Ams03 GB

TECHNICAL DESCRIPTION
AMS 03 Serial number:

Contents: 1 Illustration directory ..........................................................................................................................3 2 General information ..........................................................................................................................4 3 Safety instruction ..............................................................................................................................4 3.1 Usage guide..............................................................................................................................4 3.2 Risk ...........................................................................................................................................4 3.3 Qualified personnel...................................................................................................................4 3.4 Safety hints ...............................................................................................................................4 3.5 Signal lamps .............................................................................................................................4 4 Control panel CAN - Pult - main menu .............................................................................................6 4.1 Additional operation elements - Option - ..................................................................................6 4.2 Function keys............................................................................................................................7 5 Setting up and initial operation of the unit ........................................................................................7 5.1 Unit configuration......................................................................................................................8 5.2 Base position set up .................................................................................................................9 5.3 Language ..................................................................................................................................9 5.4 Loading direction ....................................................................................................................10 5.5 Interface ..................................................................................................................................10 5.6 Take-over repeat ....................................................................................................................11 5.7 Wait time before keyway.........................................................................................................11 5.8 Pitch ........................................................................................................................................12 5.9 Wait time for PCB ...................................................................................................................12 5.10 Code number ..........................................................................................................................13 5.11 Keyway - Option - ...................................................................................................................13 5.12 Table speed ............................................................................................................................14 5.13 Multi PCB insertion .................................................................................................................14 5.14 Pusher start wait time .............................................................................................................15 5.15 Operation of the pusher ..........................................................................................................15 5.16 Identity number input ..............................................................................................................16 5.17 Setting date and time..............................................................................................................16 6 General configuration .....................................................................................................................16 6.1 PCB number ...........................................................................................................................17 6.2 1st board at ..............................................................................................................................17 6.3 Space per board .....................................................................................................................18 6.4 Space per magazine...............................................................................................................18 6.5 PCB number per magazine pitch............................................................................................19 7 Manual mode..................................................................................................................................19 7.1 Test mode 1 (F1): table / pusher..........................................................................................20 7.2 Test mode 2 (F2): movable table / conveyor........................................................................20 7.3 Test mode 3 (F3): width setting............................................................................................20 8 Summary of unit function................................................................................................................21
ASYS Automatisierungssysteme GmbH Benzstr. 10 D-89160 Dornstadt Tel.: 07348 / 9855 - 00 Fax: 07348 / 9855 - 91
Technical Description - AMS 03
9 Operation procedure ......................................................................................................................22 9.1 Automatic keyway...................................................................................................................22 10 Technical data ................................................................................................................................23 11 Description of interface...................................................................................................................24 11.1 SMEMA interface definition ....................................................................................................24 11.1.1 Inlet side ............................................................................................................................24 11.1.2 Outlet side..........................................................................................................................24 11.2 SIEMENS interface definition .................................................................................................25 12 Maintenance and cleansing of the unit...........................................................................................25 13 Error messages and solutions........................................................................................................26 14 Maintenance plan ...........................................................................................................................27
AMS03_GB.doc Version 1.1
Edition: 14.05.1998
Page 2
1 Illustration directory
Illustration 1: Main menu .......................................................................................................................6 Illustration 2: Additional operation elements - Option - .........................................................................6 Illustration 3: Base position set up.........................................................................................................9 Illustration 4: Language .........................................................................................................................9 Illustration 5: Loading direction............................................................................................................10 Illustration 6: Interface .........................................................................................................................10 Illustration 7: Take-over repeat............................................................................................................11 Illustration 8: Wait time before keyway................................................................................................11 Illustration 9: Pitch ...............................................................................................................................12 Illustration 10 : Wait time for PCB........................................................................................................12 Illustration 11: Code number ...............................................................................................................13 Illustration 12 : Keyway........................................................................................................................13 Illustration 13: Table speed .................................................................................................................14 Illustration 14 : Multi PCB insertion......................................................................................................14 Illustration 15 : Pusher start wait time .................................................................................................15 Illustration 16: Operation of the pusher ...............................................................................................15 Illustration 17: Identity number input....................................................................................................16 Illustration 18: PCB number.................................................................................................................17 Illustration 19: 1st board at ...................................................................................................................17 Illustration 20: Space per board...........................................................................................................18 Illustration 21: Space per magazine ....................................................................................................18 Illustration 22: PCB number per magazine pitch .................................................................................19 Illustration 23: Manual mode ...............................................................................................................19 Illustration 24: Test mode 1 .................................................................................................................20 Illustration 25: Test mode 2 .................................................................................................................20 Illustration 26: Test mode 3 .................................................................................................................20 Illustration 27: Automatic mode ...........................................................................................................21 Illustration 28: Technical data..............................................................................................................23
Edition: 14.05.1998
Page 3
2 General information
The magazine device AMS 03 functions to load magazines with printed circuit boards (PCB) which are led from a production line. The unit platform can carry two magazines. The unit switches to align the stand-by magazine automatically after one magazine is loaded. The unit consists of one lifting axle for the magazine platform, one movable table, one conveyor segment with one pusher by which PCB are inserted into magazine.
3 Safety instruction
Read the technical description before operation. Keep one copy of the technical description in an accessible place, e.g. switch cabinet, for operators. Moreover, only qualified persons are allowed to operate the unit.
3.1 Usage guide

