Professional Documents
Culture Documents
Table of Contents
3116 & 3126 Marine Engine Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3208 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3304B Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3306B Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3406 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 3408 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 3412 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 -13 3508 Marine Engines (rated up to 1300 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 3508/3508B Marine Engines (rated 1301 to 1600 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 3508/3508B Marine Engines (rated 1601 to 1800 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 3512 Marine Engines (rated up to 1300 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 3512/3512B Marine Engines (rated 1301 to 1600 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 3512/3512B Marine Engines (rated 1601 to 1800 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 3516 Marine Engines (rated up to 1300 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27 3516/3516B Marine Engines (rated 1301 to 1600 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29 3516/3516B Marine Engines (rated 1601 to 1800 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31 3606 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33 3608 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35 3612 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37 3616 Marine Engines (all rated rpms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39
Daily
Engine Crankcase Oil Check oil level Cooling System Check level Water Separator (if equipped) Drain water and sediment Walk-Around Inspection Check engine for leaks and loose connections Air Cleaner Indicator (if equipped) Check service indicator, inspect air cleaner element Marine Gear (Transmission) Check oil level
Daily
Walk-Around Inspection Inspect for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Marine Gear Oil Check level Air Cleaner Indicator (if equipped) Check/Inspect/ Clean/Replace Water Separator Drain water and sediment
Daily
Walk-Around Inspections Check for leaks and loose connections Engine Crankcase Check oil level Cooling System Check Coolant level Air Cleaner Check service indicator/ Service air cleaner when needed Air Starter (if equipped) Check Lubricator oil level Air Tank (if equipped) Drain water and sediment Fuel Tank Drain water and sediment Water Separator (if equipped) Drain water Clutch (if equipped) Lubricate/Check/Adjust
Every 68 220 L (18 000 gal) of Fuel or 3000 Hours or Two Years
Water Temperature Regulator (Thermostat) Replace Cooling System (Long Life Coolant/Antifreeze only) Drain/Clean/Replace coolant
Every 90 000 L (24 000 gal) of Fuel or 4000 Hours or Three Years
Jacket Water Pump, Sea/Raw Water Pump, Alternator, Starting Motor, Turbocharger, and Air Compressor (if equipped) Inspect/Rebuild or exchange (if necessary)
Every 135 000 L (36 000 gal) of Fuel or 6000 Hours or Four Years
Cooling System (Long Life Coolant/Antifreeze only) Drain/Flush/Replace LLCA.
Daily
Walk-Around Inspection Check for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Air Cleaner Check service indicator/Service air cleaner when needed Air Starter (if equipped) Check lubricator oil level Air Tank (if equipped) Drain water and sediment Fuel Tank Drain water and sediment Water Separator (if equipped) Drain water Clutch (if equipped) Lubricate/Check/Adjust
Every 91 000 L (24 000 gal) of Fuel or 3000 Hours or Two Years
Water Temperature Regulator (Thermostat) Replace Cooling System (Long Life Coolant/Antifreeze only) Add extender Cooling System (Conventional Coolant/Antifreeze only) Drain/Clean/Replace coolant
Every 136 000 L (36 000 gal) of Fuel or 4000 Hours or Three Years
Jacket Water Pump, Sea/Raw Water Pump, Alternator, Starting Motor, Turbocharger, and Air Compressor (if equipped) Inspect/Rebuild or Exchange if necessary
Every 204 000 L (54 000 gal) of Fuel or 6000 Hours or Four Years
Cooling System (Long Life Coolant/Antifreeze only) Drain/Flush/Replace LLCA
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Marine Gear Check oil level Air Starter (if equipped) Check lubricator bowl oil level Air Cleaner Check service indicator/Service air cleaner when necessary Clutch Shift Collar Lubricate
OVERHAUL Every 760 000 L (200 000 gal) of Fuel for 1200-1350 rated rpm, 646 000 L (170 000 gal) of Fuel for 1800 rated rpm, 380 000 L (100 000 gal) of Fuel for 2100 rated rpm
(Fuel amounts are based on an average fuel consumption of 38 liters/hour (10 gallons/hour) for each maintenance interval. The liter quantity will not directly convert to the gallon quantity for the number of hours.) Cylinder Head, Connecting Rods, Pistons, Cylinder Liners, Turbocharger, Oil Pump, Spacer Plate, Fuel Ratio Control, Cam Followers, Fuel Transfer Pump, and Timing Advance Inspect/Rebuild or Exchange Piston Rings, Main Bearings, Rod Bearings, Valve Rotators, and Crankshaft Seals Install new Fuel Nozzles Test Fuel Injection Pump Test Crankshaft, Camshaft, Cam Bearings, Damper, Governor Inspect
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Marine Gear Check oil level Air Starter (if equipped) Check lubricator bowl oil level Air Cleaner Check service indicator/Service air cleaner when necessary Clutch Shift Collar (if equipped) Lubricate
Every 306 000 L (81 000 gal) of Fuel or 6000 Hours or Four Years*
Cooling System ( Long Life Coolant/Antifreeze only) Drain/Flush/Replace LLCA * First perform previous service hour items.
