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Indian Standard HEXAGON HEAD BOLTS, SCREWS AND NUTS OF PRODUCT GRADE C
PART 1 HEXAGON HEAD BOLTS (SIZE RANGE M 5 TO M 64)
(Fourth
Revision )
BHEL R&D, Hyderabad. Date 24-06-2008 Time 12:27:36
ICS 21.060.10
@ BIS 2002
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
ZAFAR MARG
December 2002
Price Group 5
Accessories
Sectional
Committee,
BP 33
NATIONAL
FOREWORD
This Indian Standard (Part 1) (Fourth Revision) which is identical with ISO 4016:1999 Hexagon head bolts Product grade C issued by the International Organization for Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and Fasteners Accessories Sectional Committee and approval of the Basic and Production Engineering Division Council. IS 1363 was originally published in 1960 and first revised in 1967. Subsequent to the publication of 1967 edition, many changes had been agreed upon at international level which have been reflec~ed in IS 1367 series of standards covering Technical supply conditions for threaded steel fasteners. Accordingly, the second revision was published in 1984 splitting the standard into 3 parts covering hexagon head bolts, hexagon head screws and hexagon nuts. The third revision of this standard was published in 1992 by adoption of ISO 4016:1988. This fourth revision has been prepared by adoption of latest edition of ISO 4016 published in 1999. The remaining parts of the standard, that is, Part 2 and Part 3 have also been revised by adopting the corresponding latest editions of ISO Standards published in 1999. In 1967 version of this standard, the widths across flat dimensions for Ml O and M12 size fasteners were specified as 17 mm and 19 mm respectively. However, in the 1984 version, these widths across flat dimensions were brought in line with ISO 4016:1979 and specified as 16 mm and 18 mm respectively for Ml O and Ml 2 size fasteners. Recognizing the difficulty of immediate changeover to new width across flat dimensions, the Committee decided to permit width across flat dimensions as per 1967 version, that is, 17 mm and 19 mm for M 10 and M 12 size fasteners till 31, December 1994. Now it is expected that the entire fastener industry would have switched over to new width across flat dimensions and from 1 January 1995, no old width across flat dimensions shall be permitted. The text of ISO Standard has been approved as suitable for publication as Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is drawn especially to the following: a) b) Wherever the words International read as Indian Standard. Standard appear referring to this standard, they should be
Comma (,) has been used as a decimal marker while in Indian Standards, is to use a point (.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards Standards also exist. The corresponding Indian Standards which are to be substituted listed below along with their degree of equivalence for the editions indicated: International Standard ISO 225:1983 Corresponding Indian Standard
IS 8536 : 1987 Fasteners Bolts, screws, studs and nuts Symbols and designation of dimensions (first revision) IS 4218 (Part 3) : 1999 ISO General purpose metric threads : Part 3 Basic dimensions (second revision) IS 4206 : 1987 Dimensions for nominal lengths lengths for bolts, screws and studs (first revision) screw
ISO 724:1993
do
ISO 888:1976
and thread
do
(Continued
on third cover)
Indian Standard
HEXAGON HEAD BOLTS, SCREWS AND NUTS OF PRODUCT GRADE C
PART 1 HEXAGON HEAD BOLTS (SIZE RANGE M 5 TO M 64)
(Fourth Revision )
1 Scope
This International Standard specifies the characteristics of hexagon head bolts with threads from M5 up to and including M64 of product grade C.
If, in special cases, specifications other than those listed in this International Standard are required, they should be selected from existing International Standards, for example ISO 724, ISO 888, ISO 898-1, ISO 965-1 and 1s0 4759-1.
. 2 Normative
references
The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers ~f currently valid International Standards.
ISO 225:1983, Fasteners Bo/ts, screws, studs and nuts Symbols and designations ISO 724:1993, 1S0 general-purpose metric screw threads Basic dimensions. of dimensions,
ISO 888:1976, Bolts, screws andstuds Nominal lengths, and thread lengths for general purpose bolts. ISO 898-1:1999, and studs. ISO 965-1:1998, Mechanical properties of fasteners
ISO general purpose metric screw threads Tolerances Part 1: Principles and basic data. inspection.
for fasteners Part 1: Bolts, screws, studs and nuts Product grades A, B and C for bolts, screws, studs and nuts.