This description includes specification of usage guide for the unit. There is no risk to operators and no damage to any property if the unit is operated according to the instruction in operation procedure and safety technical instruction.
3.2 Risk
Injury to operator or damage to property due to either interference in the hard and software of the unit or ignorance of the given technical and safety instruction.
3.3 Qualified personnel

Qualified personnel are those people who have operation knowledge stated in this description or entitled persons who take the responsibilities to maintain the safety standard of the unit.
3.4 Safety hints

The unit should be operated in the conditions that performed by our service personnel. Prevent disassembly of covering parts the unit getting out of safety condition (e.g. unscrewed protection bonnet ... ...). Pay attention to the following cases: Unit switch off and main plug pull-off! Disconnect compressed air supply if necessary. Keep hands out of the running machine!
3.5 Signal lamps

The unit is equipped with one red and one white signal lamp. The lamps function as the following: White - flashes: unit is in stand-by mode. White - constant light: unit is in automatic mode.
AMS03_GB.doc Version 1.1 Edition: 14.05.1998 Page 4
Red - shines:
unit error.
Edition: 14.05.1998
Page 5
4 Control panel CAN - Pult - main menu

Enter key (to accept Arrow keys Function keys
Display
Unit stands by V 5.67 Magazine 1: empty Magazine 2: fulll AMS 03 Date : 21.03.11 T ime : 14:55:08
Illustration 1: Main menu Unit start Unit stop (to discontinu ti To quit error Unit parameter
4.1 Additional operation elements - Option available not available
Release manual Release emergencystop
Start / Stop - key
Illustration 2: Additional operation elements - Option Release manual: in order to carry out manual functions by means of the control panel, they can be released with the key switch. Release emergency-stop: after activating the emergency-stop or switching on the unit, the functional interruption must be verified with this key so that the unit gets ready again for operation. Stop / Start - key: carries the same function as the Start and the Stop keys at the control panel.
Edition: 14.05.1998
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4.2 Function keys

F1 to F6 function as follows: F1 - key: F2 - key: F3 - key: F4 - key: F4 + Parameter: F5 - key: F6 - key: H1 - key: H2 - key: H3 - key: Parameter - key: In base position: unit initialisation In manual mode: test mode 1 In manual mode: test mode 2 In automatic mode: magazine exchange In manual mode: test mode 3 In base position: no function In manual mode: no function In base position: to retrieve unit configuration In base position: to retrieve manual mode no function short cut key to change magazine pitch step: factor 1 short cut key to change magazine pitch step: factor 2 short cut key to change magazine pitch step: factor 3 to retrieve general configuration
The above functions can be partly selected in automatic mode and in main menu (unit stands by) by means of the function keys. In automatic mode, only H1 to H3 are available which change the magazine pitch step during operation.
5 Setting up and initial operation of the unit

