations begin during the second
half of the first period and stop during the first half of the
last period. Therefore, as a result of the two half-periods
(one at the beginning and one at the end of the operating
cycle), it takes 6 periods to depreciate a project which has
an Economic Life of 5 periods. The ACRS adapts the
Double Declining Balance Method to the half-life system.
The depreciation rate for the first period, D1, is 2/N, where
N is the Economic Life of Project. However, the half-life
convention reduces this factor to 1/N. For the second
period, the depreciation rate, D2, is D1(1-1/ N). For the
third period, the depreciation rate, D3, is D1(1-1/N-D2).
This process (multiplying the factor by the Total Project
Cost continues until the Straight Line Method produces a
higher value for the depreciation. When the Straight Line
Method produces a higher value, this higher value is used
for the remaining depreciation calculations.
3-56 • Defining the Project Basis Aspen Decision Analyzer User Guide
Products Escalation
This is the rate at which the sales revenue from products of the
facility is to be escalated (increased) in terms of percent per period.
Raw Material Escalation
This is the rate at which the raw material costs of the facility are to
be escalated (increased) in terms of percent per period.
Operating and Maintenance Labor Escalation
This is the rate at which the operating and maintenance costs of the
facility are to be escalated (increased) in terms of percent per
period. The operating labor costs include operators per shift and
supervisory costs.
Utilities Escalation
User-entered percentages reflecting the anticipated utility price
increase each period.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-57
percent of operating labor and maintenance costs. This number
should not be used for the construction of the facility, only for
operation after start-up.
G and A Expenses
This represents general and administrative costs incurred during
production such as administrative salaries/expenses, R&D, product
distribution and sales costs. The user specifies this number as a
percentage of subtotal operating costs.
3-58 • Defining the Project Basis Aspen Decision Analyzer User Guide
Length of Start-up Period
After the facility has been constructed (i.e., gone through
engineering, procurement and construction), the plant must go
through the owner’s start-up period until it starts producing the
product to be sold. This period is referred to as Length of Start-up
Period in weeks and is added into the EPC duration.
Operating Hours per Period
This field refers to the number of hours per period that the plant
will be operating.
Process Fluids
Process Fluids indicate the types of fluids involved in the process.
The selection affects operating and maintenance costs. The
selections are:
• Liquids
• Liquids and Gases
• Liquids and Solids
• Liquids, Gases, and Solids
• Gases
• Gases and Solids
• Solids
Operating Unit Costs To specify operating unit costs, right-click on Operating Unit Costs
in the Project Basis view’s Investment Analysis folder, and then
click Edit on the pop-up menu.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-59
The Operating Unit Costs file specifies Labor Unit Costs and
non-heat transfer Utility Unit Costs.
Labor Unit Costs are given for Operators and Supervisors. The
total cost of operating labor is calculated by:
1. Determining the total number of operators and supervisors
necessary to run the facility for a certain number of hours.
2. Adjusting that number for the number of hours the facility
operates per period.
3. Multiplying that number by the respective Labor Unit Costs
and adding them together.
Utility Unit Costs The non-heat transfer utility unit costs are also specified in this file
as “over the fence” costs. Utilities used for process heating and
cooling are given in the Utility Specifications File.
Electricity
The unit cost per KWH of electricity used for the facility.
3-60 • Defining the Project Basis Aspen Decision Analyzer User Guide
Potable Water
The potable water unit cost per MMGAL or MB used for the plant.
Fuel
The fuel unit cost per MMBTH or MEGAWH used for the plant.
Instrument Air
The instrument air unit cost per KCF or MB.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-61
2. In the Option section, click the Create option button.
3. In the Create New Stream section, type a name for the stream.
4. Select the Basis and the Phase for the stream.
5. Click Create.
The Raw Material Specifications form appears.
3-62 • Defining the Project Basis Aspen Decision Analyzer User Guide
If you specify “none” in the Process Stream field, then the
value for the Rate field must be specified in the appropriate
units. If you specify a process stream, then the program
determines the raw material rate in the desired Specification
Basis and units.
You can specify a maximum of 150 raw material streams.
The Raw Material Specifications form contains the following
fields:
• Description
The value you provide in this field will be used to
describe the raw material in the Project Summary
investment analyses spreadsheet (PROJSUM.ICS).
• Specification Basis
This field describes the raw material properties from the
following list:
Mass, Gas
Mass, Liquid
Mass, Solid
Volume, Gas
Volume, Liquid
Volume, Solid
Energy
• Process Stream
This field provides a list of fluid streams present in the
current project. You can select any stream to represent
the raw material. Also, there is a provision in Analyzer
for you to provide actual value for the raw material rate
if none of the process streams represent the raw
materials for the project. In this case, you must specify
the field value as “none.”
• Rate
This field gives the total rate of raw materials
consumed for the process in the desired rate units.
When a new raw material fluid is specified, Analyzer
checks whether enough information has been specified
to estimate the raw material cost.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-63
• Rate Units
This field describes the flow rate units for the current
raw material. The choices available for the field vary
with the selection made for Specification Basis and
your choice of Base UOM:
Specification
Basis I-P METRIC
Mass, Gas LB/H KG/H
KLB/H MEGAG/H
MLB/H TON/H
TPH
LB/H KG/H
Mass, Liquid
KLB/H MEGAG/H
MLB/H TON/H
TPH
LB/H KG/H
Mass, Solid
KLB/H MEGAG/H
MLB/H TON/H
TPH
GPH M3/H
Volume, Gas
MMGAL/H L/S
CFH
KCFH
GPH M3/H
Volume, Liquid
MMGAL/H L/S
CFH
KCFH
GPH M3/H
Volume, Solid
MMGAL/H L/S
CFH
KCFH
BTU/H W
Energy
MMBTU/H KW
MEGAW
CAL/H
• Unit Cost
This field provides the cost value per unit mass, volume
or energy used to estimate the raw material cost for the
project.
7. When you are done entering raw material specifications, click
OK.
The new stream appears in the Existing Stream list on the
Develop Raw Materials Specifications dialog box. You can
3-64 • Defining the Project Basis Aspen Decision Analyzer User Guide
enter a maximum of 150 raw material streams using this dialog
box. When done, click Close.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-65
The Develop Product Specifications dialog box appears.
3-66 • Defining the Project Basis Aspen Decision Analyzer User Guide
• Specification Basis
This field describes the product material properties from
the following list:
Mass, Gas
Mass, Liquid
Mass, Solid
Volume, Gas
Volume, Liquid
Volume, Solid
Energy
• Process Stream
This field provides a list of streams present in the current
project. You can select any of the streams to represent
the product material. Also, there is a provision in
Analyzer for the user to provide an actual value for the
product material rate if none of the process streams
represent the product materials for the project. In this
case, the user must specify the field value as “none.”
• Rate
This field defines the total rate of product materials
obtained for the process in the desired rate units. Do not
enter a value if you have specified a process stream.
When a new product material is specified, Analyzer
checks whether the minimum information necessary to
estimate the product material cost has been specified.
The following minimum information must be present before
Analyzer can proceed with the estimate.
• Rate Units
This field describes the flow rate units for the current
product material. The choices available for the field vary
with the selection made for Specification Basis and your
choice of Base UOM:
Specification
Basis I-P METRIC
Mass, Gas LB/H KG/H
KLB/H MEGAG/H
MLB/H TON/H
TPH
LB/H KG/H
Mass, Liquid
KLB/H MEGAG/H
MLB/H TON/H
TPH
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-67
Specification
Basis I-P METRIC
Mass, Solid LB/H KG/H
KLB/H MEGAG/H
MLB/H TON/H
TPH
GPH M3/H
Volume, Gas
MMGAL/H L/S
CFH
KCFH
GPH M3/H
Volume, Liquid
MMGAL/H L/S
CFH
KCFH
GPH M3/H
Volume, Solid
MMGAL/H L/S
CFH
KCFH
BTU/H W
Energy
MMBTU/H KW
MEGAW
CAL/H
• Unit Cost
The field provides the cost value used to estimate the
product material cost for the project.
5. When you are done entering product specifications, click
OK.
The new stream appears in the Existing Stream list on the
Develop Product Specifications dialog box. You can enter
a maximum of 150 product material streams using this
dialog box. When done, click Close.
3-68 • Defining the Project Basis Aspen Decision Analyzer User Guide
Developing Streams
After opening a project, new streams can be developed. You have
the option to develop completely new streams or use an existing
stream as a base. When an existing stream is used as a base, the
new stream can be either copied from the existing stream
(Absolute Basis mode) or copied from and linked dynamically to
the existing stream (Relative Basis mode).
To develop streams, right-click on Streams in the Project Basis
view’s main folder (at the bottom), and then click Edit on the
pop-up menu.
Viewing or Modifying To view or modify an existing stream, select the stream on the
an Existing Stream Modify tab view. You may need to use the scrollbar(s) to locate a
stream if a large number of streams exist in the project. With the
desired stream highlighted, click Modify to have the stream
information displayed in a specifications form.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-69
The functions of the six buttons on the Develop Stream
specifications form are explained below:
Click To do this:
OK 1. Perform a check on the information currently
present in the Develop Stream specifications
form to ensure that all information needed to
specify the stream is completed. Analyzer
generates error messages indicating missing
data.
2. Generate estimates for any specifications not
entered.
3. Save the information in the Develop Stream
specifications form. The Develop Stream
specifications form closes and the Develop
Streams dialog box re-appears.
Apply Same as clicking OK, but does not exit the
Develop Stream specifications form. This allows
you to review the estimates and revise the data.
Update Same as clicking Apply, except that if the Primary
Fluid Component, the Temperature, and/or the
Pressure were changed, then all the physical
properties of the stream will be estimated using
these new values.
Cancel Exit the Develop Stream specifications form
without making checks and does not save or
3-70 • Defining the Project Basis Aspen Decision Analyzer User Guide
Click To do this:
change any information in the database.
Reset Reset the information in the Develop Stream
specifications form to the values previously saved
into the database. Any changes have been made
since opening the form will be lost.
Mixture Define a stream as a mixture. Opens the Mixture
Information dialog box discussed below.
Most Develop Stream specifications need no further explanation.
Those that do are described below.
y Primary Fluid Component
One of the most important specifications in this form is
Primary Fluid Component, which is classifies the chemical
components of a stream. The fluid selected here is used as the
basis for any properties that are unavailable and need to be
estimated to complete the specifications for the stream. The
available general fluid classifications are:
y Alcohol y Medium Hydrocarbon Liquid
y Aromatic Liquid y Miscellaneous Inorganic Liquid
y Halogenated Gas y Miscellaneous Organic Gas
y Heavy Hydrocarbon Liquid y Organic Acid
y Hydrocarbon Gas y Very Heavy Hydrocarbon Liquid
y Inorganic Gas y Solid
y Light Hydrocarbon Liquid
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-71
default values will be loaded. If either the pressure or
temperature value is changed from the default value, clicking
OK, Apply, or Update will estimate the properties at the new
condition(s).
y Base Stream
The Base Stream field contains the name of the stream on
which the displayed stream was based. This cannot be
changed.
If the name begins with the character “$”, the stream was
created using Absolute Basis and the stream name following
this character is that of the parent stream. A stream created
using Absolute Basis uses the data from the parent stream;
however, if the parent steam’s data changes afterward, the
Absolute Basis stream is not updated.
If the value begins with the character “@”, the stream was
created using the Relative Basis and the stream name
following this character is that of the parent stream. A stream
created using Relative Basis is updated when its parent
stream’s data changes.
y Description
Select information from the menu to describe the particular
stream. For example, you can indicate the source component
of the stream (e.g., From Pump P-103) or tag it with one of the
available utility stream names.
y Mass Flow
The Mass Flow fields are used to determine the phase of the
stream. For instance, if the stream has only Liquid Mass Flow
specified, the stream is totally liquid; therefore, it will have no
vapor properties estimated for it. The reverse is true for a case
with only a Vapor Mass Flow specified. For cases with both
types of flow, all properties will be estimated and the Primary
Fluid Component will belong to the phase of the largest mass
flow.
Note: Analyzer automatically calculates Total Mass Flow
from the individual mass flow values.
y Density
The Density fields are required information. Thus, if a
particular phase has a mass flow rate specified, then the
corresponding density must also be specified. Clicking Update
will estimate any required density fields based on the flow
rate, except in the case of Solid Mass Density. It is
3-72 • Defining the Project Basis Aspen Decision Analyzer User Guide
recommended that you enter a Liquid Mass Density if one is
available.
Mixture Specs Dialog Clicking Mixture on the Develop Stream specifications form
Box accesses the Mixture Specs dialog box.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-73
The check also combines duplicate entries into one entry by
combining the two fraction specifications.
After the check is done, the components are sorted in order of
decreasing fractional amount, as shown above. When you click
OK, Analyzer loads into the specifications form the name of the
fluid with the highest fraction and the properties of the mixture
generated from the contributions of the individual components.
Estimation of Utility Utility usage estimation is based on the stream information. All the
Usage and Resulting streams that are present in the project are taken into consideration
Costs in Analyzer for the estimation of the utility usage for the project. This includes
all utility streams, user-defined streams, simulator streams, and
pre-map Streams. The Description field on the Develop Stream
spreadsheet can be used to designate streams as utilities. If the
Description field for a stream exactly matches (exact text
characters and spaces) the Description field for any utility resource
as given on the Utility Specifications spreadsheet, then that stream
is included in the utility usage calculation. If you change the
description field of any of the simulator or pre-map streams, then
the new description you provided is used for this calculation.
Also, stream connectivity information is used to identify the nature
of the stream. If the stream is being generated then it is considered
to be revenue for the project, and if it is being consumed it is
considered an expense. (Note: Streams that are connected at both
ends to process equipments are ignored in estimating the utility
usage costs. Also, utility streams that have a zero unit cost do not
show up in the final report.)
3-74 • Defining the Project Basis Aspen Decision Analyzer User Guide
User-defined streams that are not connected to any equipment (do
not show up in the PFD) are considered as input streams, i.e.,
consumption.
System-generated utility streams are included in the utility usage
calculation as long as they are connected to equipment. A case
where they would be disconnected would be if you manually
disconnect these streams or if the equipment to which these
streams are connected is deleted.
In the PFD view, when you Edit Connectivity (see page 4-49) for
the Sink end of a stream and move the cursor over a component,
only Inlet port(s) turn green, thereby indicating their availability
for making a connection to a Sink end.
The same concept also carries into the Interactive Sizing form (see
page 6-8). Only streams whose Sink ends are not connected are
listed in the pulldown for any Inlet. This explains why the Inlet and
Outlet pulldowns will include different streams.
