Electric Part-Turn Actuators: SG 05.1 - SG 12.1 SGR 05.1 - SGR 12.1 With Actuator Controls Auma Matic Am 01.1

Electric part-turn actuators
SG 05.1 SG 12.1 SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1
Certificate Registration No. 12 100/104 4269
Operation instructions
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 Scope of these instructions:
These instructions are valid for part-turn actuators of the type ranges SG 05.1 SG 12.1 and SGR 05.1 SGR 12.1 with the actuator controls AM 01.1. These operation instructions are only valid for clockwise closing, i.e. driven shaft turns clockwise to close the valve.
Table of contents
1. Safety instructions 1.1 Range of application 1.2 Commissioning (electrical connection) 1.3 Maintenance 1.4 Warnings and notes 2. 3. 4. Short description Technical data Additional information to the wiring diagram legend
Page 4 4 4 4 4 4 5 8 9 9 9 9 10 11 12 12 13 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 17 17 17 18 18 18 18
5. Transport, storage and packaging 5.1 Transport 5.2 Storage 5.3 Packaging 6. 7. Manual operation Mounting to valve
8. Electrical connection 8.1 Connection with AUMA plug/socket connector 8.2 AUMA MATIC on wall bracket (accessory) 8.3 Heater 8.4 Motor protection 8.5 Remote position transmitter 8.6 Fitting the cover 9. Setting the end stops for part-turn actuators on butterfly valves 9.1 Setting end stop CLOSED 9.2 Setting end stop OPEN 9.3 Setting limit switching CLOSED 10. Setting the end stops for part-turn actuators on ball valves 10.1 Setting end stop OPEN 10.2 Setting end stop CLOSED 10.3 Setting limit switching OPEN 11. Changing the swing angle 11.1 Increasing the swing angle 11.2 Reducing the swing angle 12. Opening the switch compartment 12.1 Removing the cover from the switch compartment 12.2 Pulling off the indicator disc 13. Setting the limit switching 13.1 Setting end position CLOSED (black section) 13.2 Setting end position OPEN (white section) 13.3 Checking the limit switches
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1
Page 14. Setting of the DUO limit switching (option) 14.1 Setting direction CLOSE (black section) 14.2 Setting direction OPEN (white section) 14.3 Checking the DUO limit switches 15. Setting the torque switching 15.1 Setting 15.2 Checking the torque switches 16. Test run 16.1 Checking the direction of rotation 16.2 Checking the setting of the limit switching 16.3 Checking the type of seating 17. Setting the potentiometer (option) 18. Setting the electronic position transmitter RWG (option) 18.1 Setting 2-wire system 4 20 mA and 3- /4-wire system 0 20 mA 18.2 Setting 3- /4- wire system 4 20 mA 19. 20. 21. Setting the mechanical position indicator Closing the switch compartment Setting the operating time 19 19 19 19 20 20 20 21 21 22 22 23 24 25 26 27 27 28 29 29 30 31 32 32 32 33 34 35 36 36 38 39 40 40 40 40 42 43 44 45 45 45 45 46 48 50 51 52
22. Actuator controls AUMA MATIC 22.1 Functions of the diagnosis LEDs on the interface board (standard version) 22.2 Programming the logic board 22.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option) 23. Electronic positioner (option) 23.1 Technical data 23.2 Setting 23.2.1 Setting type of signal 23.2.2 Setting actuator behaviour on loss of signal 23.3 Positioner adjustment end position CLOSED (standard version) 23.4 Positioner adjustment end position OPEN (standard version) 23.5 Setting the sensitivity 23.6 Positioner adjustment end position OPEN (inverse operation) 23.7 Positioner adjustment end position CLOSED (inverse operation) 23.8 Positioner in Split Range version (option) 23.8.1 Split Range: description of functions 23.8.2 Programming 23.8.3 Positioner adjustment for Split Range 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Fuses Enclosure protection IP 68 (option) Applications in Ex zone 22 (option) Maintenance Lubrication Disposal and recycling Service Spare parts list part-turn actuator SG(R) 05.1 SG(R) 12.1 with plug/socket connector Spare parts list controls AUMA MATIC Declaration of Conformity and Declaration of Incorporation Index Addresses
1.
1.1
Safety instructions
Range of application AUMA actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. For other applications, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated applications. Such risk lies entirely with the user. Observance of these operation instructions is considered as part of the controls/actuators designated use. During electrical operation, certain parts inevitably carry lethal voltages. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. The maintenance instructions (refer to page 45) must be observed, otherwise a safe operation of the actuator is no longer guaranteed. Failure to observe the warnings and notes may lead to serious injuries or damage. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions. Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe operation. During operation, the part-turn actuator warms up and surface temperatures > 60 C may occur. Check the surface temperature prior to contact in order to avoid burns. The following references draw special attention to safety-relevant procedures in these operation instructions. Each is marked by the appropriate pictograph. This pictograph means: Note! Note marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequential damage. This pictograph means: Electrostatically endangered parts! If this pictograph is attached to a printed circuit board, it contains parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched during setting, measurement, or for exchange, it must be assured that immediately before a discharge through contact with an earthed metallic surface (e.g. the housing) has taken place. This pictograph means: Warning! Warning marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material.
1.2
Commissioning (electrical connection)
1.3 1.4
Maintenance Warnings and notes
2.
Short description
AUMA part-turn actuators type SG 05.1 SG 12.1 and SGR 05.1 SGR 12.1 have a modular design. The actuators are driven by an electric motor and controlled with the electronic controls AM 01.1, which are included in the scope of delivery. A handwheel is provided for manual operation. The limitation of travel is realised via limit switches in both end positions. Torque seating is also possible in both end positions. The type of seating is determined by the valve manufacturer. Additionally, a mechanical end stop is provided for the protection of the valve. This is not, however, designed to be approached during normal operation.
3.
Technical data
SG: SGR: Standard: Options: Standard: Option: Standard: Short time duty S2 - 15 min Intermittent duty S4 - 25 % 3-ph AC asynchronous motor, type IM B9 according to IEC 34 (SG and SGR) 1-phase AC motor (SG only) DC shunt motor (SG only) F, tropicalized H, tropicalized (3-phase AC motors only) Thermoswitches (NC) (DC motors without motor protection) PTC thermistors (according to DIN 44082)
Features and functions Type of duty 1) Motors
Insulation class Motor protection
Self-locking Swing angle Limit switching
Torque switching
Position feedback signal, analogue (options) Mechanical position indicator Running indication (option) Heater in switch compartment
Motor heater (option) Manual operation
Connection to controls Splined coupling for connection to the valve shaft Valve attachment Voltage supply External supply of the electronics (option) Switchgear
Option: Yes Standard: 80 to 110 adjustable between min. and max. value. Options: 30 40, 40 55, 55 80, 110 160, 160 230 or 230 320 Counter gear mechanism for end positions CLOSED and OPEN Standard: Single switch (1 NC and 1 NO) for each end position Options: Tandem switch (2 NC and 2 NO) for each end position, switches galvanically isolated Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated Intermediate position switch (DUO limit switching), available for any intermediate position Infinitely adjustable torque switching for direction OPEN and CLOSE Standard: Single switch (1 NC and 1 NO) for each direction Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated Potentiometer or 0/4 20 mA (RWG) For further details, see separate data sheet Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED Blinker transmitter Standard: Resistance type heater with 5 W, 24 V DC Options: Self-regulating PTC heater, 5 20 W 24 48 V AC/DC, 110 250 V AC/DC or 380 400 V AC 12.5 W Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation. Option: Handwheel lockable AUMA plug/socket connector with screw type connection Standard: Coupling without bore Options: Machined coupling with bore and keyway, square bore or bore with two-flats according to EN ISO 5211 Dimensions according to EN ISO 5211 Refer to name plate of actuator controls 24 V DC + 20 % / 15 %, Current consumption: Basic version approx. 200 mA, with options up to 500 mA Standard: Reversing contactors2) (mechanically and electrically interlocked) for motor power up to 1.5 kW Options: Thyristor unit (recommended for modulating actuators) for motor power up to 1.5 kW, 500 V AC with internal fuses Standard: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator, with one common), current consumption: approx. 10 mA per input Observe min. duration of impulse for modulating actuators Option: Control inputs 220 V AC, OPEN - STOP - CLOSE (via opto-isolator, with one common), current consumption: approx. 15 mA per input
Control
1) Based on 20 C ambient temperature and at an average load with running torque according to Technical data SG or SGR 2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles. If a higher number of switching cycles is to be expected, thyristor units with virtually unlimited lifetime should be used
Operation instructions SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1
Output signals Standard:
5 output relays with gold-plated contacts: 4 potential-free NO contacts with one common: max. 250 V AC, 0.5 A (resistive load) Standard configuration: End position OPEN, end position CLOSED, selector switch REMOTE, selector switch LOCAL 1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load) for collective fault signal Standard configuration: Torque fault, phase failure, motor protection tripped Option: Signals in connection with positioner: End position OPEN, end position CLOSED (requires tandem switch within actuator) Selector switch REMOTE, selector switch LOCAL via selector switch 2nd level 1 potential-free change-over contact, max. 250 V AC, 0.5A (resistive load) for collective fault signal Standard configuration: Torque fault, phase failure, motor protection tripped Voltage output Standard: Auxiliary voltage 24 V DC, max. 50 mA for supply of the control inputs, galvanically isolated from internal voltage supply Option: Auxiliary voltage 115 V AC, max. 30 mA for supply of the control inputs,3), galvanically isolated from internal voltage supply Local controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions) Push buttons OPEN - STOP - CLOSE 3 indication lights: End position CLOSED (yellow), collective fault signal (red), end position OPEN (green) Option: Protection cover, lockable Functions Standard: Switch-off mode adjustable Limit or torque seating for end position OPEN and end position CLOSED Overload protection against excessive torques over the whole travel Excessive torque (torque fault) can be excluded by collective fault signal Phase failure monitoring with automatic phase correction Push-to-run operation or self-retaining in REMOTE Push-to-run operation or self-retaining in LOCAL Blinker transmitter signal can be switched on or off by actuator (option) Options: Positioner4): Nominal position value via analogue input E1 = 0/4 20 mA Adjustable behaviour on loss of signal Adjustable sensitivity (dead band) and pause time Split Range operation Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitches in the actuator motor Options: Additional thermal overload relay in the controls PTC tripping device in combination with PTC thermistors in the actuator motor Electrical connection Standard: AUMA plug/socket connector with screw type connection Threads for cable glands Standard: Metric threads Options: Pg-threads, NPT-threads, G-threads Wiring diagram Wiring diagram according to commission number included in delivery Further options for version with RWG in the actuator Position feedback Analogue output E2 = 0/4 20 mA (load max. 500 ) (Option)
3) Not possible in combination with PTC tripping device 4) Requires position transmitter in actuator
Service conditions Enclosure protection according to EN 60 529 5)
Corrosion protection
Finish coating Standard colour Ambient temperature
Lifetime
IP 67 IP 68 IP 67-DS (Double Sealed) IP 68-DS (Double Sealed) (Double Sealed: electrical connection compartment additionally sealed against interior) Standard: KN Suitable for installation in industrial units, in water or power plants with a low pollutant concentration Options: KS Suitable for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical industry) KX Suitable for installation in extremely aggressive atmosphere with high humidity and high pollutant concentration KX-G same as KX, however aluminium-free version (outer parts) Standard: Two-component iron-mica combination Standard: AUMA silver-grey (similar to RAL 7037) Option: Other colours are possible on request Standard SG: 25 C to + 70 C Standard SGR: 25 C to + 60 C (with 3-phase AC motor) Options: 40 C to + 60 C, low temperature incl. heating system 50 C to + 60 C, extreme low temperature incl. heating system (SG with 3-phase AC current only) SG 05.1/SG 07.1: 20,000 operating cycles (OPEN - CLOSE - OPEN) for 90 SG 10.1: 15,000 operating cycles (OPEN - CLOSE - OPEN) for 90 SG 12.1: 10,000 operating cycles (OPEN - CLOSE - OPEN) for 90 SGR 05.1 12.1:6) min. 2.5 million operations (control steps) AUMA MATIC mounted separately from the actuator, including plug/socket connector. Connecting cables on request. Recommended for high ambient temperatures, difficult access, or in case of heavy vibrations during service. Electromagnetic Compatibility (EMC): (89/336/EEC) Low Voltage Directive: (73/23/EEC) Machinery Directive: (98/37/EC) Product description Electric part-turn actuators SG Product description, Actuator controls AUMA MATIC Dimension sheets SG/SGR with integral controls AUMA MATIC Technical data SG/SGR Technical data AM 01.1 Electrical data SG/SGR
Standard: Options:
Accessories Wall bracket7)
Other information EU Directives
Reference documents
5) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure protection IP 68, we recommend to use the double sealed terminal compartment DS. For special motors, the enclosure protection according to the name plate applies 6) The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process 7) Cable length between actuator and AUMA MATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG has to be used in the actuator
4.
Additional information to the wiring diagram legend