(Revision (Revision
of ISO 3269:1
988)
of ISO 4759-1:1978)
Dimensions
Figure 1 and Tables 1 and 2.
of dimensions
--i-%
+p 1!?! I!!!P
x
e
t-4x
A-.-J
special thread datum
u
a b c d e
~=150t0300
End without Incomplete Reference Washer requirements
s
2 P
for dw
face permissible
Figure 1
M6 1
M8 1.25
M1O 1.5
<0
M12 175 *U 36 49 0,6 14,7 12,7 11,3 16.47. ._, . 19,85 7,5 7,95 7,05
M20 96 40 52 65 0,8 I
: I I 41 0,6 10,2 8,56 7,42 11,47 14,2 5,3 5,675 4,925 3,45 I -1 I 0,4 13,00 12,57 I
! I ! I
I I I
Q7 r
I 1 I I
I ,
Q a-l
9C .I,.I
max. min. min. min. nom. = max. min. I Is nom. 25 30 35 40 45 50 55 60 65 70 80 90 min. 23,95 28,95 33,75 38,75 43,75 48,75 53,5 58,5 63,5 68,5 78,5 88,25 98,25 108,25 118,25 128 138 148 156 176 195,4 215,4 235,4 254,8 I max. 26,05 31,05 36,25 41,25 46,25 51,25 56,5 6?,5 66,5 71,5 81,5 91,75 101,75 111,75 121,75 132 142 152 164 184 204,6 224,6 244,6 265~11111 I I
kwe
r s
min. 5 10 15 20 25 30
9 max. 9 14 19 24 29 34
[s min. 7 12 17 22 27 32 37
9 max. 12 17 22 27 32 37 42
4 min.
9 max.
4 min.
Ig max.
4 min.
b max.
4 min.
[g max.
4 min.
Ig max.
For sizes above the solid, boldface stemmd line. ISO 4018 ,, is recommended 11,75 16,75 21,75 26,75 31,75 36,75 41,75 51,75 18 23 28 33 38 43 48 58 11,5 16,5 21,5 26,5 31,5 36,5 46,5 56,5 66,5 19 24 29 34 39 44 54 84 74 16,25 21,25 26,25 31,25 41,25 51,25 61,25 71,25 81,25 25 30 35 40 50 60 70 80 90 17 22 32 42 52 62 72 76 86 96 106 27 32 42 52 62 72 82 86 96 106 116 21,5 31.5 41 ;5 51,5 61,5 65,5 75,5 85,5 95,5 115,5 135,5 34 44 54 64 74 78 88 98 108 128 148
100
110 120
1111111
II
IS
ISO
1363
(Part
1 ) :2002
4016:1999
Table 1 (continued)
Thread (A I M24 3 b b ref. ~ da d~ c d max. max. max. min. 54 60 73 0,8 28,4 24,84 23,16 33,25 39,55 15 15,9 14,1 9,87 0,8 36 35 I M30 3,5 66 72 85 0,8 35,4 30,84 29,16 42,75 50,85 18,7 19,75 17,65 12,36 1 46 45 I M36 4 84 97 0,8 42,4 37 35 51,11 60,79 22,5 23,55 21,45 15,02 1 55,0 53,8 I M42 4,5 96 109 1 48,6 43 41 59,95 71,3 26 27,05 24,95 17,47 1,2 65,0 63,1 [~and/gfg 1~ nom. 25 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 NOTE min. 23,95 28,95 33,75 38,75 43,75 48,75 53,5 58,5 63,5 68,5 78,5 88,25 98.25 108,25 118,25 128 138 148 156 176 195,4 215,4 235,4 254,8 274,8 294,8 314,3 334,3 354,3 374,3 394,3 413,7 433,7 453,7 max. 26,05 31,05 36,25 41,25 46,25 51,25 56,5 61,5 66,5 71,5 81,5 91,75 101,75 111,75 121,75 132 142 152 184 184 204.6 224,6 244,6 265,2 285,2 305,2 325,7 345,7 365,7 385,7 405,7 426,3 446,3 466,3 31 41 51 55 65 75 85 105 125 132 152 46 56 66 70 80 90 100 120 140 147 167 36,5 40,5 50,5 60,5 70,5 90,5 110,5 117,5 137,5 157,5 177,5 197,5 54 58 68 78 88 108 128 135 155 175 195 215 36 46 56 76 96 103 123 143 163 183 203 223 243 56 66 76 96 116 123 143 163 183 203 223 243 263 61,5 61,5 88,5 108,5 128.5 148,5 168,5 188,5 208,5 228,5 248,5 268,5 288,5 84 104 111 131 151 171 191 211 231 251 271 291 311 67 74 94 114 134 154 174 194 214 234 254 274 294 314 334 92 99 119 139 159 179 199 219 239 259 279 299 319 339 359 75,5 95.5 115,5 135,5 155,5 175,5 195,5 215,5 235,5 255,5 275,5 295,5 315,5 335,5 103 123 143 183 183 203 223 243 263 263 303 323 343 363 77 97 117 137 157 177 197 217 237 257 277 297 317 107 127 147 167 187 207 227 247 267 287 307 327 347 For sizes above the solid, boldface stepped line, ISO 4018 is recommended min. 9 max. s min. 9 max. s min. 9 max. s min. 9 max. s min. 9 max. s min. 9 max. s min. 9 max i M48 5 108 121 1 56,6 49 47 69,45 82,6 30 31,05 28,95 20,27 1,6 75,0 73,1
M56 5,5 137 1 67 57,2 54,8 78,66 93,56 35 36,25 33,75 23,63 2 85,0 82,8
M64 6 153 1 75 65,2 62,8 88,16 104,86 40 41,25 38,75 27,13 2 95,0 92,8
(iw
e k
kwe r Y
473,7 486,3 493,7 506,3 Pc@ar lengths are defined in terms of 1S and lg e kw ~ln = 0!7 kmin f,g &.,m_b (~,min = /g, -
a P is the pitch of the thread. b For lengths [nom s 125 mm. c For lengths 125 mm < /nom = 200 mm. d For lengths Iom =- 200 mm.
