Professional Documents
Culture Documents
(ISO 9001:2000)
METHODOLOGY Mobilization Planning Project Monitoring General QUALITY CONTROL Procedure Testing Formats Checklist for concrete work, Plaster, Brickwork, Steel etc. S. H. E. POLICY List of completed & on going project ENCLOSURES Company Profile
METHODOLOGY
A. Mobilization B. Planning C. Project Monitoring D. Quality E. Safety F. General
We will start mobilization with respect to machinery equipment and manpower to the site within 07 days after receipt of LOI with advance. B. PLANNING :
On receipt of your LOI and Detail Drawings, a Detailed Bar Chart will be provided by us who will spell out the total plan for the project completion. This Detail Bar Chart will be regularly updated indicating the actual progress achieved vis--vis targeted plan both graphically as well as quantity wise and slippage's if any will be identified, highlighted and monitored and controlled. We will ensure that all targets/milestone are continuously monitored and controlled. Our planning team will plan the future activities, procurement of specialized materials, allocating the specialized agencies and over all synchronizing of the various activities. This planning shall be done in consultation with site management. Bar chart monitoring will be done on a Weekly basis. Manpower mobilization chart along with Machinery mobilization chart will be prepared by us at the start of the project and this will be continuously monitored and controlled to provide the necessary inputs.
c)
d)
e)
f)
SUPER - STRUCTURE: a) Based on Structural / RCC Drawings, Framed structure such as columns, beams, slabs shall be constructed within time schedule with best material and workmanship. Centering and form work activity for RCC slab shall be carried out with conventional plywood / steel plates / steel prop - support etc. The reinforcement steel laying and concreting activity shall follow after the Shuttering / Formwork is completed. We shall Fabricate at site structural steel members and erection carried out as per specification laid out in tender.
b) c) d)
BRICK / BLOCK MASONRY : a) The Brick / Block work shall start simultaneously with completion of framed structure and front available floor / area wise. b) The Brick / Block work shall be carried out with best locally available Blocks/bricks as per Programmed. PLASTER [ INTERNAL & EXTERNAL] a) The internal plastering work shall be carried out as per the Bar Chart and curing carried out sufficiently. b) The external plastering work of Brick wall of Building and other structure shall be carried out as soon as internal plaster and fixing of Door / window Base frame is completed. We shall mobilize adequate Manpower / scaffolding material for carrying out this activity. OTHER MISC. STRUCTURE : a) Construction of Other Misc. Structure such as under ground tanks, Drainage, Roads, Paving, Equipment foundations, Equipment Foundations, Pipe racks etc. shall be carried out as per the Drawings issued by consultants and specification laid out in tender / I.S. Code.
IV) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
DEPLOYMENT OF PLANT AND MACHINERY DURING PEAK PERIOD: Poclain Dumpers Concrete Mixer Concrete Pump Steel Cutting Machine Builder's Hoist Welding Machine Gas Cutting Set Shuttering form work Dewatering Pump Polishing - machine for Floor Vibrator (Diesel) Vibrator (Elec.) Earth Rammer Wheel barrows Tractor JCB Roller 7 : : : : : : : : : : : : : : : : : : 1 Nos. As Reqd. 4 Nos. As Reqd. 1 Nos. 2 Nos. As Reqd. As Reqd. As Reqd. 4 Nos. 4 Nos. 4 Nos. 8 Nos. 2 Nos. 18 Nos. 1 Nos. As Reqd. 2 Nos.
V) OUR SITE OFFICE SHALL CONSIST OF FOLLOWING Computer Phone Fax Furniture etc. VI) 1. 2. 3. 4. 5. 6. VII) : : : : 01 No 01 No 01 No 1 Lot
OUR SITE LABORATORY SHALL CONSIST OF FOLLOWING: Test Sieve : 2 Lot Slump Cones : 2 Nos Weight Balance : 1 Nos Cubes, Glass Jar etc. : 2 Set Cube testing machine : 1 No Cube Mould : 18 No CEMENT GODOWN : Consider 10 days stock will be 3000 Bags Size 8 X 10 Meters.
VIII) LABOUR CAMP : Consider 150 Person during Peak time, the area required for labor Camp 30,000 Sqft. IX) SITE STORE : 700 Sqft.
General Civil Items Survey Instruments : Lot. (Theodolite, Dumpy Levels, Level Staff etc.) Safety Items : Lot. (Helmet, Safety Belts, First Aid Box, Safety Net etc.) X) XI) REINFORCEMENT STEEL - YARD 10,000 Sqft. STRUCTRAL STEEL YARD 10,000 Sqft.
E.
