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n Cng Ngh Ch To My
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Giao vien hng dan
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Giao vien phan
bien
LI NI U
n mn hc Cng Ngh Ch To My thc cht l mt mn hc mang tnh
tng hp cc kin thc hc c lin quan ti Cng Ngh Ch To My (nh cc mn
hc C S Cng Ngh Ch To My, Cng Ngh V Thit B To Phi, Cc Phng
Php Gia Cng Kim Loi,Dung Sai,) ch to c mt chi tit my nhm bo m
c yu cu thit k, ph hp vi iu kin cng ngh hin ti ca nc ta, v thi
gian v phng php gia cng ti u Mun t c tt c cc iu trn th ta phi
thit k c mt qui trnh cng ngh gia cng hp l.
thc hin c n sinh vin ngoi vic phi nm vng cc kin thc v cc
phng php to phi, cc phng php gia cng, nh v, g t, o lng, m cn
phi bit cch la chn phng php no l ti u, hp l nht. Mt qui trnh cng ngh
hp l l p dng c nhng cng ngh, my mc ph hp vi iu kin trong nc,
thi gian gia cng ngn, chi ph cho gia cng thp nhng chi tit vn t c kch thc
vi dung sai ng theo yu cu k thut t ra, c gi thnh r p ng c nhu cu ca
x hi.
Trn Th Thy
MUC LUC
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 3
Trang
CHNG 1 :.................PHAN TCH CHI TIET GIA CONG
10
14
31
Ket luan
Tai lieu tham khao
38
41
42
CONG
- Chi tit thanh ni l mt chi tit dng cng, l b phn thng gp trong cc h
-
Yu cu k thut:
khng song song gia ng tm cc l 14, 24 l 0,01 ( Bng 2.15, trang
95,[4])
khng vung gc gia ng tm v mt u cc l 14, 24 l 0,04( Bng
2.15, trang 95,[4])
phng mt u cc l l 0,03 ( Bng 2.7, trang 95,[4])
bng b mt trong cc l 14, 24 l Ra = 0,8( tng ng vi nhm cp 7)
( Bng 11.1 v 11.2 , trang 56-57 ,[5])
Kch thc 14, 24 l l lm vic ch yu ta chn cp chnh xc 7 Dung
sai 240,02 , 140,02 (Bng 7, trang 242,[5])
bng mt u cc l l Rz = 20 m ( Tng ng nhm cp 4)
Kch thc 34, 36, 26 l kch thc t c khi ta c Dung sai chung
l 0.5 (Bng 3-3, trang 174,[1])
Kch thc di 180 gia hai tm l 24 ta chn cp chnh xc cp 9 Dung sai
180 0.05 ( Bng 3.91\ trang 248,[1])
Kch thc di 45 ta chn cp chnh xc cp 10 Dung sai 45 0.05
Kch thc di 70 ta chn cp chnh xc cp 9 Dung sai 70 0.03
Kch thc di 22 ta chn cp chnh xc cp 10 Dung sai 22 0.04
III> VT LIU
- Vt liu ch to l thp C45 b = 750
850
N
mm
trng khng cao nh trc khuu ca ng c t nh v trung bnh, trc truyn , thanh
truyn , thanh ni, bnh rng tc chm
C tnh ca thp C45( Theo vt liu hc v nhit luyn ca Nghim Hng)
Thanh phan hoa hoc (%)
C
0,44
Si
< 0,37
Mn
< 0,8
Cr
0.25
Ni
0.25
Chng II :
XC NH DNG SN XUT
N = N 0 m 1 +
1 +
100 100
Trong :
- Vy:
-
Phng n 1
NC1: Phay th, bn tinh mt 1
Phng n 2
NC1: Phay th, bn tinh mt 1
NC6: Vt mp 2 l 24, v l 14
NC7: Vt mp 2 l 24, v l 14
c.Chn my:
Chn my phay ngang 6H82 (bng 9-38 trang 75 [3])
- B mt lm vic bn my 320x1250 mm2.