** The oil change interval is based on fuel consumption. Use fuel consumption as the best indicator of oil change interval. The sump capacity also determines oil change interval. Standardsump capacity requires oil and filter change at 250 hours. The deep sump capacity requires oil and filter change at 500 hours. Confirm the interval with Scheduled Oil Sampling or contact your Caterpillar dealer.
10
11
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Marine Gear Check oil level Air Starter (if equipped) Check lubricator bowl oil level Air Cleaner Check service indicator/Service air cleaner when necessary Clutch Shift Collar (if equipped) Lubricate
12
13
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 267 000 L (70 500 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 224 L (59 gal), these items occur at 500 hours. For larger optional sump capacity of 425 L (112 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
14
Top End Every 976 000 L (257 500 gal) of Fuel or 11 000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 1 952 000 L (515 000 gal) of Fuel or 22 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/ Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary Oil Pumps Inspect/Rebuild or Exchange if necessary
15
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 327 500 L (86 400 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 224 L (59 gal), these items occur at 500 hours. For larger optional sump capacity of 425 L (112 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
16
Top End Every 976 000 L (257 500 gal) of Fuel or 9000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 1 952 000 L (515 000 gal) of Fuel or 18 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary Oil Pumps Inspect/Rebuild or Exchange if necessary
17
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 386 500 L (102 000 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 224 L (59 gal), these items occur at 500 hours. For larger optional sump capacity of 425 L (112 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
18
Top End Every 976 000 L (257 500 gal) of Fuel or 7500 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 1 952 000 L (515 000 gal) of Fuel or 15 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/ Rebuild or Exchange if necessary
19
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 398 000 L (105 000 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 300 L (81 gal), these items occur at 500 hours. For larger optional sump capacity of 600 L (162 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
20
Top End Every 1 460 000 L (385 000 gal) of Fuel or 11 000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 2 920 000 L (770 000 gal) of Fuel or 22 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary Oil Pumps Inspect/Rebuild or Exchange if necessary
21
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 491 000 L (129 600 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 300 L (81 gal), these items occur at 500 hours. For larger optional sump capacity of 600 L (162 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
22
Top End Every 1 460 000 L (385 000 gal) of Fuel or 9000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 2 920 000 L (770 000 gal) of Fuel or 18 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary Oil Pumps Inspect/Rebuild or Exchange if necessary
23
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 582 000 L (153 600 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 300 L (81 gal), these items occur at 500 hours. For larger optional sump capacity of 600 L (162 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
24
Top End Every 1 460 000 L (385 000 gal) of Fuel or 7500 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 2 920 000 L (770 000 gal) of Fuel or 15 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary
25
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Leaks and Loose Connections Check engine Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 528 700 L (139 500 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 400 L (l06 gal), these items occur at 500 hours. For larger optional sump capacity of 830 L (219 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
26
Top End Every 1 942 000 L (512 500 gal) of Fuel or 11 000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 3 844 000 L (1 025 000 gal) of Fuel or 22 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary Oil Pumps Inspect/Rebuild or Exchange if necessary Piston Rings Install New
27
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 636 700 L (68 000 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 400 L (l06 gal), these items occur at 500 hours. For larger optional sump capacity of 830 L (219 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
28
Top End Every 1 942 000 L (512 500 gal) of Fuel or 9000 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 3 884 000 L (1 025 000 gal) of Fuel or 18 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary
29
When Required
Used Filter Inspection Inspect for debris
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Crankcase Check oil level Cooling System Check coolant level Belts/Hoses Check/Inspect Marine Transmission Oil Check level Air Starter Lubricator (if equipped) Check level Air Tank Drain water Engine Air Cleaner Check/Replace element Engine Oil Filter Differential Pressure Check Engine Fuel Filter Differential Pressure Check Driven Equipment Inspect/Check/Lubricate Daily Engine Log Sheet Daily recordings
Every 773 000 L (204 000 gal) of Fuel or 3000 Hours or 2 Years*
Cooling System (Engines Using Standard Type Antifreeze Only) Drain/Flush/Fill Cooling System (Engines Using LLCA Only) Add Extender
** For larger optional sump capacity of 400 L (106 gal), these items occur at 500 hours. For larger optional sump capacity of 830 L (219 gal), these items occur at 1000 hours. Refer to the Operation and Maintenance Manual for the correct oil change interval for your specific engine.