Information A: A running indication is possible if blinker transmitter (S5) is installed (opening and closing of contacts). Direction CLOSE: Connections XK 6 - XK 7 Direction OPEN: Connections XK 6 - XK 8 Contacts remain closed in end position. When connected to an external PLC, the blinking signal can be switched off via the DIP-switches (table 6, page 30). The type of seating in the end positions is determined by the valve manufacturer. The setting is done at the programming switches S1-2 and S3-2 (see page 30). The tripping of a torque switch in an intermediate position switches off the actuator and causes a fault signal. The limit switches serve for signalisation when switching off by torque seating. They need to be set so that the appropriate switch is tripped shortly before reaching the end position. If the torque switch trips before the limit switch, the actuator is switched off and a fault signal is generated. For further programming possibilities, e.g. self-retaining in operation mode REMOTE, see table 6, page 30. The following faults are registered and can be transmitted to the control room as a potential-free collective fault signal: - Power failure - Phase failure - Motor protection tripped - Torque switch tripped in mid-travel. This signal can be switched off on the logic board, see table 6, page 30. Information E: Input signals according to DIN 19 240. The nominal operation current of inputs XK 2, XK 3, and XK 4 amounts to 10 15 mA. If the internal voltage 24 V DC is used for remote control, it must only be connected via potential-free contacts. In case of wrong phase sequence, the running direction is automatically adjusted. In case of a phase failure, the actuator stops. The fault is indicated at LED V14 on the interface board (see page 29). For collective fault signal, see information D. Potential-free contacts are available for signals. The internal control voltage (XK 11 /+ 24 V and XK 5 / 24V) must not be used for external lamps, relays etc.
Information B:
Information D:
Information F:
Information G:
5.
5.1
Transport, storage and packaging

Transport For transport to place of installation, use sturdy packaging. Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist. If part-turn actuator is mounted on valve, attach ropes or hooks for the purpose of lifting by hoist to valve and not to part-turn actuator.
. . . . . . .
Fitting the ball handle:
To avoid damage during transport, the ball handles are fitted to the inside of the handwheel. Prior to commissioning, the ball handle has to be fitted in the correct position. Remove cap nut (figure 1). Pull out ball handle and re-insert in correct position. Fasten with cap nut. Remove label from the handwheel for fitting the ball handle.
Figure 1
Cap nut Ball handle Ball handle
5.2
Storage
. . . . . .
Store in well-ventilated, dry room. Protect against floor dampness by storage on a shelf or on a wooden pallet. Cover to protect against dust and dirt. Apply suitable corrosion protection agent to bare surfaces.
If part-turn actuators are to be stored for a long time (more than 6 months), the following points must be observed additionally: Prior to storage: Protect bare surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent. Check for corrosion approximately every 6 months. If first signs of corrosion show, apply new corrosion protection. After mounting, connect part-turn actuator immediately to electrical mains, so that condensation is prevented by the heater. 5.3 Packaging Our products are protected by special packaging for the transport ex works. The packaging consists of environmentally friendly materials which can easily be separated and recycled. We use the following packaging materials: wood, cardboard, paper, and PE foil. For the disposal of the packaging material, we recommend recycling and collection centres.
6.
Manual operation
The actuator may be operated manually for purposes of setting and commissioning, and in case of motor failure or power failure. Engaging manual operation: Manual operation is activated by pulling at the handwheel. A change-over is not required. The handwheel does not rotate during motor operation.
. .
Turning the handwheel during motor operation results in an extension or reduction of the operating time, depending on the direction of rotation. It is not necessary to use an extension for manual operation. Excessive force may cause damage.
Disengaging manual operation: Release handwheel. Handwheel has to engage.
10
7.
Mounting to valve
. . . . . . . . . . .
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 Prior to mounting, the part-turn actuator must be checked for any damage. Damaged parts must be replaced by original spare parts. After mounting, check part-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion.
For butterfly valves, the recommended mounting position is end position CLOSED (Prior to mounting, bring the part-turn actuator to the mechanical end stop CLOSED by turning the handwheel clockwise.). For ball valves, the recommended mounting position is end position OPEN (Prior to mounting, bring the part-turn actuator to the mechanical end stop OPEN by turning the handwheel counterclockwise.). Thoroughly degrease mounting faces of part-turn actuator and valve. Apply a small quantity of grease to the valve shaft. Place coupling sleeve onto valve shaft and secure (refer to figure 2, detail A or B), ensure that dimensions X, Y, and Z are observed (refer to table 1). Apply non-acidic grease at splines of coupling. Fit actuator so that fixing holes in actuator and valve mounting flange are in alignment. If necessary, move actuator up or down one tooth on the coupling. If required, turn handwheel/crank a little in direction OPEN or CLOSE until holes align to the threads. Ensure that the spigot (if provided) mates uniformly in the recess and that the mounting faces are in complete contact. Fasten the actuator with bolts of minimum quality 8.8 using lock washers. Fasten bolts evenly crosswise to the appropriate torque according to table 1.
Figure 2
A
Coupling Grub screw
Z Y
Valve
Table 1: Dimensions for couplings/fastening torques for bolts Type SG(R) 05.1-F05 SG(R) 05.1-F07 SG(R) 07.1-F07 SG(R) 07.1-F10 SG(R) 10.1-F10 SG(R) 10.1-F12 SG(R) 12.1-F12 SG(R) 12.1-F14 X max. 5 5 7 7 10 10 10 10 Y max. 3 3 3 3 3 3 6 6 Z max. 60 60 60 60 77 77 100 100 8.8 4 x M6 4 x M8 4 x M8 4 x M10 4 x M10 4 x M12 4 x M12 4 x M12 TA [Nm] 11 25 25 51 51 87 87 87
11
8.
Electrical connection
Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. In case the actuator controls is equipped with a fieldbus interface (Profibus DP or Modbus), refer to the operation instructions of the respective fieldbus for a description of the bus and electrical connection. Make sure to respect electromagnetic compatibility (EMC) when installing cables: Signal and bus cables are susceptible to interference. Motor cables are interference sources. Lay cables being susceptible to interference or sources of interference at the highest possible distance from each other. The interference immunity of signal and bus cables increases if the cables are laid close to the ground potential. If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference. Avoid long parallel paths with cables being either susceptible to interference or interference sources.
. . . .
8.1
Figure 3: Connection 50.0
Connection with AUMA plug/socket connector Check if type of current, supply voltage, and frequency correspond to control and motor data (refer to name plates at part-turn actuator and controls). Loosen bolts (50.01) (figure 3) and remove plug cover. Loosen screws (51.01) and remove socket carrier (51.0) from plug cover (50.0). Insert cable glands suitable for connecting cables. (The enclosure protection stated on the name plate is only ensured if suitable cable glands are used). Seal cable entries which are not used with suitable plugs. Connect cables according to order-related wiring diagram. The wiring diagram applicable to the actuator is attached to the handwheel in a weather-proof bag, together with the operation instructions. In case the wiring diagram is not available, it can be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com).
50.01 51.0 51.01
. . . . . . .
Figure 4: Parking frame (accessory)
A special parking frame (figure 4) for protection against touching the bare contacts and against environmental influences is available.
Parking frame Table 2: Technical data AUMA plug/socket connector Technical data Power terminals1) Protective earth No. of contacts max. 6 (3 are used) 1 (leading contact) Marking U1, V1, W1, U2, V2, W2 Connecting voltage max. 750 V Current max. 25 A Type of customer connection Screws Screw for ring lug Cross section max. 6 mm2 6 mm2 Material: Pin/socket carrier Polyamide Polyamide Contacts Brass (Ms) Brass (Ms) 1) Suitable for copper wires. For aluminium wires, please contact AUMA
Control terminals 50 pins/sockets 1 to 50 250 V 16 A Screws 2.5 mm2 Polyamide Brass, tin plated or gold plated (option)
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Operation instructions 8.2 AUMA MATIC on wall bracket (accessory)
Figure 5: AM on wall bracket
The AUMA MATIC can also be mounted separately from the actuator on a wall bracket. For the connection of actuator and AUMA MATIC on wall bracket, use suitable flexible and screened connecting cables (Connecting cables are available on request.). Permissible cable distance between actuator and AUMA MATIC amounts to a max. of 100 m. Versions with potentiometer in the actuator are not suitable. Instead of the potentiometer, an RWG has to be used in the actuator. Connect the wires to the actuator in correct phase sequence. Check the direction of rotation before switching on (see page 21).
. . . .
Connecting cable to actuator
8.3
Heater
AUMA part-turn actuators have a heater installed as standard. Unless ordered otherwise, the heater is internally supplied. In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible winding temperature has been reached. For the connection of remote position transmitters (potentiometer, RWG), screened cables must be used. After connection: Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with screws (51.01). Clean sealing faces at the plug cover and the housing. Check whether O-ring is in good condition. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces. Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise. Fasten cable glands with the specified torque to ensure the required enclosure protection.
8.4
Motor protection
8.5
Remote position transmitter
8.6
Fitting the cover
. . . . . .
13
9.
Setting the end stops for part-turn actuators on butterfly valves

