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Maintenance Indicators

Industrial Filters Accumulators

Monitoring of Filter Contamination Status Visual Indicators Visual/Electrical Indicators Indicators with 2 Switching Points Switching Points: 0,2 to 10 bar

Quality assured!

Pressure indicators
These types of indicators are used with return line and suction filters. They indicate the need for filter element service. Type P... indicators and pressure gauges M... They are used for indication of pressure and vacuum in filters and can be used for all non aggressive fluids. Due to the filter element contamination the pressure drop across the filter is increasing. If the static pressure (resp. the low pressure in suction filters) has reached the allowable value, the filter element has to be changed or cleaned. Pressures switch H... and vacuum meter I... If the adjusted static pressure (resp. the low pressure in suction filters) is reached, an electrical contact is released, used to indicate visual and acoustic signals for the need of filter element service.

Dimensions

G1/4 conical

Figure 1 static pressure maintenance indicator Ordering data Design Indication Range resp. Switching point Max. working pressure Max. temperature Connection Contact Operating voltage Resistance max. Protection class DIN Spare parts Scheme O-Ring M 010 optical 0 6 bar 6 bar 10 C to + 90 C G 1/4

Differential pressure indicators


These visual and/or electrical indicators are used to monitor the filter elements contamination status by indicating the differential pressure (pressure drop across the filter). Indicator type E, A, F..., R., S, G, T... and U... When the filter element contamination increases or a selected differential pressure is reached, the piston with its switching magnet is pushed against a pressure spring. An emerging red pin indicates the filter element service. The visual/electrical version has an additional magnetic switch releasing a switching process. If the pressure drop decreases a reset is caused automatically. Contamination indicator type V... The visual indicator type V... is equipped with a three colour disc indicating a green field when a clean filter element is installed. If the pressure drop increases, the disc is moved to a yellow and lastly to a red field indicating the need for filter element service.

Attention!
Other electrical data, additional components or plugs on request!

G1/4 conical G1/8 conical

G1/8 conical

Figure 2 static pressure maintenance indicator M 012 optical 0 9 bar 9 bar 10 C to +100 C G 1/8

Figure 3 static pressure maintenance indicator M 020 optical 0 25 bar 25 bar 10 C to +100 C G 1/4

Figure 4 static pressure maintenance indicator (glycerin) M 040 optical 0 25 bar 25 bar 10 C to +100 C G 1/4

Figure 5 static pressure maintenance indicator M 070 optical 1 to +0,6 bar 0,6 bar 10 C to +100 C G 1/8

Dimensions

Protecting cap

Figure 6 vacuummaintenance indicator I0,2 HS 32 00P I0,2 HA 32 00P electrical 0,2 bar 20 bar 10 C to +100 C clamp (HS) normally closed (HA) normally opened up to 42 V AC 100 VA IP 54

Figure 7 vacuummaintenance indicator I0,2 GW 41 00P electrical 0,2 bar 16 bar 10 C to + 60 C Pg 9 DIN 43 650 changer up to 24 V DC/250 V AC 100 VA IP 65

Ordering data Design Indication Range resp. Switching point Max. working pressure Max. temperature Connection (electrical) Contact Operating voltage Resistance max. Protection class DIN Spare parts Scheme

Figure 8 static pressure maintenance indicator HHS 32 00P HHA 32 00P electrical see ordering information 300 bar 10 C to +100 C clamp (HS) normally closed (HA) normally opened 42 V AC 100 VA IP 54

Figure 9 static pressure maintenance indicator HGW 33 00P electrical see ordering information 100 bar 10 C to +100 C Pg 9 changer 250 V AC 100 VA IP 65

Figure 10 static pressure maintenance indicator HGW 26 00P optical/electrical see ordering information 16 bar 10 C to + 60 C Pg 11 DIN 43 650 changer 24 V DC 100 VA IP 65

Figure 11 static pressure maintenance indicator HGS 34 00P optical/electrical see ordering information 300 bar 10 C to +100 C Pg 11 DIN 43 651 normally closed 24 V DC 100 VA IP 65