30
Top End Every 1 942 000 L (512 500 gal) of Fuel or 7500 Hours*
Cylinder Head Assembly Rebuild or Exchange Injectors Replace PAR Analysis Obtain after Top End
OVERHAUL Every 3 884 000 L (1 025 000 gal) of Fuel or 15 000 Hours*
All Top End Items Connecting Rods Inspect/Rebuild or Exchange if necessary Cylinder Liners Inspect/Rebuild or Exchange if necessary Pistons Inspect/Rebuild or Exchange if necessary Piston Wrist Pins Inspect/Exchange if necessary Spacer Plate Inspect/Exchange if necessary Cam Follower Lifters Inspect/Exchange if necessary Fuel Transfer Pump Inspect/Rebuild or Exchange if necessary Prelube Pump (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Governor (if equipped) Inspect/Rebuild or Exchange if necessary Mechanical Fuel Ratio Control (if equipped) Inspect/Rebuild or Exchange if necessary
31
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Oil, Engine Coolant, Marine Gear Oil***, Air Starter Lubricator Oil, Air Prelube Pump Lubricator Oil, and Woodward EGB29P Actuator Oil (if equipped) Check level Air Filter Differential Pressure, Oil Filter Differential Pressure, Fuel Filter Differential Pressure, and Driven Equipment Check Air Tank Drain water and sediment Fuel Tank (Day Tank if equipped) Drain water and sediment
Every 1 705 000 L (450 000 gal) of Fuel or 6000 Hours or Yearly*
Water Temperature Regulators Replace Oil Temperature Regulators Replace PAR Analysis Obtain
Every 2 130 000 L (562 500 gal) of Fuel or 7500 Hours or Yearly*
Sea Water Pump Rebuild or Exchange Water Pump Seals, Fuel Transfer Pump Seals, Crankshaft Seals, Prelube Pump Brushes, Exhaust Shield, and Damper for Leakage Inspect/Replace Woodward EGB29P Actuator Oil (if equipped) Replace Woodward EGB29P Actuator Operation (if equipped) Check for proper operation (reference SEBD9122)
TOP END OVERHAUL 5 500 000 L (1 500 000 gal) of Fuel or 20 000 Hours
Remanufacture or Rebuild: Cylinder Heads, Unit Injectors, Cylinder Head Intake and Exhaust Inserts, Cylinder Head Inner and Outer Valve Springs, Cylinder Head Valve Spring Guides, Cylinder Head Valve Locks, Cylinder Head Valve Rotocoils, Cylinder Head Intake Valves, Cylinder Head Exhaust Valves, Cylinder Head Dowels, Grind Valves and Seats (if not replaced), and Lap Valves and Seats (for full face contact)
32
OVERHAUL Every 11 000 000 L (3 000 000 gal) of Fuel or 40 000 Hours
Rebuild: Vibration Damper Bearings and Fluid, Centrifugal Filter Bearings, Starters, Cylinder Head and Woodward Actuator Replace: Piston Rings, Connecting Rod Bearings, Main Bearings, Camshaft Bearings, Rocker Arm Bearings, Injectors, Aftercooler Core, Accessory Group Bearings, Front and Rear Gear Train Bearings, Cylinder Head Valves and Valve Guides, Exhaust Manifold Seals and Bellows, Exhaust Shields, Intake Air Lines Seals, Inlet and Outlet Water Temperature Regulators and Seals, Oil Temperature Regulators and Seals, Fuel Rack Bearings, 3161 Governor, and Cylinder Head Valve Spring Guides Clean and Inspect: Oil Cooler Clean: Lube Oil Suction Screen
** Scheduled Oil Sampling or Oil Analysis (including infrared analysis) should be the determining factor for oil change intervals. *** See specifications of marine gear manufacturer for other maintenance.