Since the connectivity in the PFD and the Interactive Sizing form
are two ways of looking at the same information, Analyzer tracks
your changes and synchronizes them in both views. Thus, if you
change the connectivity in one view, Analyzer automatically
changes it in the other view.
When you first map and size components, the streams in the
simulator will be connected to the project components and the
underlying process conditions of those streams are available for
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-75
further use. For example, you may create new streams based on the
properties of any stream, connected or not, then use these new
streams as Sources/Sinks for connecting new components (you
might do this to set up spares). You may also add a New Mapping
to an item already mapped and the newly mapped and sized item
utilizes the underlying stream properties.
Creating A New Streams can be created from scratch or by using a base stream.
Stream To create a stream from scratch:
1. Go to the Create tab view on the Develop Streams dialog box.
Without selecting a stream from the Base Streams list, click
Create. (The Basis selection will not matter.)
The Create Stream dialog box appears.
2. Enter a name for the new stream in the Create Stream dialog
box. This name must not be the same as any existing streams
in the project. Click OK.
The Develop Stream specifications form appears.
3-76 • Defining the Project Basis Aspen Decision Analyzer User Guide
See page 3-66 and
3-67 for descriptions
of the buttons and
fields on this form.
3. Enter values for the new stream. See page 3-71 for
descriptions of the different fields. When done, click OK.
2. Select the Basis mode. If the Basis mode is Relative, the data
from the two streams will be linked so that when the base
stream is changed the new stream will inherit these changes. If
the Basis mode is Absolute, the data from the base stream is
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-77
copied to the new stream at the time the new stream is created.
Changes in a base stream will not affect a new stream created
via Absolute basis.
3. Click Create.
The Create Stream dialog box appears.
4. Enter a name for the new stream in the Create Stream window.
This name must not be the same as any existing streams in the
project. Click OK.
Analyzer displays the specifications form for the newly
created stream. The data is that of the Base Stream. Data
appears gray (dimmed) to indicate that it is relative to a
referenced Base Stream.
3-78 • Defining the Project Basis Aspen Decision Analyzer User Guide
5. Make modifications to the data and click OK.
Click Delete.
A dialog box will appear asking for confirmation of the delete
action.
2. Click OK to delete the stream.
– or –
Click Cancel to retain the stream.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-79
Specification Libraries
The default specifications are derived from files that you can
access, when outside of a project, from the Palette’s Libraries
view.
3-80 • Defining the Project Basis Aspen Decision Analyzer User Guide
Customizing When no project is open, you can create your own specification
Specification files or edit existing files. Then, when in a project, you can select
Libraries your specification files. For example, if you frequently created
project scenarios that used the same design basis, you could create
a Basis for Capital Costs specification file with those design basis
specifications. Then you could just select this file, instead of
entering the specifications every time.
If, after making modifications to your libraries, you wish to revert
to the original libraries, you can copy or import the copy of the
installed libraries provided in the following folder:
…\AspenTech\Aspen Icarus 12.2 2003\Program\Sys\Libraries
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-81
When you are done, close the specifications window. If a
library file is open, you cannot access another library file or
open a project.
See page 3-84 for instructions on selecting the newly created
specification file to use in a project.
Importing a File You can import specification files from elsewhere on your
computer or network.
To import a file:
1. In the Palette (Libraries view), expand the library to which you
wish to import a file.
2. Except for Investment Parameters and Project Component Map
Specifications, right-click on the units of measure basis folder
– Inch-Pound or Metric. For Investment Parameters, right-click
on the Investment Parameters folder. For Project Component
Map Specifications, right-click on the simulator type folder.
On the pop-up menu, click Import.
3. In the Select a File for Import dialog box, locate the file and
then click Open.
3-82 • Defining the Project Basis Aspen Decision Analyzer User Guide
Duplicating a File To duplicate a file:
1. In the Palette (Libraries view), right-click on the file you wish
to duplicate, and then click Duplicate on the pop-up menu.
2. Enter a file name and description (optional) for the new file.
Click OK.
Analyzer creates the file and displays the specifications in a
separate window.
4. Edit the specifications just as in a project.
When you are done, close the specifications window. If a
library file is open, you cannot access another library file or
open a project.
Aspen Decision Analyzer User Guide Defining the Project Basis • 3-83
Selecting to Use a After creating a new specification file, you still need to select it in
Different Project Explorer for Analyzer to use its specifications.
Specification File
Analyzer displays a dialog box listing the files available for the
selected category.
Changing File If you decide to store specification library files in a directory other
Directory Location than the default, move the default files to the new location and
recreate the same sub-folder arrangement. Otherwise, Icarus will
generate an error when you point to the new location.
3-84 • Defining the Project Basis Aspen Decision Analyzer User Guide
Loading and Mapping Simulation
Data
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-1
Preparing Simulation Reports
For Analyzer to load the simulation data, an appropriate ASCII
output report needs to be generated from the simulator. Most
simulators describe the various steps needed to generate ASCII
reports. This section provides additional procedures to generate
reports in an Analyzer-compatible format.
The procedures provided here start with the default report
generation options. If the default report generation options are not
in use, it may be necessary to change them back to the default
settings for creating an output report for Analyzer.
Aspen Plus Report Aspen Plus provides a template containing the property sets that a
Generation project needs in order to generate an output report for Analyzer.
Note: If you use the template, the following component
specification, if entered in AspenPlus, will need to be
re-entered in IPE:
Block – CCD
STAGE EFFICIENCY
To use the template, open the project in Aspen Plus and complete
the following steps:
Note: If you use the 1. Click Import on the File menu.
template, the following
component specifications, 2. Navigate to “Program Files\AspenTech\Aspen Icarus 12.2
if entered in AspenPlus,
will need to be re-entered 2003\Program\Load.” (This is the default path; it may differ
in IPE: depending on where you installed Aspen Icarus.)
Block - CCD
· STAGE EFFICIENCY
3. Depending on the simulation units of measure, select the
Block - RADFRAC
appropriate simulator directory (e.g. Aspen Plus) and then the
· PACKING RATE corresponding template.
SECTION (s)
· REBOILER EXIT If you do not use the template, complete the following steps to
PRESSURE
· REBOILER EXIT
create the required property sets in Aspen Plus for importing a
TEMPERATURE report into Analyzer:
· REBOILDER VAPOR
FRACTION 1. On the Data menu, click Properties. This will open the data
· REBOILER INLET
MOLAR FLOW RATE browser to the property specifications.
COOLER AT STAGE (for 2. In the data browser tree structure, open the folder Prop-Sets
a RADFRAC block)
· FLOW RATE located in the Properties folder.
· PHASE
· PRESSURE 3. Click New to create a new property set.
· TEMPERATURE
4. Type a name for the property set or use the default name. Click
OK.
5. In the Substream combo box, select All.
4-2 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
6. Scroll down the list of available properties click those you wish
to select. To start the scroll window, click in a physical
properties cell:
MASSVFRA
MASSSFRA
MASSFLMX
VOLFLMX
MASSFLOW
TEMP
PRES
MWMX
7. The specifications for this property set are complete as
indicated by the check mark displayed on the tree view of the
data browser.
8. Click the Prop-Sets folder. You will see the property set you
just created in the object manager and the status should be
Input Complete.
9. Create the second property set by once again clicking New.
10. Type a name for the property set or use the default name. Click
OK.
11. Click the Qualifiers tab.
12. In the cell labeled “Phase,” select Total.
13. Click the Properties tab.
14. In the Substream listbox, select ALL.
KJ/KG-K
BTU/LB-R
15. Now click the Units cell corresponding to the CPMX property
and pick either of the following units:
16. The specifications for this property set are complete.
17. Click the Prop-Sets folder. The newly created property set will
appear in the object manager with an input complete status.
18. Create the final property set needed by Analyzer by clicking
New.
19. Type a name for the property set or use the default name. Click
OK.
20. Click the Qualifiers tab.
21. In the Phase cell select Vapor.
22. Click the Properties tab.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-3
23. Select the following properties for this property set:
VOLFLMX
MASSFLMX
KMX
MUMX
CPMX
MWMX
24. Now click the Units cell corresponding to the CPMX property
and pick either of the following units:
KJ/KG-K
BTU/LB-R
25. The creation of property sets is complete. Now these property
sets need to be specified for use in the generation of a report.
26. If the Setup folder is not already expanded, expand it by
clicking on the plus sign next to the folder symbol.
27. Click Report Options.
28. Click the Stream tab.
29. Click the Property Sets button.
30. Move the three property sets you just created to the Selected
property sets box.
31. Click the > button to move them to the Selected property sets
box.
32. Click Close.
The specifications required for loading an Aspen Plus report file
are now complete. You may close the data browser window.
After running the simulation, you must create an output report by
clicking Export on the File menu.
In the Save As dialog box, use the drop-down menu to select
Report Files (*.rep) or XML files (*.xml).
Type a file name or accept the default value and then click Save.
This will create the ASCII report file needed to load into Analyzer
with the name given above.
Note: The order on any of the tower models must be set to TOP-
DOWN in order for the tray information to get loaded into
Analyzer correctly. This is the default setting.
Aspen Plus Utilities
If a unit operation block has a utility specified, the utility resource
specifications and usage data will be transferred into Analyzer.
After loading the simulator data, a preference screen will appear.
4-4 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Specify any missing data for the Aspen Plus utilities in order for
the Aspen Plus utility to be properly handled. The Aspen Plus
utilities will appear as new utility resources. The appropriate
project components will use the specified utility resource, based on
the Aspen Plus utility used in the simulation.
Aspen Plus – A link from Aspen Plus to Analyzer allows you to load changes
Analyzer Simulator into Analyzer when simulation settings are changed in Aspen Plus.
link
To load process simulator data through the Aspen Icarus link into a
new Analyzer project scenario:
1. Run the simulation in Aspen Plus
2. From the File menu, click Send To and select Aspen Icarus.
When the prompt appears, the Analyzer project name will be
designated to be the name of the simulation file from Aspen
Plus. Aspen Plus will designate the scenario name. If the
scenario name is changed, any future attempts to run the link
for the same project will result in a new Analyzer project being
created. It is recommended that the scenario name designated
by Aspen Plus be left as it is for maximum usability.
3. Click OK.
The Project Properties dialog box appears.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-5
4. Specify the Project Description, Remarks, and the Units of
Measure. Click OK.
The Input Units of Measure Specifications dialog box appears.
5. Verify the Input Units of Measure Specifications and click OK.
The General Project Data dialog box appears.
6. Verify the General Project Data and click OK.
Analyzer displays a prompt to load the Simulator Data.
7. Click OK.
If the simulation has specified units that are undefined, a
prompt will appear to do so. Define all Aspen Plus units with
those available in Analyzer.
To load process simulator data through the Aspen Icarus link into
an existing project scenario:
1. Run the simulation in Aspen Plus
2. From the File menu, click Send To and select Aspen Icarus.
Analyzer displays a prompt to load simulator data.
3. Click OK. Since all other project basis settings have been
specified, mapping and sizing can be performed at this time.
ChemCAD Report These instructions apply to both ChemCAD for Windows, Version
Generation 5.3.2, and for previous versions of ChemCAD. The specifications
are the same for all versions.
From the main menu, select Report from the Output menu. In
ChemCAD for Windows, just select the Output menu from the
menu bar. The following needs to be specified for report options:
“Select Streams”
Print All Streams: Y NOTE: Check box in ChemCAD for
Windows
“Stream Properties”
4-6 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
The following stream properties must be selected or de-selected as
indicated below:
Property Select De-Select
OVERALL PROPERTIES
Mass flow rate X
Mole flow rate X
Temperature X
Pressure X
Mole Vap frac X
Enthalpy X
Molecular wt. X
Total act.dens X
VAPOR PROPERTIES
Mass flow rate X
Mole flow rate X
Molecular wt. X
Vap. Act. Dens X
Vap. Viscosity X
Vap. Cp X
Vap. Thrm. Cond X
Liq. Surf. Tens. X
LIQUID PROPERTIES
Mole flow rate X
Molecular wt. X
Liq. act. Dens X
Liq. Viscosity X
Liq. Cp X
Liq. Thrm. Cond. X
SOLID PROPERTIES*
Mass flow rate X
Molecular wt. X
Density X
PSD X
DISTILLATION OPTIONS
Tray profile X
Tray properties X
Tray sizing X
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-7
Property Select De-Select
Packed column sizing X
TRAY COMPOSITIONS
Mass flow rate X
* Solid properties are located on Page 2 of Stream
Properties in ChemCAD for Windows.
The component mass flow rates for individual streams must be
included in the output report. This is specified by going to the
Stream Flowrate/Composition menu under Reports/Output menu.
Pick Mass Flowrate.
If you wish Analyzer to use tray-sizing information from the
simulator, then you must include the appropriate sizing
information. This is specified to be included in the output report by
going to the Distillation Summaries under the Reports/Output
menu and selecting the appropriate sizing section (packed or
trayed).
After the completion of all these specification, generate the output
report by selecting Calculate and Give Results. This should
generate an output report. You may rename it if you wish. This is
the file to be used as input for Analyzer.
HYSIM Report Copy the following .spc files from the ...\Aspen Icarus 12.2
Generation 2003\Program\Load\Hysim directory to your HYSIM working
directory before generating output inside the simulator.
MIXER.SPC
TEE.SPC
HTXRATE.SPC
BALANCE.SPC
CALC.SPC
MASSBAL.SPC
MOLEBAL.SPC
For all other operations, use the default .spc files provided by
Hyprotech.
For HYSIM version 386|C2.12 or earlier, copy the stream format
file STRSUM.FMT located in the Aspen Icarus 12.2
2003\Program\Load\Hysim directory to your HYSIM working
directory. If you have HYSIM version STD:C2.63 and above, copy
the stream format file STRSUM2.FMT located in the Aspen Icarus
12.2 2003\Program\Load\Hysim directory to your HYSIM
working directory and rename it STRSUM.FMT. You will have to
4-8 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
either delete or rename the existing STRSUM.FMT file to perform
this.
The output report generated from HYSIM should contain
operation output (defined as spec_sheet in HYSIM) and the
complete stream summary. Both of these outputs must be saved
under the same file name. The information gets appended to the
file and does not get overwritten.
To generate the operation output and stream summary (Required):
1. Load the desired project inside HYSIM (*.sim).
y operation output
y stream summary
2. From the main menu, click Print.
3. From the print option, select File and click Enter.
4. Select the same file (file_name) as above and click Enter.
5. Click Print option and click Enter.
6. Select the Stream option and click Enter.
7. Inside the stream option, select Summary and press Enter.
8. The list of streams present in the current project is displayed.
Select the <-> option for all the streams to be written in
file_name.
The above procedure creates the required report (file_name) which
can be loaded into Analyzer and used for project evaluation.