- Cng sut ng c P = 1.7KW
- Hiu sut = 0,75
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 15
- Chiu su ct t = 2,5 mm
- Lng chy dao s = 0,22(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 160 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =
1000.v 1000.160
=
= 509 (vng/pht)
.D
3,14.100
1000
- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0,16(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 175 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =
1000.v 1000.175
=
= 557 (vng/pht)
.D
3,14.100
1000
L + L1 + L2
.i (pht)
S .n
100 + 18, 6 + 5
= 0.11 ( pht )
0, 22.10.510
vi S=Sz . z
t0(b.tinh ) =
100 + 10 + 5
= 0.133 ( pht )
0,16.10.540
c. Chn my:
Chn my phay ngang 6H82 (bng 9-38 trang 75 [3])
- B mt lm vic bn my 320x1250 mm2.
- Cng sut ng c P = 1.7KW
- Hiu sut = 0,75
- S vng quay trc chnh (v/ph): 30-1500
- Bc tin ca bn : 23,5-1180 mm/ph
Lc ln nht cho php tin ca bn my Fmax =1500kg
d. Chn g:
- V tnh cht ca dng sn xut v chi ph g tnh trn mi n v sn
phm phi l thp nht nn ta chn g vn nng nh v v kp cht chi
tit
V nh v ta dng mt y t ln 2 phin t khng ch 3 bc t do. Khi v
ngn c nh khng ch 1 bc v khi v di trt khng ch 1 bc
- V kp cht : Kp cht bng ren vt vi n kp
e. Chn dng c ct: (bng 4-79 trang 367 [1])
- S dng dao phay tr gn mnh hp kim cng dng xon vt
+ ng knh dao phay 100 mm
+ ng knh l dao phay:d=40mm
+ S rng:10
+ Chiu cao ca dao: 75mm
+ Tui bn dao : T = 180 pht ( Bng 5-142/127,[2])
Bc 1: Phay th
- Chiu su ct t = 2,5 mm
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 18
1000.v 1000.160
=
= 509 (vng/pht)
.D
3,14.100
1000
- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0,16(mm/rng) (Bng 5-142 / 127 [2])
- Tc ct : v = 175 ( m/pht ) (Bng 5-142 / 127 [2])
- S vng quay : n =
1000.v 1000.175
=
= 557 (vng/pht)
.D
3,14.100
1000
L + L1 + L2
.i (pht)
Thi gian gia cng c bn : t0 =
S .n
100 + 18, 6 + 5
= 0.11 ( pht )
0, 22.10.510
vi S=Sz . z
t0(b.tinh ) =
100 + 10 + 5
= 0.133 ( pht )
0,16.10.540
2.
d Chn g:
- Khi V ngn nh v mt tr bn vi 2 bc t do
- Mt phng y vi 3 bc t do
- V kp chc ta dng c cu kp cht bng Ren vi n kp
e. Chn dng c ct:Chn dao phay ngn thp gi c gn mnh hp kim cng
, chui cn ( bng 4-70 trang 360, [1])
- ng knh dao:20
- Chiu di L=90
- Chiu di lm vic l=12
- S rng: 5
- ng knh chui: 20
- Tui bn dao : T = 60 pht ( Bng 5-147/132,[2])
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 20
1000.v 1000.48
=
= 764 (vng/pht)
.D
3,14.20
1000
- Bc 1: Phay bn tinh
- Chiu su ct t = 0.5 mm
- Lng chy dao s = 0.09(mm/rng) (Bng 5-147/ 132 [2])
- Tc ct : v = 54 ( m/pht )
(Bng 5-147/ 132 [2])
- S vng quay : n =
1000.v 1000.54
=
= 860 (vng/pht)
.D
3,14.20
1000
L + L1 + L2
.i (pht)
Thi gian gia cng c bn : t0 =
S .n
20 + 9, 6 + 5
= 0.096 ( pht )
0,12.4.750
vi S=Sz . z
t0(b.tinh ) =
20 + 6.12 + 5
= 0.099 ( pht )
0, 09.4.870
B mt lm vic ca bn my:400x450mm
Cng sut 2.2kw
Lc tin dao:900 kg
Moment xon:2500kgcm
Dch chuyn ln nht ca trc chnh:170mm
ng knh ln nht khoan c:25mm
Phm vi tc :45-2000 vg
Phm vi bc tin:0.1-1.6mm/vg
V=
CV .D q
.kv
T mt x .S y
k MV
1,3
v
750 750
=
=
= 1 ( Bng 5-1 trang 6,[2])
750
V=
1000
k MV
1,3
750 750
=
=
=1
750
V=
1000
* Vn tc ct :
CV .D q
.kv
T m .t x .S y
k MV
1,3
v
750 750
=
=
=1
750
( vng / pht)
1000
B mt lm vic ca bn my:400x450mm
Cng sut 2.2kw
1000.v
1000.56
=
= 763 ( vng / pht)
.D
3,14.1.23,35
1000
1000.v
1000.56
=
= 747 ( vng / pht)
.D
3,14.1.23.85
1000
1000.v 1000.56
=
= 743 ( vng / pht)
.D
3,14.24
1000
1000.v 1000.35
=
= 928 ( vng / pht)
.D
3,14.12
1000
1000.v 1000.14,3
=
= 325 ( vng / pht)
.D
3,14.14
1000
b.
