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Advantage Lincoln
More precise control. Innershields open arc process allows the operator to control the placement of the weld metal and the puddle with exceptional accuracy. More consistent weld deposits. Innershield performs better because Innershield is built better. The best raw materials. The best manufacturing processes. The best quality control systems. Versatility. No matter what welding positions your job requires, theres an Innershield wire specifically designed to handle it. Weve provided individual wire descriptions in this brochure that will make it easy for you to choose the right Innershield product for your needs. Better portability. Because Innershield is completely self-contained with shielding, slagging and deoxidizing materials built right in to the wires core theres no need for flux feeding systems or gas bottles. That means increased portability of your rigs, and more efficient welding operations. Better feedability. Weve coated Innershield wire with specially designed lubricants that keep the wire feeding beautifully inch after inch, coil after coil.
Contents Page Product Introduction . . . 2-3 Electrode Selection Guide . . . . . . . . . . . . . . . 4-5 High Speed Single Pass Welding . . . . . . . .6-11 General Purpose Welding . . . . . . . . . . . .12-17 Structural Fabrication Welding . . . . . . . . . . . .18-35 Pipe Fabrication . . . . .36-39 Agency Approvals . . . . . .40 Storing Inneshield Electrodes . . . . . . . . . . . .41
Typical Applications
Innershield wire is a great choice for a wide range of applications, including: Automotive Trucks & Trailers Construction, Farming & Mining Equipment Bridges Buildings Storage Tanks Ships & Barges Offshore Oil Drilling Platforms Pipelines Structural Fabrication Maintenance & Repair
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High Speed Single Pass Welding Innershield NR-1 & NR-5 E70T-3 Flat & Horizontal Good for high speed flat and horizontal single pass automatic welding applications, NR-1 is especially good on circumferential welds with overlapping. Recommended for materials thicknesses up to 3/16 (4.8 mm). For automatic and semiautomatic high speed, single pass welding on sheet metal with a thickness of .110 (2.8 mm) or more. A solid performer for twin arc welding applications,especially in flat, horizontal, and automatic roundabout positions. High deposition rates and travel speeds. Designed for high speed, single pass automatic and semiautomatic welding on materials from .030 - 3/16 (0.8 - 4.8 mm). A good choice for galvanized, specialty zinc-coated, or aluminized carbon steels. 6-7
Innershield NR-131
E70T-10
8-9
Innershield NR-152
E71T-14
All Positions
10-11
General Purpose Welding Innershield NR-202 E71T-7 All Positions Good all position welding wire. Can make very small welds at high travel speeds. Cost-effective tacking wire for joining carbon steel. One of our most popular all-purpose Innershield wires. Versatile wire suitable for all-position welding of light gauge steel or thin plate up to 1/2 (12.7mm). Low spatter and excellent weld appearance. 12-13
Innershield NR-211-MP
E71T-11
All Positions
14-15
Innershield NR-212
E71TG-G
All Positions
An alternative to NR-211-MP designed for use on materials 16-17 up to 3/4 (19.0mm) thick. A good choice for general purpose, all-position welding. Produces smooth welds with excellent appearance. Designed for single and multiple pass semiautomatic and automatic welding of mild steel, sheet metal, plate and coated steel. Low spatter level. Handles poor fit-up well.
Structural Fabrication Welding Innershield NR-203MP E71T-8J All Positions Great for all-position (including vertical down) single and multiple pass welding with mild steel and some low alloy steels. Handles poor fit-up on heavy wall tubes and gaps up to 3/8 (9.5mm) with 1/4 (6.4mm) offset. Excellent Charpy V-Notch properties. Use for all-positions, including vertical down. For single and multiple pass welding on mild steel and some low alloy steels. Performs well in automatic and semiautomatic applications. Produces a nickel bearing weld deposit with Charpy V-Notch properties. Can weld gaps up to 3/8 (9.5 mm). 18-19
E71T8-Ni1
All Positions
20-21
NOTE: All Innershield wires are recommended for use with constant voltage (CV) power sources.