If sizing operations are performed inside the simulator and you
desire the information to be carried over to Analyzer, the following
steps must be performed in addition to the above procedure:
1. Load the desired project inside HYSIM (*.sim).
sizing summary
2. From the main menu, click Size.
3. Inside the size option, choose the unit operation desired and
click Enter.
4. Select the particular equipment (e.g. col-101) and click Enter.
5. Select auto_section or user_section and click Enter.
6. After the sizing calculations are performed, select Print.
7. Select File and click Enter.
8. Select the same file name (file_name) and click Enter.
9. Click Summary and click Enter.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-9
IMPORTANT NOTES:
y The operation names and stream names can not contain the
following characters:
+, -, *, or spaces
y The ASCII report has to be created in the default units
specified by HYSIM for the ENGLISH and the SI modes of
operation. You can run a simulation in any simulator-
provided units. However, prior to creating the report file,
you must convert the units to the default specifications
provided by HYSIM.
y During the sizing procedure for the column operation, if
user_section is chosen, care should be taken to check that
the stage numbers are not repeated in the different sections
of the same column operation. The following two examples
demonstrate the correct and incorrect specifications.
Correct Incorrect
user_section_1 : (start stage) 1 user_section_1 : (start stage) 1
(end stage) 10 (end stage) 10
user_section_2: (start stage) 11 user_section_2 : (start stage) 3
(end stage) 15 (end stage) 15
4-10 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
2. Click on the Browse button for the Simulator File field.
4. Select the location and enter the file name you want to be used
to contain the exported data. You can also select an existing
file. Click Save.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-11
5. Click Connect on the Simulator Link dialog box. HYSYS will
be automatically started with the selected project.
The following figure shows the file Cheplant.hsc in the
HYSYS interface.
4-12 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
SimSci’s PRO/II with Two methods can be used for generating reports from PRO/II with
PROVISION Report PROVISION. The input keyword file (*.inp) may be altered to
Generation include the required print options using keywords for those using
PRO/II directly or you may change the print options from within
the PROVISION user interface.
For either method, the operation names and stream names should
not contain the following characters: +, *
Note: When specifying sidestrippers, each sidestripper must be
identified by a unique four-character name. Currently,
sidestrippers are not always identified by their full user-
given names in PRO/II with PROVISION report files.
Sometimes, they are identified by only the first four
characters of the user-given names. Therefore, to properly
load sidestripper information into Analyzer, sidestripper
Unit identifiers (UID’s) must be used, which are only four
characters long.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-13
E. Repeat for each remaining COLUMN unit operation in list.
F. See the NOTE in the KEYWORD section regarding
COLUMN sidestripper’s UID’s.
10. Click Close to finish.
Use the default options for remaining unit operations.
Using Keywords 1. For General Print Options, use the following keywords:
Print INPUT = ALL
STREAM = ALL
RATE =M
WIDTH = 80
2. For COLUMN operations, use the following keyword:
Print PROPTABLES = PART or ALL
4-14 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Loading Simulation Data
The following loading procedure translates the specified process
simulator report file into Analyzer.
To load process simulator data:
1. In Project Explorer, Project Basis view, right-click on
Simulator Type in the Process Design folder and then click
Edit.
Click OK.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-15
3. Right-click on Simulator File Name in the Process Design
folder and then click Edit.
The Open dialog box appears, showing all simulator files in the
Report folder. You can browse other drives and folders, as
well.
5. Click on the toolbar or, from the Run menu, click Load
Data.
A confirmation window appears.
Click Yes.
Analyzer loads the simulator data.
4-16 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
When the loading of the data is finished, the Process view of
Project Explorer is populated with simulator areas and simulator
blocks.
Viewing Data Derived You can right-click on a block and click Modify on the pop-up
from Simulator menu to access simulator-derived data (read-only).
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-17
Working with Block Flow Diagrams
Analyzer automatically generates a Block Flow Diagram (BFD)
from a loaded simulator report. Providing a graphical
representation of the process, the BFD displays computational
blocks and their connections.
The blocks in the diagram correspond to tree items displayed in the
Project Explorer’s Process view. Color-coding of the blocks in
both the Process view and the BFD agree; mapped items are
displayed green and unmapped items are displayed yellow.
4-18 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
In addition to the blocks displayed in the Process view, the BFD
displays streams, direction of stream flows, inlets, and outlets.
The commands on the View menu change when the BFD is active.
(See “Block Flow Diagram View Menu” on page 4-22 more
information.)
The Drag & Find There is a quick and easy way to find a block on the BFD. Drag the
Feature block from the Project Explorer’s Process view and drop it
anywhere in the BFD. The part of the BFD displayed changes so
that the block you want to find appears in the upper-left corner of
the Main Window.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-19
Accessing Right-clicking on blocks in the BFD accesses the same commands
Commands in the available when you right-click on a block in Project Explorer’s
Block Flow Diagram Process view.
Block commands
Stream commands You can double-click on a stream to access the Develop Stream
specifications form. This form is explained on page 3-70.
Zooming You can use the Zoom In and Zoom Out buttons to increase or
decrease the magnification by degrees:
4-20 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Or click Cancel to close the dialog box without changing
magnification.
The Zoom dialog box also has two options that affect printing:
Fit into one page
Mark this box to have Analyzer re-size the BFD to fit onto one
page when printed. This automatically selects the next option,
What-You-See-Is-What-You-Get, since the screen image will
reflect the size required to fit on one printed page.
What-You-See-Is-What-You-Get (WYSIWYG)
When WYSIWYG is unchecked, zooming in or out will only
affect the magnification factor on the screen, while the printer
always prints at 100%. However, if WYSIWYG is checked, the
magnification factor on the printer will be changed so that the
printed image will have the same size as the image appearing
on the screen.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-21
Block Flow Diagram View Menu
The View menu contains some options that are only displayed when the Block Flow Diagram is
active.
Toolbar – View or hide the toolbar. See page 2-21 for descriptions of
toolbar buttons.
Status Bar – View or hide the status bar. See page 2-11 for description
of the status bar.
Project Explorer - View or hide Project Explorer. See page 2-12 for
description of Project Explorer.
Palette - View or hide the Palette. See page 2-17 for description of the
Palette.
Properties Window – View or hide the Properties Window. See page 2-
19 for a description of the Properties Window.
Workbook Mode – Turn Workbook Mode on and off. See page 2-13 for
an explanation of Workbook Mode.
Capital Costs View – Launch Aspen Icarus Reporter. The Project
Evaluation needs to have already been run. See Chapter 8, “Evaluating
the Project,” for details.
Investment Analysis View –Display Investment Analysis spreadsheets.
See “Reviewing Investment Analysis” on page 9-77 for instructions.
Block Flow Diagram – Display Block Flow Diagram of the loaded
simulator data.
Process Flow Diagram – Display Process Flow Diagram. This
command is not active until you have mapped the simulator items.
Streams List – Display a read-only list of all simulator-derived stream
properties in a spreadsheet. You can customize some of the features of
the spreadsheet (which stream properties to display, whether to
display names of the properties, and the display style of the property
values) by editing the stream list template file:
...\Aspen Icarus 12.2 2003\Data\ICS\strlist.fil
Grid Visible – View or hide grid lines.
Snap to Grid – Move blocks in increments corresponding to the grid
lines when dragging to new location.
Show Page Bounds – View or hide page separation lines. When
displayed, you can see where page breaks will be when printing.
Ports Visible – View or hide ports in the Process Flow Diagram. Does
not apply to Block Flow Diagram.
Zoom – Access Zoom tool. See page 4-20.
4-22 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Mapping Simulator Items to Icarus
Project Components
Mapping is the process of converting each simulator block (i.e.,
model or unit operation) into one or more Icarus project
components.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-23
The Map dialog box appears.
If you clicked
the Map button on
the toolbar or clicked
Map Items on the
Run menu, only the
Map All Items
checkbox is available
in the Source
section.
4-24 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Option Description
Further, if the
"Preferences>Process>Use
Automatic Mapping Selection when
Available" was selected, then
additional engineering rules of
thumb will be used for a selected
category of equipments (e.g., pumps,
compressors, and heat exchangers)
to come up the mapping
recommendations. (Note: Currently
this mode is active only when blocks
are mapped one at a time.)
Users are encouraged to review these
recommendations and either accept
them or select a different equipment
type based on their knowledge of
their processes and practices.
Options
Size Icarus Size the mapped Icarus project
Project component(s).
Component(s) If you are mapping a single item to a
single component that can be sized
using the interactive Sizing Expert
See Chapter 6 for (see list on page 6-1), the Interactive
instructions on using
the Sizing Expert. Sizing form will appear after
mapping.
Otherwise, Analyzer uses its
automatic sizing.
Although the Sizing Expert is
unavailable when sizing multiple
components, you can still use it later
(assuming the component is one of
those that can be sized interactively).
Just right-click on the mapped
component and click Re-Size on the
pop-up menu.
Click OK.
The Project Component Map Preview dialog box appears.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-25
All simulator items
are displayed
because Map all
Items was selected
at the previous
dialog box. Those
components being
mapped have
asterisks next to
them.
4-26 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
See Tower
Configurations on
page 4-29 for more
information.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-27
Suffix To indicate
bottoms split bottoms splitter
bot exchanger bottoms exchanger
bottoms pump bottoms pump
cond condenser for the tower
cond acc condenser accumulator
ovhd overhead exchanger
exchanger
overhead split overhead splitter
ovhd pump overhead pump
precooler first heat exchanger in “split”
configuration”
reb reboiler for the tower
reflux pump reflux pump
tower main tower
trim second heat exchanger in
“split” configuration”
other user-selectable.
spray cond Spray condenser
spray cond Pump for recirculating the
exit pump spray condenser exit
sc tot recycle Splitter in Spray Condenser
splitter Configuration that generates
the total recycle stream
4-28 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
The Icarus Project Component Selection dialog box appears.
4. Select a component.
The Project Component Map Preview dialog box now displays
the component category's item symbol (e.g., AG) and the
component type (e.g., DIRECT) in the Current Map List. More
component details are displayed in the Icarus Project
Component Description section.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-29
By default, the Component Name field contains the block
name. You may want to modify it to be more descriptive and to
distinguish the component from others to which the block has
also been mapped. This can be as simple as adding a descriptor
at the end.
Component Status You may notice a "?" in the Status column of a project component
mapped from the simulator block. This indicates that there are still
specifications that need to be entered for the component. To enter
the specifications, right-click on the component and click Modify
4-30 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Item on the pop-up menu. Entering specifications in the required
fields will change the status to OK. Required fields are indicated
by color-coding explained on page 5-7, under “Entering
Component Specifications”.
If you do not enter the specifications and the "?" remains in the
Status column, the item will not be included in the project
evaluation and will have "0" cost associated with it. It will not
cause SCAN messages.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-31
Tower Configurations
Since a column may be mapped to multiple pieces of equipment, Analyzer requires that you select a
tower configuration at the Project Component Map Preview dialog box.
4-32 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
Based on the tower configuration selected, Analyzer automatically creates a model for each tower
block and then maps the model to an Icarus project component. In addition, you can specify how
the condenser requirements should be split between the Precooler and the Trim cooler in the
Design Criteria File. In the event that subcooling is present, the precooler will completely condense
the overhead vapor and the trim cooler will perform the subcooling; the split specification in the
Design Criteria file will be ignored when subcooling is present.
The following figures display the possible configurations. The default item description suffixes (see
page 4-28) are used to identify the configuration parts, each of which is mapped to an Icarus project
component.
Standard - Single
CONDENSER
(Cond)
CONDENSER
EXIT OVERHEAD
VAPOR
OVERHEAD PRODUCT
VAPOR EXIT
ACCUMULATOR
(Cond Acc)
OVERHEAD
OVERHEAD LIQUID
REFLUX PUMP
SPLIT PRODUCT
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS
LIQUID
PRODUCT
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-33
Tower Configurations (continued)
Standard – Total
CONDENSER
(Cond)
CONDENSER
EXIT OVERHEAD
VAPOR
OVERHEAD PRODUCT
VAPOR EXIT
ACCUMULATOR
(Cond Acc)
OVERHEAD
MAIN TOWER REFLUX PUMP
SPLIT
(Tower) REFLUX EXIT WATER
ACCUMULATOR
EXIT
REFLUX PUMP
OVERHEAD
LIQUID
PRODUCT
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS
LIQUID
PRODUCT
4-34 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
ACCUMULATOR
(Cond Acc)
OVERHEAD
MAIN TOWER REFLUX PUMP
SPLIT
(Tower) REFLUX EXIT WATER
ACCUMULATOR
EXIT
REFLUX PUMP
OVERHEAD
LIQUID
PRODUCT
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
CIRCULATION
BOTTOMS SPLIT PUMP EXIT
BOTTOMS
SPLIT EXIT
CIRCULATION
PUMP
(circ pump)
BOTTOMS
LIQUID
PRODUCT
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-35
Tower Configurations (continued)
Standard – Split
ACCUMULATOR
(Cond Acc)
MAIN TOWER
ACCUMULATOR
(Tower) REFLUX
EXIT WATER
OVERHEAD
REFLUX PUMP OVERHEAD LIQUID
SPLIT PRODUCT
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS
LIQUID
PRODUCT
4-36 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
ACCUMULATOR
(Cond Acc)
MAIN TOWER
OVERHEAD ACCUMULATOR
(Tower)
SPLIT EXIT WATER
REFLUX
REFLUX
PUMP EXIT
REFLUX PUMP
OVERHEAD
LIQUID
FEED PRODUCT
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS
LIQUID
PRODUCT
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-37
Tower Configurations (continued)
4-38 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
Full – Single
CONDENSER
(Cond)
CONDENSER
EXIT OVERHEAD
VAPOR
OVERHEAD PRODUCT
VAPOR EXIT
ACCUMULATOR
(Cond Acc)
OVERHEAD
LIQUID
PRODUCT
OVERHEAD OVERHEAD
REFLUX PUMP
SPLIT EXCHANGER
(Ovhd exch)
OVERHEAD
PRODUCT PUMP
(Ovhd pump)
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS BOTTOMS
PUMP LIQUID
EXIT PRODUCT
BOTTOMS
EXCHANGER
(Bot exch)
BOTTOMS
PUMP
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-39
Tower Configurations (continued)
ACCUMULATOR
(Cond Acc)
OVERHEAD
LIQUID
PRODUCT
OVERHEAD OVERHEAD
REFLUX PUMP
SPLIT EXCHANGER
(Ovhd exch)
OVERHEAD
PRODUCT PUMP
(Ovhd pump)
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
CIRCULATION
BOTTOMS SPLIT PUMP EXIT
BOTTOMS
SPLIT EXIT
CIRCULATION
PUMP
(circ pump)
BOTTOMS BOTTOMS
PUMP LIQUID
EXIT PRODUCT
BOTTOMS
EXCHANGER
(Bot exch)
BOTTOMS
PUMP
4-40 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
Full – Split
PRECOOLER TRIM COOLER
(Trim)
PRECOOLER TRIM COOLER
EXIT EXIT OVERHEAD
VAPOR
OVERHEAD PRODUCT
VAPOR EXIT
ACCUMULATOR
(Cond Acc)
OVERHEAD
LIQUID
PRODUCT
OVERHEAD OVERHEAD
REFLUX PUMP
SPLIT EXCHANGER
(Ovhd exch)
OVERHEAD
PRODUCT PUMP
(Ovhd pump)
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
BOTTOMS SPLIT
BOTTOMS
SPLIT EXIT
BOTTOMS BOTTOMS
PUMP LIQUID
EXIT PRODUCT
BOTTOMS
EXCHANGER
(Bot exch)
BOTTOMS
PUMP
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-41
Tower Configurations (continued)
ACCUMULATOR
(Cond Acc)
OVERHEAD
LIQUID
PRODUCT
OVERHEAD OVERHEAD
REFLUX PUMP
SPLIT EXCHANGER
(Ovhd exch)
OVERHEAD
PRODUCT PUMP
(Ovhd pump)
FEED
BOTTOMS
RETURN
REBOILER
(Reb)
BOTTOMS
EXIT
CIRCULATION PUMP
BOTTOMS SPLIT EXIT
BOTTOMS
SPLIT EXIT
CIRCULATION
PUMP
(circ pump)
BOTTOMS BOTTOMS
PUMP LIQUID
EXIT PRODUCT
BOTTOMS
EXCHANGER
(Bot exch)
BOTTOMS
PUMP
4-42 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Tower Configurations (continued)
Note: Flow rate of the Spray Cond Total Recycle (SCTR) stream is calculated using Ratio of
Recycle to (Ovhdliqprod + Reflux) Flowrates = mSCTR / (mOVH LIQ PROD+ mREFLUX). Ratio
of Recycle to (Ovhdliqprod + Reflux) Flowrates is an input specified in the Design Criteria.