As a standard practice prevalent in our organization, monitoring and control of all projects executed by us has been computerized. In all our sites we installed Computer, necessary telephone and fax facilities to facilitate smooth communication. We hope to provide the same at this site too. F. 1. a) b) c) d) CO-ORDINATION PROCEDURE Project Coordination : Daily Site Review Meeting Weekly Site Coordination Meetings Fortnightly Project Coordination Meetings Monthly Site coordination Meetings
f) Detailed Monthly Progress & Status Reports highlighting the progress of all the activities, right from concept to commissioning, Drawing & material Procurement Reports and brief minutes of meetings and action points will be prepared and circulated to Clients by UNNATTI.
PROGRAMME,
COSTS
&
UNNATTI will prepare Status Report on Monthly basis with following Annexure: A. Annexure -I Review of Pending Points on various meetings held with clients which are minted. B. Annexure-II, Procurement Schedules, Erection, Commissioning Schedule. C. Drawings Schedules and
D. Annexure-V. Updated construction schedule indicating upto date achievement/slippage vis--vis planned for civil works. E. G. Annexure-VIII. Photographs on progress at every month end. PROCUREMENT PROCEDURE:
UNNATTI will work out the requirement of Brought out item required for the Project. With excellent contacts UNNATTI has with the various suppliers, UNNATTI would be in a position to get more attractive prices for these items. 1. UNNATTI has a Material Manager at H.O. and his duties will be to ensure that all bought out items are delivered on time. 2. UNNATTI shall maintain a regular follow up with the various supplies to ensure that he construction materials are delivered as per the technical requirements and that the delivery schedule is adhered to. 3. Regular inspection of key critical items will also be carried out by UNNATTI. With this we assure you to complete the project within the stipulated time with good quality. 10
H.
QUALITY STANDARD
We have a Quality Control System to meet with the stringent requirement of quality which is followed by us for all the jobs carried out by us. We have a separate Quality Assurance Division reporting to top Management who will ensure that the Quality Control measures are taken in all stages of construction. We shall install this facility at site to test various materials as well as the samples of concrete cubes required by the standard. Parallel for the fabrication work, we have dedicated persons to ensure that the quality standards are adhered to for fabrication, welding and erection. Thus the quality of work is maintained in all works undertaken by us which requires quality standards of multinationals. I. SAFETY :
All workers shall be provided with necessary protective & safety equipments in the form of Helmets, Hand gloves, Safety Belts, welders goggles, masks etc. by us at site. We shall maintain at all time FIRST-AID BOX at site. Housekeeping shall be carried out regularly. We shall put Caution Sign Board and tape in the vicinity of work place.
11
J. 1)
Every worker shall be given a weekly day of rest, which shall normally be a Sunday unless fixed and notified in advance. A worker shall not be required to work on weekly rest day unless he has or will have a substituted rest day, on one of the five days immediately before or after the rest day provided that no substitution shall be made which will result in the worker working for more than ten days consecutively without a rest day for a whole day. 2) Accommodation for labour:
During the progress of works, the workers will be provided necessary living accommodation and ancillary facilities as follows: a) A hut of Area of 64 sft. Inclusive of cooking place with minimum height 7'-0" at each level with a cooking place adjacent to the hut for each family. b) Temporary latrines and urinals for the use of workers at the rate of four per each one hundred of the total strength. c) Temporary bathing and washing places suitably screened one unit for every 25 persons residing in the camp. 3) Drinking Water:
In every work place, there shall be provided and maintained at suitable places easily accessible to the workers a sufficient supply of water fit for drinking. 4) Provision of shelter during rest:
At every work place shall be provided with suitable sheds for meals and for rest. These sheds shall always be kept clean.
12
5)
Crches:
At a place at which 20 or more Women workers are ordinarily employed these shall be provided with at least one hut for use of children under the age of 6 years, belonging to such women. These will be always kept clean. There shall be 2 women to attend to the children. Sanitary, utensils shall also be provided for use of children. The use of these huts will be restricted to children, their attendants and mother of the children. 6) Canteen:
A cooked food canteen on a moderate scale shall be provided for the benefit of workers wherever it is considered necessary. K. 1) MEDICAL ARRANGEMENTS: First Aid:
At every work place, there shall be provided and maintained in a readily available place First Aid Appliances including an adequate supply of sterilized dressings and sterilized cotton wool as prescribed in the Factory Rules of the State in which the work is carried on. The appliances shall be kept in good order and in large work places, they shall be placed under the charge of a responsible person who shall be trained in First Aid Treatments and who shall also to be readily available during working hours. 2) Anti Malarial Precaution:
All anti malarial precautions will be taken including filing up any borrow pits which may lead to ponding and to breeding of mosquitoes
13
L. 1)
During the progress of works and maintenance period, proper means of access, ladders, gangways etc. and necessary attendants to move and adapt the same will be provided for inspection or measurements of works. 2) Temporary Works/Facilities:
We will provide all such weather proof sheds for storage and protection of materials against the effects of sun and rain. We will provide such temporary fences, guards, approaches, and roads as may be necessary for execution of work and for safeguarding the public. 3) 4) 5) Hazard Identification / Risk Assessment: This is covered under Standard Safety Rules. Personnel protective equipment: This is covered under Standard Safety Rules.
