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Phn Cng T ng Ha
Bin son: Th.S Trn Van Trinh Khoa Cng Ngh in T Trng i Hc Cng Nghip Email: tranvantrinh 1976@yahoo.com DT:0935911775
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
Cm bin
Hai loi chnh 1. Lin tc 2. Ri rc Nh phn S (e.g., b m xung)
Cc b pht ng
L thit b phn cng thc thi m lnh lm thay i thng s vt l. Thay i thng l phn c kh (nh v tr hoc vn tc ) B pht ng l b chuyn i v n bin i lng vt l thnh dng khc. B pht ng thng c tc ng bi tn hiu lnh bin thp, v vy cn b khuch i cung cp cng sut cho b pht ng.
L xo hi
on by Bn p C kh(piston0
Double pilot lines (5/2) valve. Double solenoid (5/2) valve. Double solenoid & return springs (5/3) valve.
P1
P2
D E
A D
P1
B E
A B
K hiu
P2
Ng ra X A+ ACp kh X
Ng ra A+ A-
X Cp kh X
Cc loi van kh nn
Van 3/2
X Cp kh Ng ra
NC van
Xy lanh tc ng kp
+
Cp kh
Kh x
Kh x
Cp kh
Valve A
Valve B
Mch iu khin
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
Xy lanh
Tc ng n
Gi piston
L xo hi -
Xy lanh
Xy lanh tc ng kp
+ A .a+
START
AVA
A+
Mch iu khin - xylanh tc ng kp s dng van pilot 5/2, van nt nhn 3/2 v van hnh trnh 3/2 (a+) cho chu trnh my START, A+,A- .
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
Xy lanh tc ng kp
Nguyn l vn hnh Lc u tt c cc v tr nh trong hnh bn. Nhn Start A+ c cp kh, dch van 5/2 sang v tr bn cnh, xylanh c cp kh. Nn piston di chuyn lm m rng xylanh. Khi nh nt nhn, piston vn duy tr v tr mi. cui chu k gi piston tc ng vo cng tc hnh trnh van 3/2 (a+) lm kh cp vo A-, y xylanh tr v v tr ban u mt cc t ng. Kt thc qu trnh.
Bi ging mn t ng ha qu trnh cng ngh
Valve A
Valve B
S mch
Y X
iu khin qu trnh ri rc
Cc h thng vn hnh da trn cc thng s v cc bin, chng thay i khng lin tc theo thi gian gian. Cc thng s v cc bin thng ri rc: 0 hoc 1, ON hoc OFF, ng hoc m, , Cc cm bin: Cng tc hnh trnh: tip im NC/NO Quang: On/off Timer : On/off Cc b pht ng Motor: On/off Van: m/ng Khp: Engaged/not engaged
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
Cc loi iu khin ri rc
1. iu khin logic thay i theo s kin 2. iu khin tun t thay i theo thi gian.
Cng and
Cng or
Cng NOT
Lu hnh thang
Gm cc phn t logic khc nhau v cc phn t khc b tr theo hnh thang, v c ni vi nhau bng hai dy dc. Gm cc phn t: 1. Tip im cc ng vo logic (cc cng nghip tc hnh trnh, cm bin quang) 2. Ti - ng ra, e.g., ng c, n, ci, solenoid. 3. B nh thi qui nh thi gian gian tr. 4. B m m xung nhn c.
Cc h thng RELAY
S hnh thang Relay, xylanh, cc k hiu van Tun t Thc hin ghp ni relay Phng php Huffman Lu Primitive and Merged Flow Tables State Assignment Output and Excitation Functions
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
S hnh thang
S tng qut
S in nh
Mch c bn
Mch tip im
Khng o
Cng AND
Cng OR
Sai
Van khng lo xo hi v
Van c lo xo hi v
V tr -
V tr ang di chuyn
V tr +
NO
NC
Van khng lo xo hi v
Van c lo xo hi v
V tr -
V tr ang di chuyn
V tr +
Th.s Trn vn Trinh
NO
NC
d2 dientich = r 2 = 4
Lc = p sut din tch Xy lanh tc ng kp Din tch hiu dng = din tch piston din tch gi piston Lc = p sut din tch hiu dng
1. Xy lanh "A" gi thanh g. 2. Xy lanh "B" h thp mi khoan, thc hin khoan. 3. Xy lanh "B" nng mi khoan, tch mi khoan khi thanh g, hon tt qu trnh khoan. 4. Xy lanh "C dch mi khoan ti v tr khoan mi. 5. Xy lanh "B" h thp mi khoan, thc hin khoan. 6. Xy lanh "B" nng mi khoan, tch mi khoan khi thanh g, hon tt qu trnh khoan. 7. Xy lanh "C a mi khoan tr v v tr ban u v xy lanh A nh thanh g.
Tm tt quy trnh
Tm tt quy trnh
Tm tt quy trnh
Trng thi xylanh Cng tc hnh trnh van
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
V d 3:
Trnh t thit k: Tc ng xylanh A+
Tc ng A-
V d 3 (tt)
Khc phc tc ng AHiu chnh B+
Vi d 3 (tt)
Hiu chnh v tc ng B- v TMR Cch ly cc tc hnh trnh vi solenoid
V d:
S TuN T
V d 1
Xy dng s mch CASCADE cho quy trnh theo trnh t sau:
Xylanh tc ng bng valve 5/2 khng c l xo hi v. Cc valve c kch hot bng in. Phn nhm quy trnh
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
V d 1: Li gii
S mch cha hon chnh rt ra t s tng qut
V d 1: Li gii
Mch hon chnh
V d 2
Xy dng s mch CASCADE cho quy trnh theo trnh t sau:
Li gii v d 2:
Li gii v d 2:
V d 3
Xy dng s mch CASCADE cho quy trnh theo trnh t sau:
Gii:
Gii
V d 4
Xy dng s mch CASCADE cho quy trnh theo trnh t sau:
Gii
Gii
Bi tp
Xy dng s trng thi cho cc xylanh, cng tc hnh trnh, cc van cho cc qu trnh c trnh t sau: 1. START, A+, A-, B+, C+, B-, C2. START, A+, B+, C+,C-, A-, D+,A+, D-, B-,A- s dng van 5/2 vi hai solenoid. 3. START, A+, B+, B-, A- . 1. s dng van 5/2 vi hai solenoid. 2. S dng 1 solenoid v 1 l so hi v. 4. START, A+, B+, B-, B+, B-, A-, 1. s dng van 5/2 vi hai solenoid. 2. S dng 1 solenoid v 1 l so hi v.