For actuators on ball valves refer to page 15, clause 10. The settings can only be performed if the valve has not yet been mounted in a pipeline.
. .
9.1
Setting end stop CLOSED
. . . . .
If part-turn actuators are supplied without a valve: hex. bolts (03, figure 6) are not fastened. If part-turn actuators are supplied with a valve: hex. bolts (03, figure 6) are fastened. End stops and limit switching have already been set and only have to be checked.
If hex. bolts (03, figure 6) are fastened: loosen by approx. 3 turns. Turn handwheel clockwise (closing direction), until valve is closed (end position CLOSED). Check whether end stop (10) has rotated, otherwise turn end stop (10) clockwise up to the stop. In case end position CLOSED has been passed: reverse several turns at the handwheel and approach end position again. Turn end stop (10) by 1/8 turn counterclockwise (Protective cap (16) must not be loosened in the process.). The end stops are designed for the protection of the valve. They have to be set as to ensure that they are not used during normal operation. Fasten hex. bolts (03) crosswise with torque 25 Nm.
Figure 6: Setting end stop CLOSED
16
10
03
9.2
Setting end stop OPEN
The swing angle has been set in the factory. Therefore, the end stop OPEN need not be set. After setting the end stop CLOSED, the limit switching for end position CLOSED can be set immediately (page 18, clause 13.). For this, the switch compartment has to be opened and the indicator disc has to be removed (refer to page 17, clause 12.).
9.3
Setting limit switching CLOSED
14
10. Setting the end stops for part-turn actuators on ball valves
For actuators on butterfly valves refer to page 14, clause 9. The settings can only be performed if the valve has not yet been mounted in a pipeline.
. .
10.1 Setting end stop OPEN
. . . . .
If part-turn actuators are supplied without a valve: hex. bolts (03, figure 7) are not fastened. If part-turn actuators are supplied with a valve: hex. bolts (03, figure 7) are fastened. End stops and limit switching have already been set and only have to be checked.
If hex. bolts (03, figure 7) are fastened: loosen by approx. 3 turns. Turn handwheel counterclockwise (opening direction), until valve is open (end position OPEN). Check whether end stop (10) has rotated, otherwise turn end stop (10) counterclockwise up to the stop. In case end position OPEN has been passed: reverse several turns at the handwheel and approach end position OPEN again. Turn end stop (10) by 1/8 turn clockwise. (Protective cap (16) must not be loosened in the process). The end stops are designed for the protection of the valve. They have to be set as to ensure that they are not used during normal operation. Fasten hex. bolts (03) crosswise with torque 25 Nm.
Figure 7: Setting end stop OPEN
16
10
03
10.2 Setting end stop CLOSED
The swing angle has been set in the factory. Therefore, the end stop CLOSED need not be set. After setting the end stop OPEN, the limit switching for end position OPEN can be set immediately (page 18, clause 13.). For this, the switch compartment has to be opened and the indicator disc has to be removed (refer to page 17, clause 12.).
10.3 Setting limit switching OPEN
15
11. Changing the swing angle The swing angle only has to be changed if the swing range for setting the
end stops (clauses 9. and 10.) is not sufficient. Unless ordered otherwise, the swing angle is set to 90. In the standard version, the swing angle can be adjusted within the range of 80 to 110. For optional swing angle ranges, refer to Technical data, page 5. Unscrew protective cap (16) (figure 8). While holding end stop nut (2.4) in position with open end wrench (19 mm), remove grub screw (2.02). Turn end stop nut (2.4) counterclockwise. Do not exceed dimension A max. (table 3). Move valve manually to the desired end position OPEN. Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7). Degrease face of grub screw (2.02). Hold end stop nut in position (2.4) with open end wrench (19 mm) and fasten grub screw (2.02) with torque 85 Nm. Check O-ring (016) and replace if damaged. Replace protective cap (16).
11.1 Increasing the swing angle
. . . . . . . . .
Figure 8: Setting the swing angle
16 2.02
2.4 016
A
Table 3 Type SG 05.1/SGR 05.1 SG 07.1/SGR 07.1 SG 10.1/SGR 10.1 SG 12.1/SGR 12.1
min. max.
A min. [mm] 10 10 8 12
A max. [mm] 22 22 17 23
11.2 Reducing the swing angle
. . . . . . . .
Unscrew protective cap (16) (figure 8). While holding end stop nut (2.4) in position with open end wrench (19 mm), remove grub screw (2.02). Move valve into the desired end position OPEN. Turn end stop nut (2.4) clockwise until it is tight up to the stop nut (7) and do not fall below dimension A min. Degrease face of grub screw (2.02). Hold end stop nut in position (2.4) with open end wrench (19 mm) and fasten grub screw (2.02) with torque 85 Nm. Check O-ring (016) and replace if damaged. Replace protective cap (16).
16
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 To be able to carry out the following settings (clauses 13. to 19.), the switch compartment must be opened and the indicator disc must be removed. These settings are only valid for clockwise closing, i.e. driven shaft turns clockwise to close the valve. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.
12. Opening the switch compartment
12.1 Removing the cover from the switch compartment Remove 4 bolts and take off the cover at the switch compartment (figure 9).
Figure 9: Cover with indicator glass
12.2 Pulling off the indicator disc
Pulling off the indicator disc (figure 10). Open end wrench (approx. 14 mm) may be used as lever.
Figure 10: Pulling off the indicator disc
RSD
RDW
Indicator disc
17
13. Setting the limit switching

13.1 Setting end position CLOSED (black section) Turn handwheel clockwise until valve is closed. To prevent that the end stop is reached (due to overrun) before the limit switch has tripped, turn handwheel 4 turns (overrun) in counterclockwise direction. During test run check overrun and, if necessary, correct setting of the limit switching. Press down and turn setting spindle A (figure 11) with screw driver (5 mm) in direction of arrow, thereby observe pointer B. While a ratchet is felt and heard, the pointer B moves 90 every time. When pointer B is 90 from mark C, continue turning slowly. When pointer B has reached the mark C, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has snapped), continue turning the setting spindle in the same direction and repeat setting process.
. . .
Figure 11: Control unit
T B C F E
13.2 Setting end position OPEN (white section) Turn handwheel counterclockwise until valve is open. To prevent that the end stop is reached (due to overrun) before the limit switch has tripped, turn handwheel 4 turns (overrun) in clockwise direction. During test run check overrun and, if necessary, correct setting of the limit switching. Press down and turn setting spindle D (figure 11) with screw driver (5 mm) in direction of arrow, thereby observe pointer E. While a ratchet is felt and heard, the pointer E moves 90 every time. When pointer E is 90 from mark F, continue turning slowly. When pointer E has reached the mark F, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has snapped), continue turning the setting spindle in the same direction and repeat setting process.
. . .
13.3 Checking the limit switches
. .
The red test buttons T and P (figure 11) are used for manual operation of the limit switches. Turning T in direction of the arrow LSC (WSR) triggers limit switch Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED. The yellow indication light on the local controls is illuminated as long as the test button is pushed down. Turning P in direction of the arrow LSO (WL) triggers limit switch OPEN. The green indication light on the local controls is illuminated as long as the test button is pushed down.
18
14. Setting of the DUO limit switching (option)

