Professional Documents
Culture Documents
A) Chun b lp trnh
B) M lnh G
C) M lnh M
D) M lnh T,S v M
E) M lnh D v H
F) Chng trnh v d
Chng A
Chun b lp trnh
1.
Chng trnh l g ?
O0001
G91 G28 Z0 T9001
M06
N1
G90 G00 G54 X90.0 Y105.0;
2.
Lp chng trnh l g?
3.
Miu t
M dng c
Phay mt u
02
Khoan
03
O0001
G91 G28 T9001;
M06;
N1;
G90 G00 G54 X90.0 Y105.0
................
4.
5.
5.1
Trnh t lm vic
Phn ny s miu t trnh t thc hin gia cng sn phm hon chnh, bao
gm c vic lp chng trnh. Hiu v tin hnh theo cc bc sau, cng
vic s c tin hnh mt cch hiu qu.
1.Nghin cu bn v xc nh yu cu gia cng
Lp k hoch
sn xut v
lp trnh
Thit lp
5.Bt ngun cho my cng c
6.Nhp chng trnh vo my
7.Lu chng trnh vo b nh
8.Lp dng c v phi ln my
9.o v nhp vo gi tr b chiu cao v bn knh
Sn xut
hng lot
Sn xut
hng khi
5.2.
Cc mc cn kim tra
Cc mc cn kim tra trc khi gia cng c tm tt theo bng sau.
Kim tra nhng mc ny m bo qu trnh gia cng ch nh xc v an
ton
1
2
3
4
c bn v
5
6
7
8
9
1
Cc iu
kin gia
cng
2
3
4
5
6
1
2
Nhp
chng
trnh
3
4
5
6
7
8
Cc mc kim tra
Dung sai trn bn v?
Hiu c cc k hiu th hin chnh xc cha ?
Bit r vt liu v hnh dng phi cha?
Hiu r cc qu trnh thc hin trc v sau trn trung tm
gia cng cha?
Hiu c mu cht khi gia cng cha?
Xc nh chnh xc gc phi cha?
Hiu r v phi cha?
c k tt c cc kch thc v ghi ch trn bn v cha?
C gi sch s bn vv chc chn rng khng cn thng
tin no khng hiu.
Cc mc kim tra
Cc iu kin gia cng ph hp vi hnh dng v vt liu
phi khng.?
Phng php nh v chun cha ?
La chn ng dng c ct cha?
Th t cc bc gia cng c ph hp vi hnh dng v
vt liu phi khng ?
Liu c kh nng va p trong qu trnh gia cng?
Chun b phiu cng ngh cha?
Cc mc kim tra
Liu chng trnh ang c vit c ph hp vi hnh
dng v vt liu phi khng?
Chng trnh c c lp theo cc bc gia cng hay
khng
Du chm thp phn c c nhp y vo cc gi tr
s hay khng?
Du (+,-) c nhp trc cc gi tr s ng cha?
Ch chy dao s dng (chy dao nhanh, chy dao gia
cng) s dng ng cha?
Lng chy dao tip cn v lng chy dao ct xc
nh cha?
kim tra tt c d liu nhp vo chnh xc cha?
Liu c nhng li ngu nhin trong chng trnh do mt tp
trung hay khng?
1
Kp dng
c
(Mouting
Tool)
2
3
4
5
6
7
8
9
10
11
1
2
3
B dao
(Tool
Offset)
4
5
6
7
8
9
10
11
1
2
3
4
Cc mc kim tra
i dao v phn chui dao c lm sch trc khi kp
cha?
Dng c c th b mn hoc m khng ?
Hnh dng v vt liu dng c ph hp vi phi khng?
Dng c c kp ln i dao ng cha?
Chiu di dng c c ph hp khng?
Khi kp trc dao khot ln trc chnh, u dng c c
hng ngc vi hng di chuyn ca dng c khng?
Tt c dng c c ng k cha?
M dng c c c nhp chnh xc khng?
M s dng c c phn phi ph hp vi kch thc
dng c khng?
lu n khong cch lin k vi dng c c ng
knh ln cha?
Trong kho dao c b tr hp l cc khong trng gia l t
dao to v dao nh cha?
Cc mc kim tra
Cng tc Door Interlock c t v tr Nomal cha?
Ca ng cha?
Trong qu trnh thao tc b dao, cn cn nhc xem c th
gy va p dng c hay khng?
Tc dng c bt to ng cha?
Gi tr h ta phi c t ng cha ?
Gc phi c tnh ton tr( hoc cng) vi bn knh
dng c bt to cha ?
Khi tin hnh o d liu b chiu di dng c, gi tr Z ca
h ta s dng t v khng cha?
Hng b dao ng cha ?
Kim tra m s dng c oc b cha?
Kim tra d liu b hnh hc, b mn v h to h thng
c s dng cho vic b dao cha ?
Kim tra d liu b bn knh v chiu cao dng c ng
cha?
Cc mc kim tra
Kho DOOR INTERLOCK c t vo v tr Nomal
cha ?
Ca ng cha?
bt ch chy tng khi lnh hay cha?
Bc tin dao v tc ct ph hp cha?
5
6
7
8
Chy th
khng ct
(Dry run)
9
10
1
2
3
4
Chy ct
th
(Test
cutting)
5
6
7
8
9
10
11
12
13
14
o lng
(Measuring)
1
2
3
4
5
6
7
10
8
1
sn xut
hng lot
(Mass
production)
2
3
4
5
6
11
6.
6.1.
12
6.2.
S th t (Sequence number)
S th t s dng tm kim hoc gi ti v tr mt dng lnh ang s
dng, hoc tm mt v tr m bn mun sa cha chng trnh d dng.
S th t c th hin bng mt s gm 5 ch s theo sau k t N.
Thng thng, s t t dng ch nh mt phn chng trnh, s dng
cho mt dng c ct xc nh theo th t.
O0001
G91G28Z0T9001
M06;
N1;------------------------------------------------ S th t
G90G00G54X90.0Y105.0;
G91G28Z0M05;
M01;
M06;
N2;------------------------------------------------ S th t
G90G00G54X0Y0;
M30;
1.
2.
Nu mt s th t c s ch s ln hn 5, th 5 ch s t v tr c gi tr
nh nht c nhn l s th t
Khng nht thit phi s dng s th t.
Nu mt dung lng chng trnh qu di v vt qu sc cha ca b
nh th t s th t vo v tr bt u ca mi nguyn cng (hay bc),
hoc khng s dng s th t, iu ny s gip tit kim b nh.
13
6.3.
O0001;
G91G28Z0T9001;
M06;
N1;
G90G00G54X90.0Y105.0;
G43Z30.0H1S440T502;
M01;
M06;
N2;
G90G00G54X0Y0;
G43Z30.0H2S800T503;
G91G28Z0M05;
M01;
M06
6.4.
a ch (Address)
S dng ch ci trong bng Alphabet nh ngha mt a ch.
G01 Z0
F2000
a ch
6.5.