33
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Oil, Engine Coolant, Marine Gear Oiling*** Air Starter Lubricator Oil, Air Prelube Pump Lubricator Oil, and Woodward EGB29P Actuator Oil (if equipped) Check level Air Filter Differential Pressure, Oil Filter Differential Pressure, Fuel Filter Differential Pressure, and Driven Equipment Check Air Tank Drain water and sediment Fuel Tank (Day Tank if equipped) Drain water and sediment
Every 2 274 000 L (600 000 gal) of Fuel or 6000 Hours or Yearly*
Water Temperature Regulators Replace Oil Temperature Regulators Replace PAR Analysis Obtain
Every 2 800 000 L (750 000 gal) of Fuel or 7500 Hours or Yearly*
Sea Water Pump Rebuild or Exchange Water Pump Seals, Fuel Transfer Pump Seals, Crankshaft Seals, Prelube Pump Brushes, Exhaust Shield, and Damper for Leakage Inspect/Replace Woodward EGB29P Actuator Oil (if equipped) Replace Woodward EGB29P Actuator Operation (if equipped) Check for proper operation (reference SEBD9122)
TOP END OVERHAUL 7 500 000 L (2 000 000 gal) of Fuel or 20 000 Hours
Remanufacture or Rebuild: Cylinder Heads, Unit Injectors, Cylinder Head Intake and Exhaust Inserts, Cylinder Head Inner and Outer Valve Springs, Cylinder Head Valve Spring Guides, Cylinder Head Valve Locks, Cylinder Head Valve Rotocoils, Cylinder Head Intake Valves, Cylinder Head Exhaust Valves, Cylinder Head Dowels, Grind Valves and Seats (if not replaced), and Lap Valves and Seats (for full face contact)
34
OVERHAUL Every 15 000 000 L (4 000 000 gal) of Fuel or 40 000 Hours
Rebuild: Vibration Damper Bearings and Fluid, Centrifugal Filter Bearings, Starters, Cylinder Head, and Woodward Actuator Replace: Piston Rings, Connecting Rod Bearings, Main Bearings, Camshaft Bearings, Rocker Arm Bearings, Injectors, Aftercooler Core, Accessory Group Bearings, Front and Rear Gear Train Bearings, Cylinder Head Valves and Valve Guides, Exhaust Manifold Seals and Bellows, Exhaust Shields, Intake Air Lines Seals, Inlet and Outlet Water Temperature Regulators and Seals, Oil Temperature Regulators and Seals, Fuel Rack Bearings, 3161 Governor, and Cylinder Head Valve Spring Guides Clean and Inspect: Oil Cooler Clean: Lube Oil Suction Screen
** Scheduled Oil Sampling or Oil Analysis (including infrared analysis) should be the determining factor for oil change intervals. *** See specifications of marine gear manufacturer for other maintenance.
35
Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Oil, Engine Coolant, Marine Gear Oil***, Air Starter Lubricator Oil, Air Prelube Pump Lubricator Oil and Woodward EGB29P Actuator Oil (if equipped) Check level Air Filter Differential Pressure, Oil Filter Differential Pressure, Fuel Filter Differential Pressure, and Driven Equipment Check Air Tank Drain water and sediment Fuel Tank (Day Tank if equipped) Drain water and sediment
Every 3 411 000 L (900 000 gal) of Fuel or 6000 Hours or Yearly
Water Temperature Regulators Replace Oil Temperature Regulators Replace PAR Analysis Obtain
Every 4 260 000 L (1 125 000 gal) of Fuel or 7500 Hours or Yearly
Sea Water Pump Rebuild or Exchange Water Pump Seals, Fuel Transfer Pump Seals, Crankshaft Seals, Prelube Pump Brushes, Exhaust Shield, and Damper for Leakage Inspect/Replace Woodward EGB29P Actuator Oil (if equipped) Replace Woodward EGB29P Actuator Operation (if equipped) Check for proper operation (reference SEBD9122)
TOP END OVERHAUL 11 000 000 L (3 000 000 gal) of Fuel or 20 000 Hours
Remanufacture or Rebuild: Cylinder Heads, Unit Injectors, Cylinder Head Intake and Exhaust Inserts, Cylinder Head Inner and Outer Valve Springs, Cylinder Head Valve Spring Guides, Cylinder Head Valve Locks, Cylinder Head Valve Rotocoils, Cylinder Head Intake Valves, Cylinder Head Exhaust Valves, Cylinder Head Dowels, Grind Valves and Seats (if not replaced), and Lap Valves and Seats (for full face contact)