5P
in millimetres M33 3,5 78 91 0,8 36,4 34 32 46,55 55,37 21 22,05 19,95 13,97 1 50 49
(d)
M18 2,5 42 48 61 0,8 21,2 18,7 17,3 24,85 29,56 11,5 12,4 10,6 7,42 0,6 27,00 26,16 I
M22 2,5 50 56 69 0,8 26,4 22,84 21,16 31,35 37,29 14 14,9 13,1 9,17 0,8 34 33 Is and Ig f 9
16,1 11,27 1 41 40
1~ nom. 60 I min. 58.5 5 I max. 61.5 66,5 ,5 ,5 90 100 110 120 130 140 150 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460
-r
min. 16 21 26 36 46 56 66 76 60 90
9 max. 26 31 36 46 56 66 76 86 90 100
Is min.
19 max.
IS min.
9 max.
Is min.
9 max.
IS min.
9 mex.
stepped
25,5 35,5 45,5 55,5 65,5 69,5 79,5 89,5 99,5 119,5
38 48 58 68 78 82 92 102 112 132 27,5 37,5 47,5 57,5 61,5 71,5 81,5 91,5 111,5 131,5 138,5 40 50 60 70 74 84 94 104 124 144 151 35 45 49 59 69 79 99 119 126 146 166 50 60 64 74 64 94 114 134 141 161 181 34,5 44,5 54,5 64,5 84,5 104,5 111,5 131,5 151,5 171,5 191,5 211,5 52 62 72 82 102 122 129 149 167 189 209 229
88,25 98,25 108,25 118,25 128 138 148 156 176 195,4 215,4 235,4 254,8 274,8 294,8 314,3 334,3 354,3 374,3 394,3 413,7 433,7 453,7
-?,
91,75 101,75 111,75 121,75 132 142 152 164 184 204,6 224,6 244,6 265,2 285,2 305,2 325,7 345,7 365,7 385,7 405,7 426,3 446,3
Al% 3
.--, -
A m
A75
.),
486,3 506,3
500
493,7
(d)
M39 4 90 103 1 45,4 40 38 55,86 66,44 25 23,95 26,05 16,77 1 60,0 58,8
M45 4,5 102 115 1 52,6 46 44 64,7 76,95 28 26,95 29,05 18,87 1,2
M52 5 116 129 1 62,6 53,2 50,8 74,2 86,25 33 31,75 34,25 22,23 1,6
M60 5,5 145 1 71 61,2 68,8 83,41 99,21 38 36,75 39,25 25,73 2
.<
70,0
68,1 /~ and $ f g
80,0
78,1
90,0
67,8
/ 1~ nom. 60 65 70 80 90 100 110 120 130 140 150 160 rrwn. 58,5 63.5 68,5 78,5 88,25 98,25 108,25 118,25 128 138 148 156 max. 61,5 66.5 71,5 61,5 91,75 101,75 111,75 121,75 132 142 152 164 40 50 60 min. {Q max. Is min. /q
Is min.
IQ max.
Is min.
/q max.
max.
For sizes above the solid. boldface SteDDed line ISO 4018 is recommended
70 90 110
117
137
55,5 75,5 82,5 102,5 122,5 142,5 162,5 182,5 202,5 222,5 242,5 262,5 282,5 302,5
&
98 105
125
59
66
86 106
157 177
145
300
294.8
305,2
177
197
EE%Ei4I
L
=--l+=
205 I 166 265 285 305 325 I 226 246 266 286 306 326 346
380
374,3
385,7
257
=--l+= =--w-t+
400 420
394,3 473,7
433,7 453,7 473,7
405,7 426,3
446,3 466,3 486,3
277
500
{ NOTE
493,7
506,3
popularIermthsare definedintermsof /. a
a P is the pitch of the thread. b For lengths /om s 125 mm. c For lengths 125 mm < /nom =s 203 mm.
