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NGHIEN CU AP DUNG QUY TRNH SAN XUAT SACH HN CHO DOANH NGHIEP THUOC DA HANG LI
MUC LUC
CHNG 1 : HIEN TRANG SAN XUAT CUA DOANH NGHIEP THUOC DA HANG LI CHNG 2 : C HOI SAN XUAT SACH HN CHO DOANH NGHIEP THUOC DA HANG LI CHNG 3 : TIEN TRNH ANH GIA SAN XUAT SACH HN CHO DOANH NGHIEP THUOC DA HANG LI KET LUAN VA KIEN NGH TAI LIEU THAM KHAO
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CHNG 1 : HIEN TRANG SAN XUAT CUA DOANH NGHIEP THUOC DA HANG LI
1. TONG QUAN HOAT ONG SAN XUAT TAI C S SAN XUAT Ten c s : Doanh nghiep thuoc Da Hang Li a ch : 16/15 Au C, P. 9, Q. Tan Bnh, TP.HCM. Nganh cong nghiep: Thuoc da San pham : da nt (da co o day hn cac san pham da khac). ac iem noi bat nhat la chu c s va cong nhan eu la ngi goc Hoa. Cong nghe trc ay la cong nghe co nguon goc t Trung Quoc. * ac iem cua c s: Nguyen lieu san xuat cua c s la da trau ti. Dien tch c s ln nhng bo tr nha xng cha hp ly. Cong tac ve sinh nha xng cha c quan tam, mac du khu vc kho (khu vc hoan thien san pham) c bo tr cach biet vi khu vc t va dien tch khu vc nay kha ln nhng cac cong oan trong khu vc nay bo tr rat lon xon, khong thuan tien khi thao tac.
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Doanh nghiep Hang Li Dien tch khu vc san xuat (m2) - Tret:600 So cong nhan 10 Cong nghe thuoc Crom Cong suat (Kg/ngay) 300 Nguyen lieu san xuat : da ti (T/nam) 70 ien SX (KW/h) 2000 Nc thai 30 Lu lng (m3/ngay) Tai s dung Chat thai phat sinh 80 (Kg/ngay) Chat thai ran Thai bo 40 (Kg/ngay) Kh thai Xem chi tiet tai bang 4 He thong x ly Nc thai ho nc thai langthai
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1.1 Nguyen vat lieu san xuat va th trng tieu thu Ve nguyen vat lieu san xuat: (i) da nguyen lieu: s dung da ti; (ii) hoa chat s dung: hoa chat s dung la hoa chat ngoai nhap. Nguon nc s dung: nc gieng khoan. Ve th trng tieu thu: san pham chu yeu tieu thu th trng trong nc. 1.2 Tnh hnh quan ly va x ly chat thai tai cac c s Nc thai: nc thai ch c cho qua ho lang s bo trc khi thai thang ra nguon tiep nhan. Chat thai ran: chiem khoang 40-45% khoi lng da nguyen lieuphan ta nao trc khi thuoc chiem khoang 30% va phan nao bo sau khi thuoc chiem khoang 10-15%. Kh thai: tai c s phat sinh mui hoi rat nang, tuy nhien hau nh chu c s khong quan tam en van e nay. 7
Thuoc Ep nc, canh li Thuoc lai, trung hoa An dau, nhuom Ham va ra Ep, say, tia,vo mem Thoi bong, sn say Thanh pham
1. Nguyen lieu: Da nguyen lieu: da trau ti c mua tap trung t cac c s giet mo Quan 12, Hoc Mon. Hoa chat: hau het cac loai hoa chat s dung eu la hang ngoai nhap (c, Y, Phap), ch co voi va muoi la san xuat tai Viet Nam. Nguon nc s dung: nc ngam khai thac t gieng khoan sau khoang 35-40 m.