D liu (Data)
Nhng s (bao gm k hiu v du chm thp phn) theo sau a ch
c gi l D liu.
G01 Z0 F2000
D liu.
ch
Ngoi ra, cc thng tin khc a vo h thng NC cho vic gia cng phi
cng c gi l d liu.
Xc nh r kiu ca d liu t vic gii thch khi lnh
14
6.6.
T lnh (Word)
T lnh l n v nh nht gi mt chc nng xc nh. Mt t bao gm
c a ch v d liu.
G01
Z0
F2000
T
6.7.
ch
6.8.
Tm tt
Mt chng trnh bao gm cc t lnh, s kt hp ca a ch v d liu,
mt khi lnh bao gm nhiu t lnh, nh c minh ho sau y:
O0001;---------------------------------------s chng trnh.
G91G28Z0T9001;-------------------------khi lnh
N1;--------------------------------------------s th t
G90G00G54X90.0Y105.0;
on
G91G28Z0M05;---------------------------khi lnh.
chng
M01;
Chng
trnh
M06;
trnh
N2;------------------------------------------- s th t.
G90G00G54X0Y0;----------------------- khi lnh
on
:
chng
trnh
G91G28Z0M05;
M30;----------------------------------------- khi lnh
15
7.
7.1.
7.1.1.
Trc
X
Y
Z
Lot my MV,SV,SVD.
Cc trc iu khin v hng ca chng c xc nh nh sau:
B phn
chiu dng(+) v m(-)
Bnmy
chiu +
v bn tri, nu quan st t mt trc my ti phi
Bn my
chiu +
hng ra mt phng trc ca my.
(Hng quan st t thn my n phi)
u trc
chiu +
chnh
i ln ,quan st my t mt trc
(hng ln, quan st theo chiu t phi ln trc quay
ca dng c).
16
7.2.
Trc c
iu khin.
Chuyn ng thc.
Chuyn ng gi nh khi lp
trnh
Vi lnh Y+__ th bn my
chy v pha ngi iu khin.
Y
Vi lnh Z+__ th bn my i
ln, theo hng nhn t mt
trc
17
Nu dng c c gi nh l
di chuyn trong khi bn my
khng chuyn ng, c ngha
l dng c di chuyn sang phi
Nu dng c c gi nh l
di chuyn trong khi bn my
khng chuyn ng, c ngha
l dng c di chuyn sang t
v tr ngi iu khin ti thn
my
Cng hng vi chuyn ng
thc
18
8.
im gc phi
Khi a ra lnh di chuyn dng c ct ti im A, v d, nu khng c
im tham chiu, my s khng th tm c to im A.
im tham chiu c thit lp cho chng trnh c gi l im gc
phi, im (X0,Y0,Z0).
Trong chng trnh, gi tr to (X,Y,Z) c tham chiu vi im gc
phi. Theo , gc phi phi c xc nh r rng.
im gc phi nn c xc nh ti im m c th xc nh mt cch
thun tin. Vic xc nh gc phi lm cho cho vic lp trnh tr ln d
dng cng nh l m bo chnh xc.
Trn bn v, gc phi c k hiu nh sau:
<V d v t im gc phi>
1).V d v t gc phi ti tm d dng tnh ton to tm l, hoc
cc hc trn. (pocket)
2).Khi dng hnh hc ca chi tit gia cng c tnh i xng, chn gc phi
nh hnh v tnh ton to d dng.
19
9.
To lp trnh
xc nh chuyn ng ca dng c ct t im hin ti ti im tip
theo (im ch ), s dng 2 kiu lnh sau y :
1. Lnh tuyt i .
2. Lnh gia s.
Khi vit chng trnh, phi hiu r bn cht ca tng loi to ny,
s dng hp l.
9.1.
Lnh tuyt i
Lnh tuyt i nh ngha ta mt im bng khong cch, c du (+)
,(-) xc nh, t im gc phi (X0,Y0,Z0).
Ch lnh tuyt i c xc nh vi lnh G90.
Lnh vi h to tuyt i(1)
To ca im (1) v (2) vit trong
h to tuyt i
G90 X100 Y10.0;............(1).
X-20.0Y20;.....................(2).
1. Du dng c th b nhng
du m th phi c vit y
.
X+10.0 X10.0
Y+10.0 Y10.0
2. Gi tr c vit trong (O,O)
trong hnh bn tri l gi tr
to ca (X,Y).
20
21
9.2
Lnh gia s
Lnh gia s nh ngha to mt im bng cch ch ra khong cch di
chuyn ti im ch t im hin ti. Chiu dng ch ra rng im
nm theo hng dng so vi im hin ti.
Ch lnh gia s c xc nh vi lnh G91
Din t lnh gia s (1)
S dng lnh gia s di chuyn dng c t im (1) ti im (2).
G90X10.0Y10.0;...................................(1).
G91X-30.0Y10.0;..................................(2).
b
1). Vi to du dng c th
nhng du m th khng
c b.
X+30.0
X30.0.
Y+10.0
Y10.0.
2). Gi tr c vit trong (O,O)
trong hnh bn l gi tr to
ca (X,Y)
22
9.3.
Tm tt
S khc nhau gia lp trnh theo to tuyt i v gia s c tm tt
theo bng di y.
Lp trnh tuyt i
Lp trnh tng i
K t a ch.
G90(X_;Y_;Z_;)
G91(X_;Y_;Z_;)
ngha du (+,-)
th hin vng tn ti ca hng chuyn ng tip
im
theo ca dng c
ngha ca gi tr s.
khong cch so vi gc Hnh trnh cn di
phi
chuyn tip theo
im tham chiu .
im gc phi
V tr dng c hin ti.
(X0,Y0,Z0).
Ni chung, mt chng trnh thng c vit theo lnh tuyt i. Lnh
gia s thng c s dng khi lp trnh gia cng nhng phn lp i lp
li theo tng bc c nh.
23
10.
Xc nh iu kin ct gt.
Cc iu kin ct gt c thit lp
khi lp chng tr nh c nh hng ln
n s an ton, hiu sut v chnh
xc gia cng, c chn khi lp chng
trnh. Cc iu kin ny phi c kim
tra cn thn.
Sau y l 4 iu kin ct gt cn phi
quan tm khi gia cng
ch
ch
24
11.
M G
M M
M S
M F
M T
M D
M H
Cc dng m lnh
Mt chng trnh c lp bng cch s dng k t v ch s. Cc
m lnh G,M,S,F,T,D,v H l th hin cc chc nng chnh.
Chi tit v cc m lnh ny s c trnh by chng B v cc chng
k tip.
Bng di y s khi qut cc chc nng trn.
Cc chc nng.
Ch ra phng php gia cng trong mi khi lnh hoc chuyn ng
theo cc trc. Trc cc lnh ny, NC s chun b cho chuyn ng
trong mi khi lnh. V l do ny, chc nng G cn c gi l chc
nng chun b.