d For lengths /om >200 mm.
zz
251 271 291 311 331 I 351 371
235
IS 1363 (Part 1 ) :2002 ISO 4016:1999 4 Specifications See Table 3. Table 3 Specifications and reference standards Material General
requirements Thread International Standard Tolerance 8g
and reference
standards
Steel
I SO 8992
ISO
724,
ISO
965-1
d <39
mm:
3.6,4 .6,4.8
properties
International Standard
Tolerances
As processed for electroplating are covered in ISO 4042. applied zinc flake coatings
If different electroplating requirements are desired or if requirements are needed for other finishes, they should be agreed between customer and supplier. Acceptability a
For other property classes see ISO 898-1,
5 Designation
EXAMPLE A hexagon head bolt, product designated as follows: grade C, with thread M12, nominal length 1= 80 mm and property class 4.6 is
Bibliography
approximately
Hexagon head screws Product grades A and B. Hexagon head screws Product grade C. Hexagon nuts, sty/e f Product grades A and B. Hexagon nuts, style 2 Product grades A and B. Hexagon nuts Product grade C. Product grades A and B. Product grade B.
4032:1999,
[11] ISO 41 62:4), Hexagon bolts with flange Small series Product grade combination [12] ISO 4775:1984, Hexagon nuts for high-strength grade B Propetiy classes 8 and 10. structura/
flats Product
[13] ISO 7411:1984, Hexagon bolts for high-strength structural bolting with large width across flats (thread lengths according to ISO 888) Product grade C Propetiy classes 8.8 and 10.9. [14] ISO 7412:1984, Hexagon bolts for high-strength structural bolting length) Product grade C Propefly classes 8.8 and 10.9. [15] ISO 7413:1984, Hexagon nuts for structural bolting, grades A and B Property classes 5, 6 and 8. with large width across flats (shori thread
(oversize
tapped) Product
[16] ISO 7414:1984, Hexagon nuts for structura/ bo/ting with large width across f/ats, style 1 Product grade B Propetiy class 10. [17] ISO 7417:1984, Hexagon nuts for structural grade A Property class 9. [18] ISO 8673:1999, [19] ISO 8674:1999, [20] ISO 8675:1999, [21] ISO 8676:1999, bolting, style 2, hot-dip galvanize (oversize tapped) Product
Hexagon nuts, style 1, with metric fine pitch thread Product grades A and B. Hexagon nuts, style 2, with metric fine pitch thread Product grades A and B. Hexagon thin nuts (chamfered) with metric fine pitch thread Product grades A and B.
Hexagon head screws with metric fine pitch thread Product grades A and B.
[22] ISO 8765:1999, Hexagon head bo/ts with metric fine pitch thread Product grades A and B.
(Continued
from second
IS 1367 (Part 3) :2002 Technical supply conditions for threaded steel fasteners : Part 3 Mechanical properties of fasteners made Bolts, screws and studs of carbon steel and alloy steel
(fourth revision)
Identical
1S0965-1
:1998
IS 14962 (Part 1) : 2001 ISO General purpose metric threads Tolerances : Part 1 Principles and basic data
screw
do
ISO 3269 :)
IS 1367 (Part 17) : 1996 2) Industrial fasteners Threaded supply conditions : Parl 17 steel fasteners Technical Inspection, sampling and acceptance procedure (third revision) IS 1363 (Part 2) :2002 Hexagon head bolts, screws and nuts of product grade C : Part 2 Hexagon head screws (size range M5 to M64) (fourth revision) IS 1367 (Part 11) :2002 Technical supply conditions for threaded steel fasteners: Part 11 Electroplated coatings (third revision) IS 1367 (Parl 2) :2002 Technical supply conditions for threaded : Part 2 Product grades and tolerances (third steel fasteners
revision)
do
ISO 4018:1999
do
ISO 4042:1999
do
1s0 4759-1
:3)
do
BHEL R&D, Hyderabad. Date 24-06-2008 Time 12:27:37
The concerned Technical Committee has reviewed the provisions of the following ISO Standard referred in this adopted standard and has decided that it is acceptable for use in conjunction with this standard:
/S0 Standard Title
Fasteners Non-electrolytically
Hexagon head bolt IS 1363 (Part 1)/1S0 4016 M12 x 80-4.6 ISO 4016- M12 X 80-4.6 PACKAGING
The packaging of hexagon
head bolts shall be in accordance with IS 1367(Part 18):1 996 Industrial steel fasteners Technical supply conditions: Part 18 Packaging (third revision).
MARKING
of Indian Standards.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2:1960 Rules for rounding off numerical values (revised). The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.
I) TO be published
Z) Identical
with
Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Catalogue and Standards: Monthly Additions. This Indian Standard has been developed from Doc : No. Bp 33 (01 10).
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