mSCTR = mass flow rate of the SCTR stream.
mOVH LIQ PROD = mass flow rate of the Overhead Liquid Product stream.
mREFLUX = mass flow rate of the Reflux stream.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-43
Tower Configurations (continued)
The duty for the “SC COOLER” and “SC TRIM” exchangers are calculated using
Ratio of SC Trim Duty to Overall Duty = QSCTRIM / QCONDENSER
QCONDENSER = QSCTRIM + QSCCOOLER
Where
Ratio of SC Trim Duty to Overall Duty is an input specified in the Design Criteria
QSCTRIM = “Spray Condenser Cooler” Duty
QSCCOOLER = “Spray Condenser Trim” Duty
QCONDENSER = Total Overhead Condenser Duty, obtained from Simulator Data
Then the temperatures of the streams exiting the Spray Condenser Cooler and Spray
Condenser Trim exchangers are calculated using an Q = mCpDeltaT calculation.
Flow rate of the streams exiting the SC Tot Recycle Trim Splitter are determined using:
SC Trim Splitter Flow Split Ratio = mSCRTSEx1 / mSCCEx
mSCCEx = (mSCRTSEx1 + mSCRTSEx2)
SC Trim Splitter Flow Split Ratio is an input specified in the Design Criteria
mSCCEx = mass flow rate of the “SC Cooler Exit” Stream
mSCRTSEx1 = mass flow rate of the “SC Rcy Trim Splitter Ex1” Stream
(this is the one that subsequently goes through the SC TRIM exchanger)
mSCRTSEx2= mass flow rate of the “SC Rcy Trim Splitter Ex2” Stream
4-44 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Specifying Additional Components
Icarus project components can be added to areas mapped from a
simulator report. However, these project components must initially
be added in a user-added area. You can later rearrange the
components in Project Explorer’s Project view, drag components
from a user-added area to an area mapped from the simulator
report.
Follow the instructions for adding a project component on page 5-
4.
If the component you add is process equipment, Analyzer adds an
icon representing the new equipment item in the upper left-hand
corner of the Process Flow Diagram (PFD). The next section,
“Working with Process Flow Diagrams,” includes instructions
(under “Editing Connectivity” on page 4-49) for connecting an
added component to a stream in PFD view.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-45
Working with Process Flow Diagrams
Process Flow Diagrams (PFD) provide graphical representations of
Icarus process equipment mapped from simulator blocks and the
interconnecting streams. You can edit the layout and connectivity
of the mapped items from PFD view. You can also add streams.
Analyzer provides intelligent port selection, so that when drawing
a stream you see the candidate ports highlighted in green as you
move the cursor over them.
To access PFD view, click Process Flow Diagram on the View
menu.
Editing the Layout To change the position of an item, use your mouse to drag the item
to its new position. Analyzer reroutes any streams connected to the
item.
To change the route of a stream, click on the stream, then drag the
stream to straighten it or to create an elbow-bend. Note that if you
eventually select Reroute All Streams from the Run menu,
Analyzer chooses the most logical routes for all streams.
4-46 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Process Flow Diagram View Menu
The View menu contains some options that are only displayed when the Block Flow Diagram is
active.
Toolbar – View or hide the toolbar. See page 2-21 for descriptions of
toolbar buttons.
Status Bar – View or hide the status bar. See page 2-11 for description
of the status bar.
Project Explorer - View or hide Project Explorer. See page 2-12 for
description of Project Explorer.
Palette - View or hide the Palette. See page 2-17 for description of the
Palette.
Properties Window – View or hide the Properties Window. See page 2-
19 for a description of the Properties Window.
Workbook Mode – Turn Workbook Mode on and off. See page 2-13 for
an explanation of Workbook Mode.
Capital Costs View – Launch Aspen Icarus Reporter. The Project
Evaluation needs to have already been run. See Chapter 8, “Evaluating
the Project,” for details.
Investment Analysis View –Display Investment Analysis spreadsheets.
See “Reviewing Investment Analysis” on page 9-77 for instructions.
Block Flow Diagram – Display Block Flow Diagram of the loaded
simulator data.
Process Flow Diagram – Display Process Flow Diagram. This
command is not active until you have mapped the simulator items.
Streams List – Display a read-only list of all simulator-derived stream
properties in a spreadsheet. You can customize some of the features of
the spreadsheet (which stream properties to display, whether to
display names of the properties, and the display style of the property
values) by editing the stream list template file:
...\Aspen Icarus 12.2 2003\Data\ICS\strlist.fil
Grid Settings – Access Grid Properties dialog box, where you can set
the grid increments and select to view or hide grid lines.
Snap to Grid – Move blocks in increments corresponding to the grid
lines when dragging to new location.
Show Page Bounds – View or hide page separation lines. When
displayed, you can see where page breaks will be when printing.
Ports Visible – View or hide ports.
Zoom – Access Zoom tool. This is the same as in the Block Flow
Diagram (see page 4-20).
Add Stream – Access the Develop Streams dialog box. See “Adding A
Stream,” page 4-50, for details.
Draw Disconnected Stream – Access the Disconnected Streams dialog
box. See “Drawing Disconnected Streams,” page 4-52, for details.
Edit Connectivity – Activate the Edit Connectivity feature. See “Editing
Connectivity,” page 4-49, for details.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-47
Setting Grid You can select to display grids of any increments. In addition, you
Properties can select the color of the grids and whether to be in Snap to Grid
mode.
4-48 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Editing Connectivity The Edit Connectivity feature allows you to make changes to the
layout of items in the PFD. Since this involves connecting and
disconnecting streams to ports, the Ports Visible option should be
Ports Visible
button on, as it is by default.
Connecting an Added Project components that you add to the project appear in the upper
Project Component to a left-hand corner of the PFD and are not connected to any streams.
Stream
To connect an added project component to a stream:
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-49
Analyzer disconnects the Sink end of the stream from the inlet port
on the current component, then automatically re-connects it to the
inlet port on the inserted component.
Analyzer also creates a new stream,
which appears white and has
properties relative to the initial
stream. Analyzer connects the Source
end of this new stream to the outlet
port of the inserted item and the Sink
and to the inlet port of the original.
The added item can now be sized manually or using the Size Item
option, which either automatically sizes the item or, if interactive
sizing is available, accesses the Sizing Expert. The Sizing Expert,
explained in Chapter 6, will utilize the newly connected streams.
Adding a Stream From PFD view, you can create a new stream and specify its
connectivity. The process of developing streams is explained in
detail under “Developing Streams,” page 3-69.
To add a stream:
4-50 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
3. In the Basis section, select a Basis Mode:
Absolute If the Basis Mode is Absolute, the data from the
base stream is copied to the new stream at the time
the new stream is created. If the data of the base
stream is altered at any time after this point, the
data of the new stream remains unchanged.
Relative If the Basis Mode is Relative, the new stream’s
data is dynamically linked to that of the stream on
which it’s based. This means that alterations to the
data of the base stream immediately affect the new
stream.
4. Click Create. The Create Stream dialog box appears.
Aspen Decision Analyzer User Guide Loading and Mapping Simulation Data • 4-51
Drawing a To draw a disconnected stream:
Disconnected Stream 1. Click the Draw Disconnected Stream button on the toolbar:
4-52 • Loading and Mapping Simulation Data Aspen Decision Analyzer User Guide
Defining Project Components
Category To define
Process Equipment Equipment for gas, liquids and solids
handling and off-site/packaged systems.
Plant Bulks Material commodities that service a
section of the plant or the whole plant.
Plant bulks are divided into categories:
Piping, Civil, Steel, Instrumentation,
Electrical, Insulation and Paint.
Site Development Modifications that must be done to the
site. Site development items are divided
into categories: Demolition, Drainage,
Earthwork, Fencing, Landscaping,
Roads-Slabs-Paving, Piling and
Railroads.
Buildings Civil structures directly involved in the
process or for off-site use.
Quoted Equipment A way to enter special equipment not
found in Process Equipment above.
Unit Cost Library Items from a Unit Cost Library. See
Chapter 7, “Developing and Using Cost
Libraries.”
Equipment Model Items from an Equipment Model
Library Library. See Chapter 7, “Developing and
To add an area:
1. In Project Explorer’s Project view, right-click on the Main
Project folder.
Color coding
Mat’l / Man-hours Using Mat’l/Man-hours Additions, you can add lump sum material
Additions costs and/or man-hours to a specified COA. All additions are
reported “as is.” Additions are neither indexed nor adjusted by
Mat’l/Man-hours Adjustments. Up to 20 additions may be
defined per component.
Pipe – General Specs Use Pipe – General Specs to define the rules for developing all
installation piping on the selected component. You can use many
fields to define general piping specifications, such as:
• Material
• Pressure
• Temperature
• Installation - above or below grade
• Fluid or electric tracing
• Flange class and type
• Stress relief
• Insulation type
• Insulation jacket type
• Paint treatment
Pipe – Item Details Use Pipe – Item Details to specify individual runs of piping and
associated fittings, tracing, paint and insulation. The line is
developed using the rules defined in Pipe – General Specs unless
they are re-defined with Pipe – Item Details. Up to 40 lines may be
defined/adjusted for each component.
Note: To reduce the time required to retrieve data when multiple
items have been added, select in Preferences to not display
all items. If Display P&I Installation Items is unmarked on
the Preferences General tab view, selecting Pipe – Item
Details will display a dialog box from which you can select
the item you wish to edit or select to add a new item. See
page 2-31 for instructions on entering Preferences.
The component starts with piping depicted in the Piping and
Instrumentation Drawings manual. You can also display the
To make more than one specification for Pipe – Item Details, click
the Add button. This adds an item specs column to this form.
To delete any unwanted or unused column(s), select any cell in that
column (or drag for a range of columns). Then click the Delete
button. Incompletely specified columns must be either completed
or deleted before saving.
Instrument Loop On the Instrumentation Installation Bulk form, there are eight Loop
Adjustment Modification fields, which allow you to remove different elements
of the instrument loop from the project. Select “-” from the
drop-down menu to remove an element.
Two of the elements, sensor and control valve, can also be
specified as quoted (“Q”) or vendor-provided (“V”) equipment.
When either “Q” or “V” is selected, the system includes
installation man-hours for the element but not material costs.
Notes:
(A) Junction boxes can be
found under PLANT
BULKS,
INSTRUMENTATION,
JUNC-BOX.
(B) Multi-core runs can be
found under PLANT
BULKS,
INSTRUMENTATION,
ELECTRONIC SIGNAL
WIRE. You can specify it
with or without the
junction box.
(C) Control centers can be
found under PLANT
BULKS,
INSTRUMENTATION,
MULTIFUNCTION
CONTROLLERS
(electronic) or PLANT
BULKS,
INSTRUMENTATION,
INSTRUMENT PANEL –
ANALOG (pneumatic).
2. To import a component:
Drag the component to the desired area in Project Explorer,
Project view.
Analyzer adds the component to the area.
To import an area and its components:
Drag the area to Main Project in Project Explorer.
Analyzer adds the area and its components.
To import all the components in an area to an existing area in
the current project scenario:
Drag the area from the Palette to the desired area in Project
Explorer.
Analyzer adds the components to the area without creating
a new area.
Re-numbering Areas Areas have reference numbers that are internally stored and then
used by the Evaluation Engine. They are not visible in the current
version of Analyzer. Just as with components, re-numbering is
intended to close gaps in the numbering after deletion.
To re-number areas:
On the Run menu, click Re-number and then click Project Areas
on the sub-menu.
Running Custom The batch update process for the Custom Model can be done one
Model Tool at of two ways. The first method is for a batch update of custom
Project-Level for model operations performed on project components that are
Batch Update already linked to a custom model template. After using the Custom
Model tool for any number of components, you may continue to
experiment with different specifications and easily revert back to
the custom specifications by running the tool at the project level.
Simply right-click on Main Project or Project Area in Project
Explorer’s Project view and click Custom Model.
If more than one project component has been selected for the
custom model (e.g. multi-selection, area selection, project
selection), a message box will appear to the user to specify the
mode of operation.
This re-runs all custom models stored in the Custom Model tool.
Overview
Sizing for Project Operating conditions for the project components mapped from
Components Mapped simulator models are obtained from the information loaded into
from Simulator Items Analyzer from the simulator report. Any Design Data in the
simulator report is also loaded and used during sizing. The
information consists of a unit operation model and the streams
connected to it.
You can size a mapped project component in either of two ways:
y Right-click on the component in Project Explorer and click
Size Item on the pop-up menu.
y Click the Size button on the Component Specifications
form:
Interactive Sizing For the following components, Analyzer provides the Interactive
Expert Sizing form that allows you to adjust sizing specifications. The
Interactive Sizing form appears when you size the component.