Gi l cc chc nng ph v lm vic nh mt chc nng h tr cho
chc nng G.
V d :M08;.................. .bt dung dch lm ngui.
M09;....................tt dung dch lm ngui.
t tc quay ca trc chnh .
V d :S400;..................l tc trc vi 400vng/pht.
t tc tin dao
V d :F100;..................l lng tin dao 100mm/pht.
Ch nh m s dng c.
V d :T1;......................l gi dng c ct s 1.
Ch nh m s b bn knh dng c
V d:D1;.......................b bn knh dng c theo gi tr lu trong a
ch 1 ca b nh.
Ch nh m s b chiu di dng c
V d :H01.....................b chiu di dng c theo gi tr lu trong
a ch 1 ca b nh.
25
T v a ch
Bng di y a ra v gii thch cc T v a ch c s dng trong
chng trnh :
Chc nng
S chng trnh
S th t
Chc nng chun
b.
a ch
:(ISO)/O(EIA).
N
G
ngha.
S chng trnh
S th t
Dng chuy n ng
Lnh di chuyn theo cc trc:
Cung bn knh, gc R.
To tm ....
X,Y,Z,A,B,C
R
I,J,K
F
S
Chc nng hn hp
M
B
H
P,U,X
P
P,Q
P
S hiu dng c s ,m s b
dng c .
iu khin tt m my.......
.........................................
M s b
Thi gian dng.
gi chng trnh con.
S ln lp trong chng trnh
m s ln lp trong chng trnh
con
M s b dng c
Dng
S chng trnh
nh r s tip theo
Lp i lp li
26
T v a ch
Bng di y gii thch s khc bit ca T v a ch trong chng
trnh.
a ch
ngha
B
C
Tc tin dao.
S th t
S chng trnh.
Q
R
S dng c.
V tr trn trc X (lnh gia s) v lnh thi gian trong chc nng
dng .
V tr trn trc Z (lnh tuyt i) v lnh thi gian trong chc nng
dng .
V tr trn trc Y (lnh tuyt i) v lnh thi gian trong chc nng
dng
V tr trn trc Z (lnh tuyt i)
H
I
J
K
W
X
Z
27
12.
Mu c bn ca mt chng trnh
y l mu chng trnh khi lp chng trnh cho cc dng c (phay b
mt, phay ngn vv....).:
M03;
G00 Z_(M09);
G91G28Z0M05;
M01;
M06
N2................................
.....................................
M6................................
M30;
Kt thc chng trnh ,quay v dng u chng trnh
28
13.
13.1.
S chng trnh
Tt c cc s chng trnh phi trong khong 4 ch s. Tuy nhin, khng
cn thit phi vit y c 4 ch s. Mt s chng trnh c nhp t
hn bn ch s s c nhn ra v hin th thnh mt s bn ch s sau
khi c nhp vo NC. Nu nhp vo l O1, NC s nhn ra v hin th
thnh O0001.
ch
13.2.
O0001;
G91 G28 Z0 T9001;
M06;
N1;
G90_G00 G54 X90
Y105.0;..................................(1).
G43_Z30.0 H1 S440 T5002;
Khong trng.
13.3.
Du v k hiu
Mt chng trnh c lp bng cc k t Alphabet, cc du +,-,cc k
hiu, cc ch s v du chm thp phn. Ngoi ra, ti cui im mi khi
lnh s dng du ; kt thc lnh v k hiu / b qua mt khi
lnh.
ch
29
13.4
ch
(1)
(2)
(1)
(2)
30
Chng B
M lnh G
31
1.
Danh sch cc m G
M G c th coi l m lnh chun b. M G, bao gm cc a ch G v gi
tr s, sau xc nh cc phng php gia cng v chuyn ng trn cc
trc trong mt cu lnh. H NC s thit lp cc dng iu khin p
ng m G c ch ra.
Gi tr s theo sau a ch G nh ngha cc lnh, c vit trong tng khi.
Ph thuc vo cc m G tip sau, chng s c phn loi thnh 2 kiu
sau:
Kiu lnh
ngha
Ch c hiu lc trong mt khi xc nh
Dng m G n
(M G trong 1 nhm 00
ngoi tr G10 v G11)
Dng m G Module
M G c hiu lc cho n khi mt m G
(M G theo nhm )
khc c a ra
V d, G00 v G01 c 2 u l dng m theo module , chng u l dng
m G theo nhm, tr nhm 00.
G01 X_ Y_ ;
G01 C hiu lc trong on
X_;
chng trnh ny
Y_;
G00 X_ Y_;
ch
32
M
G00
G01
G02
Nhm
01
G03
G04
G09
G10
G10.6
G11
G17
G18
G19
G20
G21
G27
G28
G29
G30
G30.1
G31
G33
G40
G41
00
02
06
00
01
07
G42
G43
G44
G45
G46
G47
G48
G49
G52
G53
G54
G55
G56
08
00
08
00
M lnh
Xc nh v tr
Ni suy tuyn tnh
Ni suy cung trn/xon vt/ xon Acsimet/ hnh nn
cng chiu kim ng h.
Ni suy cung trn/xon vt/ xon Acsimet/ hnh nn
ngc chiu kim ng h.
Dng tnh tin dng c/Dng chnh xc
Dng chnh xc
Thay i h to phi
Hu ch G10
Chn mt mt phng gia cng XY
Chn mt mt phng gia cng XZ
Chn mt mt phng gia cng ZY
t n v lm vic theo h inch
t n v lm vic theo h mm
Quay v gc my
Tr quay v gc my t ng
Quay v gc my th 2, th 3 hoc th 4
im O th hai /th ba, th t
B qua m lnh
Ct ren
Hu b hiu chnh b bn knh
Hiu chnh bn knh dng c ct, dao bn tri cng
tua gia cng
Hiu chnh bn knh dng c ct, dao bn phi cng
tua gia cng
B chiu di dng c , +
B chiu di dng c , B v tr dng c , tng
B v tr dng c , gim
B v tr dng c , tng 2 ln
B v tr dng c , gim 2 ln
Hu b chiu di dng c
t h to a phng
La chn h to my
La chn h to phi th nht
La chn h to phi th hai
La chn h to phi th ba
33
G57
G58
G59
G60
G61
G62
G63
G64
G65
G66
G67
G72.1
G72.2
G73
G74
G76
G80
G81
G82
G83
G84
G84.2
G84.3
G85
G86
G87
G88
G89
G90
G91
G92
G94
G95
G96
G97
G98
G99
14
00
15
00
12
La chn h to phi th t
La chn h to phi th nm
La chn h to phi th su
Tip cn theo mt hng
M lnh dng chnh xc
Ch Taro
Ch ct gt (ch kim tra dng chnh xc)
Gi marco
Gi nhm marco
Hu gi nhm marco
00
09
03
00
13
10
Chu
trnh
gia
cng l
t h to tuyt i
t h to gia s
i h to phi/ t tc quay ln nht
t tc tin dao /pht
t tc tin dao /vng
Tc b mt khng i
Hu tc b mt khng i
t kiu rt dao, trong chu trnh gia cng l
t kiu rt dao, trong chu trnh gia cng l
34
2.