Any application can be switched on or off via the two intermediate position switches. For setting, the switching point (intermediate position) must be approached from the same direction as afterwards in electrical operation. 14.1 Setting direction CLOSE (black section) Move valve to desired intermediate position. Press down and turn setting spindle G (figure 12) with screw driver (5 mm) in direction of arrow, while observing pointer H. While a ratchet is felt and heard, the pointer H moves 90 every time. When pointer H is 90 from mark C, continue turning slowly. When pointer H has reached the mark C, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has snapped), continue turning the setting spindle in the same direction and repeat setting process.
. .
C H G L K
14.2 Setting direction OPEN (white section) Move valve to desired intermediate position. Press down and turn setting spindle K (figure 12) with screw driver (5 mm) in direction of arrow, while observing pointer L. While a ratchet is felt and heard, the pointer L moves 90 every time. When pointer L is 90 from mark F, continue turning slowly. When pointer L has reached the mark F, stop turning and release setting spindle. If you override the tripping point inadvertently (ratchet is heard after the pointer has snapped), continue turning the setting spindle in the same direction and repeat setting process.
. .
14.3 Checking the DUO limit switches
. . .
The red test buttons T and P (figure 12) are used for manual operation of the DUO limit switches. Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch CLOSED. The torque switch CLOSED is actuated at the same time. Turning P in direction of the arrow TSO (DL) triggers DUO limit switch OPEN. The torque switch OPEN is actuated at the same time. After checking the switches, the fault (red indication light) has to be reset using the OPEN or CLOSE push buttons of the local controls for operation in the opposite direction.
19
15. Setting the torque switching

15.1 Setting
. .
The set torque must suit the valve! This setting must only be changed with the consent of the valve manufacturer!
Figure 13: Torque switching heads Setting CLOSED O

15
Setting OPEN O O
9
11
13
13
11
. . .
Loosen both lock screws O at the torque dial (figure 13). Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm). Example: Figure 13 shows the following setting: 11.5 da Nm = 115 Nm for direction CLOSE 12.5 da Nm = 125 Nm for direction OPEN Tighten lock screws O again
. .
The torque switches can also be operated in manual operation. The torque switching acts as overload protection over full travel, also when stopping in the end positions by limit switching.
15.2 Checking the torque switches The red test buttons T and P (figure 11) are used for manual operation of the torque switches:
. . . .
Turning T in direction of the arrow TSC (DSR) triggers torque switch CLOSED. The red indication light (fault) on the local controls is illuminated. Turning P in direction of the arrow TSO (DL) triggers torque switch OPEN. The red indication light (fault) on the local controls is illuminated. If a DUO limit switching (optional) is installed in the actuator, the intermediate position switches will be operated at the same time. After checking the switches, the fault (red indication light) has to be reset using the OPEN or CLOSE push buttons of the local controls for operation in the opposite direction.
20
15
16. Test run

16.1 Checking the direction of rotation
Place indicator disc on shaft. The direction of rotation of the indicator disc (figure 14) indicates the direction of rotation of the output drive.
Figure 14: Indicator disc OPEN CLOSED
. .
Move actuator manually to intermediate position or to sufficient distance from end position. Set selector switch to local control (I) (figure 15).
Figure 15: Selector switch LOCAL
. .
Switch on the power supply. Press push button CLOSE (figure 16) and observe the direction of rotation: If the indicator disc turns clockwise, the direction of rotation is correct.
Figure 17: Push button STOP
Figure 16: Push button CLOSED
If the direction of rotation is wrong, switch off immediately. Afterwards correct phase sequence in the connecting cable from the wall bracket to the actuator and repeat test run.
21
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 16.2 Checking the setting of the limit switching Set selector switch to position OFF (0) (figure 18).
Figure 18: Push button OFF
The controls power supply is maintained in position OFF.
. . . .
16.3 Checking the type of seating
Move actuator manually into both end positions of the valve. Check if limit switching is set correctly for both end positions. Hereby observe that the appropriate switch is tripped in each end position and released again after the direction of rotation is changed. If this is not the case, the limit switching must be set again.
When limit switching is set correctly: Set selector switch to local control (I) (figure 15). Perform test run at the local controls via push buttons OPEN - STOP CLOSE.
. .
The valve manufacturer states whether switching off in the end positions should be by limit switch (limit seating) or torque switch (torque seating). For checking the setting, refer to page 30, subclause 22.2. If no other options (clauses 17. to 19.) require setting: Close switch compartment (see page 27, clause 20.).
22
17. Setting the potentiometer (option)

For remote indication Move valve to end position CLOSED. Pull off indicator disc. Turn potentiometer (E2) counterclockwise until stop is felt. End position CLOSED corresponds to 0 %, end position OPEN to 100 %. Turn potentiometer (E2) back a little. Due to the ratio of the reduction gearings for the position transmitter, the complete resistance range is not always utilized for the whole travel. Therefore, an external possibility for adjustment (setting potentiometer) must be provided. Perform fine-tuning of the zero point at external setting potentiometer (for remote indication).
. . . . .
E2
23
18. Setting the electronic position transmitter RWG (option)

For remote indication or external control After mounting the part-turn actuator to the valve, check setting by measuring the output current (see subclauses 18.1 or 18.2, 18.1) and re-adjust, if necessary.
Table 4: Technical data RWG 4020 KMS TP_ _ 4 / _ _ _ Terminal plans 3- or 4- wire system 0 20 mA, 4 20 mA 24 V DC, 15 % smoothed 24 mA at 20 mA output current 600 W
Output current Power supply Max. input current Max. load
Ia Uv I RB
KMS TP _ 4 _ / _ _ _ KMS TP _ 5 _ / _ _ _ 2-wire system 4 20 mA 14 V DC + (I x RB), max. 30 V 20 mA (Uv - 14 V) /20 mA
The position transmitter board (figure 20) is located under the cover plate (figure 21).
Figure 20: Positioner board
24
18.1 Setting 2-wire system 4 20 mA and 3- /4-wire system 0 20 mA Connect voltage to electronic position transmitter. Move valve to end position CLOSED. Pulling off the indicator disc. Connect ammeter for 0 20 mA to measuring points (figure 21). The circuit (external load) must be connected (observe max. load RB), or the appropriate poles at the terminals (refer to wiring diagram) must be linked, otherwise no value can be measured. Turn potentiometer (E2) counterclockwise until stop is felt. Turn potentiometer (E2) slightly back.
. . . . . .
Figure 21 0 (0/4 mA) Cover plate Meas. point (+) 0/4 20 mA max. (20 mA) E2 Meas. point () 0/4 20 mA
. . . . .
Turn potentiometer 0 clockwise until output current starts to increase. Turn potentiometer 0 back until the following value is reached: for 3- or 4-wire system: approx. 0.1 mA for 2-wire system: approx. 4.1 mA. This ensures that the signal remains above the dead and live zero point. Move valve to end position OPEN. Set potentiometer max. to end value 20 mA. Approach end position CLOSED anew and check minimum value (0.1 mA or 4.1 mA). If necessary, correct the setting. If the maximum value cannot be reached, the selection of the reduction gearing must be checked.
25
18.2 Setting 3- /4- wire system 4 20 mA Connect voltage to electronic position transmitter. Move valve to end position CLOSED. Pull off indicator disc. Connect ammeter for 0 20 mA to measuring points (figure 22). The circuit (external load) must be connected (observe max. load RB), or the appropriate poles at the terminals (refer to wiring diagram) must be linked, otherwise no value can be measured. Turn potentiometer (E2) counterclockwise until stop is felt. Turn potentiometer (E2) slightly back.
. . . . . .
Figure 22 0 (0/4 mA) Cover plate Meas. point (+) 0/4 20 mA max. (20 mA) E2 Meas. point () 0/4 20 mA
. . . . . . .
Turn potentiometer 0 clockwise until output current starts to increase. Turn back potentiometer 0 until a residual current of approx. 0.1 mA is reached. Move valve to end position OPEN. Set potentiometer max. to end value 16 mA. Move valve to end position CLOSED. Set potentiometer 0 from 0.1 mA to initial value 4 mA. This results in a simultaneous shift of the end value by 4 mA, so that the range is now 4 20 mA. Approach both end positions anew and check setting. If necessary, correct the setting. If the maximum value cannot be reached, the selection of the reduction gearing must be checked.
26
19. Setting the mechanical position indicator
. . . . .
Place indicator disc on shaft. Move valve to end position CLOSED. Turn lower indicator disc (figure 23) until symbol CLOSED is in alignment with the mark on the cover (figure 24). Move actuator to end position OPEN. Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cover.
Figure 24
Figure 23 Indicator disc
Mark
The indicator disc turns approx. 180 for a swing angle of 90.
20. Closing the switch compartment
. . . .
Clean sealing faces of housing and cover Check whether O-ring is in good condition. Apply a thin film of non-acidic grease to the sealing faces. Replace cover on switch compartment and fasten bolts evenly crosswise. Check the part-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion.
27
21. Setting the operating time For part-turn actuators with 1-phase AC motors, the operating time can be
adjusted. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. Remove motor cover (figure 25). Set required operating time with potentiometer (figure 26). Clean sealing faces of housing and motor cover. Check whether O-ring is in good condition. Apply a thin film of non-acidic grease to the sealing faces. Fit and fasten motor cover. (For enclosure protection IP 68, the motor cover is additionally sealed with thread sealing material.) Check the part-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion.
Figure 25: Part-turn actuator with 1-phase AC motor
. . . . . .
Motor cover
Figure 26: Setting the operating time Operating time potentiometer

STELLZEIT OPERATING TIME
Z 026.161
Table 5: Operating times for 90 SG 05.1 SG 07.1 SG 10.1 SG 12.1
5.6 to 45 seconds 11 to 90 seconds 11 to 90 seconds 22 to 180 seconds
28
22. Actuator controls AUMA MATIC