Sizing for Project Project components not mapped from simulator items can be sized
Components Not if they are connected to streams. See “Creating Streams to Connect
Mapped from to Components” on page 6-4 for instructions on creating inlet and
Simulator Items outlet streams. If the component is one of those for which
interactive sizing is available (see list on page 6-1), the Interactive
Sizing form is displayed during sizing. See “Using the Interactive
Sizing Form” on page 6-8 for instructions on connecting a
component to streams during sizing.
If sizing is not available for a component, the Size option appears
as inactive.
Resizing Project If the process conditions associated with a component change, then
Components use the Re-Size command on the project component pop-up menu
to update all equipment sizing information.
The Re-Size command will clear all the previous sizing results and
then size the equipment based on the current process conditions
(those entered by the user and those available from the currently
loaded simulator file). Therefore, if the component being re-sized
is one of those for which interactive sizing is available, the
Interactive Sizing form that appears is blank.
If you would like to keep some of your component specifications
(i.e., not have them replaced by those calculated by the Sizing
Expert), do not use the Re-size command. Instead, use the Size
command or the Size button to access the Interactive Sizing form
with current specifications retained, rather than cleared. Then,
clear all fields except those you want to retain and click OK to
execute sizing. Analyzer will re-calculate only the blank fields.
Click OK.
5. At the Develop Stream specifications form, specify a primary
fluid component, temperature, pressure, and liquid mass flow.
Example:
y In the Primary Fluid Component field, click and select
Water.
y In the Temperature (DEG F) field, enter 40.
y In the Pressure (PSIA) field, enter 90.
y In the Liquid Mass Flow (LB/H) field, enter 50,000.
6. Click Apply. Analyzer fills in the rest of the fields in the
Liquid Information section.
Click OK.
The Develop Stream specifications form appears.
Specifications that appear gray are the same as those of the
base stream. Any modifications made will appear black.
10. Enter an outlet stream temperature that corresponds to
temperature to which the heat exchanger will be heating the
fluid. In the example below, the temperature has been entered
as 200 DEG F and the pressure has been entered as 80 PSIA.
The other specifications are the same as those of the base
stream.
3. Click on the Hot Inlet Stream field and then click to access a
drop-down list that includes all utility resources and
user-created streams.
Note: “fluid” refers to If you are heating a fluid, as in the example, select a utility
liquid or gas.
resource to use as the heating source. The tables on the
following page provide definitions of the utility resources.
To heat a fluid from 40
DEG F to 200 DEG F, as
in the example, the
utility “Steam
@100PSI-Analyzer
UTILITY” is
appropriate.
If you are cooling a fluid, select the stream carrying the fluid to
be cooled.
8. Click OK.
Analyzer provides a message informing you of the overdesign
factor.
Sizing Procedure
The air cooler thermal and detailed mechanical design equations
are given below:
For thermal design:
Q = U*A*MTD
MTD = f*LMTD
where:
Q = Heat Duty
U = Heat transfer coefficient
A = Bare tube surface area
MTD = Mean Temperature difference
LMTD = Log mean temperature difference, based on purely
countercurrent flow
f = Temperature correction factor
N_bays = Number of bays
N_tube_rows = Number of tube rows
N_tubesPerRow = Number of tubes per row (takes into account the
presence of a fan shaft)
Tube_length = Length of tubes
Defaults
Tube pitch = 2.5 INCHES
Tube thickness = 0.125 INCHES
Bay width = 4 ft to 20 ft
Tube rows = 3 to 6
Maximum Tube length = 3*Bay width
Inlet air temperature (from design criteria specs)
Outlet air temperature (from design criteria specs)
Sizing Procedure
The capacity of the agitated tank is determined by the following
equation:
C = Q * (T_r / 60.0)
where:
C = Capacity , CF
Q = Liquid volumetric flowrate, CFH
T_r = Liquid residence time, MINUTES
where:
D = Diameter of vessel, FEET
L = Fluid height, FEET
where:
H = Vessel height, FEET
h_d = Vapor disengagement height, FEET
where:
P = Pressure, PSIA
L = Fluid height, FEET
D = Diameter of vessel, FEET
Compressors
Minimum Input Requirements
• Inlet and Exit stream information
• Driver Power (for Reciprocating Compressors)
Sizing Procedure
The capacity requirement for the compressor is calculated from the
inlet stream information. The inlet stream flow rate and density are
used to estimate the total volumetric flow rate through the
compressor.
The compression ratio (exit to inlet pressure) is obtained from the
operating pressures of the inlet and exit stream.
The compressibility factor (inlet and exit) is based on user-
specified information, if available, or estimated by the sizing
expert based on the Primary Fluid Component.
The Icarus Evaluation Engine estimates the driver power if it is not
specified either by the user or in the simulator report. The engine
currently uses a mechanical efficiency of 100% to arrive at the
brake horsepower. The brake horsepower thus calculated, is
compared against a table of available standard motor sizes. If the
calculated brake horsepower is not found in the table, then the
motor with the next higher horsepower is selected.
Defaults
Minimum inlet pressure for air compressors is 14.696 PSIA
Crushers
Minimum Input Requirement
• Inlet and Exit stream information
• Final product size.
Sizing Procedure
The sizing expert estimates the solid flow rate from the inlet
stream information. The crushing ratio (feed to product size) is set
at 4.
Work index is the total energy in KWH/TONS, needed to reduce
the feed to a size so that 80% of the product will pass through a
100-micron screen. The sizing expert assumes a default value of
13.81 for the material work index.
The total driver power required for the crusher is calculated using
material work index and the value of the product size.
where:
P = Driver power, HP
T_m = Crusher capacity, TPM
W_i = Material work index
d_p = Product size, FEET
d_r = Feed size, FEET
Defaults
Material Work Index: 13.8 KWh/ton
Size Reduction Ratio: 4
Crystallizers
Minimum Information Required
Inlet and Exit Stream information
Additional Information
Final Product size
Sizing Procedure
The sizing program calculates the crystallizer capacity based on
the inlet and exit stream information.
Default value of 0.83 MM is used as final product size if the user
specified value is not available from the simulator report.
In addition, the following defaults values are used for the design
parameters:
Growth rate = 0.36 MM/H
where:
d_p = Product size, MM
R_g = Growth rate, MM/H
Sizing Procedure
The sizing program calculates the dryer capacity based on the total
evaporation rate for the drying process. For tray and drum dryers,
an average depth of 2.25 FEET is used to determine the total dryer
requirements. For vacuum and jacketed rotary vacuum dryers, the
dryer capacity is determined by obtaining value of the drying time
and the average percentage utilization of the dryer capacity.
The system defaults are as follows:
Drying time = 0.75 HOUR
Average percentage utilization = 25
Dust Collectors
Minimum Input Requirement
Inlet and Exit stream information
Sizing Procedure
The sizing program estimates the vapor volume flowing through
the dust collector using the exit stream information available from
the simulator report.
In case of cyclones, the sizing program assumes a default linear
velocity of 150 FPS. The height to width ratio is fixed at 2.5.
where:
Q = Vapor volumetric rate, CFS
D = Cyclone separator diameter, FEET
V = Linear velocity, FPS
Filters
Minimum Input Requirement
• Inlet stream
• Exit stream
Sizing Procedure
The sizing program calculates the total amount of filtration product
rate based on the exit stream information. Based on the type of
filter selected, the average dimension of the filter equipment is
selected and the filter size is then optimized for the given operation
such that the dimensions selected for the equipment are within the
minimum and maximum values as specified by the knowledge-
based engine.
In case of batch filtration, a default batch time of 0.25 HOUR is
used. In case of plate and frame filters, default value of cake
thickness of 0.3 FEET is used.
In the case of continuous operation, the cycle time default is 0.08
HOUR. Based on the actual capacity requirement and the
maximum and minimum sizes provided by the knowledge-based
engine, the number of identical items is determined.
Sizing Procedure
The process stream(s) are classified into various categories. The
Primary Fluid Component class provided by the user for the
process fluid(s) flowing through the heat exchanger is used to
estimate the following design parameters:
• Latent heats (vaporization and condensation)
• Fouling resistance
• Specific heat capacity of the fluid
• Liquid film resistance
• Overall heat transfer coefficient
Duty requirement for the heat exchanger is either directly obtained
from the simulator report or estimated based on the inlet and exit
process stream information for the process model. In case the fluid
undergoes phase change, a boiling point temperature, Tb, is
estimated that would lie between the inlet and exit stream
temperature. The estimated Tb is then used in the calculation of the
sensible and latent heats based on the Primary Fluid Component.
The sensible heat of any solids present in the stream is also
accounted for in the duty calculation.
In estimating the design pressure on shell and tube heat
exchangers, the 2/3rd Rule is applied if it has been selected on the
Design Criteria specifications form (see page 3-36).
If the simulator model only specifies process fluid conditions, the
heat exchanger sizing program determines the appropriate utility
from the list of utilities provided by the user. This is performed
using the Utility Specifications accessed from Project Basis view
(see page 3-49). If multiple utilities are available for heat transfer,
then the sizing expert uses the utility fluid with a temperature
approach closest to the process fluid. This minimizes the heat
General Information
1. The utility requirement is estimated only when the system
determines the utility fluid. If both shell and tube side fluid
stream information is specified in the simulator report, then
the system assumes that both of the fluid streams are
process streams and that no utility fluid is expended.
2. Presently, the model defaults are used for determining the
material of construction.
3. For shell and tube heat exchangers, if the heat transfer
surface area calculated by the sizing program is greater
than the largest heat exchanger designed by the design and
cost engine, then the heat exchanger is divided into
multiple shells with identical configurations. The capital
cost estimation is then calculated based on the complete
heat exchanger.
Pumps
Minimum Input Requirements
Inlet and Exit stream information
Sizing Procedure
The sizing program calculates the total capacity requirements for
the selected pump based on the total flow rate of the inlet fluid
stream(s) obtained from the simulator.
Flow Rate/Capacity Pump flow rate is obtained from the simulator information. If the
information does not exist, then pump flow rate is calculated based
on the stream flow rates. The stream is assumed to be completely
liquid phase and no check is made for presence of vapor phase.
The pump flow rate obtained from the simulator information is
multiplied by the pump overdesign factor, also referred as the
capacity over-design factor, present in the design criteria
specification file.
Pump Overdesign The user can modify the pump overdesign factor either by using
the Design Criteria specifications form or the size interactive
screen. If the over design factor is changed using the design criteria
form, then this factor is the one that would be applied to all the
pumps in that project. Modifying the over-design factor for a pump
using the size interactive interface will alter the factor only for that
particular pump. This provides the user a way to change the factor
either for all the pumps or specify them individually for each
pump.
Driver Power If the user specifies a driver power in the component specification
form, then this value is used. If the user does not provide the value,
then the cost engine calculates it. The Icarus Evaluation Engine
calculates the hydraulic horsepower based on the capacity,
viscosity and head, and then uses the pump efficiency to estimate
the brake horsepower. The brake horsepower is compared against a
set of standard available motor sizes to estimate the pump driver
power.
If multiple inlet streams are present, the minimum value of
pressure is used for determining the operating pressure of the
equipment.
where:
H = total pump head, FEET
h_d = discharge head, FEET
h_s = suction head, FEET
Screens
Minimum Input Requirement
• Inlet stream information
• Screen opening size (or average product size)
Sizing Procedure
The sizing program determines the capacity of the screen based on
the inlet flow rate estimated from the stream information.
The screen opening size is used to determine the final product size.
The feed material for the vibrating screen is obtained from design
criteria file. The following choices are available:
• Sand and Gravel
• Limestone/Crushed Stones
• Coal
• Cinders
• Coke
• Wood
The material type affects the screen unit capacity which is defined
as the amount of solid (in tons per hour) flowing through one
square foot of screen cloth based on material, having 6 to 8%
moisture, screen cloth having 50% or more open area; 85% screen
efficiency.
Based on the material selected and the screen opening size, the
screen unit capacity is chosen. Further, the sizing program assumes
Towers
Minimum Input Requirements
• Stage temperature, pressure, flowrates
• Number of stages
• Inlet stream
• Exit stream
Sizing Procedure
The distillation column sizing module can be used to size the
following Icarus process equipment:
• DDT TRAYED
• DDT PACKED
• TW TRAYED
• TW PACKED
• DC HE TW
The following simulator models can be used to generate the
necessary process information required for successfully executing
the application:
HYSIM/HYSYS COLUMN
Sidestrippers
Sidestrippers attached to tower models are separated from the main
tower model during the loading process. Sidestrippers load
information from the same tables in the report from which the
main tower information is discerned.
For example, the typical information loaded for sidestrippers in
PRO/II are:
SIDESTRIPPER ABC
COLUMN SUMMARY
—————— NET FLOW RATES —————— HEATER
TRAY TEMP PRESSURE LIQUID VAPOR FEED PRODUCT DUTIES
DEG C KPA KG-MOL/HR M*KJ/HR
————— ————— ———————— —————— —————— ————— ——————— ———————
SIDESTRIPPER ABC
Pumparounds
The inlet and outlet fluid conditions for pumparounds are obtained
from the stage information to which the unit is connected.
Additionally, the duty associated with each pumparound is loaded
PUMPAROUNDS
• Full - Single
- Tower
- Condenser
- Condenser accumulator
- Overhead split
- Reflux pump
- Overhead pump
- Overhead product heat exchanger
- Bottoms split
- Reboiler
- Bottoms product pump
- Bottoms product heat exchanger
• Full - Split
- Tower
- Precooler
ENTHALPY
STAGE TEMP. PRESSURE BTU/LBMOL HEAT DUTY
F PSI LIQUID VAPOR BTU/HR
2. Inlet and exit streams (and their stage numbers) are loaded in
the mapping step.
TRAY SPECIFICATIONS
— — — — — — — — —
TRAY TYPE SIEVE
TRAY SPACING METER 0.60960
PACKING SPECIFICATIONS
— — — — — — — — — — —
PACKING TYPE BERL-SADDLE
HETP FT 2.00000
PACKING HEIGHT FT 16.0000
Sizing Procedure
The sizing procedure varies depending on the type of internals
desired and the simulator model used for the operation. The
procedure described below gives a description of the actual steps
used by the sizing module to estimate the sizes for the different
types of trayed and packed towers.
where:
EOC = efficiency, O’Connell Correlation
μL = viscosity of liquid, CPOISE
α = relative volatility of key components
Section 2:
Diameter = 6 FEET
Tray Spacing = 30 INCHES
Stages = 5 to 7
Section 3:
Diameter = 8 FEET
Tray Spacing = 18 INCHES
Stages = 8 to 10
The sizing program will design a double diameter tower with the
following dimensions:
The program estimates the cross sectional area for each stage.