G90 X_Y_Z_;
2. Khi lnh gia s
X+10.0
X10.0
Y+10.0
35
Y10.0
36
37
6.
G00 X_Y_Z_;
G00 ............. gi m lnh chy dao nhanh
X , Y, Z v tr.
Nu chuyn ng trn cc trc X,Y,Z c a ra ng thi trong cng mt
khi lnh th ng chy dao c th l ng cho t im hin ti n
im cui lp trnh. Do , khi chy dao nhanh, nht thit phi m bo
trn ng chy dao khng c vt cn. Nu gp nhng vt cn nh g,
phi...., dng c ct hoc i dao c th b va p, dn n s c h hng.
ch
38
O0001;
N1;
G90 G00X33.0 Y25.0 .Chy dao nhanh ti im 1
X-31.0 ...Chy dao nhanh ti im 2
X15.0 Y-15.0 ...Chy dao nhanh ti im 3
X15.0 Y25.0 Chy dao nhanh ti im 4
V G00 thuc nhm m G module, n s c hiu lc trong cc khi lin
tip, do tt c cc lnh di chuyn trong cc khi lnh trn u c thc
hin tc chy dao nhanh.
39
7.
G01 X_Y_Z_F_;
G01 ...........gi m lnh ni suy tuyn tnh.
X,Y,Z..........ta im ch gia cng.
F.................Tc tin dao.
ch
1.
2.
3.
40
O0001;
N1;
41
8.
G17 G02(G03)X_Y_I_J_F_;
G17 G02(G03)X_Y_R_F_;
2. Ni suy cung trn trn mt phng ZX
G18 G02(G03)X_Z_I_K_F_;
G18 G02(G03)X_Z_R_F_;
3. Ni suy cung trn trn mt phng ZY
G19 G02(G03)Y_Z_J_K_F_;
G19 G02(G03)Y_Z_R_F_;
-G17, G18, G19 ...La chn mt phng ni nh cung
trn c nh ngha.
-G02................................... Gi ni suy cung trn theo chiu kim
ng h.
-G03................................... Gi ni suy cung trn ngc chiu
kim ng h.
-X ,Y ,Z...............................To im cui cung trn.
-I, J, K.................................Khong cch v chiu tnh t im
bt u cung trn n tm cung trn.
-R... Bn knh cung trn.
42
L
R
2
R - Bn knh cung trn
(mm)
L Chiu di dy cung.
4. Khi ct mt cung trn kn,
khng s dng lnh R. S
dng I, J, v K nh
ngha bn knh.
5. Khi lnh I, J, K c s
dng cng vi lnh R
trong cng cu lnh, lnh
R s c u tin . I,J,K
khng c s dng.
6. ct cung trn mt cch chnh xc, s dng lnh I, J, K thay v
R. Nu nh lnh R c s dng th c nhiu trng hp tm ca
ng trn khng c xc nh chnh xc do sai s ca php ni suy
cung trn.
G02, G03 c xc nh bng cch quan st theo chiu ngc vi
chiu dng ca ca trc. Trc quan st l trc khng nm trn mt
phng ang lm vic.
.
V d, trn mt phng XY (G17), lnh G02 c xc nh bng cch
quan st cung trn ngc chiu vi chiu dng ca trc Z.
43
O0001;
N1;
G01 X-60.0........
Khong cch t im u ti tm
ng trn l 50mm, theo hng
ngc chiu ca trc Y.
Di chuyn dng c ct ti v tr 3 vi tc
tin dao 500mm/ph.
44
45
G91 G03 X10.0 Y10.0 R10.0;..............Ni suy cung trn (ngc chiu kim
ng h) ti im 9. (bn knh
20.0mm).
Khi cc lnh c t theo dng h
to gia s, (X10.0,Y10,0) ch ra
khong cch t im u ti im
cui cung trn.
Vic a cc lnh trong h to
gia s ch nhm mc ch tham
kho, n khng c ngha g c
bit.
G90 G90 Y0 ;.................... ..........Di chuyn dng c ti im 1( lnh
trong h tuyt i )
46
9.
G04P_;
G04X_;
G04 ...... Gi l m lnh dng
P........ Thi gian dng.
n v ca thi gian dng 0.001 giy.
giy
Khng dng du chm thp phn.
V d: P1000 1 giy
X .......Thi gian dng.
Ch ra thi gian dng s dng du
chm thp phn
X1.0..............1 giy
X1................0.001giy
47
ch
48
5.
49
50
+X
+Y
Di chuyn dng c
3 10
ti im 1 trn
mt phng XY.
1
2
G02 X10.0 Y0 R10.0; Di chuyn dng c
10
theo cung trn cng -10
chiu kim ng h n
im 2 trn mt phng XY
(bn knh 10.0 mm)
(gia cng cung trn (1)-(4)-(2))
G01 X10.0 Y0 Z0 F100...................... Di chuyn dng c
-10
10
ti im 1.
-X
1
2
G18 G03 X10.0 Z-5 R5.0;..Di chuyn dng c
theo cung trn cng
chiu kim ng h n
4
-Z
im 2 trn mt phng ZX
(bn knh 10.0 mm)
Xc nh hng quay ca
cung trn (cng chiu hoc
ngc chiu kim ng h)
bng cch quan st theo
hng ngc vi chiu
dng ca trc Y, trc khng
nm trn mt phng ZX.
51
52
10.
53
54
12.
55
56
4.
Khi nim chiu di dng c c gii thch nh sau (xem hnh minh ho).
Trong mt chng trnh, lnh v tr dng c theo trc Z xc nh vi u
dng c.
V tr ca u dng c theo trc Z ti im O ca my thay i tu thuc
theo chiu di mi dng c. Do vy khi cha t lnh b dng c theo
chiu Z, dng c T1 ,T2 ,T3 v tr gc my theo chiu Z th ta mi ca
chng s khc nhau. Nh th nu c lnh di chuyn n Z 30.0. Th mi
ca tng dng c cng s n cc v tr khc.
Trong qu trnh xt t v tr, khong cch h1, h2 v h3 tnh t mi cc
dng c n v tr Z0 (ta gc ca phi theo chiu Z) c nhp vo
bng TOOL OFFSET( chnh l chiu di b dao cn thit). Th khi s
dng G43 trong chng trnh, lng b dao s c tnh ton, nu cc
dng c c lp trnh cng mt chiu cao (v d Z30.0 ), u cc dng
c cng di chuyn n v tr c cng chiu cao l Z30.0 so vi gc phi.