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Structural Fabrication Welding (continued) Innershield NR-203 Nickel C E61T8-K6 All Positions Produces a nickel bearing weld deposit with good Charpy V-Notch properties at low temperatures. Designed for single and multiple pass welding in automatic and semiautomatic applications. Similar to NR-203 Nickel C, but with increased strength to join higher strength steels. Handles poor fit-up in the vertical-up position and welds gaps up to 1/4 (6.4 mm) with offsets up to 1/4 (6.4 mm). High deposition rate out-of-position welding. Designed for single and multiple pass welding of 3/16 (4.8mm) and heavier mild steel, as well as some low alloy steels. Self-peeling slag. Excellent Charpy V-Notch properties. Great for downhand welding applications where high deposition rates and Charpy V-Notch properties are desired. Designed for use with mild steel and some low alloy steels for single and multiple pass, automatic and semiautomatic welding. Excellent operator appeal. Very high deposition rates and fast travel speeds. Welds thicker mild steels and some low alloy steels. Good bead shape and easy slag removal. 22-23
E71T8-K2
All Positions
24-25
Innershield NR-232
E71T-8
26-27
Innershield NR-305
E70T-6
28-29
Innershield NR-311
E70T-7
30-31
Innershield NR-311 Ni
E70T7-K2
Similar to NR-311, but with good Charpy V-Notch properties. 32-33 High deposition rates. Fast travel speeds. For single and multiple pass welding. Extremely high deposition rate wire designed for automatic and semiautomatic welding on mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity on mildly rusty, oily or dirty plates. Soft, low penetrating arc. 34-35
Innershield NS-3M
E70T-4
Pipe Fabrication Innershield NR-207 & NR-207-H E71T8-K6 Optimum performance on vertical down, hot, fill and cap passes on standard cross-country pipelines and arctic grade pipe. Excellent crack resistance and CTOD and Charpy V-Notch properties. Recommended API Pipe Grades X42 through X70. Similar to NR-207-H, but with higher strength. Produces weld deposits exceeding 80,000 psi yield strength with excellent low temperature impacts. Recommended for API Pipe Grade X80. 36-37
Innershield NR-208-H
E91T8-G
38-39
NOTE: All Innershield wires are recommended for use with constant voltage (CV) power sources.
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TYPICAL APPLICATIONS
NR-1 Straight welds. Roundabouts that overlap the start. Through welds on material up to 12 gauge. Joints susceptible to slag trapping. NR-5 3-oclock position welds. Can also be used for welds that require 100% penetration with copper back-up. NR-5 (3/32) diameter can also be used in semiautomatic applications.
WELDING POSITIONS
1G
2F
2G
CONFORMANCE
AWS A5.20-95: E70T-3 ASME SFA-5.20: E70T-3
ADVANTAGE LINCOLN
Self-shielded, flux-cored. No need for external gas or flux. Designed for high travel speeds up to 170 inches (4.3m) per minute. Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
NOTE
NR-1 & NR-5 are not recommended for welding steel that is more than 3/16 (4.8mm) thick, or for welding multiple passes.
MECHANICAL PROPERTIES
Transverse Tensile Strength psi (MPa) Requirements AWS E70T-3 Test Results NR-1 72,000 - 79,000 (496 - 545) 73,000 - 81,000 (503 - 558) 70,000 (480) min.
(1)
Longitudinal Bend Test 180 over 3/4 Radius No openings exceeding 1/8
Hardness Rockwell B
Passed
95
NR-5
(1) Typical all weld metal.
Passed
99
DIAMETERS / PACKAGING
Diameter Inches (mm) NR-1 .120 5/32 NR-5 3/32 .120 600 Lb. Speed Feed Drum 600 Lb. Speed Feed Reel
(3.0) (4.0)
EDS12150 EDS12153
(2.4) (3.0)
ED012699
ED012701 ED012698
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19.2 (8.7) 21.2 (9.6) 25.4 (11.5) 29.5 (13.4) 35.7 (16.2) 7.8 12.3 16.9 21.4 (3.5) (5.6) (7.7) (9.7)
3/32 NR-5 DC+ 1 (25mm) 1.60 lbs/1000 .120 NR-5 DC+ 1 (25mm) 2.46 lbs/1000
9.9 (4.5) 14.8 (6.7) 19.8 (9.0) 24.7 (11.2) 18.0 (8.2) 23.0 (10.4) 28.5 (12.9) 35.5 (16.1)
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T-3 Test Results .21 1.30 %Mn
(1)
%P
%S
%Si
%Al
%Ti
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-131
For automatic and semiautomatic high speed, single pass welding on sheet metal with a thickness of .11 (2.8 mm) or more. A solid performer for twin arc welding applications, especially in flat, horizontal, and automatic roundabout positions. High deposition rates and travel speeds.
TYPICAL APPLICATIONS
Single Arc: 1/8 (3.2mm) and 3/16 (4.8mm) fillet welds with travel speeds up to 75 in/min (1.9 m/min). Twin Arc: 1/4 (6.4mm) and 5/16 (7.9 mm) fillet welds with travel speeds up to 75 in/min (1.9 m/min). An excellent performer on fillets and laps. NR-131 is also a good choice for corner, edge and butt joints.
WELDING POSITIONS
1G
2F
2G
CONFORMANCE
AWS A5.20-95: E70T-10 ABS: E70T-10
ADVANTAGE LINCOLN
Self-shielded, flux-cored. No need for external gas or flux. Excellent deposition rates. High travel speeds. A great choice for welds that join light steel to heavier members. Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
MECHANICAL PROPERTIES
(1)
Transverse Tensile Strength psi (MPa) Requirements AWS E70T-10 Test Results
(1) Typical all weld metal.