The unit is equipped with site-feet which are applicable to alignment of the transport height and horizontal alignment of the unit. The unit must be adjusted to be able to accept (hand over) PCB from the previous station (to the next station) smoothly. The width of the conveyor unit should be set as same as the one of PCB decided to place on line. Then, put one PCB on the transport track. Unit offset and longitudinal alignment can be adjusted. New adjustment if necessary. Caution: The unit can be set only in stop mode (Unit stands by) . Do not collide the transport track during fixing the site-feet (dumping action causes back and forth movement of the unit). Tighten the check nuts after all settings. Finish-up work: Connect the unit to electric and pneumatic supply. Install interface cable (refer to point 11 Description of interface p. 24). Switch on the mains and quit the emergency-stop message with the Alarm key.
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5.1 Unit configuration

Unit configuration must be set, as a rule, before putting the unit into the first operation. The unit is then pre-set according to the required operation parameters. Any adjustment should be carried out only by authorised personnel. The configuration programme can be retrieved by pressing F4 and then Parameter. Use the arrows and to increase and decrease the values respectively. Use the arrows and to move the active position. The flashing decimal place is the active one. Press Enter to accept the value input and to obtain the next menu. Press Stop to discontinue the process and to return back in the base position by which the previous input is then not accepted. The following parameters can be adjusted: pre-set value Base position set up: #### Language: English / German Loading direction: changing / upwards / downwards Interface: Siemens Take-over repeat: on / off Wait time before keyway: ### Pitch: 1000 Wait time for PCB: 2000 Code number: A code no. is required for further settings and it should be performed by professional. Keyway: manual / automatic Table speed: ### Multi PCB insertion: on / off Pusher start wait time: #### Operation of the pusher: right / left Identity number input: off / on
Edition: 14.05.1998
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5.2 Base position set up

In this sub-programme, the height of the first magazine pitch in relation to the transport conveyor can be set. Either numerical or teach-in input can be carried out for adjusting the value. Numerical input: only change the figure shown in the menu field. The figure shows the increment of the encoder from the reference point in form of numbers. Increase or decrease of the figure varies the insertion height (20 units corresponds to 1 mm). It is applicable to the micro-adjustments. Teach-in input: press Start to activate this function. Arrows and are shown on the display. The first magazine pitch can be approached by means of the arrows. The height should be adjusted in a way that the first magazine pitch is slightly below the transport height of the delivery conveyor. To save the input, press Enter. The value can be varied afterwards by means of numerical input.
Base position set up 0367 AMS 03
Date Time
: :
Illustration 3: Base position set up Press Enter to obtain the next menu or press Stop to discontinue.
5.3 Language
Choose the language on the display here. Use arrows and to choose between English and German.
Language English AMS 03
Date Time
: :
Illustration 4: Language Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
Page 9
5.4 Loading direction

The direction, in which the magazine should be processed, can be selected here. Changing, upwards and downwards are available for this unit. Use arrows and to select the preferable mode.
Loading direction changing AMS 03
Date Time
: :
Illustration 5: Loading direction Press Enter to obtain the next menu or press Stop to discontinue.
5.5 Interface
Use and " to choose among None, SMEMA and Siemens. Interface is found only at the inlet in this unit. Change of interface always requires change of connection facility and hence should be carried out after enquiring our service personnel (refer to point 11 Description of interface p. 24).
Interface SMEMA AMS 03
Date Time
: :
Illustration 6: Interface Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
Page 10
5.6 Take-over repeat

When this function is turned on, the unit runs in the normal mode further after the input time under point 5.9, even when no PCB arrives on the conveyor after one interface signal. When this function is turned off, the unit issues an error message, which must be quit by operator, in the above situation.
Take-over repeat on AMS 03
Date Time
: :
Illustration 7: Take-over repeat Press Enter to obtain the next menu or press Stop to discontinue.
5.7 Wait time before keyway

A period of time for which is waited until the width setting starts, which is recognised by the unit. The width is adjusted really slowly and hence a time gap is required. The width setting can be carried out when no PCB is found at the inlet conveyor. This menu point is only active when automatic is set in the configuration menu under the point of keyway. One unit of the value is 10 ms in the range of 0 sec to 9.99 sec.
Wait time before keyway 004 AMS 03
Date Time
: :
Illustration 8: Wait time before keyway Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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5.8 Pitch
The base pitch of magazine can be set here. 1000, for example, correspond to 10 mm pitch height in magazine.
Pitch 1000 AMS 03
Date Time
: :
Illustration 9: Pitch Press Enter to obtain the next menu or press Stop to discontinue.
5.9 Wait time for PCB