Figure 27: Positions of the boards within the controls Cover
Cover plate Interface board
Logic board Positioner board (option)
22.1 Functions of the diagnosis LEDs on the interface board (standard version) V14 is illuminated: Phase failure and/or motor protection tripped. In combination with motor protection (PTC thermistor): Reset by selector switch position III at local controls V15 is illuminated: Torque fault: Torque switch operated in mid-travel The LEDs STOP, CLOSE, OPEN indicate the available control commands (only in selector switch position REMOTE).
Figure 28: Cover plate on interface board
29
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 22.2 Programming the logic board
The type of seating limit or torque seating (switch S1-2 and switch S3-2, figure 29) must be determined by the valve manufacturer.
Figure 29: Logic board A2 Position 1:
Limit seating
in end position OPEN Position 2: S3-2 S2-2 S1-2
Torque seating
in end position OPEN Position 1:
Limit seating
in end position CLOSED Position 2:
Torque seating
in end position CLOSED
Set desired programming according to table 6 at the switch S2-2.
Table 6 DIP switch S2-2 Programming (ON = pressed) Direction CLOSE Direction OPEN
Self-retaining REMOTE Push-to-run operation REMOTE Self-retaining LOCAL Push-to-run operation LOCAL activated Blinker transmitter (option) Torque fault: Torque switch tripping (in mid-travel) contained in collective fault signal included not included deactivated
30
22.3 EMERGENCY-OPEN and EMERGENCY-CLOSE signal (option) (5th digit in wiring diagram MSP C, D, or P) When an EMERGENCY run command is given the actuator operates the valve to the predetermined end position (effective in all three selector switch positions: LOCAL, OFF, REMOTE). The input at terminal XK 1 (refer to wiring diagram) must be connected to an NC contact (closed circuit principle) at + 24 V DC. If EMERGENCY - OPEN or EMERGENCY - CLOSE signal is generally not desired: Take off cover plate and disconnect links B1 (for EMERGENCY - CLOSE) and B2 (for EMERGENCY - OPEN).
. .
Figure 30: Cover plate for EMERGENCY - OPEN or EMERGENCY - CLOSE option Links: B1 (EMERGENCY - CLOSE) B2 (EMERGENCY - OPEN) LED for EMERGENCY run command
B2 B1
31
23. Electronic positioner (option)