Longitudinal Bend Test 180 over 3/4 Radius No opening exceeding 1/8 Passed
Hardness Rockwell B 90
DIAMETERS / PACKAGING
Diameter Inches (mm) 3/32 (2.4) 50 Lb. Coil EDS12162 600 Lb. Speed Feed Reel ED012163
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INNERSHIELD NR-131
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T-10 Test Results %Mn
(1)
%P
%S
%Si
%Al
.23 .252
.45 .53
.006 .008
.004 .009
.25 .21
1.17 1.55
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-152
Designed for high speed, single pass automatic and semiautomatic welding on materials from .030 - 3/16 (0.8 - 4.8 mm). A good choice for galvanized, specialty zinc-coated, or aluminized carbon steels.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
4G
3G
ADVANTAGE LINCOLN
Self-shielded, flux-cored. No need for external gas or flux. A great choice for coated steels. NR-152s exceptionally soft arc means less burnthrough on thin gauge materials. Excellent overlapping capabilities on roundabouts. Fast, sure restarts with no end clipping necessary.
TYPICAL APPLICATIONS
Spot or stitch welds on .030 (0.8mm) sheet metal and thicker. Continuous welds on .048 (1.2mm) uncoated sheet metal at travel speeds of 40-60 in/min (1.0-1.5m/min). Continuous welds on coated steels in a travel range of 30-40 in/min (0.7-1.0 m/min).
CONFORMANCE
AWS A5.20-95: E71T-14
NOTE
The preferred drag angle is 15, however, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications.
MECHANICAL PROPERTIES
Transverse Tensile Strength psi (MPa)
(1)
Hardness Rockwell B
93
DIAMETERS / PACKAGING
Diameter Inches (mm) .045 .052 .062 .068 5/64 (1.1) (1.3) (1.6) (1.7) (2.0) 25 Lb. Spool EDS01702 EDS01703 EDS01021 50 Lb. Coil 500 Lb Speed Feed Drum 600 Lb. Speed Feed Drum 600 Lb. Speed Feed Reel
ED012185 ED012186
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INNERSHIELD NR-152
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T-14 Test Results .062 (1.6 mm) .068 (1.7 mm) 5/64 (2.0 mm) %Mn
(1)
%P
%S
%Si
%Al
Not Required
(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-202
Good all position welding wire. Can make very small welds at high travel speeds. Cost-effective tacking wire for joining carbon steel.
ADVANTAGE LINCOLN
Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting. A great wire to use when cost is a primary issue, and no impact properties are required.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
5G
TYPICAL APPLICATIONS
Structural fabrication where no seismic requirements are present. Vertical and overhead plate welding. Fabrication of machinery parts and hoppers. Short assembly welds on brackets and clips. Roundabout groove welds.
CONFORMANCE
AWS A5.20-95: E71T-7 ASME SFA5.20: E71T-7 ABS: E71T-7
MECHANICAL PROPERTIES
Yield Strength psi (MPa) Requirements AWS E71T-7 Test Results 58,000 (400) min. 60,000 - 75,000 (414 - 517)
(1)
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged
at 220F (104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 (2.0) 14 Lb. Coil ED012287
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4G
INNERSHIELD NR-202
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T-7 Report Only .19 %Mn 1.75 max. .72
(1)
Test Results
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-211-MP
One of our most popular all-purpose Innershield wires. Versatile wire suitable for all-position welding of light gauge steel or thin plate up to 1/2 (12.7mm). Low spatter and excellent weld appearance.
Produces quality welds in moderate wind conditions with no tenting. Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
3G
4G
ADVANTAGE LINCOLN
An extremely popular wire with excellent operator appeal, low spatter, and good weld appearance. NR-211-MP is an extremely versatile wire suitable for all-position welding. (3/32 diameter is not recommended for out-of-position welding). A good choice when poor fitup is an issue. Self-shielded, flux-cored. No need for external gas or flux.
TYPICAL APPLICATIONS
Single or multiple pass welding. Structural fabrication where no seismic requirements are present. Robotic welding applications.
CONFORMANCE
AWS A5.20-95: E71T-11 ASME SFA-5.20: E71T-11 ABS: E71T-11 (.068 - 3/32 only) CWB: E4801T-11-CH
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements E71T-11 Test Results 58,000 (400) min. 58,000 - 69,000 (400- 476)
Tensile Strength psi (MPa) 70,000 (480) min. 72,000 - 95,000 (497 - 655)
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially
aged at 220F (104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) .035 .045 .068 5/64 3/32 (0.9) (1.1) (1.7) (2.0) (2.4) 1 Lb Spool ED027641 10 Lb Spool ED016354 ED016363 ED012506 ED012508 14 Lb Coil 25 Lb Readi-Reel ED016364 ED016365 ED017827 ED017828 50 Lb Coil 50 Lb. Readi-Reel 300 Lb. Speed-Feed Reel
EDS01522
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INNERSHIELD NR-211-MP
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T-11 Report Only %Mn 1.75 max. %P .03 max. %S .03 max. %Si .60 max. %Al 1.8 max.