Figure 12 static pressure maintenance indicator HGW 41 00P electrical see ordering information 16 bar 10 C to + 60 C Pg 11 DIN 43 650 changer up to 250 V AC 100 VA IP 65

green green

red red

Dimensions

Figure 13 Pressure difference maintenance indicator Ordering data Design Indication Range resp. Switching point Max. working pressure Max. temperature Connection (electrical) Contact Operating voltage Resistance max. Protection class DIN Spare parts Scheme O-Ring FA0 00 00P optical see ordering information 450 bar 10 C to +100 C 2/ 4 x 2

Figure 14 Pressure difference maintenance indicator FGW 02 00P optical/electrical see ordering information 450 bar 10 C to +100 C Pg 9 DIN 43 650 changer up to 175 V AC 5 VA IP 65 2/ 4 x 2

Figure 15 Pressure difference maintenance indicator FGW 26 00P optical/electrical see ordering information 450 bar 10 C to +100 C Pg 11 DIN 43 650 changer 24 V DC 5 VA IP 65 2/ 4 x 2

Figure 16 Pressure difference maintenance indicator RGW 09 Z0P RGW 22 Z0P electrical see ordering information 450 bar 10 C to +100 C Pg 11 DIN 43 651 changer 24 V DC 20 VA IP 65 2/ 4 x 2

green
LED green LED red 100%

red

LED yellow 75%

* only for gas filters

transparent three light indicators visible

Figure 17 Pressure difference maintenance indicator SBW 11 00P optical/electrical see ordering information 450 bar 10 C to + 85 C cable 7 m long changer up to 230 V AC 20 VA IP 67 2/ 4 x 2/ 7 x 1,5*

Figure 18 Pressure difference maintenance indicator GA0 00 00P optical see ordering information 450 bar 10 C to +100 C 2/ 4 x 2/ 7 x 1,5*

Figure 19 Pressure difference maintenance indicator GGW 02 00P optical/electrical see ordering information 450 bar 10 C to +100 C Pg 9 DIN 43 650 changer up to 175 V AC 5 VA IP 65 2/ 4 x 2/ 7 x 1,5*

Figure 20 Pressure difference maintenance indicator GGW 26 00P optical/electrical see ordering information 450 bar 10 C to +100 C Pg 11 DIN 43 650 changer 24 V DC 5 VA IP 65 2/ 4 x 2/ 7 x 1,5*

Figure 21 Pressure difference maintenance indicator TGW 09 Z0P electrical see ordering information 450 bar 10 C to +100 C Pg 11 DIN 43 651 changer 24 V DC 20 VA IP 65 2/ 4 x 2/ 7 x 1,5*

2 / blue green 3 / brown 1 / black II 2 GD EEx m II T6 T85C KEMA 03ATEX1399 X


LED yellow 75%

LED geen LED red 100%

red

Dimensions

Figure 22 Pressure difference maintenance indicator Ordering data Design Indication Range resp. Switching point Max. working pressure Max. temperature Connection (electrical) Contact Operating voltage Resistance max. Protection class DIN UBW 11 00P optical/electrical see ordering information 450 bar 10 C to + 85 C cable 7 m long changer up to 230 V AC 20 VA IP 67

Figure 23 Pressure difference maintenance indicator AA0 00 00P optical see ordering information 400 bar 10 C to +100 C

Figure 24 Pressure difference maintenance indicator ABW 01 00P optical/electrical see ordering information 400 bar 10 C to +100 C cable 3 m long changer up to 150 V AC 20 VA IP 65

Figure 25 Pressure difference maintenance indicator AGW 02 00P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 9 DIN 43 650 changer up to 230 V AC 20 VA IP 65

2/ 4 x 2; 1/ 7 x 1,5* Spare parts O-Ring Retaining ring Scheme

1/ 7 x 1,5*; 2/ 12 x 3 1/ 7 x 1,5*; 2/ 12 x 3

2 / blue

3 / brown 1 / black II 2 GD EEx m II T6 T85C KEMA 03ATEX1399 X black

blue

brown

* only for gas filters

Figure 26 Pressure difference maintenance indicator AGW 26 00P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 11 DIN 43 650 changer 24 V DC 20 VA IP 65