23.1 Technical data
Table 7: Technical data for positioner Command signal (input signal E1, set value) 0/4 20 mA Feedback (input signal E2, actual value) 0/4 20 mA 0.5 % 2.5 % Sensitivity (dead band) E (P9) Fine tuning Sens (P7) (useful for output speeds < 16 rpm only; min. 0.25 % not possible for 1-ph AC motors) Pause time t-off (P10) 0.5 10 s Input resistance 250 Ohm Modulating duty with stepping mode (not required for modulating setting): Running time t-on (P8) effective until error is 25 %; then set value is 0.5 15 s automatically reduced by 3.
23.2 Setting
. .
The positioner in the actuator controls AUMA MATIC is programmed according to the purchase order details and is set together with the actuator prior to delivery. Due to peculiarities of the regulating system not known beforehand, a readjustment may become necessary. Before adjusting the positioner, the programming of the positioner should be checked. Check programming of the logic board according to subclause 22.2. The self-retaining REMOTE function (see table 6) must be switched off in conjunction with the positioner. Take off cover plate (figure 31) and carry out required programming at positioner board (figure 32) according to tables 8 and 9. Prior to setting, it must be ensured that the circuit for the position feedback E2 (see wiring diagram) is closed (measuring device or link). In case of missing signal E2, the LED (V10) E1/E2 < 4 mA (figure 31) is illuminated and the positioner shows no reaction.
Figure 31: Cover plate positioner Label with signal indication (in our example: E1 = 4 20 mA, E2 = 4 20 mA)
V10 (red) P10 P8
32
Figure 32: Positioner board A7 P9 (E) P7 (Sens) P3 (0) P4 (max)
S2-7 S3-7
Meas. points:
V28 V27 V18 V10 P10
E2
MP2(+) MP1()
Meas. points: MP3(+)/MP4() for E1
23.2.1 Setting type of signal
The signal type (current/voltage signal) of nominal value E1 and actual value E2 is set in the factory and marked with a label on the cover plate of the positioner (refer to figure 31). For split range version (page 40) and for versions with a setpoint E1 0/4 20 mA, it is possible to change the type of signalling. For these versions, the positioner board is equipped with an additional switch S1-7:
If the setting is subject to a subsequent change, the marking also has to be changed. Furthermore the wiring diagram indicated on the name plate of the actuator controls also changes (see page 48).
Table 8: Possible settings Command signal Setpoint E1 4 20 mA 0 20 mA 4 20 mA 0 20 mA 05V 05V 0 10 V 0 10 V 1) Feedback Actual value E21) 4 20 mA 0 20 mA 05V 4 20 mA 0 20 mA 05V 4 20 mA 0 20 mA 05V Programming via DIP switch S1-7 (see figure 32)
Signals for internal feedback: 0/4 20 mA from electronic position transmitter or 0 5 V from precision potentiometer 5 k
33
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 23.2.2 Setting actuator behaviour on loss of signal
In case of a loss of signal of nominal value E1 or actual value E2, the reaction of the actuator can be programmed via the switch S2-7. The complete range of choices, however, is only available with signals 4 20 mA. The following reactions are possible: Fail as is: Actuator stops immediately and remains in this position. Fail close Actuator moves the valve to the end position CLOSED. Fail open: Actuator moves the valve to the end position OPEN.
Table 9: Possible settings (recommended settings are shaded in grey) Behaviour on loss of signal of E1 fail as is E2 Prerequisite1) Command signal Feedback Setpoint E1 Actual value E22) 4 20 mA 4 20 mA fail close 0 20 mA 05V 4 20 mA fail open 4 20 mA fail as is fail open 4 20 mA 4 20 mA 0 20 mA fail close fail open 0 20 mA 0 20 mA 05V 0 10 V 0 20 mA fail close fail as is 0 10 V 1) 2) 4 20 mA 4 20 mA 4 20 mA 4 20 mA 4 20 mA 0 20 mA 05V 05V 05V 4 20 mA 0 20 mA 05V 4 20 mA Programming via DIP switch S2-7 (see figure 32)
During loss of signal, signals from 0 20 mA and 0 5 V may be misinterpreted since E1 or E2 (without any fault) can also be < 4 mA (end position CLOSED = 0 mA or 0 V) when working properly. Signals for internal feedback: 0/4 20 mA from electronic position transmitter or 0 5 V from precision potentiometer 5 k
34
23.3 Positioner adjustment end position CLOSED (standard version) Before beginning the setting of the positioner, it has to be ensured that the limit and torque switching of the actuator as well as the feedback have been set (clauses 17. and 18.). Set selector switch (local controls) to position LOCAL. Move multi-turn actuator by pressing push button to end position CLOSED. Supply nominal value E1 of 0 or 4 mA (see wiring diagram). Turn potentiometer t-off (P10) counterclockwise to the stop (figure 33). Missing signals E1/E2 or wrong polarity are indicated by LED (V10) E1/E2 < 4 mA" (figures 31 or 33) Connect voltmeter to measuring points MP3 and MP4 (figure 33) for measuring the nominal value (0 5 V). For a nominal value E1 of 0 mA, the voltmeter shows 0 V. For a nominal value E1 of 4 mA, the voltmeter shows 1 V. In case nominal value (0 V or 1 V) is not correct: Correct nominal value signal in control room. Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value signal. For an actual value E2 of 0 mA, the voltmeter shows 0 V. For an actual value E2 of 4 mA, the voltmeter shows 1 V. If measured value is not correct: Adjust position feedback according to clause 17. and 18. and repeat positioner adjustment.
. . . . . .
Table 10 Possible LED display: (refer to figures 33 and 34) the LEDs are not illuminated LED (V28 green) is illuminated LED (V27 yellow) is illuminated Required setting in end position CLOSED: (refer to figures 33 and 34) Turn potentiometer 0 (P3) slightly clockwise until LED (V27 yellow) is illuminated Turn potentiometer 0 (P3) slightly clockwise until LED (V28 green) is no longer illuminated and LED (V27 yellow) is illuminated Turn potentiometer 0 (P3) counterclockwise until LED (V27 yellow) is no longer illuminated. Then turn potentiometer 0 (P3) slightly clockwise until LED (V27 yellow) is illuminated
Then
If
S2-7 S3-7
Meas. points:
V28 V27 V18 V10 P10
E2
MP2(+) MP1()
35
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 23.4 Positioner adjustment end position OPEN (standard version)
. . . .
Run multi-turn actuator by pressing push button (local controls) to end position OPEN. Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2: When position feedback is set correctly, the voltmeter shows 5 V. If measured value is not correct: Adjust position feedback according to clause 17. and 18. and repeat positioner adjustment. Connect max. command signal (nominal value E1) = 20 mA. Connect voltmeter to measuring points MP3 and MP4 for measuring the nominal value E1: For a nominal value of 20 mA, the voltmeter shows 5 V. If measured value is not 5 V: Check the externally supplied command signal E1.
Table 11 LED display: (refer to figures 33 and 34) the LEDs are not illuminated LED (V28 green) is illuminated LED (V27 yellow) is illuminated Required setting in end position OPEN: (refer to figures 33 and 34) Turn potentiometer max. (P4) slightly counterclockwise until LED (V28 green) is illuminated Turn potentiometer max (P4) clockwise until LED (V28 green) is no longer illuminated. Then turn potentiometer max (P4) slightly counterclockwise until LED (V28 green) is illuminated Turn potentiometer max (P4) slightly counterclockwise until LED (V27 yellow) is no longer illuminated and LED (V28 green) is illuminated
23.5 Setting the sensitivity
. . . .
Set selector switch at the local controls to position REMOTE. Set command signal E1 according to label on cover plate (see figure 34). The sensitivity (DE / dead band) is set to maximum value (2.5 %) in the factory. With the potentiometer DE (P9) the dead band can be increased by turning clockwise. Left stop = small dead band (= high sensitivity). For a precise setting of the dead band, a set point device with setting options in the 0.1 mA range is required. A better sensitivity (DEmin= 0.25 %) can be achieved by turning the potentiometer P7 (sens) clockwise. When setting DE, the following must be observed: If the number of starts is too high, this will lead to unnecessary wear at the valve and actuator. Therefore the maximum possible dead band acceptable for the process must be set.
To prevent exceeding the max. permissible number of starts (refer to Technical data sheets for modulating actuators) in extreme cases, a pause time between 0.5 s (left stop) and 10s (right stop) may be set with the potentiometer t-off (P10).
36
Then
If
Figure 34: Cover plate for positioner Label with signal indication (in our example: E1 = 4 20 mA, E2 = 4 20 mA)
V28 (green) V27 (yellow) V18 (red) V10 (red) P10
Figure 35: Cover plate for positioner A7 P9 (E) P7 (Sens) P3 (0) P4 (max) S2-7 S3-7
Meas. points:
V28 V27 V18 V10 P10
E2
MP2(+) MP1()
37
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 23.6 Positioner adjustment end position OPEN (inverse operation)
. . . . . . . . .
Table 12 Possible LED display: (refer to figures 34 and 36) the LEDs are not illuminated LED (V27 yellow) is illuminated LED (V28 green) is illuminated
In standard version the maximum input signal (E1 = 20 mA) results in operation to end position OPEN. By switching the code switch S3-7 (figure 36) to position 1 an inversion of this signal definition (inverse operation) can be achieved. In case an RWG (option) is installed, the connections 7 (red) and 5 (black) on the positioner board (figure 20) of the actuator have to be exchanged. In case a potentiometer is installed, (option) the connections 21 (red) and 22 (black) at the potentiometer must be interchanged. Before beginning the setting of the positioner, it has to be ensured that the limit and torque switching of the actuator as well as the feedback have been set (clauses 17. and 18.). Set selector switch (local controls) to position LOCAL. Run actuator with push button to end position OPEN . Supply nominal value E1 of 0 or 4 mA (see wiring diagram). Turn potentiometer t-off (P10) counterclockwise to the stop (figure 36). Missing signals E1/ E2 or wrong polarity are indicated by LED (V10) E1/E2 4 < mA" (figures 34 or 36) Connect voltmeter to measuring points MP3 and MP4 (figure 36) for measuring the nominal value (0 5 V). For a nominal value E1 of 0 mA, the voltmeter shows 0 V. For a nominal value E1 of 4 mA, the voltmeter shows 1 V. In case nominal value (0 V or 1 V) is not correct: Correct nominal value signal in control room. Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value signal. For an actual value E2 of 0 mA, the voltmeter shows 0 V. For an actual value E2 of 4 mA, the voltmeter shows 1 V. Adjust position feedback according to clause 17. and 18. and repeat positioner adjustment.
Required setting in end position OPEN: (refer to figures 34 and 36) Turn potentiometer 0 (P3) slightly clockwise until LED (V28 green) is illuminated Turn potentiometer 0 (P3) slightly clockwise until LED (V27 yellow) is no longer illuminated and LED (V28 green) is illuminated Turn potentiometer 0 (P3) counterclockwise until LED (V28 green) is no longer illuminated. Then turn potentiometer 0 (P3) slightly clockwise until LED (V27 yellow) is illuminated
38
Then
If
23.7 Positioner adjustment end position CLOSED (inverse operation) Run actuator with push button (local controls) to end position CLOSED. Connect voltmeter to measuring points MP2 and MP1 for measuring the actual value E2: When position feedback is set correctly the voltmeter shows 5 V. If measured value is not correct: Adjust position feedback according to clauses 17. and 18. and repeat positioner adjustment. Connect max. command signal (nominal value E1) = 20 mA. Connect voltmeter to measuring points MP3 and MP4 for measuring the nominal value E1: For a nominal value of 20 mA, the voltmeter shows 5 V. If measured value is not 5 V: Check the externally supplied command signal E1.
. . . .
Table 13 LED display: (refer to figures 34 and 36) the LEDs are not illuminated LED (V27 yellow) is illuminated LED (V28 green) is illuminated Required setting in end position CLOSED: (refer to figures 34 and 36) Turn potentiometer max (P4) slightly counterclockwise until LED (V27 yellow) is illuminated Turn potentiometer max (P4) clockwise until LED (V27 yellow) is no longer illuminated. Then turn potentiometer max (P4) slightly counterclockwise until LED (V27 yellow) is illuminated. Turn potentiometer max (P4) slightly counterclockwise until the LED (V28 green) is no longer illuminated and LED (V27 yellow) is illuminated.
Then
If
S2-7 S3-7
Meas. points:
V28 V27 V18 V10 P10
MP2(+) MP1()
39
23.8 Positioner in Split Range version (option) For Split Range, a modified version of the positioner is used. The standard version is not suitable for Split Range operation. Split Range operation is only possible with the position transmitter RWG. 23.8.1 Split Range: description of functions In Split Range operation a set point is shared by up to four positioners. A typical example is a pipeline with a bypass. The actuator mounted on the bypass reacts in the lower range (0 10 mA), the actuator on the main valve in the upper range (10 20 mA). Other values such as 4 12 mA and 12 20 mA can also be set. 23.8.2 Programming DIP 5 at code switch S1-7 must always be in position ON for Split Range version.
Table 14: Possible settings for Split Range operation Command signal Setpoint E1 4 12/12 20 mA 0 10/10 20 mA 4 12/12 20 mA 0 10/10 20 mA 1) Feedback1) Actual value E2 4 20 mA 0 20 mA 05V Programming via DIP switch S1-7 (see figure 37)
Signals for internal feedback: 0/4 20 mA from electronic position transmitter
The further programming of the positioner via the code switches S2-7 can be made in the same way as during normal operation. 23.8.3 Positioner adjustment for Split Range
. . . . . . .
(See also example further down the page) Supply the specified minimum input signal (nominal value E1) for the positioner and check by measuring with voltmeter at the measuring points MP3 and MP4 (figure 37). Connect voltmeter between measuring point M3 and measuring point MP1. Calculate setting value: Initial value = E 1min [in Ampere] x 250 Ohm Set initial value with potentiometer P5. Supply specified maximum command signal (nominal value E1) and check by measuring at the measuring points MP3 and MP4. Connect voltmeter between measuring point M9 and measuring point MP1. Set 5 V with potentiometer P6. Supply input signal E1 from minimum to maximum value and check the set range 0 5 V at measuring point M9. If necessary, readjust with P5 or P6. Apply the same procedure to the second actuators positioner and set according to the specified nominal values E1. After setting the Split Range operation, perform further readjustment as described in subclause 23.3, page 35.
40
Figure 37: Positioner board A7, Split Range version P9 (E) P7 (Sens) P3 (0) P4 (max) P6 P5 Meas. points V28 (green) V27 (yellow) V18 (red) V10 (red) E1 Meas. points
S2-7 S3-7
{ E2{
P10
S1-7
Example: Two actuators are to be operated in Split Range version. Actuator 1 must be in position CLOSED with a nominal value signal E1 of 0 mA, and in position OPEN with a signal of 10 mA. Actuator 2 must be in position CLOSED with a nominal value signal of 10 mA, and in position OPEN with a signal of 20 mA.
. . .
Positioner actuator 1: Supply E1 = 0 mA, set with P5 = 0 V at M3 (measured against MP1), supply E1 = 10 mA, set with P6 = 5V at M9 (measured against MP1). Positioner actuator 2: Supply E1 = 10 mA, set with P5 = 0 V at M3 (measured against MP1), supply E1 = 20 mA, set with P6 = 5V at M9 (measured against MP1). Perform adjustments and settings for E2 etc. Afterwards the nominal value E1 can be transmitted through both actuators (connected in series). When operating within range E1 = 0 10 mA, actuator 1 moves, actuator 2 remains in end position CLOSED. When operating within range E1 = 10 20 mA, actuator 2 moves, actuator 1 remains in end position OPEN.
41
24. Fuses
. .
Fuses (figures 38 and 39) are accessible after removal of the local control cover. When exchanging the fuses, only fuses according to table 15 may be used.
Figure 39: Fuses on the power supply board 1F2 F3 F4
Figure 38: Fuses on the signal and control board 1F1
Table 15 Switchgear Voltage supply (mains voltage) Voltage output (power supply unit) G fuses: (figures 38 and 39) F 1/F 2 (Board A20, refer to wiring diagram) 500 V Reversing contactors > 500 V 115 V Thyristors Size *) according to IEC 60127-2/III 500 V 24 V 115 V 24 V 115 V 24 V 1 A T; 500 V AUMA article no.: K002.277 2 A FF; 660 V AUMA article no.: K002.665 16 A FF; 500 V AUMA article no.: K001.189 6.3 x 32 mm 5 x 20 mm 500 mA T; 250 V 0.4 A T; 250 V 1.6 A T; 250 V 0.4 A T; 250 V 5 x 20 mm F 3*) (Boards A2, refer to wiring diagram) F 4*) (Boards A8, refer to wiring diagram) 1.6 A T; 250 V 0.4 A T; 250 V 1.6 A T; 250 V
F1/F2: F3: F4:
Primary fuses power supply unit Internal 24 V DC supply, RWG, logic board Internal 24 V AC supply (option: 115 V AC); Heater, tripping device for PTC thermistors, control reversing contactors
After exchanging the fuses, screw local controls back on again. Carefully lead cables back into the housing to prevent them from jamming.
42
25. Enclosure protection IP 68 (option)