Trn mn hnh TOOL OFFSET, v d chiu di dng c c nhp:
1...........................-300.0 (Lng b ca dng c s 1 )
2...........................-270.0 (Lng b ca dng c s 2 )
3...........................-200.0 (Lng b ca dng c s 3 )
57
<Dng c 1>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H1
-300.0 (Lng b ca dng c s 1)
+30.0 (v tr u dng c 1 so vi gc phi)
=-270.0
Dng c T1 chuyn ng n v tr 270mm, theo
chiu ca trc Z, t im gc my.
<Dung c 2>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H2
-270.0 (Lng b ca dng c s 2)
+30.0 (v tr u dng c 2 so vi gc phi)
=-240.0
Dng c T2 chuyn ng n v tr 240mm, theo
chiu ca trc Z, t im gc my.
58
<Dng c 3>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H3
-200.0 (Lng b ca dng c s 3)
+30.0 (v tr u dng c 3 so vi gc phi)
=--170
Dng c T3 chuyn ng n v tr 170mm, theo chiu
ca trc Z, t im gc my.
59
O0001;
N1; ( T1 c t trong trc chnh)
G90 G00 G54 X0 Y0 ; ......Chy dao nhanh ti im (1) trong
h to phi c nh ngha
bi G54.
G43 Z30.0 H1 S800 T2; ...........Chy dao nhanh ti v tr Z30 (tnh t gc
phi)
Thc hin b theo chiu Z cho dng c s1
nh ngha tc quay cho trc chnh
(S800). a dng c T2 v v tr ch thay
dao.
M03;
.
.
Chng trnh gia cng
.
M01;
M06;
N2; ( T2 c t trong trc chnh)
G90 G00 G54 X40.0 Y0;... Chy dao nhanh ti im (2) trong h to
phi c nh gi bi G54.
G43 Z30.0 H2 S1000 T3; .........Chy dao nhanh ti v tr Z30 so vi gc
phi.
Tin hnh b chiu Z cho dng c 2.
nh ngha tc quay ca trc chnh.
a dng c T2 v v tr ch thay dao.
M03;
60
.
.
Chng trnh gia cng
.
M30;
Mu chng trnh c bn
O0001
N2;
G90 G00 G54 X- Y- ;
G43 Z- H- S- T-;
M03;
.
.
Chng trnh gia cng
M01;
M06;
N2;
G90 G00 G54 X- Y- ;
G43 Z- H- S- T-;
M03;
.
.
Chng trnh gia cng
................
M30;
61
25.
1.
2.
3.
62
3.
63
im gc phi
O0001;
N1;
G90 G00 G54 X0 Y0; ..........Chy dao nhanh ti im O ca phi theo
trc X v Y trong h to G54.
G43 Z30.0 H1 S800 T2;............Chy dao nhanh ti cao Z30.0
Gi dao T2 ra v tr ch i dng c.
M03;..........Quay trc chnh vi tc 800 v/p
G01 Z3.0 F2000;
Z-5.0 F48 ;
.
.......................
Chng trnh gia cng
.......................
64
Bn my
G54
G55
b)
O0001;
N1;
G90 G00 G54 X30.0 Y20.0;..Chy dao nhanh ti im (1)
Trong h to G54.
G43 Z30.0 H1 S800 T2 ;
M03;
X-30.0.......Chy dao nhanh ti im (2)
Y-20.0.......Chy dao nhanh ti im (3)
X30.0;.......Chy dao nhanh ti im (4)
G55 X30.0 Y20.0;...Chy dao nhanh ti im (5)
Trong h to c gi bi G55.
X-30.0;..Chy dao nhanh ti im (6)
Y-20.0;..Chy dao nhanh ti im (7)
X30.0;...Chy dao nhanh ti im (8)
Nh trn trnh by, Trong chng trnh trn, im O phi c xc
nh ring theo tng phi nh th vic lp trnh c n gin ho
i nhiu.
65
Chng C
M lnh M
66
1.
Bng m M
M M cng c gi l m lnh ph, iu khin dng chng trnh, ng
thi n cng c gi l m lnh h tr cho m lnh G.
Khng s dng M31 v M32 tr khi vic s dng nhng khi
lnh ny cn thit cho vic x l hoc khi ng li cc hot
ng b gin on v s c.
Trc khi s dng M31 v M32, hy lin h vi nh sn xut.
ch
M lnh
Miu t
M02
M03
M04
M05
M06
M07
M08
M09
M10
M11
M19
M20
67
Phun du ti ngui
Tt tt c cc ch bm du, v
phun du ti ngui
Kp trc th 4
Nh kp trc th 4
nh hng trc chnh
T ng tt ngun in ca my
M21
M22
M23
M24
M25
M26
M27
M28
M29
M30
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
Dng taro cng
Kt thc chng trnh
M31
M32
M33
M40
M46
M47
M48
M49
M50
M41
M42
M43
M51
M52
M53
M55
M58
M59
M60
M61
M62
M63
M64
68
M65
M66
M67
M68
M69
M70
M73
M74
M75
M76
M77
M80
M81
M82
M83
M84
M85
M86
M88
M89
M96
M97
M98
M99
M120
M121
M122
M123
M124
M125
M126
M127
M128
M129
M144
M145
M164
M165
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
Cm bin quang hc ON
Cm bin quang hc OFF
Thi kh trc chnh ON
Thi kh qua l du
Bt tn hiu b dng c
Ngt marco ON
Ngt marco OFF
Quay v chng trnh chnh t
chng trnh con hin ti
S dng ly tm t ng
69
2.
ch
Khi chng
ng trnh
trnh ang c dng bi M00 hoc M01, khng c i
dng c khng c di chuyn cc trc bng tay. Nu thc hin
mt hoc hai vic trn, hy a cc trc v trng thi trc khi thay
i. Sau , cc hot ng c th tip tc. Nu nh khng th a v
trng thi trc , rt c th s xy ra va p gia dng c v phi,
g..... hoc gia cng sai.
1.
M00,M01 phi c t trong mt khi lnh c lp, khng cha
cc lnh khc.
2.
n ch th STATUS [M00/M01] s sng ln khi M01
hoc M00 c s dng.
Chng trnh c thc hin tip tc khi phm (ST) trn bng
iu khin c n.
3.
Khi M01,M00 c thc hin, lnh M03,M04 (khi ng quay
trc chnh) v lnh M08 (x dung dch lm mt) b ngt. Do ,
khi s dng M01,M00, ht sc lu v tr t 2 lnh ny.
Khi khi ng li chng trnh b dng bi M00, M01, phi khi
ng li M03, M04 hoc M08 (nu cn).
70
71
3.
i vi cc my c trang b chc
nng door interlock, tn hiu cnh
bo (EX1024) s hin trn mn
hnh khi ca c m, v mt khi
ca c ng
M02;..........................................Kt thc chng trnh v NC c Reset li
M30;..........................................Kt thc chng trnh v NC Reset li, con
tr a v u chng trnh.
72
ch
.......
M06............................
N2;
G90 G00 G54 X0 Y0
G43 Z30.0 H2 S400 T3
M03
.......................................
M01 hoc M00
M06;
M30; hoc M02; ..................
73
4.