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x x
x x
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21 2.070
11.200 5.610 2.080 2.560 612 234 3.960 4.320 414 100 738 306 786 607 33 224 313 42 141 151 18 100 480 300 30 190 270 100 150 380 200 50
6. Cong oan an dau, nhuom - Nc xa lan 1 3,0 - Nc xa lan 2 3,5 - Nc xa lan 3 TCVN 5945 1995 (B) 3,1 5,5 -9
2.600 1.120
3.2
Van e chat thai ran Loai chat thai ran STT Thanh phan Mun nao & ra da thuoc 241 29,78 14,2 Ra da sau thuoc & bui t qua trnh vo anh chai 312 132 26,84 -
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3.3 TT 01 02 03 04 05 06 07 08 09
Van e kh thai Thong so o on Nhiet o o am Toc o gio Bui SO2 NH3 H2 S CO n v dBA
0C
CHNG BA: CAC C HOI SAN XUAT SACH HN CHO DOANH NGHIEP THUOC DA HANG LI
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5. Thay oi cong nghe 6. Tuan hoan va tai s dung 7. Thay oi san pham Tuy nhien, tai doanh nghiep nghien cu ch co the ap dung c 04/07 nhom, cac giai phap o la: - Quan ly noi vi; - Kiem soat qua trnh; - Cai tien thiet b; - Tuan hoan va tai s dung.
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CHNG 3: TIEN TRNH ANH GIA SAN XUAT SACH HN CHO DOANH NGHIEP THUOC DA HANG LI
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1. Bc 1: Khi ong
Ban lanh ao cam ket tien hanh nghien cu va ap dung chng trnh san xuat sach hn. Thanh lap nhom anh gia san xuat sach hn: nhom thc hien bao gom 2 nhom chnh: Nhom lanh ao: 01 Pho Giam oc ky thuat; 01 Quan oc xng; Nhom lam viec: 01 can bo ky thuat, 01 cong nhan, 01 chuyen gia san xuat sach hn ngoai doanh nghiep.
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Thong tin 1. S o nha may 2. S o cong nghe 3. S o cong nghe the hien dong thai
Nhan xet Khong c cung cap c cung cap Khong ay u (s dung va tieu hao nang lng khong c cung cap chi tiet)
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Phieu cong tac 2: thong tin chung khao sat cho 1 me san xuat
Nguyen lieu chnh: Da ti Hoa chat - Biocides - Hp chat hu c co nhom chc Halogen - Dung moi hu c (khong cha nhom chc halogen) - Hoa chat be mat - Phc chat EDTA va NTA - Chat tay voi Ammonium - Hoa chat thuoc + Chromium + Syntans va resins - Hoa chat nhuom - Hoa chat hoan thien be mat san pham - Hoa chat khac: + Chat khong tham nc + Chat ham Brominated Nc Nguon nang lng s dung: ien :dung cho chieu sang, hoat ong van phong, san xuat Cong suat Phng phap x ly cac dong thai n v Kg kg So lng 3.160 690
M3 Kw/h Kg/ngay X ly s bo
2. Bc 2: phan tch cac giai oan trong quy trnh cong nghe
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AU VAO - Nc - Nc - Chat tay m - Na2CO3 - Chat chong thoi - Nc - Na2S - Voi, muoi an - Nc - (NH3)2SO4 - Chat tay m E93 - Men P7 - Nc - Muoi an NaCl - Axit formic - Axit sunfuric 98% - Nc - Cr2O3 - NaHCO3 - Nc - Axit formic - Cr2O3 - HCOONa - NaHCO3 - Nc - Dau, mau - Axit formic - Nc - Axit formic - Nhiet - Sn