Then, the maximum value is used to design the single diameter
tower. In case of double diameter tower, the program estimates the
diameter for the bottom section and the top section based on the
cross sectional area estimated for each stage.
Bibliography
(
D = 0.0956 Wv / K ρ L ρ v ) 12
D = Diameter, FEET
Wv = vapor flow rate, LB/H
ρL = liquid density, LB/CF
ρv = vapor density, LB/CF
where:
Note: The user can provide the value for packing factor in the
design criteria menu option. The system defaults are used
for each of the different types of packings if the user
provided value is not present.
Once this pressure drop is known, the flood velocity is
calculated using the latest version of GPDC (Generalized
Pressure Drop Correlation) charts for both random and
structured packings.
System Defaults
The following system default values may be modified in the design
criteria file and component specification form:
General Defaults
Top vapor disengagement height = 4 FEET
Bottom sump height = 6 FEET
Design Requirements
The maximum number of exit streams is three; two of the streams
can be liquid.
X = ln (SF)
K = k_v * k_vm
where:
l_mfr = Light Liquid Mass Flow rate
v_mfr = Vapor Mass Flow rate
l_rho = Light Liquid Density
v_rho = Vapor Density
K = System Factor
SF = Separation Factor
k_v = Polynomial Function of SF
k_vm = Separation Factor Multiplier
A = -1.877478097
B = -0.8145804597
C = -0.1870744085
D = -0.0145228667
E = -0.0010148518
where:
K = dp * (g * rho_v * (rho_l - rho_v)/ (mu_v^2) )^0.33
v = disengagement velocity
g = gravitational constant
rho_l = liquid density
rho_v = vapor density
dp = liquid bubble diameter
mu_v = gas viscosity (assumed to be 0.05 LB/FT/H)
where:
v_m = disengagement velocity
f = design factor multiplier for disengagement velocity
v = disengagement
where:
v_csa = Vapor area
v_vol = Vapor volumetric flow
r_vc = Vapor area/cross sectional area
t_csa = Vessel cross sectional area
where:
D_v = Vessel Diameter based on vapor flow
π = 3.14
Calculating Length
Vessel liquid holdup volume is obtained based on the light liquid
flowrate and the residence time. The vessel length is then
calculated as given below:
where:
L = Length
l_vol = Liquid holdup volume
l_vfr = Light liquid volumetric flowrate
r_t = Residence time
r_vc = Vapor area/Cross-sectional area
After estimating the length (L) and diameter (D) of the vessel, the
ratio of L/D is compared with the value specified by the user in the
design criteria file for “Process Vessel Height to Diameter Ratio”.
where:
where:
l_vol = liquid holdup volume
l_vfr = light liquid volumetric flowrate
r_t = residence time
l_ht = liquid height based on residence time
LLLTap_ht = minimum height between low liquid level tap and
tangent line (design criteria)
ddHLLTap_ht = height between inlet nozzle and high liquid level tap
(design criteria)
d_ht = disengagement height
me_ht = mist eliminator height
mea_ht = Height above the mist eliminator
If the calculated l_ht is less than the minimum height between the
taps, specified in the design criteria, then the minimum height is
used.
Equipment Model The EML is intended to store custom equipment items, for which
Library (EML) you create component specification forms. In a project, you can
add an item from the EML as a component and fill out the form
that you earlier created.
The library can store a generic equipment item that comes in
discrete sizes, such as an extruder, or an equipment item that
follows a continuous cost-capacity relationship such as linear,
semi-log or log-log.
Unit Cost Library The UCL is intended to store and retrieve direct costs and
(UCL) installation man-hours, which are based on a simple unit of
measure (e.g., the cost of a material item or installation man-hours
per unit of area, per unit of length, per item, etc.). Costs can also be
stored in a library for indirect items such as project management
man-hours per month, crane rental (plant hire) on a daily, weekly,
monthly basis, etc.
For one-of-a-kind cost items not worth storing in a library, the unit
cost library may be used to create a dummy item for recall and
modification in a project. The dummy item is stored in the library
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-1
with as little data as possible. This can be retrieved and modified in
as much detail as required whenever you need a one-time cost
added into a project.
7-2 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
Developing and Using an Equipment
Model Library (EML)
Creating an EML The instructions in this sub-section show you how to create an
EML. The instructions in the sub-sections that follow this one,
which show you how to add an item to an EML and then add the
item to a project, use a single example that can be added either to
an Inch-Pound EML that you created or to one of the two
Inch-Pound EML’s provided.
To create an EML:
1. With no project open, go to the Palette’s Libraries tab view.
Expand Cost Libraries in the tree-structure, and then expand
Equipment Model Library.
The libraries are
divided into
Inch-Pound and
Metric.
To create a library for
use in projects with an
Inch-Pound units of
measure basis, as in
the example used in
these instructions,
right-click on Inch-
Pound and click New
on the pop-up menu.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-3
2. Enter a file name (required) for the EML and a brief
description (optional), then click OK.
An empty Library dialog box appears.
Adding an Item to an The instructions below for defining and using an EML item follow
EML a single example from item creation through the addition of the
item to a project. Using the example provided will define the item
in such a way that it automatically generates a foundation and/or
electrical power supply bulks.
To add an item to an EML:
1. If you just added a library, the Library dialog box is displayed,
and you may skip to Step 2. If not, follow these steps:
a. Go to the Palette’s Libraries tab view.
b. Expand Cost Libraries, Equipment Libraries, and
either Inch-Pound or Metric. (If following the
example provided, select Inch-Pound.)
c. Right-click on the library to which you want to add
an item, and then click Modify on the pop-up menu.
2. Click Add on the Library dialog box.
3. Enter a Reference ID for the item in the Add Item dialog box.
The one- to six-character alphanumeric Reference ID uniquely
identifies the library item being added. The ID is used to sort
and search for library items. The first character must be a letter.
7-4 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
Click OK.
4. Enter the descriptive data for the item in the Develop
Equipment Model Library form. If you are following the
example, enter the data exactly as shown below. Be sure to
correctly enter the sizing parameters, CAPFLOW and
PWRDRVR; Analyzer knows to use GPM (or L/S for
METRIC) and HP, respectively, for these parameters.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-5
Adding an EML Item To add an EML item to a project scenario:
to a Project Scenario 1. Open the project to which you want to add the EML item. For
the purposes of this example, you can use either an existing or
newly created US/I-P based project.
2. In Project Explorer (Project view), right-click on the area in
which to add the EML item, and then click Add Project
Component on the pop-up menu.
3. On the Icarus Project Component Selection dialog box, specify
a project component name for the item.
7-6 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
5. At the Select an Equipment Model Library Item dialog box,
select the item you added and click OK.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-7
Developing and Using a Unit Cost
Library (UCL)
The instructions below use as an example a library of asbestos
abatement (ASBABT) costs and man-hours. This example has
been selected because environmental remediation data is difficult
to model, since costs and man-hours tend to vary greatly based on
site conditions and project types. Items of a unique and/or variable
nature are ideal for storing in a UCL.
The instructions take this example through the following stages:
library creation, adding items to the library, adding a library item
to a project as a component, and forming an assembly in the
project out of multiple UCL items.
Creating a Unit Cost To create a unit cost library:
Library 1. With no project open, go to the Palette’s Libraries tab view.
Expand Cost Libraries in the tree-structure, and then expand
Unit Cost Library.
The libraries are divided
into Inch-Pound and
Metric.
To create a library for
use in projects with an
Inch-Pound units of
measure basis, as in the
ASBABT example used
in these instructions,
right-click on
Inch-Pound and click
New on the pop-up
menu.
2. In the New Unit Cost Library dialog box, enter a file name
(required) for the UCL and a brief description (optional).
7-8 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
Click OK to create the new UCL.
An empty Library dialog box appears.
Click OK.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-9
4. In the Develop Unit Cost Library form, enter information for
the new item.
y Analyzer uses the Material Cost Per Unit and Labor Cost
Per Unit to cost the item in an estimate. If Labor Hours
Per Unit is specified and Labor Cost Per Unit is left blank,
Analyzer will calculate the labor cost using the project
wage rates at the time of the estimate.
y The Unit of Measure can be designated for “each” or by
any appropriate unit (i.e., “1000 SF” ). Be sure to
sufficiently describe the item so that you know what the
unit costs include when the item is retrieved at some
future date. The quantity is entered when the library item
is retrieved into a project.
y The Date and Source are for your reference and are not
transferred into an estimate.
When done entering specifications for the item, click OK.
7-10 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
5. To add a set of items as in the ASBABT example, repeat the
process (Steps 2-4) to add the following items in addition to the
one shown in the previous graphic.
Labor
Reference Code of Mat’l Cost Cost Unit of Date of
No. Item Description Account Per Unit Per Unit Measure quotation
AAB200 Polyethylene 800 .021 .004 SF 04APR01
Sheeting
AAB201 Duct Tape ( 300’ 800 3.50 ROLL 04APR01
roll )
AAB202 Adhesive Spray 800 6.00 CAN 04APR01
(60’ / can)
AAB300 Decontami- 800 300.00 2 EACH 04APR01
nation Shower
AAB301 Neg Air 800 300.00 2 EACH 04APR01
Pressure
System
AAB400 Lighting Fixture 800 .01 EACH 04APR01
Removal
After the above are added, the Library dialog box will appear
as shown below.
6. When done adding items to the UCL, click close on the Library
dialog box.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-11
Adding a UCL Item to To add a single UCL item to a project scenario:
a Project Scenario 1. Open the project to which you want to add the UCL item. To
add an item from the ASBABT library developed as an
example in the previous instructions, you can open either an
existing or newly created US/I-P based project.
2. In Project Explorer (Project view), right-click on the area in
which to add the UCL item, and then click Add Project
Component on the pop-up menu.
3. On the Icarus Project Component Selection dialog box, specify
a project component name for the item.
7-12 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
5. At the Select a Unit Cost Library Item dialog box, select the
item you added and click OK.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-13
7. You can now enter the quantity data and modify any of the
retrieved data.
8. Click OK to save the specifications and close the form.
Creating an This section shows how to add several items from the library to
Assembly of UCL form an assembly. In the example, the items from the ASBABT
Items library are added to form an Asbestos Abatement Area Preparation
Assembly.
To create an assembly of UCL items in a project:
1. In Project Explorer (Project view), right-click on the area in
which to add the UCL item, and then click Add Project
Component on the pop-up menu.
2. On the Icarus Project Component Selection dialog box, enter as
the project component name a description of the assembly.
7-14 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
Select Unit Cost Library and click OK.
3. At the Select a Unit Cost Library File dialog box, select the
UCL containing the first item to add to the assembly and click
OK.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-15
4. At the Select a Unit Cost Library Item dialog box, select the
first item to add to the assembly and click OK.
6. Click Add.
7. At the Select a Unit Cost Library File dialog box, select the
UCL containing the next item to add to the assembly and click
OK.
8. At the Select a Unit Cost Library Item dialog box, select the
next item to add to the assembly and click OK.
7-16 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
9. Repeat the process of adding items until the form contains
columns for all the items in the assembly.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-17
Working with Cost Libraries
Equipment model and unit cost libraries share the functions
described in this section.
Copying a Library When adding a library item similar to one that already exists, it is
Item easier to copy the existing library item and modify the necessary
specifications.
To copy a library item:
1. Highlight a library item in the Library dialog box and click
Copy.
2. Enter a Reference ID for the new item.
The one- to six-character alphanumeric Reference ID uniquely
identifies the library item being added. The ID is used to sort
and search for library items. The first character must be a letter.
Click OK. Analyzer adds the new item with all the same data
as the original — only the Reference ID has changed.
Deleting a Library When a library item is no longer useful, it can be removed from the
Item library file.
To delete a library item:
1. Highlight a library item in the Library dialog box and click
Delete.
A dialog box appears to confirm the delete.
2. Click Yes to delete the selected library item.
Or click No to retain the library item in the library file.
Escalating Library Library items contain costs which change over time due to
Costs inflation. Escalating library costs bring the library costs up to date.
To escalate library costs:
1. Click Escalate on the Library dialog box.
The Escalate Costs dialog box appears.
7-18 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
2. Enter the escalation specifications.
New Base Date: The date of escalation or the date at which the
prices are current.
Material Escalation: Amount by which to escalate material
costs.
Labor Escalation: Amount by which to escalate labor costs.
Since equipment model libraries only include man-hours, not
labor costs, this field only appears when escalating unit cost
libraries.
3. Click OK to escalate all of the library items in the library file.
Importing a Cost You can import UCL files, which have the extension “.LIB”, and
Library EML files, which have the extension “.EML”, from elsewhere on
your computer or network.
To import a cost library:
1. In the Palette (Libraries view), right-click on the appropriate
Units of Measure basis (Inch-Pound or Metric), and then click
Import on the pop-up menu.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-19
2. In the Select a File for Import window, locate the file and then
click Open.
The file is now included in the Palette and its items can be
added as Analyzer project components.
Analyzer displays the Library dialog box for the new Library,
which contains the same items as the original. You can add,
modify, or delete the items without affecting the original.
7-20 • Developing and Using Cost Libraries Aspen Decision Analyzer User Guide
Deleting a Cost To delete a cost library:
Library In the Palette (Libraries view), right-click on the library to be
deleted, and then click Delete on the pop-up menu.
Aspen Decision Analyzer User Guide Developing and Using Cost Libraries • 7-21
Changing Plant Capacity and
Location
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-1
Changing Plant Capacity
Changing the production capacity affects not only every stream
flow, but the size, and in some cases, the number of project
components. Decision Analyzer’s Analyzer Scale-up Module
(ASM) automatically examines each element of a project, applies a
set of scale-up rules unique to that element and recreates the entire
plant description according to the new production capacity.
ASM contains hundreds of rules for each of the hundreds of Aspen
Icarus project components. Rules are based on engineering
principles for elements that are directly linked to production
capacity. For other elements that are footprint oriented such as
building and structures, rules based on heuristics are applied.
When the scaled project is evaluated, design quantities that are
developed for the newly sized components are designed to meet
the needs of a project. Further, revisions to P&IDs and similar user
adjustments contained in the baseline project are also treated in the
same way. The idea is to design a scaled project as it is intended to
be built. This methodology eliminates the need for applying a
factor to the baseline plant cost to scale it up or down. Given a new
capacity, ASM recreates the entire plant.
The ASM process is automatic and rapid. ASM revises sizes of
components to meet a revised capacity and the project evaluation
engines do the difficult, time-consuming evaluation work. Users
find ASM performs its re-sizing operation results to be similar to
engineering design methods with the added benefit of much
reduced time and resources. Further, equal confidence can be
applied to evaluation results before and after using ASM as rules
are discipline-based and the before and after evaluation processes
are identical.