Plant, Vehicles Equipment & Tooling: We will provide necessary plant, concrete mixers, hoists, vibrators, scaffolding tackles, cartage, labour and removal of the same at the completion of work. 6) Equipment / Material storage: This is covered under the temporary works / facilities 7) Young Persons:
We have a strict control system pertaining to prohibition of employment of young children, non adult workers. NO young person shall be allowed to work on any of our work sites.
14
LIST OF DRAWINGS REQUIRED FOR EXECUTION OF PROEJCT: ARCHITECTURAL DRAWINGS: A) B) C) D) E) F) G) H) I) J) K) L) M) GENERAL LAYOUT - SHOWING PROPOSED BUILDING, ANCILLARY UNITS ETC. CENTRE LINE DRG. SHOIWNG LOCATION OF COLUMNS @ GR. FLOOR LVL WITH OFFSETS FLOOR WISE PLAN AT ALL LEVEL. SECTIONAL DETAIL DRAWING. ELEVATION - AL SIDE (i.e. NORTH, SOUTH, EAST, WEST). SECTION THROUGH STAIRCASE AND TOILET BLOCK. SCHEDULE OF DOOR & WINDOWS. ELECTRICAL LAYOUT - CONDUITING AT ALL SLAB LEVEL. ELEC. PLAN & ELEVATION OF INDIVIDUAL ROOM INDICATING LOCATION OF ELEC. FITTINGS ETC. PLUMBING LAYOUT / PIPING ARRANGEMENT DRAWING. FALSE CEILING LAYOUT PLAN SECTION.L FLOORING & DADO DETAILS - PLAN & ELEVATION. OTHER FINISHING DETAILS, SCHEDULE OF FINISHING ETC.
15
STRUCTURAL / R.C.C. DRAWINGS: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. PROPOSED BLDG. CENTRE LINE - PLAN / LAYOUT - SHOWING COLUMNS. U.G/TANK RAFT AND WALL DETAILS / SCHEDULE. COLUMNS SCHEDULE FROM GROUND FLOOR TO TERRACE FLOOR. SLAB DETAILS @ FLOORWISE - PLAN & SECTION. BEAM / SLAB SCHEDULE. STAIRCASE DETAILS. GENERAL DETAILED DRAWING. STRUCTURAL STEEL - PLAN / JOINTING DETAILS. FABRICATION MEMBERS. DRGS / SCHEDULE OF STRUCTURAL STEEL
O.H. WATER TANK PLAN & SECTION. SWITCHYARD / SUBSTATION / MCC PANEL ROOM etc.
MISC. DRAWINGS: A) B) C) ROAD /STORM WATER DRAIN. COMPOUND WALL DETAILS. CULVERT & RETAINING WALL DETAIL ETC.
16
PLANNING / BACKUP CALCULATION. 1. EXCAVATION / SITE GRADING WORK. Tender qty: 15265m3 Output/Poclain=500Cum/8 Hours. 15265/500=30 days. FILLINGH Tender qty: 53137m3 1500 m3/day filling 15 dumpher/day 53137/1500=35.42 days say 40 days 2. PLAIN CEMENT CONCRETE:
PCC Activity shall follow as soon as we reach the desired Excavation level based on Consultant Design. The excavation shall be carried out from one end of the Bldg. towards other end, so that PCC activity can be carried out simultaneously. 3. ACTIVITY UPTO GROUND LEVEL:
This Activity includes Constructing Raft, Columns, Back filling incl. Consolidation, Rubble soling. 4. a. SUPERSTRUCTURE: FORMWORK / SHUTTERING: Total shuttering =18000sqm 1carp+1 help=4.5sqm/day 18000/4.5 = 4000 nos. Total days= 90 days. 4000/90 = 44.44 say 45 nos
17
FORMWORK METHODOLOGY GENERAL Formwork shall consist of shores, bracings, sides of beams and columns, bottoms of slabs, etc including ties, anchors, inserts, etc. and shall be properly designed and planned for the work. Formwork may be of Timber, Plywood, metal etc. 18
For double high support either H - frame/cuplock shall be used or double staging support shall be erected. SHEAR WALL / COLUMNS - TIES Tie Rods - threaded on both sides with bolts and cone shall be used for External Shear wall / Columns of size greater than 600 mm and Tie Rods threaded on both sides with pipe sleeve shall be used for internal Shear wall /Columns of size greater than 600 mm. The Side of Shear wall / Column will be made out of Plywood or Steel Plates. CLOSING OF GAPS Masking tape shall be used for closing tags between steel plates and Patra patti used wherever Plywood is used. MOULD OIL 20
21
22
23
24
% Passing
Actual 20mm 10 mm 4.75 mm 2.36 mm f] Physical Inspection : ..................... i] Rounded. ...................................... ii] Flaky ........................................... iii] Containing organic matter .......... iv] Containing Dust/Powder. ............ Tested by : CONTRACTOR'S ENGINEER Checked by:
Remarks 1. Accepted.................................... 2. Acceptable subject to screening .............................. 3 Acceptable subject to washing ................................ 4. Rejected. ...................................