Definition According to EN 60 259, the conditions for meeting the requirements of enclosure protection IP 68 are to be agreed between manufacturer and user. AUMA actuators and controls in enclosure protection IP 68 meet the following requirements according to AUMA: Duration of submersion in water max. 72 hours Head of water max. 6 m Up to 10 operations during submersion Modulating duty is not possible during submersion
. . . .
Inspection Cable glands
Enclosure protection IP 68 refers to the interior of the actuators (motor, gearing, switch compartment, controls, and terminal compartment). AUMA actuators and controls in enclosure protection IP 68 undergo a routine testing for tightness in the factory.
Commissioning
When commissioning, the following should be observed: Sealing faces of housing and covers must be clean O-rings of the covers must not be damaged A thin film of non-acidic grease should be applied to sealing faces Covers should be tightened evenly and firmly Check actuator. In case of ingress of water, dry actuator correctly and check for proper function.
After submersion
. . . . . . . . . . .
For the entries of the motor and control cables, appropriate cable glands in enclosure protection IP 68 must be used. The size of the cable glands must be suitable for the outside diameter of the cables, refer to recommendations of the cable gland manufacturers. As standard, actuators and controls are delivered without cable glands. For delivery, the threads are sealed with plugs in the factory. When ordered, cable glands can also be supplied by AUMA at an additional charge. For this, it is necessary to state the outside diameter of the cables. The cable glands must be sealed against the housing at the thread with an O-ring. It is recommended to additionally apply a liquid sealing material (Loctite or similar).
43
26. Applications in Ex zone 22 (option)

Part-turn actuators of type range SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 in version AUMA MATIC basically meet the requirements for applications in dust hazardous locations of ZONE 22, in compliance with the ATEX directive 94/9/EC. The actuators are designed to meet enclosure protections IP 67 or IP 68 and fulfil the requirements of EN 50281-1-1:1998 section 6 Electrical apparatus for use in presence of combustible dust hazards, requirements for electrical equipment of category 3 protected by enclosures. To comply with all requirements of EN 50281-1-1: 1998, the following points must imperatively be observed: In compliance with the ATEX directive 94/9/EC, the part-turn actuators must be equipped with an additional identification II3D IP6X T150C. The maximum surface temperature of the actuators, based on an ambient temperature of + 40 C in accordance with EN 50281-1-1 section 10.4, is 150 C. In accordance with section 10.4, an increased dust deposit on the equipment was not considered for the determination of the max. surface temperature. The correct connection of the thermoswitches or the PTC thermistors, as well as the fulfilment of the type of duty and the technical data are prerequisites for compliance with the maximum surface temperature of part-turn actuators. The connection plug may only be plugged in or pulled out when actuator and controls are disconnected from the mains. The cable glands used have also to meet the requirements of category II3D and must at least comply with enclosure protection IP 67. The actuators must be connected by means of an external ground connection (accessory part) to the potential equalization or integrated into a grounded piping system. As a general rule, the requirements of EN 50281-1-1 must be respected in dust hazardous locations. During commissioning, service, and maintenance, respective special care as well as qualified and trained personnel is required for the safe operation of part-turn actuators.
. . . . . . .
44
Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 with actuator controls AUMA MATIC AM 01.1 After maintenance, check part-turn actuator for damage to paint finish. If damage to paint-finish has occurred after mounting, it has to be touched up to avoid corrosion. Original paint in small quantities can be supplied by AUMA. AUMA part-turn actuators require very little maintenance. Precondition for reliable service is correct commissioning. Seals made of elastomers are subject to ageing and must therefore regularly be checked and, if necessary, be exchanged. It is also very important that the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dirt or water. We recommend additionally: If rarely operated, perform a test run about every 6 months. This ensures that the actuator is always ready to operate. Approximately six months after commissioning and then every year check bolts between part-turn actuator and valve/gearbox for tightness. If required, tighten applying the torques given in table 1, page 11.
27. Maintenance
. .
28. Lubrication
AUMA part-turn actuators are filled with grease for lifetime. A change of grease or re-lubrication is not necessary.
29. Disposal and recycling