1) Khng c s dng M05, dng quay trc chnh, khi dng c ang
tip xc vi phi. Nu dng c dng khi ang tip xc vi phi, c th
gy m dao hoc ph hng phi.
2) Khi ng trc chnh bng lnh M03, M04 trc khi dng c ct tip
xc vi phi (tr khi trong cc chu trnh taro cng ). Nu dng c bt
u quay trong trng thi tip xc vi phi, c th gy m dao hoc
ph hng phi.
ch
Trc khi quay trc chnh bng lnh M03, M04, phi ch ra tc
quay bng m S.
Vi m S, tham kho phn sau.
74
75
5.
M06 i dng c.
Mnh M06 dng i dng c trn trc
chnh vi dng c v tr thay trn
Magazine. Khi M06 c thc hin, m
khng c dng c no v tr tng ng
trn magzine, dng c trn trc chnh s
c ct vo magazine. Lnh M06 thc
hin 1 lot tc v trong chu trnh thay dao
t ng gm quay tay gt, kp nh dng
c trn trc chnh.
M06............i dng c.
ch
1.Nu lnh M06 thc hin khi trc chnh ang quay, trc chnh s t ng
dng v chu trnh i dao thc hin.
2.Trc khi tin hnh i dng c bng M06, nht thit phi tt dung dch
trn ngui.
3.M06 s khng thc hin tr khi trc Z ang n im gc my th 2
(G30).
76
O0001;
N1;
G90G00 G54 X0 Y0............ Chy dao nhanh ti v tr (X0 Y0) trong h
to c gi bi G54.
G43 Z30.0 H1 S400 T2
Chy dao nhanh ti v tr Z30.0.
Gi dao T2 vo v tr thay dao.
M03.......................................... quay trc chnh theo chiu kim ng
h vi tc 400 -1 min.
................................
................................
Chng trnh gia cng.
................................
M06;..........................................i dng c, a dng c T2 vo trc chnh
N2;
G90 G00 G54 X0 Y0
G43 Z30.0 H2 S400 T3
M03
................................
................................Chng trnh gia cng.
................................
M01 hoc M00
M06;....................................i dng c a dng c T3 vo trc chnh
77
6.
ch
78
ch
79
19.
80
10.
M20 Tt ngun t ng
Khi thc hin M20, ngun in cung cp cho
my s c ngt t ng.
M30;
M20;
3).Ngun nng lng khng th b ngt trong khi cc hot ng ang thc
hin. My ch c th tt my sau khi hon thnh cc hot ng sau:
-Chu trnh APC
-Chu trnh ATC
-Chuyn v tr trn Magazine.
81
7.
M33;...................................Lnh ct dng c.
ch
82
15.
O0001;
N1;
G90G00 G54 X-160.0 Y-40.0...Chy dao nhanh ti v tr (1)
G43 Z30.0 H1 S400 T2;
M03;
G01 Z0 F500;
M51;...........................................Bt u thi kh.
X-160.0 F200.............................(2)
Y40.0 F500;...............................(3)
X-160.0 F200;............................(4)
M59;...........................................Tt thi kh.
.......................
83
8.
ch
Ln
gi 2
Chng
trnh con
1
Ln
gi 3
Chng
trnh con
2
Ln
gi 4
Chng
trnh con
3
Chng
trnh con
4
84
85
0200;
N201_____;
N202_____;
N203 M99;
(Lp li 2 ln)
O300;
N301_____;
N302_____;
N303 M99;P015
86
87
N8;
M30; ...............................
ch
88
Chng D
M lnh T, S v F
89
_______________________________________________________________
1.
M lnh T
M lnh T gi dng c ti v tr i dao. Tn
dao, ti a gm 4 k t s sau a ch T, ch
nh dng c cn gi. Khi gi dao, Magazine
quay, mang dng c c gi n v tr i
dao v ch dng c trn trc chnh di chuyn
ti v tr i dao.
Hot ng ca ATC ( i dao t ng) gm:
(M06)
90
1). Cc hot ng ca ATC i vi tng nhm dng c (phn loi theo kch
thc dng c) th khng ging nhau.
Khi i mt dng ln trn trc chnh vi 1 dng c nh trn
magazine, qu trnh xy ra theo trnh t sau:
1. Magazine quay
(a v tr hc chnh ca Magazine v ch i dng c ng
knh to)
2. i dng c
(dng c ng knh to trn trc chnh tr v hc trn magazine)
3. Magazine quay
(a dng c nh trong Magazine v v tr hc ch ly dao)
4. i dng c
( lp dng c ng knh nh ln trc chnh)
< Chng trnh >
Chng trnh di y lp T9001 ( ng knh ln) ln trc chnh
O0011;
N1;
G90 G00 G54 X_ Y_;
G43 Z30.0 H1 S_ T2;.............. Gi T2 (ng knh nh) ti v tr
thay dng c.
M03;
...................................... chng trnh gia cng
...
...
G91 G28 Z0 M05;.................... V im 0 ca my nm trn trc
Z; dng trc chnh
M01;
M06; ........................................ i T9001 (ng knh ln) vi T2
(ng knh nh).
N2;
G90 G00 G54 X_ Y_;
G43 Z30.0 H2 S_ T8003; ........ Gi T8003 (nng, ng knh trung
bnh) ti v tr thay dng c.
M03;
...
...................................... chng trnh gia cng
...
G91 G28 Z0 M05; ................... V im 0 ca my nm trn trc
Z; dng trc chnh.
M01;
M06; ........................................ Thay T2 ( ng knh nh ) vi
T8003 (nng, ng knh trung bnh)
91
2.
M lnh S
M lnh S iu khin tc trc chnh. Tc
trc chnh c t trc tip bi gi tr
sau a ch S.
S_M03 (M04);
S............................................... t tc trc chnh (v/ pht);
M03 (M04)................................ t chiu quay
M03 : Quay thun.
M04 : Quay nghch
1).Tc trc chnh c t theo n v vng/pht.
2).Tc trc chnh c tnh ton theo cng thc sau :
1000 * V
N=
*D
N : Tc trc chnh (v/pht)
V : Tc ct (m/pht)
: Hng s pi
D : ng knh dng c (mm)
3). Phm vi tc gia cng c t ng chn theo gi tr t sau S. Do
, n khng cn phi thay i tc bng lnh M41, M42 hoc lnh M43
trong chng trnh.
S dng lnh S
O0001;
N1;
G90 G00 G54 X100.0 Y50.0;
G43 Z30.0 H1 S1000 T2;
M03; ........................................Quay trc chnh vi tc 1000 vng/pht
...
...
M05; ........................................Dng trc chnh.
M03; ........................................Quay trc chnh vi tc 1000 vng/pht
S1500; ....................................Quay trc chnh vi tc 1500 vng/pht.