CLIENT/CONSULTANT
26
WATER : a] b] c] d] e] Clean & Potable Water source. Water supply for Mixer Curing arrangements with tap (nozzle) water supply. Curing Tank water supply. Water supply for laborers
CEMENT : a] b] c] d] e] Constant source & Grade Proper airtight storage godown with 2 doors. Proper storage of Mixer on Platform. Cement Bag weighing facilities. Calibration of weight balance (20+20+10 Kgs.)
FINE AGGREGATE : a] b] c] d] Constant source (check Sand Zone or FM) Washing facilities Screening facilities FA1 & FA2 separated by partition or separate bins.
COARSE AGGREGATE :
28
5.
SAND BULKAGE TEST : a] b] c] d] e] Steel Measuring Box [Farma] watertight. Large [1.2 x 1.2 m] plastic sheet. Bucket of Water. Measuring Tape. Straight edge or ruler.
6.
AGGREGATES BATCHING : a] Calibrated Weigh batcher with aggregates in bins b] c] Varying Measuring Boxes (Farmas] 12 Ns. Mixer Blackboard.
7.
MIXER : a] Clean Hopper. b] c] d] e] f] g] h] i] Clean Drum Check Mixer Blades gaps [not greater than 30 mm] Check Hopper vibrator [adjust engine cum turn bcukle] Mixer calibrated tank. 2 x 200 litre drum full of water Tap supply under Mixer Operator's control 5 Litre "Bhisty" oil tin & 1 litre oil tin. Unloading Chute
29
8.
QUALITY CONTROL [QC] a] b] c] Lab Technician at Mixer point. Slump Cone with 16 mm dia. 600 mm long rod. 15 cm Cube Moulds, clean, all bolts - 6 Nos.
BUILDER'S HOIST : a] b] c] d] e] Braced with structure,. Skip Pit deep enough for 45 slope of mixer chute. 45 chute.
Top platform for worker to tilt concrete skip. Top unloading chute.
10
TRANSPORTING CONCRETE : a] b] c] Clean trolley skip or unloading steel tray for head load. Banging plate for workers Pans [ghamellas]. Trolley Track/One way walking stools [ghoddas].
11
12
VIBRATION [per Mixer]. a] b] c] d] f] g] h] i] j] 3 Nos. Needle Vibrators - 2 Electric + 1 Petrol. 2 Nos. Spare Needles 5 Litre tin with petrol [emergency]. Leveling Beam. Masons Trowel - 2 Nos. Masons Floats (Parts). Masons Wooden 1.0 m long Wooden Float [mothia]. Sponge or Jute cloth to remove surplus 'Bleed' Water. Hessian cloth/plastic sheets for curing [hot weather].
15
CONCRETE MIX DESIGN : a] b] Analysis of Aggregates to be used. Full Scale Works Trial Mix [WTM] at reputed Laboratory. General Arrangement Drg. Detail Sketches [junctions, etc.]. Inspection.
16
17
REINFORCEMENT BARS [Rebars] : a] b] Cover [Bottom, Side & Ends] Vibrator Needle entry.