QUY TRNH SAN XUAT Da nguyen lieu Nao tht, m tha Tay m Ngam voi, tay long, xe Tay voi, lam mem Ngam axit Thuoc Ep nc, canh li Thuoc lai, trung hoa An dau, nhuom Ham va ra Ep, say, tia,vo mem Thoi bong, sn say Thanh pham
AU RA - Nc ra da - Tht, m tha - Nc thai cha nhieu m - Nc thai cha voi - Long, lp da trong - Nc thai cha voi - Nc thai cha axit - Nc thai cha hoa chat thuoc, crom - Nc thai - Mun bao sau thuoc - Nc thai cha hoa chat thuoc, crom - Nc thai cha dau, hoa chat nhuom - Nc thai cha axit - Nhiet tha - Reo da, bui da - Nhiet tha - Bui sn
Phieu cong tac 4: Hien trang quan ly mat bang san xuat
V tr Chuan b nguyen lieu Cac sai sot trong quan ly mat bang Bo tr khong gon gang nc thai chay tran co lan hoa chat tren nen xng dnh bam vao nguyen lieu bac nhac khong c tap ket theo khu vc Dung cu cha hoa chat sap xep khong trat t Khong co mng thu gom nc thai hp ly San nha khong c ve sinh Con nhieu v tr am t do nc thai t cong oan thuoc tran qua May moc thiet b sap xep cha hp ly, khong thuan tien cho thao tac
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Lo say
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Tay m
- Da sau nao - Nc - Chat tay m - Chat chong thoi - Na2CO3 - Da sau khi tay m - Nc - Na2S - Voi - Da sau khi tay long - Nc - (NH3)2SO4 - Chat tay m E93 - Men sinh hoc P7 - Da sau khi tay voi - Muoi NaCl - Axit formic - Axit sunfuric - Nc - Da sau ngam axit - Cr2O3 - NaHCO3 - Nc
2.900 kg 10,4 m3 8 kg 3 kg 14,5 kg 3.115 kg 8,4 m3 50 kg 150 kg 1.932 kg 19,9 m3 4 kg 4 kg 1 kg 1.922 kg 150 kg 2 kg 3 kg 9 m3 2.246 kg 150 kg 90 kg 4,5 m3
3.115 kg
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1.932 kg
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1.922 kg
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Ngam axt
2.246 kg
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Thuoc crom
- Da sau thuoc
3.362 kg
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ST T
08 09
Cong oan
Lng
1.237 kg 1.245 kg
Nc thai
1,3 m3 4 m3 (1,5 kg hoa chat)
Kh thai
- Da sau thuoc - Da sau khi canh li - Nc - Axit formic - Chat lam mem WF - HCOONa - Na2CO3 - Da sau khi thuoc lai - Nc - Mau - Dau - Da sau khi an dau, nhuom - Nc - Axit formic - Da sau khi ham, ra - Nhiet - Da sau khi vo mem - Sn - Nhiet - Da sau khi thoi bong, sn say
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An dau, nhuom
1.261 kg
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Ham va ra
1.258 kg
4,7 m3 (+ 4 kg hoa chat) 188 kg (reo da, mun t cong oan cha nham) Bui Nhiet tha Hi dung moi Nhiet tha 108 kg (reo da)
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1.070 kg
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1.070 kg 10 kg
1.080 kg
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Thanh pham
1.080 kg
972 kg
Nc thai
Kh thai
3.