khoan nhiu trc 2C150 (bng 7 Trang 227 [5])
- Cng sut ng c chnh: 7.5 kw
- Khong cch t trc chnh ti bn my 350-1075
- S vng quay truc chnh: 90-675vg/ph
- S bc tin:0.1-2.24 mm/vng
- ng knh ln nht khoan c:50mm
c.Chn g: dng g chuyn dng:
- Dng mt cht tr khng ch 2 bc t do.
- Dng 1 cht trm khng ch 1 bc t do.
- Dng mt y khng ch 3 bc t do.
- V kp cht chn c cu kp bng ren vt.
d.Chn dng c ct: dng 3 dao vt mp :
- Dao vt mp 24 mm gia cng 2 l 24 mm.
- Dao vt mp 14 mm gia cng l 14 mm.
e.Vt mp: Tin dao bng tay
pcm
500 500
= b + c =
+
= 353 m
2 2
2 2
1 khi V c nh
Khi khot l khng to ra sai s do mi khot. Trng hp ny ch xt sai s
chiu di gia hai l ( a=180) v sai s ny khng ph thuc vo khi V di
trt m ph thuc vo khi V c nh. Do ta c th chuyn bi ton tnh
sai s chun v dng:
D
2sin
Vy:
c ( h) =
D
0.02
=
= 0.0115(mm)
2sin 60
2sin
2
Doa tinh :
2Zmin = 2(Rz2 + T2 )
dmin3=24.02-0.02= 24
gh
Gi tr lng d nh nht gii hn Z min bng hiu ca cc kch
thc ln nht trn nguyn cng ang thc hin v nguyn cng
trc n.Cn gi tr lng d ln nht gii hn Z mghax bng hiu ca
cc kch thc gii hn nh nht trn nguyn cng ang thc hin
vi nguyn cng ngay l trc n.