92
1000 * V
*D
Tc ct: V =
*D*N
1000
Tnh tc trc chnh s dng phng trnh
trn :
1000 * 26
N=
= 414 (/pht)
* 20
O0001;
N1;
G90 G00 G54 X80.0 Y70.0;
G43 Z30.0 H1 S414 T2;
M03; ........................................ Quay trc chnh theo hng thun 414v/ph.
93
3.
M lnh F
M lnh F s dng iu khin tc
tin dao.
1)Trong chng trnh, Lnh F lun c hiu lc cho n khi mt lnh F tip
theo c ch ra.
2)Gi tr chy dao ch nh sau a ch F t c ng gi tr ca n ch khi
cng tc OVERRIDE trn bng iu khin t 100%.
1) M lnh F ch s dng vi cc lnh G01,G02,G03 v trong cc chu
trnh gia cng l.
2)Tc chy dao lp trnh c th thay i trong qu trnh gia cng bng
cch iu chnh cng tc OVERRIDE trn bng iu khin.
Ch rng , cng tc OVERRIDE s b v hiu nu s dng lnh M49
trong chng trnh.
3)Tc tin dao (Feedrate) c tnh ton theo cng thc :
F = f*Z*N
F: Tc tin dao (mm/pht)
f : Bc tin trn 1 rng (mm/1 rng)
Z: S rng ca dao
N: Tc trc chnh(/pht)
4)Tc taro c tnh ton theo cng thc di :
F = P*N
F : Tc tin dao (mm/pht)
P : Bc ren (mm)
N : Tc trc chnh(vng/pht)
94
95
S dng m lnh F
O0001;
N1;
G90 G00 G54 X160.0 Y160.0;
G43 Z30.0 H1 S440 T2;
M03;
G01 Z0 F3000; ........................ Ti im1, dao h xung chiu cao Z0,
vi tc tin dao 3000 mm/pht.
X-160.0 F200; ......................... chy dao ti im 2, tc 200
mm/pht. F200 (200 mm/pht) c lu
tr cho n lnh F tip theo.
Y-160.0; .................................. chy dao ti im 3, tc 200 mm/pht
...
N5;
G90 G00 G54 X160.0 Y160.0;
G43 Z30.0 H5 S1000 T6;
M03;
G99 G81 Z-20.0 R3.0 F50;...... Trong chu trnh khoan l G81,
tc tin dao theo trc Z l 50 mm/pht.
X-160.0;
...
Lnh F ch c hiu lc trong ch chy dao ct, khng c gi tr khi s
dng vi G00, ch chy dao nhanh.
96
Chng E
M lnh D v H
97
1.
M lnh D
M lnh D xc nh a ch b bn knh cho
lnh G41 v G42.M lnh b bn knh c
s dng b ng chy dao, gim khi
tc tnh ton khi lp trnh. Lng b bn
knh c nhp qua mn hnh
TOOLOFFSET.
Gi tr b nhp vo v tr No. trn mn hnh
ch nh a ch b.
ch
Mn hnh TOOLOFFSET c th
thay i giao din tu theo thng
s k thut v model ca h NC.
TOOL
OFFSET(H)
1
2
3
4
5
6
7
8
9
10
11
12
TOOL
OFFSET(D)
GEOME
TRY
WEAR
GEOME
TRY
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
MACHINE
X
Y
Z
0.000
0.000
0.000
OLD DATA
INPUT DATA
98
99
S dng m lnh D
My gia cng theo bin dng (1) -> (20 -> (3), s dng dao phay
ngn 10mm.
TOOL
OFFSET(H)
1
2
3
4
5
6
7
8
9
10
11
12
TOOL
OFFSET(D)
GEOME
TRY
WEAR
GEOME
TRY
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
5.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.015
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
X
Y
Z
MACHINE
0.000
0.000
0.000
INPUT
OLD DATA
O0001;
N1;
G90 G00 G54 X150.0 Y120.0;
G43 Z30.0 H1 S440 T2;
M03;
Z-5.0;
G42 X120.0 Y40.0 D1; ............ B bn knh bn phi. S dng lng b
t ti v tr 1 trn mn hnh
TOOLOFSET.
Trong v d ny, tng lng b bn
knh: 5.000 + 0.015 = 5.015 mm.
G01 X60.0 F200; ..................... (2).
X30.0 Y80.0; ........................... (3).
100
2.
TOOL
OFFSET(H)
1
2
3
4
5
6
7
8
9
10
11
12
TOOL
OFFSET(D)
GEOME
TRY
WEAR
GEOME
TRY
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
5.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.015
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
ch
101
3.
ch
102
3.1.
Start-up
Khi lnh u tin, cha G41 hoc G42, gi l khi lnh start-up.Trong
hot ng start-up, tm ca dng c ct c offset, dng li v tr to
khi lnh tip theo (Xem hnh v).
103
3.2.
OFFSET mode
Trng hp chc nng b bn knh dng c c hiu lc, sau start-up, c
gi l Offset mode.
1) Khi hng b dng c khng i. Dng c chuyn ng theo hnh dng
phi v tip xc vi qu o cn gia cng.
104
........................................
........................................
G41 X70.0 Y60.0;
Y40.0;........................................................................(1)
G42 X_ Z_;................................................................(2)
........................................
........................................
105
3.3.
Cancel Mode
Lnh G40, ch ra trong ch Offset, hu b chc nng b dao.
Ch hu b dao bt u t cui khi lnh trc khi lnhG40. Tm
dng c s thay i li nh trong hnh v.
106
5.
Chng trnh v d
Mt s chng trnh v d s dng chc nng b bn knh.
O0001;
N1;
1) G90 G00 G54 X-100.0 Y-100.0;.........................(1)
2) G43 Z30.0 H1 S300 T2;
M03
3) Z-30.0
4) G17 G41G01X0 Y-40.0 D1 F300; .....................(2)
Y250.0; ..............................................................(3)
5) X200.0; ..............................................................(4)
G02 Y0 R125.0; .................................................(5)
G01 X-40.0; ........................................................(6)
6) G40 G00 X-100.0 Y-100.0; ...............................(7)
.............................................
1) Chy dao nhanh ti im (1) trong h to lm vic G54.
2) Chy dao nhanh ti Z30.0
3) Chy dao nhanh ti Z-30.0
107
4) (2) start-up
G41.......... B dao bn tri theo
hng tin dng c
D1............ a ch b dao, ni bn
knh dao c t.
5) (3)-(6) Ch Offset.
Gia cng theo hnh dng lp trnh.
6) (7) Ch hu b dao.
Trong khi lnh trc lnh hu b dao, dng c
nh v ti im (6). Sau , i ra im (x-100.0,
y -100.0)
108
X
-15.0
-15.0
-50.0
-50.0
-15.0
30.0
20.0
20.0
40.0
40.0
Ct Pocket
109
Y
0
10.0
10.0
-10.0
-10.0
45.0
45.0
-45.0
-45.0
45.0
6) G03Y-10.0R10.0;............................................... (2)
7) G40G01Y0;........................................................ (1)
G00Z3.0;
8) X30.0Y45.0;....................................................... (6)
G01Z-5.0;
9) G41X20.0;.......................................................... (7)
10) Y-45.0;............................................................... (8)
11) G03X40.0R10.0;................................................ (9)
12) G01Y45.0;.......................................................... (10)
13) G03X20.0R10.0;................................................ (7)
14) G40G01X30.0;................................................... (6)
G00Z30.0;
.........................................................