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Phieu cong tac 7: Tom tat cac cong oan co phat thai va kha nang SXSH
Kha nang Cong oan Giam nguon thaI Kiem soat mat bang SX Co Co Co Co Co Co Co Co Co Co Co Co Co Khong Thay oi vat lieu Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Kiem soat quy trnh tot hn Co Co Co Co Co Co Co Co Co Co Co Co Co Khong Cai tien thiet b Khong Khong Khong Co Co Co Co Co Co Co Co Co Co Khong Thay oi cong nghe Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Khong Tuan hoan Tai s dung, tuan hoan tai cho Co Co Khong Co Khong Khong Co Khong Co Co Co Co Co Co Tao san pham phu Co Co Co Co Co Co Co Co Co Co Co Co Co Co
Chuan b nguyen lieu Nao tht, m tha Tay m Ngam voi, tay long, xe da Tay voi, lam mem Ngam axt Thuoc crom Ep nc, canh li Thuoc laI, trung hoa An dau, nhuom Ham va ra Ep, say, tia da vo mem ThoI bong, sn say Thanh pham
Phieu cong tac 8: La chon cac phng an SXSH co kha nang thc hien
TT Kha nang SXSH V tr san xuat Phan loai Thc hien ngay I 1 2 3 4 5 6 7 8 II 9 Quan ly tot mat bang san xuat Lam mang thu nc di ong Ep nc, canh li X X X Chuan b nguyen lieu Tat ca cac cong oan Tat ca cac cong oan Trong quay Tat ca cac cong oan X X X X X Can xem xet them Loai bo
Hp ly hoa cac cong oan ra nguyen Tat ca cac cong oan lieu, thiet b Xay dng khu cha hoa chat rieng biet Bo tr khu tap ket da va nao bac nhac Ve sinh nha xng Bo tr khu vc cha chat thaI rieng biet Xay dng mng thu gom nc thai Kiem tra, bao dng may moc, thiet b Thay oi nguyen lieu Thay the hoa chat Thuoc, voi
III 10 11 12 IV 13 14 15 V 15 VI 16 17 18 VI 19 20 21
Kiem soat quy trnh Kiem soat chat che cac cong oan ve sinh thiet b chong lang ph nc Kiem soat toc o quay cua trong quay Kiem soat hoa chat s dung Cai tien thiet b ToI u hoa kha nang lam viec cua cac thiet b hien co Bo sung cac thiet b o lng S dung thung tron ch Y Thay oi quy trnh cong nghe Thay the hnh thc ra lien tuc bang ra theo me Tai s dung, tuan hoan tai cho Crom Nc ra nguyen lieu au vao S dung quay vong nc voi Tao san pham phu Thu hoi dung moi tay m Thu hoi m tha, tht Thc an cho cho Thuoc Nao tht, m tha Xe da X X X Thuoc Chuan b nguyen lieu Ngam voi X X X Tat ca cac cong oan X Tat ca cac cong oan Trong quay, thuoc, voi Trong quay X X X Tat ca cac cong oan Trong quay Tat ca cac cong oan X X X
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Phieu cong tac 10: Phan tch tnh kha thi ve kinh te
TT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Bien phap SXSH can phan tch ve mat kinh te Lam mang thu nc di ong Hp ly hoa cac cong oan ra nguyen lieu, thiet b Xay dng khu cha hoa chat rieng biet Bo tr khu tap ket da va nao bac nhac Ve sinh nha xng Bo tr khu vc cha chat thai rieng biet Xay dng mng thu gom nc thai Kiem tra, bao dng may moc, thiet b Thay the hoa chat Thay the hnh thc ra lien tuc bang ra theo me Tai s dung crom Tai s dung nc ra nguyen lieu au vao S dung quay vong nc voi Thu hoi dung moi tay m Thu hoi m tha, tht Thc an cho cho au t 5 15 3 15 10 50 20 100 3 3 10 Thi gian hoan von (nam) 1 2 0.5 2 1 4 2 5 1 1 2 Mc o kha thi Cao Cao Cao Cao Cao Cao Cao Cao Trung bnh Trung bnh Trung bnh Cao Cao Trung bnh Cao Cao
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Phieu cong tac 11: Phan tch cac kha canh moi trng
T T Bien phap SXSH can phan tch ve kha canh moi trng Dang o nhiem ang ton tai Nc Hoa chat lan vao nc Chat thai ran chat thai ran va nc Nc Nc Nc Nc Mc o gi m t i l ng o nhi m 10% 50% 30% 20% 30% 50% 20% 50% anh gia chung ve Moi trng Cao Cao Thap Trung bnh Cao Cao Cao Cao
1 Lam mang thu nc di ong 2 Xay dng khu cha hoa chat rieng biet 3 Bo tr khu tap ket da va nao bac nhac 4 Bo tr khu vc cha chat thai rieng biet 5 Xay dng mng thu gom nc thai 6 Thay the hoa chat 7 Thay the hnh thc ra lien tuc bang ra theo me 8 Tai s dung crom
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e xuat nhng giai phap san xuat sach hn kha thi nhat di ay: Bo tr lai mat bang khu vc san xuat Xay dng khu cha hoa chat rieng biet Bo tr khu vc tap ket da va nao bac nhac t cac tam da ti rieng biet Ve sinh nha xng Bo tr khu vc cha chat thai rieng biet Bo tr khu vc cha da phen rieng biet Thiet ke cac mang thu nc di ong Xay dng cac mng thu nc S dung quay vong nc voi Tai s dung chrome
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6.