31
Site Engineer CERTIFICATION OF LAOUT OF MASONRY WORK The above layouts is checked by me & found O.K. Comments, if any : _____________________________________________________ _____________________________________________________ _____________________________________________________ Name UNNATTI Engineer ____________________ Client/ Consultant Engineer : ______________
32
33
34
2nd Coat : 1] 2] 3] 4] 5] Enough curing is done to 1st coat Sufficient time gap [2 days] is given between two coats Sand of proper fineness available Waterproofing compound available for 2nd coat Plastering machine (Gudgudi) available
35
36
37
Material as per specification Wall chasing to be verified for GI/Copper pipe layout inside toilets [concealed] Name Signature ________________________ ________________________
STATEMENT OF RECEIPT OF STEEL : Month Weight of Steel Previous qty. 6 mm 8 mm 10 mm 12mm 16mm upto ..... TOTAL SUMMARY : Total Steel Recd. upto ___ Effect of Rolling Net Margin Received + -
Total 20mm 25 mm
Scrap
Balance
2] 3] 4] 5]
: : :
: :
1] FINENESS (IS 4031 - 1968) 2] SOUNDNESS (IS 4031-1968] 3] SETTING TIME (IS 4031 - 1968]
a] b] a] b] a] b]
By Sieving through 90 microns (IS 460-1962) % retained will not be more than 10%. Blaine's sair permcability (IS 269-1976) Sq. surface < 2250 m2/gm By LeChatlair's [unaerated] [IS 269 - 1976) Autoclave method. Initial setting time < 30 min. Final setting time > 600 min.
41
Variation in wt.
Permissible limits as per IS 1786-1985 is as follows Upto 10 mm Upto 16 mm Above 16 mm For 6 mm coils 7% 5% 3% 8%
6] 7] 8] II] 1 2 3
: : :
ELONGATION IS 1786 - 1979 II In % [on gauge length of 5.65A, revision where A is cross sectional area. 0.2% proof stress TENSILE STRENGTH
42
Permissible limits for PRODUCT ANALYSIS Constituent Carbon Sulphur Phosphorus Sulphur & Phosphorous Variation over specified max. limit Percent max. 0.02 0.005 0.005 0.010
In case of deviation form the specified max., two additional test samples shall be taken from the same batch & subjected to tests in which original sample failed. Should both samples pass the test the batch shall be deemed to comply with IS. Should any one sample fail batch shall be deemed not to comply.
43
FINE AGGRGATE
1] SILT % IS 383 - 1970 Should not be more than 7-8% by vol. IS 383 - 1970 FM may range 2.6 to 3.6% for concrete Upto 3% for masonry Upto 1.6% for plaster. By visual inspection No lumps & Shingles
2]
FINENESS MODULUS
3]
ORGANIC IMPURITIES :
COARSE AGGREGATE
FIXED TESTS : 1] 2] 3] 4] 5] Shape Size % Mixture Quality of stone Absorption of water in 24 hrs. Angular/flaky/hard As required. No mixing to be observed Blackish/gray uniform colour & hard. 5% by weight
BRICKS
1] 2] 3] Colour Edges Sizes Ordinary Brick Gattu Brick 4] 5] 6] 7] Water absorption Soundnes Burning Strength Reddish & uniform Sharp straight at right angle : : 23 x 10 x 9 cm / 7.5 cm 9" x 4"x 3.5" / 3" 23 x 15 x 10 cm 9" x 6" x 4" : 20% by wt. : Good, clear ringing sound. : No over burnt or under burnt. : Drop from 2' - no. breaking.
44
45
NIL NIL Very slight Slight Very Slight Slight Very Slight Slight
LAB TESTS 1] 2] 3] 4] Density Compressive Str. [Average of 8 units] Water absorption. Drying shrinkage 1800 kg/cum Average 4 N/mm2 1 No. 3.2 N/mm2 10 by mass 0.1%
46
WATER
Quality : Potable water can be made use for concrete mixing. It should be clean and free from injurious amounts of oils, acids, alkalies, salt & organic material. Revised IS 456 - 1978 gives max possible limits for solids. Details of permissible limits : Organic Inorganic Sulphate Chloride Suspended matters. PHt value. 6 to 8 Max 200 ppm 3000 ppm 500 ppm 2000 ppm for plain & 1000 ppm for reinforced. 2000 ppm
IS 3025-64 : Lays down that average crushing strength of 3 Nos. of 15 cm concrete cube made with water proposed to be used should not be less than 90% of average strength of 3 similar cubes made with distilled water.
47
48
2.0
UNNATTI shall provide such numbers of suitable persons, adequate and appropriate in the circumstances, for rendering first aid to employees if they are injured or become ill at work. 5.2 UNNATTI shall ensure that at least one first Aider is present when the number of employees at site is between 150 and 250. Appropriate vehicles for the transportation of injured personnel to a physician or hospital shall also be provided on a permanent basis. 5.3 First Aid Kit :
Regardless of the number of employees there will be at least one first aid box on site. Each box shall be placed in clearly identified and readily accessible location and contain a sufficient quantity of suitable first-aid materials. Boxes and kits shall be checked frequently to ensure they are fully stocked and all items are in a useable condition. The first-aid box shall be clearly marked with a white cross on green background. 5.4 Emergency Phone Number : UNNATTI shall ensure that the following telephone numbers are available at al times with UNNATTI representative and the Safety Officer. FIRE AMBULANCE DOCTOR HOSPITAL
51
Preventing the spread of fire : 1. Is waste accumulating in hoist shafts or other hidden places ? 2. Are separate metal waste containers supplied for each of the following, oily rags, paint rags, paint scrapings, waste flammable liquids, wood shavings and off cuts ? 3. Is all waste regularly cleared ? 4. Are all huts safely sited ?