Wait time for which is waited before one PCB is judged not arrived although PCB status is announced according to interface signals. In this case, there may be PCB jam. After the this time point, an error message is issued, which must be quit by operator, when take-over repeat in point 5.6 is turned off. Switch the active digit by means of arrows and . Increase and decrease the value by means of and respectively. One unit corresponds to 10 ms in the range of 3 sec to 99.99 sec.
Wait time for PCB 2000 AMS 03
Date Time
: :
Illustration 10 : Wait time for PCB Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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5.10 Code number

A code number must be input for further setting. Any adjustment from then on influence the buffers characteristic and should only be performed by qualified persons.
Code number 0000 AMS 03
Date Time
: :
Illustration 11: Code number Press Enter to obtain the next menu or press Stop to discontinue.
5.11 Keyway - Option available not available When the unit is equipped with an automatic keyway at the inlet, automatic can be chosen here. The width of AMS 03 inlet conveyor can be adapted according to the previous machine by means of the fork light barrier.
Keyway manual AMS 03
Date Time
: :
Illustration 12 : Keyway Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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5.12 Table speed

Define the processing speed of the movable table here. The input value is a percentage of the maximum speed.
Table speed 050 AMS 03
Date Time
: :
Illustration 13: Table speed Press Enter to obtain the next menu or press Stop to discontinue.
5.13 Multi PCB insertion

Operator can determine here whether the pusher should be multi-activated. For example, two PCB are designed to be placed one after the other in a magazine pitch, this function should be turned on.
Multi PCB insertion off AMS 03
Date Time
: :
Illustration 14 : Multi PCB insertion Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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5.14 Pusher start wait time

The input value defines the time, for which is waited until the pusher starts and the on-line PCB is inserted into the magazine. One unit corresponds to 10 ms in the range of 1 sec to 99.99.
Pusher start wait time 004 AMS 03
Date Time
: :
Illustration 15 : Pusher start wait time Press Enter to obtain the next menu or press Stop to discontinue.
5.15 Operation of the pusher

This function enables change of direction of the arrow keys. Right or Left are available in here.
Operation of the pusher right AMS 03
Date Time
: :
Illustration 16: Operation of the pusher Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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5.16 Identity number input

The unit can be operated with different types of PCB by means of an identity number programme. Each PCB type can be given an identity number. The magazine parameters can be individually input under this identity number. The identity number consists of 2-digit figure and 8-digit figure. The 2-digit figure serves to retrieve the programme in automatic mode. The 8-digit figure serves as an identification of PCB. This programme part is not active when identity number input is turned off.
Identity number input off AES 03
Date Time
: :
Illustration 17: Identity number input Press Enter to obtain the next menu or press Stop to discontinue.
5.17 Setting date and time

The control panel screen shows date and time all the time. To change the setting, pull the 9pin sub-D connection plug off at the control unit in the switch cabinet. Then, the screen shows CAN bus off. Press Parameter. There are 6 digits for both date and time. Use arrows and to vary the flashing figure. Use arrow to jump to the next digit. To complete setting, press Enter. Finally, connect the connection plug again to the control unit.
6 General configuration
In this menu, the magazine parameters of the unit can be set up. Therefore, the values can be input individually according to the application of the magazine depending on the on-line PCB type. Press parameter to retrieve the input programme. Any changes should be carried out when automatic mode is not active (unit stands by). The following parameters can be adjusted: Identity number 1st board at Space per board Space per magazine PCB number per magazine pitch
Edition: 14.05.1998
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6.1 PCB number