To change plant capacity:
1. Open your baseline project and save it under a new scenario
name that reflects the new capacity. This will ensure that your
baseline project remains intact, separate and apart from your
about-to-be scaled project.
2. On the Run menu, click Decision Analyzer or click the “A”
button on the toolbar.
8-2 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
3. Mark the Change Plant Capacity by (5-600%) check box.
4. Enter the desired percentage adjustment or select it using the
Up/Down arrow buttons. For example, if you need to revise the
capacity by a value beyond 600% to 700%, scale your project
twice. For this, the Evaluate Project check box should be
cleared. Then you can split the desired 700% into two parts:
first use 350%, and on completion, scale it again at 350%.
5. Click OK to initiate the Analyzer Scale-up Module.
6. Upon completion, save the scaled project.
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-3
You can follow the progress of this phase by noting the item
names in the display at the bottom of your screen.
2. The project is evaluated. This phase performs the designs,
develops quantities, hours, costs, etc., and prepares the basic
set of reports for your project at the new capacity. On
completion of this step, you can proceed to prepare special
reports and perform other analyses on your newly scaled
project.
Save the project after the scale-up operation.
Scale-Up Rule Set Analyzer contains rules for hundreds of components and cost
elements that are based on (a) engineering design principles for
scale-up of all process equipment, stream flows, etc and (b)
heuristics for plant items that are based on footprint and plot plan.
The current rule set in some instances modifies the number of
items rather than change sizes, as in the simple example of trees
along a fence line, where the number of trees would be revised
rather than the size of each tree. In the current rule set, there is no
automatic provision for increasing the number of project
components.
Limiting Conditions It is possible that on extreme capacity scale-ups, sizes of certain
equipment or bulk items may surpass a system limiting value. In
this case, an error condition would be issued. The user would then
examine the scaled model for the particular item(s) and revise the
size and number of out-of-range items accordingly, as an item in
an error condition would be excluded from the estimate.
Scale-up Candidates ASM rules apply to the following types of project information:
• Area specs: distances, dimensions, cost per unit weight
• Project Component specs: specific rules based on item
type and specification, typically size dimension, capacity,
power and occasionally number of items
8-4 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
the estimated cost up to your quoted value. Then, on
scaling, the new reported cost will be calculated by
applying your % Adjustment to the estimated cost. Based
on the scaled sizes.
• Quoted hours: based on item type
• Quoted weight: based on item type
• Stream flow rate: scaled to the new capacity
Scale-Up for Often, sections of a proposed facility may be required to consist of
Configuration parallel trains, joining up to meet downstream units. Situations
Analysis such as these are best handled by creating models of these sections
at a standard capacity and then scaling desired sections to say 50%
capacity. You would then import the various sections into an
overall model, with multiple trains being imported as many times
as required. The resulting model would then be evaluated for
capital investment and process economics.
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-5
• Locations: a general location, characterized by a city and
country name, which is used to represent a particular EPC
function. The function may or may not be physically sited
in that city.
• Engineering location: city and country name used to
characterize the engineering workforce assigned to the
project.
• Plant location: city and country name used to characterize
the plant site.
Workflow The figure below shows the general work process. ARM specs,
contained in the ARM rule set are applied to the user’s model. A
description of the elements in the table is provided in the section
following the Workflow.
8-6 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
How the Analyzer Plant Relocation Module (ARM) Works
Analyzer
Project
Baseline Relocation Relocated
Project Module Project
(ARM)
ARM Specs
Project
Specs
Construction Engineering
Fee Cost
Construction Material
Cost Cost
Project
Contingency
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-7
1 Since ARM processing is automatic it is wise to first save your
base project under a new scenario name in advance of running
ARM. Use a scenario name that refers to the planned new
capacity. This will ensure that your baseline project remains
intact for further evaluations.
2 On the Run menu, click Decision Analyzer or click the “A”
button on the button bar:
Note: ARM shares space with ASM and AEM and Evaluate
Project on the four-part Decision Analyzer dialog box.
8-8 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
Relocating the 7. Once having completed the choices, click OK to run the
Project project. If you choose CANCEL, all choices will be ignored
and control will return to the explorer view.
With your OK, Decision Analyzer’s relocation module will
automatically convert your base location project to the selected
engineering and plant location. Your project will then contain the
results of the relocation, which you can review and modify. To do
this, select the Project Basis view and click on the desired basis
category. Open the associated form, review the data and modify, as
you desire. When pleased with the results, SAVE the project,
making sure that it is saved under a scenario name that describes
the relocation and most important, that your baseline project is not
disturbed by the SAVE. You can then evaluate the project and
review the results. A final SAVE will save the results.
ARM Knowledge The ARM knowledge base consists of approximately ten thousand
Base location-specific data values plus rules that govern the way the
location data will be applied to your baseline project. The ARM
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-9
knowledge base is derived from a variety of qualified sources
including:
• Aspen Richardson international construction data: raw data
from this source (also used to prepare the Aspen
Richardson International Cost Factor Manual) were
analyzed and mapped into Icarus technology formats for
use in ARM
• Proprietary sources
• Practicing professionals, EPC and owner customers and
associates
• Surveys
• Technical publications that specialize in international
construction costs
• Government sources: seismic, climate data and other
location data
• Financial sources: exchange rates, etc.
• Aspen Icarus models: to blend and fill in sparse data areas
Five Bodies of Data The ARM knowledge base consists of five bodies of data:
• Location specs
• Project specs
• Engineering specs
• Construction specs
• Material Cost specs
Highlights of each component follow.
Location Specs
ARM is formulated for 89 locations in 33 currencies. Locations
listed below include the four Icarus country base locations. The
locations are similar to those in the Aspen Richardson International
Cost Factor Manual list.
Locations are organized and sorted by continental region, country
and city. For Canadian and US locations, names include state,
province or territory. Conventional short forms of country and city
names are used for simplicity.
• Regions - The number of locations for each region is listed
in Table 1.
• City Locations outside the US are listed in Table 2
• US locations are listed in Table 3.
8-10 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
TABLE 1. List of Locations in Each Region
Africa 3
Asia 15
Australia 3
Canada 6
Central America 2
Europe 12
Middle East 6
South America 5
United States 37
All Locations 89
Non-US Locations 52
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-11
Winnipeg, Canada
Europe Brussels, Belgium
Paris, France
Frankfurt, Germany
Dublin, Ireland
Milan, Italy
Amsterdam, Netherlands
Rotterdam, Netherlands
Warsaw, Poland
Moscow, Russia
Barcelona, Spain
London, United Kingdom
Manchester, United Kingdom
Middle East Cairo, Egypt
Kuwait City, Kuwait
Dammam, Saudi Arabia
Jeddah, Saudi Arabia
Gebze, Turkey
Abu Dhabi, UAE
South America Buenos Aires, Argentina
Rio de Janeiro, Brazil
Medellin, Colombia
Lima, Peru
Caracas, Venezuela
8-12 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
TABLE 3. List of US City Locations
Anchorage, AK
Atlanta, GA
Baltimore, MD
Boston, MA
Cape Girardeau, MO
Cayey, PR
Charlotte, NC
Chicago, IL
Cincinnati, OH
Dallas, TX
Denver, CO
Fairbanks, AK
Green Bay, WI
Houston, TX
Huntsville, AL
Indianapolis, IN
Kansas City, MO
Knoxville, TN
Las Vegas, NV
Los Angeles, CA
Louisville, KY
New Orleans, LA
New York, NY
Newark, NJ
Oakland, CA
Philadelphia, PA
Phoenix, AZ
Portland, ME
Portland, OR
Sacramento, CA
San Francisco, CA
Seattle, WA
Sherman, TX
Spartanburg, SC
St Louis, MO
Syracuse, NY
Wilkes-Barre, PA
Project Data
The ARM knowledge base contains a comprehensive set of values
for project level data. These should be considered as a starting
point in the evaluation of a project. Concerned users should
replace the ARM knowledge base values in their relocated project
with more representative values obtained from company surveys of
the intended site.
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-13
• Currency: Exchange rate (FEX), as of the first day of the
basis year, with exchange rate and currency units scaled to
meet Icarus currency formats. Scaled currency units are
provided at three levels: 3-character symbol, 8-character
name and 24-character description. Values are listed in
Table 4.
8-14 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
Saudi Arabia 3.7504 R Riyal Saudi Riyal
Singapore 1.7019 S$ Dollar-S Singapore Dollar
South Africa 6.7161 ZAR Rand South African Rand
South Korea 1.1939 K-W K Won K South-Korean Won
Taiwan 34.02 T$ Dollar-T Taiwan Dollar
Thailand 39.709 B Baht Thai Baht
Turkey 1.427436 M-L M Lira M Turkish Lira
United Arab Emirate 3.6732 D Dirham-U Utd. Arab Emir. Dirham
United Kingdom 0.5601 PDS Pound-UK British Pound
United States 1 USD DollarUS US Dollar
Venezuela 1.5995 K-B K Boliv K Venezuelan Bolivar
Vietnam 16.156 K-D K Dong K Vietnamese Dong
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-15
Discipline Rate in the Engineering Location
Currency x Plant Location Exchange Rate /
Engineering Location Exchange Rate
• Engineering workforce productivity – one value is provided
for each engineering location, relative to the engineering
productivity at the country base location
• Engineering Indirect Costs – values are provided for each
location for each of the eight phases of engineering:
• Expense rates
• Payroll burdens
• Office indirects
Construction
The ARM knowledge base contains a comprehensive set of
construction workforce values, which should be considered as a
starting point in the evaluation of a project. Concerned users
should replace the ARM knowledge base values in their relocated
project with more representative values obtained from company
surveys of the intended site.
8-16 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
The following are provided by ARM for each construction work
force location:
• Field Craft rates – hourly rates (“nearly all-in”) for each of
28 field crafts in the construction work force slate and a
foreman differential for each location. By “nearly all-in”,
we mean that each craft rate is a unique composite of the
following rate contributions:
• Craft Worker Base Hourly Wage Rate
• Health, Welfare, Pension
• Fringe Benefits
• Hourly Indirect Rate for:
• Temporary Construction
• Consumables and Small Tools
• FICA Unemployment Workers Compensation
Insurance
• Multi-level construction
Craft rates in the ARM knowledge base do not include
indirect construction costs for the following categories as
these would be determined during project evaluation:
Construction Equipment Rental, including Fuel, Oil,
Lubrication, Maintenance (FOLM)
Field Supervision
Contractor Home Office Costs
• Construction workforce productivity – one value is
provided for each plant location, relative to the construction
productivity at the country base location
• Field indirect costs, including construction equipment
rental (see Project Data, below), field supervision, home
office costs
• Work week: hours, number of shifts, overtime
• Construction equipment rental: slate of items (see Project
Data, below)
• Extent of hand excavation vs. machine excavation
• Construction confidence level, associated with the sources
of the ARM knowledge base data, used to compute a value
of construction contingency. Contingency is computed as
the root-mean square value of the user construction
contingency and construction confidence level. For
example, if the user contingency before relocation UC
Aspen Decision Analyzer User Guide Changing Plant Capacity and Location • 8-17
=18% and the ARM location confidence value LC = 10%,
then the computed contingency after relocation is
Material Costs
• Location Indexing
The ARM knowledge base contains a set of location
indexes which will adjust country base material costs to the
plant location. Two sets are provided. The first deals with
equipment costs. The second applies to bulk materials.
Use of the supplied location indexes should be considered
as a starting point in the evaluation of a project. Concerned
users should replace the ARM knowledge base values in
their relocated project with more representative values
obtained from company surveys of the intended site.
The location indexes make use of Aspen Richardson values
for the average split of local vs. imported materials. Costs
of local and imported materials are figured by applying
location values for freight, taxes, VAT, and other expenses.
Location indexes are stored for each of the four country
bases and are used to characterize material costs by account
code (100 to 299 for equipment, 300 to 999 for bulk
materials.)
• Unit cost of rebar, ready-mix concrete, in the currency of
the plant location
• Material cost confidence level, associated with the sources
of the ARM knowledge base data, used to compute a value
of material cost contingency. Contingency is computed as
the root-mean square value of the user material contingency
and material cost confidence level. For example, if the user
contingency before relocation UC =18% and the ARM
location confidence value LC = 10%, then the computed
contingency after relocation is
8-18 • Changing Plant Capacity and Location Aspen Decision Analyzer User Guide
Evaluating the Project
2. The dialog box shows the default Capital Costs report file
name, Cap_Rep.ccp. This is the report reviewed in Icarus
Editor. If you wish for it to have a different name, enter the file
name in the Report File field.
You can select in If you are using the default Preferences, Analyzer automatically
Preferences not to have
Analyzer automatically displays the Investment Analysis spreadsheets in the Main
display the Investment Window when the evaluation is complete. See “Reviewing
Analysis (see page 2-30).
Investment Analysis” on page 9-77 for a description of these
spreadsheets.
Loading the Analyzer To initiate an economic scenario, first load the AEM.
Economics Module
(AEM)
To load AEM:
1. On the Run menu, click Decision Analyzer.
2. On the Decision Analyzer dialog box, mark the Develop
Detailed Process Economics Reports check box.
3. Enter the desired reporting currency symbol to use for the
reporting of all costs.
4. If the plant location currency is different from the currency
used on the reports, enter the exchange rate as the ratio of
Report Currency/Plant Location Currency.
5. Click OK.
SPECS Workbook The SPECS workbook consists of the following worksheets, which
you can navigate by clicking the sheet tabs at the bottom of the
workbook window:
Guide
The Guide provides you with an online reminder of helpful
information, which you may refer to during an interactive scenario
session:
Control Panel
The Control Panel allows you to revise high-level stream premises.
It features spinner controls and reset buttons, enabling you to
change unit prices and instantaneously see the resulting economic
metrics and graphed results.
Decision Center
The Decision Center is AEM's navigator. It enables you to move
quickly across all of AEM's user-interactive worksheets, all of
which are included in horizontal format. To view all the
worksheets in a vertical format, use the DC_V worksheet.
Both the horizontal and vertical formats enable you to quickly
locate high level and lower level categories and the ultimate
worksheet locations. Important error messages are displayed on the
Decision Center header.
An NPV graph displays the current state of the scenario including
high-level error messages with pointers to error locations.
DC_V
This worksheet contains the same content as the Decision Center
worksheet in a vertical format.
Project Input
In the Project Input worksheet, you can revise the schedule, time
periods, capital investment, cost of capital investment, phase
durations, capital cost parameters, manufacturing cost parameters,
operating labor and maintenance cost parameters, general
investment parameters, and escalation.