52
Fire Fighting 1. 2. 3. Have all extinguishers been checked and/or recharged ? Are they clearly identified and easily accessible ? Are operatives trained in their use.
7.0 7.1
Personal Protection : All necessary personal safety equipment considered adequate by the Engineer shall be available for the use of persons employed on the Site and maintained in a condition suitable for immediate use UNNATTI shall take adequate steps to ensure the proper use of safety equipment by those concerned at all times. UNNATTI shall ensure that the following precautions are observed : a] Workers employed on mixing asphaltic materials, cement and lime mortars/concrete shall be provided with protective footwear, gloves and masks. b] Those engaged in handling any material which is injurious to eyes shall be provided with protective goggles. c] Those engaged in welding works shall be provided with protective eye shields.
7.2
8.0 8.1
Electrical Installations : All adequate precautions shall be taken by the UNNATTI to prevent electrical short circuits or overload causing explosions or fires.
53
c]
Scaffolds will be erected, altered or dismantled under competent supervision and by experienced persons. All scaffolding materials shall be inspected before use to check that they are suitable and sound. 11.3 Construction and Material :
Sufficient sound material will be provided for a scaffold to ensure that i is strong and stable enough. Scaffold tubes and fittings will not be bent, distorted or rusty. 11.4 Defective Material
Scaffold tubes, couplers and fittings that are bent, distorted or rusty shall not be used. Timbers with splits and knots shall not be used. Ropes and lashings showing signs of chafing through wear or of being corroded shall not be used. 11.5 Standards or Uprights, Ledgers and Putlogs Scaffold standards shall be vertical and spaced closely enough for the intended use of the scaffold. Base plates shall be used. Timber sole plates shall also be used to distribute the load from the standard over a wider area, as well as to offset possible local subsidence. Ledgers shall be level and fixed to standards with right-angle couplers. Putlogs and transoms shall be firmly fixed to ledgers or standards. The flattened end of the putlog shall be pushed firmly into the wall to provide maximum support. Putlogs and transoms shall be spaced according to the expected load and thickness of he boards o be used in the platform.
55
56
Safety of Hoist ways, Platforms and Cages Hoist ways shall be enclosed wherever access is provided or wherever persons could be struck by the platform or other moving parts. Gates shall be kept closed except for the movement of persons and materials. Hoist platforms and cages shall be fitted with a device capable of supporting them, fully loaded, should hoists, ropes or driving gear fail. 12.2 Operation of Hoists. Hoists shall only be capable of being operated from one position at a time, whether by rope, lever or switch. Hoists will not be operated from the cage. Where the hoist driver cannot see the platform or cage during its movement, a signaling system, which covers all landing places shall be used. Safe Working Load and Marking of Hoists : The Platform of materials or goods hoists shall carry a notice stating : i] the safe working load, and ii] that passengers must not ride on the platform. The safe working load shall not be exceeded except for test purposes. Cages for passenger hoist shall carry a notice stating : i] the safe working load, and ii] the number of passengers permitted. No greater number of passengers shall be carried and the safe working load will not be exceeded except for test purposes.
57
12.3
13.2.1 Every temporary floor opening shall have railings. Every floor hole into which persons can accidentally fall shall be guarded by a railing with toe board on all exposed sides or brick work done all around. 13.2.2 Every stairway floor opening shall be guarded by a railing on all exposed sides. 14. 14.1 Handling & Storage of Materials : Cement Storage and Stacking - Cement shall be stored at the site in a building or a shed which is dry, leak proof and as moisture - proof as possible. Cement received in bags shall be stored in such a way that the bags are kept free from the possibility of any dampness or moisture coming into contact with them.
58
Compressed gases and petroleum products shall not be stored in the same building or closed to each other. Handling - Petroleum products delivered to the site and stored in drums shall be protected during handling to prevent loss of identification through damage to drum markings, tags, etc. Buckets containing sand shall be kept ready for use in case of fire. 16.0 Excavation & Shoring :
Excavation and Trenching : All trenches 1.5 meter or more in depth shall at all times be supplied with at least one ladder for each 30 meters in length. Ladders shall be extended from the bottom of the trench to at least 1 meter above the surface of the ground. Sides of trenches which are 1.5 meters or more in depth shall be stepped back to provide a suitable slope or securely held by timber bracing, so as to avoid the danger of sides collapsing. 17.0 17.1 Concrete Construction Handling of Plant.