Test Results .068, 5/64, 3/32 (1.7, 2.0, 2.4 mm) .035 & .045 (0.9 & 1.1 mm)
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-212
An alternative to NR-211-MP designed for use on materials up to 3/4 (19.0mm) thick. A good choice for general purpose, all-position welding. Produces smooth welds with excellent appearance. Designed for single and multiple pass semiautomatic and automatic welding of mild steel, sheet metal, plate and coated steel. Low spatter level. Handles poor fit-up well.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
TYPICAL APPLICATIONS
Single or multiple pass, all position welding on materials .045 (1.1mm) and thicker. Can be used on weathering steels where a color match is important. Structural fabrication where no seismic requirements are present. Short assembly welds. Coated steel welds. Robotic applications.
3G
3G
4G
CONFORMANCE
AWS A5.29-98: E71TG-G ASME SFA-5.29: E71TG-G
ADVANTAGE LINCOLN
NR-212 is an extremely versatile wire. Weld in any position, on a wide range of materials including coated steel. Not recommended for vertical up. A good choice when poor fitup is an issue. Produces quality welds in moderate wind conditions with no tenting. Self-shielded, flux-cored. No need for external gas or flux.
20 min. 27
(1) The strength and elongation properties reported were obtained from a .505 tensile
specimen artificially aged at 220F (104C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) .045 .068 5/64 (1.1) (1.7) (2.0) 10 Lb. Spool ED026090 ED027803 ED027794 14 Lb. Coil 25 Lb. Readi-Reel ED026091 ED026859 ED026860 50 Lb. Coil
ED026858
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INNERSHIELD NR-212
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71TG-G Test Results Report Only .10 1.75 min. .97 .03 max. .007 .03 max. .003 .80 min. .31 1.8 min. 1.52 .50 min. 1.10 .30 min. .03 .20 min. .01 .10 min. <.01 %Mn* %P %S %Si* %Al* %Ni* %Cr* %Mo* %V*
NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked with an asterisk.
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-203MP
Great for all-position (including vertical down) single and multiple pass welding with mild steel and some low alloy steels. Handles poor fit-up on heavy wall tubes and gaps up to 3/8 (9.5mm) with 1/4 (6.4mm) offset. Excellent Charpy V-Notch properties.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
3G
4G
5G
CONFORMANCE
AWS A5.20-95: E71T-8J ASME SFA-5.20: E71T-8J ABS: 3SA-3YSAH15 Lloyds: 3S-3YH15 DNV: III YMSH15 GL: 3YSH15 BV: SA3YMH NK: KSW53NH10
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E71T-8 AWS E71T-8J 58,000 (400) min. 58,000 (400) min.
Tensile Strength psi (MPa) 70,000 (480) min. 70,000 (480) min.
Hardness Rockwell B
Test Results
(1)
28 - 31
66 (90)
82 - 92
The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F (104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter (1) mm (Inches) 1.7 2.0
(1)
14 Lb Coil
22 Lb Readi-Reel ED025040
(.068) (5/64)
ED021604
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INNERSHIELD NR-203MP
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T-8J Test Results Report only .075 1.75 max. 1.45 .03 max. <.010 .03 max. <.003 .60 max. .33 1.8 max. .80 %Mn %P %S %Si %Al
RADIOGRAPHIC GUIDELINES
The opacity of NR-203MP slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight overexposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 Innershield Electrode - Semiautomatic Production Welding Guide.
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Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting. Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
3G
ADVANTAGE LINCOLN
A good choice for use on weathering steels where color match is important. Handles poor fit-up in the vertical up position. Welds gaps up to 3/8 (9.5mm). Produces a nickel alloyed weld deposit (.80 - 1.10%). Makes root beads in groove welds without backup bars.
5G
TYPICAL APPLICATIONS
Roundabout groove welds on heavy wall tubular construction Offshore welding applications. Bridges and other outdoor structural components with weathering steel.