Khot th :
gh
2 Z min
3 = 24.02 23.9 = 0.12 mm = 120 m
gh
2 Z max
3 = 24 23.85 = 0.15mm = 150 m
Khot tinh:
gh
2 Z min
2 = 23.9 23.6 = 0.3mm = 300 m
gh
2 Z max
2 = 23.85 23.35 = 0.5mm = 500 m
Doa tinh :
gh
2 Z min1
= 23.5 21.6 = 1.9mm = 1900 m
gh
2 Z max1
= 23.25 21.5 = 1.75mm = 1750 m
Rza
250
50
Ta
350
50
a
384
19.2
Lng
d tnh
ton
Zbmin
( m)
71.5
1981.19
21.57
23.55
500
250
21.6
23.6
21.1
23.35
1900
1750
30
40
3.84
3.57
348.06
23.88
50
23.9
23.85
500
300
10
140
24.02
20
24.02
24
150
120
2650
2170
Cc yu t ca lng d
Kch
thc
tnh
ton
(mm)
Dung
sai
( m)
Kch thc
gii hn (mm)
Tr s gii hn
ca lng d
( m)
Max
Min
Max
Min
Ch ct :
Bc 1: khot th
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.35 - 21.1) = 1,125 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0.6 (mm/vng) (Bng 5-107 trang 98 , [2] )
* Vn tc ct :
CV .D q
V = m x y .kv
T t .S
k MV
V=
1000
Bc 2: khot tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 23.85 23.35) = 0.25 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 0,8 (mm/vng) (Bng 5-107 trang 98 , [2] )
CV .D q
* Vn tc ct : V = m y .k v
T .S
Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0,2 ( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc
t : kv = kMV . kuv . klv
+ kMV : h s ph thuc vo vt liu gia cng
nv
k MV
V=
1000
Bc 3: doa tinh
* Chiu su ct : t = 0,5 .( D d)= 0,5 . ( 24. 23.85) = 0.075 mm
( Cng thc tnh chiu su ct t trang 20 , [2] )
* Lng chy dao : s = 1.2 (mm/vng) (Bng 5-116 trang 107 , [2])
* Vn tc ct :
V=
CV .D q
.kv
T m .t x .S y
Vi : CV = 17; q = 0.5; y = 0,4; m = 0,25, x=0.2 ( Bng 5-29 trang 23, [2] )
C dng dung dch ti ngui.
* H s iu chnh chung cho tc ct tnh n cc iu kin ct thc t
k MV
( vng / pht)
V=
1000
750
=
=
750 750
0,6
=1.
M x .n 19.703
=
= 1.36 (kw)
9750 9750
S LC KP CA CHI TIT
Wct = f .R
ms
ms
Vi K l h s an ton.
K = K0.K1.K2.K3.K4.K5.K6
K0 : h s an ton cho tt c cc trng hp. K0 = 1,5.
K1 : h s tnh n trng hp tng lc ct khi bng thay i. K1 = 1,2.
K2 : h s tng lc ct khi dao mn. K2 = 1.
K3 : h s tng lc ct khi gia cng gin on. K3 = 1,2.
K4 : h s tnh n sai s ca c cu kp cht. K4 = 1,3.
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 40
K * M 4, 2*19000
=
= 7254.5( N )
f *a
0.1*110
(mm)
d : ng knh nh ren.
C = 1,4 .
: ng sut ko. = 810 (kG/mm2)
W : lc kp do ren to ra. (kG)
d = 1, 4.
725.5
= 11.9 (mm).
10
g2 = c2 + k2 + ct2 + m2 + c2
Sai s chun c : c xc nh trong chng lng d ( trang 31)
c = 0.0115
Sai s kp cht k :
Do phng ca lc kp vung gc vi phng ca kch thc thc hin:
=> k = 0
Sai s mn m :
Sai s mn c tnh theo cng thc sau: m = N ( m )
N = 10000 : S lng chi tit c gia cng trn g
= 0,3 0,5
,
Chn = 0,3
Vy
= 30 m= 0.03 mm
m
Sai s iu chnh: c
c = 5 10 m
Chn: c
= 5 m = 0,005 mm
Sai s g t gd :
Sai s ch to l :
2
2
2
2
2
[ct] = [g ] [c +k +m +c ]
= 0, 052 [0 + 0, 01152 + 0, 032 + 0, 0052 ] = 0, 038 mm.
* iu kin k thut ca g:
- khng vung gc gia tm bc dn hng v mt y g 0, 038mm
- khng vung gc gia mt dng nh v chi tit v mt y g 0, 038mm
- khng vung gc gia khi V v g 0, 038mm .
- khng song song gia 2 khi dn khi V 0, 038mm
KT LUN
- Trong thi gian thc hin n mn hc cng ngh ch to my em
c cng c li cc kin thc hc v tip thu thm c nhiu kin thc
b ch khc
- Ngoi vic cng c v mt l thuyt cng ngh ch to my.em c
tm hiu k hn v nhng phng php cng ngh thng dng khc nhau,qua
to cho em s hiu bit r rng hn so vi khi nghin cu l thuyt
-------------------------------------------------------------------------------------------------------------------SVTH: Trn Th Thy
Trang 42