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OVERHAUL Every 23 000 000 L (6 000 000 gal) of Fuel or 40 000 Hours
Rebuild: Vibration Damper Bearings and Fluid, Centrifugal Filter Bearings, Starters, Cylinder Head, and Woodward Actuator Replace: Piston Rings, Connecting Rod Bearings, Main Bearings, Camshaft Bearings, Rocker Arm Bearings, Injectors, Aftercooler Core, Accessory Group Bearings, Front and Rear Gear Train Bearings, Cylinder Head Valves and Valve Guides, Exhaust Manifold Seals and Bellows, Exhaust Shields, Intake Air Lines Seals, Inlet and Outlet Water Temperature Regulators and Seals, Oil Temperature Regulators and Seals, Fuel Rack Bearings, 3161 Governor, and Cylinder Head Valve Spring Guides Clean and Inspect: Oil Cooler Clean: Lube Oil Suction Screen
** Scheduled Oil Sampling or Oil Analysis (including infrared analysis) should be the determining factor for oil change intervals. *** See specifications of marine gear manufacturer for other maintenance.
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Daily
Walk-Around Inspection Inspect engine for leaks and loose connections Engine Oil, Engine Coolant, Marine Gear Oil***, Air Starter Lubricator Oil, Air Prelube Pump Lubricator Oil, and Woodward EGB29P Actuator Oil (if equipped) Check level Air Filter Differential Pressure, Oil Filter Differential Pressure, Fuel Filter Differential Pressure, and Driven Equipment Check Air Tank Drain water and sediment Fuel Tank (Day Tank if equipped) Drain water and sediment
Every 4 548 000 L (1 200 000 gal) of Fuel or 6000 Hours or Yearly*
Water Temperature Regulators Replace Oil Temperature Regulators Replace PAR Analysis Obtain
Every 5 700 000 L (1 500 000 gal) of Fuel or 7500 Hours or Yearly*
Sea Water Pump Rebuild or Exchange Water Pump Seals, Fuel Transfer Pump Seals, Crankshaft Seals, Prelube Pump Brushes, Exhaust Shield, and Damper for Leakage Inspect/Replace Woodward EGB29P Actuator Oil (if equipped) Replace Woodward EGB29P Actuator Operation (if equipped) Check for proper operation (reference SEBD9122)
TOP END OVERHAUL 15 000 000 L (4 000 000 gal) of Fuel or 20 000 Hours
Remanufacture or Rebuild: Cylinder Heads, Unit Injectors, Cylinder Head Intake and Exhaust Inserts, Cylinder Head Inner and Outer Valve Springs, Cylinder Head Valve Spring Guides, Cylinder Head Valve Locks, Cylinder Head Valve Rotocoils, Cylinder Head Intake Valves, Cylinder Head Exhaust Valves, Cylinder Head Dowels, Grind Valves and Seats (if not replaced), and Lap Valves and Seats (for full face contact)
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OVERHAUL Every 30 000 000 L (8 000 000 gal) of Fuel or 40 000 Hours
Rebuild: Vibration Damper Bearings and Fluid, Centrifugal Filter Bearings, Starters, Cylinder Head, and Woodward Actuator Replace: Piston Rings, Connecting Rod Bearings, Main Bearings, Camshaft Bearings, Rocker Arm Bearings, Injectors, Aftercooler Core, Accessory Group Bearings, Front and Rear Gear Train Bearings, Cylinder Head Valves and Valve Guides, Exhaust Manifold Seals and Bellows, Exhaust Shields, Intake Air Lines Seals, Inlet and Outlet Water Temperature Regulators and Seals, Oil Temperature Regulators and Seals, Fuel Rack Bearings, 3161 Governor, and Cylinder Head Valve Spring Guides Clean and Inspect: Oil Cooler Clean: Lube Oil Suction Screen
** Scheduled Oil Sampling or Oil Analysis (including infrared analysis) should be the determining factor for oil change intervals. *** See specifications of marine gear manufacturer for other maintenance.
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