CONFORMANCE
AWS A5.29-98: E71T8-Ni1 ASME SFA-5.29: E71T8-Ni1 ABS: 3SA-3YSA Lloyds: 3S-3YSH15 DNV: III YMSH15
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E71T8-Ni1 Test Results Stress-Relieved 1 Hr @ 1150F (621C) 58,000 min. (400) 66,000 - 75,000 (455 - 517) 61,000 - 70,000 (421 - 483)
Tensile Strength psi (MPa) 70,000 - 90,000 (483 - 620) 72,000 - 85,000 (496 - 585) 67,000 - 74,000 (462 - 510)
27 - 30
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F (104C)
for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 3/32 (2.0) (2.4) 14 Lb Coil ED012385 ED012383 50 Lb Coil ED012386 ED012384
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4G
Approx. Current (amps) 145 195 240 275 290 310 215 260 315 345 385
Melt-Off Rate lbs/hr (kg/hr) 3.0 4.3 5.5 6.7 7.3 8.5 4.6 6.4 8.7 10.0 11.8 (1.4) (2.0) (2.5) (3.0) (3.3) (3.9) (2.1) (2.9) (3.9) (4.5) (5.4)
Deposition Rate lbs/hr (kg/hr) 2.3 3.3 4.3 5.3 5.8 6.9 3.6 5.1 7.0 8.1 9.6 (1.0) (1.5) (2.0) (2.4) (2.6) (3.1) (1.6) (2.3) (3.2) (3.7) (4.4)
Efficiency (%) 76 76 78 79 79 81 78 79 80 81 81
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T8-Ni1 Test Results 0.12 max. .081 1.50 max. 1.17 .80 1.10 .96 0.03 max. .006 0.03 max. .003 0.80 max. .27 1.8 max. .88 0.05 max. <.01 0.15 max. .03 0.35 max. .02 %Mn %Ni %P %S %Si %Al %V %Cr %Mo
This electrode has been tested in accordance with FEMA 353 - Recommended Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for Seismic Applications and is capable of depositing weld metal that delivers minimum CVN properties of 40 ft-lbs. at 70F (95 Joules at 21C)at low and high heat input levels. As required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20F (27 Joules at -29C), when tested in accordance with AWS A5.20. This electrode will also deposit weld metal that will meet the requirements for H16 as tested according to AWS A4.3 FEMA 353 test certificates are available upon request.
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Nickel (1%) slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 Innershield Electrode - Semiautomatic Production Welding Guide.
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TYPICAL APPLICATIONS
Applications requiring good CTOD properties and Charpy V-Notch properties. Offshore welding applications. Storage, pipe, transportation and other applications involving low temperature alloys. Roundabout groove welds on heavy wall tubular construction. General plate fabrication including bridges. Hull plate and stiffener welding on ships and barges.
WELDING POSITIONS
1G
2F
2G
ADVANTAGE LINCOLN
Produces a nickel alloyed weld deposit (0.40 - 1.10%). Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting. Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
3G
3G
5G
CONFORMANCE
AWS A5.29-98: E61T8-K6 ASME SFA5.29: E61T8-K6 ABS: 3SA Lloyds: 3SH15 DNV: III MS(H15)
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E61T8-K6 Test Results 50,000 min. (345) 58,000 (400)
Tensile Strength psi (MPa) 60,000 - 80,000 (414 - 551) 71,000 (489)
4G
Hardness Rockwell B
80
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F (104C) for 48 hours,
as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 (2.0) 14 Lb Coil ED012310
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NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E61T8-K6 Test Results 0.15 max. .058 .50 1.50 .83 .03 max. .004 .03 max. <.003 .80 max. .05 1.8 max. .73 .05 max. <.01 .40 1.00 .57 .20 max. .08 .15 max. <.01 %Mn %P %S %Si %Al %V %Ni %Cr %Mo
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Nickel C slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 Innershield Electrode - Semiautomatic Production Welding Guide.
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Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
ADVANTAGE LINCOLN
A good choice for welding weathering steels. Handles poor fit-up in the vertical up position. Successfully welds gaps up to 1/4 with offsets up to 1/4. Produces a nickel alloyed weld deposit (1.0 - 2.0%). Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting.
3G
3G
TYPICAL APPLICATIONS
Applications requiring good Charpy V-Notch properties. Roundabout groove welds on heavy wall tubular construction. Offshore welding applications. Structural fabrication, including those with seismic requirements(1). General plate fabrication including bridges. Hull plate and stiffener welding on ships and barges.
5G
CONFORMANCE
AWS A5.29-98: E71T8-K2 ASME A5.29: E71T8-K2
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E71T8-K2 58,000 min. (400) 61,000 - 72,000 (421 - 496)
Tensile Strength psi (MPa) 70,000 - 90,000 (490 - 620) 72,000 - 84,000 (496 - 579)
Test Results
22 - 30
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially
aged at 220F (104C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 (2.0) 14 Lb. Coil ED020227
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4G
Melt-Off Rate lbs/hr (kg/hr) 3.2 4.5 5.8 7.0 (1.5) (2.0) (2.6) (3.2)
Deposition Rate lbs/hr (kg/hr) 2.3 3.3 4.4 5.5 (1.0) (1.5) (2.0) (2.5)
Efficiency (%) 72 73 76 79
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T8-K2 Test Results 0.15 max. .05 0.5 1.75 .85 0.03 max. .009 0.03 max. <.003 0.80 max. .07 1.8 max. 1.08 0.05 max. <.01 1.00 2.00 1.27 0.15 max. .14 0.35 max. .02 %Mn %P %S %Si %Al %V %Ni %Cr %Mo
RADIOGRAPHIC GUIDELINES
The opacity of NR-203 Ni C Plus slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appearance and quality, request publication C3.2400 Innershield Electrode - Semiautomatic Production Welding Guide.
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INNERSHIELD NR-232
High deposition rate out-of-position welding. Designed for single and multiple pass welding of 3/16 (4.8mm) and heavier mild steel, as well as some low alloy steels. Self-peeling slag. Excellent Charpy V-Notch properties.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
5G
ADVANTAGE LINCOLN
Fast freezing slag system supports high deposition rates on out-of-position welding. Self peeling slag. Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting.