An identity number can be assigned to the next batch of parameters in this menu point. By unit start, the relevant PCB number must be retrieved and the unit shows the input parameters automatically. The number consists of two filing figures and one 8-digit index number. The parameter batch can be retrieved by means of the filing figures after unit start. The 8-digit index number can be varied according to preference and it is only responsible for the input of the user special code number. Only numerical input is possible for inputting the both numbers. Use arrows and to move the active digit and use arrows and to increase and decrease the value respectively. This menu is only active when the menu point identity number input in the unit configuration, which is found after the code number in the menu selection, is turned on.
PCB number 00 00000000 AMS 03
Date Time
: :
Illustration 18: PCB number Press Enter to obtain the next menu or press Stop to discontinue.
6.2 1st board at

The input value defines the magazine position where the magazine loading begins. Use arrows to vary the value.
1st board at 001 AMS 03
Date Time
: :
Illustration 19: 1st board at Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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6.3 Space per board

This value defines the lifting axle movement per magazine loading process. The input number corresponds to number of magazine pitch(es) the unit should pass through after one cycle of magazine loading process. Multiply the value at factor 1, 2 or 3 by means of H1, H2 and H3 during automatic operation.
Space per board 001 AMS 03
Date Time
: :
Illustration 20: Space per board Press Enter to obtain the next menu or press Stop to discontinue.
6.4 Space per magazine

This value defines the maximum number of pitches per magazine.
Space per magazine 020 AMS 03
Date Time
: :
Illustration 21: Space per magazine Press Enter to obtain the next menu or press Stop to discontinue.
Edition: 14.05.1998
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6.5 PCB number per magazine pitch

This value defines the number of PCB, which are designed to insert into a magazine pitch. This menu is only active when the option Multi PCB insertion on p. 14 is turned on.
PCB number per magazine pitch 001 AMS 03
Date Time
: :
Illustration 22: PCB number per magazine pitch Press Enter to obtain the next menu or press Stop to discontinue.
7 Manual mode
The manual mode can be retrieved at the unit base position by pressing F5. Individual manual function can be chosen by means of function keys F1 to F3. The unit can be equipped with release manual by means of a key switch (refer to point 4.1 Additional operation elements - Option - p. 6), with which the manual mode can only be released. An additional blue signal lamp shows the manual operation status. Caution! The interlock switch is not safe-guarded in manual operation. Only professional is allowed to retrieve manual operation. All manual movements are carried out in certain rhythm. The following functions are available: F1 = Test mode 1: F2 = Test mode 2: F3 = Test mode 3: table / pusher movable table / conveyor width setting
Test selection F1 to F3 AMS 03
Date Time
: :
Illustration 23: Manual mode With F1, F2 or F3 - key to obtain the preferable menu. Press Stop - key to discontinue the process.
Edition: 14.05.1998
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7.1 Test mode 1 (F1): table / pusher

Press F1 to retrieve test mode 1 after obtaining manual mode main menu. Use and to move the table upwards and downwards. Drive the inserting arm by using and .
Test mode 1 table/pusher , , or AMS 03
Date Time
: :
Illustration 24: Test mode 1
7.2 Test mode 2 (F2): movable table / conveyor

Press F2 to retrieve test mode 2 after obtaining manual mode main menu. Use and to move the table to and fro. Arrows serve to activate the conveyor.
Test mode 2 movable table/conveyor or AMS 03
Date Time
: :
7.3 Test mode 3 (F3): width setting

Press F3 to retrieve test mode 3 after obtaining the manual mode main menu. The width of the inlet conveyor can be adjusted according to the PCB width which is placed on line. Use and to increase and decrease the width.
Test mode 3 width setting or AMS 03
Date Time
: :
Edition: 14.05.1998
Page 20
8 Summary of unit function