Figure 27 Pressure difference maintenance indicator AGW 09 Z0P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 11 DIN 43 651 changer 24 V DC 20 VA IP 65

Figure 28 Pressure difference maintenance indicator ABW 11 00P optical/electrical see ordering information 400 bar 10 C to + 85 C cable 7 m long changer up to 230 V AC 20 VA IP 67

Figure 29 Pressure difference maintenance indicator EA0 00 00P optical see ordering information 400 bar 10 C to +100 C

Figure 30 Pressure difference maintenance indicator EGW 02 00P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 9 DIN 43 650 changer up to 150 V AC 20 VA IP 65

1/ 7 x 1,5*; 2/ 12 x 3 1/ 7 x 1,5*; 2/ 12 x 3 1/ 7 x 1,5*; 2/ 12 x 3 1/ 7 x 1,5*; 14 x 2; 22 x 2 1/ 7 x 1,5*; 14 x 2; 22 x 2 1/ 12 x 1 1/ 12 x 1

2 / blue green
LED green LED red 100%

3 / brown 1 / black II 2 GD EEx m II T6 T85C KEMA 03ATEX1399 X

red

LED yellow 75%

Dimensions
transparent with two LED red/green

Figure 31 Pressure difference maintenance indicator Ordering data Design Indication Range resp. Switching point Max. working pressure Max. temperature Connection (electrical) Contact Operating voltage Resistance max. Protection class DIN Spare parts O-Ring Retaining ring Sealing Seal Supporting ring Scheme EGW 26 00P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 11 DIN 43 650 changer 24 V DC 20 VA IP 65 1/ 7 x 1,5*; 14 x 2; 22 x 2 1/ 12 x 1

Figure 32 Pressure difference maintenance indicator EGW 09 Z0P optical/electrical see ordering information 400 bar 10 C to +100 C Pg 11 DIN 43 651 changer 24 V DC 20 VA IP 65 1/ 7 x 1,5*; 14 x 2; 22 x 2 1/ 12 x 1

Figure 33 Pressure difference maintenance indicator EBW 11 00P optical/electrical see ordering information 400 bar 10 C to + 85 C cable 7 m long changer up to 230 V AC 20 VA IP 67 1/ 7 x 1,5*; 14 x 2; 22 x 2 1/ 12 x 1

2 / blue green LED green LED red 100 % LED yellow 75 %

3 / brown 1 / black II 2 GD EEx m II T6 T85C KEMA 03ATEX1399 X

red

* only for gas filters

10

Figure 34 Pressure difference maintenance indicator VA0 00 00P optical see ordering information 400 bar 10 C to +100 C 2/ 11,1 x 1,78 2/ 6,5 x 9,5 x 1; 1/ 22 x 27 x 1,5

Figure 35 Pressure difference maintenance indicator VVW 47 00P optical/electrical see ordering information 400 bar 10 C to +90 C Pg 9 DIN 43 650 changer up to 250 V AC 100 VA IP 54 2/ 11,1 x 1,78 2/ 6,5 x 9,5 x 1; 1/ 22 x 27 x 1,5 2/ 7 x 9,8 x 0,6

Figure 36 Pressure difference maintenance indicator VVW 49 00P optical/electrical see ordering information 400 bar 10 C to +60 C Pg 9 DIN 43 650 changer up to 230 V AC 100 VA IP 66 PTB Nr. EX 79/1016X 2/ 11,1 x 1,78 2/ 6,5 x 9,5 x 1; 1/ 22 x 27 x 1,5 1/ 108 x 50 x 1,5 2/ 10 x 7,3 x 0,6

black

blue

brown

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Ordering information
maintenance indicator M
Type
M = pressure gauge P = indicator mechanical