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E71T-8 Test Results 58,000 (400) min. 60,000 - 74,000 (414 - 510)
Tensile Strength psi (MPa) 70,000 (480) min. 72,000 - 87,000 (496 - 600)
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F
(104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Seismic Welding Products Hermetically Sealed Package T2 Lot Controlled and Tested 33 Lb Steel 33 Lb Steel 13.5 Lb Coil Spool 13.5 Lb Coil Spool (Sealed Pail) (Foil Bag) (Sealed Pail) (Foil Bag) ED030003 ED030232 ED030371 ED030372 ED030381 ED030383 ED030382 ED030384
22 Lb Readi-Reel
ED012521 ED012524
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4G
INNERSHIELD NR-232
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T-8 Test Results Report only .17 %Mn 1.75 max. .72 %P .03 max. .007 %S .03 max. .003 %Si .60 max. .31 %Al 1.8 max. .71
This electrode has been tested in accordance with FEMA 353 - Recommended Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for Seismic Applications and is capable of depositing weld metal that delivers minimum CVN properties of 40 ft-lbs. at 70F (95 Joules at 21C)at low and high heat input levels. As required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20F (27 Joules at -29C), when tested in accordance with AWS A5.20. This electrode will also deposit weld metal that will meet the requirements for H16 as tested according to AWS A4.3 FEMA 353 test certificates are available upon request.
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INNERSHIELD NR-305
Great for downhand welding applications where high deposition rates and Charpy V-Notch properties are desired. Designed for use with mild steel and some low alloy steels for single and multiple pass, automatic and semiautomatic welding. Excellent operator appeal.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
ADVANTAGE LINCOLN
A great choice when high deposition rates and good penetration are desired. Low spatter. Welds well on lightly rusted or primed plate. Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting.
Structural fabrication, including those subject to seismic requirements(1). General plate fabrication including bridges and offshore rigs. Shipyards. Stiffener welding on ships and barges. Welding over tack welds made with stick electrodes.
28 - 37
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F
(104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Seismic Welding Products Hermetically Sealed Package T2 lot Controlled and Tested 22 Lb Readi-Reel 50 Lb Coil 22 Lb Readi-Reel 50 Lb Coil (Foil Bag) (Foil Bag) (Foil Bag) (Foil Bag) (2) ED030373 (2) ED030005 (2) ED030385 (2) ED030386
22 Lb Readi-Reel ED028696
50 Lb Coil
ED012593
(2) 5/64 in. NR305 is not recommended for seismic welding applications.
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INNERSHIELD NR-305
22 25 28 34
82 83 84 83
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T-6 Test Results 3/32 (2.0 mm) 5/64 (2.4 mm) Report Only %Mn 1.75 max. %P .03 max. %S .03 max. %Si .60 max. %Al 1.80 max.
.08 .08
1.26 .60
.012 .006
.005 .006
.23 .20
1.19 .73
This electrode has been tested in accordance with FEMA 353 - Recommended Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for Seismic Applications and is capable of depositing weld metal that delivers minimum CVN properties of 40 ft-lbs. at 70F (95 Joules at 21C)at low and high heat input levels. As required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20F (27 Joules at -29C), when tested in accordance with AWS A5.20. This electrode will also deposit weld metal that will meet the requirements for H16 as tested according to AWS A4.3 FEMA 353 test certificates are available upon request.
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INNERSHIELD NR-311
Very high deposition rates and fast travel speeds. Welds thicker mild steels and some low alloy steels. Good bead shape and easy slag removal.
ADVANTAGE LINCOLN
High deposition rates and fast travel speeds. Smooth operation. Good bead shape. Deep penetration. Easy slag removal in deep grooves. Resists weld cracking on high sulfur steels. Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
MECHANICAL PROPERTIES(1) Condition Requirements AWS E70T-7 Test Results Yield Strength psi (MPa) 58,000 (400) min. 60,000 - 66,000 (414 - 455)
Tensile Strength psi (MPa) 70,000 (480) min. 82,000 - 90,000 (565 - 620)
87 - 92
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially
aged at 220F (104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 3/32 7/64 (2.0) (2.4) (2.8) 14 Lb. Coil ED014464 22 Lb. Readi-Reel ED014515 50 Lb. Coil ED014459 ED012629 ED012632 600 Lb. Speed-Feed Reel 600 Lb. Speed-Feed Drum
ED012633
ED012628 ED012631
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INNERSHIELD NR-311
7.0 (3.2) 13.1 (5.9) 14.6 (6.6) 20.4 (9.3) 26.2 (11.9) 12.0 (5.4) 17.8 (8.1) 21.5 (9.8) 29.5 (13.4) 36.9 (16.7)
5.4 (2.5) 10.2 (4.6) 11.4 (5.2) 16.5 (7.5) 22.0 (10.0) 10.0 (4.5) 14.5 (6.6) 18.0 (8.2) 25.5 (11.6) 33.0 (15.0)
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T-7 Test Results Report Only .25 %Mn 1.75 max. .50 %P .03 max. .008 %S .03 max. <.003 %Si .60 max. .10 %Al 1.8 max. 1.46
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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INNERSHIELD NR-311 Ni
Similar to NR-311, but with good Charpy V-Notch properties. High deposition rates. Fast travel speeds. For single and multiple pass welding.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
ADVANTAGE LINCOLN
High deposition rates and fast travel speeds. Produces a nominal 1.5% Nickel deposit for notch toughness. Color match on weathering steel applications. Produces quality welds in moderate wind conditions with no tenting. Self-shielded, flux-cored. No need for external gas or flux.