The following is an excerpt:
Stream Input
In the Stream Input worksheet, you can revise the stream factor to
determine the impact of turndown, turnarounds or a proposed
expansion; split production into a domestic and export stream with
their associated unit prices; revise prices of by-products, raw
materials, and utilities. An important aspect of the Stream Input
worksheet is the use of periodically changing values of stream
factor, unit costs and percent to export. This feature will enable
you to study the impact of market cycles and identify economic
threats and opportunities related to production over the life of the
project.
Capture Worksheet
The Capture worksheet and its
initiating buttons enables you to
review and capture highlights of up to
50 economic scenarios. A set of buttons is provided to initiate the
capture of current scenario highlights in advance of working on the
next scenario.
RESULTS Workbook The RESULTS workbook consists of six worksheets, which you
can navigate by clicking the sheet tabs at the bottom of the
workbook window.
The following is an overview of the worksheets.
EPC Worksheet
The EPC worksheet provides before and after information
regarding the engineering, procurement and construction aspects of
your project. The term “before” refers to the state of your project
Statements Worksheet
The Statements worksheet, like the EPC, Status and Figures
worksheets, shows results of changes made in the Input
worksheets.
• Timeline of events (dates, periods).
• Payout time, IRR, NPV.
• Present values for individually selected production periods.
• Period-to-period statements with a display of results for a
selectable production period: income-expense statement,
summary cash flow statement, capital expenditures
statement, margins, and NPV graph.
Figures Worksheet
The Figures worksheet, like the EPC, Status and Statements
worksheets, shows results of changes made in the Input
worksheets.
• Flows, by Calendar Period: Net and Cumulative Cash Flow,
Margins, Gross and Operating and Net Income as a % of
Revenue, Product Revenues: Domestic and Export.
• Production: Domestic and Export.
• Distributions, for a selected Production Period: Product
Revenues, Manufacturing Costs, Operating Costs, Fixed
Charges.
To revise premises:
1. Select either the Project Input or Stream Input worksheet.
2. Go to the Select field of the item you wish to change. Pressing
TAB moves the cursor to the next field, while pressing
CLEAR+TAB moves the cursor to the previous field. You can
also use the mouse and arrow keys.
The Select field can contain one of the following symbols (not
case-sensitive):
Enter To denote
B Use of base value.
Discussion of The AEM workbooks organize economic premises into two main
Economic Premises categories: project and stream input. This section describes the
concepts behind the various parameters.
Project Input As described previously, base values are listed to the right of the
item category. The Select field and Enter Revised Base Value field
enable alternate studies. First, enter either an “R” (not
case-sensitive) in the Select field to revise the base value. Then
enter a revised value in the Enter Revised Base Value field. You
can then enter a “B” (not case-sensitive) in the Select field to
switch between revised and base value. The Value Used field
shows the current status of your selection.
The following provides additional information about the individual
parameters.
Scenario Reporting
• Title and date data: will be displayed in the headers of the
various worksheets and in the footer of the Status worksheet.
Schedule
A timeline is established with a calendar start date to enable the
study of economic cycles and report the timing of events. A base
calendar start date is automatically generated to accommodate the
base start date of engineering. However, as new premises are
added, the lead-time between start of calendar and start of
engineering may be too short to accommodate other efforts such as
studies and changes to the fixed capital investment. Or, you may
wish to base your reporting calendar on a calendar year basis or
your company’s fiscal year. Once you select the start date of the
reporting calendar, you might wish to review your initial premise
for the start date of engineering.
The engineering start date may be modified as well as the calendar
start date. Messages are provided in this section for lead-time,
pre-planning time and float to help you to establish timing of other
events (see next section on Capital Investment).
• Start Date of the Reporting Calendar: defines (a) the project
timeline, (b) enables the escalation to the start date of the
calendar of costs entering the workbook from Analyzer that are
Time Period
• Period: the designated period is a year. Only yearly periods can
be accommodated with this release.
• Hours per period: determines stream factor, stream flows per
period. Your initial premise may be revised in the Stream Input
worksheet.
Capital Investment
• Decision Engineering Studies: duration is developed from the
cost entry and placed on the timeline.
• Owner’s Engineering: duration is developed from the cost
entry and placed on the timeline.
• Increment/Decrement to FCI (fixed capital investment, also
known as total installed cost, total project cost) at the System
Base Date: enables studies of FCI such as the trade-off between
inside and outside battery limits (ISBL/OSBL), plant capacity
(with associated change in stream factor – see Stream Input),
and impact of FCI changes during engineering on process
economics, etc. Consider two uses of this feature (1) to
determine the impact on IRR and NPV of a 10% increase in
capital cost and (2) making a utility stream by adding more
capital and setting the utility stream cost to zero. A change here
will impact the phase duration of engineering, procurement and
construction as well as their expenditures along the timeline. In
Phase Durations
• Duration of EPC Phase: base value, from Analyzer (CPM-
based planning schedule).
• Delay or Early Start of Construction: enables study of impact
of delay prior to start of construction or early start. The
planning schedule includes early start. Analyzer splits
construction from EPC duration to enable delays to be studied.
A negative delay value results in an early start. As phase
durations are revised, so too are dates of key events along the
timeline. As stream flows and expenditures are moved along
the entire time line by changes in phase durations (or other
revisions), they will be evaluated for escalation or unit
costs/prices that are assigned to each period.
Escalation
Base values of the following items come from your system input
and may be revised.
• Project Capital Evaluation, a single value is expanded in AEM
for individual treatment of expenditures along the calendar
timeline for:
o Engineering
o Materials
o Construction
• Product Escalation: individually for domestic and export
product; period-to-period price/cost values take priority over
escalation.
• By-products: period-to-period price/cost values for an
individual by-product take priority over escalation for that by-
product.
• Raw Materials: period-to-period price/cost values for an
individual raw material take priority over escalation for that
raw material.
• Utilities: period-to-period price/cost values for an individual
utility take priority over escalation for that utility.
• General: for remaining categories.
Production Operations
Stream Factor, to study the impact of turndown and expansion.
Production
Price of domestic and export product and percentage of production
devoted to export product. The production capacity is reported for
reference.
By-Products
Price of each by-product. By-product rates are reported for the
designated production capacity. The current version is limited to
reporting 25 by-products.
Utilities
Price of each utility; for ISBL/OSBL studies, consider revising an
ISBL utility stream cost in lieu of its production by an OSBL unit
and revision of the FCI (Project Input>Capital
Investment>Increment/Decrement to FCI) to account for the OSBL
unit’s FCI – Consumption of each utility is reported for designated
production capacity.
File Menu
Import Data – Import project reports. See page 9-67 for instructions.
Run Report – Run selected report. See pages 9-46 (Standard reports),
9-60 (Excel reports), and 9-54 (HTML reports) for instructions.
Open Workbook – Open the last Excel workbook created. See page 9-
63 for instructions.
Create User Database – Export SQL database. See page 9-68 for
instructions.
Exit – Close Aspen Icarus Reporter.
Trend Menu
Add Trend Data to Database – Add the trend data from the project
reports currently loaded in Aspen Icarus Reporter to the trending
database. See page 9-64 for instructions.
Create New Trend in Excel – Export trending database to Excel. See
page 9-65 for instructions.
View Existing Trend Data – Open the trending data workbook in Excel.
See “Data Trending,” pages 9-64 through 9-66, for instructions
Clear All Saved Trends – Clear the trending database. See page 9-64
for instructions.
Which Report Mode? There are four report modes: Standard reports, HTML reports,
Management reports, and Excel reports. All but Management
reports present Capital Costs and Design and Basis reports.
Management reports contains snapshots of project data frequently
requested by project management.
Standard, HTML, and Excel reports do not just present the same
data in different applications. Because of the differing capabilities
of the applications, data is presented differently in each. The
choice of mode may depend upon what you wish to do with the
data at a particular time.
Opening a Report Not all of the reports contain each of the features described in this
guide. For example, the Contents view only appears on reports
with multiple sections. In order to see all the features described,
select the Contractor – COA Summary report located in the
following folder:
Capital Cost Reports\Direct Costs\COA Summaries
Segregating a Cost If the cursor changes into a magnifying glass icon when placed
Section over a cost section’s title or totals, you can double-click to open a
separate tab window containing only that cost section.
For example, under Civil in the Contractor – COA Summaries
report, the cursor changes into a magnifying glass when placed
over the Concrete cost section’s title or totals.
Under Civil in
the Contractor –
COA Summaries
report, the cursor
changes into a
magnifying glass
when placed over
the Equipment cost
section’s title.
Account Basis
Project summary (direct and indirect costs). Direct costs presented at an account level.
Indirect costs presented at a summary level.
Direct Costs
Cost/Quantity Roll-ups
Overall
Total direct cost (TDC) summary. Direct costs presented with key quantities at a sub-
account level.
Component (Maxiblock)
Total direct cost (TDC) summary by component / source. Direct costs presented with
key quantities at a sub-account level.
Costs by Class
Total direct cost (TDC) summary by classification. Direct costs presented at an account
level.
COA Summaries
- continued -
Item Summaries
- continued -
Sorted by Name
General design data for Icarus designed equipment and other components - sorted by
name.
Sorted by Name
Design data sheets for Icarus designed equipment and other components - sorted by
name.
Motor/Driver List
Listing of equipment motors and other drivers with individual and summarized HP
(KW) requirements.
Other Reports
Project
Component Listings
Key Quantities
Project key quantity listing at a Code of Account level separated by material. Costs
and/or man-hours not presented.
Sorted by Name
This report presents a listing of all project equipment and related information sorted by
name.
Sorted by Classification
This report presents a listing of all project equipment and related information sorted by
equipment classification.
Key Quantities
Component key quantity listing at a Code of Account level separated by material. Details are
further separated by location/function. Costs and/or man-hours not presented.
Discipline
Piping
Line List
A line list report that provides quantity and design information by piping line.
Equipment
Equipment Account
Graphical presentation of relationships in the equipment account.
2. Click Yes.
Your browser displays the report.
Generating the
report as an .htm file
allows the report to
be sent via e-mail.
Management Reports With Management Reports selected in the Report Mode section,
the Reports section displays a tree-structure grouping of
Management reports. These reports are intended to serve as
snapshots of the project scenario.
Other reports, like the Equipment Cost (Total Cost) report shown
below, show simply a bottom-line total.
Exporting Management You can export Management reports to Excel. This is particularly
Reports to Excel useful for when you want to be able to e-mail the report.
To export a Management report to Excel:
1. Click Export to Excel on the Viewer’s File menu.
2. Reporter searches for the last Excel workbook to which you
exported a report.
y If no existing workbook is found, Reporter asks you to
specify a worksheet name (see step 3) and creates a
workbook – either DefaultWB.xls in the Reporter output
folder (if this is your first export to Excel since last re-
booting) or a workbook with the file and path name of the
Select To do this
Overwrite Reset the existing workbook with the
existing selected report as the only worksheet;
workbook any previously created worksheets
will be cleared.
Append to Add the report as another worksheet
existing in the existing workbook; previously
workbook created worksheets will be retained.
Create new Specify a new workbook in which the
workbook selected report will appear as a
worksheet.
Marking Create new workbook expands the dialog box to
let you select a folder and enter a file name.
Click OK.
The Export Status dialog box informs you when the export is
done and asks if you would like to open the workbook now.
Aspen Icarus
Reporter displays a
description of the
selected Excel
report.
Select To do this
Overwrite Reset the existing workbook with the
existing selected report as the only worksheet;
workbook any previously created worksheets
will be cleared.
Append to Add the report as another worksheet
existing in the existing workbook; previously
workbook created worksheets will be retained.
Create new Specify a new workbook in which the
workbook selected report will appear as a
worksheet.
Marking Create new workbook expands the dialog box to
let you enter a workbook path and name.
After you make your selection and click OK, Excel opens a
workbook displaying the report.
Opening Workbook To view the last workbook created without running a new report,
Without Running Report click Open Workbook on the File menu.
3. Click OK.
Adding Trend Data to The next step is to add trend data to the database.
Database
To add the current project reports’ trend data to the database:
1. Click Add Trend Data to Database on the Trend menu.
The Trending Data Update dialog box tells you when Reporter
has finished adding the trend data.
2. Click OK.
4. Click Yes.
Excel displays the trending workbook containing a spreadsheet for
each of the capital cost categories. Each set of trend data entered
into the trending database is displayed on a separate row. (The
workbooks for any categories excluded at the Export Trend Data
into Excel dialog box are blank).
Icarus Editor Toolbar New – open a new document in the Document View
Aspen Analyzer
is a Product of: * * * * * * * * * * * * * * * * * * *
Aspen Technology/ICARUS Office * Throughout this report *
600 Jefferson Plaza * the Symbol "USD" *
5th Floor * represents U.S. DOLLARS *
Rockville, MD 20852-1150 * * * * * * * * * * * * * * * * * * *
U.S.A.
Telephone: 301-795-6800
Fax: 301-795-6801
Contract Structure The Contract Structure section provides names of contractors and
reporting arrangement.
Table of Contents The Table of Contents lists section names and the page number on
which each starts. The number of sections may vary depending on
the number of Report Groups. If the project contains only one, then
there will be only a single summary. If more than one, there will be
a separate summary for each, plus a summary for the total project.
Project Data Sheet The Project Data Sheet lists items with separate columns showing
user-entered values and system default values.
This bar chart schedule assumes that the DESIGN ENG’G AND
PROCUREMENT monies are already spent at the start of construction -
the curve is not truly tied to the CPM schedule. During
construction, capital is then spent for material, direct field labor,
equipment rental and subcontract work, Home and Field Office,
Start-up, etc., as the cost is incurred. By the end of construction,
the TOTAL,AMOUNT given in the Project Summary is indicated here.
Operating costs, such as start-up utilities, raw materials, initial
catalyst charges, etc., are not included.
Project Summary Input The following information on the Project Summary spreadsheet is
Data user-entered, except where noted:
Project Information
Analysis Date The date and time this analysis was performed
and Time
The costs listed under Project Results Summary are broken down
into individual elements under Project Capital Summary:
Operating Labor
Maintenance
Supervision
Sales
A number will appear in this category only after the time allotted
for all prior phases (engineering, procurement, construction and
startup phases) has expired.
SP (Products The total products sales value per period
Sales) calculated in PROJSUM.ICS.
Depreciation Calculations
This section presents details on the calculation of depreciation.
Click Save.
4. Switch to the Report Templates tab view.
This example
creates a
reporting template
for future use
called
“Summary.tra”
Every time Add Entry for Reporting Assistant is selected, the latest
data is entered on the bottom row of the report. This way, you can
compare results.
Y
Yen
currency, General Project Data 2-5
Z
Zenz correlation
dust collector sizing 6-20
Zoom
Aspen Icarus Reporter 9-37
Block Flow Diagram (BFD) 4-20–4-21
toolbar 2-21