010
Indication range
010 = 0 6 bar 012 = 0 9 bar 020 = 0 25 bar 040 = 0 25 bar 070 = 1 0,6 bar M

Switching point
1,5 = 1,5 bar 2,5 = 2,5 bar P

Additional information
0 = standard A = only electrical Z = with two switching points

Material
0 = standard M = brass V = stainless steel 1.4571

maintenance indicator

4,2

02

Bauart
A = design A E = threaded design G 1/2 F = flangeable G = flangeable H = Pressure switch I = Vakuummeter R = flangeable S = flangeable T = flangeable U = flangeable V = Contamination indicator

Switching point
0,2 = 0,2 bar for I 0,3 = 0,3 bar 0,8 = 0,8 bar 1,5 = 1,5 bar 2,5 = 2,5 bar 4,2 = 4,2 bar 5,0 = 5,0 bar 6,0 = 6,0 bar 7,0 = 7,0 bar 10,0 = 10,0 bar 1,5 = 1,5 bar 2,5 = 2,5 bar 4,2 = 4,2 bar

Connection
A = optical B = cabel three-wire for A, E, F, G, H, R, S, T, U G = electr. plug V = electric switch for contamination indicator H = electrical connection without cable (only for pressure switch)

Contact
A = normally opened S = normally closed W = changer O = optical

Variant
see ordering information of dimensions

Seal
P = Buna N V = Viton E = EPDM N = Neoprene

Addit. Info
S = silicone free Z = certificates X = special

for V

Special designs available on request

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Industrial Filters Accumulators


K. & H. Eppensteiner GmbH & Co. KG Hardtwaldstrae 43 D-68775 Ketsch Phone: +49 6202/603-0 Telefax: +49 6202/603-199 E-mail: info@eppensteiner.de Internet: www.eppensteiner.de

Please find our distributors address on our homepage or on address page enclosed.

Service instruction for maintenance indicators


Installation

Industrial Filters Accumulators

Certain maintenance indicators are shipped separately for protection against damage during shipment. These indicators have to be mounted at the filter prior to startup.

Installation of type A ... indicator


1. remove plug from installation borings 2. tube maintenance indicator at the filter's installation device while tightening swivel nut (SW 17) and hold up union piece (SW 17) at filter

Installation of type E ... indicator


1. remove plug from filter head 2. check position of both O-rings in maintenance indicator 3. screw indicator into G 1/2 connection thread considering starting torque of max. 70 Nm (7,1 mkp)

Installation of electrical indicator


If an electric plug is used it can be turned in any direction after the swivel nut (SW 34) has been released. Tighten swivel nut again. Connect indicator with a single switching point using the three wired cable. Please verify electrical ratings on the indicators name plate. Connection settings: 1. normally closed : 1 (black & white) + 3 (blue) 2. normally open : 1 (black & white) + 2 (brown) 2. common : 1 (black & white) + 2 (brown) + 3 (blue) Connect electrical indicators with two switching points in accordance to instructions on name plate.

Cleaning of maintenance indicators


Differential pressure indicators have to be cleaned if highly contaminated fluids are filtered, because contamination residues can deposit in the indicators upstream side. Procedure: Switch off system pump Flange mounted and type A... indicators: Release plug (socket head cap screw M 12 x 1,5) and remove piston valve. Clean pressure spring, piston valve and indicator boring. Oil piston valve, put on spring, install them inside the indicator and close again. Starting torque 20 Nm (2,1 mkp). Disconnect indicators from filter housing if they are not easily accessible. Screwable indicators type E...: Unscrew indicator, remove locking ring and compensation disc. Remove piston valve and spring for cleaning. Oil piston valve and install it with spring in maintenance indicator then close again with compensation disc and locking ring.

K. & H. Eppensteiner GmbH & Co. KG Hardtwaldstrae 43 D-68775 Ketsch P.O. Box 1120 D-68768 Ketsch Phone: +49 6202 / 603-0 Telefax: +49 6202 / 603-199 E-mail: info@eppensteiner.de Internet: www.eppensteiner.de

Technical modifications reserved!


64-GB/02/03.07/1000

41785/03.07/cd

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