.........................................................
110
ch
111
2.
M lnh H
M lnh H l a ch xc nh s
offset s dng cho chc nng b
chiu di dng c (G43,G44).
S dng chc nng b trong chng
trnh b v tr dng c, v vy
dng c lun nh v ti v tr lp trnh
m khng cn thay i ni dng lp
trnh.
TOOL
OFFSET(H)
GEOME
TRY
1
2
3
4
5
6
7
8
9
10
11
12
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
WEAR
TOOL
OFFSET(D)
GEOME
TRY
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000 DATA
0.000
OLD
0.000
0.000
0.000
0.000
0.000
0.000
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
MACHINE
X
Y
Z
0.000
0.000
0.000
INPUT DATA
Mn hnh TOOLOFFSET
thay i tu theo cc thng
s v model ca h NC.
G43 Z_ H_;
G49;
G43......................... Gi chc nng b
chiu di.
G49......................... Hu chc nng b chiu di.
Z............................. Xc nh to cn t theo hng trc Z.
H............................. Ch ra s Offset s dng.
ch
112
S dng m lnh H
TOOL
OFFSET(H)
1
2
3
4
5
6
7
8
9
10
11
12
TOOL
OFFSET(D)
GEOME
TRY
WEAR
GEOME
TRY
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
MACHINE
X
0.000
0.000
Y
0.000
Z
OLD DATA
INPUT DATA
O0001
N1;
G90 G00 G54 X100.0 Y80.0;
G43 Z30.0 H1 S1000 T2;....................Lng b dng c c t ti
v tr NO.1 trn mn hnh
TOOLOFFSET .
Lng b chiu cao ca dng
c l tng ca lng b chiu
di v lng b mn.
Trong v d ny,
-150.0+0.135=-149.865(mm) l
lng b chiu cao.
M03;
....................
113
Chng F
Cc v d lp trnh
114
2.) Xc nh dng c
115
Th t gia
cng
Tn dng c
-------------
Nguyn
cng
N1
Vi tr cn gia cng
ng knh l 100mm
F (mm/p)
(lng
chy dao)
66
S offset
H
1
D
2
ch
116
117
5) Lp chng trnh
P0100;............................
G00 G40 G80; ...............
118
119
Vt liu
(Type of Material)
Vn tc ct m/p
(Speed)
HSS
Carbide
HSS
Carbide
Nhm v magi
ng thau v ng
thic (mm)
ng thau v ng
thic (cng)
>= 180
>= 300
.12 - .60
.12 - .76
75 - 90
>=120
.12 - .50
.25 - .50
45 - 60
120
.06 - .25
.12 - .75
ng
45 - 60
>= 300
.12 - .38
.12 - .38
Gang c (mm)
22 - 30
75 - 100
.12 - .38
.25 - .50
Gang c (cng)
15 - 22
60 - 75
.08 - .18
.12 - .25
100 HBN
38 - 53
135 - 180
.10 - .25
.12 - .50
200 HBN
21 - 27
110 - 135
.10 - .25
.12 - .25
300 HBN
12 -> 15
60 - 75
.09 - .12
.12 - .25
400 HBN
6 -> 9
30 - 60
.02 - .08
.10 - .15
500 HBN
Thp Ti
khng
g
Cha ti
3 -> 5
22 - 45
.02 - .08
.10 - .15
10 -> 21
75 - 120
.08 - .12
.08 - .30
21 -> 31
75 - 120
.08 - .12
.08 - .30
10 -> 17
45 - 55
.08 - .12
.10 - .20
7 -> 10
35 - 45
.05 - .12
.08 - .2
5 -> 8
24 - 36
.02 - .12
.05 - .20
12 -> 18
45 - 90
.05 - .12
.08 - .20
6 -> 9
30 - 70
.02 - .10
.05 - .15
2 -> 6
15 - 45
.02 - .08
.05 - .15
Thp
Di 100 K PSI
100K - 135 K
PSI
Titan 135 K PSI
Hp kim thp
Ferritic
Thp Hp kim
chu Austenitic
nhit Hp kim nn
cao Nickel Base
120
Tc chy ct
Vt liu
cng BHN-3000 KG
Nha, Bakelite cc
loi khc
Nhm v thp hp
kim
60 - 150
Nhm c
22 - 45
ng
ng thau (mm)
ng vng v..v.
ng thau (cng)
thic
30 - 75
30 - 75
25 - 45
<= 150
25 - 45
60 - 90
150 - 250
20 - 25
45 - 60
250 - 350
12 -> 18
30 - 45
<= 200
15 - 30
200 - 300
15 - 20
300 - 400
6 -> 12
<= 200
12 -> 15
200 - 300
9 -> 12
300 - 400
5 -> 9
hp kim nn Niken
6 -> 9
hp kim nn Cobalt
2 -> 5
250 - 350
5 -> 9
350 - 450
3 -> 5
<= 250
15 -> 21
250 - 400
5 -> 9
Dt mng
Ko si
Gang c Loi nh
Thp Cacbon v
thp hp kim
Thp hp kim
Thp cao
Titan v hp kim
121
HSS
Carbide
30 - 75
HSS
Carbide
Magi
60 -120
Nhm
45 - 90
ng thau ng thic
38 - 60
76 -> 120
ng v ng thic cng
15 - 22
30 -> 45
Mm
15 - 30
45 -> 75
Trung bnh
8 -> 15
22 -> 45
Cng
5 -> 8
12 -> 22
Di 200 HBN
16 - 24
60- > 90
9 -> 16
38 -> 06
6 -> 10
15 -> 38
3 -> 10
10 -> 15
500 HBN
3 -> 6
4 -> 10
12 -> 18
45 -> 76
Seri 300
6 -> 9
24 -> 36
4 -> 8
18 -> 30
Nn Nickel
3 -> 6
12 -> 21
Nn Cobalt
3 -> 4
9 -> 15
10 -> 15
15 - 30
3 -> 6
10 -> 15
St
Thp
Thp
khng g
Thp hp
kim
chu nhit
cao
sch
Titan
Hp kim
122
Vt liu
Bakelite
Nha
Nhm v thp non
ng thau (ng
cng, mm)
Hp kim ng
Gang c
Thp bn cao
Titan v hp kim ITS
cng
BHN (3000kg)
Tc ct (m/p)
18-30
30-75
22-45
18-30
<150
150-250
250-300
<200
200-300
300-400
<200
200-300
300-400
<200
200-300
<255
250-400
123
18-30
15-24
9-12
5-6
6-8
5-6
2-5
6-9
2-5
3-8
3-3
8-10
2-5