Phai co s phoi hp lien nganh ma ac biet la s phoi hp gia cac c quan nghien cu ve hoa hoc, ky thuat va moi trng. Ban hanh cac hng dan ve ky thuat cu the. Ban than doanh nghiep phai nghiem tuc thc hien va theo doi tien trnh san xuat sach hn. Nang cao trnh o cho lanh ao, can bo doanh nghiep ve lnh vc san xuat sach hn. Pho bien ke hoach san xuat sach hn trong doanh nghiep.
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KET LUAN Hau het cac c s thuoc da va va nho eu nam trong khu dan c, co mat bang chat hep. Cong nghe thuoc da c oi mi theo cong nghe chung cua the gii nhng cha ap dung ay u, ac biet la khong thc hien viec phong nga va kiem soat o nhiem. Hai van e moi trng chnh la nc thai khong c x ly va lng chat thai ran can tieu huy rat ln. Viec quy hoach bo tr lai a iem cho cac c s theo chng trnh giai toa hien nay cha hp ly. Nghien cu san xuat sach hn ch mi dng lai bc phan tch la chon cac c hoi va giai phap. Ket qua nghien cu thc te va tham khao tai lieu co the ket luan SXSH la giai phap kiem soat o nhiem co chi ph thap va kha thi oi vi cac c s thuoc da va va nho.
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KIEN NGH
Cac c quan chc nang lien quan co s phoi hp quy hoach lai hp ly a iem phuc vu viec di di cac c s thuoc da. Nghien cu xay dng ke hoach phong nga va kiem soat o nhiem chung cho toan nganh thuoc da. Ho tr xay dng dng mot mo hnh san xuat ket hp cong nghe hien ai vi viec ap dung san xuat sach hn. Phai co chnh sach u ai, tr giup ve mat tai chnh e cac c s co the de dang vay von thc hien ap dung va duy tr cac giai phap SXSH.
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TAI LIEU THAM KHAO 1. Trung tam Thong tin Khoa hoc Cong nghe, Tai lieu dch t sang che nc ngoai nganh Thuoc da, 2002. 2. S Khoa hoc Cong nghe & Moi trng Tp.HCM, So tay hng dan X ly o nhiem moi trng trong san xuat tieu thu cong nghiep - Tap 3 X ly o nhiem nganh thuoc da, 1998. 3. Vien nghien cu Da-Giay, e tai nghien cu Cong nghe san xuat da bong dung cho noi a va xuat khau, 1994. 4. Vien nghien cu Da-Giay, e tai nghien cu S dung da vang trau bo e san xuat cac mat hang da vang co chat lng va gia tr cao, 1994 5. IER, Tai lieu bai giang mon hoc : ngan nga va giam thieu o nhiem cong nghiep 2006 6. TP.HCM, Khoa ao tao thu li t san xuat sach hn 2002 7. Va mot so trang web lien quan en san xuat sach hn.
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Tham kh o
Kinh nghi m s n xu t s ch hn t cc ngnh ngh khc: http://cpi.moit.gov.vn/ http://www.vncpc.org/newsandevent.asp?pid=40&nid=393 H ng d n SXSH trong ngnh bia: http://cpi.moit.gov.vn/Index.aspx?NewID=457E&CateID=261 H ng d n SXSH trong ngnh gi y: http://cpi.moit.gov.vn/Index.aspx?NewID=458E&CateID=262 H ng d n SXSH trong ngnh tinh b t s n: http://cpi.moit.gov.vn/Index.aspx?NewID=461E&CateID=264 H ng d n SXSH trong ngnh luy n thp: http://cpi.moit.gov.vn/Index.aspx?NewID=633E&CateID=271
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