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) 58,000 (400) min. 64,000 - 75,000 (441 - 517)
Tensile Strength psi (MPa) 70,000 (482) min. 80,000 - 89,000 (551 - 613)
Hardness Rockwell B
87 - 92
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F
(104C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 3/32 7/64 (2.0) (2.4) (2.8) 22 Lb. Readi-Reel ED017819 ED017822 ED017824 50 Lb. Coil
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INNERSHIELD NR-311 Ni
11.4 (5.2) 15.8 (7.2) 19.5 (8.9) 22.8 (10.4) 27.2 (12.4)
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T7-K2 Test Results .15 max. .06 .50 - 1.75 1.23 .03 max. .005 .03 max. <.003 .80 max. .20 1.80 max. 1.24 1.00 - 2.00 1.28 .35 max. <.01 .15 max. .03 .05 max. <.01 %Mn %P %S %Si %Al %Ni %Mo %Cr %V
This electrode has been tested in accordance with FEMA 353 - Recommended Specifications and Quality Assurance Guidelines for Steel Moment-Frame Construction for Seismic Applications and is capable of depositing weld metal that delivers minimum CVN properties of 40 ft-lbs. at 70F (95 Joules at 21C)at low and high heat input levels. As required by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20F (27 Joules at -29C), when tested in accordance with AWS A5.20. This electrode will also deposit weld metal that will meet the requirements for H16 as tested according to AWS A4.3 FEMA 353 test certificates are available upon request.
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INNERSHIELD NS-3M
Extremely high deposition rate wire designed for automatic and semiautomatic welding on mild steel and some low alloy steels. Resistant to cracking on high sulfur steel and porosity on mildly rusty, oily or dirty plates. Soft, low penetrating arc.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
CONFORMANCE
AWS A5.20-95: E70T-4 ASME SFA-5.20: E70T-4 ABS: E70T-4 per AWS A5.20-95
ADVANTAGE LINCOLN
High deposition rates for excellent productivity. Resists porosity on mildly rusty, oil or dirty plate. Easy slag removal even in deep grooves. Resists cracking on high sulfur steel. Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting. Soft, low penetration arc.
TYPICAL APPLICATIONS
Structural fabrication where no seismic requirements exist. Machinery bases. Heavy equipment repair. Multiple pass fillet and lap welds. Corner welds and single pass butt welds. Single pass 1/4 - 1/2 (6.4 - 12.7mm) fillet and lap welds.
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E70T-4 Test Results 58,000 (400) min. 60,000 - 70,000 (414 - 483)
Tensile Strength psi (MPa) 70,000 (480) min. 72,000 - 93,000 (497 - 641)
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially
aged at 220F (104C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 3/32 .120 (2.0) (2.4) (3.0) 14 Lb. Coil ED012739 22 Lb. Readi-Reel ED017905 50 Lb. Coil ED012740 ED012736 ED012732 600 Lb. Speed-Feed Drum
ED012735 ED012731
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INNERSHIELD NS-3M
10.1 (4.6) 14.0 (6.4) 17.4 (7.9) 21.6 (9.8) 26.0 (11.8) 19.8 (9.0) 24.6 (11.2) 28.0 (12.7) 31.4 (14.2) 29.0 34.5 41.5 49.0 (13.2) (15.6) (18.8) (22.2)
8.2 (3.7) 11.7 (5.3) 14.6 (6.6) 18.3 (8.3) 22.0 (10.0) 15.5 (7.0) 20.0 (9.1) 23.2 (10.5) 26.2 (11.9) 25.0 29.0 34.0 39.5 (11.3) (13.2) (15.4) (18.0)
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E70T-4 Test Results Report Only .25 %Mn 1.75 max. .45 %P .03 max. .006 %S .03 max. <.003 %Si .60 max. .29 %Al 1.8 max.. 1.59
This electrode, and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific application.
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Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
3G
4G
5G
CONFORMANCE
AWS A5.29-98: E71T8-K6 ASME SFA5.29: E71T8-K6 ABS: E71T8-K6 DNV: IIIYMSH15 BV: SA3YMH GL: 3YSH15
DIFFUSIBLE HYDROGEN
NR-207-H will deposit weld material with diffusible hydrogen levels of less than 8.0 ml/100g.