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
Ngay khi ng vo bng 0 th ng ra cng bng 0 Khi ng vo thay i t 0 ln 1 th ng ra s delay T giy. Khi ng vo thay i t 1 v 0 thi ng ra v 0 tc th v b m timer b reset.
PLC
B iu khin vi my tnh, s dng nhiu trong cng nghip qu trnh. Tn hiu iu khin l tn hiu nh nhn v tng t, PID. Loi b vic s dng cc relay v dy ni. Cha nhiu b m v timer. Thit b c tin cy hon ho. L gii php thit k cho cc h thng phc tp. D dng thc hin v d thay i chng trnh. Tn hiu vo ra d giao tip vi cc thit b c p hoc dng ln. Lm vic tin cy trong mi trng cng nghip. C th cnh bo li. C th iu khin v gim st t xa qua my tnh ch. Khng kinh t cho cc qu trnh nh, n gin. Chm nhng vn t yu cu cho cc x l trong cng nghip.
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
PLC
Cu to chung
PLC
Cc ng vo ri rc ti PLC Cng tc hnh trnh Cng tt tim cn Cng tt quang. Cng tt cm bin (mc, p sut, nhit ,..). Cng tt dng nt nht Cng tt xoay Tip im relay.
PLC
Cc thit b m PLC c th giao tip Relay Van in. Xy lanh thy lc, kh nn v motor n Cnh bo: ci, chung,.. Nhit Contactors,.
PLC
Chun giao tip I/O 12, 24, 48, 120, 230 VAC 12, 24, 48, 120, 230 VDC 5VDC ( cho TTL)
PLC
S kt ni PLC vi cc i tng I/O.
PLC
PLC kt ni thnh mng Mng tng qut
PLC
Cc loi Mng hay dng
PLC
S khi tng qut PLC
PLC
V d kt ni PLC vi ly lanh
PLC
Gn cc bin cho PLC cho qu trnh c trnh t sau:
Cc bin ng vo
Cc bin ng ra khng xo hi v
Cc bin ng ra xo hi v
PLC
PLC
H thng iu ha khng kh vn hnh bng nt nhn S khi
PLC
S bn trong PLC
S hnh thang
PLC
S kt ni PLC
PLC
Thang my cho ta nh nm tng, thang my chy t ng khng c iu khin ca con ngi, thang t ng dng 10s ti mi tng.
PLC
V d 1(tt)
Biu primitive
S gm nhm (merge)
Bng primitive
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
V d 1(tt)
Sau khi gm ta cn 4 dng, ng vi 2 flip-lop. t y1,y2 lm hai ng ra.
Bng gm nhm
V d 1(tt)
Ta cn tm cc hm R1,S1,R2,S2 v A+ ng vi reset v set ca hai slip-lop.v hm A+. Lp 4 bng ng vi R, S v mt bng tm hm A+.
V d 2:
Lu tun t:
V d 3:
H thng trn yu cu: Cho cht lng vo bn,Trn mt thi gian, X ra.
V d 3 (tt)
Qui trnh t ng nh sau: Bt u bng nhn nt Start. Lnh ny m Valve FILL. Qu trnh bm cht lng cho n khi cm bin HIGH tc ng. Lc ny valve FILL ng v motor trn bt u, v timer tc ng. Trn thi gian, motor ngng v valve x DRAIN m. Khi bnh cn, cm bin mc LOW m, valve x DRAIN ng
V d 3 (tt)
Qu trnh tm tt theo s tun t sau:
Phn lm 4 nhm
Bng gm nhm
Cn tm cc hm R,S, F, D, M, T(tmr)?
Hm S-R
V d 4(tt)
Cc chi tit c chiu cao khc nhau c chuyn trn bng ti. Cc chi tit c chiu cao khng ng phi b loi. Chi tit b loi qua mt ca loi (Z=1). Cc cm bin: X1 pht hin chi tit c chiu cao ng. X2 dng pht hin mi chi tit
V d 4
S khi
nh ngha cc trng thi: Kim tra vng trng X1X2 = 00. Chi tit vo vng kim tra X1X2 = 10. Chi tit trong vng kim tra X1X2 = 11. Chi tit bt u ri vng kim tra X1X2 = 01. Cc chi tit thp trong vng kim tra X1X2 = 01 (loi).
Th.s Trn vn Trinh Bi ging mn t ng ha qu trnh cng ngh
V d 4(tt)
S trnh t Bng trnh t
S phn gm nhm
V d 4(tt)
Cc nhm c th gm Chn
Bng gm nhm
Ng ra Z
V d 5
H thng kha v m ca c iu khin bi hai cng tc X1, X2. Ca m hoc ng phi nhp m theo trnh t sau:
V d 5
V d 5
V d 5
V d 6
V d 6
V d 6
V d 6
V d 6
V d 6