Automatic operation of the magazine loading unit: Press Start to activate the device. The magazine loading process begins once at least one magazine is found on the platform after Start is pressed. Magazine error is shown on the display when the magazine buckle on the platform is not closed. Magazine exchange takes places during automatic operation automatically. The unit realises magazine exchange only when a buckle at the magazine platform is open at least for two seconds. The unit starts a new magazine loading process for the on-line magazine independently. Both magazine acceptances are supervised by the buckles. Magazine exchange can be carried out during operation. The unit assumes the relevant magazine is empty after one magazine exchange. The unit positions the movable table after every magazine exchange in order to prevent any table position error during magazine loading process. The parameters for the magazine are shown on the display during automatic operation: H: S: L: Start - key: Stop - key: Alarm - key: stands for the pitch step in magazine, through which the lifting axle proceeds after one cycle of magazine loading process. stands for the initial pitch with which the unit begins the process. shows in which magazine pitch the lifting axle is found. to start the automatic mode. to break the automatic mode and other operation modes. to quit alarm message which breaks the automatic mode.
Unit runs H1 S1 L1 Magazine 1: empty Magazine 2: full AMS 03 Date : Time : Illustration 27: Automatic mode
Edition: 14.05.1998
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9 Operation procedure
Place two empty magazines on the platform and fix them by means of the magazine buckles. The sensor system, which releases the functional procedure, is integrated after fastening the buckles. When the buckles are open more than two seconds, the unit realises there is a magazine exchange and continues the automatic process independently after closing the buckles. If the unit is in stand-by mode, press Start to activate the unit (at least one buckle must be closed). The lifting axle drives with the platform to the handover height where the first pitch is and starts the magazine loading process in co-ordination with interface signal. Once the on-line magazine is completely loaded, the platform switches sideways to align the stand-by magazine. The unit can operate with either one or two magazines.
9.1 Automatic keyway

available not available The unit is equipped with an automatic keyway for the transport width. This function is active in automatic mode when automatic is set in menu point of keyway - Option- (refer to p. 13). The position of the movable transport cheek of the previous unit can be detected by the builtin fork light barrier and the transport width is then adapted automatically. The sensor detects in which direction is shifted and proceeds accordingly. A reference drive is carried out when there is signal overlapping. In this case, the width setting drives to the max. width and then sets the new transport width. By each unit switch-on, the transport width is reviewed which means the width setting drives inwards until the fork light barrier has no more passage and set the defined width thereafter. Note: The automatic setting of the transport width takes place only when the appointed station issues a relevant signal via the interface. Hints: When PCB is found in the unit and the transport width agrees no more with the width of the appointed unit, the unit is put into an interruption state. In this case, PCB must be removed by hand or shift to the manual transport width setting (refer to Test mode 3 (F3): p. 20).
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10 Technical data
Hub = Bedienfeld = Illustration 28: Technical data Length L Width B Height H Lift Insertion height TH Power supply Control unit Control panel Width setting Automatic keyway Programme version Max. Magazine size Magazine capacity Pitch Pitch step Accuracy Machine weight : : : : : : : : : : : : : : : : :
Lift control panel
1060 mm 1200 mm 1140mm by TH 850 mm +/- 50mm 1240mm by TH 950 mm +/- 50mm 550 mm 850 mm +/- 50mm with Siemens - interface 950 mm +/- 50mm with SMEMA - interface 230 V/50 Hz 0,75 KW microprocessor control unit CAN - MIO - 1 membrane keyboard with integrated LCD-Display (CAN - Pult) electrical manual by clamping lever at the inlet V 5.6x according to clients instruction max. 99 adjustable 4 - 15 mm programmable 1 - 50 0.5 mm 280 kg
Edition: 14.05.1998
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11 Description of interface
An interface is required in between adjoining machines for either take-over or hand-over process. Our machines can be equipped with different interfaces. Change of interface always requires suitable connection facilities. Interface modifications without connecting the right connection facilities may produce a functional error and possibly cause an electrical fault. We would be glad to provide you information regarding difficult aspects of modifying interface. When the unit is equipped with interface under Siemens-Definition, 37-pin AMP plug and socket are used for connection (refer to Siemens). When the unit is equipped with interface under SMEMA-Definition, refer to SMEMA.
11.1 SMEMA interface definition

When the machine is equipped with interface as the SMEMA Definition describes, 14-pin AMP plug and socket are used for the connection. SMEMA interface definition releases at the signal potential free contact.
11.1.1 Inlet side

Pin 1 2 3 4 Signal description 24V from machine n-1 Outlet relay contact demand at machine n1 24V from ASYS machine Ready loop inlet 23 of machine n-1
11.1.2 Outlet side

Pin 1 2 3 4 Signal description 24V from ASYS machine Ready loop inlet 23 of machine n-1 24V from machine n+1 Outlet relay contact demand at machine n+1 switched Pin 1
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11.2 SIEMENS interface definition