AUMA actuators have an extremely long lifetime. However, they have to be replaced at one point in time. The actuators have a modular design and may therefore easily be disassembled, separated, and sorted according to materials, i.e.:
The following generally applies: Collect greases and oils during disassembly. As a rule, these substances are hazardous to water and must not be released into the environment. Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials. Observe the national regulations for waste disposal.
. . . . . . .
electronic scrap various metals plastics greases and oils
30. Service
AUMA offers extensive services such as maintenance and inspection for actuators. Addresses of AUMA offices and representatives can be found on page 52 and on the Internet (www.auma.com).
45
auma CC
46
31. Spare parts list part-turn actuator SG(R) 05.1 SG(R) 12.1 with plug/socket connector
Sample name plate
SG 07.1-F7 Comm. no.:1309533 No: 3302MD 19302 IP67 11 rpm T Close: 120-300Nm T Open 120-300Nm Grease: F1 Temp.: -25C/+80 C
- Actuator type - Commission number - Works number - Enclosure protection/output speed Torque range in CLOSED / OPEN - Lubricant - Temperature range
Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. 001.0 002.0 002.4 003.0 004.0 005.0 010.0 016.1 017.0 021.0 029.0 032.0 034.0 034.1 034.2 041.0 061.0 500.0 501.0 502.0 503.0 504.0 505.0 506.0 507.0 525.0 542.0 542.1 553.0 556.0 556.1 557.0 558.0 559.0-1 559.0-2 560.0-1 560.0-2 560.1 560.2 566.0 566.1 566.2 566.3 567.1 Housing Worm shaft End stop nut (included in sub-assembly 002.0) Manual drive worm Worm wheel Mounting flange Limit stop housing Protective cap Torque finger Limit drive finger Manual drive bearing Planetary gearing Motor Motor brake Cover plate Socket carrier with motor cable harness Torque switching head Cover Socket carrier (complete with sockets) Pin carrier without pins Socket for controls Socket for motor Pin for controls Pin for motor Plug cover Coupling Handwheel Ball handle Mechanical position indicator Potentiometer for position transmitter Potentiometer without slip clutch Heater Blinker transmitter including pins at wires (without impulse disc and insulation plate) Control unit without torque switching heads and switches Control unit with magnetic limit and torque transmitter (MWG) for Non-intrusive version in combination with AUMATIC integral controls Switch stack for direction OPEN Switch stack for direction CLOSE Switch for limit/torque switching Switch case Position transmitter RWG Potentiometer for RWG without slip clutch Electronic board RWG Wire harness for RWG Slip clutch for potentiometer Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Designation Type
47
48
32. Spare parts list controls AUMA MATIC
Sample name plate
AM 01.1 P:1.5kW Com. no:1309533 No.: 2302MA04225 KMS: TP101/001 MSP:1Q1-C3Q-F18E1 3 ~ 400V IP67 Control: 24V DC
- Type of controls - Commission number - Works number - Terminal plan actuator - Wiring diagram - Mains voltage/Enclosure protection - Control voltage
Note: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. 001.0 002.0 002.5 003.0 003.1 003.2 004.0 006.0 006.1 006.2 008.0 008.1 008.2 009.0 013.0 500.0 501.0 502.0 503.0 504.0 505.0 506.0 507.0 508.0 509.1 S1 Housing Local controls Selector switch Local controls board Primary fuse Fuse cover Carrier for contactors Power supply including mounting plate Secondary fuse F3 Secondary fuse F4 Interface board Interface board Cover plate for interface board Logic board Adapter board Cover Socket carrier (complete with sockets) Pin carrier without pins Socket for controls Socket for motor Pin for controls Pin for motor Plug cover Switchgear Padlock Seal kit Set Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Sub-assembly Designation Type
49
33. Declaration of Conformity and Declaration of Incorporation
50
Index
A Ambient temperature B Blinker transmitter 7 30 L Limit switching Local controls Logic board Loss of signal Lubrication 18,19,22 22 30 34 45 4 10 27 13 11 46,48 28 9 32 27 24 32 23 13 30 23,24 32 S Safety instructions Selector switch Self-retaining Sensitivity Service Signals Spare parts list Controls Part-turn actuator Split Range Version Storage Swing angle T Technical data Test run Thermoswitches Torque setting Transport Tripping torque Type of duty Type of seating 4 22 30 36 45 8 48 46 40 9 16 5 21 13 20 9 20 5 30
C Certificate of Conformity 50 Collective fault signal 29,30 Command signal 32,33,34 Corrosion protection 9,45 D Declaration of Incorporation DUO limit switching E Electrical connection Electronic position transmitter RWG 3-/ 4-wire system EMERGENCY signal Enclosure protection IP 68 End stops SG on ball valves SG on butterfly valves F Fitting the ball handle Fuses H Handwheel Heater I Indicator disc Interface board Inverse operation 50 19 12 24 26 31 43 14 15 14 9 42 10 13 27 29 38,39
M Maintenance Manual operation Mechanical position indicator Motor protection Mounting to valve/ gearbox N Name plate O Operating time P Packaging Pause time Position indicator Position transmitter RWG Positioner Potentiometer PTC thermistors Push-to-run operation R Remote indication Running time
Information also available on the Internet:
Wiring diagram, inspection records and further actuator information can be downloaded directly from the Internet by entering the order no. or comm. no. (refer to name plate). Visit us at: http://www.auma.com
51
Europe
AUMA Riester GmbH & Co. KG Factory Mllheim DE-79373 Mllheim Tel +49 7631 809 - 0 riester@auma.com www.auma.com Factory Ostfildern-Nellingen DE-73747 Ostfildern Tel +49 711 34803 - 3000 riester@wof.auma.com Service Centre Cologne DE-50858 Kln Tel +49 2234 20379 - 00 Service@sck.auma.com Service Centre Magdeburg DE-39167 Niederndodeleben Tel +49 39204 759 - 0 Service@scm.auma.com AUMA Armaturenantriebe GmbH AT-2512 Tribuswinkel Tel +43 2252 82540 office@auma.at www.auma.at AUMA (Schweiz) AG CH-8965 Berikon Tel +41 566 400945 RettichP.ch@auma.com AUMA Servopohony spol. s.r.o. CZ-10200 Praha 10 Tel +420 272 700056 auma-s@auma.cz www.auma.cz OY AUMATOR AB FI-02270 Espoo Tel +35 895 84022 auma@aumator.fi AUMA France FR-95157 Taverny Cdex Tel +33 1 39327272 stephanie.vatin@auma.fr www.auma.fr AUMA ACTUATORS Ltd. GB- Clevedon North Somerset BS21 6QH Tel +44 1275 871141 mail@auma.co.uk www.auma.co.uk AUMA ITALIANA S.R.L. IT-20023 Cerro Maggiore Milano Tel +39 0331-51351 info@auma.it www.auma.it AUMA BENELUX B.V. NL-2314 XT Leiden Tel +31 71 581 40 40 office@benelux.auma.com www.auma.nl AUMA Polska Sp. z o.o. PL-41-310 Dabrowa Grnicza Tel +48 32 26156 68 R.Ludzien@auma.com.pl www.auma.com.pl OOO Priwody AUMA RU-141400 Moscow region for mail: 124365 Moscow a/ya 11 Tel +7 495 221 64 28 aumarussia@auma.ru www.auma.ru ERICHS ARMATUR AB SE-20039 Malm Tel +46 40 311550 info@erichsarmatur.se www.erichsarmatur.se GRNBECH & SNNER A/S DK-2450 Kbenhavn SV Tel +45 33 26 63 00 GS@g-s.dk www.g-s.dk
IBEROPLAN S.A. ES-28027 Madrid Tel +34 91 3717130 iberoplan@iberoplan.com D. G. Bellos & Co. O.E. GR-13671 Acharnai Athens Tel +30 210 2409485 info@dgbellos.gr SIGURD SRUM A. S. NO-1301 Sandvika Tel +47 67572600 post@sigurd-sorum.no INDUSTRA PT-2710-297 Sintra Tel +351 2 1910 95 00 jpalhares@tyco-valves.com MEGA Endstri Kontrol Sistemieri Tic. Ltd. Sti. TR-06460 vecler Ankara Tel +90 312 472 62 70 megaendustri@megaendustri.com.tr CTS Control Limited Liability Company UA-02099 Kiyiv Tel +38 044 566-9971, -8427 v_polyakov@cts.com.ua
Suplibarca VE- Maracaibo Estado, Zulia Tel +58 261 7 555 667 suplibarca@intercable.net.ve
Asia
AUMA Actuators (Tianjin) Co., Ltd. CN-300457 Tianjin Teda District Tel +86 22 6625 1310 mailbox@auma-china.com www.auma-china.com AUMA (INDIA) PRIVATE LIMITED IN-560 058 Bangalore Tel +91 80 2839 4655 info@auma.co.in www.auma.co.in AUMA JAPAN Co., Ltd. JP-210-0848 Kawasaki-ku, Kawasaki-shi Kanagawa Tel +81 44 329 1061 mailbox@auma.co.jp AUMA ACTUATORS (Singapore) Pte Ltd. SG-569551 Singapore Tel +65 6 4818750 sales@auma.com.sg www.auma.com.sg AUMA Middle East Rep. Office AE- Dubai Tel +971 4 3682720 auma@emirates.net.ae PERFECT CONTROLS Ltd. HK- Tsuen Wan, Kowloon Tel +852 2493 7726 joeip@perfectcontrols.com.hk DW Controls Co., Ltd. KR-153-803 Seoul Korea Tel +82 2 2113 1100 sichoi@actuatorbank.com www.actuatorbank.com AL-ARFAJ Eng. Company W. L. L. KW-22004 Salmiyah Tel +965 4817448 arfaj@qualitynet.net BEHZAD Trading Enterprises QA- Doha Tel +974 4433 236 behzad@qatar.net.qa Sunny Valves and Intertrade Corp. Ltd. TH-10120 Yannawa Bangkok Tel +66 2 2400656 sunnyvalves@inet.co.th www.sunnyvalves.co.th/ Top Advance Enterprises Ltd. TW- Jhonghe City Taipei Hsien (235) Tel +886 2 2225 1718 support@auma-taiwan.com.tw www.auma-taiwan.com.tw
Africa
AUMA South Africa (Pty) Ltd. ZA-1560 Springs Tel +27 11 3632880 aumasa@mweb.co.za A.T.E.C. EG- Cairo Tel +20 2 3599680 - 3590861 atec@intouch.com
America
AUMA ACTUATORS INC. US-PA 15317 Canonsburg Tel +1 724-743-AUMA (2862) mailbox@auma-usa.com www.auma-usa.com AUMA Chile Respresentative Office CL- Buin Tel +56 2 821 4108 aumachile@adsl.tie.cl LOOP S. A. AR-C1140ABP Buenos Aires Tel +54 11 4307 2141 contacto@loopsa.com.ar Asvotec Termoindustrial Ltda. BR-13190-000 Monte Mor/ SP. Tel +55 19 3879 8735 atuador.auma@asvotec.com.br TROY-ONTOR Inc. CA-L4N 5E9 Barrie Ontario Tel +1 705 721-8246 troy-ontor@troy-ontor.ca MAN Ferrostaal de Colombia Ltda. CO- Bogot D.C. Tel +57 1 401 1300 dorian.hernandez@manferrostaal.com www.manferrostaal.com PROCONTIC Procesos y Control Automtico EC- Quito Tel +593 2 292 0431 info@procontic.com.ec IESS DE MEXICO S. A. de C. V. MX-C.P. 02900 Mexico D.F. Tel +52 55 55 561 701 informes@iess.com.mx Corsusa S.A.C. PE- Miralflores - Lima Tel 00511444-1200 / 0044 / 2321 corsusa@corsusa.com www.corsusa.com PASSCO Inc. PR-00936-4153 San Juan Tel +18 09 78 77 20 87 85 Passco@prtc.net
Australia
BARRON GJM Pty. Ltd. AU-NSW 1570 Artarmon Tel +61 294361088 info@barron.com.au www.barron.com.au
2006-04-20
AUMA Riester GmbH & Co. KG P.O. Box 1362 79373 Mllheim, Germany Tel +49 7631 - 809-0 Fax +49 7631 - 809 1250 riester@auma.com www.auma.com
AUMA Riester GmbH & Co. KG P. O. Box 1151 D - 73747 Ostfildern Tel +49 711 - 34803 0 Fax +49 711 - 34803 34 riester@wof.auma.com www.auma.com
Certificate Registration No. 12 100/104 4269
For detailed information on AUMA products refer to the Internet:
www.auma.com
Y000.238/003/en/1.08

Electric Part-Turn Actuators: SG 05.1 - SG 12.1 SGR 05.1 - SGR 12.1 With Actuator Controls Auma Matic Am 01.1

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Electric Part-Turn Actuators: SG 05.1 - SG 12.1 SGR 05.1 - SGR 12.1 With Actuator Controls Auma Matic Am 01.1

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Electric part-turn actuators

Certificate Registration No. 12 100/104 4269

Commissioning (electrical connection)

Maintenance Warnings and notes

Features and functions Type of duty 1) Motors

Insulation class Motor protection

Self-locking Swing angle Limit switching

Motor heater (option) Manual operation

Finish coating Standard colour Ambient temperature

Accessories Wall bracket7)

Other information EU Directives

Additional information to the wiring diagram legend

Transport, storage and packaging

Fitting the ball handle:

Cap nut Ball handle Ball handle

Disengaging manual operation: Release handwheel. Handwheel has to engage.

50.01 51.0 51.01

Figure 4: Parking frame (accessory)

Operation instructions 8.2 AUMA MATIC on wall bracket (accessory)

Figure 5: AM on wall bracket

Connecting cable to actuator

Remote position transmitter

Fitting the cover

Setting the end stops for part-turn actuators on butterfly valves

Setting end stop CLOSED

Figure 6: Setting end stop CLOSED

Setting end stop OPEN

Setting limit switching CLOSED

10.1 Setting end stop OPEN

Figure 7: Setting end stop OPEN

10.2 Setting end stop CLOSED

10.3 Setting limit switching OPEN

11.1 Increasing the swing angle

Figure 8: Setting the swing angle

11.2 Reducing the swing angle

12. Opening the switch compartment

Figure 9: Cover with indicator glass

12.2 Pulling off the indicator disc

Figure 10: Pulling off the indicator disc

13. Setting the limit switching

Figure 11: Control unit

13.3 Checking the limit switches

14. Setting of the DUO limit switching (option)

Figure 12: Control unit

14.3 Checking the DUO limit switches

15. Setting the torque switching

Figure 13: Torque switching heads Setting CLOSED O

16. Test run

Figure 14: Indicator disc OPEN CLOSED

Figure 15: Selector switch LOCAL

Figure 16: Push button CLOSED

Figure 18: Push button OFF

The controls power supply is maintained in position OFF.

17. Setting the potentiometer (option)

Figure 19: Control unit

18. Setting the electronic position transmitter RWG (option)

Output current Power supply Max. input current Max. load

KMS TP _ 4 _ / _ _ _ KMS TP _ 5 _ / _ _ _ 2-wire system 4 20 mA 14 V DC + (I x RB), max. 30 V 20 mA (Uv - 14 V) /20 mA

Figure 20: Positioner board

19. Setting the mechanical position indicator

Figure 23 Indicator disc

20. Closing the switch compartment