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E71T-K6 Test Results 58,000 (400) min. 58,000 - 64,000 (400 - 441)
Tensile Strength psi (MPa) 70,000 - 90,000 (483 - 620) 75,000 - 80,000 (517 - 551)
Hardness Rockwell B
109 (147)
-84 - 90
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F (104C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) NR-207 .068 (1.7) 5/64 (2.0) NR-207-H .068 (1.7) 5/64 (2.0) 14 Lb. Coil (56 Lb. Carton) 14 Lb. Coil (56 Lb. Pail)
ED012437
ED016312 ED012438
EDS19565 EDS19568
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NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E71T8-K6 .15 max. .06 %Mn .501.50 .94 %P .03 max. .005 %S .03 max. <.003 %Si .80 max. .26 %Al 1.80 max. 1.07 %Ni .401.00 .76 %Cr .20 max. .02 %Mo .15 max. .02 %V .05 max. <.01
Test Results
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INNERSHIELD NR-208-H
Similar to NR-207-H, but with higher strength. Produces weld deposits exceeding 80,000 psi yield strength with excellent low temperature impacts. Recommended for API Pipe Grade X80.
Our quality driven manufacturing system certified to ISO 9002 and our exceptionally high grade raw materials mean every coil of Innershield delivers great arc characteristics and superior feedability.
WELDING POSITIONS
1G
2F
2G
ADVANTAGE LINCOLN
Use instead of stick for improved productivity on pipeline projects. Produces weld deposits exceeding 80,000 psi yield strength. Self-shielded, flux-cored. No need for external gas or flux. Produces quality welds in moderate wind conditions with no tenting.
TYPICAL APPLICATIONS
Standard cross-country pipelines. Arctic-grade pipe.
3G
5G
CONFORMANCE
AWS A5.29-98: E91T8-G ASME: SFA-5.20: E91T8-G
DIFFUSIBLE HYDROGEN
NR-208-H will deposit weld material with diffusible hydrogen levels of less than 8.0 ml/100g.
MECHANICAL PROPERTIES(1) Yield Strength psi (MPa) Requirements AWS E91T8-G Test Results 78,000 (538) min. 81,000 - 86,000 (558 - 593)
Tensile Strength psi (MPa) 90,000 - 110,000 (620 - 758) 94,000 - 99,000 (648 - 682)
Hardness Rockwell B
-90 - 96
(1) The strength and elongation properties reported were obtained from a .505 tensile specimen artificially aged at 220F (104C) for 48 hours, as
permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.
DIAMETERS / PACKAGING
Diameter Inches (mm) 5/64 (2.0) 14 Lb. Coil (56 Lb. Pail) ED023366
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4G
INNERSHIELD NR-208-H
NOTE: Above typical operating procedures are starting points and may be adjusted as required.
DEPOSIT COMPOSITION
%C Requirements AWS E91T8-G Report only .05 %Mn* 1.75 min. 2.13 %P .03 max. .011 %S .03 max. <.002 %Si* .80 min. .25 %Al* 1.80 min. 1.13 %Ni* .50 min. .79 %Cr* .30 min. .02 %Mo* .20 min. <.01 %V* .10 min. <.01
Test Results
NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specified in the table, of only one of the elements marked with an asterisk.
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AGENCY APPROVALS
Innershield Wire NR-203 Nickel C NR-1 NR-5 NS-3M NR-305 NR-311 NR-131 NR-311 Ni NR-202 NR-203MP NR-232 NR-203 Ni C Plus NR-207 AWS/ ASME E61T8-K6 ABS Grade 3SA Lloyds Grade 3SH15 DNV Grade IIIMSH15(2) BV Grade
(1)
CWB/CSA Grade
GL Grade
Military
Other JIS
E70T-3 E70T-3 E70T-4 E70T-6 E70T-7 E70T-10 E70T7-K2 E71T-7 E71T-8J E71T-8 E71T8-K2 3SA-3YSAH15 3SA-3YSAH15 4SA-4YSAH10 3S-3YSH15 3S-3YSH15 IIIYMSH15 IIIYMSH15 SA3YMH SA3YMH E4801T-8-CH E4801T-8-CH 3YSH15 3YSH10 MIL-71T-8AS JIS, NKK JIS, TUV JIS 2SA-2YSA 2S-2YS IIYMS SA2YM 2YS 2SA-2YSA E4802T-4-CH E4802T-6-CH E4802T-7-CH JIS JIS JIS JIS JIS, NKK
E71T8-K6
IIIYMSH15
SA3YMH
E71T8-K6-H16
3YSH15
JIS, TUV
E4801T-11-CH E71TG-G-CH
American Bureau of Shipping Lloyds Register of Shipping Det Norske Veritas Germanischer Lloyd Bureau Veritas
(1) (2)
Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision. Tested at -40F.
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Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customers particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying this type of fabrication methods and service requirements.
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NOTES
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NOTES
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