Mixers - All gears, chains and rollers of mixers shall be properly guarded. All cables, damps, hooks, wire ropes, gears and clutches, etc. of the mixer shall be checked and cleaned, oiled and greased and serviced. Trucks - used on Site shall be controlled so as to provide a reasonably smooth traffic flow. Reversing operations shall be controlled by a signalman positioned so as to have a clear view of the area behind the truck.
59
17.2
Formwork shall be designed after taking into consideration the spans, setting temperature of concrete, dead load and working load to be supported and the safety factor for the materials used. All timber shall be carefully inspected before use and members having cracks and excessive knots shall be discarded. The vertical supports shall be adequately braced or otherwise secured in position so that these do not fall when the load is released or the supports are accidentally his. Tubular steel centering shall be used in accordance with the manufacturer's instructions. All centering shall be inspected to ensure that Footing or sills under every post of the centering are sound, All lower adjustment screws or wedges are snug against the legs of the panels, All upper adjustment screws or heads of jacks are in full contact with the formwork, Panels are plumb in both direction. All cross braces are in place and locking devices are in closed and secure position, In case of chhajas and balconies, the props shall be adequate to transfer the load to the supporting point. 17.3 Erection of Prefabricated Members.
A spreader beam shall be used wherever possible so that the cable can be as perpendicular as practical to the members being lifted. The angle between the cable and the members to be lifted shall not be less than 60 degrees. Methods of assembly and erection specified by the designer, shall be strictly adhered to at site. Immediately on erecting any unit in position, temporary connections or supports as specified shall be provided before releasing the lifting equipment. The permanent structural connections shall be established at the earliest opportunity.
60
18.0 18.1
General - Depending on the type of wall to be constructed the height of construction per day shall be restricted to ensure that the newly constructed wall does not come down due to lack of strength in the lower layers. Openings in Walls - Whenever the making of an opening in an existing wall is contemplated, adequate supports against collapse or cracking of the wall portion above or roof or adjoining walls shall be provided. 19.0 19.1 Health Standards. Drinking Water
In every work place there shall be provided and maintained at suitable places, easily accessible to labour, a sufficient supply of water fit for drinking. Where drinking water is obtained from an intermittent public water supply each work placed shall provided with storage where such drinking water shall be stored. 19.2 Washing Facilities.
In every work place adequate and suitable facilities for washing shall be provided and maintained for the use of labour employed therein. Such facilities shall be conveniently accessible and shall be kept in clean and hygienic condition. 19.3 Latrines and Urinals. UNNATTI shall employ an adequate number of sanitation workers to keep the site clean at all times, from all faces, excreta, urine, etc. Latrines shall be provided in every work place on the following scale. Where females are employed there shall be at least one latrine for every 25 females.
61
19.4
UNNATTI shall, at his own expense, conform to all anti-malarial instructions given to him by Engineer including the filling up of any borrow pits which may have been dug by him. 20.0 Conditions Related to Environmental Protection.
UNNATTI shall ensure that the following measures are implemented to protect the environment and to mitigate adverse impacts all to the satisfaction of the Engineer. 20.1 Air Pollution Idling of truck engines and other equipment shall be avoided. All stationery equipment shall be located as far away as possible from the sensitive receptors such as schools, hospitals and religious places. Areas prone to fugitive dust emission such as excavation, grading sites and routes of vehicles across areas of exposed earth shall be sprinkled with water as often as necessary to suppress dust. Construction areas shall be enclosed wherever possible. UNNATTI shall make regular arrangements for providing kerosene as kitchen fuel for use by all the labourers employed by them for the works and living in construction camps. 20.2 Control of Noise Levels. The equipment and machinery to be used shall not generate at source a noise level of more than 90dB [A]. UNNATTI shall ensure, by providing temporary barriers, etc. that the noise level at nearby schools, hospitals and religious places are kept within the levels prescribed for these receptors.
63
64
INCIDENT LOG
No. Date Brief Description
65
ACCIDENT LOG
Degree of Injury 1 2 3 4 5 No. Fatality Hospital - major Fatality- medium Fatality-minor First aid at site. Date Contractor's Name Employee's Name Degree of Injury Date returned to work
66
Log No.
Lost Property Suspected Crime Offence (explain) Contractor's Employee Project Name : Address: Date of Report: Time of occurrence : Property involved: Brief description of incident:
Police Contacted : Name: Log No.: Contractor's Name: Address: Phone : Witness : Name : Address: Phone:
Yes/No. Date /Time................................ .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... ....................................................................................................