When the machine is equipped with interface as the Siemens Definition describes, 37-pin AMP plug and socket are used for the connection. At the inlet side: Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 35 Pin 36 Pin 37 24V from machine n-1 Interruption loop outlet to machine n-1 Own earth connection Arrived - signal outlet for machine n-1 Ready - signal outlet for machine n-1 Handed over - signal inlet Demand - signal inlet Earth connection from machine n-1
At the outlet side: Pin 28 Pin 29 Pin 30 Pin 31 Pin 32 Pin 35 Pin 36 Pin 37 24V from machine n+1 Interference loop outlet to machine n+1 Earth connection of the next machine Arrived - signal inlet Ready - signal inlet Handed over - signal outlet for machine n+1 Demand - signal outlet for machine n+1 Own earth connection
12 Maintenance and cleansing of the unit

The unit requires only certain maintenance or cleansing. Cleanse the unit from time to time and avoid any mechanical influence which damages the unit. Refer to Fehler! Verweisquelle konnte nicht gefunden werden. for more information.
Edition: 14.05.1998
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13 Error messages and solutions

The error message is shown in the bottom row on the display. Additionally, the unit shows which function is straight initialised during unit initialisation. Initialisation is carried out by switching on the unit and by means of F1 key. Thereby, an error can be localised in an easy way. The entire plant has a false function when the unit comes to an interrupted state during initialisation. Emergency-stop Emergency stop button is pressed or faulty 24V power supply. = Unlock emergency stop button (2 pcs per unit) or check 24V fuse. Lifting drive defect. = Check motor regulator, check motor, check sliding clutch, check encoder and check light barriers. One of the interlock switches is open. = Close the cover unit System failure = Switch off the main switch, wait a min. and turn on the main switch again. The on-line magazine is full. The unit can accept no more PCB in this case. = Carry out magazine exchange. When wait time for PCB (refer to Wait time for PCB) is achieved and inserting mechanism repeat is switched off, this message is issued. No PCB arrives on the delivery conveyor. The pushing mechanism in the magazine is time-supervised which means the unit breaks the automatic mode and an error message is issued if the pusher does not reach its end of stroke after approx. 10 sec. = Quit alarm message, remove PCB by hand, check the transport width and set the pusher. Start the unit again. The lifting axle proceeds to a magazine pitch. The platform reaches the top emergency limit switch. = Press the arrow to lower the platform until the emergency limit switch is shut off. (The control system stops the movement automatically)
Lifting drive fault
Cover open RAM - ERROR
Magazine full
Wait for arrival
Inserting arm defect
Table up
Table down
The platform reaches the bottom emergency limit switch. = Press the arrow to lift the platform up until the emergency limit switch is shut off.
Edition: 14.05.1998
Page 26
14 Maintenance plan
Please follow the maintenance pattern in the maintenance plan.
Edition: 14.05.1998
Page 27

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TECHNICAL DESCRIPTION

AMS 03 Serial number:

Technical Description - AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

3.1 Usage guide

3.3 Qualified personnel

3.4 Safety hints

3.5 Signal lamps

Technical Description - AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

4 Control panel CAN - Pult - main menu

4.1 Additional operation elements - Option available not available

Release manual Release emergencystop

Start / Stop - key

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

4.2 Function keys

5 Setting up and initial operation of the unit

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.1 Unit configuration

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.2 Base position set up

Base position set up 0367 AMS 03

Language English AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.4 Loading direction

Loading direction changing AMS 03

Interface SMEMA AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.6 Take-over repeat

Take-over repeat on AMS 03

5.7 Wait time before keyway

Wait time before keyway 004 AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

Pitch 1000 AMS 03

5.9 Wait time for PCB

Wait time for PCB 2000 AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.10 Code number

Code number 0000 AMS 03

Keyway manual AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.12 Table speed

Table speed 050 AMS 03

5.13 Multi PCB insertion

Multi PCB insertion off AMS 03

AMS03_GB.doc Version 1.1

Technical Description - AMS 03

5.14 Pusher start wait time

Pusher start wait time 004 AMS 03

5.15 Operation of the pusher