Contractor: .................................................................................................................... Date of Accident. Weather: Contractor's Personnel or Equipment: Name or injured employee: .......................................................... Age:......................... Occupation: ................................................................................ Sex:......................... Nature of injury : ............................................................................................................. Degree of injury: First Aid [ ] Hospital [ ] Fatality [ ] .............................................. Time:...........................................
Type of equipment ........................................................................................................... Extent of damage ............................................................................................................. Other Persons or Property: Name of injured party ............................................................. Age:............................ Address: ...................................................City...............................State.......................... Nature of injuries: ............................................................................................................ Name of property owner:............................................ Address:....................................... Nature and extent of damage:. ........................................................................................
68
69
REMARK: ................................................................................................................. .................................................................................................................................... SAFETY OFFICER NAME, SIGNATURE PROJECT-IN-CHARGE NAME, SIGNATURE 70 CLIENT/CONSULTANT NAME, SIGNATUE
3 4 5
6 7 8 9 10 11
71
72
CONSTRUCTION OF Proposed
------------------------------------------------------AT ---------------------------------
CLIENT : ......................................................................................................................
CONSULTANT ............................................................................................................
73
1 2
As on Date Client/Owner
: :
Project.
4 5 6 7 8 9
Location Built up Area Estimated Cost Value of Job completed Date of Commencement Target Date of Completion
: : : : : :
10
Progress
74
Date
Description
Remarks
76
LIST OF DRAWINGS FOR WORKSITE: ............................................................................................................... -------------------------------------------------------------------------------------------------------Sr. No. Description DRAWING DETAILS No. Rev. Date Copies Remarks ARCHITECTURAL DRAWING
STRUCTURAL DRAWING 1 2 3 4 5 6 7 8 9 10
77
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Excavation PCC below baseraft Basement W.P. Basement- Raft & Wall Column upto plinth level Slab @ Plinth Level Column upto 1 st floor Slab @ 1st floor Column upto 2nd floor Slab @ 2nd floor Column upto 3rd floor Block Masonry100@200 thk Internal Plaster Flooring/Dado/ Widow cill External Plaster Doors/ Windows External Painting Internal Painting
78
79
Core tests are being performed regularly to desired density i. e. 95% of Proctor Density (Maximum Dry Density) SAFETY 1 2 3 4 Helmets are being used Gumboots, Hand Gloves are being used Safety Belts are used for the works at higher levels First Aid Box provision is kept.
80
A)
ARCHITECTURAL
B)
STRUCTURAL
C)
MISC DRAWINGS
81
B] Man Power Status : Sr. No. Type 1 Male Coolie 2 Female Coolie 3 Carpenter 4 Fitter 5 Masson 6 Fabricator 7 Helper C] Work Status report as on date : Sr.No. Description Total Qty. 1 2 3 4 5 D] Critical Item : Sr.No. Description 1 2 3 4
82
Present
Planned Qty.
Completed Qty.
Remarks
83
Work Experience in Pharma Projects :1) Sigma Laboratories Limited, Sinnar at Nashik. 2) Indoco Remedies, Verna at Goa. 3) FDC Limited, Verna at Goa. 4) Micro Lab Limited, Verna at Goa. 5) Lupin Limited Verna at Goa. 6) Geno Pharmaceuticals Limited, Goa. 7) BlueCross Limited Verna at Goa. 8) FDC Phase II Verna at Goa. 9) Indoco Remedies Phase II Verna at Goa. 10) Kare Laboratories Verna at Goa. 11) Glanmark Pharmaceuticals Ltd Verna at Goa. 12) Unichem Laboratories Ltd Porvorin at Goa. 13) Cadila Health Care Baddi at HP. 14) Alkem Laboratories Baddi at HP. 15) Indicam Laboratories Baddi at HP. 16) Unichem Laboratories Ltd Baddi at HP. 17) Torrent Pharmaceuticals Ltd Baddi at HP. 18) Procter & Gamble ( Sarvottam Remedies ) Baddi at HP. 19) Procter & Gamble ( Mapex Remedies ) Baddi at HP. 20) Micro Lab Limited Baddi at HP. 21) Nicholoas Piramal, Baddi at HP. 22) Ayurveda Limited ( Dabar) Baddi at HP. 23) Indoco Remedies Ltd Phase I & II, Baddi at HP. 24) Dabar Limited, Baddi at HP. 25) Indswift Limited , Derabassi at Punjab. 26) Ranbaxy Limited , Mohali at Punjab. 27) Shreya Laboratories Ltd , Roorkee at Uttaranchal. 28) IATRO Pharma & Bio Tech Ltd , Roorkee at Uttaranchal. 29) Centaur Pharma , Hinjewadi, Pune. 30) Serum Institute of India Limited, at Pune
84